Eaton PowerXL DM1 Installation Manual

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PowerXL DM1 and

DM1 PRO Series VFDs

Installation manual

(Original instructions)

Effective January 2022

Supersedes September 2021

DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY

The information, recommendations, descriptions, and safety notations in this document are based on manufacturer’s experience and judgment and may not cover all contingencies. If further information is required, a sales representative should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate manufacturer selling policies or other contractual agreement between manufacturer and the purchaser.

THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES

OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN

ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF THE

MANUFACTURER. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT

BETWEEN THE PARTIES.

In no event will the manufacturer be responsible to the purchaser or user in contract, in tort (including negligence), strict liability, or otherwise for any special, indirect, incidental, or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations, and descriptions contained herein. The information contained in this manual is subject to change without notice.

Cover Photo: Eaton PowerXL Series Drive ii POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Support services

The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products.

We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need. Whether it is by phone, fax, or email, you can access Eaton’s support information 24 hours a day, seven days a week.

Our wide range of services is listed below.

You should contact your local distributor for product pricing, availability, ordering, expediting, and repairs.

Website

Use the Eaton Website to find product information.

You can also find information on local distributors or

Eaton’s sales offices.

Website address

www.eaton.com/drives

EatonCare Customer Support Center

Call the EatonCare Support Center if you need assistance with placing an order, stock availability or proof of shipment, expediting an existing order, emergency shipments, product price information, returns other than warranty returns, and information on local distributors or sales offices.

Voice: 877-ETN-CARE (386-2273) (8:00 a.m.–6:00 p.m. EST)

After-Hours Emergency: 800-543-7038 (6:00 p.m.–8:00 a.m. EST)

Drives Technical Resource Center

Voice: 877-ETN-CARE (386-2273) option 2, option 6

(8:00 a.m.–5:00 p.m. Central Time U.S. [UTC –6]) email: [email protected]

For customers in Europe, contact

Phone: +49 (0) 228 6 02-3640

Hotline: +49 (0) 180 5 223822 email: [email protected] www.eaton.com/moeller/aftersales

PowerXL DM1 and DM1 PRO Series VFDs

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

iii

PowerXL DM1 and DM1 PRO Series VFDs

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

viii

Definitions and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

viii

Hazardous high voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

viii

DANGER

5 MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

viii

Warnings and cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

viii

EMC warnings and cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHAPTER 1—POWERXL DM1 SERIES OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . 1

Catalog number system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power ratings and product selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service and warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHAPTER 2—RECEIVING AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHAPTER 3—ENGINEERING CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 9

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical power network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHAPTER 4—MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Electrical installation warnings and cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FR1 mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FR2 mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FR3 mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FR4 mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting instruction for option cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NEMA 1 kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component list for DM1 drive with NEMA 1 kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component list for DM1 NEMA 1 kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation steps for DM1 FR1 NEMA 1 kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation steps for DM1 FR2-FR4 NEMA 1 kits . . . . . . . . . . . . . . . . . . . . . . . . . . .

Smartwire kit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Keypad remote mounting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Keypad mounting template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHAPTER 5—ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Electrical installation warnings and cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power wiring selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable selection: Power and motor leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Line (mains) and motor cable installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable and fuse guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation overview for DM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control board layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Factory-set control terminal functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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PowerXL DM1 and DM1 PRO Series VFDs

Table of contents, continued

Wiring the VFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the cable and motor insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EMC installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EMC measures in the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Screen earth kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

International EMC protection cable requirements . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation in corner-grounded network and IT system . . . . . . . . . . . . . . . . . . . . . . .

I/O connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPENDIX A—TECHNICAL DATA AND SPECIFICATIONS . . . . . . . . . . . . . . . . . 52

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPENDIX B—INSTALLATION GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Cable and fuse sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Temperature deratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heat loss data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake resistor sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPENDIX C—DIMENSION DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

APPENDIX D—SAFETY INSTRUCTIONS FOR UL AND CUL . . . . . . . . . . . . . . . 87

UL Standards compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Field wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPENDIX E—STO FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Description of safety function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety architecture and reliability block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switching mode power supply and STO input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Environmental and EMC conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Requirement for installation, commission, maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Requirements of proof test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPENDIX F—UL CERTIFICATE OF COMPLIANCE AND CE DECLARATION

OF CONFORMITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

UL Certificate of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CE Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

PowerXL DM1 and DM1 PRO Series VFDs

List of figures

Figures

Figure 1. Rating label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Figure 2. Catalog numbering system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Figure 3. Unpacking FR1, FR2, FR3, and FR4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Figure 4. AC power networks with grounded neutral point (TN-/TT networks).. . . . . .9

Figure 5. Location of the EMC/MOV screw in frame 1. . . . . . . . . . . . . . . . . . . . . . . .10

Figure 6. Location of the EMC/MOV screws in frames 2-4. . . . . . . . . . . . . . . . . . . .10

Figure 7. Mounting orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Figure 8. EMC-Compliant setup - 230 Vac, 460/480 Vac, 600 Vac. . . . . . . . . . . . . . .44

Figure 9. Cable description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Figure 10. Location of the EMC/MOV screw in frame 1. . . . . . . . . . . . . . . . . . . . . . .51

Figure 11. Location of the EMC/MOV screws in frame 2-4. . . . . . . . . . . . . . . . . . . . .51

Figure 12. DM1 Pro FR1 without NEMA 1 kit dimension drawing. . . . . . . . . . . . . . .71

Figure 13. DM1 FR1 without NEMA 1 kit dimension drawing. . . . . . . . . . . . . . . . . .72

Figure 14. DM1 Pro FR2 without NEMA 1 kit dimension drawing. . . . . . . . . . . . . . .73

Figure 15. DM1 FR2 without NEMA 1 kit dimension drawing. . . . . . . . . . . . . . . . . . 74

Figure 16. DM1 Pro FR3 without NEMA 1 kit dimension drawing. . . . . . . . . . . . . . .75

Figure 17. DM1 FR3 without NEMA 1 kit dimension drawing. . . . . . . . . . . . . . . . . . .76

Figure 18. DM1 Pro FR4 without NEMA 1 kit dimension drawing. . . . . . . . . . . . . . .77

Figure 19. DM1 FR4 without NEMA 1 kit dimension drawing. . . . . . . . . . . . . . . . . .78

Figure 20. DM1 Pro FR1 with NEMA 1 kit dimension drawing. . . . . . . . . . . . . . . . .79

Figure 21. DM1 FR1 with NEMA 1 kit dimension drawing. . . . . . . . . . . . . . . . . . . . .80

Figure 22. DM1 Pro FR2 with NEMA 1 kit dimension drawing. . . . . . . . . . . . . . . . .81

Figure 23. DM1 FR2 with NEMA 1 kit dimension drawing. . . . . . . . . . . . . . . . . . . . .82

Figure 24. DM1 Pro FR3 with NEMA 1 kit dimension drawing. . . . . . . . . . . . . . . . .83

Figure 25. DM1 FR3 with NEMA 1 kit dimension drawing. . . . . . . . . . . . . . . . . . . . .84

Figure 26. DM1 Pro FR4 with NEMA 1 kit dimension drawing. . . . . . . . . . . . . . . . .85

Figure 27. DM1 FR4 with NEMA 1 kit dimension drawing. . . . . . . . . . . . . . . . . . . . .86

Figure 28. Functional block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

Figure 29. Reliability block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

Figure 30. STO terminal block in DM1 control board. . . . . . . . . . . . . . . . . . . . . . . . .92

Figure 31. Thermistor STO dry contact wiring diagram. . . . . . . . . . . . . . . . . . . . . . . .93

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PowerXL DM1 and DM1 PRO Series VFDs

List of tables

Tables

Table 1. Common abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Table 2. PowerXL DM1 Series drives 230 V 3-phase input. . . . . . . . . . . . . . . . . . . . . .3

Table 3. PowerXL DM1 Series drives 480 V 3-phase input. . . . . . . . . . . . . . . . . . . . . .3

Table 4. PowerXL DM1 PRO Series drives 115 V single phase input. . . . . . . . . . . . . .3

Table 5. PowerXL DM1 PRO Series drives 230 V single phase input. . . . . . . . . . . . . .4

Table 6. PowerXL DM1 PRO Series drives 230 V 3-phase input. . . . . . . . . . . . . . . . . .4

Table 7. PowerXL DM1 PRO Series drives 480 V 3-phase input. . . . . . . . . . . . . . . . . .4

Table 8. PowerXL DM1 PRO Series drives 575 V 3-phase input. . . . . . . . . . . . . . . . . .5

Table 9. PowerXL Series - DM1 NEMA 1 conversion kits. . . . . . . . . . . . . . . . . . . . . . .5

Table 10. PowerXL Series - DM1 communication card kits. . . . . . . . . . . . . . . . . . . . . .5

Table 11. PowerXL Series - DM1 remote keypad kits. . . . . . . . . . . . . . . . . . . . . . . . . .5

Table 12. PowerXL Series - DM1 demo units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Table 13. PowerXpert in control software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Table 14. Maintenance measures and intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Table 15. Approximate mounting dimensions in inches (mm). . . . . . . . . . . . . . . . . . .13

Table 16. Approximate space requirements in inches (mm). . . . . . . . . . . . . . . . . . . .15

Table 17. DM1/DM1 Pro EMI version wiring summary. . . . . . . . . . . . . . . . . . . . . . . .18

Table 18. Screw quantities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Table 19. Conduit fitting for wires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Table 20. Stripping lengths. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Table 21. Connection sizes and torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Table 22. North America cable and fuse sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Table 23. International cable and fuse sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Table 24. I/O connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Table 25. Environment EMC levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Table 26. Motor power cable EMC guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Table 27. Cable categories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Table 28. PowerXL DM1 Series specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Table 29. UL cable and fuse sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

Table 30. IEC cable and fuse sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

Table 31. Temperature derating (VT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Table 32. Temperature derating (CT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

Table 33. Losses, cooling requirements, and audible noise. . . . . . . . . . . . . . . . . . . .65

Table 34. Dynamic brake resistors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

Table 35. Input current scaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

Table 36. Power factor and THDi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

Table 37. Connection sizes and torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

Table 38. Safety-related parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

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PowerXL DM1 and DM1 PRO Series VFDs

Safety

WARNING!

DANGEROUS ELECTRICAL VOLTAGE!

Before commencing the installation:

•

Disconnect the power supply of the device

•

Ensure that devices cannot be accidentally restarted

•

Verify isolation from the supply

•

Earth and short circuit the device

•

Cover or enclose any adjacent live components

•

Only suitably qualified personnel in accordance with EN

50110-1/-2 (VDE 0105 Part 100) may work on this device/ system

•

Before installation and before touching the device ensure that you are free of electrostatic charge

•

The functional earth (FE, PES) must be connected to the protective earth (PE) or the potential equalization. The system installer is responsible for implementing this connection

•

Connecting cables and signal lines should be installed so that inductive or capacitive interference does not impair the automation functions

•

Install automation devices and related operating elements in such a way that they are well protected against unintentional operation

•

Suitable safety hardware and software measures should be implemented for the I/O interface so that an open circuit on the signal side does not result in undefined states in the automation devices

•

Ensure a reliable electrical isolation of the extra-low voltage of the 24 V supply. Only use power supply units complying with IEC 60364-4-41 (VDE 0100 Part 410) or

HD384.4.41 S2

•

Deviations of the input voltage from the rated value must not exceed the tolerance limits given in the specifications, otherwise this may cause malfunction and dangerous operation

•

Emergency stop devices complying with IEC/EN 60204-1 must be effective in all operating modes of the automation devices. Unlatching the emergency-stop devices must not cause a restart

•

Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed and with the housing closed. Desktop or portable units must only be operated and controlled in enclosed housings

•

Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure. This should not cause dangerous operating states even for a short time. If necessary, emergency-stop devices should be implemented

•

Wherever faults in the automation system may cause injury or material damage, external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction (for example, by means of separate limit switches, mechanical interlocks, and so on)

•

Depending on their degree of protection, adjustable frequency drives may contain live bright metal parts, moving or rotating components, or hot surfaces during and immediately after operation

•

Removal of the required covers, improper installation, or incorrect operation of motor or adjustable frequency drive may cause the failure of the device and may lead to serious injury or damage

•

The applicable national accident prevention and safety regulations apply to all work carried out on live adjustable frequency drives

•

The electrical installation must be carried out in accordance with the relevant regulations (for example, with regard to cable cross sections, fuses, PE)

•

• Transport, installation, commissioning, and maintenance work must be carried out only by qualified personnel

(IEC 60364, HD 384 and national occupational safety regulations)

•

Installations containing adjustable frequency drives must be provided with additional monitoring and protective devices in accordance with the applicable safety regulations. Modifications to the adjustable frequency drives using the operating software are permitted

•

All covers and doors must be kept closed during operation

•

To reduce hazards for people or equipment, the user must include in the machine design measures that restrict the consequences of a malfunction or failure of the drive

(increased motor speed or sudden standstill of motor).

These measures include:

•

Other independent devices for monitoring safety-related variables (speed, travel, end positions, and so on)

•

Electrical or non-electrical system-wide measures

(electrical or mechanical interlocks)

•

Never touch live parts or cable connections of the adjustable frequency drive after it has been disconnected from the power supply. Due to the charge in the capacitors, these parts may still be live afte disconnection. Fit appropriate warning signs

Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, operate or carry out any maintenance work on this

PowerXL Adjustable Frequency Drive.

viii POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

PowerXL DM1 and DM1 PRO Series VFDs

Definitions and symbols

WARNING

This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment.

Read the message and follow the instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.

WARNING

Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.

DANGER

5 MIN

WARNING

Electric shock hazard—risk of injuries! Carry out wiring work only if the unit is de-energized.

WARNING

Do not perform any modifications on the AC drive when it is connected to mains.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage to the product. The situation described in the

CAUTION may, if not avoided, lead to serious results.

Important safety measures are described in CAUTION

(as well as WARNING).

Hazardous high voltage

WARNING

Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock.

•

Stand on an insulating pad and make it a habit to use only one hand when checking components.

•

Always work with another person in case an emergency occurs.

•

Disconnect power before checking controllers or performing maintenance.

•

Be sure equipment is properly earthed.

•

Wear safety glasses whenever working on electronic controllers or rotating machinery.

Warnings and cautions

WARNING

Be sure to ground the unit following the instructions in this manual. Ungrounded units may cause electric shock and/or fire.

WARNING

This equipment should only be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of equipment and the hazards involved. Failure to observe this precaution could result in death or severe injury.

WARNING

Components within the drive are live when it is connected to power. Contact with this voltage is extremely dangerous and may cause death or severe injury.

WARNING

Line terminals (L1, L2, L3), motor terminals (U, V, W) and the brake resistor terminals (R+, R–) are live when the drive is connected to power, even if the motor is not running. Contact with this voltage is extremely dangerous and may cause death or severe injury.

WARNING

The components in the drive’s power section remain energized after the supply voltage has been switched off.

After disconnecting the supply, wait at least five minutes before removing the cover to allow the intermediate circuit capacitors to discharge.

Pay attention to hazard warnings!

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

PowerXL DM1 and DM1 PRO Series VFDs

EMC warnings and cautions

WARNING

In a residential environment, this product may cause radio interference, in which case supplementary mitigation measures may be required.

•

WARNING

This type of PDS is not intended to be used on a low-voltage public network which supplies residential premises.

Radio frequency interference is expected if used on such a network.

CAUTION

This device complies with part 15 of the FCC Rules.

Operation is subject to the following two conditions: (1)

This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

WARNING

This drive can cause a DC current in the protective earthing conductor. Where a residual current-operated protective (RCD) or monitoring (RCM) device is used for protection in case of direct or indirect contact, only an

RCD or RCM of Type B is allowed on the supply side of this product.

WARNING

Carry out wiring work only after the drive has been correctly mounted and secured.

WARNING

Before opening the drive covers:

•

Disconnect all power to the drive, including external control power that may be present.

•

Wait a minimum of five minutes after all the lights on the keypad are off. This allows time for the DC bus capacitors to discharge.

Failure to follow these precautions may cause death or severe injury.

WARNING

Even though the control I/O terminals are isolated from line voltage, the relay outputs and other I/O terminals may have dangerous voltage present even when the drive is disconnected from power. Contact with this voltage is extremely dangerous and may cause death or severe injury.

WARNING

This equipment has a large capacitive leakage current during operation, which can cause enclosure parts to be above ground potential. Proper grounding, as described in this manual, is required. Failure to observe this precaution could result in death or severe injury.

WARNING

Before applying power to this drive, make sure that the front and cable covers are closed and fastened to prevent exposure to potential electrical fault conditions.

Failure to observe this precaution could result in death or severe injury.

WARNING

An upstream disconnect/protective device must be provided as required by the National Electric Code ®

(NEC ® ). Failure to follow this precaution may result in death or severe injury.

WARNING

The opening of the branch-circuit protective device may be an indication that a fault current has been interrupted. To reduce the risk of fire or electric shock, current-carrying parts and other components of the controller should be examined and replaced if damaged.

If burnout of the current element of an overload relay occurs, the complete overload relay must be replaced.

WARNING

Operation of this equipment requires detailed installation and operation instructions provided in the

Installation/Operation manual intended for use with this product. It should be retained with this device at all times. A hard copy of this information may be ordered from literature fulfillment. x POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

PowerXL DM1 and DM1 PRO Series VFDs

WARNING

Before servicing the drive:

•

Disconnect all power to the drive, including external control power that may be present.

•

Place a “DO NOT TURN ON” label on the disconnect device Lock the disconnect device in the open position.

Failure to follow these instructions will result in death or serious injury.

WARNING

The heat sink and/or outer enclosure may reach a high temperature.

Pay attention to hazard warnings!

Hot Surface—Risk of Burn. DO NOT TOUCH!

WARNING

The drive outputs (U, V, W) must not be connected to the input voltage or the utility line power as severe damage to the device may occur and there may be a risk of fire.

WARNING

This device complies with Industry Canada licenceexempt RSS standard(s).

Operation is subject to the following two conditions:

(1) This device may not cause interference, and

(2) This device must accept any interference, including interference that may cause undesired operation of the device.

WARNING

In a domestic environment, this product may cause radio interference, in which case supplementary mitigation measures may be required.

MISE EN GARDE

Le présent appareil est conforme aux CNR d’Industrie

Canada applicables aux appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes:

(1) l’appareil ne doit pas produire de brouillage, et

(2) l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement.

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

PowerXL DM1 and DM1 PRO Series VFDs

Sécurité

AVERTISSEMENT!

TENSION ÉLECTRIQUE DANGEREUSE!

Avant de commencer l’installation

•

Débrancher l’alimentation de l’appareil

•

S’assurer que les dispositifs ne peuvent pas être accidentellement redémarrés

•

Vérifier l’isolement de l’alimentation

•

Mettre l’appareil à la terre et le protéger contre les courts-circuits

•

Couvrir ou enfermer tout composant sous tension adjacent

•

Seul le personnel qualifié conformément à la norme EN

50110-1/-2 (VDE 0105 Partie 100) peut travailler sur cet appareil/ce système

•

Avant l’installation et avant de toucher l’appareil, s’assurer de ne porter aucune charge électrostatique

•

La terre fonctionnelle (FE, PSE) doit être raccordée à la terre de protection (PE) ou la compensation de potentiel.

L’installateur du système a la responsabilité d’assurer cette connexion

•

Les câbles de connexion et les lignes de signal doivent

être installés de façon à ce que les interférences capacitives ou inductives ne compromettent pas les fonctions d’automatisation

•

Installer les appareils d’automatisation et les éléments de fonctionnement associés de manière à ce qu’ils soient bien protégés contre tout fonctionnement accidentel

•

Des dispositifs de sécurité matériels et logiciels appropriés doivent être utilisés en rapport avec l’interface des E/S afin qu’un circuit ouvert sur le côté signal ne résulte pas en états indéfinis dans les dispositifs d’automatisation

•

Assurer une isolation électrique fiable sur le côté tension extra basse de l’alimentation 24 V. Utiliser uniquement des blocs d’alimentation conformes à la norme CEI 60364-

4-41 (VDE 0100, partie 410) ou HD384.4.41 S2

•

• Les écarts entre la tension d’entrée et la tension nominale ne doivent pas dépasser les limites de tolérance indiquées dans les spécifications, au risque de provoquer un mauvais fonctionnement et une utilisation dangereuse du système

•

Les dispositifs d’arrêt d’urgence conformes à la norme

CEI/EN 60204-1 doivent être efficace dans tous les modes de fonctionnement des dispositifs d’automatisation. Le déverrouillage des dispositifs d’arrêt d’urgence ne doit pas entraîner un redémarrage

•

Les dispositifs conçus pour un montage dans des boîtiers ou armoires de commande ne doivent être utilisés et contrôlés qu’après avoir été installés et avec le boîtier fermé. Les unités de bureau ou portatives ne doivent être utilisées et contrôlées que dans leurs boîtiers fermés

•

Des mesures doivent être prises pour assurer un bon redémarrage des programmes interrompus après une chute ou une panne de tension. Ceci ne doit pas causer des états de fonctionnement dangereux, même pour un court laps de temps. Si nécessaire, des dispositifs d’arrêt d’urgence doivent être utilisés

•

Quand des défaillances du système d’automatisation peuvent entraîner des blessures ou des dommages matériels, des mesures externes doivent être appliquées pour assurer un état de fonctionnement sans danger en cas de panne ou de mauvais fonctionnement (par exemple au moyen de disjoncteurs séparés, de verrouillages mécaniques, etc.)

•

En fonction de leur degré de protection, les entraînements

à fréquence variable peuvent contenir des pièces métalliques sous tension, des composants rotatifs ou en mouvement et des surfaces brûlantes, pendant le fonctionnement et immédiatement après l’arrêt

•

Le retrait des protections requises, une installation incorrecte ou un mauvais fonctionnement du moteur ou de l’entraînement à fréquence variable peuvent causer la défaillance de l’appareil et entraîner des blessures graves et des dommages importants

•

La réglementation nationale applicable en matière de sécurité et de prévention des accidents s’applique à tous les travaux effectués sur les entraînements à fréquence variable sous tension

•

L’installation électrique doit être effectuée conformément aux réglementations applicables (par exemple, en ce qui concerne les sections transversales des câbles, les fusibles, la mise à la terre de protection)

•

Le transport, l’installation, la mise en service et les travaux de maintenance doivent être effectués uniquement par un personnel qualifié (IEC 60364, HD 384 et règles de sécurité du travail)

•

Les installations contenant des entraînements à fréquence variable doivent être équipées de dispositifs de surveillance et de protection, conformément aux réglementations applicables en matière de sécurité. Les modifications des entraînements à fréquence variable réalisées à l’aide du logiciel d’exploitation sont autorisées

•

Toutes les protections et les portes doivent être maintenues fermées pendant le fonctionnement xii POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

PowerXL DM1 and DM1 PRO Series VFDs

•

Pour réduire les risques d’accidents et de dommages matériels, l’utilisateur doit inclure dans la conception de la machine des mesures limitant les conséquences de panne ou de mauvais fonctionnement de l’entraînement

(augmentation de la vitesse ou arrêt soudain du moteur).

Ces mesures comprennent:

•

Autres dispositifs indépendants de surveillance des variables en rapport avec la sécurité (vitesse, voyages, positions d’extrémité, etc.)

•

Mesures électriques ou non électriques appliquées à l’ensemble du système (verrouillages électriques ou mécaniques)

•

Ne jamais toucher les pièces sous tension ni les connexions des câbles de l’entraînement à fréquence variable après leur déconnexion de l’alimentation. En raison de la charge dans les condensateurs, ces pièces peuvent être encore sous tension après la déconnexion.

Installer les panneaux d’avertissement appropriés.

Lire ce manuel en entier et s’assurer de bien comprendre les procédures avant de tenter d’installer, de configurer, d’utiliser et d’effectuer tout travail d’entretien sur cet entraînement à fréquence variable PowerXL.

Définitions et symboles

AVERTISSEMENT

Ce symbole indique une haute tension. Il attire l’attention sur les éléments ou les opérations qui pourraient être dangereux pour les personnes utilisant cet équipement. Lire attentivement le message et suivre attentivement les instructions.

AVERTISSEMENT

Ce symbole est le « symbole d’alerte de sécurité ». Il accompagne les deux termes d’avertissement suivants:

MISE EN GARDE ou AVERTISSEMENT, comme décrit ci-dessous.

Haute tension dangereuse

AVERTISSEMENT

L’équipement de contrôle du moteur et les contrôleurs

électroniques sont branchés sur des tensions secteur dangereuses. Lors de l’entretien des entraînements et des contrôleurs électroniques, il peut y avoir des composants exposés avec des boîtiers ou des protubérances au niveau du potentiel du réseau ou au-dessus. Toutes les précautions doivent être prises pour se protéger contre les chocs électriques.

• Se tenir sur un tapis isolant et prendre l’habitude de n’utiliser qu’une seule main pour vérifier les composants

• Toujours travailler avec une autre personne lorsqu’une situation d’urgence se produit

• Débrancher l’alimentation avant de vérifier les contrôleurs ou d’effectuer des travaux d’entretien

• S’assurer que l’équipement est correctement relié à la terre

• Porter des lunettes de sécurité lors des travaux sur les contrôleurs électroniques ou les machines rotatives

AVERTISSEMENT

Les composants de la section d’alimentation de l’entraînement restent sous tension après la coupure de la tension d’alimentation. Après la déconnexion de l’alimentation, attendre au moins cinq minutes avant de retirer le couvercle pour permettre la décharge des condensateurs du circuit intermédiaire.

Prêter attention aux avertissements signalant des dangers !

AVERTISSEMENT

Indique une situation potentiellement dangereuse qui, si elle n’est pas évitée, peut entraîner des blessures graves ou la mort.

MISE EN GARDE

Indique une situation potentiellement dangereuse qui, si elle n’est pas évitée, peut entraîner des blessures légères

à modérées et d’importants dégâts matériels. La situation décrite dans la MISE EN GARDE peut, si elle n’est pas

évitée, entraîner des conséquences graves. Des mesures de sécurité importantes sont décrites dans les MISES EN

GARDE (ainsi que dans les AVERTISSEMENTS).

DANGER

5 MIN

AVERTISSEMENT

Risque de choc électrique - risque de blessures !

Effectuer le câblage uniquement si l’unité n’est plus sous tension.

AVERTISSEMENT

Ne pas effectuer de modifications sur l’entraînement CA lorsqu’il est connecté à l’alimentation secteur.

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

xiii

PowerXL DM1 and DM1 PRO Series VFDs

Avertissements et mises en garde

AVERTISSEMENT

S’assurer de mettre l’appareil à la terre en suivant les instructions de ce manuel. Les unités non mises à la terre peuvent causer des chocs électriques et des incendies.

AVERTISSEMENT

Cet équipement ne doit être installé, réglé et entretenu que par un personnel d’entretien électrique qualifié connaissant la construction et le fonctionnement de ce type d’équipement, ainsi que les risques encourus. Le non-respect de cette précaution peut entraîner la mort ou des blessures graves.

AVERTISSEMENT

Les composants à l’intérieur de l’entraînement sont sous tension lorsque l’entraînement est branché à l’alimentation. Le contact avec cette tension est extrêmement dangereux et peut causer la mort ou des blessures graves.

AVERTISSEMENT

Les bornes de phase (L1, L2, L3), les bornes du moteur

(U, V, W) et les bornes de frein (R+, R-) sont sous tension lorsque l’entraînement est branché à l’alimentation, même si le moteur ne tourne pas. Le contact avec cette tension est extrêmement dangereux et peut causer la mort ou des blessures graves.

Avertissements et mises en garde CEM

AVERTISSEMENT

Dans un environnement résidentiel, ce produit peut provoquer des interférences radio, auquel cas des mesures d’atténuation supplémentaires peuvent être nécessaires.

AVERTISSEMENT

• Ce type de PDS n’est pas prévu pour être utilisé sur un réseau public basse tension qui alimente des locaux résidentiels.

• Des interférences radioélectriques sont à prévoir en cas d’utilisation sur un tel réseau.

MISE EN GARDE

Cet appareil est conforme à la partie 15 de la réglementation

FCC. Son fonctionnement est soumis aux deux conditions suivantes : (1) Cet appareil ne doit pas causer d’interférences nuisibles, et (2) ce dispositif doit accepter toute interférence reçue, y compris les interférences susceptibles de provoquer un fonctionnement indésirable.

AVERTISSEMENT

Même si les bornes E/S de commande sont isolées de la tension secteur, les sorties de relais et les autres bornes

E/S peuvent présenter une tension dangereuse même lorsque l’entraînement est débranché. Le contact avec cette tension est extrêmement dangereux et peut causer la mort ou des blessures graves.

AVERTISSEMENT

Cet équipement a un grand courant de fuite capacitif pendant le fonctionnement, ce qui peut mettre les pièces du boîtier à un niveau supérieur au potentiel de terre. Une mise à la terre appropriée, telle que décrite dans ce manuel, est nécessaire. Le non-respect de cette précaution peut entraîner la mort ou des blessures graves.

AVERTISSEMENT

Avant de mettre l’entraînement sous tension, s’assurer que les protections avant et des câbles sont fermées et attachées pour empêcher l’exposition à d’éventuelles défaillances électriques. Le non-respect de cette précaution peut entraîner la mort ou des blessures graves.

AVERTISSEMENT

Un dispositif de protection/déconnexion en amont doit être fourni, tel que requis par le code électrique national (NEC ® ). Le non-respect de cette précaution peut entraîner la mort ou des blessures graves.

AVERTISSEMENT

Cet entraînement peut causer un courant CC dans le conducteur de mise à la terre de protection. Lorsqu’un dispositif de protection ou de surveillance à courant résiduel est utilisé pour la protection en cas de contact direct ou indirect, seul un dispositif de type B est autorisé sur le côté alimentation de ce produit.

AVERTISSEMENT

Ne travailler sur le câblage qu’après que l’entraînement a

été correctement monté et attaché.

xiv POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

PowerXL DM1 and DM1 PRO Series VFDs

AVERTISSEMENT

Avant d’ouvrir les couvercles de l’entraînement:

AVERTISSEMENT

Le dissipateur de chaleur et/ou le boîtier externe peuvent atteindre une température élevée.

• Débrancher toute l’alimentation allant à l’entraînement, y compris l’alimentation de commande externe pouvant être présente

Prêter attention aux avertissements signalant des dangers!

• Attendre un minimum de cinq minutes après l’extinction de tous les voyants du clavier. Cela permet aux condensateurs de bus CC de se décharger

• Une tension dangereuse peut rester dans les condensateurs de bus CC même si l’alimentation a

été coupée. Confirmer que les condensateurs sont entièrement déchargés en mesurant la tension à l’aide d’un multimètre réglé pour mesurer la tension CC. Le non-respect de cette précaution peut entraîner la mort ou des blessures graves.

Surface brûlante - Risque de brûlure. NE PAS TOUCHER !

AVERTISSEMENT

Dans un environnement domestique, ce produit peut provoquer des interférences radio, auquel cas des mesures d’atténuation supplémentaires peuvent être nécessaires.

AVERTISSEMENT

L’ouverture du dispositif de protection du circuit de dérivation peut indiquer que le courant de défaut a été interrompu. Pour réduire le risque d’incendie ou de choc électrique, les pièces porteuses de courant et les autres composants du contrôleur doivent être examinés et remplacés s’ils sont endommagés. Si l’élément de courant d’un relais de surcharge a grillé, le relais de surcharge doit être intégralement remplacé.

AVERTISSEMENT

Le fonctionnement de cet équipement nécessite le respect des instructions d’installation et de fonctionnement détaillées fournies dans le manuel d’installation/de fonctionnement destiné à être utilisé avec ce produit. Ce support doit être conservé avec cet appareil à tout moment.

AVERTISSEMENT

Avant de procéder à l’entretien de l’entraînement:

• Débrancher toute l’alimentation allant à l’entraînement, y compris l’alimentation de commande externe pouvant être présente

• Placer une étiquette « NE PAS UTILISER » sur le dispositif de déconnexion

• Verrouiller le dispositif de déconnexion en position ouverte. Le non-respect de ces instructions peut entraîner la mort ou des blessures graves.

AVERTISSEMENT

Les sorties de l’entraînement (U, V, W) ne doivent pas

être connectées à la tension d’entrée ni à l’alimentation secteur, car ceci pourrait gravement endommager l’appareil et causer un incendie.

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

PowerXL DM1 and DM1 PRO Series VFDs xvi POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 1—PowerXL DM1 Series overview

This chapter describes the purpose and contents of this manual, the receiving inspection recommendations and the

PowerXL DM1 Series open drive catalog numbering system, and accessories available for the PowerXL DM1 Series.

Figure 1. Rating label.

Table 1. Common abbreviations.

Abbreviation

VFD

Definition

Constant torque with high overload rating (150%)

Variable torque with low overload rating (110%)

High overload current (150%)

Low overload current (110%)

Variable Frequency Drive

Cat. No.: DM1-321D6EB-S20S-EM

Style No.: 3-5001-005A

PowerXL TM DM1 VFD Factory ID ： T

CT/VT Input Output

0.25HP/

0.5HP

(0.18KW/

0.37KW)

U(V~) 208-240 3Ø

F(Hz) 50/60 Hz

I (A) 2.1/3.3

IE Class IE2

0~Vin 3Ø

0-400 Hz

1.6/2.5

90/100 loss

Details

2.8% http://eaton.com/EcoDesign-VFD

Enclosure Rating

IP20 / UL Open Type

IP20 / NEMA 1 / UL Type 1

with NEMA 1 kit installed

User installation manual:MN040060EN

Serial No.: XXXXXXXXXX

NAED: 786689351328

EAN: 4015081980796

Contains FCC ID: 2ADXE-HY-40R204PC

Contains IC: 23267-HY40R204PC

Field installed conductors must be copper rated at 75°C

YYMMDD Assembled in Dominican Republic

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 1—PowerXL DM1 Series overview

Catalog number system

Figure 2 is for illustrative purposes only, please select a part

number from the table below.

Figure 2. Catalog numbering system.

Series

D M 1 3 4 4

Power part

D 3

Basic naming

D = Drive

Phase reference

3 = 3 ~ INPUT / 3 ~ OUTPUT

1 = 1 ~ INPUT / 3 ~ OUTPUT

Series

M = Machinery

Product generation

1 = First generation

2 = Second generation

Input voltage rating

1 = 115 V (100 - 120 V + 10%/-15%)

2 = 230 V (200 - 240 V + 10%/-15%)

4 = 400 V (380 - 480 V + 10%/-15%)

5 = 575 V (525 - 600 V + 10%/-15%)

E B -

Internal brake chopper

N = No brake chopper

B = Brake chopper

Internal EMC filter

E = Internal EMC filter

N = No EMC filter

Options

2 0

Region

S -

IP rating

20 = IP20

Region

Blank = US

EM = EMEA

AP = APAC

Control options

B = No STO, No Ethernet communications, and

No option cards

S = STO SIL2 and Ethernet I/P, Modbus TCP onboard, and Option card port (DM1 Pro)

Display options

N = No display

S = Multi-segment LCD display

(DM1 Pro)

Output current rating (single phase input)

100 - 120 v 200 - 240 v

1D6 = 1.6 A, 0.18 kW, 0.25 hp 1D6 = 1.6 A, 0.18 kW, 0.25 hp

3D0 = 3.0 A, 0.37 kW, 0.50 hp

4D8 = 4.8 A, 0.75 kW, 1.00 hp

6D9 = 6.9 A, 1.10 kW, 1.50 hp

3D0 = 3.0 A, 0.37 kW, 0.50 hp

4D8 = 4.8 A, 0.75 kW, 1.00 hp

7D8 = 7.8 A, 1.50 kW, 2.00 hp

200 - 240 v

1D6 = 1.6 A, 0.18 kW, 0.25 hp

3D0 = 3.0 A, 0.37 kW, 0.50 hp

4D8 = 4.8 A, 0.75 kW, 1.00 hp

7D8 = 7.8 A, 1.50 kW, 2.00 hp

011 = 11.0 A, 2.20 kW, 3.00 hp 011 = 11.0 A, 2.20 kW, 3.00 hp

Output current rating (three phase input)

380 - 480 v

1D5 = 1.5 A, 0.37 kW, 0.50 hp

2D2 = 2.2 A, 0.75 kW, 1.00 hp

4D3 = 4.3 A, 1.50 kW, 2.00 hp

5D6 = 5.6 A, 2.20 kW, 3.00 hp

7D6 = 7.6 A, 3.00 kW, 5.00 hp

017 = 17.5 A, 4.00 kW, 5.00 hp 017 = 17.5 A, 4.00 kW, 5.00 hp

025 = 25.3 A, 5.50 kW, 7.50 hp

012 = 12.0 A, 5.50 kW, 7.50 hp

016 = 16.0 A, 7.50 kW, 10.00 hp

032 = 32.2 A, 7.50 kW, 10.00 hp 023 = 23.0 A, 11.00 kW, 15.00 hp

525 - 600 v

4D5 = 4.5 A, 2.20 kW, 3.00 hp

7D5 = 7.5 A, 3.00 kW, 5.00 hp

010 = 10.0 A, 5.50 kW, 7.50 hp

013 = 13.5 A, 7.50 kW, 10.00 hp

018 = 18.0 A, 11.00 kW, 15.00 hp

022 = 22.0 A, 15.00 kW, 20.00 hp

Shading legend

048 = 48.3 A, 11.00 kW, 15.00 hp 031 = 31.0 A, 15.00 kW, 20.00 hp

038 = 38.0 A, 18.50 kW, 25.00 hp

FR1 FR2 FR3 FR4

DM1 option cards list:

1) DXM-NET-PROFIBUS : DM1 PROFIBUS communications card

2) DXM-NET-CANOPEN : DM1 CANOPEN communication card

3) DXG-NET-SWD-IP20 DM1/DG1: Smartwire communication card and module IP20

4) DXG-NET-SWD-IP54 DM1/DG1 : Smartwire communication card and module IP54

2 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 1—PowerXL DM1 Series overview

Power ratings and product selection

Table 2. PowerXL DM1 Series drives 230 V 3-phase input.

Frame size

FR1

FR2

FR3

FR4

5.5

7.5

0.75

1.5

2.2

Constant torque (CT)/high overload (I

)

230 V, 50 Hz kW rating

230 V, 60 Hz hp

Current

0.18

0.37

0.25

0.5

1.6

4.8

7.8

17.5

7.5

25.3

32.2

48.3

7.5

1.5

2.2

5.5

Variable torque (VT)/low overload (I

)

230 V, 50 Hz kW rating

230 V, 60 Hz hp

Current

0.37

0.75

0.5

2.5

4.8

7.5

7.8

17.5

25.3

32.2

48.3

62.1

No EMC

Catalog number

With EMC

Catalog number

DM1-321D6NB-N20B DM1-321D6EB-N20B

DM1-323D0NB-N20B DM1-323D0EB-N20B

DM1-324D8NB-N20B DM1-324D8EB-N20B

DM1-327D8NB-N20B DM1-327D8EB-N20B

DM1-32011NB-N20B DM1-32011EB-N20B

DM1-32017NB-N20B DM1-32017EB-N20B

DM1-32025NB-N20B DM1-32025EB-N20B

DM1-32032NB-N20B DM1-32032EB-N20B

DM1-32048NB-N20B DM1-32048EB-N20B

Table 3. PowerXL DM1 Series drives 480 V 3-phase input.

Frame size

FR1

FR2

FR3

FR4

7.5

18.5

1.5

2.2

5.5

Constant torque (CT)/high overload (I

)

480 V, 50 Hz kW rating

480 V, 60 Hz hp

Current

0.37

0.75

0.5

1.5

2.2

7.5

4.3

5.6

7.6

18.5

2.2

5.5

7.5

Variable torque (VT)/low overload (I

)

480 V, 50 Hz kW rating

480 V, 60 Hz hp

Current

0.75

1.5

2.2

4.3

7.5

5.6

7.6

No EMC

Catalog number

With EMC

Catalog number

DM1-341D5NB-N20B DM1-341D5EB-N20B

DM1-342D2NB-N20B DM1-342D2EB-N20B

DM1-344D3NB-N20B DM1-344D3EB-N20B

DM1-345D6NB-N20B DM1-345D6EB-N20B

DM1-347D6NB-N20B DM1-347D6EB-N20B

DM1-34012NB-N20B DM1-34012EB-N20B

DM1-34016NB-N20B DM1-34016EB-N20B

DM1-34023NB-N20B DM1-34023EB-N20B

DM1-34031NB-N20B DM1-34031EB-N20B

DM1-34038NB-N20B DM1-34038EB-N20B

Table 4. PowerXL DM1 PRO Series drives 115 V single phase input.

Frame size

FR1

FR2

Constant torque (CT)/high overload (I

)

230 V, 50 Hz kW rating

230 V, 60 Hz hp

Current

0.18

0.37

0.25

0.5

1.6

0.75

1.1

1.5

4.8

6.9

Variable torque (VT)/low overload (I

)

230 V, 50 Hz kW rating

230 V, 60 Hz hp

Current

0.37

0.75

0.5

2.5

4.8

1.1

1.5

6.9

7.8

No EMC

Catalog number

With EMC

Catalog number

DM1-111D6NB-S20S DM1-111D6EB-S20S

DM1-113D0NB-S20S DM1-113D0EB-S20S

DM1-114D8NB-S20S DM1-114D8EB-S20S

DM1-116D9NB-S20S DM1-116D9EB-S20S

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 1—PowerXL DM1 Series overview

Table 5. PowerXL DM1 PRO Series drives 230 V single phase input.

Frame size

FR1

FR2

FR3

0.75

1.5

2.2

Constant torque (CT)/high overload (I

)

230 V, 50 Hz kW rating

230 V, 60 Hz hp

Current

0.18

0.37

0.25

0.5

1.6

4.8

7.8

17.5

1.5

2.2

5.5

Variable torque (VT)/low overload (I

)

230 V, 50 Hz kW rating

230 V, 60 Hz hp

Current

0.37

0.75

0.5

2.5

4.8

7.5

7.8

17.5

25.3

No EMC

Catalog number

With EMC

Catalog number

DM1-121D6NB-S20S DM1-121D6EB-S20S

DM1-123D0NB-S20S DM1-123D0EB-S20S

DM1-124D8NB-S20S

DM1-127D8NB-S20S

DM1-12011NB-S20S

DM1-12017NB-S20S

DM1-124D8EB-S20S

DM1-127D8EB-S20S

DM1-12011EB-S20S

DM1-12017EB-S20S

Table 6. PowerXL DM1 PRO Series drives 230 V 3-phase input.

Frame size

FR1

FR2

FR3

FR4

5.5

7.5

0.75

1.5

2.2

Constant torque (CT)/high overload (I

)

230 V, 50 Hz kW rating

230 V, 60 Hz hp

Current

0.18

0.37

0.25

0.5

1.6

4.8

7.8

17.5

7.5

25.3

32.2

48.3

7.5

1.5

2.2

5.5

Variable torque (VT)/low overload (I

)

230 V, 50 Hz kW rating

230 V, 60 Hz hp

Current

0.37

0.75

0.5

2.5

4.8

7.5

7.8

17.5

25.3

32.2

48.3

62.1

No EMC

Catalog number

With EMC

Catalog number

DM1-321D6NB-S20S DM1-321D6EB-S20S

DM1-323D0NB-S20S DM1-323D0EB-S20S

DM1-324D8NB-S20S DM1-324D8EB-S20S

DM1-327D8NB-S20S DM1-327D8EB-S20S

DM1-32011NB-S20S DM1-32011EB-S20S

DM1-32017NB-S20S DM1-32017EB-S20S

DM1-32025NB-S20S DM1-32025EB-S20S

DM1-32032NB-S20S DM1-32032EB-S20S

DM1-32048NB-S20S DM1-32048EB-S20S

Table 7. PowerXL DM1 PRO Series drives 480 V 3-phase input.

Frame size

FR1

FR2

FR3

FR4

7.5

18.5

1.5

2.2

5.5

Constant torque (CT)/high overload (I

)

480 V, 50 Hz kW rating

480 V, 60 Hz hp

Current

0.37

0.75

0.5

1.5

2.2

7.5

4.3

5.6

7.6

18.5

2.2

5.5

7.5

Variable torque (VT)/low overload (I

)

480 V, 50 Hz kW rating

480 V, 60 Hz hp

Current

0.75

1.5

2.2

4.3

7.5

5.6

7.6

No EMC

Catalog number

With EMC

Catalog number

DM1-341D5NB-S20S DM1-341D5EB-S20S

DM1-342D2NB-S20S DM1-342D2EB-S20S

DM1-344D3NB-S20S DM1-344D3EB-S20S

DM1-345D6NB-S20S DM1-345D6EB-S20S

DM1-347D6NB-S20S DM1-347D6EB-S20S

DM1-34012NB-S20S DM1-34012EB-S20S

DM1-34016NB-S20S DM1-34016EB-S20S

DM1-34023NB-S20S DM1-34023EB-S20S

DM1-34031NB-S20S DM1-34031EB-S20S

DM1-34038NB-S20S DM1-34038EB-S20S

4 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 1—PowerXL DM1 Series overview

Table 8. PowerXL DM1 PRO Series drives 575 V 3-phase input.

Frame size

FR2

FR3

FR4

5.5

7.5

Constant torque (CT)/high overload (I

)

575 V, 50 Hz kW rating

575 V, 60 Hz hp

Current

2.2

4.5

7.5

13.5

7.5

18.5

Variable torque (VT)/low overload (I

)

575 V, 50 Hz kW rating

575 V, 60 Hz hp

Current

5.5

7.5

13.5

No EMC

Catalog number

With EMC

Catalog number

DM1-354D5NB-S20S DM1-354D5EB-S20S

DM1-357D5NB-S20S DM1-357D5EB-S20S

DM1-35010NB-S20S

DM1-35013NB-S20S

DM1-35010EB-S20S

DM1-35013EB-S20S

DM1-35018NB-S20S

DM1-35022NB-S20S

DM1-35018EB-S20S

DM1-35022EB-S20S

Accessories

Table 9. PowerXL Series - DM1 NEMA 1 conversion kits.

Description

DM1 FR1 NEMA 1 kit

DM1 FR2 NEMA 1 kit

DM1 FR3 NEMA 1 kit

DM1 FR4 NEMA 1 kit

DM1 FR1 Plenum Rated NEMA 1 Kit

DM1 FR2 Plenum Rated NEMA 1 Kit

DM1 FR3 Plenum Rated NEMA 1 Kit

DM1 FR4 Plenum Rated NEMA 1 Kit

Catalog number

DXM-ACC-FR1N1KIT

DXM-ACC-FR2N1KIT

DXM-ACC-FR3N1KIT

DXM-ACC-FR4N1KIT

DXM-ACC-FR1N1PKIT

DXM-ACC-FR2N1PKIT

DXM-ACC-FR3N1PKIT

DXM-ACC-FR4N1PKIT

Table 10. PowerXL Series - DM1 communication card kits.

Description

DG1/DM1 smartwire communication card and module IP20

DG1/DM1 smartwire communication card and module IP54

DM1 profibus communications card

DM1 canopen communications card

Catalog number

DXG-NET-SWD-IP20

DXG-NET-SWD-IP54

DXM-NET-PROFIBUS

DXM-NET-CANOPEN

Table 11. PowerXL Series - DM1 remote keypad kits.

Description

Remote keypad

Remote keypad mounting holder

DG1/DM1 remote keypad kit (3.0 m cable)

DG1/DM1 remote keypad mounting holder only bulk pack (99)

Catalog number

DXG-KEY-LCD

DXG-KEY-HOLDER

DXG-KEY-RMTKIT

DXG-KEY-HOLDER-BP

Table 12. PowerXL Series - DM1 demo units.

Description

Demo case DM1 PRO

Catalog number

DM1-DEMO

Table 13. PowerXpert in-control software.

Description

PC cable

Catalog number

DXG-CBL-PCCABLE

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 2—Receiving and inspection

Service and warranty

In the unlikely event that you have a problem with your

PowerXL frequency inverter, please contact your local sales office.

When you call, have the following information ready:

• the exact frequency inverter part no. (see nameplate)

Filter in the switching cabinet doors (see manufacturer specifications);

• the date of purchase; and

• a detailed description of the problem that has occurred.

If some of the information printed on the nameplate is not legible, please state only the information that is clearly legible. This information can also be found on the cover of the control terminals.

Information concerning the guarantee can be found in the

General Terms and Conditions of Sale.

Chapter 2—Receiving and inspection

The PowerXL DM1 VFD has met a stringent series of factory quality requirements before shipment. It is possible that packaging or equipment damage may have occurred during shipment. After receiving your PowerXL Series VFD, please check for the following:

•

Inspect the unit to ensure it was not damaged during shipment.

•

Make sure that the part number indicated on the nameplate corresponds with the catalog number on your order.

•

If shipping damage has occurred, please contact and file a claim with the carrier involved immediately.

•

If the delivery does not correspond to your order, please contact your representative.

The magnetic cores and cable ties are only included in EMI version drive.

6 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Unpacking

Lift the drive out from the carton and remove the packaging.

Figure 3. Unpacking FR1, FR2, FR3, and FR4.

FR1 FR3

Chapter 2—Receiving and inspection

FR2 FR4

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 2—Receiving and inspection

Proper use

The PowerXL frequency inverters are electrical apparatus for controlling variable speed drives with 3-phase motors.

They are designed for installation in machines or for use in combination with other components within a machine or system.

After installation in a machine, the frequency inverters must not be taken into operation until the associated machine has been confirmed to comply with the safety requirements of Machinery Directive (MD) 2006/42/EC (meets the requirements of EN 60204-1). The user of the equipment is responsible for ensuring that the machine use complies with the relevant EU Directives.

The CE markings on the PowerXL frequency inverter confirm that, when used in a typical drive configuration, the apparatus complies with the relevant EU Directives listed in

Appendix F.

The UKCA markings on the PowerXL frequency inverter confirm that, when used in a typical drive configuration, the apparatus complies with the relevant UK Regulations listed in Appendix F.

In the described system configurations, PowerXL frequency inverters are suitable for use in public and non-public networks.

N ote: If use in public networks, please contact Eaton for further information.

A connection to IT networks (networks without reference to earth potential) is permissible only to a limited extent, because the device’s built-in filter capacitors connect the network with the earth potential (enclosure). On earth free networks, this can lead to dangerous situations or damage to the device (isolation monitoring required).

To the output of the frequency inverter (terminals U, V, W) you must not:

• connect a voltage or capacitive loads (for example, phase compensation capacitors);

• connect multiple frequency inverters in parallel; or

• make a direct connection to the input (bypass).

Observe the technical data and connection requirements.

For additional information, refer to the equipment nameplate or label at the frequency inverter, and the documentation.

Any other usage constitutes improper use.

Maintenance and inspection

PowerXL frequency inverters are maintenance free.

However, external influences may affect the function and the lifespan of the PowerXL frequency inverter. We therefore recommend that the devices are checked regularly and the following maintenance measures are carried out at the specified intervals.

If the PowerXL frequency inverter is damaged by external influences, contact Technical Service.

Table 14. Maintenance measures and intervals.

Maintenance measure

Clean cooling vents (cooling slits)

Check the fan function

Filter in the switching cabinet doors

(see manufacturer specifications)

Check the tightening torques of the terminals

(control signal terminals, power terminals)

Check connection terminals and all metallic surfaces for corrosion

Maintenance interval

If required

6–24 months (depending on the environment)

Regularly

6–24 months (depending on the environment)

Storage

If the frequency inverter is stored before use, suitable ambient conditions must be ensured at the site of storage:

•

Storage temperature: –40°F to 158°F (–40°C to 70°C);

•

Relative average air humidity: <95%, noncondensing, non-corrosive; and

•

To prevent damage to the DC link capacitors, storage times longer than 12 months are not recommended.

Charging the internal DC link capacitors

After extended storage times or extended downtimes during which no power is supplied (>12 months), the capacitors in the internal DC link must be recharged in a controlled manner in order to prevent damage. To do this, the PowerXL variable frequency drive must be supplied with power, with a controlled DC power supply unit, via two mains DC bus connection terminals. Please consult the factory for detailed instructions.

8 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 3—Engineering considerations

Introduction

This chapter describes the most important features in the energy circuit of a drive system that you should take into consideration in your project planning.

Electrical power network

Input connection and configuration

The PowerXL Series frequency inverters can be connected and operated with all control-point grounded AC power networks (see IEC 60364 for more information).

Figure 4. AC power networks with grounded neutral point (TN-/TT networks).

The frequency inverter can be applied to all types of power networks above. If multiple frequency inverters with single-phase supplies are to be connected, a symmetrical distribution to the three external conductors shall be taken into account. In addition, the total current of all single-phase consumers is not to cause an overload of the neutral conductor (N-conductor).

The connection and operation of frequency inverters to asymmetrically grounded TN networks (phase-grounded delta network “Grounded Delta”, USA) or neutral point ungrounded or high-resistance grounded (>30 ohms) IT networks is only conditionally permissible. In these networks above-mentioned, the internal interference suppression filter of frequency inverter must be disconnected (unscrew the screw marked ‘EMC’, see “Installation in corner-grounded

network and IT System” on page 52). Then the required

filtering for EMC (electromagnetic compatibility) is no longer present (degrade to level C4).

Measures for EMC are mandatory in a drive system in order to meet the legal requirements for EMC and low voltage regulations.

Good grounding measures are a prerequisite for the effective insert of further measures such as shielding of filters. Without respective grounding measures, further steps are superfluous.

Input voltage and frequency

The standardized input voltages (IEC 60038, VDE017-1) for energy suppliers (EVU) guarantee the following conditions at the transition points:

•

Deviation from the rated value of voltage:

Max. +10%/-15%;

•

Deviation in voltage phase balance: Max. ±3%;

•

Deviation from rated value of the frequency: Max. +/-5 Hz.

The board tolerance band of the PowerXL Series frequency inverter considers the rated value for:

European as (EU: ULN = 230 V/400 V, 50 Hz);

American as (USA: ULN = 240 V/480 V, 60 Hz); and

Canada as (CAN: ULN = 600 V, 60 Hz) standard voltages:

• make a direct connection to the input (bypass).

Observe the technical data and connection requirements.

For additional information, refer to the equipment nameplate or label at the frequency inverter, and the documentation.

Any other usage constitutes improper use.

Input contactor

The input contactor enables an operational switching on and off the supply voltage for the frequency inverter and switching off in case of a fault.

The input contactor is designed based on the input current

(ILN) of the frequency inverter and the utilization category

AC-1 (IEC 60947).

While planning the project, make sure that inching operation is not done via the input contactor of the frequency inverter on frequency-controlled drives, but through a controller input of the frequency inverter.

The maximum permitted operating frequency of the input voltage with the PowerXL frequency inverter is one time per minute (normal operation).

Total harmonic distortion (THD)

Non-linear consumers (loads) in an AC supply system produce harmonic voltages that again result in harmonic currents. These harmonic currents at the inductive and capacitive reactance’s of a mains supply system produce additional voltage drops with different values that are then overlaid on the sinusoidal mains voltage and result in distortions. In supply systems, this form of “noise” can give rise to problems in an installation if the sum of the harmonics exceeds certain limit values.

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 3—Engineering considerations

Non-linear consumers (harmonics producers) include for example:

•

Induction and arc furnaces, welding devices;

•

Current converters, rectifiers and inverters, soft starters, variable frequency drives;

•

Switched-mode power supply units (computers, monitors, lighting), uninterrupted power supply (UPS); and

•

The THD value (THD = Total Harmonic Distortion) is defined in standard IEC/EN 61800-3 as the ratio of the rms value of all harmonic components to the rms value of the fundamental frequency. It is given in percent of the total value.

Remove the main cover of the AC drive and remove the EMC/MOV screws depending on frame size (see

Figure 5–Figure 6 ). Once the screw is removed, it can be

reconnected to re-engage the EMC protection.

Figure 5. Location of the EMC/MOV screws in frame 1.

EMC screw

MOV screw

The THD value of the harmonic distortion is stated in relation to the rms value of the total signal as a percentage.

On a variable frequency drive, the total harmonic distortion is greater than 100%.

To assist in the calculation of system harmonics, a Harmonic

Estimation Calculator Tool is available at www.eaton.com/drives.

Reactive power compensation devices

In the AC power networks with non-filtered reactive current compensation devices, current deviations can enable parallel resonance and undefinable circumstances.

In the project planning for the connection of frequency inverters to AC power networks with undefined circumstances, please consider using line reactors. Line reactors can improve power factor and reduce harmonic currents. Or, the AC power networks can be evaluated at a system level to filter the whole installation.

Installation in corner-grounded network and IT system

Corner grounded and IT system are allowed for all the drive types.

In these circumstances the EMC protection class must be changed to level C4. This is done by removing the built-in

EMC/MOV screws with a simple procedure described as follows.

Figure 6. Location of the EMC/MOV screws in frames 2-4.

MOV screw

EMC screw

10 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

N ote: All following information is strongly recommended but is not necessary if sufficient system design and validation has been completed.

This chapter contains all of the information required to properly install and prepare the PowerXL Series VFD for operation. The contents are listed to serve as a list of tasks needed to complete the installation. Included in this section are:

•

Installation environment;

•

Standard mounting position and clearance;

•

Option card installation;

•

NEMA 1 kit installation; and

•

Remote mount keypad kit installation.

Electrical installation warnings and cautions

WARNING

Carry out wiring work only after the frequency inverter has been correctly mounted and secured.

WARNING

Electric shock hazard—risk of injuries!

Carry out wiring work only if the unit is de-energized.

CAUTION

Debounced inputs may not be used in the safety circuit diagram.

Fire hazard!

Only use cables, protective switches, and contactors that feature the indicated permissible nominal current value.

CAUTION

Debounced inputs may not be used in the safety circuit diagram.

According to product standard IEC/EN 61800-5-1, an additional equipment grounding (PE) conductor of the same cross-sectional area as the original protective earthing conductor must be connected, or the cross-section of the equipment grounding conductor must be at least

10 mm 2 Cu.

WARNING

The components in the drive’s power section remain energized after the supply voltage has been switched off. After disconnecting the supply, wait at least five minutes before removing the cover to allow the intermediate circuit capacitors to discharge.

Pay attention to hazard warnings!

Standard mounting instructions

•

Select the mounting location based on requirements listed in this chapter.

•

Mounting surface must be a flat, non flammable surface.

Mounting orientation can be vertical, horizontal or inclined

(refer to mounting orientation illustration Figure 7

DIN rail mounting is only applicable for vertical mounting, while screw mounting is applicable for vertical mounting, horizontal mounting and inclined mounting.

•

PowerXL Series open drives may be mounted side-byside or stacked vertically, as outlined in this chapter.

•

Surface must be strong enough to support the drive and not subject to excessive motion or vibration.

•

Mark the location of the mounting holes on the mounting surface.

•

Using fasteners appropriate to your VFD and mounting surface, securely attach the VFD to the mounting surface using all mounting hole locations.

When mounting one unit above the other, the lower unit air outlet must be directed away from the inlet air used by the upper one.

The clearance between the upper and lower unit

should equal C + D. See illustrations above Table 16.

Mounting dimensions

Refer to Appendix C for drive dimensions.

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

Figure 7. Mounting orientation.

Vertical mounting surface

Mounting orientation

Inclined mounting

Inclined mounting surface

Vertical mounting ≤90°

≤90°

Horizontal mounting

Horizontal mounting surface

12 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

Table 15. Approximate mounting dimensions in inches (mm).

Output rating Dimensions

Input voltage

100 Vac to

120 Vac

50/60 Hz

1-phase

200 Vac to

240 Vac

50/60 Hz

1-phase

200 Vac to

240 Vac

50/60 Hz

3-phase

Frame size

FR1

FR2

FR1

FR2

FR3

FR1

FR2

FR3

FR4

Drive catalog number

CT/IH current amps

DM1-111D6 1.6

DM1-113D0 3

DM1-114D8 4.8

DM1-116D9 6.9

DM1-121D6 1.6

DM1-123D0 3

DM1-124D8 4.8

DM1-127D8 7.8

DM1-12011 11

DM1-12017 17.5

DM1-321D6 1.6

DM1-323D0 3

DM1-324D8 4.8

DM1-327D8 7.8

DM1-32011 11

DM1-32017 17.5

DM1-32025 25.3

DM1-32032 32.2

DM1-32048 48.3

7.8

17.5

25.3

2.5

4.8

7.8

17.5

25.3

32.2

48.3

62.1

7.8

2.5

4.8

VT/IL current amps

2.5

4.8

6.9

Weight

D in. (mm)

H1 in. (mm)

H2 in. (mm)

W1 in. (mm)

7.09 (180) 5.98 (152) 5.51 (140) 2.83 (72)

W2 in. (mm)

2.26 (57.5)

W3 in. (mm)

2.26 (57.5)

0.20 (5.2)

0.20 (5.2) lb (kg)

2.6 (1.2)

7.09 (180) 8.66 (220) 8.15 (207) 4.29 (109) 3.56 (90.5) 3.56 (90.5) 0.22 (5.5) 5.7 (2.6)

7.09 (180) 5.98 (152) 5.51 (140) 2.83 (72) 2.26 (57.5) 2.26 (57.5) 0.20 (5.2) 2.6 (1.2)

7.09 (180) 8.66 (220) 8.15 (207) 4.29 (109) 3.56 (90.5) 3.56 (90.5) 0.22 (5.5) 5.7 (2.6)

7.09 (180) 10.24 (260) 9.72 (247) 5.12 (130) 4.57 (116) 4.57 (116) 0.22 (5.5) 8.2 (3.7)

7.09 (180) 5.98 (152) 5.51 (140) 2.83 (72) 2.26 (57.5) 2.26 (57.5) 0.20 (5.2) 2.6 (1.2)

7.09 (180) 5.98 (152) 5.51 (140) 2.83 (72)

2.26 (57.5)

0.20 (5.2)

2.6 (1.2)

7.09 (180) 5.98 (152) 5.51 (140) 2.83 (72) 2.26 (57.5) 2.26 (57.5) 0.20 (5.2) 2.6 (1.2)

7.09 (180) 8.66 (220) 8.15 (207) 4.29 (109) 3.56 (90.5) 3.56 (90.5) 0.22 (5.5) 5.7 (2.6)

7.09 (180) 10.24 (260) 9.72 (247) 5.12 (130) 4.57 (116) 4.57 (116) 0.22 (5.5) 8.2 (3.7)

7.68 (195) 11.81 (300) 11.06 (281) 7.24 (184) 6.3 (160) 6.3 (160) 0.24 (6) 13.9 (6.3)

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Chapter 4—Mechanical installation

Input voltage

380 Vac to

480 Vac

50/60 Hz

3-phase

Frame size

FR1

525 Vac to

600 Vac

50/60 Hz

3-phase

FR2

FR3

FR4

FR2

FR3

FR4

Drive catalog number

Output rating

CT/IH current amps

VT/IL current amps

DM1-341D5 1.5

DM1-342D2 2.2

DM1-344D3 4.3

DM1-345D6 5.6

DM1-347D6 7.6

DM1-34012 12

DM1-34016 16

DM1-34023 23

DM1-34031 31

DM1-34038 38

DM1-354D5 4.5

DM1-357D5 7.5

DM1-35010 10

DM1-35013 13.5

DM1-35018 18

DM1-35022 22

7.5

13.5

2.2

4.3

5.6

7.6

Dimensions Weight

D in. (mm)

H1 in. (mm)

H2 in. (mm)

W1 in. (mm)

W2 in. (mm)

W3 in. (mm)

Ф in. (mm) lb (kg)

7.09 (180) 5.98 (152) 5.51 (140) 2.83 (72)

2.26 (57.5) 2.26 (57.5) 0.20 (5.2) 2.6 (1.2)

7.09 (180) 8.66 (220) 8.15 (207) 4.29 (109) 3.56 (90.5) 3.56 (90.5) 0.22 (5.5) 5.7 (2.6)

7.09 (180) 10.24 (260) 9.72 (247) 5.12 (130) 4.57 (116) 4.57 (116) 0.22 (5.5) 8.2 (3.7)

7.68 (195) 11.81 (300) 11.06 (281) 7.24 (184) 6.3 (160) 6.3 (160) 0.24 (6) 13.9 (6.3)

7.09 (180) 8.66 (220) 8.15 (207) 4.29 (109) 3.56 (90.5) 3.56 (90.5) 0.22 (5.5) 5.7 (2.6)

7.09 (180) 10.24 (260) 9.72 (247) 5.12 (130) 4.57 (116) 4.57 (116) 0.22 (5.5) 8.2 (3.7)

7.68 (195) 11.81 (300) 11.06 (281) 7.24 (184) 6.3 (160)

6.3 (160)

0.24 (6)

13.9 (6.3)

14 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

A B

Table 16. Approximate space requirements in inches (mm).

Output rating

Input voltage Frame size

100 Vac to 120

Vac, 50/60 Hz

1-phase

FR1

FR2

200 Vac to 240

Vac, 50/60 Hz

1-phase

200 Vac to 240

Vac, 50/60 Hz

3-phase

FR1

FR2

FR3

FR1

FR2

FR3

FR4

Drive catalog number

CT/IH current amps

DM1-111D6… 1.6

DM1-113D0… 3

DM1-114D8… 4.8

DM1-116D9… 6.9

DM1-121D6… 1.6

DM1-123D0… 3

DM1-124D8… 4.8

DM1-127D8… 7.8

DM1-12011… 11

DM1-12017… 17.5

DM1-321D6… 1.6

DM1-323D0… 3

DM1-324D8… 4.8

DM1-327D8… 7.8

DM1-32011… 11

DM1-32017… 17.5

DM1-32025… 25.3

DM1-32032… 32.2

DM1-32048… 48.3

7.8

17.5

25.3

32.2

48.3

62.1

7.8

17.5

25.3

2.5

4.8

6.9

7.8

VT/IL current amps

2.5

4.8

Mounting clearance imperial

A in. (mm)

0 (0)/2.76 (70)* 0

B in. (mm)

0 (0)/2.76 (70)* 0

C in. (mm)

1.97 (50)

D in. (mm)

1.97 (50)

Airflow

CFM (m3/h)

14.83 (25.2)

24.72 (42)

14.83 (25.2)

37.43 (63.6)

42.37 (72)

14.83 (25.2)

24.72 (42)

42.37 (72)

75.56 (128.4)

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Chapter 4—Mechanical installation

Table 16. Approximate space requirements in inches (mm).

(continued).

Output rating Mounting clearance imperial

Input voltage Frame size

Drive catalog number

CT/IH current amps

VT/IL current amps

A in. (mm)

B in. (mm)

C in. (mm)

380 Vac to 480

Vac, 50/60 Hz

3-phase

525 Vac to 600

Vac, 50/60 Hz

3-phase

FR1

FR2

FR3

FR4

FR2

FR3

FR4

DM1-341D5… 1.5

DM1-342D2… 2.2

DM1-344D3… 4.3

DM1-345D6… 5.6

DM1-347D6… 7.6

DM1-34012… 12

DM1-34016… 16

DM1-34023..

DM1-34031… 31

DM1-34038… 38

DM1-354D5… 4.5

DM1-357D5… 7.5

DM1-35010… 10

DM1-35013… 13.5

DM1-35018… 18

DM1-35022… 22

7.5

13.5

2.2

4.3

5.6

7.6

0 (0)/2.76 (70)* 0

1.97 (50)

Note: For DM1 drives with option cards, allow 2.76 in. or 70 mm for dimension A for the option card enclosure.

D in. (mm)

1.97 (50)

Airflow

CFM (m3/h)

14.83 (25.2)

37.43 (63.6)

58.61 (99.6)

57.56 (97.8)

37.43 (63.6)

42.37 (72)

57.56 (97.8)

16 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

FR1 mounting instructions

Step 1.

Lift the drive out from the carton and remove the packaging.

The magnetic cores and cable ties are only included in EMI version drive.

DIN Rail mounting

Step 2.

Screw mounting: Attach the drive to the mounting plate with two M5x20 (or 3/16 in.) screws and two M5 (or 3/16 in.) nuts. The opening dimension on the mounting plate should follow required dimension (refer to the dimension drawing in

Table 1 of this document).

DIN Rail mounting: Lift the drive at an angle about 30 degrees. Align the top hooks of drive DIN rail mounting slot with DIN rail top edge. Push down and rotate the drive to clip the bottom hooks on the bottom DIN rail edge.

Two M5x20 or 3/16 inch screws

Two M5 or 3/16 inch nuts

Torque: 3 N.m (26.6 lb/in.)

Step 3. EMI version only. (Refer to Table 17 for input/output wiring.):

Input wiring:

•

1P FR1 EMI version: Run the input wires (two line wires

+ one grounding wire) through the input magnetic core before connecting to the input terminal block (L2/L3) and grounding hole. Tie the input magnetic core to the input wires with a cable tie.

•

3P 230/480 V FR1 EMI version: Run the input wires

(three line wires + one grounding wire) through the input magnetic core before connecting to the input terminal block (L1/L2/L3) and grounding hole. Tie the input magnetic core to the input wires with a cable tie.

Output wiring:

•

All1P/3P FR1 EMI version: Run three motor wires through the output magnetic core before connecting to the output terminal block. The output grounding wire should not run through the output magnetic core. Tie the output magnetic core to the output wires with a cable tie.

The maximum distance between the input/output magnetic core’s top surface is 100 mm (3.94 in.). All DM1/DM1 PRO non-EMI version drives do not have input/output magnetic cores.

Screw mounting

Max. distance: 100 mm (3.94 in.)

Input magnetic core

Input grounding wire

Output magnetic core

Output grounding wire

3 motor wires

3 line wires

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Chapter 4—Mechanical installation

Table 17. DM1/DM1 Pro EMI version wiring summary.

Voltage rating

230/480 V

FR2

FR3

FR4

3P 575 V FR2

FR3

FR4

Frame size

FR1

FR2

FR3

FR1

Yes

Input core

Yes

Quantity of line wires

Input terminal block

L2, L3

L1, L2, L3

Input grounding wire assembly

Run through input core

Yes

No input core Yes

Do not run through input core Yes

Output core Output grounding wire assembly

Yes Do not run through the output core

Yes

Do not run through the output core

No output core

Do not run through the output core

18 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

FR2 mounting instructions

Step 1.

Lift the drive out from the carton, remove the packaging.

The magnetic cores and cable ties are only included in EMI version drive.

Step 2.

Screw mounting: Attach the drive to the mounting plate with four M5X20 (or 3/16 in.) screws and four M5 (or 3/16 in.) nuts. The opening dimension on the mounting plate should follow required dimension (refer to the dimension drawing in the instruction leaflet).

DIN rail mounting: Lift the drive at an angle about 30 degrees. Align the top hooks of drive DIN rail mounting slot with DIN rail top edge. Push down and rotate the drive to clip the bottom hooks on the bottom DIN rail edge.

Four M5x20 or 3/16 inch screws

Four M5 or 3/16 inch nuts

Torque: 3 N.m (26.6 lb/in.)

DIN Rail mounting

Screw mounting

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Chapter 4—Mechanical installation

Step 3. (EMI version only. (Refer to Table 17 for input/ output wiring.):

Input wiring:

•

1P FR2 EMI version: Run the input wires (two line wires

+ one grounding wire) through the input magnetic core before connecting to the input terminal block (L2/L3) and grounding hole. Tie the input magnetic core to the input wires with a cable tie.

•

3P 230/480 V FR2 EMI version: Run the input wires

•

3P 575 V FR2 EMI version: Does not have input magnetic core. Connect the three line wires to the input terminal block (L1/L2/L3) directly.

Output wiring:

•

All1P/3P FR2 EMI version: Run three motor wires through the output magnetic core before connecting to the output terminal block. The output grounding wire should not run through the output magnetic core. Tie the output magnetic core to the output wires with a cable tie.

The maximum distance between the input/output magnetic core’s top surface is 100 mm (3.94 in.). All DM1/DM1 PRO non-EMI version drives do not have input/output magnetic cores.

Input magnetic core

Input grounding wire

Max. distance: 100 mm (3.94 in.)

Output magnetic core

Output grounding wire

3 motor wires

3 line wires

20 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

FR3 mounting instructions

Step 1.

Lift the drive out from the carton, remove the packaging.

The magnetic cores and cable ties are only included in EMI version drive.

Step 2.

Screw mounting: Attach the drive to the mounting plate with four M5X20 (or 3/16 in.) screws and four M5 (or

3/16 in.) nuts. The opening dimension on the mounting plate should follow required dimension (refer to the dimension drawing in the instruction leaflet).

Four M5x20 or 3/16 inch screws

Four M5 or 3/16 inch nuts

Torque: 3 N.m (26.6 lb/in.)

Screw mounting

DIN Rail mounting

Step 3. (EMI version only. (Refer to Table 17 for input/ output wiring.):

Input wiring:

•

1P FR3 EMI version: Run the input wires (two line wires

+ one grounding wire) through the input magnetic core before connecting to the input terminal block (L2/L3) and grounding hole. Tie the input magnetic core to the input wires with a cable tie.

•

3P 230/480 V FR3 EMI version: Run the input wires

•

3P 575 V FR3 EMI version: Run the input wires (three line wires) through the input magnetic core before connecting to input terminal block (L1/L2/L3). The input grounding wire should not run through the input magnetic core. Tie the input magnetic core to the input wires with a cable tie.

Output wiring:

•

1P FR3 EMI Version: Does not have an output magnetic core. Connect three motor wires to the output terminal block directly.

•

3P 230/480/575 V FR3 EMI Version: Run three motor wires through the output magnetic core before connecting to output terminal block. The output grounding wire should not run through the output magnetic core. Tie the output magnetic core to the output wires with a cable tie.

The maximum distance between the input/output magnetic core’s top surface is 100 mm (3.94 in.). All DM1/DM1 PRO non-EMI version drives do not have input/output magnetic cores.

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

Max. distance: 100 mm (3.94 in.)

Input magnetic core

Input grounding wire

Output magnetic core

Output grounding wire

3 motor wires

3 line wires

FR4 mounting instructions

Step 1.

Lift the drive out from the carton, remove the packaging.

The magnetic cores and cable ties are only included in EMI version drive.

Step 2.

Screw mounting: Attach the drive to the mounting plate with four M5x20 (or 3/16 in.) screws and four M5 (or 3/16 in.) nuts. The opening dimension on the mounting plate should follow required dimension (refer to the dimension drawing in the instruction leaflet).

Four M5x20 or 3/16 inch screws

Four M5 or 3/16 inch nuts

Torque: 3 N.m (26.6 lb/in.)

22 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Screw mounting

Chapter 4—Mechanical installation

DIN Rail mounting

Step 3. (EMI version only. (Refer to Table 17 for input/output wiring.):

Input wiring:

•

3P 230/480 V FR4 EMI version: Run the input wires

•

3P 575 V FR4 EMI version: Run the input wires (three line wires) through the input magnetic core before connecting to input terminal block (L1/L2/L3). The input grounding wire should not run through the input magnetic core. Tie the input magnetic core to the input wires with a cable tie.

Output wiring:

•

3P 230/480/575 V FR4 EMI Version: Run three motor wires through the output magnetic core before connecting to output terminal block. The output grounding wire should not run through the output magnetic core. Tie the output magnetic core to the output wires with a cable tie.

The maximum distance between the input/output magnetic core’s top surface is 100 mm (3.94 in.). All DM1/DM1 PRO non-EMI version drives do not have input/output magnetic cores.

Max. distance: 100 mm (3.94 in.)

Output magnetic core

Input magnetic core

Input grounding wire

3 line wires

Output grounding wire

3 motor wires

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Chapter 4—Mechanical installation

Mounting instruction for option cards for DM1 Pro only

Step 1.

For enclosed type:

Remove the front cover (1) from NEMA 1 kit then remove the terminal cover (2) from drive.

For open type:

Only remove the terminal cover.

Step 2.

Remove the option card port label and four snap covers from the drive.

Enclosed type

Step 3.

Connect the cable to option card connector (3) and MCU board connector (4).

Open type

24 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

Step 4.

Clamp the cable with the optional card port. Mount the option card to the drive by inserting the four snaps into the slots on drive.

Step 5.

For enclosed type:

Install the terminal cover (1) to the drive then install the front cover (2) to NEMA 1 kit.

For open type:

Only install the terminal cover to the drive.

Enclosed type

Open type

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

Wiring instruction.

Termination resistor dip switch

ON-120 Ω termination resistor On

Off-120 Ω termination resistor Off

User terminal

No Use

CAN_H

Shield

CAN_L

GND

Grounding terminal

User terminals (DB9 connector)

5. DGND

4. RTS

3. RXD/TXD-P

2. No Use

1. No Use

9. No Use

8. RXD/TXD-N

7. No Use

6. VP

Grounding terminal

NEMA 1 kit

Component list for DM1 drive with NEMA 1 kit Component list for DM1 NEMA 1 kit

3 4

1. DM1 drive

2. NEMA 1 kit

3. Cable ties

4. Conduit fitting

6. Output magnetic core

5.Input magnetic core

1. DM1 drive.

2. NEMA 1 kit (with fan cover).

3. Cable tie (2 pcs., shipped with drive for EMI version only).

4. Conduit fitting (supplied by customer).

5. Input magnetic core (shipped with drive for EMI version only).

6. Output magnetic core (shipped with drive for EMI version only).

7. Input/output/grounding cable etc.

N otes: 1. The NEMA 1 kits are only applicable for screw mounting, but not for DIN rail mounting.

2. The NEMA 1 kits are only applicable for vertical mounting, but not for horizontal mounting or inclined mounting.

Table 18. Screw quantities.

FR1

FR2

FR3

FR4

M3 x 8

M3 x 15

1. Conduit box

2. Fan cover

3. M3 x 8 Screw

4. M3 x 15 Screw

5. M4 x 10 Screw

6. M4 x 20 Screw

M4 x 10

M4 x 20

26 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

Installation steps for DM1 FR1 NEMA 1 kit

Step 1

Insert the two hooks on thinner end of fan cover into the two slots on top surface of drive first (refer to detail A), then push the two hooks on thicker end of fan cover into the two slots on top surface of drive. The thicker end of the fan cover should face the front surface of drive.

Step 2

Remove the two screws ③ , NEMA 1 kit front cover ① , and terminal cover ② (See A).

Remove the two screws ④ , NEMA 1 kit left cover ⑤ , and

NEMA 1 kit right plate ⑥ (See B).

Screws ③

NEMA 1 kit front cover ①

Detail A

Thinner end

Thicker end

Detail A

Terminal cover ②

NEMA1 kit left plate ⑤

Screws ④

NEMA1 kit right plate ⑥

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Chapter 4—Mechanical installation

Step 3

Mount the conduit fittings ⑧⑨ on the NEMA 1 kit main frame ⑦ . Then insert the hooks on bottom plate into the corresponding rectangular openings on drive bottom surface.

Conduit fittings for control wires ⑨

Power wiring for non-EMI version drive:

1. Run input cable (1P: two line wires + one input grounding wire; 3P: three line wires + one input grounding wire) through power wires conduit fitting. Connect input terminals (1P: L2/L3; 3P: L1/L2/L3). Leave the input grounding wire ⑪ unconnected.

2. Run the output cable (three motor wires + one output grounding wire) through power wires conduit fitting and

EMC grounding clamp ⑭ . Connect the motor wires to

U/V/W terminals. Leave the output grounding wire ⑬ unconnected. Use the EMC grounding clamp ⑭ and two screws ⑮ to fix output cable shielding layer.

Control wiring:

1. Run control wires (RJ45, ethernet, I/O, STO, relay, etc.) through control wire conduit fittings ⑨ and connect to corresponding terminals or connectors.

Hooks

Conduit fittings for power wires ⑧

NEMA1 kit main frame ⑦

Table 19. Conduit fitting for wires.

FR1

FR2

FR3

FR4

Conduit fitting for control wires

0.5 inch, 2 pcs.

Conduit fitting for power wires

0.5 inch, 3 pcs.

0.75 inch, 3 pcs.

1.0 inch, 3 pcs.

Step 4

Power wiring for EMI version drive:

1. Run input cable (1P: two line wires + one input grounding wire; 3P: three line wires + one input grounding wire) through power wires conduit fitting and input magnetic core ⑩ , then connect to the input terminals input terminals (3-phase drive: L1/L2/L3; 1-phase drive: L2/L3), leave the input grounding wire ⑪ unconnected. Tie the input magnetic core to the input wires with a cable tie

(See A).

2. Run the output cable (three motor wires + one output grounding wire) through conduit fitting and EMC grounding clamp ⑭ . Run the three motor wires without the output grounding wire through the output magnetic core ⑫ . Connect the motor wires to U/V/W terminals.

Leave the output grounding wire ⑬ unconnected. Tie the output magnetic core to the output wires with a cable tie. Use the EMC grounding clamp ⑭ and two screws

⑮ to fix output cable shielding layer (See B).

Input magnetic core ⑩

A

EMC grounding clamp ⑭

B

Output grounding wire ⑬

Output magnetic core ⑫

Screws ⑮

28 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

Step 5

Mount the NEMA 1 kit left plate ⑤ and right plate ⑥ back to the NEMA 1 kit main frame ⑦ and drive with screws ④ and

⑯ . Then connect the input grounding wire ⑪ and output grounding wire ⑬ to the grounding holes on NEMA 1 kit left plate ⑤ and NEMA 1 kit right plate ⑥ (See A).

Mount the terminal cover ② back to the drive. Mount

NEMA 1 kit front cover ① back to the conduit box with screws ③ (See B).

Installation steps for DM1 FR2-FR4 NEMA 1 kits

Step 1

Align the four hooks on fan cover with the four slots around the fan venting holes on top surface of drive. Push the snap joints into slots. The thicker end of fan cover should face the front surface of the drive.

Screws ⑯

Output grounding hole

Output grounding wire ⑬

NEMA1 kit right plate ⑥

Screws ④

Thicker end

Input grounding hole

Input grounding wire ⑪

NEMA1 kit left plate ⑤

NEMA1 kit main frame ⑦ A Thinner end

Terminal cover ②

Screws ③

NEMA1 kit front cover ①

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Chapter 4—Mechanical installation

Step 2

Remove the two screws ③ , NEMA 1 kit front cover ① , and terminal cover ② (See A).

Insert the hooks on back surface of NEMA 1 kit main frame

⑦ into the corresponding rectangular openings on drive bottom surface, then use two screws ⑯ to fix the conduit box to the metal grounding plate of drive (See B).

Step 3

Remove the two screws ④ and NEMA 1 kit bottom plate ⑤

(See A).

Mount the conduit fittings ⑧ and ⑨ on NEMA 1 kit bottom plate ⑤ (See B).

Screws ③

NEMA 1 kit front cover ①

Terminal cover ②

Hooks

Screws ⑯

Screws ④

NEMA1 kit bottom plate ⑤

NEMA 1 kit Main frame ⑦

B Conduit fittings for control wires ⑨

Conduit fittings for power wires ⑧

30 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

Step 4

Power wiring for EMI version drive (Refer to Table 17):

1. Run input cable (1P: two line wires + one input grounding wire; 3P 230/480 V: three line wires + one grounding wire) through the power wires conduit ⑧ fitting and input magnetic core ⑩ (if present). The input grounding wire

⑪ should not run through the input magnetic core (if has) for 3P 575V drives. Connect the input grounding wire to the input grounding hole on NEMA 1 main frame, then connect the line wires to input terminals (1P: L2/L3; 3P:

L1/L2/L3). Tie the input magnetic core (if present) to the input wires with a cable tie (See A).

2. Run the output cable (three motor wires + one output grounding wire) through conduit fitting and EMC grounding clamp ⑭ . Run the three motor wires without the output grounding wire ⑬ through the output magnetic core ⑫ (if present). Connect the output grounding wire to the output grounding hole on NEMA

1 main frame, then connect the motor wires to U/V/W terminals. Tie output magnetic core (if present) to the output wires with a cable tie. Use the EMC grounding clamp ⑭ and two screws ⑮ to fix output cable shielding layer (See B).

Power wiring for non-EMI version drive:

1. Run input c able (1P: two line wires + one input grounding wire; 3P: three line wires + one input grounding wire) through the power wires conduit fitting. Connect the input grounding wire ⑪ to the input grounding hole on

NEMA 1 main frame, then connect the line wires to input terminals (1P: L2/L3; 3P: L1/L2/L3).

2. Run the output cable (three motor wires + one output grounding wire) through thre power wires conduit fitting and EMC grounding clamp ⑭ . Connect the output grounding wire ⑬ to the output grounding hole on NEMA

1 main frame ⑦ . Connect the motor wires to the U/V/W terminals. Use the EMC grounding clamp ⑭ and two screws ⑮ to fix output cable shielding layer.

Control wiring:

1. Run the control wires (RJ45, ethernet, I/O, STO, relay, etc.) through the control wire conduit fittings ⑨ and connect to corresponding terminals or connectors.

Input grounding hole

Input grounding wire ⑪

Input magnetic core ⑩

A

EMC grounding clamp ⑭

B

Output grounding hole

Output grounding wire ⑬

Output magnetic core ⑫

Screws ⑮

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

Step 5

Mount the NEMA 1 kit bottom plate ⑤ back to the NEMA 1 kit main frame ⑦ with two screws ④ .

Mount the terminal cover ② back to the drive. Mount

NEMA 1 kit front cover ① back to the NEMA 1 kit main frame ⑦ with two screws ③ .

Terminal cover ②

Screws ③

NEMA1 kit front cover ①

NEMA1 kit bottom plate ⑤

Screws ④

32 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

Smarrtwire kit installation

Component lists

① ②

Ø25

Ø31

IP20 Smartwire kit

③ ④

Ø22.2

Ø29

⑤ ⑥

①

1. Smartwire module (DXG-NET-SWD-IP20)

2. EN version nut

3. US version nut

4. Metal adapter plate

5. M3*8 screws

6. Cable tie

Note: Parts 1, 2, 3, and 6 are used for all DG1/DH1/DM1 drives.

Note: Parts 4 and 5 are only used for DM1 open type drives.

②

Ø25

Ø31

IP54 Smartwire kit

③

Ø22.2

④

Ø29

⑤ ⑥

1. Smartwire module (DXG-NET-SWD-IP54)

2. EN version nut

3. US version nut

4. Metal adapter plate

5. M3*8 screws

6. Cable tie

Note: Parts 1, 2, 3, and 6 are used for all DG1/DH1/DM1 drives.

Note: Parts 4 and 5 are only used for DM1 open type drives.

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

Smartwire kit installation steps

Step 1.

1. Remove the terminal cover from the drive.

Terminal cover

Step 3.

1. Connect the Modbus cable to MCU board IO terminals.

2. Use a cable tie to fix the Modbus cable to adapter plate.

IO port

10 or 12

Modbus Cable

Modbus cable

Blue wire / RS485+

White wire / RS485-

Grey wire / shield

Cable tie to fix Modbus cable

Step 2.

1. Run the smartwire module cable through the metal adapter plate conduit hole. Lock the module with the US version plastic nut.

2. Mount the adapter plate and smartwire module on the drive ground plate with two M3*8 screws torqued to 0.8

N.m

(7 lb-in).

Step 4.

1. Mount the terminal cover back on the drive.

Terminal cover

Metal adaptor plate

Smartwire module

US version nut

34 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

Step 5.

1. Connect the communication cable (ribbon cable for IP20 smartwire kit, round cable for IP54 smartwire kit) to the smartwire module.

IP20 Smartwire cable connection

IP54 Smartwire cable connection

Keypad remote mounting kit

Remote keypad kit component list

1 2 3 4

1. Keypad mounting bezel (with adapter board and seal strip pre-installed).

2. Male to male RJ45 connector.

3. Screws (M4.8 x 13).

4. RJ45 cable.

Step 1

Attach the keypad bezel (with adapter board and seal strip pre-installed) to the mounting plate with 4 M4.8 x 13 screws.

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 4—Mechanical installation

Step 2

Connect one end of the RJ45 cable to the female connector of the adapter board and the other end connect to the drive inside the cabinet.

Step 3

Push the keypad into the mounting bezel and connect it to the drive inside the cabinet.

Step 4

Connect to PC (connect drive inside the cabinet to a computer outside):

1. Remove the keypad and male to male RJ45 connector.

36 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

2. Connect the female RJ45 port of remote keypad kit and computer with a USB to RJ45 (DXG-CBL-PCCABLE) cable.

Chapter 4—Mechanical installation

Keypad mounting template

34 [1.34]

95 [3.74]

17.5 [0.69]

4 -  6 [  0.24]

70 [2.76]

110 [4.33]

60 [2.36]

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

N ote: All following information is strongly recommended but is not necessary if sufficient system design and validation has been completed.

•

Cable selection;

•

Mains connection diagram;

•

Connection tightening torque;

•

Grounding;

•

EMC requirements;

•

Installation in corner grounded networks and IT networks;

•

Checking motor and cable insulation.

Electrical installation warnings and cautions

WARNING

Carry out wiring work only after the frequency inverter has been correctly mounted and secured.

WARNING

Electric shock hazard—risk of injuries!

Carry out wiring work only if the unit is de-energized.

CAUTION

Debounced inputs may not be used in the safety circuit diagram.

Fire hazard!

Only use cables, protective switches, and contactors that feature the indicated permissible nominal current value.

CAUTION

Debounced inputs may not be used in the safety circuit diagram.

10 mm 2 Cu.

WARNING

The components in the drive’s power section remain energized after the supply voltage has been switched off.

After disconnecting the supply, wait at least five minutes before removing the cover to allow the intermediate circuit capacitors to discharge.

Pay attention to hazard warnings!

Power wiring selection

Motor cable connections are made to terminals U, V, and W.

Cable selection: Power and motor leads

•

Select the mounting location based on requirements listed. Use UL approved heat-resistant copper cables only.

•

75°C or higher for all units rated.

•

Line voltage/mains should be Class 1 wire only outside.

•

North America.

•

Refer to Appendix B for cable sizing guidelines.

Line (mains) and motor cable installation

The input line and motor cables must be sized in accordance with the rated PowerXL VFD input and output current.

If motor temperature sensing is used for overload protection, the output cable size may be selected based on the motor specifications.

Maximum symmetrical supply current is 100,000 A RMS for all size PowerXL VFDs.

Input protection

Input protection devices are rated based on PowerXL rated input and output current. For UL and cUL/CSA, refer to

Appendix D for proper sizing. For gG/gL (IEC 60269-1), refer to Appendix B for proper sizing.

Consult with service representative for further information about input protection requirements

38 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

Table 20. Stripping lengths.

Frame size

FR1

FR2

FR3

Power wiring

A1 in. (mm)

0.39 (10)

0.47 (12)

B1 in. (mm)

2.76 (70)

3.54 (90)

C1 in. (mm)

0.39 (10)

0.47 (12)

D1 in. (mm).

2.76 (70)

3.54 (90)

FR4 0.79 (20) 4.53 (115) 0.79 (20) 4.53 (115)

Note: For I/O/STO/relay output wires, the stripping lengths = 0.236 in. (6-7 mm)

Motor wiring

A2 in. (mm)

0.39 (10)

0.47 (12)

0.79 (20)

B2 in. (mm)

2.76 (70)

3.54 (90)

4.53 (115)

C2 in. (mm)

0.39 (10)

0.47 (12)

0.79 (20)

D2 in. (mm)

2.76 (70)

3.54 (90)

4.53 (115)

Table 21. Connection sizes and torques .

Input voltage

100 Vac to

120 Vac

50/60 Hz

1-phase

200 Vac to

240 Vac

50/60 Hz

1-phase"

200 Vac to

240 Vac

50/60 Hz

3-phase

Frame size

FR1

FR2

FR1

FR2

FR3

FR1

FR2

FR3

FR4

Output rating

Drive catalog number

CT/I

H amps current

DM1-111D6… 1.6

DM1-113D0… 3

DM1-114D8… 4.8

DM1-116D9… 6.9

DM1-121D6… 1.6

DM1-123D0… 3

DM1-124D8… 4.8

DM1-127D8… 7.8

DM1-12011… 11

DM1-12017… 17.5

DM1-321D6… 1.6

DM1-323D0… 3

DM1-324D8… 4.8

DM1-327D8… 7.8

DM1-32011… 11

DM1-32017… 17.5

DM1-32025… 25.3

DM1-32032… 32.2

DM1-32048… 48.3

7.8

17.5

25.3

32.2

48.3

62.1

7.8

17.5

25.3

2.5

4.8

6.9

7.8

VT/I

L amps

2.5

4.8

Size and torque

14 (2.5)

12 (4)

10 (6)

8 (10)

4 (25)

3 (35)

Power wire size

AWG

(mm 2 )

14 (2.5)

10 (6)

8 (10)

14 (2.5)

10 (6)

8 (10)

6 (16)

14 (2.5)

Power wire torque in.-lb (N·m)

4.4 (0.5)

10.5 (1.2)

4.4 (0.5)

10.5 (1.2)

4.4 (0.5)

10.5 (1.2)

33 (3.73)

12 (2.5)

10 (4)

10 (6)

10 (10)

8 (10)

8 (16)

6 (16)

Ground wire size

AWG

(mm 2 )

10 (2.5)

8 (6)

8 (10)

6 (10)

14 (2.5)

10 (2.5)

8 (6)

6 (10)

6 (16)

14 (2.5)

Ground wire torque in.-lb (N·m)

7.1 (0.8)

14.2 (1.6)

7.1 (0.8)

14.2 (1.6)

Control wire size

AWG (mm 2 )

Control wire torque in.-lb (N·m)

AI/DI

28-16 (0.5-1.5) 1.73 (0.2)

4.5 (0.5)

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

Table 21. Connection sizes and torques .

Output rating Size and torque

Input voltage

Frame size

Drive catalog number

CT/I

H amps current

VT/I

L amps

Power wire size

AWG

(mm 2 )

Power wire torque in.-lb (N·m)

Ground wire size

AWG

(mm 2 )

Ground wire torque in.-lb (N·m)

Control wire size

AWG (mm 2 )

Control wire torque in.-lb (N·m)

AI/DI RO

380 Vac to

480 Vac

50/60 Hz

3-phase

525 Vac to

600 Vac

50/60 Hz

3-phase

FR1

FR2

FR3

FR4

FR2

FR3

FR4

DM1-341D5… 1.5

DM1-342D2… 2.2

DM1-344D3… 4.3

DM1-345D6… 5.6

DM1-347D6… 7.6

DM1-34012… 12

DM1-34016… 16

DM1-34023..

DM1-34031… 31

DM1-34038… 38

DM1-354D5… 4.5

DM1-357D5… 7.5

DM1-35010… 10

DM1-35013… 13.5

DM1-35018… 18

DM1-35022… 22

2.2

4.3

5.6

7.6

7.5

13.5

14 (2.5)

12 (4)

10 (6)

8 (10)

6 (16)

4 (25)

14 (2.5)

10 (6)

8 (10)

4.4 (0.5)

10.5 (1.2)

33 (3.73)

10.5 (1.2)

33 (3.73)

14 (2.5)

10 (2.5)

10 (4)

10 (6)

10 (10)

8 (10)

8 (16)

10 (2.5)

10 (6)

8 (6)

8 (10)

7.1 (0.8)

14.2 (1.6)

7.1 (0.8)

14.2 (1.6)

28-16 (0.5-1.5) 1.73 (0.2)

Notes:

Line and motor cable size is selected according to UL 61800-5-1 for copper conductor rated 75°C. Use only with copper wire rated 75°C here. Size requirements for other different wire types are defined in the National Electrical Code ® , ANSI/NFPA ® 70.

Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 61800-5-1.

If power cubes or bypass are used, a UL listed Class J, T, CF, CC or equivalent fuse is recommended.

4.5 (0.5)

40 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

Cable and fuse guidelines

Table 22. North America cable and fuse sizes  .

UL cable and fuse sizes

Output rating Input rating UL application

Input voltage

100 Vac to

120 Vac

50/60 Hz

1-phase

200 Vac to

240 Vac

50/60 Hz

1-phase

Frame size

FR1

FR2

FR1

FR2

200 Vac to

240 Vac

50/60 Hz

3-phase

FR3

FR1

Drive catalog number

CT/I

H amps current

DM1-111D6… 1.6

DM1-113D0… 3

DM1-114D8… 4.8

DM1-116D9… 6.9

4.8

6.9

7.8

VT/I current amps

2.5

CT/I

H amps current

6.4

13.5

26.4

VT/I

L amps current

26.4

DM1-121D6… 1.6

DM1-123D0… 3

DM1-124D8… 4.8

DM1-127D8… 7.8

DM1-12011… 11

DM1-12017… 17.5

DM1-321D6… 1.6

DM1-323D0… 3

2.5

4.8

7.8

17.5

25.3

2.5

4.8

2.1

3.9

6.5

49.6

3.3

5.8

125

200

125

Recommended fuse

(Class

J, T, CF, or CC)

(max. rating)

100 kAIC

Recom- mended miniature inversetime moldedcase circuit breaker

(max. rating)

10/14 kAIC

Recom- mended type

E CMC

(max.

Rating)

65 kAIC

FR2

FR3

FR4

DM1-324D8… 4.8

DM1-327D8… 7.8

DM1-32011… 11

DM1-32017… 17.5

DM1-32025… 25.3

DM1-32032… 32.2

DM1-32048… 48.3

7.8

17.5

25.3

32.2

48.3

62.1

5.8

9.4

12.7

20.1

29.1

35.4

53.1

9.4

13.2

20.1

29.1

53.1

68.3

100

125

XTPR6P3BC1 +

XTPAXLSA or

PKZM0-6.3 +

BK25/3-PKZ0-E

XTPR6P3BC1 +

XTPAXLSA or

PKZM0-6.3 +

BK25/3-PKZ0-E

XTPR010BC1 +

XTPAXLSA or

PKZM0-10 +

BK25/3-PKZ0-E

XTPR016DC1 +

XTPAXLSAD or

PKZM4-16 +

BK50/3-PKZ4-E

XTPR025DC1 +

XTPAXLSAD or

PKZM4-25 +

BK50/3-PKZ4-E

XTPR032DC1 +

XTPAXLSAD or

PKZM4-32 +

BK50/3-PKZ4-E

XTPR040DC1 +

XTPAXLSAD or

PKZM4-40 +

BK50/3-PKZ4-E

125

200

125

Recom- mended inversetime moldedcase circuit breaker

(max. rating)

100 kAIC

(Open type only for

3-phase)

NEC wire size line and motor

AWG

NEC wire size ground

AWG

18-8

20-6

18-8

Terminal size line and motor

AWG

18-8

20-6

16-8

12-6

8-6

16-10

Terminal size ground

AWG

16-8

12-6

100

18-8

20-6

20-2

16-10

12-8

10-8

8-6

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

Table 22. North America cable and fuse sizes  .

(continued).

UL cable and fuse sizes

Output rating Input rating UL application

Input voltage

380 Vac to

480 Vac

50/60 Hz

3-phase

525 Vac to

600 Vac

50/60 Hz

3-phase

Frame size

FR1

FR2

FR3

FR4

FR2

FR3

Drive catalog number

DM1-341D5… 1.5

DM1-342D2… 2.2

DM1-344D3… 4.3

DM1-345D6… 5.6

DM1-347D6… 7.6

DM1-34012… 12

DM1-34016… 16

DM1-34023..

CT/I

H amps current

DM1-34031… 31

DM1-34038… 38

DM1-354D5… 4.5

DM1-357D5… 7.5

DM1-35010… 10

DM1-35013… 13.5

VT/I current amps

CT/I

H amps current

2.2

4.3

5.6

7.6

7.5

13.5

1.8

2.6

5.2

6.7

9.1

14.4

19.2

26.5

35.7

43.7

16.2

VT/I

L amps current

2.6

5.2

6.7

9.1

14.4

19.2

27.6

35.7

43.7

52.9

16.2

21.6

Recommended fuse

(Class

J, T, CF, or CC)

(max. rating)

100 kAIC

Recom- mended miniature inversetime moldedcase circuit breaker

(max. rating)

10/14 kAIC

Recom- mended type

E CMC

(max.

Rating)

65 kAIC

XTPR032DC1 +

XTPAXLSAD or

PKZM4-32 +

BK50/3-PKZ4-E

XTPR040DC1 +

XTPAXLSAD or

PKZM4-40 +

BK50/3-PKZ4-E

XTPR050DC1 +

XTPAXLSAD or

PKZM4-50 +

BK50/3-PKZ4-E

XTPR058DC1 +

XTPAXLSAD or

PKZM4-58 +

BK50/3-PKZ4-E

XTPR010BC1 +

XTPAXLSA or

PKZM0-10 +

BK25/3-PKZ0-E

XTPR016DC1 +

XTPAXLSAD or

PKZM4-16 +

BK50/3-PKZ4-E

XTPR025DC1 +

XTPAXLSAD or

PKZM4-25 +

BK50/3-PKZ4-E

XTPR025DC1 +

XTPAXLSAD or

PKZM4-25 +

BK50/3-PKZ4-E

XTPR6P3BC1 +

XTPAXLSA or

PKZM0-6.3 +

BK25/3-PKZ0-E

XTPR6P3BC1 +

XTPAXLSA or

PKZM0-6.3 +

BK25/3-PKZ0-E

XTPR010BC1 +

XTPAXLSA or

PKZM0-10 +

BK25/3-PKZ0-E

XTPR010BC1 +

XTPAXLSA or

PKZM0-10 +

BK25/3-PKZ0-E

XTPR016DC1 +

XTPAXLSAD or

PKZM4-16 +

BK50/3-PKZ4-E

XTPR025DC1 +

XTPAXLSAD or

PKZM4-25 +

BK50/3-PKZ4-E

Recom- mended inversetime moldedcase circuit breaker

(max. rating)

100 kAIC

(Open type only for

3-phase)

NEC wire size line and motor

AWG

NEC wire size ground

AWG

Terminal size line and motor

AWG

18-8

20-6

20-2

20-6

Terminal size ground

AWG

16-10

12-8

10-8

8-6

12-8

10-8

FR4 DM1-35018… 18 22 21.6

26.4

80 \ XTPR032DC1 +

XTPAXLSAD or

PKZM4-32 +

BK50/3-PKZ4-E

\ 8 8 20-2 8-6

DM1-35022… 22 27 26.4

32.4

100 \ XTPR040DC1 +

XTPAXLSAD or

PKZM4-40 +

BK50/3-PKZ4-E

\ 8 8 20-2 8-6

Notes:

Can be any UL listed type with below ratings.

Due to UL listing, only can be below Eaton types. Short-circuit rated 25 kA Max. for 600/347 Vac applications.

 Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 61800-5-1.

n If power cubes or bypass are used, a UL listed Class J, T, CF, CC or equivalent fuse is recommended.

Refer to Appendix B for specific branch circuit protection devices types recommended by Eaton.

42 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

Table 23. International cable and fuse sizes .

Input voltage

100 Vac to

120 Vac

50/60

1-phase

200 Vac to

240 Vac

50/60

1-phase

IEC cable and fuse sizes

Output rating Input rating

Frame size

FR1

FR2

Catalog number

CT/I

H amps current

DM1-111D6 1.6

DM1-113D0 3

DM1-114D8 4.8

DM1-116D9 6.9

4.8

6.9

7.8

VT/I

L amps current

2.5

CT/I

H amps current

6.4

13.5

26.4

VT/I

L amps current

26.4

IEC application

Recom- mended fuse

(max. rating)

100 kAIC

125

Recom- mended miniature circuit breaker

(max. rating)

10/14 kAIC

Recommended

Type E

CMC

(max. rating)

65 kAIC

Recommended circuit breaker

(max. rating)

100 kAIC

(Open type only for

3-phase)

125

IEC cable size line and motor mm 2

2.5

IEC cable size ground mm 2

2.5

FR1

FR2

200 Vac to

240 Vac

50/60

3-phase

380 Vac to

480 Vac

50/60

3-phase

525 Vac to

600 Vac

50/60

3-phase

FR3

FR1

FR2

FR3

FR4

FR1

FR2

FR3

FR4

FR2

FR3

FR4

DM1-121D6 1.6

DM1-123D0 3

DM1-124D8 4.8

DM1-127D8 7.8

DM1-12011 11

DM1-12017 17.5

DM1-321D6 1.6

DM1-323D0 3

DM1-324D8 4.8

DM1-327D8 7.8

DM1-32011 11

DM1-32017 17.5

DM1-32025 25.3

DM1-32032 32.2

DM1-32048 48.3

DM1-341D5 1.5

DM1-342D2 2.2

DM1-344D3 4.3

DM1-345D6 5.6

DM1-347D6 7.6

DM1-34012 12

DM1-34016 16

DM1-34023 23

DM1-34031 31

DM1-34038 38

DM1-354D5 4.5

DM1-357D5 7.5

DM1-35010 10

DM1-35013 13.5

DM1-35018 18

DM1-35022 22

2.5

4.8

7.8

17.5

25.3

32.2

2.5

4.8

7.8

17.5

25.3

7.5

13.5

4.3

5.6

7.6

48.3

62.1

2.2

2.1

3.9

5.8

9.4

12.7

20.1

29.1

9.1

14.4

19.2

26.5

35.7

43.7

16.2

21.6

26.4

35.4

53.1

1.8

2.6

5.2

6.7

3.3

5.8

9.4

13.2

20.1

29.1

6.5

49.6

14.4

19.2

27.6

35.7

43.7

52.9

16.2

21.6

26.4

32.4

53.1

68.3

2.6

5.2

6.7

9.1

125

200

100

125

6.3

125

200

100

2.5

0.2-6

0.5-16

0.2-6

0.5-16

0.5-35

0.5-16

0.5-35

0.2-6

Terminal size line and motor mm 2

0.2-6

0.5-16

Terminal size ground mm 2

1-6

1-10

1.5-6

4-10

6-10

1-6

1-10

1-16

4-10

6-10

10-16

2.5-10

4-10

6-10

10-16

1.5-6

Notes:

Line and motor cable size is selected according to IEC 60364-5-52 for copper conductor with PVC insulation with a wiring condition of ambient temperature 30°C in air and an installation method of “B2” (cables in conduit and cable trunking systems). For other wiring conditions, please refer to the standard of IEC 60364-5-

52:2009 or suitable cable sizes.

Earthing conductor size is determined by the cross-sectional area of phase conductors according to IEC/EN 61800-5-1. So if phase conductor size is changed, earthing conductor size should also be changed accordingly.

If power cubes or bypass are used, a class gG/gL fuse is recommended.

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

Installation overview for DM1

DM1

44 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

Control board layout

Option card port

DIP switches

RJ45 port for Keypad/PC

RJ45 port for Ethernet

LCD

DM1 PRO wiring illustration

STO terminals

Relay terminals

IO terminals

STO terminals Relay terminals

I/O terminals

MOV screw

Line grounding position

Line grounding wire

Line wires Motor wires

Removable

EMC screw

Motor grounding position

Motor grounding wire

DM1 wiring illustration

RJ45 port for Keypad/PC

Relay terminals

DIP switches

IO terminals

MOV screw

Line grounding position

Line grounding wire

Line wires Motor wires

Removable

EMC screw

Motor grounding position

Motor grounding wire

Relay terminals I/O terminals

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

Factory-set control terminal functions

Table 24. I/O connection.

Default Default

DM1

External wiring Terminal Short name Name

1 DI1 Digital input 1

DI2

DI3

DI4

CMA

Digital input 2

Digital input 3

Digital input 4

DI1 to DI4 common

AI1+

AI1-

GND

AO1+

GND

10 V

24 V

R1NO

R1CM

R1NC

RS-485 signal A

RS-485 signal B

Analog input 1

Analog input 1 ground

I/O signal ground

Analog output 1

I/O signal ground

10 Vdc reference output

24 Vdc control output

Relay 1 normally open

Relay 1 common

Relay 1 normally closed

Default setting

Run forward

Run reverse

External fault

Fault reset

Grounded

—

0 - 10 V

—

Output frequency

—

10.3 Vdc +/- 3%

24 Vdc In/Out

Run

Description

Starts the motor in the forward direction.

Start the motor in the reverse direction.

Triggers a fault in the drive.

Resets active faults in the drive.

Allows for sourced input.

Fieldbus communication (Modbus RTU, BACNet).

Voltage speed reference (programmable to 4 mA to 20 mA).

Analog input 1 common (ground).

I/O ground for reference and control.

Shows output frequency to motor 0 - 60 Hz (4 mA to 20 mA).

I/O ground for reference and control.

10 Vdc reference voltage.

Control voltage input/output (100 mA max.).

Changes state when the drive is in the run state.

46 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

Table 24. I/O connection (continued).

DM1 PRO

External wiring Terminal Short name Name

1 1 DI1 Digital input 1

DI2

DI3

Digital input 2

Digital input 3

DI4

CMA

AI1+

AI1-

GND

AO1+

GND

10 V

24 V

STO_com

Digital input 4

DI1 to DI4 common

RS-485 signal A

RS-485 signal B

Analog input 1

Analog input 1 ground

I/O signal ground

Analog output 1

I/O signal ground

Default setting

Run forward

Run reverse

External fault

Fault reset

Grounded

—

0 - 10 V

—

Output frequency

—

10 Vdc reference output 10.3 Vdc +/- 3%

24 Vdc control output 24 Vdc In/Out

Safe torque common —

STO2

STO1

R1NO

R1CM

R1NC

R2NO

R2CM

Safe torque Off 2

Safe torque Off 1

Relay 1 normally open

Relay 1 common

Relay 1 normally closed

Relay 2 normally open

Relay 2 common

—

Run

Fault

Description

Starts the motor in the forward direction.

Start the motor in the reverse direction.

Triggers a fault in the drive.

Resets active faults in the drive.

Allows for sourced input.

Fieldbus communication (Modbus RTU, BACNet).

Voltage speed reference (programmable to 4 mA to 20 mA).

Analog input 1 common (ground).

I/O ground for reference and control.

Shows output frequency to motor 0 - 60 Hz (4 mA to 20 mA).

I/O ground for reference and control.

10 Vdc reference voltage.

Control voltage input/output (100 mA max.).

Safe torque Off common.

Safe torque Off 2 input.

Safe torque Off 1 input.

Changes state when the drive is in the run state.

Changes state when the drive is in the fault state.

Notes:

The above wiring demonstrates a SINK configuration. The SW2 position 1 is set to ON. If a SOURCE configuration is desired, wire 24 V to CMA and close the inputs to ground. When using the +10 V for AI1, SW2 position 2 set to ON.

AI1+ support 10 K potentiometer.

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

Cable routing

If conduit is being used for wiring, use separate conduits for line voltage (mains), motor cables, and all interface/ control wiring.

To meet the UL requirements, if conduit is being used for wiring, the enclosure openings provided for conduit connections in the field shall be closed by UL listed conduit fittings with the same type rating (Type 1) as the enclosure.

Avoid running motor cables alongside or parallel to any other wiring. If it is necessary to run motor cables with other wiring, then maintain spacing between motor cables and other wiring.

Wiring the VFD

If three or more motor cables are used, each conductor must have its own overcurrent protection.

N ote: Do not wire motor leads to R+, R–. This will cause damage to the drive.

N ote: Actual layout may vary slightly by frame.

Ground wiring

•

Run motor cables in separate conduit.

•

DO NOT RUN CONTROL WIRES in same conduit.

•

Cables sized per Appendix B.

•

Provide dedicated wire for low impedance ground between drive and motor. DO NOT USE conduit as ground.

Checking the cable and motor insulation

1. Check the motor cable insulation as follows:

•

Disconnect the motor cable from terminals U, V, and W of the PowerXL Series drive and from the motor.

•

Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor.

•

The insulation resistance must be >1M ohm.

2. Check the input power cable insulation as follows:

•

Disconnect the input power cable from terminals L1,

L2, and L3 of the PowerXL Series drive and from the utility line feeder.

•

Measure the insulation resistance of the input power cable between each phase conductor as well as between each phase conductor and the protective ground conductor.

•

The insulation resistance must be >1M ohm.

3. Check the motor insulation as follows:

•

Disconnect the motor cable from the motor and open any bridging connections in the motor connection box.

•

Measure the insulation resistance of each motor winding. The measurement voltage must equal at least the motor nominal voltage but not exceed (1.1 * 2*

Sqrt (2) X Vdc).

•

The insulation resistance must be >1M ohm.

CAUTION

Improper grounding could result in damage to the motor and/or drive and could void warranty.

48 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

EMC installation

N ote: All following information is strongly recommended but is not necessary if sufficient system design and validation has been completed.

The responsibility to meet the local system EMC limit values and electromagnetic compatibility requirements is the responsibility of the end user or the system operator. This operator must also take measures to minimize or remove emissions in the environment concerned (see

Figure 8

). He must also use means to increase the interference immunity of the system devices.

In a drive system (PDS) with frequency inverters, you should take measures for electromagnetic compatibility (EMC) while doing your planning, because changes or improvements to the installation site, which are required in the installation or while mounting, are normally associated with additional higher costs.

The technology and system of a frequency inverter cause the flow of high frequency leakage current during operation. All grounding measures must therefore be implemented with low impedance connections over a large surface area.

With leakage currents greater than 3.5 mA, in accordance with VDE 0160 or EN 61800-5-1, either:

• the protective earthing conductor must have a crosssection of at least 10 mm 2 Cu;

• the protective earthing conductor must be open-circuit monitored, and the supply must be automatically disconnected in case of discontinuity of the protective earthing conductor, or;

• the second protective earthing conductor must be fitted.

For an EMC-compliant installation, we recommend the following measures:

•

Installation of the frequency inverter in a metallic, electrically conducting enclosure with a good connection to earth;

•

Shielded motor cables (short cable lengths);

•

Ground all conductive components and housings in a drive system using as short a line as possible with the greatest possible cross-section (Cu-braid).

EMC measures in the control panel

For EMC-compatible installation, connect all metallic parts of the device and the switching cabinet together over broad surfaces and so that high-frequencies will be conducted.

Mounting plates and cabinet doors should make good contact and be connected with short HF-braided cables. It is recommended to avoid using painted surfaces (anodized, chromized). An overview of all EMC measures is provided in

Figure 8.

Install the frequency inverter as directly as possible (without spacers) on a metal plate (mounting plate).

Route input and motor cables in the switch cabinet as close to the ground potential as possible. This is because free moving cables act as antennas.

When laying HF cables (for example, shielded motor cables) or suppressed cables (for example, input supply cables, control circuit and signal cables) in parallel, a minimum clearance of

11.81 in. (300 mm) is recommended in order to prevent the radiation of electromagnetic energy. Separate cable routing is also recommended when large voltage potential differences are involved. Any necessary crossed cabling between the control signal and power cables should be implemented at right angles (90 degrees).

It is recommended to never lay control or signal cables in the same duct as power cables. Analog signal cables

(measured, reference and correction values) should be shielded.

N ote: The shielded cables need to be grounded according to section “Screen earth kit” to grounding.

Earthing

The ground connection (PE) in the cabinet should be connected from the input supply to a central earth point

(mounting plate). All protective conductors should be routed in star formation from this earth point and all conductive components of the PDS (frequency inverter, motor reactor, motor filter, main choke) are to be connected.

Avoid ground loops when installing multiple frequency inverters in one cabinet. Make sure that all metallic devices that are to be grounded have a broad area connection with the mounting plate.

Screen earth kit

Cables that are not shielded work like antennas (sending, receiving). Make sure that any cables that may carry disruptive signals (for example, motor cables) and sensitive cables

(analog signal and measurement values) are shielded apart from one another with EMC-compatible connections.

The effectiveness of the cable shield depends on a good shield connection and a low shield impedance.

It is recommended to use only shields with tinned or nickel-plated copper braiding. Braided steel shields are unsuitable.

Control and signal lines (analog, digital) should be grounded on one end, in the immediate vicinity of the supply voltage source (PES).

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

Installation requirements

Figure 8. EMC-compliant setup - 230 Vac, 460/480 Vac, 600 Vac.

DM1

N otes: ➀ Power cable: L1, L2, L3 and U, V, W.

➁ Control and signal lines: 1 to 24, fieldbus connection large-area connection of all metallic control panel components.

Mounting surfaces of frequency inverter and cable shielding must be free from paint. Connect the cable shielding in the output of the frequency inverter with a large surface area contact to the ground potential (PES). Large-area cable shield contacts with motor. Large-area earth connection of all metallic parts.

50 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

International EMC protection cable requirements

The screened cables between the variable frequency drive and the motor should be as short as possible.

•

Connect the screening, on both sides and across a large area (360° overlap), to the protective earth (PE). The power screening protective earth (PES) connection should be in the immediate proximity of the variable frequency drive and directly on the motor terminal box.

•

Prevent the screening from becoming unbraided, e.g., by pushing the opened plastic sheath over the end of the screening or with a rubber grommet on the end of the screening. As an alternative, in addition to a broad area cable clip, you can also twist the shielding braid at the end and connect to protective ground with a cable clip. To prevent EMC disturbance, this twisted shielding connection should be made as short as possible.

•

Screened three- or four-wire cable is recommended for the motor cables. The green/yellow line of a four-wire cable connects the protective ground connections from the motor and the variable frequency drive and therefore minimizes the equalizing current loads on the shielding braid.

•

If there are additional subassemblies in a motor feeder

(such as motor contactors, overload relays, motor reactor, sinusoidal filters or terminals), the shielding of the motor cable can be interrupted close to these subassemblies and connected to the mounting plate (PES) with a large area connection.

Unsheilded or sheilded connection cables should not be any longer than about 200 mm.

Table 26. Motor power cable EMC guidelines.

Item

Product

Safety

EMC (at default settings)

Directive

IEC 61800-2

UL 61800-5-1, IEC/EN 61800-5-1

Immunity (EMS): IEC/EN 61800-3, 2nd environment

Radiated and Conducted emissions (EMI): IEC/EN 61800-3

230/480V Series:

Category C1: is possible with external filter connected to drive. Please consult factory

Category C2: with internal filter maximum of 5 m motor cable length

Category C3: with internal filter maximum of 25 m motor cable length

Table 27. Cable categories.

Cable category

Description

(All cables are rated for the specific operating voltage)

Intended for fixed installation.

Symmetrical power cable equipped with a concentric protection wire.

Symmetrical power cable with compact low-impedance shield.

Recommended cable transfer impedance of 1–30 MHz max. See figure below.

Screened cable equipped with compact low-impedance shield.

Figure 9. Cable description.

PE Conductor and Shield PE Conductor

Table 25. Environment EMC levels ➀ .

Cable Type Category C2

Line voltage/mains 1

Motor cable 3 c

Control cable 4

Category C3

Category C4 b

N otes:

➀ For EMC C2&C3 requirements on DM1 series drive, use provided core with input&output wires going through it once. Refer to section “FR1 mounting instructions”, “FR2 mounting instructions”, “FR3 mounting instructions”, ”FR4 mounting instructions”.

➁ For installations in IT systems, it is necessary to modify the EMC protection to EMC level C4. See the following page for the procedure.

➂ 360° earthing of the shield with cable glands in motor end needed for EMC Level C2. See the following page for the procedure.

➃ Control cable needs to follow the section “Screen earth kit” to grounding.

Shield

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Chapter 5—Electrical installation

Installation in corner-grounded network and

IT system

Corner grounding and IT system are allowed for all the drive types.

In these circumstances, the EMC protection class must be changed to level C4. This is done by removing the built-in

EMC and MOV screws with a simple procedure described below.

WARNING

Do not perform any modifications on the AC drive when it is connected to mains.

WARNING

Electric shock hazard—risk of injuries! Carry out wiring work only if the unit is de-energized.

After disconnecting the supply, wait at least five minutes before removing the cover to allow the intermediate circuit capacitors to discharge.

WARNING

Failure to follow these instructions will result in death or serious injury.

Remove the main cover of the AC drive and remove the

EMC/MOV screws depending on frame size (see Figure

10–Figure 11 ). Once the screw is removed, it can be

reconnected to re-engage the EMC protection.

Figure 10. Location of the EMC/MOV screw in frame 1.

EMC screw

MOV screw

Figure 11. Location of the EMC/MOV screws in frame 2-4.

EMC screw

MOV screw

I/O connection

•

Run 240 Vac and 24 Vdc control wiring in separate conduit.

•

Communication wire to be twisted and shielded.

52 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix A—Technical data and specifications

Technical data

Section

Input ratings

Output ratings

Description

Rated input voltage

Voltage tolerance

Input frequency

Input THD

Connection to power

Starting delay

Short-circuit withstand rating

Power ride-thru

Logic control ride-thru

Total watts loss

Output voltage

Continuous output current

Control characteristics

Protections

Overload current

Initial output current

Output frequency

Frequency resolution

Control methods

Performance:

V/Hz (volts per Hertz)

SVC (sensorless vector)

PM motor

Switching frequency

Frequency reference

Field weakening point

Acceleration time

Deceleration time

Braking torque

Overvoltage protection

Overvoltage trip limit

Undervoltage protection

Specification

115 V 1-phase: 100-120 Vac 1-phase

230 V 1-phase: 200-240 Vac 1-phase

230 V 3-phase: 200-240 Vac 3-phase

480 V 3-phase: 380-480 Vac 3-phase

575 V 3-phase: 525-600 Vac 3-phase

-15%/10%

45 Hz to 65Hz

>120%

Once per minute or less

4 s

100 kAIC (Fuses and circuit breakers)

65 kAIC (Type E CMC)

14 kAIC (Miniature breakers)

5 kAIC (All)

100 ms

.5 s Min, 2 s typical

Typical efficiency 97.5% for 3-phase

115 V 1-phase input: 0-2*Vin 3-phase

230 V 1-phase input: 0-Vin 3-phase

230 V 3-phase input: 0-Vin 3-phase

480 V 3-phase input: 0-Vin 3-phase

575 V 3-phase input: 0-Vin 3-phase

IL: ambient temperature maximum 40°C, up to 60°C with derating, overload

1.1 x IL (1 min/10 min)

IH: ambient temperature maximum 50°C, up to 60°C with derating, overload

1.5 x IH (1 min/10 min)

150% of drive rating for constant torque

110% of drive rating for variable torque

200% (2 sec/20 sec)

0-400 Hz (standard)

0.01 Hz

Frequency control

Speed control

PM motor speed control

±0.5% of base speed across a 30:1 speed range

±0.5% of base speed across a 60:1 speed range

±0.5% of base speed, up to a 20:1 speed range

1 kHz to 16 kHz

Automatic switching frequency derating in case of overload

Analog input: resolution 0.1% (10-bit), accuracy +1%

Analog output: resolution 0.1% (10-bit), accuracy +1%

Panel reference: resolution 0.01 Hz

20 Hz to 400 Hz

0.1 s to 3000 s

DC brake: 30% x motor rated torque (Tn) (without brake chopper)

Dynamic braking (with optional brake chopper using an external brake resistor):

100% continuous maximum rating

Yes

115 V 1-phase: 430 Vdc

230 V 1-phase: 430 Vdc

230 V 3-phase: 430 Vdc

480 V 3-phase: 850 Vdc

575 V 3-phase:1050 Vdc

Yes

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix A—Technical data and specifications

Table 28. PowerXL DM1 Series specifications (continued).

Section Description

Undervoltage trip limit

Control section

Earth fault protection

Input phase supervision

Motor phase supervision

Overcurrent protection

Unit overtempurature protection

Motor overload protection

Motor stall protection

Motor underload protection

DC bus overvoltage control

Short-circuit protection of 24V supply

Surge protection

Control voltage

Reference voltage

Digital Inputs:

• Quantity

• Type

• Maximum switching speed

Relay output:

• Quantity

• Specification

Specification

Yes

115 V 1-phase: 175 Vdc

230 V 1-phase: 175 Vdc

230 V 3-phase: 210 Vdc

480 V 3-phase: 390 Vdc

575 V 3-phase: 560 Vdc

Yes

Yes (differential mode 1 kV; common mode 2 kV)

24 Vdc, max 100mA

10.3 Vdc max 10mA

4 programmable

Positive or negative logic; 18 to 30 Vdc,

1 kHz

2 programmable (1 Form C relay and 1 N/O form A relay)

Note: DM1 pro only. DM1 has only 1 form A relay on board

Switching capacity:

• Resistive rating: 3.0 A @ 30 Vdc, 3.0 A @ 125 V, 3.0 A @ 240 Vac

• Inductive rating: 0.5 A @ 30 Vdc, 0.5 A @ 125 V, 0.5 A @ 240 Vac

Communications

Environmental

Analog Input:

• Quantity

• Specification

Resolution

0-10 Vdc analog

4-20 mA analog

External pot

Analog Output:

• Quantity

• Specification

Resolution

0-10 Vdc analog

0/4-20 mA analog

Ethernet I/P

Modbus TCP

BACnet I/P

Modbus RTU

BACnet MSTP

SmartWire D/T

Profibus

CANOPEN

Ambient operating temperature

Storage temperature

Relative humidity

1 dipswitch selectable 0-10 Vdc or 0/4 to 20 mA

10-bit

100k ohm input impedance

250 ohm input impedance

1-10kohm, 2 watt minimum

1 dipswitch selectable 0-10Vdc or 4 to 20mA

10-bit

10 mA max

RL max 500 ohm

Onboard *(DM1 Pro only)

Onboard

Onboard *(DM1 Pro only)

Optional *(DM1 Pro only)

-10°C (no frost) to +50°C, up to +60°C with derating (CT)

-10°C (no frost) to +40°C, up to +60°C with derating (VT)

-40°C to +70°C

0-95% RH, noncondensing, non-corrosive

54 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix A—Technical data and specifications

Table 28. PowerXL DM1 Series specifications (continued).

Section Description

Air quality:

• Chemical vapors

• Mechanical particles

Standards

Vibration:

• EN 61800-5-1

• EN 60068-2-6

Shock:

• EN 60068-2-27

Transportation:

• ISTA 1 A

Overvoltage

Pollution degree

Enclosure Class

EMC

Altitude

MTBF

Safety

EMC

STO

RoHS

Eco-design

Electrostatic discharge

Fast transient burst

Approvals

Specification

Tested according to IEC 60068-2-60 Test Key:

Flowing mixed gas corrosion test, method 1 (H2S [hydrogen sulfide] and SO2

[sulfur dioxide])

Designed according to:

IEC 60721-3-3, unit in operation, class 3C2

Vibration test at operating status

Displacement amplitude: 0.075 mm (peak) at 10 Hz to 57 Hz

Maximum acceleration amplitude: 1g at 57 Hz to 150 Hz

Shock test at operating status

Peak acceleration: 15 g

Duration: 11 ms

Transported as a single device in a separate package,

Vibartion test and drop test per ISTA 1A

Overvoltage Category III

Pollution Degree 2

IP20 standard in entire kW/hp range

NEMA 1 / UL Type 1 with accessory kit

EN 61800-3, 2nd environment

100% load capacity (no derating) up to 3280 ft (1000 m)

1% derating for each 328 ft (100 m) above 3280 ft (1000 m) up to 6562 ft (2000 m) (UL listing) up to 13123 ft (4000 m) (without UL listing)

If the installation site is higher than 6562 ft (2000 m) above sea level, contact your local Eaton representative for further information.

300,000 Hours

UL 61800-5-1, CSA C22.2 No. 274-17, IEC/EN 61800-5-1

EN 61800-3, 2nd environment, Category 2

Cat. 3 / PL d acc. to ISO 13849-1

SIL 2 / SIL CL 2 acc. to IEC 61800-5-2 / IEC 62061 / IEC 61508

IEC/EN 60204-1

EN IEC 63000

IE2 acc to IEC/EN 61800-9-2, (90; 100) losses are marked on rating labels.

Other details can found at: http://eaton.com/EcoDesign-VFD.

Second environment, IEC 61000-4-2, 4 kV CD or 8 kV AD, Criterion B

Second environment, IEC 61000-4-4, 2 kV/5 kHz, Criterion B

CE, UL and cUL, UKCA, EAC, RCM (C-Tick), RoHS, TUV (STO), FCC (Bluetooth),

IC SIG BQB

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

Cable and fuse sizing

Output rating Input rating UL application

Input voltage

100 Vac to 120

Vac

50/60

1-phase

200 Vac to 240

Vac

50/60

1-phase

200 Vac to 240

Vac

50/60

3-phase

Frame size

FR1

FR2

FR1

FR2

FR3

FR1

Drive catalog number

DM1-

111D6…

DM1-

113D0…

DM1-

114D8…

DM1-

116D9…

DM1-

121D6…

DM1-

123D0…

DM1-

124D8…

DM1-

127D8…

DM1-

12011…

DM1-

12017…

DM1-

321D6…

DM1-

323D0…

1.6

DM1-

324D8…

DM1-

327D8…

CT/I

H current amps

1.6

4.8

6.9

1.6

4.8

7.8

17.5

VT/I

L current amps

2.5

CT/I

H current amps

6.4

VT/I

L current amps

4.8

6.9

7.8

2.5

4.8

7.8

17.5

25.3

13.5

26.4

6.5

49.6

Recommended fuse

(Class

J, T, CF or CC)

(max rating)

100 kAIC ①

125

200

Recommended miniature inversetime moldedcase circuit breaker

(max rating)

10/14 kAIC ①

FAZ-C30/3-

NA (10kA)

FAZ-C63/3-

NA (10kA)

FAZ-C63/3-

NA (10kA)

FAZ-C63/3-

NA (10kA)

FAZ-C15/3-

NA (14kA)

FAZ-C30/3-

NA (10kA)

FAZ-C63/3-

NA (10kA)

FAZ-C63/3-

NA (10kA)

FAZ-C63/3-

NA (10kA)

Recommended

Type E CMC

(max rating)

65 kAIC ②

4.8

7.8

2.5

4.8

7.8

2.1

3.9

5.8

9.4

3.3

5.8

9.4

13.2

FAZ-C5/3-

NA (10kA)

FAZ-C10/3-

NA (10kA)

FAZ-C15/3-

NA (14kA)

FAZ-C20/3-

NA (14kA)

Recom- mended inversetime moldedcase circuit breaker

(max rating)

100 kAIC

(open type only for

3-phase) ①

EGC3030FFG 14

EGC3070FFG 10

EGC3090FFG 8

EGC3125FFG 8

EGC3015FFG 14

EGC3030FFG 14

EGC3060FFG 10

EGC3080FFG 10

EGC3125FFG 8

JGC3200FAG 6

XTPR6P3BC1 +

XTPAXLSA or

PKZM0-6.3 +

BK25/3-PKZ0-E

XTPR6P3BC1 +

XTPAXLSA or

PKZM0-6.3 +

BK25/3-PKZ0-E

XTPR010BC1 +

XTPAXLSA or

PKZM0-10 +

BK25/3-PKZ0-E

XTPR016DC1 +

XTPAXLSAD or

PKZM4-16 +

BK50/3-PKZ4-E

EGC3015FFG 14

EGC3020FFG 12

NEC wire size line and motor

AWG

NEC wire size ground

AWG

Term- inal size line and motor

AWG

18-8

Terminal size ground

AWG

16-8

18-8

20-6

18-8

20-6

18-8

16-8

12-6

16-8

12-6

8-6

16-10

56 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

Table 29. UL cable and fuse sizes (continued).

Output rating Input rating UL application

Input voltage

Frame size

Drive catalog number

CT/I

H current amps

VT/I

L current amps

CT/I

H current amps

VT/I

L current amps

Recommended fuse

(Class

J, T, CF or CC)

(max rating)

100 kAIC ①

Recommended miniature inversetime moldedcase circuit breaker

(max rating)

10/14 kAIC ①

Recommended

Type E CMC

(max rating)

65 kAIC ②

Recom- mended inversetime moldedcase circuit breaker

(max rating)

100 kAIC

(open type only for

3-phase) ①

200 Vac to 240

Vac

50/60

3-phase

FR2

FR3

DM1-

32011…

DM1-

32017…

DM1-

32025…

17.5

25.3

17.5

25.3

32.2

12.7

20.1

29.1

20.1

29.1

FAZ-C30/3-

(10kA)

FAZ-C40/3-

(10kA)

FAZ-C50/3-

NA (10kA)

XTPR025DC1 +

XTPAXLSAD or

PKZM4-25 +

BK50/3-PKZ4-E

XTPR032DC1 +

XTPAXLSAD or

PKZM4-32 +

BK50/3-PKZ4-E

XTPR040DC1 +

XTPAXLSAD or

PKZM4-40 +

BK50/3-PKZ4-E

EGC3030FFG 10

EGC3045FFG 8

EGC3050FFG 8

380 Vac to 480

Vac

50/60

3-Phase

FR4

FR1

FR2

DM1-

32032…

DM1-

32048…

DM1-

341D5…

DM1-

342D2…

DM1-

344D3…

DM1-

345D6…

DM1-

347D6…

DM1-

34012…

32.2

48.3

1.5

2.2

4.3

5.6

7.6

48.3

62.1

2.2

4.3

5.6

7.6

35.4

53.1

1.8

2.6

5.2

6.7

9.1

14.4

53.1

68.3

2.6

5.2

6.7

9.1

14.4

19.2

100

125

FAZ-C4/3-

(10kA)

FAZ-C8/3-

(10kA)

FAZ-C10/3-

(10kA)

FAZ-C15/3-

(14kA)

FAZ-C20/3-

(14kA)

FAZ-C25/3-

(14kA)

XTPR6P3BC1 +

XTPAXLSA or

PKZM0-6.3 +

BK25/3-PKZ0-E

XTPR6P3BC1 +

XTPAXLSA or

PKZM0-6.3 +

BK25/3-PKZ0-E

XTPR010BC1 +

XTPAXLSA or

PKZM0-10 +

K25/3-PKZ0-E

XTPR010BC1 +

XTPAXLSA or

PKZM0-10 +

BK25/3-PKZ0-E

XTPR016DC1 +

XTPAXLSAD or

PKZM4-16 +

BK50/3-PKZ4-E

XTPR025DC1 +

XTPAXLSAD or

PKZM4-25 +

BK50/3-PKZ4-E

EGC3080FFG 4

EGC3100FFG 3

EGC3015FFG 14

EGC3020FFG 12

EGC3030FFG 10

FR3

DM1-

34016…

DM1-

34023..

19.2

26.5

27.6

35.7

70 \

FAZ-C32/3-

NA (10kA)

XTPR032DC1 +

XTPAXLSAD or

PKZM4-32 +

BK50/3-PKZ4-E

XTPR040DC1 +

XTPAXLSAD or

PKZM4-40 +

BK50/3-PKZ4-E

EGC3040FFG 8

EGC3050FFG 8

Notes:

① Can be any UL listed types with the same ratings.

② Due to UL listing, only can be below Eaton types. Short circuit capacity rated 25 kA maximum for 600/347 Vac applications.

NEC wire size line and motor

AWG

NEC wire size ground

AWG

Term- inal size line and motor

AWG

Terminal size ground

AWG

20-6 12-8

20-6 10-8

20-2

18-8

8-6

16-10

20-6 12-8

20-6 10-8

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

Table 29. UL cable and fuse sizes (continued).

Output rating Input rating UL application

Input voltage

Frame size

Drive catalog number

CT/I

H current amps

VT/I

L current amps

CT/I

H current amps

VT/I

L current amps

Recommended fuse

(Class

J, T, CF or CC)

(max rating)

100 kAIC ①

Recommended miniature inversetime moldedcase circuit breaker

(max rating)

10/14 kAIC ①

Recommended

Type E CMC

(max rating)

65 kAIC ②

Recom- mended inversetime moldedcase circuit breaker

(max rating)

100 kAIC

(open type only for

3-phase) ①

380 Vac to 480

Vac

50/60

3-Phase

(cont.)

525 Vac to 600

Vac

50/60

3-Phase

FR4

FR2

DM1-

34031…

DM1-

34038…

DM1-

354D5…

DM1-

357D5…

DM1-

35010…

4.5

7.5

13.5

35.7

43.7

52.9

16.2

50 \

\ XTPR050DC1 +

XTPAXLSAD or

PKZM4-50 +

BK50/3-PKZ4-E

XTPR058DC1 +

XTPAXLSAD or

PKZM4-58 +

BK50/3-PKZ4-E

XTPR010BC1 +

XTPAXLSA or

PKZM0-10 +

BK25/3-PKZ0-E

XTPR016DC1 +

XTPAXLSAD or

PKZM4-16 +

BK50/3-PKZ4-E

XTPR025DC1 +

XTPAXLSAD or

PKZM4-25 +

BK50/3-PKZ4-E

EGC3070FFG 6

EGC3080FFG 4

FR3

FR4

DM1-

35013…

DM1-

35018…

13.5

16.2

21.6

26.4

80 \

\ XTPR025DC1 +

XTPAXLSAD or

PKZM4-25 +

BK50/3-PKZ4-E

XTPR032DC1 +

XTPAXLSAD or

PKZM4-32 +

BK50/3-PKZ4-E

DM1-

35022…

22 27 26.4

32.4

100 \ XTPR040DC1 +

XTPAXLSAD or

PKZM4-40 +

BK50/3-PKZ4-E

Notes:

① Can be any UL listed types with the same ratings.

② Due to UL listing, only can be below Eaton types. Short circuit capacity rated 25 kA maximum for 600/347 Vac applications.

NEC wire size line and motor

AWG

NEC wire size ground

AWG

Term- inal size line and motor

AWG

20-2

Terminal size ground

AWG

8-6

20-2

20-6 12-8

20-6 10-8

20-2

8-6

58 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

Output rating Input rating IEC application

Input voltage

100 Vac to 120

Vac

50/60

1-phase

200 Vac to 240

Vac

50/60

1-phase

200 Vac to 240

Vac

50/60

3-phase

Frame size

FR1

FR2

FR1

FR2

FR3

FR1

FR2

FR3

FR4

DM1-

321D6…

DM1-

323D0…

DM1-

324D8…

DM1-

327D8…

DM1-

32011…

DM1-

32017…

DM1-

32025…

DM1-

32032…

DM1-

32048…

Drive catalog number

DM1-

111D6…

DM1-

113D0…

DM1-

114D8…

DM1-

116D9…

DM1-

121D6…

DM1-

123D0…

DM1-

124D8…

DM1-

127D8…

DM1-

12011…

DM1-

12017…

4.8

6.9

1.6

4.8

7.8

17.5

1.6

4.8

7.8

17.5

25.3

32.2

48.3

CT/I

H amps current

1.6

VT/I

L amps current

2.5

CT/I

H amps current

6.4

VT/I

L amps current

Recom mended fuse

(max rating)

100 kAIC

Recommended miniature circuit breaker

(max rating)

10/14 kAIC

30 \

Recommended

Type E

CMC

(max. rating)

65 kAIC

4.8

6.9

7.8

2.5

4.8

7.8

17.5

25.3

2.5

4.8

7.8

17.5

25.3

32.2

48.3

62.1

13.5

26.4

2.1

3.9

5.8

9.4

12.7

20.1

29.1

35.4

53.1

26.4

6.5

49.6

3.3

5.8

9.4

13.2

20.1

29.1

53.1

68.3

125

200

100

125

\ \

6.3

Recommended circuit breaker

(max rating)

100 kAIC

(open type only for

3-phase)

IEC cable size line and motor mm 2

2.5

IEC cable size ground mm 2

2.5

Term- inal size line and motor mm 2

0.2-6

Terminal size ground mm 2

1-6

125

200

100

2.5

0.2-6

0.5-16

0.2-6

0.5-16

0.2-6

0.5-16

0.5-35

1-6

1-10

1-6

1-10

1-16

1.5-6

4-10

6-10

10-16

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

Table 30. IEC cable and fuse sizes (continued).

Output rating Input rating IEC application

Input voltage

380 Vac to 480

Vac

50/60

3-Phase

525 Vac to 600

Vac

50/60

3-phase

Frame size

FR1

FR2

FR3

FR4

FR2

FR3

FR4

Drive catalog number

DM1-

34023..

DM1-

34031…

DM1-

34038…

DM1-

354D5…

DM1-

357D5…

DM1-

35010…

DM1-

35013…

DM1-

35018…

DM1-

35022…

DM1-

341D5…

DM1-

342D2…

DM1-

344D3…

DM1-

345D6…

DM1-

347D6…

DM1-

34012…

DM1-

34016…

2.2

4.3

5.6

7.6

4.5

7.5

13.5

CT/I

H amps current

1.5

VT/I

L amps current

2.2

CT/I

H amps current

1.8

VT/I

L amps current

2.6

Recom mended fuse

(max rating)

100 kAIC

Recommended miniature circuit breaker

(max rating)

10/14 kAIC

Recommended

Type E

CMC

(max. rating)

65 kAIC

6.3

4.3

5.6

7.6

7.5

13.5

2.6

5.2

6.7

9.1

14.4

19.2

26.5

35.7

43.7

16.2

21.6

26.4

5.2

6.7

9.1

14.4

19.2

27.6

35.7

43.7

52.9

16.2

21.6

26.4

32.4

100

6.3

Recommended circuit breaker

(max rating)

100 kAIC

(open type only for

3-phase)

IEC cable size line and motor mm 2

2.5

IEC cable size ground mm 2

2.5

Term- inal size line and motor mm 2

0.2-6

Terminal size ground mm 2

1.5-6

2.5

0.2-6

0.5-16

0.5-35

0.5-16

0.5-35

1.5-6

4-10

6-10

10-16

2.5-10

4-10

6-10

10-16

60 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Temperature deratings

When using the PowerXL drives at elevated temperatures, derating is required to size the drive and maintain proper cooling. The following procedures and tables describe the process of derating and choosing the correct drive.

Procedure

Certain operating parameters and conditions are required for correct derating. These are: voltage, torque application

(variable or constant), operating temperature, enclosure rating, switching frequency, required amperage.

Follow the below steps to correctly de-rate the PowerXL drives.

1. Find the derating table (Table 31–Table 32) for the voltage and torque application (ex. 480 V, variable torque = 3HP).

2. Within the table, find the sections of rows for the application temperature and column for the switching frequency (ex. 50°C section, 4 kHz column).

3. Look at all the frame sizes and find the frame size for your required amperage.

4. Take the derating % for that frame size and go to the catalog tables (Table 2–Table 8). De-rate each option within that frame size to find the correct drive (ex.) the derating percentage is 73.7%).

Appendix B—Installation guidelines

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

Input voltage

100 Vac to 120

Vac

50/60

1-phase

200 Vac to 240

Vac

50/60

1-phase

200 Vac to 240

Vac

50/60

3-phase

Frame size

FR1

FR2

FR1

FR2

FR3

FR1

FR2

FR3

FR4

Temp

(°C)

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

17.5A

(69.2%)

15.0A

(59.3%)

32.2A

(100.0%)

25.3A

(78.6%)

21.0A

(65.2%)

62.1A

(100.0%)

48.3A

(77.8%)

38.0A

(61.2%)

13.0A

(74.3%)

25.3A

(100.0%)

25.3A

(100.0%)

23.0A

(90.9%)

11.0A

(100.0%)

7.8A

(70.9%)

7.5A

(68.2%)

25.3A

(100.0%)

17.5A

(69.2%)

15.0A

(59.3%)

32.2A

(100.0%)

25.3A

(78.6%)

21.0A

(65.2%)

62.1A

(100.0%)

48.3A

(77.8%)

38.0A

(61.2%)

13.0A

(74.3%)

25.3A

(100.0%)

25.3A

(100.0%)

23.0A

(90.9%)

11.0A

(100.0%)

7.8A

(70.9%)

7.5A

(68.2%)

25.3A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

6.8A

(87.2%)

17.5A

(100.0%)

15.0A

(85.7%)

Maximum rated current amps, (percentage of rated current)

Switching frequency

1 kHz

2 kHz

3 kHz

4 kHz

5 kHz

6 kHz

7 kHz

8 kHz

4.8A

(100.0%)

4.8A

(100.0%)

(83.3%)

4.8A

(100.0%)

4.8A

(100.0%)

(83.3%)

4.8A

(100.0%)

4.8A

(100.0%)

(83.3%)

4.8A

(100.0%)

4.8A

(100.0%)

(83.3%)

4.8A

(100.0%)

4.8A

(100.0%)

(83.3%)

4.8A

(100.0%)

4.8A

(100.0%)

(83.3%)

4.8A

(100.0%)

4.8A

(100.0%)

(83.3%)

4.8A

(100.0%)

4.8A

(100.0%)

(83.3%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

6.8A

(87.2%)

17.5A

(100.0%)

15.0A

(85.7%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

6.8A

(87.2%)

17.5A

(100.0%)

15.0A

(85.7%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

6.8A

(87.2%)

17.5A

(100.0%)

15.0A

(85.7%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

6.6A

(85.0%)

17.0A

(97.1%)

14.6A

(83.6%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

6.5A

(82.9%)

16.5A

(94.3%)

14.3A

(81.4%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

6.3A

(80.8%)

16.0A

(91.4%)

13.9A

(79.3%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

6.2A

(78.6%)

15.5A

(88.6%)

13.5A

(77.1%)

17.5A

(69.2%)

15.0A

(59.3%)

32.2A

(100.0%)

25.3A

(78.6%)

21.0A

(65.2%)

62.1A

(100.0%)

48.3A

(77.8%)

38.0A

(61.2%)

13.0A

(74.3%)

25.3A

(100.0%)

25.3A

(100.0%)

23.0A

(90.9%)

11.0A

(100.0%)

7.8A

(70.9%)

7.5A

(68.2%)

25.3A

(100.0%)

13.0A

(74.3%)

25.3A

(100.0%)

25.3A

(100.0%)

23.0A

(90.9%)

11.0A

(100.0%)

7.8A

(70.9%)

7.5A

(68.2%)

25.3A

(100.0%)

17.5A

(69.2%)

15.0A

(59.3%)

32.2A

(100.0%)

25.3A

(78.6%)

21.0A

(65.2%)

62.1A

(100.0%)

48.3A

(77.8%)

38.0A

(61.2%)

12.6A

(72.1%)

25.3A

(100.0%)

24.7A

(97.5%)

22.1A

(87.3%)

10.8A

(98.0%)

7.6A

(68.9%)

7.3A

(66.1%)

24.6A

(97.0%)

17.0A

(67.2%)

14.5A

(57.3%)

31.5A

(97.7%)

24.5A

(76.2%)

20.3A

(62.9%)

60.3A

(97.1%)

46.7A

(75.2%)

36.8A

(59.2%)

12.3A

(70.0%)

25.3A

(100.0%)

24.1A

(95.1%)

21.2A

(83.7%)

10.6A

(95.9%)

7.4A

(66.8%)

7.1A

(64.1%)

23.8A

(94.1%)

16.5A

(65.2%)

14.0A

(55.3%)

30.8A

(95.5%)

23.8A

(73.8%)

19.5A

(60.6%)

58.6A

(94.3%)

45.2A

(72.7%)

35.5A

(57.2%)

16.0A

(63.2%)

13.5A

(53.4%)

30.0A

(93.2%)

23.0A

(71.4%)

18.8A

(58.2%)

56.8A

(91.4%)

43.6A

(70.2%)

34.3A

(55.2%)

10.3A

(93.9%)

7.1A

(64.8%)

6.8A

(62.0%)

23.1A

(91.1%)

11.9A

(67.9%)

25.3A

(100.0%)

23.4A

(92.6%)

20.3A

(80.0%)

15.5A

(61.3%)

13.0A

(51.4%)

29.3A

(91.0%)

22.2A

(68.9%)

18.0A

(55.9%)

55.0A

(88.6%)

42.0A

(67.6%)

33.0A

(53.1%)

10.1A

(91.8%)

6.9A

(62.7%)

6.6A

(60.0%)

22.3A

(88.1%)

11.5A

(65.7%)

25.3A

(100.0%)

22.8A

(90.1%)

19.3A

(76.4%)

28.6A

(88.7%)

21.4A

(66.5%)

17.3A

(53.6%)

53.2A

(85.7%)

40.4A

(65.1%)

31.8A

(51.1%)

6.4A

(58.0%)

21.6A

(85.2%)

15.0A

(59.3%)

12.5A

(49.4%)

22.2A

(87.7%)

18.4A

(72.8%)

9.9A

(89.8%)

6.7A

(60.7%)

15.0A

(85.7%)

13.1A

(75.0%)

11.1A

(63.6%)

24.8A

(98.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.6A

(96.8%)

6.0A

(76.5%)

9 kHz

4.8A

(100.0%)

4.8A

(100.0%)

3.9A

(81.3%)

7.8A

(100.0%)

7.8A

(100.0%)

27.9A

(86.5%)

20.7A

(64.1%)

16.5A

(51.2%)

51.5A

(82.9%)

38.9A

(62.6%)

30.5A

(49.1%)

6.2A

(55.9%)

20.8A

(82.2%)

14.5A

(57.3%)

12.0A

(47.4%)

21.6A

(85.2%)

17.5A

(69.2%)

9.7A

(87.7%)

6.5A

(58.6%)

14.5A

(82.9%)

12.8A

(72.9%)

10.8A

(61.4%)

24.3A

(96.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.3A

(93.6%)

5.8A

(74.4%)

10 kHz

4.8A

(100.0%)

4.8A

(100.0%)

3.8A

(79.2%)

7.8A

(100.0%)

7.8A

(100.0%)

25.7A

(79.7%)

18.3A

(56.9%)

14.3A

(44.3%)

46.1A

(74.3%)

34.1A

(55.0%)

26.8A

(43.1%)

5.5A

(49.8%)

18.6A

(73.3%)

13.0A

(51.4%)

10.5A

(41.5%)

19.7A

(77.8%)

14.8A

(58.3%)

9.0A

(81.6%)

5.8A

(52.5%)

13.0A

(74.3%)

11.6A

(66.4%)

9.6A

(55.0%)

22.8A

(90.1%)

7.5A

(96.2%)

7.56A

(96.8%)

6.6A

(84.0%)

5.3A

(68.0%)

13 kHz

4.8A

(100.0%)

4.7A

(98.4%)

3.5A

(72.9%)

7.8A

(100.0%)

7.8A

(100.0%)

26.4A

(82.0%)

19.1A

(59.3%)

15.0A

(46.6%)

47.9A

(77.1%)

35.7A

(57.5%)

28.0A

(45.1%)

5.7A

(51.8%)

19.3A

(76.3%)

13.5A

(53.4%)

11.0A

(43.5%)

20.3 A

(80.2%)

15.7A

(61.9%)

9.2A

(83.6%)

6.0A

(54.5%)

13.5A

(77.1%)

12.0A

(68.6%)

10.0A

(57.1%)

23.3A

(92.1%)

7.8A

(100.0%)

7.8A

(100.0%)

6.8A

(87.2%)

5.5A

(70.1%)

12 kHz

4.8A

(100.0%)

4.8A

(100.0%)

3.6A

(75.0%)

7.8A

(100.0%)

7.8A

(100.0%)

25.0A

(77.5%)

17.6A

(54.5%)

13.5A

(41.9%)

44.4A

(71.4%)

32.6A

(52.4%)

25.5A

(41.1%)

5.3A

(47.7%)

17.8A

(70.4%)

12.5A

(49.4%)

10.0A

(39.5%)

19.1A

(75.3%)

13.8A

(54.7%)

8.8A

(79.5%)

5.6A

(50.5%)

12.5A

(71.4%)

11.3A

(64.3%)

9.3A

(52.9%)

22.3A

(88.1%)

7.2A

(92.3%)

7.3A

(93.6%)

6.3A

(80.8%)

5.1A

(65.8%)

14 kHz

4.8A

(100.0%)

4.7A

(96.9%)

3.4A

(70.8%)

7.8A

(100.0%)

7.8A

(100.0%)

27.1A

(84.2%)

19.9A

(61.7%)

15.8A

(48.9%)

49.7A

(80.0%)

37.3A

(60.0%)

29.3A

(47.1%)

5.9A

(53.9%)

20.1A

(79.2%)

14.0A

(55.3%)

11.5A

(45.5%)

20.9A

(82.7%)

16.6A

(65.6%)

9.4A

(85.7%)

6.2A

(56.6%)

7.8A

(100.0%)

7.8A

(100.0%)

7.1A

(90.4%)

5.6A

(72.2%)

14.0A

(80.0%)

12.48 A

(70.7%)

10.4A

(59.3%)

23.8A

(94.1%)

11 kHz

4.8A

(100.0%)

4.8A

(100.0%)

3.7A

(77.1%)

7.8A

(100.0%)

7.8A

(100.0%)

23.5A

(73.0%)

16.0A

(49.7%)

12.0A

(37.3%)

40.8A

(65.7%)

29.4A

(47.3%)

23.0A

(37.0%)

4.8A

(43.6%)

16.3A

(64.4%)

11.5A

(45.5%)

9.0A

(35.6%)

17.8A

(70.4%)

12.0A

(47.4%)

8.3A

(75.5%)

5.1A

(46.4%)

11.5A

(65.7%)

10.5A

(60.0%)

8.5A

(48.6%)

21.3A

(84.2%)

6.6A

(84.6%)

6.8A

(87.28%)

5.8A

(74.4%)

4.8A

(61.5%)

16 kHz

4.8A

(100.0%)

4.5A

(93.8%)

3.2A

(66.7%)

7.8A

(100.0%)

7.8A

(100.0%)

24.2A

(75.2%)

16.8A

(52.1%)

12.8A

(39.6%)

42.6A

(68.6%)

31.0A

(49.9%)

24.3A

(39.0%)

5.0A

(45.7%)

17.1A

(67.4%)

12.0A

(47.4%)

9.5A

(37.5%)

18.4A

(72.8%)

12.9A

(51.1%)

8.5A

(77.5%)

5.3A

(48.4%)

12.0A

(68.6%)

10.9 A

(62.1%)

8.9A

(50.7%)

21.8A

(86.2%)

6.9A

(88.5%)

7.1A

(90.4%)

6.1A

(77.6%)

5.0A

(63.7%)

15 kHz

4.8A

(100.0%)

4.6A

(95.3%)

3.3A

(68.8%)

7.8A

(100.0%)

7.8A

(100.0%)

62 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

Table 31. Temperature derating (VT) (continued).

Maximum rated current amps, (percentage of rated current)

Input voltage

Frame size

Temp

(°C)

Switching frequency

1 kHz

2 kHz

3 kHz

4 kHz

5 kHz

6 kHz

7 kHz

8 kHz

380 Vac to 480

Vac

50/60

3-phase

525 Vac to 600

Vac

50/60

3-phase

FR1

FR2

FR3

FR4

FR2

FR3

FR4

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

40 °C

50 °C

60 °C

11.1A

(82.2%)

9.6A

(71.1%)

7.5A

(55.6%)

14.8A

(82.2%)

19.8A

(63.7%)

43.7A

(94.9%)

36.0A

(78.3%)

28.4A

(61.7%)

11.3A

(62.8%)

7.8A

(43.6%)

21.8A

(80.7%)

17.6A

(65.2%)

14.0A

(51.9%)

15.1A

(65.8%)

13.1A

(57.1%)

29.3A

(94.4%)

21.8A

(70.2%)

7.3A

(95.7%)

5.4A

(70.4%)

4.4A

(57.2%)

21.6A

(94.0%)

12.3A

(91.1%)

10.8A

(80%)

8.5A

(63%)

16.4A

(91.1%)

21.0A

(67.7%)

46.0A

100.0%)

38.0A

(82.6%)

30.0A

(65.2%)

12.4A

(68.9%)

8.9A

(49.6%)

24.4A

(90.4%)

19.8A

(73.3%)

16.0A

(59.3%)

7.6A

(100.0%)

5.6A

(73.7%)

4.6A

(60.5%)

23.0A

(100.0%)

16.0A

(69.6%)

14.0A

(60.9%)

31.0A

(100.0%)

23.0A

(74.2%)

13.5A

(100%)

12.0A

(88.9%)

9.5A

(70.4%)

18.0A

(100%)

21.0A

(67.7%)

46.0A

100.0%)

38.0A

(82.6%)

30.0A

(65.2%)

13.5A

(75%)

10.0A

(55.6%)

27.0A

(100%)

22.0A

(81.5%)

18.0A

(66.7%)

7.6A

(100.0%)

5.6A

(73.7%)

4.6A

(60.5%)

23.0A

(100.0%)

16.0A

(69.6%)

14.0A

(60.9%)

31.0A

(100.0%)

23.0A

(74.2%)

13.5A

(100%)

12.0A

(88.9%)

9.5A

(70.4%)

18.0A

(100%)

21.0A

(67.7%)

46.0A

100.0%)

38.0A

(82.6%)

30.0A

(65.2%)

13.5A

(75%)

10.0A

(55.6%)

27.0A

(100%)

22.0A

(81.5%)

18.0A

(66.7%)

7.6A

(100.0%)

5.6A

(73.7%)

4.6A

(60.5%)

23.0A

(100.0%)

16.0A

(69.6%)

14.0A

(60.9%)

31.0A

(100.0%)

23.0A

(74.2%)

13.5A

(100%)

12.0A

(88.9%)

9.5A

(70.4%)

18.0A

(100%)

21.0A

(67.7%)

46.0A

100.0%)

38.0A

(82.6%)

30.0A

(65.2%)

13.5A

(75%)

10.0A

(55.6%)

27.0A

(100%)

22.0A

(81.5%)

18.0A

(66.7%)

7.6A

(100.0%)

5.6A

(73.7%)

4.6A

(60.5%)

23.0A

(100.0%)

16.0A

(69.6%)

14.0A

(60.9%)

31.0A

(100.0%)

23.0A

(74.2%)

9.9A

(73.3%)

8.4A

(62.2%)

6.5A

(48.1%)

13.2A

(73.3%)

18.5A

(59.7%)

41.4A

(89.9%)

34.0A

(73.9%)

26.8A

(58.2%)

10.2A

(56.7%)

6.8A

(37.6%)

19.2A

(71.1%)

15.4A

(57%)

12.0A

(44.4%)

14.3A

(62.0%)

12.3A

(53.3%)

27.5A

(88.7%)

20.5A

(66.1%)

7.0A

(91.4%)

5.1A

(67.1%)

4.1A

(53.9%)

20.3A

(88.0%)

8.7A

(64.4%)

7.2A

(53.3%)

5.5A

(40.7%)

11.6A

(64.4%)

17.3A

(55.6%)

39.0A

(84.8%)

32.0A

(69.6%)

25.1A

(54.6%)

9.1A

(50.6%)

5.7A

(31.6%)

16.6A

(61.5%)

13.2A

(48.9%)

10.0A

(37%)

13.4A

(58.2%)

11.4A

(49.5%)

25.8A

(83.1%)

19.3A

(62.1%)

6.6A

(87.2%)

4.9A

(63.8%)

3.9A

(50.7%)

18.9A

(82.1%)

7.5A

(55.6%)

6.0A

(44.4%)

4.5A

(33.3%)

10.0A

(55.6%)

16.0A

(51.6%)

36.7A

(79.8%)

30.0A

(65.2%)

23.5A

(51.1%)

8.0A

(44.4%)

4.6A

(25.6%)

14.0A

(51.9%)

11.0A

(40.7%)

8.0A

(29.6%)

12.5A

(54.3%)

10.5A

(45.7%)

24.0A

(77.4%)

18.0A

(58.1%)

6.3A

(82.9%)

4.6A

(60.5%)

3.6A

(47.4%)

17.5A

(76.1%)

9 kHz

7.0A

(51.5%)

5.5A

(40.7%)

4.2A

(30.8%)

9.2A

(51.1%)

14.8A

(47.6%)

34.4A

(74.7%)

28.0A

(60.9%)

21.9A

(47.6%)

7.4A

(41%)

4.3A

(23.6%)

12.9A

(47.7%)

10.1A

(37.5%)

7.4A

(27.3%)

11.6A

(50.5%)

9.6A

(41.8%)

22.3A

(71.8%)

16.8A

(54.0%)

6.0A

(78.6%)

4.4A

(57.2%)

3.4A

(44.1%)

16.1A

(70.1%)

10 kHz

6.4A

(47.4%)

5.0A

(37%)

3.8A

(28.3%)

8.4A

(46.7%)

13.5A

(43.5%)

32.1A

(69.7%)

26.0A

(56.5%)

20.3A

(44.0%)

6.8A

(37.5%)

3.9A

(21.7%)

11.8A

(43.5%)

9.3A

(34.3%)

6.8A

(25%)

10.8A

(46.7%)

8.8A

(38.0%)

20.5A

(66.1%)

15.5A

(50.0%)

5.7A

(74.3%)

4.1A

(53.9%)

3.1A

(40.8%)

14.8A

(64.1%)

13 kHz

4.8A

(35.2%)

3.5A

(25.9%)

2.8A

(20.8%)

6.0A

(33.3%)

9.8A

(31.5%)

25.1A

(54.5%)

20.0A

(43.5%)

15.4A

(33.4%)

4.9A

(27.1%)

2.9A

(15.8%)

8.4A

(31%)

6.6A

(24.5%)

4.9A

(18.1%)

8.1A

(35.3%)

6.1A

(26.6%)

15.3A

(49.2%)

11.8A

(37.9%)

4.7A

(61.5%)

3.4A

(44.1%)

2.4A

(30.9%)

10.6A

(46.2%)

12 kHz

5.3A

(39.3%)

4.0A

(29.6%)

3.2A

(23.3%)

6.8A

(37.8%)

11.0A

(35.5%)

27.4A

(59.6%)

22.0A

(47.8%)

17.0A

(37.0%)

5.5A

(30.6%)

3.2A

(17.8%)

9.5A

(35.2%)

7.5A

(27.8%)

5.5A

(20.4%)

9.0A

(39.1%)

7.0A

(30.4%)

17.0A

(54.8%)

13.0A

(41.9%)

5.0A

(65.8%)

3.6A

(47.4%)

2.6A

(34.2%)

12.0A

(52.2%)

14 kHz

4.2A

(31.1%)

3.0A

(22.2%)

2.5A

(18.3%)

5.2A

(28.9%)

8.5A

(27.4%)

22.8A

(49.5%)

18.0A

(39.1%)

13.8A

(29.9%)

4.3A

(23.6%)

2.5A

(13.9%)

7.3A

(26.9%)

5.8A

(21.3%)

4.3A

(15.7%)

7.3A

(31.5%)

5.3A

(22.8%)

13.5A

(43.5%)

10.5A

(33.9%)

4.4A

(57.2%)

3.1A

(40.8%)

2.1A

(27.6%)

9.3A

(40.2%)

11 kHz

5.9A

(43.3%)

4.5A

(33.3%)

3.5A

(25.8%)

7.6A

(42.2%)

12.3A

(39.5%)

29.7A

(64.6%)

24.0A

(52.2%)

18.6A

(40.5%)

6.1A

(34%)

3.6A

(19.7%)

10.6A

(39.4%)

8.4A

(31%)

6.1A

(22.7%)

9.9A

(42.9%)

7.9A

(34.2%)

18.8A

(60.5%)

14.3A

(46.0%)

5.3A

(70.1%)

3.9A

(50.7%)

2.9A

(37.5%)

13.4A

(58.2%)

16 kHz

3.1A

(23%)

2.0A

(14.8%)

1.8A

(13.3%)

3.6A

(20%)

6.0A

(19.4%)

18.1A

(39.3%)

14.0A

(30.4%)

10.5A

(22.8%)

3.0A

(16.7%)

1.8A

(10%)

5.0A

(18.5%)

4.0A

(14.8%)

3.0A

(11.1%)

5.5A

(23.9%)

3.5A

(15.2%)

10.0A

(32.3%)

8.0A

(25.8%)

3.7A

(48.7%)

2.6A

(34.2%)

1.6A

(21.1%)

6.5A

(28.3%)

15 kHz

3.7A

(27%)

2.5A

(18.5%)

2.1A

(15.8%)

4.4A

(24.4%)

7.3A

(23.4%)

20.4A

(44.4%)

16.0A

(34.8%)

12.1A

(26.4%)

3.6A

(20.1%)

2.2A

(11.9%)

6.1A

(22.7%)

4.9A

(18.1%)

3.6A

(13.4%)

6.4A

(27.7%)

4.4A

(19.0%)

11.8A

(37.9%)

9.3A

(29.8%)

4.0A

(53.0%)

2.9A

(37.5%)

1.9A

(24.3%)

7.9A

(34.2%)

POWERXL SERIES VFDS

Appendix B—Installation guidelines

Input voltage

100 Vac to 120

Vac

50/60

1-phase

200 Vac to 240

Vac

50/60

1-phase

200 Vac to 240

Vac

50/60

3-phase

Frame size

FR1

FR2

FR1

FR2

FR3

FR1

FR2

FR3

FR4

60 °C 10.0A

(90.9%)

40 °C 17.5A

(100.0%)

50 °C 17.5A

(100.0%)

60 °C 17.5A

(100.0%)

40 °C 7.8A

(100.0%)

50 °C 7.8A

(100.0%)

60 °C 7.5A

(96.2%)

40 °C 17.5A

(100.0%)

50 °C 17.5A

(100.0%)

60 °C 15.0A

(85.7%)

40 °C 25.3A

(100.0%)

50 °C 25.3A

(100.0%)

60 °C 21.0A

(83.0%)

40 °C 48.3A

(100.0%)

50 °C 48.3A

(100.0%)

60 °C 38.0A

(78.7%)

Temp

(°C)

Maximum rated current amps, (percentage of rated current)

Switching frequency

1 kHz

2 kHz

3 kHz

4 kHz

5 kHz

6 kHz

7 kHz

8 kHz

9 kHz

40 °C 3.0A

(100.0%)

50 °C 3.0A

(100.0%)

60 °C 3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

40 °C 6.9A

(100.0%)

50 °C 6.9A

(100.0%)

60 °C 6.9A

(100.0%)

40 °C 4.8A

(100.0%)

50 °C 4.8A

(100.0%)

60 °C 4.8A

(100.0%)

40 °C 11.0A

(100.0%)

50 °C 11.0A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

11.0A

(100.0%)

11.0A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

11.0A

(100.0%)

11.0A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

11.0A

(100.0%)

11.0A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

11.0A

(100.0%)

10.8A

(97.7%)

6.9A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

11.0A

(100.0%)

10.5A

(95.5%)

6.9A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

11.0A

(100.0%)

10.3A

(93.2%)

6.9A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

11.0A

(100.0%)

10.0A

(90.9%)

6.9A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

10.8A

(97.7%)

9.8A

(88.6%)

17.5A

(100.0%)

15.0A

(85.7%)

25.3A

(100.0%)

25.3A

(100.0%)

21.0A

(83.0%)

48.3A

(100.0%)

48.3A

(100.0%)

38.0A

(78.7%)

10.0A

(90.9%)

17.5A

(100.0%)

17.5A

(100.0%)

17.5A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.5A

(96.2%)

17.5A

(100.0%)

10.0A

(90.9%)

17.5A

(100.0%)

17.5A

(100.0%)

17.5A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.5A

(96.2%)

17.5A

(100.0%)

17.5A

(100.0%)

15.0A

(85.7%)

25.3A

(100.0%)

25.3A

(100.0%)

21.0A

(83.0%)

48.3A

(100.0%)

48.3A

(100.0%)

38.0A

(78.7%)

10.0A

(90.9%)

17.5A

(100.0%)

17.5A

(100.0%)

17.5A

(100.0%)

7.8A

(100.0%)

7.8A

(100.0%)

7.5A

(96.2%)

17.5A

(100.0%)

17.5A

(100.0%)

15.0A

(85.7%)

25.3A

(100.0%)

25.3A

(100.0%)

21.0A

(83.0%)

48.3A

(100.0%)

48.3A

(100.0%)

38.0A

(78.7%)

9.8A

(88.6%)

17.5A

(100.0%)

17.5A

(100.0%)

16.9A

(96.4%)

7.8A

(100.0%)

7.6A

(97.1%)

7.3A

(93.3%)

17.5A

(100.0%)

17.0A

(97.1%)

14.5A

(82.9%)

25.3A

(100.0%)

24.5A

(96.9%)

20.3A

(80.0%)

48.3A

(100.0%)

46.7A

(96.7%)

36.8A

(76.1%)

9.5A

(86.4%)

17.5A

(100.0%)

17.5A

(100.0%)

16.3A

(92.9%)

7.8A

(100.0%)

7.4A

(94.2%)

7.1A

(90.4%)

17.5A

(100.0%)

16.5A

(94.3%)

14.0A

(80.0%)

25.3A

(100.0%)

23.8A

(93.9%)

19.5A

(77.1%)

48.3A

(100.0%)

45.2A

(93.5%)

35.5A

(73.5%)

16.0A

(91.4%)

13.5A

(77.1%)

25.3A

(100.0%)

23.0A

(90.8%)

18.8A

(74.1%)

48.3A

(100.0%)

43.6A

(90.2%)

34.3A

(70.9%)

9.3A

(84.1%)

17.5A

(100.0%)

17.5A

(100.0%)

15.6A

(89.3%)

7.8A

(100.0%)

7.1A

(91.3%)

6.8A

(87.5%)

17.5A

(100.0%)

15.5A

(88.6%)

13.0A

(74.3%)

25.3A

(100.0%)

22.2A

(87.7%)

18.0A

(71.1%)

48.3A

(100.0%)

42.0A

(87.0%)

33.0A

(68.3%)

9.0A

(81.8%)

17.5A

(100.0%)

17.5A

(100.0%)

15.0A

(85.7%)

7.8A

(100.0%)

6.9A

(88.5%)

6.6A

(84.6%)

17.5A

(100.0%)

15.0A

(85.7%)

12.5A

(71.4%)

24.6A

(97.0%)

21.4A

(84.7%)

17.3A

(68.2%)

46.6A

(96.5%)

40.4A

(83.7%)

31.8A

(65.7%)

7.7A

(98.1%)

6.7A

(85.6%)

6.4A

(81.7%)

17.0A

(97.1%)

8.8A

(79.6%)

17.4A

(99.3%)

17.0A

(97.1%)

14.4A

(82.1%)

21.6A

(85.2%)

18.3A

(72.4%)

14.3A

(56.3%)

39.8A

(82.4%)

34.1A

(70.7%)

26.8A

(55.4%)

5.5A

(70.2%)

15.0A

(85.7%)

13.0A

(74.3%)

10.5A

(60.0%)

15.0A

(85.7%)

11.9A

(67.9%)

7.1A

(90.4%)

5.8A

(74.0%)

9.8A

(88.6%)

8.8A

(79.6%)

7.8A

(70.5%)

16.9A

(96.4%)

6.8A

(98.9%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

13 kHz

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

22.3A

(88.1%)

19.1A

(75.5%)

15.0A

(59.3%)

41.5A

(85.9%)

35.7A

(73.9%)

28.0A

(58.0%)

5.7A

(73.1%)

15.5A

(88.6%)

13.5A

(77.1%)

11.0A

(62.9%)

15.5A

(88.6%)

12.5A

(71.4%)

7.2A

(92.3%)

6.0A

(76.9%)

10.0A

(90.9%)

9.0A

(81.8%)

8.0A

(72.7%)

17.0A

(97.1%)

6.9A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

12 kHz

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

23.1A

(91.1%)

19.9A

(78.6%)

15.8A

(62.3%)

43.2A

(89.4%)

37.3A

(77.2%)

29.3A

(60.6%)

5.9A

(76.0%)

16.0A

(91.4%)

14.0A

(80.0%)

11.5A

(65.7%)

16.0A

(91.4%)

13.1A

(75.0%)

7.4A

(94.2%)

6.2A

(79.8%)

10.3A

(93.2%)

9.3A

(84.1%)

8.3A

(75.0%)

17.1A

(97.9%)

6.9A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

11 kHz

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

23.8A

(94.1%)

20.7A

(81.6%)

16.5A

(65.2%)

44.9A

(93.0%)

38.9A

(80.4%)

30.5A

(63.1%)

6.2A

(78.8%)

16.5A

(94.3%)

14.5A

(82.9%)

12.0A

(68.6%)

16.5A

(94.3%)

13.8A

(78.6%)

7.5A

(96.2%)

6.5A

(82.7%)

10.5A

(95.5%)

9.5A

(86.4%)

8.5A

(77.3%)

17.3A

(98.6%)

6.9A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

10 kHz

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

20.1A

(79.2%)

16.8A

(66.3%)

12.8A

(50.4%)

36.4A

(75.4%)

31.0A

(64.1%)

24.3A

(50.2%)

5.0A

(64.4%)

14.0A

(80.0%)

12.0A

(68.6%)

9.5A

(54.3%)

14.0A

(80.0%)

10.6A

(60.7%)

6.8A

(86.5%)

5.3A

(68.3%)

9.3A

(84.1%)

8.3A

(75.0%)

7.3A

(65.9%)

16.6A

(95.0%)

6.7A

(96.7%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

15 kHz

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

20.8A

(82.2%)

17.6A

(69.4%)

13.5A

(53.4%)

38.1A

(78.9%)

32.6A

(67.4%)

25.5A

(52.8%)

5.3A

(67.3%)

14.5A

(82.9%)

12.5A

(71.4%)

10.0A

(57.1%)

14.5A

(82.9%)

11.3A

(64.3%)

6.9A

(88.5%)

5.6A

(71.2%)

9.5A

(86.4%)

8.5A

(77.3%)

7.5A

(68.2%)

16.8A

(95.7%)

6.8A

(97.8%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

14 kHz

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

19.3A

(76.3%)

16.0A

(63.2%)

12.0A

(47.4%)

34.7A

(71.8%)

29.4A

(60.9%)

23.0A

(47.6%)

4.8A

(61.5%)

13.5A

(77.1%)

11.5A

(65.7%)

9.0A

(51.4%)

13.5A

(77.1%)

10.0A

(57.1%)

6.6A

(84.6%)

5.1A

(65.4%)

9.0A

(81.8%)

8.0A

(72.7%)

7.0A

(63.6%)

16.5A

(94.3%)

6.6A

(95.7%)

4.8A

(100.0%)

4.8A

(100.0%)

4.8A

(100.0%)

16 kHz

3.0A

(100.0%)

3.0A

(100.0%)

3.0A

(100.0%)

6.9A

(100.0%)

6.9A

(100.0%)

64 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

Table 32. Temperature derating (CT) (continued).

Maximum rated current amps, (percentage of rated current)

Input voltage

Frame size

Temp

(°C)

Switching frequency

1 kHz

2 kHz

3 kHz

4 kHz

5 kHz

6 kHz

7 kHz

8 kHz

9 kHz

380 Vac to 480

Vac

50/60

3-phase

525 Vac to 600

Vac

50/60

3-phase

FR1

FR2

FR3

FR4

FR2

FR3

FR4

8.6A

(86%)

7.6A

(76%)

6.3A

(63.2%)

11.5A

(85.2%)

19.8A

(85.9%)

36.2A

(95.3%)

36.0A

(94.7%)

28.4A

(74.7%)

10.3A

(76%)

7.0A

(52.1%)

18.0A

(81.8%)

16.7A

(76%)

13.0A

(59.1%)

15.1A

(94.5%)

13.1A

(82.0%)

22.2A

(96.4%)

21.8A

(94.6%)

5.6A

(100.0%)

5.4A

(95.5%)

4.4A

(77.7%)

15.4

(96.5%)

9.3A

(93%)

8.8A

(88%)

7.2A

(71.6%)

12.5A

(92.6%)

21.0A

(91.3%)

38.0A

(100.0%)

38.0A

(100.0%)

30.0A

(78.9%)

11.9A

(88%)

7.9A

(58.7%)

20.0A

(90.9%)

19.4A

(88%)

15.0A

(68.2%)

5.6A

(100.0%)

5.6A

(100.0%)

4.6A

(82.1%)

16.0A

(100.0%)

16.0A

(100.0%)

14.0A

(87.5%)

23.0A

(100.0%)

23.0A

(100.0%)

10.0A

(100%)

10.0A

(100%)

8.0A

(80%)

13.5A

(100%)

21.0A

(91.3%)

38.0A

(100.0%)

38.0A

(100.0%)

30.0A

(78.9%)

13.5A

(100%)

8.8A

(65.2%)

22.0A

(100%)

22.0A

(100%)

17.0A

(77.3%)

5.6A

(100.0%)

5.6A

(100.0%)

4.6A

(82.1%)

16.0A

(100.0%)

16.0A

(100.0%)

14.0A

(87.5%)

23.0A

(100.0%)

23.0A

(100.0%)

21.0A

(91.3%)

38.0A

(100.0%)

38.0A

(100.0%)

30.0A

(78.9%)

10A

(100.0%)

10.0A

(100%)

8.0A

(80%)

13.5A

(100%)

13.5A

(100%)

8.8A

(65.2%)

22.0A

(100%)

22.0A

(100%)

17.0A

(77.3%)

5.6A

(100.0%)

5.6A

(100.0%)

4.6A

(82.1%)

16.0A

(100.0%)

16.0A

(100.0%)

14.0A

(87.5%)

23.0A

(100.0%)

23.0A

(100.0%)

40 °C 5.6A

(100.0%)

50 °C 5.6A

(100.0%)

60 °C 4.6A

(82.1%)

40 °C 16.0A

(100.0%)

50 °C 16.0A

(100.0%)

60 °C 14.0A

(87.5%)

40 °C 23.0A

(100.0%)

50 °C 23.0A

(100.0%)

60 °C 21.0A

(91.3%)

40 °C 38.0A

(100.0%)

50 °C 38.0A

(100.0%)

60 °C 30.0A

(78.9%)

40 °C 10.0A

(100%)

50 °C 10.0A

(100%)

60 °C 8.0A

(80%)

40 °C 13.5A

(100%)

50 °C 13.5A

(100%)

60 °C 8.8A

(65.2%)

40 °C 22.0A

(100%)

50 °C 22.0A

(100%)

60 °C 17.0A

(77.3%)

7.9A

(79%)

6.4A

(64%)

5.5A

(54.8%)

10.5A

(77.8%)

18.5A

(80.4%)

34.5A

(90.7%)

34.0A

(89.5%)

26.8A

(70.4%)

8.6A

(64%)

6.2A

(45.6%)

16.0A

(72.7%)

14.1A

(64%)

11.0A

(50%)

14.3A

(89.1%)

12.3A

(76.6%)

21.3A

(92.8%)

20.5A

(89.1%)

5.6A

(100.0%)

5.1A

(91.1%)

4.1A

(73.2%)

14.9

(93.0%)

7.2A

(72%)

5.2A

(52%)

4.6A

(46.4%)

9.5A

(70.4%)

17.3A

(75.0%)

32.7A

(86.0%)

32.0A

(84.2%)

25.1A

(66.1%)

7.0A

(52%)

5.3A

(39.1%)

14.0A

(63.6%)

11.4A

(52%)

9.0A

(40.9%)

13.4A

(83.6%)

11.4A

(71.1%)

20.5A

(89.1%)

19.3A

(83.7%)

5.6A

(100.0%)

4.9A

(86.6%)

3.9A

(68.8%)

14.3

(89.5%)

6.5A

(65%)

4.0A

(40%)

3.8A

(38%)

8.5A

(63%)

16.0A

(69.6%)

30.9A

(81.3%)

30.0A

(78.9%)

23.5A

(61.8%)

5.4A

(40%)

4.4A

(32.6%)

12.0A

(54.5%)

8.8A

(40%)

7.0A

(31.8%)

12.5A

(78.1%)

10.5A

(65.6%)

19.7A

(85.5%)

18.0A

(78.3%)

5.6A

(100.0%)

4.6A

(82.1%)

3.6A

(64.3%)

13.8

(85.9%)

(60%)

3.8A

(37.5%)

3.6A

(35.5%)

7.8A

(58%)

14.8A

(64.1%)

29.1A

(76.6%)

28.0A

(73.7%)

21.9A

(57.6%)

5.1A

(37.5%)

4.1A

(30%)

11.1A

(50.6%)

8.3A

(37.5%)

6.5A

(29.5%)

11.6A

(72.7%)

9.6A

(60.2%)

18.8A

(81.9%)

16.8A

(72.8%)

5.4A

(95.5%)

4.4A

(77.7%)

3.4A

(59.8%)

13.2

(82.4%)

13 kHz

4.0A

(40%)

2.8A

(27.5%)

2.6A

(25.5%)

5.1A

(38%)

9.8A

(42.4%)

22.0A

(58.0%)

20.0A

(52.6%)

15.4A

(40.5%)

3.7A

(27.5%)

2.7A

(19.6%)

7.6A

(34.7%)

6.1A

(27.5%)

4.5A

(20.5%)

8.1A

(50.8%)

6.1A

(38.3%)

15.5A

(67.4%)

11.8A

(51.1%)

4.4A

(77.7%)

3.4A

(59.8%)

2.4A

(42.0%)

10.9

(68.4%)

12 kHz

4.5A

(45%)

3.0A

(30%)

2.8A

(28%)

5.8A

(43%)

11.0A

(47.8%)

23.8A

(62.6%)

22.0A

(57.9%)

17.0A

(44.7%)

4.1A

(30%)

3.0A

(22.2%)

8.5A

(38.6%)

6.6A

(30%)

5.0A

(22.7%)

9.0A

(56.3%)

7.0A

(43.8%)

16.3A

(71.0%)

13.0A

(56.5%)

4.6A

(82.1%)

3.6A

(64.3%)

2.6A

(46.4%)

11.5

(71.9%)

11 kHz

5.0A

(50%)

3.3A

(32.5%)

3.1A

(30.5%)

6.5A

(48%)

12.3A

(53.3%)

25.6A

(67.3%)

24.0A

(63.2%)

18.6A

(49.0%)

4.4A

(32.5%)

3.4A

(24.8%)

9.4A

(42.6%)

7.2A

(32.5%)

5.5A

(25%)

9.9A

(61.7%)

7.9A

(49.2%)

17.2A

(74.6%)

14.3A

(62.0%)

4.9A

(86.6%)

3.9A

(68.8%)

2.9A

(50.9%)

12.1

(75.4%)

10 kHz

5.5A

(55%)

3.5A

(35%)

3.3A

(33%)

7.2A

(53%)

13.5A

(58.7%)

27.4A

(72.0%)

26.0A

(68.4%)

20.3A

(53.3%)

4.7A

(35%)

3.7A

(27.4%)

10.3A

(46.6%)

7.7A

(35%)

6.0A

(27.3%)

10.8A

(67.2%)

8.8A

(54.7%)

18.0A

(78.3%)

15.5A

(67.4%)

5.1A

(91.1%)

4.1A

(73.2%)

3.1A

(55.4%)

12.6

(78.9%)

15 kHz

3.0A

(30%)

2.3A

(22.5%)

2.1A

(20.5%)

3.8A

(28%)

7.3A

(31.5%)

18.5A

(48.6%)

16.0A

(42.1%)

12.1A

(31.9%)

(22.5%)

2.0A

(14.4%)

5.9A

(26.7%)

(22.5%)

3.5A

(15.9%)

6.4A

(39.8%)

4.4A

(27.3%)

13.8A

(60.1%)

9.3A

(40.2%)

3.9A

(68.8%)

2.9A

(50.9%)

1.9A

(33.0%)

9.8

(61.3%)

14 kHz

3.5A

(35%)

2.5A

(25%)

2.3A

(23%)

4.5A

(33%)

8.5A

(37.0%)

20.3A

(53.3%)

18.0A

(47.4%)

13.8A

(36.2%)

3.4A

(25%)

2.3A

(17%)

6.8A

(30.7%)

5.5A

(25%)

4.0A

(18.2%)

7.3A

(45.3%)

5.3A

(32.8%)

14.7A

(63.8%)

10.5A

(45.7%)

4.1A

(73.2%)

3.1A

(55.4%)

2.1A

(37.5%)

10.4

(64.8%)

16 kHz

2.5A

(25%)

(20%)

1.8A

(18%)

3.1A

(23%)

6.0A

(26.1%)

16.7A

(43.9%)

14.0A

(36.8%)

10.5A

(27.6%)

2.7A

(20%)

1.6A

(11.9%)

(22.7%)

4.4A

(20%)

(13.6%)

5.5A

(34.4%)

3.5A

(21.9%)

13.0A

(56.5%)

8.0A

(34.8%)

3.6A

(64.3%)

2.6A

(46.4%)

1.6A

(28.6%)

9.3

(57.8%)

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

Heat loss data

Table 33. Losses, cooling requirements, and audible noise.

Output Rating Control only

Input voltage

100 Vac to 120 Vac

50/60 Hz

1-phase

200 Vac to 240 Vac

50/60 Hz

1-phase

200 Vac to 240 Vac

50/60 Hz

3-phase

380 Vac to 480 Vac

50/60 Hz

3-phase

525 Vac to 600 Vac

50/60 Hz

3-phase

Frame size

FR1

FR2

FR1

FR2

FR3

FR1

FR2

FR3

FR4

FR1

FR2

FR3

FR4

FR2

FR3

FR4

Drive catalog number

CT/I

H amps current

DM1-111D6… 1.6

DM1-113D0… 3

DM1-114D8… 4.8

DM1-116D9… 6.9

DM1-121D6… 1.6

DM1-123D0… 3

DM1-124D8… 4.8

DM1-127D8… 7.8

DM1-12011… 11

DM1-12017… 17.5

DM1-321D6… 1.6

DM1-323D0… 3

DM1-324D8… 4.8

DM1-327D8… 7.8

DM1-32011… 11

DM1-32017… 17.5

DM1-32025… 25.3

DM1-32032… 32.2

DM1-32048… 48.3

DM1-341D5… 1.5

DM1-342D2… 2.2

DM1-344D3… 4.3

DM1-345D6… 5.6

DM1-347D6… 7.6

DM1-34012… 12

DM1-34016… 16

DM1-34023..

DM1-34031… 31

DM1-34038… 38

DM1-354D5… 4.5

DM1-357D5… 7.5

DM1-35010… 10

DM1-35013… 13.5

DM1-35018… 18

DM1-35022… 22

17.5

25.3

2.5

4.8

2.5

4.8

7.8

VT/I

L amps current

2.5

4.8

6.9

7.8

5.6

7.6

62.1

2.2

4.3

7.8

17.5

25.3

32.2

48.3

7.5

13.5

Fans on watts

16.5

19.5

37.7

47.5

Fans off watts

10.1

11.7

10.1

10.4

11.7

17.8

16.9

Max rating

116

163

37.6

CT/IH watts

48.5

445.4

114

140.3

237.4

260.7

170

215

240

300

140

216.4

282.3

296.7

428.2

140

201

254

46.4

113

VT/IL watts

81.1

618.2

113

150

159

242.7

332.3

432.4

220

275

300

380

203

332.4

407.4

393.8

473.4

140

170

Noise

65.6

58.7

56.9

65.6

dBA

56.9

55.6

65.9

56.9

65.6

56.9

55.6

58.7

65.9

65.6

65.9

65.6

58.7

65.9

Airflow

37.43 (63.6)

58.61 (99.6)

57.56 (97.8)

37.43 (63.6)

42.37 (72)

57.56(97.8)

14.83 (25.2)

24.72 (42)

42.37 (72)

75.56 (128.4)

14.83 (25.2)

37.43 (63.6)

CFM (m3/h)

14.83 (25.2)

24.72 (42)

14.83 (25.2)

37.43 (63.6)

42.37 (72)

14.83 (25.2)

66 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

Brake resistor sizing

Input voltage

100 Vac to

120 Vac

50/60 Hz

1-phase

200 Vac to

240 Vac

50/60 Hz

1-phase

200 Vac to

240 Vac

50/60 Hz

3-phase

DM1-

113D0…

Output rating

Resistor specifications

Frame size

FR1

Drive catalog number

DM1-

111D6…

CT/I

H amps current

1.6

VT/I

L amps

2.5

Minimum resitance ohms

Suggested resistance ohms

100

10% duty cycle

100% torque watts

4.8

47 100 80

FR2 DM1-

114D8…

4.8

DM1-

116D9…

6.9

7.8

100

FR1 2.5

36 100 80

FR2

FR3

FR1

DM1-

121D6…

1.6

DM1-

123D0…

DM1-

124D8…

4.8

DM1-

127D8…

7.8

DM1-

12011…

DM1-

12017…

17.5

DM1-

321D6…

1.6

DM1-

323D0…

DM1-

324D8…

4.8

DM1-

327D8…

7.8

4.8

7.8

17.5

25.3

2.5

4.8

7.8

100

200

FR2

FR3

FR4

DM1-

32011…

DM1-

32017…

17.5

DM1-

32025…

25.3

DM1-

32032…

32.2

DM1-

32048…

48.3

17.5

25.3

32.2

48.3

62.1

200

400

20% duty cycle

100% torque watts

160

400

160

400

800

40% duty cycle

100% torque watts

320

800

320

800

1600

50% duty cycle

150% torque watts

400

1000

400

1000

2000

DBR-

R100-

W0400

DBR-

R100-

W0400

DBR-

R036-

W0800

DBR-

R036-

W0800

DBR-

R036-

W0800

20% duty cycle

100% torque catalog number

DBR-

R100-

W0400

DBR-

R100-

W0400

DBR-

R100-

W0400

DBR-

R100-

W0400

DBR-

R100-

W0400

DBR-

R100-

W0400

50% duty cycle

150% torque catalog number

DBR-

R100-

W0400

DBR-

R100-

W0400

DBR-

R036-

W1200

DBR-

R100-

W0400

DBR-

R100-

W0400

DBR-

R100-

W0400

DBR-

R100-

W0400

DBR-

R036-

W1200

DBR-

R036-

W1200

DBR-

R012-

W2400

DBR-

R012-

W2400

DBR-

R012-

W2400

DBR-

R100-

W0400

DBR-

R100-

W0400

DBR-

R036-

W1200

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

Table 34. Dynamic brake resistors (continued).

Output rating Resistor specifications

Input voltage

380 Vac to

480 Vac

50/60 Hz

3-phase

Frame size

FR1

Drive catalog number

DM1-

341D5…

CT/I

H amps current

1.5

VT/I

L amps

2.2

Minimum resitance ohms

105

Suggested resistance ohms

400

10% duty cycle

100% torque watts

DM1-

342D2…

2.2

4.3

105 400 80

5.6

105 400 80

525 Vac to

600 Vac

50/60 Hz

3-phase

FR2

FR3

FR4

FR2

FR3

FR4

DM1-

344D3…

4.3

DM1-

345D6…

5.6

DM1-

347D6…

7.6

DM1-

34012…

DM1-

34016…

DM1-

34023..

DM1-

34031…

DM1-

34038…

DM1-

354D5…

4.5

DM1-

357D5…

7.5

DM1-

35010…

DM1-

35013…

13.5

DM1-

35018…

DM1-

35022…

7.6

7.5

13.5

105

128

200

100

250

400

800

250

500

20% duty cycle

100% torque watts

160

500

800

1600

500

1000

40% duty cycle

100% torque watts

320

1000

1600

3200

1000

2000

50% duty cycle

150% torque watts

400

1250

2000

4000

1250

2500

20% duty cycle

100% torque catalog number

50% duty cycle

150% torque catalog number

DBR-

R100-

W1200

DBR-

R063-

W1600

DBR-

R063-

W1600

DBR-

R100-

W0400

DBR-

R100-

W0400

DBR-

R100-

W0400

DBR-

R100-

W2000

DBR-

R100-

W2000

DBR-

R030-

W4000

DBR-

R030-

W4000

DBR-

R100-

W2800

DBR-

R100-

W2800

DBR-

R100-

W2800

DBR-

R100-

W2000

DBR-

R100-

W2000

DBR-

R100-

W2000

DBR-

R100-

W0800

DBR-

R100-

W0800

DBR-

R063-

W1600

DBR-

R063-

W1600

DBR-

R100-

W0800

DBR-

R100-

W0800

DBR-

R100-

W0800

DBR-

R100-

W1200

DBR-

R100-

W1200

DBR-

R100-

W1200

DBR-

R100-

W0800

DBR-

R100-

W0800

DBR-

R100-

W0800

68 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

The input current scaling describes what the input current will be if an undersized motor is applied to the drive. This allows for smaller cables and circuit protection where oversized drives are used. Three options are provide to allow flexibility in installations.

Input voltage

100 Vac to 120

Vac

50/60 Hz

1-Phase

200 Vac to 240

Vac

50/60 Hz

1-phase

200 Vac to 240

Vac

50/60 Hz

3-phase

Frame size

FR1

FR2

FR1

FR2

FR3

FR1

FR2

FR3

FR4

DM1-

121D6…

DM1-

123D0…

DM1-

124D8…

DM1-

127D8…

DM1-

12011…

DM1-

12017…

Drive catalog number

DM1-

111D6…

DM1-

113D0…

DM1-

114D8…

DM1-

116D9…

DM1-

321D6…

DM1-

323D0…

DM1-

324D8…

DM1-

327D8…

DM1-

32011…

DM1-

32017…

DM1-

32025…

DM1-

32032…

DM1-

32048…

Output rating

Max rating

CT/I

H current amps

1.6

VT/I cur-

L rent amps

2.5

Option 1

CT/I cur-

H rent amps

1.3

VT/I cur-

L rent amps

1.6

4.8

6.9

1.6

4.8

7.8

1.6

4.8

7.8

4.8

6.9

7.8

2.5

4.8

6.9

17.5

2.5

4.8

6.9

17.5

1.6

4.8

1.3

1.6

4.8

7.8

17.5

25.3

1.3

1.6

4.8

7.8

17.5

25.3

2.5

4.8

6.9

1.6

2.5

4.8

7.8

17.5

1.6

2.5

4.8

7.8

17.5

Option 2

CT/I cur-

H rent amps

1.3

1.6

1.3

1.6

4.8

7.8

1.3

1.6

4.8

7.8

25.3

32.2

17.5

25.3

VT/I cur-

L rent amps

1.3

1.6

2.5

4.8

1.3

1.6

2.5

4.8

7.8

1.3

1.6

2.5

4.8

7.8

17.5

Option 3

CT/I

H current amps

0.8

1.3

1.6

0.8

1.3

1.6

4.8

0.8

1.3

1.6

4.8

7.8

32.2

48.3

25.3

32.2

17.5

25.3

VT/I

L current amps

1.3

1.6

2.5

1.3

1.6

2.5

4.8

7.8

1.3

1.6

2.5

4.8

7.8

17.5

Input rating

Max rating

CT/I cur-

H rent amps

6.4

13.5

26.4

48.3

62.1

32.2

48.3

25.3

32.2

17.5

25.3

VT/I cur-

L rent amps

26.4

6.5

49.6

Option 1

CT/I current amps

VT/I

L current amps

1.5

2.1

3.9

5.8

9.4

12.7

20.1

29.1

35.4

2.1

3.3

5.8

9.4

13.2

20.1

29.1

53.1

Option 2

CT/I cur-

H rent amps

VT/I

L current amps

1.2

1.5

2.1

3.9

5.8

9.4

12.7

20.1

29.1

1.5

2.1

3.3

5.8

9.4

13.2

20.1

29.1

Option 3

CT/I cur-

H rent amps

VT/I cur-

L rent amps

1.2

1.5

2.1

3.9

5.8

9.4

12.7

20.1

1.2

1.5

2.1

3.3

5.8

9.4

13.2

20.1

29.1

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

Table 35. Input current scaling (continued).

Output rating

Max rating Option 1

Input voltage

380 Vac to 480

Vac

50/60 Hz

3-phase

525 Vac to 600

Vac

50/60 Hz

3-Phase

Frame size

FR1

FR2

FR3

FR4

FR2

FR3

FR4

Drive catalog number

DM1-

34012…

DM1-

34016…

DM1-

34023..

DM1-

34031…

DM1-

34038…

DM1-

354D5…

DM1-

357D5…

DM1-

341D5…

DM1-

342D2…

DM1-

344D3…

DM1-

345D6…

DM1-

347D6…

DM1-

35010…

DM1-

35013…

DM1-

35018…

DM1-

35022…

CT/I current amps

1.5

2.2

4.3

5.6

7.6

4.5

7.5

VT/I cur-

L rent amps

2.2

4.3

5.6

7.6

7.5

CT/I cur-

H rent amps

1.1

1.5

2.2

4.3

5.6

7.6

2.7

4.5

13.5

7.5

13.5

VT/I cur-

L rent amps

1.5

2.2

4.3

5.6

7.6

4.5

7.5

13.5

7.5

13.5

18 22

Option 2

CT/I cur-

H rent amps

VT/I cur-

L rent amps

0.9

1.1

1.5

2.2

4.3

5.6

7.6

1.7

2.7

4.5

1.5

2.2

4.3

5.6

7.6

2.7

4.5

7.5

13.5

Option 3

CT/I current amps

VT/I current amps

0.7

0.9

1.1

1.5

2.2

4.3

5.6

7.6

1.4

1.7

2.7

4.5

13.5

7.5

1.1

1.5

2.2

4.3

5.6

7.6

1.7

2.7

4.5

7.5

Input rating

Max rating

CT/I cur-

H rent amps

VT/I cur-

L rent amps

1.8

Option 1

CT/I current amps

VT/I current amps

2.6

1.5

1.8

5.2

6.7

9.1

14.4

19.2

9.1

14.4

6.7

19.2

27.6

14.4

19.2

9.1

14.4

6.7

9.1

Option 2

CT/I cur-

H rent amps

VT/I current amps

1.2

1.5

2.6

5.2

1.8

2.6

1.5

Option 3

CT/I cur-

H rent amps

VT/I cur-

L rent amps

1 1.2

26.5

35.7

19.2

27.6

14.4

19.2

9.1

35.7

43.7

26.5

35.7

19.2

27.6

14.4

19.2

43.7

52.9

35.7

43.7

26.5

35.7

19.2

27.6

16.2

21.6

26.4

13.5

26.4

32.4

2.6

5.2

1.8

5.2

6.7

2.6

5.2

1.8

2.6

5.2

6.7

9.1

1.2

1.5

1.8

1.5

1.8

2.6

5.2

6.7

14.4

6.7

9.1

14.4

70 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix B—Installation guidelines

Table 36. Power factor and THDi.

Input line voltage

(V)

Load torque

Total power factor

176.8

25% 0.82

50% 0.89

75% 0.91

208

100% 0.92

25% 0.80

50% 0.86

75% 0.90

230

264

100% 0.91

25% 0.78

50% 0.85

75% 0.89

100% 0.90

25% 0.77

50% 0.82

75% 0.87

100% 0.90

230V FR1

THDi

Phase

Total power factor

65% 66% 65% 0.86

45% 46% 46% 0.91

37% 38% 39% 0.92

33% 33% 34% 0.93

70% 69% 68% 0.86

52% 52% 52% 0.91

42% 42% 43% 0.92

37%

74%

37%

73%

37%

72%

0.93

0.83

58% 57% 55% 0.88

45% 45% 46% 0.92

39% 40% 40% 0.93

79% 77% 76% 0.83

64% 64% 63% 0.90

50% 50% 50% 0.91

43% 43% 43% 0.92

230V FR2

THDi

Phase

Total power factor

52% 53% 53% 0.71

37% 38% 37% 0.76

31% 32% 32% 0.78

26% 28% 27% 0.81

54% 54% 54% 0.70

37% 39% 38% 0.74

31% 33% 31% 0.77

28% 30% 28% 0.79

62% 63% 62% 0.68

47% 48% 47% 0.74

34% 36% 34% 0.77

29% 31% 30% 0.79

61% 61% 61% 0.66

42% 43% 41% 0.72

37% 39% 37% 0.75

32% 35% 32% 0.77

230V FR3

THDi

Phase

97% 94% 94%

82% 80% 79%

76% 74% 74%

68% 66% 65%

97% 93% 94%

87% 84%

79% 77%

84%

77%

72% 71% 70% 0.77

102% 98% 100% 0.66

89% 86% 86% 0.70

81% 79%

74% 71%

78%

71%

0.73

0.76

106% 101% 102% 0.67

94% 91% 91%

84% 82% 81%

80% 78% 77%

0.71

0.75

0.76

0.79

0.63

0.73

0.75

Total power factor

0.68

0.73

0.76

230V FR4

THDi

Phase

105% 103% 102%

92% 91% 90%

84% 83% 83%

73% 74% 73%

113% 109% 111%

94%

85%

91%

83%

91%

84%

79% 78% 78%

109% 106% 104%

100% 98% 97%

91%

81%

89%

81%

88%

81%

108% 104% 107%

98% 93% 95%

87% 84% 85%

84% 81% 82%

Input line voltage

(V)

323

380

480

528

Load torque

Total power factor

0% 0.38

50% 0.63

75% 0.65

100% 0.67

0% 0.35

50% 0.59

75% 0.61

100% 0.66

0% 0.35

50% 0.62

75% 0.65

100% 0.69

0% 0.32

50% 0.64

75% 0.66

100% 0.67

480V FR1

THDi

Phase

Total power factor

184% 159% 178% 0.45

119% 118% 116% 0.67

114% 113% 112% 0.71

106% 104% 103% 0.71

186% 173% 193% 0.41

134% 131% 132% 0.64

127% 124% 123% 0.66

109% 106% 105% 0.69

157% 144% 163% 0.40

123% 118% 120% 0.66

113% 110% 110% 0.69

101% 98% 97% 0.71

181% 152% 161% 0.39

116% 112% 109% 0.66

111% 107% 107% 0.68

108% 104% 104% 0.71

480V FR2

THDi

Phase

Total power factor

177% 150% 157% 0.74

106% 106% 106% 0.79

96% 96% 96% 0.83

95% 95% 95% 0.87

190% 171% 176% 0.73

116% 115% 116% 0.77

112% 111% 112% 0.80

103% 102% 102% 0.83

172% 160% 165% 0.72

110% 109% 111% 0.77

102% 102% 102% 0.80

95% 95% 95% 0.83

167% 152% 176% 0.71

112% 110% 111% 0.76

105% 104% 104% 0.79

94% 95% 94% 0.82

480V FR3

THDi

Phase

89% 85%

74% 70%

Phase

Total power factor

89% 0.78

73% 0.85

61% 58% 63% 0.89

52% 48% 52% 0.91

93% 88% 93% 0.75

81% 77% 80% 0.80

72% 68% 72% 0.86

62% 58% 63% 0.89

95% 91% 96% 0.73

80% 76% 80% 0.81

72% 69% 71% 0.86

63% 58% 63% 0.89

480V FR4

THDi

Phase

77% 73%

59% 54%

47%

41%

85%

70%

56%

47%

90%

43% 45%

38% 40%

80% 82%

67%

52%

45%

84%

69% 65%

55%

46%

50%

43%

Phase

74%

56%

68%

52%

46%

87%

68%

53%

45%

98% 92% 97%

83% 79% 82%

0.74

0.80

73% 70%

65% 61%

73%

65%

0.85

87%

71%

82%

67%

85%

69%

58% 52% 56%

0.88

49% 45% 48%

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix C—Dimension drawings

DM1 PRO FR1 Dimension Drawing

Figure 12. DM1 Pro FR1 without NEMA 1 kit dimension drawing.

180 [7,087]

72 [2,835]

152 [5,984]

57,5 [2,264]

Ф 5,2 [ Ф 0,205]

140 [5,512]

A(0/70[2.756])

D(50[1.969])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

72 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Approximate dimensions in inches (mm).

DM1 FR1 Dimension Drawing

Appendix C—Dimension drawings

178,5 [7,028]

72 [2,835]

152 [5,984]

A(0/70[2.756])

D(50[1.969])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

57,5 [2,264]

Ф 5,2 [ Ф 0,205]

140 [5,512]

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix C—Dimension drawings

Figure 14. DM1 Pro FR2 without NEMA 1 kit dimension drawing.

180 [7,087]

220 [8,661]

109 [4,291]

A(0/70[2.756])

D(50[1.969])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

90,5 [3,563] Ф 5,5 [ Ф 0,217]

207 [8,150]

74 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Figure 15. DM1 FR2 without NEMA 1 kit dimension drawing.

Appendix C—Dimension drawings

180,00

220 [8,661]

109 [4,291]

A(0/70[2.756])

D(50[1.969])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

90,5 [3,563] Ф 5,5 [ Ф 0,217]

207 [8,150]

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix C—Dimension drawings

Figure 16. DM1 Pro FR3 without NEMA 1 kit dimension drawing.

180 [7,087]

130 [5,118]

260 [10,236]

A(0/70[2.756])

D(50[1.969])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

116 [4,567]

Ф 5,5 [ Ф 0,217]

247 [9,724]

76 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix C—Dimension drawings

Figure 17. DM1 FR3 without NEMA 1 kit dimension drawing.

179 [7,047]

130 [5,118]

260 [10,236]

A(0/70[2.756])

D(50 [1.969] )

C(50 [1.969] )

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

116 [4,567]

Ф 5,5 [ Ф 0,217]

247 [9,724]

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix C—Dimension drawings

DM1 PRO FR4 Dimension Drawing

Approximate dimensions in inches (mm).

Figure 18. DM1 Pro FR4 without NEMA 1 kit dimension drawing.

195 [7,677] 184 [7,244]

300 [11,811]

A(0/70[2.756])

D(50[1.969])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

160 [6,299]

Ф 6 [ Ф 0,236]

281 [11,063]

78 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix C—Dimension drawings

Figure 19. DM1 FR4 without NEMA 1 kit dimension drawing.

195 [7,677] 184 [7,244]

300 [11,811]

A(0/70[2.756])

D(50[1.969])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

160 [6,299]

Ф 6 [ Ф 0,236]

281 [11,063]

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix C—Dimension drawings

Figure 20. DM1 Pro FR1 with NEMA 1 kit dimension drawing.

180 [7.092]

57.5 [2.266]

Ø5.2 [Ø0.205]

72 [2.837]

5-Ø22.5 [Ø0.887]

A(0/70[2.756])

D(40[1.575])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

80 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix C—Dimension drawings

Figure 21. DM1 FR1 with NEMA 1 kit dimension drawing.

178.5 [7.033] 57.5 [2.266]

Ø5.2 [Ø0.205]

72 [2.837]

5-Ø22.5 [Ø0.887]

A(0/70[2.756])

D(40[1.575])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix C—Dimension drawings

DM1 PRO FR2 With NEMA 1 Kit Dimension Drawing

Approximate dimensions in inches (mm).

Figure 22. DM1 Pro FR2 with NEMA 1 kit dimension drawing.

180 [7.092] 90.5 [3.566]

Ø5.5 [Ø0.217]

109 [4.306]

2-Ø22.5 [Ø0.887]

3-Ø28.3 [Ø1.115]

A(0/70[2.756])

D(80[3.150])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

82 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

DM1 FR2 With NEMA 1 Kit Dimension Drawing

Approximate dimensions in inches (mm).

Figure 23. DM1 FR2 with NEMA 1 kit dimension drawing.

Appendix C—Dimension drawings

180 [7.092]

90.5 [3.566]

Ø5.5 [Ø0.217]

109 [4.306]

2-Ø22.5 [Ø0.887]

3-Ø28.3 [Ø1.115]

A(0/70[2.756])

D(80[3.150])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix C—Dimension drawings

DM1 PRO FR3 With NEMA 1 Kit Dimension Drawing

Approximate dimensions in inches (mm).

Figure 24. DM1 Pro FR3 with NEMA 1 kit dimension drawing.

180 [7.092]

116 [4.570]

Ø5.5 [Ø0.217]

130 [5.122]

2-Ø22.5 [Ø0.887]

3-Ø28.3 [Ø1.115]

A(0/70[2.756])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

D(90[3.543])

84 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

DM1 FR3 With NEMA 1 Kit Dimension Drawing

Approximate dimensions in inches (mm).

Figure 25. DM1 FR3 with NEMA 1 kit dimension drawing.

179 [7.053]

Appendix C—Dimension drawings

116 [4.570]

Ø5.5 [Ø0.217]

130 [5.122]

2-Ø22.5 [Ø0.887]

3-Ø28.3 [Ø1.115]

A(0/70[2.756])

D(90[3.543])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix C—Dimension drawings

DM1 PRO FR4 With NEMA 1 Kit Dimension Drawing

Approximate dimensions in inches (mm).

Figure 26. DM1 Pro FR4 with NEMA 1 kit dimension drawing.

195 [7.683]

160 [6.304]

Ø6 [Ø0.236]

184 [7.250]

2-Ø22.5 [Ø0.887]

3-Ø35 [Ø1.379]

A(0/70[2.756])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

D(100[3.937])

86 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

DM1 FR4 With NEMA 1 Kit Dimension Drawing

Approximate dimensions in inches (mm).

Figure 27. DM1 FR4 with NEMA 1 kit dimension drawing.

Appendix C—Dimension drawings

195 [7.683]

160 [6.304]

Ø6 [Ø0.236]

184 [7.250]

2-Ø22.5 [Ø0.887]

3-Ø35 [Ø1.379]

A(0/70[2.756])

C(50[1.969])

B(0)

Minimum Dimensions:

A = Free space on the left of drive

B = Free space on the right of drive

C = Free space above drive

D = Free space below drive

Notes:

A=0 for drive without option card

A=70mm for drive with option card

D(100[3.937])

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix D—Safety instructions for UL and cUL

CAUTION

The UL and cUL compliance can be maintained only if this drive is installed according to the requirements of

Appendix D —Safety Instructions for UL and cUL. Failure to follow these instructions may result in UL and cUL non-compliance.

UL Standards compliance

This drive is tested in accordance with UL61800-5-1 and

CSA C22.2 No. 274-17 and is found to comply with these requirements. To ensure continued compliance when using this drive or when using it in combination with other equipment, meet the following conditions.

General

This drive shall be applied in accordance with the specifications detailed in Appendix A .

Overvoltage category

To comply with standard CSA C22.2 No. 274-17 requirement, the following applies to cUL applications:

•

This drive should be installed in environment of

Overvoltage Category III.

• For single phase 115 V series: It is recommended that transient surge suppression be installed on the line side of this equipment and be rated 120 V (phase to ground), suitable for Overvoltage Category III, and provide protection for a rated impulse withstand voltage peak of

2.5 kV, or equivalent.

• For single phase and three phase 230 V series: It is recommended that transient surge suppression be installed on the line side of this equipment and be rated

240 V (phase to ground), suitable for Overvoltage Category

III, and provide protection for a rated impulse withstand voltage peak of 4 kV, or equivalent.

• For three phase 400 V series: It is recommended that transient surge suppression be installed on the line side of this equipment and be rated 480 V (phase to ground), suitable for Overvoltage Category III, and provide protection for a rated impulse withstand voltage peak of 6 kV, or equivalent.

• For three phase 575 V series: It is recommended that transient surge suppression be installed on the line side of this equipment and be rated 600 V (phase to ground), suitable for Overvoltage Category III, and provide protection for a rated impulse withstand voltage peak of 6 kV, or equivalent.

Motor overload and over-temperature protection

This drive provides solid-state motor overload protection.

The solid-state motor overload protection limit is adjustable, see the drives application manual for more details.

Branch circuit short circuit protection

Integral solid-state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes.

Single phase 115 V series drives are suitable for use on a circuit capable of delivering not more than:

•

100 kA, 120 Vac, when protected by any UL listed Class J,

T, CF, or CC fuses;

•

100 kA, 120 Vac, when protected by any UL listed inversetime molded-case circuit breakers;

•

14/10 kA, 120 Vac, when protected by any UL listed miniature molded-case circuit breakers.

Single phase 230 V series drives are suitable for use on a circuit capable of delivering not more than:

•

100 kA, 240 Vac, when protected by any UL listed Class J,

T, CF, or CC fuses;

•

100 kA, 240 Vac, when protected by any UL listed inversetime molded-case circuit breakers;

•

14/10 kA, 240 Vac, when protected by any UL listed miniature molded-case circuit breakers.

Three phase 230 V series drives are suitable for use on a circuit capable of delivering not more than:

•

100 kA, 240 Vac, when protected by any UL listed Class J,

T, CF, or CC fuses;

•

100 kA, 240 Vac, when protected by any UL listed inversetime molded-case circuit breakers (only for open type);

•

65 kA, 240 Vac, when protected by any UL listed Type E combination motor controllers;

•

14/10 kA, 240 Vac, when protected by any UL listed miniature molded-case circuit breakers.

Three phase 400 V series drives are suitable for use on a circuit capable of delivering not more than:

•

100 kA, 480 Vac, when protected by any UL listed Class J,

T, CF, or CC fuses;

•

100 kA, 480 Vac, when protected by any UL listed inversetime molded-case circuit breakers (only for open type);

•

65 kA, 480Y/277 Vac, when protected by any UL listed

Type E combination motor controllers;

•

14/10 kA, 480Y/277 Vac, when protected by any UL listed miniature molded-case circuit breakers.

Three phase 575 V series drives are suitable for use on a circuit capable of delivering not more than:

•

100 kA, 600 Vac, when protected by any UL listed Class J,

T, CF, or CC fuses;

•

25 kA, 600Y/347 Vac, when protected by any UL listed

Type E combination motor controllers.

Refer to Appendix B for recommended branch circuit protection devices and ratings.

88 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix D—Safety instructions for UL and cUL

Field wiring

•

The field installed conductors for this drive should be 75°C or higher copper wire.

•

The enclosure openings provided for conduit connections in the field shall be closed by UL Listed conduit fittings with same type rating as the enclosure (Type 1).

Table 37. Connection sizes and torques .

Input voltage

100 Vac to

120 Vac

50/60 Hz

1-phase

200 Vac to

240 Vac

50/60 Hz

1-phase

200 Vac to

240 Vac

50/60 Hz

3-phase

380 Vac to

480 Vac

50/60 Hz

3-phase

525 Vac to

600 Vac

50/60 Hz

3-phase

Frame size

FR1

FR2

FR1

FR2

FR3

FR1

FR2

FR3

FR4

FR1

FR2

FR3

FR4

FR2

FR3

FR4

Output rating

Drive catalog number

CT/I

H amps current

DM1-111D6… 1.6

DM1-113D0… 3

DM1-114D8… 4.8

DM1-116D9… 6.9

DM1-121D6… 1.6

DM1-123D0… 3

DM1-124D8… 4.8

DM1-127D8… 7.8

DM1-12011… 11

DM1-12017… 17.5

DM1-321D6… 1.6

DM1-323D0… 3

DM1-324D8… 4.8

DM1-327D8… 7.8

DM1-32011… 11

DM1-32017… 17.5

DM1-32025… 25.3

DM1-32032… 32.2

DM1-32048… 48.3

DM1-341D5… 1.5

DM1-342D2… 2.2

DM1-344D3… 4.3

DM1-345D6… 5.6

DM1-347D6… 7.6

DM1-34012… 12

DM1-34016… 16

DM1-34023..

DM1-34031… 31

DM1-34038… 38

DM1-354D5… 4.5

DM1-357D5… 7.5

DM1-35010… 10

DM1-35013… 13.5

DM1-35018… 18

DM1-35022… 22

8 (10)

6 (16)

4 (25)

14 (2.5)

10 (6)

8 (10)

4 (25)

3 (35)

14 (2.5)

12 (4)

10 (6)

14 (2.5)

10 (6)

8 (10)

6 (16)

14 (2.5)

12 (4)

10 (6)

Size and torque

Power wire size

AWG

(mm 2 )

Power wire torque in.-lb (N·m)

14 (2.5)

10 (6)

4.4 (0.5)

8 (10)

14 (2.5)

10.5 (1.2)

4.4 (0.5)

10.5 (1.2)

4.4 (0.5)

10.5 (1.2)

33 (3.73)

10.5 (1.2)

33 (3.73)

10.5 (1.2)

33 (3.73)

4.4 (0.5)

10.5 (1.2)

7.5

13.5

25.3

32.2

48.3

62.1

2.2

4.3

5.6

7.6

25.3

2.5

4.8

7.8

17.5

4.8

7.8

17.5

6.9

7.8

2.5

VT/I

L amps

2.5

4.8

7.1 (0.8)

14.2 (1.6)

7.1 (0.8)

14.2 (1.6)

7.1 (0.8)

14.2 (1.6)

7.1 (0.8)

Ground wire torque in.-lb (N·m)

7.1 (0.8)

14.2 (1.6)

7.1 (0.8)

10 (10)

8 (10)

8 (16)

10 (2.5)

10 (6)

8 (6)

8 (10)

10 (10)

8 (10)

8 (16)

6 (16)

14 (2.5)

10 (2.5)

10 (4)

10 (6)

10 (2.5)

8 (6)

6 (10)

6 (16)

14 (2.5)

12 (2.5)

10 (4)

10 (6)

Ground wire size

AWG

(mm 2 )

10 (2.5)

8 (6)

8 (10)

6 (10)

14 (2.5)

Control wire size

AWG (mm 2 )

Control wire torque in.-lb (N·m)

AI/DI

28-16 (0.5-1.5) 1.73 (0.2)

4.5 (0.5)

Notes:

Electrical Code ® , ANSI/NFPA ® 70.

Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 61800-5-1.

If power cubes or bypass are used, a UL listed Class J, T, CF, CC or equivalent fuse is recommended.

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix E—STO function

Description of safety function

Safety function and safe state

The safe torque off (STO) function of DM1 series AC drive is implemented only by hardware and no software is involved to perform the STO function.

The STO function is available for operator to turn off the motor torque. It is intended to be used in the safety related applications up to SIL 2 / SIL CL 2 acc. to EN 61800-5-2,

EN 61508 and EN 62061, and up to Cat. 3 / PL d acc. to

EN ISO 13849-1.

Safety function

The power that can cause rotation (or motion in the case of a linear motor) shall be switched off from the motor when demanded.

Safe state

The safe state is when the power supply of the motor is switched off.

System response time

The time from when the operator presses the emergency stop button to when the motor power supply switch is turned off is ≤ 1ms.

STO input signal requirement

The two STO inputs can not be exactly synchronized, STO fault will not be triggered if the two STO inputs become consistent within 200 ms.

90 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix E—STO function

Table 38. Safety-related parameters.

Operation mode

Safety integrity level

Systematic capability

Safety architecture

Safety architecture and reliability block diagram

Figure 28. Functional block diagram.

Figure 29. Reliability block diagram.

Switching mode power supply and STO input

Switching mode power supply input voltage

STO activation

STO deactivation

Single phase 115 V series: 150-450 Vdc

Single phase 230 V series: 150-450 Vdc

Three phase 230 V series: 150-450 Vdc

Three phase 480 V series: 300-880 Vdc

Three phase 575 V series: 500-1000 Vdc

STO1/STO2: 0-1.5 Vdc

STO1/STO2: 16-28 Vdc

92 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix E—STO function

Environmental and EMC conditions

Environmental

Mains supply system

TN, TT and IT systems (including corner-earthed system)

Overvoltage Overvoltage category III

Pollution degree

Pollution degree 2

Ambient operating temperature

-10°C to +40°C rated VT (variable torque) (110% OL for 1 min per

10 mins)

-10°C to +50°C rated CT (constant torque) (150% OL for 1 min per 10 mins)

Up to +60°C with derating

Cold weather function can be enabled to extend the lower range to -20°C

–40 °F (–40 °C) to 158 °F (70 °C) Storage temperature

Relative humidity

Altitude

0 to 95% RH, non-condensing, non-corrosive, no directly dripping

100% load capacity (no derating) up to 1,000m; 1% derating for each 100m up to 2,000m (UL listing); up to 4,000m (without UL listing)

Vibration

IEC 60068-2-6

Power supply connected (no package)

Keyhole mounting and DIN rail mounting

Sinusoidal motion

10 Hz ≤ f ≤57 Hz: 0.075 mm amplitude

57 Hz > f ≤ 150 Hz: 1g

1oct/min, 10 sweep cycles per axis on each of 3 mutually perpendicular axes

Shock

IEC 60068-2-27

Power supply connected (no package)

Keyhole mounting and DIN Rail mounting

Half sine pulse motion

Peak acceleration 15g with duration 11ms

Total 18 shocks for 3 mutually perpendicular axes and 6 directions

Enclosure class IP20 standard in entire kW/hp range

NEMA 1 / UL Type 1 with accessory kit

EMC

EMC EN IEC 61800-3, 2nd environment

EN 61800-5-2, EN 61326-3-1

INFORMATION

External filter shall be used for non-EMI version drives to keep CE EMC compliance. Refer to installation manual for detailed information of external filter. If an external filter type other than recommended in the manual is used, the

CE EMC compliance shall be reconfirmed first. Please contact the factory or your local Eaton sales representative if necessary.

Applicable standards

EN 61800-5-2:2017

Adjustable speed electrical power drive systems

Part 5-2: Safety requirements – Functional

EN 61800-5-1: 2007+A1:2017

Adjustable speed electrical power drive systems

Part 5-1: Safety requirements – Electrical, thermal and energy

EN IEC 61800-3:2018

Adjustable speed electrical power drive systems

Part 3: EMC requirements and specific test methods

EN ISO 13849-1:2015

Safety of Machinery – Safety Related Parts of Control Systems

Part 1: General principles for design

EN 61508, Part 1-7:2010

Functional safety of electrical/electronic/programmable electronic safety-related systems

EN 62061:2005+AC:2010+A1:2013+A2:2015

Safety of machinery – Functional safety of safety-related electrical, electronic and programmable electronic control systems

EN 60204-1:2018

Safety of machinery - Electrical equipment of machines

Part1: General requirements

EN 61326-3-1:2017

Electrical equipment for measurement, control and laboratory use - EMC requirements - Part 3-1: Immunity requirements for safety-related systems and for equipment intended to perform safety-related functions (functional safety) -

General industrial applications

Requirement for installation, commission, maintenance

A three-pin terminal block in control board (STO in

Figure 30 )

is used for customer to connect emergency stop switch.

When finished the installation, the STO function shall be verified. Refer to

Figure 31 for the detailed wiring method.

The emergency stop switch for STO shall be closed state normally.

The STO function shall be verified according to following steps:

•

Apply main power to DM1.

•

Run the motor and wait until the motor operating stably.

•

Open the switch of STO1 or STO2, both “STO Fault” and

“Safety Torque Off” shall be triggered and the motor shut down. Fault codes are FC 23 and FC 66.

•

Closed STO1 and STO2 switches.

•

Restart motor and wait until the motor operating stably.

•

Open the switches of STO1 and STO2 at the same time, only “Safety Torque Off” shall be triggered and the motor shut down. Fault code is FC 66.

•

Closed STO1 and STO2 switches. Test finished.

N otes:

•

STO fault indicates two different fault types. One is the drive internal circuit fault and the other is the case that two STO input signals are not consistent within 200 ms.

•

If the customer needs more detailed information or the test result is mismatched, please contact the factory or your local Eaton sales representative.

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix E—STO function

Figure 30. STO terminal block in DM1 control board.

The STO terminal block shall be short circuited by jumper if user does not need STO function.

If the function is used by customer, the STO terminal block shall be connected to emergency stop switch.

The STO function needs to be always on, which means the idle-current principle shall be followed by the end user.

Fault exclusion measures against short circuit fault between

STO1/STO2 and power supply 24 VDC must be implemented at application level, according to applicable requirement/ standards e.g. ISO 13849-2:2012.

For the requirements of fault exclusion measures against short circuits between two adjacent tracks/pads of internal

PCB according to ISO 13849-2:2012, some measures shall be implemented at application level, i.e.: this device shall be installed in a cabinet with at least IP 54.

WARNING

• Any circuit connected to the STO terminal block shall be SELV or PELV circuit.

• STO1 and STO2 shall be both connected with the independent output of the safety elements.

• The STO terminal block is a fixed connection and cannot be disconnected without a tool. Installation manual defines the control wiring stripping length to ensure no bare conductor exposed after wiring.

• The safety function STO is not equivalent to the safety function “safe off” of IEC 60204-1:2016, since it does not provide any galvanic insulation. This means that the motor terminals can still have dangerous voltage when in STO state.

94 POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Figure 31. Thermistor STO dry contact wiring diagram.

Appendix E—STO function

Requirements of proof test

This device shall be subjected to a proof test at least once every 20 years. Please contact the factory or your local

Eaton sales representative.

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Appendix F—Certification of Compliance Information

Appendix F—Certification of Compliance

Information

UL/cUL Certificate of Compliance

In accordance with: UL and cUL

Certificate Number: E134360

EN 61800-5-2:2017

EN ISO 13849-1:2015

EN 61508, Part 1-7:2010

EN 62061:2005+AC:2010+A1:2013+A2:2015

EN 61326-3-1:2017

Based on compliance with standards:

UL 61800-5-1, Ed.1, 2018

CSA C22.2 No. 274-17, Ed.2, 2017

Eco-design Information

IE2 acc. to EN 61800-9-2

(90;100) losses are marked on rating labels.

Other details can be found at: http://eaton.com/EcoDesign-VFD or as in below:

CE Declaration of Conformity

In accordance with:

2014/35/EU Low Voltage Directive (LVD)

2014/30/EU EMC Directive (EMC)

2011/65/EU RoHS Directive (RoHS)

2009/125/EC Eco-design Directive (Eco-design)

2014/53/EU Radio Emission Directive (RED, for Bluetooth)

2006/42/EC Machinery Directive (MD, for DM1 Pro)

UKCA Declaration of Conformity

In accordance with:

2016 No.1101 Electrical Equipment (Safety) Regulations

2016

2016 No.1091 Electromagnetic Compatibility Regulations

2016

2012 No.3032 Restriction of the Use of Certain Hazardous

Substances in Electrical and Electronic

Equipment Regulations 2012

2021 No.745 Eco-design for Energy-Related Products and

Energy Information Regulations 2021

2017 No.1206 Radio Equipment Regulations 2017

(for Blutooth)

Both based on compliance with standards:

EN 61800-5-1:2007+A1:2017

EN IEC 61800-3:2018

EN IEC 63000:2018

EN 61800-9-2:2017

EN 62479:2010

ETSI EN 301 489-1 V2.2.3

ETSI EN 301 489-17 V3.2.2

ETSI EN 300 328 V2.1.1

EN 60204-1:2018

Manufacturer and Importer Information

Manufacturer:

Eaton Corporation

W126N7250 Flint Drive,

Menomonee Falls

WI 53051, USA.

Importer to EU:

Eaton Industries GmbH

Hein-Moeller-Straße 7-11

53115 Bonn, Germany

Importer to UK:

Eaton Electric Ltd, PO Box 554

Abbey Park, Southampton Road

Titchfield, PO14 4QA,

United Kingdom

Web addresses and contact information

Eaton.com/eatoncare (+1 877-386-2273)

Eaton.com/contacts

Eaton.com/aftersales

Eaton.com/documentation

Eaton.com/recycling

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Notes:

Appendix F—Certification of Compliance Information

POWERXL SERIES VFDS MN040060EN—January 2022 www.eaton.com

Eaton

1000 Eaton Boulevard

Cleveland, OH 44122

United States

Eaton.com

Printed in USA

Publication No.MN040060EN / TBG001536

January 2022

Eaton is a registered trademark.

All trademarks are property of their respective owners.

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