SUPERIOR CLINCHER CLE1075-02 Remote Tong, LOCKJAW BUCS1175-01 LOCKJAW Backup, CRSS 10750 Suspension System TECHNICAL MANUAL
The CLINCHER CLE1075-02, LOCKJAW BUCS1175-01 and CRSS 10750 are used in connection with Varco Casing Roughneck System (VCRS) to allow “Hands Off” stabbing, make-up or break-out of casing, tubing, or drill pipe. The CLE1075-02 Tong is a remotely operated high torque hydraulic tong capable of handling tubulars ranging from 2 3/8" to 10 3/4" in diameter. The BUCS1175-01 LOCKJAW Backup is a remotely operated high torque hydraulic backup which fully encircles the tubulars to compliment the tong during make-up and break-out operations. The CRSS10750 Suspension System is designed for use in a Varco Casing Roughneck System. The CRSS10750 provides a means of positioning the Tong, Backup, and Instrumentation/Control System framework which can be quickly installed or removed from the VCRS. Removal is as quick and easy as installation.
Advertisement
Advertisement
TECHNICAL MANUAL 10 3/4" CLINCHER® REMOTE TONG AND 11 3/4" LOCKJAW™ BACKUP COVERS TONG MODEL CLE1075-02 BACKUP MODEL BUCS1175-01 SUSPENSION SYSTEM CRSS10750 Published 11/2002 4225 Highway 90, East Broussard, Louisiana 70518 Phone: (337) 837-8847 Fax: (337) 837-8839 www.superior-manf.com TECHNICAL MANUAL 10 3/4" CLINCHER® REMOTE TONG AND 11 3/4" LOCKJAW™ BACKUP COVERS TONG MODEL CLE1075-02 BACKUP MODEL BUCS1175-01 SUSPENSION SYSTEM CRSS10750 Published 11/2002 4225 Highway 90, East Broussard, Louisiana 70518 Phone: (337) 837-8847 Fax: (337) 837-8839 www.superior-manf.com ©Copyright, 2002, SUPERIOR Manufacturing & Hydraulics, Inc. All rights reserved. This document is the property of SUPERIOR Manufacturing & Hydraulics, Inc. It is supplied as reference information to users of our products. This document is considered confidential and is not to be disclosed, copied or reproduced, transmitted, transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing & Hydraulics, Inc. CLINCHER®, LOCKJAW™ & GRIT FACE™ are trademarks of SUPERIOR Manufacturing & Hydraulics, Inc. The products described in this manual are covered by U.S. and foreign Patents and/or pending Patent Applications. This manual is not a controlled document and is subject to revision without notice. To receive updates and insure you have access to the latest information concerning the 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup, we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile. Name: Company: Address: Address: City: Postal Code: Telephone: State: Country: Fax: Tong Model No.: Backup Model No.: Assembly Date: Serial No.: Serial No.: 10 3/4" CLINCHER® Remote Tong and 11 3/4" LJ Backup Technical Manual Registration Form Name: Return To: Company: SUPERIOR Mfg. & Hyd. 4225 Hwy. 90 East Broussard, LA 70518 USA Address: Address: City: Postal Code: Telephone: Country: Fax: Tong Model No.: Serial No.: Backup Model No.: Serial No.: Assembly Date: Telephone: 337-837-8847 Facsimile: 337-837-8839 Web Site: www.superior-manf.com TABLE OF CONTENTS Hazard Warnings 1 Description, Features, & Specifications 2 Jaws, Adapters, & Die Information 3 Assembly Instructions Tong & Suspension System Spring(s) 4 Operational Instructions 5 Maintenance Instructions & Trouble Shooting 6 Spare Parts Recommendations & Parts Lists Tong, Backup & Suspension System 7 Accessories and Options 8 CLE1075-02 TONG Illustrations 9 BUCS1175-01 BACKUP Illustrations 10 CRSS10750 Suspension System Illustrations 11 Motor Service Manuals 12 10 3/4" CLINCHER® REMOTE TONG and 11 3/4" LOCKJAW™ BACKUP REVISION TABLE Section Page Date Description N/A 1 4 11 N/A 2 7 5-6 12/02 12/02 12/02 12/02 Table of Contents, Section 4, added Suspension System Spring Instructions. Added Warning on Suspension System springs. Added Suspension System Spring Instructions. Revised Large & Small Spring illustrations, added Warning & Ref. Notes. 7 03/03 Revised Parts Lists CLE1075-02, BUCS1175-01 & CRSS10750 9 5-13, 2325, 31-32 1, 3, 6A, 6B, 1720, 27 03/03 10 11 3 3&6 03/03 03/03 Revised Table of Contents, added Sealed Idler Bearing PN 1905 and Installation for PN 1905. Revised Illustrations Top View, Top Cage Plate, Bottom Cage Plate, Remote Cage Plate, Remote Pivot Pin & Bottom View. Revised Illustration 11 3/4" LJ Backup Assembly Revised Illustrations Transport f/Susp. System & Small Spring Assy. 3 7 9 1 5-13, 33 11 9 8 08/21/03 Revised Illustration Outboard Idler Gear Assy (Idler Gear PN was incorrect). 3 1 01/22/04 Revised Dovetail Strip Die Chart. 04/23/03 Added chart for 5/8" Width Dovetail Inserts. 04/23/03 Revised Parts List’s CLE1075-02 & CRSS10750-01 04/23/03 Revised Illustration Encoder Assemblies on Secondary Gear REMOTELY CONTROLLED CLINCHER® TONG AND LOCKJAW™ BACKUP FOR USE WITH VARCO CASING ROUGHNECK HAZARD WARNING Nomenclature used in this manual: WARNING concerns an operating procedure or practice that, if not strictly observed, can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that, if not strictly observed, can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER® Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections. They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated. CLINCHER® Tongs and Backups contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating, repairing, or near this equipment during its operation. WARNING: Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity. No work of any type, including changing of dies, is to be carried out while the tong and backup are connected to any hydraulic power unit. CLINCHER® Tongs and Backups are heavy tools. They must be handled using appropriate equipment and methods. Horizontal and vertical position control will be accomplished by means of a Varco Casing Roughneck System. WARNING: Users must insure the entire lifting system including cables, rig mounting points, lift cylinders, tong lifting brackets/bridles, winches, pulleys, counter weights, etc., are in good condition and capable of handling the static weight of the tong, backup, and suspension system plus any loads which could be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation. This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and/or damage to equipment. WARNING: Do not attempt to rotate tong and tubulars unless backup is closed and gripping the lower portion of the tubular. Failure to follow this procedure will cause Iron Roughneck to be forcibly rotated around tubulars causing equipment damage and injury or death of personnel who are in the area. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 1 - 1 REMOTELY CONTROLLED CLINCHER® TONG AND LOCKJAW™ BACKUP FOR USE WITH VARCO CASING ROUGHNECK HAZARD WARNING WARNING: Users must provide a means of safely controlling the tong, backup, and suspension system movements in all directions when it is in use. Failure to account for the its size, weight, movement, and the amount of torque developed could result in personnel injury or death. CLINCHER® Tongs and Backups utilize high pressure hydraulic fluids. Portions of the tong and backup, control valves, hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de-energized and the fluid supply hoses are disconnected. During normal operation the temperature of the hydraulic fluids as well as hoses, piping, valves, etc., can rise to a level which can cause burns. WARNING: Personal protective gear including safety glasses, face shields, protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids. Tight fitting clothing is required to prevent entanglement in rotating components. These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits. WARNING: Attempting to operate this unit with a power unit designed for open center valves will result in the power unit operating continuously at maximum pressure, will cause overheating, and may cause equipment failures possibly exposing personnel to high pressure, high temperature hydraulic fluid leaks. The CLINCHER® Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open. This system is to be tested before each mobilization and at every shift change. Should this system be determined to be inoperative, the tong is to be removed from service and tagged as in-operative until repairs are made. CAUTION: Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties. WARNING: Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards. No attempt should be made to operate the CLINCHER® Tong and Backup for any purpose other than which it is intended. This system is capable of generating very large clamping forces and torsional loads which, if improperly applied or controlled, could result in damage to the tubular, to the tong and backup, or could possibly result in injury or death of personnel. Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong and backup. See Section 3 for more information concerning the selection and use of dies. CAUTION: Operating this equipment without the correct size, type, and orientation of dies can result in damage to the equipment or tubulars being handled. WARNING: Suspension System springs can store considerable energy which could cause injuries or fatalities if proper removal procedures are not utilized. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 12/02 Page 1 - 2 CROSS GENERAL INFORMATION HYDRAULIC PRODUCT SAFETY HYDRAULIC PRODUCT SAFETY WARNING: Valve lever (spool) may "stick" (not center) under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury, death or equipment failure. VALVE SAFETY: Read and follow instructions carefully. Failure to observe instructions and guidelines may cause serious injury, death or equipment failure. A sticking valve (spool bind) may be caused by one or more of the following factors: DIRTY OIL: Oil must be filtered to a minimum of 25 microns. Filters should be changed regularly spin-on types after 50 hours of initial use and then after every two hundred fifty hours of use. Use of a condition indicator is recommended. Consult your tractor or implement owner=s manual for filtration and changing recommendations for internal systems. OIL REQUIREMENTS: Premium quality anti-wear type oil with a viscosity between 100 and 200 SSU at operating temperatures. Certain synthetic oils may cause spool seals to swell and the valve to stick. If in doubt, call CROSS Engineering. IMPROPER HOOK UP OR MOUNTING: Always use the proper size fittings. Hook up "in" & "out" as noted on the valve body. Do not overtorque pipe fittings. Mounting surfaces should be flat and care should be used when tightening mounting bolts. Over-tightened bolts can cause spool bind and casting breakage. When hooking a valve in series, always use a power beyond sleeve. Consult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve. MISAPPLICATION: Always use the proper valve for the job. CONVERTA, CD, CS or CA valves should never be used for metered heavy load lifting - loaders or similar applications. Use an open center valve for open center applications and a closed center valve for closed applications. If in doubt, check with your tractor dealer. Contact CROSS if the valve allows the hydraulic equipment to creep excessively. MAINTENANCE: Make sure all bolts are tightened and torqued to the recommended specification. Bent or broken parts should not be used. Replace immediately. Always use exact replacements. Always protect valve spool from paint overspray. Faulty quick disconnects can cause high back pressures and sticking spools. Check quick disconnects periodically to make sure they are functioning properly. If valve spool does not center or appears to stick, do not use! PUMPS & MOTORS SAFETY: A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization. Use correct fittings and proper oil as noted in the technical service manual packed with each unit. Change oil as recommended by your implement or tractor manufacturer. CYLINDER SAFETY: Check clevis clearances before, during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury, or bent or broken rods caused by binding. Never operatea cylinder above recommended pressures. Never use a cylinder as a safety device when trans-porting equipment. PINHOLE LEAKS: If you observe a pinhole leak, discontinue use of the component. If oil has penetrated your skin or contacted your eye, seek medical attention immediately! Page 1 - 3 Page 1 - 4 ELECTRONIC REMOTE 10 3/4” CLINCHER® TONG, 11 3/4” LOCKJAW™ BACKUP & SUSPENSION FRAME Page 2 - 1 40 HANDLE LENGTH TOP VIEW 50" 52" OVERALL W IDTH FRONT VIEW 4" 4.8" 60" 76.4" OVERALL LENGTH SIDE VIEW 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 DIMENSIONAL VIEWS THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 2 - 2 REV. # LOG # 11/26/02 DATE REF: S:\Equip Manuals\Dwgs\ CRSS10750\Di mension Views.wpg GENERAL DESCRIPTION and APPLICATION The CLINCHER® products described in this manual and used in connection with Varco Casing Roughneck System (VCRS) to allow “Hands Off” stabbing, make-up or break-out of casing, tubing, or drill pipe. Products covered in this manual include: 1. CLE1075-02 CLINCHER® 10 3/4" Remotely Operated Casing Tong 2. BUCS1175-01 CLINCHER® 11 3/4" Remotely Operated LOCKJAW™ Backup 3. CRSS10750 CLINCHER® Tong and Backup Suspension System for Varco Casing Roughneck The CLE1075-02 Tong is a remotely operated high torque hydraulic tong capable of handling tubulars ranging from 2 3/8" to 10 3/4" in diameter. It is provided with Hydraulically Operated Tong Door Actuator, Hi/Lo Gear Shifter, Motor Speed and Make/Break Backing Pin Controls. Additionally, a Cage Plate Position Sensor and Control System simplify remote operation by automatically stopping reverse rotation of the Cage Plate in the open throat position. The BUCS1175-01 LOCKJAW™ Backup is a remotely operated high torque hydraulic backup which fully encircles the tubulars to compliment the tong during make-up and break-out operations. Its patented LOCKJAW™ geometry provides maximum structural strength in the smallest possible package with minimal moving parts. It features a door position sensor to limit the amount of clamping force developed if inadvertently used on oversized tubulars which prevent full door closing/locking. The CRSS10750 Suspension System is designed for use in a Varco Casing Roughneck System. The CRSS10750 provides a means of positioning the Tong, Backup, and Instrumentation/ Control System framework which can be quickly installed or removed from the VCRS. Removal is as quick and easy as installation. Additionally, the Suspension System can be configured to function as a shipping and storage container. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 2 - 3 DESCRIPTION and APPLICATION The CLINCHER® Tong and Backup system is an “open-throat” design which can handle tubulars as small as 2 3/8 inches to as large as 10 3/4 inches in diameter. The Backup can accommodate tubulars as large as 11 3/4 inches. This system features two (2) jaws in the tong and three (3) jaws in the backup which encircle the pipe. Wrap Around jaws and dies, combined with our low friction jaw technology, constant radial load cam system and compensating jaw design provide exceptional gripping capabilities with reduced pipe deformation, stress and marking. Using our non-marking aluminum die system or GRIT FACE™ dies in the Tong and Backup will now allow stainless steel corrosion resistant alloys (CRA) to be run as quickly and easily as a traditional tong runs conventional steel tubulars. Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load, essentially wrapping the die around the tube reduces pipe stress, deformation and minimizes marking Constant Cam Angle insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong or backup are still gripping the pipe Self Adjusting Brake eliminates need to manually adjust brake bands to compensate for normal wear In addition to these unique features listed above, the CLINCHER® Tong and Backup System is also equipped with numerous standard features including: Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of backup and lift cylinder at all times Encoder Adapter accepts customer’s turns encoder to signal to a torque/turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed The features described above are covered by US and foreign patents or pending US and foreign patents. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 2 - 4 DESCRIPTION and APPLICATION TONG APPLICATION After completing the make-up or break-out cycle, the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder. Springs are used to return the jaws to their fully open position. The Tong’s cage plate braking system is self adjusting to compensate for brake band wear. Field adjustments are not required under normal conditions. BACKUP APPLICATION The CLINCHER® LOCKJAW™ Backup has an “open throat” design with three jaws that encircle the pipe. The front jaws are operated by cam surfaces on the rear jaw cylinder. During a jaw closing cycle, the front jaws swing in and interlock as the rear die approaches the pipe. Once locked on the pipe, pressure is locked in the backup cylinder by a load holding valve. When opening the backup jaws, the cylinder operation is reversed to retract the rear die and unlock the jaws. Springs move the front jaws to their fully open position. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 2 - 5 DESCRIPTION and APPLICATION Maximum Torque Maximum Operation Pressure RPM @ 47 GPM/178 LPM: Manual Gearbox High Low Handle Length Tong Overall Length Tong Overall Length Backup Overall Length Tong, Backup & Suspension System Overall Width Tong, Backup & Suspension System Overall Height Tong, Backup & Suspension System Weight Tong (approximate) Weight Backup (approximate) Weight Suspension System (approximate) Combined Weight Tong, Backup & Suspension System Including Varco supplied Control System Jaw Capacity / Tong 1 Backup Jaw Size Gripping Range for Dovetail Tong Jaws (under nominal jaw or adapter sizes) Gripping Range for LOCKJAW™ Backup dressed with Dovetail Adapters 35,000 ft.lbs. / 47,454 Nm 3,000 psi / 207 Bar 42 7 40" / 101.6 cm 59.5" / 151.1 cm 55.5" / 141.0 cm 76.4" / 194.1 cm 52.0" / 132.1 cm 86.3" / 219.2 cm 2,000 lbs. / 907.0 kg 1,400 lbs. / 636.7 kg 4,645 lbs. / 2,111.4 kg 8,045 lbs. / 3,656.8 kg 2 3/8" thru 10 3/4" LF 2 3/8" thru 10 3/4" 2 3/8" thru 11 3/4" 3/8" / 1.5 cm undersize 3/8" / 1.5 cm undersize Operates using Dovetail Strip Dies, Steel Tooth Wrap Around Dies, GRIT FACE™ Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment: Optional Equipment: - - Remote Control Door Interlock Self Adjusting Brake Automatic Cage Plate Control Two Speed Hydraulic Motor Electronic Solenoid Dump Valve Hydraulic Intensifier for Backup Shipping Stand, or Skid Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 2 - 6 10 3/4" TONG DIMENSIONS 59.5 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 11/21/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075\Dimensions.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 REFER TO VARCO HYDRAULIC SCHEMATIC Page 2 - 8 CLINCHER® DIES Many CLINCHER® Tongs and Backups utilize jaws and/or adapters which accept Dovetail Inserts (AKA Pencil Dies or Strip Dies) to effectively grip tubulars. Jaw systems and jaw adapters are also available which accommodate Wrap-Around Fine Tooth Steel Dies, GRIT FACE™ Dies and Aluminum Dies. The drawings in this section describe the jaw and adapter systems. In addition to the appropriate jaws, die adapters and dies required for a specific tubular OD, a set of upper and lower guide plates will be needed to fully utilize the hands off stabbing capabilities of the VARCO Casing Roughneck System. These plates and their part numbers are also described in this section of the manual. 15 TYP . 15 TYP . T T OA Thickness Width L L OA W W STRAIGHT TOOTH DIAMOND TOOTH Note: Diamond Tooth Dies are used when a more aggressive bite is required. Thickness Width 5/16 5/16 5/16 3/8 3/8 3/8 5/8 5/8 5/8 5/8 5/8 5/8 OAL P/N Straight Tooth P/N Diamond Tooth 3 1/2 3 7/8 4 1/2 3 1/2 3 7/8 4 1/2 ¹ DTI4052 DTI4002 DTI4030 DTI4051 DTI4001 ¹ ¹ ¹ ¹ ¹ ¹ OAL 17/32 5/8 3 1/2 17/32 5/8 3 7/8 17/32 5/8 4 1/2 5/8 5/8 3 1/2 5/8 5/8 3 7/8 5/8 5/8 4 1/2 11/16 5/8 3 7/8 11/16 5/8 4 1/2 3/8 1 3 7/8 3/8 1 1/4 3 7/8 3/8 1 1/4 5 7/16 1 1/4 3 7/8 7/16 1 1/4 5 1/2 1 1/4 3 7/8 1/2 1 1/4 5 9/16 1 1/4 3 7/8 9/16 1 1/4 5 5/8 1 1/4 3 7/8 5/8 1 1/4 5 11/16 1 1/4 3 7/8 11/16 1 1/4 5 3/4 1 1/4 3 7/8 3/4 1 1/4 5 3/4 1 1/4 5 7/8 13/16 1 1/4 3 7/8 13/16 1 1/4 5 7/8 1 1/4 3 7/8 7/8 1 1/4 5 1 1 1/4 3 7/8 1 1 1/4 5 ¹ Available upon request. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 01/04 Page 3 - 1 P/N Straight Tooth P/N Diamond Tooth DTI4031 DTI4053 DTI4003 DTI4032 DTI4054 DTI4004 DTI4055 DTI4005 DTI1505 DTI1614 DTI1610 DTI1612 DTI1617 DTI1601 DTI1602 DTI1622 DTI1623 DTI1632 DTI1633 DTI1642 DTI1646 DTI1651 DTI1693 DTI1662 DTI1661 DTI1664 DTI1671 DTI1673 DTI1691 DTI1697 ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ DTI1612D DTI1617D DTI1601D DTI1602D DTI1622D DTI1623D DTI1632D ¹ ¹ ¹ ¹ ¹ DTI1662D ¹ ¹ ¹ ¹ ¹ ¹ CLINCHER® DIES CLINCHER® Wrap Around Dies are available in three types: Fine Toothed Steel Dies: for low to ultra high torque applications on carbon steel tubulars including tubing, casing, and drill pipe Smooth Faced Aluminum Dies: for low to moderate torque applications on fiberglass and corrosion resistant alloy (stainless steel) tubulars GRIT FACE™ Dies: for low to high torque applications on fiberglass and corrosion resistant alloy (stainless steel) tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER® Dies are designed to match the OD of the tubing, casing, coupling, or accessory being made up or broken out. Each die is stamped on the top or side to identify its size. Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3/32" (0.093"). Aluminum and GRIT FACE™ Dies should be matched with the specific tubular diameters required. Note: The use of improperly sized dies can result in reduced torque capacity, increased pipe marking, and reduced die life. CAUTION: Do not attempt to grip tubular diameters which are larger than the dies being used. Failure to observe this precaution can result in damage to the tubular or tong jaws. In emergencies where correct die sizes are unavailable, some operators have successfully used two different sizes of dies to accommodate unusual, nonstandard diameters. CLINCHER® Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters, API coupling diameters, selected work string connection diameters and certain commonly used premium connection coupling diameters. CLINCHER® Wrap Around Dies should not be used on tubulars which are larger than the nominal die size. Steel Toothed Dies can be used on tubulars which are no smaller than 3/32" (0.093") less than the nominal die size. Aluminum and GRIT FACE™ Dies should be matched with the specific tubular diameters required. Note: Fine Toothed Steel Dies are normally stocked in our Broussard, Louisiana facility. A partial listing of commonly manufactured sizes is shown below. Aluminum and GRIT FACE™ Dies are normally made to order although a limited range of sizes and small quantities may be available from stock. Contact SUPERIOR Manufacturing & Hydraulics for information concerning availability of stock and special die sizes. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 3 - 2 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 7 9 10 11 13 14 15 17 18 19 22 23 24 27 28 29 32 33 34 37 38 39 42 43 44 47 49 50 53 55 56 59 60 61 64 65 66 69 70 Page 3 - 3 Qty Reqd Ref Line No 10 3/4" tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x 8 5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 8 5/8" csg & 7 5/8" cplg) 11 3/4" x 9 5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 9 5/8" csg & 8 5/8" cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x 7-5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 7 5/8 csg) 11 3/4" x 8 5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 8 5/8" csg & 7 5/8" cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x 7" splined adapter w/ 1/2" dovetail strip dies (f/ 7 5/8 csg) 11 3/4" x 7.656" splined adapter w/ 1/2" dovetail strip dies (f/ 7 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x 6-5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 6 5/8 csg) 11 3/4" x 7.390" splined adapter w/ 1/2" dovetail strip dies (f/ 6 5/8 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x5 1/2" splined adapter w/ 1/2" dovetail strip dies (f/ 5 1/2 csg) 11 3/4" x6.050" splined adapter w/ 1/2" dovetail strip dies (f/ 5 1/2 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x5" splined adapter w/ 1/2" dovetail strip dies (f/ 5 csg) 11 3/4" x 5.563" splined adapter w/ 1/2" dovetail strip dies (f/ 5 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x5" splined adapter w/ 1/2" dovetail strip dies (f/ 5 csg) 11 3/4" x 5.500" splined adapter w/ 1/2" dovetail strip dies (f/ 4 1/2 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x4" splined adapter w/ 1/2" dovetail strip dies (f/ 4 tbg ) 11 3/4" x 5.000" splined adapter w/ 1/2" dovetail strip dies (f/ 4 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x3 1/2" splined adapter w/ 1/2" dovetail strip dies (f/ 3 1/2 tbg ) 11 3/4" x 5.450" splined adapter w/ 1/2" dovetail strip dies (f/ 3 1/2 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x 2 7/8" splined adapter w/ 1/2" dovetail strip dies (f/ 2 7/8 tbg) 11 3/4" x 3.668" splined adapter w/ 1/2" dovetail strip dies (f/ 2 7/8 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x 2 3/8" splined adapter w/ 1/2" dovetail strip dies (f/ 2 3/8 tbg) 11 3/4" x 3.062" splined adapter w/ 1/2" dovetail strip dies (f/2 3/8 cplg) 8 5/8" casing set of 2 pcs tong jaw backup die f/ tubular each each backup die f/ 9 5/8" OD coupling 7 5/8" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 8 5/8" OD coupling 7" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 7.656" OD coupling 6-5/8" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 7.390" OD coupling 5-1/2" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 6.050" OD coupling 5" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 5.563" OD coupling 4 1/2" tubing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 4 1/2" OD coupling 4" tubing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 5.000" OD coupling 3-1/2" tubing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/4.500" OD coupling 2-7/8" tubing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 3.688" OD coupling 2-3/8" tubing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 3.062" OD coupling CJLFDT10-023 na na CJLFDT10-028 na na CJLFDT10-035 na na CJLFDT10-040 na na CJLFDT10-045 na na CJLFDT10-050 na na CJLFDT10-055 na na CJLFDT10-062 na na CJLFDT10-0700 na na CJLFDT10-0762 na na CJDT10-0862 na na CJDT10-0962 na na CJDT10-1075 na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na CLINCHER® Splined Jaw or Adapter Part Number (Note 2) 11/06/02 na BUDT11-028 BUDT11-030 na BUDT11-028 BUDT11-036 na BUDT11-035 BUDT11-045 na BUDT11-040 BUDT11-050 na BUDT11-045 BUDT11-055 na BUDT11-050 BUDT11-056 na BUDT11-055 BUDT11-060 na BUDT11-062 BUDT11-0739 na BUDT11-0700 BUDT11-0765 na BUDT11-0762 BUDT11-0862 na BUDT11-0862 BUDT11-0962 na BUDT11-0962 BUDT11-1062 na BUDT11-1075 BUDT11-1175 CLINCHER® DOVETAIL or Wraparound Die Part Number 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 standard dovetail die thickness required 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 CRSS10025-023 CRSS10025-028 CRSS10025-035 CRSS10025-040 CRSS10025-045 CRSS10025-050 CRSS10025-055 CRSS10025-062 CRSS10025-070 CRSS10025-076 CRSS10025-086 CRSS10025-096 CRSS10025-107 CRSS10026-023 CRSS10026-028 CRSS10026-035 CRSS10026-040 CRSS10026-045 CRSS10026-050 CRSS10026-055 CRSS10026-062 CRSS10026-070 CRSS10026-076 CRSS10026-086 CRSS10026-096 CRSS10026-107 dovetail Upper Guide Plate Lower Guide die overall Part No. Plate Part length No. required JAWS & ADAPTERS WITH DOVETAIL DIES CLINCHER® Strip Die Jaw or Adapter Part Number (Note 2) (note 1) jaws, jaw adapters and dies are not normally required for this upset integral joint connection (note 2) part number shown for jaws and adapters using wrap around dies is for basic part without dies. dies must be ordered separately. (note 2) part number shown for fine tooth wrap around steel dies only. Contact Superior Mfg for GRIT FACE™ and aluminum die availablility. NOTE: Coupling dimensions listed above are API nominal dimensions for STC, LTC, or BTC Casing 10 3/4" through 5" inclusive. Coupling dimensions shown for 4 1/2" and smaller tubing are for External Upset connections. Die sizes should be matched to coupling O.D.'s to provide optimum performance with minimal marking. Special die sizes must be used with non standard premium connections. 10 3/4" tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x 9 5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 9 5/8" csg & 8 5/8" cplg) 11 3/4" x 10 5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 9 5/8" cplg) 9 5/8" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 10 5/8" OD coupling Description 10 3/4" tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x 10 3/4" splined adapter w/ 1/2" dovetail strip dies (f/ 10 3/4" csg) 11 3/4" x 11 3/4" splined adapter w/ 1/2" dovetail strip dies (f 10 3/4" cplg) Tubular Product &Tong or Backup Components 10 3/4" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 11 3/4" OD coupling Unit dovetail die part number for 3 DTI1661 7/8" overall length> DTI1651 DTI1642 DTI1632 DTI1622 DTI1601 DTI1612 2.375 2.375 3.062 2.875 2.875 3.688 3.500 3.500 4.500 4.000 4.000 5.000 4.500 4.500 5.500 5.000 5.000 5.563 5.500 5.500 6.050 6.625 6.625 7.390 7.000 7.000 7.656 7.625 7.625 8.625 8.625 8.625 9.625 9.625 9.625 10.625 dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> 1.875 1.875 2.562 2.375 2.375 3.188 3.000 3.000 4.000 3.500 3.500 4.500 4.000 4.000 5.000 4.500 4.500 5.063 5.000 5.000 5.550 6.125 6.125 6.890 6.500 6.500 7.156 7.125 7.125 8.125 8.125 8.125 9.125 9.125 9.125 10.125 2.000 2.000 2.687 2.500 2.500 3.313 3.125 3.125 4.125 3.625 3.625 4.625 4.125 4.125 5.125 4.625 4.625 5.188 5.125 5.125 5.675 6.250 6.250 7.015 6.625 6.625 7.281 7.250 7.250 8.250 8.250 8.250 9.250 9.250 9.250 10.250 2.125 2.125 2.812 2.625 2.625 3.438 3.250 3.250 4.250 3.750 3.750 4.750 4.250 4.250 5.250 4.750 4.750 5.313 5.250 5.250 5.800 6.375 6.375 7.140 6.750 6.750 7.406 7.375 7.375 8.375 8.375 8.375 9.375 9.375 9.375 10.375 2.375 2.375 3.062 2.875 2.875 3.688 3.500 3.500 4.500 4.000 4.000 5.000 4.500 4.500 5.500 5.000 5.000 5.563 5.500 5.500 6.050 6.625 6.625 7.390 7.000 7.000 7.656 7.625 7.625 8.625 8.625 8.625 9.625 9.625 9.625 10.625 2.500 2.500 3.187 3.000 3.000 3.813 3.625 3.625 4.625 4.125 4.125 5.125 4.625 4.625 5.625 5.125 5.125 5.688 5.625 5.625 6.175 6.750 6.750 7.515 7.125 7.125 7.781 7.750 7.750 8.750 8.750 8.750 9.750 9.750 9.750 10.750 VARCO 1075 - new 2.250 2.250 2.937 2.750 2.750 3.563 3.375 3.375 4.375 3.875 3.875 4.875 4.375 4.375 5.375 4.875 4.875 5.438 5.375 5.375 5.925 6.500 6.500 7.265 6.875 6.875 7.531 7.500 7.500 8.500 8.500 8.500 9.500 9.500 9.500 10.500 Die_Chart_for_10_11 Nov 2002 update.xls 1.750 1.750 2.437 2.250 2.250 3.063 2.875 2.875 3.875 3.375 3.375 4.375 3.875 3.875 4.875 4.375 4.375 4.938 4.875 4.875 5.425 6.000 6.000 6.765 6.375 6.375 7.031 7.000 7.000 8.000 8.000 8.000 9.000 9.000 9.000 10.000 dovetail die thickness> 13/16 3/4 11/16 5/8 9/16 1/2 7/16 Inserts required for standard tubular diameters shown in bold font. REPLACEMENT DOVETAIL INSERTS for TONG JAWS are 1 1/4" wide x 3 7/8" long (4 pcs required per tong jaw set). REPLACEMENT DOVETAIL INSERTS for BACKUP DOVETAIL DIE ADAPTERS are 1 1/4" wide x 3 7/8" long (6 pcs required per backup dovetail die adapter set.) 10.750 dovetail gripping size> 10.125 10.250 10.375 10.500 10.625 10.750 10.875 10.750 dovetail gripping size> 10.125 10.250 10.375 10.500 10.625 10.750 10.875 11.750 dovetail gripping size> 11.125 11.250 11.375 11.500 11.625 11.750 11.875 nominal jaw & adapter sizes Page 3 - 4 Page 3 - 3A Qty Reqd 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 1 3 3 Ref Line No 7 9 10 11 13 14 15 17 18 19 22 23 24 27 28 29 32 33 34 37 38 39 42 43 44 47 49 50 53 55 56 59 60 61 64 65 66 69 70 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies CJLFDT10-0762 11 3/4" x 7-5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 7 5/8 csg) na 11 3/4" x 8 5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 8 5/8" csg & 7 5/8" cplg) na 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x 7" splined adapter w/ 1/2" dovetail strip dies (f/ 7 5/8 csg) 11 3/4" x 7.656" splined adapter w/ 1/2" dovetail strip dies (f/ 7 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x 6-5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 6 5/8 csg) 11 3/4" x 7.390" splined adapter w/ 1/2" dovetail strip dies (f/ 6 5/8 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x5 1/2" splined adapter w/ 1/2" dovetail strip dies (f/ 5 1/2 csg) 11 3/4" x6.050" splined adapter w/ 1/2" dovetail strip dies (f/ 5 1/2 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x5" splined adapter w/ 1/2" dovetail strip dies (f/ 5 csg) 11 3/4" x 5.563" splined adapter w/ 1/2" dovetail strip dies (f/ 5 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x5" splined adapter w/ 1/2" dovetail strip dies (f/ 5 csg) 11 3/4" x 5.500" splined adapter w/ 1/2" dovetail strip dies (f/ 4 1/2 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x4" splined adapter w/ 1/2" dovetail strip dies (f/ 4 tbg ) 11 3/4" x 5.000" splined adapter w/ 1/2" dovetail strip dies (f/ 4 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x3 1/2" splined adapter w/ 1/2" dovetail strip dies (f/ 3 1/2 tbg ) 11 3/4" x 5.450" splined adapter w/ 1/2" dovetail strip dies (f/ 3 1/2 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x 2 7/8" splined adapter w/ 1/2" dovetail strip dies (f/ 2 7/8 tbg) 11 3/4" x 3.668" splined adapter w/ 1/2" dovetail strip dies (f/ 2 7/8 cplg) 10 3/4" low friction tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x 2 3/8" splined adapter w/ 1/2" dovetail strip dies (f/ 2 3/8 tbg) 11 3/4" x 3.062" splined adapter w/ 1/2" dovetail strip dies (f/2 3/8 cplg) 7 5/8" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 8 5/8" OD coupling 7" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 7.656" OD coupling 6-5/8" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 7.390" OD coupling 5-1/2" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 6.050" OD coupling 5" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 5.563" OD coupling 4 1/2" tubing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 4 1/2" OD coupling 4" tubing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 5.000" OD coupling 3-1/2" tubing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/4.500" OD coupling 2-7/8" tubing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 3.688" OD coupling 2-3/8" tubing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 3.062" OD coupling 11/06/02 10 3/4" tong jaw set w/ 1/2 dovetail strip dies CJDT10-0862 11 3/4" x 8 5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 8 5/8" csg & 7 5/8" cplg) na 11 3/4" x 9 5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 9 5/8" csg & 8 5/8" cplg) na 8 5/8" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 9 5/8" OD coupling CJLFDT10-023 na na CJLFDT10-028 na na CJLFDT10-035 na na CJLFDT10-040 na na CJLFDT10-045 na na CJLFDT10-050 na na CJLFDT10-055 na na CJLFDT10-062 na na CJLFDT10-0700 na na 10 3/4" tong jaw set w/ 1/2 dovetail strip dies CJDT10-0962 11 3/4" x 9 5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 9 5/8" csg & 8 5/8" cplg) na 11 3/4" x 10 5/8" splined adapter w/ 1/2" dovetail strip dies (f/ 9 5/8" cplg) na CJDT10-1075 na na CLINCHER® Strip Die Jaw or Adapter Part Number (Note 2) 9 5/8" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 10 5/8" OD coupling Description na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na CLINCHER® Splined Jaw or Adapter Part Number (Note 2) JAWS & ADAPTERS WITH DOVETAIL DIES 10 3/4" tong jaw set w/ 1/2 dovetail strip dies 11 3/4" x 10 3/4" splined adapter w/ 1/2" dovetail strip dies (f/ 10 3/4" csg) 11 3/4" x 11 3/4" splined adapter w/ 1/2" dovetail strip dies (f 10 3/4" cplg) Tubular Product &Tong or Backup Components 10 3/4" casing set of 2 pcs tong jaw each backup die f/ tubular each backup die f/ 11 3/4" OD coupling Unit na BUDT11-028 BUDT11-030 na BUDT11-028 BUDT11-036 na BUDT11-035 BUDT11-045 na BUDT11-040 BUDT11-050 na BUDT11-045 BUDT11-055 na BUDT11-050 BUDT11-056 na BUDT11-055 BUDT11-060 na BUDT11-062 BUDT11-0739 na BUDT11-0700 BUDT11-0765 na BUDT11-0762 BUDT11-0862 na BUDT11-0862 BUDT11-0962 na BUDT11-0962 BUDT11-1062 na BUDT11-1075 BUDT11-1175 CLINCHER® DOVETAIL or Wraparound Die Part Number 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 standard dovetail die thickness required CRSS10025-023 CRSS10025-028 CRSS10025-035 CRSS10025-040 CRSS10025-045 CRSS10025-050 CRSS10025-055 CRSS10025-062 CRSS10025-070 CRSS10025-076 CRSS10025-086 CRSS10025-096 CRSS10025-107 Upper Guide Plate Part No. CRSS10026-023 CRSS10026-028 CRSS10026-035 CRSS10026-040 CRSS10026-045 CRSS10026-050 CRSS10026-055 CRSS10026-062 CRSS10026-070 CRSS10026-076 CRSS10026-086 CRSS10026-096 CRSS10026-107 Lower Guide Plate Part No. Die_Chart_for_10_11 Nov 2002 update.xls 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 3 7/8 dovetail die overall length required VARCO 1075 - new Page 3 - 3B Ref Line No Qty Reqd Unit Description 11/06/02 (note 1) jaws, jaw adapters and dies are not normally required for this upset integral joint connection (note 2) part number shown for jaws and adapters using wrap around dies is for basic part without dies. dies must be ordered separately. (note 2) part number shown for fine tooth wrap around steel dies only. Contact Superior Mfg for GRIT FACE™ and aluminum die availablility. CLINCHER® Strip Die Jaw or Adapter Part Number (Note 2) CLINCHER® Splined Jaw or Adapter Part Number (Note 2) JAWS & ADAPTERS WITH DOVETAIL DIES NOTE: Coupling dimensions listed above are API nominal dimensions for STC, LTC, or BTC Casing 10 3/4" through 5" inclusive. Coupling dimensions shown for 4 1/2" and smaller tubing are for External Upset connections. Die sizes should be matched to coupling O.D.'s to provide optimum performance with minimal marking. Special die sizes must be used with non standard premium connections. Tubular Product &Tong or Backup Components CLINCHER® DOVETAIL or Wraparound Die Part Number standard dovetail die thickness required Upper Guide Plate Part No. Lower Guide Plate Part No. Die_Chart_for_10_11 Nov 2002 update.xls dovetail die overall length required VARCO 1075 - new Page 3 - 3C DTI1651 DTI1642 DTI1632 DTI1622 DTI1601 JAWS & ADAPTERS WITH DOVETAIL DIES dovetail die part number for 3 DTI1661 7/8" overall length> DTI1612 dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> dovetail gripping size> 9.625 9.625 10.625 8.625 8.625 9.625 7.625 7.625 8.625 7.000 7.000 7.656 6.625 6.625 7.390 5.500 5.500 6.050 5.000 5.000 5.563 4.500 4.500 5.500 4.000 4.000 5.000 3.500 3.500 4.500 2.875 2.875 3.688 2.375 2.375 3.062 1.750 1.750 2.437 2.250 2.250 3.063 2.875 2.875 3.875 3.375 3.375 4.375 3.875 3.875 4.875 4.375 4.375 4.938 4.875 4.875 5.425 6.000 6.000 6.765 6.375 6.375 7.031 7.000 7.000 8.000 8.000 8.000 9.000 9.000 9.000 10.000 11/06/02 1.875 1.875 2.562 2.375 2.375 3.188 3.000 3.000 4.000 3.500 3.500 4.500 4.000 4.000 5.000 4.500 4.500 5.063 5.000 5.000 5.550 6.125 6.125 6.890 6.500 6.500 7.156 7.125 7.125 8.125 8.125 8.125 9.125 9.125 9.125 10.125 2.000 2.000 2.687 2.500 2.500 3.313 3.125 3.125 4.125 3.625 3.625 4.625 4.125 4.125 5.125 4.625 4.625 5.188 5.125 5.125 5.675 6.250 6.250 7.015 6.625 6.625 7.281 7.250 7.250 8.250 8.250 8.250 9.250 9.250 9.250 10.250 2.125 2.125 2.812 2.625 2.625 3.438 3.250 3.250 4.250 3.750 3.750 4.750 4.250 4.250 5.250 4.750 4.750 5.313 5.250 5.250 5.800 6.375 6.375 7.140 6.750 6.750 7.406 7.375 7.375 8.375 8.375 8.375 9.375 9.375 9.375 10.375 2.250 2.250 2.937 2.750 2.750 3.563 3.375 3.375 4.375 3.875 3.875 4.875 4.375 4.375 5.375 4.875 4.875 5.438 5.375 5.375 5.925 6.500 6.500 7.265 6.875 6.875 7.531 7.500 7.500 8.500 8.500 8.500 9.500 9.500 9.500 10.500 2.375 2.375 3.062 2.875 2.875 3.688 3.500 3.500 4.500 4.000 4.000 5.000 4.500 4.500 5.500 5.000 5.000 5.563 5.500 5.500 6.050 6.625 6.625 7.390 7.000 7.000 7.656 7.625 7.625 8.625 8.625 8.625 9.625 9.625 9.625 10.625 2.500 2.500 3.187 3.000 3.000 3.813 3.625 3.625 4.625 4.125 4.125 5.125 4.625 4.625 5.625 5.125 5.125 5.688 5.625 5.625 6.175 6.750 6.750 7.515 7.125 7.125 7.781 7.750 7.750 8.750 8.750 8.750 9.750 9.750 9.750 10.750 dovetail die thickness> 13/16 3/4 11/16 5/8 9/16 1/2 7/16 Inserts required for standard tubular diameters shown in bold font. REPLACEMENT DOVETAIL INSERTS for TONG JAWS are 1 1/4" wide x 3 7/8" long (4 pcs required per tong jaw set). REPLACEMENT DOVETAIL INSERTS for BACKUP DOVETAIL DIE ADAPTERS are 1 1/4" wide x 3 7/8" long (6 pcs required per backup dovetail die adapter set.) 10.750 dovetail gripping size> 10.125 10.250 10.375 10.500 10.625 10.750 10.875 10.750 dovetail gripping size> 10.125 10.250 10.375 10.500 10.625 10.750 10.875 11.750 dovetail gripping size> 11.125 11.250 11.375 11.500 11.625 11.750 11.875 nominal jaw & adapter sizes Die_Chart_for_10_11 Nov 2002 update.xls VARCO 1075 - new Page 3 - 3D 1 2 3 3 1 2 3 3 1 2 3 3 1 2 3 3 3 1 2 3 3 3 1 2 3 3 3 1 2 3 3 3 1 2 3 3 3 1 2 3 3 3 3 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 set of 2 pcs each each each each each set of 2 pcs each each each each set of 2 pcs each each each each set of 2 pcs each each each each set of 2 pcs each each each each set of 2 pcs each each each each set of 2 pcs each each each set of 2 pcs each each each set of 2 pcs each each each unit 10 3/4" splined tong jaw set 10 3/4" x 9 5/8"CLINCHER® dies (f/ 9 5/8" csg & 8 5/8" cplg) 11 3/4" x 9 5/8" CLINCHER® dies (f/ 9 5/8" csg & 8 5/8" cplg) 11 3/4" x 10 5/8" CLINCHER® dies (f/ 9 5/8" cplg) 10 3/4" splined tong jaw set 10 3/4" x 8 5/8" CLINCHER® dies (f/ 8 5/8" csg & 7 5/8" cplg) 11 3/4" x 8 5/8" CLINCHER® dies (f/ 8 5/8" csg & 7 5/8" cplg) 11 3/4" x 9 5/8" CLINCHER® dies (f/ 9 5/8" csg & 8 5/8" cplg) 10 3/4" splined low friction tong jaw set 10 3/4" x 7 5/8" CLINCHER® Low Friction wrap around die 11 3/4" x 7 5/8" CLINCHER® splined adapter 7-5/8" x 7-5/8" CLINCHER® wrap around die 11 3/4" x 8 5/8" CLINCHER® wrap around die (f/ 8 5/8" csg & 7 5/8" cplg) 10 3/4" splined low friction tong jaw set 10 3/4" x 7" CLINCHER® Low Friction wrap around die 11-3/4" X 7-5/8" splined adapter 7 5/8" x 7" CLINCHER® wrap around die 7 5/8" x 7.656" CLINCHER® wrap around die (f/ 7" cplg) 9 5/8" casing tong jaw tong die f/ tubular backup die f/ tubular backup die f/ 10 5/8" OD coupling 8 5/8" casing tong jaw tong die f/ tubular backup die f/ tubular backup die f/ 9 5/8" OD coupling 7 5/8" casing tong jaw tong die f/ tubular backup adapter backup die f/ tubular backup die f/ 8 5/8" OD coupling 7" casing tong jaw tong die f/ tubular backup adapter backup die f/ tubular backup die f/ 7.656" OD coupling 10 3/4" splined low friction tong jaw set 10 3/4" x 5" CLINCHER® Low Friction wrap around die 11-3/4" X 7-5/8" splined adapter 7 5/8" x 5" CLINCHER® wrap around die 7 5/8" x 5.563" CLINCHER® wrap around die (f/ 5" cplg) 10 3/4" splined low friction tong jaw set 10 3/4" x 4 1/2" CLINCHER® Low Friction wrap around die 11-3/4" X 4-1/2" splined adapter 4-1/2" x 4 1/2" CLINCHER® wrap around die 11-3/4" X 7-5/8" splined adapter 7 5/8" x 5 1/2" CLINCHER® wrap around die (f/ 4 1/2" cplg) 5-1/2" casing tong jaw tong die f/ tubular backup adapter backup die f/ tubular backup die f/ 6.050" OD coupling 5" casing tong jaw tong die f/ tubular backup adapter backup die f/ tubular backup die f/ 5.563" OD coupling 4 1/2" tubing tong jaw tong die f/ tubular backup adapter backup die f/ tubular backup adapter backup die f/ 5 1/2" OD coupling 11/06/02 10 3/4" splined low friction tong jaw set 10 3/4 x 5-1/2" CLINCHER® Low Friction wrap around die 11-3/4" X 7-5/8" splined adapter 7 5/8" x 5-1/2" CLINCHER® wrap around die 7 5/8" x 6.050" CLINCHER® wrap around die (f/ 5-1/2" cplg) backup die f/ 7.390" OD coupling VARCO 1075 - old 10 3/4" splined low friction tong jaw set 10 3/4" x 6-5/8" CLINCHER® Low Friction wrap around die 11-3/4" X 7-5/8" splined adapter 7 5/8" x 6-5/8" CLINCHER® wrap around die 7 5/8" x 7.390" CLINCHER® wrap around die (f/ 6-5/8" cplg) 6-5/8" casing tong jaw tong die f/ tubular backup adapter 10 3/4" splined tong jaw set 10 3/4" x 10 3/4" CLINCHER® dies (f/ 10 3/4" csg) 11 3/4" x 10 3/4" CLINCHER® dies (f/ 10 3/4" csg) 11 3/4" x 11 3/4" CLINCHER® dies (f 10 3/4" cplg) description na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na CBA11757625 CBA11754500 CJ-LF-10A CBA11757625 CJ-LF-10A CBA11757625 CJ-LF-10A CBA11757625 CJ-LF-10A CBA11757625 CJ-LF-10A CJ-LF-10A CJ-10A CJ-10A CJ-10A BUC76255500 BUC45004500 CLF10754500 BUC76255000 BUC76255563 CLF10755000 BUC76255500 BUC76256050 CLF10755500 BUC76256625 BUC76257390 CLF10756625 BUC76257000 BUC76257656 CLF10757000 CLF10757625 CBA1175 7625 BUC76257625 CLE1175 8625 CLE1075 8625 CLE11758625 CLE1175 9625 CLE1075 9625 CLE1175 9625 CLE1175 1063 CLE10751075 CLE1175 1075 CLE1175 1175 CLINCHER® strip die CLINCHER® wrap CLINCHER® wrap around jaw or adapter part around jaw or die part number (note 2) adapter part number number (note 2) (note3) JAWS & ADAPTERS FOR WRAP-AROUND DIES 10 3/4" casing tong jaw tong die f/ tubular backup die f/ tubular backup die f/ 11 3/4" OD coupling tubular product & tong or backup components Die_Chart_for_10_11 Nov 2002 update.xls qty reqd item no na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na standard dovetail die thickness required na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na na CRSS10025-045 CRSS10025-050 CRSS10025-055 CRSS10025-062 CRSS10025-070 CRSS10025-076 CRSS10025-086 CRSS10025-096 CRSS10025-107 Page 3 - 5 CRSS10026-045 CRSS10026-050 CRSS10026-055 CRSS10026-062 CRSS10026-070 CRSS10026-076 CRSS10026-086 CRSS10026-096 CRSS10026-107 dovetail Upper Guide Plate Lower Guide Plate die overall Part No. Part No. length required 1 2 3 3 3 3 1 2 3 3 3 1 2 3 3 3 1 2 3 3 3 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 set of 2 pcs each each each each set of 2 pcs each each each each set of 2 pcs each each each each set of 2 pcs each each each each each unit 10 3/4" splined low friction tong jaw set 10 3/4" x 3-1/2" CLINCHER® Low Friction wrap around die 11-3/4" X 4-1/2" splined adapter 4-1/2" x 3-1/2" CLINCHER® wrap around die 4-1/2" x 4 1/2" CLINCHER® wrap around die (f/ 3-1/2" cplg) 10 3/4" splined low friction tong jaw set 10 3/4" x 2-7/8" CLINCHER® Low Friction wrap around die 11-3/4" X 4-1/2" splined adapter 4-1/2" x 2-7/8" CLINCHER® wrap around die 4-1/2" x 3 1/2" CLINCHER® wrap around die (f/ 2-7/8" cplg) 10 3/4" splined low friction tong jaw set 10 3/4" X 2-3/8" CLINCHER® Low Friction wrap around die 11-3/4" X 4-1/2" splined adapter 4-1/2" x 2-3/8" CLINCHER® wrap around die 4-1/2" x 3.062" CLINCHER® wrap around die (f/ 2-3/8" cplg) 3-1/2" tubing tong jaw tong die f/ tubular backup adapter backup die f/ tubular backup die f/4.500" OD coupling 2-7/8" tubing tong jaw tong die f/ tubular backup adapter backup die f/ tubular backup die f/ 3.500" OD coupling 2-3/8" tubing tong jaw tong die f/ tubular backup adapter backup die f/ tubular backup die f/ 3.062" OD coupling na na na na na na na na na na na na na na na na na na na na na CBA11754500 VARCO 1075 - old 11/06/02 CJ-LF-10A CBA11754500 CJ-LF-10A CBA11754500 CJ-LF-10A CBA11757625 CBA11754500 CJ-LF-10A BUC45002375 BUC45003062 CLF10752375 BUC45002875 BUC45003500 CLF10752875 BUC45003500 BUC45004500 CLF10753500 BUC76255000 BUC45004000 CLF10754000 CLINCHER® strip die CLINCHER® wrap CLINCHER® wrap around jaw or adapter part around jaw or die part number (note 2) adapter part number number (note 2) (note3) (note 1) jaws, jaw adapters and dies are not normally required for this upset integral joint connection (note 2) part number shown for jaws and adapters using wrap around dies is for basic part without dies. dies must be ordered separately. (note 2) part number shown for fine tooth wrap around steel dies only. Contact Superior Mfg for GRIT FACE™ and aluminum die availablility. NOTE: Coupling dimensions listed above are API nominal dimensions for STC, LTC, or BTC Casing 10 3/4" through 5" inclusive. Coupling dimensions shown for 4 1/2" and smaller tubing are for External Upset connections. Die sizes should be matched to coupling O.D.'s to provide optimum performance with minimal marking. Special die sizes must be used with non standard premium connections. 10 3/4" splined low friction tong jaw set 10 3/4" x 4" CLINCHER® Low Friction wrap around die 11-3/4" X 4-1/2" splined adapter 4-1/2" x 4" CLINCHER® wrap around die 11-3/4" X 7-5/8" splined adapter 7 5/8" x 5" CLINCHER® wrap around die (f/ 4" cplg) description JAWS & ADAPTERS FOR WRAP-AROUND DIES 4" tubing tong jaw tong die f/ tubular backup adapter backup die f/ tubular backup adapter backup die f/ 5.000" OD coupling tubular product & tong or backup components Die_Chart_for_10_11 Nov 2002 update.xls qty reqd item no na na na na na na na na na na na na na na na na na na na na na standard dovetail die thickness required na na na na na na na na na na na na na na na na na na na na na CRSS10025-023 CRSS10025-028 CRSS10025-035 CRSS10025-040 Page 3 - 6 CRSS10026-023 CRSS10026-028 CRSS10026-035 CRSS10026-040 dovetail Upper Guide Plate Lower Guide Plate die overall Part No. Part No. length required 10 3/4" ASSEMBLY NO. CJ-10B 10 3/4" ASSEMBLY NO. CJ-10A TONG JAW P/N: 10026 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. DIE CLIP P/N: 10027 (4) REQD. 1/4"-20 x 1/2" HHCS P/N: 1008-C (8) REQD. 2 REQUIRED PER SET REGULAR JAW SET ASSEMBLY JAW SET ASSEMBLY WITH SS PIN 10 3/4" TONG JAW ASSEMBLY JAW ROLLER P/N: 10014 JAW ROLLER PIN P/N: 10031 OR SS JAW PIN P/N: 10131 JAW SPRING RETAINER POST P/N: 10035-01 LOG # 12/03/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075\Jaw CJ-10.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 10 3/4" ASSEMBLY NO. CJ-LF-10B 10 3/4" ASSEMBLY NO. CJ-LF-10A 2 REQUIRED PER SET REGULAR JAW SET ASSEMBLY JAW SET ASSEMBLY WITH SS PIN TONG JAW P/N: 10045 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. DIE CLIP P/N: 10027 (4) REQD. 1/4"-20 x 1/2" HHCS P/N: 1008-C (8) REQD. 10 3/4" TONG LOW FRICTION JAW ASSEMBLY LOW FRICTION JAW ROLLER P/N: 10014LF GARLOCK BUSHINGS P/N: 22DU16 P/N: 22DU24 (PRESSED INTO ROLLER) LOW FRICTION JAW ROLLER PIN P/N: 10031LF OR SS LF JAW PIN P/N: 10131LF JAW SPRING RETAINER POST P/N: 10035-01 LOG # 11/06/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075\Jaw CJ-LF.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 10 1/4" RIGHT TONG JAW P/N: 10070R 9 7/8" RIGHT TONG JAW P/N: 10052-R JAW SPRING RETAINER POST P/N: 10035-01 (2) REQD. PER SET JAW SET ASSEMBLY WITH SS PIN 9 7/8" ASSEMBLY NO. CJDT10-9875 REGULAR JAW SET ASSEMBLY 10 1/4" ASSEMBLY NO. CJDT10-1025R 9 7/8" ASSEMBLY NO. CJDT10-9875R LOG # 11/07/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075\Jaw DT.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 1 1/4" x 3 7/8" LONG DOVETAIL STRIP DIE DTI1612 - 7/16 Thick DTI1612D - 7/16 Thick Diamond DTI1601 - 1/2 Thick DTI1601D - 1/2 Thick Diamond DTI1622 - 9/16 Thick DTI1622D - 9/16 Thick Diamond DTI1632 - 5/8 Thick DTI1632D - 5/8 Thick Diamond DTI1642 - 11/16 Thick DTI1651 - 3/4 Thick DTI1661 - 13/16 Thick N/A - 7/8 Thick DTI1691 - 1 Thick 10 1/4" LEFT TONG JAW P/N: 10070L 9 7/8" LEFT TONG JAW P/N: 10052-L THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. NOT A COMPONENT OF JAW ASSY. ORDER SEPARATELY 1 1/4" x 5" LONG DOVETAIL STRIP DIE DTI1617 - 7/16 Thick DTI1617D - 7/16 Thick Diamond DTI1602 - 1/2 Thick DTI1602D - 1/2 Thick Diamond DTI1623 - 9/16 Thick DTI1623D - 9/16 Thick Diamond DTI1633 - 5/8 Thick DTI1646 - 11/16 Thick DTI1693 - 3/4 Thick DTI1664 - 13/16 Thick DTI1673 - 7/8 Thick DTI1697 - 1 Thick 10 3/4" TONG DOVETAIL JAW SET ASSEMBLY JAW ROLLER P/N: 10014 (2) REQD. PER SET JAW PIN P/N: 10031 (2) REQD. PER SET OR OPTIONAL: JAW PIN-S/S P/N: 10131 (2) REQD. PER SET 3/8"-16 x 3/4" BUTTON HEAD CSX P/N: 1061 (4) REQD. PER SET 3/8" LOCKWASHER P/N: 1027 (4) REQD. PER SET Page 3 - 10 Part Number CRSS10026-023 CRSS10026-028 CRSS10026-035 CRSS10026-040 CRSS10026-045 CRSS10026-050 CRSS10026-055 CRSS10026-062 CRSS10026-070 CRSS10026-076 CRSS10026-086 CRSS10026-096 CRSS10026-107 BOTTOM GUIDE PLATE Pipe Size 2 3/8 2 7/8 3 1/2 4 4 1/2 5 5 1/2 6 5/8 7 7 5/8 8 5/8 9 5/8 10 3/4 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 12/03/02 DATE REF: S:\Equip Manuals\Dwgs\ CRSS10750\Guide Plate B.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 Part Number CRSS10025-023 CRSS10025-028 CRSS10025-035 CRSS10025-040 CRSS10025-045 CRSS10025-050 CRSS10025-055 CRSS10025-062 CRSS10025-070 CRSS10025-076 CRSS10025-086 CRSS10025-096 CRSS10025-107 Pipe Size 2 3/8 2 7/8 3 1/2 4 4 1/2 5 5 1/2 6 5/8 7 7 5/8 8 5/8 9 5/8 10 3/4 TOP GUIDE PLATE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 27 REF. LOG # 12/03/02 DATE REF: S:\Equip Manuals\Dwgs\ CRSS10750\Guide Plate T.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 15 REF. ASSEMBLY INSTRUCTIONS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Most bolts, nuts, and other threaded components are to be lubricated with Never-Seez or equivalent before assembly. Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly illustrations. All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage. CAUTION: Do not use teflon tape. Improper application of teflon tape can cause joint failures. Teflon tape can release large particles which can plug small passages in hydraulic equipment. All standard fasteners used in CLINCHER® products are to be GRADE 8 or better. DO NOT SUBSTITUTE lesser grades of fasteners. All fasteners are to be made up to the torque charted below. Failure to properly assemble these fasteners can result in their loss, product malfunction, and ultimately result in situations where personnel can be exposed to dangerous situations. TONG AND BACKUP FASTENERS Size Application 1/4 - 20 NC 3/8 - 16 pivot pin cylinder bearing caps Set Screws Torque 10 ft lbs *1 3/8 - 16 NC lower gear housing cover, remote pivot pin, brake cylinder, load cell brackets, clip bolts 33 ft lbs 1/2 - 13 NC top secondary bearing cap, remote pivot pin center bolt, motor mounts, cage plate bolts 93 ft lbs 5/8 - 11 NC tong plates, cam follower nuts, bearing caps 180 ft lbs 3/4 - 10 NC backup plates, backup doors and center jaw 317 ft lbs 1 - 12 NF dumbell roller *2 1 1/2 - 12 NF idler shaft 1,200 ft lbs * 1 Coat with removable Loctite, tighten until screw contacts bearing, back off 1 turn. * 2 Tighten until all slack is removed, but dumbell roller is still free to rotate by hand. LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction, cool, exclude foreign matter, and prevent corrosion. CLINCHER® recommends using Texaco Marfak MP 2 or equivalent for all grease zerts, roller bearings, and bushings. Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 4 - 1 ASSEMBLY INSTRUCTIONS TONG ASSEMBLY This section pertains to the physical assembly of the CLINCHER® CLE1075 Power Tong. Section 9 illustrates the individual sub assemblies in more detail. The purpose of this section is to guide the technician in the order of assembly as we would accomplish in the manufacturing process at our plant. Use this section as a guide to help you familiarize yourself with the component parts of the CLE1075. We have included drawings on the following pages to aid in the assembly. The drawings are laid out in the order in which you would assemble/disassemble the unit. Order of Assembly: 1. 2. 3. 4. 5. 6. 7. 8. 9. Locate suitable working height. Approximately 6" above your waist. Tong assembly stands are available from Superior Manufacturing & Hydraulics, Inc. which are custom made for tong service work. Install bottom tong plate PN10001-01, on assembly stand. Bolt CLE1075 tong mid body PN10010 to bottom tong plate PN10001-01, with (21) 5/8"11 x 1 3/4" HHCS PN 1185 , (21) 5/8" lockwasher PN 1151 and (3) 5/8"-11 x 1" SHCS PN 1153. Press bearing PN 1903 into bottom secondary bearing cap PN 55041. Install (2) 3/8"-16 x 1/2" set screw PN 1029 (use removable Loctite), and 3/4" NPT flush plug PN 1610. Install bottom secondary bearing cap assembly with (4) 5/8"-11 x 1 3/4" HHCS PN 1157 with (4) 5/8" lockwasher PN 1151. Press bearing PN 1902 into bottom pinion bearing cap PN 55036. Install (2) 3/8"-16 x 1/2" set screw PN 1029 (use removable Loctite), and 1/8" NPT flush plug PN 1607. Install bottom pinion bearing cap assembly onto bottom tong plate PN 10001-01 with (4) 5/8"-11 x 1 1/4" HHCS PN 1156 and (4) 5/8" lockwasher PN 1151. Dumbell Roller Assembly (*New Style): a) Install (2) 1/8" NPT zert PN 1001 on dumbell roller shaft PN 76025-A. b) Install 1"-12 low profile nylock nut PN 1213 onto dumbell roller shaft PN 76025-A. c) Press (1) bearing PN 1910-B into end of dumbell roller PN 2094. d) Fit spacer PN 55027-D into opposite end of dumbell roller PN 55025-A. e) Press (1) bearing PN 1910-B into end of dumbell roller PN 55025-A. f) Install (2) thrust washer PN 2095 onto each end of dumbell roller assembly. Idler Gear Assembly: a) Press bearing PN 1905 into idler gear PN 76049. b) Press idler gear assembly onto idler shaft PN 76051-01. c) Install internal snap ring PN1926 on idler shaft. d) Install idler gear and shaft assembly into tong using (3) 5/8"-11 x 2" HHCS PN 1160 with (3) 5/8" lockwasher PN 1151. Bolt idler shaft PN 76051-01 with 1 1/2"-12 Nut PN 1222 and 1 1/2" lockwasher PN1223. e) Install 1/8" NPT zert PN 1001 at end of idler shaft PN 76051-01. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 4 - 2 ASSEMBLY INSTRUCTIONS 10. Outboard Idler Gear Assembly: [3 Required Per Tong] a) Press bearing PN 1905 into idler gear PN 76049. b) Install (2) internal snap ring PN 1926 in idler gear PN 76049. c) Press idler gear assembly onto outboard idler shaft PN 76050-01. d) Install large end of shaft assembly and idler gear into bottom tong plate with 1 1/2"-12 nut PN 1222 and 1 1/2" lockwasher PN 1223. f) Install 1/8" NPT zert PN 1001 at end of idler shaft PN 76050-01. 11. Install ring gear PN 10009 into tong body making sure teeth in idler gears PN 76049 align with teeth in ring gear. 12. Install (14) dumbell roller assemblies around ring gear PN 10009 making sure holes in dumbell roller assemblies match up to holes in bottom tong plate PN10001-01. Hint: Temporarily install dumbbell roller shafts thru dumbbell roller assembly and bottom tong plate to control position. Note: Newer tongs utilize different pinion and low pinion gears. These gears are NOT interchangeable and must be used in sets. STANDARD OLD P/N ALTERNATE OLD P/N NEW P/N Pinion Gear 55038-01 55038-01 73038 Low Pinion Gear Pinion Bearing Bushing Secondary Input Gear 55047 55047-1 55048 55047BJ 55047-1 55048BJ 55161BJ 14049 55048BJ 13. Pinion Gear Assembly: a) Press pinion gear PN 55038-01 into bottom pinion bearing cap PN 55036 with bearing PN 1902 that is bolted to bottom tong plate PN 10001-01. b) Install low pinion gear PN 55047 onto pinion gear PN55038-01. c) Install bearing PN 1902 onto pinion gear PN 55038-01 and add pinion bearing bushing PN 55047-1. 14. Install secondary input gear PN 55048 into bearing PN 1903, which was previously installed into bottom retainer bearing cap PN 55041. 15. Install top tong plate PN10002-02 onto mid body PN10010 using (21) 5/8"-11 x 1 3/4" HHCS PN 1185, with 5/8" lockwasher PN 1151, and (3) 5/8"-11 x 1" SHCS PN 1153. 16. Press bearing PN 1900 into bearing retainer PN 55066. Install top bearing retainer assembly onto secondary input gear PN 55048. Bolt to top tong plate using (4) 5/8"-11 x 1 1/4" HHCS PN 1156 with (4) 5/8" lockwasher PN 1151. 17. Insert dumbell roller shafts with nylock nut through bottom tong plate, through dumbell roller assemblies, and finally through top tong plate. After installing dumbell roller shafts through top tong plate fasten with 1"-12 nylock nut PN 1213. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 4 - 3 ASSEMBLY INSTRUCTIONS 18. High Gear Idler Assembly: a) Press (2) bearing PN 1909 into high gear idler PN 55123. b) Install snap ring PN 1950 into high gear idler PN 55123. c) Install high gear idler assembly onto high gear idler shaft PN 55124. d) Install internal snap ring PN 1949 onto high gear idler shaft PN 55124. 19. Press bearing PN 1901 into bearing retainer PN 55063-S4, then install internal snap ring PN 1948 into groove of bearing retainer PN 55063-S4. 20. Install high gear PN 55119 on pinion gear PN 55038-01. 21. Install high gear retainer PN 55122 on pinion gear PN 55038-01. 22. Install Snap Ring PN 1950 on pinion gear PN 55038-01. 23. Install low gear housing cover PN 10011 with (8) 3/8"-16 x 4 1/2" HHCS PN 1075 and 3/8" lockwasher PN 1027. 24. Secondary Bearing Cap Assembly: a) Press bearing PN 1901 into top secondary bearing cap PN 55143 (replaces PN 55080). b) Install (4) 3/8"-16 x 1/2" set screw PN 1029 into top secondary bearing cap (use removable Loctite). c) Install 1" NPT flush plug PN 1611 into top secondary bearing cap. d) Install top secondary bearing cap assembly onto secondary input gear PN 55048 with (3) 1/2"-13 x 1" HHCS PN 1110 and (3) 1/2" lockwasher PN 1103. 25. Shifting Gear/Detent Assembly: Install (2) spring plunger PN 1311 in shifting gear PN 55084-02. 26. Install motor PN 45078 with motor shaft PN 55086-A, polypack seal PN 12501437, seal retainer PN 55088, and motor spacer PN 55085 in motor box housing with (4) 1/2"-13 x 1 1/4" HHCS PN 1111 and (4) 1/2" lockwasher PN 1103. 27. Install shifting gear PN 55084-02 and motor shaft bearing spacer PN 55121-01 with shifting shaft PN 10085,shifting yoke PN 45061, washer PN 45068, and 3/16" x 1" roll pin PN 1006 in motor box. 28. Remote Shift Cylinder Assembly: a) Install (2) 3/16" Drive Zert PN 1004 onto Spring Housing PN 2079. b) Install Spring Housing PN 2079 on Rear End Cap PN 2082. c) Install (24) Belville Springs PN BUCS4024, Piston Rod PN 2080, and (42) Belville Springs PN BUCS4024 into Spring Housing Assembly. d) Install 1/2" Rod Wiper PN 959-1 in Front End Cap PN 2081 and install onto Spring Housing Assembly. e) Clamp Rod Boot PN 14018 onto Auto Shift Cylinder PN 2047. Install the other end of Rod Boot into Rear End Cap PN 2082 using removable Loctite. Clamp Rod Boot onto Rear End Cap. f) Install Rod Clevis PN 1099 onto Piston Rod PN 2080 using removable Loctite. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 4 - 4 ASSEMBLY INSTRUCTIONS g) Install Rear Mounting Bracket PN 10053 onto Top Tong Plate Assembly using (2) 5/8"11 x 2 1/4" HHCS PN 201 with (2) 5/8" Lockwashers PN 1151. h) Install Auto Shift Cylinder PN 2047 onto Rear Mounting Bracket PN 10053 using a Clevis Pin PN 10041 and 1/8" x 1" S/S Cotter Pin PN 1252B. i) Install Shifter Shaft Assembly PN 10085 onto Rod Clevis PN 1099 using a Clevis Pin PN 10041 and 1/8" x 1" S/S Cotter Pin PN 1252B. 29. Install (20) 1 1/2" Cam Follower PN 1968 in Top Tong Plate using (20) 5/8" Hi Collar Lockwasher PN 1152 with (20) 5/8"-18 Hex Nut PN 271. 30. Install (20) 1 1/2" Cam Follower PN 1968 in Bottom Tong Plate using (20) 5/8" Hi Collar Lockwasher PN 1152 with (20) 5/8"-18 Hex Nut PN 271. 31. Cage Plate Assemblies: a) Install brake drum on top cage plate using (12) 1/2"-13 x 1 1/2" HHCS PN 1112 and (12) 1/2" Lockwasher PN 1103. b) Install brake drum on bottom cage plate using (12) 1/2"-13 x 1 1/2" HHCS PN 1112 and (12) 1/2" Lockwasher PN 1103. c) Place Bottom Cage Plate PN 10004-01 on Tong Body. d) Place Top Cage Plate PN 10003-02 on Tong Body. e) Align (4) Cage Plate Spacers PN 10023-01 with holes on Cage Plate and fasten with (4) 1/2"-13 x 9 1/2" HHCS PN 1117-A, (4) 1/2" Lockwashers PN 1103, and (4) 1/2"-13 Nuts PN 1101. 32. Remote Pivot Pin Assembly: a) Install Locking Pin Base Plate Weldment PN 2058 onto Top Cage Plate PN 10003-02 with (8) 3/8"-16 x 1" SHCS PN 1041 using removable Loctite. b) Install (2) Locking Pin PN 10050 into Locking Pin Base Plate Weldment PN 2058, then through Top Cage Plate PN 10003-02. c) Install (2) Locking Pin Cross Bar PN 71073 onto Locking Pin Assembly using (2) 3/8"16 x 2 1/4" HHCS PN 1055 with (2) 3/8"-16 Nylock Nut PN 213 in outer holes and (1) 1/2"-13 x 2 1/4" HHCS PN 173 with (1) 1/2"-13 Nylock Nut PN 1087 in center hole. 33. Pivot Pin Cylinder Assembly: a) Install Reversing Pin Bracket Assembly PN 10051 onto Top Tong Plate Assembly using (2) 1"-12 LP Nylock Nut PN 1213 from Rear Dumbell Assemblies. b) Install (2) Reversing Pin Cylinders PN 13606 onto Reversing Pin Bracket Assembly PN 10051 using (8) 1/4"-20 x 1" HHCS PN 105 with (8) 1/4" Lockwashers PN 101 and (8) 1/4"-20 Nut PN 100. 34. Door Assembly and Door Installation a) Press Garlock Bushing PN 2021 in top and bottom of Tong Door Assembly PN 10012-01. b) Install 1/8 NPT Zert PN 1001 in Door Shaft PN 2061. c) Install 1"-12 Nylock Nut PN 1213 on Door Shaft PN 2061. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 4 - 5 ASSEMBLY INSTRUCTIONS d) Mount Tong Door on Tong. e) Install Thrust Spacer PN 2025 between the Top Door Plate and Tong Body. f) Slide Inner Race PN 1954-A and Door Bushing PN 2040 onto Door Shaft Assembly. g) Install Tong Door Shaft Assembly through Bottom Door Plate, Bottom Tong Plate, Dumbell Roller Assembly, Top Tong Plate, Top Thrust Spacer, Top Door Plate, and Top Door Spacer Bushing. h) Slide additional Inner Race PN 1954-A and Door Bushing PN 2040 onto Door Shaft Assembly. i) Install 1"-12 Nylock Nut PN 1213 onto Tong Door Shaft Assembly. j) Install Door Sleeve Target PN CRSS10034 onto top of Door. k) Install (2) 3/8"-16 x 1/2" Set Screws PN 1029 (use removable Loctite) on Door Sleeve Target. 35. Hydraulically Activated Brake System Assembly: (2 Units Required) a) Install (2) 1/8" NPT Zert PN 1001 in Brake Arm Dumbell Shaft PN 10048 as shown in Brake Arm assembly drawing. b) Press a 1 1/8" x 3/4" Garlock Bushing PN 14053 in center hole and a 1/2" x 3/4" Garlock Bushing PN 14054 in the edge hole in Brake Arm as shown in assy. drawing. c) Install Brake Arm Dumbell Shaft PN 10048 onto Brake Arm PN 10021-01, using an Aluminum Washer PN 41037 and a 3/16" x 1 1/2" S/S Cotter Pin PN 1252, in hole location shown in Brake Arm assembly drawing. Note: Assemble as right and left assembly. d) Install Cylinder Mounting Shaft PN 10019-01 in hole location of Brake Cylinder Base Plate PN 10020, using an Aluminum Washer PN 41037 and a 3/16" x 1 1/2" S/S Cotter Pin PN 1252, as shown in Brake Cylinder assembly drawing. e) Install Brake Cylinder PN 2019 onto Brake Cylinder Base Plate Assembly using (4) 3/8"-16 x 1" SHCS PN 1041 with (4) 3/8" Hi Collar Lockwasher PN 1026. f) Attach Rod Clevis PN 2008 to Brake Cylinder Assembly with a Clevis Pin PN 10041 and 1/8" x 1" S/S Cotter Pin PN 1252B. 36. Brake Control Valve Description and Setting Instructions: See Section 8, Pages 2 and 3. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 4 - 6 SUSPENSION SYSTEM SPRING INSTRUCTIONS SPRING REMOVAL PROCEDURE 1. 2. 3. 4. 5. Attach lifting slings to tong. Raise the tong using the crane until the cable stops contact the bottom of the spring housing’s rectangular tubing. Using the spring adjustment tools provided, rotate the nut on the spring adjustment rod counter clockwise while holding the spring adjustment rod to prevent turning. Remove spring adjustment assembly’s clevis pins from the tong’s lifting eye. Rotate spring adjustment assembly’s open socket and cable stop until they are parallel with the spring housing’s centerline. Pull spring adjustment assembly from front (tong door) end of spring housing. Remove spring plunger and spring(s) from rear end of spring housing. SPRING INSTALLATION PROCEDURE 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Install springs in spring housings from open end. Lubricate entire length of threads on spring adjustment rod using Never-Sez or equivalent. Install spring adjustment assembly through center of spring from closed end until the cable stop contacts the spring stop plate within the spring housing. Note: Removing the sheave and shaft will allow more room for access. From open end of housing install spring plunger over end of spring adjustment rod. Push spring plunger over spring adjustment rod until it contacts the spring(s). Use care to insure spring fits over step on the OD of the plunger. Install 1" washer over spring adjustment rod and push until it contacts the spring plunger. Install 1"-8 NC Hex Nut (grade 8) on end of spring adjustment rod. Make up nut on rod until the hex shaped end of the spring adjustment rod is fully exposed. From closed end of spring housing, pull on spring adjustment assembly’s open socket until all slack is removed. Reinstall sheave and shaft if not present. Rotate open socket and cable stop downward insuring cable passes over sheave correctly. Install the tong in frame using a crane or fork lift. Raise the tong until all open sockets can be pinned to tong lifting eyes. Lower the tong until the upper surface of the cable stop is approximately 4 inches below the bottom of the spring housing. Begin tightening nuts on spring adjustment assemblies until the system begins to transfer the weight of the tong from the crane to the suspension assembly. Note: We suggest that this be done in a fashion where no single cable is allowed to pick up a significant amount of weight until the slack is removed from the other cables. Slack off weight suspended by fork lift or crane to transfer tong’s weight to the suspension system. Complete tightening and adjusting until tong is level from front to rear and left to right while allowing a minimum of 4 inches of upward travel. Confirm that a minimum of 4 inches of downward travel is also available. The tong should move freely and return to the neutral position whenever the loads are released. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 12/02 Page 4 - 7 Page 4 - 8 OPERATIONAL INSTRUCTIONS 1. Position suspension system on rig floor so it can be installed in Varco Casing Roughneck. 2. Remove caps from hydraulic quick disconnects (supplied by Varco). Clean quick disconnects with solvent and compressed air. 3. Remove latch pin from anchor clevis (supplied by Varco). 4. Position Varco Casing Roughneck so that its lifting bars can engage the suspension system hooks. Engage the latch pins. 5. Shut off hydraulic power unit and bleed pressure. 6. Attach hydraulic hoses and electronic cables to quick disconnects on suspension system. 7. Remove shipping stiffing bar from upper portion of suspension system. 8. Convert unit from shipping to operating by loosening shipping turnbuckles until shackles and chains can be removed. 9. Verify tong is suspended by cables and compression spring system. The tong should be able to move up and down approximately 4 inches. 10. Install appropriate tong jaws, die adapters, and dies as required. A) Be sure all power to unit is off, and power unit is shut down. Isolate hydraulic power supply. B) Determine O.D. of tubular to be made-up or broken-out. Use proper dies to bite O.D. of tubular and insert as follows: Remove jaw assembly from tong. Remove spring retainer post and upper die retainer clips. Insert rear die into jaw. Reinstall clips and spring retainer posts, attach springs. 1. Disconnect springs and remove rear jaw. 2. Disconnect front jaw springs and swing one front jaw into throat of tong. Remove clip retainer bolts and clip. Insert die into front jaw. Reinstall clip and retainer bolts, swing jaw back into pocket and reattach spring. Repeat for opposite side. 11. Tong should be level when dressed with jaws. Utilize CLINCHER® adjustment tools to adjust as required. 12. Install appropriate backup die adapters and dies as required. Caution: Do not attempt to bit on over/under sized pipe. 13. Install appropriate upper and lower guide plates and pin in place. 14. Start power unit, test functions of tong and backup, check for leaks, follow Varco procedure. Pick up and hang off joint of tubing or casing leaving enough space between top of slip assembly and bottom of coupling. Start of upset to accommodate the elevators or bottom guide plate and backup dies. A. Insure proper dies are installed. B. Check to make sure all hose connections are secure and hydraulic system is free of leaks. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 5 - 1 OPERATIONAL INSTRUCTIONS C. Be certain door is completely closed before operation to insure safe operation. The CLINCHER® Tong is equipped with a door switch, which prevents operation of the tong when door is even partially open. D. Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer. E. In the event hose Quick Disconnects are not tightened securely, possible failures to hydraulic system can occur. 1. If pressure supply hoses are restricted or flow is blocked, pressure will increase in the hydraulic power unit, resulting in increased RPM in diesel power unit or high current draw with electric power unit. 2. If return line hoses are restricted or flow is blocked, pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself, resulting in the tong motor increasing to maximum pressure and possible motor seal failure. F. After completion of A through E restart the power unit and allow oil to circulate for approximately 10 minutes. Place shifting lever into low and rotate several times. Repeat in reverse. If correct jaw-die combination is installed, the unit is now ready to run pipe. 15. Verify cage plate and ring gear are in open throat position or open tong door and backup. Move laterally and vertically using Varco Casing Roughneck until lower guide plate contacts tubular extending above slip assembly. Caution: Slow movement before contacting pipe. Refer to Varco Control Instructions. 16. Close backup on pipe. Note: Pressure should rise to 2500 psi when backup is fully set. 17. Pick up joint to be made up using Varco pipe handler. Swing in until joint contacts upper guide plate. Caution: Insure male threads are low enough to avoid contact with upper guide plate but high enough to avoid contact with upper guide of coupling. Do not swing in at rapid rate to avoid unnecessary shock loads. 18. Slowly slack off until male thread enters female thread. 19. Verify backup pressure is at 2500 psi by momentarily actuating backup control to closed position. 20. Close tong door by actuating door control. 21. Shift tong into high or low gear as required by using gear control. 22. Select tong operation mode (make-up or break-out) as required. 23. Select reversing pin direction required for operation mode (make-up or break-out). 24. Back out (by rotating counter-clockwise) panel mounted torque limiter until it stops. 25. Slowly move panel mounted tong directional control joystick to initiate ring gear rotation as required. Jaws will rotate inward until they grip OD of tubular. Rotation will begin and continue until pressure required to rotate matches setting of torque limiter. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 5 - 2 OPERATIONAL INSTRUCTIONS 26. Continue to hold tong directional control joystick in fully displaced position while slowly increasing torque by rotating panel mounted torque limiter inward (clockwise) until desired torque is read on torque gage. Note: In critical torque applications the torque gage should not be used to measure and control applied torque. A torque turn data acquisition and control system with automatic dump feature must be used for precise control to avoid leaks or damaged connections. Note: It may be necessary to shift from high to low gear during some make-up operations to achieve required torque. 27. After achieving desired make-up torque, slowly release applied torque and open jaws by rotating in “Reverse” direction. Tong will rise up distance equivalent to thread make-up when jaws release from pipe. 28. Continue slow reverse rotation until cage plates and ring gear automatically stop at open throat position. 29. Open tong door by actuating door open control. Note: Door will remain open until closed. 30. Open backup by actuating backup open control. Note: Backup will remain open until closed. 31. Move suspension system, tong, backup, and casing roughneck away from tubulars using roughneck controls. 32. Run tubulars to point when next joint is required. Repeat steps 15 thru 30 as required. 33. To break-out a joint: a) Insure ring gear and cage plate are in open throat position. b) Shift tong mode operation to break-out position. Note: Mode is detented and will remain in this position until shifted. c) Shift reversing pin to break-out position by momentarily actuating control. Note: Control will return to neutral position when released causing cylinder to retract. d) Slowly shift panel mounted tong directional control joystick in break-out direction to cause jaws to grip pipe and torque developed to back out joint. e) After joint is fully backed out, the jaws may be opened by slowly rotating the ring gear in the forward make-up direction. Note: Tong may move down when jaws release. Continue forward rotation until cage plates stop in open throat position. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 5 - 3 Page 5 - 4 MAINTENANCE INSTRUCTIONS CLINCHER® recommends that owners of CLINCHER® Hydraulic Power Tongs, Backups, CHROMEMASTER™s and accessories adapt a regularly scheduled maintenance program. Implementation of this type of program offers several benefits. First you increase the life of your equipment, secondly, you may find a problem before it escalates to a costly repair or down time on the job, and most importantly, prevent injury to operating personnel. A major inspection (described at the end of this section) should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out. Routine Maintenance Cleaning - Upon return from each and every job: A) Pre-wash unit to remove majority of dirt and grease build up as to allow removal of dies, and inspection of overall condition of unit. B) Remove and inspect dies from tong and backup. Note any missing or damaged die retainers, and or die retainer bolts. C) Remove side jaws from tong and inspect side jaw for missing or broken parts, damaged splines, broken ears (locking hooks on front portion of side jaws.) D) Clean and inspect side jaws, jaw pins, jaw rollers for damage or excessive wear (cracks, breakage, and uneven wear patterns). Reassemble jaw sections replacing any damaged parts. Lubricate pins and rollers, and reinstall in tong. E) Clean and inspect backup operating cylinders. Insure sline area is free from damage and any rust or dirt is removed. Replace any missing or damaged die retainer clips and die retainer bolts. F) Inspect all hoses for wear, replace as necessary. G) Inspect hanger assembly to assure all parts are returned and in operating condition. (i.e. H-Plates, spring, leg springs, leg spring caps and pins.) H) Replace jaw, pins and rollers in tong. I) Lubricate tong’s cam followers (upper and lower), dumbell roller shafts (upper and lower zerts), door shaft, idler gear shaft, outboard idler gear shafts (3), pinion gear, and secondary gear assemblies (Pinion gear and secondary gear assemblies are installed with sealed bearings. There is no provisions to grease these bearings. However, if replaced by nonsealed bearings, the 1/8" N.P.T. flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule.), low gear housing, and shift housing (2 zerts each), and re-pack tong body cavity. Lubricate zerts in backup plates and pins. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 6 - 1 MAINTENANCE INSTRUCTIONS J) Install dies of a size needed for testing purposes, and attach hydraulic power unit to tong. Before energizing power unit make certain no one is working on tong or backup and all tools and parts are removed from the tong and backup. K) Insert test mandrel of the exact same size as the dies which are installed in the tong and backup. Caution: Testing the function of the backup without the proper size dies installed and/or without the proper sized mandrel in place, you risk serious damage to the backup cylinder. L) After power unit has reached operating R.P.M. and temperature, operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup. (Recommended operating pressure of 2,500 psi) Backup pressure gauge should match system operating pressure. After release of control valve you may experience a slight drop in backup pressure (up to 300 psi) this is normal. If backup pressure drops more than 300 psi within 2 minutes, you may be experiencing a hydraulic leak. M) While maintaining pressure on backup visually inspect hoses, stainless steel lines, fittings, etc., for seepage of hydraulic fluid. Repair or replace parts causing leaks. If you see no visible external leaks and your backup is still losing pressure, there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston. It is recommended that the backup be returned to the manufacturer for repair. N) If at this time your backup is functioning correctly, open and close unit several times to insure consistent operation. O) With the proper dies installed in the tong and backup, and test mandrel locked in the backup, place reversing pin into the make-up position, set tong into low gear and operate tong through several cycles of locking, biting and torquing to required torque. Change reversing pin to break-out position and repeat. Repeat same procedure in high gear. Note: Torque developed in high gear is considerably less than torque developed in low gear. P) Test door interlock system by opening door slightly with tong rotating. (Remove test mandrel for this procedure.) The tongs rotation should stop. If tong rotation fails to stop, close door, cease rotation, deactivate power unit, and inspect door interlock switch for damage. Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar. Warning: If door switch system is not functioning properly tong must not be used. Q) Re-inspect tong and backup hydraulic system for leaks. R) If at this time the unit is functioning as intended, replace all covers and grease splines in tong and backup (side jaws and back jaws), tape or grease spools on control valves (to prevent paint from adhering to polished spool surface), prime and paint unit for storage. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 6 - 2 MAINTENANCE INSTRUCTIONS Recommended Lubrication Schedule Performed After Completion Of Each Job Hydraulic Tong a) b) c) d) e) f) g) h) i) Cam followers: upper and lower (all) Dumbell roller shafts: upper and lower (all) Door shaft Idler shaft Outboard Idler shafts (3) Low gear housing (2 zerts) Shift housing (2 zerts) Re-pack tong cavity Pinion and secondary gear shafts (if sealed bearings have been replaced by non-sealed bearings) j) Jaw rollers and pins: Remove jaw pins and rollers, clean and lubricate with gear grease k) Inspect hydraulic fluid for foreign material and contaminant. Filter or replace. You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed. Annual Major Maintenance Inspection and repair Routine preventative maintenance will significantly extend the operating life of your equipment, reduce operating cost and avoid downtime. CLINCHER® recommends a program of frequent routine inspection, and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out, perform the following: A) Visually inspect components on power tong or backup which could possibly have been damaged either during operation or transit. i.e. Damage to hanger assembly, hydraulic backup, mounting legs, or hydraulic valve assembly. B) Check test date. Ensure that a load test and inspection was carried out within the last 9 months. C) Check ring gear. Check for any signs of damage or wear. D) Remove motor and valve assembly from the tong body. E) Check motor seal. Apply hydraulic power, run motor and visually check motor seal for any signs of leakage. F) Check drive gear, high and low pinion gears. Check for excessive sign of wear on motor gear. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 6 - 3 MAINTENANCE INSTRUCTIONS G) Check condition of control valve spools. Activate valves and check for any sign of wear, pitting, or scoring of the chrome surface of spools. If spool is damaged in any way, the complete section must be changed out. Spools are not interchangeable. H) Check gear selector and shaft. straightness. Visually inspect the shifting shaft for alignment and I) Check Hi/Low Gear assembly. Visually inspect high and low clutch and gears for any sign of chipped, broken, or worn teeth. J) Check dumbell rollers, shafts and bushings. Check for excess movement on either bearings, bushings, shafts or dumbells. K) Check idler gears and center pinion shaft gears and bearings. Check that there are no signs of worn, chipped, or broken teeth on idler and center pinion shaft gears. L) Check door bearings. Visually check excess movement on bearings at door assembly. If excess movement is found door must be removed making careful note of bearing washers positions for reassembly. M) Check door switch system. Visually check that door switch valve has sufficient strength to hold door in closed position. If this is not the case, then repairs are required. N) Check door safety device. Functionally check tong door safety switch. Engage low gear, open tong door and push rotor control lever forward as if to rotate rotor. If safety device is operational then the rotor will not rotate. O) Check lifting hanger test date. Check lifting hanger for damage. Ensure that a load test and inspection was carried out within the last 9 months. P) Check condition of all hydraulic hoses and fittings. Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks, cuts, or wear. Q) Reinstall all parts which were removed for inspection and/or damage. Connect to hydraulic power supply and function test operation of tong in high, low, forward, and reverse. Torque test utilizing appropriate dies and test mandrel. Test operation of lift cylinder. R) Inspect power unit system according to manufactures specifications. S) Lubricate tong and backup according to maintenance schedule preceding this section. T) Paint, remembering to mask off surfaces not intending to paint with grease or masking tape. U) Complete dated inspection report giving details of all duties performed along with complete list of items replaced. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 6 - 4 DU! BEARING DRY WEAR PROCESS 1. 2. 3. 1. Running-in completed. Low wear rate starts when up to 10% of the bronze is exposed. 2. Typical surface appearance when DU! bearing approaches its half life with 40% to 50% of the bronze exposed. 3. Bronze is beginning to smear near the end of DU’s useful life as a dry bearing. Over 75% of the bronze is visible at the surface. For additional information about DU bearings, please contact Garlock Bearings Inc, 700 Mid Atlantic Parkway, Thorofare, New Jersey 08086. (609) 848-3200 FAX: (609) 848-5115 Page 6 - 4.1 Form 9818 5/93 Page 6 - 4.2 TROUBLESHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise: Problem Solution A) Restricted or clogged intake line Clean line, check for contamination. B) Contaminated fluid Flush system, change fluid. C) Restricted vent Clean or replace air vent. D) Air in fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir. E) Damaged or worn parts Repair or replace damaged parts, check fluid for contamination. F) Excessive RPM Check PTO, gears, and recommended speed to assure proper pump is installed for operation. G) Increased friction Make sure pump has been assembled using correct torque valves. H) Damaged or worn relief valve. Replace relief valve. I) Damaged or worn check valve. Replace check valve. J) Restricted discharge Check to make sure relief valve is set to proper pressure. K) Valve system restricted Inspect and repair or replace defective parts, check system for contamination. Excessive Wear to Hydraulic Components: Problem Solution A) Fluid contamination Flush fluid system, replace with new fluid. B) Components misaligned Inspect and realign. C) High operating pressures Gauge and set to proper pressure. D) Exhausted fluid (depletion of additives) Flush fluid system, replace with new fluid. E) Air in fluid Check for leaks, and be certain fluid suction in tank is well below hydraulic fluid in reservoir. F) Shortened bearing life Check alignment, insure proper lubrication to non-sealed bearings. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 6 - 5 TROUBLESHOOTING HYDRAULIC TONG SYSTEM Slow Tong Speed: Problem Solution A) Restricted supply line Clear supply line and check intake on reservoir. B) Low fluid level Add fluid to proper volume. C) Air leak Locate and repair leak. D) Pump speed insufficient Assure proper pump speed for application. E) Damaged or worn equipment Isolate pump and check pressure to determine whether motor or pump is defective. Repair or replace defective part. F) Pump not primed Check fluid viscosity and restrictions of intake line. Replace fluid if inadequate for operating temperature. G) Low or no flow from supply line Check to assure securely fastened. H) Hydraulic bypass valve malfunction Inspect. Adjust unloading pressure. Replace or repair as necessary. couplings are Insufficient Torque: Problem Solution A) Door switch malfunctioning Check to make sure door is completely closed. Inspect door switch and dump valve. Replace or repair door switch and/or dump valve. B) Relief valve malfunctioning Relief set too low, broken valve spring, contamination or defective seals. C) Damaged or worn pump parts Inspect, repair, or replace. D) Slow pump speed Assure proper pump speed for application. E) Improper system fluid Check fluid viscosity and replace fluid if inadequate for operating temperature. F) Directional control valve set improperly Check relief and directional control valve. Neutral should return slightly to reservoir. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 6 - 6 TROUBLESHOOTING HYDRAULIC TONG SYSTEM Insufficient Torque: Problem Solution G) Damage tong motor Inspect, repair, or replace. H) Restriction of supply line, excessive back pressure Check to assure securely fastened. I) Defective gauge or load cell Inspect, repair, or replace. Assure unit has been calibrated to proper arm length. NOTE: When using CLINCHER® integral backup system, it is the length of backup arm, NOT the tong arm length. couplings are Difficulty Shifting Gears: Problem Solution A) Broken key in shifting yoke Inspect and replace key stock in shifting yoke. B) Worn or damaged shifting yoke pins Inspect and replace broken or worn pins. C) Insufficient lubrication Pump grease into both zerts located on shift housing. D) Detent ball bearing spring set too tight Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084. Failure to Grip Tubulars: Problem Solution A) Jaws move out from neutral, but fail to penetrate pipe. Tong not perpendicular. Inspect die size and replace with correct dies for pipe. Wrong size dies for tubulars. Assure suspension of tong is perpendicular to tubulars. Adjust hanger as necessary. B) Jaws fail to move out of neutral. Brake band not tight enough, faulty cam followers, rust debris or damage to jaws. Inspect for excessive wear on brake band. Inspect and replace defective cam followers. Remove rust and debris from jaws, and jaw pockets. Inspect jaw rollers and pins for wear, flats, and lubrication. Repair, replace, and lubricate as needed. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 6 - 7 TROUBLESHOOTING HYDRAULIC TONG SYSTEM Failure to Grip Tubulars: C) Problem Tong will not release from tubular. Brake band not tight enough, defective cam followers in cage plate, insufficient lubrication to jaw pin and roller. D) Tong motor runs but ring gear does not rotate. Broken gears or defective shift in hydraulic tongs system. E) Tong binds under light load. Worn or damaged cam followers, dumbell roller bearing, or idler bearing. Ring gear rotates while control lever is in neutral. Shift will not stay in set position. Lost detent ball or spring. Hydraulic fluid leaking from motor. Damaged or worn motor shaft seal. F) G) H) Solution Inspect for excessive wear on brake band. Inspect and replace defective cam followers. Remove rust and debris from jaws, and jaw pockets. Inspect jaw rollers and pins for wear, flats, and lubrication. Repair, replace, and lubricate as needed. Inspect and replace defective gears. Inspect and repair or replace defective shifting parts. Inspect and replace defective parts. Replace control valve. Replace detent ball and spring. Replace motor shaft seal. HYDRAULIC BACKUP SYSTEM Failure to hold tubulars: A) Problem Incorrect die for size tubular B) Dies have material compacted in tooth area; worn teeth. C) Power unit pressure set incorrectly D) Counter balance valve not holding pressure E) Internal leakage in backup cylinder F) G) H) Jaws will not retract. Counter balance valve is stuck. External leakage of cylinder Control valve set to neutral, but jaws extend. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 6 - 8 Solution Check pipe OD and match die size to pipe OD. Clean dies with wire brush and inspect. Replace with new dies if necessary. Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup. Remove side plates on backup. Bench test and replace the defective counter balance valve. Disconnect lines and bench test cylinder. Repair or replace as necessary. Replace counter balance valve. Repair or replace cylinder. Inspect control valve for damage and/or incorrect spool. Repair or replace as necessary. SECTION 7 PARTS LISTS RECOMMENDED TONG SPARE PARTS LIST Part Number Quantity Description 12501437 1 Seal for Rineer Motor 10031 or 10131 2 Standard Jaw Pins or S/S Jaw Pins 10031LF or 10131LF 2 Low Friction Jaw Pins or S/S Low Friction Jaw Pins 10014 2 Standard Jaw Rollers 10014LF 2 Low Friction Jaw Rollers 1001 8 1/8 NPT Zerts 45061 1 Shifting Yoke 10024 1 Brake Band Assy. 1968 4 Cam Followers 10027 4 Tong Die Clip 1008-C 8 SHCS 1/4"-20 x 1/2" 10040 or 10016 4 Jaw Retainer Spring or Heavy Duty Jaw Spring CLEBU1121 2 Backup Retainer Clips SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 7 - 1 SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 7 - 2 SECTION 7 PARTS LISTS CLINCHER® TONG PARTS LISTS CLE1075-02 / 10 3/4" REMOTE CASING TONG ........................................................ 7- 5 10010 / MID BODY FOR 10 3/4" TONG...................................................................... 7 - 14 10012-01 / TONG DOOR ASSEMBLY ........................................................................ 7 - 15 10024A / BRAKE BAND ASSEMBLY – NEW STYLE ............................................... 7 - 15 10059L / LEFT LOAD CELL BRACKET ..................................................................... 7 - 16 10059R / RIGHT LOAD CELL BRACKET .................................................................. 7 - 16 10080 / BOTTOM TONG PLATE WELDMENT.......................................................... 7 - 17 10081 / TOP TONG PLATE WELDMENT................................................................... 7 - 17 OR1000 / ENCODER ADAPTER ASSEMBLY............................................................ 7 - 18 CJ-10A / 10 3/4" JAW SET ASSEMBLY W/ SS PIN.................................................... 7 - 19 CJ-10B / 10 3/4" JAW SET ASSEMBLY ...................................................................... 7 - 19 CJ-LF-10A / 10 3/4" LF JAW SET ASSEMBLY W/ SS PIN......................................... 7 - 20 CJ-LF-10B / 10 3/4" LF JAW SET ASSEMBLY........................................................... 7 - 20 CJDT10-1025R / 10 1/4" DOVETAIL JAW SET ASSEMLBY..................................... 7 - 21 CJDT10-9875R / 9 7/8" DOVETAIL JAW SET ASSEMBLY....................................... 7 - 22 CJDT10-9875 / 9 7/8" DOVETAIL JAW SET ASSEMBLY W/ SS PIN ....................... 7 - 22 LOCKJAW™ BACKUP PARTS LISTS BUCS1175-01 / 11 3/4" LOCKJAW™ BACKUP ....................................................... 7 - 23 BUCS11001 / TOP PLATE WELDMENT .................................................................... 7 - 26 BUCS11020 / BOTTOM PLATE WELDMENT ........................................................... 7 - 26 BUCS1176 / INSIDE DOOR ASSEMBLY.................................................................... 7 - 27 BUCS1177 / OUTSIDE DOOR ASSEMBLY................................................................ 7 - 28 SHC1175 / CYLINDER ASSEMBLY ........................................................................... 7 - 29 SHC1102 / CYLINDER BARREL WELDMENT.......................................................... 7 - 29 ASAP1175 / SEAL KIT F/BUCS1175 & BUCS21 ........................................................ 7 - 30 SUSPENSION SYSTEM PARTS LISTS CRSS10750 / 10 3/4" SUSPENSION SYSTEM............................................................. 7 - 31 CRSS10750-01 / 10.75/11.75 VARCO SYSTEM ELECTRONIC SENSOR CK ........... 7 - 33 SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 7 - 3 SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 7 - 4 23-Apr-03 SUPERIOR MANUFACTURING Pick List 12:55 PM CLE1075-02 / 10 3/4" REMOTE CASING TONG Quantity to build: 1 Part Number 00CLE107502 Description Bin/ Location U/M Quantity to Pull Quantity Pulled PICKLIST F/CLE1075-02 ELECTRONIC REMOTE TONG REV DATE: 04/23/03 each 100 NUT 1/4"-20 GR.8 each 10003-02 TOP CAGE PLATE F/10 3/4" REMOTELY OPERATED TONG each 1 __________ 10004-01 BTM. CAGE PLATE F/CLE1075-01 each 1 __________ 10009-01 RING GEAR F/10 3/4" TONG each 1 __________ 1001 ZERT 1/8" NPT each 10010 MID BODY F/10 3/4" TONG (PICK LIST) each 1 __________ 10011 LOW GEAR HOUSING COVER each 1 __________ 10012-01 TONG DOOR ASSY. F/CLE1075-02 REMOTE TONG each 1 __________ BRAKE HUB FOR 10 3/4 TONG NEW STYLE each 1 __________ 1002 ZERT 90 DEG. 1/8" NPT each 10020 BRAKE CYLINDER BASE PLATE each 10021-01 BRAKE ARM F/10 3/4" TONG each M1-A 2 __________ 10022 TOP BEARING RETAINER each M1-A 1 __________ 10023-01 CAGE PLATE SPACER each 4 __________ 10024A BRAKE BAND ASSEMBLY-NEW STYLE 10 3/4" TONG PICK LIST each 1 __________ JAW SPRING RETAINER POST F/10 3/4" TONG each 10038-01 BRAKE REAR CLEVIS PIN each 1004 DRIVE ZERT 3/16" each 50 10041 CLEVIS PIN-CLP-172S each M1-B 5 __________ 10043 COTTER PIN 5/32" X 1 1/2" SS each M1-B 6 __________ 10044 CYLINDER PLATE SPACER each M1-B 2 __________ 10017-03 10035-01 1 __________ 55 50 50 8 __________ 32 __________ 2 __________ 2 __________ M1-B 2 __________ 1 __________ 14 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 5 Pick Lists CLE1075.xls 23-Apr-03 SUPERIOR MANUFACTURING Pick List 12:55 PM CLE1075-02 / 10 3/4" REMOTE CASING TONG Quantity to build: 1 Part Number 10048 Description Bin/ Location U/M Quantity to Pull Quantity Pulled BRAKE ARM SHAFT W/NITRIDEFINSH F/CLE1075-02 each 2 __________ PIVOT PIN W/ NITRIDE FINISH F/CLE1075-02 each 2 __________ LOCKING PIN W/ NITRIDE FINSH F/CLE1075-02 each 2 __________ REV. PIN BRACKET ASSY. F/CLE1075-02 REMOTE TONG each 1 __________ AUTOSHIFT REAR MTNG. BRKT. F/CLE1075-02 REMOTE TONG each 1 __________ REAR DUMBELL SHAFT F/CLE1075-02 REMOTE TONG each 2 __________ DOOR CYL. REAR MOUNT F/CLE1075-02 (PICKLIST) each 1 __________ LEFT LOAD CELL BRACKET PICK LIST each 1 __________ RIGHT LOAD CELL BRACKET PICK LIST each 1 __________ 1006 ROLL PIN 3/16" X 1" each 10063 REV. CYL. STOP SPACER F/CLE1075-02 each 2 __________ WEAR RING F/CLE1075-02 each 2 __________ EXTE3NSION SPRING .75 OD .115 WIRE each 2 __________ 1008-B2 FLATWASHER 1/4" GR8 each 10080 BOTTOM TONG PLATE WELDMENT PICKLIST each 1 __________ TOP TONG PLATE WELDMENT PICKLIST each 1 __________ SHIFTER SHAFT WELDMENT 3" EXTENSION PICKLIST each 1 __________ 10086 SUPPORT LUG each 1 __________ 10095 BUSHING TEFLON 1" OD X 3/4" ID X 3/4" L each 2 __________ 10049 10050 10051 10053 10057 10058 10059L 10059R 10064 10078 10081 10085 50 50 1 __________ 8 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 6 Pick Lists CLE1075.xls 23-Apr-03 SUPERIOR MANUFACTURING Pick List 12:55 PM CLE1075-02 / 10 3/4" REMOTE CASING TONG Quantity to build: 1 Part Number Description Bin/ Location U/M Quantity to Pull Quantity Pulled 1009A ROLL PIN 1/4" X 1 3/4" each 50 1 __________ 101 LOCKWASHER 1/4" GR8 each 55 8 __________ 102 FLATWASHER 1/4" GR8 each 54 4 __________ 1025 FLATWASHER 3/8" GR8 each 50 6 __________ 1026 HI COLLAR LOCKWASHER 3/8" each 50 8 __________ 1027 LOCKWASHER 3/8" GR8 (134) each 50 13 __________ 1029 SET SCREW 3/8"-16 X 1/2" each 50 10 __________ 1034 SET SCREW 1/4" #10-32 each 50 1 __________ 1040-A SHCS 3/8"-16 X 3/4" each 50 4 __________ 1041 SHCS 3/8"-16 X 1" each 50 16 __________ 1048 HHCS 3/8"-16 X 1 1/4" GR8 each 50 10 __________ 105 HHCS 1/4"-20 X 1" GR8 each 55 8 __________ 1055 HHCS 3/8"-16 X 2 1/4" GR8 each 50 2 __________ 1060 HHCS 3/8"-16 X 2 1/2" GR8 each 51 2 __________ 1085 HHCS 7/16"-14 X 1 3/4" GR8 each 51 1 __________ 1087 NYLOCK NUT 1/2"-13 each 51 1 __________ 1099 ROD CLEVIS-RC-0605 each 51 1 __________ 1101 NUT 1/2"-13 GR8 each 51 14 __________ 1102 FLATWASHER 1/2" GR8 each 51 2 __________ 1103 LOCKWASHER 1/2" GR8 each 51 33 __________ 1106-A SHCS 1/2"-13 X 1 1/2" each 51 13 __________ 1110 HHCS 1/2"-13 X 1" GR8 each 51 17 __________ 1111 HHCS 1/2"-13 X 1 1/4" GR8 each 51 4 __________ 1112 HHCS 1/2"-13 X 1 1/2" GR8 each 51 24 __________ 1117-A HHCS 1/2"-13 X 9 1/2" GR8 each 51 4 __________ 1129 HHCS 1/2"-13 X 2 1/2" SS 316 each 2 __________ 1131 NUT 1/2"-13 SS 316 each 2 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 7 Pick Lists CLE1075.xls 23-Apr-03 SUPERIOR MANUFACTURING Pick List 12:55 PM CLE1075-02 / 10 3/4" REMOTE CASING TONG Quantity to build: 1 Part Number Description Bin/ Location U/M Quantity to Pull Quantity Pulled 1150 JAM NUT 5/8"-18 each 51 40 __________ 1151 5/8" LOCKWASHER GRADE 8 each 51 58 __________ 1152 HI COLLAR LOCKWASHER 5/8" each 51 40 __________ 1153 SHCS 5/8"-11 X 1" each 51 6 __________ 1156 HHCS 5/8"-11 X 1 1/4" GR8 each 51 8 __________ 1158 HHCS 5/8"-11 X 1 3/4" GR8 each 51 48 __________ 1173 HHCS 3/4"-10 X 1 3/4" GR8 each 52 2 __________ 1176 HHCS 3/4"-10 X 3" GR8 each 52 2 __________ 1211 HHCS 1"-8 X 8" GR8 each 52 2 __________ 1213 NYLOCK NUT LOW PRO 1"-12 NF each 52 26 __________ 1222 NUT 1 1/2"-12, IDLER GEAR each 52 7 __________ 1223 LOCKWASHER 1 1/2" each 52 7 __________ 1233 ALLEN NUT 3/4"-10 each 53 8 __________ 12501437 POLYPACK 1/8" CROSS SECTION 1 7/16 X 1 11/16 X 1/8 each O1-A 1 __________ 1252 COTTER PIN 3/16" X 1 1/2" SS each 53 5 __________ 1252B COTTER PIN 1/8" X 1" SS each 53 2 __________ 12DU12 3/4 X 3/4 DU BEARING each S2-F 1 __________ 1311 SPRING PLUNGER each 54 2 __________ 13606 REVERSING PIN CYLINDER 1 1/2" B, 2"S W/5/8"R STAINLESS ROD each M1-C 2 __________ LOW GEAR HOUSING WELDMENT PICKLIST each ROD BOOTS F/ CYLINDER H-1 1/2AO2-3-1-P1 W/ THIN BAND (1/4") each M1-C 4 __________ PINION BEARING BUSHING F/ 14" TONG each M1-D 1 __________ GARLOCK BUSHING 18DU12 1 1/8" X 3/4" each S2-F 2 __________ 14005 14018 14049 14053 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 8 Pick Lists CLE1075.xls 23-Apr-03 SUPERIOR MANUFACTURING Pick List 12:55 PM CLE1075-02 / 10 3/4" REMOTE CASING TONG Quantity to build: 1 Part Number 14054 Description Bin/ Location U/M Quantity to Pull Quantity Pulled GARLOCK BUSHING 08DU12 1/2" ID X 3/4" each BRAKE BAND CLEVIS F/ 10 3/4 TONG W/10024A BRAKE BAND each REAR BRAKE CLEVIS PIN REID CLP-168S each DUMBELL ROLLER SEAL ASSEMBLY PICKLIST each 144 HHCS 3/8"-16 X 2 1/2" GR8 each 57 2 __________ 147 HHCS 3/8"-16 X 3 1/2" GR8 each 57 2 __________ 1607 FLUSH PLUG 1/8" NPT each S4-G 1 __________ 1608 HEX PLUG O RING 3/8" each S4-G 1 __________ 1609 FLUSH PLUG 3/8" NPT each S4-G 4 __________ 1610 FLUSH PLUG 3/4" NPT each S4-G 1 __________ 1611 FLUSH PLUG 1" MNPT each S4-G 1 __________ 173 HHCS 1/2"-13 X 2 1/4" GR8 each 57 1 __________ 175 HHCS 1/2"-13 X 2 3/4" GR8 each 57 1 __________ 1900 BEARING 5308 MZZG each S5-D 1 __________ 1901 BEARING 306 SZZ each S5-D 2 __________ 1902 BEARING MRC5308MZZ each S5-D 2 __________ 1903 BEARING 306 SZZC each S5-D 1 __________ 1905 CLINCHER® IDLER BEARING X-tra Heavy Duty Sealed type MODIFIED MU5212TM BEARING each S5-D 4 __________ 1908 BEARING MRC5208MZZ each S5-D 1 __________ 1909 FAF9105KDD BEARING each S5-D 2 __________ 1910B TAPERED BEARING TIMK 30206 92KA1 each S5-E 28 __________ SNAP RING INT. RR-433 SPIROL LOC each S5-E 8 __________ SNAP RING EXT. 237 each S5-F 1 __________ 14060-01 14061 14070 1926 1946 S2-F 2 __________ 1 __________ M1-E 6 __________ 28 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 9 Pick Lists CLE1075.xls 23-Apr-03 SUPERIOR MANUFACTURING Pick List 12:55 PM CLE1075-02 / 10 3/4" REMOTE CASING TONG Quantity to build: 1 Part Number Description Bin/ Location U/M Quantity to Pull Quantity Pulled 1949 SNAP RING INT. N5000-187 each S5-F 1 __________ 1950 SNAP RING EXT. N5100-100 each S5-F 1 __________ 1954 SNAP RING INT. RR-314 each S5-F 1 __________ 1954-A INNER RACE - NOLAN R-1916 each S5-F 2 __________ 1959 BEARING MRC5203-SBZZ each S5-F 1 __________ 1968 CAM FOLLOWER-CF 1 1/2-SB W/ NEEDLE BEARING each S5-G 40 __________ O RING 3 1/2"ID X 3 11/16"OD 3/32"WIDTH each O RING 3"ID X 3 1/4" OD 1/8"WIDTH each O2-F 1 __________ DOOR SWITCH BASE PLATE 10 3/4" & 20" TONG each M2-A 1 __________ ROD CLEVIS MOD. VERSION LYNAIR RC-0605--PT#1099 each M2-B 2 __________ 201 HHCS 5/8"-11 X 2 1/4" GR8 each 57 2 __________ 2019 SLH-1 1/2 A02-3-1-P24P5 CYL. BRAKE CYL. S/S ROD MODIFY TANGS each M2-C 2 __________ GARLOCK BUSHING 24DU16 1 1/2" ID X 1" DOOR BUSHING each S2-G 2 __________ 2025 TONG DOOR THRUST SPACER each M2-C 1 __________ 204 HHCS 5/8"-11 X 3" GR8 each 57 2 __________ 2040 TONG DOOR BUSHING F 20" CASING TONG each M2-D 2 __________ DOOR CYLINDER (LYNAIR) LH -1 1/2 -BO2 -4 1/2 -1-P4 ST STL ROD each M2-D 1 __________ BALL JOINT ROD END RIGHT HAND THREADS each M2-D 1 __________ AUTO SHIFT CYL. LH-11/2-BO2-2-1-P1 LYNAIR W/STAINLESS ROD each 1 __________ LOCKING PIN BASE PLATE WELDM F/20" CASING TONG PICKLIST each 1 __________ 2-153 2-234 20015 2008 2021 2043 2044 2047 2058 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 10 Pick Lists CLE1075.xls 23-Apr-03 SUPERIOR MANUFACTURING Pick List 12:55 PM CLE1075-02 / 10 3/4" REMOTE CASING TONG Quantity to build: 1 Part Number 2061 Description Bin/ Location U/M Quantity to Pull Quantity Pulled DOOR SHAFT F/ REMOTE 20" CASING TONG each M2-D 1 __________ DUMBELL ROLLER SHAFT - S/S F/5 1/2" UHT - 20" TONG each M2-D 9 __________ DOOR SWITCH BRACKET F/REMOTE 20" CASING TONG each M2-E 1 __________ 2069 HHCS 1/4"-20 X 6" GR8 each M2-E 4 __________ 2079 SPRING HOUSING F/AUTO SHIFT ASSY. 20" CASING TONG each 1 __________ PISTON ROD F/AUTO SHIFT ASSY. 20" CASING TONG each 1 __________ END CAP F/AUTO SHIFT ASSY. 20" CASING TONG each 1 __________ END CAP F/ AUTO SHIFT SPRING HSNG. 20" CASING TONG each 1 __________ DUMBELL ROLLER w/ SEAL GRV. F/ 20" TONGS each M2-E 14 __________ DUMBELL ROLLER SPACER F/20" TONG each M2-E 28 __________ 210 HI-COLLAR LOCKWASHER 1/2" each 56 13 __________ 2100 AUTO SHIFT SHAFT SPACER F/REMOTE 20" TONG CLE2000-02 each 213 NYLOCK NUT 3/8"-16 GR8 each 56 8 __________ 238 SHCS 3/8"-16 X 1 1/2" each 56 34 __________ 240 SHCS 3/8"-16 X 2 1/2" each 56 2 __________ 243 SHCS 3/8"-16 X 4" each 56 2 __________ 256 SHCS 5/8"-11 X 1 1/4" each 56 2 __________ 257 SHCS 5/8"-11 X 1 1/2" each 56 6 __________ 271 HEX NUT 5/8"-18 GR8 each 57 40 __________ 280 FLATWASHER 3/4" each 55 1 __________ 292 7/16"-14 NYLOCK NUT GR8 each 56 1 __________ 2062 2065 2080 2081 2082 2094 2095 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 11 Pick Lists CLE1075.xls 23-Apr-03 SUPERIOR MANUFACTURING Pick List 12:55 PM CLE1075-02 / 10 3/4" REMOTE CASING TONG Quantity to build: 1 Part Number Description U/M Bin/ Location Quantity to Pull Quantity Pulled 41037 ALUM. WASHER each M3-C 4 __________ 41067-S4 SHAFT BUSHING each M3-D 1 __________ 45061 SHIFTING YOKE WELDMENT F/ ELECTRONIC REMOTE TONG REPLACED W/ 45091 SHIFT ASSY each M4-B 1 __________ 45068 WASHER each M4-B 1 __________ 45078 MOTOR GA01561015030 W/ 57 SEAL each S1-D 1 __________ DUMBELL ROLLER SPACER f/ tapered roller bearing 5 1/2"UHT thru 20" HT each M5-D 14 __________ 55036 PINION BEARING CAP-BOTTOM each M5-D 1 __________ 55041 BOTTOM RETAINER BRNG. CAP each 55048BJ SECONDARY INPUT GEAR each M6-A 1 __________ 55049 IDLER GEAR W/O MICRO CAM each M6-A 3 __________ 55066 TOP BEARING RETAINER each 55070 PRIMARY INPUT GEAR each M6-B&23-C 1 __________ 55076 SHIFTING BOX WELDMENT PICKLIST each M6-B 1 __________ DRIVE GEAR F/CLE5500 each M6-B 1 __________ 55085 MOTOR SPACER each M6-B 1 __________ 55086-A MOTOR SHAFT each M6-B 1 __________ 55088 MOTOR SHAFT SEAL RETAINER each M6-B 1 __________ 55119 HIGH GEAR each M6-C 1 __________ 55121-01 MOTOR SHAFT BEARNG SPACER each 55122-01 HIGH GEAR RETAINER F/ 5 1/2 HT & 7 5/8 TONG each M6-C 1 __________ 55123 HIGH GEAR IDLER each M6-C 1 __________ 55131 SPACER each M6-C 1 __________ 55143 TOP SECONDARY BEARING CAP each 55027-D 55084-02 1 __________ 1 __________ 1 __________ 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 12 Pick Lists CLE1075.xls 23-Apr-03 SUPERIOR MANUFACTURING Pick List 12:55 PM CLE1075-02 / 10 3/4" REMOTE CASING TONG Quantity to build: 1 Part Number Description U/M Bin/ Location Quantity to Pull Quantity Pulled 55161-BJ LOW PINION GEAR F/ 7 5/8 BJ TONG each M6-D 1 __________ 58079 GARLOCK BUSH 20DU12 1 1/4" ID X 3/4" each M2-F 2 __________ 58087 PRESSURE RED. VALVE 1PA11-F310-SV DANFOSS each M7-C 1 __________ 71073 LOCKING PIN CROSS BAR 7 5/8" LOCKJAW TONG each M8-A 2 __________ 73038 PINION GEAR F/ CLE7625DP-35 1st.UNIT each M8-E 1 __________ 76049 7 5/8 CLINCHER® IDLER GEAR each M10-E 1 __________ 76050-01 OUTBOARD IDLER SHAFT each M10-B 3 __________ 76051-01 IDLER SHAFT each M10-B 1 __________ 76097 OUTBOARD IDLER SHAFT SPACER each M10-D 3 __________ 76131 DOOR SWITCH ADJ. SLEEVE each M10-E 1 __________ 959-1 1/2" ROD WIPER each O3-F 1 __________ BUCS4024 B1000-035 BELVILLE SPRING B4-25-89 each M14-C 66 __________ CRSS10031 VARCO ENCODER ADAPTOR each M18-F 1 __________ OR1000 ENCODER ADAPTOR ASSEMBLY each M18-F 1 __________ OR102 ENCODER COUPLING each M18-F 1 __________ RSN-100 SNAP RING EXT. RSN-100 each 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 13 Pick Lists CLE1075.xls SUPERIOR MANUFACTURING Pick List 6-Nov-02 2:20 PM 10010 / MID BODY F/10 3/4" TONG Quantity to build: 1 Part Number Description U/M Bin/ Location Quantity to Pull Quantity Pulled 10010-S1 FRONT RADIUS F/MID BODY ON 10 3/4" TONG each 10032 10 3/4 NUMBER SET each M1-A 2 __________ 10033 REAR HANDLE each M1-B 2 __________ 14003-S6 FRONTTONG LEG WELD-PICK LIST CLE14000 & 20000 each 18-A 2 __________ 14039 REAR PADEYE each 55044-S5 CLINCHER® H.T. NAME PLATE LARGE each 72001-S2 FRONT SIDE F/MID BODY each 2 __________ 72001-S3 REAR SIDE F/MID BODY each 2 __________ 72001-S4 REAR RADIUS F/MID BODY each 2 __________ 72001-S5 REAR F/MID BODY each 1 __________ 2 __________ 1 __________ M5-E 2 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 14 Pick Lists CLE1075.xls 6-Nov-02 SUPERIOR MANUFACTURING Pick List 2:20 PM 10012-01 / TONG DOOR ASSY. Quantity to build: 1 Part Number 10012-02-S1 Description U/M Bin/ Location Quantity to Pull Quantity Pulled TONG DOOR PLATE F/10012-02 DOOR ASSY. each 2 __________ 10012-S2 DOOR COVER each 1 __________ 10012-S3 GUSSET F/10012-02 TONG DOOR each 13-C 1 __________ 14004-S4 DOOR PLATE SPACER each M1-C 2 __________ 2012-S4 TIE ROD MOUNT F/ 20" CASING TONG each 19-B 1 __________ 45067-S7 DOOR SWITCH BASE MOUNT each M4-B 2 __________ 45099 DOOR CAUTION PLATES F/ ALL TONG DOORS each M4-C 1 __________ 55113-S4 TONG DOOR HANDLE each M6-C 1 __________ 76113-S5 DOOR SWITCH COLLAR each MFG-10-D 1 __________ 6-Nov-02 SUPERIOR MANUFACTURING Pick List 2:21 PM 10024A / BRAKE BAND ASSEMBLY-NEWSTYLE Quantity to build: 1 Part Number Description U/M Bin/ Location Quantity to Pull Quantity Pulled 10024A-S1 BRAKE BAND RING each 1 __________ 10024A-S2 BRAKE BAND GUSSET each 2 __________ 10024A-S3 BRAKE BAND SUPPORT PLATE each 1 __________ 14041-S3 BRAKE BAND PIN each M1-D 2 __________ 1663 1/4 X 2" BRAKE BAND MAT. x 25 FT LG ROLL each SR-10-A 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 15 Pick Lists CLE1075.xls 21-Nov-02 SUPERIOR MANUFACTURING Pick List 9:18 AM 10059L / LEFT LOAD CELL BRACKET Quantity to build: 1 Part Number 10059-S1 Description Bin/ Location U/M Quantity to Pull Quantity Pulled TOP & BOTTOM PLATE F/LOAD CELL BRACKET each 2 __________ 10059-S2 SIDE PLATE F/LOAD CELL BRKT. each 1 __________ 10059-S3 SIDE PLATE F/LOAD CELL BRKT. each 1 __________ 1027 LOCKWASHER 3/8" GR8 (134) each 50 6 __________ 1048 HHCS 3/8"-16 X 1 1/4" GR8 each 50 6 __________ BUCS2171 TONG LIFTING EYE F/20" TONG each LOAD CELL SEAT F/20" TONG each MFG-14-A 1 __________ ANTI-SWIVEL BAR EXTENSION each M14-A 1 __________ BUCS2180-S4 BUCS2181-S1 21-Nov-02 1 __________ SUPERIOR MANUFACTURING Pick List 9:19 AM 10059R / RIGHT LOAD CELL BRACKET Quantity to build: 1 Part Number 10059-S1 Description Bin/ Location U/M Quantity to Pull Quantity Pulled TOP & BOTTOM PLATE F/LOAD CELL BRACKET each 2 __________ 10059-S2 SIDE PLATE F/LOAD CELL BRKT. each 1 __________ 10059-S3 SIDE PLATE F/LOAD CELL BRKT. each 1 __________ 1027 LOCKWASHER 3/8" GR8 (134) each 50 6 __________ 1048 HHCS 3/8"-16 X 1 1/4" GR8 each 50 6 __________ BUCS2171 TONG LIFTING EYE F/20" TONG each LOAD CELL SEAT F/20" TONG each MFG-14-A 1 __________ ANTI-SWIVEL BAR EXTENSION each M14-A 1 __________ BUCS2180-S4 BUCS2181-S1 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 16 Pick Lists CLE1075.xls 6-Nov-02 SUPERIOR MANUFACTURING Pick List 2:23 PM 10080 / BOTTOM TONG PLATE WELDMENT Quantity to build: 1 Part Number Description U/M Bin/ Location Quantity to Pull Quantity Pulled 10001-01 BOTTOM TONG PLATE each 1 __________ 10019-01 CYLINDER MOUNTING SHAFT each 2 __________ 10038 BRAKE REAR CLEVIS PIN each 17-A 1 __________ 2003-S1 TONG LEG F/20" CASING TONG each M2-B 2 __________ 55063-S1 DOOR JAM 1 1/4" X 1 3/4" each M6-A 1 __________ 12-Nov-02 SUPERIOR MANUFACTURING Pick List 9:47 AM 10081 / TOP TONG PLATE WELDMENT Quantity to build: 1 Part Number 10081 Description U/M Bin/ Location Quantity to Pull Quantity Pulled PICKLIST FOR 10081 REV DATE: 11/12/02 each 10002-02 TOP TONG PLATE F/CLE1075-02 each 10002-S1 HANDLE LENGTH NAME PLATE 40 F/10 3/4 & 14" CASING TONGS each M1-A 1 __________ 55063-S1 DOOR JAM 1 1/4" X 1 3/4" each M6-A 2 __________ 55063-S3 PINION TOP BEARING RETAINER each M6-A 1 __________ 55063-S4 BEARING RETAINR F/MTR. SHFT each M6-A 1 __________ 55124 IDLER GEAR SHAFT each M6-C 1 __________ MFG-10-A 1 __________ 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 17 Pick Lists CLE1075.xls 19-Nov-02 SUPERIOR MANUFACTURING Pick List 4:25 PM OR1000 / ENCODER ADAPTER ASSEMBLY Quantity to build: 1 Part Number Description Bin/ Location U/M Quantity to Pull Quantity Pulled 1008-B1 HI COLLAR LOCKWASHER 1/4" each 50 6 __________ 1034 SET SCREW 1/4" #10-32 each 50 1 __________ 1040-A SHCS 3/8"-16 X 3/4" each 50 2 __________ 215 SHCS 1/4"-20 X 3/4" each 56 6 __________ OR100 ENCODER ADAPTOR BASE PLATE each MFG-18-F 1 __________ OR101 ENCODER ADAPTOR CLAMP each MFG-18-F 2 __________ OR102 ENCODER COUPLING each M18-F 1 __________ OR103 ENCODER ADAPTOR COVER PLATE each MFG-18-F 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 18 Pick Lists CLE1075.xls 3-Dec-02 SUPERIOR MANUFACTURING Pick List 7:56 AM CJ-10A / 10 3/4" JAW SET ASSY SS PIN Quantity to build: 1 Part Number Description Bin/ Location U/M Quantity to Pull Quantity Pulled 10014 JAW ROLLER each M1-A 2 __________ 10026 TONG JAW F/CJ-10 ASSY'S F/10 3/4" CASING TONG each M1-A 2 __________ 10027 10 3/4" DIE CLIP each M1-A 8 __________ 10035-01 JAW SPRING RETAINER POST F/10 3/4" TONG each M1-B 2 __________ 1008-C SHCS 1/4"-20 X 1/2" each 50 10131 S.S. JAW ROLLER PIN F/ 10 3/4 VARCO TONG each M10-A 3-Dec-02 16 __________ 2 __________ SUPERIOR MANUFACTURING Pick List 7:56 AM CJ-10A / 10 3/4" JAW SET ASSEMBLY Quantity to build: 1 Part Number Description Bin/ Location U/M Quantity to Pull Quantity Pulled 10014 JAW ROLLER each M1-A 2 __________ 10026 TONG JAW F/CJ-10 ASSY'S F/10 3/4" CASING TONG each M1-A 2 __________ 10027 10 3/4" DIE CLIP each M1-A 8 __________ 10031 JAW ROLLER PIN each M1-A 2 __________ 10035-01 JAW SPRING RETAINER POST F/10 3/4" TONG each M1-B 2 __________ SHCS 1/4"-20 X 1/2" each 50 1008-C 16 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 19 Pick Lists CLE1075 Jaws.xls 3-Dec-02 SUPERIOR MANUFACTURING Pick List 7:56 AM CJ-LF-10A / 10 3/4" LF JAW SET S/S PIN Quantity to build: 1 Part Number 10014LF Description Bin/ Location U/M Quantity to Pull Quantity Pulled LOW FRICTION JAW ROLLER F/CJ-LF-10A(10 3/4"JAW ASSY) each M1-A 2 __________ 10027 10 3/4" DIE CLIP each M1-A 8 __________ 10035-01 JAW SPRING RETAINER POST F/10 3/4" TONG each M1-B 2 __________ LOW FRICTION TONG JAW F/10 3/4" TONG each 1008-C SHCS 1/4"-20 X 1/2" each 50 10131LF S.S. LF JAW PIN F/CJ-LF-(10 3/4") each M10-A 2 __________ 22DU16 GARLOCK BUSHING each S2-G 2 __________ 22DU24 GARLOCK BUSHING-22DU24 each S2-G 2 __________ 10045 3-Dec-02 2 __________ 16 __________ SUPERIOR MANUFACTURING Pick List 7:57 AM CJ-LF-10B / 10 3/4" LF JAW SET ASSEMBLY Quantity to build: 1 Part Number 10014LF Description Bin/ Location U/M Quantity to Pull Quantity Pulled LOW FRICTION JAW ROLLER F/CJ-LF-10A(10 3/4"JAW ASSY) each M1-A 2 __________ 10027 10 3/4" DIE CLIP each M1-A 8 __________ 10031LF LOW FRICTION JAW ROLLER PIN F/CJ-LF-10A(10 3/4" JAW ASSY) each M1-A 2 __________ JAW SPRING RETAINER POST F/10 3/4" TONG each M1-B 2 __________ LOW FRICTION TONG JAW F/10 3/4" TONG each 1008-C SHCS 1/4"-20 X 1/2" each 50 22DU16 GARLOCK BUSHING each S2-G 2 __________ 22DU24 GARLOCK BUSHING-22DU24 each S2-G 2 __________ 10035-01 10045 2 __________ 16 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 20 Pick Lists CLE1075 Jaws.xls 7-Nov-02 SUPERIOR MANUFACTURING Pick List 7:02 AM CJDT10-1025R / 10 1/4" DOVETAIL JAW SET ASSEMBLY Quantity to build: 1 Part Number Description Bin/ Location U/M Quantity to Pull Quantity Pulled 10014 JAW ROLLER each M1-A 2 __________ 10031 JAW ROLLER PIN each M1-A 2 __________ 10035-01 JAW SPRING RETAINER POST F/10 3/4" TONG each M1-B 2 __________ 10 1/4" LEFT TONG JAW F/10 3/4 TONG each MFG-10-A 1 __________ 10 1/4" RIGHT TONG JAW F/10 3/4 TONG each MFG-10-A 1 __________ 1027 LOCKWASHER 3/8" GR8 (134) each 50 4 __________ 1061 BUTTON HD CS 3/8"-16 X 3/4" each 51 4 __________ 10070L 10070R ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 21 Pick Lists CLE1075 Jaws.xls 7-Nov-02 SUPERIOR MANUFACTURING Pick List 7:03 AM CJDT10-9875R / 9 7/8" DOVETAIL JAW SET ASSEMBLY Quantity to build: 1 Part Number Description Bin/ Location U/M Quantity to Pull Quantity Pulled 10014 JAW ROLLER each M1-A 2 __________ 10031 JAW ROLLER PIN each M1-A 2 __________ 10035-01 JAW SPRING RETAINER POST F/10 3/4" TONG each M1-B 2 __________ 9 7/8" DOVETAIL TONG JAW LEFT SIDE FORMERLY P/N: 10026-02 each 9 7/8 DOVETAIL TONG JAW RIGHT SIDE FORMERLY P/N :10026-01 each 17-A 1 __________ 1027 LOCKWASHER 3/8" GR8 (134) each 50 4 __________ 1061 BUTTON HD CS 3/8"-16 X 3/4" each 51 4 __________ 10052-L 10052-R 7-Nov-02 1 __________ SUPERIOR MANUFACTURING Pick List 7:03 AM CJDT10-9875 / 9 7/8" DOVETAIL JAW SET ASSEMBLY Quantity to build: 1 Part Number Description Bin/ Location U/M Quantity to Pull Quantity Pulled 10014 JAW ROLLER each M1-A 2 __________ 10035-01 JAW SPRING RETAINER POST F/10 3/4" TONG each M1-B 2 __________ 9 7/8" DOVETAIL TONG JAW LEFT SIDE FORMERLY P/N: 10026-02 each 9 7/8 DOVETAIL TONG JAW RIGHT SIDE FORMERLY P/N :10026-01 each 17-A 1 __________ S.S. JAW ROLLER PIN F/ 10 3/4 TONG each M10-A 2 __________ 1027 LOCKWASHER 3/8" GR8 (134) each 50 4 __________ 1061 BUTTON HD CS 3/8"-16 X 3/4" each 51 4 __________ 10052-L 10052-R 10131 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 22 Pick Lists CLE1075 Jaws.xls 17-Mar-03 SUPERIOR MANUFACTURING Pick List 4:02 PM BUCS1175-01 / 11 3/4" LOCKJAW BACKUP Quantity to build: 1 Part Number 00BUCS117501 Description Bin/ Location U/M Quantity to Pull Quantity Pulled PICKLIST FOR BUCS1175-01 FOR CASING SUSPENSION SYSTEM REV DATE: 03/17/03 each 1001 ZERT 1/8" NPT each 50 8 __________ 1040-A SHCS 3/8"-16 X 3/4" each 50 4 __________ 1041 SHCS 3/8"-16 X 1" each 50 12 __________ 1170-A HI COLLAR LOCKWASHER 3/4" each 52 2 __________ 1171 LOCKWASHER 3/4" GR8 each 52 58 __________ 1174 HHCS 3/4"-10 X 2 1/4" GR8 each 52 28 __________ 1176 HHCS 3/4"-10 X 3" GR8 each 52 24 __________ 1176-A NUT COARSE 3/4" GR8 each 52 6 __________ 1178-A SHCS 3/4"-10 X 6 1/2" each 52 6 __________ 1184 SHCS 3/4"-10 X 8 1/2" GR8 each 52 6 __________ 1219 JAM NUT 1 1/4"-12 each 52 3 __________ 1223 LOCKWASHER 1 1/2" each 52 1 __________ 1224-B NYLOCK NUT 1"-8 each 52 8 __________ 1252 COTTER PIN 3/16" X 1 1/2" SS each 53 4 __________ 1264 HHCS 1"-8 X 2 1/2" GR8 each 53 8 __________ 1370 1" UNION 3000# each S3-C 2 __________ 1377 THRDED.COUPLING 3/4" 3000PSI each S3-D 1 __________ 1579-B VENT 1/8"NPT HUBER P/N MV001A each S4-E 1 __________ 1607 FLUSH PLUG 1/8" NPT each S4-G 4 __________ 1611 FLUSH PLUG 1" MNPT each S4-G 4 __________ 1650 GAUGE 0-3000 BAC-3M-25 each S5-A 1 __________ 1800 PARKER FLOW CONTROL F600 each S5-C 1 __________ 32DU24 GARLOCK BUSHING 32DU24 2" ID X 1 1/2" each S2-G 8 __________ PROTECTOR SLEEVE F/ DOOR SWITCHES(SLV1000-01) each M3-B 1 __________ 40028 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 23 Pick Lists BUCS1175.xls 17-Mar-03 SUPERIOR MANUFACTURING Pick List 4:02 PM BUCS1175-01 / 11 3/4" LOCKJAW BACKUP Quantity to build: 1 Part Number BUC5524 Description U/M Bin/ Location Quantity to Pull Quantity Pulled PILOT OPER CHK VALVE-STEEL (5000 PSI) each TOP PLATE WELDMENT FOR 11 3/4 LOCKJAW BACKUP PICKLIST each 1 __________ REAR JAW GUIDE F/11 3/4" LOCKJAW BACKUP each 4 __________ CYLINDER BRACKET WELD. PICK LIST each 1 __________ TOP PLATE F/CENTER JAW F/11 3/4" LOCKJAW BACKUP each 1 __________ BOTTOM PLATE F/CENTER JAW F/11 3/4" LOCKJAW BACKUP each 1 __________ BUCS11010 BOTTOM PROTECTOR RING each BUCS11015 SPRING RETAINER BRACKET each 2 __________ BUCS11018 WEDGE PLATE WELDMENT PICKLIST each 1 __________ BOTTOM PLATE WELDMENT FOR 11 3/4 LOCKJAW BACKUP PICKLIST each 1 __________ CENTER JAW INSERT F/11 3/4 LOCKJAW BACKUPS each 1 __________ INSIDE DOOR ASSEMBLY F/BUCS1175-01 LJ BACKUP PICKLIST each 1 __________ OUTSIDE DOOR ASSEMBLY F/BUCS1175-01 LJ BACKUP PICKLIST each 1 __________ BUCS2140 HHCS 1 1/2"-6 X 5" GR8 each M13-F 1 __________ BUCS2141 1 1/2"-6 NUT each M13-F 1 __________ BUCS8606 COLUMN F/BUCS8625 each M15-B 18 __________ BUCST1510 REAR JAW PLATE SPACER each M15-C 6 __________ BUCST1520 ROD EYE PIN each M15-D 1 __________ BUCST7623 1/2 NPT BULKHEAD CONNECTOR each M15-E 3 __________ BUCS11001 BUCS11002 BUCS11003 BUCS11006 BUCS11007 BUCS11020 BUCS11021 BUCS1176 BUCS1177 M12-C M13-E 1 __________ 2 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 24 Pick Lists BUCS1175.xls 17-Mar-03 SUPERIOR MANUFACTURING Pick List 4:02 PM BUCS1175-01 / 11 3/4" LOCKJAW BACKUP Quantity to build: 1 Part Number CLEBU1121 Description U/M Bin/ Location Quantity to Pull Quantity Pulled DIE ADAPTOR RETAINER CLIP F/ 11 3/4 BUCKING UNIT each M16-B 2 __________ 3/8" CHECK VALVE FLUID CONTROLS 3C12-3-3 J91A each M17-E 2 __________ PSI REDUCING VALVE (SUN) 3/8 NPT PORTS each M18-C 1 __________ MA10-ACNC-04 2 WAY CAM OPERATED VALVE each S3-C 1 __________ SHC1175 CYLINDER ASSEMBLY PICKLIST each 1 __________ 3.875 X 3.25 X 11.5 COMPRESSION SPRING each 2 __________ CM4554 CM7654 SMH1501-S ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 25 Pick Lists BUCS1175.xls 6-Nov-02 SUPERIOR MANUFACTURING Pick List 2:33 PM BUCS11001 / TOP PLATE WELDMENT Quantity to build: 1 Part Number 1384 BUCS11001-S1 BUCST7603-S5 Description U/M Bin/ Location Quantity to Pull Quantity Pulled 1" HALF COUPLING 3000 PSI each S3-D 2 __________ TOP PLATE FOR 11 3/4 LOCKJAW BACKUP each M10-A 1 __________ DUBBLER F/ LOCKJAW BACKUP each M15-E 2 __________ 13-Nov-02 SUPERIOR MANUFACTURING Pick List 1:20 PM BUCS11020 / BOTTOM PLATE WELDMENT Quantity to build: 1 Part Number 1384 BUCS11020-S1 BUCST7603-S5 Description U/M Bin/ Location Quantity to Pull Quantity Pulled 1" HALF COUPLING 3000 PSI each S3-D 2 __________ BOTTOM PLATE FOR 11 3/4 LOCKJAW BACKUP each M10-A 1 __________ DUBBLER F/ LOCKJAW BACKUP each M15-E 2 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 26 Pick Lists BUCS1175.xls 13-Nov-02 SUPERIOR MANUFACTURING Pick List 1:31 PM BUCS1176 / INSIDE DOOR ASSEMBLY Quantity to build: 1 Part Number 00BUCS1176 Description Bin/ Location U/M Quantity to Pull Quantity Pulled PICKLIST FOR BUCS1176 REV DATE: 11/13/02 each MFG-10-A 1 __________ 1001 ZERT 1/8" NPT each 50 4 __________ 1040-A SHCS 3/8"-16 X 3/4" each 50 4 __________ 1171 LOCKWASHER 3/4" GR8 each 52 3 __________ 1176-A NUT COARSE 3/4" GR8 each 52 3 __________ 1184 SHCS 3/4"-10 X 8 1/2" GR8 each 52 3 __________ 32DU24 GARLOCK BUSHING 2" I.D. x 1.5 each S2-G 2 __________ BUCS11004 INSERT F/11 3/4" LJ BACKUP each M13-E 1 __________ BUCS11013 INSIDE DOOR PLATE F/BUCS1175-01 each BUCS11014 DOOR ROLLER each BUCS11019 SPRING SPACER each BUCS2145 PIVOT PIN F/21" LJ BACKUP each M13-F 1 __________ BUCS2193 EXT. SPIROLOX RST-200 each MFG-14-A 1 __________ BUCST7615 PIVOT PIN SPACER F/7 5/8" LJ B/U TENSION STYL each MFG-15-E 2 __________ DOOR ROLLER PIN FOR 7 5/8 LJ BUC.TENSION ST. each MFG-15-E 1 __________ RIGHT HAND TORSION SPRING F/ CLE185 3/8"W x 2 1/2 I.D x 5 COILS each MFG-16-B 1 __________ DIE ADAPTOR RETAINER CLIP F/ 11 3/4 BUCKING UNIT each MFG-16-B 2 __________ BUCST7617 CLE18528 CLEBU1121 2 __________ MFG-13-E 1 __________ 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 27 Pick Lists BUCS1175.xls 13-Nov-02 SUPERIOR MANUFACTURING Pick List 1:27 PM BUCS1177 / OUTSIDE DOOR ASSEMBLY Quantity to build: 1 Part Number 00BUCS1177 Description Bin/ Location U/M Quantity to Pull Quantity Pulled PICKLIST FOR BUCS1177 REV DATE: 11/13/02 each MFG-10-A 1 __________ 1001 ZERT 1/8" NPT each 50 4 __________ 1040-A SHCS 3/8"-16 X 3/4" each 50 4 __________ 1171 LOCKWASHER 3/4" GR8 each 52 3 __________ 1176-A NUT COARSE 3/4" GR8 each 52 3 __________ 1184 SHCS 3/4"-10 X 8 1/2" GR8 each 52 3 __________ 32DU24 GARLOCK BUSHING 2" I.D. x 1.5 each S2-G 2 __________ BUCS11004 INSERT F/11 3/4" LJ BACKUP each M13-E 1 __________ BUCS11012 OUTSIDE DOOR PLATE each BUCS11014 DOOR ROLLER each BUCS11019 SPRING SPACER each BUCS2145 PIVOT PIN F/21" LJ BACKUP each M13-F 1 __________ BUCS2193 EXT. SPIROLOX RST-200 each MFG-14-A 1 __________ BUCST7615 PIVOT PIN SPACER F/7 5/8" LJ B/U TENSION STYL each MFG-15-E 2 __________ DOOR ROLLER PIN FOR 7 5/8 LJ BUC.TENSION ST. each MFG-15-E 1 __________ LEFT HAND TORSION SPRING F/ CLE185 UNIT 3/8"W x 2 1/2 I.D x 5 COILS each MFG-16-B 1 __________ DIE ADAPTOR RETAINER CLIP F/ 11 3/4 BUCKING UNIT each MFG-16-B 2 __________ BUCST7617 CLE18527 CLEBU1121 2 __________ MFG-13-E 1 __________ 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 28 Pick Lists BUCS1175.xls 22-Nov-02 SUPERIOR MANUFACTURING Pick List 12:38 PM SHC1175 / CYLINDER ASSEMBLY Quantity to build: 1 Part Number 00SHC1175 Description Bin/ Location U/M Quantity to Pull Quantity Pulled PICKLIST FOR SHC1175 REV DATE: 11/22/02 each 1005-S 1/4"-20 X 3/4" SET SCREW each 1015-A SH SET SCREW 1/4"-20 X 1/2" SOC. HD W/ NYLON PLUG (PELLET) each 50 1 __________ STOVER LOCK NUT 2" -12 ALL METAL each 52 1 __________ ASAP1175 SEAL KIT F/BUCS1175 & BUCS21 each M10-A 1 __________ SHC1101 CYLINDER ROD each 13-C 1 __________ SHC1102 CYLINDER BARREL WELDMENT PICKLIST each M10-A 1 __________ SHC1176 CYLINDER STOP each MFG-10-A 1 __________ SHC6002 PISTON each M19-C 1 __________ SHC6003 GLAND each M19-C 1 __________ SHC6004 CYLINDER GLAND RETAINER each M19-C 1 __________ 1223-A 11-Nov-02 M10-A 1 __________ 1 __________ SUPERIOR MANUFACTURING Pick List 12:59 PM SHC1102 / CYLINDER BARREL WELDMENT Quantity to build: 1 Part Number 1383 Description U/M Bin/ Location Quantity to Pull Quantity Pulled 3/4" HALF COUPLING 3000 PSI each CYLINDER CLEVIS F/21" LOCKJAW BACKUP each 1 __________ SHC6001-S1 CYLINDER BARREL each 1 __________ SHC6001-S2 CYLINDER BARREL END CAP each BUCS2116 S3-D MFG-19-C 2 __________ 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 29 Pick Lists BUCS1175.xls 6-Nov-02 SUPERIOR MANUFACTURING Pick List 2:37 PM ASAP1175 / SEAL KIT F/BUCS1175 & BUCS21 Quantity to build: 1 Part Number 2-138 Description U/M Bin/ Location Quantity to Pull Quantity Pulled O RING-2 1/8"ID 2 5/16"OD 3/32"WIDTH each O2-D 1 __________ O RING-5 5/8"ID 6"OD 3/16"WIDTH each O3-B 1 __________ POLYPACK 1/4" CROSS SECTION 3 X 3 1/2 X 3/8 each O1-C 1 __________ POLYPACK 3/8" CROSS SECTION 5 1/4 X 6 X 3/8 each O1-E 2 __________ 8-358 BACK UP RING each D3000 ROD WIPER 3"ID 3 1/2"OD 3/8"HGT. 1/4"BASE THK. each 2-358 25003000-375 37505250 1 __________ O4-B 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 30 Pick Lists BUCS1175.xls 18-Mar-03 SUPERIOR MANUFACTURING Pick List 10:37 AM CRSS10750 / 10 3/4" SUSPENSION SYSTEM Quantity to build: 1 Part Number 00CRSS10750 Description Bin/ Location U/M Quantity to Pull Quantity Pulled PICKLIST FOR CRSS10750 REV DATE: 03/18/03 each 1 __________ LEFT LOAD CELL BRACKET PICK LIST each 1 __________ RIGHT LOAD CELL BRACKET PICK LIST each 1 __________ 1170-A HI COLLAR LOCKWASHER 3/4" each 52 2 __________ 1171 LOCKWASHER 3/4" GR8 each 52 14 __________ 1171-A SHCS 3/4"-10 X 1 1/4" each 52 2 __________ 1174 HHCS 3/4"-10 X 2 1/4" GR8 each 52 14 __________ 1207A NYLOCK NUT LOW PRO 1 1/8"-12 GR8 each 52 18 __________ 1210 NUT 1"-8 GR8 each 52 8 __________ 1979 CFH-2-SB CAM. FOL each S5-G 18 __________ 40027-S3 5/16" CONNECTING LINK GR.80 each M3-B 9 __________ 55001-02 3/4" X 6 TURNBUCKLE (E X E) each M5-A 3 __________ BUCS2151 LARGE BRONSE BUSHED SHEAVE 4 1/8 X 3/8 WIRE X 1 SHAFT (STK #460414) each 2 __________ LARGE SPRING (LH WOUND) 4.75 O.D x .531 W x 34.5 L R=66.64 IN/LBS. each 2 __________ LARGE SHEAVE PIN F/SUSPESNION SYSTEM CRSS20000 each 2 __________ LARGE SHEAVE SPACER F/SUSPENSION SYSTEM CRSS20000 each 4 __________ LARGE SPRING PLUNGER F/ SUSPENSION SYSTEM CRSS20000 each 2 __________ SPRING CABLE ASSY. FOR HYTOPS SUSPENSION SYSTEMS (PICKLIST) each 10059L 10059R BUCS2152 BUCS2153 BUCS2154 BUCS2156 BUCS2157 M22-B 4 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 31 Pick Lists BUCS1175.xls 18-Mar-03 SUPERIOR MANUFACTURING Pick List 10:37 AM CRSS10750 / 10 3/4" SUSPENSION SYSTEM Quantity to build: 1 Part Number BUCS2165 Description U/M Bin/ Location Quantity to Pull Quantity Pulled SMALL BRONSE BUSHED SHEAVE 3x3/8 wire x 3/4 shaft (STK# 460147) each 2 __________ SMALL SPRING (LH WOUND) 4 O.D x .406 W x 34.5 L R=33.33 LBS./IN. each 2 __________ SMALL INNER SPRING (RH WOUND) 3x.3125 W X 34.5 L R=16.67 lbs./in. each 2 __________ SMALL SHEAVE SPACER F/SUSPENSION SYSTEM CRSS20000 each M13-F 4 __________ SMALL SPRING PLUNGER F/ SUSPENSION SYSTEM CRSS20000 each M14-A 2 __________ RAIL KEEPER F/20/21 SUSPENSION SYSTEM CRSS20000 each M23-C 2 __________ TRANSPORT EYE BOLTS F/CRSS20000 SUSPENSION SYS 5/8-11 x 1 3/4" LONG each SMALL SHEAVE PIN F/SUSPENSION SYSTEM CRSS20000 each M14-A 2 __________ BUCS4023 FLATWASHER 1" each M14-C 4 __________ CRSS10007 SUSPENSION SYSTEM FRAME PICKLIST each 1 __________ CRSS10099 3/8" SHACKLE W/LOCKING PIN each 6 __________ CRSS20092 UPPER TRANSPORT CHAIN (5) LINKS GRD.8 each 3 __________ LOWER TRANSPORT CHAIN (13) LINKS GRD.8 each 1 __________ TRANSPORT CHAIN (7) LINKS GR.8 each 2 __________ BUCS2166 BUCS2166-A BUCS2168 BUCS2170 BUCS2190 BUCS2196 BUCS2197 CRSS20093 CRSS20098 6 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 32 Pick Lists BUCS1175.xls 23-Apr-03 SUPERIOR MANUFACTURING Pick List 3:09 PM CRSS10750-01 / 10.75/11.75 VARCO SYSTEM Quantity to build: 1 Part Number 00CRSS107501 Description U/M Bin/ Location Quantity to Pull Quantity Pulled PICKLIST FOR CRSS10750-01 ELECTRONIC SENSOR CK REV DATE: 04/23/03 each 1 __________ MAIN VALVE MOUNT WELDMENT PICK LIST each 1 __________ DO3 VALVE MOUNT WELDMENT PICK LIST each 1 __________ 30154163-1 LARGE HOOK each 2 __________ 30154163-10 VARCO PLATE each 1 __________ 30154163-11 VARCO PLATE each 1 __________ 30154163-12 VARCO PLATE each 1 __________ 30154163-13 VARCO PLATE each 1 __________ 30154163-17 VARCO PLATE each 2 __________ 30154163-2 SMALL HOOK each 2 __________ 30154163-4 PANEL each 1 __________ 30154163-5 HOOK BASE each 2 __________ 30154163-6 TOP CAP each 2 __________ 30154163-7 LARGE BUMPER each 2 __________ 30154163-8 BOTTOM CAP each 2 __________ 30154163-9 VARCO PLATE each 76128-1 BACKUP SENSOR MOUNT WELD PICK LIST each 1 __________ BACKUP SENSOR MOUNT WELD 11 3/4 & 21" REMOVE CLINCHER® BACKUP (VARCO)-PICK LIST each 1 __________ CAGE PLATE SENSOR BRACKET 10 3/4" VARCO REMOTE TONG each 1 __________ CRSS10033 CAGE PLATE TARGET each 1 __________ CRSS10034 DOOR SLEEVE TARGET REMOTE 10 3/4" & 20" TONG each DOOR SENSOR BRACKET WELD 10 3/4" REMOTE TONG PICK LIST each 30153892 30154096 76129 CRSS10032 CRSS10035 M19-F M18-F 1 __________ 1 __________ 1 __________ ______________________________________________________________________________________________________________________ S:\Apps\Equip Manuals\Spreadsheets\ Page 7 - 33 Pick Lists BUCS1175.xls Page 7 - 34 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER® Tong and Backup to allow them to be customized to provide a system most appropriate for the inducer’s application. CLE1075-02 Tong Accessories Compression Load Cell and Torque Gauge directly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Tong Handles with closed covers protects operators hands Solenoid Operated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation 3 Point Lifting Bridle alternative lifting system Lift Cylinder with Integral Spring Hanger controls vertical position TSP-80 Tong Speed Control allows slow speed rotation with full torque 2 Speed Motors Alternate Motor Displacements Hydraulically Operated Cage Plate Brake System BUCS1175-01 Backup Accessories Backup Handles simplifies manipulation Shipping Skids and Cages simplify handling, transport and help guard against damage SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 8 - 1 ACCESSORIES AND OPTIONS Hydraulically Operated Cage Plate Brake System This system replaces the springs used to energize the cage plate brake band. When the tong motor is activated, hydraulic pressure is directed through a pressure reducing valve set at 250 to 300 psi. This low pressure fluid is then directed through a directional control valve system and on to a pair of hydraulic cylinders connected to the brake band. This pressure creates the brake band resistance required to cause the relative rotation between the cage plate assembly and the ring gear required to activate the jaws. At high torques when the motor pressure exceeds approximately 2000 psi the directional control valve shifts to shut off hydraulic fluid into the brake cylinder. Pressure contained within the cylinders is allowed to bleed off through a fixed orifice to a level equivalent to system back pressure. Relieving this pressure reduces brake friction at a time when it is not required because the jaws have already been actuated, thus increasing overall tong efficiency. If brake performance appears to be less than required, pressure can be increased by adjusting the regulator stem on the pressure reducing valve. We do not recommend that brake system pressure be allowed to exceed 500 psi as shown on pressure gauge attached to the directional control valve. Note: Refer to Varco Schematic. SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 8 - 2 SECTION 9 10 3/4" CASING TONG ILLUSTRATIONS TOP VIEW ASSEMBLY .............................................................................................. 9 - 3 TOP PLATE ASSEMBLY............................................................................................. 9 - 4 10 3/4" TONG GEAR TRAIN ....................................................................................... 9 - 5 DUMBELL ROLLER ASSEMBLY .............................................................................. 9 - 6 SEALED IDLER BEARING PN 1905........................................................................... 9 - 6A INSTALLATION INSTRUCTIONS FOR PN 1905....................................................... 9 - 6B MIDDLE IDLER GEAR ASSEMBLY .......................................................................... 9 - 7 OUTBOARD IDLER GEAR ASSEMBLY.................................................................... 9 - 8 PINION GEAR ASSEMBLY ........................................................................................ 9 - 9 SECONDARY GEAR ASSEMBLY.............................................................................. 9 - 10 ENCODER ASSEMBLIES............................................................................................ 9 - 11 REMOTE SHIFT ASSEMBLY ..................................................................................... 9 - 12 MOTOR ASSEMBLY................................................................................................... 9 - 13 MOTOR ASSEMBLY (Sht. 2)....................................................................................... 9 - 14 REMOTE SHIFT CYLINDER ASSEMBLY ................................................................. 9 - 15 CAM FOLLOWER ASSEMBLY .................................................................................. 9 - 16 TOP CAGE PLATE ASSEMBLY ................................................................................. 9 - 17 BOTTOM CAGE PLATE ASSEMBLY ........................................................................ 9 - 18 REMOTE CAGE PLATE ASSEMBLY......................................................................... 9 - 19 REMOTE PIVOT PIN ASSEMBLY.............................................................................. 9 - 20 PIVOT PIN CYLINDER ASSEMBLY.......................................................................... 9 - 21 REMOTE TONG DOOR ASSEMBLY ......................................................................... 9 - 22 BRAKE CYLINDER ASSEMBLY ............................................................................... 9 - 23 BRAKE ARM ASSEMBLY .......................................................................................... 9 - 24 BRAKE REAR CLEVIS ASSEMBLY .......................................................................... 9 - 25 DOOR CYLINDER ASSEMBLY ................................................................................. 9 - 26 BOTTOM VIEW ASSEMBLY...................................................................................... 9 - 27 BRAKE BAND ASSEMBLY (Assy No. 10024A).......................................................... 9 - 28 LEFT LOAD CELL BRACKET (Assy No. 10059L) ...................................................... 9 - 29 RIGHT LOAD CELL BRACKET (Assy No. 10059R) ................................................... 9 - 30 SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 03/03 Page 9 - 1 SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 03/03 Page 9 - 2 CAGE PLATE TARGET P/N: CRSS10033 M TOP VIEW ASSEMBLY 5/8"-11 x 1" SHCS P/N: 1153 (3) REQD. TYPICAL TOP & BOTTOM PLATE DOOR CYLINDER ASSEMBLY REMOTE TONG DOOR ASSEMBLY JAW SPRING RETAINER POST P/N: 10035-01 (2) REQD. JAW SPRING P/N: 10078 (2) REQD. TOP PLATE P/N: 10002-02 B LOG # 03/18/03 DATE CLE1075-02\Top View Assy rev1.wpg REF: S:\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 ATTACHED TO TONG WITH: 5/8"-11 x 2 1/4" HHCS P/N: 201 5/8" LOCKWASHER P/N: 1151 (12) REQD. OF EACH LEFT & RIGHT LOADCELL BRACKET ASSEMBLY P/N: 10059L & 10059R SEE ASSEMBLY ILLUSTRATION THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. TYPICAL TOP & BOTTOM PLATE 5/8"-11 x 1 3/4" HHCS P/N: 1185 5/8" LOCKWASHER P/N: 1151 (21) REQD. OF EACH BOTTOM PLATE P/N: 10001-01 NOT SHOWN: DO3 VALVE MOUNT W ELDMENT P/N: 30154096 LOW GEAR HOUSING P/N: 14005 REMOTE SHIFT ASSEMBLY 1/2"-13 x 1 1/4" HHCS P/N: 1111 1/2" LOCKWASHER P/N: 1103 (4) REQD. OF EACH RINEER MOTOR P/N: 45078 MID BODY P/N: 10010 3/8"-16 x 4 1/2" HHCS P/N: 1075 3/8" LOCKWASHER P/N: 1027 (8) REQD. OF EACH LOW GEAR HOUSING COVER P/N: 10011 BRAKE CYLINDER ASSEMBLY DOOR SWITCH BRACKET P/N: 2065 DOOR SENSOR BRACKET P/N: CRSS10035 REMOTE SHIFT CYLINDER ASSEMBLY PIVOT PIN CYLINDER ASSEMBLY CAGE PLATE SENSOR BRACKET P/N: CRSS10032 REMOTE CAGE PLATE ASSEMBLY DUMBELL ROLLER ASSEMBLY TOP VIEW 40" Handle Length SHOWN WITHOUT LOW GEAR HOUSING TOP PLATE ASSEMBLY LOCATION FOR TOP BEARING RETAINER P/N: 55066 USED W ITH SECONDARY GEAR ASSEMBLY HIGH GEAR IDLER P/N: 55123 EXT. SNAP RING N5100-100 P/N: 1950 BEARING P/N: 1909 (2) REQD. INT. SNAP RING N5000-187 P/N: 1949 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. PINION GEAR ASSEMBLY BEARING P/N: 1902 MOTOR SHAFT BEARING P/N: 1901 INT. SNAP RING-RRT 283 P/N: 1948 LOG # 11/18/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075\Top Plate Assy.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 10 3/4" TONG GEAR TRAIN RING GEAR CLE1075-01 P/N: 10009 CLE1075-02 P/N: 10009-01 OUTBOARD IDLER GEAR ASSEMBLY (3) REQD. SECONDARY GEAR ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 11/18/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075\Gear Train.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 WITH SHORT IDLER SHAFT P/N: 76051-01 IDLER GEAR ASSEMBLY PINION GEAR ASSEMBLY MOTOR SHAFT ASSEMBLY (SHOWN IN HIGH GEAR) RINEER MOTOR SHAFT P/N: 55086-A 1/8" NPT ZERT P/N: 1001 1"-12 LOW PROFILE NYLOCK NUT P/N: 1213 TOP TONG PLATE CLE1075-01 CLE1075-02 THRUST WASHER DUMBELL ROLLER P/N: 55024-A SPACER P/N: 2095 TAPERED BEARING P/N: 1910-B SPACER P/N: 55027-D CLE1075-01 DUMBELL ROLLER P/N: 55025-B CLE1075-02 DUMBELL ROLLER W/ SEAL GROOVE P/N: 2094 TAPERED BEARING P/N:1910-B CLE1075-01 CLE1075-02 THRUST WASHER DUMBELL ROLLER P/N: 55024-A SPACER P/N: 2095 REAR DUMBELL SHAFT DUMBELL SHAFT P/N: 76025-A P/N: 10057 OPTIONAL S/S SHAFT (2) REQD. F/CLE1075-02 P/N: 2062 BOTTOM TONG PLATE 1"-12 LOW PROFILE NYLOCK NUT P/N: 1213 1/8" NPT ZERT P/N: 1001 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 DUMBELL ROLLER ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 6 11/18/02 DATE REV. # LOG # REF: S:\Equip Manuals-Dwgs\ CLE1075\Dumbell Roller.wpg CLINCHER® CLINCHER® EXTERNAL SNAP RING P/N: 1946 INTERNAL SNAP RING P/N: 1926 BEARING P/N: 1905 IDLER GEAR P/N: 76049 INTERNAL SNAP RING P/N: 1926 IDLER GEAR SHAFT P/N: 76051-01 BOTTOM TONG PLATE 1 1/2" LOCKWASHER P/N: 1223 5/8" LOCKWASHER P/N: 1151 (3) REQD. 5/8"-11 x 2" HHCS P/N: 1160 (3) REQD. 1 1/2"-12 NUT P/N: 1222 1/8" NPT ZERT P/N: 1001 IDLER GEAR ASSEMBLY Page 9 - 7 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 11/18/02 DATE REV. # LOG # REF: S:\Equip Manuals-Dwgs\ CLE1075\Idler Gear.wpg 1/8" NPT ZERT P/N: 1001 1 1/2"-12 NUT P/N: 1222 1 1/2" LOCKW ASHER P/N: 1223 TOP TONG PLATE OUTBOARD IDLER SHAFT SPACER P/N: 76097 NOT USED ON CLE1075-02 EXTERNAL SNAP RING P/N: 1946 SPIROL LOC INTERNAL SNAP RING P/N: 1926 IDLER BEARING P/N: 1905 IDLER GEAR P/N: 55049 SPIROL LOC INTERNAL SNAP RING P/N: 1926 OUTBOARD IDLER SHAFT P/N: 76050-01 BOTTOM TONG PLATE 1 1/2" LOCKW ASHER P/N: 1223 1 1/2"-12 NUT P/N: 1222 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 OUTBOARD IDLER GEAR ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 8 08/21/03 DATE LOG # REV. # REF: S:\Equip Manuals-Dwgs\ CLE1075\Outboard Idler rev1.wpg EXTERNAL SNAP RING P/N: RSN-100 HIGH GEAR RETAINER P/N: 55122-01 HIGH GEAR P/N: 55119 BEARING P/N: 1902 PINION BEARING BUSHING P/N: 55047-1 OR P/N: 14049 LOW PINION GEAR P/N: 55047 OR P/N: 55047BJ OR P/N: 55161BJ Note: Newer tongs utilize different pinion and low pinion gears. These gears are NOT interchangeable and must be used in sets. STANDARD ALTERNATE OLD P/N OLD P/N Pinion Gear 55038-01 55038-01 Low Pinion Gear 55047 55047BJ 55047-1 55047-1 Pinion Bearing Bushing Secondary Input Gear 55048BJ 55048 NEW P/N 73038 55161BJ 14049 55048BJ PINION GEAR P/N: 55038-01 OR P/N: 73038 BEARING P/N: 1902 5/8" LOCKWASHER P/N: 1151 (4) REQD. 5/8"-11 x 1 1/4" HHCS P/N: 1156 (4) REQD. BOTTOM PINION BEARING CAP P/N: 55036 1/8" NPT FLUSH PLUG P/N: 1607 3/8"-16 x 1/2" SET SCREW P/N: 1029 (2) REQD. (USE REMOVABLE LOCTITE) 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 PINION GEAR ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 9 11/18/02 DATE REV. # LOG # REF: S:\Equip Manuals-Dwgs\ CLE1075\Pinion Gear.wpg 1/2"-13 x 1" HHCS P/N: 1110 (3) REQD. 1/2" LOCKWASHER P/N: 1103 (3) REQD. LOW GEAR HOUSING COVER P/N: 10011 3/8"-16 x 1/2" SET SCREW P/N: 1029 (4) REQD. (USE REMOVABLE LOCTITE) 1" NPT FLUSH PLUG P/N: 1611 TOP SECONDARY BEARING CAP P/N: 55143 BEARING P/N: 1901 PRIMARY INPUT GEAR P/N: 55070 SPACER P/N: 55131 5/8"-11 x 1 1/4" HHCS P/N: 1156 (4) REQD. BEARING P/N: 1900 5/8" LOCKWASHER P/N: 1151 (4) REQD. TOP BEARING RETAINER P/N: 55066 TOP TONG PLATE Note: Newer tongs utilize different pinion and low pinion gears. These gears are NOT interchangeable and must be used in sets. STANDARD ALTERNATE OLD P/N P/N Pinion Gear 55038-01 55038-01 Low Pinion Gear 55047 55047BJ 55047-1 55047-1 Pinion Bearing Bushing 55048BJ Secondary Input Gear 55048 BOTTOM TONG PLATE SECONDARY INPUT GEAR P/N: 55048 OR P/N: 55048BJ BEARING P/N: 1903 5/8" LOCKWASHER P/N: 1151 (4) REQD. BOTTOM RETAINER BEARING CAP P/N: 55041 5/8"-11 x 1 3/4" HHCS P/N: 1157 (4) REQD. 3/8"-16 x 1/2" SET SCREW P/N: 1029 (2) REQD. (USE REMOVABLE LOCTITE) 3/4" NPT FLUSH PLUG P/N: 1610 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SECONDARY GEAR ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 10 REV. # LOG # 11/18/02 DATE REF: S:\Equip Manuals-Dwgs\ CLE1075\Secondary Gear.wpg i ENCODER ADAPTOR COVER PLATE P/N: OR103 ENCODER & MOUNTING SCREWS (Supplied by Customer) USED ONLY WHEN ENCODER IS REMOVED i 1/4"-20 x 3/4" SHCS P/N: 215 1/4" HIGH COLLAR i LOCKWASHER P/N: 1008-B1 (6) REQD. OF EACH i ENCODER ADAPTOR CLAMP P/N: OR101 (2) REQD. i ENCODER COUPLING P/N: OR102 i #10-32 x 1/4" SET SCREW P/N: 1034 i 3/8"-16 x 3/4" SHCS P/N: 1040-A (2) REQD. i ENCODER ADAPTOR BASE PLATE P/N: OR100 TOP SECONDARY BEARING CAP P/N: 55143 1/2"-13 x 1" HHCS P/N: 1110 1/2" LOCKWASHER P/N: 1103 (3) REQD. OF EACH LOW GEAR HOUSING COVER P/N: 10011 TOP ENCODER ASSEMBLY ENCODER ASSEMBLY NO. OR1000 i BOTTOM RETAINER BEARING CAP P/N: 55041 SECONDARY INPUT GEAR P/N: 55048 ENCODER ADAPTER P/N: CRSS10031 ENCODER MOUNT, SCREWS & LOCKWASHERS (Provider by Customer) • O-RING SEAL P/N: 2-234 BEARING P/N: 1903 BOTTOM RETAINER BEARING CAP P/N: 55041 • ENCODER COUPLING P/N: OR102 • ENCODER ADAPTER P/N: CRSS10031 ENCOUDER & MOUNTING SCREWS (Provided by Customer) • #10-32 x 1/4" SET SCREW P/N: 1034 • 5/8"-11 x 1 1/4" SHCS P/N: 256 (2) REQD. • O-RING SEAL P/N: 2-153 ENCODER MOUNT (Provided by Customer) ENCODER MOUNT (Provider by Customer) ENCODER (Provided by Customer) BOTTOM ENCODER ASSEMBLY COMPONENTS ON ENCODER ASSY. • ENCODER ASSEMBLIES ON SECONDARY GEAR 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 11 1 04/23/03 LOG # DATE REV. # REF: S:\Equip Manuals-Dwgs\ CLE1075-02\Encoders rev1.wpg SHIFTING YOKE ASSEMBLY P/N: 45061 BEARING P/N: 1901 MOTOR SHAFT BEARING SPACER P/N: 55121-01 DRIVE GEAR P/N: 55084-02 REMOTE SHIFT ASSEMBLY SHIFTER SHAFT ASSEMBLY P/N: 10085 SHIFTING BOX WELDMENT P/N: 55076-S1 1/8" NPT ZERT P/N: 1001 (2) REQD. LOG # 11/19/02 DATE CLE1075-02\Remote Shift.wpg REF: S:\Equip Manuals-Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SPRING PLUNGER P/N: 1311 (2) REQD. MOTOR SPACER P/N: 55085 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. WASHER P/N: 45068 3/16" x 1" ROLL PIN P/N: 1006 i i i i i i COMPONENTS OF MOTOR MOTOR ASSEMBLY 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 13 REV. # LOG # 06/07/02 DATE REF: S:\Equip Manuals-Dwgs\ Motor\Motor CLE5500+ sht1.wpg POLYPACK P/N: 12501437 MOTOR SHAFT O-RING P/N: 2-150 SEAL RETAINER P/N: 55088 SNAP RING P/N: 0150111 MOTOR SHAFT BEARING P/N: 0150710 SNAP RING P/N: 1945 W/ OUT WIPER RING 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 MOTOR ASSEMBLY FOR CLARITY PURPOSE ONLY NOT TO SCALE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 14 1 REV. # LOG # 09/03/02 DATE REF: S:\Equip Manuals-Dwgs\ Motor\Motor CLE5500+ sht2 rev1.wpg PISTON ROD P/N: 2080 REAR END CAP P/N: 2082 Use Removable Loctite CLE1075-02\Re mote Shift Cyl.wpg 11/26/02 LOG # DATE REV. # REF: S:\Equip Manuals-Dwgs\ 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SHIFTER SHAFT ASSEMBLY P/N: 10085 CLEVIS PIN P/N: 10041 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. FRONT END CAP P/N: 2081 SPRING HOUSING P/N: 2079 1/2" ROD W IPER P/N: 959-1 Use Removable Loctite ROD CLEVIS RC-0605 P/N: 1099 BELVILLE SPRING P/N: BUCS4024 (42) QTY. ROD CLEVIS RC-0605 P/N: 1099 SEE DETAILS BELOW 3/16" DRIVE ZERT P/N: 1004 (2) REQD. 3/16" DRIVE ZERT P/N: 1004 (2) REQD. BELVILLE SPRING P/N: BUCS4024 (24) QTY. 1/8" x 1" S/S COTTER PIN P/N: 1252B AUTO SHIFT CYLINDER P/N: 2047 REMOTE SHIFT CYLINDER ASSEMBLY ROD BOOT P/N: 14018 (2) REQD. AUTO SHIFT CYLINDER P/N: 2047 1st GENERATION: MOUNTING BRACKET W ELDED TO TOP TONG PLATE, NOT BOLTED. 5/8" LOCKWASHER P/N: 1151 (2) REQD. 5/8"-11 x 2 1/4" HHCS P/N: 201 (2) REQD. REAR MOUNTING BRACKET F/ AUTO CYL. P/N: 10053 CLEVIS PIN P/N: 10041 w/ 1/8" x 1" S/S COTTER PIN P/N: 1252B TOP & BOTTOM PLATES ARE TYPICAL CAM FOLLOWER ASSEMBLY 1 1/2" CAM FOLLOWER-CF 1 1/2-SB P/N: 1968 (20) REQD. 5/8" HIGH COLLAR LOCKWASHER P/N: 1152 5/8"-18 HEX NUT P/N: 271 (20) REQD. OF EA. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 11/19/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075-02\Cam Follower.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 RETAINER SPRING P/N: 10075 TOP CAGE PLATE ASSEMBLY 1/2"-13 X 2 1/2" SS HHCS P/N: 1129 1/2"-13 SS JAM NUT P/N: 1131 (2) REQD. OF EACH THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 03/17/03 DATE CLE1075-02\Cage Plate Top rev1.wpg REF: S:\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 1/2"-13 x 1 1/2" HHCS P/N: 1112 1/2" LOCKWASHER P/N: 1103 (10) REQD. OF EACH TOP CAGE PLATE P/N: 10003-02 REMOTE PIVOT PIN ASSEMBLY CAGE PLATE TARGET P/N: CRSS10033 BOTTOM CAGE PLATE ASSEMBLY BOTTOM CAGE PLATE P/N: 10004-01 LOG # 03/17/03 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075-02\Cage Plate Bottom.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 5/8" x 1" DOWEL PIN P/N: 10039 (4) REQD. NOT REQUIRED FOR REMOTE TONG CLE1075-02 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1/2"-13 x 1 1/2" HHCS P/N: 1112 1/2" LOCKWASHER P/N: 1103 (12) REQD. OF EACH REMOTE CAGE PLATE ASSEMBLY 1/2"-13 NUT P/N: 1101 1/2" LOCKWASHER P/N: 1103 (4) REQD. OF EACH CAGE PLATE SPACER P/N: 10023-01 1/2"-13 x 9 1/2" HHCS P/N: 1117-A (4) REQD. LOG # 03/17/03 DATE CLE1075-02\ Remote Cage Plate rev1.wpg REF: S:\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 PIVOT PIN W/NITRIDE FINISH P/N: 10049 (2) REQD. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. REMOTE PIVOT PIN ASSEMBLY CAGE PLATE TARGET P/N: CRSS10033 REMOTE PIVOT PIN ASSEMBLY 3/8"-16 x 2 1/4" HHCS P/N: 1055 (2) REQD. 1/2"-13 x 2 1/4" HHCS P/N: 173 LOCKING PIN W/ NITRIDE FINISH P/N: 10050 (2) REQD. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 3/8"-16 x 1" SHCS P/N: 1041 (8) REQD. (USE REMOVABLE LOCTITE) TEFLON BUSHING 1" OD X 3/4" ID X 3/4" L P/N: 10095 LOCKING PIN BASE PLATE WELDMENT P/N: 2058 LOCKING PIN CROSS BAR P/N: 71073 (2) REQD. LOG # 03/17/03 DATE CLE1075-02\ Remote Pi vot Pin rev1. wpg REF: S:\Equip Manuals\Dwgs\ 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 3/8"-16 NYLOCK NUT P/N: 213 (2) REQD. 1/2"-13 NYLOCK NUT P/N: 1087 B PIVOT PIN CYLINDER ASSEMBLY 1/4"-20 x 1" HHCS P/N: 105 (8) REQD. 1/4" LOCKWASHER P/N: 101 (8) REQD. 1/4"-20 NUT P/N: 100 (8) REQD. M REV. PIN CYLINDER P/N: 13606 (2) REQD. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. (2) DUMBELL SHAFT’S ARE BOLTED HERE REVERSING PIN BRACKET ASSEMBLY P/N: 10051 LOG # 11/20/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075-02\Pivot Pin Cyl.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 1/8" NPT ZERT P/N: 1001 INNER RACE P/N: 1954-A 3/8"-16 x 1/2" SET SCREW P/N: 1029 (2) REQD. (Use Removable Loctite) DOOR SLEEVE TARGET P/N: CRSS10034 DOOR BUSHING P/N: 2040 1/8" NPT ZERT P/N: 1001 REMOTE TONG DOOR ASSEMBLY BOTTOM TONG PLATE SEE DETAILED ASSY. DWG. FOR PART NO.’S DUMBELL ROLLER ASSEMBLY TOP TONG PLATE TONG DOOR THRUST SPACER P/N: 2025 (TOP ONLY) LOG # 11/20/02 DATE CLE1075-02\Remote Door.wpg REF: S:\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 REMOTE TONG DOOR ASSEMBLY P/N: 10012-01 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1"-12 NYLOCK NUT P/N: 1213 DOOR SHAFT - STANDARD P/N: 55022A OPTIONAL: DOOR SHAFT - S/S P/N: 2061 DOOR BUSHING (GARLOCK) P/N: 2021 (2) REQD. (PRESSED INTO DOOR PLATES) DOOR BUSHING P/N: 2040 INNER RACE P/N: 1954-A 1"-12 NYLOCK NUT P/N: 1213 BRAKE CYLINDER ASSEMBLY 1/8" x 1" S/S COTTER PIN P/N: 1252B ROD CLEVIS P/N: 2008 CLEVIS PIN P/N: 10041 BRAKE CYLINDER WITH S/S ROD P/N: 2019 3/8" HI COLLAR LOCKWASHER P/N: 1026 (4) REQD. 3/8"-16 x 1" SHCS P/N: 1041 (4) REQD. 3/16" x 1 1/2" S/S COTTER PIN P/N: 1252 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 11/20/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075-02\Brake Cyl.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 CYLINDER MOUNTING SHAFT P/N: 10019-01 (Welded to Bottom Tong Plate) BRAKE CYLINDER BASE PLATE P/N: 10020 ALUM. WASHER P/N: 41037 1/8" NPT ZERT P/N: 1001 BRAKE ARM DUMBELL SHAFT P/N: 10018-01 OPTIONAL S/S SHAFT P/N: 10048 1/8" NPT ZERT P/N: 1001 1 1/8" x 3/4" GARLOCK BUSHING P/N: 14053 (Pressed into hole) BRAKE ARM P/N: 10021-01 ALUM. WASHER P/N: 41037 1/2" x 3/4" GARLOCK BUSHING P/N: 14054 (Pressed into hole) NOTE: Not reqd. on older models 3/16" x 1 1/2" S/S COTTER PIN P/N: 1252 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BRAKE ARM ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 24 REV. # LOG # 11/20/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075\Brake Arm.wpg BRAKE REAR CLEVIS PIN CLE1075-01 P/N: 10038 CLE1075-02 P/N: 10038-01 (Welded to Bottom Tong Plate) 7/16"-14 NYLOCK NUT P/N: 292 BRAKE REAR CLEVIS CLE1075-01 P/N: 14060 CLE1075-02 P/N: 14060-01 7/16"-14 x 1 3/4" HHCS P/N: 1085 3/4" FLAT WASHER P/N: 280 3/16" x 1 1/2" S/S COTTER PIN P/N: 1252 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BRAKE REAR CLEVIS ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 25 REV. # LOG # 11/20/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075\Rear Clevis.wpg BALL JOINT ROD END P/N: 2044 DOOR CYLINDER P/N: 2043 DOOR CYLINDER REAR MOUNT P/N: 10058 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 DOOR CYLINDER ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. REV. # LOG # 11/20/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075-02\Door Cylinder.wpg BOTTOM VIEW ASSEMBLY BRAKE ARM ASSEMBLY (2) REQD. BOTTOM CAGE PLATE P/N: 10004-01 5/8"-11 x 1" SHCS P/N: 1153 (3) REQD. TYPICAL TOP & BOTTOM PLATE BRAKE CYLINDER ASSEMBLY (2) REQD. BRAKE REAR CLEVIS ASSEMBLY IDLER ASSEMBLY 5/8"-11 x 1 3/4" HHCS P/N: 1158 5/8" LOCKWASHER P/N: 1151 (21) REQD. OF EACH TYPICAL TOP & BOTTOM PLATE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. BRAKE BAND ASSEMBLY P/N: 10024A OUTBOARD IDLER GEAR ASSEMBLY (3) REQD. PINION GEAR ASSEMBLY LOG # 03/17/03 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075-02\Botto m View rev1.wpg 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SECONDARY GEAR ASSEMBLY BRAKE BAND GUSSET P/N: 10024A-S2 (2) REQD. ASSEMBLY NO. 10024A BRAKE BAND ASSEMBLY BRAKE BAND PIN P/N: 14041-S3 (2) REQD. BRAKE BAND MATERIAL 1/4" x 2" P/N: 1663 ATTACHED WITH 7-6 BRASS RIVETS (26) REQD. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 11/20/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075\Brake Band.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BRAKE BAND SUPPORT PLATE P/N: 10024A-S3 BRAKE BAND RING P/N: 10024A-S1 ASSEMBLY NO. 10059L 10 3/4" REMOTE TONG LEFT LOAD CELL BRACKET THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 11/21/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075-02\10059L.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 2.875" ASSEMBLY NO. 10059R 10 3/4" REMOTE TONG RIGHT LOAD CELL BRACKET 2.875" THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 11/21/02 DATE REF: S:\Equip Manuals\Dwgs\ CLE1075-02\10059R.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SECTION 10 11 3/4" LOCKJAW™ BACKUP ILLUSTRATIONS 11 3/4" LOCKJAW™ BACKUP ASSEMBLY ............................................................ 10 - 3 TOP VIEW WITHOUT TOP PLATE............................................................................ CYLINDER ASSEMBLY (Assy. No. SHC1175) ........................................................... 10 - 4 10 - 5 CENTER JAW ASSEMBLY ......................................................................................... INSIDE DOOR ASSEMBLY (Assy. No. BUCS1176) .................................................... 10 - 6 10 - 7 OUTSIDE DOOR ASSEMBLY (Assy. No. BUCS1177) ................................................ 10 - 8 SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 10 - 1 SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 10 - 2 OUTSIDE DOOR ASSEMBLY P/N: BUCS1177 CENTER JAW ASSEMBLY GARLOCK BUSHING P/N: 32DU24 (2) REQD. TYPICAL TOP & BOTTOM (Pressed into Plates) PIVOT PIN DOUBLERS P/N: BUCST7603-S5 (2) REQD. TYPICAL TOP & BOTTOM (W elded to Plates) COLUMN P/N: BUCS8606 (18) REQD. LOG # 03/18/03 DATE REF: S:\Equip Manuals\Dwgs\ BUCS1175\Asse mbly rev1.wpg 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 3/4"-10 x 2 1/4" HHCS P/N: 1174 3/4" LOCKWASHER P/N: 1171 (14) REQD. OF EACH TYPICAL TOP & BOTTOM SPRING RETAINER BRACKET P/N: BUCS11015 COMPRESSION SPRING P/N: SMH1501-S (2) REQD. OF EACH 3/4"-10 x 3" HHCS P/N: 1176 3/4" LOCKWASHER P/N: 1171 (4) REQD. OF EACH TYPICAL TOP & BOTTOM 1"-8 x 2 1/2" HHCS P/N: 1264 1"-8 NYLOCK NUT P/N: 1224-B (4) REQD. OF EACH TYPICAL TOP & BOTTOM THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 3/4"-10 x 3" HHCS P/N: 1176 3/4" LOCKWASHER P/N: 1171 (8) REQD. OF EACH TYPICAL TOP & BOTTOM 1" MNPT FLUSH PLUG P/N: 1611 (2) REQD. TYPICAL TOP & BOTTOM 1" HALF COUPLING P/N: 1384 (2) REQD. TYPICAL TOP & BOTTOM W elded to Plates 1/8" NPT ZERT P/N: 1001 (2) REQD. TYPICAL TOP & BOTTOM 11 3/4" LOCKJAW™ BACKUP INSIDE DOOR ASSEMBLY P/N: BUCS1176 3/16" x 1 1/2" SS COTTER PIN P/N: 1252 (4) REQD. FOR TOP DOUBLERS 1/8" NPT ZERT P/N: 1001 (2) REQD. TOP PLATE 1/8" NPT FLUSH PLUG P/N: 1607 (2) REQD. BOTTOM PLATE 1/2" NPT BULKHEAD CONNECTOR P/N: BUCST7623 1 1/4"-12 JAM NUT P/N: 1219 (3) REQD. OF EACH OUTSIDE DOOR ASSEMBLY P/N: BUCS1177 CENTER JAW INSERT P/N: BUCS11021 SHOWN WITHOUT TOP PLATE 11 3/4" LOCKJAW™BACKUP INSIDE DOOR ASSEMBLY P/N: BUCS1176 REAR JAW GUIDE P/N: BUCS11002 (2) REQD. TOP PLATE (2) REQD. BOTTOM PLATE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. CENTER JAW WEDGE WELDMENT P/N: BUCS11018 LOG # 12/22/02 DATE REF: S:\Equip Manuals\Dwgs\ BUCS1175\Top View.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 CYLINDER ASSEMBLY P/N: SHC1175 1"-8 NYLOCK NUT P/N: 1224-B (4) REQD. TYPICAL TOP & BOTTOM 1 1/2"-6 x 5" HHCS P/N: BUCS2140 1 1/2"-6 NUT P/N: BUCS2141 1 1/2" LOCKWASHER P/N: 1223 CYLINDER BRACKET WELDMENT P/N: BUCS11003 i SEAL KIT P/N: ASAP1175 GLAND P/N: SHC6003 ASSEMBLY NO. SHC1175 i O-RING P/N: 2-138 1/4"-20 x 3/4" SET SCREW P/N: 1005-S CYLINDER ASSEMBLY i O-RING P/N: 2-358 i BACKUP RING P/N: 8-358 i POLYPACK P/N: 25003000-375 i WIPER P/N: D3000 ROD P/N: SHC1101 GLAND RETAINER P/N: SHC6004 NOT SHOWN: 1/4"-20 x 1/2" SH SET SCREW W/ NYLON PLUG P/N: 1015-A PISTON P/N: SHC6002 2"-12 LOCKNUT P/N: 1223-A THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. ALUMINUM STOP P/N: SHC1176 i POLYPACK P/N: 37505250 (2) REQD. CYLINDER BARREL P/N: SHC1102 LOG # 11/22/02 DATE REF: S:\Equip Manuals\Dwgs\ BUCS1175\Cylinder.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 CENTER JAW ASSEMBLY REAR JAW PLATE SPACER P/N: BUCST1510 (6) REQD. INSERT P/N: BUCS11021 RETAINER CLIP P/N: CLEBU1121 (2) REQD. 3/8"-16 x 3/4" SHCS P/N: 1040-A (4) REQD. 3/4"-10 x 6 1/2" SHCS P/N: 1178-A (6) REQD. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM,WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. CENTER JAW BOTTOM PLATE P/N: BUCS11007 WEDGE P/N: BUCS11005 CYLINDER ROD SOCKET P/N: BUCST1509-S2 (Welded to Wedge) Weldment P/N: BUCS11018 ROD EYE PIN P/N: BUCST1520 CENTER JAW TOP PLATE P/N: BUCS11006 LOG # 11/22/02 DATE REF: S:\Equip Manuals\Dwgs\ BUCS1175\Center Jaw.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 NOT SHOWN: RH TORSION SPRING P/N: CLE18528 SPRING SPACER P/N: BUCS11019 ASSEMBLY NO. BUCS1176 PIVOT PIN SPACER P/N: BUCST7615 (2) REQD. EXT. SPIROLOX RST-200 P/N: BUCS2193 INSIDE DOOR ASSEMBLY DOOR ROLLER P/N: BUCS11014 GARLOCK BUSHING P/N: 32DU24 (2) REQD. DOOR ROLLER PIN P/N: BUCST7617 1/8" NPT ZERT P/N: 1001 (2) REQD. PIVOT PIN P/N: BUCS2145 1/8" NPT ZERT P/N: 1001 (2) REQD. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 3/4"-10 NUT P/N: 1176-A (3) REQD. OF EACH 3/4" LOCKWASHER P/N: 1171 LOG # 11/22/02 DATE REF: S:\Equip Manuals\Dwgs\ BUCS1175\Door Inside.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 INSIDE DOOR PLATE P/N: BUCS11013 (2) REQD. INSERT P/N: BUCS11004 RETAINER CLIP P/N: CLEBU1121 (2) REQD. 3/8"-16 x 3/4" SHCS P/N: 1040-A (4) REQD. 3/4"-10 x 8 1/2" SHCS P/N: 1184 (3) REQD. EXT. SPIROLOX RST-200 P/N: BUCS2193 PIVOT PIN SPACER P/N: BUCST7615 (2) REQD. ASSEMBLY NO. BUCS1177 OUTSIDE DOOR ASSEMBLY 3/4" LOCKWASHER P/N: 1171 3/4"-10 NUT P/N: 1176-A (3) REQD. OF EACH OUTSIDE DOOR PLATE P/N: BUCS11012 (2) REQD. INSERT P/N: BUCS11004 3/8"-16 x 3/4" SHCS P/N: 1040-A (4) REQD. RETAINER CLIP P/N: CLEBU1121 (2) REQD. 3/4"-10 x 8 1/2" SHCS P/N: 1184 (3) REQD. LOG # 11/22/02 DATE REF: S:\Equip Manuals\Dwgs\ BUCS1175\Door Outside.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 DOOR ROLLER P/N: BUCS11014 GARLOCK BUSHING P/N: 32DU24 (2) REQD. DOOR ROLLER PIN P/N: BUCST7617 1/8" NPT ZERT P/N: 1001 (2) REQD. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. NOT SHOWN: LH TORSION SPRING P/N: CLE18527 SPRING SPACER P/N: BUCS11019 PIVOT PIN P/N: BUCS2145 1/8" NPT ZERT P/N: 1001 (2) REQD. SECTION 11 SUSPENSION SYSTEM ILLUSTRATIONS TRANSPORT FOR SUSPENSION SYSTEM............................................................... 11 - 3 CRSS1000 SUSPENSION SYSTEM FRAME ASSEMBLY ......................................... 11 - 4 LARGE SPRING ASSEMBLY ..................................................................................... 11 - 5 SMALL SPRING ASSEMBLY ..................................................................................... 11 - 6 SPRING CABLE ASSEMBLY (Assy. No. BUCS2157) ................................................. 11 - 7 SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 11 - 1 SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 11 - 2 UPPER TRANSPORT CHAIN (5) LINKS P/N: CRSS20092 3/8" SHACKLE W / LOCKING PIN P/N: CRSS10099 5/16" CONNECTING LINK P/N: 40027-S3 3/8" SHACKLE W / LOCKING PIN P/N: CRSS10099 TRANSPORT CHAIN (7) LINKS P/N: CRSS20098 TRANSPORT FOR SUSPENSION SYSTEM NOTE: BACKUP AND OTHER COMPONENTS ARE NOT SHOWN FOR CLARITY PURPOSES. (2) SIDES TYPICAL 3/4" x 6" TURNBUCKLE P/N: 55001-02 5/16" CONNECTING LINK P/N: 40027-S3 TRANSPORT EYE BOLTS P/N: BUCS2196 (6) REQD. (3) SIDES TYPICAL 5/16" CONNECTING LINK P/N: 40027-S3 SIDE VIEW THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 03/18/03 DATE REF: S:\Equip Manuals\Dwgs\ CRSS10750\Transport rev1.wpg 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 5/16" CONNECTING LINK P/N: 40027-S3 LOWER TRANSPORT CHAIN (13) LINKS P/N: CRSS20093 3/8" SHACKLE W / LOCKING PIN P/N: CRSS10099 3/4" x 6" TURNBUCKLE P/N: 55001-02 5/16" CONNECTING LINK P/N: 40027-S3 UPPER TRANSPORT CHAIN (5) LINKS P/N: CRSS20092 3/8" SHACKLE W / LOCKING PIN P/N: CRSS10099 5/16" CONNECTING LINK P/N: 40027-S3 SUSPENSION SYSTEM 3/4"-10 x 1 1/4" SHCS P/N: 1171-A 3/4" HI COLLAR LOCKWASHER P/N: 1170-A (2) REQD. OF EACH GUIDE PLATE P/N: BUCS110XXX RAIL KEEPER P/N: BUCS2190 (2) REQD. CFH-2-SB CAM FOLLOWER P/N: 1979 1 1/8"-12 LOW PROFILE NYLOCK NUT P/N: 1207A (18) REQD. OF EACH LARGE SPRING ASSEMBLY (2) REQD. SMALL SPRING ASSEMBLY (2) REQD. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 3/4"-10 x 2 1/4" SHCS P/N: 1174 3/4" LOCKWASHER P/N: 1171 (14) REQD. OF EACH LOG # 12/03/02 DATE REF: S:\Equip Manuals\Dwgs\ CRSS10750\Sus Syste m.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 NOTE: DO NOT INSTALL 3/4"-10 x 1 1/4" SHCS IN REAR HOLES SUSPENSION SYSTEM FRAME W ELDMENT P/N: CRSS10007 LARGE SPRING ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 12/26/02 DATE REF: S:\Equip Manuals\Dwgs\ CRSS10750\Large Spring rev1.wpg 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 WARNING: Springs can store considerable energy which could cause injuries or fatalities if proper removal procedures are not utilized. See Spring Removal & Installation Procedures in Section 4. SMALL SPRING ASSEMBLY SMALL SHEAVE PIN P/N: BUCS2197 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMA TION MAY NOT BE USED, DISCLOSED, COPIED, OR REPROD UCED IN ANY FORM, WITHOUT THE EXPRESS W RITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 03/18/03 DATE REF: S:\Equip Manuals\Dwgs\ CRSS10750\Small Spring rev2.wpg 2 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 WARNING: Springs can store considerable energy which could cause injuries or fatalities if proper removal procedures are not utilized. See Spring Removal & Installation Procedures in Section 4. THIS PAGE LEFT BLANK INTENTIONALLY Page 11 - 8 SECTION 12 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals, please contact: Superior Manufacturing & Hydraulics 4225 Hwy. 90 East Broussard, LA 70518 Phone: 337-837-8847 Fax: 337-837-8839 www.superior-manf.com SUPERIOR Manufacturing & Hydraulics, Inc. 10 3/4" CLINCHER® Remote Tong and 11 3/4" LOCKJAW™ Backup Revision: 11/02 Page 12 - 1 Page 12 - 2 ">

Public link updated
The public link to your chat has been updated.
Advertisement
Key features
- Remotely operated tong
- Handles tubulars from 2 3/8" to 10 3/4" in diameter
- High torque hydraulic tong
- Remotely operated hydraulic backup
- Fully encircles the tubulars
- Suspension system for Varco Casing Roughneck
- Quick installation and removal
- Functions as a shipping and storage container