SPXFLOW APV CU4plus AS-i Instruction Manual

INSTRUCTION MANUAL
APV CU4plus AS-interface
CONTROL UNIT
FORM NO.: H333978
REVISION: UK-3
R E A D A N D U N D E R S TA N D T H I S M A N U A L P R I O R TO O P E R AT I N G O R S E RV I C I N G T H I S P R O D U C T.
APV
UK
APV_CU4plus_AS-interface_UK-3_062019.indd
Content
Page
1.
Abbreviations and Definitions
2.
Safety Instructions
2.1.
Sentinels
2.2.
Intended use
2.3.
General regulations for careful handling
2.4.
Welding instructions
2.5.
Persons
2.6.
Warranty
2.7.
Important safety instructions for AS-interface networks
3.
General Terms
3.1.
Purpose of use
3.2.
Design of CU4plus AS-interface
3.3.
Function of the individual components
4.
Mechanics and Pneumatics
Air connections for turning actuator
4.1.
Air connections seat valves and double seat mix proof valves
4.2.
4.3.
Pressure relief valve
4.4.
Functional description - block diagrams
4.5.
Technical data / Standards
4.6.
Solenoid valves
4.7.
Throttling function
4.8.
NOT element
5.
Adapter
5.1.
Valves with turning actuator, e.g. butterfly valve
5.2.
Single seat valve
5.3.
Double seat mix proof valve DE3, DA3+
5.4.
Double seat mix proof valves D4, D4 SL, DA4
6.
Electronic Module
6.1.
Function/block diagram
6.2.
Functional description of connections
6.3.
Technical data / AS-interface
6.4.
Connections
6.5.
LED indications
6.6.
Adjustement of valve profiles
6.7.
AS-i communication / Data signals
6.8.
Service and Maintenance Software CU4plus Toolbox
7.
Valve Position Indication
7.1.
Continuously measuring valve position measuring system
7.2.
Tolerance band of the valve position measuring system
7.3.
Adjustment of valve position indication / Teach-in
7.4.
Use of external sensors
8.
CU Assembly and Startup
8.1.
Valves with turning actuator, e.g. for butterfly valve
8.2.
Single seat valve
8.3.
Double seat valve DA3+ with activated Seat Lift Detection (SLD)
8.4.Double seat mix proof valves D4, D4 SL, DA4
8.5.
Replacement of CU3 versions
9.
Accessories and Tools
10.
Service
10.1. Dismantling
11.
Trouble Shooting
12.
Spare Parts Lists
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
4
4
10
13
24
25
38
41
55
56
57
59
3
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UK
APV_CU4plus_AS-interface_UK-3_062019.indd
1.
Abbreviations and Definitions
A AWG
CE
CU
DI
DO
EMV
EU
GND
IP
LED
N
NEMA
P
PELV
PWM
Y
SLD
Exhaust air
American Wire Gauge
Communauté Européenne
Control Unit
Digital Input
Digital Output
Electromagnetic Compatibility
European Union
Ground/mass potential
International Protection
Luminous diode
Pneumatic Air Connection NOT element
National Electrical Manufacturers Association
Supply Air Connection
Protected Extra-Low Voltage
Pulse-width modulation
Pneumatic Air Connection
Seat Lift Detection / Seat Lift Gathering
2.
Safety Instructions
2.1.
Sentinels
Meaning:
DANGER
!
Danger!
Direct danger which can lead to severebodily harm
or to death!
Caution!
Dangerous situation which can lead to bodily harm
and/or material damage.
Attention!
Risk as a result of electric current.
Note!
Important technical information or recommendation.
These special safety instructions point directly to the
respective handling instructions. They are accentuated by the
corresponding symbol. Carefully read the instructions to which
the sentinels refer. Continue handling the control unit
only after having read these instructions.
4
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
APV
UK
APV_CU4plus_AS-interface_UK-3_062019.indd
2.
Safety Instructions
2.2.
Intended use
The CU4plus AS-i control unit is only intended for use as described
in chapter 3.1. Use beyond that described in chapter 3.1. do not
comply with the regulations and SPX FLOW shall not be
responsible for any damage resulting from this non-observance.
The operator bears the full risk. Prerequisites for proper and
safe operation of the control unit are the appropriate transport and
storing as well as the professional assembly. Intended use also
means the observance of operating, service and maintenance
conditions.
2.3.
General regulations for careful handling
To ensure a faultless function of the unit and a long service life,
the information given in this instruction manual as well as the operating conditions and permissible data specified in the data
sheets of the control unit for process valves should be strictly
adhered to.
----
------
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
The operator is committed to operating the control unit in faultless
condition, only.
Observe the general technical rules while using and operating the
unit.
Observe the relevant accident prevention regulations, the national rules of the user country as well as your company-internal
operating and safety regulations during operation and maintenance
of the unit.
Switch off the electrical power supply before carrying out any work
on the system!
Note that piping or valves that are under pressure must not be
removed from a system!
Take suitable measures to prevent unintentional operation or impermissible impairment.
Following an interruption of the electrical or pneumatic supply, ensure a defined and controlled re-start of the process!
If these instructions are not observed, we will not accept any
liability. Warranties on units, devices and accessories will expire!
5
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UK
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2.
Safety Instructions
2.4.
Welding instructions
It is generally recommended to avoid welding work in process
installation in which control units are installed and connected.
If welding is nonetheless required, earthing of the electrical
devices in the welding area is a necessity.
!
2.5.
!
---
--
2.6.
Persons
Installation and maintenance work may only be carried out by
qualified personnel and by means of appropriate tools.
Qualified personnel must get a special training with regard to
possible risks and must know and observe the safety instructions
indicated in the instruction manual.
Work at the electrical installation may only be carried out by personnel specialized in electrics!
Warranty
This document does not contain any warranty acceptance. We refer to our general terms of sale and delivery. Prerequisite for a guarantee is the correct use of the unit in compliance with the specified conditions of application.
Note!
6
This warranty only applies to the Control Unit. No liability will be accepted for consequential
damage of any kind arising from failure or malfunction of the device.
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
APV
UK
APV_CU4plus_AS-interface_UK-3_062019.indd
2.
Safety Instructions
2.7.
Important safety instructions for AS-interface networks
Aside from complying with the Installation Guidelines according to
AS-i Specification, observe the following instructions!
2.7.1
--
Earthing
The PE connection of the AS-i power supply (protective earth) must
(if existent) be grounded.
The symmetry point of the AS-i network (GND, ground, shield) must
be connected with the plant ground).
Neither AS-i – nor AS-i + must be grounded.
Use of earth-leakage relay, insulation monitoring modules is
recommended.
Use of surge protection modules is recommended.
----2.7.2.
-----
Network design and voltage supply
Use only AS-i certified power supplies.
Output voltage 26.5 to 31.6 VDC
AS-i power supplies deliver up to 8A.
The voltage drop between power supply and bus device must not
exeed 3V. If required, the power supply must be set closer to the
slaves. Alternatively power supplies with repeaters can be extended
to such an extent that up to 3 power supplies can be distributed
over the whole bus, see fig. An AS-i segment including all stubs must not be longer than 100 m.
Additional 100 m AS-i cable may be connected to each repeater,
whereas not more than 2 repeaters (max. 2 connected in series)
may be set between a slave and the master.
A galvanically isolated AS-i power supply must be connected in
every segment.
---
--
Extension with repeater
Master
100m
100m
R
PS
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
S
100m
R
PS
S
PS
S
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2.
Safety Instructions
Extension with repeater to max. 500 m (central positioning)
100m
100m
100m
100m
100m
Master
R
PS
R
S
Repeater
PS
S
PS
S
PS Power Supply
S
----
R
R
R
PS
S
PS
S
Slave
AS-i power cables must be separated from the energy cables and
must be as short as possible.
External proximity switches must be connected to the slave as close
as possible.
Floating sensors/actuators: Grounding of galvanic peripheral
devices connected with AS-i potential is not permitted. It must be
avoided in terms of immunity to interference.
2.7.3. Selection of the appropriate power supply:
The max. electricity demand in the AS-i net (sum of all consumers)
per segment must be smaller than the admissible current carrying
capacity of the AS-i network (max. 90 %).
-- The electricity demand of the individual slave results from the
instruction manual. For the design of the networks a simultaneity
factor can be integrated if necessary. A max. assignment of e.g. 62
slaves should be taken as a basis.
-- At the end of each segment under full load, the AS-i voltage must be
within the specification 26.5 to 31.6 V.
2.7.4. What has to be observed if a 8A AS-i power supply is used?
If more than the standard current of 2 A is transferred via the AS-i
cables, the following boundary conditions must be considered when
planning the net:
-- The voltage drop along the AS-i line increases. For orientation
purposes: If 2 A are transferred via one 100 m-long-cable with wire
cross-section of 1.5 mm, the voltage drop amounts to 5 V.
-- The contacts of the penetration technology are desiged only for
certain maximum permanent current which are partially below 8 A.
Refer to the manufacturer datasheet!
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Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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UK
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2.
Safety Instructions
2.7.5. Increase in interference resistance
-- The connection „Schirm“ (shield) at the AS-i power supply unit
must be connected directly and with good RF characteristics with
the potential equalization of the machine or plant. This is not a
grounding measure for safety reasons, but a functional grounding
so that the AS-i line can be operated symmetrically against
the earth. If a shielded cable is used, the cable shield must be
connected there - and there only, as well.
-- A good symmetrie must also be observed towards other electrical
sources of interference (speed-controlled actuators, welding units
etc.). The length of the connecting cables between the active slaves
(CU4, CU4plus etc.) and the proximity switches connected to them
must be limited to max. 2 m.
-- When high electrostatic charge is expected (e.g. polishing
machines, injection moulding machines, wrapping foils for plastic
materials etc.) it may be required to take additional protective
measures, such as the installation of arresters for static loads.
2.7.6. May the AS-i cable be laid in parallel to power cables?
-- Although the communication via AS-i cable is not sensitive to
EMC, it should be laid separately from line cables - also in control
cabinets.
-- Maximum distance to potential sources of interference (e.g.
frequency converter) must be observed.
-- Every AS-i wiring harness should have its own cable, i.e. AS-i
cables should not be laid together with other cables in the same
common cable.
-- If it is required to lay single conductors (e.g. in control cabinets),
parallel conductors must be laid. In case of standard stranded wires,
lay and twist single coductors together.
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
9
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fig. 3.2.
3.
General Terms
3.1.
Purpose of use
The control unit CU4plus AS-i has been developed for the control
of process valves in food processing industry as well as related
industries.
6.
The CU4plus AS-i control unit operates as interface between
process control and process valve and controls the electric and
pneumatic signals.
The pneumatic control of APV valves is undertaken via the
solenoid valves. The control unit controls the valve positions,
open and closed, via sensors. The electronic module undertakes
the task to process the switching signal from the control and to
control the corresponding solenoid valves. The electronic module
also provides for potential-free contacts. The corresponding light
signals in the control unit provide for an external indication of the
valve positions.
3.
4.
2.
3.2.
1.
5.
fig. 3.2.1
cable guide
3.
Design of CU4plus AS-interface (fig. 3.2.)
The CU4plus AS-interface control unit consist of the following
components:
1. The Control Unit base with integrated air channels and electric and pneumatic connections as well as viewing windows with
type label.
2. 1 or 3 solenoid valves for the control of the valve actuators and for the seat lifting of double seat valves.
-- 1 solenoid valve with 1 logic NOT element for the control of the valve actuators.
3. Sensor module with integrated position measuring system for the
detection of the valve position.
4. Electronic module for the electric supply, for the AS-i communication
with the control, evaluation of feedback signals and control of
solenoid valves as well as valve position indication through LED.
5. Clamp ring to fasten the CU4 on the adapter.
6. Cover with LED optics.
2.
10
The cable/s by means of which the solenoid valves are connected
with the electronic module must be guided through the cable guide
at the rear side of the electronic module. (fig. 3.2.1).
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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APV_CU4plus_AS-interface_UK-3_062019.indd
3.
General Terms
3.3.
Function of the individual components
The installation of the control unit is undertaken by special
adapters which are available for the different valves types,
see chapter 5. Adapter. The snap connectors for supply air and
pneumatic air to the individual cylinders at the valves are located
at the outside of the control unit. At the control units for valves
with turning actuator, the pneumatic air is transferred internally to
the actuator. The air supply of the control unit is equipped with an
exchangeable air filter. Observance of the required compressed air
quality is imperative. Please also see chapter 4.5 Technical Data.
The number of the solenoid valves installed in the CU4 depends
on the valve actuators to be controlled. Single seat and butterfly
valves and double seat valves without seat lift function require 1
solenoid valve.
Control units for double seat valves equipped with 3 solenoid
valves. For the manual actuation, the solenoid valves are provided
with a safe handle which is easy to operate.
The electronic module installed in the control unit fulfils the task
to process the electric signals from the control, to control the
solenoid valves and to evaluate the feedback signals from the
feedback unit. Moreover, the signalling and indication of the valve
positions as well as additional diagnostic functions are undertaken
via the electronic module.
The electronic module is the interface between control actuators or
sensors. Commnication is undertaken via the standard AS-interface
bus protocol according to specification V3.0.
Valve position detection is realized via a linear sensor which is
integrated in the sensor module.
Control is effected via the solenoid switch cam mounted to the valve
actuator rod. The measuring range of the linear sensor detects
the complete valve stroke. By means of the teach-in function,
the corresponding position for closed and open valve position
are detected and seat lift positions are permanently saved in the
electronic module if required. (see chapter 7.3 Teach-in function)
For DA3+ double seat valves with active seat lift detection (SLD)
additionally to the linear sensor integrated in the CU, two external
proximity switches installed at the valve actuator are required.
The corresponding signals of the linear sensor as well as external
proximity switches are evaluated in an internal logic circuit and,
thus, the corresponding valve position indications are generated.
(see chapter 6.7. Data signals, AS-i communication)
For the D4 valve generation, additionally to the linear sensor
integrated in the control unit, 1 or 2 internal hall sensors are
installed at the CU4 feedback tower.
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
11
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3.
General Terms
3.3.
Function of the individual components
The luminous diodes are located on the front side of the electronic
module. Their signals are visibly indicated to the outside by an
optical window in the cover the control unit. Beside the open and
closed valve position, the existence of the operating voltage as well
as different diagnostic information are indicated. Chapter 6.6. LED
indicators provides more details.
The complete control unit has been designed on the building
block principle. By exchange of the electronic module, the control
type can be changed, e.g. from direct control (Direct Connect) to
communication with AS-Interface.
Note! Wiring must be changed!
12
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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4.
Mechanics and Pneumatics
Air connections for turning actuator
4.1.
4.1.1. Function
Y1
Y1
A1
A1
CU41plus-T AS-i
design for valve with turning actuator, e.g. butterfly valves
P air supply with integrated particle filter
Y1 bore to transfer control air to turning actuator
A1 exhaust air, with exhaust silencer
P
AIR IN
Air connections seat valves and double seat mix proof valves
4.2.
4.2.1. Function
CU41plus-S AS-i
design for seat valves
P air supply with integrated particle filter
Y1 pneumatic air connection for main actuator
A1 exhaust air with silencer
P
AIR IN
A1
A2
Y1
Y2 (N)
Y3
CU41Nplus-S AS-i
design for seat valves with NOT element
P air supply with integrated particle filter
Y1 pneumatic air connection for main actuator
N pneumatic air connection for the spring support of the actuator
by compressed air via NOT element
A1 exhaust air with silencer
CU41plus-M AS-i
design for DE3 double seat valves without seat lift function
P air supply with integrated particle filter
Y1 pneumatic air connection for main actuator
A1 exhaust air with silencer
P
Y1
Y2
Y3
A1/A2
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
CU43plus-M AS-i
design for DA3+ double seat valves with seat lift function
air supply with integrated particle filter
pneumatic air connection for main actuator
pneumatic air connection for seat lift actuator of upper seat lifting
pneumatic air connection for seat lift actuator of lower seat lifting
exhaust air with silencer
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4.
Mechanics and Pneumatics
4.2.1. Function
A1
Y3
Y1 P
Y1
Y2
Y3
A1/A2
Y2
A2
P
Y1
A1
CU41plus-D4-V1
design for D4 double seat mix proof valves
without seat lift function
air supply with integrated particle filter
control air connection for main actuator
exhaust air, with exhaust silencer
CU43plus-D4-V1
design for D4 SL, DA4 double seat mixproof valves with seat lift function
air supply with integrated particle filter
control air connection for main actuator
pneumatic air connection for seat lift actuator of upper seat lifting
pneumatic air connection for seat lift actuator of lower seat lifting
exhaust air, with exhaust silencer
P
AIR IN
14
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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DANGER
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
4.
Mechanics and Pneumatics
4.3.
Pressure relief valve
The base of the control unit is equipped with a pressure relief
valve which prevents an inadmissible pressure build-up in the
inner control unit.
If required, the pressure relief valve vents into the clearance
between the base and the adapter of the control unit.
The pressure relief valve must not be mechanically blocked
under any circumstances.
15
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4.
Mechanics and Pneumatics
4.4.
Functional description - block diagrams
4.4.1. CU41plus AS-interface
(internal position measuring system)
Valve types: SW4, MS4, SV1, SVS1F
2 AS-i Bus 3 Z+
LED 6
4 Z5 PELV E +
6 PELV E-
LED 5
7 5 VDC
8 Sensor 3
LED 3/4
9 GND
Y2
Y3
P
LED 9
LED 8
LED 7
10 5 VDC
11 Sensor 4
LED 2
Service
Port
12 GND
Linear
Sensor
LED 1
linear sensor
R
The illustration shows a valve in standard design NC (normally
closed). The valve in the design NO (normally open) can also be
used. The respective valve limit position is detected via the teach
function and saved in the control unit.
AS-i Bus -
Y1
Teach
1 AS-i Bus +
Cu4plus AS-interface/ Spec. V3.0
AS-i Bus +
solenoid valve
throttle valves
P / air supply
A / exhaust
16
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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4.
Mechanics and Pneumatics
4.4.
Functional description - block diagrams
4.4.2. CU41Nplus AS-interface
(internal position measuring system)
Valve type: SD4
2 AS-i Bus 3 Z+
LED 6
4 Z5 PELV E +
6 PELV E-
LED 5
7 5 VDC
8 Sensor 3
LED 3/4
9 GND
Y2
Y3
P
LED 9
LED 8
LED 7
10 5 VDC
11 Sensor 4
LED 2
Service
Port
12 GND
Linear
Sensor
LED 1
linear sensor
R
pressure
reducing valve
(locked to 5 bar)
self-lock
connector
The illustration shows a valve in standard design NC (normally
closed). The valve in the design NO (normally open) can also be
used. The respective valve limit position is detected via the teach
function and saved in the control unit.
AS-i Bus -
Y1
Teach
1 AS-i Bus +
Cu4plus AS-interface/ Spec. V3.0
AS-i Bus +
solenoid valve
throttle valves
P / air supply
A / exhaust
NOT element
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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4.
Mechanics and Pneumatics
4.4.
Functional description - block diagrams
4.4.3. CU43plus AS-interface for DA3+SLD double seat valve
(internal position measuring system
and 2 external proximity switches)
2 AS-i Bus 3 Z+
Y1
LED 6
4 Z5 PELV E +
6 PELV E-
LED 5
7 5 VDC
8 Sensor 3
LED 3/4
9 GND
view X
Y2
Y3
Y3
P
LED 9
LED 8
LED 7
Y1
Teach
1 AS-i Bus +
AS-i Bus -
Cu4plus AS-interface/ Spec. V3.0
AS-i Bus +
sensor 3
10 5 VDC
sensor 4
11 Sensor 4
Y2
LED 2
Service
Port
12 GND
Linear
Sensor
LED 1
R
seat lift cylinder
lower valve seat
linear sensor (Y)
A / exhaust
P / air supply
sol. valve 1
Y3
sensor 3
Y1
sol. valve 2
Y2
18
A / exhaust
sol. valve 3
linear sensor (Y)
X
main cylinder and
integrated seat lift cylinder
upper valve seat
sensor 4
sensor 1 (TeachSignal)
sensor 2 (TeachSignal)
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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4.
Mechanics and Pneumatics
4.4.
Functional description - block diagrams
4.4.4. CU41plus-D4-V1 for D4 double seat mix proof valves
AS-i Bus -
2 AS-i Bus 3 Z+
Y1
LED 6
4 Z5 PELV E +
6 PELV E-
LED 5
7 5 VDC
sensor 3
not used
8 Sensor 3
LED 3/4
9 GND
Y2
Y3
P
LED 9
LED 8
LED 7
Teach
1 AS-i Bus +
Cu4plus AS-interface/ Spec. V3.0
AS-i Bus +
10 5 VDC
11 Sensor 4
LED 2
Service
Port
12 GND
Linear
Sensor
LED 1
R
M1
M2
hall 2
(in sensor
tower, right)
(connected on
sensor 4
e-module)
linear
sensor
M1 - magnet lower shaft
M2 - magnet upper shaft
solenoid valve
throttle valves
P / air supply
A / exhaust air
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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4.
Mechanics and Pneumatics
4.4.
Functional description - block diagrams
4.4.5. CU43plus-D4-V1 for D4 SL / PMO double seat mix proof
valves
2 AS-i Bus 3 Z+
Y1
LED 6
4 Z5 PELV E +
6 PELV E-
LED 5
7 5 VDC
8 Sensor 3
LED 3/4
9 GND
Y2
Operating directions of valve targets
Y3
P
LED 9
LED 8
LED 7
Teach
1 AS-i Bus +
AS-i Bus -
Cu4plus AS-interface/ Spec. V3.0
AS-i Bus +
10 5 VDC
11 Sensor 4
main stroke
down
M1 + M2
upper seat lift
up
M2
lower seat lift
down
M1
LED 2
Service
Port
12 GND
Linear
Sensor
LED 1
R
M1 - magnet lower shaft
hall 1
(in sensor
tower, left)
(connected on
sensor 3
e-module)
M2 - magnet upper shaft
hall 2
(in sensor
tower, right)
(connected on
sensor 4
e-module)
M2
main cylinder
and integrated seat lift
cylinder
upper valve seat
exhaust air
seat lift cylinder
lower valve seat
20
linear
sensor
M1
sol. 1
IN
air
sol. 2
exhaust air
sol. 3
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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4.
Mechanics and Pneumatics
4.4.
Functional description - block diagrams
4.4.6. CU43plus-D4-V1 for DA4 double seat mix proof valves
AS-i Bus -
2 AS-i Bus 3 Z+
Y1
LED 6
4 Z5 PELV E +
6 PELV E-
LED 5
7 5 VDC
8 Sensor 3
LED 3/4
9 GND
Y2
Operating directions of valve targets
Y3
P
LED 9
LED 8
LED 7
Teach
1 AS-i Bus +
Cu4plus AS-interface/ Spec. V3.0
AS-i Bus +
10 5 VDC
11 Sensor 4
main stroke
down
M1 + M2
upper seat lift
up
M2
lower seat lift
up
M1
LED 2
Service
Port
12 GND
Linear
Sensor
LED 1
R
M1 - magnet lower shaft
M2 - magnet upper shaft
hall 1
(in sensor
tower, left)
(connected on
sensor 3
e-module)
M1
hall 2
(in sensor
tower, right)
(connected on
sensor 4
e-module)
M2
main cylinder
and integrated seat lift
cylinder
upper valve seat
exhaust air
seat lift cylinder
lower valve seat
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
linear
sensor
sol. 1
IN
air
sol. 2
exhaust air
sol. 3
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4.
Mechanics and Pneumatics
4.5.
Technical data / Standards
Material:
PA6.6/PA12
Ambient temperature:
-20 to +70 °C, -4 to +158 °F
EU:
EMC 2014/30/EU (89/336/EEC)
Standards and environmental audits:
protective class IP 67 EN 60529/
complies with NEMA 6
EMV interference resistance EN
61000-6-2
EMV emitted interference EN61000-6-4
AS-interface certification according to
specification V3.0
vibration/oscillation EN60068-2-6
safety of machinery DIN EN ISO
13849-1
Air hose:
6 mm / ¼" OD
Pressure range:
6–8 bar
Compressed air quality: quality class acc. to DIN ISO 8573-1
--
content of solid particles: quality class 3, max. size of solid particles per m³
10000 of 0,5 μm < d < 1,0 μm
500 of 1,0 μm < d < 5,0 μm
--
content of water:
quality class 3,
max. dew point temperature -20 °C
For installations at lower temperatures
or at higher altitudes, additional
measures must be considered to reduce
the pressure dew point accordingly.
--
content of oil:
quality class 1,
max. 0,01 mg/m³
The oil applied must be compatible with Polyurethane
elastomer materials.
22
Control Unit
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Instruction Manual UK-3
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4.
Mechanics and Pneumatics
4.6.
Solenoid valves
In the base of the control unit max. 3 solenoid valves are installed.
The 3/2-way solenoid valves are connected with the electronic
module by moulded cables and plug connector.
control:
handle:
PWM signal
rotary switch at valve
4.7.
Throttling function
The operating speed of the valve actuator can be varied or
reduced. This may be necessary to slacken the actuation of the
valve in order to prevent pressure hammers in the piping
installation. For this purpose, the supply and exhaust air of the
first solenoid valve can be adjusted via the throttling screws
respectively allocated in the interface of the solenoid valve.
By turning the screws in anticlockwise direction, the inlet or
outlet air is throttled.
4.8.
NOT element
Through the installation of the logic NOT element, the closing
force of the valve actuator can be increased by additional
compressed air. The NOT element conveys the compressed air via
an external reducing valve (max. 5 bar) to the spring side of the
valve actuator.
throttle screws
The pressure reducing valve is fixed to 5 bar.
Note!
The air connection of the NOT element is equipped with
an integrated non-return valve.
The air hose must be slided into the air connection until it stops
in order to open the non-return valve.
The NOT element is also used for air/air - actuators.
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
23
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5.
Adapter
Adapter for different process valves
24
5.1.
Valves with turning actuator, e.g. butterfly valve
5.2.
Single seat valve
5.3.
Double seat mix proof valve DE3, DA3+
5.4.
Double seat mix proof valves D4, D4 SL, DA4
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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UK
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6.
Electronic Module
6.1.
Function/block diagram
The CU4plus AS-i control unit is a slave for the fieldbus system
AS-Interface according to specification V3.0. The profile is S-7.A.*.E
(3 outputs and 2/4 inputs).
The CU4plus AS-i is designed for the extended address range.
With these devices in the extended address range up to 62 slaves
(formerly known as 2.1) can be connected with one AS-Interface
cable.
Attention: Consider cumulative power input and simultaneity factor!
With the CU4plus AS-i energy supply of the control valves can be
effected via the AS-i bus or via separate auxiliary energy lines.
Thus, it is possible to realize an EMERGENCY STOP function: If
the auxiliary voltage is safely shut off by conventional means, the
control valves are deprived of electric energy and they fall into
a safe position. The function of the inputs is preserved even if
auxiliary energy is shut off.
The control of the solenoid valves is undertaken in energy-saving
mode via the pwm signals.
1 AS-i Bus +
AS-i Bus -
2 AS-i Bus 3 Z+
LED 6
4 Z5 PELV E +
6 PELV E-
sensor 3
LED 5
7 5 VDC
NI5-K11K-AN5X/5
8 Sensor 3
LED 3/4
9 GND
Y1
solenoid valve 1
Y2
solenoid valve 2
Y3
solenoid valve 3
P
pressure sensor
(option)
LED 9
LED 8
LED 7
Teach
AS-i Bus +
Cu4plus AS-interface/ Spec. V3.0
6.1.1. CU43plus AS-i SLD
start
teach-in function
10 5 VDC
NI5-K11K-AN5X/5
11 Sensor 4
LED 2
Service
Port
12 GND
sensor 4
Linear
Sensor
connection
for toolbox
LED 1
position measuring system
R
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
APV
NTERFACE
CU4plus
AS-interface
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6.
Electronic Module
6.1.
Function/block diagram
6.1.2. CU41plus-D4-V1
CU43plus-D4-V1
2 AS-i Bus 3 Z+
Y1
LED 6
4 Z5 PELV E +
6 PELV Ehall 1
(left)
hall
sensor
LED 5
7 5 VDC
8 Sensor 3
Y3
P
LED 9
LED 8
LED 7
LED 3/4
9 GND
Y2
Teach
1 AS-i Bus +
AS-i Bus -
Cu4plus AS-interface/ Spec. V3.0
AS-i Bus +
10 5 VDC
hall 2
(right)
hall
sensor
11 Sensor 4
LED 2
Service
Port
12 GND
Linear
Sensor
LED 1
position measuring system
R
4 Z5 PELV E +
6 PELV E-
LED 5
7 5 VDC
8 Sensor 3
LED 3/4
9 GND
2 AS-i Bus -
Y2
3 Z+
LED 6
4 Z-
Y3
5 PELV E +
external PELV 24VDC
P
6 PELV E-
LED 5
7 5 VDC
8 Sensor 3
LED 9
LED 8
LED 7
LED 3/4
9 GND
Y2
Y3
P
LED 9
LED 8
LED 7
10 5 VDC
10 5 VDC
11 Sensor 4
11 Sensor 4
LED 2
Linear
Sensor
LED 2
12 GND
Service
Port
12 GND
Linear
Sensor
LED 1
LED 1
R
26
Y1
Service
Port
bridge
1 AS-i Bus +
AS-i Bus -
Teach
LED 6
AS-i Bus +
Cu4plus AS-interface/ Spec. V3.0
3 Z+
Y1
Teach
AS-i Bus -
2 AS-i Bus -
Cu4plus AS-interface/ Spec. V3.0
1 AS-i Bus +
CU4plus
AS-interface
6.1.4. Safety Stop Function
Voltage supply of solenoid valves
via additional auxiliary energy
6.1.3. Standard Function
Voltage supply of solenoid valves
via AS-i bus
AS-i Bus +
APV
NTERFACE
R
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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UK
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Terminal
6.
Electronic Module
6.2.
Functional description of connections
Designation
Functional Description
1
AS-i +
connection AS-i network
2
AS-i -
connection AS-i network
3
Z+
bridge Z+ / PELV E+ (in case of energy supply for solenoid valves via AS-i bus)
4
Z-
bridge Z- / PELV E - (in case of energy supply for solenoid valves via AS-i bus)
5
PELV E+
separate auxiliary energy PELV 24VDC + (for EMERGENCY STOP function, only)
6
PELV E-
separate auxiliary energy PELV 24VDC - (for EMERGENCY STOP function, only)
7
5 VDC
voltage supply for proximity switches
8
Sensor 3
signal sensor 3 (evaluation of logic table for appropriate valve type)
9
GND
mass potential for sensor voltage supply
10
5 VDC
voltage supply for proximity switches
11
Sensor 4
signal sensor 4 (evaluation of logic table for appropriate valve type)
12
GND
mass potential for sensor voltage supply
linear sensor
linear sensor for valve position detection (for suitable SPX FLOW sensor, only!)
Y1
solenoid valve 1 (main valve)
Y2
solenoid valve 2 (upper seat lift)
Y3
solenoid valve 3 (lower seat lift)
P
service port
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
optional connection - pressure sensor
connection serial/USB converter for CU4plus toolbox software
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6.
Electronic Module
6.3.
Technical data / AS-interface
AS-interface-profile:
S-7.A.*.E
Extended address mode:
is supported
Serial communication mode:
no
Inverse-polarity protection:
exists
Indication "Power":
LED 3 (green)
Indication "Fault":
LED 4 (red)
AS-interface voltage range:
26.5…31.6 V
External voltage supply
PELV
24 VDC
max. current consumption:
100 mA
(in case of supply of actuators from auxiliary energy)
150 mA
(in case of supply of actuators from AS-interface)
Input delay time:
AS-interface specification:
<1s
V3.0
Supply of solenoid valves:
pwm signal from electronic module
yes
100 mA
yes
LED on board
--- (watchdog not activated)
Short-circuit protection:
Excess voltage protection:
Induction protection:
Status indication of outputs:
Response time of watchdog:
Short-circuit or excess voltage of actuator supply or
cable break at valves is signalled to the master via the
peripheral failure bit (profile S-7.A.*.E only). Simultaneously,
LED 3/4 flashes according to AS-interface specification
alternately red/green.
!
Supply of sensors:
5 VDC, 4,75…5,25V (sum of
all currents < 40mA)
Caution!
The sensor inputs and the
peripheral supply must not
be connected with installationGND.
Connecting terminals:
conductor cross section
0.5 – 1,5 mm² (with conductor
sleeve) complying with
AWG 20-16
AS-interface communication / data: see 6.7.
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Instruction Manual UK-3
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6.
Electronic Module
6.4.
Connections
Sensors for valve position detection:
internal linear sensor SPX FLOW type
switching distance acc. to SPX FLOW
specification
Internal hall sensors:
"magnetic hall sensor"
SPX FLOW UB 4.75 - 5.25 VDC
switching distance acc. to SPX FLOW
specification
External sensors:
inductive proximity switch
SPX FLOW UB 4.75-5.25 VDC
switching distance acc. to SPX FLOW
specification
LED indications
The meanings of the different colors of the LED indication are
described in table 6.5.1. LED indications / Indicator lights.
1 As-i Bus +
2 AS-i Bus 3 Z+
LED 6
4 Z5 PELV E +
6 PELV E-
LED 5
7 5 VDC
8 Sensor 3
LED 3/4
9 GND
Cu4plus AS-interface/ Spec. V3.0
Y1
Y2
Y3
P
LED 9
LED 8
LED 7
Teach
6.5.
Internal sensors:
10 5 VDC
11 Sensor 4
LED 2
Service
Port
12 GND
Linear
Sensor
LED 1
R
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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6.
Electronic Module
6.5.1. LED indication / Indicator lights
LED 1
LED 2
LED 3/4
solenoid valve 2 /
upper seat lift
blue, 1 blink
solenoid valve 2 controlled
upper seat * lifted
solenoid valve 3 /
lower seat lift
blue, 2 blinks
solenoid valve 3 controlled
lower seat * lifted
sol. valve 1 /main valve blue, 2 blinks
main valve controlled
green, permanent light
operating voltage ok, no failure
- AS-i status indication
red, green blink
peripheral failure (short circuit,
excess voltage, cable break)
- teach-in requested, flash data
failure, valve failure, wrong
number of valves, overload of
sensor voltage supply
red, permanent light
AS-i communication failure
- no data interchange with
master
- master in stop mode
- slave cannot read master
commands
- master in protect mode and
slave not in protect mode
green, blink
AUX voltag missing
(connect either PELV or
bridge Z/PELV)
green, permanent light
red, blink = red-yellow blink
slave address = 0
red, blink
duplicate addresses recognized
power and diagnosis
LED 5
valve open
green, permanent light
valve open
LED 6
valve closed
orange, permanent light
valve closed
LED 7
pressure signal (option)
LED 8
service request
yellow, permanent light
imminent service request
LED 9
teach-in
red, permanent light
blink
teach-in is running
teach-in required
LED Y1
solenoid valve 1
permanent light
controlled
LED Y2
solenoid valve 1
permanent light
controlled
LED Y3
solenoid valve 1
permanent light
controlled
* Depending on the adjusted mode!
30
Control Unit
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Instruction Manual UK-3
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6.
Electronic Module
6.6.
Adjustement of valve profiles
The adjustment of valve profiles is carried out with the Service
Software CU4plus Toolbox (see CU4plus Toolbox manual).
For the different process valves different logic profiles exist. These
differ in view of the detection of the feedback and the logic profile of
the valve.
Valve profile:
Valve profile
Valve position
measuring system
Tolerance band
Valve basic position
NO/NC
Invert
valve position indication
Number of
solenoids
Mix proof valve
with seat lift
detection (SLD)
internal linear sensor and 2
external proximity switches
fixed
+/- 1 mm
NC only
possible
always 3
Mix proof valve
with seat lift
detection (SLD)
CU3 compatibility
mode
internal linear sensor and 2
external proximity switches
fixed
+/- 1 mm
NC only
possible
always 3
NC / NO
possible
optional
1,2,3
not available
NC / NO
possible
optional
1,2,3
Seat valve /
butterfly valve
with internal
feedback
detection
internal linear sensor
Mix proof /
seat valve with
external feedback
detection
external proximity switches
Mix proof valve
D4
internal linear sensor
and 1 hall sensor
fixed
+/- 1 mm
NC only
possible
always 1
Mix proof valve
D4 SL/PMO
internal linear sensor
and 2 hall sensors
fixed
+/- 1 mm
NC only
possible
always 3
internal linear sensor
and 2 hall sensors
fixed
+/- 1 mm
NC only
possible
always 3
Mix proof valve
DA4
+/-1 mm
+/- 3 mm
+/-5 mm
Valve basic position:
Depending on the valve type, the basic position can be adjusted.
Tolerance band:
Selection according to valve type.
(see chapter 7.2)
Valve position indication: LED can be inverted, e.g. for
adaption of valve type
Delivery status:
Mix proof valve with seat lift detection (SLD) profile is adjusted.
AS-i address:
0 LED 4 (red) ON
Adjusted valve characteristics: logic profile 1, for DA3+
with SLD
Teach-In:
CU waits for teach-in with valve, LED 3-6 blink
Adjustment / change of valve profile is realized via ToolBox software
(see Toolbox manual).
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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6.
Electronic Module
6.7.
AS-i communication / Data signals
6.7.1. Single seat valves with internal feedback detection
NC - normally closed
Application: single seat / butterfly valve with internal feedback detection
(SW4, SD4, MS4, SVS, SV etc.)
AS-i Communication
Input Data / IDI
valve state
sensor 1
sensor 2
signal generated by teach-in
(position of position sensor)
signal generated by teach-in
(position of position sensor)
DI0
closed
1
0
DI1
open
0
1
DI2
not occupied
1
1
DI3
not occupied
1
1
solenoid 1 Main
solenoid 2
solenoid 3
DO0
1
0
0
DO1
0
1
0
DO2
0
0
1
DO3
not occupied
not occupied
not occupied
AS-i Communication
Output Data / ODI
NO - normally open
Application: single seat / butterfly valve with internal feedback detection
(SW4, SD4, MS4, SVS, SV etc.)
AS-i Communication
Input Data / IDI
sensor 1
sensor 2
signal generated by teach-in
(position of position sensor)
signal generated by teach-in
(position of position sensor)
DI0
closed
0
1
DI1
open
1
0
DI2
not occupied
1
1
DI3
not occupied
1
1
solenoid 1 Main
solenoid 2
solenoid 3
DO0
1
0
0
DO1
0
1
0
DO2
0
0
1
DO3
not occupied
not occupied
not occupied
AS-i Communication
Output Data / ODI
32
valve state
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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6.
Electronic Module
6.7.
AS-i communication / Data signals
6.7.2. Mix proof valve with seat lift detection (DA3+ SLD)
NC - normally closed
Application: Double seat mix proof valve with seat lift detection (SLD)
AS-i Communication
Input Data / IDI
valve state
sensor 4
sensor 3
sensor 2
sensor 1
external proximity
switch
external proximity
switch
signal generated by
teach-in,
(position of position
sensor)
signal generated by
teach-in,
(position of position
sensor)
DI0
closed
1
1
0
1
DI1
open
0
0
1
0
DI2
upper seat lifting
0
1
0
1
DI3
lower seat lifting
1
1
0
0
The appropriate AS-i signal for valve position will be generated within the CU by logic combination of the 4
sensor signals. The appropriate valve position is shown direct by the IDI AS-i signals.
Further ajdustments are not required!
solenoid 1
main
solenoid 2
upper seat
lift
solenoid 3
lower seat
lift
DO0
1
0
0
DO1
0
1
0
DO2
0
0
1
DO3
not occupied
not occupied
not occupied
AS-i Communication
Output Data / ODI
When replacing a CU3 control unit, use the following profile: Double seat mix proof valve with seat lift detection (SLD) CU3 compatible mode
(all signals similar to CU3) - see instruction manual of APV CU3 Control Unit.
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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6.
Electronic Module
6.7.
AS-i communication / Data signals
6.7.3. Mix proof valve D4
operating
main stroke downwards
main stroke
valve operating direction: downwards
lower shaft
signal S3
signal S4
internal hall sensors
valve target
M1
upper shaft
signal S2
signal S1
linear sensor
valve target
M2
linear sensor
sensor 4
hall 2
AS-i input
data
valve
status
linear sensor / (teach data)
internal hall sensors
tolerance
band
sensor signal S4
sensor signal S1
sensor signal S2
sensor signal S3
DI0
closed
1
0
not used
0
+1 mm,
-1 mm
DI1
open
0
0
not used
1
+1 mm,
-1 mm
solenoid 1
Main
solenoid 1
upper seat lift
solenoid 1
lower seat lift
1
0
0
DI2
DI3
AS-i output
data
DO0
DO1
DO2
34
Control Unit
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Instruction Manual UK-3
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6.
Electronic Module
6.7.
AS-i communication / Data signals
6.7.4. Mix proof valve D4 SL / PMO
operating
main stroke downwards
upper seat lift upwards
lower seat lift downwards
main stroke
valve operating direction: downwards
lower shaft
signal S3
signal S4
internal hall sensors
valve target
M1
upper shaft
signal S2
signal S1
linear sensor
valve target
M2
linear sensor
sensor 4
hall 2
sensor 3
hall 1
AS-i input
data
valve status
linear sensor / (teach data)
internal hall sensors
tolerance
band
sensor signal S3 sensor signal S4
sensor signal S1
sensor signal S2
DI0
closed
1
0
1
0
+1 mm,
-1 mm
DI1
open
0
0
0
1
+1 mm,
-1 mm
DI2
upper seat lift
0
1
1
0
+1 mm,
-1 mm
DI3
lower seat lift
1
0
0
0
+1 mm,
-1 mm
AS-i output
data
solenoid 1
Main
solenoid 2
upper seat lift
solenoid 3
lower seat lift
DO0
1
0
0
DO1
0
1
0
DO2
0
0
1
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CU4plus AS-interface
Instruction Manual UK-3
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6.
Electronic Module
6.7.
AS-i communication / Data signals
6.7.5. Mix proof valve DA4
operating
main stroke downwards
upper seat lift upwards
lower seat lift upwards
main stroke
valve operating direction: downwards
lower shaft
signal S3
signal S4
internal hall sensors
valve target
M1
upper shaft
signal S2
signal S1
linear sensor
valve target
M2
linear sensor
sensor 4
hall 2
sensor 3
hall 1
AS-i input
data
linear sensor / (teach data)
sensor signal S1
sensor signal S2
internal hall sensors
sensor signal S3 sensor signal S4
tolerance
band
DI0
closed
1
0
0
0
+1 mm,
-1 mm
DI1
open
0
0
0
1
+1 mm,
-1 mm
DI2
upper seat lift
0
1
0
0
+1 mm,
-1 mm
DI3
lower seat lift
1
0
1
0
+1 mm,
-1 mm
AS-i output
data
36
valve status
solenoid 1
Main
solenoid 2
upper seat lift
solenoid 3
lower seat lift
DO0
1
0
0
DO1
0
1
0
DO2
0
0
1
Control Unit
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Instruction Manual UK-3
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6.
Electronic Module
6.7.
AS-i communication / Data signals
6.7.6. AS-i parameter data / status / diagnosis
AS-i
parameter data
(inverted)
inputs
outputs
PI3
not occupied
PO3
not occupied
PI2
Teach mode
PO2
not occupied
PI1
Aux. Voltage
PO1
not occupied
PI0
Service requ.
PO0
not occupied
AS-i
status
inputs
S3
EEPROM error
S2
Automatic "unique" duplicate address detection
S1
Periphery fault
S0
Address not permanently stored
AS-i
diagnosis
inputs
0
Air pressure availed
1
Teach-in-successfully completed
6.8.
Service and Maintenance Software CU4plus Toolbox
For the parameterization of the CU4plus AS-i the CU4plus Toolbox
Software is available.
This software is designed for PC system software Windows 7,
Windows 8.1, Windows 10.
After installation of the CU4plus Toolbox the corresponding control
unit is connected with the PC by means of an adapter cable.
The individual functions are described in the CU4plus Toolbox
manual.
Control Unit
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Instruction Manual UK-3
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7.
Valve Position Indication
7.1.
Continuously measuring valve position measuring system
For the internal detection of the valve position indication, a contactfree operating linear sensor is used which is actuated via the
magnetic switching cam installed at the valve rod. The nominal
measuring range of the measuring system amounts to 0 - 72 mm,
relative repetitive accuracy < 0.1 mm.
Within this measuring range, the corresponding positions for closed
and open valve position as well as seat lift positions are generated
via the teach-in function and permanently saved in the electronic.
7.2.
Tolerance band of the valve position measuring system
The tolerance band of the valve position measuring system
describes the active measuring range in which the corresponding
feedback information, closed or open valve position, is registered.
For different process valves also different tolerance bands exist.
The adjustment is realized via the ToolBox software.
Tolerance
band
Output of feedback
signals in range
T1
+/- 1 mm
e.g. DA3+, D4, D4 SL /
PMO, DA4
T2
+/- 3 mm
e.g. SW4, MS4
T3
+/- 5 mm
e.g. SV, SVS, DKR
tolerance
band
T1
± 1mm
valve
stroke
(mm)
magnetic switching cam
35
38
Recommendation for
valve type
30
25
tolerance
band
T2
± 3mm
35
34
33
32
31
30
29
28
27
26
25
tolerance
band
T3
± 5mm
35
34
33
32
31
30
29
28
27
26
25
35
34
33
32
31
30
29
28
27
26
25
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CU4plus AS-interface
Instruction Manual UK-3
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7.
Valve Position Indication
7.3.
Adjustment of valve position indication / Teach-in
The continuously measuring valve position measuring system is
tought via a reference valve movement.
The respective positions for the closed and open valve position as
well as for further valve positions, e.g. seat lifting, are travelled to
and the corresponding position of the sensor system is permanently
stored in the memory of the electronic module. This process is
called Teach-In.
The Teach-In is started by pressing the Teach-In key at the
electronic module. The key must be pressed permanently for 3
seconds.
After the start of the Teach-In the LED 9 lights up and the valve
travels into the corresponding final positions and back into the basic
position. The positions of the corresponding valve positions are
stored.
teach-in
key
Indication
Status
Action
LED 3-6,9
blink
Delivery status
Waiting for teach-in
Start teach-in
press teach-in for at
least 3 seconds
LED 9 OFF
LED 3/4 blink
Teach-in active
Wait
Do not control valve via
PLC.
LED 9 OFF
Successful teach-in
Valve can be controlled
by PLC.
LED 9 ON
Valve service
carried out
Start teach-in / press
teach-in key for 3 sec.
Teach-in not
successful,
repetition required.
LED 9 blink
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
Possible reasons for
teach-in failure:
Compressed air is
missing.
Supply voltage
missing. Switching
logic does not fit to
valve.
Start teach-in / press
teach-in key for 3 sec.
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7.
Valve Position Indication
7.3.1. To be observed before teach-in:
-- Corresponding switching cam is mounted to the valve guide rod.
Note! Caution!
The switching cam is not identical with the standard CU switching
cam!
!
-------
CU4plus AS-i control unit is not duly installed on the valve. ist
ordnungsgemäß auf dem Ventil installiert.
Valve is duly installed in the process.
Valve is not manually controlled or controlled by PLC.
Control air is connected (requirements, see Technical Data, chapter
4.5.).
Nominal valve stroke is not restricted, e.g. through chunky products
in the valve.
Selected switching logic complies with the installed process valve
(adjustment is realized via CU4plus Toolbox software, delivery
status is switching logic for DA3+ SLD).
During the Teach-In function, the valve is controlled and moves
independently into all operating positions.
As a precaution, the Teach-In function is to be repeated after
any valve service or maintenance!
!
If these instructions are not observed, process failures,
product loss or personal injury may occur! 7.4.
40
Use of external sensors
For double seat valves with active seat lift detection (SLD) 2
additional proximity switches are required which are mounted in the
actuator area of the DA3+ valve and connected at the electronic
module of the CU4plus AS-i.
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Instruction Manual UK-3
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8.
CU Assembly and Startup
8.1.
Valves with turning actuator, e.g. for butterfly valve
CU cover
CU base with
electronic module,
sensor tower and
solenoid valves
clamp ring
fastening screws
switching cam with
permanent magnet
o-ring
adapter
actuator
!
Caution!
The permanent magnet is made of fragile material
and must be protected against mechanical load . –
Risk of fracture! The magnetic fields can damage
or delete data carrier or influence electronic and
mechanic components.
Assembly of the control unit on the valve
1. Assembly of the adapter on the turning actuator. Fasten with 3 screws. See to the right positioning of the o-rings on the lower side of the
adapter and in the groove of the air transfer stud.
2. Install switching cam with shaft rod prolongation. Secure with Loctite semi-solid and fasten it.
3. Place the control unit via the operating cam onto the adapter.
Observe alignment.
4. Attach the clamp rings and fasten them with the screws.
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CU4plus AS-interface
Instruction Manual UK-3
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8.
CU Assembly and Startup
8.1.1. Pneumatic connection
Supply air:
!
Caution! Shut off the compressed air supply before connecting the air hose!
See that the air hose is professionally cut to length. Use a hose
cutter for this purpose.
Pneumatic air for valve actuator:
For the assembly of the control unit on the turning actuator with
integrated air transfer, air hosing between the control unit and
the actuator is not necessary.
Exhaust air:
As a standard, the exhaust air connection is equipped with a
silencer. If required, the silencer can be removed and the exhaust
air can be hosed separately when it must be led off to the exterior,
for example.
8.1.2. Electric connection
Attention!
Electric connections shall only be carried
out by qualified personnel!
See to a professional execution and installation of the AS-interface
network.
Observe the Safety Instructions specified in chapter 2.
8.1.3. Startup
After proper assembly and installation of the control unit,
startup can be undertaken as described below:
1. Switch on the air supply.
2. Switch on the voltage supply.
3. Adjust AS-i address at the CU4plus AS-i.
4. Adjust corresponding logic profile in accordance with the process
valve used (if this has not been determined for the delivery status).
Start Teach-In. It is mandatory to observe the corresponding
prerequisites (see chapter 7.3.).
42
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Instruction Manual UK-3
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8.
CU Assembly and Startup
8.2.
Single seat valve
CU cover
CU base with
electronic module,
sensor tower and
solenoid valves
clamp ring
switching cam with
permanent magnet
fastening screws
adapter
actuator
!
Caution!
The permanent magnet is made of fragile material
and must be protected against mechanical load . –
Risk of fracture!
The magnetic fields can damage or delete data
carrier or influence electronic and mechanic
components.
Assembly of the control unit on the valve
1. Assembly of the adapter on the single seat valve. Fasten with
4 screws.
2. Secure switching cam with Loctite semi-solid and fasten it.
3. Place the control unit via the switching cam onto the adapter.
Observe alignment!
4. Attach the clamp rings and fasten them with the screws.
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Instruction Manual UK-3
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8.
CU Assembly and Startup
8.2.1. Pneumatic connection
Supply air:
Caution!
!
Shut off the compressed air supply before
connecting the air hose!
See that the air hose is professionally cut to length. Use a hose
cutter for this purpose.
Pneumatic air for valve actuator:
Connect the pneumatic air connection Y1 with the valve actuator.
--
For the CU41N (with logic NOT element), the pneumatic air
connection N must be connected with the spring side of the
actuator. See to the spring side of the actuator during the assembly of the
pressure-reducing valve.
Exhaust air:
As a standard, the exhaust air connection is equipped with a
silencer. If required, the silencer can be removed and the exhaust
air can be hosed separately when it must be led off to the exterior,
for example.
8.2.2. Electric connection
Attention!
Electric connections shall only be carried out by
qualified personnel.
See to a professional execution and installation of the AS-interface
network.
Observe the Safety Instructions specified in chapter 2.
8.2.3. Startup
After proper assembly and installation of the control unit, startup
can be undertaken as described below:
1. Switch on the air supply.
2. Switch on the voltage supply.
3. Adjust AS-i address at the CU4plus AS-i.
4. Adjust corresponding logic profile in accordance with the process
valve used (if this has not been determined for the delivery status).
5. Start Teach-In. It is mandatory to observe the corresponding
prerequisites (see chapter 7.3.).
44
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Instruction Manual UK-3
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8.
CU Assembly and Startup
8.3.
Double seat valve DA3+ with activated Seat Lift Detection (SLD)
CU cover
linear sensor
CU43plus
sensor 1
(TeachSignal)
sensor 2
(TeachSignal)
clamp ring
fastening screws
magnetic switching cam
guide rod extension
CU adapter
seat lift cylinder
sensor 3
main actuator
sensor 4
spring cylinder
Assembly of the control unit on the valve
1. Assembly of the adapter on the double seat valve. Fasten with
4 screws.
2. Align air connections of the control unit to the valve actuator.
3. Place the control unit onto the adapter. Observe alignment!
4. Attach the clamp rings and fasten them with the screws.
5. Assemble the external proximity switches at the actuator.
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CU4plus AS-interface
Instruction Manual UK-3
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8.
CU Assembly and Startup
8.3.1
Pneumatic connection
Supply air:
!
Caution!
Shut off the compressed air supply before
connecting the air hose!
See that the air hose is professionally cut to length. Use a hose
cutter for this purpose.
Pneumatic air to valve actuator:
Connect pneumatic air connection Y1 with the valve actuator.
Main actuator
Connect pneumatic air connection Y2 with the valve actuator.
Seat lifting - upper valve seat
Connect pneumatic air connection Y3 with the valve actuator.
Seat lifting – lower valve seat
Exhaust air:
As a standard, the exhaust air connections A1 and A2 are equipped
with a silencer. If required, the silencer can be removed and the
exhaust air can be hosed separately when it must be led off to the
exterior, for example.
8.3.2. Electric connection
Attention!
Electric connections shall only be carried out by qualified personnel.
See to a professional execution and installation of the AS-interface
network.
Observe the Safety Instructions specified in chapter 2.
8.3.3. Connection of external proximity switches
The electric connection of the proximity switches specified by SPX
is undertaken according to the terminal layout described in
chapter 6.
The mechanic assembly of the proximity switches is carried out at
the actuator of the corresponding double seat valves. Observance
of the instruction manual for double seat valves is essential!
46
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8.
CU Assembly and Startup
8.3.4. Startup
After proper assembly and installation of the control unit, startup
can be undertaken as described below:
1. Switch on the air supply.
2. Switch on the voltage supply.
3. Adjust AS-i address at the CU4plus AS-i.
4. Adjust corresponding logic profile in accordance with the process
valve used (if this has not been determined for the delivery status).
5. Start Teach-In. It is mandatory to observe the corresponding
prerequisites (see chapter 7.3.).
Control Unit
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Instruction Manual UK-3
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8.
CU Assembly and Startup
8.4.Double seat mix proof valves D4, D4 SL, DA4
CU cover
linear sensor
CU41/CU43
sensor 3
hall 1
sensor 4
hall 2
operating cam with magnet M1
screws
clamp ring
adapter
operating cam with magnet M2
actuator
Assembly of the control unit on the valve
1. Assemble the magnet M2 on the upper shaft under the stop screw.
2. Assemble the adapter with the 4 screws on the double seat valve.
3. Assemble the operating cam M1 with guide rod extension on the
guide rod.
4. Place the control unit onto the adapter. Observe alignment!
5. Attach the clamp rings and fasten them with the 2 screws.
6. Align air connections of the control unit to the valve actuator.
48
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Instruction Manual UK-3
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8.
CU Assembly and Startup
8.4.1
Pneumatic connection
Supply air:
Caution!
Shut off the compressed air supply before connecting the air hose!
!
Make sure that the air hose is professionally cut to length. Use a
hose cutter for this purpose.
Pneumatic air to valve actuator:
Connect pneumatic air connection Y1 with the valve
actuator. Main actuator
1
Connect pneumatic air connection Y2 with the valve 2
actuator. (seat lifting - upper valve seat)
Connect pneumatic air connection Y3 with the valve
actuator. (seat lifting – lower valve seat)
3
Exhaust air:
As a standard, the exhaust air connections A1 and A2 are
equipped with a silencer. If required, the silencer can be removed
and the exhaust air can be hosed separately when it must be led
off to the exterior, for example.
8.4.2
Electric connection
Attention!
Electric connections shall only be carried out by qualified personnel.
See to a professional execution and installation of the AS-interface
network.
Observe the Safety Instructions specified in chapter 2.
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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8.
CU Assembly and Startup
8.4.3
Connection of external proximity switches
The electric connection of the proximity switches specified by
SPX FLOW is undertaken according to the terminal layout
described in chapter 6.
The mechanic assembly of the proximity switches is carried out
at the actuator of the corresponding double seat valves.
Observance of the instruction manual for double seat valves
is essential!
8.4.4
Startup
After proper assembly and installation of the control unit, startup
can be undertaken as described below
lever
1. Switch on the air supply
2. Switch on the voltage supply.
solenoid valve
3. Check the solenoid valves by turning the lever on the upper side by 90°.
4. For final adjustments of the feedback position switches please use
the Teach function.
Before starting the Teach function, observe and carry out the steps
for pre-setting as described on pages 51 to 53:
50
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Instruction Manual UK-3
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8.
CU Assembly and Startup
8.4.5.1. Pre-setting of CU4plus AS-i on D4 mix proof valve
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
Step
Description
1
assembly of adapter
2
assembly of CU4plus
connect air hoses with CU and D4 valve actuator
- Air out 1 / main actuator
- Air out 2 / upper seat lift actuator
- Air out 3 / lower seat lift actuator
3
CU4plus AS-i power ON
switch compressed control air supply ON
4
connect CU4 Toolbox
5
start Toolbox software with password access
- also see: CU4 Toolbox manual
6
open pull down menu "Valve settings"
adjust valve profile D4
and write settings to CU
7
CU signalizes "no teach data"
LED 3/4 - perifault blink
together with LED 5/6/9 blink
8
adjust hall sensors
S3 (Toolbox) = tower spindle 1
S4 (Toolbox) = tower spindle 2
8a
sensor S3 / tower spindle 1 - not used
8b
adjust S4 / tower spindle 2
manually activate solenoid 1 - valve to open
turn tower spindle 2 until blue LED at hall sensor is ON
turn tower spindle 2 counter clockwise until blue LED is just OFF
turn tower spindle 2 clockwise 2 times (LED should still be ON)
manually de-activate solenoid 1 - valve to return into closed
position
9
start teach routine
press teach button (next to LED 9) until LED 9 is ON
teach routine proceeds automatically to learn every valve position
after successful teach the valve closed position is indicated
(orange LED 5)
10
check if valve positions are correct
either use manual override at the solenoid or CU4Toolbox to
activate the valve postions
and check the appropriate output signals and LED
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8.
CU Assembly and Startup
8.4.5.2. Pre-setting of CU4plus AS-i on D4 SL / PMO mix proof valve
52
Step
Description
1
assembly of adapter
2
assembly of CU4plus
connect air hoses with CU and D4 valve actuator
- Air out 1 / main actuator
- Air out 2 / upper seat lift actuator
- Air out 3 / lower seat lift actuator
3
CU4plus AS-i power ON
switch compressed control air supply ON
4
connect CU4 Toolbox
5
start Toolbox software with password access
- also see: CU4 Toolbox manual
6
open pull down menu "Valve settings"
adjust valve profile D4SL
and write settings to CU
7
CU signalizes "no teach data"
LED 3/4 - perifault blink
together with LED 5/6/9 blink
8
adjust hall sensors
S3 (Toolbox) = tower spindle 1
S4 (Toolbox) = tower spindle 2
8a
adjust S3 / tower spindle 1
no solenoid active
turn tower spindle 1 until blue LED at hall sensor is ON
continue turning tower spindle 1 until LED at hall sensor is OFF
turn tower spindle 1 2 times counter clockwise (LED should still
be ON)
manually activate solenoid 3 - lower seat lift, LED at hall sensor
OFF
manually deactivate solenoid 3 - lower seat lift, LED at hall sensor
is ON
8b
adjust S4 / tower spindle 2
manually activate solenoid 1 - valve to open
turn tower spindle 2 until blue LED at hall sensor is ON
turn tower spindle 2 counter clockwise until blue LED is just OFF
turn tower spindle 2 clockwise 2 times (LED should still be ON)
manually de-activate solenoid 1 - valve to return into closed
position
9
start teach routine
press teach button (next to LED 9) until LED 9 is ON
teach routine proceeds automatically to learn every valve position
after successful teach the valve closed position is indicated
(orange LED 5)
10
check if valve positions are correct
either use manual override at the solenoid or CU4Toolbox to
activate the valve postions
open, upper seat lift, lower seat lift
and check the appropriate output signals and LED
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
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8.
CU Assembly and Startup
8.4.5.3. Pre-setting of CU4plus AS-i on DA4 mix proof valve
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
Step
Description
1
assembly of adapter
2
assembly of CU4plus
connect air hoses with CU and D4 valve actuator
- Air out 1 / main actuator
- Air out 2 / upper seat lift actuator
- Air out 3 / lower seat lift actuator
3
CU4plus AS-i power ON
switch compressed control air supply ON
4
connect CU4 Toolbox
5
start Toolbox software with password access
- also see: CU4 Toolbox manual
6
open pull down menu "Valve settings"
adjust valve profile DA4
and write settings to CU
7
CU signalizes "no teach data"
LED 3/4 - perifault blink
together with LED 5/6/9 blink
8
adjust hall sensors
S3 (Toolbox) = tower spindle 1
S4 (Toolbox) = tower spindle 2
8a
adjust S3 / tower spindle 1
manually activate solenoid 3 - lower seat lift
turn tower spindle 1 until blue LED at hall sensor is ON
turn tower spindle 1 further clockwise until LED just is OFF
turn tower spindle 1 2 times counter clockwise (LED should still
be ON)
manually de-activate solenoid 3 - valve to return into closed
position
8b
adjust S4 / tower spindle 2
manually activate solenoid 1 - valve to open
turn tower spindle 2 until blue LED at hall sensor is ON
turn tower spindle 2 counter clockwise until blue LED is just OFF
turn tower spindle 2 clockwise 2 times (LED should still be ON)
manually de-activate solenoid 1 - valve to return into closed
position
9
start teach routine
press teach button (next to LED 9) until LED 9 is ON
teach routine proceeds automatically to learn every valve position
after successful teach the valve closed position is indicated
(orange LED 5)
10
check if valve positions are correct
either use manual override at the solenoid or CU4Toolbox to
activate the valve positions
open, upper seat lift, lower seat lift
and check the appropriate output signals and LED
53
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8.
CU Assembly and Startup
8.5.
Replacement of CU3 versions
Replacement of a standard CU3 AS-i
All CU41 variants can substitute a CU3 control unit without
changing the signal routing. When replacing the CU3, the larger
dimensions of the CU4 control unit must, however, be considered.
If a CU43 is to replace a CU33 control unit, the change of the seat
lifting signals must be observed.
The following table shows the details.
AS-interface
output data bit
CU33
CU43
DO0
main valve
main valve
DO1
lower seat lifting
upper seat lifting
DO2
upper seat lifting
lower seat lifting
In order to prevent the activation of the wrong seat lift after CU
replacement, the following adaptions can be carried out:
---
Change in the control software. – or The interchange of the electrical connections of the pneumatic
valves 2 and 3 at the electronic module of CU43. In this case, the
signals of CU43 as well as of CU33 can be controlled.
Note!
The air hoses leading to the actuators MUST NOT be
exchanged. For the lower seat lift, the CU is equipped with a
separate exhaust air channel due to the larger volume of the
actuator. A mix-up of the air hoses can lead to disruption in
operation.
Replacement of a standard CU33 AS-i SLD
Adjust the compatibility mode with the ToolBox software.
The CU43plus AS-i will work in the same manner as the CU33 AS-i
SLD.
54
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Instruction Manual UK-3
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9.
Accessories and Tools
•
•
Assembly/disassembly - adapter on valve actuator:
hexagon socket wrench 6 mm
screwdriver 4 mm
•
Assembly/disassembly – CU on adapter:
hexagon socket wrench 3 mm
•
•
Assembly/disassembly – electronic module:
Torx wrench TX20
screwdriver 3.5 mm
•
Assembly/disassembly – feedback unit:
Torx wrench TX15
•
Assembly/disassembly – electronic modules:
Torx wrench TX20
•
Assembly/disassembly – air connections:
jaw wrench SW13
•
Assembly/disassembly – pressure relief valve:
Torx wrench TX10
Loctite semi-solid
jaw wrench
screwdriver
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
torx wrench
hexagon socket wrench
55
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10.
Service
10.1.
Dismantling
•
•
•
+
+
+
Solenoid valve (4, 5, 6)
Open the CU cover by turning in anticlockwise direction.
Release the plug connection at the electronic module for the
corresponding solenoid valve.
Release and remove the 2 screws (20) TX20.
Replace the solenoid valve.
Assembly in reverse order. See to a proper fit of the flat seal!
+
+
+
+
+
+
Electronic module (2)
Before releasing the cable connections make sure that all lines
are de-energised!
Open the CU cover by turning in anticlockwise direction.
Release the plug connection of the solenoid valves.
Release the cable from the terminal strip, all terminals 1-8.
Release and remove the 3 screws (20) TX20.
Replace the electronic module.
Assembly in reverse order.
+
+
+
+
+
+
+
+
+
+
+
56
Before disassembly, verify the following items:
The valve must be in safety position and must not be controlled!
Shut off air supply!
Cut off current to control unit, i.e. interrupt the supply voltage!
Feedback unit
Before releasing the cable connections make sure that all lines
are de-energised!
Open the cover.
Release the cable for the linear sensors from the terminal strip,
terminals 3-8.
Release the clamp ring and lift the CU4 from the adapter.
Remove the 4 screws (9) TX15 at the lower side of the CU base (1).
Take out the feedback unit to the bottom.
Linear sensor
The linear sensor can only be replaced at the dismantled feedback
unit.
Remove the 2 screws (14) TX10.
Release the plug connection at the electronic module.
Dismantle the linear sensor.
Assembly in reverse order.
Carry out Teach-In.
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Instruction Manual UK-3
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11.
Trouble Shooting
Failure
Remedy
Valve position is not indicated.
Carry out teach-in.
Check fastening of magnetic switching
cam.
Check adjusted logic profile and
process valve.
Feedback via proximity
switches is missing.
Check positioning of proximity
switches.
Check AS-i bus communication.
Check cabeling to the electronic
module.
LED indication is missing.
Check AS-i bus communication.
Check cabeling to the electronic
module.
Control Unit CU41 installed on Butterfly valves
Movement of valve flap is
missing with actuated solenoid
valve.
Check if right control unit is installed.
Check label in type window of control
unit: CU41plus-T AS-i
Check valve movement with manual at
solenoid valve.
Check cabeling between electronic
module and solenoid valve.
Check compressed air (min. 6 bar).
Bore for transfer of control air to turning
actuator must be open.
Air leakage at lower side of
adapter.
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
Check o-rings of adapter.
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11.
Trouble Shooting
Failure
Remedy
Control Unit CU41 installed on Single seat, Double seal and Double
seat valves
Valve position movement is
missing with actuated solenoid
valve.
Check if right control unit is
installed. Check label in type
window of control unit:
CU41plus-S AS-i
CU41Nplus-S AS-i
CU41plus-M AS-i
CU41plus-D4-V1 AS-i
Check valve movement with
manual at solenoid valve.
Check cabeling between electronic
module and solenoid valve.
Check compressed air (min. 6 bar).
Check control air connection
between the CU41 and the
valve actuator.
Control Unit CU43 installed on Double seat valves with SLD
Valve position movement is
missing with actuated solenoid
valve.
Check if right control unit is
installed. Check label in type
window of control unit:
CU43plus-M AS-i
CU43plus-D4-V1 AS-i
Check valve movement with
manual at solenoid valve.
Check cabeling between electronic
module and solenoid valve.
Check compressed air (min. 6 bar).
Check control air connection
between the CU43 and the DA3 /
DA4 / D4 SL PMO actuator.
58
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
APV
UK
APV_CU4plus_AS-interface_UK-3_062019.indd
12.
Spare Parts Lists
The reference numbers of spare parts for the different
control unit designs and adapters are included in the
attached spare parts drawings with corresponding lists.
CU4plus AS-interface
CU4 Adapter
RN 01.044.6
RN 01.044.3-1
When you place an order for spare parts, please indicate the
following data:
-----
number of parts required
ID number
reference number
parts designation
Data are subject to change.
Control Unit
CU4plus AS-interface
Instruction Manual UK-3
59
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Datum:
Name:
Geprüft:
04.01.16 16.05.19
Trytko C.Keil
Ersatzteilliste: spare parts list
Schulz
SPX FLOW
Germany
Control Unit CU4plus AS-i extended
Blatt
1
von
RN 01.044.6
10
1
1
1
1
1
1
1
1
4
4
1
2
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
item
pos.
CU41plus AS-i extended kpl. (6x1)
CU41plus AS-i extended cpl. (6x1)
CU41plus AS-i extended kpl. (1/4" OD)
CU41plus AS-i extended cpl. (1/4" OD)
CU41-Base
CU41-Base
CU4plus AS-i-SLD E-Modul
CU4plus AS-i-SLD E-Modul
CU4 Haube kpl. mit solenoid LED
CU4 cap cpl. with solenoid LED
Magnetventilblock 1 EMV
soninoid valve 1EMV
Magnetventilblock 1 EMV + NOT-Element
solinoid valve 1 EMV + NOT-element
Magnetventilblock 3 EMV
solinoid valve 3 EMV
CU4plus Sensortower
CU4plus Sensortower
O-Ring
OR 47,29 x 2,62
O-ring
Scheibe
DIN125 A=3,7
Washer
Ejot Delta PT Schraube
WN 5451
35 x 14
Ejot Delta PT screw
CU4 techno Sensor kpl. mit Anschlusskabel
CU4 techno sensor cpl. With connec. cable
Ejot Delta PT Schraube
WN 5452
30 x 10
Ejot Delta PT screw
Scheibe
DIN9021 A=3,2
Washer
Druckreduzierventil 5 bar
Pressure reducer valve 5 bar
description
Ms / vern.
A2
A2
A2
A2
NBR 70 Shore A
Grilamid TR90
PPS
PPS
PPS
PA12/Grilamid
LV-3H schw. GF30
Zytel 70G33L
schwarz
GRILON
TSG30 schwarz
PA 6.6 GF30
schwarz
PA 6.6 GF30
schwarz
material
Material
---------
---------
---------
08-46-578/93
H319950
---------
08-45-351/93
H333119
08-45-361/93
H333125
08-46-553/93
H319854
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
08-45-350/93
H333118
08-45-360/93
H333124
08-46-552/93
H319853
CU41plus-T
AS-i extended
CU41plus-S
AS-i extended
Control Unit CU4 plus AS-i extended
Beschreibung
Ersatzteilliste: spare parts list
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Menge
quantity
08-46-584/93
H321498
58-06-218/83
H320401
67-01-004/13
H323771
65-17-122/13
H320364
08-46-620/93
H324877
65-17-110/13
H320363
67-01-001/12
H320404
---------
---------
08-45-356/93
H335237
08-45-366/93
H335238
08-46-554/93
H319855
08-46-915/93
H333117
08-46-659/93
H325602
WS-Nr.
ref.-no.
CU41plus-M
AS-i extended
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
---------
Blatt
08-60-766/93
H208841
---------
08-45-353/93
H333121
08-45-362/93
H333127
08-46-553/93
H319854
WS-Nr.
ref.-no.
CU41Nplus-T
AS-i extended
08-46-579/93
H319951
08-45-352/93
H333120
08-45-362/93
H333126
08-46-552/93
H319853
WS-Nr.
ref.-no.
CU41Nplus-S
AS-i extended
04.01.16 16.05.19
Trytko
C.Keil
Schulz
von
WS-Nr.
ref.-no.
RN 01.044.6
2
SPX FLOW
Germany
10
1
1
1
1
1
1
1
1
1
5
3
1
15
16.1
16.2
17
17.1
17.2
17.3
18
19
20
21
22
item
pos.
Steckverschraub. gerade selbstabsperr. IQSK
Connection direct automatic lock
Blindstopfen G1/8" mit O-Ring
Plug G1/8" with o-ring
Blindstopfen G1/8" mit O-Ring
Plug G1/8" with o-ring
W-Verschraubung G1/8" 6x1
Elbow connector G1/8" 6x1
W-Verschraubung G1/8" 1/4"OD
Elbow connector G1/8" 1/4" OD
W-Verschraubung G1/8" 6x1
Elbow connector G1/8" 6x1
W-Verschraubung G1/8" 1/4"OD
Elbow connector G1/8" 1/4" OD
W-Verschraubung G1/8" 6x1
Elbow connector G1/8" 6x1
W-Verschraubung G1/8" 1/4"OD
Elbow connector G1/8" 1/4" OD
W-Verschraubung G1/8" 6x1
Elbow connector G1/8" 6x1
W-Verschraubung G1/8" 1/4"OD
Elbow connector G1/8" 1/4" OD
CU4 Luftfilter
CU4 air filter
Schalldämpfer
sound reducer
Ejot Delta PT Schraube
WN 5452
40 x 16
Ejot Delta PT screw
Scheibe
DIN125 I=4,3
Washer
Ejot Delta PT Schraube
WN 5452
30 x 10
Ejot Delta PT screw
description
A2
A2
A2
Ms / vern.
PE-poröshydrophob
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
Ms / vern.
Ms / vern.
Ms / vern.
material
Material
08-60-750/93
H208825
08-60-811/93
H312732
-----------------
--------08-60-051/99
H320482
08-60-051/99
H320482
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
-----------------
CU41plus-T
AS-i extended
CU41plus-S
AS-i extended
Control Unit CU4 plus AS-i extended
Beschreibung
Ersatzteilliste: spare parts list
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Menge
quantity
-----------------
WS-Nr.
ref.-no.
CU41Nplus-T
AS-i extended
Blatt
-----------------
08-63-241/99
H320551
08-60-051/99
H320482
---------
WS-Nr.
ref.-no.
CU41Nplus-S
AS-i extended
04.01.16 16.05.19
Trytko
C.Keil
Schulz
08-60-750/93
H208825
08-60-811/93
H312732
08-60-750/93
H208825
08-60-811/93
H312732
--------------------------------08-10-005/93
H320223
08-60-751/93
H208826
65-17-131/13
H320365
67-01-003/13
H79576
65-17-110/13
H320363
-----------------
WS-Nr.
ref.-no.
CU41plus-M
AS-i extended
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
von
WS-Nr.
ref.-no.
RN 01.044.6
3
SPX FLOW
Germany
10
1
1
1
23
24
25
item
pos.
Scheibe
DIN9021 A=3,2
Washer
CU4 Überströmventil Rv-Patrone OF-15-HAT
CU4 overflow valve Rv-cartridge OF-15-HAT
O-Ring
OR 120,32 x 2,62
O-ring
description
NBR 70 Shore A
PPS
A2
material
Material
CU41plus-T
AS-i extended
WS-Nr.
ref.-no.
CU41plus-S
AS-i extended
WS-Nr.
ref.-no.
Control Unit CU4 plus AS-i extended
Beschreibung
Ersatzteilliste: spare parts list
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Menge
quantity
67-01-001/12
H320404
08-46-037/93
H320352
58-06-533/83
H320402
WS-Nr.
ref.-no.
CU41plus-M
AS-i extended
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
WS-Nr.
ref.-no.
CU41Nplus-S
AS-i extended
04.01.16 16.05.19
Trytko
C.Keil
Schulz
WS-Nr.
ref.-no.
CU41Nplus-T
AS-i extended
Blatt
von
WS-Nr.
ref.-no.
RN 01.044.6
4
SPX FLOW
Germany
10
1
1
1
1
1
1
1
1
4
4
1
2
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
item
pos.
CU43plus AS-i extended kpl. (6x1)
CU43plus AS-i extended cpl. (6x1)
CU43plus AS-i extended kpl. (1/4" OD)
CU43plus AS-i extended cpl. (1/4" OD)
CU41-Base
CU41-Base
CU4plus AS-i-SLD E-Modul
CU4plus AS-i-SLD E-Modul
CU4 Haube kpl. mit solenoid LED
CU4 cap cpl. with solenoid LED
Magnetventilblock 1 EMV
soninoid valve 1EMV
Magnetventilblock 1 EMV + NOT-Element
solinoid valve 1 EMV + NOT-element
Magnetventilblock 3 EMV
solinoid valve 3 EMV
CU4plus Sensortower
CU4plus Sensortower
O-Ring
OR 47,29 x 2,62
O-ring
Scheibe
DIN125 A=3,7
Washer
Ejot Delta PT Schraube
WN 5451
35 x 14
Ejot Delta PT screw
CU4 techno Sensor kpl. mit Anschlusskabel
CU4 techno sensor cpl. With connec. cable
Ejot Delta PT Schraube
WN 5452
30 x 10
Ejot Delta PT screw
Scheibe
DIN9021 A=3,2
Washer
Druckreduzierventil 5 bar
Pressure reducer valve 5 bar
description
Ms / vern.
A2
A2
A2
A2
NBR 70 Shore A
Grilamid TR90
PPS
PPS
PPS
PA12/Grilamid
LV-3H schw. GF30
Zytel 70G33L
schwarz
GRILON
TSG30 schwarz
PA 6.6 GF30
schwarz
PA 6.6 GF30
schwarz
material
Material
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
08-45-355/93
08-45-354/93
H333123
H333122
08-45-365/93
08-45-364/93
H333129
H333128
08-46-556/93
H319857
08-46-915/93
H333117
08-46-659/93
H325602
--------------------------------08-46-580/93
H319952
08-46-584/93
H321498
58-06-218/83
H320401
67-01-004/13
H323771
65-17-122/13
H320364
08-46-620/93
H324877
65-17-110/13
H320363
67-01-001/12
H320404
-----------------
CU43plus-M-SLD
AS-i exteded
CU43plus-S
AS-i exteded
Control Unit CU4 plus AS-i extended
Beschreibung
Ersatzteilliste: spare parts list
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Menge
quantity
WS-Nr.
ref.-no.
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
WS-Nr.
ref.-no.
04.01.16 16.05.19
Trytko
C.Keil
Schulz
WS-Nr.
ref.-no.
Blatt
von
WS-Nr.
ref.-no.
RN 01.044.6
5
SPX FLOW
Germany
10
1
1
1
1
1
1
1
1
1
5
3
1
15
16.1
16.2
17
17.1
17.2
17.3
18
19
20
21
22
item
pos.
Steckverschraub. gerade selbstabsperr. IQSK
Connection direct automatic lock
Blindstopfen G1/8" mit O-Ring
Plug G1/8" with o-ring
Blindstopfen G1/8" mit O-Ring
Plug G1/8" with o-ring
W-Verschraubung G1/8" 6x1
Elbow connector G1/8" 6x1
W-Verschraubung G1/8" 1/4"OD
Elbow connector G1/8" 1/4" OD
W-Verschraubung G1/8" 6x1
Elbow connector G1/8" 6x1
W-Verschraubung G1/8" 1/4"OD
Elbow connector G1/8" 1/4" OD
W-Verschraubung G1/8" 6x1
Elbow connector G1/8" 6x1
W-Verschraubung G1/8" 1/4"OD
Elbow connector G1/8" 1/4" OD
W-Verschraubung G1/8" 6x1
Elbow connector G1/8" 6x1
W-Verschraubung G1/8" 1/4"OD
Elbow connector G1/8" 1/4" OD
CU4 Luftfilter
CU4 air filter
Schalldämpfer
sound reducer
Ejot Delta PT Schraube
WN 5452
40 x 16
Ejot Delta PT screw
Scheibe
DIN125 I=4,3
Washer
Ejot Delta PT Schraube
WN 5452
30 x 10
Ejot Delta PT screw
description
A2
A2
A2
Ms / vern.
PE-poröshydrophob
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
Ms / vern.
Ms / vern.
Ms / vern.
material
Material
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
----------------08-60-051/99
----H320482
------------------------08-60-750/93
----H208825
----08-60-811/93
----H312732
08-60-750/93
H208825
08-60-811/93
H312732
08-60-750/93
H208825
08-60-811/93
H312732
08-60-750/93
H208825
08-60-811/93
H312732
08-10-005/93
H320223
08-60-751/93
H208826
65-17-131/13
H320365
67-01-003/13
H78576
65-17-110/13
H320363
CU43plus-M
AS-i exteded
CU43plus-S
AS-i exteded
Control Unit CU4 plus AS-i extended
Beschreibung
Ersatzteilliste: spare parts list
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Menge
quantity
WS-Nr.
ref.-no.
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
WS-Nr.
ref.-no.
04.01.16 16.05.19
Trytko
C.Keil
Schulz
WS-Nr.
ref.-no.
Blatt
von
WS-Nr.
ref.-no.
RN 01.044.6
6
SPX FLOW
Germany
10
1
1
1
2
1
1
1
23
24
25
26
27
28
29
item
pos.
Scheibe
DIN9021 A=3,2
Washer
CU4 Überströmventil Rv-Patrone OF-15-HAT
CU4 overflow valve Rv-cartridge OF-15-HAT
O-Ring
OR 120,32 x 2,62
O-ring
Initiator Ni5 K11K-AN 5X/5
Proximity switch Ni5 K11K-AN 5X/5
Blindstopfen V-NE-SD M20x1,5
Plug V-NE-SD M20x1,5
Kabelverschraubung M20x1,5 Kabel ø5-9
Screwed cable gland M20x1,5 Kabel ø5-9
Kabelverschraubung M20x1,5 Kabel ø2x5
Screwed cable gland M20x1,5 Kabel ø2x5
description
PA schwarz
PA schwarz
PA schwarz
RAL 9005
NBR 70 Shore A
PPS
A2
material
Material
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
67-01-001/12
H320404
08-46-037/93
H320352
58-06-533/83
H320402
----08-60-769/93
----H208844
08-60-053/93
----H324895
----08-46-041/93
H320372
----08-46-040/93
----H320371
CU43plus-M
AS-i exteded
CU43plus-S
AS-i exteded
Control Unit CU4 plus AS-i extended
Beschreibung
Ersatzteilliste: spare parts list
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Menge
quantity
WS-Nr.
ref.-no.
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
WS-Nr.
ref.-no.
04.01.16 16.05.19
Trytko
C.Keil
Schulz
WS-Nr.
ref.-no.
Blatt
von
WS-Nr.
ref.-no.
RN 01.044.6
7
SPX FLOW
Germany
10
1
1
1
1
1
1
4
4
5
2
1
2
3
4
6
8
9
10
12
13
item
pos.
A2
A2
A2
A2
NBR 70 Shore A
PPS
PPS
PA12/Grilamid
LV-3H schw. GF30
Zytel 70G33L
schwarz
08-46-556/93
H319857
08-46-915/93
H333117
08-46-659/93
H325602
08-46-578/93
----H319950
--------08-46-580/93
----H319952
58-06-218/83
H320401
67-01-004/13
H323771
65-17-122/13
H320364
65-17-110/13
H320363
67-01-001/12
H320404
08-46-554/93
H319855
GRILON
TSG30 schwarz
CU4-Base
CU4-Base
CU4plus AS-i-SLD E-Modul
CU4plus AS-i-SLD E-Modul
CU4 Haube kpl. mit solenoid LED
CU4 cap cpl. with solenoid LED
Magnetventilblock 1 EMV
soninoid valve 1EMV
Magnetventilblock 3 EMV
solinoid valve 3 EMV
O-Ring
OR 47,29 x 2,62
O-ring
Scheibe
DIN125 A=3,7
Washer
Ejot Delta PT Schraube
WN 5451
35 x 14
Ejot Delta PT screw
Ejot Delta PT Schraube
WN 5452
30 x 10
Ejot Delta PT screw
Scheibe
DIN9021 A=3,2
Washer
08-45-556/93
H338820
08-45-560/93
H338824
08-45-341/93
H338865
08-45-342/93
H338869
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
08-45-555/93
H338819
08-45-559/93
H338823
08-45-339/93
H338864
08-45-340/93
H338868
material
CU43 Plus D4
AS-i ext. V1
CU41 Plus D4
AS-i ext. V1
CU4plus D4 AS-i ext. V1
CU4plus D4 AS-i ext. V1
CU4plus D4 AS-i ext. V1 (1/4"OD)
CU4plus D4 AS-i ext. V1 (1/4"OD)
CU4plus D4 AS-i ext. V1 M12
CU4plus D4 AS-i ext. V1 M12
CU4plus D4 AS-i ext. V1 (1/4"OD) M12
CU4plus D4 AS-i ext. V1 (1/4"OD) M12
description
Material
Control Unit CU4 plus AS-i extended
Beschreibung
Ersatzteilliste: spare parts list
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Menge
quantity
WS-Nr.
ref.-no.
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
16.05.19
C.Keil
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
Blatt
von
WS-Nr.
ref.-no.
RN 01.044.6
8
SPX FLOW
Germany
10
1
1
1
1
1
1
5
3
1
1
1
1
17
17.1
17.2
17.3
18
19
20
21
22
23
24
25
item
pos.
W-Verschraubung G1/8" 6x1
Elbow connector G1/8" 6x1
W-Verschraubung G1/8" 1/4"OD
Elbow connector G1/8" 1/4" OD
W-Verschraubung G1/8" 6x1
Elbow connector G1/8" 6x1
W-Verschraubung G1/8" 1/4"OD
Elbow connector G1/8" 1/4" OD
W-Verschraubung G1/8" 6x1
Elbow connector G1/8" 6x1
W-Verschraubung G1/8" 1/4"OD
Elbow connector G1/8" 1/4" OD
W-Verschraubung G1/8" 6x1
Elbow connector G1/8" 6x1
W-Verschraubung G1/8" 1/4"OD
Elbow connector G1/8" 1/4" OD
CU4 Luftfilter
CU4 air filter
Schalldämpfer
sound reducer
Ejot Delta PT Schraube
WN 5452
40 x 16
Ejot Delta PT screw
Scheibe
DIN125 I=4,3
Washer
Ejot Delta PT Schraube
WN 5452
30 x 10
Ejot Delta PT screw
Scheibe
DIN9021 A=3,2
Washer
CU4 Überströmventil Rv-Patrone OF-15-HAT
CU4 overflow valve Rv-cartridge OF-15-HAT
O-Ring
OR 120,32 x 2,62
O-ring
description
NBR 70 Shore A
PPS
A2
A2
A2
A2
Ms / vern.
PE-poröshydrophob
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
1.4301 / PA
material
Material
---------------------------------
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
08-60-750/93
H208825
08-60-811/93
H312732
08-60-750/93
H208825
08-60-811/93
H312732
08-60-750/93
H208825
08-60-811/93
H312732
08-60-750/93
H208825
08-60-811/93
H312732
08-10-005/93
H320223
08-60-751/93
H208826
65-17-131/13
H320365
67-01-003/13
H78576
65-17-110/13
H320363
67-01-001/12
H320404
08-46-037/93
H320352
58-06-533/83
H320402
CU43 Plus D4
AS-i ext. V1
CU41 Plus D4
AS-i ext. V1
Control Unit CU4 plus AS-i extended
Beschreibung
Ersatzteilliste: spare parts list
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Menge
quantity
WS-Nr.
ref.-no.
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
16.05.19
C.Keil
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
Blatt
von
WS-Nr.
ref.-no.
RN 01.044.6
9
SPX FLOW
Germany
10
1
1
1
1
2
2
2
27
28
30
31
32
33
34
item
pos.
Blindstopfen V-NE-SD M20x1,5
Plug V-NE-SD M20x1,5
Kabelverschraubung M20x1,5 Kabel ø5-9
Screwed cable gland M20x1,5 Kabel ø5-9
D4 Sensortower Kmpl.
D4 sensor tower cmpl.
CU4 Hall Sensorabdeckung D4
CU4 Hall sensor bracket D4
CU4 Hall Sensor D4
CU4 Hall sensor D4
Zylinder Schraube ISO 1207 M4x140
Cylinder head screw ISO 1207 M4x140
O-Ring 3x2
O-ring 3x2
description
NBR
A2
Grilamid TR55
Grillamid TR90
Grilamid TR55
PA schwarz
PA schwarz
RAL 9005
material
Material
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
08-60-053/93
H324895
08-46-041/93
H320372
08-46-816/93
H336746
08-46-932/93
H336041
08-46-589/93
H337014
65-03-294/13
H337011
58-06-043/83
H208644
CU43 Plus D4
AS-i ext. V1
CU41 Plus D4
AS-i ext. V1
Control Unit CU4 plus AS-i extended
Beschreibung
Ersatzteilliste: spare parts list
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres
Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Menge
quantity
WS-Nr.
ref.-no.
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
16.05.19
C.Keil
WS-Nr.
ref.-no.
-----------------------------------------
WS-Nr.
ref.-no.
Blatt
von
WS-Nr.
ref.-no.
RN 01.044.6
10
SPX FLOW
Germany
10
Ersatzteilliste: spare parts list
CU4plus Adapter
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
26.01.16 04.04.16 20.05.19
Trytko
Trytko
C.Keil
Schulz Schulz
Blatt
von
RN01.044.3-1
1
SPX FLOW
Germany
5
1
1
1
2
2
1
1
4
1
4
1
1
1
1
1.1
1.2
1.3
2
3
4
5
6
7
8
9
10
11
12
item
pos.
material
Material
CU4plus Adapter
CU4 Adapter M
Zytel 70G33L
schwarz
CU4 adapter M
CU4 Adapter T
Zytel 70G33L
schwarz
CU4 adapter T
CU4 Adapter S
Zytel 70G33L
schwarz
CU4 adapter S
CU4 Clamphalbschale kpl.
Grivory GH-5H1
CU4 clamp cpl.
Zylinderschraube
DIN EN ISO 4762 M4x40
A2-70
Cyl. Screw
O-Ring
OR 101,27x2,62
NBR
O-ring
CU4 Magnetschaltnocke kpl.
Zytel HTN
CU4 actuater screw cpl.
Zylinderschraube
DIN EN ISO 4762
A2-70
Cyl. Screw
Zugstangenverlängerung
PA6
Guide rod extension
Skt. Schraube
DIN EN 24017 M5x12
A2-70
Hex. screw
CU Adapter SW4
PA6
CU adapter SW4
O-Ring
OR 6x2
NBR
O-ring
O-Ring
OR 11x2
NBR
O-ring
O-Ring
OR 11x3
NBR
O-ring
CU4 Adapter kpl.
CU4 adapter cpl.
description
Beschreibung
Ersatzteilliste: spare parts list
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Menge
quantity
65-05-120/13
M8x16 H79012
08-48-690/93
H333143
WS-Nr.
ref.-no.
CU4plus - S
08-48-691/93
H333144
WS-Nr.
ref.-no.
08-48-359/93
H330879
65-05-122/13
M8x25 H79014
08-46-569/93
H319873
65-05-040/13
H320360
58-06-493/83
H148389
08-46-767/93
H333099
65-05-120/13
65-05-129/13
M8x16 H79012
M8x60 H315760
15-26-070/93
15-26-058/93
H208096
H327149
65-01-033/15
H78737
08-48-355/93
08-48-361/93
H207570
H327150
08-48-692/93
H333145
WS-Nr.
ref.-no.
CU4plus-Smax
26.01.16 04.04.16 20.05.19
Trytko
Trytko
C.Keil
Schulz Schulz
CU4plus-Smini
08-46-570/93
H319874
08-48-696/93
H335312
CU4plus - S
Langhub ø165
WS-Nr.
ref.-no.
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
von
5
08-48-694/93
H333147
WS-Nr.
ref.-no.
CU4plus-Tmax
RN01.044.3-1
2
58-06-059/83
H320505
58-06-034/83
H321897
58-06-039/83
H208632
08-46-571/93
H319875
08-48-693/93
H333146
WS-Nr.
ref.-no.
CU4plus - T
Blatt
SPX FLOW
Germany
1
1
3
4
4
13
14
15
16
17
item
pos.
V-Dichtung
V-sealing
CU4 Schaltstange
CU4 guide rod
Zylinderschraube
Cyl. Screw
Scheibe
Washer
Zylinderschraube
Cyl. Screw
DIN EN ISO 4762 M5x35
DIN EN ISO 7092 9x5,48
A2-70
A2
A2-70
1) PA6.6
2) 1.4301
NBR
material
Material
CU4plus Adapter
DIN EN ISO 4762 M5x16
description
Beschreibung
Ersatzteilliste: spare parts list
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Menge
quantity
WS-Nr.
ref.-no.
CU4plus - S
CU4plus - S
Langhub ø165
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
CU4plus-Smax
26.01.16 04.04.16 20.05.19
Trytko
Trytko
C.Keil
Schulz Schulz
CU4plus-Smini
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
von
5
WS-Nr.
ref.-no.
CU4plus-Tmax
RN01.044.3-1
3
58-06-039/83
H171060
08-60-905/93
08-60-906/12
1) H320480
2) H321990
65-05-054/13
H79000
WS-Nr.
ref.-no.
CU4plus - T
Blatt
SPX FLOW
Germany
1
1
1
1
2
2
1
1
4
1
4
1
1
1
1.1
1.2
1.3
1.4
2
3
4
5
6
7
8
9
10
11
item
pos.
material
Material
CU4plus Adapter
CU4 Adapter M
Zytel 70G33L
schwarz
CU4 adapter M
CU4 Adapter T
Zytel 70G33L
schwarz
CU4 adapter T
CU4 Adapter S
Zytel 70G33L
schwarz
CU4 adapter S
CU4 Adapter D4
PA6.6 GF30
CU4 Adapter D4
CU4 Clamphalbschale kpl.
Grivory GH-5H1
CU4 clamp cpl.
Zylinderschraube
DIN EN ISO 4762 M4x40
A2-70
Cyl. Screw
O-Ring
OR 101,27x2,62
NBR
O-ring
CU4 Magnetschaltnocke kpl.
Zytel HTN
CU4 actuater screw cpl.
Zylinderschraube
DIN EN ISO 4762
A2-70
Cyl. Screw
Zugstangenverlängerung
PA6
Guide rod extension
Skt. Schraube
DIN EN 24017 M5x12
A2-70
Hex. screw
CU Adapter SW4
PA6
CU adapter SW4
O-Ring
OR 6x2
NBR
O-ring
O-Ring
OR 11x2
NBR
O-ring
CU4 Adapter kpl.
CU4 adapter cpl.
description
Beschreibung
Ersatzteilliste: spare parts list
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Menge
quantity
08-48-695/93
H333148
WS-Nr.
ref.-no.
CU43plus - M
08-46-920/93
H333136
08-46-569/93
H319873
65-05-040/13
H320360
58-06-493/83
H148389
08-46-767/93
H333099
08-46-572/93
H319876
08-48-602/93
H320476
WS-Nr.
ref.-no.
CU4-M is used
CU41plus - M
08-60-900/93
H320479
08-46-940/93
H336038
08-48-666/93
H336441
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
26.01.16 04.04.16 20.05.19
Trytko
Trytko
C.Keil
Schulz Schulz
CU4plus - D4 V1
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
WS-Nr.
ref.-no.
Blatt
von
WS-Nr.
ref.-no.
RN01.044.3-1
4
SPX FLOW
Germany
5
1
1
1
3
4
4
4
1
1
12
13
14
15
16
17
18
19
20
item
pos.
PA6.6
A2-70
A2-70
A2
A2-70
1) PA6.6
2) 1.4301
NBR
NBR
material
Material
CU4plus Adapter
O-Ring
OR 11x3
O-ring
V-Dichtung
V-sealing
CU4 Schaltstange
CU4 guide rod
Zylinderschraube
DIN EN ISO 4762 M5x16
Cyl. Screw
Scheibe
DIN EN ISO 7092 9x5,48
Washer
Zylinderschraube
DIN EN ISO 4762 M5x35
Cyl. Screw
Zylinderschraube M8x25
Cyl. screw M8x25
D4 Zugstangen Adapter für CU4
D4 guide rod adapter for CU4
D4 Magnet CU4plus V1 kpl.
D4 magnet CU4plus V1 cpl.
description
Beschreibung
Ersatzteilliste: spare parts list
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung
ihres Inhalts nicht gestattet, soweit nicht schriftlich zugestanden. Verstoß verpflichtet
zum Schadensersatz und kann strafrechtliche Folgen haben (Paragraph 18 UWG,
Paragraph 106 UrhG). Eigentum und alle Rechte, auch für Patenterteilung und
Gebrauchsmustereintragung, vorbehalten. SPX FLOW, Germany
Menge
quantity
WS-Nr.
ref.-no.
CU43plus - M
08-60-767/15
H208842
65-06-056/13
H79028
WS-Nr.
ref.-no.
CU4-M is used
CU41plus - M
65-05-122/13
H79014
08-46-824/93
H336934
08-46-924/93
H336935
WS-Nr.
ref.-no.
WS-Nr.
ref.-no.
26.01.16 04.04.16 20.05.19
Trytko
Trytko
C.Keil
Schulz Schulz
CU4plus - D4 V1
Datum:
Name:
Geprüft:
Datum:
Name:
Geprüft:
WS-Nr.
ref.-no.
Blatt
von
WS-Nr.
ref.-no.
RN01.044.3-1
5
SPX FLOW
Germany
5
APV CU4plus AS-interface
CONTROL UNIT
S P X F L O W SPX FLOW
Design CenterProduction
Gottlieb-Daimler-Straße 13 Stanisława Jana Rolbieskiego 2
D-59439 Holzwickede, Germany PL - 85-862 Bydgoszcz, Poland
P: (+49) (0) 2301-9186-0
P: (+48) 52 566 76 00 F: (+49) (0) 2301-9186-300
F: (+48) 52 525 99 09
SPX FLOW reserves the right to incorporate the latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this manual, are provided for your information only and should not
be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region.
For more information visit www.spxflow.com.
ISSUED 06/2019 - Original Manual
COPYRIGHT ©2019 SPX FLOW, Inc.