SUPERIOR CLINCHER XHT CLE5500XHT, CLE5500XHT01, CLE5500XHT02 Tong, LOCKJAW XHT BUCD55XHT, BUCD55XHT-01, BUCD55XHT-02 Drill Pipe Backup, BUCD5900, BUCD5900-01 Hanger Assembly Technical Manual
CLINCHER XHT CLE5500XHT, CLINCHER XHT CLE5500XHT01, CLINCHER XHT CLE5500XHT02, LOCKJAW XHT BUCD55XHT, LOCKJAW XHT BUCD55XHT-01, LOCKJAW XHT BUCD55XHT-02, BUCD5900, BUCD5900-01 are heavy duty tools designed to make up or break out high torque tubular connections. The system features an "open-throat" design that handles tubulars ranging from 2 1/16" to 5 1/2" in diameter, and is equipped with numerous standard features including a door interlock system, encoder adapter, pressure control valve, tong handles with closed covers, and a low friction jaw system.
PDF
Download
Document
Advertisement
Advertisement
TECHNICAL MANUAL 5 1/2" CLINCHER® XHT TONG AND 5 1/2" LOCKJAW™ XHT DRILL PIPE BACKUP COVERS TONG MODELS CLE5500XHT / CLE5500XHT01, 02 BACKUP MODELS BUCD55XHT / BUCD55XHT-01, -02 HANGER ASSEMBLY BUCD5900, -01 Published: 08/2002 4225 Highway 90, East Broussard, Louisiana 70518 Phone: (337) 837-8847 Fax: (337) 837-8839 www.superior-manf.com TECHNICAL MANUAL 5 1/2" CLINCHER® XHT TONG AND 5 1/2" LOCKJAW™ XHT DRILL PIPE BACKUP COVERS TONG MODELS CLE5500XHT / CLE5500XHT01, 02 BACKUP MODELS BUCD55XHT / BUCD55XHT-01, -02 HANGER ASSEMBLY BUCD5900, -01 Published: 08/2002 4225 Highway 90, East Broussard, Louisiana 70518 Phone: (337) 837-8847 Fax: (337) 837-8839 www.superior-manf.com ©Copyright, 2002, SUPERIOR Manufacturing & Hydraulics, Inc. All rights reserved. This document is the property of SUPERIOR Manufacturing & Hydraulics, Inc. It is supplied as reference information to users of our products. This document is considered confidential and is not to be disclosed, copied or reproduced, transmitted, transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing & Hydraulics, Inc. CLINCHER®, CHROMEMASTER™, LOCKJAW™, HYTOPS™, Drillmaster, GRIT FACE™ & Low-Friction are trademarks of SUPERIOR Manufacturing & Hydraulics, Inc. The products described in this manual are covered by U.S. and foreign Patents and/or pending Patent Applications. This manual is not a controlled document and is subject to revision without notice. To receive updates and insure you have access to the latest information concerning the 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ XHT Drill Pipe Backup, we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile. Access to our manuals can also be acquired through our web site www.superiormanf.com. Select the tab ‘CLINCHER® Products’, select the equipment from the list to get Specs page, select the tab ‘Download Manual’. Name: Company: Address: Address: City: Postal Code: Telephone: State: Country: Fax: Tong Model No.: Backup Model No.: Assembly Date: Serial No.: Serial No.: 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ XHT Drill Pipe Backup Technical Manual Registration Form Name: Return To: Company: SUPERIOR Mfg. & Hyd. 4225 Hwy. 90 East Broussard, LA 70518 USA Address: Address: City: Postal Code: Telephone: Country: Fax: Tong Model No.: Serial No.: Backup Model No.: Serial No.: Assembly Date: Telephone: 337-837-8847 Facsimile: 337-837-8839 Web Site: www.superior-manf.com TABLE OF CONTENTS Hazard Warnings Description, Features, & Specifications Jaws, Adapters, & Die Information Assembly Torque Requirements Operational Instructions Maintenance Instructions & Trouble Shooting Spare Parts Recommendations Accessories and Options XHT TONG Illustrations LOCKJAW™ XHT DP BACKUP & Mounting Kit Illustrations Lift Cylinder Illustration Load Cell and Torque Gauge Motor Service Manuals Valve Technical Data 1 2 3 4 5 6 7 8 9 10 11 12 13 14 5 1/2" CLINCHER® XHT TONG and 5 1/2" LOCKJAW™ DRILL PIPE BACKUP REVISION TABLE Section Page 7A 9 26 1, 6-A, 7, 8, 9, 17 2 3 3 7A 7C 9 10 11 12 Date Description 10/01/02 Pick List Revision: KITBRG-13 10/01/02 Table of Contents: Added Gear Train Revised Illustrations: Idler Gear Assy, Pinion Gear Assy, Smart Gear Assy, & Tong Door Assy. 02/25/04 Revised Specs: Added Max. Allowable Flow Rate using Std. A-20 Valve Pkg. Changed Gripping Range for LOCKJAW™ DP Backup from 3/8" to 1/4" undersize. 0.1, 9-16 02/25/04 Added Dovetail Straight Tooth & Diamond Tooth Die information. Replaced charts Max. & Min. Adapter Gripping Diameter for BUDT55-XXXX DT Die Adapters for BUCD5500 & BUCD55XHT, with chart for 5 1/2" XHT Tong and chart for 5 1/2" LJ Backup for Drill Pipe. Tong has 3/8" min. undersized, LJ Backup for Drill Pipe has 1/4" min. undersized. Replaced Tech Update Rev.5.0 with Rev.6.0. 11-16, 18, 02/25/04 Revised Parts Lists CLE5500XHT01, 59001-01, & KITBOLT-13. 23-25 3&5 02/25/04 Revised Parts List BUCD5900. 1, 6.1-6.2, 02/25/04 Added Illustrations Sealed Idler Bearing PN 1905, Installation Instructions for PN 1905, & Upper Low Drive Gear Assy. 8-9, 16Revised Illustrations Pinion Gear Assy, Smart Gear Assy, Bottom View w/o Legs, 18, 23 Tong Door Assy, Door Switch Assy, Splined Jaw Assy. 10 02/25/04 Revised Illustration Mounting Kit Assy. 1 02/25/04 Revised Illustration Lift Cylinder Assy. 3-8 02/25/04 Added Superior Compression Torque System Manual. Cover Title Pg 3 12 TOC 3 Cover Title Pg 13-16 3-8 TOC 2-3, 7, 9-11 4 9 3 1, 3, 6A, 8, 11, 16, 17, 21, 23 1, 4-8, 11 1-22 1-34 05/07 05/07 05/07 05/07 Removed ISO emblems. Removed BUCD5500 Backup. Removed ISO emblems. Removed BUCD5500 Backup. Removed ISO emblems. Removed ISO emblems. Section 7A, B, C-Removed Parts Lists. Section 10 - XHT Backup only. Corrected PN’s for Tong Steel, Aluminum & GRIT FACE™ Dies. Corrected doors & wedges on DT Die Illustration for BUCD5500. Tong Dovetail Jaw Chart – Corrected die length from 5" to 3 7/8", corrected insert Part Numbers. Backup Dovetail Adapter Chart – Corrected die length from 5" to 3 7/8" on last 2 rows. Splined Chart – Added LF Jaw CJ-LF-59B. Removed Assy. Instructions note. Revised TOC, added Splined LF Jaw CJ-LJ-59B. Revised illustrations Top View sht.1, Gear Train, Pinion Gear Assy., Shifting Gear Assy. 2nd Generation, Bottom View, Tong Door Assy., Side Handle Assy., Splined Jaw Assy. Revised TOC & illustrations Backup Assy. w/o Top Plate, Top View w/o Top Plate, Cylinder Assy., Inside Door Assy., Outside Door Assy., Valve Bank 4. Replace Rineer Motor Manual with Publication DS151005 8/03. Replaced Valve information with current publications. Cover Title Pg. 10 Cover Title Pg. 1-3, 7-8, 11-12 11/07 Added Backup Model BUCD55XHT-01. 11/07 Added illustration BUCD55XHT-01. Revised illustration BUCD55XHT. Added Door Assy. No.’s to illustrations. Revised Valve Bank Assy & Schematic (Tong Door Valve was backwards). 10 1 & 13 12/03/07 Added Schematic for CLE5500XHT-01 & BUCD55XHT-01. 9 10 14 8.1 7-8 35 12/05/07 Revised illustration Upper Low Drive Gear Assy. 12/05/07 Revised illustrations Inside Door Assy. & Outside Door Assy. 12/05/07 Added Tech. Data for BUCST7699 Manifold Assy. 10 13 14 05/07 05/07 05/07 05/07 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 12/07 Page 0 - 1 5 1/2" CLINCHER® XHT TONG and 5 1/2" LOCKJAW™ DRILL PIPE BACKUP REVISION TABLE Section Page 3 6 10 8, 17 9 9 10 Date Description 01/18/08 Added sizes 2 3/8" thru 5 1/4" using dovetail die adapters BUDT55-XXXX. Revised 5 1/2" uses BUCX55005500. Rev. LJ DP Backup DT Adapt./Die Chart. 01/18/08 Revised illustrations Pinion Gear Assy. & Tong Door Assy. 01/18/08 Revised illustration Backup Dovetail Die Adapter. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 01/08 Page 0 - 2 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup HAZARD WARNING Nomenclature used in this manual: WARNING concerns an operating procedure or practice that, if not strictly observed, can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that, if not strictly observed, can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER® XHT Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections. They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated. CLINCHER® Tongs and Backups contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating, repairing, or near this equipment during its operation. WARNING: Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity. No work of any type, including changing of dies, is to be carried out while the tong and backup are connected to any hydraulic power unit. CLINCHER® XHT Tongs and Backups are heavy tools. They should be suspended from a secure, high strength 7/8" IWRC minimum diameter wire cable with a 31 ton minimum breaking strength. The wire rope should be hung as close to the center of the wellbore as possible, without interfering with drilling equipment operation, to allow the tong to be readily swung into the working position. Vertical position control should be achieved by means of a CLINCHER® hydraulically operated lift cylinder/spring hanger. WARNING: Users must insure the entire suspension system including cables, rig mounting points, lift cylinders, tong lifting brackets/bridles, winches, pulleys, counter weights, etc., are capable of handling the static weight of the tong and backup plus any loads which could be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation. This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and/or damage to equipment. A 1 1/2" IWRC minimum diameter wire cable with a 114 ton minimum breaking strength or better, should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator. A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage. WARNING: Users must provide a means of safely controlling the tong and backup movements in all directions when it is in use. Failure to account for its size, weight, movement and the amount of torque developed could result in personnel injury or death. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 1 - 1 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup HAZARD WARNING CLINCHER® Tongs and Backups utilize high pressure hydraulic fluids. Portions of the tong and backup, control valves, hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de-energized and the fluid supply hoses are disconnected. During normal operation the temperature of the hydraulic fluids as well as hoses, piping, valves, etc., can rise to a level which can cause burns. WARNING: Personal protective gear including safety glasses, face shields, protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids. Tight fitting clothing is required to prevent entanglement in rotating components. These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits. The CLINCHER® XHT Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open. This system is to be tested before each mobilization and at every shift change. Should this system be determined to be inoperative, the tong is to be removed from service and tagged as in-operative until repairs are made. CAUTION: Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties. WARNING: Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards. No attempt should be made to operate the CLINCHER® XHT Tong and Backup for any purpose other than which it is intended. This system is capable of generating very large clamping forces and torsional loads which, if improperly applied or controlled, could result in damage to the tubular, to the tong and backup, or could possibly result in injury or death of personnel. Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong and backup. See Section 3 for more information concerning the selection and use of dies. CAUTION: Operating this equipment without the correct size, type, and orientation of dies can result in damage to the equipment or tubulars being handled. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 1 - 2 CROSS GENERAL INFORMATION HYDRAULIC PRODUCT SAFETY HYDRAULIC PRODUCT SAFETY WARNING: Valve lever (spool) may "stick" (not center) under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury, death or equipment failure. VALVE SAFETY: Read and follow instructions carefully. Failure to observe instructions and guidelines may cause serious injury, death or equipment failure. A sticking valve (spool bind) may be caused by one or more of the following factors: DIRTY OIL: Oil must be filtered to a minimum of 25 microns. Filters should be changed regularly spin-on types after 50 hours of initial use and then after every two hundred fifty hours of use. Use of a condition indicator is recommended. Consult your tractor or implement owner’s manual for filtration and changing recommendations for internal systems. OIL REQUIREMENTS: Premium quality anti-wear type oil with a viscosity between 100 and 200 SSU at operating temperatures. Certain synthetic oils may cause spool seals to swell and the valve to stick. If in doubt, call CROSS Engineering. IMPROPER HOOK UP OR MOUNTING: Always use the proper size fittings. Hook up "in" & "out" as noted on the valve body. Do not overtorque pipe fittings. Mounting surfaces should be flat and care should be used when tightening mounting bolts. Over-tightened bolts can cause spool bind and casting breakage. When hooking a valve in series, always use a power beyond sleeve. Consult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve. MISAPPLICATION: Always use the proper valve for the job. CONVERTA, CD, CS or CA valves should never be used for metered heavy load lifting - loaders or similar applications. Use an open center valve for open center applications and a closed center valve for closed applications. If in doubt, check with your tractor dealer. Contact CROSS if the valve allows the hydraulic equipment to creep excessively. MAINTENANCE: Make sure all bolts are tightened and torqued to the recommended specification. Bent or broken parts should not be used. Replace immediately. Always use exact replacements. Always protect valve spool from paint overspray. Faulty quick disconnects can cause high back pressures and sticking spools. Check quick disconnects periodically to make sure they are functioning properly. If valve spool does not center or appears to stick, do not use! PUMPS & MOTORS SAFETY: A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization. Use correct fittings and proper oil as noted in the technical service manual packed with each unit. Change oil as recommended by your implement or tractor manufacturer. CYLINDER SAFETY: Check clevis clearances before, during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury, or bent or broken rods caused by binding. Never operate a cylinder above recommended pressures. Never use a cylinder as a safety device when transporting equipment. PINHOLE LEAKS: If you observe a pinhole leak, discontinue use of the component. If oil has penetrated your skin or contacted your eye, seek medical attention immediately! Page 1 - 3 Page 1 - 4 DESCRIPTION and APPLICATION The CLINCHER® XHT Tong and Backup system is an “open-throat” design which can handle tubulars as small as 2 1/16 inches to as large as 5 1/2 inches in diameter. This system features two (2) jaws in the tong and three (3) jaws in the backup which encircle the pipe. Wrap around jaws and dies, combined with our low friction jaw technology, constant radial load cam system and compensating jaw design provide exceptional gripping capabilities with reduced pipe deformation, stress and marking. Using our non-marking aluminum die system or GRIT FACE™ dies in the XHT Tong and Backup will now allow stainless steel corrosion resistant alloys (CRA) to be run as quickly and easily as a traditional tong runs conventional steel tubulars. Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load, essentially wrapping the die around the tube reduces pipe stress, deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong or backup are still gripping the pipe In addition to these unique features listed above, the CLINCHER® XHT Tong and Backup System is also equipped with numerous standard features including: Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of backup and lift cylinder at all times Encoder Adapter accepts customer’s turns encoder to signal to a torque/turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed Tong Handles with Closed Covers protects operators hands The features described above are covered by US and foreign patents or pending US and foreign patents. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 2 - 1 DESCRIPTION and APPLICATION TONG APPLICATION After completing the make-up or break-out cycle, the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder. Springs are used to return the jaws to their fully open position. BACKUP APPLICATION The CLINCHER® XHT LOCKJAW™ Backup has an “open throat” design with three jaws that encircle the pipe. The front jaws are operated by cam surfaces on the rear jaw cylinder. During a jaw closing cycle, the front jaws swing in and interlock as the rear die approaches the pipe. Once locked on the pipe, pressure is locked in the backup cylinder by a load holding valve. When opening the backup jaws, the cylinder operation is reversed to retract the rear die and unlock the jaws. Springs move the front jaws to their fully open position. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 2 - 2 SPECIFICATIONS Maximum Torque Maximum Operation Pressure RPM @ 35 GPM/133 LPM: Manual Gearbox (Two Speed Motor) Max Allowable Flow Rate: 40 GPM/151 LPM (Using Standard A-20 Valve Package) (Max Allowable Flow Rate: 60 GPM/227 LPM Using Optional A-35 Valve Package) 40,000 ft.lbs. / 54,233 Nm 3,000 psi / 207 Bar 5 RPM @ 40,000 ft lbs 10 RPM @ 20,000 ft lbs 20 RPM @ 10,000 ft lbs 40 RPM @ 5,000 ft lbs Hande Length XHT Tong Handle Length LOCKJAW™ DP Backup Overall Length XHT Tong & LOCKJAW™ DP Backup Overall Width w/ Handles Overall Width w/o Handles / XHT Tong & LJ DP Backup Overall Height w/ LOCKJAW™ DP Backup & Gauge Mount Overall Height w/ LOCKJAW™ DP Backup & Bail Assem bly Weight Tong (approximate) Weight LOCKJAW™ DP Backup (approximate) Combined Weight Tong w/ LJ DP Backup (approximate) 32 1/2" / 82.6 cm 28" / 71.1 cm 50 5/8" / 128.6 cm 34 13/16" / 88.4 cm 29 15/16" / 76.0 cm 57 1/4" / 145.4 cm 68 3/4" / 174.6 cm 2,625 lbs. / 1,193 kg 875 lbs. / 398 kg 3,500 lbs. / 1,590 kg Tong Jaw Options 2 1/16” thru 5 1/2” Splined Low Friction(1) 3 1/2" thru 5 1/2" Splined 2 7/8" thru 5 1/2" Dovetail 2 1/16" thru 5 1/2" 3/8" / 1.5 cm undersize 1 Backup Jaw Size Gripping Range for Dovetail Tong Jaws (under nominal jaw or ada pter sizes) Gripping Range for LOCKJAW™ DP Backup dressed with Dovetail Adapters Gear Motor Low Low Low High High Low High High 1/4" / 0.6 cm undersize Operates using Dovetail Dies, Steel Tooth Wrap Around Dies, GRIT FACE™ Wrap Around Dies and Aluminum Wrap Around Dies (1) Low Friction jaws should not be used at torques exceeding 50% of the maximum tong rating. Standard Equipment: Door Interlock Optional Equipment: - Handles Tong & Backup - 3 Point Lifting Bridle - Electronic Solenoid Dump Valve - Hydraulic Intensifier for Backup - Shipping Stand, or Skid - Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 04/09 Page 2 - 3 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 2 - 4 50 5/8" OVERALL TONG ASSEMBLY LENGTH 32 1/2" TONG HANDLE LENGTH 28" BACKUP HANDLE LENGTH 37 15/16" OVERALL BACKUP ASSEMBLY LENGTH 5 1/2" XHT TONG & LOCKJAW™ DRILL PIPE BACKUP DIMENSIONS Page 2 - 5 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. REV. # LOG # 09/17/02 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500XHT\Dimensions.wpg THIS PAGE LEFT BLANK INTENTIONALLY Page 2 - 6 CLINCHER® DIES Many CLINCHER® Tongs and Backups utilize jaws and/or adapters which accept Dovetail Inserts (AKA Pencil Dies or Strip Dies) to effectively grip tubulars. Jaw systems and jaw adapters are also available which accommodate Wrap-Around Fine Tooth Steel Dies, GRIT FACE™ Dies and Aluminum Dies. The appropriate jaws, die adapters and dies required for a specific tubular OD are also described in this section of the manual. 15 TYP . 15 TYP . Thickness Width T T OA L L OA W W STRAIGHT TOOTH DIAMOND TOOTH Note: Diamond Tooth Dies are used when a more aggressive bite is required. Thickness Width 5/16 5/16 5/16 3/8 3/8 3/8 5/8 5/8 5/8 5/8 5/8 5/8 OAL P/N Straight Tooth P/N Diamond Tooth 3 1/2 3 7/8 4 1/2 3 1/2 3 7/8 4 1/2 ¹ DTI4052 DTI4002 DTI4030 DTI4051 DTI4001 ¹ ¹ ¹ ¹ ¹ ¹ OAL 17/32 5/8 3 1/2 17/32 5/8 3 7/8 17/32 5/8 4 1/2 5/8 5/8 3 1/2 5/8 5/8 3 7/8 5/8 5/8 4 1/2 11/16 5/8 3 7/8 11/16 5/8 4 1/2 3/8 1 3 7/8 3/8 1 1/4 3 7/8 3/8 1 1/4 5 7/16 1 1/4 3 7/8 7/16 1 1/4 5 1/2 1 1/4 3 7/8 1/2 1 1/4 5 9/16 1 1/4 3 7/8 9/16 1 1/4 5 5/8 1 1/4 3 7/8 5/8 1 1/4 5 11/16 1 1/4 3 7/8 11/16 1 1/4 5 3/4 1 1/4 3 7/8 3/4 1 1/4 5 3/4 1 1/4 5 7/8 13/16 1 1/4 3 7/8 13/16 1 1/4 5 7/8 1 1/4 3 7/8 7/8 1 1/4 5 1 1 1/4 3 7/8 1 1 1/4 5 ¹ Available upon request. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 02/04 Page 3 - 0.1 P/N Straight Tooth P/N Diamond Tooth DTI4031 DTI4053 DTI4003 DTI4032 DTI4054 DTI4004 DTI4055 DTI4005 DTI1505 DTI1614 DTI1610 DTI1612 DTI1617 DTI1601 DTI1602 DTI1622 DTI1623 DTI1632 DTI1633 DTI1642 DTI1646 DTI1651 DTI1693 DTI1662 DTI1661 DTI1664 DTI1671 DTI1673 DTI1691 DTI1697 ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ DTI1612D DTI1617D DTI1601D DTI1602D DTI1622D DTI1623D DTI1632D ¹ ¹ ¹ ¹ ¹ DTI1662D ¹ ¹ ¹ ¹ ¹ ¹ Page 3 - 0.2 CLINCHER® WRAP AROUND DIES CLINCHER® Wrap Around Dies are available in three types: Fine Toothed Steel Dies: for low to ultra high torque applications on carbon steel tubulars including tubing, casing, and drill pipe Smooth Faced Aluminum Dies: for low to moderate torque applications on fiberglass and corrosion resistant alloy (stainless steel) tubulars GRIT FACE™ Dies: for low to high torque applications on fiberglass and corrosion resistant alloy (stainless steel) tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER® Dies are designed to match the OD of the tubing, casing, coupling, or accessory being made up or broken out. Each die is stamped on the top or side to identify its size. Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3/32" (0.093"). Aluminum and GRIT FACE™ Dies should be matched with the specific tubular diameters required. Note: The use of improperly sized dies can result in reduced torque capacity, increased pipe marking, and reduced die life. CAUTION: Do not attempt to grip tubular diameters which are larger than the dies being used. Failure to observe this precaution can result in damage to the tubular or tong jaws. In emergencies where correct die sizes are unavailable, some operators have successfully used two different sizes of dies to accommodate unusual, nonstandard diameters. CLINCHER® Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters, API coupling diameters, selected work string connection diameters and certain commonly used premium connection coupling diameters. CLINCHER® Wrap Around Dies should not be used on tubulars which are larger than the nominal die size. Steel Toothed Dies can be used on tubulars which are no smaller than 3/32" (0.093") less than the nominal die size. Aluminum and GRIT FACE™ Dies should be matched with the specific tubular diameters required. Note: Fine Toothed Steel Dies are normally stocked in our Broussard, Louisiana facility. A partial listing of commonly manufactured sizes is shown below. Aluminum and GRIT FACE™ Dies are normally made to order although a limited range of sizes and small quantities may be available from stock. Contact SUPERIOR Manufacturing & Hydraulics for information concerning availability of stock and special die sizes. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 3 - 1 CLINCHER® WRAP AROUND DIES DIE Nomenclature for CLE5500 XHT Tong and BUCD5500 LOCKJAW™ Drill Pipe Backup CLJ5501-xxxx BUC5500-xxxx BUCX5500-xxxx Fine Toothed Steel dies for jaws (2 reqd per tong) Fine Toothed Steel dies for jaws (3 reqd per backup) Coarse Tooth Steel dies for jaws (3 reqd per backup) N/A N/A BUCA5500-xxxx Aluminum dies for jaws (2 reqd per tong) Aluminum dies for Low Friction jaws (2 reqd per tong) Aluminum dies for jaws (3 reqd per backup) BB5601-xxxx BB5700-xxxx BBT5700-xxxx GRIT FACE™ dies for jaws (2 reqd per tong) GRIT FACE™ dies for jaws (3 reqd per backup) GRIT FACE™ dies w/teeth for jaws (2 reqd per tong, 3 reqd per backup) ORDERING EXAMPLE: fine toothed steel dies are needed to run 2 7/8" OD tubing Qty. two (2) CLJ5501-2875 dies for jaws Qty. three (3) BUC5500-2875 dies for jaws (replace xxxx with size required in inches) CLJ5501-xxxx: Fine Toothed steel dies for XHT Tong 1.660 1.900 2.062 2.125 2.313 2.375 2.400 2.600 3.000 3.062 3.125 3.210 3.250 3.297 3.375 3.460 3.875 3.900 3915 4.000 4.043 4.053 4.125 4.250 4.625 4.750 4.875 4.892 4.900 4.921 4.961 5.000 5.375 5.400 5.500 5.669 2.697 3.500 4.325 5.062 2.723 3.625 4.330 5.125 2.750 3.668 4.375 5.180 2.875 3.700 4.400 5.250 2.900 3.750 4.500 5.300 BUC5500-xxxx: Fine Toothed steel dies for XHT Backup 1.750 2.062 2.375 2.697 2.700 2.707 2.723 2.793 3.230 3.240 3.250 3.297 3.337 3.375 3.437 3.500 3.868 3.875 3.878 3.900 4.000 4.053 4.125 4.200 4.625 4.687 4.750 4.812 4.875 4.900 4.961 5.000 5.500 5.563 6.050 2.875 3.625 4.250 5.062 3.000 3.668 4.312 5.125 3.062 3.687 4.375 5.200 3.125 3.750 4.500 5.250 3.220 3.830 4.562 5.375 3.250 3.875 4.125 4.882 5.550 3.295 3.878 4.200 4.920 5.563 3.297 3.890 4.250 4.950 5.650 3.327 3.910 4.313 5.000 6.050 BUCX5500-xxxx: Coarse Tooth steel dies for XHT Backup 5.500 BUCA5500-xxxx: Aluminum dies for XHT Backup 2.375 2.625 2.697 2.723 2.875 3.000 3.125 3.220 3.354 3.397 3.415 3.500 3.668 3.700 3.733 3.750 3.915 3.950 4.000 4.025 4.053 4.055 4.060 4.069 4.320 4.450 4.500 4.606 4.625 4.750 4.850 4.862 5.016 5.030 5.063 5.125 5.160 5.200 5.250 5.413 3.230 3.830 4.100 4.875 5.500 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 05/07 Page 3 - 2 CLINCHER® WRAP AROUND DIES BB5601-xxxx: GRIT FACE™ dies for XHT Tong 2.062 2.375 2.600 2.697 2.723 2.750 2.875 2.900 3.250 3.277 3.297 3.320 3.375 3.500 3.625 3.668 3.961 4.000 4.043 4.053 4.062 4.125 4.185 4.250 4.625 4.720 4.750 4.770 4.875 4.900 5.000 5.180 3.000 3.750 4.313 5.200 3.062 3.875 4.350 5.250 3.125 3.878 4.400 5.300 3.187 3.890 4.500 5.313 3.230 3.915 4.580 5.500 BB5700-xxxx: GRIT FACE™ dies for XHT Backup 2.230 2.375 2.697 2.723 2.875 3.125 3.250 3.297 3.337 3.375 3.500 3.625 3.687 3.878 3.900 4.000 4.053 4.055 4.069 4.125 4.250 4.378 4.450 4.500 4.682 4.750 4.950 5.000 5.005 5.016 5.142 5.160 5.500 5.736 6.050 6.075 BBT5700-xxxx: GRIT FACE™ dies w/teeth for XHT Backup 3.500 4.000 4.125 4.250 4.500 Contact SUPERIOR Manufacturing & Hydraulics for information concerning availability of stock and special die sizes. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 05/07 Page 3 - 3 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 05/07 Page 3 - 4 BUCD5500 5 1/2" LOCKJAW™ BACKUP FOR DRILL PIPE The BUCD5500 LOCKJAW™ Backup is a dual purpose tool intended for use on drill pipe and OCTG tubular goods. This operational flexibility is achieved through a combination of a “long stroke” rear clamping cylinder, compensating front jaws and dovetail die adapters or wrap around dies. When used in the drill pipe mode with pipe larger than 5 1/4" OD up to 5 1/2" OD, wrap around dies must be used. The maximum dovetail die adapter can be as large as 5 1/4" in diameter. When used with dovetail die adapters and strip dies, the BUCD5500 can be used on tool joints which are as much as 1/4" smaller than the nominal size of the dovetail die adapter. The dovetail die adapters have been specially modified to insure adequate clearance exists between the die adapter in the clamping cylinder and the die adapter in the front jaws even when the “long stroke” capability of the clamping cylinder is extended to clamp on undersized pipe. The compensating front jaws are spring loaded and capable of moving to insure proper contact with undersized tool joints when dovetail die adapters are used. Note: Wrap around dies are not intended for use with undersized tubulars. The dovetail die adapters used with the BUCD5500 LOCKJAW™ Backup for Drill Pipe can be readily identified by their part number: BUDT55-XXXX where XXXX equals the nominal size For example, if XXXX is 0500 this adapter is set up for 5.00" OD tool joints. The splines used to hold the dovetail die adapter in the jaw is the same diameter as the splines used on BUC5500 CLINCHER® 5 1/2" UHT Backups and Dies. However, the dovetail die adapters used with the BUCD5500 LOCKJAW™ Backup for Drill Pipe have 15 teeth on their OD compared to the 17 teeth on the OD of the BUC5500 UHT dies. DIE INSTALLATION PROCEDURES (REFER TO ILLUSTRATION) The “long stroke” cylinder in this tool must not be fully extended when changing dies to avoid interference with dies in the compensating front jaws. The following procedures are recommended for changing dies. Slowly close BUCD5500 LOCKJAW™ until jaws are fully latched but do not allow rear clamping cylinder to extend out anymore than is required to remove the top die retaining clip. Shut off power unit, bleed off all trapped pressures and disconnect supply and return hoses. WARNING: Failure to shut off power unit, bleed off trapped pressure and disconnect supply and return hoses may expose personnel to moving parts which will cause serious injury or death. CAUTION: Fully closing the LOCKJAW™ Backup without correct sized dies and tubulars in place will result in equipment damage. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 3 - 5 BUCD5500 5 1/2" LOCKJAW™ BACKUP FOR DRILL PIPE When installing BUDT55-XXXX dovetail die adapters and BUC5500-XXXX wrap around dies it is critical the dies or die adapters used in the front compensating jaws be installed so that their front edge is flush with the edge of the compensating jaw closest to the “LOCKJAW™ door hooks”. The back edge of the dovetail die adapter will line up with the edge of the compensating jaw furthest away from the “LOCKJAW™ door hooks”. When wrap around dies are installed, the back edge of the die will extend beyond the edge of the compensating jaw which is furthest away from the “LOCKJAW™ door hooks”. The difference between these two die systems is the clearance required when the dovetail die adapter is used with undersized tool joints. Remove upper clip bolts, upper clip and die from rear clamping jaw. Install appropriate wrap around die or dovetail die adapter. Rear die should be centered in rear jaw. Reinstall upper clip and clip bolts. Lubricate clip bolts with Never-Seez or equivalent. Tighten bolts securely to approximately 38 ft lbs. Remove upper clip bolts, upper clips and dies from compensating front jaws. Install appropriate wrap around die or dovetail die adapter. Reinstall upper clips and clip bolts. Lubricate clip bolts with Never-Seez or equivalent. Tighten bolts securely to approximately 38 ft lbs. Reconnect supply and return hoses. Restart power unit. Fully open backup and tubular with OD compatible with dies. Close backup and clamp on pipe. Visually confirm door is fully closed and locked and that all dies are gripping uniformly. DIES, DIE RETAINERS AND DIE RETAINER CLIPS The BUCD5500 LOCKJAW™ Backup for Drill Pipe is a versatile tool which can be used on drill pipe and OCTG tubular goods. It accepts dovetail die adapters (BUDT55-XXXX 2 3/8" thru 5 1/4") (BUCX55005500 5 1/2") described above, wrap around fine tooth steel dies (BUC5500-XXXX), wrap around GRIT FACE™ dies (BB5700-XXXX) or wrap around aluminum dies (BUCA5500XXXX). Special consideration must be given to insure the proper clips are used to insure proper die retention. The difference between the clips is the minor diameter and the thickness of the retaining lip. The BUCD5514 has an inner radius of 2.865" and a lip thickness of 0.200". The BUCD5531 has an inner radius of 2.780" and a lip thickness of 0.285". Die or Die Adapter Series wrap around dies 5 1/2" to 5" all wrap around dies smaller than 5" dovetail die adapters 5 1/4" dovetail die adapters 5 1/4 " to 4 3/4" all dovetail die adapters smaller than 4 3/4" Lower Clip Part Number BUCD5514 BUCD5514 or BUCD5531 Upper Clip Part Number BUCD5514 BUCD5514 or BUCD5531 BUCD5514 BUCD5514 or BUCD5531 BUCD5514 BUCD5531 BUCD5514 or BUCD5531 BUCD5514 or BUCD5531 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 01/08 Page 3 - 6 P:\Manuals\Equip Manuals\Dwgs\BUCD5500 Die Adapter Illustration rev1.wpg 05/18/07 Rear die is centered in rear clamping jaw Both edges of die adapters are to be nearly flush with front compensating jaws BUCD5500 CLINCHER® 5 1/2" LOCKJAW™ Backup dressed with dovetail die adapters and strip dies for 4 3/4" drillpipe X This edge is not flush LOCKJAW™ 28 Rear die is centered in rear clamping jaw. Note position of rear jaw. Clip is slightly beyond plate. Additional cylinder extension will result in rear die contacting front dies and possible equipment damage. These edges are to be nearly flush BUCD5500 CLINCHER® 5 1/2" LOCKJAW™ Backup dressed with wrap around dies for 2 7/8" tubing THIS PAGE LEFT BLANK INTENTIONALLY Page 3 - 8 CJDT59-3375 CJDT59-XXXX CJDT59-4000 CJDT59-4125 CJDT59-XXXX CJDT59-4500 CJDT59-4750 CJDT59-4875 CJDT59-5000 CJDT59-5250 CJDT59-5500 5 1/2 x 3 3/8 5 1/2 x 3 1/2 5 1/2 x 4 5 1/2 x 4 1/8 5 1/2 x 4 1/4 5 1/2 x 4 1/2 5 1/2 x 4 3/4 5 1/2 x 4 7/8 5 1/2 x 5 5 1/2 x 5 1/4 5 1/2 x 5 1/2 59027 59027 59027 59027 59027 59027 59027 59027 59027 59027 59028 59028 59028 59028 59028 59028 58028 59028 59028 59028 59027-01 59028-01 5.500 5.250 5.000 4.875 4.750 4.500 4.250 4.125 4.000 3.500 3.375 3.125 2.875 4.500 4.125 4.250 3.875 4.000 3.625 3.875 3.500 3.750 3.375 3.500 3.125 3.250 2.875 3.125 2.750 3.000 2.625 2.500 2.125 2.375 2.000 2.125 1.750 1.875 1.500 P:\Manuals\Equip Manuals\Spreadsheets\CLE5500 CLE5500XHT Jaw Ranges.xls CLE5500XHT DT Tong Jaw REPLACEMENT DOVETAIL INSERTS for JAWS AND DIE ADAPTERS CLINCHER® part number for 1 1/4" wide x 3 7/8" long straight toothed dovetail die inserts used in dovetail jaws (4 pcs required per jaw or 8 pcs required per jaw set and dovetail die adapters (4 pcs) REPLACEMENT DOVETAIL INSERTS for JAWS AND DIE ADAPTERS CLINCHER® part number for 1 1/4" wide x 3 7/8" long diamond toothed dovetail die inserts used in dovetail jaws (4 pcs required per jaw or 8 pcs required per jaw set and dovetail die adapters (4 pcs) DTI1671 upon request upon request 4.750 4.375 4.500 4.125 4.250 3.875 4.125 3.750 4.000 3.625 3.750 3.375 3.500 3.125 3.375 3.000 3.250 2.875 2.750 2.375 2.625 2.250 2.375 2.000 2.125 1.750 DTI1691 Note: XXXX indicates this size has not been designed at this time, but is available upon request. 59073 59032 59072 59031 59076 59071 59XXX 59030 59070 59XXX 59069 59027-01 59028-01 5 1/2 x 3 1/8 59029 CJDT59-3125 5 1/2 x 2 7/8 Page 3 - 9 upon request DTI1661 4.875 4.500 4.625 4.250 4.375 4.000 4.250 3.875 4.125 3.750 3.875 3.500 3.625 3.250 3.500 3.125 3.375 3.000 2.875 2.500 2.750 2.375 2.500 2.125 2.250 1.875 upon request DTI1651 5.000 4.625 4.750 4.375 4.500 4.125 4.375 4.000 4.250 3.875 4.000 3.625 3.750 3.375 3.625 3.250 3.500 3.125 3.000 2.625 2.875 2.500 2.625 2.250 2.375 2.000 1 0.875 0.8125 0.75 undersized undersized undersized undersized (use this size (use this size (use this size for for for emergencies emergencies emergencies only) only) only) upon request DTI1642 5.125 4.750 4.875 4.500 4.625 4.250 4.500 4.125 4.375 4.000 4.125 3.750 3.875 3.500 3.750 3.375 3.625 3.250 3.125 2.750 3.000 2.625 2.750 2.375 2.500 2.125 0.6875 undersized DTI1622 DTI1622D DTI1632D 5.375 5.000 5.125 4.750 4.875 4.500 4.750 4.375 4.625 4.250 4.375 4.000 4.125 3.750 4.000 3.625 3.875 3.500 3.375 3.000 3.250 2.875 3.000 2.625 2.750 2.375 0.5625 undersized DTI1632 5.250 4.875 5.000 4.625 4.750 4.375 4.625 4.250 4.500 4.125 4.250 3.875 4.000 3.625 3.875 3.500 3.750 3.375 3.250 2.875 3.125 2.750 2.875 2.500 2.625 2.250 0.625 undersized 3.500 3.125 3.625 3.250 4.125 3.750 4.250 3.875 4.375 4.000 4.625 4.250 4.875 4.500 5.000 4.625 5.125 4.750 5.375 5.000 5.625 5.250 3.375 3.000 3.500 3.125 4.000 3.625 4.125 3.750 4.250 3.875 4.500 4.125 4.750 4.375 4.875 4.500 5.000 4.625 5.250 4.875 5.500 5.125 DTI1601D DTI1612D DTI1612 3.250 2.875 3.125 2.750 DTI1601 3.000 2.625 05/18/07 maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition 0.4375 <<dovetail die thickness oversized <<pipe application (use this size for emergencies only) 2.875 2.500 0.5 STANDARD Dovetail tong jaw and dovetail backup adapter diametrical gripping range (OD in inches) when dressed with1 1/4" wide 3 7/8" long dovetail strip dies with thickness of: Gripping range, jaws, and dovetail die inserts for CLINCHER® 5 1/2 XHT Tong dovetail tong tong jaw tong jaw nominal jaw part roller part pin part dovetail jaw number number number & adapter size two pcs reqd two pcs two pcs assembly per set reqd per reqd per consists of two set set jaws c/w pins, rollers, dovetail dies and die retainers CJDT59-2875 59075 59027-01 59028-01 Tong Jaw Nominal Dovetail Assembly Part Tong Jaw and Number Dovetail Die Adapter Size BUDT55-03125 BUDT55-03375 BUDT55-03500 BUDT55-04000 BUDT55-04125 BUDT55-04250 BUDT55-04500 BUDT55-04750 BUDT55-04875 BUDT55-05000 BUDT55-05250 BUCX55005500 5 1/2 x 3 1/8 5 1/2 x 3 3/8 5 1/2 x 3 1/2 5 1/2 x 4 5 1/2 x 4 1/8 5 1/2 x 4 1/4 5 1/2 x 4 1/2 5 1/2 x 4 3/4 5 1/2 x 4 7/8 5 1/2 x 5 5 1/2 x 5 1/4 5 1/2 x 5 1/2 5.500 5.250 5.000 4.875 4.750 4.500 4.250 4.125 4.000 3.500 3.375 3.125 2.875 4.500 4.250 4.250 4.000 4.000 3.750 3.875 3.625 3.750 3.500 3.500 3.250 3.250 3.000 3.125 2.875 3.000 2.750 2.500 2.250 2.375 2.125 2.125 1.875 4.750 4.500 4.500 4.250 4.250 4.000 4.125 3.875 4.000 3.750 3.750 3.500 3.500 3.250 3.375 3.125 3.250 3.000 2.750 2.500 2.625 2.375 2.375 2.125 4.875 4.625 4.625 4.375 4.375 4.125 4.250 4.000 4.125 3.875 3.875 3.625 3.625 3.375 3.500 3.250 3.375 3.125 2.875 2.625 2.750 2.500 2.500 2.250 upon request DTI1691 P:\Manuals\Equip Manuals\Spreadsheets\CLE5500 CLE5500XHT Jaw Ranges.xls DT Adapters BUCD5500 BUCD55XHT REPLACEMENT DOVETAIL INSERTS for JAWS AND DIE ADAPTERS - CLINCHER® part number for 1 1/4" wide x 3 7/8" long diamond toothed dovetail die inserts used in dovetail jaws (4 pcs required per jaw or 8 pcs required per jaw set and dovetail die adapters (4 pcs) REPLACEMENT DOVETAIL INSERTS for JAWS AND DIE ADAPTERS - CLINCHER® part number for 1 1/4" wide x 3 7/8" long straight toothed dovetail die inserts used in dovetail jaws (4 pcs required per jaw or 8 pcs required per jaw set and dovetail die adapters (4 pcs) upon request DTI1671 upon request DTI1661 upon request DTI1642 5.125 4.875 4.875 4.625 4.625 4.375 4.500 4.250 4.375 4.125 4.125 3.875 3.875 3.625 3.750 3.500 3.625 3.375 3.125 2.875 3.000 2.750 2.750 2.500 2.500 2.250 0.6875 undersized Page 3 - 10 upon request DTI1651 5.000 4.750 4.750 4.500 4.500 4.250 4.375 4.125 4.250 4.000 4.000 3.750 3.750 3.500 3.625 3.375 3.500 3.250 3.000 2.750 2.875 2.625 2.625 2.375 1 0.875 0.8125 0.75 undersized undersized undersized undersized (use this size (use this size (use this size for for for emergencies emergencies emergencies only) only) only) 1.875 2.125 2.250 2.375 1.625 1.875 2.000 2.125 Note: XXXXX indicates this size has not been designed at this time, but is available upon request. BUDT55-02875 5 1/2 x 2 7/8 3 dovetail die adapters required to dress backup DTI1632D DTI1632 5.250 5.000 5.000 4.750 4.750 4.500 4.625 4.375 4.500 4.250 4.250 4.000 4.000 3.750 3.875 3.625 3.750 3.500 3.250 3.000 3.125 2.875 2.875 2.625 2.625 2.375 0.625 undersized DTI1622D DTI1622 5.375 5.125 5.125 4.875 4.875 4.625 4.750 4.500 4.625 4.375 4.375 4.125 4.125 3.875 4.000 3.750 3.875 3.625 3.375 3.125 3.250 3.000 3.000 2.750 2.750 2.500 0.5625 undersized 3.500 3.250 3.625 3.375 4.125 3.875 4.250 4.000 4.375 4.125 4.625 4.375 4.875 4.625 5.000 4.750 5.125 4.875 5.375 5.125 5.625 5.375 3.375 3.125 3.500 3.250 4.000 3.750 4.125 3.875 4.250 4.000 4.500 4.250 4.750 4.500 4.875 4.625 5.000 4.750 5.250 5.000 5.500 5.250 DTI1601D DTI1601 DTI1612D DTI1612 3.250 3.000 3.125 2.875 2.875 2.625 0.4375 oversized (use this size for emergencies only) 3.000 2.750 0.5 STANDARD Dovetail tong jaw and dovetail backup adapter diametrical gripping range (OD in inches) when dressed with1 1/4" wide 3 7/8" long dovetail strip dies with thickness of: maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition <<dovetail die thickness <<pipe application Gripping range, adapters and dovetail die inserts for CLINCHER® 5 1/2 LOCKJAW™ Backup for Drillpipe Nominal Dovetail backup dovetail nominal Tong Jaw and die adapter part dovetail jaw Dovetail Die number & adapter Adapter Size size 01/18/08 splined jaw part number splined jaw roller part number splined jaw pin part number top clip part number for tong jaws BB5601-nnnnn BB5601-nnnnn CLJ5501-nnnnn CLJ5501-nnnnn BB5700-nnnnn BB5700-nnnnn BUC5500-nnnnn BUC5500-nnnnn BUCA5500-nnnnn BUCA5500-nnnnn non-marking aluminum dies for backup BUCA5500-nnnnn P:\Manuals\Equip Manuals\Spreadsheets\CLE5500 CLE5500XHT Jaw Ranges.xls CLE5500XHT Splined Jaw Ranges Page 3 - 11 Note: CLINCHER® wraparound dies are machined to specific casing, tubing, coupling or accessory diameter. Additional dies must be orderd to match specific coupling diameters associated with accessories or special clearance premium tubular connections. -nnnnn indicates size designated by replacing "nnnnn" sequence with size required (in inches) to three decimal places; i.e., 4.500 for 4 1/2" OD casing. GRIT FACE™ dies for backup BB5700-nnnnn fine tooth steel dies for backup BUC5500-nnnnn Wrap Around Dies for BUC5500 5 1/2 UHT Backup and BUCD5500 5 1/2 LOCKJAW™ DP Backup for tubing and casing -nnnnn indicates size designated by replacing "nnnnn" sequence with size required (in inches) to three decimal places; i.e., 4.500 for 4 1/2" OD casing. GRIT FACE™ dies for tong fine tooth steel dies for tong 05/18/2007 N/A N/A non-marking aluminum dies for tong bottom clip available wraparound die series (two dies are required to dress part number tong jaws and three dies are required to dress backup for a total of for tong jaws five dies per tool - excludes any dies required for couplings) assembly two pcs reqd two pcs two pcs reqd four pcs reqd four pcs reqd per set per set per set consists of two per set reqd per set jaws c/w pins, rollers, clips and clip bolts 5 1/2 x 3 1/2 - 5 1/2 CJ-59B 59074 59027 59028 59107 59108 5 1/2 x 2 7/8 - 5 1/2 CJ-LF-59B 59074-01 59027-01 59028-01 59107 59108 Splined Jaw Assembly Number Splined jaws and splined wraparound dies for CLINCHER® 5 1/2 XHT Tong for tubing and casing Nominal tong jaw size Page 3 - 12 THIS PAGE LEFT BLANK INTENTIONALLY ASSEMBLY INSTRUCTIONS Fastener Lubrication and Make Up Torque Requirements Most bolts, nuts and other threaded components are to be lubricated with Never-Seez or equivalent before assembly. Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions and drawings. All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage. CAUTION: Do not use Teflon tape. Improper application of Teflon tape can cause joint failures. Teflon tape can release large particles which can plug small passages in hydraulic equipment. All standard fasteners used in CLINCHER® products are to be GRADE 8 or better. DO NOT SUBSTITUTE lessor grades of fasteners. All fasteners are to be made up to the torque charted below. Failure to properly assemble these fasteners can result in their loss, product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations. Size 1/4 - 20 NC 3/8 - 16 Set Screws 3/8 - 16 NC 1/2- 13 NC 5/8 - 11 NC 3/4 - 16 NF 3/4 - 10 NC 7/8 - 9 NC 1 - 12 NF 1 1/4 - 12 NF 1 1/2 - 12 NF XHT TONG and LOCKJAW™ BACKUP FASTENERS Application door switch mounting bolts, tong clip bolts bearing caps, door switch adj. sleeve Torque 14 ft lbs *1 housing cover, idler race, smart gear top bearing cap, 38 ft lbs backup side plates, tong & backup clip bolts brake bands, cage plate key, ring gear key, smart gear, 93 ft lbs motor mounts, backup cyl. wedges, leg bolts housing cover, tong plates, bearing caps, backup cyl. gland bolts, 180 ft lbs hanger bolts 52 ft lbs cam follower nuts 317 ft lbs LJ DP backup plates & doors 473 ft lbs cage plate bolts *2 dumbell roller 100 ft lbs backup bulkhead connector 1,200 ft lbs idler shaft *1 Bearing Caps: Coat with removable Loctite, tighten until screw contacts bearing, back off 1 turn. Door Switch Adj. Sleeve: Coat with removable Loctite, tighten by hand until snug. *2 Tighten until all slack is removed, but dumbell roller is still free to rotate by hand. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 4 - 1 ASSEMBLY INSTRUCTIONS LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction, cool, exclude foreign matter and prevent corrosion. CLINCHER® recommends using Texaco Marfak MP 2 or equivalent for all grease zerts, roller bearings and bushings. Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 4 - 2 OPERATIONAL INSTRUCTIONS SUSPENSION A) Tong should be hung by a 7/8" IWRC minimum O.D. wire cable with a 31 ton minimum breaking strength. It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment. It is recommended the operator make use of the CLINCHER® Lift Cylinder. The CLINCHER® Lift Cylinder incorporates a hydraulic cylinder and manual lift spring. The hydraulic cylinder portion is used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make-up and break-out. WARNING: The suspension system must allow the tong to easily move down a distance equivalent to the thread make-up length. If significant resistance is encountered the suspension system may be subject to load which could cause its failure, damage equipment, or expose personnel to severe or fatal hazards. B) Assure that tong is suspended in level manner. Both tong and the backup must be level at the point they contact the tubular. Using adjustment screws and slots in rigid hanger assembly, adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis. C) Make certain that floor space is adequate to maneuver tong on and off pipe. The space must be clear of obstructions to allow safe and unrestricted operation. D) Attach 1 1/2" IWRC minimum wire cable with a 114 ton minimum breaking strength or better, as a tong back up line at 90 degree angle to tong and at same level to insure proper readout of torque indicator. You should always have snubbing line attached. Use of a integral hydraulic backup is safer than manual backup, but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular. This equipment generates extreme torque and should be used with caution. Jaw and Die Installation A) Be sure all power to unit is off and power unit itself is shut down. B) Determine O.D. of tubular to be made-up or broken-out. Use proper dies to bite O.D. of tubular and insert as follows: Remove sliding head jaws (2) from cage plate pockets. Insert one jaw with proper dies into pocket assuring the jaw roller pin faces upward. Repeat procedure for other side. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 5 - 1 OPERATIONAL INSTRUCTIONS Hydraulic Lines A) Be sure all power to unit is off and power unit itself is shut down. B) Always inspect hoses prior to installation for abrasions, kinks, and other visible damage. C) Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit. Be advised that the standard installation on CLINCHER® tong calls for 1" Hydraulic Supply hose and 1-1/4" Hydraulic Return hose. The differing hoses eliminates the possibility attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 5 - 2 OPERATIONAL INSTRUCTIONS Tong Operation A. Insure proper dies are installed. Connect hydraulic hoses, verify reservoir is full of hydraulic fluid and insure suction valve is open. B. Open bypass valve to hydraulic system, then check to make sure all hose connections are secure and hydraulic system is free of leaks. C. Be certain door is completely closed before operation to insure safe operation. The CLINCHER® CLE5500XHT is equipped with a door switch, which prevents operation of the tong when door is even partially open. D. Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer. E. In the event hoses are not tightened securely, possible failures to hydraulic system can occur. 1) If pressure supply hoses are restricted or flow is blocked, pressure will increase in the hydraulic power unit, resulting in increased RPM in the power unit. 2) If return line hoses are restricted or flow is blocked, pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself, resulting in the tong motor increasing to maximum pressure and possible motor seal failure. F. After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes. Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses. Place shifting lever into low and rotate several times. Repeat in reverse. If correct jaw-die combination is installed, the unit is now ready to run pipe. G. Adjust height of tong to proper height, using the control valve located all the way to the right of rear valve bank assembly. H. Stand in the normal operators position, insert the locking pin into the rear cage plate hole (on operators side). This pin allows ring gear to rotate clockwise (make-up) and engage the cam to close jaws on pipe. I. Swing tong and backup onto tubing, making sure to align tubing on rear jaw of backup. Close backup jaws by pushing middle control lever forward. The design of the CLINCHER® Integral Backup centers pipe in the backup and tong. Close tong door. J. Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied. K. After correct amount of torque specific to that connection has been applied, release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening. Open door. L. Release backup by pulling back on right control lever on rear valve bank assembly until backup jaws are completely retracted. M. High and low gear is adjusted by use of shifting lever PN 55071, located to the left side of the shifting housing. With the lever in the upwards position the tong is in high gear. With the shifting lever in the downward position, the tong is in low gear. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 5 - 5 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 5 - 6 MAINTENANCE INSTRUCTIONS CLINCHER® recommends that owners of CLINCHER® Hydraulic Power Tongs, Backups, CHROMEMASTER™s and accessories adapt a regularly scheduled maintenance program. Implementation of this type of program offers several benefits. First you increase the life of your equipment, secondly, you may find a problem before it escalates to a costly repair or down time on the job, and most importantly, prevent injury to operating personnel. A major inspection (described at the end of this section) should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out. Routine Maintenance Cleaning - Upon return from each and every job: A) Pre-wash unit to remove majority of dirt and grease build up as to allow removal of dies, and inspection of overall condition of unit. B) Remove and inspect dies from tong and backup. Note any missing or damaged die retainers, and or die retainer bolts. C) Remove side jaws from tong and inspect side jaw for missing or broken parts, damaged splines, broken ears (locking hooks on front portion of side jaws.) D) Clean and inspect side jaws, jaw pins, jaw rollers for damage or excessive wear (cracks, breakage, and uneven wear patterns). Reassemble jaw sections replacing any damaged parts. Lubricate pins, and rollers and reinstall in tong. E) Clean and inspect backup operating cylinder. Insure sline area is free from damage and any rust or dirt is removed. Replace any missing or damaged die retainer clips and die retainer bolts. F) Inspect all hoses for wear, replace as necessary. G) Inspect hanger assembly to assure all parts are returned and in operating condition. (i.e. H-Plates, spring, leg springs, leg spring caps and pins.) H) Replace jaw, pins and rollers in tong. I) Lubricate tong’s cam followers (upper and lower), dumbell roller shafts (upper and lower zerts), door shaft, and idler gear shafts (3), (Pinion gear and smart gear assemblies are installed with sealed bearings. There is no provisions to grease these bearings. However, if replaced by nonsealed bearings, the 1/8" N.P.T. flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule.), shift housing (2 zerts), and repack tong body cavity. Lubricate zerts in backup plates and pins. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 6 - 1 MAINTENANCE INSTRUCTIONS J) Install dies of a size needed for testing purposes, and attach hydraulic power unit to tong. Before energizing power unit make certain no one is working on tong or backup and all tools and parts are removed from the tong and backup. K) Insert test mandrel of the exact same size as the dies which are installed in the tong and backup. Caution: Testing the function of the backup without the proper size dies installed and/or without the proper sized mandrel in place, you risk serious damage to the backup cylinder. L) After power unit has reached operating R.P.M. and temperature, operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup. (Recommended operating pressure of 2,500 psi) Backup pressure gauge should match system operating pressure. After release of control valve you may experience a slight drop in backup pressure (up to 300 psi) this is normal. If backup pressure drops more than 300 psi within 2 minutes, you may be experiencing a hydraulic leak. M) While maintaining pressure on backup visually inspect hoses, stainless steel lines, fittings, etc., for seepage of hydraulic fluid. Repair or replace parts causing leaks. If you see no visible external leaks and your backup is still losing pressure, there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston. It is recommended that the backup be returned to the manufacturer for repair. N) If at this time your backup is functioning correctly, open and close unit several time to insure consistent operation. O) With the proper dies installed in the tong and backup, and test mandrel locked in the backup, place reversing pin into the make-up position, set tong into low gear and operate tong through several cycles of locking, biting and torquing to required torque. Change reversing pin to breakout position and repeat. Repeat same procedure in high gear. Note: Torque developed in high gear is considerably less than torque developed in low gear. P) Test door interlock system by opening door slightly with tong rotating. (Remove test mandrel for this procedure.) The tongs rotation should stop. If tong rotation fails to stop, close door, cease rotation, deactivate power unit, and inspect door interlock switch for damage. Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar. Warning: If door switch system is not functioning properly tong must not be used. Q) Reinspect tong and backup hydraulic system for leaks. R) If at this time the unit is functioning as intended, replace all covers and grease splines in tong and backup (side jaws and back jaws), tape or grease spools on control valves (to prevent paint from adhering to polished spool surface), prime and paint unit for storage. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 6 - 2 MAINTENANCE INSTRUCTIONS Recommended Lubrication Schedule Performed After Completion Of Each Job Hydraulic Tong a) b) c) d) e) f) g) h) i) Cam followers: upper and lower (all) Dumbell roller shafts: upper and lower (all) Door shaft Idler shafts (3) Shift housing (2 zerts) Re-pack tong cavity Pinion and smart gear shafts (if sealed bearings have been replaced by non-sealed bearings) Jaw rollers and pins: Remove jaw pins and rollers, clean and lubricate with gear grease Inspect hydraulic fluid for foreign material and contaminant. Filter or replace. Your must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed. Annual Major Maintenance Inspection and repair Routine preventative maintenance will significantly extend the operating life of your equipment, reduce operating cost and avoid downtime. CLINCHER® recommends a program of frequent routine inspection, and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out, perform the following: A) Visually inspect components on power tong or backup which could possibly have been damaged either during operation or transit. i.e. Damage to hanger assembly, hydraulic backup, mounting legs, or hydraulic valve assembly. B) Check test date. Ensure that a load test and inspection was carried out within the last 9 months. C) Check ring gear. Check for any signs of damage or wear. D) Remove motor and valve assembly from the tong body. E) Check motor seal. Apply hydraulic power, run motor and visually check motor seal for any signs of leakage. F) Check drive gear, high and low pinion gears. Check for excessive sign of wear on motor gear. G) Check condition of control valve spools. Activate valves and check for any sign of wear, pitting, or scoring of the chrome surface of spools. If spool is damaged in any way, the complete section must be changed out. Spools are not interchangeable. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 6 - 3 MAINTENANCE INSTRUCTIONS H) Check gear selector and shaft. Visually inspect the shifting shaft for alignment and straightness. I) Check Hi/Low Gear assembly. Visually inspect high and low clutch and gears for any sign of chipped, broken, or worn teeth. J) Check dumbell rollers, shafts and bushings. Check for excess movement on either bearings, bushings, shafts or dumbells. K) Check idler gears and center pinion shaft gears and bearings. Check that there are no signs of worn, chipped, or broken teeth on idler and center pinion shaft gears. L) Check door bearings. Visually check excess movement on bearings at door assembly. If excess movement is found door must be removed making careful note of bearing washers positions for reassembly. M) Check door switch system. Visually check that door switch valve has sufficient strength to hold door in closed position. If this is not the case, then repairs are required. N) Check door safety device. Functionally check tong door safety switch. Engage low gear, open tong door and push rotor control lever forward as if to rotate rotor. If safety device is operational then the rotor will not rotate. O) Check lifting hanger test date. Check lifting hanger for damage. Ensure that a load test and inspection was carried out within the last 9 months. P) Check condition of all hydraulic hoses and fittings. Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks, cuts, or wear. Q) Reinstall all parts which were removed for inspection and/or damage. Connect to hydraulic power supply and function test operation of tong in high, low, forward, and reverse. Torque test utilizing appropriate dies and test mandrel. Test operation of lift cylinder. R) Inspect power unit system according to manufactures specifications. S) Lubricate tong and backup according to maintenance schedule preceding this section. T) Paint, remembering to mask off surfaces not intending to paint with grease or masking tape. U) Complete dated inspection report giving details of all duties performed along with complete list of items replaced. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 6 - 4 DU! BEARING DRY WEAR PROCESS 1. 2. 3. 1. Running-in completed. Low wear rate starts when up to 10% of the bronze is exposed. 2. Typical surface appearance when DU! bearing approaches its half life with 40% to 50% of the bronze exposed. 3. Bronze is beginning to smear near the end of DU’s useful life as a dry bearing. Over 75% of the bronze is visible at the surface. For additional information about DU bearings, please contact Garlock Bearings Inc, 700 Mid Atlantic Parkway, Thorofare, New Jersey 08086. (609) 848-3200 FAX: (609) 848-5115 Page 6 - 4.1 Form 9818 5/93 Page 6 - 4.2 TROUBLESHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise: Problem Solution A) Restricted or clogged intake line Clean line, check for contamination. B) Contaminated fluid Flush system, change fluid. C) Restricted vent Clean or replace air vent. D) Air in fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir. E) Damaged or worn parts Repair or replace damaged parts, check fluid for contamination. F) Excessive RPM Check PTO, gears, and recommended speed to assure proper pump is installed for operation. G) Increased friction Make sure pump has been assembled using correct torque values. H) Damaged or worn relief valve. Replace relief valve. I) Damaged or worn check valve. Replace check valve. J) Restricted discharge Check to make sure relief valve is set to proper pressure. K) Valve system restricted Inspect and repair or replace defective parts, check system for contamination. Excessive Wear to Hydraulic Components: Problem Solution A) Fluid contamination Flush fluid system, replace with new fluid. B) Components misaligned Inspect and realign. C) High operating pressures Gauge and set to proper pressure. D) Exhausted fluid (depletion of additives) Flush fluid system, replace with new fluid. E) Air in fluid Check for leaks, and be certain fluid suction in tank is well below hydraulic fluid in reservoir. F) Shortened bearing life Check alignment, insure proper lubrication to non-sealed bearings. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 6 - 5 TROUBLESHOOTING HYDRAULIC TONG SYSTEM Slow Tong Speed: Problem Solution A) Restricted supply line Clear supply line and check intake on reservoir. B) Low fluid level Add fluid to proper volume. C) Air leak Locate and repair leak. D) Pump speed insufficient Assure proper pump speed for application. E) Damaged or worn equipment Isolate pump and check pressure to determine whether motor or pump is defective. Repair or replace defective part. F) Pump not primed Check fluid viscosity and restrictions of intake line. Replace fluid if inadequate for operating temperature. G) Low or no flow from supply line Check to assure couplings are securely fastened. H) Hydraulic bypass valve malfunction Inspect. Adjust unloading pressure. Replace or repair as necessary. Insufficient Torque: Problem Solution A) Door switch malfunctioning Check to make sure door is completely closed. Inspect door switch and dump valve. Replace or repair door switch and/or dump valve. B) Relief valve malfunctioning Relief set too low, broken valve spring, contamination or defective seals. C) Damaged or worn pump parts Inspect, repair, or replace. D) Slow pump speed Assure proper pump speed for application. E) Improper system fluid Check fluid viscosity and replace fluid if inadequate for operating temperature. F) Directional control valve set improperly Check relief and directional control valve. Neutral should return slightly to reservoir. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 6 - 6 TROUBLESHOOTING HYDRAULIC TONG SYSTEM Insufficient Torque: Problem Solution G) Damage tong motor Inspect, repair, or replace. H) Restriction of supply line, excessive back pressure Check to assure couplings are securely fastened. I) Defective gauge or load cell Inspect, repair, or replace. Assure unit has been calibrated to proper arm length. NOTE: When using CLINCHER® integral backup system, it is the length of backup arm, NOT the tong arm length. Difficulty Shifting Gears: Problem Solution A) Broken key in shifting yoke Inspect and replace key stock in shifting yoke. B) Worn or damaged shifting yoke pins Inspect and replace broken or worn pins. C) Insufficient lubrication Pump grease into both zerts located on shift housing. D) Detent ball bearing spring set too tight Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084. Failure to Grip Tubulars: Problem Solution A) Jaws move out from neutral, but fail to penetrate pipe. Tong not perpendicular. Inspect die size and replace with correct dies for pipe. Wrong size dies for tubulars. Assure suspension of tong is perpendicular to tubulars. Adjust hanger as necessary. B) Jaws fail to move out of neutral. Brake band not tight enough, faulty cam followers, rust debris or damage to jaws. Inspect for excessive wear on brake band. Inspect and replace defective cam followers. Remove rust and debris from jaws, and jaw pockets. Inspect jaw rollers and pins for wear, flats, and lubrication. Repair, replace, and lubricate as needed. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 6 - 7 TROUBLESHOOTING HYDRAULIC TONG SYSTEM Failure to Grip Tubulars: Problem Solution C) Tong will not release from tubular. Brake band not tight enough, defective cam followers in cage plate, insufficient lubrication to jaw pin and roller. Inspect for excessive wear on brake band. Inspect and replace defective cam followers. Remove rust and debris from jaws, and jaw pockets. Inspect jaw rollers and pins for wear, flats, and Repair, replace, and lubrication. lubricate as needed. D) Tong motor runs but ring gear does not rotate. Broken gears or defective shift in hydraulic tongs system. Inspect and replace defective gears. Inspect and repair or replace defective shifting parts. E) Tong binds under light load. Worn or damaged cam followers, dumbell roller bearing, or idler bearing. Inspect and replace defective parts. F) Ring gear rotates while control lever is in neutral. Replace control valve. G) Shift will not stay in set position. Lost detent ball or spring. Replace detent ball and spring. H) Hydraulic fluid leaking from motor. Damaged or worn motor shaft seal. Replace motor shaft seal. HYDRAULIC BACKUP SYSTEM Failure to hold tubulars: Problem Solution A) Incorrect die for size tubular Check pipe OD and match die size to pipe OD. B) Dies have material compacted in tooth area; worn teeth. Clean dies with wire brush and inspect. Replace with new dies if necessary. C) Power unit pressure set incorrectly Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup. D) Counter balance valve not holding pressure Remove side plates on backup. Bench test and replace the defective counter balance valve. E) Internal leakage in backup cylinder Disconnect lines and bench test cylinder. Repair or replace as necessary. F) Jaws will not retract. Counter balance valve is stuck. Replace counter balance valve. G) External leakage of cylinder Repair or replace cylinder. H) Control valve set to neutral, but jaws extend. Inspect control valve for damage and/or incorrect spool. Repair or replace as necessary. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 6 - 8 SECTION 7 5 1/2" XHT TONG & BACKUP PARTS LISTS RECOMMENDED TONG SPARE PARTS LIST Part Number Quantity Description 12501437 59028 59028-01 59027 59027-01 1001 SLV1000-01 45061 59061-01 59008 59008-01 BUCD5514 VA20-MRV-1 1 2 2 2 2 8 1 1 1 1 1 2 1 Seal for Rineer Motor Standard Jaw Pins Low Friction Jaw Pins Standard Jaw Rollers Low Friction Jaw Rollers 1/8 NPT Zerts Door Switch Assembly Shifting Yoke (Model XHT) Shifting Yoke (Model XHT01) Brake Band Assy. (Model XHT) Brake Band Assy. (Model XHT01) Die Clip (DP Backup) A-20 Relief Cartridge SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 7 - 1 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 7 - 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER® Tong and Backup to allow them to be customized to provide a system most appropriate for the end user’s application. CLE5500XHT Tong Accessories Compression Load Cell and Torque Gauge directly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation 3 Point Lifting Bridle alternative lifting system Lift Cylinder with Integral Spring Hanger controls vertical position TSP-80 Tong Speed Control allows slow speed rotation with full torque Alternate Motor Displacements BUCD5500 Backup Accessories Backup Handles simplifies manipulation Shipping Skids and Cages simplify handling, transport and help guard against damage SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 8 - 1 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 8 - 2 SECTION 9 XHT TONG ILLUSTRATIONS TABLE OF CONTENTS TOP VIEW (Sheet 1) ......................................................................................................... 9 - 3 TOP VIEW (Sheet 2) ......................................................................................................... 9 - 4 TOP INTERNAL VIEW.................................................................................................... 9-5 DUMBELL ROLLER ASSEMBLY.................................................................................. 9 - 6 SEALED IDLER BEARING PN 1905 .............................................................................. 9 - 6.1 INSTALLATION INSTRUCTIONS FOR 1905 ............................................................... 9 - 6.2 GEAR TRAIN.................................................................................................................... 9 - 6A IDLER GEAR ASSEMBLY.............................................................................................. 9-7 PINION GEAR ASSEMBLY ............................................................................................ 9 - 8 UPPER LOW DRIVE GEAR ASSEMBLY...................................................................... 9 - 8.1 SMART GEAR ASSEMBLY............................................................................................ 9 - 9 SHIFTING GEAR ASSEMBLY (1st Generation, CLE5500XHT) .................................... 9 - 10 nd SHIFTING GEAR ASSEMBLY (2 Generation, CLE5500XHT01 & 02) ..................... 9 - 11 MOTOR ASSEMBLY....................................................................................................... 9 - 12 MOTOR ASSEMBLY (Sheet 2)........................................................................................ 9 - 13 1.625" SEVERE SERVICE CAM FOLLOWER SSCF162500 ........................................ 9 - 14 TOP CAGE PLATE........................................................................................................... 9 - 15 BOTTOM VIEW ( CLE5500XHT & 01) .......................................................................... 9 - 16 BOTTOM VIEW ( CLE5500XHT02) ............................................................................... 9 - 16.1 TONG DOOR ASSEMBLY.............................................................................................. 9 - 17 DOOR SWITCH ASSEMBLY.......................................................................................... 9 - 18 BRAKE BAND ASSEMBLY (Assembly No. 59008, CLE5500XHT) .............................. 9 - 19 BRAKE BAND ASSEMBLY (Assembly No. 59008-01, CLE5500XHT01 & 02) ........... 9 - 20 SIDE HANDLE ASSEMBLY ........................................................................................... 9 - 21 BAIL ASSEMBLY (Assembly No. 59090)........................................................................ 9 - 22 5 1/2" XHT TONG SPLINED JAW ASSEMBLY (Assembly No. CJ-59B) ..................... 9 - 23 5 1/2" XHT TONG SPLINED LOW FRICTION JAW ASSY. (Assy. No. CJ-LF-59B)... 9 - 23 5 1/2" XHT TONG DOVETAIL JAW ASSEMBLY ........................................................ 9 - 24 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Page 9 - 1 Revision: 05/07 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 05/07 Page 9 - 2 DOOR SWITCH ASSEMBLY SELF LUBR. VALVE P/N: SLV1000-01 5/8"-11 x 1" SHCS P/N: 1153 (3) REQD. ON TOP PLATE TONG DOOR ASSEMBLY BRAKE LUG PIN WELDMENT P/N: 59057 (2) REQD. TOP TONG PLATE XHT P/N: 59001 OR XHT01 P/N: 59001-01 TOP VIEW SIDE HANDLE ASSEMBLY XHT P/N: 55141 OR XHT01 P/N: 59067 (2) REQD. INCLUDES: 5/8"-11 x 2 1/4" HHCS P/N: 201 (4) REQD. FOR EA. HANDLE SEE DUMBELL ASSEMBLY DUMBELL SHAFT P/N: 59103 (4) REQD. SEE DUMBELL ASSEMBLY DUMBELL SHAFT P/N: 76025-A (3) REQD. SEE DUMBELL ASSEMBLY DUMBELL SHAFT P/N: 59103 (4) REQD. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 05/16/07 DATE CLE5500XHT\Top View Sh1 rev1.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BRAKE BAND ASSEMBLY XHT P/N: 59008 OR XHT01 P/N: 59008-01 WITH 1/2"-13 x 2" HHCS P/N: 1112-A 1/2"-13 NYLOCK NUT P/N: 1087 5/8"-11 x 1 3/4" HHCS P/N: 1158 5/8" LOCKWASHER P/N 1151 (3) REQD. OF EACH ON TOP PLATE 5/8"-11 x 6 1/2" HHCS P/N: X2-90 5/8" LOCKWASHER P/N: 1151 (8) REQD. OF EACH 3/8"-16 x 1 1/2" HHCS P/N: 1049 3/8" LOCKWASHER P/N: 1027 (5) REQD. OF EACH BEARING RETAINER PLATE XHT P/N: 59021 OR XHT01 P/N: 59021-01 SEE SMART GEAR ASSEMBLY (2) REQD. UPPER HOUSING COVER P/N: 59024 TOP VIEW 3/8"-16 x1/2" SET SCREW P/N: 1029 (2) REQD. (Use Removable Loctite) 1/8" NPT ZERT P/N: 1001 (3) REQD. 3/8"-16 x 1/2" SET SCREW P/N: 1029 (2) REQD. (Use Removable Loctite) ENCODER COUPLING P/N: 82113 #10-32 x 1/4" SET SCREW P/N: 1034 SEE SHIFTING GEAR ASSEMBLY 5/8"-11 x 1 1/4" HHCS P/N: 1156 5/8" LOCKWASHER P/N: 1151 (4) REQD. OF EACH LOG # 09/03/02 DATE CLE5500XHT\Top View Sh2.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 ENCODER COUPLING MOUNT P/N: 51031 1/2"-13 NUT P/N: 1101 ENCODER MOUNTING PLATE P/N: 51075 COVER PLATE P/N: 40034 Used only when Encoder is removed. ENCODER & MOUNTING SCREWS Supplied by Customer THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. MOTOR BOX WELDMENT XHT P/N: 59050 OR XHT01 P/N: 59050-01 MOTOR BOX BASE P/N: 59050-S2 ONLY ON XHT01 MOTOR MOTOR BOX XHT P/N: 73099 OR XHT01 P/N: 015-65-15-31 5/8"-11 x 7 1/4" SHCS P/N: 1168 5/8" LOCKWASHER P/N: 1151 5/8"-11 x 7 1/4" HHCS P/N: 1166 5/8" LOCKWASHER P/N: 1151 (3) REQD. OF EACH 3/8"-16 x 1" HHCS P/N: 1041 3/8" LOCKWASHER P/N: 1027 (6) REQD. OF EACH ENCODER ASSEMBLY P/N: 55142 Located on Secondary Idler ENCODER ADAPTER PLATE P/N: 59021-S1 3/8" #16-32 MACHINE SCREW P/N: 1276 (4) REQD. RING GEAR XHT P/N: 59006 OR XHT01 P/N: 59006-01 TOP INTERNAL VIEW CAGE PLATE KEY P/N: 55055 WITH 1/2"-13 x 1 1/2" SHCS P/N: 1106-A BOTTOM CAGE PLATE P/N: 59005 TONG JAW (2) REQD. SEE JAW ASSEMBLY LOG # 09/03/02 DATE CLE5500XHT\Top Internal.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SHOWN WITHOUT: TOP CAGE PLATE UPPER GEAR HOUSING COVER UPPER GEARS SEALED BEARING P/N: 1917 (3) REQD. UPPER LOW GEAR HOUSING P/N: 59014 TOP RETAINER PLATE P/N: 59009 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1/2"-13 NUT P/N: 1101 (2) REQD. Welded onto Housing Use all-thread rod for lifting TOP BEARING CAP XHT P/N: 59045 OR BEARING RETAINER XHT01 P/N: 59035 (2) REQD. OF EACH 1/8" NPT ZERT P/N: 1001 1"-12 LOW PROFILE NYLOCK NUT P/N: 1213 ALUMA BRONZE BUSHING P/N: 55191 SPACER P/N: 55192 SPACER P/N: 55027-D DUMBELL ROLLER P/N: 55025-B SPACER P/N: 55192 ALUMA BRONZE BUSHING P/N: 55191 DUMBELL SHAFT P/N: 76025-A OPTIONAL S/S SHAFT P/N: 2062 OR DUMBELL SHAFT WELDMENT P/N: 59103 INCLUDES: DUMBELL SHAFT P/N: 76025-A MODIFIED JAM NUT P/N: 59103-S1 1"-12 LOW PROFILE NYLOCK NUT P/N: 1213 OR BRAKE LUG WELDMENT P/N: 59057 INCLUDES: SHAFT P/N: 76026 LUG PLATE P/N: 59057-S1 OR DOOR SHAFT WELDMENT P/N: 59059 INCLUDES: SHAFT P/N: 55022-A MODIFIED JAM NUT P/N: 59103-S1 1/8" NPT ZERT P/N: 1001 DUMBELL ROLLER ASSEMBLY Page 9 - 6 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. REV. # LOG # 08/08/02 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500XHT\Dumbell Roller.wpg CLINCHER® CLINCHER® RING GEAR XHT P/N: 59006 XHT01 P/N: 59006-01 GEAR TRAIN SMART GEAR ASSEMBLY P/N: 59007 (2) REQD. SEE ASSEMBLY ILLUSTRATION SECONDARY IDLER GEAR P/N: 59012 (2) REQD. THIRD STAGE PINION GEAR XHT P/N: 59022 XHT01 P/N: 59022-01 NOTE: When assembling this tool, one of the Smart Gears must be installed last to insure proper synchronization of gears. HIGH GEAR P/N: 59010 LOW PINION GEAR XHT P/N: 59011 XHT01 P/N: 59011-01 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 05/16/07 DATE CLE5500XHT\Gear Train rev1.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 IDLER GEAR ASSEMBLY SEE ASSEMBLY ILLUSTRATION LOW GEAR XHT P/N: 59026 XHT01 P/N: 59026-01 DRIVE SHAFT XHT P/N: 59013 XHT01 P/N: 59013-01 UPPER LOW DRIVE GEAR P/N: 59023 PRIMARY IDLER SHAFT P/N: 59044 DRIVE GEAR XHT P/N: 59042 XHT01 P/N: 59042-02 MOTOR XHT P/N: 73099 XHT01 P/N: 015-65-15-31 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 - 6B 1/8" NPT ZERT P/N: 1001 1 1/2"-12 LOW PROFILE NYLOCK JAM NUT P/N: 1273 IDLER SPACER P/N: 59041 TOP TONG PLATE P/N: 59001-01 BEARING P/N: 1905 IDLER SHAFT P/N: 59038 3/8"-16 x 1 1/4" SHCS P/N: 1042 (6) REQD. (Use Removable Loctite) RING GEAR P/N: 59006-01 BEARING P/N: 1905 IDLER SHAFT P/N: 59038 INTERNAL SNAP RING P/N: 1926 IDLER RACE P/N: 59037-01 IDLER RACE P/N: 59037-01 IDLER GEAR P/N: 59036-01 THIRD STAGE PINION P/N: 59022-01 IDLER GEAR P/N: 59036-01 BEARING P/N: 1905 IDLER RACE P/N: 59037-01 INTERNAL SNAP RING P/N: 1926 BOTTOM TONG PLATE P/N: 59002-01 IDLER RACE P/N: 59037-01 IDLER SPACER P/N: 59041 1 1/2"-12 LOW PROFILE NYLOCK JAM NUT P/N: 1273 1/8" NPT ZERT P/N: 1001 3/8"-16 x 1 1/4" SHCS P/N: 1042 (6) REQD. (Use Removable Loctite) IDLER GEAR ASSEMBLY Page 9 - 7 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1 REV. # LOG # 10/01/02 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500XHT\Idler rev1.wpg TOP TONG PLATE P/N: 59001-01 BEARING P/N: 1917 HIGH GEAR P/N: 59010 LOW PINION GEAR XHT P/N: 59011 XHT01 P/N: 59011-01 LOW GEAR SPACER P/N: 59043 LOW GEAR XHT P/N: 59026 XHT01P/N: 59026-01 MFG. STARTING 03/15/07 SPACER P/N: 59082 BEARING P/N: 1919 BOTTOM TONG PLATE P/N: 59002 BOTTOM BEARING CAP P/N: 59039 5/8" LOCKWASHER P/N: 1151 5/8"-11 x 1 3/4" HHCS P/N: 1158 (4) REQD. OF EACH 1/8" NPT FLUSH PLUG P/N: 1607 3/8"-16 x 1/2" SET SCREW P/N: 1029 (2) REQD. (Use Removable Loctite) PINION GEAR ASSEMBLY 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 8 4 REV. # LOG # 01/18/08 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500XHT\Pinion rev4.wpg 1"-12 LOW PROFILE NYLOCK NUT P/N: 1213 1 UPPER LOW SPACER P/N: 59080 UPPER LOW DRIVE GEAR P/N: 59023 BEARING P/N: 1917 3/16" x 1 1/2" COTTER PIN P/N: 1005 1 DRIVE SHAFT P/N: 59013-01 BEARING P/N: 1903 1 Rev. UPPER LOW DRIVE GEAR ASSEMBLY Page 9 - 8.1 12/05/07 Added Cotter Pin PN 1005 for mfg. beginning 01/09/01. Added Upper Low Spacer PN 59080 to illustration. Date Description 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1 REV. # LOG # 12/05/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500XHT\Up Low Dr Gear rev1.wpg THIS PAGE LEFT BLANK INTENTIONALLY Page 9 - 8.2 1/8" NPT ZERT P/N: 1001 1/2"-13 x 1 1/2" HHCS P/N: 1112 1/2"LOCKWASHER P/N: 1103 (4) REQD. OF EACH 3/8"-16 x 1/2" SET SCREW P/N: 1029 (2) REQD. (Use Removable Loctite) TOP BEARING CAP P/N: 59045 1/2"-13 x 1" SHCS P/N: 246 (5) REQD. (Use removable Loctite) TOP SPLINED PLATE P/N: 59007B BEARING P/N: 1917 BELLVILLE SPRING P/N 59007E (80) REQD. UPPER HOUSING COVER P/N: 59024 TOP SMART GEAR SPACER P/N: 59111 BELLVILLE SHAFT P/N: 59007D (10) REQD. SMART GEAR ASSEMBLY P/N: 59007 RING GEAR P/N: 59007A LOWER SMART GEAR SPACER P/N: 59047 BOTTOM SPLINED PLATE P/N: 59007C BEARING P/N: 1905 TOP TONG PLATE XHT P/N: 59001 XHT01 P/N: 59001-01 THIRD STAGE PINION XHT P/N: 59022 XHT01 P/N: 59022-01 BEARING P/N: 1905 BOTTOM TONG PLATE XHT P/N: 59002 XHT01 P/N: 59002-01 BOTTOM BEARING CAP P/N: 59046 5/8"-11 x 1 1/2" SHCS P/N: 257 (4) REQD. (Use Removable Loctite) 3/8"-16 x 1/2" SET SCREW P/N: 1029 (2) REQD. (Use Removable Loctite) 1/8" NPT ZERT P/N: 1001 SMART GEAR ASSEMBLY Page 9 - 9 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 2 REV. # LOG # 02/25/04 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500XHT\Smart Gear rev2.wpg BEARING P/N: 1901 INT. SNAP RING P/N: 1948 MOTOR SHAFT BEARING SPACER P/N: 55121 DRIVE GEAR P/N: 59042 1 GENERATION Model CLE5500XHT st SHIFTING GEAR ASSEMBLY SHIFTER SHAFT ASSEMBLY P/N: 45060 SHIFTING YOKE ASSEMBLY P/N: 45061 1/8" NPT ZERT P/N: 1001 (2) REQD. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 08/14/02 DATE CLE5500XHT\Shifting Gear 1st.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 3/8"-16 x 1/4" SET SCREW P/N: 1028 (Apply Permanent Loctite) DETENT SPRING P/N: A20-A1327135 1/4" STEEL BALL P/N: A20-X53-10 MOTOR SPACER P/N: 55085 MOTOR BOX WELDMENT P/N: 59050 WASHER P/N: 45068 3/16" x 1" ROLL PIN P/N: 1006 1/8" NPT ZERT P/N: 1001 (2) REQD. iSELF-LUBRICATING FLANGE BEARING P/N: 45092 MOTOR BOX WELDMENT P/N: 59050-01 iHANDLE BALL P/N: 55071 i3/8"-16 x 1 1/4" SET SCREW P/N: 1040 iSHIFTING YOKE WELDMENT P/N: 59061-01 iSHIFTER SHAFT P/N: 45143 iSHIFTER SHAFT HANDLE P/N: 59078 i COMPONENTS OF SHIFT ASSEMBLY P/N: 59079 iSPLIT SELF-LUBRICATING FLANGE BEARING P/N: 45106 (2) REQD. MOTOR SPACER P/N: 55085 SPRING PLUNGER P/N: 1311 (2) REQD. i3/8"-16 x 3/4" HHCS P/N: 1046 i3/8" LOCKWASHER P/N: 1027 i3/8" FLAT WASHER P/N: 1025 (2) REQD. OF EACH DRIVE GEAR P/N: 59042-02 MOTOR SHAFT BEARING SPACER P/N: 55121 INT. SNAP RING P/N: 1948 BEARING P/N: 1901 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SHIFTING GEAR ASSEMBLY 2nd GENERATION Model CLE5500XHT01 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 11 1 REV. # LOG # 05/17/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500XHT\Shifting Gear 2nd rev1.wpg MOTOR SHAFT P/N: 59040 i SNAP RING P/N: 0150111 SEAL RETAINER P/N: 55088 POLYPACK P/N: 12501437 i O-RING P/N: 2-150 i MOTOR SHAFT BEARING P/N: 0150710 i SNAP RING P/N: 1945 RINEER GA-15 MOTOR XHT P/N: 015-65-021-031 ASSEMBLY NO: 73099 XHT01 P/N: 015-65-15-31 i COMPONENTS OF MOTOR MOTOR ASSEMBLY 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 12 REV. # LOG # 08/14/02 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500XHT\Motor.wpg POLYPACK P/N: 12501437 MOTOR SHAFT O-RING P/N: 2-150 SEAL RETAINER P/N: 55088 SNAP RING P/N: 0150111 MOTOR SHAFT BEARING P/N: 0150710 SNAP RING P/N: 1945 W/ OUT WIPER RING 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 MOTOR ASSEMBLY FOR CLARITY PURPOSE ONLY NOT TO SCALE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 13 1 REV. # LOG # 09/03/02 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ Motor\Motor CLE5500+ sht2 rev1.wpg 1/4" DRIVE ZERT P/N: 1257 3/4" JAM NUT P/N: 1170 For Reference Only Not Part of Assembly 3/4" LOCKWASHER P/N: 1171 For Reference Only Not Part of Assembly STUD P/N: SSCF162510 BUSHING P/N: SSCF162530 RACE P/N: SSCF162520 1.625" SEVERE SERVICE CAM FOLLOWER ASSEMBLY ASSEMBLY NO. SSCF162500 Page 9 - 14 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. REV. # LOG # 11/12/01 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500\SSCF162500.wpg LOCKING PIN WELDMENT XHT P/N: 55007 XHT01 P/N: 59064 TOP CAGE PLATE ASSEMBLY NOTE: ILLUSTRATION SHOWN WITHOUT TONG DOOR & DOOR SAFETY SWITCH TOP TONG PLATE XHT P/N: 59001 XHT01 P/N: 59001-01 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. TOP CAGE PLATE CLE5500XHT-02 P/N: 59004-01 TOP CAGE PLATE CLE5500XHT-01 P/N: 59004 REV. # LOG # 6/9/09 DATE 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SEVERE SERVICE CAM FOLLOWER ASSEMBLY (SEE ASSEMBLY ILLUSTRATION) P/N: SSCF162500 WITH 3/4" LOCKWASHER P/N: 1171 3/4"-16 JAM NUT P/N: 1170 (19) REQD. OF EACH 7/8"-9 x7" HHCS P/N: 1250 WITH 7/8" HEAVY SPLIT LOCKWASHER P/N: 1224 (6) REQD. OF EACH 5/8"-11 x 1" SHCS P/N: 1153 BOTTOM CAGE PLATE P/N: 59005 CLE5500XHT & 01 WITHOUT LEGS BOTTOM VIEW SIDE HANDLE ASSEMBLY XHT P/N: 55141 OR XHT01 P/N: 59067 (2) REQD. INCLUDES: 5/8"-11 x 2 1/4" HHCS P/N: 201 (4) REQD. FOR EA. HANDLE 1/8" NPT ZERT P/N: 1001 (2) REQD. 3/8"-16 x 1" HHCS P/N: 1047 3/8" LOCKWASHER P/N: 1027 3/8" FLAT WASHER P/N: 1025 (2) REQD. OF EACH THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 5/8"-11 x 1 3/4" HHCS P/N: 1158 5/8" LOCKWASHER P/N: 1151 (15) REQD. OF EACH ON BOTTOM PLATE LOG # 05/17/07 DATE CLE5500XHT\Bottom View rev2.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 2 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BOTTOM BEARING CAP (SEE PINION GEAR ASSEMBLY) P/N: 59039 5/8"-11 x 1 3/4" HHCS P/N: 1158 (8) REQD. HANGER ASSEMBLY BOLTS 5/8"-11 x 3" HHCS P/N: 204 5/8" LOCKWASHER P/N: 1151 (2) REQD. OF EACH 1/8" NPT FLUSH PLUG P/N: 1607 (2) REQD. 3/8"-16 x 1/2" SET SCREW P/N: 1029 (4) REQD. (Use Removable Loctite) BOTTOM BEARING CAP (SEE SMART GEAR ASSEMBLY) P/N: 59046 (2) REQD. BOTTOM BEARING CAP FOR LOW GEAR DRIVE SHAFT P/N: 59039 IDLER SHAFT P/N: 59038 SEE IDLER GEAR ASSEMBLY BRAKE DOOR SWITCH UPRIGHT PEG P/N: 59001-S5 (2) REQD. (Welded to Bottom Plate) SEVERE SERVICE CAM FOLLOWER ASSEMBLY (SEE ASSEMBLY ILLUSTRATION) P/N: SSCF162500 WITH 3/4" LOCKWASHER P/N: 1171 3/4"-16 JAM NUT P/N: 1170 (19) REQD. OF EACH Page 9 - 16.1 5/8"-11 x 1" SHCS P/N: 1153 BOTTOM CAGE PLATE P/N: 59005-01 CLE5500XHT02 WITHOUT LEGS BOTTOM VIEW SIDE HANDLE ASSEMBLY XHT P/N: 55141 OR XHT01 P/N: 59067 (2) REQD. INCLUDES: 5/8"-11 x 2 1/4" HHCS P/N: 201 (4) REQD. FOR EA. HANDLE 3/8"-16 x 1" HHCS P/N: 1047 3/8" LOCKWASHER P/N: 1027 3/8" FLAT WASHER P/N: 1025 (2) REQD. OF EACH THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1/8" NPT ZERT P/N: 1001 (2) REQD. REV. # LOG # 6/11/09 DATE 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BOTTOM BEARING CAP (SEE PINION GEAR ASSEMBLY) P/N: 59039 5/8"-11 x 1 3/4" HHCS P/N: 1158 5/8" LOCKWASHER P/N: 1151 (15) REQD. OF EACH ON BOTTOM PLATE BACKUP STOPS P/N: 59116 (2) REQD. 5/8"-11 x 1 3/4" HHCS P/N: 1158 (8) REQD. HANGER ASSEMBLY BOLTS 5/8"-11 x 3" HHCS P/N: 204 5/8" LOCKWASHER P/N: 1151 (2) REQD. OF EACH 1/8" NPT FLUSH PLUG P/N: 1607 (2) REQD. 3/8"-16 x 1/2" SET SCREW P/N: 1029 (4) REQD. (Use Removable Loctite) BOTTOM BEARING CAP (SEE SMART GEAR ASSEMBLY) P/N: 59046 (2) REQD. BOTTOM BEARING CAP FOR LOW GEAR DRIVE SHAFT P/N: 59039 IDLER SHAFT P/N: 59038 SEE IDLER GEAR ASSEMBLY BRAKE DOOR SWITCH UPRIGHT PEG P/N: 59001-S5 (2) REQD. (Welded to Bottom Plate) SEVERE SERVICE CAM FOLLOWER ASSEMBLY (SEE ASSEMBLY ILLUSTRATION) P/N: SSCF162500 WITH 3/4" LOCKWASHER P/N: 1171 3/4"-16 JAM NUT P/N: 1170 (19) REQD. OF EACH DOOR HANDLE WELDMENT P/N: 59018 DOOR COVER P/N: 59017-01 NOT SHOWN: DOOR LATCH SPRING P/N: 59115 1/8" NPT ZERT P/N: 1001 i 1"-12 MODIFIED JAM NUT P/N: 59103-S1 i (Welded to Shaft) Between Top Tong Plate & Door Assy. DOOR THRUST SPACER P/N: 2025 DOOR BUSHING P/N: 59056 (2) REQD. Press fit into Door Plates DOOR HANDLE P/N: 59048-S3 Screws onto Jam Nut 1/8" NPT ZERT P/N: 1001 TOP DOOR WELDMENT P/N: 59048 BOTTOM DOOR WELDMENT P/N: 59049 ALUMA BRONZE BUSHING P/N: 55191 SPACER P/N: 55192 ASSEMBLY (2) REQD. ON DOOR LOG # 01/18/08 DATE CLE5500XHT\Door rev4.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 4 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BOTTOM GREASE PORT P/N: 59049-S2 Screws onto Jam Nut 1/8" NPT ZERT P/N: 1001 3/8"-16 x 2 1/2" HHCS P/N: 1060 3/8"-16 NUT P/N: 1024 3/8" LOCKWASHER P/N 1027 (3) REQD. OF EACH 3/8" FLAT WASHER (2) REQD. ON CENTER ONLY 1/2"-13 x 9 1/2" HHCS P/N: 1117-A 1/2" NYLOCK NUT P/N: 1087 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. DOOR JAMB LOCK SHAFT P/N: 59019 DOOR JAMB LOCK P/N: 59016 DUMBELL ROLLER P/N: 55025-B MFG. BEGINNING 12/18/07 P/N: 55025-C SPACER P/N: 55027-D SPACER P/N: 55192 ALUMA BRONZE BUSHING P/N: 55191 1 1/4"-12 JAM NUT P/N: 1219 (2) REQD. Welded to Top & Bottom Door Plates i DUMBELL ROLLER 3/8"-16 x 1/2" SET SCREW P/N: 1029 (2) REQD. (Use Removable Loctite) TONG DOOR ASSEMBLY Press fit into Door Bushing INNER RACE IR-192420 P/N: 1957A DOOR SWITCH ADJUSTMENT SLEEVE P/N: 76131 Press fit into Door Bushing INNER RACE IR-192420 P/N: 1957A DOOR SHAFT WELDMENT i P/N: 59059 OPTIONAL: INCLUDES: S/S SHAFT DOOR SHAFT P/N: 2061 P/N: 55022-A 1"-12 MODIFIED JAM NUT P/N: 59103-S1 1"-12 LOW PROFILE NYLOCK NUT i P/N: 1213 1" FLAT WASHER P/N: 1249 1/8" NPT ZERT i P/N: 1001 1/4"-20 NYLOCK NUT P/N: 212 (4) REQD. SELF LUBRICATED VALVE (DOOR SWITCH ASSEMBLY) P/N: SLV1000-01 3/8"-16 x 1" HHCS P/N: 1047 (2) REQD. 3/8" LOCKWASHER P/N: 1027 (2) REQD. (Welded to Door Switch Base) DOOR SWITCH BASE ASSEMBLY P/N: 76128 1/4"-20 x 2 1/4" HHCS P/N: 110 (4) REQD. BRAKE/DOOR SWITCH UPRIGHT P/N: 59001-S5 (2) REQD. (Welded to Top Tong Plate) DOOR SWITCH ASSEMBLY 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 -18 1 REV. # LOG # 02/25/04 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500XHT\Door Switch Assy rev1.wpg iBRAKE BAND GUSSET P/N: 59008-S5 (2) REQD. (WELDED TO RING) MODEL XHT ASSEMBLY NUMBER 59008 i iBRAKE BAND RING P/N: 59008-S1 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. i1/4" x 2" BRAKE BAND MATERIAL P/N: 1663 ATTACHED w/ 7-6 BRASS RIVETS iBRAKE BAND GUSSET P/N: 59008-S3 (WELDED TO RING) BRAKE BAND ASSEMBLY i BRAKE LUG P/N: 82053-S4 1/2"-13 x 2" HHCS P/N: 1112-A 1/2"-13 NYLOCK NUT P/N: 1087 3/8" KEYSTOCK 3/4" LONG P/N: 55063-S6 (2) REQD. BRAKE BAND BASE LUG WELDMENT P/N: 59001-S6 (Welded to Top & Bottom Plate) LOG # 09/03/02 DATE CLE5500XHT\Brake Band XHT.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 MODEL XHT01 ASSEMBLY NUMBER 59008-01 i THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. iBRAKE BAND RING P/N: 5900801-S1 i1/4" x 2" BRAKE BAND MATERIAL P/N: 1663 ATTACHED w/ 7-6 BRASS RIVETS iBRAKE BAND GUSSET P/N: 59008-S3 (2) REQD. (WELDED TO RING) BRAKE BAND ASSEMBLY 1/2"-13 x 2" HHCS P/N: 1112-A 1/2"-13 NYLOCK NUT P/N: 1087 3/8" KEYSTOCK 3/4" LONG P/N: 55063-S6 (2) REQD. BRAKE BAND BASE LUG WELDMENT P/N: 59001-S6 (Welded to Top & Bottom Plate) LOG # 09/03/02 DATE CLE5500XHT\Brake Band XHT01.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 73017-S1 73017-S1 73017-S1 73017-S1 73095-S1 73095-S1 59067 76133 73017 (2) 73095 (1) 74095 5 1/2 UHT & XHT 5 1/2 XHT01 7 5/8 STANDARD 7 5/8 DRILL PIPE -35 SEE CHART FOR ASSEMBLY NUMBER SIDE HANDLE ASSEMBLY HANDLE COVER SEE CHART FOR P/N HHCS BOLT SEE CHART FOR P/N (4) REQD. PER ASSY. 7 5/8 LOCKJAW 7 5/8 & 8 5/8 DRILL PIPE -60 & -03 51111-S1 58086 55141 51111-S1 51111 5 1/2 STANDARD 5 1/2 LOCKJAW 41111-S1 59067-S1 55200 14035 14035-01 14035-02 55141-S2 73017-S2 73095-S2 73095-S2 LOG # 10/24/03 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ ILL 1000\ILL1087 Side Hdle rev6.wpg 6 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 5/8"-11 x 2 1/4" 5/8"-11 x 2 1/4" 5/8"-11 x 2 1/4" 5/8"-11 x 2 1/4" 5/8"-11 x 2 1/4" 5/8"-11 x 2 1/4" 3/8"-16 x 2 1/4" 3/8"-16 x 2 1/4" 3/8"-16 x 2 1/4" THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. HANDLE SPACER 3/4" SCH.40 PIPE SEE CHART FOR P/N SIDE HANDLE PLATE SEE CHART FOR P/N (2) REQD. PER ASSEMBLY 201 201 201 201 201 55200 1055 1055 1055 HHCS BOLT SIZE PART NO. 73017-S2 45121 45119 45121 SIDE HANDLE PLATE PART NO. 201 55141-S2 51111-S2 51111-S2 41111-S2 HANDLE SPACER HANDLE COVER PIPE PART NO. PLATE PART NO. 41111 ASSEMBLY NUMBER 4 1/2 STANDARD TONG 1" LOCKWASHER P/N: 1218 1"-8 NUT P/N: 1210 (2) REQD. OF EACH ASSEMBLY NUMBER 59090 BAIL ASSEMBLY 1"-8 x 5 1/2" HHCS BAIL PIVOT BOLT P/N: 73127 (2) REQD. LEFT BAIL SOCKET WELDMENT P/N: 59045L 1"-8 x 12" HHCS BAIL BOLT P/N: 73126 BAIL ADJUSTMENT ROLLER P/N: 73117 BAIL 1" MASTER LINK P/N: 73118 LOG # 08/16/02 DATE CLE5500XHT\Bail Assy.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 3/4"-10 x 4" HHCS FULL THREADS P/N: 73125 (4) REQD. 3/4"-10 COARSE NUT P/N: 1176-A (4) REQD. 2 WELDED ON 59054R 2 WELDED ON 59054L RIGHT BAIL SOCKET WELDMENT P/N: 59054R THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. BAIL WELDMENT P/N: 59055 1"-8 LOW PROFILE NYLOCK NUT P/N: 1224-B Item 5 1/2" SPLINED JAW ASSEMBLY NO. CJ-59B Qty. Part Number Description 5 1/2" SPLINED LOW FRICTION JAW ASSEMBLY NO. CJ-LF-59B Item Qty. Part Number Description 1 2 3 2 59027 -- ----2 59028 JAW ROLLER ----JAW PIN 1 2 3 2 8 2 59027-01 30DU16 59028-01 LOW FRICTION JAW ROLLER BUSHING 1 7/8" ID x 1" LOW FRICTION JAW PIN 4 5 6 2 2 2 3 1/2" TO 5 1/2" SPLINED JAW TOP CLIP BOTTOM CLIP 4 5 6 2 2 2 59074-01 59107 59108 2 7/8" TO 5 1/2" LF SPLINED JAW TOP CLIP BOTTOM CLIP 59074 59107 59108 1/4"-20 x 5 5/8" SHCS 7 4 1186-M USES CLJ5501-XXXXX STEEL DIES USES BB5601-XXXXX GRIT FACE™ DIES 7 4 1186-M 1/4"-20 x 5 5/8" SHCS USES CLJ5501-XXXXX STEEL DIES USES BB5601-XXXXX GRIT FACE™ DIES 3 7 7 SPRING BOLTS SCREW INTO TOP CLIP 2 5 1 6 4 5 1/2" XHT TONG SPLINED JAW ASSEMBLY 3 1/2" thru 5 1/2" XHT Assy. No. CJ-59B 2 7/8" thru 5 1/2" XHT LF Assy. No. CJ-LF-59B (2) Required (Right & Left Jaw are reversible and interchangeable) Page 9 - 23 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 2 REV. # LOG # 05/18/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500XHT\Jaw Assy rev2.wpg 3/8"-16 x 4" HHCS P/N: 148 4" DOVETAIL JAW P/N: 59070 OR 4 1/8" DOVETAIL JAW P/N: 59030 OR 4 1/2" DOVETAIL JAW P/N: 59071 OR 4 3/4" DOVETAIL JAW P/N: 59076 OR 4 7/8" DOVETAIL JAW P/N: 59031 OR 5" DOVETAIL JAW P/N: 59072 OR 5 1/4" DOVETAIL JAW P/N: 59032 OR 5 1/2" DOVETAIL JAW P/N: 59073 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 2 7/8" LF DOVETAIL JAW P/N: 59075 OR 3 1/8" LF DOVETAIL JAW P/N: 59029 OR 3 3/8" LF DOVETAIL JAW P/N: 59069 OR REV. # LOG # 04/15/09 DATE 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 FOR 4", 4 1/8", 4 1/2", 4 3/4", 4 7/8", 5", 5 1/4" & 5 1/2" JAW ROLLER P/N: 59027 FOR 4", 4 1/8", 4 1/2", 4 3/4", 4 7/8", 5", 5 1/4" & 5 1/2" JAW PIN P/N: 59028 FOR 2 7/8", 3 1/8" & 3 3/8" LOW FRICTION JAW ROLLER P/N: 59027-01 WITH GARLOCK BUSHING P/N: 30DU16 (4) REQD. FOR 2 7/8", 3 1/8", 3 3/8" LOW FRICTION JAW PIN P/N: 59028-01 4 3/4" Assembly No. CJDT59-4750 4 7/8" Assembly No. CJDT59-4875 5" Assembly No. CJDT59-5000 5 1/4" Assembly No. CJDT59-5250 5 1/2" Assembly No. CJDT59-5500 (2) Required (Right & Left Jaw are reversible and interchangeable) 2 7/8" Assembly No. CJDT59-2875 3 1/8" Assembly No. CJDT59-3125 3 3/8" Assembly No. CJDT59-3375 4" Assembly No. CJDT59-4000 4 1/8" Assembly No. CJDT59-4125 4 1/2" Assembly No. CJDT59-4500 5 1/2" XHT TONG DOVETAIL JAW ASSEMBLY 1 1/4" x 5" DOVETAIL STRIP DIES DTI1602- 1/2" Thick DTI1602D- 1/2" Thick Diamond DTI1617D- 7/16" Thick Diamond DTI1623- 9/16" Thick DTI1633- 5/8" Thick DTI1664- 13/16" Thick 3/8"-16 x 3/4" BUTTON HEAD CS P/N: 1061 3/8" LOCKWASHER P/N: 1027 (4) REQD. OF EACH SECTION 10 LOCKJAW™ XHT DP BACKUP & MOUNTING KIT ILLUSTRATIONS BUCD55XHT-01 / 5 1/2" LOCKJAW™ XHT DP BACKUP ASSEMBLY ................. 10 - 2.1 BUCD55XHT-02 / 5 1/2" LOCKJAW™ XHT DP BACKUP ASSEMBLY.................. 10 - 2.2 BUCD55XHT / 5 1/2" LOCKJAW™ XHT DP BACKUP ASSEMBLY....................... 10 - 3 BUCD55XHT / 5 1/2" LOCKJAW™ XHT DP BACKUP ASSEMBLY W/O TOP PLATE 10 - 4 BUCD55XHT / 5 1/2” LOCKJAW™ XHT DP BACKUP TOP VIEW W/O TOP PLATE 10 - 5 CYLINDER ASSEMBLY (Assembly No. BUCD5524) .................................................... 10 - 6 INSIDE DOOR ASSEMBLY FOR BUCD55XHT (Assembly No. BUCD5538).............. 10 - 7 INSIDE DOOR ASSEMBLY FOR BUCD55XHT-02 (Assembly No. BUCD5538-01).... 10 - 7.1 OUTSIDE DOOR ASSEMBLY FOR BUCD55XHT (Assembly No. BUCD5537).......... 10 - 8 OUTSIDE DOOR ASSEMBLY FOR BUCD55XHT-02 (Assembly No. BUCD5537-01) 10 - 8.1 DOVETAIL DIE ADAPTER............................................................................................. 10 - 9 5 1/2" LOCKJAW™ DP BACKUP MOUNTING KIT (Assembly No. MK5900 & MK5900-01) 10 - 10 5 1/2" LOCKJAW™ DP BACKUP MOUNTING KIT (Assembly No. MK5900-02) ... . .. .. . 10 - 10.1 VALVE BANK ASSEMBLY............................................................................................ 10 - 11 HYDRAULIC SCHEMATIC ............................................................................................ 10 - 12 HYDRAULIC SCHEMATIC (For CLE5500XHT-01, -02 with BUCD55XHT-01, -02).. 10 - 13 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 12/07 Page 10 - 1 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 12/07 Page 10 - 2 6 12 14 29 7 18 32 22 23 10 3 1 15 24 28 20 21 30 9 24 25 17 31 24 26 24 25 BOTTOM VIEW 18 5 ASSEMBLY NO. BUCD55XHT-01 5 1/2" XHT LOCKJAW™ DRILL PIPE BACKUP 17 18 19 13 4 2 8 24 26 24 27 Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part Number BAC-5M25RCFF BUCD5503 BUCD5505 BUCD5506 BUCD5508-01 BUCD5509-01 BUCD5510 BUCD5521 BUCD5522-04 BUCD5524 BUCD5532 BUCD5537 BUCD5538 BUCST7623 BUCST7699 SLV1000-04 72025 1001 1005 1027 1046 1103 1111 1171 1173 1174 1176-A 1184-A 1219 1256 1607 1610 BUC5524-A BUC5524-B CM4565 CM7654 11/19/07 DATE BUCD55XHT-01\Assy.wpg LOG # REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 Part Description GAUGE 0-5000 PSI CYLINDER GUIDE OUTSIDE DOOR WEDGE INSIDE DOOR WEDGE BOTTOM PLATE WELDMENT TOP PLATE WELDMENT SPACER LOAD CELL TAIL WELDMENT SIDE COVER ASSEMBLY CYLINDER ASSEMBLY DOOR SPRING RETAINER OUTSIDE DOOR ASSEMBLY INSIDE DOOR ASSEMBLY 1/2" BULKHEAD CONNECTOR MANIFOLD ASSEMBLY N.C. ORIG. SPOOL VALVE W/VENT BUSHING-24DU24 1 1/2" ID x 1 1/2" 1/8" NPT ZERT 3/16" x 1 1/2" COTTER PIN 3/8" LOCK WASHER 3/8"-16 x 3/4" HHCS 1/2" LOCK WASHER 1/2"-13 x 1" HHCS 3/4" LOCK WASHER 3/4"-10 x 1 3/4" HHCS 3/4"-10 x 2 1/4" HHCS 3/4"-10 HEX NUT 3/4"-10 x 8 1/2" HHCS 1 1/4"-12 JAM NUT 3/4"-10 x 9 1/2" HHCS 1/8" NPT FLUSH PLUG 3/4" FLUSH PLUG CHECK VALVE CARTRIDGE P.O. CHECK VALVE ALUM. BODY 1/4 NPT CHECK VALVE PSI REDUCING VALVE NOT SHOWN IN THIS ILLUSTRATION NUMEROUS HOSES & FITTINGS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Qty. 1 4 1 1 1 1 8 1 1 1 2 1 1 2 1 1 4 6 4 20 20 1 1 38 16 16 4 2 2 4 2 2 1 1 2 1 Page 10 - 2.2 6 12 14 29 7 32 18 22 23 10 3 8 1 15 2.1 24 28 20 21 30 9 18 24 25 17 31 24 26 24 25 BOTTOM VIEW 5 ASSEMBLY NO. BUCD55XHT-02 5 1/2" XHT LOCKJAW™ DRILL PIPE BACKUP 17 18 19 13 4 2 24 26 24 27 Qty. 1 2 2 1 1 1 1 8 1 1 1 2 1 1 2 1 1 2 6 2 20 20 1 1 38 16 16 4 2 2 4 2 2 1 1 2 1 Part Number BAC-5M25RCFF BUCD5503 BUCD5503-01 BUCD5505 BUCD5506 BUCD5508-02 BUCD5509-02 BUCD5510 BUCD5521 BUCD5522-04 BUCD5524 BUCD5532 BUCD5537-01 BUCD5538-01 BUCST7623 BUCST7699 SLV1000-04 BUCD5520-01 1001 BUCD5516-01 1027 1046 1103 1111 1171 1173 1174 1176-A 1184-A 1219 1256 1927 1610 BUC5524-A BUC5524-B CM4565 CM7654 REV. # LOG # 6/9/09 DATE 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 Part Description GAUGE 0-5000 PSI CYLINDER GUIDE CYLINDER GUIDE OUTSIDE DOOR WEDGE INSIDE DOOR WEDGE BOTTOM PLATE WELDMENT TOP PLATE WELDMENT SPACER LOAD CELL TAIL WELDMENT SIDE COVER ASSEMBLY CYLINDER ASSEMBLY DOOR SPRING RETAINER OUTSIDE DOOR ASSEMBLY INSIDE DOOR ASSEMBLY 1/2" BULKHEAD CONNECTOR MANIFOLD ASSEMBLY N.C. ORIG. SPOOL VALVE W/VENT DOUBLER 1/8" NPT ZERT PIVOT PIN 3/8" LOCK WASHER 3/8"-16 x 3/4" HHCS 1/2" LOCK WASHER 1/2"-13 x 1" HHCS 3/4" LOCK WASHER 3/4"-10 x 1 3/4" HHCS 3/4"-10 x 2 1/4" HHCS 3/4"-10 HEX NUT 3/4"-10 x 8 1/2" HHCS 1 1/4"-12 JAM NUT 3/4"-10 x 9 1/2" HHCS SNAP RING 3/4" FLUSH PLUG CHECK VALVE CARTRIDGE P.O. CHECK VALVE ALUM. BODY 1/4 NPT CHECK VALVE PSI REDUCING VALVE NOT SHOWN IN THIS ILLUSTRATION NUMEROUS HOSES & FITTINGS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Item # 1 2 2.1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 THIS PAGE LEFT BLANK INTENTIONALLY Page 10 - 2.2 INSIDE DOOR ASSEMBLY OUTSIDE DOOR ASSEMBLY 3/4" FLUSH PLUG P/N: 1610 (2) REQD. ASSEMBLY NO. BUCD55XHT 3/4"-10 x 8 1/2" HHCS P/N: 1184-A WITH 3/4" LOCKWASHER P/N: 1171 (2) REQD. OF EACH THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 11/20/07 DATE BUCD55XHT\Assembly.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 3/16" x 1 1/2" COTTER PIN P/N: 1005 (4) REQD. FOR TOP PLATE DUBBLER’S ONLY 3/4"-10 x 2 1/4" HHCS P/N: 1174 3/4" LOCKWASHER P/N: 1171 (8) REQD. OF EACH TYP. TOP & BOTTOM PLATE GAUGE P/N: BAC-5M25RCFF GAUGE PROTECTOR P/N: BUCS5505-S1 (Welded to Top Plate) 3/4" LOCKWASHER P/N: 1171 3/4" COARSE NUT P/N: 1176-A (4) REQD. OF EACH (For Bottom Plate) 3/4"-10 x 9 1/2" HHCS P/N: 1256 (4) REQD. (For Top Plate) 1/8" NPT ZERT P/N: 1001 (2) REQD. FOR TOP PLATE OR 1/8" NPT FLUSH PLUG P/N: 1607 (2) REQD. FOR BOTTOM PLATE 1 1/4"-12 JAM NUT P/N: 1219 FOR BULKHEAD CONNECTOR P/N: BUCST7623 (2) REQD. OF EACH 1/2"-13 x 1" HHCS P/N: 1110 1/2" LOCKWASHER P/N: 1103 (For Loadcell) 5 1/2" XHT LOCKJAW™ DRILL PIPE BACKUP GARLOCK BUSHING 24DU24 P/N: 72025 (4) REQD. Pressed into Top & Bottom Plate under Dubbler’s DUBBLER P/N: BUCD5520 (2) Welded to Top Plate (2) Welded to Bottom Plate 3/4"-10 x 1 3/4" HHCS P/N: 1173 3/4" LOCKWASHER P/N: 1171 (8) REQD. OF EACH TYP. TOP & BOTTOM PLATE 1/8" NPT ZERT P/N: 1001 (2) REQD. TOP PLATE (2) REQD. BOTTOM PLATE ZERT PROTECTOR P/N: CLEBU9602-S10 (2) Welded to Top Plate (2) Welded to Bottom Plate 1/8" NPT ZERT P/N: 1001 (2) REQD. SIDE PLATE P/N: BUCD5522 MFG. AFTER 09/19/02: SIDE PLATE WELDMENT P/N: BUCD5522-01 (2) REQD. CYLINDER ASSEMBLY P/N: BUCD5524 5 1/2" LOCKJAW™ DRILL PIPE BACKUP OUTSIDE DOOR ASSEMBLY INSIDE DOOR ASSEMBLY CYLINDER GUIDE P/N: BUCD5503 TYP. TOP & BOTTOM NOT SHOWN: INSIDE DOOR WEDGE P/N: BUCD5506 LOG # 03/15/07 DATE BUCD5500\Assy woPlate rev2.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 2 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 3/8"-16 x 3/4" HHCS P/N: 1046 3/8" LOCKWASHER P/N: 1027 (20) REQD. EA. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. OUTSIDE DOOR WEDGE P/N: BUCD5505 SPACER P/N: BUCD5510 (8) REQD. LOAD CELL TAIL WELDMENT P/N: BUCD5521 5 1/2" LOCKJAW™ DRILL PIPE BACKUP TOP VIEW WITHOUT TOP PLATE LOG # 03/15/07 DATE BUCD5500\Top View woPlate rev2.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 2 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 ACCESSORY COMPONENT OF HANGER ASSEMBLY HALO (LOAD CELL BRACKET) P/N: BUC4509-08 3/8"-16 x 3/4" HHCS P/N: 1046 3/8" LOCKWASHER P/N: 1027 (2) REQD. OF EACH DOOR SWITCH BASE P/N: 59106 NOT SHOWN: THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. SELF LUBRICATED VALVE (N.C.) ORIG. SPOOL WITH VENT P/N: SLV1000-04 1/4"-20 x 2 1/4" HHCS P/N: 110 1/4" NYLOCK NUT P/N: 212 (4) REQD. OF EACH 1/4"-20 x 1/4" SET SCREW P/N: 1008-B POLYPACK P/N: 37504750 PISTON P/N: BUC5525 GLAND P/N: BUC5528 POLYPACK P/N: 25004500 ASSEMBLY NO. BUCD5524 SEAL KIT P/N: ASAP2226 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1/2"-13 x 1 1/2" SHCS P/N: 1106-A (2) REQD. OUTSIDE DOOR WEDGE P/N: BUCD5505 DIE CLIP P/N: BUCD5514 (2) REQD. REAR JAW CYLINDER HOUSING P/N: BUCD5507 INSIDE DOOR WEDGE P/N: BUCD5506 3/8"-16 x 3/4" SHCS P/N: 1040-A (4) REQD. GLAND P/N: BUC5528 5/8"-11 x 1 3/4" SHCS P/N: 1154 (4) REQD. (Use Removable Loctite) 5 1/2" LOCKJAW™ DRILL PIPE BACKUP CYLINDER ASSEMBLY 1/2"-13 x 1 3/4" SHCS P/N: 1107 (2) REQD. 3/16" x 1/2" ROLL PIN P/N: 1005-A (4) REQD. ROD & BACKING PLATE WELDMENT P/N: BUCD5504 LOG # 03/16/07 DATE BUCD5500\BUCD5524 Cyl rev1.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 POLYPACK P/N: 12502625 BACKUP RING P/N: 8-231 POLYPACK P/N: 25005000 WEARBAND P/N: W47500625 WIPER P/N: 959-41 3 3 01/25/05 - Removed grease holes & groove. INSIDE DOOR ASSEMBLY FOR BUCD55XHT & -01 ASSEMBLY NO. BUCD5538 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 - 7 3 REV. # LOG # 12/05/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ BUCD55XHT\BUCD5538 Door I rev3.wpg INSIDE DOOR ASSEMBLY FOR BUC55XHT-02 ASSEMBLY NO. BUCD5538-01 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 - 7.1 REV. # LOG # 6/11/09 DATE 3 3 01/25/05 - Removed grease holes & groove. OUTSIDE DOOR ASSEMBLY FOR BUCD55XHT & -01 ASSEMBLY NO. BUCD5537 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 - 8 3 REV. # LOG # 12/05/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ BUCD55XHT\BUCD5537 Door O rev3.wpg OUTSIDE DOOR ASSEMBLY FOR BUCD55XHT-02 ASSEMBLY NO. BUCD5537-01 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 - 8.1 REV. # LOG # 6/11/09 DATE 3/8"-16 x 3/4" BUTTON HEAD CSX P/N: 1061 (2) REQD. 3/8" LOCKWASHER P/N: 134 (2) REQD. 1 1/4" x 3 7/8" DOVETAIL STRIP DIES DTI1601 - 1/2" Thick DTI1601D - 1/2" Thick Diamond DTI1622 - 9/16" Thick DTI1632 - 5/8" Thick DTI1642 - 11/16" Thick DTI1661 - 13/16" Thick DTI1662 - 1 1/4" Thick DOVETAIL DIE ADAPTERS P/N: BUDT55-02375 2 3/8" P/N: BUDT55-02875 2 7/8" P/N: BUDT55-03125 3 1/8" P/N: BUDT55-03375 3 3/8" P/N: BUDT55-03500 3 1/2" P/N: BUDT55-03625 3 5/8" P/N: BUDT55-03750 3 3/4" P/N: BUDT55-03875 3 7/8" P/N: BUDT55-04000 4" 5 1/2" LOCKJAW DRILL PIPE BACKUP DOVETAIL DIE ADAPTER P/N: BUDT55-04125 P/N: BUDT55-04250 P/N: BUDT55-04500 P/N: BUDT55-04750 P/N: BUDT55-04875 P/N: BUDT55-05000 P/N: BUDT55-05125 P/N: BUDT55-05250 P/N: BUCX55005500 4 1/8" 4 1/4" 4 1/2" 4 3/4" 4 7/8" 5" 5 1/8" 5 1/4" 5 1/2" 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 - 9 1 REV. # LOG # 04/15/09 DATE 5/8"-11 x 4" HHCS P/N: X2-24 5/8" LOCKWASHER P/N: 1151 (6) REQD. OF EACH 5/8"-11 x 3" HHCS P/N: 204 5/8" LOCKWASHER P/N: 1151 (2) REQD. OF EACH 1/2"-13 NUT P/N: 1101 1/2" LOCKWASHER P/N: 1103 (2) REQD. OF EACH HANGER WELDMENT P/N: RH5900 1/2"-13 x 4 1/2" HHCS P/N: X2-45 (2) REQD. LEG COLLAR P/N: 59002-S4 (Welded to Bottom Tong Plate) H-PLATE SPRING 1st Generation P/N: 14208 Mfg. Starting 2003 P/N: BUC4515 SPRING RETAINER PLATE WELDMENT 1st Generation P/N: BUC5512-01 Mfg. Starting 2003 P/N: BUC5580 (2) REQD. LEG WELDMENT P/N: 59052 TOP SPRING CAP WELDMENT BUCD5500 P/N: 59065 BUCD55XHT P/N: BUCD5599 BUCD5599 spring cap has a lip (Not Shown). LEG SPRING P/N: BUC4515 BOTTOM SPRING CAP WELDMENT P/N: BUC4516-B HALO (LOADCELL BRACKET) P/N: BUC4509-08 HANGER ASSEMBLY (INCLUDES ) ASSEMBLY NO. BUCD5900 SPRING RETAINER PIN P/N: BUC4516-P LEG ASSEMBLY (INCLUDES NOT SHOWN ) BUCD5500 ASSEMBLY NO. BUC5570-02 BUCD55XHT ASSEMBLY NO. BUC5570-03 5 1/2" XHT TONG & 5 1/2" LOCKJAW™ DP BACKUP MOUNTING KIT ASSEMBLY BUCD5500 ASSEMBLY NO. MK5900 BUCD55XHT ASSEMBLY NO. MK5900-01 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 - 10 1 REV. # LOG # 02/25/04 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ BUCD55XHT\Mounting Kit rev1.wpg HHCS 5/8”-11 x 1 3/4” P/N: 1158 (2 REQD.) SHCS 5/8”-11 x 3 1/4” P/N: 266 (2 REQD.) 5/8” LOCK WASHER P/N: 1151 (4 REQD.) TOP SPRING CAP P/N: BUCD5599 HHCS 5/8”-11 x 2 1/4” P/N: 201 (2 REQD.) LEG SPRING P/N: BUC4515 5/8” LOCK WASHER P/N: 1151 (4 REQD.) SHCS 5/8”-11 x 2 1/4” P/N: 1073 BOTTOM SPRING CAP P/N: BUC4516-B HHCS 5/8”-11 x 4” P/N: X2-24 (4 REQD.) H-PLATE WELDMENT P/N: BUC5580 LEFT LEG WELDMENT P/N: 59085L HANGER WELDMENT P/N: RH5900-01 SPRING RETAINER PIN P/N: BUC4516-P (NOT SHOWN) RIGHT LEG WELDMENT P/N: 59085R H-PLATE SPRING P/N: BUC4515 H-PLATE WELDMENT P/N: BUC5580 LEG ASSEMBLY HANGER ASSEMBLY (RIGHT) ASSEMBLY NO. BUC5570-05R (LEFT) ASSEMBLY NO. BUC5570-05L * SHORTER LEGS AVAILIBLE FOR SLIP CLEARANCE P/Ns: 59085-01L & 59085-01 R (NOT SHOWN) ASSEMBLY NO. BUCD5900-01 MOUNTING KIT ASSEMBLY FOR CLE5500XHT-02 / BUCD55XHT-02 ASSEMBLY NO. MK5900-02 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 - 10.1 REV. # LOG # 6/11/09 DATE 1 1 2 OR 1 5 OR 1 1 2 1 3 1 4 2 5 1 6 1 7 3 1 8 2 1 3 8A 1 9 3 3 1 Item # Qty. 2 OR 1 5 OR 1 1 2 1 3 1 4 2 5 1 6 1 1 7 3 1 8 3 9 3 1 Item # Qty. Part Number Description LOCKWASHER 1/2" 1103 VALVE BANK ASSEMBLY (MFG. BEFORE 04/15/04) WORK SECTION ASSEMBLY (MFG. AFTER 04/15/04) MOTOR BLOCK VALVE BODY (MFG. AFTER 06/2007) MOTOR BLOCK VALVE CARTRID. (MFG. AFTER 06/2007) INLET VALVE W/O RELIEF RELIEF CARTRIDGE WORK SECTION WORK SECTION OUTLET SECTION A35 8" HANDLE HHCS 1/2"-13 x 4 1/4" 3 HHCS 1/2"-13 x 4 1/2" CONTROL VALVE ASSEMBLY - MODIFIED VA35-WDA4 VA35-MOD 86051 86052 VA35-AA440 DVG35-HMRV 4 VA35-DA4 VA35-MA4 VA35-TR55 A35-V1526K-8 X2-40 3 X2-45 14213 (MFG. BEFORE 04/15/04) WORK SECTION (MFG. AFTER 04/15/04) MOTOR BLOCK VALVE BODY (MFG. AFTER 06/2007) MOTOR BLOCK VALVE CARTRID. (MFG. AFTER 06/2007) INLET VALVE W/O RELIEF RELIEF CARTRIDGE WORK SECTION WORK SECTION OUTLET SECTION A20 8" HANDLE HHCS 3/8"-16 x 3 3/4" (COMPONENT OF KIT P/N: 4 BANK) LOCKWASHER 3/8" (COMPONENT OF KIT P/N: 4 BANK) CONTROL VALVE ASSEMBLY - MODIFIED VA20-WDA3 Description A35 VALVE BANK ASSEMBLY VA20-MOD 86051 86052 VA20-AA440 VA20-MRV-1 VA20-DA3 VA20-MA3 VA20-TR44 A20-V1526K-8 1072 134 55201 Part Number A20 VALVE BANK ASSEMBLY 9 1 8 2 7 7 TONG 3 4 4 1 9 VA20 5 6 VA35 8 OR 8A 3 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 10/29/07 DATE Valves\Valve Bank 4 rev5.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 5 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 10/29/07 Item 1 - Added 86051 & 86052 for Production after 06/2007. 08/19/05 Item 3 - Chg.PN from A35-MRV-1 to DVG35-HMRV; ECN#05-0064. 12/13/04 Item 8 - Chg. Length from 5" to 4 1/4", PN from X2-79 to X2-40. Item 8A - Added Part. Item 9 - Chg. Qty. from 2 to 3. 2 10/21/04 Item 1 - Added VA20-MOD & VA35-MOD for Production after 04/15/04. 1 06/10/02 Item 8 & 9 - Added Part. Rev. Date Description 5 4 3 7 BACKUP LIFT CYLINDER 1" THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 11/20/07 DATE BUCD5500\Schematic rev1.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 RETURN QUICK DISCONNECT 1 1/4" A-20 DIRECTIONAL CONTROL VALVE MODIFIED W/ WDA SECTION PERMANENTLY SHIFTED P/N: 55201 COMMERCIAL A-20 DIRECTIONAL CONTROL VALVE ASSEMBLY WITH 4 BANKS (DA, SA, WDA, & MA) AND RELIEF VALVE CARTRIDGE A-20 DIRECTIONAL CONTROL VALVE W/ SA SECTION A-20 DIRECTIONAL CONTROL VALVE W/ DA SECTION SUPPLY QUICK DISCONNECT A-20 DIRECTIONAL CONTROL VALVE W/ MA SECTION 145 PSI CHECK VALVE 1 2 3 P 4 ( VALVE SHIFTS TO OPEN POSITION WHEN BACKUP DOORS ARE FULLY CLOSED P/N: SLV1000-04 6 LOCKJAW™ SHOWN IN PARTIALLY BACKUP OPEN POSITION CYLINDER NORMALLY CLOSED CAM VALVE 6 SS-4R3A5 ADJUSTABLE PRESSURE RELIEF VALVE SET AT 3000 PSI (WITH 177-R3A-R1E SPRING) RELIEF VALVE CIRCUIT B C NOTE: NUMEROUS FITTINGS, HOSES, & NIPPLES ARE NOT ILLUSTRATED IN THIS SCHEMATIC XHT TONG (CLE5500XHT) LOCKJAW™ DRILL PIPE BACKUP (BUCD5500) BASIC HYDRAULIC SCHEMATIC M-38 HASKEL AIR DRIVEN PUMP w/ AIR SUPPLY LINE A OPTIONAL EQUIPMENT CHECK VALVE PRESSURE REDUCING VALVE SET AT LOW PRESSURE WITH INTERNAL FREE FLOW RETURN CHECK VALVE 5 PRESSURE GAUGE 3 ) 4 LOAD HOLDING VALVE 2 DESCRIPTION BULKHEAD CONNECTOR 1 ITEM MODIFIED GRESEN NORMALLY CLOSED CAM VALVE (SHOWN IN DOOR OPEN POSITION) PILOT OPERATED DUMP VALVE W/ OPTIONAL SOLENOID ACTUATOR (SHOWN IN DUMP POSITION) P/N: 58058 P/N: 58058-S LIFT CYLINDER C P/N: SLV1000-01 6 A INTERNAL SET AT 400 PSI 5 B 4/15/09 P:\Manuals\Manual CAD Drawings\BUCD55XHT-01\CLE5500XHT01 BUCD55XHT-01 Schematic.dwg LOCKJAW™ LOCKJAW™ LOCKJAW™ LOCKJAW™ THIS PAGE LEFT BLANK INTENTIONALLY Page 10 - 14 1 1 1 1 1 i 5 6 7 8 9 E 1/2" x 120" HOSE ASSY. MNPT x FJIC SWVL 1/2" HALF COLLAR 1/2" FLUSH PLUG W/ 1/8" ORIFICE 1"-12 SLOTTED HEX NUT POLYPACK 2 1/8" x 2 1/2" x 3/16" WEARBAND 18702125 ---------- LCR109 1466 LCR107-A 1380 1657 1209 LCR119 QUICK DISCONNECT 1/2" FEMALE SNAPTITE GLAND 24 1 LCR113 1430 CR14938 23 1 2-214 O RING 1"ID, 1 1/4"OD, 1/8"W 1008-A SEAL NP CR14938 1/4" x 1 1/2" ROLL PIN 18 17 DETAIL “A” SCALE: 3X 19 22 D 13 24 16 SPRING P/N: LCR4003 ASSEMBLY 78" E: F: SPRING HOUSING END CAP P/N: LC101-S3 G: 5 5/16" 29" 40 1/4" D: 5" 1 1/4" B: C: 3 1/2" x 3/4" A: 4 3 5 DETAIL “B” SCALE: 3X 21 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. STROKE ROD O.D. CYLINDER I.D. 34.94 in. 1.50 in. 2.50 in. 3,000 psi 2,519 psi 7,908 lbs. 3.00 in. LOG # 02/18/03 DATE LCR\LCR400-A.wpg REF: P:\Manuals\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 MAXIMUM ALLOWABLE INTERNAL PRESSURE PRESSURE REQUIRED TO LIFT MAXIMUM ALLOWABLE LOAD MAXIMUM ALLOWABLE LOAD (SPRING FULLY COMPRESSED) AVAILABLE SPRING TRAVEL AFTER PICKING UP TONG (LOADED HEIGHT TO SOLID) 5.449 in. DIMENSIONAL DATA SPECIFICATIONS - B B COMPRESSION ROD WELDMENT P/N: LCR4001 MAXIMUM SPRING TRAVEL (PRELOAD TO SOLID) SPRING HOUSING P/N: LC4002-S1 LIFT CYLINDER F SEE DETAIL “B” C CYLINDER END CAP P/N: LCR105-S1 (Welded to Spring Housing) ASSEMBLY NUMBER LCR400-A 2-226 O RING 2"ID, 2 1/4"OD, 1/8"W 20 1 18701500-375 POLYPACK 1 1/2" x 1 7/8" x 3/8" 1947 2-336 INTERNAL SNAP RING (N-1300-225) i 21 1 i 22 1 7 O RING 2 7/8"ID, 3 1/4"OD, 3/16"W 19 1 i 16 1 i 17 1 i 18 1 1015 15 2 1/4"-20 x 3/8" SET SCREW ---------- 14 --- ---------- GLAND CAP 6 20 8 W25000500 LCR106 LCR112 LCR105 P/N 3 13 1 1 23 12 --- ---------- 3/8" STREET EL W/ORIFICE 1 i 4 PISTON 11 1 1 3 CYLINDER ROD WELDMENT HYD/AIR CYLINDER BARREL 3/8" MNPT x 1/2" MJIC ADAPTER 1 2 BILL OF MATERIALS Description 9 2 15 SEE DETAIL “A” 10 10 1 1 1 Item Qty. i SEAL KIT P/N: ASAP100 B 13 11 THIS PAGE LEFT BLANK INTENTIONALLY Page 11 - 2 CLINCHER® LOAD CELL AND TORQUE GAUGE ASSEMBLIES The CLINCHER® Tong and Backup are available in versions which accommodate compression load cells or tension style load cells. All information contained in this Technical Manual refers to products which utilize compression load cells. Contact SUPERIOR for information concerning products using tension load cells. Part Number Torque Rating Handle Length Loadcell Type Loadcell Manufacturer Loadcell Part Number Torque Gauge Mfr. Torque Gauge Size Gauge Mount Hose Length Assembly Documentation SM40-28C 40,000 ft lbs 28 inches Compression SUPERIOR MANUFACTURING & HYDRAULICS CLC200 TOTCO or equivalent 6" “L” Bracket 6 ft. Calibration Certificate CLINCHER® Load cells and Torque Gauges are produced by several manufacturers. The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be applicable to all torque gauges or load cells. This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 12 - 1 5/16"-18 x 1 1/4" SHCS Use Never-Seez Hand Tight PISTON RETAINER RING LOAD CELL SIZE DIAPHRAGM P/N DIAPHRAGM P/N: SEE CHART 6.44 SQ.IN. CLC203 8.0 SQ.IN. CLC205 12.0 SQ.IN. CLC206 16.1 SQ.IN. CLC207 25.0 SQ.IN. CLC208 HOUSING 1/4" NPT FLUSH PLUG Use Teflon Sealant 5/16"-18 x 1 1/4" SHCS Use Never-Seez Torque to 200 in.lbs. (8) REQD. ON HOUSING 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 COMPRESSION LOAD CELL THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 12 - 2 1 REV. # LOG # 07/03/02 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ Load Cell Comp rev1.wpg CLINCHER® LOAD CELL AND TORQUE GAUGE ASSEMBLIES To request copy of Compression Torque System Technical Manual, please contact: Superior Manufacturing & Hydraulics 4225 Hwy. 90 East Broussard, LA 70518 Phone: 337-837-8847 Fax: 337-837-8839 www.superior-manf.com SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 02/04 Page 12 - 3 Page 12 - 4 SECTION 13 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals, please contact: Superior Manufacturing & Hydraulics 4225 Hwy. 90 East Broussard, LA 70518 Phone: 337-837-8847 Fax: 337-837-8839 www.superior-manf.com SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 13 - 1 Page 13 - 2 SECTION 14 VALVE TECHNICAL DATA To request copy of Valve Technical Data, please contact: Superior Manufacturing & Hydraulics 4225 Hwy. 90 East Broussard, LA 70518 Phone: 337-837-8847 Fax: 337-837-8839 www.superior-manf.com SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® XHT Tong and LOCKJAW™ Drill Pipe Backup Revision: 08/02 Page 14 - 1 Page 14 - 2 ">

Public link updated
The public link to your chat has been updated.
Advertisement
Key features
- Open-throat design
- Low friction jaws
- Splined die system
- Constant cam angle
- Door interlock
- Encoder adapter
- Pressure control valve
- Tong handles with closed covers
- Wrap around jaw system
Frequently asked questions
The tong utilizes a motor to drive a ring gear and cam surfaces which close the jaws around the pipe. To open the jaws, the motor is reversed until a reversing pin contacts the ring gear shoulder, and springs return the jaws to their fully opened position.
The system accepts Dovetail Inserts (pencil dies), Wrap-Around Fine Tooth Steel Dies, GRIT FACE™ Dies, and Aluminum Dies. The appropriate jaws, die adapters, and dies for a specific tubular OD are described in the manual.
Before changing dies, ensure the power unit is off, all trapped pressure is bled off, and the supply and return hoses are disconnected. Slowly close the backup until the jaws are fully latched, but do not allow the rear clamping cylinder to extend more than necessary. Then, remove the upper clip bolts, upper clip, and die from the rear clamping jaw. Install the appropriate wrap around die or dovetail die adapter, ensuring it is centered in the jaw. Reinstall the upper clip and clip bolts and tighten them to approximately 38 ft lbs. Repeat this process for the front compensating jaws.