Pentair Fleck 6700XTR Service Manual
Pentair Fleck 6700XTR is a versatile and efficient water softener control valve designed to provide reliable and customized water treatment solutions for your home or business. With its advanced features and programmable settings, this control valve offers precise control over the water softening process. Here are some key capabilities of the Pentair Fleck 6700XTR:
- Multiple System Types: Supports various system types, including meter immediate, time clock delayed, volume override immediate, and meter delayed variable reserve, allowing you to choose the operating mode that best suits your needs.
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Job Specification Sheet
NOTE: Some options may not be available depending on valve model or other options chosen.
Circle and/or Fill in the Appropriate Data for Future Reference.
System Type:
Meter Immediate / Time Clock Delayed / Volume Override Delayed
.
Volume Override Immediate / Meter Delayed Weekly Reserve
.
Meter Delayed Variable Reserve / Meter Delayed Fixed Reserve
..
.
.
.
Valve Type: ..
.
.
.
.
56XT/6700 Proprietary C
Regenerant Flow:
Down Flow / Up Flow / Downflow Double Backwash / Up Flow Back Wash
.
Back Wash Filter / Up Flow Variable Flow
Display Format:
U.S. or Metric (French Degrees, German Degrees, or PPM)
Unit Capacity:
_____________ Grains/French Degrees/German Degrees/PPM
Water Hardness:
_____________ Grains/French Degrees/German Degrees/PPM
Capacity Safety Factor:
Zero or ______ %
Volume Override:
_________ (Gallons or M
3
)
Regeneration Day Override:
Off or Every ______ Days
Regeneration Time:
Delayed _________ AM/PM or ______Immediate
Regeneration Cycle Step #1: . _._.:._._.:._._.
Regeneration Cycle Step #2: . _._.:._._.:._._..
Regeneration Cycle Step #3: ..._._.:._._.:._._..
Regeneration Cycle Step #4: . _._.:._._.:._._..
Regeneration Cycle Step #5: . _._.:._._.:._._.
Media Volume:
_________ (CuFt or Liter)
Salt Dosage:
_________ (lbs/CuFt or grams/Liter)
BLFC Size:
_________ gpm
Auxiliary Relay:
Enabled or Disabled
Auxiliary Relay Start 1: .
.
_.:._._.:._._.
Auxiliary Relay End 1: ..
.
_.:._._.:._._.
Auxiliary Relay Start 2: .
.
_.:._._.:._._.
Auxiliary Relay End 2: ..
.
_.:._._.:._._
Chemical Pump:
Enabled or Disabled
CPO Aux Relay Volume:
_________ (Gallons or M
3
)
CPO Aux Relay: _._.:._._.:._._
Flow Meter Size:
.75” Paddle .75” Turbine
Generic Flow Meter:
Maximum Flow Rate: Add _ _ Gallons every _ _ Pulses
Page 3
Timer Operation
Valve State:
CHG (Change of State)
CHG will be displayed when the lower drive changes from one state to another in dual piston valves.
INI (Initializing)
INI will display on the screen for 30 to 5 seconds when initializing after a power failure reset or programming.
RGQ (Regeneration Queued)
RGQ indicates that the reserve has been entered in a delayed system and regeneration has been queued.
When in the main screen, press the Shift button to toggle service (SRV) with RGQ.
Service (SRV)
SRV will display when the unit is in service.
LED Status Lights:
Blue LED:
Illuminates while the unit is in service and no errors exist. The unit will always be in service unless a regeneration trigger has occurred (green LED light will be displayed).
Green LED:
Illuminates when the unit is in Regeneration mode, unless an error condition exists.
Red LED:
Illuminates when there is an error.
Flow Indicator:
A rotating line (appearing as a rotating star shape) will display on the screen when flow is going through the the meter.
Page 5
Timer Operation
Regeneration:
• A time initiated control valve regenerates when the number of programmed days has been reached
• A flow initiated control valve regenerates when the volume count is zero or is below reserve
.
capacity
System Type
Time Clock Delayed
Meter Immediate
Meter Delayed Fixed Reserve
Meter Delayed Variable Reserve
Meter Delayed Weekly Reserve
Volume Override Immediate
Volume Override Delayed
Regeneration Trigger
A) Day override parameter is reached and B) the time of day matches the regeneration day override time
Regenerates as soon as the volume remaining has been depleted
A) Volume remaining has been depleted to the fixed reserve volume and B) the regeneration time has been reached
A) Volume remaining has been depleted to the variable reserve volume and B) the regeneration time has been reached
A) Volume remaining has been depleted to the weekly variable reserve volume and B) the regeneration time has been reached
As soon as the programmed volume remaining has been depleted from the tank
As soon as soon as the programmed volume remaining has been depleted from the tank and the regeneration time has been reached
Setting the Time of Day
1.
2.
3.
4.
Press and hold the Up or Down button for 2 seconds.
Press the Shift button to select the digit you want to modify.
Press the Up or Down buttons to adjust the value.
Press the Extra Cycle button to return to the normal display screen, or after a 5 second timeout.
NOTE: The “D” button (Diagnostic) can be pressed to exit without saving.
Manually Initiating a Regeneration
1.
2.
3.
4.
5.
6.
7.
When timer is in service, press the Extra Cycle button for 5 seconds on the main screen.
The timer advances to Regeneration Cycle Step #1, and begins programmed time count down.
Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #2 (if active).
Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #3 (if active).
Press the Extra Cycle button once to advance valve to Regeneration Cycle Step # (if active).
Press the Extra Cycle button once to advance valve to Regeneration Cycle Step #5 (if active).
Press the Extra Cycle button once more to advance the valve back to in service.
NOTE:
A manually initiated or queued regeneration can be cleared by pressing the Extra Cycle button for less than 5 seconds. A system queued regeneration cannot be manually cleared. If regeneration occurs for any reason prior to the delayed regeneration time, the manual regeneration request shall be cleared. Pressing the Extra Cycle button while in regeneration will cause the upper drive to advance to the next step immediately.
Page 6
Master Programming Mode
When the Master Programming Mode is entered, parameters can be set to make the timer function as needed.
NOTE: Depending on current option settings, some displays cannot be viewed or set.
.
Entering Master Programming Mode:
1.
2.
Press and hold the Shift and Up buttons for 5 seconds.
OR
Set the time of day display to same time for 5 seconds.
12:01 PM or 12:01HR
(See the User Programming section to
.
learn how to do this). Then go to the main display screen, press the Up and Down buttons at the
.
Exiting Master Programming Mode:
1.
2.
Press the Extra Cycle button once per display until all are viewed. Master Programming Mode is exited and the normal display screen appears.
To exit the Master Programming Mode without saving, press the Diagnostic button.
.
NOTE: If no keypad activity is made for 5 minutes while in the Master Programming Mode, or if there is a power failure, no changes will be made, and the unit will go back to the main display screen.
.
.
Resets:
Soft Reset:
Press and hold the Up and Down buttons for 25 seconds until 12:00PM (or 12:00HR)
.
appears. This resets all parameters except for the flow meter totalizer volume.
.
Master Reset:
Hold the Extra Cycle button while powering up the unit. This resets all of the
.
parameters in the unit. Check and verify the choices selected in Master Programming Mode.
1.
.
.
.
.
System Type
This program step selects the system type.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
.
2.
.
.
.
.
Valve Type
This program step selects the valve type.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
.
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 12
Master Programming Mode
3.
.
.
.
.
Regenerant Flow
This program step selects how the regenerant flows through the tank (must match cam). The selections available will vary depending on the previously chosen valve model.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
.
4.
.
.
.
.
Display Format
This program step selects the display format.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
.
5.
.
.
.
.
Unit Capacity
This program step selects the timer’s total capacity of hardness that can be removed.
.
— Press the Shift button to select the digit you want to modify.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
.
6.
.
.
.
.
Feed Water (Hardness)
This program step is used to set the feed water hardness. The system will automatically calculate volume remaining based on the unit capacity, capacity safety factor (reserve systems only), and feed water hardness entered.
.
— Press the Shift button to select the digit you want to modify.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
.
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 13
Master Programming Mode
7.
.
.
.
.
Capacity Safety Factor
This program step is used to set the reserve capacity of the unit. This is a percentage by which the unit’s capacity is reduced.
.
— Press the Shift button to select the digit you want to modify.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
.
8.
9.
Volume Override
This program step is used to set the volume override of the unit.
.
— Press the Shift button to select the digit you want to modify.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
.
.
.
.
Regeneration Day Override
This program step sets the maximum amount of time (in days) the unit can be in service without a regeneration.
.
— Press the Shift button to select the digit you want to modify.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
.
10.
.
.
.
.
Regeneration Time
This program step sets the time of day for the regeneration to occur in delayed systems.
.
— Press the Shift button to select the digit you want to modify.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
.
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 1
Master Programming Mode
11.
.
.
.
.
.
Regeneration Cycle Step Programming
This program step programs the Regeneration Cycle step times 1 through 5. Please refer to the chart below for regenerant flow default cycle steps and times.
.
Cycle 1 Time Cycle 2 Time Cycle 3 Time Cycle 4 Time Cycle 5 Time
.
.
.
.
.
UF Back Wash
.
.
Down Flow Double
.
.
.
Back Wash
Back Wash
Backwash
Back Wash
Brine Rinse
Brine Rinse
10.
Minutes
15.
Minutes
10.
Minutes
10.
Minutes
60
Variable
Brine
& Slow
Rinse
Draw
Brine
& Slow
Rinse
Brine
& Slow
Rinse
Back
Wash
Pause
1 Hour
0
1 Hour
1 Hour
10
60.
minutes
Rapid
Rinse
Settling
Rinse
Rapid
Rinse
Back
Wash
Rapid
Rinse
Brine
Rinse
10.
Minutes
10.
Minutes
10.
Minutes
10.
Minutes
10.
Minutes
60.
Minutes
Brine Tank Fill
Refill
Brine Tank Fill
Rapid Rinse
Brine Tank Fill
Back Wash
12 Minutes
0
12 Minutes
10 Minutes
12 Minutes
12 Minutes
N/A
N/A
N/A
Brine Tank Fill
N/A
Rapid Rise
N/A
N/A
N/A
12 Minutes
N/A
10 Minutes
12.
Media Volume
This program step sets the volume of the media in the resin tank.
.
— Press the Shift button to select the digit you want to modify.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
13.
Salt Dosage
This program step sets the salt dosage in the unit.
.
— Press the Shift button to select the digit you want to modify.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
14.
Brine Line Flow Control Size
This program step allows the selection of the desired brine line flow control size in the unit (must match physical brine line flow control).
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
15.
Auxiliary Relay Output
The next two displays are part of a series of settings used to program the optional relay output. The first
.
setting turns the output on/off during regeneration only. The second turns the output on during service only, every time a set volume of water used has accumulated.
.
NOTE: When auxiliary outputs are in the OFF (default) setting, press the Up or Down buttons to set
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 15
Master Programming Mode
.
.
.
.
.
the first setting. Then press the Extra Cycle button to advance to the second setting.
.
a. Timed Auxiliary Relay Output Window (Start & End Time Setting)
This option setting consists of two displays. The first display sets the turn-on time of the output, referenced to the start of the first regeneration cycle. The second display sets the output turn-off time, referenced again to the start of the first regeneration cycle. An OFF setting cancels this setting. All settings are in minutes and
.
output timing is synchronized with regeneration cycle timing.
.
.
Start Time:
Any time during regeneration.
.
.
End Time:
At start time, and anytime during the regeneration cycle.
.
.
.
.
.
b. Chemical Pump Auxiliary Relay Output Window
This option setting consists of two displays. The first display sets the volume of water flow at which the output turns on. The second display sets the on time (in seconds) of the output.
.
— Activate output after volume set is reached.
.
— Press the Shift button to select the digit you want to modify.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
.
16.
.
.
.
.
Flow Meter Size
This program step sets the size of the flow meter.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
.
17.
Maximum Flow Rate
This program step sets maximum flow rate of the generic flow meter.
.
— Press the Shift button to select the digit you want to modify.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
18.
Pulses per Gallon/Liter
This program step sets the pulses per gallon/liter for generic flow meters.
.
— Press the Shift button to select the digit you want to modify.
.
— Press the Up or Down buttons to adjust this value.
.
— Press the Extra Cycle button.
19.
End of Master Programming Mode
CAUTION: Before entering Master Programming, please contact your local professional water dealer.
Page 16
Diagnostic Programming Mode
NOTE: Depending on current option settings, some displays cannot be viewed.
Overview Diagnostic Mode
The current Diagnostic Programming Mode screen will display until either the Extra Cycle button is pressed through for each screen, or the Diagnostic button is pressed. In the event of regeneration occurring while in the
Diagnostic Programming Mode, the regeneration step and time remaining will be displayed. When regeneration completes, the display will return to the normal time of day display screen.
Entering and Exiting Diagnostic Mode
Press and release the “D” button to enter the Diagnostic Programming Mode. Pressing the Extra Cycle button will move to the next diagnostic screen. Press the Extra Cycle button once per display until all are viewed. Pressing the Diagnostic button while in Diagnostic Mode will cause the unit to leave the Diagnostic Mode and return to the normal time of day display screen.
1.
2.
3.
4.
5.
6.
7.
Current Flow Rate
This program step displays the calculated flow rate for the timer. The below flow rates are the maximum flow rate the timer will read for each meter.
.
.75” Paddle:
15 gpm (0.06 m3/m)
— Press the Extra Cycle button.
.75” Turbine:
15 gpm (0.06 m3/m)
.
Peak Flow Rate
This program step displays the peak flow rate since the last regeneration.
.
— Press the Extra Cycle button.
Totalizer
This program step displays the total volume of treated water that passes through the meter.
.
— Reset to zero by holding the Up and Down buttons for five seconds while in the totalizer screen.
.
— Press the Extra Cycle button.
Hours Between Last Two Regenerations
This program step displays the time between the last two regenerations saved.
.
— Press the Extra Cycle button.
Hours Since Last Regeneration
This program step displays the hours since the last regeneration.
.
— Press the Extra Cycle button.
Volume Remaining
This program step displays the volume remaining. The timer will regenerate if the volume remaining is set to zero. The maximum ranges are the same as the maximum volume calculated on the main screen.
.
— Press the Extra Cycle button.
Reserve Capacity
This program step displays the reserve capacity, ensuring soft water is available at all times.
.
— Press the Extra Cycle button.
8.
9.
Previous Day’s Water Usage
This program step displays the previous day’s water usage.
.
— Press the Extra Cycle button.
Software Version
This program step displays the timer’s software program version number.
.
— Press the Extra Cycle button to exit.
NOTE: Diagnostic Programming Mode will stop if the system goes into a regeneration.
Page 1
6700 Powerhead Assembly
Page 20
61501-6700_REVC
6700 Power Head Assembly
Item No. Quantity Part No. Description
.
1...................1....................
15-0
..................
Drive Panel Assy, 6700
.
2...................1.................... 17844.......................
Bracket, Support, 6700
.
3...................1.................... 13299.......................
Washer, Spring, 3/8
.
4...................1.................... 13017.......................
Gear, Idler
.
5...................1.................... 23045.......................
Gear, Drive, 6700
.
6...................1.................... 13175.......................
Plate, Motor Mounting
.
7...................2.................... 19080.......................
Spring, Compression, 6700
.
8...................2.................... 13300.......................
Ball, 1/” SS
.
9...................2.................... 13296.......................
Screw, Hex Wsh, 6-20 x 1/2
.
10.................1....................
25005-10
..................
Gear, Main Drive, ET, SE
.
.
11.................1.................... 18722.......................
Cam, Brine Valve, 6600/6700, Blk
.
.
19025.......................
Cam, Brine Valve, Variable
.
12.................1.................... 12037.......................
Washer, Plain, #10
.
13.................1.................... 40214.......................
Screw, Hex Wsh, 6-20 x 3/
.
14.................2.................... 18754.......................
Pin, 6700
.
15.................1.................... 19079.......................
Washer, Friction
.
.
16.................1.................... 17438.......................
Cam, 6600, Downflow
.
.
40609.......................
Cam, Double Backwash, D/F
.
.
.
17919.......................
Cam, Variable Brining, Gray
.
17.................1.................... 15151.......................
Screw, Flat Head St, 6-20 x 3/
.
18.................2.................... 10218.......................
Switch, Micro
.
19.................1.................... 10302.......................
Insulator, Limit Switch
.
20.................2.................... 17876.......................
Screw, Phil Pan, -0 x 1 1/8
.
21.................1....................
1781-XXX
...............
Cover, Bottom, 6700
.
22.................1.................... 13547.......................
Strain Relief, Flat Cord
.
23.................1.................... 16944.......................
Motor Drive, 2V, 60 Hz, 2RPM
.
24.................3.................... 11384.......................
Screw, Phil, 6-32 x 1/
.
25.................4.................... 17798.......................
Screw, Slot Hex Hd
.
26.................2.................... 12473.......................
Screw, Hex Wsh, 10-2 x 5/8
.
27.................1.................... 17845.......................
Pin, Hinge, 6700
.
28.................1.................... 18679.......................
Cap, Tapered, Black
.
29.................1....................
1782-XX
.................
Cover, Top 6700
.
30.................1.................... 18615.......................
Seal, Neoprene, .125
.
31.................1.................... 19674.......................
Transformer, 2V, .6VA, Residential Valves
.
.
.
41475.......................
Transformer, 2V, .6VA, European
.
32.................1.................... 42115.......................
Harness Assy, 5066/6600/6700
.
33.................1....................
1313-XX
.................
Circuit Board Housing Assy
Page 21
Control Valve Assembly
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.
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.
.
Item No. Quantity Part No. Description
1.....................1.......................
1700-10
.....................
Valve Body, 5600, Downflow
2.....................2.......................13255...........................
Clip, Mounting
3.....................5.......................13242...........................
Seal, 5600
4.....................1.......................13304...........................
O-ring, -121
5.....................1.......................12281...........................
O-ring, -338
6.....................4.......................14241...........................
Spacer, 5600
7.....................1.......................17218...........................
Piston, 6600, Downflow
8.....................1.......................14309...........................
Retainer, Piston Rod
9.....................1.......................14469...........................
Rod, Piston
10...................1.......................
1323-0
.....................
Plug, End, 6600, Green
11...................1.......................
1020-01
.....................
Quad Ring, -010, 560CD
12...................1.......................13008...........................
Retainer, End Plug Seal
13...................1.......................13306...........................
Pin, Roll, 3/32 x 1/
14...................1.......................13003...........................
Link, Piston Rod, 5600
15...................1.......................13030...........................
Retainer, Dist Tube O-ring
16...................3.......................12112...........................
Screw, Hex Hd Mach, 10-2 x 1/2
17...................1.......................13302...........................
O-ring, -01
18...................1.......................10227...........................
Screen, Injector
19...................1.......................
1013-XX
.....................
Nozzle, Injector
20...................1.......................
101-XX
.....................
Throat, Injector
21...................1.......................11973...........................
Spring, Brine Valve
22...................1.......................
1181-01
......................
Ring, Retaining
23...................1.......................12088...........................
Washer, Flow, 2. GPM
24...................1.......................12094...........................
Washer, Flow, .25 GPM
25...................1.......................12550...........................
Quad Ring, -00
26...................1.......................12626...........................
Seat, Brine Valve
27...................1.......................12638...........................
O-ring, -013, Injector
28...................1.......................12977...........................
O-ring, -015
29...................1.......................13163...........................
Body, Injector
30...................1.......................13165...........................
Cap, Brine Valve
31...................1.......................13166...........................
Cap, Injector, 5600
32...................1.......................13167...........................
Spacer, Brine Valve
33...................1.......................13172...........................
Brine Valve Stem
34...................1.......................13173...........................
Retainer, DLFC Button
35...................1.......................13244...........................
Adapter, BLFC
36...................1.......................13245...........................
Retainer, BLFC
37...................2.......................13301...........................
O-ring, -011, Injector
38...................1.......................13303...........................
O-ring, -021
39...................2.......................13315...........................
Screw, Hex Wsh Hd, 10-2 x 13/16
40...................1.......................13497...........................
Disperser, Air, 5600
41...................1.......................15348...........................
O-ring, -563
42...................1.......................16098...........................
Washer, Nylon Brine
43...................1.......................13302...........................
O-ring, -01
44...................1.......................13296...........................
Screw, Hex Wsh, 6-20 x 1/2
45...................2.......................13314...........................
Screw, Slot Ind Hex, 8-18 x .60
46...................1.......................13363...........................
Washer, Plain, .15 ID SS
47...................1.......................13546...........................
Retainer, End Plug
48...................2.......................19228...........................
Coupling, Adapter
49...................4.......................13305...........................
O-ring, -11
50A
................1.......................
1026-01
.....................
Yoke, 1”, NPT, Cast, Machd, SS
1027-01
.....................
Yoke, 3/”, NPT, Cast, Machd
50B................1.......................18706...........................
Yoke, 1”, NPT, Plastic
18706-02
.....................
Yoke, 3/”, NPT, Plastic
Page 23
Meter Assembly
60086_REVD_60086-50
Item No. Quantity Part No. Description
.
1...................1.................... 13874.......................
Cap, Meter, Electronic
.
2...................1.................... 14715.......................
Gear Assy, Electronic Meter Cap
.
3...................1.................... 41055.......................
Plate, Intermediate
.
4...................1.................... 13847.......................
O-ring, -137, Std, Meter
.
5...................5.................... 17798.......................
Screw, Slot Hex Wsh Hd
.
6...................1.................... 13821.......................
Body, Meter, 5600
.
7...................1.................... 13509.......................
Impeller, Meter
.
8...................4.................... 12473.......................
Screw, Hex Wsh, 10-2 x 5/8
.
9...................4.................... 13255.......................
Clip, Mounting
.
10.................4.................... 13314.......................
Screw, Slot Ind Hex, 8-18 x .60
.
11.................4.................... 13305.......................
O-ring, -11
.
12.................1.................... 14613.......................
Flow Straightener
Page 2
Bypass Valve Assembly, Non-Metallic
Item No. Quantity Part No. Description
.
1...................2.................... 13305.......................
O-ring, -11
.
2...................2.................... 13255.......................
Clip, Mounting
.
3...................2.................... 13314.......................
Screw, Slot Ind Hex, 8-18 x .60
A
................1.................... 18706.......................
Yoke, 1”, NPT, Plastic
18706-02
..................
Yoke, 3/”, NPT, Plastic
.
4B................1....................
1027-01
..................
Yoke, 3/”, NPT, Cast, Machd
1026-01
..................
Yoke, 1”, NPT, Cast, Machd, SS
600_REVD
Page 25
Bypass Valve Assembly, Brass
6000SS_REVL 6001_REVK
.
Item No. Quantity Part No. Description
.
.
1...................1.................... 40614.......................
By-pass Body, 3/”
.
.
40634.......................
By-pass Body, 1”, SS
.
2...................1.................... 14105.......................
Seal, By-pass, 560CD
.
3...................1.................... 11972.......................
Plug, By-pass
.
4...................1.................... 11978.......................
Plate, By-pass, Top
.
5...................1....................
117-02
..................
Lever, By-pass, Black
.
6...................1.................... 11986.......................
Plate, By-pass, Bottom
.
7...................8.................... 15727.......................
Screw, Hex Wsh Hd, 10-2 x 1/2
.
8...................1....................
1360-03
..................
Label, By-pass, Standard Mount
1360-0
..................
Label, By-pass, Reverse Mount, Blue
.
9...................1.................... 40974.......................
Washer, Plain, 3/8”
.
10.................1.................... 40973.......................
Screw, Phil Hd, Indented Hex Hd 1/-1 x .50
Page 26
2300 Safety Brine Valve
60027_REVA
Item No. Quantity Part No. Description
.
1...................1....................
60027-00
..................
Safety Brine Valve, 2300 Less Elbow
.
2...................1.................... 10138.......................
Ball, 3/8” Brass
.
3...................1.................... 11566.......................
Ball Stop, Slow-Fill
.
4...................1.................... 10328.......................
Fitting, Elbow, 0 Deg. 1/ NPT x 3/8 T
.
5...................2.................... 10332.......................
Fitting, Insert, 3/8
.
6...................2.................... 10330.......................
Fitting, Sleeve, 3/8 Celcon
.
7...................2.................... 10329.......................
Fitting, Tube, 3/8 Nut, Brass
.
8...................1.................... 10186.......................
Nut, Hex, 10-32 Nylon
.
9...................1.................... 60002.......................
Air Check, #500
.
10.................1.................... 10149.......................
Rod, Float
.
11.................1.................... 10700.......................
Float Assy, Blue/White
.
12.................4.................... 10150.......................
Grommet, .30 Dia.
Page 27
2310 Safety Brine Valve
2112_REVA
Item No. Quantity Part No. Description
.
1...................1.................... 19645.......................
Body, Safety Brine Valve, 2310
.
2...................1.................... 19803.......................
Safety Brine Valve, Arm Assy
.
3...................1.................... 19804.......................
Screw, Sckt Hd, Set, 10-2 x .75
.
4...................1.................... 19805.......................
Nut, Hex, 10-2, Nylon Black
.
5...................1....................
1652-01
..................
Poppet Assy, SBV w/o O-ring
.
6...................1.................... 19649.......................
Flow Dispenser
.
7...................1.................... 11183........................
O-ring, -017
.
8...................1.................... 19647.......................
Elbow, Safety Brine Valve
.
9...................2.................... 19625.......................
Nut Assy, 3/8” Plastic
.
10.................1.................... 18312.......................
Retainer, Drain
.
11.................1.................... 60014.......................
Safety Brine Valve Assy, 2310 (includes items 1-10)
.
12.................2.................... 10150.......................
Grommet, .30 Dia (included with item 13)
.
13.................1.................... 60068.......................
Float Assy, 2310, w/30” Rod
.
14.................1.................... 60002.......................
Air Check, #500
Page 28
Troubleshooting - Timer
If an error is detected, an error screen will alternate with the main display screen every few seconds, and the
LED light will be red.
During an error condition, the unit continues to monitor the flow meter and update the remaining capacity.
Once an error condition is corrected, the unit returns to the operating status it was in prior to the error, and regeneration resumes according to normal programming. If an error is cleared by reprogramming the unit in the Master Programming Mode, the volume remaining may be reset to the full unit capacity (as though it had just regenerated). If an error is present, a regeneration can only occur manually by pressing and holding the
Extra Cycle button for 5 seconds. If the unit was in regeneration when the error occurred, it will complete the regeneration cycle and go into service.
When the problem is corrected, and the error no longer displays (it may take several seconds for the unit to stop displaying the error message), the unit will return to normal operation. The
LED light
will no longer be red
, and will turn
Green
if the unit is regenerating, or
Blue
if the unit is in service.
Problem
A. Flashing/blinking display
B. Unit not responding after going into regeneration
C. Unit displays “ERROR CODE: REPLACE
UNIT” (corrupted UAP)
Correction
A. Power outage has occurred. Either wait 5 minutes for blinking to stop, or press any key on the keypad.
B. Verify the unit is configured correctly (ex: wiring valve type).
Perform a Master Reset by holding the Extra Cycle button and cycling power. Check and verify the choices selected in Master
Programming Mode.
C. Contact your local water treatment professional.
Error Codes
Error
Code
01
Display Message
ERROR CODE:
PROGRAM UNIT
02
03
04
05
Correction
Go through all screens in Master Programming Mode.
ERROR CODE:
PROGRAM UNIT
ERROR CODE:
SERVICE UNIT
ERROR CODE:
SERVICE UNIT
ERROR CODE:
SERVICE UNIT
Go through all screens in Master Programming Mode.
Perform a Master Reset by holding the Extra Cycle button and cycling power.
Go through all screens in Master Programming Mode. Manually initiate a regeneration cycle by pressing the Extra Cycle button for 5 seconds.
Perform a Master Reset by holding the Extra Cycle button and cycling power.
Go through all screens in Master Programming Mode. Manually initiate a regeneration cycle by pressing the Extra Cycle button for 5 seconds.
Call your local water treatment professional as soon as possible. Leave the unit running (do not unplug).
NOTE: If the above corrections do not work, please contact your local water treatment professional.
Error Display Screen Examples
Page 2
Troubleshooting - Control Valve
Problem
1. Water conditioner fails to regenerate.
2. Hard water.
3. Unit used too much salt.
. Loss of water pressure.
5. Loss of mineral through drain line.
6. Iron in conditioned water.
7. Excessive water in brine tank.
Cause Correction
A. Electrical service to unit has been interrupted
B. Timer is defective.
C. Power failure.
A. By-pass valve is open.
B. No salt is in brine tank.
C. Injector screen plugged.
D. Insufficient water flowing into brine tank.
E. Hot water tank hardness.
A. Assure permanent electrical service
(check fuse, plug, pull chain, or switch)
B. Replace timer.
C. Reset time of day.
A. Close by-pass valve.
B. Add salt to brine tank and maintain salt level above water level.
C. Clean injector screen.
D. Check brine tank fill time and clean brine line flow control if plugged.
E. Repeated flushings of the hot water tank is required.
F. Leak at distributor tube.
G. Internal valve leak.
F. Make sure distributor tube is not cracked. Check O-ring and tube pilot.
G. Replace seals and spacers and/or piston.
A. Improper salt setting.
A. Check salt usage and salt setting.
B. Excessive water in brine tank.
B. See problem 7.
A. Iron buildup in line to water conditioner.
B. Iron buildup in water conditioner.
A. Clean line to water conditioner.
B. Clean control and add mineral cleaner to mineral bed. Increase frequency of regeneration.
C. Remove piston and clean control.
C. Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system.
A. Air in water system.
B. Improperly sized drain line flow control.
A. Fouled mineral bed.
A. Assure that well system has proper air eliminator control. Check for dry well condition.
B. Check for proper drain rate.
A. Check backwash, brine draw, and brine tank fill. Increase frequency of regeneration. Increase backwash time.
A. Plugged drain line flow control.
A. Clean flow control.
B. Plugged injector system.
B. Clean injector and screen.
C. Timer not cycling.
E. Foreign material in brine line flow control.
C. Replace timer.
D. Foreign material in brine valve.
D. Replace brine valve seat and clean valve.
E. Clean brine line flow control.
Page 30
Troubleshooting - Control Valve
Problem
10. Drain flows continuously.
Cause
8. Softener fails to draw brine.
A. Drain line flow control is plugged.
B. Injector is plugged.
C. Injector screen plugged.
D. Line pressure is too low.
E. Internal control leak
F. Service adapter did not cycle.
. Control cycles continuously.
A. Misadjusted, broken, or shorted switch.
A. Valve is not programming correctly.
B. Foreign material in control.
C. Internal control leak.
Correction
A. Clean drain line flow control.
B. Clean injector
C. Clean screen.
D. Increase line pressure to 20 P.S.I.
E. Change seals, spacers, and piston assembly.
F. Check drive motor and switches.
A. Determine if switch or timer is faulty and replace it, or replace complete power head.
A. Check timer program and positioning of control. Replace power head assembly if not positioning properly.
B. Remove power head assembly and inspect bore. Remove foreign material and check control in various regeneration positions.
C. Replace seals and piston assembly.
General Service Hints For Meter Control
.
.
.
.
.
Problem: Softener delivers hard water
Reason:
Reserve capacity has been exceeded.
Correction:
Check salt dosage requirements and reset program wheel to provide additional reserve.
Reason:
Meter is not measuring flow.
Correction:
Check meter with meter checker.
Page 31
Water Conditioner Flow Diagrams
Service Position
Backwash Position
Page 32
Water Conditioner Flow Diagrams
Brine/Slow Rinse Position
Second Backwash
Page 33
Water Conditioner Flow Diagrams
Brine/Slow Rinse Position
Brine Tank Fill Position
Page 3
Valve Wiring Diagram
Page 35
Service Assemblies
Air Check:
60002-3
.........
Air Check, #500, 3” Long
Brine Line Flow Control:
60022-12
.........
BLFC, .125 GPM, 5000/5600/000
60022-25
.........
BLFC, .25 GPM, 5000/5600/000
60022-50
.........
BLFC, .50 GPM, 5000/5600/000
60022-100
.......
BLFC, 1.0 GPM, 5000/5600/000
17307..............
Washer, Flow, .125 GPM
12094..............
Washer, Flow, .25 GPM
12095..............
Washer, Flow, .50 GPM
12097..............
Washer, Flow, 1.0 GPM
12977..............
O-ring, -015
13244..............
Adapter, BLFC
13245..............
Retainer, BLFC
60032..............
Brine Valve, 600/5600
Bypass:
60040SS..........
Bypass Assy, 3/” NPT SS
60041SS..........
Bypass Assy, 1” NPT SS
60049..............
Bypass Plastic Assy
Control Valve:
11973...............
Spring, Brine Valve
1181-01
..........
Ring, Retaining
12550..............
Quad Ring, -00
13165..............
Cap, Brine Valve
13167..............
Spacer, Brine Valve
13302..............
O-ring, -01
16098..............
Washer, Nylon Brine
13172..............
Brine Valve Stem
12626..............
Seat, Brine Valve
Floats:
60028-XX
........
2300 Blue/White Float
60068-XX
........
2310 Blue/White Float
Injector:
6008-XX
........
Injector, Module Assembly
Meter:
60086-50
.........
Meter Assy, 3/”, Electronic
Pistons:
60102-71
.........
Piston Assy, 6600, Downflow Brining and Rapid Rinse
14309..............
Retainer, Piston Rod
13001-0
.........
Piston Rod Assy, 6600, Downflow
136-0
.........
End Plug Assy, 6600, Green
17218..............
Piston, 6600, Downflow
Powerhead:
60751-121
.......
Panel, 6600, Front, 2V, Black
Safety Brine Valve:
60014..............
2310 Safety Brine Valve Assy
60027-FFA
.......
2300 Safety Brine Valve Assy
60027-FFS
......
2300 Safety Brine Valve Assy
Seal & Spacer Kit:
60125..............
Seal & Spacer Kit, 5600/000 Top
13242..............
Seal, 5600
14241..............
Spacer, 5600
Timer:
42274..............
Assy, XTR Timer, 6700
Yokes:
18706..............
Yoke, 1”, NPT, Plastic
18706-02
.........
Yoke, 3/”, NPT, Plastic
1026-01
.........
Yoke, 1”, NPT, SS
1027-01
.........
Yoke, 3/” NPT
Page 36
Notes
Page 37
Notes
Page 38
Notes
Page 3
P/N 2132 Rev. A

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