INSTALLATION and OPERATION

MANUAL

READ THIS INSTRUCTION MANUAL THOROUGHLY BEFORE

INSTALLING, OPERATING, SERVICING OR MAINTAINING THE

LIFT. SAVE THIS MANUAL.

309 EXCHANGE AVENUE,

CONWAY, ARKANSAS, 72032

TEL: 501-450-1500 FAX: 501-450-1585

NOV 2007 REV. B 6-2910

Table of Contents

1.0 SAFETY AND OPERATING INSTRUCTIONS ...............................................3

2.0 SPECIFICATIONS..........................................................................................5

3.0 PACKING LIST...............................................................................................6

4.0 INSTALLATION REQUIREMENTS AND TOOLS..........................................7

4.1 FOUNDATION ............................................................................................7

4.2 TOOLS ........................................................................................................7

5.0 INSTALLATION INSTRUCTIONS..................................................................8

5.1 UNPACKING PROCEDURE.......................................................................8

5.2 BAY LAYOUT .............................................................................................9

5.3 CROSSMEMBER INSTALLATION ..........................................................10

5.4 SAFETY SHUT-OFF BAR INSTALLATION .............................................11

5.5 ROUTING OF EQUALIZATION CABLE...................................................13

5.6 ARM INSTALLATION ...............................................................................16

5.7 ARM RESTRAINT INSTALLATION .........................................................17

5.8 SAFETY RELEASE CABLE ROUTING AND ADJUSTMENT .................18

5.9 POWER PACK INSTALLATION ..............................................................20

5.10 HYDRAULIC SYSTEM INSTALLATION ................................................21

5.11 HYDRAULIC SYSTEM BLEEDING ........................................................24

5.12 TOWER POSITIONING AND ANCHORING...........................................25

5.13 POSITION AND ANCHORING OF REMAINING TOWER......................27

5.14 SAFETY SHUT-OFF BAR ADJUSTMENT .............................................29

5.15 FINAL CHECK OF ASSEMBLED LIFT ..................................................31

5.16 OPERATION TEST WITH VEHICLE ......................................................32

6.0 LIFT MAINTENANCE GUIDELINES ............................................................33

6.1 SAFETY INSTRUCTIONS ........................................................................33

6.2 PERIODIC MAINTENANCE......................................................................33

7.0 SAFETY AWARENESS ...............................................................................34

8.0 PARTS LIST .................................................................................................35

8.1 HYDRAULIC SYSTEM .............................................................................39

8.2 POWER PACK PARTS LIST:...................................................................41

9.0 AVAILABLE ACCESSORIES ......................................................................45

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1.0 SAFETY AND OPERATING INSTRUCTIONS

1. When using this lift, basic safety precautions should always be followed, including the following.

2. Read all instructions in this manual and on the lift thoroughly before installing, operating, servicing or maintaining the lift.

3. Inspect lift daily. Do not operate if it malfunctions or problems have been encountered.

4. Never attempt to overload the lift. The manufacturer’s rated capacity is shown on the identification label on the power side column. Do not override the operating controls or the warranty will be void.

5. Before driving vehicle between the towers, position the arms to the drivethrough position to ensure unobstructed clearance. Do not hit or run over arms as this could damage the lift and/or vehicle.

6. Only trained and authorized personnel should operate the lift. Do not allow customers or bystanders to operate the lift or be in the lift area.

7. Position the lift support pads to contact the vehicle manufacturers recommended lifting points. Raise the lift until the pads contact the vehicle. Check pads for secure contact with the vehicle. Check all arm restraints and insure they are properly engaged. Raise the lift to the desired working height.

8. Some pickup trucks may require an optional truck adapter to clear running boards or other accessories.

9. NOTE: Always use all 4 arms to raise and support vehicle.

10. Caution! Never work under the lift unless the mechanical safety

locks are engaged.

11. Note that the removal or installation of some vehicle parts may cause a critical load shift in the center of gravity and may cause the vehicle to become unstable. Refer to the vehicle manufacturer’s service manual for recommended procedures.

12. Always keep the lift area free of obstruction and debris. Grease and oil spills should always be cleaned up immediately.

13. Never raise vehicle with passengers inside.

14. Before lowering check area for any obstructions.

15. Before removing the vehicle from the lift area, position the arms to the drivethru position to prevent damage to the lift and or vehicle.

16. Do not remove hydraulic fittings while under pressure

For additional safety instructions regarding lifting, lift types, warning labels, preparing to lift, vehicle spotting, vehicle lifting, maintaining load stability, emergency procedures, vehicle lowering, lift limitations, lift maintenance, good shop practices, installation, operator training and owner/employer responsibilities, please refer to “Lifting It Right” (ALI/SM) and “Safety Tips”

(ALI/ST).

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For additional instruction on general requirements for lift operation, please refer to “Automotive Lift-Safety Requirements For Operation, Inspection and

Maintenance” (ANSI/ALI ALOIM).

Installation shall be performed in accordance with ANSO/ALI ALIS, Safety

Requirements for Installation and Service of Automotive Lifts.

ATTENTION! This lift is intended for indoor installation only. It is prohibited to install this product outdoors. Operating environment temperature range should be 41 – 104 °F (5 – 40 °C). Failure to adhere will result in decertification, loss of warranty, and possible damage to the equipment.

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144” (3658 mm)

12 ft. Model

168” (4267 mm)

14 ft. Model

2.0 SPECIFICATIONS

Capacity:

Capacity per arm:

Overall Width:

Width Between Columns:

Drive-Thru Width:

Overall Height (12 ft Model)

Overall Height (14 ft Model)

Under bar Clearance (12 ft Model)

Under bar Clearance (14 ft Model)

Height to Lowered Lift Pads

Height to Lift Pad (3” Adapter):

Height to Lift Pad (6” Adapter):

Rear Arm Retracted Length:

Rear Arm Extended Length:

Maximum Lifting Height (6” Adapter):

Lift Time:

Power Requirements (Standard):

120” (3048 mm)

10000 lbs.

2500 lbs

147 ½”

120”

109”

144”

168”

140”

164”

4 ½”

7 ½”

4536 kg

1134 kg

3746 mm

3048 mm

2781 mm

3658 mm

4267 mm

3556 mm

4166 mm

114 mm

191 mm

10 ½”

34 ½”

56”

79 ¼”

267 mm

876 mm

1422 mm

2013 mm

45 seconds

230 Volts AC, 1 Ph., 60 Hz.

140” (3556 mm)

12 ft. Model

164” (4166 mm)

14 ft. Model

Figure 1 - Front View Figure 2 - Top View

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3.0 PACKING LIST

The complete lift is contained in two (2) packages:

1. The main structural components are packed in a steel frame.

2. The remaining parts are packed in an accessory box.

3.1 Main Structural Components

1pc. - Power side tower and carriage assembly

1pc. - Slave side tower and carriage assembly

1pc. - Crossmember

1pc. - Actuator Bar w/ foam

3.2 Accessory Box

4pcs. - Locking Arm Assembly w/arm pins

2pcs. - Safety Covers w/Decals

1pc. - Hardware Package w/Packing List

1pc. - Actuator Extension

1pc. - Actuator Mounting Bracket

1pc. - Power Pack

4pc. - Arm Restraint

1pc. - Safety Release Cable

1pc. - Hydraulic Hose (Long)

1pc. - Hydraulic Hose (Short)

2pcs. - Equalizing Cable w/Hex Nuts

1pc. - ALI manual “Lifting It Right”

1pc. - Automotive Lift Safety Tips

1pc. - Automotive Lift, Operation, Inspection and Maintenance manual

1pc. - “ALI” Quick Reference Guide

1pc. - Owner’s manual

1pc. - Safety Shut-off Microswitch Assembly (Components)

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4.0 INSTALLATION REQUIREMENTS AND TOOLS

4.1 FOUNDATION

IMPORTANT: It is the user’s responsibility to provide a satisfactory installation area for the lift. Lifts should only be installed on level concrete floors with a minimum thickness of four and a quarter inches (4¼“) or 108 mm. Concrete must have a minimum strength of 3000 psi or 21 MPa and should be aged thirty (30) days prior to installation. Please consult the architect, contractor or engineer if doubt exists as to the strength and feasibility of the floor to enable proper lift installation and operation.

It is the user’s responsibility to provide all wiring for electrical hook-up prior to installation and to insure that the electrical installation conforms to local building codes. Where required, it is the user’s responsibility to provide an electrical isolation switch located in close proximity to the lift that will enable emergency stop capability and isolate electrical power from the lift for any servicing requirements.

4.2 TOOLS

a. 16ft. Measuring Tape b. Chalk Line c. Rotary Hammer Drill d. 3/4” diameter Masonry Drill Bit e. Hammer f. SAE Wrenches and Ratchet Set g. 2ft. Level h. 4ft. Level i. Crow Bar j. 12ft. Step Ladder k. Side Cutters l. Screwdrivers m. 4” x 4” Wooden Blocks (for unpacking) n. 4 gal. Hydraulic Fluid o. Impact Wrench p. Torque Wrench n. Wherever LOCTITE symbol is shown, apply LOCTITE #242 on required fasteners. If fasteners are removed reapply LOCTITE before re-installing.

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5.0 INSTALLATION INSTRUCTIONS

When the lift arrives on site:

• Read the owner’s manual and make sure the installation instructions are fully understood.

• Check for any freight damages.

• Check the contents of the accessory and hardware boxes to make sure no parts are missing.

• Gather all the tools listed above.

5.1 UNPACKING PROCEDURE

5.1.1 Important! Place the main structural components on wooden blocks so that the steel shipping frames can be removed.

5.1.2 Remove the plastic wrapping.

5.1.3 Remove the crossmember, and the actuator bar.

5.1.5 Lay each tower on the floor with the carriage side up.

5.1.6 Check the installation area for obstructions. (Lights, Heating Ducts,

Ceiling, Floor Drains, etc.)

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5.2 BAY LAYOUT

5.2.1 Prepare the bay by selecting the location of the lift relative to the walls.

5.2.2 Clear the installation area of all packaging materials to avoid trip hazards.

5.2.3 Measure midpoint of door.

5.2.4 Using measuring tape scribe two arcs, equal distance from the midpoint.

5.2.5 The centerline of the lift occurs between the intersection of the arcs and the midpoint of the door.

Note: Leave any additional room for any desired aisle or work area.

Recommended minimum clearance around lift is three feet (3 ft) and above lift is four inches (4”).

Ensure clearance conforms to local

building and fire codes.

Figure 3. Chalk line

5.2.6 Measure the specified distance (126”) to draw a second chalk line at 90° for locating the lift towers. Refer to Figure 3.

5.2.7 The lift is centered between the door and the walls of the area.

139 ¼” (3537 mm)

108 ¼” (2749 mm)

Figure 4. Bay Layout

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5.3 CROSSMEMBER INSTALLATION

5.3.1 Install the cross member bracket to the two towers. While

they are still on the

floor.

Hex Nut, ½”-13 UNC (6-0035)

Lock Washer, ½”ID (6-0059)

5.3.2 Install the safety pulley on each tower.

10K Symmetric Pulley Assy (2-2317)

½”-16UNC x 1 ½” lg. hex head bolts (6-0291)

Crossmember Bracket (2-2304)

Flat Washer, ½”ID SAE (6-0248)

3/8” x 5/8” LG. shoulder bolt (6-0069)

5/16” lockwasher (6-0674)

5/16” hex nut (6-0294)

5.3.3 Stand towers in the position shown in bay layout.

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5.3.4 Using a stepladder, install the crossmember. Install and tighten bolts.

½”-13 UNC Flat Washer (6-0248)

½”-13 UNC Hex Nuts (6-0035)

½” Lock Washer (6-0059)

½”-13 UNC 1” LG. HEX BOLT (6-0045)

5.4 SAFETY SHUT-OFF BAR INSTALLATION

The safety shut off will disconnect the power to the power pack when an obstruction touches the padded bar or the carriages reach their maximum height.

The safety shut off switch is factory pre-wired.

¼” NC hex nut (6-0032)

¼”ID lockwasher (6-0056)

Actuator Mounting Bracket (1-1378)

¼” NC x 3/4” lg. hex head bolt (6-0178)

Note: Install bracket on

Slave side.

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5.4.2 Attach the Microswitch Assembly (2-2024) to the crossmember.

¼” NC hex nut (6-0032)

¼”ID lockwasher (6-0056)

¼” NC x 1” lg. hex head bolt (6-0008)

Microswitch Assembly (2-2024)

5.4.3 Slide the Actuator Bar through the Switch Bracket.

Actuator Bar (2-1240)

5.4.4 Attach the Actuator Bar to the Actuator Mounting Bracket.

¼” NC x 1 ½” lg. hex head bolt (6-0205)

Actuator Bar (2-2140)

¼”ID lockwasher (6-0056)

¼” NC hex nut (6-0032)

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5.5 ROUTING OF EQUALIZATION CABLE

5.5.1 Manually lift the carriages to the first safety latch.

5.5.2 Remove equalizing cables (1-1786) from the accessory kit box, and 8 ½”- 13UNC nuts from a polybag in the hardware kit box.

5.5.3

Insert the short threaded stud through the 9/16”dia. hole at the bottom of the carriage.

Transparent view of Carriage from Front.

Pass the cable until it reaches the top of the carriage. Tighten a ½”-13UNC nut to the center of the stud, and then

firmly tighten a second nut up against it using two wrenches.

5.5.4 Pull the cable back down on to the carriage bottom plate.

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5.5.5 At the bottom of the column, remove the hitch pin, pulley pin and pulley from the base plate.

Pulley Assembly (1-1898)

Hitch Pin, 1/8” dia. (6-1841)

Head Pin (1-887) reassemble the pulley to the tower.

IMPORTANT – Hitch pin must be installed

securely.

5.5.7 Route Cable as shown.

Route around pulley.

Route Up through column.

Insert long stud through top of carriage.

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5.5.8

Use a wrench to hold the top of the threaded stud to prevent it from rotating.

Hand tighten (2) ½”-13 UNC nuts onto the threaded stud enough to remove all visible cable slack

5.5.9

Hold the top of the threaded stud using wrench.

Tighten the first nut approximately 1 ½” to tension cable.

5.5.10

Tighten the second nut firmly against the first one.

5.5.11 Repeat steps for other cable.

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5.6 ARM INSTALLATION

5.6.1 Remove the Arm Pins from all four Arms.

5/16”-18UNC x 3/4”LG. hex head bolt (6-0423)

5.6.2 Install the four arms on the carriages by inserting the arm pins.

5/16”-18UNC x 3/4”LG. hex head bolt

5.6.3 Install Arm Restraint Gear.

5/16”-18UNC x 1 ¼” LG. hex head bolt (6-2059)

Front

5/16” Flat Washers (6-0295)

Arm Restraint Gear (1-2618)

Orientation of Gears.

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5.7 ARM RESTRAINT INSTALLATION

5.7.1

Insert arm lock handle weldment (1-2914) through holes in carriage weldment.

5.7.2

Loosen the two 5/16” hex bolts

Adjust arm restraint gear so that lock engages smoothly through entire range of arm motion. Tighten both 5/16 hex bolts.

.7.3 Repeat above steps for all arms.

5.7.5 Slide arm lock spring over outboard leg of arm lock handle (leg which is nearest tower).

Arm Lock Spring (1-2942)

5.7.6 Hammer a spring retainer cap to the end of the arm lock leg.

Spring Retainer Cap (6-3086)

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5.8 SAFETY RELEASE CABLE ROUTING AND ADJUSTMENT

The mechanical safety automatically engages. To release the mechanical safety, you must first raise the lift approximately 2”, then pull the safety release lever down. This disengages the power side safety dog and activates the safety cable to release the slave side safety dog.

5.8.1 Install the safety release handle (1-1113) onto the power side safety dog.

5.8.2

Start routing here on slave side.

Pull cable out through the opening in tower and route under large pulley.

Power Side Slave Side

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5.8.3 Fix the collar of the safety release cable to the shoulder bolt on the safety dog.

NOTE: Make sure shoulder bolt, 3/8” dia. x

1 ½” lg. (6-0801), is lock tight to safety dog.

5.8.4

Guide the cable up under the large pulley on the power side.

Power Side Slave Side

Over the small pulley towards the safety dog.

Wrap around the Thimble (6-2074)

3/8” x 1 1/2” lg. shoulder bolt (6-0801)

Clamp using wire rope clips (6-2060)

Do not tighten fully at this stage.

5.8.5 Adjust the cable length so that both safety dogs travel from full engagement position to full release position when the safety release handle is pulled.

Tighten both wire rope clips firmly when adjustment is completed.

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5.9 POWER PACK INSTALLATION

5.9.1 Remove the red plastic cap located at the rear of the power pack, and install the "T" fitting located in the hardware kit.

T-Fitting (6-1506)

5.9.2 Bolt power pack to the mounting bracket on the power side tower using hardware from the kit. Do not tighten.

(4) 5/16”-18UNC x 1”LG. hex head bolts (6-0293)

(4) 5/16” ID lock washers (6-0674)

(4) 5/16” ID flat washers (6-0295)

(4) 5/16”-18UNC hex nuts (6-0294)

5.9.3 Remove the filler cap from the powerpack and fill the reservoir with approximately 4.5 Gal. (18L) of ISO32 hydraulic oil (10 wt. hydraulic oil).

Filler Cap

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5.9.4 A certified electrician must connect the 230Volt/1Ph power to the motor.

Electrical Diagram

5.10 HYDRAULIC SYSTEM INSTALLATION

5.10.1 Connect long hose to the top port on “T” fitting.

45° End of Long Hose (2-1486)

5.10.2 Connect short hose to the other end of the

“T” fitting.

45° End of Short Hose (2-1230)

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5.10.3 Remove the plastic cap from the bottom of the power side cylinder and connect the short hose to the cylinder.

90° End of Hose

5.10.4

Loop the hydraulic hose up the power side tower, across the overhead and down the slave side tower.

5.10.5 Remove the plastic cap from the bottom of the slave side cylinder and connect the long hose to the cylinder.

90° End of Hose

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5.10.6

Tube clamp (6-1547)

1/4”-20UNC x 3/8”lg. round head screws (6-1353)

Use 6 tube clamps to secure the long and short hydraulic hoses to the Towers.

#10 x 3/8” LG. Self Tapping (6-0169)

Place 3 tube clamps on crossmember.

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5.11 HYDRAULIC SYSTEM BLEEDING

5.11.1 Crack the caps located at the top of both cylinders.

¼” JIC Cap (6-1884)

1/8” NPT to ¼” NPT (6-0280)

5.11.2 Power up 2”-3”. You should hear air escaping around the caps. Repeat 3 – 4 times or until only oil is coming out of the caps.

5.11.3 Tighten the caps and lower the lift.

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5.12 TOWER POSITIONING AND ANCHORING

WARNING! Failure to follow these instructions may cause an unsafe

operating condition.

WARNING! Before proceeding with installation, review Section 4:

Installation & Tools.

5.12.1 Determine which column is higher using a 4ft level.

Place 4 ft. Level.

5.12.2 Check if high column is level in the vertical position.

Place 2 ft. Level.

Note: Use shims under baseplate to level the column.

Ensure that the base plate is completely supported by shims including near the center where it does not contact the floor.

5.12.3 Refer to Bay Layout to ensure that the column is still in the proper position.

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5.12.1 Prior to installing anchors, assemble the nut and washer onto anchors.

A minimum of six threads must be visible below the surface of the nut.

Refer to the figure below while reading through the following instructions.

5.12.2 Using a ¾” concrete drill bit and rotary hammer drill, drill ¾” holes for the anchor bolts on the high side column. Drill through the concrete floor. (In case longer anchors are required, supplied anchors can be hammered through concrete).

Drill

5.12.4 Clean out the drilling dust from the holes and hammer in the anchor bolts until they make contact with the baseplate. Hand tighten all anchor

bolts.

Check that the column is level front to rear and side to side. Adjust shims as required.

5.12.5 Torque all anchor bolts to 150 ft-lbs. (203 Nm), continually checking that the column is level as you proceed.

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NOTE:

The 3/4”

× 5 ½” lg. wedge anchor bolts supplied must have a minimum embedment of 3¼” into concrete floor.

If anchor bolts do not tighten to 150 ft-lbs.

OR project more than 2 ¼” above the concrete surface due to floor slope, the concrete should be replaced by an appropriate concrete pad. (Consult Product

Manufacturer / Supplier for further details).

5.13 POSITION AND ANCHORING OF

REMAINING TOWER

5.13.1 Level the low side column by shim underneath the baseplate.

Use 4 ft. level on cross member.

Use 2 ft level on column.

Ensure that the baseplate is completely supported by shims where it does not contact the floor.

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5.13.2 Refer to Bay Layout above to ensure that the column is still in the proper position.

5.13.3 Prior to installing anchors, assemble the nut and washer onto anchors.

A minimum of six threads must be visible below the surface of the nut.

Refer to the figure below while reading through the following instructions.

5.13.4 Using a ¾” concrete drill bit and rotary hammer drill, drill ¾” holes for the anchor bolts on the high side column. Drill through the concrete floor. (In case longer anchors are required, supplied anchors can be hammered through concrete).

Drill

5.13.5 Clean out the drilling dust from the holes and hammer in the anchor bolts. Hand tighten all anchor bolts.

Check that the column is level front to rear and side to side. Adjust shims as required.

5.13.6 Torque all anchor bolts to 150 ft-lbs. (203 Nm), continually checking that the column is level as you proceed.

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NOTE:

The 3/4”

× 5 ½” lg. wedge anchor bolts supplied must have a minimum embedment of 3¼” into concrete floor.

If anchor bolts do not tighten to 150 ft-lbs.

OR project more than 2 ¼” above the concrete surface due to floor slope, the concrete should be replaced by an appropriate concrete pad. (Consult

Product Manufacturer / Supplier for

further details).

5.13.7 Verify that the entire lift is level both horizontally and vertically to ensure optimum lifting performance. NOTE: Perform a monthly inspection

and torque all anchor bolts to 150 ft-lbs. (203 Nm).

5.14 SAFETY SHUT-OFF BAR ADJUSTMENT

5.14.1 When the lift is fully installed, leveled and operational, extend the carriages to their full upper limit.

5.14.2 Lower the carriages about ¼” to ½”.

5.14.3 Attach a ¼ bolt and nut to actuator extension.

¼” NC hex nut (6-0032)

Actuator extension (1-1379)

¼” NC x 2” lg. hex bolt (6-0741)

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5.14.4 Bolt the Actuator Extension onto the open end of actuator bar.

Actuator Bar

¼” NC x 1 ¼” lg. hex head bolts (6-0027)

Actuator Extension

¼” ID lockwashers (6-0056)

¼” NC hex nuts (6-0032)

5.14.5 Adjust the ¼” NC x 2” lg. hex bolt so that the end of the bolt is in contact with the carriage. Tighten the ¼” NC hex nut on the bolt.

Hex bolt in Contact with Carriage.

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5.15 FINAL CHECK OF ASSEMBLED LIFT

1. Final dimension check after anchoring. ____

2. Check for hydraulic leaks. ____

3. Ensure cables are properly routed and free from obstructions. ____

4. Check jam nuts on cables are tightened.

5. Check that LOCTITE has been applied to all hardware

____

____

6. Check adjustment of safety release cable to ensure both sides

____

7. Re-check level of towers. ____

8. Check torque of anchor bolts. ____

9. Check all fasteners, tighten if necessary. ____

10. Check shut off at top of stroke to ensure lift shuts off. ____

11. Check proper operation of arm restraints. ____

12. Operate lift to full stroke then lower to ground while checking ____

13. Ensure Customer Care Kit is complete and given to operator. ____ a. Operation Manual ____ b. ANSI / ALI Lift It Right Manual ____ c. ANSI / ALI Safety Tip Card ____ d. ANSI / ALI ALIS Safety Requirements for Installation ____ and Service of Automotive Lifts e. ANSI / ALI Quick Reference Guide ____

14. Train end user on operation of lift. ____

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5.16 OPERATION TEST WITH VEHICLE

1. Lower lift to ground.

2. Drive vehicle on to lift and locate the arms as per the “Lift it Right” manual.

3. Raise lift to and lower onto 3-4 lock positions during full rise to ensure all locks are working correctly.

4. Re-adjust cables if necessary while vehicle is on.

5. Check lowering speed and smooth decent rate.

6. Lower lift to ground and drive vehicle off lift.

If any problems occur during the final checkout or operation of the lift please contact customer service at 1-800-268-7959

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6.0 LIFT MAINTENANCE GUIDELINES

6.1 SAFETY INSTRUCTIONS

Read operating and safety manuals before using any lift.

Do not operate a lift that has been damaged or is in disrepair.

Proper inspection and maintenance is necessary for safe operation.

6.2 PERIODIC MAINTENANCE

DAILY:

1. Check all hydraulic lines and fittings for pinch points , damage , cracks or leaks

2. Check all electrical wiring for pinch points , cracks or damage

3. Check all moving parts for uneven or excessive wear

4. Repair or replace all damaged, defective, worn or broken components immediately.

5. Check the telescopic arms for movement. Clean any grease or oil from the lifting adapters.

6. Raise and lower the lift at the beginning of each shift, without a vehicle on, to verify the lift is leveled and operating properly.

EVERY TWO MONTHS:

1. Clean and re-grease slide block channels inside of both columns

2. Grease arm pins

3. Lubricate safety dogs and check safety release cable adjustment

4. Check arm restraints and lubricate

5. Check anchor bolts and re-torque if required

EVERY FOUR MONTHS:

1. Dismantle and clean inner arms

3. Check equalizing cable adjustment

EVERY YEAR:

1. Inspect lift as per Automotive Lift Operation, Inspection and Maintenance (ALOIM)

EVERY TWO YEARS:

1. Change hydraulic fluid

LUBRICATION:

Where grease is required > multi-purpose lithium grease

Where lubricating oil is required > multi-purpose SAE 30 lubricating oil

Where hydraulic oil is required > ISO 32 10W - non detergent hydraulic oil

NOTE:

If the lift locks, while in the fully raised position this will indicate that the hydraulic system has not been inspected or maintained as recommended.

This is a safety back-up system. If you are unclear call your local representative immediately.

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7.0 SAFETY AWARENESS

AUTOMOTIVE LIFT INSTITUTE (ALI)

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8.0 PARTS LIST

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1

4

5

7

9

10

11

12

13

4-1018-4

Description

TOWER ASSEMBLY POWER SIDE

2-2317

2-2304

4-1019-4

6-0056

6-1353

1-1378

6-0178

6-0032

10K SYM. EQUALIZING PULLEY ASSY.

SYMMETRIC CROSSMEMBER BRKT

TOWER ASSEMBLY SLAVE SIDE 10K 2N1 12FT

Lock Washer, 1/4" I.D.

Round HD. MACH. Screw 1/4"-20 x 3/8" LG.

ACTUATOR MOUNTING BRACKET

Hex Bolt, ¼" x ¾" LG.

Hex Nut, 1/4"-20UNC

19

20

21

24

31

32

33

34

35

36

26

27

28

29

30

37

38

39

40

41

42

44

45

48

49

50

51

53

54

56

57

58

59

61

63

6-1173

6-1466

2-1240

6-0205

6-0027

6-0741

6-0069

6-0294

1-1116

6-1379

6-2055

6-0295

6-0674

6-0293

6-0248

6-0045

6-0059

6-0035

6-0291

0-0204

0-0203

1-3280

1-1113

Elec. Cable 12/3 x 117" LG.

6/32 Screw (Electrical Box)

Actuator Bar with Foam

Hex HD. Bolt ¼" NC x 1 ½" LG.

Hex HD. Bolt ¼" NC x 1 ¼" LG.

Hex HD. Bolt ¼"NC x 2" LG.

Shoulder Bolt, 3/8" DIA. X 5/8" LG.

HEX NUT, 5/16-18 UNC

SAFETY CABLE PULLEY

Wedge Anchor 3/4" x 5 1/2" LG. (c/w Washer & Nut)

Power Pack, 208-230 V, 1 PH

FLAT WASHER, 5/16" I.D.

LOCK WASHER, 5/16 I.D.

Hex Bolt, 5/16"-18UNC x 1" LG.

Flat Washer, ½" ID SAE

Hex HD Bolt, 1/2"-13UNC x 1" LG

Lock Washer, 1/2"

NUT, 1/2-13 UNC, HEX

Hex Bolt,1/2"-13UNC X 1 1/2 LG.

Safety Cover c/w Decals, Power Side

Safety Cover c/w Decals, Slave Side

CIRCULAR LIFT PAD - 3"

SAFETY RELEASE HANDLE

2-1230

6-1111

4-1134-6

3-0923

6-2059

1-2914

6-3086

1-3278

6-2094

6-1759

1-2039

1-2003

6-0008

SHORT HYD. HOSE ASS'Y

Serial Number Plate

Symmetric Arm Assembly (Stack Pads)

SYMMETRIC INNER ARM WELDMENT

HEX HD. BOLT 5/16-18 UNC x 1 1/4.

ARM LOCK HANDLE WELDMENT

Spring Retainer Cap

Stack Pad Assembly

Lift Operations Decal

Electrical Cable Clip, 5/8" ID

Equalizing Cable - 12 ft.

Equalizing Cable - 14 ft.

Hex Bolt, ¼" x 1" LG.

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Qty.

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1

4

4

4

16

2

6

2

1

2

1

8

16

16

8

1

1

4

4

1

1

1

1

1

4

4

4

8

4

4

4

4

1

3

6

2

2

1

2

1

2

4

2

2

1

1

2

10

10

1

1

7

1

1

1

1

1

1

2

1

1

1

1

10

12

14

15

16

17

19

20

21

2

3

5

3-0621

4-1162

6-2095

Description

Hydraulic Cylinder Assembly (PATRIOT)

FORMED CARRIAGE WELDMENT

Male Nipple, ¼" NPT

6-1841

6-0169

6-0206

1-0415

1-1116

1-2657

1-2337

6-2445

6-1134

Hitch Pin, 1/8" DIA.

SELF-TAPPING SCREW, #10 X 3/8" LG

Shoulder Bolt, 3/8" DIA. X 1" LG.

SAFETY CABLE PULLEY

SAFETY CABLE PULLEY

SHIM SLIDER BLOCK

SAFETY LOCK PIN

Snap Ring ¾" EXT

SELF TAPPING SCREW, #12 X 1/2" LG

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Qty.

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1

1

1

1

4

2

1

1

1

1

1

1

2

1

1

6

1

1

2

1

2

4

7

Description

1-3178

6-0738

COMMON PULLEY PIN

FLAT WASHER 3/4" SAE

1-1626 CROSSMEMBER PULLEY PIPE 1-3/4” LG.

Qty.

1

1

1

6

2

2

1

1

6

7

8

3

4

5

3-0919

3-0923

6-0423

6-0062

6-0058

6-0030

6-3369

Description

SYMMETRIC OUTER ARM WELDMENT

SYMMETRIC INNER ARM WELDMENT

Hex Bolt, 5/16" - 18UNC x ¾" LG.

Flat Washer, 3/8" ID SAE

LOCK WASHER, 3/8"

Hex Bolt, 3/8 UNC x ¾" LG.

3/8” Nylon Jam Nut

38 of 45

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1

1

1

1

1

1

1

8.1 HYDRAULIC SYSTEM

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*

*

*

*

1

2

3

4

6-2055

6-2665

6-2094

6-0294

6-0674

Description

Power Pack, 208-230V, 1 PH

Power Pack, 208-230V, 3 PH

“Lift Operation” Decal

Hex Nut, 5/16”-18 UNC

Lock Washer, 5/16” I.D.

7

8

6-2095

6-0280

Male Nipple, ¼” NPT

1/8” NPT to ¼” JIC

10 1-1467 Piston

11 0-0337 Piston Seal Kit

12 6-0295 Flat Washer, 5/16” I.D.

13 6-0293 Hex Bolt, 5/16”-18 UNC x 1” LG.

14 6-1506 Branch

15 1-2040 Hydraulic (Long)

16 2-1230 Hydraulic (Short)

17 0-0338 Gland

18 6-1884 Cap

3-062101 Cylinder Assembly (Not INCL. Flow Control

3PH Power Pack Includes the Following (Not Shown)

* 6-1575 Contactor Box (Remove Jumper & Wire for 3PH)

6-0008

6-0056

6-0032

8-0287

Hex Bolt, ¼” –NC x 1” LG

Lock Washer, ¼”

Hex Nut, ¼” – NC

Cable, 14/4

Qty

1

1

1

4

1

2

4

2

2

2

*

1

2

2

2

2

2

1

4

4

2

2 ft.

4

2

1

2

1

1

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8.2 POWER PACK PARTS LIST:

NOTE: THERE ARE 2 TYPES OF POWER PACKS USED WITH THIS LIFT.

TYPE 1:

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46.832.17.0004 230 V / 1 PH / 60 HZ

Item Part # Description

1 6-3442 PUMP 6.7G, 17 GEAR

3 6-3444 SUCTION FILTER 3/8” FEMALE 15 L/MIN

6 6-3447 MOTOR SHAFT COUPLING PUMP

9 6-3449 TANK BRACKET WITH SCREWS

11* 6-3451 PUSH BUTTON WITH MICROSWITCH

*NOT SHOWN IN DIAGRAM

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1

1

1

1

1

1

1

1

1

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TYPE 2:

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9

10

11

12

14

15

16

17

18

19

20

21

22

24

34

35

37

38

39

40

41

42

27

28

29

30

31

32

33

6-2139

6-1079

6-2151

6-2152

6-2153

6-2154

6-1958

6-1319

6-0880

6-2156

6-1090

6-0774

6-2157

6-2158

6-2159

6-2161

6-2164

6-2165

6-2166

6-1392

6-2167

6-2168

6-0776

6-2169

6-2170

6-1091

6-0786

6-1089

6-1399

6-1846

6-0875

#6-2055 (AB-1381) 208-230V/1PH/60Hz

#6-2665 (AD-1044) 208-230V/3PH/60Hz

Item Part # Description

MOTOR AC 208-230V. 2HP/1PH/60HZ, BLK

MOTOR AC 208-230V. 2HP/3PH/60HZ, BLK

SPRING 0.480” X 0.063” X 0.42” COMP

RETURN HOSE 3/8” OD X 21.5”

COMPRESSION TUBE NUT

COMPRESSION TUBE SLEEVE

PUMP ASS’Y 2.5 CC/REV. SHORT SLINE

RELIEF ASSEMBLY FIXED 190 BAR

VALVE CARTRIDGE RELEASE MANUAL

WIRING ASSEMBLY AC 1PH FENNER

BOLT 5/16”-24 X 3.00” TORX G8

COUPLING SAE 9T-20/40 1.260”

PLUMBING PLUG 9/16” SAE

SEAL SHAFT 0.500” X 1.00” X 0.25”

WASHER 0.338” X 0.625” X 0.060” STEEL

PLUMBING PLUG 3/8” NPT

SCREW TAPTITE M6 X 1.0 12MM TORX

COVER ASS’Y SUCTION

PLUMBING CLAMP HOSE ADJ. INLET

BOLT 5/16” – 18 X 1.00” SHCS

NUT 3/4” –16 X 1” HEX X 0.25” STEEL

WASHER 3/4” INT. TOOTH LOCK

BRACKET – HANDLE ASS’Y REL BLACK

BOLT M6 X 1.0 35MM SOC HD

WASHER 1/4” LOCK HI-COLLAR

BOLT #12-24 X 0.50” HEX HD WASHER

PLUMBING ASS’Y INLET 17.24 (3)

RELIEF VALVE CAP ASSEMBLY

TANK PLASTIC 6.7 OS 22.50” BLK

CABLE TIE 8” LONG WHITE

O-RING 2-348 BUNA

Qty

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1

1

1

1

1

1

1

1

4

1

4

4

1

1

1

1

1

1

1

2

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

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9.0 AVAILABLE ACCESSORIES

Flip Pad Accessories

Poly Pad

Adapter

(set of 4)

High Lift Truck

Extension Mid-

Rise / 2-Post

(set of 2)

3000 lb max capacity each

Stack Pad Accessories

Stack Pad

Adapter w/

Checker Plate

Top

(set of 4)

2500 lb max capacity each

Stack Pad Ass’y w/ 3” &6”

Adapters

(set of 1)

3000 lb max capacity each

1 ½” Stack Pad

Assembly Kit

3000 lb max capacity each

4 ½” Stack

Adapter Kit

3000 lb max capacity each

Common Accessories

Tool Tray Kit for

2-Post

3000 lb max capacity each

Secondary

Adapter Pad Kit

(Used On Outer

Arms)

Air / Electric

Service

Station for 2-

Post & 4-Post

(90-110 psi

3000 lb max capacity each

Foam Door

Protector Kit

24” Tower

Extension

110 Volts

Required)

Accessories may not be available for all models. Contact supplier for availability and part numbers.

Max capacity is for 12,000 Lb Lifts. Do not exceed rated capacity of lift.

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