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Installation Instructions for:
EMS P/N 30-6820
2004 Subaru WRX STI (USDM 2.5L turbo)
and
EMS P/N 30-6821
2005-2006 Subaru WRX STI (USDM 2.5L turbo)
!
WARNING:
This installation is not for the tuning novice nor the PC illiterate!
Use this system with EXTREME caution! The AEM EMS System allows for total flexibility in engine tuning. Misuse of this product can destroy your engine! If you are not well versed in engine dynamics and the tuning of management systems or are not PC literate, please do not attempt the installation. Refer the installation to a AEM trained tuning shop or call 800-423-0046 for technical assistance. You should also visit the AEM EMS
Tech Forum at http://www.aempower.com
NOTE: AEM holds no responsibility for any engine damage that results from the misuse of this product!
This product is legal in California for racing vehicles only and should never be used on public highways.
Vehicle fitment
2004 Subaru WRX STI
Series I EMS
30-1820
Series II EMS
30-6820
2005-2006 Subaru WRX STI
2011 Advanced Engine Management, Inc.
ADVANCED ENGINE MANAGEMENT INC.
2205 126 th
Street Unit A Hawthorne, CA. 90250
Phone: (310) 484-2322 Fax: (310) 484-0152 http://www.aemelectronics.com
Instruction Part Number: 10-6820
30-1821 30-6821
Page 1 of 21
Thank you for purchasing an AEM Engine Management System.
The AEM Engine Management System (EMS) is the result of extensive development on a wide variety of cars. Each system is engineered for each particular application. The AEM
EMS differs from all others in several ways. The EMS is a stand alone system, which completely replaces the factory ECU and features unique Plug and Play Technology, which means that each system is configured especially for your make and model of car without any jumper harnesses. There is no need to modify your factory wiring harness and in most cases your car may be returned to stock in a matter of minutes.
For stock and slightly modified vehicles, the supplied startup calibrations are configured to work with OEM sensors, providing a solid starting point for beginner tuning. For more heavily modified cars, the EMS can be reconfigured to utilize aftermarket sensors and has many spare inputs and outputs allowing the elimination of add-on rev-limiters, boost controllers, nitrous controllers, fuel computers, etc. It also includes a configurable onboard 1MB data logger that can record any 16 EMS parameters at up to 250 samples per second. Every
EMS comes with all functions installed and activated; there is no need to purchase options or upgrades to unlock the full potential of your unit.
The installation of the AEM EMS on the supported vehicles uses the stock sensors and actuators. After installing the AEMTuner software, the startup calibration will be saved to the following folder on your PC:
C:\Program Files\AEM\AEMTuner\Calibrations\AEM Updates\Subaru\
Multiple calibrations may be supplied for each EMS; additional details of the test vehicle used to generate each calibration can be found in the Calibration Notes section for that file.
Please visit the AEM Performance Electronics Forum at http://www.aemelectronics.com and register. We always post the most current strategy release, PC Software and startup calibrations online. On the forum, you can find and share many helpful hints/tips to make your EMS perform its best.
TUNING NOTES AND WARNING:
While the supplied startup calibration may be a good starting point and can save considerable time and money, it will not replace the need to tune the EMS for your specific application. AEM startup calibrations are not intended to be driven aggressively before tuning. We strongly recommend that every EMS be tuned by someone who is already familiar with the AEM software and has successfully tuned vehicles using an AEM EMS.
Most people make mistakes as part of the learning process; be warned that using your vehicle as a learning platform can damage your engine, your vehicle, and your EMS.
Page 2 of 21
Read and understand these instructions BEFORE attempting to install this product.
Subaru 2004 / 2005-2006 Model Year Differences
Although there are very few differences between the 2004 and 2005-2006 models, the ECUs are not interchangeable. The 30-1820 EMS must be used in a 2004 vehicle, and the 30-1821
EMS must be used in 2005-2006 vehicles. Consult the pinout chart for further information.
Peak and Hold Injector Drivers
Injectors 1-4 include Peak (4 amps) and Hold (1 amp) injector drivers. These drivers may be used with peak and hold or saturated type injectors. The vehicle’s wiring harness may contain a resistor pack to prevent excessive current if low-impedance injectors were used with the stock ECU. With the 30-6820 installed, users can elect to remove and bypass injector resistors for more precise control of low-impedance injectors.
Please note that the injector response time will be different with and without injector resistors installed. If a resistor pack has been removed and bypassed, please use the correct battery offset wizard for your injectors. Most battery offset wizards will specify <P&H DRIVER> if they are intended for use without a resistor pack.
Fuel Pump Control
As supplied from Subaru, the OEM ECU interfaces with a fuel pump control unit (FPCU) to control the speed, high or low, of the fuel pump based on load. The AEM EMS has the ability to replicate this functionality; however it is configured in the Startup Calibration to run the fuel pump at high speed at all times.
The EMS Output COIL8 (Pin B26 for 2004 models, pin B27 for 2005-2006 models) is used to send a 5V signal instructing the OEM fuel pump ECU to energize the fuel pump. Configuring
User PW Out to use LS12 and, for example, User PW Analog In to MAP Volts will allow the voltage sent to the fuel pump ECU to be varied in relation to MAP Volts/pressure. Increasing the duty cycle of the LS12 output will decrease the speed of the fuel pump.
WARNING: Reducing the voltage sent to the fuel pump can affect fuel pump output (volume and/or pressure). If you wish to decrease pump speed at light loads or low RPM, monitor fuel pressure and air-fuel ratio very carefully to avoid engine damage!
WARNING: Do not use pin B26/B27 to control a fuel pump relay directly, it must be connected to the OEM fuel pump control unit only. If an aftermarket fuel pump relay will be installed, wire it to be controlled using a spare low side output (for instance, LS2 is available on pin A13). Be sure to configure the output to use the Fuel Pump function using
Tools>>Configure Outputs.
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Variable Valve Control (VVC)
The Variable Valve Control table in the EMS can be used to control the STI’s AVCS system, which is used to change the airflow characteristics of the engine by advancing the timing of the intake camshafts. The AVCS outputs (pin A28-A29, Injector 9-10 outputs on the EMS) advance the phase angle of the intake camshafts; this will have effects similar to moving an adjustable intake cam gear. This is controlled by the VVC 1 (RH camshaft) and VVC 1B (LH camshaft) outputs; VVC position is monitored using the T2 and T3 inputs for independent closed-loop feedback. The VVC settings can be adjusted in the VVC tab (which may be hidden in the default AEM workspace).
This system is active on this EMS when used with the provided startup calibrations and can be adjusted through the use of the ‘VVC 1 Target’ map. Adjustments to the intake cam timing are made by changing the values in the ‘VVC 1 Target’ map per Engine RPM and Engine
Load. The values in the ‘VVC 1 Target’ map can vary from 0 degrees for zero intake cam advance to 50 degrees for full intake cam advance. The channels ‘VVC 1 Advance’ and
‘VVC 1B Advance’ show the measured position of the camshafts.
WARNING: Improper use of the Variable Valve Control (VVC) in the AEMTuner software can lead to engine damage!
Be very careful when building or tuning unknown engine combinations or using aftermarket pistons or valve train components. OEM engines and valve trains are not designed or manufactured to allow valve to piston interference at certain cam angles. AEM will not be responsible for engine damage resulting from improper use of the VVC function on engines with valve trains designed to allow mechanical interference.
Please note that some Subaru camshaft sensors will send ‘false signals’ under some conditions (often light load and low RPM). This can be observed with an oscilloscope or high-speed datalogger, and occurs with the stock ECU as well. These false signals will not cause engine misfires with the Series 2 EMS, but will sometimes be reflected as quick jumps in the measured ‘VVC 1 Advance’ channels.
Page 4 of 21
EMS DC Stepper Motor control (Subaru Tumble Generator Valves)
There are two sets of Tumble Generator Valves (TGV) found on the intake manifold of the
STI. Each set of valves is driven by a DC stepper motor and has a 0-5V feedback signal to monitor valve position. The Motor 1 and Motor 2 Target tables are used to set the position of the valves; valve position can be controlled based on various parameters such as throttle position, vehicle speed, engine RPM, or engine load. The channels “ADCR11” and
“ADCR14” display the current position of the valves. When these parameters are near 0
Volts, the valves are open and will allow maximum air flow. When these parameters are near
5 Volts, the valves are closed creating turbulence in the intake stream and restricting air flow.
The valves are always open in the AEM-supplied startup calibrations.
WARNING: the EMS can be configured to control the left and right bank independently. The engine will run very poorly if one set of TGVs is fully open while the other set is fully closed, so please be sure that the Motor 1 and Motor 2 Target tables are both the same.
Subaru MAF sensor, Intake Air Temp sensor
The MAF (mass air flow) sensor can be removed to help decrease intake air restriction as the base map uses the factory MAP sensor to determine engine load. Please be aware that the IAT (intake air temperature) sensor is integrated into the factory MAF sensor. If the factory MAF / IAT sensor is removed, you may wish to install an AEM IAT Sensor Kit (P/N
30-2010), which includes a sensor, wire connector, and aluminum weld-in bung. While the factory MAF sensor locates the IAT sensor upstream of the turbocharger inlet, it may be preferable to install an IAT sensor downstream of the intercooler to accurately measure charge temperatures.
EMS Fuel Map, Boost Fuel Trim Table
The 30-6820 calibration maps provided utilize the
“Boost Fuel Trim Table” to provide a 1:1 fuel compensation above and below atmospheric pressure. To use this table , the “Boost Fuel
Trim Table ” should be configured to provide twice as much fuel when the manifold pressure is twice as high and half the fuel when the manifold pressure is half as high; this should help simplify the tuning process for different vacuum and boost levels. Notice the values in the main “Fuel Map” do not change significantly above 100 kPa (0 psi boost), the fuel correction is being made by the
“Boost Fuel Trim Table.”
Note: the “Boost Fuel Trim Table” must be adjusted if a different MAP sensor is installed or if the Load breakpoints are adjusted. The Boost Fuel Trim value should be set to -90 at 10kPa,
0 at 100 kPa, +100 at 200 kPa, +200 at 300 kPa, etc…
Check Engine Light
The Low Side 10 output (LS10) activates the Check Engine Light on the gauge cluster. It is configured to activate at low RPM in the AEM startup calibrations; this can be reconfigured by selecting Tools>>Configure Outputs.
Page 5 of 21
AEM Electronic Throttle Control System (ETC)
The 30-6820 EMS incorporates an ETC system which controls the OEM electronic throttle body. All components of this system, unmodified and as delivered from the manufacturer, are required for optimum and safe functionality of this system. These components include, but are not limited to, wiring, ETC relay, accelerator pedal assembly, and throttle body.
The EMS ETC control system incorporates multiple failsafe strategies such that in the event of a component failure, the system will shut down the ETC system and, if necessary, the engine in a graceful manner. It still remains the use r’s responsibility to ensure that all vehicle, component, and wiring systems are maintained to a level of workmanship consistent with industry standards.
Note: As the EMS is intended for use on vehicles that are to be operated off-road only, the factory cruise control system will be non-operational after installation of the EMS.
Installation Information
The 30-6820 AEM EMS was designed to work with the vehicle, its components, and wiring as delivered from the manufacturer. If any of the components or wiring have been changed or if the drive-line from the original vehicle has been placed in another vehicle such in a custom race application then the user should take heed of the following notes.
A mechanical Wide Open Throttle/”WOT” accelerator pedal travel stop is installed in the floor and/or carpet of the vehicle as delivered from the manufacturer. If this stop is removed for any reason, such as removing the carpet for use in a race vehicle, the user must ensure that a stop of some sort is fabricated and installed. This stop must be fabricated such that there is a minimum clearance of 0.250 inches between the accelerator pedal mounting bracket and the accelerator pedal actuating rod when the pedal is at WOT. See Figure 1.
Figure 1 - Minimum Pedal to Bracket Clearance
The CRUISE and SET/COAST buttons, and the CRUISE and SET dashboard indicator lights are an integral part of the ETC system calibration and diagnostic functions. It is, therefore, not recommended that these buttons and lights be completely removed from the vehicle such as could be the case with a purpose-built race vehicle. If the OEM steering wheel and/or gauge cluster have been removed, please temporarily re-install them to calibrate the ETC unit, or add switches and lights to the vehicle as shown:
Page 6 of 21
Electronic Throttle Control System Calibration Procedure
The 30-6820 / 30-6821 EMS, as delivered, requires a specific calibration procedure to be performed prior to use. Before beginning this procedure, please be familiar with the location and function of the CRUISE and
SET/COAST buttons on the Cruise Control Steering Column Stalk as depicted in Figure 2. Also be aware of the (green) CRUISE and SET indicator lights on the dashboard, Figure 3. This procedure should be repeated any time any part of the ETC system has been serviced, removed, or replaced.
Note: Do not attempt to start or run the engine during the calibration procedure. The EMS will disable engine start/running whilst in calibration mode.
Figure 2 -
“CRUISE” and “SET/COAST” buttons
Figure 3 -
“CRUISE” and “SET” indicator lights
1. Initial Calibration Procedure a. Turn the ignition key to the ON position. The CRUISE and SET indicator lights will begin flashing in unison at a medium rate. b. Press and hold the CRUISE button (See Figure 4) for approximately three (3) seconds until the indicator lights stop flashing. c. There will be a brief delay after which the CRUISE light will flash once. d. Ensure the accelerator pedal is not being depressed and is in the full “UP” position. e. The SET indicator light will flash rapidly for a few seconds as the EMS calibrates this position. f. There will be a brief delay after which the CRUISE light will flash twice. g. Depress and hold the accelerator pedal to the floor and ensure it is in the full Wide Open
Throttle/“WOT” position. h. The SET indicator light will flash rapidly for a few seconds as the EMS calibrates this position. i. There will be a brief delay after which the CRUISE light will flash three times. j. The SET indicator light will flash rapidly for several seconds as the EMS calibrates the ETC throttle body. k. If the calibration procedure was successful and all the ETC sensors and actuators are found to be within tolerance then the CRUISE and SET indicator lights will flash in unison at a medium rate. l. If the calibration procedure fails, indicated by the CRUISE and SET indicator lights flashing in an alternating pattern, please reference the sections entitled ETC Diagnostics and Calibration
Troubleshooting elsewhere in this document. m. Turn the ignition key to the OFF position. n. The ETC system is now calibrated and ready for use.
Figure 4 – Pressing the “CRUISE” button
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2. EMS Calibration a. Connect to the EMS using AEMTuner. b. Edit the Idle% vs. Target table, such that all cells are set to zero (0) percent. c. Edit A/C Idle Load Comp and/or Idle Extra <12 Volt Options, to zero (0) percent. d. Verify that the EMS parameter Idle Position parameter is zero (0) percent. e. Select Wizards >> Set Throttle Range Wizard in the AEMTuner software and complete the procedure. f. Restore the above Options to their original values to ensure proper idle control functionality.
Re-calibrating the Electronic Throttle Control System (ETC) Calibration
Once the ETC system calibration procedure has been performed, it should not need to be re-calibrated unless one or more of the following is true:
The APP sensor, TPS, or throttle body have been removed, replaced, or adjusted.
The EMS has been removed and installed in a different vehicle.
AEM Technical Support has requested it to be performed.
The following procedure describes the steps to re-activate calibration mode on a system that has already been calibrated.
Activate Calibration Mode a. Ensure the ignition key is in the OFF position. b. Press and HOLD both the CRUISE and SET/COAST buttons. Please note that the CRUISE button is activated by pressing the end of the Cruise Control Steering Column Stalk and the SET/COAST button is activated by pulling the entire stalk downward as depicted in Figure 5. Both buttons must be depressed and held prior to moving on to the next step.
Figure 5 -
Pressing the “SET/COAST” and “CRUISE” buttons c. Turn the ignition key to the ON position. d. Keep holding both the CRUISE and SET/COAST buttons for approximately ten (10) seconds until the
CRUISE and SET indicator lights (Figure 3) begin flashing in unison at a medium rate. e. Release the CRUISE and SET/COAST buttons. f. Calibration mode has now been activated. Follow the steps in Electronic Throttle Control System
Calibration Procedure – Initial Calibration Procedure to complete the process.
Page 8 of 21
EMS Idle Control Calibration
The ETC idle control can be configured and calibrated via the AEMTuner software similarly to more traditional systems that use an idle air bypass valve. There are a few calibration options that are set specifically to allow proper ETC idle control and must not be changed from the values set forth in the 30-1820 startup calibration.
The options listed below must remain set as depicted for predictable ETC idle control. The other options that are not highlighted have been set up for stable idle control in the 30-6820 startup calibration but are, however, available for adjustment as the calibrator sees fit.
Idle On if TP Less = 13%
Idle Off if TP Over = 13%
Idle Invert = ON
Idle FB Dir Invert = ON
Idle PW Frequency = 10000.0 uS
ETC Fault Management
The ETC system continuously monitors itself for proper operation. If a fault is detected then the system will be placed in a failsafe mode and power to the electronic throttle body will be turned off. This will allow the engine to start and idle at approximately 15002000 rpm as a “limp-home” mode but the throttle body will not respond to accelerator pedal inputs.
The system will continue to monitor itself and assume that the throttle blade will be in its rest position while in this un-powered failsafe mode. If it is detected that this is not the case then the system will enter a second failsafe stage whereby the crank signal to the EMS is interrupted. The tachometer will drop to zero and the
EMS will not fire fuel injectors or ignition coils. If the engine is running, it will coast to a stop. If the engine is not running, it will not start.
ETC Diagnostics
The AEM EMS ETC system uses the CRUISE and SET indicator lights on the dashboard to display diagnostic information to the user. The indicator lights flash in different ways for different purposes as described in the following sections.
Figure 9 - CRUISE and SET Indicator Lights as diagnostic outputs
Boot-Up
When the ignition key is turned on and the EMS is powered up, both of the CRUISE and SET indicator lights will flash briefly to signify the ETC system has booted up and that the indicator lights are functioning properly.
Fault Detected
When the ETC system detects a fault, the CRUISE and SET indicator lights will flash in an alternating fashion to alert the user a fault has been detected. This will happen in one of two situations:
1. Calibration Fault – A failed calibration will be detected if one of the sensors is found to be out of the expected range during the calibration procedure. The indicator lights will flash in an alternating pattern to alert the user of this fault for a period of approximately twenty (20) seconds. After this time period, the CRUISE light will remain off and the SET indicator light will flash a fault code. Please reference Table 1 for a description of the fault codes. The system will flash the code repeatedly until the ignition is turned off.
Page 9 of 21
Calibration Faults
1
2
APP Minimum
APP Maximum
3 TPS Minimum
4
5
TPS Maximum
RP / Relay
Table 1 – System Fault Code
2. Operational Fault – When the system detects a fault during normal operation (e.g. driving, idling, etc), the indicator lights will repeatedly flash in an alternating pattern to alert the user of this fault until the ignition key is turned off. Note that the ETC system will not be functional and the EMS may disable engine operation during this mode depending on the severity of the fault.
Once the ignition has been turned off and then on again the indicator lights will flash the fault code for the affected system. The affected ETC system code will be first flashed on the
CRUISE light after which the failure type will be flashed on the SET light. These codes are listed in Table 2 and Table 3. The ETC system will remain un-activated until the following bootup cycle, i.e. key-off then key-on.
Operational Fault - System
1 APP
2 TPSA
3
4
TPSB
Target
5
6
7
8
System Voltage
Motor Driver
WDR
EEPROM
9
Table 2
N/A
– System Fault Code
Troubleshooting Calibration Faults
Operational Fault
1
2
3
4
5
6
7
8
9
Table 3
– Failure Type
Out of Range
Noise
Disagreement
General
F2
N/A
N/A
N/A
N/A
– Failure Type Fault Code
A calibration fault will be reported if the Accelerator Pedal Position (APP) or Throttle Position Sensor
(TPS) sensors are found to be outside of the specification limits. Table 4 details the electrical limits for these sensors.
Sensor Mechanical Position Voltage Limit (VDC)
APP1 ( Main )
Minimum ( Idle )
Maximum ( WOT )
Minimum ( Idle )
1.00 ± 0.35
4.00 ± 0.45
1.00 ± 0.35
APP2 ( Sub )
Maximum ( WOT )
Minimum ( Idle )
4.00 ± 0.45
0.70 ± 0.30
TPS1 ( Main )
Maximum ( WOT ) 4.10 ± 0.45
TPS2 ( Sub )
Minimum ( Idle ) 1.45 ± 0.30
Maximum ( WOT )
Table 4
– Sensor Electrical Calibration Limits
4.10 ± 0.45
A fault code of “5 - RP / Relay” may be caused by a fouled throttle bore, a malfunctioning or missing
ETC relay, or if the throttle body has mechanically failed.
Page 10 of 21
Troubleshooting Operational Faults
Should an operational fault be detected, please read and follow the following suggestions for each system.
APP
Ensure the accelerator pedal position sensor is in good condition and plugged in.
Double-check that APP sensor is wired per OEM specifications.
Check all wiring for shorts or intermittent connections.
TPSA/TPSB
Ensure the throttle position sensor is in good condition and plugged in.
Double-check that throttle body/TPS sensor is wired per OEM specifications.
Check all wiring for shorts or intermittent connections.
Target
Ensure throttle body bore is clean and free from obstruction.
Ensure vehicle battery is in good condition and properly charged.
System Voltage
Ensure vehicle battery is in good condition and properly charged.
Check all wiring for shorts or intermittent connections.
Motor Driver
Double-check that throttle body/TPS sensor is wired per OEM specifications.
Check throttle body wiring for shorts or intermittent connections.
Ensure EMS has not been installed in an area of extreme heat ( > 120°C)
WDR
Contact AEM EMS Technical Support
EEPROM
Perform ETC system calibration
Restore ETC system factory calibration
Contact AEM EMS Technical Support
Page 11 of 21
Wiring accessories to the EMS
Please follow this suggested wiring diagram when adding new accessories and retaining original accessories such as the multiplex coolant temperature gauge, air conditioning switch, reverse lockout, UEGO gauges, MAP sensors, IAT sensors, or switches for use with the EMS. Note that wire polarity is not important for the Air Temperature sensor.
AEM EMS P/N:
30-6820 or 30-6821
A5
A4, C31, or C35
O2 Sensor 1
Sensor Ground (tapped)
C16
C22
A4, C31, or C35
+5V Sensor Power (tapped)
MAP Signal
Sensor Ground (tapped)
C13
A4, C31, C35
IAT Sensor
Sensor Ground (tapped)
AEM UEGO
P/N: 30-5130
White (0-5V Analog + signal)
Brown (Analog - signal)
Pink (Switched +12V Power)
Red (+12V power, 5A fuse)
Black (Battery or chassis ground)
Red (+5V Sensor Power)
Green (MAP Signal)
Black (Sensor Ground)
MAP Sensor
P/N: 30-2130-50
Air Temperature Sensor
P/N: 30-2010
C9
Switch 2 Input
Switch connects to GND
B28
B29
B34
C1
C2
C24
D17
A2
A3
A4
A5
B13
B14
B15
B26
Ground
30-1820 (Series 1) vs 30-6820 (Series 2) EMS differences:
The EMS functions assigned to certain pins have been changed and no longer match the 30-
1820 EMS. Unless otherwise noted, the following pins and functions will need to be manually reconfigured after using AEMTuner to convert a 30-1820 Series1 EMS calibration for use with the 30-6820 Series 2 hardware.
Pin Vehicle harness destination 30-1820 function 30-6820 function Notes
Front O2 sensor heater
Front O2 sensor heater
---
---
---
---
Ignition Control #4
Fuel Pump Control
---
---
---
---
---
---
Main Relay control
Injector #5
Injector #6
---
---
---
---
Coil #5
Idle #1/2
---
---
---
---
---
---
FM
---
---
Sensor Ground
O2 #1
Coil 6
Coil 5
Coil 4
Coil 8, LS 12
CANH
CANL
HS1
Injector 6
Injector 5
Knock 2
Coil 7
Injector 5 moved to pin C2
Injector 6 moved to pin C1
Additional spare output
Additional spare output
Additional spare output
Additional spare output
Calibration must be updated
See ‘Fuel Pump Control’ on page 3
Additional spare input
Use Coil7 settings in AEM startup cal
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1) Install AEMTuner software onto your PC
The latest version of the AEMTuner software can be downloaded from the AEMTuner section of the AEM Performance Electronics forums found at www.aemelectronics.com
Series 2 units are not supported by the older AEMPro tuning software.
2) Remove the Stock Engine Control Unit a) Disconnect negative terminal from battery b) Access the stock Engine Control Unit (ECU). The location of the ECU on the WRX is underneath the passenger side floorboard. A 10mm socket is required to remove the kick panel that covers the stock ECU. c) Carefully disconnect the wiring harness from the ECU. Avoid excessive stress or pulling on the wires, as this may damage the wiring harness. All connectors must be removed without damage to work properly with the AEM ECU. Do not cut any of the wires in the factory wiring harness to remove them. d) Remove the fasteners securing the ECU to the car body, and set them aside. Do not destroy or discard the original ECU, as it can be reinstalled easily for street use and troubleshooting.
3) Install the AEM Engine Management System a) b) c)
Plug the factory wiring harness into the AEM EMS and position it so the wires are not pulled tight or stressed in any manner. Secure the EMS with the provided Velcro fasteners.
Reconnect the negative battery terminal.
Plug the communications cable into the EMS and into your PC. d) e) f) g)
Turn the ignition on, but do not attempt to start the engine.
At the time these instructions were written, new EMS units do not require USB drivers to be installed on the PC. The EMS will automatically be detected as a human interface device (HID).
With the AEMTuner software open, select ECU>>Upload Calibration to upload the startup calibration file (.cal) that most closely matches the vehicle’s configuration to be tuned. Check the Notes section of the calibration for more info about the vehicle it was configured for. These files can be found in the following folder:
C:\Program Files\AEM\AEMTuner\Calibrations\AEM Updates\Subaru\
Set the throttle range: Select Wizards>>Set Throttle Range and follow the on-screen instructions. When finished, check that th e ‘Throttle’ channel never indicates less than 0.2% or greater than 99.8%, this is considered a sensor error and may cause some functions including idle feedback and acceleration fuel to operate incorrectly.
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4) Ready to begin tuning the vehicle. a) Before starting the engine, verify that the fuel pump runs for a couple of seconds when the key is turned on and there is sufficient pressure at the fuel rail.
If a MAP sensor is installed, check that the Engine Load indicates something near atmospheric pressure (approximately 101kPa or 0 PSI at sea level) with the key on and engine off. Press the throttle and verify that the ‘Throttle’ channel responds but b) the Engine Load channel continues to measure atmospheric pressure correctly.
Start the engine and make whatever adjustments may be needed to sustain a safe and reasonably smooth idle. Verify the ignition timing: Select Wizards>>Ignition
Timing Sync from the pull-down menu . Click the ‘Lock Ignition Timing’ checkbox and set the timing to a safe and convenient value (for instance, 10 degrees BTDC).
Use a timing light to compare the physical timing numbers to the timing value you selected. Use the Sync Adjustment Increase/Decrease buttons to make the physical reading match the timing number you selected.
Crankshaft timing marks are not labeled for some vehicles. Consult the factory service manual for more information. c) Note: This calibration needs to be properly tuned before driving the vehicle. It is intended for racing vehicles and may not operate smoothly at idle or part-throttle.
NEVER TUNE THE VEHICLE WHILE DRIVING
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5) Troubleshooting an engine that will not start a) Double-check all the basics first. Engines need air, fuel, compression, and a correctly-timed spark event. If any of these are lacking, we suggest checking simple things first. Depending on the symptoms, it may be best to inspect fuses, sufficient battery voltage, properly mated wiring connectors, spark using a timing light or by removing the spark plug, wiring continuity tests, measure ECU pinout voltages, b) c) replace recently-added or untested components with known-good spares. Check that all EMS sensor inputs measure realistic temperature and/or pressure values.
If the EMS is not firing the coils or injectors at all, open the Start tab and look for the
‘Stat Sync’d’ channel to turn ON when cranking. This indicates that the EMS has detected the expected cam and crank signals; if Stat Sync’d does not turn on, monitor the Crank Tooth Period and T2PER channels which indicate the time between pulses on the Crank and T2 (Cam) signals. Both of these channels should respond when the engine is cranking, if either signal is not being detected or measuring an incorrect number of pulses per engine cycle the EMS will not fire the coils or injectors.
If the Engine Load changes when the throttle is pressed this usually indicates that there is a problem with the MAP sensor wiring or software calibration (when the EMS detects that the MAP Volts are above or below the min/max limits it will run in a failsafe mode using the TPS-to-Load table to generate an artificial Engine Load signal using the Throttle input). This may allow the engine to sputter or start but not continue running properly.
Sufficient battery voltage during cranking (starting)
Having enough battery voltage when you crank over your vehicle is critical to the operation of your vehicle and your AEM EMS. For the EMS to function properly, the battery voltage must remain at or above 8 Volts when the vehicle is first starting. This is the time when your electrical system will be worked its hardest and be at its lowest voltage. If you are connected to your Series 2 EMS with a USB communications cable, and you experience disconnecting while the vehicle is cranking, the reason may be a battery voltage of less than 8 volts. If this is the case, you can confirm this by connecting with a serial cable (a serial adapter may be required if your computer is not equipped with a serial port) and check in the AEMTuner software for a Channel called “Run Time”. “Run Time” is the amount of time, in seconds, that the EMS has been turned on for. If you notice that this Channel goes to zero while the EMS is communicating with the computer and the vehicle is being cranked, that means the
EMS has had lower than 8 Volts at some point and has reset the system. A thorough wiring check may reveal a large voltage drop causing this problem, or it may simply be the need for a new or a larger battery.
Page 15 of 21
Application Notes for EMS P/N 30-6820 / 30-6821
Subaru Impreza WRX STI (USDM 2.5L)
Make:
Model:
Years Covered:
Engine Displacement:
Engine Configuration:
Firing Order:
N/A, S/C or T/C:
MAP Min:
MAP Max:
# Coils:
Ignition driver type:
# of Injectors:
Factory Injectors:
Factory Inj Resistors:
Injection Mode:
Knock Sensors used:
Subaru
Impreza WRX STI
2004 (30-6820 EMS)
2005-2006 (30-6821 EMS)
2.5L
Flat 4
1-3-2-4
Turbocharged
0.8V @ -14.7 PSIg
4.59V @ 23.8 PSIg
4, with internal igniters
0-5V, Falling Edge trigger
4 (Inj 1-4)
500 cc/min saturated
No
Sequential
1 (Knock 1)
Lambda Sensors used:
Idle Motor Type:
Main Relay Control:
Crank Pickup Type:
Crank Teeth/Cycle:
Cam Pickup Type:
2 (aftermarket wideband sensor required, OEM O2 sensors not supported)
None (Electronic Throttle)
Yes (Switch 1 in, Coil7 output)
Magnetic
36-2-2-2
Hall Effect
Cam Teeth/Cycle:
Transmissions Offered:
Trans Supported:
Drive Options:
Supplied Connectors:
3
Manual
Manual
AWD
---
AEM Extension/patch harness 30-2988
AEM Plug/pin kit: N/A
Description
Spare Injector Driver (max 1.5A):
Spare Injector Driver (max 1.5A):
Spare Injector Driver (max 1.5A):
Spare Injector Driver (max 1.5A):
Spare Coil Driver (0-5V falling edge):
Spare Coil Driver (0-5V falling edge):
Boost Solenoid:
EGT 1 Location:
EGT 2 Location:
EGT 3 Location:
EGT 4 Location:
Spare 0-5V Input Channel:
Spare 0-5V Input Channel:
Spare 0-5V Input Channel:
Spare Low Side Output Driver:
Spare Low Side Output Driver:
Spare Low Side Output Driver:
Spare Low Side Output Driver:
Spare Low Side Output Driver:
Spare Low Side Output Driver:
Spare Low Side Output Driver:
Spare Low Side Output Driver:
Spare Low Side Output Driver:
Spare Low Side Output Driver:
Spare Low Side Output Driver:
Check Engine Light:
Spare High Side Driver:
Spare High Side Driver:
Spare High Side Driver:
Spare High Side Driver:
Function
Injector 5
Injector 6
Injector 7
Injector 8
Coil 5
Coil 6
PW 2
EGT 1
EGT 2
EGT 3
EGT 4
ADCR 13
ADCR 11
ADCR 14
Low side 2
Low side 3
Low side 4
Low side 11
Low side 10
High side 1
Spare High Side Driver:
Spare High Side Driver:
VVC Low Side Driver (RH cam):
VVC Low Side Driver (LH cam):
Spare Switch Input (switch to GND):
Spare Switch Input: (switch to +12V)
Spare Switch Input (switch to GND):
Spare Switch Input (switch to GND):
Spare Switch Input (switch to +12V):
Wire View of AEM EMS
Injector 9
Injector 10
Switch 2*
Switch 3**
Switch 4*
Switch 5*
Switch 6**
ECU Pin #
C2
C1
A17
B34
D29
A33
C27
C26
A13
A12
A14
A24
A6
A7
B13
B14
A32
C12
D20
D24
A28
A29
C9
A1
D11
D13
D16 / D17
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31
8 9 10
17 18 19
11 12 13 14 15 16
20 21 22 23 24
8 9 10 11 12 13 14 15
16 17 18 19 20 21 22
7 8 9
13 14
10 11 12
15 16 17
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31
Connector A Connector B Connector C Connector D Connector E
WARNING:
*Switch input pins Switch 2, Switch4, Switch5 must connect to ground; the switch should not provide 12V power to the EMS because that will not be detected as on or off.
**Switch input pins Switch 3, Switch6, must connect to +12V; the switch should not provide GND to the EMS because that will not be detected as on or off.
Page 16 of 21
PnP
Available
Connection Diagram for EMS P/N 30-6820
The Plug and Play system comes with this configured for proper operation of this device. It is available for reassignment.
The function is not currently allocated and is available for use
Dedicated
Not used
The location is fixed and cannot be changed
The AEM EMS does not use this pin location for this application
Pin 2004 STI 2.5L / 2005-2006 STI 2.5L
AEM EMS
30-6820
A1
A2
Clutch Switch
Front Oxygen Sensor Heater (Signal 2)
Switch 3
Injector 5
A3
A4
Front Oxygen Sensor Heater (Signal 1) Injector 6
--- Sensor Ground
A5
A6
---
GND (Front Oxygen A/F Heater 2)
O2 #1
Injector 7
A7
A8
GND (Front Oxygen A/F Heater 1)
Tumble Generator Valve RH (close)
Injector 8
Idle 6
A9
A10
Tumble Generator Valve RH (open)
Tumble Generator Valve LH (close)
Idle 5
Idle 8
A11
A12
Tumble Generator Valve LH (open)
Pressure control solenoid valve (fuel tank)
Idle 7
Low Side 3
A13
A14
Drain Valve
Purge Control solenoid valve
Low Side 2
Low Side 4
A15
A16
Main light ("Cruise" lamp on dash) Cruise light
Cruise Set light ("Set" lamp on dash) Set light
A17
Malfunction Indicator Lamp Low Side 10
A18 Oil flow control solenoid (RH) Signal (+) +12V Switched Ignition Power
EMS
I/O
In
Out
Out
Out
In
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
Out
EMS pin description
Available, switch should connect to +12V when closed
Available, can be used for additional injectors (1.5A max)
Available, can be used for additional injectors (1.5A max)
Dedicated, sensors only, connects to pin C31
Available, 0-5V O2 sensor #1, connects to pin A26
Available, can be used for additional injectors (1.5A max)
Available, can be used for additional injectors (1.5A max)
PnP for TGV
PnP for TGV
PnP for TGV
PnP for TGV
Available, can be used for Switched Ground (1.5A max)
Available, can be used for Switched Ground (1.5A max)
Available, can be used for Switched Ground (1.5A max)
Dedicated, ETC system output
Dedicated, ETC system output
Available, can be used for Switched Ground (1.5A max)
Dedicated, also connects to A19, B5, B6
A19 Oil flow control solenoid (LH) Signal (+) +12V Switched Ignition Power
A20
A21
A22
A23
A24
---
---
Alternator
Engine Speed Output (to OEM tachometer)
Fuel Tank sensor control valve
---
---
Low Side 1
Tacho out (LS7)
Low Side 11
A25
A26
A27
Front Oxygen sensor shield
Front Oxygen sensor signal (-)
---
---
O2 #1
---
A28 Oil flow control solenoid (RH) Signal (-)
A29 Oil flow control solenoid (LH) Signal (-)
A30
A31
A32
A33
A34
---
---
Wastegate Control solenoid valve
Front Oxygen sensor signal (+)
Engine Ground
Injector 9
Injector 10
---
---
PW 2
ADCR13
Out
Out
Out
Out
In
Out
Out
Out
Out
Dedicated, also connects to A18, B5, B6
Not Used
Not Used
Available, can be used for Switched Ground (1.5A max)
PnP for Tachometer
Available, can be used for Switched Ground (1.5A max)
Not Used
Available, 0-5V O2 sensor #1, connects to pin A5
Not Used
PnP for VVC #1 (Active Valve Control Solenoid)
PnP for VVC #2 (Active Valve Control Solenoid)
Not Used
Not Used
PnP for Boost Control Solenoid
Available, 0-5V sensor
Power Ground In
Wire View Of AEM EMS
Dedicated, also B1,B4,B12,B31,C32,C33,D1,D2,D7,D31
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
27 26 25 24 23 22 21 20 19 18
34 33 32 31 30 29 28
7 6 5 4 3 2 1
19 18 17 16 15 14 13 12 11 10 9 8
27 26
35 34
25 24
33 32
23 22 21 20
31 30 29 28
6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7
27 26 25 24 23 22 21 20 19 18 17
35 34 33 32 31 30 29 28
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
25 24
31 30
23 22 21 20 19 18
29 28 27 26
Connector A Connector B Connector C
Page 17 of 21
Connector D
Pin 2004 STI 2.5L / 2005-2006 STI 2.5L
B1
B2
B3
B4
GND (Power Supply)
Rear Oxygen Sensor heater signal
---
GND (Power Supply)
Control Unit Power Supply
Control Unit Power Supply
B12
B13
B14
B15
B16
B5
B6
B7
B8
B9
B10
B11
---
Camshaft position sensor (LH)
Camshaft position sensor (RH)
Crankshaft position sensor Signal (+)
---
GND (Ignition System)
---
---
Ignition Control #4
Ignition Control #3
Ignition Control #2 B17
B18
B19
B20
B21
Ignition Control #1
Back-up Power Supply
---
---
B22
B23
B24
B25
B26*
Crankshaft position sensor Signal (-)
---
Radiator Fan relay 2 control
Radiator Fan relay 1 control
Fuel Pump control unit Signal 1 /
Vehicle Speed*
Vehicle Speed / Fuel Pump control unit sig 1*
---
B27*
B28
B29
B30
B31
B32
B33
B34
---
---
Crankshaft Position sensor Shield
---
A/C relay control
---
B35 Electronic Throttle control motor relay
AEM EMS
30-6820
EMS
I/O
EMS pin description
Power Ground
---
---
Power Ground
+12V Switched Ignition Power
+12V Switched Ignition Power
---
Vehicle Speed
Cam
Crank
---
Power Ground
Coil 6
Coil 5
Coil 4
Coil 3
Coil 2
Coil 1
Permanent +12V
---
---
Timing Ground
---
Low Side 9
Low Side 8
FPCU circuit (Coil 8) / Spare
Speed*
Spare Speed / FPCU circuit
(Coil 8)*
CANH
CANL
---
Power Ground
---
Low Side 6
High Side 1
Out
In
Out
Out
Out
In
In
In
In
Dedicated, also A34,B4,B12,B31,C32,C33,D1,D2,D7,D31
Not Used
Not Used
Dedicated, also A34,B1,B12,B31,C32,C33,D1,D2,D7,D31
Dedicated, also connects to A18, A19, B6
Dedicated, also connects to A18, A19, B5
In
In
Not Used
PnP for Cam sensor (LH)
PnP for Cam sensor (RH)
In Dedicated
Not Used
In Dedicated, also A34,B1, B4,B31,C32,C33,D1,D2,D7,D31
Out Available Coil 6 output, 0/5V falling edge trigger
Out Available Coil 5 output, 0/5V falling edge trigger
Out
Out
Out
PnP for Coil 4, 0/5V falling edge trigger
PnP for Coil 3, 0/5V falling edge trigger
PnP for Coil 2, 0/5V falling edge trigger
PnP for Coil 1, 0/5V falling edge trigger
Dedicated, back-up power for internal datalog memory
Not Used
Not Used
Dedicated, timing sensors only
Not Used
PnP for A/C Fan
PnP for Radiator Fan
Out*
In*
Out
Out
Out
Dedicated, 0-5V signal to Fuel Pump Control Unit
PnP for wheel speed input, shared with speedometer
Dedicated
Dedicated
Not Used
Dedicated, also A34,B1, B4,B12,C32,C33,D1,D2,D7,D31
Not Used
PnP for A/C compressor clutch
Available switched +12V output driver
ETC relay control Out
Wire View Of AEM EMS
Dedicated
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
27 26 25 24 23 22 21 20 19 18
34 33 32 31 30 29 28
7 6 5 4 3 2 1
19 18 17 16 15 14 13 12 11 10 9 8
27 26
35 34
25 24
33 32
23 22 21 20
31 30 29 28
6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7
27 26 25 24 23 22 21 20 19 18 17
35 34 33 32 31 30 29 28
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
25 24
31 30
23 22 21 20 19 18
29 28 27 26
Connector A Connector B Connector C Connector D
Page 18 of 21
Pin 2004 STI 2.5L / 2005-2006 STI 2.5L
C5
C6
C7
C8
C9
C1
C2
C3
C4
---
---
Fuel Injector #4
Fuel Injector #3
Fuel Injector #2
Fuel Injector #1
Main switch
Brake Switch 2
Brake Switch 1
C10
C11
C12
C13
C14
C15
C16
Resume / Accel switch
Set / Coast switch
Fuel Temperature Sensor signal
Intake Air Temperature sensor signal
Engine Coolant Temperature sensor
Accelerator Pedal Position sensor
Power
Electronic Throttle control Power
Supply
C17 Accelerator Pedal Position sensor Main
C18
C19
C20
C21
C22
C23
C24
C29
C30
C31
C32
Electronic Throttle control Main
---
Fuel Level Sensor
Fuel Tank Pressure Sensor signal
Manifold Absolute Pressure sensor signal
Mass Air Flow sensor Signal
--
C25
C26
C27
Knock Sensor Signal
Tumble Generator Valve position sensor LH
Tumble Generator Valve position sensor RH
C28 Accelerator Pedal Position sensor Sub
Electronic Throttle control Sub
---
Mass Air Flow sensor GND
Mass Air Flow sensor Shield
C33 Knock Sensor Shield
C34 Accelerator Pedal Position sensor GND
C35 GND (sensor)
AEM EMS
30-6820
Injector 6
Injector 5
Injector 4
Injector 3
Injector 2
Injector 1
Main Switch
---
Switch #2
---
Set Switch
EGT #1
AIT
Coolant
Accelerator Pedal +5V reference
+5V Sensor reference
Accelerator Pedal signal 1
TPS / Electronic Throttle signal
1
---
---
---
MAP
MAF
Knock 2
Knock 1
ADCR14
ADCR11
Accelerator Pedal signal 2
Electronic Throttle signal 2
---
Sensor Ground
Power Ground
Power Ground
EMS
I/O
Out
Out
Out
Out
Out
Out
In
In
In
In
In
In
Out
Out
In
In
In
In
In
In
In
In
In
Out
Out
Out
Out
EMS pin description
Available, can be used for additional injectors (1.5A max)
Available, can be used for additional injectors (1.5A max)
PnP for Injector 4 (Peak & Hold 4A / 1A driver)
PnP for Injector 3 (Peak & Hold 4A / 1A driver)
PnP for Injector 2 (Peak & Hold 4A / 1A driver)
PnP for Injector 1 (Peak & Hold 4A / 1A driver)
Dedicated, ETC system input
Not Used
Available, switch should connect to GND when closed
Not Used
Dedicated, ETC system input
Available, jumper set for 0-5V input
PnP for Air Intake Temp sensor, RTD type thermistor
PnP for Coolant Temp sensor, RTD type thermistor
Dedicated, reference power to accelerator pedal
Dedicated, sensor reference power
Dedicated, main 0-5V signal from accelerator pedal
Dedicated, main 0-5V signal from throttle motor
Not Used
Not Used
Not Used
PnP for Manifold Pressure sensor
Available, 0-5V MAF input signal
Dedicated, software – configurable knock filter circuit
Dedicated, software – configurable knock filter circuit
PnP for TGV, 0-5V input
PnP for TGV, 0-5V input
Dedicated, secondary 0-5V signal from accelerator pedal
Dedicated, secondary 0-5V signal from throttle motor
Not Used
Dedicated, sensors only, connects to pin A4, C35,
Dedicated, also A34,B1, B4,B12,B31, C33,D1,D2,D7,D31
Dedicated, also A34,B1, B4,B12,B31,C32,D1,D2,D7,D31
Accelerator Pedal Ground Out Dedicated, ground to accelerator pedal
Sensor Ground Out Dedicated, sensors only, connects to pin A4, C31,
Wire View Of AEM EMS
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
27 26 25 24 23 22 21 20 19 18
34 33 32 31 30 29 28
7 6 5 4 3 2 1
19 18 17 16 15 14 13 12 11 10 9 8
27 26
35 34
25 24
33 32
23 22 21 20
31 30 29 28
6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7
27 26 25 24 23 22 21 20 19 18 17
35 34 33 32 31 30 29 28
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
25 24
31 30
23 22 21 20 19 18
29 28 27 26
Connector A Connector B Connector C Connector D
Page 19 of 21
Pin 2004 STI 2.5L / 2005-2006 STI 2.5L
AEM EMS
30-6820
EMS
I/O
D14* Test Mode Connector / Ignition Switch*
D15* Ignition Switch / Test Mode Connector*
D16*
D17*
D18
D19
D20
D21
D22
D23
D24
D25
D26
D27
D28
D29
D30
D31
D10
D11
D12
D13
D1
D2
GND (control systems)
GND (control systems)
Electronic Throttle control GND
(sensor) D3
D4
D5
Electronic Throttle control motor (-)
Electronic Throttle control motor (+)
D6 Electronic Throttle control Motor Power
D7
D8
D9
GND (Injectors)
Starter switch
Neutral Position switch
Power Steering oil pressure switch
Rear Defogger switch
(not used by stock ECU)
Blower Fan switch
AC Switch / Main Relay control*
Main Relay control / AC Switch*
---
---
SSM / GST communication line
---
---
---
Blow-by Leak diagnosis signal
Rear Oxygen sensor Signal
---
---
Fuel Pump control unit Signal 2
--
---
Rear Oxygen sensor Shield
Power Ground
Power Ground
In
In
Electronic Throttle Ground
Electronic Throttle Motor -
Electronic Throttle Motor +
Electronic Throttle Power
Power Ground
Main Relay circuit (Switch #1)
---
---
Switch #4
---
Switch #5
--- / Main Relay circuit
(Switch1)*
Main Relay circuit (Switch 1) / -
-- *
Switch 6 / Main Relay circuit
(Coil 7) *
Main Relay circuit (Coil 7) /
Switch 6 *
---
---
EGT #2
---
---
---
EGT #3
Lambda #2
---
---
Low Side Driver #5
EGT #4
---
*
In*
In*
Power Ground Out
Wire View Of AEM EMS
In
In
In
In
Out
Out
Out
In
Out*
In
In
In
Out
In
EMS pin description
Dedicated, also A34,B1, B4,B12,B31,C32,C33,D2,D7,D31
Dedicated, also A34,B1, B4,B12,B31,C32,C33,D1, D7,D31
Dedicated
Dedicated, ETC system output
Dedicated, ETC system output
Dedicated, ETC power
Dedicated, also A34,B1, B4,B12,B31,C32,C33,D1,D2,D31
Dedicated
Not Used
Not Used
Available, switch should connect to GND when closed
Not Used
Available, switch should connect to GND when closed
Not Used
Dedicated
PnP for A/C request switch
Dedicated, activates main relay with switched GND
Not Used
Not Used
Available, jumper set for 0-5V input
Not Used
Not Used
Not Used
Available, jumper set for 0-5V input
Available, 0-5V O2 #2 signal
Not Used
Not Used
Available, can be used for Switched Ground (1.5A max)
Available, jumper set for 0-5V input
Not Used
Dedicated, also A34,B1, B4,B12,B31,C32,C33,D1,D2,D7
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
27 26 25 24 23 22 21 20 19 18
34 33 32 31 30 29 28
7 6 5 4 3 2 1
19 18 17 16 15 14 13 12 11 10 9 8
27 26
35 34
25 24
33 32
23 22 21 20
31 30 29 28
6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7
27 26 25 24 23 22 21 20 19 18 17
35 34 33 32 31 30 29 28
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
25 24
31 30
23 22 21 20 19 18
29 28 27 26
Connector A Connector B Connector C Connector D
Page 20 of 21
AEM Electronics Warranty
Advanced Engine Management Inc. warrants to the consumer that all AEM Electronics products will be free from defects in material and workmanship for a period of twelve months from date of the original purchase. Products that fail within this 12-month warranty period will be repaired or replaced when determined by AEM that the product failed due to defects in material or workmanship. This warranty is limited to the repair or replacement of the AEM part. In no event shall this warranty exceed the original purchase price of the
AEM part nor shall AEM be responsible for special, incidental or consequential damages or cost incurred due to the failure of this product. Warranty claims to AEM must be transportation prepaid and accompanied with dated proof of purchase. This warranty applies only to the original purchaser of product and is non-transferable. All implied warranties shall be limited in duration to the said 12-month warranty period. Improper use or installation, accident, abuse, unauthorized repairs or alterations voids this warranty.
AEM disclaims any liability for consequential damages due to breach of any written or implied warranty on all products manufactured by AEM. Warranty returns will only be accepted by AEM when accompanied by a valid Return Merchandise Authorization (RMA) number. Product must be received by AEM within 30 days of the date the RMA is issued.
Please note that before AEM can issue an RMA for any electronic product, it is first necessary for the installer or end user to contact the tech line at 1-800-423-0046 to discuss the problem. Most issues can be resolved over the phone. Under no circumstances should a system be returned or a RMA requested before the above process transpires.
AEM will not be responsible for electronic products that are installed incorrectly, installed in a non approved application, misused, or tampered with.
Any AEM electronics product can be returned for repair if it is out of the warranty period.
There is a minimum charge of $75.00 for inspection and diagnosis of AEM electronic parts. Parts used in the repair of AEM electronic components will be extra. AEM will provide an estimate of repairs and receive written or electronic authorization before repairs are made to the product.
Page 21 of 21
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