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Wilo-DrainLift SANI-L
en
Installation and operating instructions
en
Table of contents
1 General information ................................................................................................................................................................. 5
1.1
About these instructions .................................................................................................................................................................................. 5
1.2
Copyright ............................................................................................................................................................................................................ 5
1.3
Subject to change .............................................................................................................................................................................................. 5
1.4
Exclusion from warranty and liability .............................................................................................................................................................. 5
2 Safety ......................................................................................................................................................................................... 5
2.1
Identification of safety instructions................................................................................................................................................................ 5
2.2
Personnel qualifications.................................................................................................................................................................................... 7
2.3
Electrical work .................................................................................................................................................................................................... 7
2.4
Monitoring devices ............................................................................................................................................................................................ 7
2.5
Pumping fluids that are hazardous to health................................................................................................................................................. 7
2.6
Explosive atmosphere in the collection reservoir ......................................................................................................................................... 7
2.7
Transport............................................................................................................................................................................................................. 7
2.8
Installing/dismantling........................................................................................................................................................................................ 8
2.9
During operation ................................................................................................................................................................................................ 8
2.10 Maintenance tasks............................................................................................................................................................................................. 8
2.11 Operator responsibilities................................................................................................................................................................................... 9
3 Application/use ......................................................................................................................................................................... 9
3.1
Intended use ....................................................................................................................................................................................................... 9
3.2
Improper use....................................................................................................................................................................................................... 9
4 Product description ................................................................................................................................................................ 10
4.1
Design............................................................................................................................................................................................................... 10
4.2
Materials ........................................................................................................................................................................................................... 10
4.3
Monitoring devices ......................................................................................................................................................................................... 10
4.4
Operating principle ......................................................................................................................................................................................... 11
4.5
Operation with frequency converter............................................................................................................................................................ 11
4.6
Type key ........................................................................................................................................................................................................... 11
4.7
Technical data ................................................................................................................................................................................................. 11
4.8
Scope of delivery............................................................................................................................................................................................. 12
4.9
Accessories ...................................................................................................................................................................................................... 12
5 Transportation and storage................................................................................................................................................... 12
5.1
Delivery............................................................................................................................................................................................................. 13
5.2
Transport.......................................................................................................................................................................................................... 13
5.3
Storage ............................................................................................................................................................................................................. 13
6 Installation and electrical connection .................................................................................................................................. 14
6.1
Personnel qualifications................................................................................................................................................................................. 14
6.2
Installation types............................................................................................................................................................................................. 14
6.3
Operator responsibilities................................................................................................................................................................................ 14
6.4
Installation ....................................................................................................................................................................................................... 14
6.5
Electrical connection ...................................................................................................................................................................................... 20
7 Commissioning........................................................................................................................................................................ 21
7.1
Personnel qualifications................................................................................................................................................................................. 22
7.2
Operator responsibilities................................................................................................................................................................................ 22
7.3
Operation ......................................................................................................................................................................................................... 22
7.4
Test run ............................................................................................................................................................................................................ 22
7.5
Follow-up time................................................................................................................................................................................................ 23
7.6
Setting for venting screw .............................................................................................................................................................................. 23
8 Operation................................................................................................................................................................................. 23
8.1
Application limits ............................................................................................................................................................................................ 23
8.2
During operation ............................................................................................................................................................................................. 24
8.3
Emergency operation ..................................................................................................................................................................................... 24
9 Shut-down/dismantling......................................................................................................................................................... 25
Installation and operating instructions Wilo-DrainLift SANI-L 3
en
9.1
Personnel qualifications................................................................................................................................................................................. 25
9.2
Operator responsibilities................................................................................................................................................................................ 25
9.3
Shut-down....................................................................................................................................................................................................... 25
9.4
Removal............................................................................................................................................................................................................ 25
9.5
Clean and disinfect ......................................................................................................................................................................................... 27
10 Maintenance and repair.......................................................................................................................................................... 27
11 Spare parts............................................................................................................................................................................... 27
12 Disposal.................................................................................................................................................................................... 27
12.1 Protective clothing ......................................................................................................................................................................................... 27
12.2 Oils and lubricants........................................................................................................................................................................................... 27
12.3 Information on the collection of used electrical and electronic products.............................................................................................. 27
4 WILO SE 2020-06
General information en
1
1.1
1.2
1.3
1.4
2
2.1
General information
About these instructions
These instructions form part of the product. Adherence to these instructions is a requirement for the intended use and correct operation of the product:
ƒ Carefully read the instructions prior to any activities on and with the product.
ƒ Keep the instructions in an accessible place at all times.
ƒ Observe all product specifications and labels on the device.
The language of the original operating instructions is German. Versions of these instructions in any other language are translations of the original operating instructions.
Copyright
Copyright remains with Wilo. Do not:
ƒ Reproduce any content.
ƒ Distribute any content.
ƒ Use any content for competition purposes without authorisation.
Wilo shall reserve the right to change the listed data without notice and shall not be liable for technical inaccuracies and/or omissions.
Subject to change
Wilo shall reserve the rights to make technical changes to the product and individual components. The illustrations used may differ from the original and are intended as a sample representation of the device.
Exclusion from warranty and liability
Wilo shall specifically not assume any warranty or liability in the following cases:
ƒ Inadequate configuration due to inadequate or incorrect instructions by the operator or the client
ƒ Non-compliance with these instructions
ƒ Improper use
ƒ Incorrect storage or transport
ƒ Incorrect installation or dismantling
ƒ Insufficient maintenance
ƒ Unauthorised repairs
ƒ Inadequate construction site
ƒ Chemical, electrical or electrochemical influences
ƒ Wear
Safety
Identification of safety instructions
This chapter contains basic information for the individual phases of the life cycle. Failure to observe this information carries the following risks:
ƒ Injury to persons from electrical, mechanical and bacteriological factors as well as electromagnetic fields
ƒ Environmental damage from discharge of hazardous substances
ƒ Property damage
ƒ Failure of important functions of the product
Failure to observe the information contained herein will result in the loss of claims for damages.
The instructions and safety instructions in the other chapters must also be observed!
These installation and operating instructions set out safety instructions for preventing personal injury and damage to property. These safety instructions are shown differently:
ƒ Safety instructions relating to personal injury start with a signal word, are preceded by a corresponding symbol and are shaded in grey.
DANGER
Type and source of the danger!
Consequences of the danger and instructions for avoidance.
ƒ Safety instructions relating to property damage start with a signal word and are displayed without a symbol.
Installation and operating instructions Wilo-DrainLift SANI-L 5
6 en Safety
CAUTION
Type and source of the danger!
Consequences or information.
Signal words
ƒ DANGER!
Failure to observe the safety instructions will result in serious injuries or death!
ƒ WARNING!
Failure to follow the instructions can lead to (serious) injuries!
ƒ CAUTION!
Failure to follow the instructions can lead to property damage and a possible total loss.
ƒ NOTICE!
Useful information on handling the product
Markups
‡
Prerequisite
1. Work step/list
⇒ Notice/instructions
▶ Result
Symbols
These instructions use the following symbols:
Danger caused by electric voltage
Danger of bacterial infection
Danger of explosion
Warning – hot surfaces
Personal protective equipment: wear a safety helmet
Personal protective equipment: wear safety footwear
Personal protective equipment: wear protective gloves
Personal protective equipment: wear face mask
Personal protective equipment: wear safety goggles
Working alone is prohibited! A second person must be present.
Transport by two persons
WILO SE 2020-06
Safety en
Useful information
2.2
2.3
2.4
2.5
2.6
2.7
Personnel qualifications
Electrical work
ƒ Electrical work: qualified electrician
Person with appropriate technical training, knowledge and experience who can identify and prevent electrical hazards.
ƒ Installation/dismantling work: trained specialist in plant technology for sanitary facilities
Fixation and buoyancy safeguards, connection of plastic pipes
ƒ Maintenance work: Skilled person (trained specialist in plant technology for sanitary facilities)
Hazards caused by sewage, basic knowledge of lifting units, requirements EN 12056
ƒ Personnel have been instructed on locally applicable regulations governing accident prevention.
ƒ Personnel have read and understood the installation and operating instructions.
ƒ Electrical work must be carried out by a qualified electrician.
ƒ Disconnect device from the mains and secure it against being switched on again without authorisation.
ƒ Observe applicable local regulations when connecting to the mains power supply.
ƒ Comply with the requirements of the local energy supply company.
ƒ Train personnel on how to make electrical connections.
ƒ Train personnel on the options for switching off the device.
ƒ Observe the technical information in these installation and operating instructions as well as on the rating plate.
ƒ Earth the device.
ƒ Arrange switchgears so as to be overflow-proof.
ƒ Replace defective connection cables. Contact customer service.
Monitoring devices
The following monitoring devices must be provided on-site:
Circuit breaker
The size and switching characteristics of the circuit breakers must conform to the rated current of the connected product. Observe local regulations.
Residual-current device (RCD)
ƒ Install a residual-current device (RCD) in accordance with the regulations of the local energy supply company.
ƒ If people can come into contact with the device and conductive fluids, install a residual-current device (RCD).
Pumping fluids that are hazardous to health
There is a risk of bacterial infection if the user comes into contact with fluids that are hazardous to heath! Thoroughly clean and disinfect tank during removal and prior to further use. Ensure the following points:
ƒ The following protective equipment is worn when cleaning the tank:
– Sealed safety goggles
– Breathing mask
– Protective gloves
ƒ All persons are informed about the fluid, the associated danger and its correct handling!
Explosive atmosphere in the collection reservoir
Transport
Sewage containing faeces can lead to gas accumulations in the tank. These gas accumulations can escape into the operating space and create an explosive atmosphere as a result of incorrect installation or maintenance work. This atmosphere can ignite and lead to an explosion. In order to prevent an explosive atmosphere, observe the following points:
ƒ Tank must be undamaged (no cracks, leaks, porous material)! Take any defective lifting units out of operation.
ƒ Ensure all connections for the inlet, pressure pipe and venting are sealed tightly and in accordance with regulations!
ƒ When opening the tank (e.g. during maintenance work), ensure appropriate exchange of air!
ƒ Wear the following protective equipment:
Installation and operating instructions Wilo-DrainLift SANI-L 7
2.9
During operation
2.10
Maintenance tasks
8 en
2.8
Installing/dismantling
Safety
– Safety footwear
– Safety helmet (when using lifting equipment)
ƒ Locally applicable laws and regulations on work safety and accident prevention must be complied with.
ƒ Hold the reservoir when moving the device. Never pull the device by the connection cable!
ƒ Transport the device with two persons.
ƒ If lifting equipment is used, observe the following points:
– Only use legally prescribed and approved lifting and hoisting gear.
– Select the lifting gear based on the prevailing conditions (weather, attachment point, load, etc.).
– Ensure that the lifting gear is securely attached.
– Ensure that the hoisting gear is stable.
– Ensure a second person is present to coordinate the procedure if required (e.g. if the operator’s field of vision is blocked).
– Standing under suspended loads is not permitted. Do not move suspended loads over workplaces where people are present.
ƒ Wear the following protective equipment:
– Safety footwear
– Safety gloves for protection against cuts
ƒ Locally applicable laws and regulations on work safety and accident prevention must be complied with.
ƒ Disconnect device from the mains and secure it against being switched on again without authorisation.
ƒ Close the inlet and pressure pipe.
ƒ Ensure enclosed spaces have sufficient ventilation.
ƒ When working in enclosed spaces, a second person must be present for safety reasons.
ƒ Toxic or asphyxiating gases may build up in enclosed spaces or buildings. Observe protective measures in accordance with work regulations, e.g. carry a gas detector with you.
ƒ Clean the device thoroughly.
WARNING! Risk of fire if inappropriate clothing is worn and highly flammable cleaning agents are used!
Static charging may occur when cleaning plastic parts. There is a risk of fire! Only wear anti-static clothing and do not use highly flammable cleaning agents.
ƒ Open all gate valves in the inlet and pressure pipe!
ƒ The maximum inflow must be lower than the maximum output of the system.
ƒ Do not open the inspection openings!
ƒ Ensure ventilation!
Improper use and overstraining leads to damage to the lifting unit. The following application limits must be observed:
ƒ Max. intake/h: 7200 l (1902 US.liq.gal)
ƒ Max. positive suction head: 5 m (16 ft)
ƒ Max. pressure in the pressure pipe: 6 bar (87 psi)
ƒ Fluid temperature: 3 ... 40 °C (37 ... 104 °F), max. 65 °C (149 °F) for 5 min
ƒ Ambient temperature: 3 ... 40 °C (37 ... 104 °F)
CAUTION
Overpressure in the tank!
If there is overpressure in the tank, it can burst. Observe the following points to prevent overpressure:
• The maximum positive suction head is 5 m (16.5 ft)
• The maximum inlet volume flow must be less than the maximum flow rate at the duty point!
ƒ Maintenance work may only be carried out by qualified personnel (trained specialists in plant technology for sanitary facilities).
ƒ Wear the following protective equipment:
– Sealed safety goggles
– Safety gloves for protection against cuts
WILO SE 2020-06
2.11
Operator responsibilities
Application/use en
– Safety footwear
ƒ Disconnect device from the mains and secure it against being switched on again without authorisation.
ƒ Close the inlet and pressure pipe.
ƒ Only original parts of the manufacturer may be used. The use of any non-original parts releases the manufacturer from any liability.
ƒ Collect any leakage of fluid and operating fluid immediately and dispose of it according to the locally applicable guidelines.
ƒ Clean the device thoroughly.
WARNING! Risk of fire if inappropriate clothing is worn and highly flammable cleaning agents are used!
Static charging may occur when cleaning plastic parts. There is a risk of fire! Only wear anti-static clothing and do not use highly flammable cleaning agents.
ƒ Provide installation and operating instructions in a language which the personnel can understand.
ƒ Make sure that the personnel have received the required training for the specified work.
ƒ Provide protective equipment. Ensure that the protective equipment is worn by personnel.
ƒ Ensure that safety and information signs mounted on the device are always legible.
ƒ Train the personnel on how the system operates.
ƒ Eliminate any risk from electrical current.
ƒ Demarcate and cordon off the working area.
Observe the following points when handling the device:
ƒ Use is not permitted for persons under the age of 16.
ƒ Persons under the age of 18 must be supervised by a technician!
ƒ Use is not permitted for persons with limited physical, sensory or mental capacities!
3
3.1
Application/use
Intended use
3.2
Improper use
Pumping of sewage containing faeces:
ƒ In cases where sewage cannot be led to the sewer system via a natural fall.
ƒ For the backflow resistant drainage in cases where the discharge point is below the backflow level.
NOTICE! Install grease traps upstream of the lifting unit if pumping greasy sewage!
The version for aggressive fluids (SANI...C) is suitable for pumping:
ƒ Swimming pool water with a max. chloride content of 1.2 mg/l
ƒ Aggressive sewage with a pH value of 5 to 12:
– Rainwater (observe local regulations, e.g. DIN 1986-100)
– Cleaning agents, disinfectants, dishwashing or laundry detergents
– Condensate from condensing boiler technology
CAUTION! The fluid in the collection reservoir may not exceed or fall short of the pH value of 5 to 12!
DANGER
Explosion due to use of explosive fluids!
Use of highly flammable and explosive fluids (gasoline, kerosene, etc.) in their pure form is prohibited. There is a risk of fatal injury due to explosion! The lifting unit is not designed for these fluids.
Do not use the following fluids:
ƒ Sewage from drainage objects that are located above the backflow level and can be drained by natural fall.
ƒ Debris, ash, rubbish, glass, sand, plaster, cement, lime, mortar, fibrous materials, textiles, paper towels, wet-wipes (e.g. fleece cloths, moist toilet paper wipes), nappies, cardboard, coarse paper, synthetic resins, tar, kitchen waste, grease, oil
ƒ Slaughterhouse waste, disposal of slaughtered animals and animal waste (liquid manure etc.)
Installation and operating instructions Wilo-DrainLift SANI-L 9
en Product description
ƒ Toxic, aggressive and corrosive fluids, such as heavy metals, biocides, pesticides, acids, bases, salts, swimming-pool water
ƒ Cleaning agents, disinfectants, dishwashing or laundry detergents in excess amounts, and such that have a disproportionately high degree of foam formation
ƒ Drinking water
Intended use also includes compliance with this manual. Any other use is regarded as non-compliant with intended use.
4
4.1
4.2
1
Product description
Design
2
8
Fig. 1: Overview
6
Materials
7
3
6
4
5
Compact, ready for connection and fully submersible double pump lifting unit for pumping sewage containing faeces.
6
7
4
5
8
1
2
3
Collection reservoir
Inspection opening of collection reservoir
Collection reservoir aeration and ventilation connection
Pressure connection
Inspection opening of swing check valve
Grip strap
Emergency drain connection
Motor
Gas- and watertight collection reservoir with collecting space that slopes at an angle and inspection opening with transparent cover. The inlets are freely configurable, level measurement is performed with an analogue output signal 4…20 mA. Pressure connection with attached non-return valve with inspection opening.
Drive via a surface-cooled (air) or self-cooling (sheath flow cooling) motor with thermal motor monitoring.
Pre-installed switchgear for automatic operation:
Wilo-Control MS-L
ƒ Collective fault signal with potential-free contact
ƒ Integrated and mains-independent alarm
ƒ Adjustable follow-up time
Wilo-Control EC-L
ƒ Operation via display and icon-based, alphanumeric menu
ƒ Collective fault signal with potential-free contact
ƒ Individual fault signal with potential-free contact
ƒ ModBus interface
ƒ Integrated and mains-independent alarm
ƒ Adjustable follow-up time
ƒ Motor housing: 1.4404 (AISI 316L)
ƒ Hydraulics: PP-GF30
ƒ Impeller: PP-GF30 or 1.4408 (AISI 316)
ƒ Reservoir: PE
ƒ Non-return valve: PPS
4.3
Monitoring devices
Monitoring of motor winding
The motor is equipped with thermal motor monitoring with bimetallic strips:
ƒ Single-phase AC motor: The motor monitoring is self-switching. The motor is switched off if it overheats. The motor is automatically switched on again once it has cooled down.
ƒ Three-phase AC motor: The motor monitoring is displayed and reset via the connected switchgear.
High water alarm with collective fault signal
When the high water level is reached, there is an audible and visual alarm signal. Forced switch-on of the pump takes place. Furthermore, the collective fault signalling contact is activated. An external alarm (horn, SMS via SmartHome connection) can be triggered via the potential-free contact.
10 WILO SE 2020-06
Product description en
4.4
Operating principle
4.5
4.6
Operation with frequency converter
Type key
4.7
Technical data
If the water drops below the high water level, the pump is deactivated once the followup time has elapsed. The alarm signal is acknowledged automatically.
The sewage produced is channelled into the collection reservoir via the inlet pipe, where it collects. When the water level reaches the switch-on level, the pump is switched on. The collected sewage is pumped into the connected pressure pipe. When the switch-off level is reached, the pump is deactivated after the set follow-up time. A pump cycling occurs each time the pump is switched off.
When the high water level is reached, both pumps are switched on (forced switch-on).
The high water LED or display shows an alarm signal. Additionally, an audible alarm signal can be output via the internal buzzer. Furthermore, the output for the collective fault signal (SSM) is activated.
Operation on the frequency converter is not permitted.
Example: DrainLift SANI-L.17T/4C
DrainLift Product family
SANI
L
Sewage lifting unit
Size
17
T
Max. delivery head
4
C
Mains connection:
ƒ M = 1~
ƒ T = 3~
Version motor and switchgear:
ƒ 1 = operating mode: S3, switchgear: Control MS-L
ƒ 2 = operating mode: S1, switchgear: Control MS-L
ƒ 3 = operating mode: S3, switchgear: Control EC-L
ƒ 4 = operating mode: S1, switchgear: Control EC-L
Version for aggressive fluids
Approved field of application
Max. intake per hour
Max. pressure in the pressure pipe
Max. delivery head
Max. volume flow
Max. positive suction head
Fluid temperature
Ambient temperature
Motor data
Mains connection
Power consumption [P
1
]
Rated power [P
2
]
Rated current [I
N
]
Speed [n]
Activation type
Operating mode
(based on one pump)
Protection class
Cable length to plug
7200 l (1902 US.liq.gal)
6 bar (87 psi)
See rating plate
See rating plate
5 m (16.5 ft)
3 ... 40 °C (37 ... 104 °F), max. 65 °C (149 °F) for
5 min
3 ... 40 °C (37 ... 104 °F)
ƒ SANI-L...M/...: 1~230 V, 50 Hz
ƒ SANI-L...T/...: 3~400 V, 50 Hz
See rating plate
See rating plate
See rating plate
See rating plate
Direct
ƒ SANI-L.../ 1 ...: S3 10%/60 s
– Cycle duration: 60 s
– Activation period: 6 s
– Downtime: 54 s
ƒ SANI-L.../ 4 ...: S1
IP68
1.5 m (5 ft)
Installation and operating instructions Wilo-DrainLift SANI-L 11
4.9
Accessories
12 en
4.8
Scope of delivery
Product description
Cable length to switchgear
Plug
ƒ SANI-L.../ 1 ...: 4 m (13 ft)
ƒ SANI-L.../ 4 ...: 10 m (33 ft)
ƒ SANI-L.../ 4C ...: 10 m (33 ft)
ƒ Single-phase current:
– SANI-L12M...: Shockproof plug
– SANI-L16M...: CEE 32A, 2P+PE, 6 h
ƒ Three-phase current: CEE 16A, 3P+N+PE, 6 h
Connections
Pressure connection
Inlet connection
Collection reservoir aeration and ventilation connection
Emergency drain connection
Dimensions and weights
Gross volume
Max. usable volume with regard to the positive suction head*
Diagonal dimension
Weight
DN 80, PN 10
DN 100/150
75 mm (3 in)
DN 50
122 l (32 US.liq.gal.)
60 l/16 US.liq.gal. (180 mm*)/76 l/20 US.liq.gal.
(250 mm*)/91 l/24 US.liq.gal. (315 mm*)
965 mm (38 in)
66 ... 76 kg (145.5 ... 176 lb)
DrainLift SANI-M.../ 1 ...:
The unit is not designed for continuous duty! The max. volume flow applies to intermittent periodic duty S3!
DrainLift SANI-M.../ 4 ...:
The unit is designed for continuous duty! The max. volume flow applies to continuous duty S1!
ƒ Lifting unit with switchgear and connection cable with plug
ƒ Flange connector DN 80/100
ƒ Collar DN 100 for pressure connection
ƒ HT double socket 75 mm (3 in) for ventilation connection
ƒ HT double socket DN 50 for evacuation connection
ƒ Inlet set with hole saw 124 mm (5 in)and gasket DN 100
ƒ Floor fixation
ƒ Insulation mat
ƒ 9 V rechargeable battery
ƒ Operating and maintenance manual
On the pressure side
ƒ DN 80 flange connector for connection of a DN 80 pressure pipe
ƒ DN 80 flange gate valve made of cast material with flat gasket and assembly material
On the inlet side
ƒ DN 100/DN 150 gate valve made of plastic with fixed pipe ends
ƒ DN 100/DN 150 inlet seals
ƒ DN 100/DN 150 inlet sets (gasket and saw)
General
ƒ Diaphragm hand pump with R 1½ connection (without hose)
ƒ 3-way stopcock for switching over to manual suctioning
ƒ Horn 230 V, 50 Hz
ƒ Flash light 230 V, 50 Hz
ƒ Signal lamp 230 V, 50 Hz
ƒ SmartHome radio transmitter for connectivity with the Wilo wibutler
WILO SE 2020-06
Transportation and storage en
5
5.1
Transportation and storage
Delivery
After receiving the shipment, this must be checked immediately for defects (damage, completeness). Defects must be noted on the freight documentation! Furthermore, defects must be notified to the transport company or the manufacturer immediately on the day of receipt of shipment. Subsequently notified defects can no longer be asserted.
5.2
Transport
WARNING
Head and foot injuries due to a lack of protective equipment!
Danger of (serious) injuries during work. Wear the following protective equipment:
• Safety shoes
• Safety helmet must be worn if lifting equipment are used!
Only remove the outer packaging at the place of use to ensure that the lifting unit is not damaged during transport. Use tear-proof plastic bags of sufficient size to package used lifting units for transport in a leak-proof manner.
ƒ Two grip pockets are provided on the collection reservoir for transport.
ƒ Never pull the device by the connection cable!
ƒ Transport with two persons.
ƒ Observe packaging regulations:
– Impact-resistant
– Ensure the device is properly fixed in place.
– Protect it against dust, oil and moisture.
ƒ If lifting equipment is used, observe the following points:
– Use approved lifting gear: Transport straps.
– Attach lifting gear as a loop to the collection reservoir.
– Secure the lifting gear against slipping.
– Ensure the stability of the lifting equipment during operation.
– Ensure a second person is present to coordinate the procedure if required (e.g. if the operator’s field of vision is blocked).
– Persons must not stand underneath suspended loads. Do not move loads over workplaces where people are present.
5.3
Storage
DANGER
Danger due to fluids hazardous to health! Disinfect the lifting unit!
If the lifting unit is used to pump fluids that are hazardous to health, decontaminate the lifting unit after dismantling and before carrying out any other work! There is a risk of fatal injury! Observe the specifications in the work regulations! The operator must make sure that the personnel have received and read the work regulations!
CAUTION
Total damage due to moisture ingress
The ingress of moisture into the connection cables damages the cable and motor!
Never immerse open ends of the connection cables in fluid. Seal them in a watertight manner during storage.
Newly supplied lifting units can be stored for one year. For longer storage periods, contact customer service.
When storing the pump, please note the following points:
ƒ Place the lifting unit securely on a firm surface and secure it against slipping and falling over!
ƒ Permitted storage temperature: -15 ... 60 °C (5 ... 140 °F), max. humidity: 90 %, noncondensing.
We recommend frost-proof storage. Storage temperature: 5 ... 25 °C (41 ... 77 °F), relative humidity: 40 ... 50 %.
ƒ Drain the collection reservoir completely.
Installation and operating instructions Wilo-DrainLift SANI-L 13
en Installation and electrical connection
6
6.1
6.2
6.3
6.4
ƒ Coil up connection cables and attach to the motor.
ƒ Seal open ends of the connection cables and plugs in a watertight manner.
ƒ Store switchgear according to the instructions.
ƒ Tightly seal all open connections.
ƒ Do not store the lifting unit in spaces where welding work is carried out. The resulting gases or radiation can corrode the plastic and elastomeric parts.
ƒ Protect the lifting unit from direct sunlight and heat. Extreme heat can cause damage to the plastic parts!
ƒ Elastomeric parts are subject to natural brittleness. Contact customer service if storage is required for more than 6 months.
Installation and electrical connection
Personnel qualifications
Installation types
Operator responsibilities
ƒ Electrical work: qualified electrician
Person with appropriate technical training, knowledge and experience who can identify and prevent electrical hazards.
ƒ Installation/dismantling work: trained specialist in plant technology for sanitary facilities
Fixation and buoyancy safeguards, connection of plastic pipes
ƒ Floor-mounted installation in buildings
ƒ Concealed floor installation in pump chambers outside of buildings
ƒ Observe locally applicable accident prevention and safety regulations.
ƒ Observe all regulations for working under suspended loads when using lifting equipment.
ƒ Provide protective equipment. Ensure that the protective equipment is worn by personnel.
ƒ Observe local sewage technology regulations for the operation of sewage systems.
ƒ Structural components and foundations must be of sufficient stability in order to allow the device to be fixed in a secure and functional manner. The operator is responsible for the provision and suitability of the structural component/foundation!
ƒ Ensure free access to the installation location.
ƒ Carry out the installation work according to locally applicable regulations.
ƒ Check that the available consulting documents (installation plans, installation location, inflow conditions) are complete and accurate.
ƒ Lay and prepare the pipes according to the consulting documents.
ƒ Mains connection is overflow-proof.
Installation
WARNING
Hand and foot injuries due to lack of protective equipment!
Danger of (serious) injuries during work. Wear the following protective equipment:
• Safety gloves
• Safety shoes
CAUTION
Material damage due to incorrect transport!
It is not possible to transport and to position the lifting unit alone. There is a risk of material damage to the lifting unit! Always transport the lifting unit and align it at the installation location with two persons.
Building installation
ƒ Ensure operating space has sufficient ventilation.
ƒ Ensure a clearance area of min. 60 cm (2 ft) around the unit.
ƒ In the event of an accident: Provide pump sump in the operating space, min. dimensions: 500x500x500 mm (20x20x20 in). Select pump accordingly. Ensure that manual drainage is possible.
14 WILO SE 2020-06
Installation and electrical connection en
ƒ All connection cables must be laid properly. The connection cables must not pose any risk (i.e. tripping, damage during operation). Check whether the cable cross-section and the cable length are sufficient for the selected installation type.
ƒ The mounted switchgear is not overflow-proof. Install the switchgear at an adequate height. Ensure good operation!
Installation in the pump chamber
DANGER
Risk of fatal injury due to dangerous lone working practices!
Work in chambers and narrow rooms as well as work involving risk of falling are dangerous work. Such work may not be carried out autonomously! A second person must be present for safety reasons.
WARNING
Head injuries due to lack of protective equipment!
Danger of (serious) injuries during work. If lifting equipment is used, wear a safety helmet!
CAUTION
Beware of frost!
Frost can cause malfunctions and damage. Pay attention to local frost depths. If the unit or pressure outlet are in the freezing zone, take the unit out of operation during freezing periods.
6.4.1
Note on fixation material
6.4.2
Note on pipework
Also adhere to the following points if the lifting unit is installed in a pump chamber:
ƒ Toxic or asphyxiating gases may build up during work. Ensure adequate ventilation.
Observe protective measures in accordance with work regulations (gas measurement, carry a gas detector with you).
ƒ Take immediate countermeasures if there is a build-up of toxic or asphyxiating gases!
ƒ Note the diagonal dimension of the lifting unit.
ƒ Install lifting equipment: even surface, clean, firm base. Warehouse and installation location must be easily accessible.
ƒ Attach two transport straps to the lifting unit. Secure the transport straps against slipping! Only use lifting gear that has been technically approved.
ƒ If the weather conditions (e.g. ice formation, strong wind) mean it is no longer possible to work safely, stop work.
The lifting unit can be installed on various constructions (concrete, steel, etc.). Select the fixation material which is suitable for the relevant construction. For correct installation, observe the following instructions for the fixation material:
ƒ Avoid tearing or chipping of the construction surface, observe the minimum edge distances .
ƒ Ensure tight and secure installation, adhere to the prescribed borehole depth .
ƒ Drilling dust impairs holding strength, always blow out or vacuum out the borehole .
ƒ Only use components (e.g. screws, anchors, mortar cartridges) which are in perfect condition.
The pipework is subjected to different pressures during operation. Pressure peaks can also occur (e.g. when closing the swing check valve) which may be several times higher than the pump pressure, depending on the operating conditions. These different pressures put a strain on the piping and the pipe adaptors. In order to ensure safe and faultless operation, the piping and pipe adaptors must be checked based on the following parameters and designed according to the requirements:
ƒ Pipes are self-supporting.
No tensile or compressive forces must act on the lifting unit.
ƒ Pressure resistance of pipework and pipe adaptors
ƒ Tensile strength of the pipe adaptors (= longitudinal force fit connection)
ƒ Connect the pipes free of stress and vibrations.
Installation and operating instructions Wilo-DrainLift SANI-L 15
en
6.4.3
Work steps
6.4.4
Preparatory tasks
6.4.5
Placing the lifting unit
1
Fig. 2: Lifting unit top view
Installation and electrical connection
The lifting unit is installed in the following steps:
ƒ Preparatory tasks.
ƒ Install the lifting unit.
ƒ Connect the pressure pipe.
ƒ Connect the inlet.
ƒ Connect the vent.
ƒ Connect the emergency drain.
ƒ Unpack the lifting unit.
ƒ Remove the securing mechanisms.
ƒ Check the scope of delivery.
ƒ Check all components are in proper working condition.
CAUTION! Do not install defective components! Defective components can lead to system failures!
ƒ Place accessories to one side and keep them for later use.
ƒ Prepare the installation location:
– Horizontal and flat installation surface!
– Space for an additional clearance area of at least 60 cm (2 ft) provided!
– Fixation with dowels possible.
– Clean, free of coarse solids
– Dry
– Frost-free
– Well lit
1
1 Fastening grooves for floor anchoring
Install lifting unit so as to protect against buoyancy and twisting. Anchor the lifting unit to the floor for this.
‡
Preparatory tasks have been completed.
‡
Installation location prepared according to consulting documents.
‡
Suitable fixation material provided for the existing building ground. NOTICE! Observe the information on the fixation material!
1. Place the lifting unit at the installation location and align to the pipework.
CAUTION! Secure the switchgear to the lifting unit to prevent it from falling down. The switchgear may be destroyed if it falls down!
NOTICE! Lifting unit must be standing level!
2. Mark out the boreholes of the fastening grooves.
3. Place the lifting unit to one side.
4. Drill and clean the boreholes. Insert the dowels.
5. Lay out and align the insulation mat.
6. Position and align the lifting unit to the insulation mat.
7. Guide the fastening screw and disc through the fastening groove. Screw the fastening screw into the dowel.
8. Attach the lifting unit to the floor.
9. Attach the switchgear to the wall so as to be overflow-proof (see switchgear instructions).
10.Lay the connection cable in accordance with regulations.
▶ Lifting unit installed so as to protect against buoyancy and twisting. Next step:
Connect the pressure pipe.
16 WILO SE 2020-06
Installation and electrical connection en
6.4.6
8
3
2
5
4
7
6
Connecting the pressure pipe
40...60 mm 1.5...2.4 in
1
Fig. 3: Fitting pressure connection
6.4.7
Connecting the inlet
7
8
5
6
3
4
1
2
Lifting unit
Swing check valve with ventilation device
Pressure connection
Gate valve
Flange connector
Collar, flexible
Pipe clamps
Pressure pipe
Observe the following information when connecting the pressure pipe:
ƒ Pressure pipe must be DN 80 or DN 100!
ƒ Flow rate in the pressure pipe: 0.7 m/s (2.3 ft/s) to 2.3 m/s (7.5 ft/s)!
ƒ Reducing the pipe diameter is not permitted!
ƒ All connections must be completely tight!
ƒ Install the pressure pipe as a “pipe loop” to avoid backflow from the main public sewer.
At its highest point, the bottom edge of the pipe loop must be above the locally determined backflow level!
ƒ Install the pressure pipe so that it is protected from frost.
ƒ Install the gate valve.
‡
Lifting unit installed properly.
‡
Pressure pipe installed correctly according to consulting documents and perpendicular to the pressure port.
‡
Assembly materials provided:
1x gate valve
1x collar
4x pipe clamps
1. Install the gate valve on the pressure port.
2. Install flange connector on the gate valve.
⇒ To ensure that the pressure pipe is connected in an acoustically isolated manner, maintain a distance between the end of the pressure pipe and the end of the flange connector of 40 ... 60 mm (1.5 ... 2.4 in)!
- Shorten the discharge pipe if the distance is too small.
- Extend or use a new discharge pipe if the distance is too great.
3. Connect the pipe clamps to the flange connector.
4. Slide the collar over the discharge pipe.
5. Slide the collar over the flange connector.
6. Align the collar centrally between the flange connector and the discharge pipe.
7. Attach the collar to the flange connector and discharge pipe with two pipe clamps each. Tightening torque: 5 Nm (3.7 ft·lb)!
▶ Pressure pipe connected. Next step: Connect the inlet.
The inlet can be in the areas indicated for the rear wall, both side walls and the tank roof, as desired.
Installation and operating instructions Wilo-DrainLift SANI-L 17
en Installation and electrical connection
70
245 360 360 65 245
70
Fig. 4: Inlet areas
Fig. 5: Connecting the inlet
18
1
2
1
2
3
1
195 131
Note the following when connecting the inlet:
ƒ Connect the inlet within the marked areas. If the inlet is outside the marked areas, the following problems can occur:
– The connection will leak.
– Backflow into the connected inlet pipe.
ƒ Avoid an inlet surge and air intake into the collection reservoir. Lay the inlet properly.
CAUTION! Inlet surges or air intake into the collection reservoir can cause the lifting unit to malfunction!
ƒ Lay the inlet pipe with a slope to the lifting unit so that it can drain automatically.
ƒ The minimum connection height is 180 mm (7 in).
ƒ All connections must be completely tight!
ƒ Install gate valve in the inlet!
3
4
5
1
3
3
10...20 mm
4
1
0.4...0.8 in
4
4
1
5
1
2
3
4
5
Reservoir wall
Hole saw for drill
Inlet seal
Inlet pipe
Pipe clamp
‡
Lifting unit installed properly.
‡
Inlet pipe installed properly up to collection reservoir and according to consulting documents.
‡
Assembly materials provided:
1x hole saw
WILO SE 2020-06
6.4.8
Connecting the vent
4
3
Installation and electrical connection en
1x drill
1x inlet seal
1x pipe clamp
1. Mark the inlet point on the collection reservoir.
2. Use the supplied hole saw to cut the hole for the inlet into the reservoir wall.
When drilling holes on the collection reservoir, observe the following points:
- Observe the dimensions of the inlet surfaces. CAUTION! The drilled hole must be completely within the marked inlet surfaces!
- Max. speed of the drill: 200 rpm.
- Check the hole diameter: DN 100 = 124 mm (5 in). NOTICE! Drill the connection carefully. Impermeability of the connection depends on the drilled hole!
- Make sure the excess material in the drill bit is removed completely! If the excess material removal is reduced, the material will heat up too quickly and melt.
⇒ Interrupt the drilling process, allow the material to cool and clean the hole saw!
⇒ Reduce the speed of the drill.
⇒ Vary the feed pressure when drilling.
3. Deburr and smooth the cut surface.
4. Insert the inlet seal into the hole.
5. Push the pipe clamp onto the inlet seal.
6. Coat the inner surface of the inlet seal with lubricant.
7. Push the inlet pipe into the inlet seal.
Push the inlet pipe 10 … 20 mm (0.4 … 0.8 in) into the collection reservoir.
8. Connect the inlet seal and pipe firmly to the pipe clamp. Tightening torque: 5 Nm
(3.7 ft·lb).
▶ Inlet connected. Next step: Connect the vent.
The connection of a ventilation line is a specified requirement. Furthermore, venting is absolutely necessary for the correct function of the lifting unit. Observe the following points when connecting the ventilation line:
ƒ Guide the ventilation line over the roof.
ƒ All connections must be completely tight.
3
4
Collection reservoir aeration and ventilation connection
Pressure connection
‡
Lifting unit is properly installed.
‡
Ventilation line is properly installed.
1. Place the HT double socket onto an open aeration and ventilation connection.
2. Insert the ventilation pipe into the HT double socket.
▶ Lifting unit installed. If required, connect a diaphragm hand pump to the connection for emergency draining.
Fig. 6: Collection reservoir aeration and ventilation connection
6.4.9
Installation of a diaphragm hand pump
NOTICE
Do not connect inlet to the emergency drain!
The collection reservoir is pumped out via the emergency drain for inspection work or in the event of an accident. Do not connect inlets to the emergency drain! The collection reservoir cannot be drained in case of emergency otherwise!
Installation and operating instructions Wilo-DrainLift SANI-L 19
en Installation and electrical connection
2 3
7
Fig. 7: Connection of diaphragm hand pump
6.5
Electrical connection
2
3
7
The collection reservoir must be manually pumped out if maintenance work is carried out or if the lifting unit malfunctions. It is recommended to install a diaphragm hand pump for this purpose.
CAUTION! If the lifting unit malfunctions, there is backflow into the inlet and the collection reservoir can burst! Shut off the inlet and drain the collection reservoir.
Inspection opening of collection reservoir
Collection reservoir aeration and ventilation connection
Emergency drain connection
Observe the following points when installing a diaphragm hand pump:
ƒ Select an installation height which is optimal for operation.
ƒ Connect the diaphragm hand pump to the emergency drain (lowest point, almost complete drain possible).
ƒ A hole saw 30 mm (1.3 in) is required to open the drain connection.
ƒ Connect the pressure pipe downstream of the gate valve on the pressure side.
Alternatively, the connection can be made via a pipe loop directly to the sewer.
ƒ All connections must be completely tight!
ƒ Observe the installation and operating instructions for the diaphragm hand pump!
DANGER
Risk of death due to electrocution!
Improper conduct when carrying out electrical work can lead to death due to electric shock! Electrical work must be carried out by a qualified electrician in accordance with the locally applicable regulations.
6.5.1
Fuse on mains side
6.5.2
Mains connection
Circuit breaker
The size and switching characteristics of the circuit breakers must conform to the rated current of the connected product. Observe local regulations.
Lifting unit Max. rated current
(for high water alarm)
Fuse protection
Single-phase current
SANI-L12M...
SANI-L16M...
Three-phase current
SANI-L12T...
SANI-L16T...
SANI-L21T...
14.4 A
18.6 A
5.8 A
7.2 A
11 A
16 A
20 A
10 A
10 A
16 A
Residual-current device (RCD)
ƒ Install a residual-current device (RCD) in accordance with the regulations of the local energy supply company.
ƒ If people can come into contact with the device and conductive fluids, install a residual-current device (RCD).
ƒ Observe information on the rating plate.
ƒ Earth the device in accordance with local regulations.
ƒ Install the socket so as to be overflow-proof.
ƒ Socket version:
– Single-phase current:
SANIL12M ...: Shock-proof socket
SANIL16M ...: CEE 32A, 2P+PE, 6 h
– Three-phase current: CEE 16A, 3P+N+PE, 6 h, clockwise rotating field
20 WILO SE 2020-06
6.5.3
Switchgear
Commissioning en
The switchgear is pre-wired and factory-set. Lay all connection cables to the switchgear and mains connection in accordance with local regulations. CAUTION! Install the switchgear so that it is overflow-proof!
The switchgear has the following basic functions:
ƒ Level-dependent control
ƒ Motor protection
ƒ Direction of rotation monitoring (only for the three-phase current)
ƒ High water alarm
For detailed information, refer to the installation and operating instructions for the switchgear:
ƒ Electrical connection of the lifting unit to the switchgear
ƒ Overview and description of functions
ƒ Setting the switching points
Switching points
The switching points of the lifting unit can be adjusted to the positive suction head.
This results in a greater usable volume. The switching point data always refers to the floor.
Switching points
6.5.4
Operation with frequency converter
7 Commissioning
Pump ON: 180 mm (7 in)
Pump OFF: 115 mm (4.5 in)
High water alarm: 200 mm (8 in)
Pump ON: 250 mm (10 in)
Pump OFF: 115 mm (4.5 in)
High water alarm: 270 mm (10.5 in)
Pump ON: 315 mm (12.5 in)
Pump OFF: 115 mm (4.5 in)
High water alarm: 335 mm (13 in)
ON
1 2 3
ON
1 2 3
ON
1 2 3
• o o
Key
• = factory setting, o = adjustable
NOTICE! If the inlet is lower than the switching point “Pump ON”, there is backflow into the inlet pipe!
NOTICE! For the position of DIP switch 3, refer to the installation and operating instructions for the switchgear!
Operation on the frequency converter is not permitted.
WARNING
Foot injuries due to a lack of protective equipment!
Danger of (serious) injuries during work. Wear safety shoes!
NOTICE
Automatic activation after power cut
Depending on the process, the product is switched on and off using separate controls. The product may automatically switch on following power cuts.
Installation and operating instructions Wilo-DrainLift SANI-L 21
en
7.1
Personnel qualifications
7.2
Operator responsibilities
7.3
Operation
7.4
Test run
22
Commissioning
ƒ Electrical work: qualified electrician
Person with appropriate technical training, knowledge and experience who can identify and prevent electrical hazards.
ƒ Operation/control: Operating personnel, trained in the functioning of the complete system
ƒ Providing installation and operating instructions by the lifting unit or at a place specially reserved for it.
ƒ Making the installation and operating instructions available in the language of the personnel.
ƒ Making sure that the installation and operating instructions are read and understood by all personnel.
ƒ All safety devices and emergency cut-outs must be active and checked to ensure that they function properly.
ƒ The lifting unit is suitable for use under the specified operating conditions.
CAUTION
Malfunction due to incorrect operation of the switchgear!
When the plug is inserted, the switchgear starts in the last operating mode that was set. In order to be familiar with the operation of the switchgear, the installation and operating instructions for the switchgear must be read before inserting the plug.
The lifting unit is operated by the switchgear. The switchgear is pre-set for the lifting unit. Read the installation and operating instructions for the switchgear to ensure it is correctly operated:
ƒ Settings
ƒ LED displays/LC display
ƒ Alarm signals
Carry out a test run before operating the lifting unit in automatic mode. A test run checks the proper functioning and impermeability of the unit. It might be necessary to adjust the pump’s follow-up time to guarantee optimum operation of the unit.
‡
Lifting unit installed properly.
‡
Connections to correct connection checked.
1. Activate the lifting unit: Insert plug into socket.
2. Select automatic mode on the switchgear.
3. Open the shut-off valve in the pressure pipe.
NOTICE! The shut-off valve in the inlet remains closed!
4. Unscrew the inspection cover on the collection reservoir.
5. Slowly fill the collection reservoir with water via the inspection opening with a hose.
NOTICE! Malfunction! Do not hold water jet directly above the float switch!
6. Lifting unit is switched on and off using the level control.
⇒ Carry out at least two complete pumping procedures of all pumps when conducting a test run.
⇒ Fill the pressure pipe completely with water to check the duty point. Repeat the test run until the pressure pipe is completely full.
7. Screw the maintenance cover back on. NOTICE! Tightly seal the inspection opening on the collection reservoir!
8. Check all connections for impermeability.
⇒ If all connections are leak-proof, the lifting unit can run in automatic mode.
▶ Test run completed.
▶ Lifting unit is put into operation : Keep gate valve open in the pressure pipe .
▶ Lifting unit in standby mode : Close the gate valve in the pressure pipe .
WILO SE 2020-06
Operation en
7.5
7.6
Follow-up time
The follow-up time is pre-set at the factory to 3 seconds. The follow-up time can be adjusted as required:
ƒ Increasing the usable volume per pumping process.
ƒ Extensive suction of settling sediments on base of tank through integrated depth suction.
ƒ Slurping operation for avoiding pressure surges.
To set the follow-up time, read the installation and operating instructions for the switchgear!
CAUTION! Pay attention to the operating mode if the follow-up time is changed.
The operating mode indicates the activation period and the downtime!
2
Setting for venting screw
3 4
28
9
The swing check valve is equipped with a venting screw. The swing check valve can be opened via the venting screw for inspection work. As a result, the remaining fluid can flow back into the collection reservoir from the pressure pipe. You should then restore the factory setting of the venting screw to ensure proper operation of the swing check valve.
4
9
2
3
Inspection opening of collection reservoir
Collection reservoir aeration and ventilation connection
Pressure connection
Venting screw
‡
Lifting unit in standby mode.
1. Check factory setting of the venting screw: 28 mm (1.1 in)
2. Unscrew the venting screw if it is screwed in too far (> 28 mm/1.1 in).
CAUTION! If the venting screw is screwed in too far, this can cause damage to the swing check valve. This can also lead to loud noises being produced!
Fig. 8: Position of the venting screw
8 Operation
8.1
Application limits
The lifting unit operates in automatic mode by default and is switched on and off using the integrated level control device.
WARNING
Risk of burns from hot surfaces!
Motor housing can become hot during operation. It may cause burns. Allow the motor to cool down at ambient temperature after switching it off!
‡
Commissioning has been carried out.
‡
Test run has been completed successfully.
‡
The operation and functioning of the lifting unit are known.
‡
Pressure pipe completely filled with water.
1. Activate the lifting unit: Insert plug into socket.
2. Select automatic mode on the switchgear.
3. Open the gate valve in the inlet and pressure pipe.
▶ The lifting unit operates in automatic mode and is controlled depending on level.
Improper use and overstraining leads to damage to the lifting unit. The following application limits must be observed:
ƒ Max. intake/h: 7200 l (1902 US.liq.gal)
ƒ Max. positive suction head: 5 m (16 ft)
ƒ Max. pressure in the pressure pipe: 6 bar (87 psi)
ƒ Fluid temperature: 3 ... 40 °C (37 ... 104 °F), max. 65 °C (149 °F) for 5 min
Installation and operating instructions Wilo-DrainLift SANI-L 23
en Operation
ƒ Ambient temperature: 3 ... 40 °C (37 ... 104 °F)
8.2
During operation
CAUTION
Material damage due to pressure surges
Pressure surges can occur when switching off the pump. These pressure surges can damage the pressure pipe and the lifting unit. Increase the follow-up time to prevent the pressure surges. An extended follow-up time results in slurping operation and the swing check valve closes more smoothly.
8.3
8.3.1
Emergency operation
Failure of the level control
8.3.2
Failure of the lifting unit
8.3.3
Overflow of the lifting unit (accident)
NOTICE
System problems when delivery head is too low
If the geodesic delivery head is below 2 m (6.5 ft), a leakage can occur in the collection reservoir. The swing check valve does not close tightly due to a lack of required counter pressure. This can result in repeated activation (cycling) of the lifting unit.
ƒ Open gate valves in the inlet and pressure pipe!
ƒ The maximum inflow must be lower than the maximum output of the system.
ƒ Do not open inspection openings on the collection reservoir and swing check valve!
ƒ Ensure aeration and venting of the collection reservoir!
If the level control fails, drain the collection reservoir in manual mode. For all relevant information on manual mode, refer to the installation and operating instructions for the switchgear.
CAUTION! Continuous duty is not permitted! Observe the operating mode. The operating mode indicates the activation period and the downtime!
If the lifting unit completely fails, pump out the sewage using a diaphragm hand pump.
1. Close the gate valve in the inlet.
2. Close the gate valve in the pressure pipe.
3. Pump sewage into the pressure pipe using the diaphragm hand pump.
DANGER
Danger due to fluids hazardous to health!
In the event of an accident, there is contact with the collected sewage. Observe the following points:
• Wear protective equipment:
⇒ single-use body suit
⇒ sealed safety goggles
⇒ mouth protection
• Accessories used (e.g. diaphragm hand pump, hoses) must be thoroughly cleaned and disinfected after completing work.
• Disinfect the lifting unit and operating space.
• Flush rinsing water into the sewer system.
• Dispose of protective clothing and cleaning material in accordance with local regulations.
• Observe the specifications in the work regulations! The operator must make sure that personnel have received and read the work regulations!
24 WILO SE 2020-06
9
9.1
Shut-down/dismantling
Personnel qualifications
9.2
Operator responsibilities
9.3
Shut-down
9.4
Removal
Shut-down/dismantling en
NOTICE
Operation of the lifting unit in the event of high water
The switchgear is not overflow-proof. To ensure operation of the lifting unit even in the event of high water, install the electrical connections and the switchgear at a suitably high level!
ƒ Operation/control: Operating personnel, trained in the functioning of the complete system
ƒ Installation/dismantling work: trained specialist in plant technology for sanitary facilities
Fixation and buoyancy safeguards, connection of plastic pipes
ƒ Electrical work: qualified electrician
Person with appropriate technical training, knowledge and experience who can identify and prevent electrical hazards.
ƒ Observe locally applicable accident prevention and safety regulations of trade associations.
ƒ Provide the necessary protective equipment and make sure that the personnel wears it.
ƒ Ensure enclosed spaces have sufficient ventilation.
ƒ Take immediate countermeasures if there is a build-up of toxic or suffocating gases!
ƒ When working in chambers and closed spaces, a second person must be present for safety reasons.
ƒ When using lifting equipment, all regulations for working with and under suspended loads must be observed!
1. Close the gate valve in the inlet pipe.
2. Switch the switchgear to standby mode.
3. Drain the collection reservoir.
Activate the lifting unit in manual mode and drain the collection reservoir.
4. Close the gate valve in the pressure pipe.
5. Switch off the lifting unit.
Pull the plug out of the socket. CAUTION! Secure the lifting unit against unauthorised reactivation!
▶ The lifting unit is now out of operation.
If the lifting unit is out of operation for an extended period, carry out a functional check at regular intervals (quarterly). CAUTION! Carry out the functional check as described under “Test run”.
DANGER
Danger due to fluids hazardous to health during removal!
During removal, contact with fluids that are hazardous to health may occur. Observe the following points:
• Wear protective equipment:
⇒ Closed safety goggles
⇒ Mouth protection
⇒ Protective gloves
• Immediately wipe up drips.
• Observe the specifications in the work regulations! The operator must make sure that the personnel have received and read the work regulations!
Installation and operating instructions Wilo-DrainLift SANI-L 25
26 en Shut-down/dismantling
DANGER
Danger due to fluids hazardous to health! Disinfect the lifting unit!
If the lifting unit is used to pump fluids that are hazardous to health, decontaminate the lifting unit after dismantling and before carrying out any other work! There is a risk of fatal injury! Observe the specifications in the work regulations! The operator must make sure that the personnel have received and read the work regulations!
DANGER
Risk of death due to electrocution!
Improper conduct when carrying out electrical work can lead to death due to electric shock! Electrical work must be carried out by a qualified electrician in accordance with the locally applicable regulations.
DANGER
Risk of fatal injury due to dangerous lone working practices!
Work in chambers and narrow rooms as well as work involving risk of falling are dangerous work. Such work may not be carried out autonomously! A second person must be present for safety reasons.
WARNING
Risk of burns from hot surfaces!
Motor housing can become hot during operation. It may cause burns. Allow the motor to cool down at ambient temperature after switching it off!
‡
Lifting unit taken out of operation.
‡
Protective equipment used.
‡
All gate valves closed.
1. To drain the pressure pipe into the tank, open the swing check valve using the ventilation device.
2. Pump out the remaining fluid using the diaphragm hand pump.
3. Remove connection to inlet. Pull the inlet pipe out of the inlet seal.
4. Remove connection from the pressure pipe. Remove the collar.
5. Loosen the connection at the aeration and ventilation connection of the collection reservoir. Pull ventilation pipe out of HT bushing.
6. Remove suction line of the diaphragm hand pump from emergency drain connection.
DANGER! Health risk due to contact with sewage! The remaining sewage flows out of the collection reservoir via the emergency drain connection. Collect sewage in suitable tanks and flush into the sewer system.
7. Release the floor anchoring.
8. Pull the lifting unit carefully out of the pipework.
▶ Lifting unit is dismantled. Clean and disinfect the lifting unit and operating space.
WILO SE 2020-06
Maintenance and repair en
9.5
Clean and disinfect
DANGER
Danger due to fluids hazardous to health!
If the lifting unit is used to pump fluids that are hazardous to health, decontaminate the lifting unit before carrying out any other work! Wear the following protective equipment while performing cleaning tasks:
• Closed safety goggles
• Breathing mask
• Protective gloves
⇒ The equipment listed here is the minimum requirement, observe the specifications of the work regulations! The operator must make sure that the personnel have received and read the work regulations!
‡
Lifting unit is dismantled.
‡
Switchgear packaged watertight.
‡
Flush rinsing water into the sewer in accordance with local regulations.
‡
A disinfectant in accordance with work regulations is available.
NOTICE! Strictly observe the manufacturer’s specifications concerning use!
1. Spray the lifting unit with clean water from top to bottom.
2. Open and rinse the inspection opening on the collection reservoir and the swing check valve.
3. Spray all connection ports on the inside.
4. Flush any dirt residues on the floor into the drain.
5. Let the lifting unit dry out.
6. Close inspection opening on the collection reservoir and swing check valve again.
10 Maintenance and repair
Maintenance and repair work may only be carried out by qualified personnel (e.g. customer service). Carry out the maintenance intervals in accordance with EN 12056‑4:
ƒ ¼ year in the case of commercial operations
ƒ ½ year for multi-family houses
ƒ 1 year for single-family houses
Keep a record of all maintenance and repair work in a log. The log must be signed by the qualified employee and the operator.
Carry out a test run after completing the maintenance work.
11 Spare parts
Spare parts are ordered via customer service. To avoid return queries and incorrect orders, the serial or article number must always be supplied. Subject to change without prior notice!
12
12.1
Disposal
Protective clothing
12.2
Oils and lubricants
12.3
Information on the collection of used electrical and electronic products
Used protective clothing must be disposed off in accordance with the locally applicable guidelines.
Operating fluid must be collected in suitable tanks and disposed of in accordance with the locally applicable guidelines. Wipe up drips immediately!
Proper disposal and appropriate recycling of this product prevents damage to the environment and putting your personal health at risk.
Installation and operating instructions Wilo-DrainLift SANI-L 27
en Disposal
NOTICE
Disposal in domestic waste is prohibited!
In the European Union this symbol may be included on the product, the packaging or the accompanying documentation. It means that the electrical and electronic products in question must not be disposed of along with domestic waste.
Please note the following points to ensure proper handling, recycling and disposal of the used products in question:
ƒ Hand over these products at designated, certified collection points only.
ƒ Observe the locally applicable regulations!
Please consult your local municipality, the nearest waste disposal site, or the dealer who sold the product to you for information on proper disposal. See www.wilo‑recycling.com for more information about recycling.
28 WILO SE 2020-06
Wilo – International
(Subsidiaries)
Argentina
WILO SALMSON
Argentina S.A.
C1295ABI Ciudad
Autónoma de Buenos Aires
T +54 11 4361 5929 [email protected]
Australia
WILO Australia Pty Limited
Murrarrie, Queensland, 4172
T +61 7 3907 6900 [email protected]
Austria
WILO Pumpen Österreich
GmbH
2351 Wiener Neudorf
T +43 507 507-0 [email protected]
Azerbaijan
WILO Caspian LLC
1065 Baku
T +994 12 5962372 [email protected]
Belarus
WILO Bel IOOO
220035 Minsk
T +375 17 3963446 [email protected]
Belgium
WILO NV/SA
1083 Ganshoren
T +32 2 4823333 [email protected]
Bulgaria
WILO Bulgaria EOOD
1125 Sofia
T +359 2 9701970 [email protected]
Brazil
WILO Comercio e
Importacao Ltda
Jundiaí – São Paulo – Brasil
13.213-105
T +55 11 2923 9456 [email protected]
Canada
WILO Canada Inc.
Calgary, Alberta T2A 5L7
T +1 403 2769456 [email protected]
China
WILO China Ltd.
101300 Beijing
T +86 10 58041888 [email protected]
Croatia
WILO Hrvatska d.o.o.
10430 Samobor
T +38 51 3430914 [email protected]
Cuba
WILO SE
Oficina Comercial
Edificio Simona Apto 105
Siboney. La Habana. Cuba
T +53 5 2795135
T +53 7 272 2330 raul.rodriguez@wilo-cuba.
com
Czech Republic
WILO CS, s.r.o.
25101 Cestlice
T +420 234 098711 [email protected]
Denmark
WILO Nordic
Drejergangen 9
DK-2690 Karlslunde
T +45 70 253 312 [email protected]
Estonia
WILO Eesti OÜ
12618 Tallinn
T +372 6 509780 [email protected]
Finland
WILO Nordic
Tillinmäentie 1 A
FIN-02330 Espoo
T +358 207 401 540 [email protected]
France
Wilo Salmson France S.A.S.
53005 Laval Cedex
T +33 2435 95400 [email protected]
United Kingdom
WILO (U.K.) Ltd.
Burton Upon Trent
DE14 2WJ
T +44 1283 523000 [email protected]
Greece
WILO Hellas SA
4569 Anixi (Attika)
T +302 10 6248300 [email protected]
Hungary
WILO Magyarország Kft
2045 Törökbálint
(Budapest)
T +36 23 889500 [email protected]
India
Wilo Mather and Platt Pumps
Private Limited
Pune 411019
T +91 20 27442100 [email protected]
Indonesia
PT. WILO Pumps Indonesia
Jakarta Timur, 13950
T +62 21 7247676 [email protected]
Ireland
WILO Ireland
Limerick
T +353 61 227566 [email protected]
Italy
WILO Italia s.r.l.
Via Novegro, 1/A20090
Segrate MI
T +39 25538351 [email protected]
Kazakhstan
WILO Central Asia
050002 Almaty
T +7 727 312 40 10 [email protected]
Korea
WILO Pumps Ltd.
20 Gangseo, Busan
T +82 51 950 8000 [email protected]
Latvia
WILO Baltic SIA
1019 Riga
T +371 6714-5229 [email protected]
Lebanon
WILO LEBANON SARL
Jdeideh 1202 2030
Lebanon
T +961 1 888910 [email protected]
Lithuania
WILO Lietuva UAB
03202 Vilnius
T +370 5 2136495 [email protected]
Morocco
WILO Maroc SARL
20250 Casablanca
T +212 (0) 5 22 66 09 24 [email protected]
The Netherlands
WILO Nederland B.V.
1551 NA Westzaan
T +31 88 9456 000 [email protected]
Norway
WILO Nordic
Alf Bjerckes vei 20
NO-0582 Oslo
T +47 22 80 45 70 [email protected]
Poland
WILO Polska Sp. z.o.o.
5-506 Lesznowola
T +48 22 7026161 [email protected]
Portugal
Bombas Wilo-Salmson
Sistemas Hidraulicos Lda.
4475-330 Maia
T +351 22 2080350 [email protected]
Further subsidiaries, representation and sales offices on www.wilo.com
Romania
WILO Romania s.r.l.
077040 Com. Chiajna
Jud. Ilfov
T +40 21 3170164 [email protected]
Russia
WILO Rus ooo
123592 Moscow
T +7 496 514 6110 [email protected]
Saudi Arabia
WILO Middle East KSA
Riyadh 11465
T +966 1 4624430 [email protected]
Serbia and Montenegro
WILO Beograd d.o.o.
11000 Beograd
T +381 11 2851278 [email protected]
Slovakia
WILO CS s.r.o., org. Zložka
83106 Bratislava
T +421 2 33014511 [email protected]
Slovenia
WILO Adriatic d.o.o.
1000 Ljubljana
T +386 1 5838130 [email protected]
South Africa
Wilo Pumps SA Pty LTD
Sandton
T +27 11 6082780 gavin.bruggen wilo.co.za
Spain
WILO Ibérica S.A.
28806 Alcalá de Henares
(Madrid)
T +34 91 8797100 [email protected]
Sweden
WILO NORDIC
Isbjörnsvägen 6
SE-352 45 Växjö
T +46 470 72 76 00 [email protected]
Switzerland
Wilo Schweiz AG
4310 Rheinfelden
T +41 61 836 80 20 [email protected]
Taiwan
WILO Taiwan CO., Ltd.
24159 New Taipei City
T +886 2 2999 8676 [email protected]
Turkey
WILO Pompa Sistemleri
San. ve Tic. A.S¸
34956 İstanbul
T +90 216 2509400 [email protected]
Ukraine
WILO Ukraine t.o.w.
08130 Kiew
T +38 044 3937384 [email protected]
United Arab Emirates
WILO Middle East FZE
Jebel Ali Free zone – South
PO Box 262720 Dubai
T +971 4 880 91 77 [email protected]
USA
WILO USA LLC
Rosemont, IL 60018
T +1 866 945 6872 [email protected]
Vietnam
WILO Vietnam Co Ltd.
Ho Chi Minh City, Vietnam
T +84 8 38109975 [email protected]
Oktober 2018
Pioneering for You
WILO SE
Nortkirchenstr. 100
44263 Dortmund
Germany
T +49 (0)231 4102-0
T +49 (0)231 4102-7363 [email protected]
www.wilo.com
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