Pump Operator cum Mechanic - Directorate General of Employment

Pump Operator cum Mechanic - Directorate General of Employment

SYLLABUS OF SEMESTER SYSTEM

FOR THE TRADE OF

Pump Operator cum Mechanic

Under

Craftsmen Training Scheme (CTS)

(One year/Two Semesters)

Redesigned in

2014

By

Government of India

Ministry of Labour & Employment (DGE&T)

SYLLABUS FOR THE TRADE

1

GENERAL INFORMATION

1. Name of the Trade : Pump operator cum Mechanic

2. N.C.O. Code No. :

7233.40

3. Duration of Craftsmen : 1Year (Two Semester having duration of six months each)

Training

4. Power Norms : 11 KW

: 84 Sq. mtr. 5. Space Norms

6. Entry Qualification : Passed 10th class examination under 10+2 system of education with Science and Mathematics or its equivalent.

7. Unit strength

8. Instructors

Qualification

: 16 + 30% super Numeric

: a) Degree in Automobile/ Mechanical Engg./Electrical Eng from recognised college/University with one year experience in the relevant field.

OR

Diploma in

Automobile/ Mechanical Engg /Electrical

Engg From recognized board of technical education with two years experience in the relevant field

OR

10 th

Passed + NTC/NAC in the Trade of “(Pump Operator

Cum Mechanic)” with 3 years post qualification experience

in the relevant field

and

b) With “National Crafts Instructor Certificate”.

* Note:

1) At least one Instructor must have Degree in Automobile/ Mechanical Engg /Electrical Engg. When applied for 02 units.

2) Instructor Qualification for WCS & E.D, as per the Training Manual

2

9. For Employability Skills One Contract/Part Time/Guest Faculty for Generic Module .

i) MBA/ BBA with two years experience

OR

Graduate in Sociology / Social Welfare /

Economics with Two years experience

OR

Graduate / Diploma with Two years experience and trained in Employability Skills from DGET institutes

AND

Must have studied English / Communication Skills and Basic Computer at 12 th

/ Diploma level and above

OR

Existing Social Study Instructors duly trained in Employability Skills from DGET institutes

Distribution of training on Hourly basis:

Total hours

/week

Trade practical Trade theory

42 Hours 27 Hours 5 Hours

Work shop

Cal. &Sc.

3 Hours

Engg.

Drawing

3 Hours

Employability skills

2 Hours

Extra curricular activity

2 Hours

3

COURSE INFORMATION (PUMP OPERATOR CUM MECHANIC)

1.Introduction :

 An intensive industrial survey was made to ascertain the requirements of skill-gap in the automobile sector, a scientifically designed survey covering labour-market survey web-survey was conducted. Based on the data obtained the skills are identified and accordingly the syllabus has been drafted. Subsequently the Trade expert committed reviewed.

2. Terminal Competencies/Deliverables :

After successful completion of the above course, the trainee shall be able to perform the following skills with proper sequence.

Repairs all types of pumps such as centrifugal, plunger types etc., according to specifications for pumping water, oil, air etc.,

Dismantles pump using hand tools and examines mechanism to locate faults or damage, Repairs defective parts or obtains replacements, sets them in position and assembles pump.

Tests reassembled or repaired unit for pressure, leakage etc., makes necessary adjustment and observes performance for appropriate yield of air, oil or water.

May erect and install pumps at site and connect to motor power.

May locate faults to electric system motor repaired such as rewinding of field coils or armatures by Electrician or Armature Winder. May specialise in repairing centrifugal or reciprocating pumps.

Oil Engine Fitter repairs services and overhauls diesel or oil engines for efficient performance as prime mover to drive machinery and equipment. Examines engine to locate defects, using various tools and instruments.

Dismantles or partly dismantles it to remove damaged or worn out parts and replaces or repairs them.

Instals assembled or repaired engine in position and connects pulley or wheel to propulsion system. Starts engine, tunes it up and observes performance noting different meter readings. such as temperature, fuel level, oil pressure, etc. and sets it to specified standard for optimum performance.

Checks, adjusts and lubricates engine periodically and performs such other functions to keep engine in good working order.

4

May solder or braze parts and service diesel fuel pumps and injectors.

Measures essential parts like cylinder, bores piston, sizes crank pins etc. using gauges, micrometer and other precision tools and gets cylinders re-bored, liners fitted, valve seats refaced, etc. as necessary.

3

. Employment opportunities:

On successful completion of the course the candidates can either get employed, or become a self-employed Entrepreneur in any one of the following fields.

a) Wage Employment

1. Pump operator

2. Pump Service Mechanic

b) Self Employment

1. Pump Service Mechanic

3. Pump Fitter in Pump Manufacturing Concern in

3. Spare Parts Salesman

Assembly Shop or Test Shop

2. Pump Operator

4. Spare Parts Dealer

4. Dealers service mechanic

5. Spare Parts Sales Assistant / Manufacturers'

Representative

6. Laboratory Assistant

4. Further learning pathways:

 On successful completion of the course trainee can get themselves enrolled in

Apprenticeship training in reputed Industrial organisation.

 The qualified candidates have scope for lateral entry into the Diploma courses offered by some of the State Governments

 The qualified candidates can also get themselves upgraded by taking up the Second

Semester at his own convenience in the CTS scheme, since the first semester is common to the following trades.

Craftsman Training Scheme

1. Mechanic Motor Vehicle - 2 Years ( 4 Sem)

2. Mechanic Diesel – 1 Year ( 2 Sem)

3. Mechanic Motor Cycle - 1 Year ( 2 Sem)

4. Mechanic Auto Electrical and Electronics - 1 Year ( 2 Sem)

5. Mechanic Agricultural Machinery - 2 Years ( 4 Sem)

6. Mechanic Tractor - 1 Year ( 2 Sem)

7. Pump Operator cum Mechanic - 1 Year ( 2 Sem)

5

Syllabus for the trade of Pump operator Cum Mechanic

First Semester (Semester code No. )

Duration: Six Months.

Syllabus for Trade practical and Trade Theory

Trade Practical (27 Hrs/week) Trade Theory (5 Hrs/week)

Week

No.

1

2

Familiarisation with institute, Job opportunities in the automobile sector, Machinery used in Trade.

Types of work done by the students in the shop floor.

Practical related to Safety and

Health,

Importance of maintenance and cleanliness of Workshop.

Interaction with health centre and fire service station to provide demo on First aid and Fire safety, Use of fire extinguishers.

Demonstration on safe handling and

Admission & introduction to the trade:

Introduction to the Course duration, course content, study of the syllabus. General rule pertaining to the Institute, facilities available–

Hostel, Recreation, Medical and Library working hours and time table

Occupational Safety & Health

Importance of Safety and general

Precautions to be observed in the shop. Basic first aid, safety signs - for Danger, Warning, caution & personal safety message. Safe handling of Fuel Spillage, Fire extinguishers used for different types of fire. Safe disposal of toxic dust, safe handling and Periodic testing of lifting equipment, Authorization of Moving & road testing vehicles.

Energy conservation-Definition, Energy

Conservation Opportunities (ECOs)-Minor ECos and Medium ECOs, Major ECOs), Safety disposal of Used engine oil, Electrical safety tips.

Periodic testing of lifting equipment, and Safety disposal of Used engine oil.

Energy saving Tips of ITI electricity

Usage

3-5 Practice using all marking aids, like

Hand & Power Tools:-

steel rule with spring calipers, dividers, scriber, punches, Chisel etc.,

Layout a work piece- for line, circle,

Marking scheme, Marking material- chalk,

Prussian blue.

Cleaning toolsScraper, wire brush

,

Emery paper

,

Description, care and use of Surface plates, steel rule, measuring tape, try square.

Calipersinside and outside

.

Dividers

, surface arcs and circles.

Practice to measure a wheel base of a vehicle with measuring tape.

Practice to measure valve spring tension using spring tension tester

Practice to remove wheel lug nuts with use of an air impact wrench

Practice on General workshop tools gauges, scriber, punches

prick punch

,

center punch, pin punch, hollow punch, number and letter punch .

Chisel

-flat

,

cross-cut.

Hammer

ball pein, lump, mallet. Screw drivers

blade screwdriver

,

Phillips screw driver, Ratchet screwdriver .

Allen key, bench vice & C-clamps, Spannersring spanner, open end spanner & the combination spanner, universal adjustable open end spanner .

Sockets & accessories, Pliers

-

Combination

& power tools.

pliers, multi grip, long nose, flat-nose, Nippers or pincer pliers, Side cutters, Tin snips

, Circlip pliers, external circlips pliers.

A ir impact wrench, air ratchet, wrenches- Torque wrenches, pipe wrenches, car jet washers Pipe flaring & cutting tool, pullers

-Gear and bearing.

6&7 Measuring practice on Cam height,

Systems of measurement, Description, care &

6

8 & 9

Camshaft Journal dia, crankshaft journal dia, Valve stem dia, piston diameter, and piston pin dia with outside Micrometers.

Measuring practice on the height of the rotor of an oil pump from the surface of the housing or any other auto component measurement with depth micrometer.

Measuring practice on valve spring free length.

Measuring practice on cylinder bore,

Connecting rod bore, inside diameter

(ID) of a camshaft bearing with

Telescope gauges.

Measuring practice on cylinder bore for taper and out-of-round with Dial bore gauges.

Measuring practice to measure wear on crankshaft end play, crankshaft run out, and valve guide with dial indicator.

Measuring practice to check the flatness of the cylinder head is warped or twisted with straightedge is used with a feeler gauge.

Measuring practice to check the end gap of a piston ring, piston-tocylinder wall clearance with feeler gauge.

Practice to check engine manifold vacuum with vacuum gauge.

Practice to check the air pressure inside the vehicle tires is maintained at the recommended setting.

use of - Micrometers- Outside and depth mirometer, Micrometer adjustments, Vernier calipers, Telescope gauges, Dial bore gauges, Dial indicators, straightedge, feeler gauge, thread pitch gauge, vacuum gauge, tire pressure gauge.

Practice on General cleaning, checking and use of nut, bolts, & studs etc.,

Fasteners- Study of different types of screws,

nuts, studs & bolts, locking devices, Such as lock nuts, cotter, split pins, keys, circlips, lock rings, lock washers and locating where they are used.

Removal of stud/bolt from blind Washers & chemical compounds can be used to hole. help secure these fasteners. Function of Gaskets,

Selection of materials for gaskets and packing,

oil

Practice on cutting tools like

seals.

Hacksaw, file, chisel, Sharpening of

Chisels, center punch, safety

Cutting tools :- Study of different type of cutting

tools like Hacksaw, File- Definition, parts of a precautions while grinding.

Practice on Hacksawing and filing to file, specification, Grade, shape, different type of cut and uses., OFF-hand grinding with sander,

7

10 &

11

12 given dimensions .

Practice on Marking and Drilling clear and Blind Holes, Sharpening of

Twist Drills Safety precautions to be observed while using a drilling machine. Practice on Tapping a

Clear and Blind Hole, Selection of tape drill Size, use of Lubrication,

Use of stud extractor.

Cutting Threads on a Bolt/ Stud.

Adjustment of two piece Die,

Reaming a hole/ Bush to suit the given pin/ shaft, scraping a given machined surface.

Practice on making Rectangular

Tray.

Pipe bending, Fitting nipples unions in pipes. Soldering and Brazing of

Pipes.

bench and pedestal grinders, safety precautions while grinding.

Limits, Fits & Tolerances:-Definition of limits,

fits & tolerances with examples used in auto components

Drilling machine - Description and study of

Bench type Drilling machine, Portable electrical

Drilling machine, drill holding devices, Work

Holding devices, Drill bits.

Taps and Dies: Hand Taps and wrenches,

Calculation of Tap drill sizes for metric and inch taps. Different type of Die and Die stock. Screw extractors.

Hand Reamers – Different Type of

hand reamers, Drill size for reaming, Lapping,

Lapping abrasives, type of Laps.

Sheet metal - State the various common metal

Sheets used in Sheet Metal shop

Sheet metal operations - Shearing, bending,

Drawing, Squeezing

Sheet metal joints - Hem & Seam Joints Fastening

Methods - Riveting, soldering, Brazing. fluxes used on common joints. Sheet and wire-gauges.

The blow lamp- its uses and pipe fittings.

13

14

15

Practice in joining wires using soldering Iron, Construction of simple electrical circuits, Measuring of current, voltage and resistance using digital multimeter, practice continuity test for fuses, jumper wires, fusible links, circuit breakers.

Diagnose series, parallel, seriesparallel circuits using Ohm’s law,

Check electrical circuit with a test lamp, perform voltage drop test in circuits using multimeter, measure current flow using multimeter

/ammeter, use of service manual wiring diagram for troubleshooting.

Cleaning and topping up of a lead acid battery, Testing battery with hydrometer,

Basic electricity, Electricity principles, Ground

connections, Ohm's law, Voltage, Current,

Resistance, Power, Energy. Voltmeter, ammeter,

Ohmmeter Mulitmeter, Conductors & insulators,

Wires, Shielding, Length vs. resistance, Resistor ratings

Fuses & circuit breakers, Ballast resistor,

Stripping wire insulation, cable colour codes and sizes, Resistors in Series circuits , Parallel circuits and Series-parallel circuits, Electrostatic effects, Capacitors and its applications, Capacitors in series and parallel.

Description of Chemical effects, Batteries & cells, Lead acid batteries & Stay Maintenance

Free (SMF) batteries, Magnetic effects, Heating effects, Thermo-electric energy, Thermisters,

8

16

17&

18

Connecting battery to a charger for battery charging, Inspecting & testing a battery after charging,

Measure and Diagnose the cause(s) of excessive Key-off battery drain

(parasitic draw) and do corrective action. Testing of relay and solenoids and its circuit.

Identify and test power and signal connectors for continuity, Identify and test different type of Diodes,

NPN & PNP Transistors for its functionality,

Construct and test simple logic circuits OR, AND & NOT and Logic gates using switches.

Practice to make straight beads and

Butt, Lap & T joints Manual Metal

Arc Welding.

Setting of Gas welding flames, practice to make a straight beads and joints Oxy – Acetylene welding

Film on Heat treatment process

Thermo couples, Electrochemical energy, Photovoltaic energy, Piezo-electric energy,

Electromagnetic induction, Relays, Solenoids,

Primary & Secondary windings, Transformers, stator and rotor coils.

Basic electronics: Description of Semi

conductors, Solid state devices- Diodes,

Transistors, Thyristors, Uni Junction Transistors (

UJT), Metal Oxide Field Effect Transistors (

MOSFETs), Logic gates-OR, AND & NOT and

Logic gates using switches.

Introduction to welding and Heat Treatment

Welding processes – Principles of Arc welding, brief description, classification and applications.

Manual

Metal Arc welding -principles, power sources, electrodes, welding parameters, edge preparation

& fit up and welding techniques; Oxy – Acetylene welding - principles, equipment, welding parameters, edge preparation & fit up and welding techniques;.

19 &

20

Practice on Liquid penetrant testing method and Magnetic particle testing method.

Identification of Hydraulic and pneumatic components used in

Heat Treatment Process– Introduction, Definition of heat treatment, Definition of Annealing,

Normalizing, Hardening and tempering. Case hardening, Nitriding, Induction hardening and

Flame Hardening process used in auto components with examples.

Non-destructive Testing Methods- Importance of Non-Destructive Testing In Automotive

Industry, Definition of NDT, Liquid penetrant and Magnetic particle testing method – Portable

Yoke method vehicle.

Introduction to Hydraulics & Pneumatics: -

Tracing of hydraulic circuit on Definition of Pascal law, pressure, Force, hydraulic jack, hydraulic power viscosity. Description, symbols and application in steering, and Brake circuit. automobile of Gear pump-Internal & External,

Identification of components in Air single acting, double acting & Double ended brake systems. cylinder; Directional control valves-2/2, 3/2, 4/2,

4/3 way valve, Pressure relief valve, Non return valve, Flow control valve used in automobile.

Pneumatic Symbols, Description and function of

9

21

22-23

Identification of different type of

Vehicle.

Demonstration of vehicle specification data;

Identification of vehicle information

Number (VIN). Demonstration of

Garage, Service station equipments.-

Vehicle hoists – Two post and four post hoist, Engine hoists, Jacks,

Stands.

In-plant Training air Reciprocating Compressor. Function of Air service unit (FRL-Filter, Regulator & Lubricator).

Auto Industry - History, leading manufacturers, development in automobile industry, trends, new product. Brief about Ministry of Road transport &

Highways,

The Automotive Research Association of India

(ARAI

)

, National Automotive Testing and R&D

Infrastructure Project (NATRIP), & Automobile

Association.

Definition: - Classification of vehicles on the basis of load as per central motor vehicle rule , wheels, final drive, and fuel used, axles, position of engine and steering transmission, body and load. Brief description and uses of Vehicle hoists

– Two post and four post hoist, Engine hoists,

Jacks, Stands.

24-25 Revision and Test

26 NCVT Exam

10

Automobile Group – 1 year Trade

1

st

Semster

Workshop Calculation and Science

Syllabus for the trade of Pump operator cum Mechanic

Week

No.

1

Workshop calculation and

Science (3 Hrs/week)

Units, Derived and fundamental, types of system FPS, CGS, MKS and their conversion.

Metric weights and measurements, units conversion factors

2

3

Fractions- Addition and subtraction, Fractions and whole numbers, Combined addition and subtraction, Multiplication and division of fractions. Operations in problems involving fractions.

Order of performing (BODMAS) Mathematical operators , Integers – Rules for dealing with integers, Addition, subtraction, Multiplication and division.

4 & 5 Ratio and proportion. Percentages, Examples of ratios in Automotive technology

6 profit and loss, Discount .

.

7

8

simple interest and compound interest

depreciation calculation

9-10 Time and work problem , Time and distance, clocks and calendar,

11

Brief description of manufacturing process of steel, and aluminum

12

Meaning of elasticity, malleability, brittleness, hardness, compressibility & ductility and their examples , Properties and uses of cast iron, ferrous metal, gray cast iron, white cast iron, wrought iron, and plain carbon steel, high speed steel and alloy steel.

13 Properties and uses in automobile industries- copper, zinc, lead, tin, aluminum, brass, bronze, solder bearing metals, timber and rubber. Nylon, P.V.C., PP (poly prop line, polymer).

14-15 Materials – Stress, strain,- Definition of Stress, Types of stress- Tensile, compressive, shear , Examples of the three basic stresses in automotive components , calculation of stress and strain in automotive application, Stress raisers, Strain-, Tensile, compressive, Shear strain, Tensile strength, Factor of safety, Torsional stress, Strain energy.

16 Definition of cold working and Hot working and its properties on sheet metal. Advantage of

Deep drawing material. Importance of Iron- carbon diagram in heat treatment process.

17 Different Type of cutting fluids and their properties. Calculation of cutting speed, feed and drilling time.

18-19 Forces – Definition of Force, Types of force -examples,– Direct forces, Attractive forces,

Explosive forces, Describing forces, Graphical representation of a force, Addition of forces, Parallelogram of forces ,Triangle of forces, Resolution of forces, Mass,

Equilibrium, Pressure, Pressure in hydraulic systems, Hooke’s law, Practical applications.

20-21 Work energy, power– Definition and calculation of Work, Power and Work done by a torque, Definition and calculation of Energy -Potential energy, Chemical energy,

Conservation of energy, Energy equation, Kinetic energy, Energy of a falling body, Kinetic energy of rotation.

11

Automobile Group – 1 year Trade

1

st

Semester Engineering Drawing

Syllabus for the trade of Syllabus for the trade of Pump operator cum Mechanic

Week

No.

Engineering Drawing (3 Hrs/week)

1

st

Semester

1 Importance of engineering drawing as a communication medium, different types of drawing - Machine Drawing, Production Drawing, Part Drawing, Assembly

Drawing, Drawing instruments, equipment and materials and their uses

2&3 Scales - Recommended scales, reduced & enlarged Drawing Sheet sizes: A0, A1,

A2, A3, A4, A5, Layout of drawing sheet, sizes of title block and its contents. Using drawing instruments to draw straight lines, rectangles, squares, circles, polygons.

4&5 Lettering and Dimensioning - Types of Lettering, Guide Lines for lettering,

Recommended sizes of letters and numbers, Single stroke letters, Dimensioning - rules and systems of dimensioning – dimensioning a given drawing.

6&7 Identify the alphabet of lines- Read and Interpret the meaning of various line types with examples- Object Lines, Hidden Lines, Center Lines, Phantom Lines,

Dimension Lines, Extension Lines, Leaders, Break Lines -Long-break Line, Round,

Solid, Hollow Cross Section, Section Lines – Common Manufacturing Materials,

Cutting Plane Lines

8-11 Geometric Construction - Bisecting a line - perpendiculars - parallel lines - division of a line; Angles - bisection, trisection, Tangent lines touching circles internally and externally Polygons - Regular polygons - circumscribed and inscribed in circles.

Conic sections - Definitions of focus, directrix, eccentricity, Construction of Ellipse by Concentric circles method, Construction of parabola by rectangular method.

12&13 Orthographic Projection - Definition - Planes of Projection - Four quadrants –

Reference Line, First angle projection - Third angle projection.

14-17 Isometric Projection - Definition - Isometric axes, lines and planes, Isometric Scale

- Isometric view. Drawing of isometric views of plane figures, Drawing of isometric views of prisms and pyramids, Drawing of isometric view of cylinders and cones

18-21 Development of Surfaces - Need for preparing development of surface, Concept of true length - Principal methods of development, Development of simple solids like cubes, prisms, cylinders, pyramids, cones.

SYLLABUS FOR EMPLOYABILITY SKILLS

SEMESTER-I

(pl ref to www.dget.nic.in)

12

Syllabus for the trade of Pump operator Cum Mechanic

Second Semester (Semester code No. )

Duration: Six Months.

Syllabus for Trade practical and Trade Theory

Week

NO.

1 & 2

3.

4.

Trade Practical (28 Hrs/week)

Identification of and engine speed. different type

Engine Oil Pressure, Engine Noise. of stationary Engine and their applications.

Familiarisation with diesel engines, tools and equipment required for maintenance, engine parts and their handling technique.

Starting and stopping of engines. Running of engines and checking temperatures, fuel oil pressure and consumption on load

Cleaning of fuel tank, checking leaks in the fuel lines. Cutting, flaring of tubes to make T & Elbow fitting using unions.

Fitting of lubrication pump oil filters, air filters, checking and adjusting of oil pressure. Preventive maintenance & repairing.

Practice on troubleshooting in for Engine

Not starting – Mechanical & Electrical causes, High fuel consumption, Engine overheating, Low Power Generation,

Excessive oil consumption, Low/High

Trade Theory (6 Hrs/week)

Pump Industry in India - leading manufacturers, development in Pump

Industry, trends, new product.

Principle of Compression-ignition engine,

Spark Ignition Engine, differentiate between

4-stroke and 2 stroke, C.I engine and S.I

Engine, Otto cycle and Diesel cycle.

Different type of starting and stopping method of Diesel Engine.

Technical terms used in engine, Engine specification

Procedure to clean fuel tank & check leak in the fuel line. Lubrication system – types, description and advantages of each over others. Filters and oil coolers – their description functions and method to overhaul for efficient functioning.

Troubleshooting : Causes and remedy for

Engine Not starting – Mechanical & Electrical causes, High fuel consumption, Engine overheating, Low Power Generation,

Excessive oil consumption, Low/High Engine

Oil Pressure, Engine Noise.

5. Familiarization with plain/journal Types of belt drives, velocity ratio of belt bearings, anti-friction bearings used on machine assembly. Specification drive. Horse Power transmitted by belt. Ratio

& selection for appropriate use. Use

Mounting of bearing on shafts and in housing with proper fit & axis alignment. belt drive, open

& cross belt drive, angular belt drive.

Use of proper tools. Removal of Methods of fixing and uses. Description, bearings from s h af t s & housing by types and application of bushes, bearing and using pullers.

Cleaning up & removing old metal form bearing and replacing with new metal. couplings. Procedure to fit bushes, bearings and coupling safely.

6.

Checking of shafts for alignment with dial indicator.

Identification of different pumps, its components, prime movers. Practice on

Pumps-its importance for agricultural & industrial applications. Classification of operational safety Dismantling of reciprocating pumps- valves, pistons, cranks, seals etc. for inspection, repair & replacement. Cleaning of parts & assembling. Installing of reciprocating pumps. pumps, its prime movers, parts and operation safety.

Classification of reciprocating pump, construction and operation. Installation technique of reciprocating pump. Tools and equipment required & procedure.

13 of manufacturers catalogues.

7. Dismantling of rotary pumps- impeller, shaft, bearing etc, for inspection, Repair

& replacement. Cleaning of parts and assembling. Checking for alignment, clearance, etc., Priming technique and its application. Installing, operating & testing of rotary pumps.

Classification of rotary pumps- Construction and operation- repairing procedure. Brief description of turbine & stage pumps, positive displacements and their advantages. Meaning of priming and its effect. Installation techniques of rotary pump-procedure, tools and equipments required

8. Servicing of pumps and valves of general purpose and of corrosive fluids. Selection of gasket, packing & gland materials, marking & cutting off gasket as per shape

& profile. Using gasket cement to stop leakage & for fixing

9. Installation of seals leather polythene, asbestos, rope rubber and mechanical seals. Maintenance of lubrication systems.

Fitting of flanges and assembling of pipe work, leak testing and rectification. Use of tee, elbow, bend, socket, rectifiers and other pipe fittings. Cutting threads for pipes.

10 Installation of stationary & coupled pumps, checking and correcting of alignment of pump with its prime movers and its serviceability test. Testing of pumps for their delivery flow & pressure.

11 Reconditioning of centrifugal pumps.

Different types of valves-their description, advantages & use. Special pumps & glands used for corrosive fluids. Different gasket cement used to prevent leakage and advantages of each over the other. Principle of direct reading pressure and temperature measuring instruments. Method to read and application of pressure and temperature measuring instruments.

Various seals- their use and places of application with advantages. Lubricationtypes of lubricant use & methods of lubrication.

Various tools and accessories used in pipe fitting with their details. Use of protecting caps on threads. Pipe fitting technique.

Procedure to fit flanges & for leak testing

Method of install, align and testing of pumps for their serviceability. Concept of lightening torque for different sizes of bolts.

12 Dismantling identifying of parts, finding out defects, repairing, and replacement of components, cleaning, assembling, installing and testing of submersible pumps. Finding out & rectifying faults developed during operation.

Principle of centrifugal pump. Construction and operation of centrifugal pump in series and parallel. Finding out defects and method to recondition centrifugal pump.

Submersible pump- construction, operation and selection of appropriate type. Procedure to recondition, install and test of submersible pumps. Causes of failures and remedial measures.

13 Identifying and rectifying defects of pump sets. Practice on preventive & scheduled maintenance of pump sets.

14 Familiarization with the safety precautions to be followed for electrical work. Treatment for electrical shock. Use of hand tools connected with electrical

Defects in pump sets- procedure for detection of causes & rectification. Purpose and procedure for balancing of rotor. Procedure to be followed for preventive & scheduled maintenance, planning for spares and other stores.

Safety rules to be followed in connection with electrical work. First aid when affected by electrical shock. Purpose, types, description and method to use common electrical hand

14

work and maintenance of electrical machines. tools.

15 &

16

Verification of Ohm’s law. Building up of electrical series, parallel and combination of series & parallel circuits. Measurement of current, voltage resistance. Exercise on fixing and connecting switches holders, fuses, plugs sockets, Push buttons, etc.

Use of test lamp and neon tester.

Identification of live, neutral and earthling wires. Measurement of electrical power and energy consumed for a definite period of time.

Description and method to use current, voltage and resistance measuring instruments and precaution to be taken. Insulation Tester- description, method to use and precautions to be taken. Alternating current- Definition explanation and advantages over. Direct current and vice-versa. Concept and application of phase, star and delta connection. Procedure to identify live, neutral, single phase and 3-phase power supply. Method to measure power and energy consumed by electrical appliances using wattmeter and Energy meter.

AC Motors – related terminology. Purpose, type, construction, operation, testing for correct functioning, maintenance and industrial applications. Trouble shooting & protection of induction motor.

17 Identifying of A.C motors, their testing, identifying terminals, connecting running

& reversing. Measuring speed of A.C motor using tachometer with stop watch.

Dismantling, assembling of A.C motors & identification of parts.

Starting a single phase A.C motor with

Direct on line (D.O.L) starter. Starting a 3 phase motor with star-delta starter.

Checking for proper running of motor, overheating etc. maintenance of motors use and connection of single phase preventor trouble shooting in circuit.

18 Practice on making out key as per shaft, hub, keyways, preparing keys to fit into keyways.

19 Identifying, selecting, use of different types of ropes such as hemp, manila, nylon, wire etc.

Practicing different types of knots and its applications. Method of joining two ropes,

Together for extension. Detection of unsafe/defective conditions of ropes and knots.

20 Use of different types lifting tackles both mechanical and hydraulic such as – Screw jacks, chain pulley block, crabs and winches, rollers and bars, levers, lashing and packing. Use of inclined plane, hydraulic trolleys etc.

Care and maintenance of lifting equipment and safety to be observed by

Types of key and key ways, their uses and applications. Preparation of keys, allowable tolerance, clearances. Key fitting proceduremethods. Procedure for removing keys. Types

& uses of key pullers.

Specification and use of different types of ropes such as hemp, manila, nylon, wire etc.

Practicing different types of knots and its applications.

Method of joining two ropes together for extension. Detection of unsafe/defective conditions of ropes and knots. Specification and correct use of slings. Safety to be observed in use of ropes and slings.

Description, operation, purpose, application, care and use of Different types of lifting tackles for components of pump set.

Precaution to be observed while using lifting tackles.

15

handling the equipment.

21

22-23

Making different types of keys for fitting pulleys, Assembling and dismantling of bushes, bearings maintaining safety. and couplings

Types of pulleys solid, split, “V” groove, step, cone, taper, guided and jockey or rider pulleys, their functions and uses. Procedure to assemble and dismantle pulleys and impellers from shafts following safety precautions

In Plant Training

24-25

26

Revision and test

NCVT Exam

16

Automobile Group – 1 year Trade

2

nd

Semster

Workshop Calculation and Science

Syllabus for the trade of Pump operator cum Mechanic

Week

No.

1 & 2

Workshop calculation and

Science (3 Hrs/week)

Factorisation and quadratics: multiply expressions in brackets by a number, symbol or

by another expression in a bracket; by extraction of a common factor eg ax + ay, a(x + 2)

+ b(x + 2) ; by grouping eg ax − ay + bx − by ; quadratic expressions eg a

2

+ 2ab + b

2

; roots of an equation eg quadratic equations with real roots by factorisation, and by the use of formula

3

Geometry– Use of scientific calculator,/logarithmic table Angles -Angular measurement,

Angles and rotation, Examples of angles in automotive work, Adding and subtracting angles. Types of angle- Adjacent angles, Opposite angles, Corresponding angles, Alternate angle

4-6

Angles. Supplementary angles, Complementary angles,

Equilateral triangle, Isosceles triangle, Scalene triangle, Right angled triangle,

Labelling sides and angles of a triangle, Sum of the three angles of a triangle.

Pythagoras’ theorem, Circles, Ratio of diameter and circumference, Length of arc,

Timing marks, Wheel revolutions and distance travelled, Valve opening area.

Trigonometry- Using sines, cosines and tangents to solve vehicle problems.

7 -10 Formulae for Perimeter and Area of Plane figure - Rectangle, Square, Parallelogram,

Triangle, Hexagon, any regular polygon, Trapezium, Circle, sector, Fillet, Ellipse, segment of a circle;

Formulae for Volume and surface area of solids- Rectangular solid, Prism, cylinder, pyramids and cones, Frustum of pyramid and cones, sphere, Hollow sphere, segment of sphere, circular ring, spherical sector,

Calculation of volume and weight of simple solid bodies such as cubes, square and hexagonal prism-shop problem.

11-13 Statistics – Collecting and sorting raw data, Definition of Discrete variable, continuous variable with Shop examples. Constructing pictographs-pie chart, Bar chart. Frequency and tally Charts. Importance of the shape of a frequency distribution- histogram, frequency polygon, Cumulative frequency plot. Interpreting statistics- sampling, arithmetic mean, median,

14 &

15

16 &

17

Cooling system temperature; Standard temperature and pressure (STP); Thermal expansion with calculation; Heat- Sensible heat, Latent heat, Specific latent heat, Specific heat capacity, Quantity of heat with calculation; Heat transfer – Conduction, Convection,

Radiation ;

Heating, expansion and compression of gases - Absolute pressure, Absolute temperature;

Laws relating to the compression and expansion of gases -Heating a gas at constant volume,

Heating a gas at constant pressure, Charles’ law. Expansion or compression at constant temperature – isothermal

17

18-20 Internal combustion engines- Engine power-Brake power, Horsepower, PS – the DIN,

Indicated power, Mean effective pressure, Calculation of indicated power, Cylinder pressure vs. crank angle, Mechanical efficiency of an engine, Volumetric efficiency,

Torque vs. engine speed, Specific fuel consumption vs. engine speed, Brake power, torque and sfc( Specific fuel consumption) compared, Brake mean effective pressure, Thermal efficiency, Indicated thermal efficiency, Brake thermal efficiency petrol vs. Diesel.

21

Fuels and combustion- Calorific value, Combustion-Products of combustion, Relevant

combustion equations. Air–fuel ratio-Petrol engine combustion, Detonation, Pre-ignition,

Octane rating, Diesel fuel, Flash point , Pour point, Cloud point, Biofuels, Liquefied petroleum gas (LPG) ,Hydrogen, Zero emissions vehicles (ZEVs)

18

Automobile Group – 1 year Trade

2

nd

Semester Engineering Drawing

Syllabus for the trade of Syllabus for the trade of Pump operator cum Mechanic

Week

Nos.

Engineering Drawing (3 Hrs/week)

2

nd

Semester

1-4 Read and interpret drawings- Determine information from the title block, Read and interpret industrial prints, Read and interpret detailed and assembly drawings, Identify casting drawings and machining drawings, Read and interpret diagrams, Distinguish between a monodetail and a multidetail drawing.

5-8 Identify different drawing projections - Interpret pictorial and multi-view drawings.

Interpret auxiliary and section views, Determine views in a drawing and the

9-12 significance of the view being shown. Identify missing lines and missing views.

Free hand sketching of key and screw threads. Read and interpret three Types of screw thread representation: pictorial, schematic and simplified presentation. Terms used in describing a threaded Part, Designation of Thread Specifications, Left-Hand Thread

Notations, read and interpret the different type of Finish Symbols, Fillets and Rounds

13 and Machine Slots.

Drawing of I .C engine – Diesel and their parts.

14 Free hand sketching of screw jack, Free hand sketching assembly of pulleys.

15 Free hand sketching of different type of bearing.

16 Free hand sketching of reciprocating pump component..

17 Free hand sketching of rotary pump component

18 Free hand sketching of centrifugal pump component

19 Free hand sketching of Submersible pump component

20 Drawing of electrical symbol as per IS:1248, Reading of the circuit diagram of electrical circuits.

21 Electrical circuit diagram connecting A.C. motors.

SYLLABUS FOR EMPLOYABILITY SKILLS

SEMESTER-II

(Pl ref to www.dget.nic.in)

19

TRADE:

Pump Operator Cum Mechanic

LIST OF TOOLS & EQUIPMNT

A.

TRAINEES TOOL KIT per 4 Trainees FOR 20 TRAINEES +1 ISTRUCTOR

Sl.No.

1.

2.

3.

4.

5.

Item with specification

Allen Key set of 12 pieces (2mm to 14mm)

Caliper inside 15 cm Spring

Calipers outside 15 cm spring

Center Punch 10 mm. Dia. x 100 mm.

Dividers 15 cm Spring

Qty (Nos.)

(5+1)

6

6

6

6

6.

7.

8.

Electrician Screw Driver 250mm

Hammer ball peen 0.5 kg with handle

6

6

9.

10.

11.

12.

Hands file 20 cm. Second cut flat

Philips Screw Driver set of 5 pieces (100 mm to 300 mm)

Pliers combination 20 cm.

Screw driver 20cm.X 9mm. Blade

Screw driver 30 cm. X 9 mm. Blade

6

6

6

6

6

13.

14.

15.

16.

Scriber 15 cm

Spanner D.E. set of 12 pieces (6mm to 32mm)

Spanner, ring set of 12 metric sizes 6 to 32 mm.

Spanners socket with speed handle, T-bar, ratchet and universal upto 32

6

6

6

6 mm set of 28 pieces with box

17.

18.

19.

Steel rule 30 cm inch and metric

Steel tool box with lock and key (folding type) 400x200x150 mm

Wire cutter and stripper

6

6

6

B. Tools Instruments and General Shop outfits

4.

5.

6.

7.

8.

Sl.No.

1.

2.

3.

Item with specification

Adjustable spanner (pipe wrench 350 mm)

Air blow gun with standard accessories

Air impact wrench with standard accessories

Air ratchet with standard accessories

Allen Key set of 12 pieces (2mm to 14mm)

Ammeter 300A/ 60A DC with external shunt

Angle plate adjustable 250x150x175

Angle plate size 200x100x200mm

9.

10.

11.

Anvil 50 Kgs with Stand

Auto Electrical test bench

Battery –charger

12. Bearing and gear tester

13.

16.

Belt Tensioner gauge

14.

Blow Lamp 1 litre

15.

Bradawl

Caliper inside 15 cm Spring

Qty. (Nos)

2

1

4

4

1

2

2

1

2

2

4

4

1

2

1

4

20

17. Calipers outside 15 cm spring

18. Cam lock type screw driver

19. Car Jet washer with standard accessories

20. Carge winches 3, 5 tonnes

21. Chain pipe wrench 65 m

22.

23.

24.

25.

26.

Chain Pulley Block-3 ton capacity with tripod stand

Chisel 10 cm flat

Chisels cross cut 200 mm X 6mm

Circlip pliers Expanding and contracting type 15cm and 20cm each

Clamps C 100mm

27. Clamps C 150mm

28.

29.

34.

Clamps C 200mm

Cleaning tray 45x30 cm.

30.

31.

Compression testing gauge suitable for diesel Engine

Copper bit soldering iron 0.25 Kg

32.

crab

33.

Cylinder bore gauge capacity 20 to 160 mm

DC Ohmmeter 0 to 300 Ohms, mid scales at 20 Ohms

35.

36.

37.

38.

39.

40.

41.

Depth micrometer 0-25mm

Dial gauge type 1 Gr. A (complete with clamping devices and stand)

Different type of Engine Bearing model

Digital Tonge Tester 0-20 A AC

Dividers 15 cm Spring

Drift Punch Copper 15 Cm

Drill point angle gauge

42.

43.

44.

45.

Drill twist 1.5 mm to 15 mm (various sizes) by 0.5 mm

Electric Soldering Iron 230 V 60 watts 230 V 25 watts

Electric testing screw driver

Energy meter, AC, Single Phase, 5 Amps, 230 Volts

46. Engineers square 700 mm

47. Engineers stethoscope

48.

49.

50.

51.

52.

53.

54.

Feeler gauge 20 blades (metric)

File flat 20 cm bastard

File, half round 20 cm second cut

File, Square 20 cm second cut

File, Square 30 cm round

File, triangular 15 cm second cut

Files assorted sizes and types including safe edge file (20 Nos)

55.

56.

Flat File 25 cm second cut

Flat File 35 cm bastard

57.

Flow meter 0-400 lt/min

58. Forks clips 02 tonnes (copa)

59. Forks clips 05 tonnes (copa)

60.

Foundation bolt

61. Gasket hollow punches 5, 6, 8, 10, 12, 19, 25 mm dia.

62.

63.

64.

65.

Glow plug tester

Granite surface plate 1600 x 1000 with stand and cover

Grease Gun

Growler

2 each

2

2

4

1

4

4

4

4

4

2

4

4

1

4

4

4

4

4

1 set

4

2 set

4

4

2

1

1

2

4

2

5

1

4

4

4

2

2

1

2

1

4

1

1

4

1set each

2

1

2

2

21

66.

67.

68.

69.

70.

Hacksaw frame adjustable 20-30 cm

Hammer Ball Peen 0.75 Kg

Hammer Chipping 0.25 Kg

Hammer copper 1 Kg with handle

Hammer Mallet

71. Hammer Plastic

72. Hand key way broacher

73.

Hand operated chain pulley block

74.

Hand operated crimping tool (i) for crimping up to 4mm and (ii) for crimping up to 10mm

75.

Hand reamers adjustable 10.5 to 11.25 mm, 11.25 to 12.75 mm, 12.75 to 14.25 mm and 14.25 to 15.75 mm

76.

84.

Hand Shear Universal 250mm

77.

78.

Hand vice – 37 mm

Hollow Punch set of seven pieces 6mm to 15mm

79. Hydraulic wheel and bearing puller

80.

81.

82.

83.

Injector – Multi hole type, Pintle type

Injector cleaning unit

Injector testing set (Hand tester)

Insulated Screw driver 20 cm x 9mm blade

Insulated Screw driver 30 cm x 9mm blade

85.

88.

89.

Ladle 150mm Dia

86.

Left cut snips 250mm

87.

Level bottle (sprit) 150 ml.

Lifting jack screw type 3 ton capacity

Magneto spanner set with 8 spanners

90. Magnifying glass 75mm

91. Manila ropes 12, 20, 30 mm dia.

92. Marking out table 90X60X90 cm.

93.

Masonary bit (Assorted up to 12 mm)

94. Master test bars (different size)

95. Megger 500 V

96. Mobile crank

97.

98.

99.

Multimeter digital

Oil can 0.5/0.25 liter capacity

Oil Stone 15 cm x 5 cm x 2.5 cm

100. Outside micrometer 0 to 25 mm

101.

Outside micrometer 25 to 50 mm

102. Outside micrometer 50 to 75 mm

103.

Outside micrometer 75 to 100 mm

104. Philips Screw Driver set of 5 pieces (100 mm to 300 mm)

105.

Pin spanner set

106.

Pipe cutting tool

107. Pipe flaring tool

108. Pipe wrench 45 mm

109. Pliers combination 20 cm.

110. Pliers flat nose 15 cm

111.

Pliers round nose 15 cm

112. Pliers side cutting 15 cm

10

4

4

4

4

4

1

2

2sets

1

2

2

2 sets each

2

4 each

4

1

4

1 set

2

2 sets

1

1

4

4

1

1

2set s

2

1

5 s e t

1

2

1

4

4

1

1

2 sets

2

2

2

2

2

2

2

2

22

113.

Plumb bob

114.

Pneumatic scraper with adjustable stroke

115. Portable electric drill Machine

116. Portable jack

117. Power Supply 0-12 v, lamp

118. Pressure gauge 0 -5 Kg/cm2

119. Prick Punch 15 cm

120. Punch Letter 4mm (Number)

121. Radius Gauge, Metric

122. Ratchet chain pulley

123. Rawl plug tool & kit

124. Right cut snips 250mm

125.

Rivet sets snap and Dolly combined 3mm, 4mm, 6mm

126. Rollers (steel tubes) from 40 to 65 mm dia.

127.

Rotary pump working for dismantling and assembling

128. Scientific Calculator

129. Scraper flat 25 cm

130.

Scraper half round 25 cm

131. Scraper Triangular 25 cm

132.

Screw jacks

133. Scriber 15 cm

134. Scriber with scribing black universal

135.

Self alignment roller ball bearing

136. Set of stock and dies - Metric

137.

Shear legs (tripod)

138.

Shear Tin Man’s 450 mm x 600mm

139. Sheet Metal Gauge

140. Sher Tinmans 300mm

141. Single Phase 220 V Capacitor type AC Meter squirrel gage Induction

motor

155

156

157

158

159

160

142. Soldering Copper Hatchet type 500gms

143. Solid Parallels in pairs (Different size) in Metric

144. Spanner Clyburn 15 cm

145. Spanner D.E. set of 12 pieces (6mm to 32mm)

146. Spanner T. flocks for screwing up and up-screwing inaccessible

147. positions

148. Spanner, ring set of 12 metric sizes 6 to 32 mm.

149

150

Spanners socket with speed handle, T-bar, ratchet and universal upto

Spark lighter

32 mm set of 28 pieces with box

151 Spark plug spanner 14mm x 18mm x Size

152

Square box wrenches

153

Square T-wrenches

154 SRDG ball bearing, DRDG ball bearing, self aligning ball bearing,

Steel rule 15 cm inch and metric needle bearing, single raw cylindrical roller bearing, tapered roller

Steel rule 30 cm inch and metric

Steel wire Brush 50mmx150mm

Straight edge gauge 2 ft.

Straight edge gauge 4 ft.

2

2 sets

1

4

2

4

1

2

2

2

2

1

2

2

1

1

2

1

1

1

2

4

2 set

2

1

4

4 s

2 e

2

2

2

2

2

4

2

1

4

2

1

1

4

4

4

5

2

2 a c h e

1

23

161

162

163

Stud extractor set of 3

Stud remover with socket handle

Surface gauge with dial test indicator plunger type i.e. 0.01 mm

164

165

166

167

168

169

170

Tachometer (Counting type)

Taps and Dies complete sets (5 types)

Taps and wrenches - UNC, UNF and metric

Telescope gauge

Temperature gauge 0-100 deg c

Thermostat

Thimbles of different sizes

171 Thread pitch gauge Metric,

172 Threaded fastener type B

173

Threaded fastener type C

174 Threaded fastener type F

175 Three cell torch

176 Three Phase 50 Hz, 5 HP AC squirrel gage induction motor with star delta starter

177

178

Timing lighter

Torque wrenches 5-35 Nm, 12-68 Nm & 50-225 Nm

179

Trammel 30 cm

180 Travelling and gantry cranes

181

Tube expander up to 62 mm

182

183

Universal puller for removing pulleys, bearings

V’ Block 75 x 38 mm pair with Clamps

184

185

Vacuum gauge to read 0 to 760 mm of Hg. vernier caliper 0-300 mm with least count 0.02mm

186

Vibrometer

187

Vice grip pliers

188 Voltmeter AC to 500 V

189

Wall hoists

190 Water pump for dismantling and assembling

191

192

193

Wattmeter AC/DC, 0 to 10 Kw

Wire Gauge (metric)

Work bench 250 x 120 x 60 cm with 4 vices 12cm Jaw

C. General Installation/ Machineries

Sl.No.

1.

2.

3.

4.

5.

6.

7.

8.

9.

Item with specification

Arbor press hand operated 2 ton capacity

Back pull out type centrifugal pump

Bench lever shears 250mm Blade x 3mm Capacity

Centrifugal pump coupled with mono block set

Diesel engine 2 stroke vertical (up to 10 KW/ ISHP)

Diesel Engine 4 stroke vertical (up to abouit 10 KW/ISHP)

Diesel Engine Driven portable pump set

Diesel Engine upto 3.5 KW /4.5 HP fitted with pump

Discrete Component Trainer / Basic Electronics Trainer

Qty (Nos.)

1

1

1

1

1

1

1

1

1

2

2

2

2

1

4

2

2

2

1

2 sets

1

2

1

1 set

2 sets

1

1 each

2

1

1

2

2

4 e t s

1

2

2

2

1

2

2

5

1

24

10.

11.

12.

Drilling machine bench to drill up to 12mm dia along with accessories

Dual Magnetization Yoke : AC / HWDC, 230 VAC, 50Hz

Gas Welding Table 1220mm x760mm

13. Grinding machine (general purpose) D.E. pedestal with 300 mm

dia wheels rough and smooth

14. Horizontal split casing pump

15.

16.

Hydraulic jack HI-LIFT type -3 ton capacity,

Hydraulic Leak Testing equipment

17.

Injector Testing set (Hand Tester)

18. Liquid penetrant Inspection kit

19. Multi stage pump

20. Overhead tank, pump, minimum 5000 litres with level indicators

and piping layout

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

Sl.

No.

1.

2.

3.

4.

21. Pipe Bending Machine (Hydraulic type) 12mm to 30mm

22.

Pneumatic rivet gun

23.

Portable electric drill Machine

24. Reciprocating Pump working for dismantling and assembling

25. Spring tension tester

26. Submersible pump set, eight stage upto 10 KW/ 15 HP

27.

28.

Tin smiths bench folder 600 x 1.6mm

29.

30.

Trolley type portable air compressor single cylinder with 45 liters capacity Air tank, along with accessories & with working pressure 6.5 kg/sq cm

Welding plant Oxy-Acetylene complete ( high pressure)

Welding Transformer ( 150-300 Amps)

D. List of consumable:

Description

Battery- SMF

Brake fluids

Chalk, Prussian blue.

Chemical compound for fasteners

Diesel

Different type gasket material

Different type of oil seal

Drill Twist (assorted)

Engine coolant

Engine oil

Emery paper - 36–60 grit , 80–120

Gear oils

Hacksaw blade (consumable)

Hand rubber gloves tested for 5000 V

Holders, lamp teakwood boards, plug sockets, consumable blocks and other consumables as required

Petrol

Quantity

As required

As required

As required

As required

As required

As required

As required

As required

As required

As required

As required

As required

As required

5 pair

As required

As required

As required

As required

As required

1

2

1

1

1

1

1

1

1

1

1

1 set

2

1

1

1

1

1

1 set

1

1

25

18.

19.

Power steering oil

Radiator Coolants

20.

21.

22.

Safety glasses

Steel wire Brush 50mmx150mm

Gloves for Welding (Leather and Asbestos)

23. Block of timber (various sizes)

24. Various type of seal required for pump assembly

(consumable)

As required

As required

As required

As required

As required

As required

As required

E. Workshop Furniture

Description

6.

7.

8.

9.

10.

11.

Sl.

No.

1.

2.

3.

4.

5.

Quantity

12.

13.

14.

15.

16.

17.

18.

19.

Book shelf (glass panel) 6½ ‘ x 3’ x 1½’

Computer Chair

Computer Table

Desktop computer and related MS office software

Discussion Table 8’ x 4’ x 2½ ‘

Fire Extinguishers, first- aid box

Instructional Material – NIMI Books/Ref.books

Internet connection with all accessories

Laser printer

LCD projector/ LED /LCD TV (42”)

Multimedia DVD for Automotive application/subjects

Online UPS 2KVA

Stools

Storage Rack 6½ ‘ x 3’ x 1½’

Storage shelf 6½ ‘ x 3’ x 1½’

Suitable class room furniture

Suitable Work Tables with vices

Tool Cabinet - 6½ ‘ x 3’ x 1½’

Trainees locker 6½ ‘ x 3’ x 1½’

As required

1+1

1+1

1+1

2

As required

As required

As required

1

1

As required

1

21

As required

As required.

As required

As required

2

2 Nos. to accommodate 20

Lockers

List of tools & Equipment for the Trade of

Pump operator cum Mechanic - Engineering Drawing

Sl. No.

(Note : Facilities available in Draughtsman trade can be utilized)

TRAINEE’S TOOLS KIT

1. Draughtsman drawing instrument box

2.

Set square celluloid 45

⁰ (250 X 1.5 mm)

3.

Set square celluloid 30

⁰-60⁰ (250 X 1.5 mm)

4. Mini drafter

Name of the items Quantity

20+1 set

20+1 set

20+1 set

20+1 set

5. Drawing board (700mm x500 mm) IS: 1444

GENERAL MACHINERY SHOP OUTFIT

Sl. No. Name & Description of Machine

1. Draughtsman table

2. Draughtsman stool

Quantity

20 Nos.

20Nos.

26

27

Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement