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CDR45I
Power Conditioner
User Manual
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS.
This Manual contains important instructions for the CDR Series Model CDR45I Power Conditioners which should be followed during their unpacking, installation and maintenance.
Model Number CDR45I
Part Number _____________________________________________________
Serial Number____________________________________________________
©2004 ONEAC Corporation
Manufactured by
ONEAC Corporation
ONEAC USA
27944 North Bradley Road
Libertyville, IL 60048
United States
Toll Free: (800) 327-8801
Tel:(847) 816-6000
Fax: (847) 680-5124
ONEAC Europe
George Curl Way
Southampton, Hampshire SO18 2RY
United Kingdom
Tel: +44 (0) 2380 610311
Fax: +44 (0) 2380-612039
Visit our website at www.oneac.com
© 2004, ONEAC Corporation
ONEAC and Virtual Kelvin Ground are trademarks of ONEAC
Corporation. All other trademarks, products and corporate names are property of their respective companies.
The information in this manual is subject to change without notice.
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ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
W A R N I N G
About this Manual
This manual contains important information about the proper operation, unpacking and installation for the ONEAC CDR45I Series Power Conditioners.
Please carefully read this manual before attempting to unpack your power conditioner.
In order to avoid the risk of personal injury or damage to the equipment, the installation sequence and the instructions given in each chapter must be followed sequentially.
Before proceeding, confirm the conditioner output voltage matches tested input voltage. If voltages do not match, damage to equipment may result.
Safety Information
The following general safety precautions must be observed during all phases of operation, service, and repair of this system. Failure to comply with these precautions or with specific warnings in this manual violates safety standards and the intended use of the system. ONEAC assumes no liability for the customer’s failure to comply with these requirements.
General
This is a Safety Class 1 instrument (provided with terminals for protective grounding) and has been manufactured and tested according to international safety standards.
Operation – Before Connecting Mains
Comply with the installation and service manuals. In addition, the following must be observed:
• Do not remove system covers when operating.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
3
4
Safety Information
• Before the system is switched on, all protective ground terminals, extension cords, auto-transformers and devices connected to it should be connected to protective ground via a ground socket. Any interruption of the protective ground connection will cause a potential shock hazard that could result in serious personal injury.
• Make sure that only fuses with the required rated current and of the specified type (normal blow, time delay, etc.) are used for replacement. The use of repaired fuses and short-circuiting of fuse holders must be avoided.
• Adjustments described in this manual by a qualified technician are done with power supplied to the system while protective covers are removed. Energy available at many points may, if contacted, result in personal injury.
• Any adjustment, maintenance, or repair of the opened system under voltage should be avoided as much as possible, and when inevitable, should be carried out only by a skilled person who is aware of the hazard involved. Do not attempt internal service or adjustment unless another person capable of rendering first aid and resuscitation is present. Do not replace components with the power cable connected.
• Do not operate the system in the presence of flammable gases or fumes.
Operation of any electrical system in such an environment constitutes a definite safety hazard.
• Do not install substitute parts or perform any unauthorized modification to the system.
• Capacitors inside the system may still be energized even if the system has been disconnected from its power source.
Safety Symbols
The apparatus will be marked with the following symbol when it is necessary for the user to Refer to the Manual in order to protect the apparatus from damage:
!
This symbol is used to mark Protective Earth Terminals :
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Safety Information
W A R N I N G
C A U T I O N
The apparatus can also be marked with the following warning:
“Hazardous voltage. Consult service manual.”
Ensure that this is observed and appropriate precautions taken when you perform any procedure described in this manual.
Warnings and Cautions
This manual uses warnings and cautions to denote hazards.
A warning calls attention to a procedure, practice or the like, which, if not correctly performed or adhered to, could result in injury or the loss of life. Do not proceed beyond a warning until the indicated conditions are fully understood and met.
A caution calls attention to a procedure, practice or the like, which, if not correctly performed or adhered to, could result in damage to or destruction of part or all of the equipment. Do not proceed beyond a caution until the indicated conditions are fully understood and met.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
5
Safety Information
6
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Table of Contents
Safety Information
About this Manual
Introduction
Technical Support
What Equipment Needs Power Conditioning?
Sizing Information
Operating Environment
Features and Controls
I/O Features and Controls
Installation
Principle of Operation
Installation Overview
Important Installation Guidelines
Verifying the Installation
Unpacking and Placement
Input Circuit Breaker
Input Connections
Emergency Mains Off
Output Connections
Maintenance
Cleaning
Fuse Replacement
Table of Contents
13
13
15
19
20
22
23
15
17
18
26
29
33
34
34
11
11
12
12
12
3
3
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ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Table of Contents
Operation of Additional Features
Physical Views
Specifications
CDR45I Specifications
CDR45I Schematics
Troubleshooting an Installation
Technical Support
Changing the Operating Voltage
Voltage Tap Selection and Range Change
Warranty
37
39
41
41
45
49
49
51
51
55
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ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
List of Figures
List of Figures
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Input and output features and controls (front) . . . . . . . . 13
Input and output features and controls (rear). . . . . . . . . 14
Power conditioner configuration . . . . . . . . . . . . 18
Position of the seismic anchoring holes . . . . . . . . . . 21
Conduit hole . . . . . . . . . . . . . . . . . 24
24 Vac control circuit. . . . . . . . . . . . . . . 28
Position of emergency off fuses and emergency off transformer . . . . 29
Position of the output connections . . . . . . . . . . . 30
Figure 9
Figure 10
Fuse replacement . . . . . . . . . . . . . . . 35
Visual indication of the operational status . . . . . . . . . 37
Figure 11 Physical views . . . . . . . . . . . . . . . . 39
Figure 12A CDR45I Schematic (1) . . . . . . . . . . . . . . 45
Figure 13A CDR45I Schematic (2) . . . . . . . . . . . . . . 46
Figure 14A CDR45I Schematic (3) . . . . . . . . . . . . . . 46
Figure 15A CDR45I Schematic (4) . . . . . . . . . . . . . . 47
Figure 16A CRD45I Schematic (5) . . . . . . . . . . . . . . 47
Figure 17
Figure 18
Mains (T1) transformer voltage tap selection . . . . . . . . . 53
T2 – 24 Vac control Xfmr taps . . . . . . . . . . . . 54
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. -
9
List of Figures
10
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. -
Introduction
Thank you for selecting this power conditioner. ONEAC’s CDR Series offers the most reliable protection from the harmful effects of electrical line disturbances for your electronic test equipment.
ONEAC’s ISO 9001 certification represents our commitment to building worldclass products. We take pride in every unit that leaves our manufacturing facility.
Technical Support
ONEAC Corporation offers 24-hour technical support. Contact ONEAC
Technical Services:
• North America: (800) 327-8801 (option 3),
(847) 816-6000 (option 3)
• Europe: +44 (0) 2380 610311
• email: [email protected]
N O T E All calls received before 7 a.m. or after 7p.m. Central Standard Time are forwarded to a cell phone. An ONEAC Technical Service Representative will return your call within one half hour between 5 p.m. and 10 p.m. Central
Standard Time. Except for emergencies, calls received between 10 p.m. and 7 a.m. will be returned during normal business hours.
Please check with ONEAC Technical Services before attempting to repair or return any ONEAC product. If an ONEAC Power Conditioner needs repair or replacement, ONEAC Technical Services issues a Return Material
Authorization (RMA) number along with instructions on how to proceed.
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ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
12
Introduction What Equipment Needs Power Conditioning?
What Equipment Needs Power
Conditioning?
Only your electronic based equipment requires conditioned power. Fans, air conditioners and motors do not require power conditioning. Placing fans, air conditioners, motors or other noise generators between the conditioner and the electronics introduces electrical interference into the already conditioned power. In order to minimize electrical noise, each piece of equipment should be individually wired back to the output of the power conditioner.
Sizing Information
The rating label of your ONEAC CDR45I Series Power Conditioner lists the model’s current rating, nominal input and output voltage and serial number. The combined steady state RMS current draw of all your equipment must not exceed the power conditioner's output current rating on any of the three phases.
Your ONEAC CDR45I Series Power Conditioner can operate even with a 100% unbalanced load.
Operating Environment
Clean room The ONEAC CDR45I Series Power Conditioner is intended for operation in a clean room environment. Note that the conditioner incorporates two fans for air circulation. These fans must not be impeded to maintain full circulation. The finish on the conditioner is selected for minimum dusting.
Audible noise The ONEAC CDR45I Series Power Conditioner produces less than 45 dBA of audible noise measured at a distance of one meter from the center of the front door.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Features and Controls
I/O Features and Controls
The input features and controls are outlined in Figures 1 and 2. Refer to the section number identified for information on the operation, installation and modification of each feature or control. All features and controls described are already supplied with your power conditioner.
N O T E Field retrofitting requires your system power to be shut down.
Figure 1 Input and output features and controls (front)
Output power block
(see “Output
Connections” on page 29 )
Fans (see
“Unpacking and
Placement” on page 20
CPC connector –
External EMO and auxiliary contacts
(see “Output
Connections” on page 29 )
Convenience receptacles (see
“Output
Connections” on page 29 )
Supply input feed
(see “Input
Connections” on page 23 )
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Output conduit (see
“Output
Connections” on page 29 )
13
Features and Controls I/O Features and Controls
Figure 2 Input and output features and controls (rear)
Main input circuit breaker
Input conduit connection (see
“Input
Connections” on page 23 )
EMO transformer (see
“Emergency
Mains Off” on page 26 )
EMO red mushroom turn-to-release button (see
“Emergency
Mains Off” on page 26
Main output circuit breaker
Spares compartment
EMO transformer fuses (see
“Emergency
Mains Off” on page 26 and
“Cleaning” on page 34
3 phase mains power transformer (see
“Changing the
Operating
Voltage” on page 51 )
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ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Installation
Principle of Operation
The following brief description of the ONEAC CDR45I Series Power
Conditioner’s principle of operation is provided to assist in the proper installation and operation of your power conditioner.
Interconnections and Operations:
1. AC power is supplied to the power conditioner by connection to the input terminal block. When AC power is supplied to this terminal block via the service panel circuit breaker, the Input Power ON LED is illuminated.
2. Three phase AC power is connected from the terminal block to the main input circuit breaker. The input circuit breaker for this product utilizes modular current trip rating plugs which are inserted or plugged into a single molded case circuit breaker frame. An undervoltage release accessory is installed in the input breaker as a means of control.
3. A separate multi-tapped primary, 24 Vac secondary, transformer is utilized for power control, and supplied from the input terminal block (L1 and L2).
The primaries of this transformer are fuse protected (2A, 600 V rating). The secondary of this transformer is also fuse protected (1A, 250 V rating).
4. The 24 Vac control circuit energizes the undervoltage release accessory within the main input circuit breaker when the Emergency Mains Off
(EMO) circuit is closed. An external connection for the EMO circuit is provided by means of a circular plastic connector (CPC) located on the lower right back panel above the convenience receptacles. The power conditioner is shipped with a shorting plug secured to the panel mounted
CPC. The shorting plug has a wire jumper across pins 3 and 4 of the CPC. A spare mating CPC is provided with the unit in the spares compartment to allow for this shorting plug to be replaced with any series connected NC contact string. (See “Emergency Mains Off” on page 26 for detailed description of operation.)
5. In order to turn ON the main input circuit breaker, the EMO circuit must be closed so that the undervoltage release accessory is energized.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
15
Installation Principle of Operation
6. Pins 1 and 2 of the CPC provide the user with a pair of contacts that are opened when the EMO circuit has been alarmed and are closed during normal unit operation. (See “Emergency Mains Off” on page 26 for detailed description of operation.)
7. The secondaries of the Mains transformer are connected to the Virtual
Kelvin Ground
®
.
8. When the main input circuit breaker is turned ON, power is applied to the cooling fans, and the main output circuit breaker. When the main output circuit breaker in turned ON, the Output Power ON LED is illuminated and power is available at the output power block.
N O T E Proper input voltage configuration is achieved by performing the following three independent steps:
• Selection of the correct rating plug for the desired input voltage.
• Selection of the correct tap configuration for the Mains transformer (T1).
• Selection of the correct tap configuration for the Control transformer (T2).
The power conditioner is originally shipped from the manufacturer configured for 400 Vac input operation unless otherwise stated on the label attached to the input power block.
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ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Installation Overview Installation
Installation Overview
N O T E Only qualified electricians shall install this power conditioner. Follow local codes such as the U.S. National Electrical Code
®
[NFPA 70], good wiring practice, and this Installation Guide.
To install the power conditioner:
1 Unpack the power conditioner (see “Unpacking and Placement” on page 20 ).
2 Move the power conditioner to the desired installation location.
3 Turn off the intended input power source for the conditioner. In order to comply with SEMI-S2-93A; 11.2, which complies with 29 CFR 1910.147
(OSHA), the power feed to the power conditioner must be locked out and tagged out at the service disconnect that feeds the power conditioner input power block to de-energize the power conditioner.
Connect the input wires (see “Input Connections” on page 23 ). A 5/16 inch hex key is included in the spares compartment of the power conditioner for use in connecting the input wires to the input power block. Use a grounding conductor that is equal to or larger than the current carrying conductors. Do not connect a neutral wire to the delta input of this power conditioner.
4 Verify that the power conditioner's input is configured for the correct supply voltage (see “Changing the Operating Voltage” on page 51 ). The power conditioner is originally shipped configured for 400 Vac input operation unless otherwise stated on the label attached to the input power block.
5 Turn on the power feed to the input.
6 Turn on the input circuit breaker.
7 Turn on the output circuit breaker.
8 Verify the correct operation of the power conditioner as presented at the output power block (see “Verifying the Installation” on page 19 ).
9 Turn OFF the input and output circuit breakers and the power feed to the power conditioner. Refer to Item 3 above regarding lock out/tag out at the service disconnect that feeds the power conditioner.
10 Confirm that tester input voltage is configured to match conditioner output voltage.
11 Connect tester to the output power block (see “Output Connections” on page 29 ).
12 Turn on the input circuit breaker.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
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18
Installation
13 Turn on the output circuit breaker.
14 Turn on your equipment.
15 Start normal operation of your system.
Important Installation Guidelines
Important Installation Guidelines
L1
L2
L3
PE
W A R N I N G
C A U T I O N
Only qualified electricians should install or retrofit this power conditioner.
This power conditioner contains dangerous voltages . Accidental contact can result in serious electrical shock. Always follow the U.S. National Electrical
Code
®
or your local electrical codes and good wiring practice.
This Power Conditioner is 3-phase, wired in a “DELTA-WYE” configuration.
Figure 3 Power conditioner configuration
L1
L2
L3
N
PE
In order to comply with SEMI-S2-93A; 11.2, which complies with 29 CFR
1910.147 (OSHA), the power feed to the power conditioner must be locked out and tagged out at the service disconnect that feeds the power conditioner input power block to de-energize the power conditioner.
The input requires only 3-phase wires and a grounding conductor connection.
Do not connect a neutral wire to this delta configured input. The use of rigid or flexible steel conduit is strongly preferred for this power conditioner model.
Physically separate the input power connections to the power conditioner from the equipment power connections on the output. Data cables should be kept as far away as possible from any power cables.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Verifying the Installation Installation
For maximum performance , use the flexible steel conduit provided with this power conditioner to connect your equipment to the power conditioner. Always include a ground wire for each auxiliary circuit on the output of the power conditioner. Do not use extension cords or power strips.
Do not connect your equipment to the power conditioner’s output until the input connections have been made and proper power conditioner configuration and operation has been verified.
W A R N I N G
Verifying the Installation
Proceed as follows to verify the installation:
1 Turn OFF the input and main output circuit breakers on the power conditioner.
Verify that the installation follows the guidelines outlined in
“Important Installation Guidelines” on page 18 .
In order to comply with
SEMI-S2-93A; 11.2, which complies with 29 CFR 1910.147 (OSHA), the power feed to the power conditioner must be locked out and tagged out at the service disconnect that feeds the power conditioner input power block to de-energize the power conditioner.
2 With your equipment still not connected to the power conditioner, turn ON the main power source.
Dangerous voltages are present.
The Input Power ON LED indicator, located in the upper left hand corner of the front of the power conditioner, will be illuminated and the 24 Vac control circuit will then be activated.
3 Verify that the remote EMO shorting plug is connected to the power conditioner (see “Emergency Mains Off” on page 26 and “Output
Connections” on page 29 ). Place the power conditioner’s input circuit breaker in the ON position
4 Place the power conditioner’s output circuit breaker in the ON position. The
Output Power ON LED indicator, located in the upper left corner of the front of the power conditioner will be illuminated.
Use a voltmeter to determine if voltage is present at the input and output.
Check the output voltage at the Output Power Block. The power
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
19
20
Installation Unpacking and Placement conditioner's output voltage may run a few volts higher than the rated voltage until the load is switched on.
If the operating voltage matches that suggested by the equipment manufacturer, turn OFF the main input and output circuit breakers on the power conditioner, connect your equipment to the output power block, and turn ON the main input circuit breaker followed by the main output circuit breaker. Your equipment can now be turned ON and operated as usual
If voltage variations greater than the manufacturer's specifications exist on any phase, a tap selection for that phase may be made to adjust the voltage level (see “Voltage Tap Selection and Range Change” on page 51 ).
If there is power at the input with no power at the output:
1 Turn OFF the main output and input circuit breakers.
2 Turn OFF the main power source supplying the power conditioner.
3 Follow the procedure in “Troubleshooting an Installation” on page 49 .
Unpacking and Placement
Your ONEAC CDR45I Series Power Conditioner is delivered on a wooden pallet. Upon arrival, inspect the unit and pallet for signs of damage. The pallet has two types of shipping indicators (tip and drop). Check these indicators for signs of shipping stress.
In case you encounter an activated tip or drop sensor or any visible damage proceed as follows:
1 Make a note on the delivery receipt and inspect for damage.
2 Leave in original container and packaging and request immediate inspection from carrier within 3 days.
3 Collect the following information and inform SSTD about the incident:
– Name of the carrier
– Shipment information
– Pictures showing the damage
– Detailed report explaining the damage
4 Keep all sensors and packaging material for further investigations.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Unpacking and Placement
W A R N I N G
Installation
ONEAC recommends that your power conditioner be left on the pallet during handling. Remove the conditioner from the pallet once it is as close as possible to its final installation location. Unbolt the power conditioner and remove the shipping brackets and roll it off the pallet using the shipping ramp.
Follow the ramp use instructions provided with the ramp. Do not use the seismic anchoring holes on the side of the unit for lifting the power conditioner into place.
Figure 4 Position of the seismic anchoring holes
3/8-16 UNC threaded holes for seismic mounting 12 places
The actual physical placement of the power conditioner should be as close as possible to your equipment. The power conditioner should be installed inside the room containing your equipment. Allow at least 2 inches (5.1 cm) around all sides of the power conditioner. Do not allow the conditioner to be installed where direct contact with water is possible or where the fans on the top of the unit would be blocked.
Once the location of your power conditioner has been determined, carefully roll it into place. Lower and adjust the glides on the power conditioner so that the unit is level and stable. Run the glide locknut up to the base of the power conditioner and tighten 1/4 turn to secure the glide at the height selected.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
21
Installation Input Circuit Breaker
There are six, 3/8-16 size anchoring holes on each side of the conditioner. Three bottom holes on each side are used in conjunction with two brackets to secure the conditioner to the shipping pallet. Save the bolts and brackets when unpacking the conditioner.
Also included are six caps to cover the holes when not in use.
Always anchor the conditioner with the bottom six holes for seismic restraint.
The shipping brackets may be used as part of the restraint if more suitable to a specific installation. The 3/8-16 bolts may be used for supplementary restraint in the top seismic holes. Never use the top seismic holes unless the conditioner is already secured by the bottom six holes.
The power conditioners will not adversely impact system air conditioning. See
“Specifications” on page 41 for the air conditioning load per hour.
Input Circuit Breaker
This feature is needed to protect your equipment and the power conditioner.
Make sure the branch circuit breaker feeding the power conditioners input, at the service disconnect, has ratings that are equal to or better than those listed below for full rated power usage of the power conditioner.
Table 1 Input overcurrent protection
Product
CDR45I
Input Voltage (Vac)
200, 208, 240
380, 400, 415, 440
448, 480
Circuit Breaker
Current Rating
150 A
90 A
70 A
Interrupting Rating
(Minimum RMS
Symmetrical Amps)
65,000
25,000
25,000
The input current rating can be changed with a plug-in module (rating plug) which fits into the input circuit breaker.
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ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Input Connections
W A R N I N G
Installation
Input Connections
This feature is used for connecting the input AC power connections to the power conditioner. The internal input power block is located in the frontmiddle, on the left side, below the main input circuit breaker. The power block will accept wire size 6 AWG-350 MCM (16-177 mm
2
). There is a conduit hole on the bottom of the power conditioner to connect a 51 mm (2 inch) conduit.
Supply access to the power conditioner can be easily accomplished from the front or back sides through this bottom conduit hole. If desired, access through the top of the power conditioner is provided through the internal sheet metal. A
63.5 mm (2.5 inch) hole, or smaller, can be punched or drilled through the top of the power conditioner, above the main input circuit breaker to allow access to the input power block below.
A 5/16" hex key is supplied with the power conditioner for use in connecting the input and output wires to their respective power blocks. The hex key is stored in the spares compartment, behind the middle panel on the front of the unit.
Installation of Input Connections
Turn off the main power source supplying the power conditioner at the service disconnect before proceeding.
In order to comply with SEMI-S2-93A; 11.2, which complies with 29 CFR
1910.147 (OSHA), the power feed to the power conditioner must be locked out and tagged out at the service disconnect that feeds the power conditioner input power block to de-energize the power conditioner.
To install the input connections:
1 Open the door and remove the lower and middle cover panels to access the internal input connections for bottom feed input. For top feed input, remove the upper and middle cover panels.
2 Install an appropriate conduit and fitting or cord with cord connector to the power conditioner.
A conduit hole for 51 mm (2 inch) conduit is provided (see Figure 5 ).
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
23
Installation
Figure 5 Conduit hole
Input Connections
Hole for 2 inch (51 mm) conduit
3 Connect the input ground or protective earth (PE) conductor to the terminal block (PE).
Heavy gauge wire, equal to or larger in diameter than the power carrying conductors should be used to connect the safety ground or protective earth conductor (PE). It is recommended that ground or PE be wired back to the service ground/main earth terminal.
Do not rely on the conduit alone for connection to ground or earth.
Do not use a ground conductor size that is smaller than the phase conductor.
Refer to the wiring charts on the following page.
If in doubt regarding wire sizing, consult the U.S. National Electrical Code
®
,
Table 310-16, or your local electrical code.
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ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Input Connections Installation
4 Connect the input phase wires to the input terminals. Phase rotation sequence is maintained by the power conditioner. Refer to the following wiring charts:
Table 2 Minimum wire sizes (in conduit) for different input voltages and Full Rated Load of Power Conditioner
Product CDR45I
Input Voltage
400
415
440
448
480
200
208
240
380
Input Wire Size*
#0 AWG
#0 AWG
2 AWG
4 AWG
4 AWG
4 AWG
4 AWG
4 AWG
6 AWG
Input Grd. Wire Size*
#0 AWG
#0 AWG
2 AWG
4 AWG
4 AWG
4 AWG
6 AWG
6 AWG
6 AWG
* Wire insulation rated for 75 ˚C minimum is required.
Table 3 Wire size metric conversion chart
Wire Size
(AWG)
0000 AWG
000 AWG
00 AWG
0 AWG
2 AWG
3 AWG
4 AWG
6 AWG
8 AWG
10 AWG
Diameter
(MILS)
460 MILS
410 MILS
365 MILS
325 MILS
258 MILS
229 MILS
204 MILS
162 MILS
128 MILS
102 MILS
Diameter
(mm)
11.7 mm
10.4 mm
9.27 mm
8.25 mm
6.54 mm
5.88 mm
5.19 mm
4.12 mm
3.26 mm
2.59 mm
Area (mm2)
107 mm
2
85.0 mm
2
67.4 mm
2
53.5 mm
2
33.6 mm
2
26.7 mm
2
21.2 mm
2
13.3 mm
2
8.37 mm
2
5.26 mm
2
Standard
Metric (mm2)
110 mm
2
85 mm
2
70 mm
2
60 mm
2
35 mm
2
30 mm
2
25 mm
2
16 mm
2
10 mm
2
6 mm
2
5 Follow the procedure in “Verifying the Installation” on page 19 .
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
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26
Installation
C A U T I O N
Emergency Mains Off
Emergency Mains Off
This feature will allow you to shut down your power conditioner by pushing the red, mushroom-type EMERGENCY MAINS OFF (EMO) turn-to-release button located on the front upper right corner.
After the EMO circuit has been deployed, the input circuit breaker will need to be reset (switched to the OFF position, then the ON position) to resume normal operation.
Hazardous voltages will still be present within the power conditioner even after the EMO has been deployed.
You must turn off the power source supplying the power conditioner at the service disconnect to remove all hazardous voltages before servicing or working within the power conditioner. In order to comply with SEMI-S2-
93A; 11.2, which complies with 29 CFR 1910.147 (OSHA), the power feed to the power conditioner must be locked out and tagged out at the service disconnect that feeds the power conditioner input power block to deenergize the power conditioner.
The EMO circuitry is integrated with the input circuit breaker with a 24 Vac undervoltage release circuit and controlled by a 24 Vac transformer, which is located in the control transformer area. The transformer is powered prior to the input circuit breaker and is protected by two fuses (2 A, 600 V) on the primary side located below the transformer and behind the middle front panel. The secondary side of the transformer is fuse protected (1 A, 250 V) to limit the current to 1 A maximum. This fuse is also located in the same compartment. A schematic of the 24 Vac control circuit is found at the end of this section.
The conditioner 24Vac EMO circuit is forms a closed loop for normal operation. The loop includes: the red EMO button (contacts open when button depressed), a microswitch S2 behind lower front access panel (contacts closed when switch is depressed by panel), and remote EMO contacts J1-3 and J1-J4
(a closed loop is required between these pins). When the EMO loop is closed,
24Vac is provided to the undervoltage coil of the input circuit breaker permitting it to be set to ON Opening the loop by depressing the red button or other interruption will cause the input circuit breaker to OPEN and remove power from the conditioner load. Releasing the red EMO button (turn to release) will restore 24 Vac to the undervoltage coil and permit the input circuit breaker to be re-set to OFF then to ON.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Emergency Mains Off Installation
A circular plastic connector (CPC) is provided on the back of the power conditioner, located above the convenience receptacles, to allow for an external connection to the EMO circuit. A series connected, normally closed string of contacts or switches must be connected between J1-3 and J1-4 of the CPC. The conditioner will not function unless a closed loop exists between these two pins. The power conditioner is shipped with a shorting plug (P1) connected to the panel to allow for field installation and verification. An additional plug with
4 loose pins is shipped with the conditioner. They are stored in the spares compartment above the control transformer.
Pins P1-1 and P1-2 are not used in the shorting plug provided. A pair of contacts, K1A is connected to J1-1 and J1-2 for future user specific circuits.
The contact pair is rated at 250 Vac, 1 A. The relay coil, K1, is energized when power is available to the input circuit breaker undervoltage coil for normal operation. The contact pair K1A is closed when relay K1 is energized.
Alarming the EMO circuit removes power from K1 at the same time as the input circuit breaker undervoltage coil is de-energized. The contact pair K1A will open. Restoring 24 Vac power to normal will close the contact pair K1A.
Note that K1A will be closed whenever the EMO 24V ac power loop is normal even if the input circuit breaker has not been turned ON.
The following is a list of ONEAC and manufacturer part numbers for the CPC plug, cable clamp and pins used for this circuit.:
Table 4 ONEAC and manufacturer part numbers
Part Description Oneac Part #
CPC Plug (P1) 435-260
CPC Cable Clamp 435-262
Pin (#18-#14 AWG) 421-270
Manufacturer
AMP
AMP
AMP
Mfr Part #
206429-1
206062-3
66361-4
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
27
Installation Emergency Mains Off
When the power source voltage supplying the power conditioner is changed, the EMO transformer, T2, must be reconfigured on the primary to match the source voltage (refer to Figure 6 for information).
Figure 6 24 Vac control circuit
28
W A R N I N G
In order to comply with SEMI-S2-93A; 11.2, which complies with 29 CFR
1910.147 (OSHA), the power feed to the power conditioner must be locked out and tagged out at the service disconnect that feeds the power conditioner input power block to de-energize the power conditioner.
You must turn off the power source supplying the power conditioner at the service disconnect to remove all hazardous voltages before servicing or working within the power conditioner.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Output Connections Installation
W A R N I N G You must turn off the power source supplying the power conditioner at the service disconnect to remove all hazardous voltages before servicing or working within the power conditioner.
Figure 7 Position of emergency off fuses and emergency off transformer
Emergency off transformer
Emergency off fuses
Output Connections
Output Overview
The output power block allows easy connection of output wiring to your equipment connections. The output conduit landing area is located just below the output power block. Please confirm that conditioner output voltage and tester input voltage match before connecting power.
All power, control, and sense circuits are connected between the power conditioner and your equipment via the output conduit connections and the
CPC connector located on the back of the power conditioner.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
29
Installation
30
Figure 8 Position of the output connections
Output power block
Conduit landing
Output Connections
Convenience
Receptacle Circuit
Breakers
CPC connector – external EMO and auxiliary contacts
Three IEC-320 receptacles, 208 Vac, total 10 A max
Two duplex NEMA
5-15R receptacles,
120 Vac, 15 A max, each (Behind cover)
Conduits
The landing area can be fitted with up to five conduits landing points, and up to
51 mm (2 inch) diameter conduits. Knockout scribe points are located on the back side of the conduit landing cover plate for your convenience.
Convenience Receptacles
Convenience receptacles are located on the back of the conditioner. Three (3)
IEC320 outlets are provided and rated at 208Vac,10 A maximum for all three.
Two (2) separate NEMA 5-15R duplex receptacles are provided and rated at
120 Vac, 15 A maximum for each duplex. These NEMA style receptacles are shipped covered by a panel for compliance with the EU's low voltage directive.
Each convenience circuit is circuit breaker protected. The convenience receptacles can be energized by their individual circuit breakers once the main input circuit breaker is turned ON.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Output Connections
W A R N I N G
Installation
Installation of Output Connections
Turn off the main power source supplying the power conditioner at the service disconnect before proceeding.
Turn OFF the service disconnect supplying power to the power conditioner and connect your equipment to the power conditioner’s output. The power conditioner maintains phase rotation sequence. Follow lock out procedures.
1 Turn OFF the equipment power switch or circuit breaker before turning ON the main output circuit breaker on the power conditioner.
2 Turn ON the appropriate circuit breaker(s) on the power conditioner's input and output and then turn ON the protected equipment power switch or circuit breaker.
Each power run should be unique to each piece of equipment in the system.
The use of temporary power taps should be avoided. Even the use of duplex receptacles should be avoided in the case of electrically noisy loads. (i.e. laser printers, phase regulated power supplies, etc.).
It is recommended that the power runs on the output of the conditioner be as short as possible, with a maximum length of 15 m (50 feet).
3 Torque all connections.
Refer to the torque specifications in “Maintenance” on page 33 .
4 Follow the procedure in “Verifying the Installation” on page 19 .
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
31
Installation Output Connections
32
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Maintenance
Maintaining the correct operation of your power conditioner is limited to annually checking the operating voltage and torquing all the connections.
W A R N I N G Turn off the input and main output circuit breakers on the power conditioner.
Turn off the power source supplying the power conditioner at the service disconnect before proceeding.
In order to comply with SEMI-S2-93A; 11.2, which complies with 29 CFR
1910.147 (OSHA), the power feed to the power conditioner must be locked out and tagged out at the service disconnect that feeds the power conditioner input power block to de-energize the power conditioner.
Torque specifications Circuit Breakers torque specification—on circuit breaker label.
Power Blocks torque specification—on power block label.
Table 5 Torque specifications
Location example
Transformer
Mounting
Wires
Misc. Conn.
Capacitors
PCB
TWL Recept
Dup Recept
Bolt size
1/2
3/8
5/16
1/4
#10
#8
#6
#8
#6
#6
#6
5/16
1/4
#10
Brass
Brass
Brass
Brass
Brass
Brass
Material
Stainless
Steel
Steel
Steel
Steel
Steel
Steel
20
11
6
Torque
(ft./lb)
45
12
6
(in./lb)
540
240
132
75
20
16
8
20
11
16
12
140
75
32
Note: normalized torque conversions S.A.E. to metric.
(Nm)
61
27
14.9
8.1
2.3
1.8
0.9
2.3
1.2
1.8
1.4
16.3
8.1
3.6
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
33
34
Maintenance Cleaning
Cleaning
The power conditioner is painted with a textured paint to minimize noticeable dirt and fingerprints. The outside may be wiped clean with a slightly damp cloth.
Fuse Replacement
The ONEAC CDR45I Series Power Conditioners require fuses in some locations. In the unlikely event that a fuse needs to be replaced, spare fuses have been provided in the internal spares compartment behind the middle front panel which covers the EMO transformer and the power terminal block.
All fuses are service personnel replaceable only. Since all fuses are located behind secured panels and/or covers limiting access to hazardous voltages, only qualified electricians should replace them. The fuse locations and specifications are as follows:
Table 6 Fuse locations and specifications
Input
Fuse current rating Sources Part numbers Location
Emergency OFF
Primary (2) 600 Vac 2 Amp
Secondary (1) 250 Vac 1 Amp
Littelfuse KLDR2
Bussmann LP-CC-2
Gould
Littelfuse
Bussman
ATDR2
FLM-1
FNM-1
Follow lock out recommendations described in “Installation Overview” on page 17 (step 3).
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Fuse Replacement
W A R N I N G
Maintenance
To replace a fuse:
Turn off the power source supplying the power conditioner at the service disconnect before proceeding.
1 Turn OFF the power conditioner’s output circuit breaker.
2 Turn OFF the power conditioner’s input circuit breaker.
3 Turn OFF the power conditioner’s input power feed.
4 To replace the fuse(s), open the door. Remove middle panel over the EMO transformer.
5 Remove and replace the fuse(s) as needed.
6 Replace the middle panel and close the door.
Figure 9 Fuse replacement
Safety interlock switch
Emergency OFF
(EMO) fuses
Emergency OFF
(EMO) transformers
7 Follow the procedure in “Verifying the Installation” on page 19 .
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
35
Maintenance Fuse Replacement
36
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Operation of Additional Features
Indicators This feature provides a visual indication of the operational status of your power conditioner as integrated to your equipment.
All LEDs used as indicators are Class I devices (as per IEC 845/84 and 21 CFR
1040.10).
Figure 10 Visual indication of the operational status
Input power applied to power conditioner
Main output circuit breaker
ON Power available at output power block
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
37
Operation of Additional Features
38
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Physical Views
Figure 11 Physical views
Back Front Side
Top
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Bottom
39
Physical Views
40
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Specifications
CDR45I Specifications
Output ratings 45 kVA 3-phase 208/120 Vac Wye, 125 amps/phase max.
Convenience circuits Single phase 120 Vac; 2 @ 15 A max
Single phase 208 Vac; 1 @ 10 A max
Input ratings 3-phase DELTA (Nominal voltages measured phase to phase)
Voltage/V
400
408
415
440
200
208
240
380
448
480
Current/A
70
70
65
65
130
130
110
75
60
55
Frequency 50/60 Hz
Voltage tolerance ± 10%
Input overcurrent protection Single frame circuit breaker with trip current rating plug for 90 A. Spare rating plugs for 70 A and for 150 A included inside unit.
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ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Specifications CDR45I Specifications
42
Input voltage tap Factory configured for 400 Vac, unless otherwise labelled on the input power block. Any mains transformer jumpers required that are not already in use on the transformer primaries will be shipped inside the unit within the spares compartment.
Input connections Prepared for fixed wiring of power line cable to internal power block. Accepts wire size 6AWG - 350 MCM (16-177 mm
2
)
Adaptable for steel or flexible steel conduit fed from bottom or top of unit (2 inch (51 mm) hole in base or shim or punch to size).
Output connections Prepared for fixed wiring of power line cable to internal power block. Accepts wire size 6AWG - 350 MCM (16-177 mm
2
).
Conduit steel or flexible steel fed from rear of unit (up to five (5) 2 inch (51 mm) holes in conduit landing panel punched as required.)
Convenience outlets Three (3) IEC 320 outlets rated 120 Vac, 10 A max.
Outlets labeled “1:10A 208 V Max. Output”.
Two (2) NEMA 5-15R duplex outlets rated 120 Vac, 15 A max, each. Covered with a steel plate for CE compliance.
Outlets labeled: “2: 15 A 120 V Max. Output” and “3: 15 A 120 V Max.
Output”.
Corresponding circuit breakers labeled: “Convenience outlets: 1,2,3”.
Convenience outlets are energized when main input circuit breaker is turned
ON and individual convenience circuit breaker is turned ON.
Main output circuit breaker Energizes main output power block only.
Failsafe EMO Red mushroom push button remains depressed in activated position until manually released. Button labeled “EMERGENCY OFF”.
Employs a 24 Vac control circuit powered from an isolation transformer with dual primaries for various input voltage configurations from 200 to 480 Vac.
The 24 Vac control transformer is energized prior to the main input circuit breaker. The control circuit is fuse protected on both the primary and secondary sides.Two (2) spare primary fuses (2A, 600 Vac) and one (1) spare secondary fuse (1A, 250 Vac) are provided and shipped with the unit in the spares compartment.
Limited to 1.0 amp. An external normally closed (NC) contact or series string of NC contacts, can be connected in the series contact circuit by removing the shorting plug shipped with the unit and connecting across pins J1-3 and J1-4 of the CPC connector. This CPC connector is located on the back of the conditioner. A spare mating plug (P1) is supplied with 4 loose pins and one cable strain relief with each unit in the spares compartment.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
CDR45I Specifications Specifications
Normally open contacts. A single pair of normally open contacts are provided whose coil is de-energized if the EMO contact circuit is opened. The normally open contacts are accessed at pins J1-1 and J1-2 of the CPC connector.
Indicator lights Green LED for incoming Input Power ON or power applied to the conditioner.
Green LED for Output Power ON or power applied to the main output power block.
Forward transfer impedance < 0.5 Ohms @ 1 KHz, L-N
< 0.05 Ohms @ 50/60 Hz L-N
Efficiency at rated load > 97% @ 50 Hz.
Heat loss @ 80% of rated load 1170 watts (4000 BTU/hr.).
Load regulation response time < 2 msec for a 50% change in load.
Surge Voltage withstand ANSI/IEEE C62.41: Category A, 6 kV, 200 A 100 kHz ringwave, And
Category B, 6 kV, 500 A 100 kHz ringwave and 3000 A impulse.
Surge voltage let-thru With unit under power, ANSI/IEEE C62.41 Category A 6 KV, 200 A. 100 kHz ringwave surge applied yields < 10 V normal mode (L-N) and < 0.5 V common mode (N-PE) at the output power block.
Overload capability Can typically tolerate 10 times rated output for 0.5 cycle, 5.5 times rated output for 1 second, and 3.5 times rated output for 5 seconds without degradation.
Magnetic stray field operating < 5 Gauss (0.5 mTesla) anywhere on the conditioner’s surface for frequencies less than or equal to 198 Hz under full rated load current into resistive load.
(Actual measurements indicate that < 1 Gauss peak except immediately above the fans where < 3 Gauss peak.
Magnetic stray field non operating < 2 mGauss (0.2
µ
Tesla) anywhere around conditioner. Measured at a distance of 2.1m from conditioner. (IATA-Limit)
Operating temperature 0 ˚C to +40 ˚C
Storage temp –40 ˚C to +70 ˚C
Elevation 3,000 meters (10,000 ft.) max.
Relative humidity 80% @ 30 ˚C
Qualified for 48 hours in 91% to 95% RH @ 25 ˚C (as per EN60950)
Qualification test, non operating 12 hours at 65 ˚C and 90% RH
Cooling Forced air cooled
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
43
Specifications CDR45I Specifications
Approvals & markings UL, cUL, under bi-national standard UL1012.
CE Marked in compliance with EU directives and relative to EN60950.
SEMI S2-93A-compliant
Dimensions
(W x H x D): 55.1 cm x 157.5 cm x 52.1 cm (21.67" x 62.00" x 20.50")
Total footprint 2870 cm (445 inch)
Unit weight Approx. 400 kilograms (885 lbs.). Shipping weight approx. 470 kilograms
(1035 lbs).
Packaging Reusable pallet and crate with included ramp having dimensions of (LxWxH)
95.3 cm x 83.8 cm x 181.0 cm (37.5" x 33" 71.75")
Packaging specifications Crated unit meets ISTA test procedure 1B (6/99).
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ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
CDR45I Schematics
CDR45I Schematics
Figure 12A CDR45I Schematic (1)
Specifications
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
45
Specifications
Figure 13A CDR45I Schematic (2)
CDR45I Schematics
Figure 14A CDR45I Schematic (3)
46
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
CDR45I Schematics
Figure 15A CDR45I Schematic (4)
Specifications
Figure 16A CRD45I Schematic (5)
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
47
Specifications CDR45I Schematics
48
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Troubleshooting an Installation
N O T E The conditioner is designed for repair ONLY by personnel trained to repair this model. Repair by other personnel is not recommended.
1 If there is power at the input with no power at the output, turn OFF the output circuit breaker and then the input power to the conditioner—the main power source or service disconnect.
2 Check the values specified on the nameplate.
3 Verify that your main power source is correct for the power conditioner’s input voltage.
4 Verify that the power conditioner’s input voltage has not been changed in the field.
If everything seems correct, disconnect the line and ground input wires and then contact ONEAC Technical Services.
Technical Support
ONEAC offers 24-hour technical support. If you have questions or problems regarding your ON Series UPS.
If you are unable to troubleshoot the problem, contact ONEAC Technical
Services. Refer to “Technical Support” on page 11 , for the correct telephone number in your area. Technical Services will ask you to describe the problem.
We will help solve the problem over the telephone or issue a Return Material
Authorization (RMA) number along with instructions on how to return the power conditioner.
You will need to supply the service representative with the power conditioner part number and serial number. These are found on the serial number/rating label on the left side of the power conditioner.
Always check with ONEAC Technical Services before attempting to repair or return any ONEAC product.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
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Troubleshooting an Installation Technical Support
50
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Changing the Operating Voltage
Voltage Tap Selection and Range
Change
W A R N I N G
Tap selection allows a permanent adjustment to the voltage level of any phase.
If the nominal output level is not within the equipment manufacturer’s suggested operating range, you can move the power tap on the primary of the power conditioners transformer.
Multiple input primary taps allow for a wide variety of input voltage configurations presented around the world. Tap selection can also correct for steady-state variances in nominal line voltage.
Tap selection is not available on the output.
Voltage tap selection:
1 Turn OFF the power conditioner’s output circuit breaker.
2 Turn OFF the power conditioner’s input circuit breaker.
3 Turn OFF the power conditioner’s input power at the service disconnect.
Turn off the power source supplying the power conditioner at the service disconnect before proceeding. The MAINS OFF transformer will still be powered unless the service disconnect is open!
In order to comply with SEMI-S2-93A; 11.2, which complies with 29
CFR 1910.147 (OSHA), the power feed to the power conditioner must be locked out and tagged out at the service disconnect that feeds the power conditioner input power block to de-energize the power conditioner.
4 Take off the bottom cover panel to expose the main transformer compartment. The safety interlock will shut down power when the cover panel is removed.
5 Remove the mid-front panel to expose the EMO transformer and its taps.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
51
Changing the Operating Voltage Voltage Tap Selection and Range Change
6 Refer to the transformer tap selection chart attached to the inside of the power conditioner’s door or the figure at the end of this section.
7 Verify that the correct input circuit breaker rating plug has been installed
(see “Input Circuit Breaker” on page 22 ).
8 Do not change the location of any wires which are connected to the transformer's primary circuit breaker or on the transformer's secondary.
9 Torque all connections as per section “Maintenance” on page 33 .
10 Re-install both cover panels.
11 Mark any nominal voltage changes on or near the rating nameplate.
12 Follow the procedure in “Verifying the Installation” on page 19 .
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ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Voltage Tap Selection and Range Change Changing the Operating Voltage
Table 7 Mains (T1) transformer voltage tap selection
Voltage
200
208
240
380
400
408
415
440
448
480
Input A
(black)
Input B
(red)
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
B1
B1
B1
B1
B1
B1
B1
B1
B1
B1
Input C
(blue)
C1
C1
C1
C1
C1
C1
C1
C1
C1
C1
Jumper Jumper
Delta
Jumper Jumper Jumper
A1-A6 A3-A7 A3-B1 B1-B6 B3-B7 B3-C1 C1-C6
A1-A6 A4-A8 A4-B1 B1-B6 B4-B8 B4-C1 C1-C6
A1-A6 A5-A9 A5-B1 B1-B6 B5-B9 B5-C1 C1-C6
A2-A6
A3-A6
A3-A6
A4-A6
A5-A6
A5-A6
A5-A6
A7-B1
A7-B1
A8-B1
A8-B1
B2-B6
B3-B6
B3-B6
B4-B6
A7-B1 B5-B6
A8-B1 B5-B6
A9-B1 B5-B6
Delta
Jumper Jumper Jumper
C3-C7
C4-C8
C5-C9
B7-C1
B7-C1
B8-C1
B8-C1
C2-C6
C3-C6
C3-C6
C4-C6
B7-C1 C5-C6
B8-C1 C5-C6
B9-C1 C5-C6
Delta
Jumper
C3-A1
C4-A1
C5-A1
C7-A1
C7-A1
C8-A1
C8-A1
C7-A1
C8-A1
C9-A1
Figure 17 Mains (T1) transformer voltage tap selection
Input Breaker Module:
Must match current rating for selected input voltage (see User Manual).
Tap Jumpers:
Stored in spares compartment behind panel
200, 208, 240 V
380, 400, 415, 440 V
448, 480 V
150 A
90 A
70 A
T2:
24 Vac Control
Transformer
T1:
Mains Transformer
T1 – Mains transformer taps
To Configure Input Voltage:
1. Change/verify types are correct for both T1 and T2
2. Change/verify Input Breaker Module correct for input voltage
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
53
Changing the Operating Voltage Voltage Tap Selection and Range Change
Table 8 24 Vac control (T2) transformer voltage tap selection
Voltage
400
408
415
440
200
208
240
380
448
480
Black lead
D3
D3
D4
D5
D7
D8
D9
D2
D5
D5
Red lead
D6
D6
D6
D6
D6
D6
D6
D6
D6
D6
Jumper
D1 – D6
D1 – D6
D1 – D6
D1 – D7
D1 – D7
D1 – D8
D1 – D8
D1 – D7
D1 – D8
D1 – D9
Figure 18 T2 – 24 Vac control Xfmr taps
Jumper
D3 – D7
D4 – D8
D5 – D9
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ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
Warranty
Warranty
ONEAC warrants its products to be free from defects in materials and workmanship for a period of five years. This warranty is limited to repairing or replacing, at ONEAC’s option, any defective component, circuit board or module contained within the product only when it is returned with an ONEAC
Return Material Authorization (RMA) number to ONEAC or to an ONEACdesignated repair facility. In all cases, shipping charges to and from ONEAC or the ONEAC-designated repair facility are at the customer’s expense.
Certain modules or peripherals included with the product but not manufactured by ONEAC are warranted for ninety days or to the extent of the manufacturer’s warranty, whichever is longer.
Limitations of Warranty – This limited warranty does not cover any losses or damage resulting from shipment to or from the customer, or from improper installation, environment or abuse, or from any modifications, adjustments or repair by other than ONEAC-authorized personnel.
Exclusive Remedies – Except as set forth herein and except as to title, there are no warranties, express or implied, or any affirmations of fact or promises by
ONEAC with reference to the products or their merchantability or fitness for any particular purpose. In no event shall ONEAC be liable for lost profits, goodwill or any other special or consequential damages.
If it becomes necessary to return a power conditioner, contact ONEAC for a
Return Material Authorization (RMA) number. This number must be marked on the shipping carton and packing slip of the unit being returned. Shipping charges are to be borne buy the customer. Customers will be billed repair charges for shipping damages resulting from inadequate packaging of the product being returned.
ONEAC CDR45I Series Power Conditioner, Installation Guide, 913-521 Rev. A
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