SUPERIOR UHT CLE7625, UHT CLE7625HT Tong, UHT BUC7625, UHT BUC7625-01, UHT BUC7625-02 Backup, BUC7600 Hanger Technical Manual
The SUPERIOR UHT CLE7625, UHT CLE7625HT, UHT BUC7625, UHT BUC7625-01, UHT BUC7625-02, BUC7600 are an “open-throat” design which can handle tubulars as small as 2 1/16 inches to as large as 7 5/8 inches in diameter. The system features two (2) jaws in the tong and three (3) jaws in the backup which encircle the pipe. Wrap around jaws and dies, combined with our low friction jaw technology, constant radial load cam system and compensating jaw design provide exceptional gripping capabilities with reduced pipe deformation, stress and marking.
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TECHNICAL MANUAL 7 5/8" CLINCHER® UHT TONG AND 7 5/8" UHT BACKUP COVERS TONG MODELS CLE7625 UHT / CLE7625HT BACKUP MODELS BUC7625 / BUC7625-01 / BUC7625-02 HANGER ASSEMBLY BUC7600 Published 04/2004 4225 Highway 90, East Broussard, Louisiana 70518 Phone: (337) 837-8847 Fax: (337) 837-8839 www.superior-manf.com TECHNICAL MANUAL 7 5/8" CLINCHER® UHT TONG AND 7 5/8" UHT BACKUP COVERS TONG MODELS CLE7625 UHT / CLE7625HT BACKUP MODELS BUC7625 / BUC7625-01 / BUC7625-02 HANGER ASSEMBLY BUC7600 Published 04/2004 4225 Highway 90, East Broussard, Louisiana 70518 Phone: (337) 837-8847 Fax: (337) 837-8839 www.superior-manf.com ©Copyright, 2004, SUPERIOR Manufacturing & Hydraulics, Inc. All rights reserved. This document is the property of SUPERIOR Manufacturing & Hydraulics, Inc. It is supplied as reference information to users of our products. This document is considered confidential and is not to be disclosed, copied or reproduced, transmitted, transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing & Hydraulics, Inc. CLINCHER®, CHROMEMASTER™, LOCKJAW™, HYTOPS™, Drillmaster, GRIT FACE™ & Low-Friction are trademarks of SUPERIOR Manufacturing & Hydraulics, Inc. The products described in this manual are covered by U.S. and foreign Patents and/or pending Patent Applications. This manual is not a controlled document and is subject to revision without notice. To receive updates and insure you have access to the latest information concerning the 7 5/8" CLINCHER® UHT Tong and Backup, we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile. Access to our manuals can also be acquired through our web site www.superior-manf.com. Select the tab ‘CLINCHER® Products’, select the equipment from the list to get Specs page, select the tab ‘Download Manual’. Name: Company: Address: Address: City: Postal Code: Telephone: State: Country: Fax: Tong Model No.: Backup Model No.: Assembly Date: Serial No.: Serial No.: 7 5/8" CLINCHER® UHT Tong and Backup Technical Manual Registration Form Name: Return To: Company: SUPERIOR Mfg. & Hyd. 4225 Hwy. 90 East Broussard, LA 70518 USA Address: Address: City: Postal Code: Telephone: Country: Fax: Tong Model No.: Serial No.: Backup Model No.: Serial No.: Assembly Date: Telephone: 337-837-8847 Facsimile: 337-837-8839 Web Site: www.superior-manf.com TABLE OF CONTENTS Hazard Warnings Description, Features, & Specifications Jaws, Adapters, & Die Information Assembly Instructions Operational Instructions Maintenance Instructions & Trouble Shooting Spare Parts Recommendations Accessories and Options UHT TONG Illustrations UHT BACKUP & Mounting Kit Illustrations Lift Cylinder Illustration Load Cell and Torque Gauge Motor Service Manuals Valve Technical Data 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7 5/8" CLINCHER® UHT TONG and 7 5/8" UHT BACKUP REVISION TABLE Section 3 9 10 Page Description 5 06/2004 Minor revision in notes of chart. 20, 22, 28 06/2004 Revised illustrations Top Cage Plate Assembly, Bottom View, & Bridle Assy. 3, 4, 15 06/2004 Revised illustrations Backup Top View, Backup Top View w/o Top Plate, & Hydraulic Schematic (2nd Generation). Cover Title Pg. 3 12 Cover Title Pg. 7-10 5-10 7 1 9 10 Date 02/2005 Removed ISO Emblems. 02/2005 Chg. PN for Std. Jaw Rollers (4 1/8" - 7 5/8") from 76014 to 76014-01. Chg. PN for LF Jaw Rollers (4 5/8" - 7 5/8") from 76008 to 76008-01. 21-22 02/2005 Revised Parts List’s CJ-76B & CJ-LF-76B. 32 & 34 02/2005 Revised Illustrations Jaw Assembly CJ-76B & CL-LF-76B. 3, 8, 10 & 02/2005 Revised Illustrations Backup Top View, 7 5/8" Backup Dovetail Die Adapter, Valve Bank 15 Assembly, & Hydraulic Schematic (2nd Generation). Copyright Copyright 03/2006 Added CHROMEMASTER™, HYTOPS™, Drillmaster, GRIT FACE™ & Low Friction. 2 3 03/2006 Revised Specs. 3 5 03/2006 Revised Jaw P/N’s on Dovetail Chart. 6 Revised size ranges & jaw P/N’s on Splined Chart. 7 1 03/2006 Revised Recommended Spare Parts List. 9 3, 4, 15, 03/2006 Revised Illustrations. 17, 20, 22 31-36 10 10 03/2006 Revised Valve Bank illustration. 14 17-20 03/2006 Added Dump Valve illustration & Dump Valve Electrical Connector Assy. Steps. 9 14 1, 28, 30 34-35 all 02/2007 Added Roller Identification illustration. Revised illustrations Bridle Assy. 55001-01, LF Jaw Assy. CJ-LF-76B, and CLE7625 Jaw Comparison. 02/2007 Replaced with revised valve tech. data, added page numbers. TOC 3 TOC 5-14 7 9 3-40 1-2, 36-38 10, 15 12/2007 Section 7-Removed Parts Lists. 12/2007 Revised Dovetail Jaw/Die Chart Manuf. Before 11/19/07. Added Dovetail Jaw/Die Chart Manuf. After 11/19/07. Renumbered remaining pgs. 12/2007 Removed all Parts Lists. 12/2007 Added illustrations Dovetail LF Jaw Set Assy. CJDTLF78X and Dovetail Jaw Set Assy. CJDT78X. Revised illustration Dovetail Jaw Set Assy. CJDT76X. 12/2007 Revised illustrations 4-Bank Valve Assy. & Hydraulic Schematic (corrected illustration of tong door valve). 10 SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 12/07 Page 0 - 1 Page 0 - 2 7 5/8" CLINCHER® UHT Tong and Backup HAZARD WARNING Nomenclature used in this manual: WARNING concerns an operating procedure or practice that, if not strictly observed, can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that, if not strictly observed, can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER® UHT Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections. They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated. CLINCHER® Tongs and Backups contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating, repairing, or near this equipment during its operation. WARNING: Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity. No work of any type, including changing of dies, is to be carried out while the tong and backup are connected to any hydraulic power unit. CLINCHER® UHT Tongs and Backups are heavy tools. They should be suspended from a secure, high strength 7/8" IWRC minimum diameter wire cable with a 31 ton minimum breaking strength. The wire rope should be hung as close to the center of the wellbore as possible, without interfering with drilling equipment operation, to allow the tong to be readily swung into the working position. Vertical position control should be achieved by means of a CLINCHER® hydraulically operated lift cylinder/spring hanger. WARNING: Users must insure the entire suspension system including cables, rig mounting points, lift cylinders, tong lifting brackets/bridles, winches, pulleys, counter weights, etc., are capable of handling the static weight of the tong and backup plus any loads which could be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation. This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and/or damage to equipment. A 1" IWRC minimum diameter wire cable with a 51.7 ton minimum breaking strength or better, should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator. A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage. WARNING: Users must provide a means of safely controlling the tong and backup movements in all directions when it is in use. Failure to account for its size, weight, movement and the amount of torque developed could result in personnel injury or death. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 1 - 1 7 5/8" CLINCHER® UHT Tong and Backup HAZARD WARNING CLINCHER® Tongs and Backups utilize high pressure hydraulic fluids. Portions of the tong and backup, control valves, hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de-energized and the fluid supply hoses are disconnected. During normal operation the temperature of the hydraulic fluids as well as hoses, piping, valves, etc., can rise to a level which can cause burns. WARNING: Personal protective gear including safety glasses, face shields, protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids. Tight fitting clothing is required to prevent entanglement in rotating components. These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits. The CLINCHER® UHT Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open. This system is to be tested before each mobilization and at every shift change. Should this system be determined to be inoperative, the tong is to be removed from service and tagged as in-operative until repairs are made. CAUTION: Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties. WARNING: Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards. No attempt should be made to operate the CLINCHER® UHT Tong and Backup for any purpose other than which it is intended. This system is capable of generating very large clamping forces and torsional loads which, if improperly applied or controlled, could result in damage to the tubular, to the tong and backup, or could possibly result in injury or death of personnel. Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong and backup. See Section 3 for more information concerning the selection and use of dies. CAUTION: Operating this equipment without the correct size, type, and orientation of dies can result in damage to the equipment or tubulars being handled. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 1 - 2 CROSS GENERAL INFORMATION HYDRAULIC PRODUCT SAFETY HYDRAULIC PRODUCT SAFETY WARNING: Valve lever (spool) may "stick" (not center) under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury, death or equipment failure. VALVE SAFETY: Read and follow instructions carefully. Failure to observe instructions and guidelines may cause serious injury, death or equipment failure. A sticking valve (spool bind) may be caused by one or more of the following factors: DIRTY OIL: Oil must be filtered to a minimum of 25 microns. Filters should be changed regularly spin-on types after 50 hours of initial use and then after every two hundred fifty hours of use. Use of a condition indicator is recommended. Consult your tractor or implement owner’s manual for filtration and changing recommendations for internal systems. OIL REQUIREMENTS: Premium quality anti-wear type oil with a viscosity between 100 and 200 SSU at operating temperatures. Certain synthetic oils may cause spool seals to swell and the valve to stick. If in doubt, call CROSS Engineering. IMPROPER HOOK UP OR MOUNTING: Always use the proper size fittings. Hook up "in" & "out" as noted on the valve body. Do not overtorque pipe fittings. Mounting surfaces should be flat and care should be used when tightening mounting bolts. Over-tightened bolts can cause spool bind and casting breakage. When hooking a valve in series, always use a power beyond sleeve. Consult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve. MISAPPLICATION: Always use the proper valve for the job. CONVERTA, CD, CS or CA valves should never be used for metered heavy load lifting - loaders or similar applications. Use an open center valve for open center applications and a closed center valve for closed applications. If in doubt, check with your tractor dealer. Contact CROSS if the valve allows the hydraulic equipment to creep excessively. MAINTENANCE: Make sure all bolts are tightened and torqued to the recommended specification. Bent or broken parts should not be used. Replace immediately. Always use exact replacements. Always protect valve spool from paint overspray. Faulty quick disconnects can cause high back pressures and sticking spools. Check quick disconnects periodically to make sure they are functioning properly. If valve spool does not center or appears to stick, do not use! PUMPS & MOTORS SAFETY: A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization. Use correct fittings and proper oil as noted in the technical service manual packed with each unit. Change oil as recommended by your implement or tractor manufacturer. CYLINDER SAFETY: Check clevis clearances before, during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury, or bent or broken rods caused by binding. Never operate a cylinder above recommended pressures. Never use a cylinder as a safety device when transporting equipment. PINHOLE LEAKS: If you observe a pinhole leak, discontinue use of the component. If oil has penetrated your skin or contacted your eye, seek medical attention immediately! Page 1 - 3 Page 1 - 4 DESCRIPTION and APPLICATION The CLINCHER® UHT Tong and Backup system is an “open-throat” design which can handle tubulars as small as 2 1/16 inches to as large as 7 5/8 inches in diameter. This system features two (2) jaws in the tong and three (3) jaws in the backup which encircle the pipe. Wrap around jaws and dies, combined with our low friction jaw technology, constant radial load cam system and compensating jaw design provide exceptional gripping capabilities with reduced pipe deformation, stress and marking. Using our non-marking aluminum die system or GRIT FACE™ dies in the UHT Tong and Backup will now allow stainless steel corrosion resistant alloys (CRA) to be run as quickly and easily as a traditional tong runs conventional steel tubulars. Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load, essentially wrapping the die around the tube reduces pipe stress, deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong or backup are still gripping the pipe In addition to these unique features listed above, the CLINCHER® UHT Tong and Backup System is also equipped with numerous standard features including: Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of backup and lift cylinder at all times Encoder Adapter accepts customer’s turns encoder to signal to a torque/turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed Tong Handles with Closed Covers protects operators hands The features described above are covered by US and foreign patents or pending US and foreign patents. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 03/06 Page 2 - 1 DESCRIPTION and APPLICATION TONG APPLICATION After completing the make-up or break-out cycle, the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder. Springs are used to return the jaws to their fully open position. BACKUP APPLICATION The CLINCHER® UHT Backup’s front jaws are hydraulic cylinders. During a jaw closing cycle, the front jaws advance and clamp the pipe against the fixed rear jaw. Once locked on the pipe, pressure is locked in the backup cylinder by a load holding valve. When opening, the front jaws retract to allow the pipe to be removed. The CLINCHER® UHT LOCKJAW™ Backup has an “open throat” design with three jaws that encircle the pipe. The front jaws are operated by cam surfaces on the rear jaw cylinder. During a jaw closing cycle, the front jaws swing in and interlock as the rear die approaches the pipe. Once locked on the pipe, pressure is locked in the backup cylinder by a load holding valve. When opening the backup jaws, the cylinder operation is reversed to retract the rear die and unlock the jaws. Springs move the front jaws to their fully open position. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 03/06 Page 2 - 2 SPECIFICATIONS Maximum Torque (1) High Gear “UHT” Low Gear Maximum Operation Pressure RPM @ 35 GPM/132.5 LPM: Manual Gearbox Max. Recommended Flow Rate: 35 GPM/132.5 LPM (Using Standard A-20 Valve Package) High Low Max. Recommended Flow Rate: 65 GPM/246 LPM (Using Optional A-35 Valve Package) High Low Handle Length UHT Tong Handle Length UHT Backup Overall Length UHT Tong Overall Length UHT Backup Overall Width w/o Handles / UHT Tong Overall Width w/o Handles / UHT Tong & UHT Backup Overall Width w/ Handles Overall Height UHT Tong Overall Height w/ UHT Backup & Hanger Bracket Overall Height w/ UHT Backup & Bail Assembly Weight UHT Tong (approximate) Weight UHT Backup (approximate) Weight UHT Tong w/UHT Backup (approximate) Bottom Hanger (approximate) Tong Legs (approximate) Combined Weight Tong w/ UHT Backup w/ Hanger & Legs (approximate) Tong Jaw Options (1) 1 Backup Jaw Size Gripping Range for Dovetail Tong Jaws (under nominal jaw or adapter sizes) (1) 3,500 ft.lbs./ 4,745.4 Nm 30,000 ft.lbs./40,674.6 Nm 3,000 psi/207 Bar 42 7 78 13 37 1/4" / 94.6 cm 32" / 81.3 cm 54 5/8" / 138.7 cm 49 3/8" / 125.4 cm 30 1/2" / 77.5 cm 35 1/4" / 89.5 cm 35 1/2" / 90.2 cm 35 7/16" / 90.0 cm 62 9/16" / 158.6 cm 65 1/4" / 165.7 cm 2,392 lbs. / 1,087 kg 808 lbs. / 367 kg 3,200 lbs. / 1,455 kg 225 lbs. / 102 kg 50 lbs. / 23 kg 3,475 lbs. / 1,576 kg 2 1/16" thru 4 1/2" 4 3/4" thru 7 5/8" 2 1/16" thru 7 5/8" 3/8" / 1.5 cm undersize CAUTION: When using Low Friction Jaws, Tongs should be limited to 50% of maximum torque rating. Operates using Steel Tooth Wrap Around Dies, GRIT FACE™ Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment: - Door Interlock - Self Adjusting Brake - Handles Tong - 3 Point Lifting Bridle (f/CLE7625 UHT) - Hanger Bracket (f/CLE7625HT) Optional Equipment: - Two Speed Hydraulic Motor - Hydraulic Cage Plate Brake System - Electronic Solenoid Dump Valve - Hydraulic Intensifier for Backup - Shipping Stand, or Skid - Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 03/06 Page 2 - 3 54 5/8" OVERALL TONG/ASSEMBLY LENGTH 49 3/8" OVERALL BACKUP LENGTH 32" BACKUP HANDLE LENGTH 14.015 1 5/8" 37 1/4" TONG HANDLE LENGTH 62 9/16" 65 1/4" 31" 7 5/8" UHT TONG & BACKUP DIMENSIONS Page 2 - 4 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. REV. # LOG # 04/07/04 DATE REF: S:\Equip Manuals-Dwgs\ CLE7625UHT\Dimensions.wpg CLINCHER® DIES Many CLINCHER® Tongs and Backups utilize jaws and/or adapters which accept Dovetail Inserts (AKA Pencil Dies or Strip Dies) to effectively grip tubulars. Jaw systems and jaw adapters are also available which accommodate Wrap-Around Fine Tooth Steel Dies, GRIT FACE™ Dies and Aluminum Dies. The appropriate jaws, die adapters and dies required for a specific tubular OD are also described in this section of the manual. 15 TYP . 15 TYP . T T OA Thickness Width L L OA W W STRAIGHT TOOTH DIAMOND TOOTH Note: Diamond Tooth Dies are used when a more aggressive bite is required. Thickness Width 5/16 5/16 5/16 3/8 3/8 3/8 5/8 5/8 5/8 5/8 5/8 5/8 OAL P/N Straight Tooth P/N Diamond Tooth 3 1/2 3 7/8 4 1/2 3 1/2 3 7/8 4 1/2 ¹ DTI4052 DTI4002 DTI4030 DTI4051 DTI4001 ¹ ¹ ¹ ¹ ¹ ¹ SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 3 - 1 OAL 17/32 5/8 3 1/2 17/32 5/8 3 7/8 17/32 5/8 4 1/2 5/8 5/8 3 1/2 5/8 5/8 3 7/8 5/8 5/8 4 1/2 11/16 5/8 3 7/8 11/16 5/8 4 1/2 3/8 1 3 7/8 3/8 1 1/4 3 7/8 3/8 1 1/4 5 7/16 1 1/4 3 7/8 7/16 1 1/4 5 1/2 1 1/4 3 7/8 1/2 1 1/4 5 9/16 1 1/4 3 7/8 9/16 1 1/4 5 5/8 1 1/4 3 7/8 5/8 1 1/4 5 11/16 1 1/4 3 7/8 11/16 1 1/4 5 3/4 1 1/4 3 7/8 3/4 1 1/4 5 3/4 1 1/4 5 7/8 13/16 1 1/4 3 7/8 13/16 1 1/4 5 7/8 1 1/4 3 7/8 7/8 1 1/4 5 1 1 1/4 3 7/8 1 1 1/4 5 ¹ Available upon request. P/N Straight Tooth P/N Diamond Tooth DTI4031 DTI4053 DTI4003 DTI4032 DTI4054 DTI4004 DTI4055 DTI4005 DTI1505 DTI1614 DTI1610 DTI1612 DTI1617 DTI1601 DTI1602 DTI1622 DTI1623 DTI1632 DTI1633 DTI1642 DTI1646 DTI1651 DTI1693 DTI1662 DTI1661 DTI1664 DTI1671 DTI1673 DTI1691 DTI1697 ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ DTI1612D DTI1617D DTI1601D DTI1602D DTI1622D DTI1623D DTI1632D ¹ ¹ ¹ ¹ ¹ DTI1662D ¹ ¹ ¹ ¹ ¹ ¹ CLINCHER® WRAP AROUND DIES CLINCHER® Wrap Around Dies are available in three types: Fine Toothed Steel Dies: for low to ultra high torque applications on carbon steel tubulars including tubing, casing, and drill pipe Smooth Faced Aluminum Dies: for low to moderate torque applications on fiberglass and corrosion resistant alloy (stainless steel) tubulars GRIT FACE™ Dies: for low to high torque applications on fiberglass and corrosion resistant alloy (stainless steel) tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER® Dies are designed to match the OD of the tubing, casing, coupling, or accessory being made up or broken out. Each die is stamped on the top or side to identify its size. Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3/32" (0.093"). Aluminum and GRIT FACE™ Dies should be matched with the specific tubular diameters required. Note: The use of improperly sized dies can result in reduced torque capacity, increased pipe marking, and reduced die life. CAUTION: Do not attempt to grip tubular diameters which are larger than the dies being used. Failure to observe this precaution can result in damage to the tubular or tong jaws. In emergencies where correct die sizes are unavailable, some operators have successfully used two different sizes of dies to accommodate unusual, nonstandard diameters. CLINCHER® Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters, API coupling diameters, selected work string connection diameters and certain commonly used premium connection coupling diameters. CLINCHER® Wrap Around Dies should not be used on tubulars which are larger than the nominal die size. Steel Toothed Dies can be used on tubulars which are no smaller than 3/32" (0.093") less than the nominal die size. Aluminum and GRIT FACE™ Dies should be matched with the specific tubular diameters required. Note: Fine Toothed Steel Dies are normally stocked in our Broussard, Louisiana facility. A partial listing of commonly manufactured sizes is shown below. Aluminum and GRIT FACE™ Dies are normally made to order although a limited range of sizes and small quantities may be available from stock. Contact SUPERIOR Manufacturing & Hydraulics for information concerning availability of stock and special die sizes. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 3 - 2 CLINCHER® WRAP AROUND DIES DIE Nomenclature for CLE7625 UHT Tong and BUC7625 UHT Backup BUC4500-xxxx CLE7625-xxxx BUC7625-xxxx BUC7625-xxxx Fine Toothed Steel dies for jaws (2 reqd per tong) (Jaw CJ-76A) Fine Toothed Steel dies for jaws (2 reqd per tong) ) (Jaw CJ-76B) Fine Toothed Steel dies for jaws (2 reqd per tong) (Jaw CJ-76B) Fine Toothed Steel dies for jaws (3 reqd per backup) BUCA4500-xxxx Aluminum dies for jaws (2 reqd per tong) (Jaw CJ-LF-76A) BUCA7625-xxxx Aluminum dies for jaws (2 reqd per tong) (Jaw CJ-LF-76B) BUCA7625-xxxx Aluminum dies for jaws (3 reqd per backup) BB4500-xxxx BB7625-xxxx BB7625-xxxx GRIT FACE™ dies for jaws (2 reqd per tong) (Jaw CJ-76A or CJ-LF-76A) GRIT FACE™ dies for jaws (2 reqd per tong) (Jaw CJ-LF-76B) GRIT FACE™ dies for jaws (3 reqd per backup) ORDERING EXAMPLE: fine toothed steel dies are needed to run 2 7/8" OD tubing Qty. two (2) BUC4500-2875 dies for jaws Qty. three (3) BUC7625-2875 dies for jaws (replace xxxx with size required in inches) BUC4500-xxxx: Fine Toothed steel dies for UHT Tong 1.660 1.900 2.062 2.162 2.230 2.375 2.600 2.697 2.723 2.750 2.875 3.000 3.062 3.063 3.125 3.230 3.250 3.275 3.297 3.375 3.437 3.500 3.668 3.750 3.830 3.875 3.900 3.965 4.000 4.062 4.125 4.187 4.250 CLE7625-xxxx: Fine Toothed steel dies for UHT Tong 7.000 7.625 BUC7625-xxxx: Fine Toothed steel dies for UHT Backup 2.375 2.600 2.700 2.707 2.875 3.000 3.062 3.125 3.500 3.625 3.668 3.750 3.862 3.875 3.886 3.900 4.125 4.250 4.375 4.460 4.500 4.505 4.530 4.625 4.900 4.921 4.935 4.961 5.000 5.005 5.125 5.137 5.439 5.470 5.500 5.530 5.563 5.570 5.587 5.620 5.875 5.931 6.000 6.035 6.050 6.051 6.075 6.100 6.350 6.375 6.400 6.500 6.625 6.650 6.750 6.875 7.375 7.380 7.390 7.400 7.413 7.500 7.625 7.656 SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 3 - 3 3.230 3.910 4.750 5.150 5.695 6.125 7.000 7.681 3.240 3.941 4.767 5.215 5.750 6.150 7.020 7.732 3.250 4.000 4.862 5.250 5.780 6.250 7.191 7.750 3.375 4.025 4.875 5.290 5.826 6.260 7.250 7.790 3.400 4.053 4.892 5.313 5.866 6.325 7.350 CLINCHER® WRAP AROUND DIES BUCA7625-xxxx: Aluminum dies for UHT Tong & Backup 1.900 2.250 2.375 2.400 2.679 2.707 2.735 2.776 2.875 3.230 2.240 3.300 3.327 3.375 3.400 3.500 3.523 3.590 4.050 4.053 4.069 4.138 4.200 4.250 4.313 4.375 4.460 4.968 5.000 5.012 5.150 5.181 5.250 5.350 5.500 5.550 5.653 5.700 5.750 5.870 5.890 5.960 6.000 6.025 6.050 6.125 6.135 6.150 6.153 6.156 6.170 6.200 6.250 6.400 7.000 7.250 7.390 7.430 7.440 7.579 7.625 7.656 7.675 2.910 3.875 4.500 5.563 6.051 6.500 7.681 BB7625-xxxx: GRIT FACE™ dies for UHT Tong & Backup 2.375 2.875 3.250 3.500 3.878 3.900 4.000 4.053 4.250 5.000 5.200 5.500 5.563 5.577 5.736 5.890 6.000 6.045 6.100 6.150 6.180 6.240 6.248 6.500 6.625 6.750 7.000 7.413 7.625 7.644 7.681 7.700 7.720 7.731 7.772 7.790 4.500 4.750 4.901 4.950 6.050 6.051 6.075 6.079 7.020 7.191 7.290 7.390 7.852 3.062 3.900 4.600 5.577 6.071 6.625 7.700 3.125 3.950 4.620 5.590 6.075 6.750 7.750 3.130 4.000 4.862 5.650 6.100 6.940 Contact SUPERIOR Manufacturing & Hydraulics for information concerning availability of stock and special die sizes. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 3 - 4 CJDT76X03375 CJDT76X03500 CJDT76X04000 CJDT76X04500 CJDT76Xxxxxx CJDT76X05000 CJDT76X05500 CJDT76X06000 CJDT76X06625 CJDT76X07000 7 5/8 x 3 1/8 7 5/8 x 3 3/8 7 5/8 x 3 1/2 7 5/8 x 4 7 5/8 x 4 1/2 7 5/8 x 4 3/4 7 5/8 x 5 7 5/8 x 5 1/2 7 5/8 x 6 7 5/8 x 6 5/8 7 5/8 x 7 BUDT76-xxxxx BUDT76-xxxxx BUDT76-xxxxx BUDT76-04750 BUDT76-xxxxx BUDT76-xxxxx CJDT76X07625 Left 76212-7625L BUDT76-xxxxx Rt. 76212-7625R Left 76X7000L BUDT76-07000 Rt. 76X7000R Left 76X6625L Rt. 76X6625R Left 76X6000L Rt. 76X6000R Left 76X5500L BUDT76-05500 Rt. 76X5500R Left 76X5000L BUDT76-05000 Rt. 76X5000R Left xxxxx Rt. xxxxx Left 76X4500L BUDT76-04500 Rt. 76X4500R Left 76X4000L Rt. 76X4000R Left 76X3500L BUDT76-03500 Rt. 76X3500R Left 76X3375L Rt. 76X3375R Left 76X3125L Rt. 76X3125R P:\Manuals\Equip Manuals\Spreadsheets\CLE7625 Jaw Ranges rev2.xls DT Jaw Ranges with 7.625 BU 7 5/8 x 7 5/8 CJDT76X03125 7 5/8 x 2 7/8 BUDT76-xxxxx 3 dovetail die adapters required to dress backup assembly consists of two jaws c/w pins, rollers, dovetail dies and die retainers CJDT76X02875 Left 76X2875L Rt. 76X2875R dovetail die adapter part number 4.125 3.625 4.375 3.875 4.875 4.375 4.750 5.000 5.500 7.000 6.500 6.375 5.875 7.000 7.625 6.000 5.500 6.625 5.375 4.875 3.875 3.375 4.500 6.000 3.375 2.875 2.875 2.375 3.500 4.000 2.750 2.250 2.500 2.000 2.250 1.750 Page 3 - 5 7.125 6.625 6.500 6.000 6.125 5.625 5.500 5.000 5.000 4.500 4.500 4.000 4.250 3.750 4.000 3.500 3.500 3.000 3.000 2.500 2.875 2.375 2.625 2.125 2.375 1.875 7.250 6.750 6.625 6.125 6.250 5.750 5.625 5.125 5.125 4.625 4.625 4.125 4.375 3.875 4.125 3.625 3.625 3.125 3.125 2.625 3.000 2.500 2.750 2.250 2.500 2.000 7.375 6.875 6.750 6.250 6.375 5.875 5.750 5.250 5.250 4.750 4.750 4.250 4.500 4.000 4.250 3.750 3.750 3.250 3.250 2.750 3.125 2.625 2.875 2.375 2.625 2.125 7.500 7.000 6.875 6.375 6.500 6.000 5.875 5.375 5.375 4.875 4.875 4.375 4.625 4.125 4.375 3.875 3.875 3.375 3.375 2.875 3.250 2.750 3.000 2.500 2.750 2.250 7.625 7.125 7.000 6.500 6.625 6.125 6.000 5.500 5.500 5.000 5.000 4.500 4.750 4.250 4.500 4.000 4.000 3.500 3.500 3.000 3.375 2.875 3.125 2.625 2.875 2.375 0.5 STANDARD 12/12/2007 maximum pipe OD for die & jaw minimum undersized condition 7.750 7.250 maximum pipe OD for die & jaw minimum undersized condition 6.750 6.250 maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition 6.125 5.625 7.125 6.625 maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition 5.625 5.125 5.125 4.625 4.875 4.375 4.625 4.125 maximum pipe OD for die & jaw minimum undersized condition 4.125 3.625 maximum pipe OD for die & jaw minimum undersized condition 3.500 3.000 maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition 3.250 2.750 3.625 3.125 maximum pipe OD for die & jaw minimum undersized condition 3.000 2.500 (use this size for emergencies only) 0.4375 <<dovetail die thickness oversized <<pipe application Jaw gripping range when dressed with1 1/4" wide xx.xx" long dovetail strip dies with thickness of: 0.8125 0.75 0.6875 0.625 0.5625 undersized undersized undersized undersized undersized (use this size for emergencies only) 3.375 3.125 2.875 nominal jaw size Gripping range, jaw, adapters and dovetail die inserts for CLINCHER® 7 5/8 UHT Tong and 7 5/8 UHT Backup Jaw Assembly dovetail jaw part Part Number number Manuf. Before Manuf. Before 11/19/07 11/19/07 Nominal Jaw and Dovetail Die Adapter Size dovetail die adapter part number nominal jaw size upon request DTI1664 P:\Manuals\Equip Manuals\Spreadsheets\CLE7625 Jaw Ranges rev2.xls DT Jaw Ranges with 7.625 BU DTI1646 DTI1633 Page 3 - 6 upon request upon request upon request DTI1693 Note 1: All CJDT76X series of jaws may be used in CLE7625 UHT tongs. Note 2: xxxxx indicates this size has not been designed at this time, but is available upon request. CLINCHER® part number for 1 1/4" wide x 5" long straight toothed dovetail die inserts used in dovetail jaw assembly (2 pcs required per jaw or 4 pcs required per jaw assembly>> CLINCHER® part number for 1 1/4" wide x 5" long diamond toothed dovetail die inserts used in dovetail jaw assembly (2 pcs required per jaw or 4 pcs required per jaw assembly>> DTI1617 DTI1617D DTI1602 DTI1602D DTI1623D DTI1612D DTI1601D DTI1623 DTI1612 (use this size for emergencies only) 12/12/2007 0.4375 <<dovetail die thickness oversized <<pipe application DTI1601 0.5 STANDARD Jaw gripping range when dressed with1 1/4" wide xx.xx" long dovetail strip dies with thickness of: Gripping range, jaw, adapters and dovetail die inserts for CLINCHER® 7 5/8 UHT Tong and 7 5/8 UHT Backup Jaw Assembly dovetail jaw part Part Number number Manuf. Before Manuf. Before 11/19/07 11/19/07 0.8125 0.75 0.6875 0.625 0.5625 undersized undersized undersized undersized undersized 3 dovetail die assembly adapters consists of two (use this size required to jaws c/w pins, for dress backup rollers, dovetail emergencies dies and die only) retainers CLINCHER® part number for 1 1/4" wide x 3 7/8" long straight toothed dovetail DTI1661 DTI1651 DTI1642 DTI1632 DTI1622 die inserts used in dovetail die adapters (2 pcs required per adapter or 6 pcs required per set of 3 adapters>> CLINCHER® part number for 1 1/4" wide x 3 7/8" long diamond toothed dovetail upon request upon request upon request DTI1632D DTI1622D die inserts used in dovetail die adapters (2 pcs required per adapter or 6 pcs required per set of 3 adapters>> Nominal Jaw and Dovetail Die Adapter Size 3 dovetail die adapters required to dress backup assembly consists of two jaws c/w pins, rollers, dovetail dies and die retainers CJDTLF78X02375 Left 78X2375L Rt. 78X2375R CJDT78Xxxxxx CJDT78X05000 CJDT78X05500 CJDT78X06000 CJDT76X06625 CJDT76X07000 7 5/8 x 4 3/4 7 5/8 x 5 7 5/8 x 5 1/2 7 5/8 x 6 7 5/8 x 6 5/8 7 5/8 x 7 BUDT76-04750 Left 76X7000L BUDT76-07000 Rt. 76X7000R Left 76X6625L BUDT76-xxxxx Rt. 76X6625R Left 78X6000L BUDT76-xxxxx Rt. 78X6000R Left 78X5500L BUDT76-05500 Rt. 78X5500R Left 78X5000L BUDT76-05000 Rt. 78X5000R Left xxxxx Rt. xxxxx Left 78X4500L BUDT76-04500 Rt. 78X4500R Left 78X4000L BUDT76-xxxxx Rt. 78X4000R BUDT76-xxxxx P:\Manuals\Equip Manuals\Spreadsheets\CLE7625 Jaw Ranges rev2.xls DT Jaw Ranges with 7.625 BU (2) CJDT76X07625 Left 76212-7625L BUDT76-xxxxx Rt. 76212-7625R CJDT78X04500 7 5/8 x 4 1/2 7 5/8 x 7 5/8 CJDT78X04000 CJDTLF78X03500 Left 78X3500L BUDT76-03500 Rt. 78X3500R 7 5/8 x 3 1/2 7 5/8 x 4 CJDTLF78X03375 Left 78X3375L Rt. 78X3375R 7 5/8 x 3 3/8 BUDT76-xxxxx CJDTLF78X03125 Left 78X3125L Rt. 78X3125R 7 5/8 x 3 1/8 BUDT76-xxxxx CJDTLF78X02875 Left 78X2875L Rt. 78X2875R BUDT76-xxxxx dovetail die adapter part number dovetail jaw part number Manuf. After 11/19/07 4.125 3.625 4.375 3.875 4.875 4.375 4.750 5.000 5.500 7.000 6.500 6.375 5.875 7.000 7.625 6.000 5.500 6.625 5.375 4.875 3.875 3.375 4.500 6.000 3.375 2.875 2.875 2.375 3.500 4.000 2.750 2.250 2.500 2.000 2.250 1.750 Page 3 - 7 7.125 6.625 6.500 6.000 6.125 5.625 5.500 5.000 5.000 4.500 4.500 4.000 4.250 3.750 4.000 3.500 3.500 3.000 3.000 2.500 2.875 2.375 2.625 2.125 2.375 1.875 7.250 6.750 6.625 6.125 6.250 5.750 5.625 5.125 5.125 4.625 4.625 4.125 4.375 3.875 4.125 3.625 3.625 3.125 3.125 2.625 3.000 2.500 2.750 2.250 2.500 2.000 7.375 6.875 6.750 6.250 6.375 5.875 5.750 5.250 5.250 4.750 4.750 4.250 4.500 4.000 4.250 3.750 3.750 3.250 3.250 2.750 3.125 2.625 2.875 2.375 2.625 2.125 7.500 7.000 6.875 6.375 6.500 6.000 5.875 5.375 5.375 4.875 4.875 4.375 4.625 4.125 4.375 3.875 3.875 3.375 3.375 2.875 3.250 2.750 3.000 2.500 2.750 2.250 7.625 7.125 7.000 6.500 6.625 6.125 6.000 5.500 5.500 5.000 5.000 4.500 4.750 4.250 4.500 4.000 4.000 3.500 3.500 3.000 3.375 2.875 3.125 2.625 2.875 2.375 12/12/2007 maximum pipe OD for die & jaw minimum undersized condition 7.750 7.250 maximum pipe OD for die & jaw minimum undersized condition 6.750 6.250 maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition 6.125 5.625 7.125 6.625 maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition 5.625 5.125 5.125 4.625 4.875 4.375 4.625 4.125 maximum pipe OD for die & jaw minimum undersized condition 4.125 3.625 maximum pipe OD for die & jaw minimum undersized condition 3.500 3.000 maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition 3.250 2.750 3.625 3.125 maximum pipe OD for die & jaw minimum undersized condition 3.000 2.500 maximum pipe OD for die & jaw minimum undersized condition <<dovetail die thickness <<pipe application Jaw gripping range when dressed with1 1/4" wide xx.xx" long dovetail strip dies with thickness of: 0.4375 0.8125 0.75 0.6875 0.625 0.5625 0.5 undersized undersized undersized undersized undersized STANDARD oversized (use this size (use this size for for emergencies emergencies only) only) 2.500 1.750 1.875 2.000 2.125 2.250 2.375 1.250 1.375 1.500 1.625 1.750 1.875 2.000 3.375 3.125 2.875 2.375 nominal jaw size Gripping range, jaw, adapters and dovetail die inserts for CLINCHER® 7 5/8 UHT Tong and 7 5/8 UHT Backup Jaw Assembly Part Number Manuf. After 11/19/07 7 5/8 x 2 7/8 7 5/8 x 2 3/8 Nominal Jaw and Dovetail Die Adapter Size 3 dovetail die adapters required to dress backup dovetail die adapter part number CJDT76X07625 Left 76212-7625L BUDT76-xxxxx Rt. 76212-7625R assembly consists of two jaws c/w pins, rollers, dovetail dies and die retainers dovetail jaw part number Manuf. After 11/19/07 7.625 nominal jaw size 7.000 6.500 upon request DTI1664 P:\Manuals\Equip Manuals\Spreadsheets\CLE7625 Jaw Ranges rev2.xls DT Jaw Ranges with 7.625 BU (2) DTI1693 DTI1646 DTI1633 Page 3 - 8 DTI1617 DTI1617D DTI1602 DTI1602D DTI1623 DTI1623D DTI1612D DTI1601D DTI1632D DTI1622D 7.750 7.250 DTI1612 7.625 7.125 DTI1601 7.500 7.000 DTI1622 DTI1632 7.375 6.875 upon request upon request upon request Note 1: All CJDT76X series of jaws may be used in CLE7625 UHT tongs. Note 2: xxxxx indicates this size has not been designed at this time, but is available upon request. CLINCHER® part number for 1 1/4" wide x 5" long straight toothed dovetail die inserts used in dovetail jaw assembly (2 pcs required per jaw or 4 pcs required per jaw assembly>> CLINCHER® part number for 1 1/4" wide x 5" long diamond toothed dovetail die inserts used in dovetail jaw assembly (2 pcs required per jaw or 4 pcs required per jaw assembly>> DTI1642 7.250 6.750 upon request upon request DTI1651 7.125 6.625 12/12/2007 maximum pipe OD for die & jaw minimum undersized condition 0.8125 0.75 0.6875 0.625 0.5625 0.4375 <<dovetail die thickness 0.5 undersized undersized undersized undersized undersized STANDARD oversized <<pipe application (use this size (use this size for for emergencies emergencies only) only) Jaw gripping range when dressed with1 1/4" wide xx.xx" long dovetail strip dies with thickness of: Gripping range, jaw, adapters and dovetail die inserts for CLINCHER® 7 5/8 UHT Tong and 7 5/8 UHT Backup Jaw Assembly Part Number Manuf. After 11/19/07 CLINCHER® part number for 1 1/4" wide x 3 7/8" long straight toothed dovetail die DTI1661 inserts used in dovetail die adapters (2 pcs required per adapter or 6 pcs required per set of 3 adapters>> CLINCHER® part number for 1 1/4" wide x 3 7/8" long diamond toothed dovetail upon request die inserts used in dovetail die adapters (2 pcs required per adapter or 6 pcs required per set of 3 adapters>> 7 5/8 x 7 5/8 Nominal Jaw and Dovetail Die Adapter Size CJ-LF-76A CJ-LF-76B 7 5/8 x 7 5/8 - 4 1/2 7 5/8 x 4 1/2 - 2 1/16 7 5/8 x 7 5/8 - 4 1/2 76009 76015 76012 76015 two pcs reqd per set splined jaw pin part number top clip part number for tong jaws bottom clip part number for tong jaws 76013 76013 76013 76139 w/ Bushing 58079 (2 per roller) 76137 w/ Bushing 20DU14 (5 per roller) 76013 76136 76138 76017 BUC4520 76017 BUC4520 76017 BUC4531-S1 76017 BUC4531-S1 two pcs two pcs reqd two pcs reqd two pcs reqd per set per set per set reqd per set splined jaw part splined jaw number roller part number BUC7625-nnnnn BUC4500-nnnnn BUC7625-nnnnn BUC4500-nnnnn fine tooth steel dies for tong Page 3 - 9 Note: CLINCHER® wraparound dies are machined to specific casing, tubing, coupling or accessory diameter. Additional dies must be orderd to match specific coupling diameters associated with accessories or special clearance premium tubular connections. 3/9/2009 BB7625-nnnnn BB4500-nnnnn BB7625-nnnnn GRIT FACE™ dies for tong available wraparound die series (two dies are required to dress tong jaws and three dies are required to dress backup for a total of five dies per tool - excludes any dies required for couplings) -nnnnn indicates size being designated by replacing "nnnnn" sequence with size required (in inches) to three decimal places; i.e., 4.500 for 4 1/2" OD casing. CJ-76B 7 5/8 x 4 1/2 - 2 3/8 Splined Jaw Assembly Number assembly consists of two jaws c/w pins, rollers, clips and clip CJ-76A Nominal wraparound tong jaw and wraparound adapter size Splined jaws and splined wraparound dies for CLINCHER® 7 5/8 UHT Tong for use on tubing and casing Page 3 - 10 ASSEMBLY INSTRUCTIONS Fastener Lubrication and Make Up Torque Requirements Most bolts, nuts and other threaded components are to be lubricated with Never-Seez or equivalent before assembly. Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions and drawings. All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage. CAUTION: Do not use Teflon tape. Improper application of Teflon tape can cause joint failures. Teflon tape can release large particles which can plug small passages in hydraulic equipment. All standard fasteners used in CLINCHER® products are to be GRADE 8 or better. DO NOT SUBSTITUTE lessor grades of fasteners. All fasteners are to be made up to the torque charted below. Failure to properly assemble these fasteners can result in their loss, product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations. Size 1/4 - 20 NC 3/8 - 16 Set Screws 3/8 - 16 NC 1/2- 13 NC 5/8 - 11 NC 1 - 12 NF 1 - 8 NC 1 1/4 - 12 NF 1 1/2 - 12 NF UHT TONG and BACKUP FASTENERS Application door switch mounting bolts, tong clip bolts bearing caps, door switch adj. sleeve housing cover, brake bands, backup side plates, tong & backup clip bolts top secondary bearing cap, cage plate bolts, locking pin, ring gear key, motor mounts, backup halo, leg bolts tong plates, bearing caps, idler shaft bolts, cam follower nuts, backup cyl. gland bolts, hanger bolts dumbell roller UHT backup backing bolt backup bulkhead connector idler shaft Torque 14 ft lbs *1 38 ft lbs 93 ft lbs 180 ft lbs *2 100 ft lbs 100 ft lbs 1,200 ft lbs *1 Bearing Caps: Coat with removable Loctite, tighten until screw contacts bearing, back off 1 turn. Door Switch Adj. Sleeve: Coat with removable Loctite, tighten by hand until snug. *2 Tighten until all slack is removed, but dumbell roller is still free to rotate by hand. LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction, cool, exclude foreign matter and prevent corrosion. CLINCHER® recommends using Texaco Marfak MP 2 or equivalent for all grease zerts, roller bearings and bushings. Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 4 - 1 ASSEMBLY INSTRUCTIONS TONG ASSEMBLY This section pertains to the physical assembly of the CLINCHER® CLE7625 UHT Tong. Section 9 illustrates the individual sub assemblies in more detail. The purpose of this section is to guide the technician in the order of assembly as we would accomplish in the manufacturing process at our plant. Use this section as a guide to help you familiarize yourself with the component parts of the CLE7625 UHT. We have included drawings on the following pages to aid in the assembly. The drawings are laid out in the order in which you would assemble/disassemble the unit. Order of Assembly: 1. 2. 3. 4. 5. 6. 7. 8. 9. Locate suitable working height. Approximately 6" above your waist. Tong Assembly Stands are available from Superior Manufacturing & Hydraulic, Inc. which are custom made for tong service work. Install Bottom Tong Plate PN 76043, on Assembly Stand. Bolt CLE7625 UHT Tong Mid Body PN 76044 to Bottom Tong Plate PN 76043 with (20) 5/8"-11 x 1 3/4" HHCS PN 1158, (4) 5/8"-11 x 2 1/4" HHCS PN 201 (for Side Handles), (24) 5/8" Lockwashers PN 1151, and (3) 5/8"-11 x 1" SHCS PN 1153. a) Install (3) Cam Followers PN 1968 and (3) Cam Follower Spacers PN 76055-S1 to Bottom Tong Plate with (3) 5/8"-18 Jam Nuts PN 1150, then install (3) 3/16" Drive Zerts PN 1104. b) Install (3) Cam Followers PN 1968 and (3) Cam Follower Spacers PN 76055-S1 to Top Tong Plate with (3) 5/8"-18 Jam Nuts PN 1150, then install (3) 3/16" Drive Zerts PN 1104. Press Bearing PN 1903 into Bottom Secondary Bearing Cap PN 55041. Install (2) 3/8"-16 x 1/2" Set Screws PN 1029 (use removable Loctite), and 3/4" NPT Flush Plug PN 1610. Install Bottom Secondary Bearing Cap Assembly onto Bottom Tong Plate PN 76043 using (4) 5/8"-11 x 1 3/4" HHCS PN 1158 with (4) 5/8" Lockwasher PN 1151. Press Bearing PN 1902 into Bottom Pinion Bearing Cap PN 55036. Install (2) 3/8"-16 x 1/2" Set Screws PN 1029 (use removable Loctite), and 1/8" NPT Flush Plug PN 1607. Install Bottom Pinion Bearing Cap Assembly onto Bottom Tong Plate PN 76043 using (4) 5/8"-11 x 1 1/4" HHCS PN 1156 with (4) 5/8" Lockwasher PN 1151. Dumbell Roller Assembly: a) Install (2) 1/8" NPT Zert PN 1001 on Dumbell Roller Shaft PN 76025-A. b) Install 1"-12 Low Profile Nylock Nut PN 1213 onto Dumbell Roller Shaft PN 76025-A. c) Press Bearing PN 1910 (1st Generation) or PN 1910-B (2nd Generation) into end of Dumbell Roller PN 55025-A (1st Generation) or PN 55025-B (2nd Generation). d) Fit Spacer PN 55027-B (1st Gen.) or 55027-D (2nd Gen.) into opposite end of Dumbell Roller PN 55025-A (1st Gen.) or 55025-B (2nd Gen.). e) Press Bearing PN 1910 (1st Gen.) or PN 1910-B (2nd Gen.) into other end of Dumbell Roller PN 55025-A (1st Gen.) or 55025-B (2nd Gen.). SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 4 - 2 ASSEMBLY INSTRUCTIONS f) Install (2) Thrust Washer PN 55024-A onto each end of Dumbell Roller Assembly. g) Make up 1"-12 LP Nylock Nut PN 1213 on other end of each Dumbell Shaft. 10. Center Idler Gear Assembly: a) Press Bearing PN 1905 into Idler Gear PN 76049. b) Install (2) Bearing Shields PN 73027, one on each outer side of Bearing PN 1905 (for tools manufactured earlier only). Note: Bearing PN 1905 now has (2) Internal Shields so PN 73027 is no longer needed. Install (2) Internal Snap Rings PN 1926 in Idler Gear PN 76049. c) Press Idler Gear Assembly onto Idler Shaft PN 76051-01. d) Install External Snap Ring PN 1946 on Idler Shaft. e) Install Idler Gear and Shaft Assembly into Tong using (3) 5/8"-11 x 2" HHCS PN 1160, with (3) 5/8" Lockwasher PN 1151. Bolt Idler Shaft PN 76051-01 with 1 1/2" Lockwasher PN 1223 and 1 1/2"-12 Nut PN 1222. f) Install 1/8" NPT Zert PN 1001 at end of Idler Shaft. 11. Outboard Idler Gear without Micro-Cam (PN 76049) Assembly: (2 assemblies required) Note: Earlier Model Tools used (1) Outboard Idler Gear with Micro-Cam (PN 76045), and (1) Outboard Idler Gear without Micro-Cam (PN 76049). a) Press Bearing PN 1905 into Idler Gear PN 76049. b) Install (2) Bearing Shields PN 73027, one on each outer side of Bearing PN 1905 (for tools manufactured earlier only). Note: Bearing PN 1905 now has (2) Internal Shields so PN 73027 is no longer needed. Install (2) Internal Snap Rings PN 1926 in Idler Gear PN 76049. c) Press Idler Gear Assembly onto Idler Shaft PN 76050-01, or PN 76050 (earlier model tools). d) Install large end of Shaft Assembly and Idler Gear into Bottom Tong Plate using 1 1/2"-12 Nut PN 1222 and 1 1/2" Lockwasher PN 1223. e) Install 1/8" NPT Zert PN 1001 at other end of Idler Shaft PN 76050-01. Note: Outboard Idler Shaft Spacer PN 76097 is placed on Outboard Idler Shaft Assembly when it is bolted onto Top Tong Plate Assembly using 1 1/2" Lockwasher PN 1223 and 1 1/2"-12 Nut PN 1222. 12. Install Ring Gear Key PN 76053 into slot of Ring Gear PN 76057 using 1/2"-13 x 1 1/2" SHCS PN 1106-A. Install Ring Gear PN 76057 into Tong Body making sure teeth in Idler Gears PN 76049 (PN 76045 (1) earlier model tools only) align with teeth in Ring Gear. 13. Install (12) Dumbell Roller Assemblies around Ring Gear PN 76057 making sure holes in Dumbell Roller Assemblies match up to holes in Bottom Tong Plate. Hint: Temporarily install Dumbell Roller Shafts thru Dumbell Roller Assembly and Bottom Tong Plate to control position. 14. Fill tong body cavity with grease at this time, making sure to pack grease under gear assemblies and completely cover drive train. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 4 - 3 ASSEMBLY INSTRUCTIONS 15. Pinion Gear Assembly: a) Press Pinion Gear PN 55038-01 (for CLE7625 UHT) or PN 73038 (for CLE7625HT) into Bearing PN 1902 which was previously installed in Bottom Pinion Bearing Cap PN 55036 that is bolted to Bottom Tong Plate PN 76043. Note: Earlier Model CLE7625 UHT Tongs used Pinion Gear PN 55038. b) Install Low Pinion Gear PN 55047 (for CLE7625 UHT) or 55161-BJ (for CLE7625HT) onto Pinion Gear. c) Install Bearing PN 1902 onto Pinion Gear and add Pinion Bearing Bushing PN 55047-1. 16. Install Secondary Input Gear PN 55048 (for CLE7625 UHT) or PN 55048BJ (for CLE7625HT) into Bearing PN 1903, which was previously installed into Bottom Secondary Bearing Cap PN 55041. 17. Install Top Tong Plate PN 76055 onto Mid Body PN 76044 using (21) 5/8"-11 x 1 3/4" HHCS PN 1158, (4) 5/8"-11 x 2 1/4" HHCS PN 201 (for Side Handles), (25) 5/8" Lockwashers PN 1151, (3) 5/8"-11 x 1 1/2" SHCS PN 257 with (3) 5/8" Hi Collar Lockwasher PN 1152, and (3) 5/8"-11 x 1" SHCS PN 1153. 18. Press Bearing PN 1900 into Top Bearing Retainer PN 55066. Install Top Bearing Retainer Assembly onto Secondary Input Gear, then Top Tong Plate using (3) 5/8"-11 x 1 1/4" HHCS PN 1156 and (1) 5/8"-11 x 1 1/4" SHCS PN 256 with (4) 5/8" Lockwasher PN 1151. 19. Insert Dumbell Roller Shafts PN 76025-A with 1"-12 Low Profile Nylock Nut PN 1213 through Bottom Tong Plate PN 76043, through Dumbell Roller Assemblies, and finally through Top Tong Plate PN 76055. After installing Dumbell Roller Shafts through Top Tong Plate, fasten with 1"-12 Low Profile Nylock Nut PN 1213. WARNING: Insure Thrust Washers are correctly positioned. 20. High Gear Idler Assembly: a) Press (2) Bearing PN 1909 into High Gear Idler PN 55123. b) Install Snap Ring PN 1949 into High Gear Idler PN 55123. c) Install High Gear Idler Assembly onto High Gear Idler Shaft PN 55124 which is welded to Top Plate. d) Install External Snap Ring PN 1950 onto High Gear Idler Shaft PN 55124. 21. Install High Gear PN 55119, High Gear Retainer PN 55122-01, and Ext. Snap Ring PN 1950 on Pinion Gear PN 55038-01 (for CLE7625 UHT) or 73038 (for CLE7625 HT). Note: Earlier Model CLE7625 UHT Tongs used Pinion Gear PN 55038 and High Gear Retainer PN 55122 with High Gear fastened with 1/2" Nylock Nut PN 270-A. 22. Install Low Gear Housing Cover PN 14006 onto Low Gear Housing PN 14005 (welded to Top Plate) using (10) 3/8"-16 x 1 1/4" HHCS PN 1048 with (10) 3/8" Lockwasher PN 1027. Note: When Gear Housing is not welded to Top Plate, install Housing Cover using (8) 3/8"-16 x 5" HHCS PN 1051 with (8) 3/8" Lockwasher PN 1027 and (2) 3/8"-16 x 4" SHCS PN 243. 23. Secondary Bearing Cap Assembly: a) Press Bearing PN 1901 into Top Secondary Bearing Cap PN 55143. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 4 - 4 ASSEMBLY INSTRUCTIONS 24. 25. 26. 27 28 29. b) Install (4) 3/8"-16 x 1/2" Set Screw PN 1029 (use removable Loctite) into Top Secondary Bearing Cap PN 55143. Note: When Encoder is not mounted, install 1" NPT Flush Plug PN 1611 on Bearing Cap PN 55143. For optional Encoder mounting, see figure of Secondary Gear with Encoder. Drive Gear/Detent Assembly: 1st Generation - Install Drive Gear PN 55084 or 55084-01 over Motor Shaft PN 55086-A. Install Steel Ball PN A20-X53-10 and Detent Spring PN A35-A1327-15 into Drive Gear. Apply permanent Loctite to 3/8"-16 x 1/4" Set Screw PN 1028. Install Set Screw in Drive Gear, tighten Set Screw until good detent action is achieved. Proper adjustment is confirmed when resistance is encountered when shifting gear across detent groove on shaft. 2nd Generation - Install Drive Gear PN 55084-02 over Motor Shaft PN 55086-A. Install (2) Spring Plungers PN 1311 into Drive Gear, tighten until good detent action is achieved. Proper adjustment is confirmed when resistance is encountered when shifting gear across detent groove on shaft. Install Polypack Seal PN 12501437 into Seal Retainer PN 55088. Install Seal Retainer Assembly and Motor Spacer PN 55085 onto Motor Shaft PN 55086-A. Install Motor PN 55120 with Motor Shaft Assembly in Shifting Box Weldment PN 55076 using (4) 1/2"-13 x 1 1/4" HHCS PN 1111 and (4) 1/2" Lockwasher PN 1103. Install Drive Gear Assembly and Motor Shaft Bearing Spacer PN 55121-01 (earlier model tools used PN 55121) with Shifting Shaft Assembly PN 45060, Shifting Yoke Assembly PN 45061, Washer PN 45068 and 3/16" x 1" Roll Pin PN 1006 in Shifting Box Weldment. Note: For Tongs manufactured 11/2000 and after, Shifting Shaft Assembly PN 45060 and Shifting Yoke Assembly PN 45061 are replaced with Shift Assembly PN 45091. Install A-20 Valve Sections with plumbing on Motor PN 55120. Cage Plate Assemblies: a) Install (13) Cam Follower PN 1968 in Top Cage Plate PN 76011 with (13) 3/16" Drive Zert PN 1104, and (13) 5/8"-18 Jam Nut PN 1150. b) Install (13) Cam Follower PN 1968 in Bottom Cage Plate PN 76056 with (13) 3/16" Drive Zert PN 1104, and (13) 5/8"-18 Jam Nut PN 1150. c) Fit Top Cage Plate Cam Followers into Ring Gear groove. Install (4) Cage Plate Spacers PN 76011-A between Top and Bottom Cage Plate Assemblies. Use crane to raise Bottom Cage Plate and fit Bottom Cage Plate Cam Followers into Ring Gear groove. Fasten Cage Plates together using (4) 1/2"-13 x 8 1/2" SHCS PN 1108-M with (4) 1/2" Hi Collar Lockwasher PN 210. Door Assembly and Door Installation: a) Press (2) Bearing PN 1910 or 1910-B into Top and Bottom Tong Door Plates. b) Install (2) 1/8" NPT Zert PN 1001 in Door Shaft PN 55022-A, one on each end. c) Install 1"-12 Low Profile Nylock Nut PN 1213 on Door Shaft PN 55022-A. d) Mount Tong Door onto Tong. e) Install (2) Thrust Washer PN 55024-A between the Top and Bottom Door Plates and Tong Body. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 4 - 5 ASSEMBLY INSTRUCTIONS f) Install Tong Door Bushing PN 55125 onto Door Shaft Assembly. g) Install Door Shaft Assembly through Bottom Door Plate, Bottom Thrust Washer, Bottom Tong Plate, Dumbell Roller Assembly, Top Tong Plate, Top Thrust Washer, and Top Door Plate. h) Install additional Tong Door Bushing PN 55125 onto Tong Door Shaft PN 55022-A. i) Install 1"-12 Low Profile Nylock Nut PN 1213 onto Tong Door Shaft PN 55022-A. j) Install Door Switch Adjustment Sleeve PN 76131 onto top of Door. Note: Collar is cut with weld bevel and is to be welded to top of Tong Door. k) Install (2) 3/8"-16 x 1/2" Set Screws PN 1029 (use removable Loctite) on Door Switch Adjustment Sleeve PN 76131. 30. Door Switch Assembly: a) Install (1) 1/4" Street Ell PN 1449 in Door Switch PN SLV1000-01. b) Install (1) 1/4" MNPT x 1/4" MJIC 90 Degree PN 1576. c) Install (1) 1/4" MNPT x 1/4" MJIC 90 Degree PN 1576 into “tank” port of Door Switch PN SLV1000-01. d) Mount Door Switch PN SLV1000-01 on Door Switch Base PN 76128 with (4) 1/4"-20 x 2 1/4" Bolt PN 110, and (4) 1/4"-20 Nylock Nut PN 212. e) Mount Assembly to (2) Door Switch Base Mount PN 45067-S7 (Base Mounts should be welded to Top Tong Plate) with (2) 3/8"-16 x 1" Bolt PN 1047 and (2) 3/8" Lockwasher PN 1027. 31. Door Switch Adjustment Instructions: a) Loosen 3/8"-16 x 1/2" Set Screws PN 1029 to align recess in Door Switch Adjustment Sleeve PN 76131 with Roller on Door Switch PN SLV1000-01. Tighten Set Screws PN 1029. b) Loosen 1/4"-20 Nylock Nuts PN 212 and slide Door Switch PN SLV1000-01 forward until fully seated in recess in Door Switch Adjustment Sleeve PN 76131. Tighten Nylock Nuts PN 212. c) Connect Tong to Power Unit and actuate motor while in low gear. Verify Ring Gear stops rotating when Tong Door is opened. 32. Brake Band Assembly and Installation: a) Install Large Brake Band Assembly PN 76061A and Small Brake Band Assembly PN 76061B onto Top Tong Plate using 3/8"-16 x 3" SHCS PN 1044, inserting through Brake Band Lug Weldment PN 76126 and Gusset welded to Brake Band Ring, with 3/8"-16 Nylock Nut PN 213. b) Install Large Brake Band Assembly PN 76061A and Small Brake Band Assembly PN 76061B onto Bottom Tong Plate using 3/8"-16 x 3" SHCS PN 1044, inserting through Brake Band Lug Weldment PN 76126 and Gusset welded to Brake Band Ring, with 3/8"-16 Nylock Nut PN 213. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 4 - 6 OPERATIONAL INSTRUCTIONS SUSPENSION A) Tong should be hung by a 7/8" IWRC minimum O.D. wire cable with a 31 ton minimum breaking strength. It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment. It is recommended the operator make use of the CLINCHER® Lift Cylinder. The CLINCHER® Lift Cylinder incorporates a hydraulic cylinder and manual lift spring. The hydraulic cylinder portion is used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make-up and break-out. WARNING: The suspension system must allow the tong to easily move down a distance equivalent to the thread make-up length. If significant resistance is encountered the suspension system may be subject to load which could cause its failure, damage equipment, or expose personnel to severe or fatal hazards. B) Assure that tong is suspended in level manner. Both tong and the backup must be level at the point they contact the tubular. Using adjustment screws and slots in rigid hanger assembly, adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis. C) Make certain that floor space is adequate to maneuver tong on and off pipe. The space must be clear of obstructions to allow safe and unrestricted operation. D) Attach 1" IWRC minimum wire cable with a 51.7 ton minimum breaking strength or better, as a tong back up line at 90 degree angle to tong and at same level to insure proper readout of torque indicator. You should always have snubbing line attached. Use of a integral hydraulic backup is safer than manual backup, but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular. This equipment generates extreme torque and should be used with caution. Jaw and Die Installation A) Be sure all power to unit is off and power unit itself is shut down. B) Determine O.D. of tubular to be made-up or broken-out. Use proper dies to bite O.D. of tubular and insert as follows: Remove sliding head jaws (2) from cage plate pockets. Insert one jaw with proper dies into pocket assuring the jaw roller pin faces upward. Repeat procedure for other side. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 5 - 1 OPERATIONAL INSTRUCTIONS Hydraulic Lines A) Be sure all power to unit is off and power unit itself is shut down. B) Always inspect hoses prior to installation for abrasions, kinks, and other visible damage. C) Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit. Be advised that the standard installation on CLINCHER® tong calls for 1" Hydraulic Supply hose and 1-1/4" Hydraulic Return hose. The differing hoses eliminates the possibility attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 5 - 2 TYPICAL SNUB LINE INSTALLATION NOTE: SNUB LINE IS PERPENDICULAR TO AXIS OF TONG Page 5 - 3 TYPICAL TONG INSTALLATION NOTE: TONG IS PERPENDICULAR TO TUBING Page 5 - 4 OPERATIONAL INSTRUCTIONS Tong Operation A. Insure proper dies are installed. Connect hydraulic hoses, verify reservoir is full of hydraulic fluid and insure suction valve is open. B. Open bypass valve to hydraulic system, then check to make sure all hose connections are secure and hydraulic system is free of leaks. C. Be certain door is completely closed before operation to insure safe operation. The CLINCHER® CLE7625 UHT is equipped with a door switch, which prevents operation of the tong when door is even partially open. D. Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer. E. In the event hoses are not tightened securely, possible failures to hydraulic system can occur. 1) If pressure supply hoses are restricted or flow is blocked, pressure will increase in the hydraulic power unit, resulting in increased RPM in the power unit. 2) If return line hoses are restricted or flow is blocked, pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself, resulting in the tong motor increasing to maximum pressure and possible motor seal failure. F. After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes. Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses. Place shifting lever into low and rotate several times. Repeat in reverse. If correct jaw-die combination is installed, the unit is now ready to run pipe. G. Adjust height of tong to proper height, using the control valve located all the way to the right of rear valve bank assembly. H. Stand in the normal operators position, insert the locking pin into the rear cage plate hole (on operators side). This pin allows ring gear to rotate clockwise (make-up) and engage the cam to close jaws on pipe. I. Swing tong and backup onto tubing, making sure to align tubing on rear jaw of backup. Close backup jaws by pushing middle control lever forward. The design of the CLINCHER® Integral Backup centers pipe in the backup and tong. Close tong door. J. Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied. K. After correct amount of torque specific to that connection has been applied, release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening. Open door. L. Release backup by pulling back on right control lever on rear valve bank assembly until backup jaws are completely retracted. M. High and low gear is adjusted by use of shifting lever PN 45060 (1st Generation Tongs) or Shift Assembly PN 45091 (2nd Generation Tongs), located to the left side of the shifting housing. With the lever in the upwards position the tong is in high gear. With the shifting lever in the downward position, the tong is in low gear. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 5 - 5 Page 5 - 6 MAINTENANCE INSTRUCTIONS CLINCHER® recommends that owners of CLINCHER® Hydraulic Power Tongs, Backups, CHROMEMASTER™s and accessories adapt a regularly scheduled maintenance program. Implementation of this type of program offers several benefits. First you increase the life of your equipment, secondly, you may find a problem before it escalates to a costly repair or down time on the job, and most importantly, prevent injury to operating personnel. A major inspection (described at the end of this section) should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out. Routine Maintenance Cleaning - Upon return from each and every job: A) Pre-wash unit to remove majority of dirt and grease build up as to allow removal of dies, and inspection of overall condition of unit. B) Remove and inspect dies from tong and backup. Note any missing or damaged die retainers, and or die retainer bolts. C) Remove side jaws from tong and inspect side jaw for missing or broken parts, damaged splines, broken ears (locking hooks on front portion of side jaws.) D) Clean and inspect side jaws, jaw pins, jaw rollers for damage or excessive wear (cracks, breakage, and uneven wear patterns). Reassemble jaw sections replacing any damaged parts. Lubricate pins, and rollers and reinstall in tong. E) Clean and inspect backup operating cylinder. Insure sline area is free from damage and any rust or dirt is removed. Replace any missing or damaged die retainer clips and die retainer bolts. F) Inspect all hoses for wear, replace as necessary. G) Inspect hanger assembly to assure all parts are returned and in operating condition. (i.e. H-Plates, spring, leg springs, leg spring caps and pins.) H) Replace jaw, pins and rollers in tong. I) Lubricate tong’s cam followers (upper and lower), dumbell roller shafts (upper and lower zerts), door shaft, center idler gear shaft (lower zert), outboard idler gear shafts (2, upper zerts), pinion gear, and secondary gear assemblies (Pinion gear and secondary gear assemblies are installed with sealed bearings. There is no provisions to grease these bearings. However, if replaced by non-sealed bearings, the 1/8" N.P.T. flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule.), low gear housing, and shift housing (2 zerts each), and re-pack tong body cavity. Lubricate zerts in backup plates and pins. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 6 - 1 MAINTENANCE INSTRUCTIONS J) Install dies of a size needed for testing purposes, and attach hydraulic power unit to tong. Before energizing power unit make certain no one is working on tong or backup and all tools and parts are removed from the tong and backup. K) Insert test mandrel of the exact same size as the dies which are installed in the tong and backup. Caution: Testing the function of the backup without the proper size dies installed and/or without the proper sized mandrel in place, you risk serious damage to the backup cylinder. L) After power unit has reached operating R.P.M. and temperature, operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup. (Recommended operating pressure of 2,500 psi) Backup pressure gauge should match system operating pressure. After release of control valve you may experience a slight drop in backup pressure (up to 300 psi) this is normal. If backup pressure drops more than 300 psi within 2 minutes, you may be experiencing a hydraulic leak. M) While maintaining pressure on backup visually inspect hoses, stainless steel lines, fittings, etc., for seepage of hydraulic fluid. Repair or replace parts causing leaks. If you see no visible external leaks and your backup is still losing pressure, there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston. It is recommended that the backup be returned to the manufacturer for repair. N) If at this time your backup is functioning correctly, open and close unit several time to insure consistent operation. O) With the proper dies installed in the tong and backup, and test mandrel locked in the backup, place reversing pin into the make-up position, set tong into low gear and operate tong through several cycles of locking, biting and torquing to required torque. Change reversing pin to breakout position and repeat. Repeat same procedure in high gear. Note: Torque developed in high gear is considerably less than torque developed in low gear. P) Test door interlock system by opening door slightly with tong rotating. (Remove test mandrel for this procedure.) The tongs rotation should stop. If tong rotation fails to stop, close door, cease rotation, deactivate power unit, and inspect door interlock switch for damage. Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar. Warning: If door switch system is not functioning properly tong must not be used. Q) Re-inspect tong and backup hydraulic system for leaks. R) If at this time the unit is functioning as intended, replace all covers and grease splines in tong and backup (side jaws and back jaws), tape or grease spools on control valves (to prevent paint from adhering to polished spool surface), prime and paint unit for storage. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 6 - 2 MAINTENANCE INSTRUCTIONS Recommended Lubrication Schedule Performed After Completion of Each Job Hydraulic Tong a) b) c) d) e) f) g) h) i) j) k) Cam followers: upper and lower (all) Dumbell roller shafts: upper and lower (all) Door shaft: upper and lower Center Idler shaft Outboard Idler shafts (2) Low gear housing (2 zerts) Shift housing (2 zerts) Re-pack tong cavity Pinion and secondary gear shafts (if sealed bearings have been replaced by non-sealed bearings) Jaw rollers and pins: Remove jaw pins and rollers, clean and lubricate with gear grease Inspect hydraulic fluid for foreign material and contaminant. Filter or replace. Your must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed. Annual Major Maintenance Inspection and repair Routine preventative maintenance will significantly extend the operating life of your equipment, reduce operating cost and avoid downtime. CLINCHER® recommends a program of frequent routine inspection, and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out, perform the following: A) Visually inspect components on power tong or backup which could possibly have been damaged either during operation or transit. i.e. Damage to hanger assembly, hydraulic backup, mounting legs, or hydraulic valve assembly. B) Check test date. Ensure that a load test and inspection was carried out within the last 9 months. C) Check ring gear. Check for any signs of damage or wear. D) Remove motor and valve assembly from the tong body. E) Check motor seal. Apply hydraulic power, run motor and visually check motor seal for any signs of leakage. F) Check drive gear, high and low pinion gears. Check for excessive sign of wear on motor gear. G) Check condition of control valve spools. Activate valves and check for any sign of wear, pitting, or scoring of the chrome surface of spools. If spool is damaged in any way, the complete section must be changed out. Spools are not interchangeable. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 6 - 3 MAINTENANCE INSTRUCTIONS H) Check gear selector and shaft. Visually inspect the shifting shaft for alignment and straightness. I) Check Hi/Low Gear assembly. Visually inspect high and low clutch and gears for any sign of chipped, broken, or worn teeth. J) Check dumbell rollers, shafts and bushings. Check for excess movement on either bearings, bushings, shafts or dumbells. K) Check idler gears and center pinion shaft gears and bearings. Check that there are no signs of worn, chipped, or broken teeth on idler and center pinion shaft gears. L) Check door bearings. Visually check excess movement on bearings at door assembly. If excess movement is found door must be removed making careful note of bearing washers positions for reassembly. M) Check door switch system. Visually check that door switch valve has sufficient strength to hold door in closed position. If this is not the case, then repairs are required. N) Check door safety device. Functionally check tong door safety switch. Engage low gear, open tong door and push rotor control lever forward as if to rotate rotor. If safety device is operational then the rotor will not rotate. O) Check lifting hanger test date. Check lifting hanger for damage. Ensure that a load test and inspection was carried out within the last 9 months. P) Check condition of all hydraulic hoses and fittings. Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks, cuts, or wear. Q) Reinstall all parts which were removed for inspection and/or damage. Connect to hydraulic power supply and function test operation of tong in high, low, forward, and reverse. Torque test utilizing appropriate dies and test mandrel. Test operation of lift cylinder. R) Inspect power unit system according to manufactures specifications. S) Lubricate tong and backup according to maintenance schedule preceding this section. T) Paint, remembering to mask off surfaces not intending to paint with grease or masking tape. U) Complete dated inspection report giving details of all duties performed along with complete list of items replaced. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 6 - 4 DU! BEARING DRY WEAR PROCESS 1. 2. 3. 1. Running-in completed. Low wear rate starts when up to 10% of the bronze is exposed. 2. Typical surface appearance when DU! bearing approaches its half life with 40% to 50% of the bronze exposed. 3. Bronze is beginning to smear near the end of DU’s useful life as a dry bearing. Over 75% of the bronze is visible at the surface. For additional information about DU bearings, please contact Garlock Bearings Inc, 700 Mid Atlantic Parkway, Thorofare, New Jersey 08086. (609) 848-3200 FAX: (609) 848-5115 Page 6 - 4.1 Form 9818 5/93 Page 6 - 4.2 TROUBLESHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise: Problem Solution A) Restricted or clogged intake line Clean line, check for contamination. B) Contaminated fluid Flush system, change fluid. C) Restricted vent Clean or replace air vent. D) Air in fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir. E) Damaged or worn parts Repair or replace damaged parts, check fluid for contamination. F) Excessive RPM Check PTO, gears, and recommended speed to assure proper pump is installed for operation. G) Increased friction Make sure pump has been assembled using correct torque values. H) Damaged or worn relief valve. Replace relief valve. I) Damaged or worn check valve. Replace check valve. J) Restricted discharge Check to make sure relief valve is set to proper pressure. K) Valve system restricted Inspect and repair or replace defective parts, check system for contamination. Excessive Wear to Hydraulic Components: Problem Solution A) Fluid contamination Flush fluid system, replace with new fluid. B) Components misaligned Inspect and realign. C) High operating pressures Gauge and set to proper pressure. D) Exhausted fluid (depletion of additives) Flush fluid system, replace with new fluid. E) Air in fluid Check for leaks, and be certain fluid suction in tank is well below hydraulic fluid in reservoir. F) Shortened bearing life Check alignment, insure proper lubrication to non-sealed bearings. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 6 - 5 TROUBLESHOOTING HYDRAULIC TONG SYSTEM Slow Tong Speed: Problem Solution A) Restricted supply line Clear supply line and check intake on reservoir. B) Low fluid level Add fluid to proper volume. C) Air leak Locate and repair leak. D) Pump speed insufficient Assure proper pump speed for application. E) Damaged or worn equipment Isolate pump and check pressure to determine whether motor or pump is defective. Repair or replace defective part. F) Pump not primed Check fluid viscosity and restrictions of intake line. Replace fluid if inadequate for operating temperature. G) Low or no flow from supply line Check to assure couplings are securely fastened. H) Hydraulic bypass valve malfunction Inspect. Adjust unloading pressure. Replace or repair as necessary. Insufficient Torque: Problem Solution A) Door switch malfunctioning Check to make sure door is completely closed. Inspect door switch and dump valve. Replace or repair door switch and/or dump valve. B) Relief valve malfunctioning Relief set too low, broken valve spring, contamination or defective seals. C) Damaged or worn pump parts Inspect, repair, or replace. D) Slow pump speed Assure proper pump speed for application. E) Improper system fluid Check fluid viscosity and replace fluid if inadequate for operating temperature. F) Directional control valve set improperly Check relief and directional control valve. Neutral should return slightly to reservoir. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 6 - 6 TROUBLESHOOTING HYDRAULIC TONG SYSTEM Insufficient Torque: Problem Solution G) Damage tong motor Inspect, repair, or replace. H) Restriction of supply line, excessive back pressure Check to assure couplings are securely fastened. I) Defective gauge or load cell Inspect, repair, or replace. Assure unit has been calibrated to proper arm length. NOTE: When using CLINCHER® integral backup system, it is the length of backup arm, NOT the tong arm length. Difficulty Shifting Gears: Problem Solution A) Broken key in shifting yoke Inspect and replace key stock in shifting yoke. B) Worn or damaged shifting yoke pins Inspect and replace broken or worn pins. C) Insufficient lubrication Pump grease into both zerts located on shift housing. D) Detent ball bearing spring set too tight Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084. Failure to Grip Tubulars: Problem Solution A) Jaws move out from neutral, but fail to penetrate pipe. Tong not perpendicular. Inspect die size and replace with correct dies for pipe. Wrong size dies for tubulars. Assure suspension of tong is perpendicular to tubulars. Adjust hanger as necessary. B) Jaws fail to move out of neutral. Brake band not tight enough, faulty cam followers, rust debris or damage to jaws. Inspect for excessive wear on brake band. Inspect and replace defective cam followers. Remove rust and debris from jaws, and jaw pockets. Inspect jaw rollers and pins for wear, flats, and lubrication. Repair, replace, and lubricate as needed. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 6 - 7 TROUBLESHOOTING HYDRAULIC TONG SYSTEM Failure to Grip Tubulars: Problem Solution C) Tong will not release from tubular. Brake band not tight enough, defective cam followers in cage plate, insufficient lubrication to jaw pin and roller. Inspect for excessive wear on brake band. Inspect and replace defective cam followers. Remove rust and debris from jaws, and jaw pockets. Inspect jaw rollers and pins for wear, flats, and lubrication. Repair, replace, and lubricate as needed. D) Tong motor runs but ring gear does not rotate. Broken gears or defective shift in hydraulic tongs system. Inspect and replace defective gears. Inspect and repair or replace defective shifting parts. E) Tong binds under light load. Worn or damaged cam followers, dumbell roller bearing, or idler bearing. Inspect and replace defective parts. F) Ring gear rotates while control lever is in neutral. Replace control valve. G) Shift will not stay in set position. Lost detent ball or spring. Replace detent ball and spring. H) Hydraulic fluid leaking from motor. Damaged or worn motor shaft seal. Replace motor shaft seal. HYDRAULIC BACKUP SYSTEM Failure to hold tubulars: Problem Solution A) Incorrect die for size tubular Check pipe OD and match die size to pipe OD. B) Dies have material compacted in tooth area; worn teeth. Clean dies with wire brush and inspect. Replace with new dies if necessary. C) Power unit pressure set incorrectly Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup. D) Counter balance valve not holding pressure Remove side plates on backup. Bench test and replace the defective counter balance valve. E) Internal leakage in backup cylinder Disconnect lines and bench test cylinder. Repair or replace as necessary. F) Jaws will not retract. Counter balance valve is stuck. Replace counter balance valve. G) External leakage of cylinder Repair or replace cylinder. H) Control valve set to neutral, but jaws extend. Inspect control valve for damage and/or incorrect spool. Repair or replace as necessary. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 6 - 8 SECTION 7 7 5/8" UHT TONG & BACKUP PARTS LISTS RECOMMENDED TONG SPARE PARTS LIST Part Number Quantity Description 12501437 76013 76138 76136 76139 58079 76137 20DU14 76014 1001 SLV1000-01 45061 or 45072 76061A 76061B BUC5520 or CM7656-01 VA20-MRV-1 1 2 2 2 2 4 2 10 2 8 1 Seal for Rineer Motor Standard, Low Friction & Dovetail Jaw Pins Standard Jaw Rollers (2 3/8" - 4 1/2") Standard Jaw Rollers (4 1/2" - 7 5/8") Low Friction Jaw Rollers (2 1/16" - 4 1/2") Garlock Bushings (for 76139) Low Friction Jaw Rollers (2 3/8" - 7 5/8") Garlock Bushings (for 76137) Dovetail Jaw Rollers 1/8 NPT Zerts Door Switch Assembly Shifting Yoke (for tools mfg. before 11/2000) Shifting Yoke (for tools mfg. 11/2000 & after) Large Brake Band Assy. Small Brake Band Assy. Die Clip (UHT Backup 1st Generation) Die Clip (UHT Backup 2nd Generation) A-20 Relief Cartridge 1 1 1 2 1 SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 03/06 Page 7 - 1 SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 03/06 Page 7 - 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER® Tong and Backup to allow them to be customized to provide a system most appropriate for the inducer’s application. CLE7625 UHT Tong Accessories Compression Load Cell and Torque Gauge directly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation Bail Assembly alternative lifting system Lift Cylinder with Integral Spring Hanger controls vertical position TSP-80 Tong Speed Control allows slow speed rotation with full torque 2 Speed Motors Alternate Motor Displacements BUC7625 Backup Accessories Backup Handles simplifies manipulation Shipping Skids and Cages simplify handling, transport and help guard against damage SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 8 - 1 Page 8 - 2 SECTION 9 UHT TONG ILLUSTRATIONS TOP VIEW (Sheet 1) ......................................................................................................... 9-3 TOP VIEW (Sheet 2) ......................................................................................................... 9-4 GEAR HOUSING TOP VIEW.......................................................................................... 9-5 GEAR TRAIN.................................................................................................................... 9-6 DUMBELL ROLLER ASSEMBLY (1st Generation) ....................................................... 9-7 DUMBELL ROLLER ASSEMBLY (2nd Generation) ...................................................... 9-8 SEALED IDLER BEARING PN 1905.............................................................................. 9-9 INSTALLATION INSTRUCTIONS FOR PN 1905 ......................................................... 9 - 10 CENTER IDLER GEAR ASSEMBLY ............................................................................. 9 - 11 OUTBOARD IDLER GEAR ASSEMBLY....................................................................... 9 - 12 PINION GEAR ASSEMBLY ............................................................................................ 9 - 13 SECONDARY GEAR ASSEMBLY ................................................................................. 9 - 14 SECONDARY GEAR ASSEMBLY WITH ENCODER.................................................. 9 - 15 st 9 - 16 nd SHIFTING GEAR ASSEMBLY (2 Generation, Tongs Mfg. 11/2000 and after) .......... 9 - 17 MOTOR ASSEMBLY (Sheet 1)........................................................................................ 9 - 18 MOTOR ASSEMBLY (Sheet 2)........................................................................................ 9 - 19 TOP CAGE PLATE ASSEMBLY .................................................................................... 9 - 20 LOCKING PIN ASSEMBLY ............................................................................................ 9 - 21 BOTTOM VIEW ............................................................................................................... 9 - 22 TONG DOOR ASSEMBLY.............................................................................................. 9 - 23 DOOR SWITCH ASSEMBLY.......................................................................................... 9 - 24 BRAKE BAND ASSEMBLY (Large Assy. No. 76061A, Small Assy. No. 76061B) ........ 9 - 25 SIDE HANDLE ASSEMBLY ........................................................................................... 9 - 26 HANGER BRACKET ASSEMBLY (Assembly No. 55001) (for CLE7625HT) ............... 9 - 27 BRIDLE ASSEMBLY (Assembly No. 55001-01) (for CLE7625 UHT)............................ 9 - 28 BAIL ASSEMBLY (Assembly No. 73121) (Accessory for CLE7625 UHT) ..................... 9 - 29 ROLLER IDENTIFICATION ILLUSTRATION .............................................................. 9 - 30 SHIFTING GEAR ASSEMBLY (1 Generation)............................................................. - Continued - SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 12/07 Page 9 - 1 SECTION 9 UHT TONG ILLUSTRATIONS 7 5/8" UHT TONG JAW SET 2 1/16" thru 4 1/2" (Assy. No. CJ-76A) ............................ 9 - 31 7 5/8" UHT TONG JAW SET 4 3/4" thru 7 5/8" (Assy. No. CJ-76B) .............................. 9 - 32 7 5/8" UHT TONG LF JAW SET 2 1/16" thru 4 1/2" (Assy. No. CJ-LF-76A)................. 9 - 33 7 5/8" UHT TONG LF JAW SET 4 3/4" thru 7 5/8" (Assy. No. CJ-LF-76B)................... 9 - 34 7 5/8" UHT JAW IDENTIFICATION ILLUSTRATION ................................................. 9 - 35 7 5/8" UHT TONG DOVETAIL JAW SET ASSEMBLY (Assy. No. CJDT76X) (Manufacture Before 11/19/07) ............................................................................. 9 - 36 7 5/8" UHT TONG DOVETAIL LF JAW SET ASSEMBLY (Assy. No. CJDTLF78X) (Manufacture After 11/19/07) ................................................................................ 9 - 37 7 5/8" UHT TONG DOVETAIL JAW SET ASSEMBLY (Assy. No. CJDT78X) (Manufacture After 11/19/07) ................................................................................ 9 - 38 SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 12/07 Page 9 - 2 LOCKING PIN ASSEMBLY BRAKE BAND LUG ASSEMBLY P/N: 76126 WITH 1"-12 LP NYLOCK NUT P/N: 1213 SMALL BRAKE BAND ASSEMBLY P/N: 76061B WITH 3/8"-16 x 3" SHCS P/N: 1044 DOOR SWITCH ASSEMBLY N.C. SELF LUBRICATED VALVE ASSEMBLY P/N: SLV1000-01 TONG DOOR ASSEMBLY 5/8"-11 x 1 3/4" HHCS P/N: 1158 (21) REQD. 5/8" LOCKWASHER P/N 1151 (25) REQD. ON TOP PLATE SIDE HANDLE ASSEMBLY P/N: 76133 (2) REQD. INCLUDES: 5/8"-11 x 2 1/4" HHCS P/N: 201 (4) REQD. FOR EA. HANDLE TOP VIEW LARGE BRAKE BAND ASSEMBLY P/N: 76061A WITH 3/8"-16 NYLOCK NUT P/N: 213 3/4" NPT FLUSH PLUG P/N: 1610 SHIFTING BOX WELDMENT P/N: 55076 LOW GEAR HOUSING COVER P/N: 14006 WHEN HOUSING PN 14005 IS WELDED TO TOP PLATE, USE: 3/8"-16 x 1 1/4" HHCS P/N: 1048 WITH 3/8" LOCKWASHER P/N: 1027 (10) REQD. OF EACH TOP SECONDARY BEARING CAP P/N: 55143 SEE SECONDARY GEAR ASSEMBLY 1/8" NPT 90E ZERT P/N: 1002 (2) REQD. 5/8"-11 x 1 1/2" SHCS P/N: 257 WITH 5/8" HI-COLLAR LOCKWASHER P/N: 1152 (3) REQD. ON TOP PLATE ÷ 3/8"-16 x 5" HHCS P/N: 1051 WITH 3/8" LOCKWASHER P/N: 1027 INSIDE HOUSING, (8) REQD. OF EACH BELOW COVER ÷ 3/8"-16 x 4" SHCS P/N: 243 (2) REQD. ÷ WHEN HOUSING PN 14005 IS NOT WELDED TO TOP PLATE, USE: THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. SEE SHIFTING GEAR ASSEMBLY LOG # 03/14/06 DATE CLE7625 UHT\Top View Sh1 rev1.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 1/2"-13 x 1 1/4" HHCS P/N: 1111 WITH 1/2" LOCKWASHER P/N: 1103 (4) REQD. OF EA. MFG. STARTING 05/23/05: MOTOR P/N: 45078 P/N: 55120 WITH MOTOR SHAFT & MOTOR SPACER P/N: 55086-A P/N: 55085 TOP TONG PLATE WELDMENT P/N: 76055-S DUMBELL SHAFT P/N: 76025-A (9) REQD. SEE DUMBELL ROLLER ASSEMBLY RING GEAR P/N: 76057 TOP VIEW TONG JAW SEE JAW ASSEMBLY ILLUSTRATIONS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 03/14/06 DATE CLE7625 UHT\Top View Sh2 rev1.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 PRIMARY INPUT GEAR P/N: 55070 SEE SECONDARY GEAR ASSEMBLY 3/4" NPT FLUSH PLUG P/N: 1610 DRIVE GEAR P/N: 55084-02 SEE SHIFT ASSEMBLY CAM FOLLOWER P/N: 1968 WITH 5/8" JAM NUT & 3/16" DRIVE ZERT P/N: 1150 P/N: 1004 & CAM FOLLOWER SPACER P/N: 76055-S1 (3) REQD. OF EACH HIGH GEAR P/N: 55119 SEE PINION GEAR ASSEMBLY RING GEAR KEY P/N: 76053 WITH 1/2"-13 x 1 1/2" SHCS P/N: 1106-A BEARING P/N: 1902 SEE PINION GEAR ASSEMBLY HIGH GEAR IDLER P/N: 55123 INTERNAL SNAP RING P/N: 1949 EXTERNAL SNAP RING P/N: 1950 AND (2) BEARINGS P/N: 1909 GEAR HOUSING TOP VIEW NOTE: DRAWING SHOWN WITHOUT UPPER LOW PINION GEAR & DRIVE GEAR BEARING P/N: 1901 SEE SHIFT ASSEMBLY LOCATION FOR TOP BEARING RETAINER P/N: 55066 SEE SECONDARY GEAR ASSEMBLY HIGH GEAR IDLER SHAFT P/N: 55124 (Welded to Top Tong Plate) TOP BEARING RETAINER P/N: 55066 SEE SECONDARY GEAR ASSEMBLY HIGH GEAR IDLER P/N: 55123 EXT. SNAP RING P/N: 1950 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. NOTE: DRAWING SHOWN WITHOUT LOW GEAR HOUSING MOTOR SHAFT BEARING P/N: 1901 INT. SNAP RING P/N: 1948 LOG # 03/24/04 DATE REF: S:\Equip Manuals\Dwgs\ CLE7625 UHT\Gear Housing.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BEARING P/N: 1902 PINION GEAR ASSEMBLY BEARING P/N: 1909 (2) REQD. INT. SNAP RING P/N: 1949 DUMBELL ROLLER P/N: 55025-A (12) REQD. SEE DUMBELL ROLLER ASSEMBLY RING GEAR P/N: 76057 GEAR TRAIN TONG MID BODY P/N: 76044 IDLER GEAR P/N: 76049 SEE OUTBOARD IDLER ASSEMBLY PINION GEAR P/N: 55038 SEE PINION GEAR ASSEMBLY LOG # 03/24/04 DATE REF: S:\Equip Manuals\Dwgs\ CLE7625 UHT\Gear Train.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SECONDARY INPUT GEAR P/N: 55048 F/CLE7625 UHT P/N: 55048BJ F/CLE7625HT SEE SECONDARY GEAR ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOW PINION GEAR P/N: 55047 SEE PINION GEAR ASSEMBLY IDLER GEAR P/N: 76049 SEE CENTER IDLER ASSEMBLY EARLIER TOOLS USED: IDLER GEAR W/ MICRO CAM IDLER GEAR P/N: 76045 P/N: 76049 SEE OUTBOARD IDLER ASSEMBLY NOTE: DRAWING SHOWN WITHOUT LOW PINION GEAR 1/8" NPT ZERT P/N: 1001 1"-12 LOW PROFILE NYLOCK NUT P/N: 1213 THRUST WASHER P/N: 55024-A BEARING P/N: 1910 SPACER P/N: 55027-B DUMBELL ROLLER P/N: 55025-A BEARING P/N: 1910 THRUST WASHER P/N: 55024-A DUMBELL SHAFT P/N: 76025-A OPTIONAL S/S SHAFT P/N: 2062 1"-12 LOW PROFILE NYLOCK NUT P/N: 1213 1/8" NPT ZERT P/N: 1001 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 DUMBELL ROLLER ASSEMBLY 1ST GENERATION THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 7 11/07/01 DATE REV. # LOG # REF: S:\Equip Manuals-Dwgs\ CLE5500\Dumbell Roller 2nd.wpg 1/8" NPT ZERT P/N: 1001 1"-12 LOW PROFILE NYLOCK NUT P/N: 1213 THRUST WASHER P/N: 55024-A TAPERED BEARING P/N: 1910-B SPACER P/N: 55027-D DUMBELL ROLLER P/N: 55025-B TAPERED BEARING P/N: 1910-B THRUST WASHER P/N: 55024-A DUMBELL SHAFT P/N: 76025-A OPTIONAL S/S SHAFT P/N: 2062 1"-12 LOW PROFILE NYLOCK NUT P/N: 1213 1/8" NPT ZERT P/N: 1001 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 DUMBELL ROLLER ASSEMBLY 2ND GENERATION THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 8 12/06/01 DATE REV. # LOG # REF: S:\Equip Manuals-Dwgs\ CLE5500\Dumbell Roller 3rd.wpg CLINCHER® CLINCHER® EXTERNAL SNAP RING P/N: 1946 INTERNAL SNAP RING P/N: 1926 BEARING SHIELD P/N: 73027 NO LONGER NEEDED BEARING P/N: 1905 EARLIER TOOLS WERE EQUIPPED WITH A SEALED BEARING P/N 1905 WHICH WAS REPLACED WITH A HEAVY DUTY BEARING P/N 1905 WHICH REQUIRED THE USE OF 2 EXTERNAL SHIELDS P/N 73027. THIS BEARING NOW HAS 2 INTERNAL SHIELDS, SO P/N 73027 IS NO LONGER NEEDED. IDLER GEAR P/N: 76049 BEARING SHIELD P/N: 73027 NO LONGER NEEDED INTERNAL SNAP RING P/N: 1926 IDLER SHAFT P/N: 76051-01 BOTTOM TONG PLATE 1 1/2" LOCKWASHER P/N: 1223 5/8" LOCKWASHER P/N: 1151 (3) REQD. 5/8"-11 x 2" HHCS P/N: 1160 (3) REQD. 1 1/2"-12 NUT P/N: 1222 1/8" NPT ZERT P/N: 1001 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 CENTER IDLER GEAR ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 11 03/24/04 DATE REV. # LOG # REF: S:\Equip Manuals-Dwgs\ CLE7625UHT\Idler Gear.wpg 1/8" NPT ZERT P/N: 1001 1 1/2"-12 NUT P/N: 1222 1 1/2" LOCKWASHER P/N: 1223 EARLIER TOOLS WERE EQUIPPED WITH A SEALED BEARING P/N 1905 WHICH WAS REPLACED WITH A HEAVY DUTY BEARING P/N 1905 WHICH REQUIRED THE USE OF 2 EXTERNAL SHIELDS P/N 73027. THIS BEARING NOW HAS 2 INTERNAL SHIELDS, SO P/N 73027 IS NO LONGER NEEDED. OUTBOARD IDLER SHAFT SPACER P/N: 76097 SPIROL LOC INTERNAL SNAP RING P/N: 1926 BEARING SHIELD P/N: 73027 NO LONGER NEEDED IDLER BEARING P/N: 1905 EARLIER TOOLS USED: IDLER GEAR IDLER GEAR W/ MICRO CAM P/N: 76049 P/N: 76045 FOR 1 OUTBOARD IDLER GEAR ASSEMBLY BEARING SHIELD P/N: 73027 NO LONGER NEEDED SPIROL LOC INTERNAL SNAP RING P/N: 1926 OUTBOARD IDLER SHAFT P/N: 76050-01 EARLIER TOOLS USED: OUTBOARD IDLER SHAFT P/N: 76050 1 1/2" LOCKWASHER P/N: 1223 1 1/2"-12 NUT P/N: 1222 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 OUTBOARD IDLER GEAR ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 12 03/24/04 DATE REV. # LOG # REF: S:\Equip Manuals-Dwgs\ CLE7625UHT\Outboard Idler.wpg EARLIER TOOLS ONLY, WE NO LONGER USE THIS NYLOCK NUT, RETAINER & PINION GEAR. EXTERNAL SNAP RING N5100-100 P/N: 1950 HIGH GEAR RETAINER P/N: 55122-01 1/2" NYLOCK NUT P/N: 270-A HIGH GEAR RETAINER P/N: 55122 HIGH GEAR P/N: 55119 BEARING P/N: 1902 PINION BEARING BUSHING P/N: 55047-1 LOW PINION GEAR P/N: 55047 CLE7625 UHT P/N: 55161-BJ CLE7625HT PINION GEAR P/N: 55038 EARLIER TOOLS ONLY PINION GEAR P/N: 55038-01 P/N: 73038 CLE7625 UHT CLE7625HT BEARING P/N: 1902 BOTTOM PINION BEARING CAP P/N: 55036 1/8" NPT FLUSH PLUG P/N: 1607 5/8" LOCKWASHER P/N: 1151 (4) REQD. 5/8"-11 x 1 1/4" HHCS P/N: 1156 (4) REQD. 3/8"-16 x 1/2" SET SCREW P/N: 1029 (2) REQD. (Use Removable Loctite) 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 PINION GEAR ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 13 02/23/04 DATE REV. # LOG # REF: S:\Equip Manuals-Dwgs\ CLE7625 UHT\Pinion Gear.wpg 3/8"-16 x 1/2" SET SCREW P/N: 1029 (4) REQD. (Use Removable Loctite) 1/2"-13 x 1" HHCS P/N: 1110 (3) REQD. 1/2" LOCKWASHER P/N: 1103 (3) REQD. 1" NPT FLUSH PLUG P/N: 1611 Note: Flush Plug used when Encoder is not mounted. For Encoder mounting, see Figure of Secondary Gear w/Encoder. TOP SECONDARY BEARING CAP P/N: 55143 BEARING P/N: 1901 LOW GEAR HOUSING COVER P/N: 14006 PRIMARY INPUT GEAR P/N: 55070 SPACER P/N: 55131 BEARING P/N: 1900 5/8"-11 x 1 1/4" HHCS P/N: 1156 (3) REQD. 5/8"-11 x 1 1/4" SHCS P/N: 256 (1) REQD. 5/8" LOCKWASHER P/N: 1151 (3) REQD. 5/8" LOCKWASHER P/N: 1151 (1) REQD. TOP BEARING RETAINER P/N: 55066 TOP TONG PLATE SECONDARY INPUT GEAR P/N: 55048 CLE7625 UHT P/N: 55048BJ CLE7625HT BEARING P/N: 1903 BOTTOM RETAINER BEARING CAP P/N: 55041 BOTTOM TONG PLATE 5/8" LOCKWASHER P/N: 1151 (4) REQD. 5/8"-11 x 1 3/4" HHCS P/N: 1158 (4) REQD. SECONDARY GEAR ASSEMBLY 3/8"-16 x 1/2" SET SCREW P/N: 1029 (2) REQD. (Use Removable Loctite) 3/4" NPT FLUSH PLUG P/N: 1610 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 14 02/23/04 DATE REV. # LOG # REF: S:\Equip Manuals-Dwgs\ CLE7625 UHT\Secondary Gear.wpg ENCODER & MOUNTING SCREWS (Supplied by Customer) i3/8" #6-32 MACHINE SCREW P/N: 1276 (4) REQD. iMFG. STARTING 04/07/04: 1/2" #6-32 MACHINE SCREW P/N: 1276-B (4) REQD. FOR SHIPMENT WITHOUT ENCODER: i COVER PLATE P/N: 40034 i ENCODER MOUNTING PLATE P/N: 51075 i3/8"-16 x 1" SHCS P/N: 1041 (2) REQD. MFG. STARTING 11/21/02: i3/8"-16 x 3/4" SHCS P/N: 1040-A (2) REQD. iENCODER MALE COUPLING P/N: 55144 iUSE #10-32 x 1/4" SET SCREW P/N: 1034 i ENCODER COUPLING MOUNT P/N: 51031 i 1/2"-13 NUT P/N: 1101 1/2"-13 x 1" HHCS P/N: 1110 1/2" LOCKWASHER P/N: 1103 (3) REQD. OF EACH TOP SECONDARY BEARING CAP P/N: 55143 LOW GEAR HOUSING COVER 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 ENCODER ASSEMBLY ENCODER ASSEMBLY NO. 55142 i THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 15 2 REV. # LOG # 12/09/04 DATE REF: S:\Equip Manuals-Dwgs\ CLE5500\Encoder rev2.wpg 1/8" NPT ZERT P/N: 1001 (2) REQD. SHIFTING BOX WELDMENT P/N: 55076 3/16" x 1" ROLL PIN P/N: 1006 SHIFTING YOKE ASSEMBLY P/N: 45061 WASHER P/N: 45068 SHIFTER SHAFT ASSEMBLY P/N: 45060 MOTOR SPACER P/N: 55085 SPRING PLUNGER P/N: 1311 (2) REQD. EARLIER TOOLS USED DRIVE GEAR P/N: 55084 P/N: 55084-01 EARLIER TOOLS USED: BALL BEARING P/N: A20-X53-10 OR P/N: 1906 MOTOR SHAFT EARLIER TOOLS USED BEARING SPACER P/N: 55121 P/N: 55121-01 INT. SNAP RING P/N: 1948 POPPET SPRING P/N: A35-A1327-15 3/8"-16 x 1/4" SET SCREW P/N: 1028 BEARING P/N: 1901 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SHIFT ASSEMBLY 1st GENERATION THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 16 4 REV. # LOG # 03/24/04 DATE REF: S:\Equip Manuals\Dwgs\ CLE14000\Shift Assy 1st rev4.wpg ÷ 1/8" NPT ZERT P/N: 1001 (2) REQD. i SELF-LUBRICATING FLANGE BEARING P/N: 45092 SHIFTING BOX WELDMENT P/N: 55076 (WELDED TO LOW GEAR HOUSING COVER) i HANDLE BALL P/N: 55071 i 3/8"-16 x 1" SET SCREW P/N: 1030 i SHIFTING YOKE WELDMENT P/N: 45072 i SHIFTER SHAFT P/N: 45143 i STRAIGHT YOKE HANDLE P/N: 45142 i COMPONENTS OF SHIFT ASSEMBLY P/N: 45091 i SPLIT SELF-LUBRICATING FLANGE BEARING P/N: 45106 (2) REQD. ÷ MOTOR SPACER P/N: 55085 i 3/8"-16 x 3/4" HHCS P/N: 1046 i 3/8" LOCKWASHER P/N: 1027 i 3/8" FLAT WASHER P/N: 1025 (2) REQD. OF EACH ÷ SPRING PLUNGER P/N: 1311 (2) REQD. ÷ DRIVE GEAR P/N: 55084-02 ÷ MOTOR SHAFT BEARING SPACER P/N: 55121-01 ÷ INT. SNAP RING P/N: 1948 ÷ BEARING P/N: 1901 SHIFT GEAR ASSEMBLY 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 2nd GENERATION THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. ASSEMBLY NO. 26078 ÷ Page 9 - 17 3 REV. # LOG # 05/10/05 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE14000DP\Shift Assy 2nd rev3.wpg • • • • • • COMPONENTS OF MOTOR MOTOR ASSEMBLY 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 18 06/07/02 DATE LOG # REV. # REF: S:\Equip Manuals-Dwgs\ Motor\Motor CLE5500+ sht1.wpg POLYPACK P/N: 12501437 MOTOR SHAFT O-RING P/N: 2-150 SEAL RETAINER P/N: 55088 SNAP RING P/N: 0150111 MOTOR SHAFT BEARING P/N: 0150710 SNAP RING P/N: 1945 W/ OUT WIPER RING 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 MOTOR ASSEMBLY FOR CLARITY PURPOSE ONLY NOT TO SCALE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 19 04/29/03 2 DATE LOG # REV. # REF: S:\Equip Manuals-Dwgs\ Motor\Motor CLE5500+ sht2 rev2.wpg 1/2"-13 x 4 1/2" HHCS P/N: X2-45 LOCKING PIN KEY P/N: 76127 PIVOT PIN P/N: 76114 WITH 1/8" NPT ZERT (2) REQD. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 03/14/06 DATE CLE7625 UHT\Cage Plate Top rev2.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 2 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 CAM FOLLOWER P/N: 1968 WITH 5/8"-18 JAM NUT & 3/16" DRIVE ZERT P/N: 1150 P/N: 1004 (16) REQD. OF EACH JAW ASSEMBLY BOLT SIZE VARIES SEE JAW ASSEMLIES CAM FOLLOWER SPACER P/N: 76055-S1 LOCKING PIN (3) REQD. P/N: 14044 WITH FLUTED KNOB P/N: DK-28 SEE LOCKING PIN ASSEMBLY EXTENSION SPRING P/N: BUC4019 (2) REQD. BRAKE BAND LUG ASSEMBLY P/N: 76126 WITH 1"-12 LP NYLOCK NUT & 1/8" NPT ZERT P/N: 1213 P/N: 1001 TOP CAGE PLATE ASSEMBLY NOTE: ILLUSTRATION SHOWN WITHOUT TONG DOOR, DOOR SAFETY SWITCH & SIDE HANDLES 5/8"-11 x 1" SHCS P/N: 1153 (3) REQD. TOP CAGE PLATE P/N: 76011 3/8"-16 x 2 1/4" HHCS P/N: 1055 (2) REQD. 1/2"-13 x 8 1/2" SHCS P/N 1108-M 1/2" HI COLLAR LOCKWASHER P/N: 210 (4) REQD. OF EACH LOCKING PIN ASSEMBLY LOCKING PIN KEY P/N: 76127 1/2"-13 x 4 1/2" HHCS P/N: X2-45 UPPER CAGE PLATE P/N: 76011 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOCKING PIN P/N: 14044 FLUTED KNOB P/N: DK-28 03/26/04 DATE REV. # LOG # REF: S:\Equip Manuals-Dwgs\ CLE7625UHT\Locking Pin.wpg 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BRAKE BAND LUG ASSEMBLY P/N: 76126 WITH 1"-12 LP NYLOCK NUT P/N: 1213 BOTTOM CAGE PLATE P/N: 76056 SMALL BRAKE BAND ASSEMBLY P/N: 76061B WITH 3/8"-16 x 3" SHCS P/N: 1044 DUMBELL SHAFT P/N: 76025-A (9) REQD. SEE DUMBELL ROLLER ASSEMBLY 5/8"-11 x 1" SHCS P/N: 1153 (3) REQD. 5/8"-11 x 1 3/4" HHCS P/N: 1158 (20) REQD. 5/8" LOCKWASHER P/N 1151 (24) REQD. ON BOTTOM PLATE SIDE HANDLE ASSEMBLY P/N: 76133 (2) REQD. INCLUDES: 5/8"-11 x 2 1/4" HHCS P/N: 201 (4) REQD. FOR EA. HANDLE BOTTOM VIEW OUTBOARD IDLER SHAFT P/N: 76050-01 SEE OUTBOARD IDLER ASSEMBLY LARGE BRAKE BAND ASSEMBLY P/N: 76061A WITH 3/8"-16 NYLOCK NUT P/N: 213 IDLER SHAFT P/N: 76051-01 SEE CENTER IDLER ASSEMBLY LOG # 03/14/06 DATE CLE7625 UHT\Bottom View rev2.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 2 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 HANGER TOP PLATE IS NOT A COMPONENT OF TONG. IT IS A COMPONENT OF HANGER WELDMENT BUC7608. SEE HANGER ASSEMBLY ON MOUNTING KIT ILLUSTRATION. WITHOUT HANGER PLATE: 5/8"-11 x 1 3/4" HHCS P/N: 1158 5/8" LOCKWASHER P/N: 1151 OR WITH HANGER PLATE: 5/8"-11 x 2 3/4" HHCS P/N: 203 5/8" LOCKWASHER P/N: 1151 (7) REQD. OF EACH THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. CAM FOLLOWER P/N: 1968 WITH 5/8"-18 JAM NUT & 3/16" DRIVE ZERT P/N: 1150 P/N: 1004 (16) REQD. OF EACH CAM FOLLOWER SPACER P/N: 76055-S1 (3) REQD. OF EACH BOTTOM TONG PLATE P/N: 76043 BOTTOM SECONDARY BEARING CAP P/N: 55041 SEE SECONDARY GEAR ASSEMBLY CAGE PLATE SPACER P/N: 76011-A (4) REQD. OUTBOARD IDLER SHAFT P/N: 76050-01 SEE OUTBOARD IDLER ASSEMBLY BOTTOM PINION BEARING CAP P/N: 55036 SEE PINION GEAR ASSEMBLY 1/8" NPT ZERT P/N: 1001 1"-12 LOW PROFILE NYLOCK NUT P/N: 1213 DOOR SHAFT P/N: 55022-A OPTIONAL S/S SHAFT P/N: 2061 3/8"-16 x 1/2" SET SCREW P/N: 1029 (2) REQD. (Use Removable Loctite) DOOR WELDMENT P/N: 76113 DOOR SWITCH ADJUSTMENT SLEEVE P/N: 76131 THRUST WASHER P/N: 55024-A EARLIER TOOLS: BEARING P/N: 1910 OR TAPERED BEARING P/N: 1910-B TONG DOOR BUSHING P/N: 55125 EARLIER TOOLS: SPACER P/N: 55027-B OR SPACER P/N: 55027-D EARLIER TOOLS: DUMBELL ROLLER P/N: 55025-A OR DUMBELL ROLLER P/N: 55025-B EARLIER TOOLS: BEARING P/N: 1910 OR TAPERED BEARING P/N: 1910-B TONG DOOR BUSHING P/N: 55125 1"-12 LOW PROFILE NYLOCK NUT P/N: 1213 1/8" NPT ZERT P/N: 1001 THRUST WASHER P/N: 55024-A TONG DOOR ASSEMBLY 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 23 03/25/04 LOG # DATE REV. # REF: S:\Equip Manuals-Dwgs\ CLE7625UHT\Door.wpg 1/4"-20 NYLOCK NUT P/N: 212 (4) REQD. SELF LUBRICATED VALVE (DOOR SWITCH ASSEMBLY) P/N: SLV1000-01 3/8"-16 x 1" HHCS P/N: 1047 (2) REQD. 3/8" LOCKW ASHER P/N: 1027 (2) REQD. (W elded to Door Switch Base) DOOR SW ITCH BASE ASSEMBLY P/N: 76128 1/4"-20 x 2 1/4" HHCS P/N: 110 (4) REQD. DOOR SW ITCH BASE MOUNT P/N: 45067-S7 (2) REQD. (W elded to Top Tong Plate) DOOR SWITCH ASSEMBLY 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 -24 REV. # LOG # 06/22/00 DATE REF: S:\Equip Manuals-Dwgs\ Door Switch Assy.wpg 3/8"-16 NYLOCK NUT P/N: 213 3/8"-16 x 3" SHCS P/N: 1044 BRAKE BAND ASSEMBLY AS BOTTOM VIEW, REVERSE FOR TOP BRAKE BAND. NOTE: CAP SCREW AND NUT ARE SHOWN OF BRAKE BAND ASSEMBLY. THEY ARE PART OF TONG ASSY. NOTE: CAP SCREW & NUT ARE NOT PART BAND ASSEMBLY BRAKE BAND LUG P/N: 76126-S1 COMPONENT OF BRAKE BAND LUG WELDMENT PN: 76126 BRAKE BAND GUSSET P/N: 76061-S2 (W elded to band) THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 03/26/04 DATE CLE7625UHT\Brake Band Assy.wpg REF: S:\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BRAKE BAND EYELET P/N: 45063-S1 (W elded to band) SHORT BRAKE BAND P/N: 76061-S3 SMALL BRAKE BAND ASSEMBLY ASSEMBLY NO. 76061B BRAKE BAND EYELET P/N: 45063-S1 (W elded to band) BRAKE BAND GUSSET P/N: 76061-S2 (W elded to band) BRAKE BAND MATERIAL 1/4" x 2" P/N: 1663 ATTACHED WITH BRASS RIVETS BRAKE BAND MATERIAL 1/4" x 1" P/N: 1662 ATTACHED WITH BRASS RIVETS LONG BRAKE BAND P/N: 76061-S1 NOTE: NOT PART OF BRAKE SHORT BRAKE BAND ASSEMBLY P/N: 76061B 1 3/4" LONG BRAKE BAND ASSEMBLY P/N: 76061A LARGE BRAKE BAND ASSEMBLY ASSEMBLY NO. 76061A 51111-S1 51111-S1 73017-S1 73017-S1 73017-S1 73017-S1 73095-S1 73095-S1 51111 58086 55141 59067 76133 73017 (2) 73095 (1) 74095 5 1/2 STANDARD 5 1/2 LOCKJAW 5 1/2 UHT & XHT 5 1/2 XHT01 7 5/8 STANDARD 7 5/8 DRILL PIPE -35 7 5/8 LOCKJAW 7 5/8 & 8 5/8 DRILL PIPE -60 & -03 SEE CHART FOR ASSEMBLY NUMBER SIDE HANDLE ASSEMBLY HANDLE COVER SEE CHART FOR P/N HHCS BOLT SEE CHART FOR P/N (4) REQD. PER ASSY. 41111-S1 45121 51111-S2 59067-S1 55200 14035 14035-01 14035-02 73017-S2 55141-S2 73017-S2 73095-S2 73095-S2 LOG # 10/24/03 DATE ILL1087 Side Hdle Assy rev6.wpg REF: S:\Equip Manuals-Dwgs\ REV. # 6 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 5/8"-11 x 2 1/4" 5/8"-11 x 2 1/4" 5/8"-11 x 2 1/4" 5/8"-11 x 2 1/4" 5/8"-11 x 2 1/4" 5/8"-11 x 2 1/4" 3/8"-16 x 2 1/4" 3/8"-16 x 2 1/4" 3/8"-16 x 2 1/4" THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. HANDLE SPACER 3/4" SCH.40 PIPE SEE CHART FOR P/N SIDE HANDLE PLATE SEE CHART FOR P/N (2) REQD. PER ASSEMBLY 201 201 201 201 201 55200 1055 1055 1055 HHCS BOLT SIZE PART NO. 201 55141-S2 45119 45121 SIDE HANDLE PLATE PART NO. 51111-S2 41111-S2 HANDLE SPACER HANDLE COVER PIPE PART NO. PLATE PART NO. 41111 ASSEMBLY NUMBER 4 1/2 STANDARD TONG 3/4"-10 x 1 3/4" HHCS P/N: 1173 (2) REQD. 3/4"-10 NYLOCK NUT P/N: 1167 (2) REQD. ASSEMBLY NO. 55001 HANGER BRACKET ASSEMBLY iUPPER PADEYE BAR P/N: 45001-S3A (2) REQD. i UPPER PADEYE TAB P/N: 45001-S3B (4) REQD. 3/4" THREADED PIPE CAP P/N: 1613 (2) REQD. i COMPONENTS WELDED TOGETHER THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 11/14/01 DATE CLE5500\Hanger 55001.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 3/4"-10 x 3" HHCS P/N: 1176 (2) REQD. i HANGER BRACKET UPRIGHT P/N: 55163 (2) REQD. i BATMAN HANDLE P/N: 45001-S1 Item # Qty. Part Number Description 1 1 45103-C 2 3 55001-02 1" A-345 MASTER LINK ASSEMBLY 3/4" x 6" TURNBUCKLE 3 6 40027-S3 5/16" CONNECTING LINK 4 2 ----- 5/16" CHAIN LINK (8 LINKS) 5 3 40027-S4A 1/2" SHACKLE 6 7 1 3 ----40027-S3B 5/16" CHAIN LINK (5 LINKS) 3/8" CONNECTING LINK 1 CONNECT THE (2) LEGS FOR THE FRONT MOUNT TO (1) RING OF 45103-C & THE REAR LEG TO THE OTHER RING. 7 2 3 6 4 3 5 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BRIDLE ASSEMBLY ASSEMBLY NUMBER 55001-01 FOR TONG MODEL CLE7625 UHT THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 28 2 REV. # LOG # 09/15/05 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE7625UHT\Bridle Assy rev2.wpg 1" LOCKWASHER P/N: 1218 1"-8 NUT P/N: 1210 (2) REQD. OF EACH ASSEMBLY NUMBER 73121 ACCESSORY FOR TONG MODEL CLE7625 UHT BAIL ASSEMBLY 1"-8 x 5 1/2" HHCS BAIL PIVOT BOLT P/N: 73127 (2) REQD. BAIL SOCKET WELDMENT P/N: 73115 (2) REQD. LOCATION VARIES (WELDED TO TOP TONG PLATE) 1"-8 x 12" HHCS BAIL BOLT P/N: 73126 BAIL ADJUSTMENT ROLLER P/N: 73117 BAIL 1" MASTER LINK P/N: 73118 LOG # 03/26/04 DATE CLE7625UHT\Bail Assy.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 3/4"-10 x 4" HHCS FULL THREADS P/N: 73125 (4) REQD. 3/4"-10 COARSE NUT P/N: 1176-A (4) REQD. (2 WELDED PER BAIL SOCKET) THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. BAIL BRACKET WELDMENT P/N: 55002 1"-8 HEX NUT P/N: 1210 1" LOCKWASHER P/N: 1218 1.250 [31.8 MM] I.D. 1.250 [31.8 MM] I.D. *** NEW IDENTIFICATION GROOVES P/N: 76138 USED IN ASSEMBLY CJ-76A 2.335 [59.3 MM] O.D. *** 1 GROOVE P/N: 76136 USED IN ASSEMBLY CJ-76B 2.165 [55.0 MM] O.D. *** 1 GROOVE STANDARD 1.406 [35.7 MM] I.D. 1.406 [35.7 MM] I.D. P/N: 76139 USED IN ASSEMBLY CJ-LF-76A 2.335 [59.3 MM] O.D. *** 2 GROOVES P/N: 76137 USED IN ASEMBLY CJ-LF-76B 2.165 [55.0 MM] O.D. *** 3 GROOVES LOW FRICTION 1.250 [31.8 MM] I.D. P/N: 76014 USED IN ASSEMBLIES CJDT76X_ _ _ _ & CJ-70A 2.220 [56.4 MM] O.D. DOVETAIL JAWS FINE TOOTH STEEL DIES 2 3/8" - 4 1/2" ASSEMBLY NO. CJ-76A 7 5/8" UHT TONG JAW ASSEMBLY FOR USE WITH: BUC4500XXXX JAW ROLLER FOR 2 1/16" - 4" P/N: 76018 02/18/05 REPLACED WITH: JAW ROLLER FOR 2 1/16" - 4 1/2" P/N: 76138 JAW PIN P/N: 76013 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 04/18/05 DATE CLE7625UHT\Jaw CJ-76A rev1.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BOTTOM CLIP P/N: BUC4531-S1 TONG JAW 2 1/16" - 4 1/2" P/N: 76015 TOP CLIP P/N: BUC4520 1/4"-20 X 4 1/4" SHCS P/N: 1020 (2) REQD. PER JAW 3/8"-16 X 3 1/2" HHCS P/N: 1071 FINE TOOTH STEEL DIES GRIT FACE™ DIES (4 1/2" AND LARGER ONLY) 4 1/2" - 7 5/8" ASSEMBLY NO. CJ-76B 7 5/8" UHT TONG JAW ASSEMBLY FOR USE WITH: BUC7625XXXX BB7625XXXX 02/18/05 REPLACED WITH JAW ROLLER 4 1/2" - 7 5/8" P/N: 76136 JAW ROLLER FOR 4 1/8" - 7 5/8" P/N: 76014 02/03/05 REPLACED WITH P/N: 76014-01 JAW PIN P/N: 76013 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. TONG JAW 4 1/2" - 7 5/8" P/N: 76012 JAW CLIP P/N: 76017 (2) REQD. PER JAW 3/8"-16 X 3/4" SHCS P/N: 1040-A (2) REQD. PER CLIP 3/8"-16 X 2 1/2" HHCS P/N: 1060 LOG # 04/18/05 DATE CLE7625UHT\Jaw CJ-76B rev2.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 2 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 FINE TOOTH STEEL DIES ALUMINUM DIES GRIT FACE™ DIES JAW PIN P/N: 76013 2 1/16" - 4 1/2" ASSEMBLY NO. CJ-LF-76A 7 5/8" UHT TONG LOW FRICTION JAW ASSEMBLY FOR USE WITH: BUC4500XXXX BUCA4500XXXX BB4500XXXX JAW ROLLER LOW FRICTION FOR 2 1/16" - 4 1/2" P/N: 76132 02/18/05 REPLACED WITH P/N: 76139 USES GARLOCK BUSHING P/N: 58079 (2) REQD. PER ROLLER CAUTION! When using Low Friction Jaws, tong torque should be limited to 50% of maximum torque rating. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 04/18/05 DATE CLE7625UHT\Jaw CJ-LF-76A rev2.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 2 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BOTTOM CLIP P/N: BUC4531-S1 TONG JAW 2 1/16" - 4 1/2" P/N: 76015 TOP CLIP P/N: BUC4520 1/4"-20 X 4 1/4" SHCS P/N: 1020 (2) REQD. PER JAW 3/8"-16 X 3 1/2" HHCS P/N: 1071 ALUMINUM DIES JAW PIN P/N: 76013 2 3/8" - 7 5/8" ASSEMBLY NO. CJ-LF-76B 7 5/8" UHT TONG LOW FRICTION JAW ASSEMBLY FOR USE WITH: BUCA7625XXXX JAW ROLLER LOW FRICTION FOR 4 5/8" - 7 5/8" P/N: 76008 02/03/05 REPLACED WITH P/N: 76008-01 02/18/05 REPLACED WITH 2 3/8" - 7 5/8" P/N: 76137 USES GARLOCK BUSHING P/N: 20DU14 (5) REQD. PER ROLLER CAUTION! When using Low Friction Jaws, tong torque should be limited to 50% of maximum torque rating. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. TONG JAW 2 3/8" - 7 5/8" P/N: 76009 JAW CLIP P/N: 76017 (2) REQD. PER JAW 3/8"-16 X 3/4" SHCS P/N: 1040-A (2) REQD. PER CLIP 3/8"-16 X 2 1/2" HHCS P/N: 1060 LOG # 02/15/07 DATE CLE7625UHT\Jaw CJ-LF-76B rev5.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 5 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 CLE7625 JAW COMPARISON (ALL TYPES OF 7000 SERIES HAVE A LIMITED AVAILAILITY) JAW MODEL NUMBER CJ-LF-70A ACCEPTS BUCA7000XXXX ALUMINUM DIES ALSO ACCEPTS BUC7000 AND BB7000 SERIES DIES PROVIDED TORQUE IS LIMITED TO 50% OF TONG’S MAXIMUM TORQUE RATING JAW MODEL NUMBER CJ-70A ACCEPTS BUC7000XXXX STEEL DIES AND ACCEPTS BB7000XXXX GRIT FACE™ DIES CLE7625 7 5/8" UHT TONG JAWS FOR 4 1/2" TO 7" FOR 2 3/8" TO 7 5/8" JAW MODEL NUMBER CJ-LF-76B ACCEPTS BUCA7625XXXX ALUMINUM DIES PROVIDED TORQUE IS LIMITED TO 50% OF TONG’S MAXIMUM TORQUE RATING FOR 4 1/2" TO 7 5/8" JAW MODEL NUMBER CJ-76B ACCEPTS BUC7625XXXX STEEL DIES AND ACCEPTS BB7625XXXX GRIT FACE™ DIES (BB7625XXXX HAVE A LIMITED AVAILAILITY) CLE7625 7 5/8" UHT TONG JAWS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 0.428 INCHES REF DIM DEFINES JAW SIZE FOR 2 1/16" TO 4 1/2" JAW MODEL NUMBER CJ-LF-76A ACCEPTS BUCA4500XXXX ALUMINUM DIES ALSO ACCEPTS BUC4500 AND BB4500 SERIES DIES PROVIDED TORQUE IS LIMITED TO 50% OF TONG’S MAXIMUM TORQUE RATING FOR 2 3/8" TO 4 1/2" JAW MODEL NUMBER CJ-76A ACCEPTS BUC4500XXXX STEEL DIES AND ACCEPTS BB4500XXXX GRIT FACE™ DIES CLE7625 7 5/8" UHT TONG JAWS 0.139 INCHES REF DIM DEFINES JAW SIZE LOG # 02/15/07 DATE CLE7625UHT\Jaw Comparison rev2.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 2 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 Item # Qty. Part Number Part Name 1 1 SEE CHART LEFT D.T. JAW WELDMENT 2 1 SEE CHART RIGHT D.T. JAW WELDMENT 3 4 SEE CHART DOVETAIL STRIP DIE 4 2 76013 TONG JAW PIN 5 2 76014 TONG JAW ROLLER 6 2 1060 3/8"-16 x 2 1/2" HHCS 7 4 234 3/8"-16 x 1/2" SHCS FOR MANUFACTURE STARTING 04/19/05 3 3 3 3 3 Left Jaw Dovetail Right Jaw Jaw Set Strip Die Weldment Assembly Number Weldment Size Part Number Part Number Part Number with Reg. Pin 2 7/8" CJDT78X02875 3 1/8" CJDT78X03125 76X2875L 76X3125L 76X2875R 76X3125R DTI4004 DTI4004 3 3/8" CJDT78X03375 76X3375L 76X3375R DTI4004 3 1/2" CJDT78X03500 76X3500L 76X3500R DTI4004 4" 76X4000L 76X4000R DTI4004 CJDT78X04000 4 1/2" CJDT78X04500 76X4500L Size 3 5" 76X5000L 76X5500L 76X5000R 76X5500R DTI1602 DTI1602 76X6000L 76X6625L 76X6000R 76X6625R DTI1602 DTI1602 CJDT76X07000 76X7000L 76X7000R DTI1602 7 5/8" CJDT76X07625 76X7625L 76X7625R DTI1602 CJDT78X05000 5 1/2" CJDT78X05500 3 6" CJDT78X06000 3 6 5/8" CJDT76X06625 7" DTI4004 3 76X4500R Left Jaw Dovetail Right Jaw Jaw Set Strip Die Weldment Assembly Number Weldment Part Number Part Number Part Number with Reg. Pin 3 MANUFACTURE BEGINNING 11/19/07: CJDT76X SIZES 2 7/8" THRU 6" ARE REPLACED WITH CJDTLF78X AND CJDT78X FOR MANUFACTURE STARTING 11/22/05 Size 7 5/8" Jaw Set Assembly Number with Reg. Pin CJDT76X07625 Solid Left Jaw Part Number 76212-7625L 4 Solid Right Jaw Part Number 76212-7625R Dovetail Strip Die Part Number DTI1602 3 6 7 1 5 2 7 5/8" UHT TONG DOVETAIL JAW SET ASSEMBLY 3 12/12/07 Corrected Die PN for 4 1/2" Jaw from DTI4001 to DTI4004. Added sizes 2 7/8", 3 1/8", 3 3/8", 3 1/2", 4", 5", 6" & 6 5/8" Added Note regarding Mfg. beginning 11/19/07 for sizes 2 7/8 thru 6". Rev. Date Description 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SEE CHART FOR ASSEMBLY NUMBERS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 36 3 REV. # LOG # 12/12/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE7625UHT\Jaw DT rev3.wpg Item # Qty. Part Number Part Name 1 1 SEE CHART LEFT D.T. JAW WELDMENT 2 1 SEE CHART RIGHT D.T. JAW WELDMENT 3 4 SEE CHART DOVETAIL STRIP DIE 4 2 78203 TONG JAW PIN 5 2 78204 TONG JAW ROLLER 6 2 1060 3/8"-16 x 2 1/2" HHCS 7 4 213A 1/4"-20 x 3/8" SHCS 8 4 22DU24 GARLOCK BUSHING 9 2 22DU16 GARLOCK BUSHING FOR MANUFACTURE STARTING 11/19/07 Size Left Jaw Jaw Set Right Jaw Dovetail Assembly Number Weldment Weldment Strip Die Part Number Part Number Part Number with Reg. Pin 2 3/8" CJDTLF78X02375 2 7/8" CJDTLF78X02875 78X2375R 78X2875R 78X3125R DTI1602 DTI1602 3 1/8" CJDTLF78X03125 3 3/8" CJDTLF78X03375 78X2375L 78X2875L 78X3125L 78X3375L 78X3375R DTI1602 3 1/2" CJDTLF78X03500 78X3500L 78X3500R DTI1602 DTI1602 4 3 9 8 6 7 5 1 2 7 5/8" UHT TONG DOVETAIL LOW FRICTION JAW SET ASSEMBLY 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SEE CHART FOR ASSEMBLY NUMBERS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 37 REV. # LOG # 12/12/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE7625UHT\Jaw DTLF78X.wpg Item # Qty. Part Number Part Name 1 1 SEE CHART LEFT D.T. JAW WELDMENT 2 1 SEE CHART RIGHT D.T. JAW WELDMENT 3 4 SEE CHART DOVETAIL STRIP DIE 4 2 78202 TONG JAW PIN 5 2 78201 TONG JAW ROLLER 6 2 1060 3/8"-16 x 2 1/2" HHCS 7 4 213A 1/4"-20 x 3/8" SHCS FOR MANUFACTURE STARTING 11/19/07 Size Left Jaw Jaw Set Right Jaw Dovetail Assembly Number Weldment Weldment Strip Die Part Number Part Number Part Number with Reg. Pin 4" CJDT78X04000 4 1/2" CJDT78X04500 78X4000L 78X4500L 78X4000R 78X4500R DTI1602 DTI1602 5" CJDT78X05000 5 1/2" CJDT78X05500 78X5000L 78X5500L 78X5000R 78X5500R DTI1602 DTI1602 6" 78X6000L 78X6000R DTI1602 CJDT78X06000 4 3 6 7 5 1 2 7 5/8" UHT TONG DOVETAIL JAW SET ASSEMBLY 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SEE CHART FOR ASSEMBLY NUMBERS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 38 REV. # LOG # 12/12/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE7625UHT\Jaw DT78X.wpg SECTION 10 UHT BACKUP ILLUSTRATIONS & MOUNTING KIT ILLUSTRATIONS 7 5/8" UHT BACKUP TOP VIEW ................................................................................ 10 - 3 7 5/8" UHT BACKUP TOP VIEW WITHOUT TOP PLATE ........................................ 10 - 4 7 5/8" UHT BACKUP BOTTOM VIEW ....................................................................... 10 - 5 BUC7623 / CYLINDER ASSEMBLY (1st Generation) ................................................. 10 - 6 BUC7623 / CYLINDER ASSEMBLY (2nd Generation) ................................................ 10 - 7 7 5/8" BACKUP DOVETAIL DIE ADAPTER.............................................................. 10 - 8 7 5/8" UHT BACKUP MOUNTING KIT (Assembly No. MK7600) ............................... 10 - 9 VALVE BANK ASSEMBLY (2nd Generation).............................................................. 10 - 10 VALVE BANK ASSEMBLY (1st Generation)............................................................... 10 - 11 UHT BACKUP PLUMBING (1st Generation, Sht. 1)..................................................... 10 - 12 UHT BACKUP PLUMBING (1st Generation, Sht. 2)..................................................... 10 - 13 HYDRAULIC SCHEMATIC (1st Generation) ............................................................... 10 - 14 HYDRAULIC SCHEMATIC (2nd Generation) .............................................................. 10 - 15 SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 10 - 1 SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 10 - 2 1/4" NPT COUPLING P/N: 1374 (W elded to Top Plate) 2 02/07/05 LOG # DATE REV. # REF: S:\Equip Manuals\Dwgs\ BUC7625\Top View rev2.wpg 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 HANGER W ELDMENT P/N: BUC7608 DETAILS - SEE FIGURE HANGER ASSEMBLY ON MOUNTING KIT ILLUSTRATION THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1/4" STREET EL P/N: 1449 GAUGE PROTECTOR P/N: BUC4031-S1 GAUGE PROTECTOR TAB P/N: BUC4031-S2 (2) REQD. W ITH (2) 3/8"-16 x 3/4" SHCS P/N: 1040-A 1/2" NPT BULKHEAD CONNECTOR P/N: BUCST7623 W ITH 1 1/4"-12 JAM NUT P/N: 1219 (2) REQD. OF EACH GAUGE 0-3000 P/N: 1650 3/8"-16 x 1 1/2" HHCS P/N: 1049 TONG LEG P/N: BUC7670 (2) REQD. DETAILS - SEE FIGURE TONG LEG ASSEMBLY ON MOUNTING KIT ILLUSTRATION 7 5/8" UHT BACKUP TOP VIEW BACKING BOLT P/N: BUC5556 (4) REQD. 1/8" NPT ZERT P/N: 1001 W ITH ZERT PROTECTOR (W elded to Top Plate) P/N: CLEBU9602S10 (4) REQD. OF EACH EARLIER MODEL BACKUPS USED: 3/8"-16 x 3/4" HHCS P/N: 1046 3/8" LOCKWASHER P/N: 1027 (4) ON EA. SIDE PLATE (16) REQD. OF EACH 3/8"-16 x 3/4" HHCS SLOTTED SELF THR. P/N: 1308 (12) REQD. OF EA. BACKUP BODY W ELDMENT BUC7625-02 USE: P/N: BUC7602-01 BUC7625-01 USE: P/N: BUC7603 SIDE COVER W ELDMENT P/N: BUC7610 (2) REQD. DIE CLIP P/N: CM7656-01 CENTER JAW P/N: BUC7619-02 INCLUDES: (A) CENTER JAW W /CLIPS WELDMENT P/N: BUC7619-S2 INCLUDES: CENTER JAW ASSEMBLY P/N: BUC7619-01 7 5/8" UHT BACKUP TOP VIEW WITHOUT TOP PLATE BACKUP CYLINDER ASSEMBLY P/N: BUC7623 (2) REQD. SEE CYLINDER ASSEMBLY ILLUSTRATION THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 06/11/04 DATE BUC7625\Top View wo Plate rev1.wpg REF: S:\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 EARLIER MODELS USED: TOP & BOTTOM CLIP P/N: BUC5520 TOP: BOTTOM: (2) REQD. (2) W elded to Center Jaw (C) 3/8"-16 x 3/4" SHCS (B) DIE CLIP P/N: 1040-A P/N: CM7656-01 (2) REQD. PER CLIP HALO P/N: BUC4509 W ITH 1/2"-13 x 1" HHCS & 1/2" LOCKWASHER P/N: 1110 P/N: 1103 1" NUT P/N: 1210 (4) REQD. (W elded to Bottom Plate) 1/8" NPT ZERT P/N: 1001 W ITH ZERT PROTECTOR (W elded to Bottom Plate) P/N: CLEBU9602S10 (4) REQD. OF EACH BACKUP LEG P/N: BUC4502-S11 (3) REQD. (W elded to Bottom Plate) 7 5/8" UHT BACKUP BOTTOM VIEW THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 03/29/04 DATE REF: S:\Equip Manuals\Dwgs\ BUC7625\Bottom View.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 1 4 8 9 • P/N W55000500 BUC5520 BUC5520 1040-A 1008-B 14 1 15 2 16 2 17 2 18 1 • 12502625 Description 1/4"-20 x 1/4" Set Screw 3/8"-16 x 3/4" SHCS Retainer Clip Bottom (W elded to Item 1) Retainer Clip Top W earband 5 1/2" OD Backup Ring Polypack 2 5/8" x 2 7/8" x 1/8" Polypack 5" x 5 1/2" x 1/4" Gland 5/8"-11 x 1 1/4" SHCS Backing Plate (W elded to Item 4) Rod W iper Polypack 4 1/2" x 5" x 1/4" W earband Rod Polypack 4 3/4" x 5 1/2" x 3/8" Piston Cylinder Housing 16 15 17 For Item 15 Only 18 1 2 14 1st GENERATION ASSEMBLY NO. BUC7623 7 5/8" UHT BACKU P CYLINDER ASSEMBLY 8-231 12 1 13 1 • 25005000 BUC5528 256 BUC7626-S1 959-41 25004500 W47500625 BUC5526-S2 37504750 BUC5525 BUC7631 • 11 1 • 10 1 1 1 6 7 • 1 1 5 4 1 1 2 3 • • 1 1 Item Qty. BILL OF MATERIALS • SEAL KIT NO. ASAP2226 3 11 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 12 13 4 10 6 7 9 8 LOG # 03/29/04 DATE REF: S:\Equip Manuals\Dwgs\ BUC7625\Cylinder 1st.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 5 -- 4 8 9 • P/N CM7656-01 CM7656-01 1005-A 1040-A 1008-B 14 1 15 1 16 4 17 2 18 1 • Descriptio n 1/4"-20 x 1/4" Set Screw 3/8"-16 x 3/4" SHCS 3/16" x 1/2" Roll Pin Die Clip (Bottom) (W elded to Item 1) Die Clip (Top) Backup Ring Polypack 2 5/8" x 2 7/8" x 1/8" Polypack 5" x 5 1/2" x 1/4" Gland 5/8"-11 x 1 1/4" SHCS ----- Rod Wiper Polypack 4 1/2" x 5" x 1/4" W earband Rod Backing Plate W eldment Polypack 4 3/4" x 5 1/2" x 3/8" Piston Cylinder Housing W eldment 15 14 17 For Item 14 Only 18 1 2 2nd GENERATION ASSEMBLY NO. BUC7623 7 5/8" UH T BACK UP CYLINDER ASSEMBL Y 12502625 8-231 12 1 13 1 • 25005000 11 1 BUC5528 256 ----- 959-41 25004500 W 47500625 BUC7626 37504750 BUC5525 BUC7665 B ILL OF MATER IALS SEAL KIT NO. ASAP2226 • 10 1 1 1 6 7 • 1 1 4 5 2 1 3 2 • • 1 1 Item Qty. • 12 13 4 11 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 3 10 6 9 16 7 4 LOG # 03/29/04 DATE REF: S:\Equip Manuals\Dwgs\ BUC7625\Cylinder 2nd.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 5 7 5/8" SPLINED DIE ADAPTER 7 5/8" - 5 1/2" P/N: BUA76-0550 7 5/8" BACKUP DOVETAIL DIE ADAPTER DOVETAIL DIE ADAPTERS P/N: BUDT76-03500 3 1/2" P/N: BUDT76-04500 4 1/2" P/N: BUDT76-04750 4 3/4" P/N: BUDT76-05000 5" P/N: BUDT76-05500 5 1/2" 1 1/4" x 3 7/8" DOVETAIL STRIP DIES DTI1601 - 1/2" Thick DTI1601D - 1/2" Thick Diamond DTI1622 - 9/16" Thick DTI1632 - 5/8" Thick DTI1642 - 11/16" Thick DTI1661 - 13/16" Thick DTI1662 - 1 1/4" Thick 3/8"-16 x 3/4" BUTTON HEAD CSX P/N: 1061 (2) REQD. 3/8" LOCKWASHER P/N: 134 (2) REQD. 2 7/8" 3 1/8" 3 3/8" 3 1/2" 4" 4 1/8" 4 1/2" 4 3/4" 4 7/8" 5" 5 1/4" THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. P/N: BUDT55-02875 P/N: BUDT55-03125 P/N: BUDT55-03375 P/N: BUDT55-03500 P/N: BUDT55-04000 P/N: BUDT55-04125 P/N: BUDT55-04500 P/N: BUDT55-04750 P/N: BUDT55-04875 P/N: BUDT55-05000 P/N: BUDT55-05250 DOVETAIL DIE ADAPTER 3/8"-16 x 1 1/4" FLAT SHCS P/N: 1036 (4) REQD. 1 02/07/05 DATE LOG # REV. # REF: S:\Equip Manuals\Dwgs\ BUC7625\Die Adapter rev1.wpg 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 DIE ADAPTER CLIP 7 5/8" - 5 1/2" P/N: BUC7620 (2) REQD. NOT SHOWN: SEE VALVE BANK ASSEMBLY VALVE PACKAGE P/N: VP7625UHT • 5/8"-11 x 2 3/4" HHCS P/N: 203 (7) REQD. 5/8" LOCKWASHER P/N: 1151 (7) REQD. (Component of Tong) ÷ 1/2"-13 NUT P/N: 1101 ÷ 1/2" LOCKWASHER P/N: 1103 • HANGER WELDMENT P/N: BUC7608 ÷ 1/2"-13 x 4" HHCS P/N: 1121 ÷ LEG COLLAR P/N: 76043-S2 (Welded to Bottom Tong Plate) ÷ LEG P/N: BUC7615 ÷ TOP SPRING CAP WELDMENT P/N: BUCS5571 ÷ LEG SPRING P/N: BUC5515 ÷ BOTTOM SPRING CAP WELDMENT P/N: BUC4516-B • H-PLATE SPRING P/N: BUC4511 • H-PLATE ASSEMBLY P/N: BUC5512 (2) REQD. NOT SHOWN • HALO (LOADCELL BRACKET) P/N: BUC4509 ÷ SPRING RETAINER PIN P/N: BUC4516-P HANGER ASSEMBLY (INCLUDES • ) ASSEMBLY NO. BUC7600 LEG ASSEMBLY (INCLUDES ÷ ) ASSEMBLY NO. BUC7670 MOUNTING KIT ASSEMBLY 7 5/8" UHT BACKUP TO 7 5/8" UHT TONG 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. ASSEMBLY NO. MK7600 Page 10 - 9 REV. # LOG # 03/17/04 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ BUC7625\Mounting Kit.wpg 1 3 9 1 9 3 3 1 1 3 1 5 3 2 1 2 4 1 1 3 7 8 8A 1 2 2 OR 1 6 OR 1 1 Item # Qty. 3 8 1 6 3 1 5 7 2 4 6 5 1 1 1 3 2 OR 1 5 6 OR 1 2 1 1 Item # Qty. 1103 A35-V1526K-8 X2-40 3 X2-45 VA35-TR55 VA35-MA4 VALVE BANK ASSEMBLY LOCKWASHER 1/2" A35 8" HANDLE HHCS 1/2"-13 x 4 1/4" 3 HHCS 1/2"-13 x 4 1/2" OUTLET SECTION WORK SECTION WORK SECTION RELIEF CARTRIDGE DVG35-HMRV 4 VA35-DA4 INLET VALVE W/O RELIEF LOGIC VALVE ASSEMBLY (MFG. AFTER 05/2006) WORK SECTION ASSEMBLY (MFG. AFTER 04/15/04) (MFG. BEFORE 04/15/04) CONTROL VALVE ASSEMBLY - MODIFIED VA35-WDA4 Description A35 VALVE BANK ASSEMBLY LOCKWASHER 3/8" (COMPONENT OF KIT P/N: 4 BANK) HHCS 3/8"-16 x 3 3/4" (COMPONENT OF KIT P/N: 4 BANK) A20 8" HANDLE OUTLET SECTION WORK SECTION WORK SECTION VA35-AA440 86049 VA35-MOD 14213 Part Number 134 1072 A20-V1526K-8 VA20-TR44 VA20-MA3 VA20-DA3 RELIEF CARTRIDGE LOGIC VALVE ASSEMBLY (MFG. AFTER 05/2006) INLET VALVE W/O RELIEF 86049 VA20-AA440 VA20-MRV-1 (MFG. BEFORE 04/15/04) WORK SECTION (MFG. AFTER 04/15/04) CONTROL VALVE ASSEMBLY - MODIFIED VA20-WDA3 Description VA20-MOD 55201 Part Number A20 VALVE BANK ASSEMBLY 9 1 8 2 7 11/28/07 10/29/07 08/19/05 12/13/04 7 TONG 3 4 4 1 9 VA20 6 5 VA35 8 OR 8A 3 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 11/28/07 DATE Valves\Valve Bank 4 rev6.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 6 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 Item 1 - Replaced 86051 & 86052 w/Assy. 86049 for Mfg. after 05/2006. Item 1 - Added 86051 & 86052 for Production after 05/2006. Item 3 - Chg.PN from A35-MRV-1 to DVG35-HMRV; ECN#05-0064. Item 8 - Chg. Length from 5" to 4 1/4", PN from X2-79 to X2-40. Item 8A - Added Part. Item 9 - Chg. Qty. from 2 to 3. 2 10/21/04 Item 1 - Added VA20-MOD & VA35-MOD for Production after 04/15/04. 1 06/10/02 Item 8 & 9 - Added Part. Rev. Date Description 6 5 4 3 7 BACKUP LIFT CYLINDER THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 12/21/01 DATE REF: S:\Equip Manuals\Dwgs\ BUC5500\Valve Bank 1st.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 1st GENERATION VALVE BANK ASSEMBLY A A 1st GENERATION UHT BACKUP PLUMBING SEE CYLINDER ASSEMBLY 19 11 12 4 6 3 5/16"-18 x 3" HHCS P/N: 1023-C WITH 5/16" LOCKWASHER & P/N: 1023-B (2) REQD. FOR X-OVER THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 4 LOG # 12/21/01 DATE REF: S:\Equip Manuals\Dwgs\ BUC5500\Plumbing 1st Sh1.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 5/16"-18 NUT P/N: 1023-A 1570 BUC5524 1801 1564 1610 1609-A 1800 1571-A 12 2 13 1 14 1 15 2 16 2 17 2 18 1 19 3 1st GENERATION 15 1 9 8 13 2000 1000 14 VIEW C - C 17 17 2 6 BOTTOM PLATE PRESSURE RETURN TOP PLATE 5 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. TOP VIEW OF X-OVER VALVE 19 19 1"-8 NUT P/N: 1210 (4) REQD. PER BACKUP (W elded to Bottom Plate) 10 TO X-OVER VALVE (B PORT) 7 16 VIEW B - B BACKING BOLT P/N: BUC4556 (4) REQD. PER BACKUP 12 UHT BACKUP PLUMBING 1/2" MNPT x 3/8" Tube Adapter Parker Flow Control F600 1/2" Flush Plug 3/4" Flush Plug 1/4" MNPT x 3/8" Tube Str. Adapter X-Over Relief - 127025 Pilot Opr. Check Valve 3/8" MNPT x MJIC Adapter 3/8" MNPT x 3/8" Tube Adapter 1/2" M x FNPT 90° Str. Swvl. Adapter 1570-A 1/2" Hex Nipple 1/4" MNPT x 3/8" Tube 90° El 1571-B 2 9 1460 1/4" MNPT x MJIC 90° El 10 1 1 8 1577 1576 11 3 1 7 1/2" x 1/4" Reducer Bushing 1/2" x 3/8" Reducer Bushing 1/2" Branch Tee 1/2" Run Tee 1/2" Street El (Square Body) Description 3/4" x 1/2" Reducer Bushing 2 6 1490 1491 1596 1598 1450-B P/N BILL OF MATERIALS VIEW A - A 15 11 18 1495 3 1 1 3 4 1 2 5 2 1 Item Qty. 4 9 1 16 LOG # 12/21/01 DATE REF: S:\Equip Manuals\Dwgs\ BUC5500\Plumbing 1st Sh2.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 1st GENERATION UHT HYDRAULIC SCHEMATIC THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 12/21/01 DATE REF: S:\Equip Manuals\Dwgs\ BUC5500\Hyd Sch 1st.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 UHT TONG UHT BACKUP SPECIAL NOTE: IF VALVE SECTION “COMMERCIAL SHEARING” DA-53 IS TO BE SUBSTITUTED, CYLINDER SPOOL MUST BE USED. 1" SUPPLY QUICK DISCONNECT PILOT OPR. CK. VALVE (SUN) CKEBLBNBCCS A-20 / A-35 DIRECTIONAL CONTROL VALVE W/ DA SECTION A-20 / A-35 DIRECTIONAL CONTROL VALVE W/ SA SECTION MANUFACTURE STARTING 12/29/03: REPLACED W/ DA SECTION IF LOAD HOLDING VALVE IS NOT USED, 1 PORT IS PLUGGED LIFT CYLINDER COMMERCIAL A-20 / A-35 DIRECTIONAL CONTROL VALVE ASSEMBLY WITH 4 BANKS (DA, SA, WDA, & MA) AND RELIEF VALVE CARTRIDGE AFTER 12/29/03 WITH 4 BANKS (DA, DA, WDA, & MA) AND RELIEF VALVE CARTRIDGE PILOT OPERATED DUMP VALVE W/ OPTIONAL SOLENOID ACTUATOR (SHOWN IN DUMP POSITION) VA20 Valves use P/N: 58058 VA20 Valves use P/N: 58058-S VA35 Valves use P/N: 2070 145 PSI CHECK VALVE DOOR SWITCH (NORMALLY CLOSED) CAM VALVE (SHOWN IN DOOR OPEN POSITION) P/N: SLV1000-01 A-20 DIRECTIONAL CONTROL VALVE MODIFIED W/ WDA SECTION PERMANENTLY SHIFTED BEFORE 04/15/04 P/N: 55201 AFTER 04/15/04 P/N: VA20-MOD OR A-35 DIRECTIONAL CONTROL VALVE MODIFIED W/ WDA SECTION PERMANENTLY SHIFTED BEFORE 04/15/04 P/N: 14213 AFTER 04/15/04 P/N: VA35-MOD 1 1/4" TONG MOTOR RINEER GA15 SERIES 21 CUBIC INCHES DISPLACEMENT RETURN QUICK DISCONNECT A-20 / A-35 DIRECTIONAL CONTROL VALVE W/ MA SECTION BASIC HYDRAULIC SCHEMATIC UHT TONG UHT BACKUP NOTE: NUMEROUS FITTINGS, HOSES, & NIPPLES ARE NOT ILLUSTRATED IN THIS SCHEMATIC 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 - 15 3 REV. # LOG # 12/13/05 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ BUC5500\Hyd Sch rev3.wpg THIS PAGE LEFT BLANK INTENTIONALLY. Page 10 - 16 O RING 2 7/8"ID, 3 1/4"OD, 3/16"W POLYPACK 1 1/2" x 1 7/8" x 3/8" O RING 2"ID, 2 1/4"OD, 1/8"W INTERNAL SNAP RING (N-1300-225) 1/4" x 1 1/2" ROLL PIN O RING 1"ID, 1 1/4"OD, 1/8"W SEAL NP CR14938 QUICK DISCONNECT 1/2" FEMALE SNAPTITE GLAND 16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 1 24 1 • • • LCR113 1430 CR14938 2-214 1008-A 1947 2-336 1015 ---------- 18 17 DETAIL “A” SCALE: 3X 19 22 D 13 24 16 ASSEMBLY 5" 21" 40 1/4" 70" C: D: E: F: 5 DETAIL “B” SCALE: 3X LOG # 03/29/04 DATE REF: S:\Equip Manuals\Dwgs\ LCR\LCR100-C.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 34.94 in. STROKE 4 1.50 in. 3 2.50 in. ROD O.D. 3,000 psi CYLINDER I.D. 21 MAXIMUM ALLOW ABLE INTERNAL PRESSURE 1,303 psi 4,092 lbs. MAXIMUM ALLOW ABLE LOAD (SPRING FULLY COMPRESSED) PRESSURE REQUIRED TO LIFT MAXIMUM ALLOW ABLE LOAD 4.143 in. SPECIFICATIONS SPRING HOUSING END CAP P/N: LC101-S3 G: 5 5/16" 3 1/2" x 3/4" 1 1/4" A: B: DIMENSIONAL DATA MAXIMUM SPRING TRAVEL (PRELOAD TO SOLID) B COMPRESSION ROD WELDMENT P/N: LC102 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. SPRING P/N: SMH1501-C SPRING HOUSING P/N: LC101-S1 LIFT CYLINDER F SEE DETAIL “B” C CYLINDER END CAP P/N: LCR105-S1 (Welded to Spring Housing) ASSEMBLY NUMBER LCR100-C 2-226 1/4"-20 x 3/8" SET SCREW • • 18701500-375 ---------- 15 2 LCR119 ---------- LCR109 1466 LCR107-A 14 --- 1/2" x 120" HOSE ASSY. MNPT x FJIC SWVL 1380 GLAND CAP 1 9 1/2" HALF COLLAR 1657 ---------- 1 8 1/2" FLUSH PLUG W / 1/8" ORIFICE 1209 18702125 W 25000500 13 1 1 7 1"-12 SLOTTED HEX NUT POLYPACK 2 1/8" x 2 1/2" x 3/16" W EARBAND 12 --- 1 6 • LCR106 6 20 7 3/8" STREET EL W /ORIFICE 1 1 4 5 • PISTON LCR112 LCR105 P/N 3 8 3/8" MNPT x 1/2" MJIC ADAPTER 1 3 CYLINDER ROD WELDMENT HYD/AIR CYLINDER BARREL E 1 23 11 1 1 2 B ILL OF MATER IALS Descriptio n 9 2 15 SEE DETAIL “A” 10 10 1 1 1 Item Qty. • SEAL KIT P/N: ASAP100 B 13 11 Page 11 - 2 CLINCHER® LOAD CELL AND TORQUE GAUGE ASSEMBLIES The CLINCHER® Tong and Backup are available in versions which accommodate compression load cells or tension style load cells. All information contained in this Technical Manual refers to products which utilize compression load cells. Contact SUPERIOR for information concerning products using tension load cells. Part Number Torque Rating Handle Length Loadcell Type Loadcell Manufacturer Loadcell Part Number Torque Gauge Mfr. Torque Gauge Size Gauge Mount Hose Length Assembly Documentation SM30-32-C 30,000 ft lbs 32 inches Compression SUPERIOR MANUFACTURING & HYDRAULICS CLC200 TOTCO or equivalent 6" “L” Bracket 6 ft. Calibration Certificate CLINCHER® Load cells and Torque Gauges are produced by several manufacturers. The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be applicable to all torque gauges or load cells. This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments. SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 12 - 1 5/16"-18 x 1 1/4" SHCS Use Never-Seez Hand Tight PISTON RETAINER RING LOAD CELL SIZE DIAPHRAGM P/N DIAPHRAGM P/N: SEE CHART 6.44 SQ.IN. CLC203 8.0 SQ.IN. CLC205 12.0 SQ.IN. CLC206 16.1 SQ.IN. CLC207 25.0 SQ.IN. CLC208 HOUSING 1/4" NPT FLUSH PLUG Use Teflon Sealant 5/16"-18 x 1 1/4" SHCS Use Never-Seez Torque to 200 in.lbs. (8) REQD. ON HOUSING 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 COMPRESSION LOAD CELL THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 12 - 2 1 REV. # LOG # 07/03/02 DATE REF: S:\Equip Manuals\Dwgs\ Load Cell Comp rev1.wpg CLINCHER® LOAD CELL AND TORQUE GAUGE ASSEMBLIES To request copy of Compression Torque System Technical Manual, please contact: Superior Manufacturing & Hydraulics 4225 Hwy. 90 East Broussard, LA 70518 Phone: 337-837-8847 Fax: 337-837-8839 www.superior-manf.com SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 12 - 3 Page 12 - 4 SECTION 13 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals, please contact: Superior Manufacturing & Hydraulics 4225 Hwy. 90 East Broussard, LA 70518 Phone: 337-837-8847 Fax: 337-837-8839 www.superior-manf.com SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 13 - 1 Page 13 - 2 SECTION 14 VALVE TECHNICAL DATA To request copy of Valve Technical Data, please contact: Superior Manufacturing & Hydraulics 4225 Hwy. 90 East Broussard, LA 70518 Phone: 337-837-8847 Fax: 337-837-8839 www.superior-manf.com SUPERIOR Manufacturing & Hydraulics, Inc. 7 5/8" CLINCHER® UHT Tong and UHT Backup Revision: 04/04 Page 14 - 1 Page 14 - 2 ">

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Key features
- Open-throat design
- Wrap around jaws
- Low friction jaw technology
- Constant radial load cam system
- Compensating jaw design
- Door Interlock
- Encoder Adapter
- Pressure Control Valve
- Handles with closed covers
Frequently asked questions
The maximum torque in high gear is 3,500 ft.lbs./ 4,745.4 Nm
The maximum torque in low gear is 30,000 ft.lbs./40,674.6 Nm.
The maximum operating pressure is 3,000 psi/207 Bar.
The maximum recommended flow rate is 35 GPM/132.5 LPM.
The maximum recommended flow rate is 65 GPM/246 LPM.