Grunbeck Reverse osmosis system AVRO 125 Operation Manual

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Operation Manual

Reverse osmosis system

AVRO 125 TS/TL

Edition September 2018

Order no. 205 752 945-inter

Reverse osmosis system

AVRO 125 TS/TL



The operation manual consists of several chapters, which are listed below.

A General information

1 Preface

2 How to use this operation manual

3 General safety information

4 Shipping and storage

5 Disposal

B Basic information

1 Laws, regulations, standards

2 Water

3 Functional principle of reverse osmosis

C Product description

1 Type designation plate

2 Functional description

3 Intended use

4 Application limits

5 Scope of supply

D Installation

1 General installation instructions

2 Preliminary works

3 Connecting the system on the water side

4 Electrical installation

E Start-up

1 How to flush the system

F Operation

1 Preface

2 Operating the control unit

3 Programming levels

4 Operating reverse osmosis

G Troubleshooting

H Maintenance and care

1 Basic information

2 Inspection (functional check)

3 Maintenance

4 Operation log (maintenance checklist)

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Publisher's information

Printed in Germany

Effective with the date of edition indicated on the cover sheet.

-We reserve the right to modifications, especially with regard to technical progress-

Reprints, translations into foreign languages, electronic storage or copying only with explicit written approval of

Grünbeck Wasseraufbereitung GmbH.

Any type of duplication not authorised by Grünbeck Wasseraufbereitung is a copyright violation and subject to legal action.

Responsible for contents:

Grünbeck Wasseraufbereitung GmbH

Josef-Grünbeck-Straße 1  89420 Hoechstaedt/Germany

Phone 09074 41-0  Fax 09074 41-100 www.gruenbeck.de  [email protected]

Printing: Grünbeck Wasseraufbereitung GmbH

Josef-Grünbeck-Str. 1, 89420 Hoechstaedt/Germany

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EU Declaration of Conformity

This is to certify that the system designated below meets the safety and health requirements of the applicable European guidelines in terms of its design, construction and execution.

This certificate will become invalid if the system is modified in a way not approved by us.

Manufacturer: Grünbeck Wasseraufbereitung GmbH

Josef-Grünbeck-Strasse

89420 Hoechstaedt/Germany

Markus Pöpperl Responsible for documentation:

System designation:

System type:

Reverse osmosis system AVRO 125

TL/TS

Serial no.:

Applicable directives:

Applied harmonised standards, in particular:

Applied national standards and technical specifications, in particular:

Place, date and signature:

Function of signatory:

Refer to type designation plate

Machinery Directive (2006/42/EC)

EMC (2014/30/EU)

EN ISO 12100:2011-03,

EN 61000-6-2:2006-03

EN 61000-6-3:2011-09

Hoechstaedt, 30.04.2018

Head of Technical Product Design i. V.

M. Pöpperl

Dipl. Ing. (FH)

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A General information

1 | Preface

Thank you for opting for a Grünbeck product. Backed by decades of experience in the area of water treatment, we provide customised solutions for all kind of processes.

Drinking water is classified as food and requires particular care.

Therefore, always ensure the required hygiene in operating and maintaining systems involved in the drinking water supply. This also applies to the treatment of water for industrial use if repercussions for the drinking water cannot completely be excluded.

All Grünbeck systems and devices are made of high-quality materials.

This ensures trouble-free operation over many years, provided you treat your water treatment system with the required care. These operating instructions assist you with important information.

Therefore, please read the entire operation manual before installing, operating or maintaining the system.

Customer satisfaction is our prime objective. And providing customers with qualified advice is crucial. If you have any questions concerning this system, possible extensions or general water and waste water treatment, our field service staff, as well as the experts at our headquarters in Hoechstaedt, are available to help you.

Advice and assistance For advice and assistance please contact your local representative

(refer to www.gruenbeck.de). You can also get in touch with our service centre, which can be reached during business hours:

Phone: +49 9074 41-333

Fax: +49 9074/41-120

E-mail: [email protected]

We can connect you with the appropriate expert more quickly if you provide the required system data. In order to have the required data handy at all times, please copy it from the type designation plate to the overview in chapter C-12.

2 | Notes on using the operation manual

This operation manual is intended for operators of our systems. It is divided into several chapters (a letter is assigned to each of them) that are listed in the "Table of contents" on page 2 in alphabetical order. Check for the corresponding chapter on page 2 in order to find the specific information you are looking for.

The headers and page numbers with chapter information make it easier to find your way around in the operation manual.

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3 | General safety information

3.1 Symbols and notes Important information in this operation manual is emphasised by symbols. Please pay particular attention to this information to ensure the hazard-free, safe and efficient handling of the system.

Danger!

Failure to adhere to this information will cause serious or life-threatening injuries, extreme damage to property or inadmissible contamination of the drinking water.

3.2 Operating personnel

3.3 Intended use

Warning! Failure to adhere to this information can cause injuries, damage to property or contamination of the drinking water.

Caution! Failure to adhere to this information can result in damage to the system or other objects.

 Note: This symbol emphasises information and tips that make your work easier.

Tasks with this symbol are only allowed to be performed by

Grünbeck's technical service/authorised service company or by persons expressly authorised by Grünbeck.

Tasks with this symbol are only allowed to be performed by trained and qualified electrical experts according to the VDE guidelines or according to the guidelines of a similar local institution.

Tasks with this symbol are only allowed to be performed by water suppliers or approved installation companies. In Germany, the installation company must be registered in an installation directory of a water supplier as per §12(2) AVBWasserV (German Ordinance on

General Conditions for the Supply of Water).

Only allow persons who have read and understood this operation manual to work with the system. The safety guidelines are to be strictly adhered to.

The system is only allowed to be used for the purpose outlined in the product description (chapter C). The guidelines in this operation manual as well as the applicable local guidelines concerning the drinking water protection, accident prevention and occupational safety must be adhered to.

In addition, appropriate application also implies that the system is only allowed to be operated when it is in proper working order.

Any malfunctions must be repaired at once.

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3.4 Protection from water damage

3.5 Indication of specific dangers

Warning! In order to properly protect the installation site from water damage: a) b) a sufficient floor drain system must be available or a safety device (refer to chapter C Optional accessories) must be installed.

Warning!

Floor drains that discharge to a lifting system will not work in case of a power failure.

Danger due to electrical energy!  Do not touch electrical parts with wet hands! Disconnect the system from the mains before starting work on electrical system components! Have qualified experts replace damaged cables immediately.

Danger due to mechanical energy! System components can be subject to overpressure. Danger of injury and damage to property due to escaping water and unexpected movement of system parts.

 Check pressure lines regularly. Depressurise the system before starting repair or maintenance work on the system.

Hazardous to health due to contaminated drinking water!  The system shall be installed only by a specialist company. Strictly adhere to the operating instructions! Ensure that there is sufficient flow. The pertinent guidelines must be followed for starting-up after extended periods of standstill. Inspections and maintenance must be performed at the intervals specified!

 Note: By concluding a maintenance contract, you ensure that all of the required tasks are performed on time. You can perform the interim inspections yourself.

4 | Shipping and storage

Caution! The system can be damaged by frost or high temperatures.

In order to avoid damage of this kind:

Protect from frost during shipping and storage!

Do not install or store system next to objects which radiate a lot of heat.

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5 | Disposal

Comply with the applicable national regulations.

5.1. Packaging

5.2. Product

Dispose of the packaging in an environmentally sound manner.

If this symbol (crossed out waste bin) is on the product, European

Directive 2012/19/EU applies to this product. This means that this product and the electrical and electronic components must not be disposed of as household waste.

Dispose of electrical and electronic products or components in an environmentally sound manner.



For information on collection points for your product, contact your municipality, the public waste management authority, an authorised body for the disposal of electrical and electronic products or your waste collection service.

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1 | Laws, regulations, standards

In the interest of good health, rules cannot be ignored when it comes to the processing of drinking water. This operation manual takes into consideration the current guidelines and stipulates information that you will need for the safe operation of your water treatment system.

Among other things, the regulations stipulate that

 only approved specialist companies are permitted to make major modifications to water supply systems

 and that checks, inspections and maintenance on installed devices are to be performed at regular intervals.

2 | Water

There is no chemically pure water in nature. Even in the atmosphere, rain water absorbs various substances that change the properties of the water to a greater or lesser degree. This process continues as the water passes through the ground layers, with the result that the water is enriched with increasingly large quantities of materials. Carbon dioxide (CO

) is particularly important here, since this substance increases the dissolving capability of the water even more.

Consequently, drinking water contains quantities of dissolved sodium, potassium, calcium, magnesium, iron, manganese, copper, zinc, chlorides, fluorides, sulphates and also nitrates, nitrites, phosphates and silicates that vary greatly from location to location.

Due to dynamic substance and water cycles, harmful elements, are increasingly being released into the natural environment.

These are only partially and slowly broken down by natural effects.

Consequently, these elements build up in the groundwater and surface water over the course of time. Removing them from natural water deposits again represents a particular challenge. Grünbeck faces this challenge with the aim of producing unpolluted drinking and industrial water.

The water works provide us with pure drinking water that is suitable for consumption. However, if the water is to be used for technical purposes, further treatment is frequently required.

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3 | Functional principle of reverse osmosis

Principle:

Pretreated feed water

Fig. B-1: Functional principle

Osmosis Osmotic pressure

Concentrate

Permeate

Reversed osmosis

Solution of high concentration

Solution of low concentration

Solution of high concentration

Solution of low concentration

Solution of high concentration

(concentrate)

Solution of low concentration

(permeate)

Fig. B-2: Reverse osmosis principle

In the osmosis process, aqueous solutions of different concentrations are separated by a semi-permeable membrane. In keeping with the law of nature, the concentrations will tend to equalise. What is referred to as "osmotic pressure" is generated on the side of the higher original concentration.

In case of reverse osmosis, this osmotic pressure is countered by a higher pressure. The consequence: The process runs in the opposite direction. A particular advantage of the reverse osmosis technology compared to other water treatment processes is the fact that apart from the removal of dissolved salts, bacteria, germs, particles, and dissolved organic substances are also reduced.

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C Product description

1 | Type designation plate

The type designation plate can be found on the housing of the reverse osmosis system AVRO 125 TS/TL. In order to speed up the processing of your inquiries or orders, please specify the data shown on the type designation plate of your system when contacting Grünbeck. Please copy the indicated information to the table below in order to have it handy whenever necessary.

Reverse osmosis system AVRO 125 TS/TL

125   Serial number:       / 

Order number:      

Fig. C-1: Type designation plate

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2 | Functional description

Via the fine filter (filter element), the water is directed to the inlet of the feed water section. The water flows to the high-pressure pump via the inlet solenoid valve with a downstream pressure switch for minimum pressure. By means of an adjusting valve, the pressure generated by the pump is reduced to the required operating pressure and the water is directed to the membrane. The membrane separates the water into the partial flows permeate and concentrate. A partial flow of the concentrate is returned to the feed water via an orifice regulating independently of pressure and thus ensures a steady flow over the reverse osmosis membrane and increases the economic efficiency of the reverse osmosis system.

At the same time, the concentrate volume flow is run via an AVRO treatment module. where seed crystals are formed at a cathode due to the application of direct current. These seed crystals are then washed out with the residual concentrate and thus the reverse osmosis membrane is protected from clogging. Whenever the system is switched off (tank full) or in case of disturbances, the substances retained on the membrane are flushed off by means of the inlet solenoid valve and a solenoid valve switched in parallel to the control valve for concentrate.

The hydraulic set-up of the system is designed in a way that the concentrate volume and the permeate volume are registered by means of flow sensors and are displayed in the control unit.

The system recovery can also be called up in the control unit.

1) The permeate produced is fed into a light-tight reservoir. A level control with three switching contacts is integrated in the tank. In order to supply the consumers with permeate, a centrifugal pump made of high-performance plastics including pressure switch and diaphragm expansion tank is integrated in the system as pressure booster system.

1) Only AVRO 125 TS

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Fine filter incl. pressure reducer

Pressure reducer preset to 2.5 bar, incl. pressure gauge.

Inlet solenoid valve During permeate output, this valve is always open. Following the system stop (tank full), the valve remains open for the programmed flushing time

Pressure switch

Pressure booster pump

Flushing solenoid valve

Switches the pressure booster on when water is required, and off again after water withdrawal ends. unit for a set time. The solenoid valve also opens in the event of system malfunctions and always in conjunction with the inlet solenoid

Needle valve, concentrate To set the feed water-dependent "concentrate" volume flow to the drain.

During permeate output, this portion of the water flow permanently flows to the drain.

High-pressure pump Pump unit that generates the operating pressure required for the membrane. Pump operates on permeate request from the level for adjusting the operating pressure is integrated in the pump head.

Membrane

AVRO treatment unit

Level control

Booster pump

Reverse osmosis membrane to generate the permeate.

AVRO treatment unit to generate seed crystals.

Float level control for controlling the water level in the permeate tank

(TS version only).

Pressure booster pump feeds permeate into the consumer network

(only TS version).

Control unit Microprocessor controller that in conjunction with the respective units, regulates the permeate production and the supply of consumers downstream.

Flow sensor, concentrate Registers the concentrate volume and sends pulses to the control unit.

Flow sensor

Permeate

Records the permeate volume and sends pulses to the control unit.

Diaphragm expansion tank Permeate buffer to reduce the switching operations of the DE pump.

Pressure switch

High-pressure pump

To prevent the high-pressure pump from running dry. Switches time-

Connection ½" (DN 15) male thread

Option:

Concentrate to drain.

Feed water.

Permeate/consumer.

Solenoid valve forced withdrawal.

Conductivity measurement.

Blending unit.

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2.1 Flow chart of reverse osmosis system AVRO 125 TS/TL

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Technical specifications Reverse osmosis system

AVRO 125 TS AVRO 125 TL

Connection data

Nominal connection diameter of feed water pipe

Nominal connection diameter of permeate outlet

Nominal connection diameter of concentrate outlet

Min. drain connection required

Connected load, approx.

Power supply

Protection/protection class

Performance data

Permeate output at a feed water temperature of 10 °C / 15 °C

[kW]

[V/Hz]

[l/h]

½" (DN 15) male thread

Electrical capacity of pump at operating pressure [kW]

Permeate output per day

(max. 24 h) approx. min./max.

[m³/d]

0.55

2.5 / 3.0

Inlet flow pressure of feed water, min. [bar]

Permeate supply approx. [l] 38

Pump characteristic curve pressure booster [l/h/bar] 300 / 3.5 - 1200 / 1.0

2.5

Nominal pressure

Salt rejection

Total salt concentration of the feed water as

NaCl, max.

Concentrate volume flow (at 15 °C)

Feed water volume flow

(fresh water 15 °C) at a recovery of 50 %, max.

[ppm]

[l/h]

PN 16

95 – 99 %

1000

125 1)

250

[%] 50 1) Recovery

Dimensions and weights

Dimensions (w x d x h)

Empty weight, approx.

Operating weight, approx.

Ambient data

[mm]

[kg]

600 x 550 x 1120

Temperature of feed water, min./max.

Ambient temperature, min./max.

Order no.

[°C]

0.7

752 105

DN 50

230 / 50

IP 54 /

105 / 125

10 / 30 2)

5 / 35

0.6

752 115

1) After a water analysis, the technical service can set a higher recovery.

2) For a feed water temperature > 20 °C a separate configuration of the system is required..

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3 | Intended use

Reverse osmosis system

AVRO 125 TS/TL

The reverse osmosis system AVRO 125 TS/TL is used for demineralising drinking water. The water is primarily used for industrial applications.

The permeate capacity of the system depends on the temperature and is defined at 15 °C. The permeate outputs can fall (falling temperature) or rise (rising temperature) by up to 3 % for each °C rise or fall in the feed water temperature.

The system is adjusted to the permeate requirements to be expected at the installation site, it is not suitable for major deviations.

Only operate the system if all components are properly installed.

Safety devices and equipment must NEVER be removed, bridged or tampered with.

Appropriate application of the device also implies that the information contained in this operation manual and all safety guidelines applying at the installation site be observed. Furthermore, the maintenance and inspection intervals have to be observed.

3.1

System shutdown

If the system is shut down for more than 14 days, the reverse osmosis system must be preserved by Grünbeck's technical service/authorised service company. The maximum time, the system can remain in the preserved condition is 6 months.

In case the down time is longer, the system must be preserved again in regular intervals by Grünbeck's technical service/authorised service company. Prior to resuming operation, the preserving agent must be flushed from the system.

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4 | Application limits

For the application of the reverse osmosis system AVRO 125 TS/TL, the limit values stipulated in the German Drinking Water Ordinance represent the upper limits for the admissible substances contained in the water.

 < 22°dH (39.2° f; 3.92 mmol/l) without water analysis

 Free chlorine not detectable

 Iron < 0.10 mg/l

 Manganese < 0.05 mg/l

 Silicate < 15 mg/l

 Chlorine dioxide not detectable

 Turbidity < 1 FTU

 Colloid index < 3

 pH range 3 - 9

For total hardness > 22 °dH or sulphate > 250 mg/l a water analysis is required.



Note : The permeate originating from the reverse osmosis system is not potable but requires additional treatment (blending, hardening) if it is to be used as drinking water.

Caution!

In case of an admissible excess of the sulphate concentration due to geogenic conditions, the recovery with regard to the standard settings according to layout might need to be reduced.

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5 | Scope of supply

5.1 Standard equipment  Stand-alone housing made of opaque PE to accommodate all aggregates and control elements. Stand-alone housing also serves as supply tank (AVRO 125 TS/TL-TS only).

 Microprocessor controller with LC display, voltage-free collective fault signal and voltage-free signal contact (maintenance interval, various pre-warnings), installed in a stand-alone housing.

 Sliding-vane rotary pump made of corrosion-resistant brass with motor as high-pressure pump to supply the membrane, incl. control valve for operating pressure and pressure gauge.

 1) External pressure booster with pressure switch and membrane connection vessel for supplying permeate to downstream consumers.

 Hydro module for the water supply within the membrane system.

Integrated valves and measuring instruments for easier system calibration.

 Fine filter with integrated pressure reducer, preset to 2.5 bar.

 Ultra-low pressure reverse osmosis membrane, installed in pressure pipe made of high-strength PE.

 AVRO treatment unit, installed in a pressure pipe made of highstrength PE.

 Flow sensor to measure the volume of the system flows permeate and concentrate.

 Operation manual.

1) only AVRO 125 TS.

5.2 Optional features



Note: It is possible to retrofit existing systems with optional components. Please contact your local Grünbeck representative or

Grünbeck’s headquarters in Hoechstaedt for more information.

 Connection block for RO 125 K/AVRO 125

Connection block (installation length 180 mm).

Permeate-resistant incl. two shut-off valves – suitable for connection set

 Connection set for RO 125 K/AVRO 125

2 flexible connection hoses DN 15

(L = 600 mm) for feed water and permeate

1 drain hose for concentrate

752 840

752 830

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 Conductivity measurement for

RO 125 K/AVRO 125

As plug-on circuit board for the control unit.

Display with limit value and delay, incl. connecting line and conductivity measuring cell.

 Solenoid valve forced withdrawal

RO 125K/AVRO 125

Solenoid valve adaptable on permeate outlet.

Hydro modul for forced withdrawal with

AVRO 125 TS from the tank during lengthy idle times.

Electrically controlled from the AVRO 125 TS control unit.

 Blending unit for

RO 125 K/AVRO 125

Adaptable control unit on hydraulic unit

AVRO 125 TS/TL consisting of: Connection

G ¾ for feed water, solenoid valve, needle valve, flow sensor to display the total blended water in the control unit AVRO 125 TS/TL, connection option for blended water in AVRO

125 TS/TL or on-site tank.

 Drinking water filter BOXER K

Filter element for prefiltration.

 Euro system separator GENO-DK 2 Mini

For protecting systems hazardous to drinking water in accordance with DIN 1988 Part 4

(DIN EN 1717) GENO-DK 2 Mini.

 GENO activated carbon filter AKF 300

For reducing the chlorine content in water.

752 820

752 810

752 800

101 210

133 100

109 150

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 Safety device protectliQ:A20

Safety device for protection against water damage in one and two-family homes

For additional versions, please inquire.

126 400

 Pure water tank for intermediate storage of permeate flowing unpressurised from

GENO-reverse osmosis systems

Tank design:

All tanks are pre-assembled, with PVC overflow pipe as well as connections for the permeate inlet and the suction line of the pressure booster system. Grey PE.

Handhole with removable screwed cover and level control GENO-Multi Niveau

(switching level).

 Pure water basic tank RT "sterile" cpl. net volume approx. 850 litres / L 780 / W 990 / overall height 2000 mm * .

 Add-on tank RT for pure water basic tank net volume approx. 850 litres / L 780 / W 780 / overall height 2100 mm*.

 Pure water basic tank RT "standard" net volume approx. 850 litres / L 780 / W 1000 / overall height 2050 mm**.

* Tank height incl. connecting pieces.

For larger tanks, please inquire

** without sterile overflow channel as siphon – overflow as down-pipe

Additional tank without level control and overflow loop, including 2 connecting lines, id=36 mm.

 Note: A maximum of four supply tanks can be combined.

712 400

712 405

712 410

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 Pressure booster

GENO FU-X 2/40-1 N

Compact pump unit with pressure-dependent control consisting of a centrifugal pump cpl. stainless steel, as well as integrated pressure and contact water meter. Control electronics with power switching, back-lit graphic display.

Operating switch, operating log via SD card, voltage-free signal/fault signal contact, nonreturn valve, shut-off valve for each pump

(on suction and pressure side), membrane expansion vessel with forced flow.

Delivery rate:

Delivery head: max. max.

1,2 - 4,2 m³/h

18.2 – 45.6 m

Power supply: 230 V / 50 Hz

Power consumption: 1 kW

Connections:

Protection type:

 Pressure booster

GENO FU-X-2/40-2 N

DN 25 / DN 32

IP 55

Description as for single pressure booster system, however, with the possibility for time-

/load switch-over.

For additional pressure booster systems, please inquire

730 640

730 641

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5.3 Consumables Only use genuine consumables in order to ensure the reliable operation of the system.

GENO-replacement filter element, with protective cylinder

Packing unit: 2 pc

103 061

720 290 Reverse osmosis membrane with seal

Packaging unit: 1 pc

AVRO treatment unit with seals

Packing unit: 1 pc

720 050

Water test kit "total hardness" °dH and °f.

Packaging unit: 1 pc

Water test kit "carbonate"

Packaging unit: 1 pc

170 187

170 169

5.4 Wearing parts Seals and valves are subject to a certain wear and tear.

Wearing parts are listed below:

 Note: Although these parts are wearing parts, we grant a limited warranty period of 6 months. a) Solenoid valves, control valves, concentrate, seals b) High-pressure pump c) Booster pump

Fig. C-3: Valves Fig. C-4: High-pressure pump

C-5: Pressure booster pump

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D Installation

1 | General installation information

The installation site must offer adequate space. A foundation of a sufficient size and adequate load carrying capacity has to be provided.

The required connections must be provided prior to the installation.

For dimensions and connection data, please refer to table C-1.

 Note: Also observe the operation manuals that have been supplied with the optional accessories (see chapter C, 5.2) for your system

(if applicable).

1.1 Water connection When installing the reverse osmosis system AVRO 125 TS/TL, certain rules must always be observed. Additional recommendations are given in order to facilitate the handling of the system. The installation instructions described below are also illustrated in fig. D-2.

Binding rules

The installation of a reverse osmosis system AVRO 125 TS/TL represents a major interference with the drinking water system.

Therefore, only authorised experts are allowed to install such systems.

 Please observe the local installation guidelines and the general regulations.

 Install a drinking water filter (e.g. BOXER KD) upstream of the system.

 Install a system separator upstream.

 Install an activated carbon filter upstream, if required.

 Provide a drain connection (minimum DN 50) to discharge the concentrate.

 Note: If the concentrate is directed to a lifting system, the delivery rate of the lifting system should at least be 500 l/h.

Warning! The installation site must have a floor drain. If no floor drain is available, an adequate safety device needs to be installed (refer to chapter C, no. 5.2 Optional accessories).

Warning!

Floor drains that discharge to a lifting system will not work in case of a power failure.

Recommendation

Install a sample valve immediately before and after the reverse osmosis system AVRO 125 TS/TL. This simplifies the sampling for the regular quality control (functional check).

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Reverse osmosis system

AVRO 125 TS/TL

2 | Preliminary work

1. Unpack all system components.

2. Check for completeness and soundness.

3. Install the reverse osmosis system AVRO 125 TS/TL at the intended location.

3 | How to connect the system to the water supply

 Connect the feed water to the system (refer to fig. D-2, no. 3).

 Only for AVRO 125 TL: Connect the permeate line to the system and lead it to the on-site tank (refer to fig. D-2, no. 2).

 Note: Permeate line must be made of corrosion-resistant material.

 Connect the concentrate line to the system (refer to fig. D-2, no. 1).

Run the hose with a gradient to the drain and connect in accordance with DIN 1988 (free outlet).

 Note: For connection of the system we recommend detachable screw connections. Furthermore, the connection is to be designed in such a way that the housing flap of the control unit can be folded back.

Grünbeck recommends: optionally

Connection block for RO 125 K/AVRO 125

Connection set for RO 125 K/AVRO 125

752 840

752 830

Caution!

If withdrawal/supply points (e.g. on-site tank) of permeate from the RO-125K are below the connection level of the system, a pressure maintaining valve must be installed in the permeate line to protect the permeate tank against siphoning.

Fig. D-1: Withdrawal point below system level

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Reverse osmosis system

AVRO 125 TS/TL

A BOXER-KD

B Euro system separator DK 2-Mini

C Activated carbon filter AKF

AVRO 125 TS/TL

Fig. D-2: Installation drawing reverse osmosis system AVRO 125 TS/TL



Concentrate connection



Permeate connection



Feed water connection

Fig. D-2: (a) Reverse osmosis system connections

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Reverse osmosis system

AVRO 125 TS/TL

4 | Electrical wiring

Internal wiring of control unit GENO-OSMO-RO125K or AVRO 125 TS/TL

The system is completely pre-wired (possibly including options) and delivered ready to plug in. During start-up, parameter ECL:1 must be reprogrammed to ECL:0 at code level 113 (NC contact

>>NO contact). This is a protective measure to prevent the system from being inadvertently switched on after the power cable has been plugged in, without the system having been vented first.

Jumpers must be plugged in like this

Fig. D-3: Printed circuit board assignment GENO- OSMO RO 125K or AVRO 125 TS/TL

Terminal no. Terminal Function (core colour) Note

All protective grounding conductors are connected to the 7-pin protective grounding conductor terminal on the lefthand mounting rail

X1 3

230 V / 50 Hz phase

Neutral conductor

Earth wire

Mains cable, on-site fuse protection min. 6 A

X2 6 MVW 230 V / 50 Hz phase Flusing solenoid valve

MVE

Neutral conductor

230 V / 50 Hz phase Inlet solenoid valve

Common neutral conductor terminal

MVR

230 V / 50 Hz phase

Neutral conductor

Option:

Solenoid valve forced withdrawal

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X4 33

X5 15

X6 28

Reverse osmosis system

AVRO 125 TS/TL

Terminal no. Terminal Function (core colour)

X3 12

X7 24

230 V / 50 Hz phase

Neutral conductor

Note

GENO-OSMO RO 125K-TS or

AVRO 125 TS

Actuation only integrated booster pump via relay K2, fuse protection by fuse F3

(T 3,15 A)

GENO-OSMO RO 125K-TL or

AVRO 125/TL

 Actuation of pressure booster pump voltage-free contact: Relay K2, terminals 21-24

 Control voltage for external power unit

230 V~: Relay K2, terminals 14-A2

Option:

Solenoid valve blending unit

Actuation of high-pressure pump via relay

K1, fuse protection by fuse F2 (T 4.0 A)

230 V / 50 Hz phase

Neutral conductor

230 V / 50 Hz phase

Neutral conductor

Electrode cable AVRO

GND

COM

SAMS

MELD

Common root

Fault signal contact

Signal contact

GND

WZ0

WZ1

WZ2

+12V

Common ground (brown)

Pulse input permeate

Pulse input concentrate

Option:

Pulse input blending unit

Common transmitter voltage

12 VDC (white)

LEVEL A Switch-off level high-pressure pump

LEVEL B Switch-on level high-pressure pump

LEVEL C Dry-run protection pressure booster pump

+24V Common transmitter voltage

24 VDC

2 green

Brown green yellow

White

Only used with AVRO 125 TS/TL

Voltage-free contacts NC 250 V~ / 3 A with common control COM

Hall pulse cable of the turbine water meters

Level control permeate tank

a NC b NO

c NO

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Terminal no. Terminal Function (core colour)

X8 18

X9 35

Relay

Note

DS_HP

+24V

DS_PS

+24V

Pressure switch high-pressure pump Feed water negative pressure, dry-run

Transmitter voltage 24 VDC protection high-pressure pump

Pressure switch pressure booster pump Pressure switch for controlling the

Transmitter voltage 24 VDC pressure switch (AVRO 125 TS/TL-TS or

AVRO 125 TS integrated in the system).

For the RO/AVRO 125-TL version, a jumper must be inserted at terminals X8 20/21.

Release input close

Transmitter voltage 24 VDC

 Shutdown of the system when the thermal protection contact in the

HP pump is activated.

 Block system from outside, e.g. pretreatment, residual hardness ... .

For this purpose, an on-site NC contact must be connected in series to the thermal circuit breaker.

Shielding Conductive 2-electrode

LF E measuring cell, not

LF V temperature-compensated, cell constant 0.1 or 1.0

White

Brown

Option:

Conductivity measurement

Release signal/start of analysis

Hardness control monitoring device

Contact is closed when system is producing permeate.

GENO-Softwatch Komfort: connect to terminals 16/17.

Arrangement of the components on the mounting rails, accessible after removal of the control unit:

Protective grounding conductor, mounted underneath the two fuses F2 and F3.

Fig. D-4: Position of protective grounding conductor terminal

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AVRO 125 TS/TL

E Start-up

The work described below is only allowed to be performed by trained experts. We recommend having Grünbeck‘s technical service/authorised service company start up the system.

1 | How to flush the system



Note: For the duration of storage and transport, the membrane is protected by means of a preserving agent. This preserving agent must be flushed out before the initial start-up takes place. In order to prevent the system from being switched on beforehand, it is locked electronically.

1.1 Mounting the flushing line

Disassemble the permeate line from the collection tank (refer to figs. E-1, E-2 no. 1) and route it to the drain in a separate hose.

Fig. E-1: Permeate line AVRO TS

Fig. E-2: Permeate line AVRO-TL

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1.2 Flushing out preserving agent



Note: For more detailed information on the handling of the control unit, refer to chapter F.

 Release the system via code 113, (refer to Table E-1: Extract from…), parameter ECL: To do this, open parameter with the P button, use the ▼ button to set ECL: 1 and confirm with the P button

 Open both solenoid valves ("DEAERATE") via code 113, (refer to

Table E-1: Extract from…), parameter EnL: 1 and flush the preserving agent from the system for 30 minutes. To do so, open the parameter with the ▲ button, use the P button to set EnL: 1 and confirm with the P button

 Terminate the "DEAERATE" program step: Open parameter with

the P button, set EnL:0 with the ▼ button and confirm with the P button

 Exit the "EnL" program by pressing the buttons ▼and▲ at the same time

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Reverse osmosis system

AVRO 125 TS/TL

Table E-1: Extract from point F-3.1 input logic code 113

Display factory setting

Parameter Setting range

E-A: 1 Contact type level "a" 0 ... 1

E-b: 0

E-c: 0

Contact type level "b" 0 ... 1

Contact type level "c" 0 ... 1

EHP: 2 Type of contact pressure switch negative pressure HP

(high-pressure pump).

0 ... 3

0 ... 1

Comments

0 = NO contact

1 = NC contact

0 = NO contact

1 = NC contact

0 = NO contact

1 = NC contact

0 = NO contact

1 = NC contact

2 = NO contact with auto restart 1)

3 = NC contact with auto restart 1)

0 = NO contact

1 = NC contact

EPS: 0 Contact type pressure switch PS (pressure booster pump).

ECL: 0 Contact type close input.

EnL: 0 Flushing the system

(inlet and flushing solenoid valves).

0 ... 1

A.PF:0 Function signal contact terminals 15/17.

0 ... 1

0 = NO contact

1 = NC contact

1 = Open solenoid valves

(only possible if the system is switched off using ▼ button).

0 = Close solenoid valves again

0 = Contact opens when

HP pressure switch has dropped out, conductivity prewarning, level has fallen below level "c", maintenance interval expired.

1 = Contact closed when

HP pump running.

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1.3 Venting permeate output / pressure booster pump

 Reinstall permeate line on collection tank (refer to fig. E-1).

 Switch on the reverse osmosis system by pressing button .

The system produces permeate in the tank.



Note: Below only for reverse osmosis system AVRO 125 TS.

 The pressure booster pump is vented when permeate flows out of the venting/sample valve (refer to fig. E-3, no. 1), (duration to permeate flow is approx. 15 minutes). Close the vent valve.

 Plug the pressure switch plug (refer to fig. E-4, no. 1) into the pressure switch – the pressure booster pump starts pumping.

 Note: In order for the booster pump to reach its cut-off pressure, the downstream line must also be vented. Therefore, it is imperative to establish permeate consumption.

 Switch-on pressure approx. 1.8 bar; switch-off pressure approx.

3.0 bar.

Fig. E-3: Venting pressure booster Fig. E-4: Pressure switch pressure booster

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Reverse osmosis system

AVRO 125 TS/TL

F Operation

1 | Preface

 Note: Instructions in bold are absolutely essential to ensure that work can continue. All other instructions can be ignored if the value shown on the display remains unchanged.

Settings in the technical service programming level are only allowed to be made by Grünbeck's technical service/authorised service company or by persons expressly authorised by Grünbeck.

Warning!

Incorrect settings can lead to hazardous operating conditions which cause injury, illness or damage to property.

Strictly adhere to the operation manual! Only make the settings described there!

Fig. F-1: Control unit

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2 | How to operate the control unit

Display symbols:

Operating display

Appears when the system is switched on using the ▲ button (> 5 s from basic time display).

High-pressure pump

Appears when the high-pressure pump produces permeate.

Booster pump

Appears when the pressure booster pump is pumping permeate or when the power unit K2 is active.

Inlet solenoid valve

Appears when permeate is being produced, or when the system is flushing.

Flushing solenoid valve

Appears when the system is flushing.

Solenoid valve forced withdrawal

Appears when the permeate tank is emptied to the drain.

Fig. F-2: Operating panel control unit AVRO 125 TS/TL

Level indicator permeate tank

Upper wave: Switch-off level for high-pressure pump.

Middle wave: Switch-on level for high-pressure pump.

Lower wave: Dry-running protection for pressure booster pump.

Bars for water meter pulses

Flash with every 5th pulse of the water meter permeate or concentrate.

Bars for operational readiness of high-pressure pump (HP) and pressure booster pump (PS)

Shows the status of the feed water inlet pressure switch (bar appears when pressure is active) and PS pump operation enable

(bar appears when enabled).

Bar for close input

 Appears when the system is blocked because the on-site operational release is missing.

 Appears when HP pump is overheated.

Numerical display

 In the information level, indicates the time and operating parameters.

 Displays the parameters of the code levels.

 Displays symbols in addition to the error message.

Dot appears for as long as the pressure booster pump is blocked (after ON using ▲ button, after exceeding the lower wave permeate tank, acknowledge after malfunction).

Flashes when the pressure switch for highpressure pump drops out during permeate production (lack of feed water pressure)

Bars for signal and fault signal contact

appears when the maintenance interval has expired, high-pressure pump pressure switch failed, conductivity pre-alarm, permeate tank empty. Er appears in the event of malfunctions

Er 0 … Er 6.

Bar appears when AVRO treatment module is active (always at the same time as highpressure pump).

Button functions:

Basic function: Expanded function in programming levels:

 Acknowledge malfunctions

 Access to time programming

 Open parameters for editing (value is shown flashing)

(press and hold button > 2.5 s)  Save and close parameters

Switch off system (> 5 s in basic time display)  Reduce numerical value

Switch on system (> 5 s in basic time display), display operating values of the information

 Return to the previous menu item

 Increase numerical value

 Switch to the next menu item level

Access to the code-protected programming levels (code request C 000)

 Close the opened parameters without saving

(previous value is maintained)

 Return to the basic time display

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AVRO 125 TS/TL

2.1 Reading the operating status

Various operating parameters can be displayed in the information level.

The information level is accessed by pressing the ▲ button (> 5 s).

The other parameters are accessed by touching. The information level remains locked for as long as the system has not been enabled using the close input signal.

Button Display Parameter

00:00 Basic time display

The system might still be switched on with the first press (> 5 s)!

365 Remaining duration of the service interval [days]

3000 Remaining time AVRO maintenance interval

[operating hours]

LF022 Permeate conductivity [µS/cm] (optional – display value flashes if the advance warning value is exceeded)

P0200 Permeate flow rate [l/h] c0200 Concentrate flow [l/h] u0320 Flow rate blending [l/h] (option 752 800)

A 050 System recovery [%]

2.2 How to set the time

Requirement:

Basic time display is currently being displayed.

1. Press the P button > 2.5 seconds, only the hours are still displayed

00:

2. Press the P button to change the hours (value is flashing, now set the desired value with the ▼ or ▲ button and save with the P button) or press the ▲button to advance to the minutes :00.

3. Press the P button to change the minutes (value is flashing, now set the desired value with the ▼ or ▲button and save with the

P button).

4. Return to the basic display time by simultaneously pressing

▼ and ▲ buttons.

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2.3 Access to the programming levels – change parameters

Reverse osmosis system

AVRO 125 TS/TL

1. Simultaneously pressing the P and ▼ button (> 1 s) causes the code request C 000 to appear.

2. Set the required code with ▼ or ▲ button and confirm with the P button.

3. Within the programming level, select the desired parameter with the ▼ or ▲ button and open it for editing with the P button (value starts flashing).

4. Use the ▼ or ▲ button to change the parameter to the required value.

5. Save the new parameter setting with the P button (value stops flashing) or reject the change by simultaneously pressing the ▼ and ▲ buttons, and close the parameter again (value stops flashing, previous setting remains saved).

6. Return to the basic display time by simultaneously pressing the ▼ and ▲ buttons.

7. If no button is pressed within a parameter level for more than 5 minutes, the display automatically returns to the basic time display. Any open parameters (flashing value) are closed and the value stored up to now is maintained.

2.4 Software version

Display

P1.00

Parameter

Software version of the RO-matic control unit

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Reverse osmosis system

AVRO 125 TS/TL

3 | Programming levels

3.1 Input logic code 113

Display factory setting

Parameter Setting range

E-A: 1 Contact type level "a" 0 ... 1

E-b: 0

E-c: 0

Contact type level "b" 0 ... 1

Contact type level "c" 0 ... 1

EHP: 2 Type of contact pressure switch negative pressure HP

(high-pressure pump).

EPS: 0 Contact type pressure switch PS (pressure booster pump).

ECL: 0 Contact type close input.

EnL: 0 Flushing the system

(inlet and flushing solenoid valves).

0 ... 3

0 ... 1

A.PF:0 Function signal contact terminals 15/17.

0 ... 1

Comments

0 = NO contact

1 = NC contact

0 = NO contact

1 = NC contact

0 = NO contact

1 = NC contact

0 = NO contact

1 = NC contact

2 = NO contact with auto restart 1)

3 = NC contact with auto restart 1)

RO/AVRO 125-TS:

0 = Normally open contact

RO/AVRO 125-TL:

0 = Normally open contact + jumper

Terminals 20/21 or

1 = Normally closed contact

0 = NO contact

1 = NC contact

1 = Open solenoid valves

(only possible if the system is switched off using ▼ button).

0 = Close solenoid valves again.

0 = Contact opens when

HP pressure switch is deenergised, conductivity prewarning, level has fallen below "c", maintenance interval expired.

1 = Contact closed when

HP pump running.

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AVRO 125 TS/TL

1) If fault Er 1 occurs when permeate production is in progress (highpressure pump negative pressure switch), the system causes a new start in at the following time intervals:

5 ... 10 ... 20 ... 40 ... 80 ... 160 minutes.

If there is sufficient pressure available, permeate is produced until level "a" is reached, and the error is self-acknowledging. the start attempts

2) Pressure switch: Switch-on pressure 1.8 bar

Switch-off pressure 3.0 bar

The hysteresis of the pressure switch can be adjusted in parallel with the central screw of the switch.

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Reverse osmosis system

AVRO 125 TS/TL

3.2

System parameters code 290

Display / factory setting

1. 0

2. 080

3. 070

4. 05

5. 0

Parameter Setting range

Comments

Cell constant conductivity measurement

(optional).

Conductivity limit value for fault Er 3 [µS/cm].

0.0 / 0.1 /

1.0

1 ... 999

0.0 = Conductivity measurement deactivated, i.e. parameter

2 ... 4 in-active

0.1 =Measurement

range

0 ... 99 µS/cm

1.0 = Measurement

range

0 ... 999 µS/cm

 Note: Set value must be selected appropriate for the cell constant (i.e. measuring range)!

Conductivity advance warning [µS/cm]

(display in the information level starts to flash and signal contact switches).

Switch-off delay with

Er 3 [minutes].

0 ... 99

Mains return reaction for fault Er 0 (mains failure > 5 minutes).

0 ... 2

Also delay time for outputting the signal message when the conductivity advance warning is exceeded.

0 = Irrespective of whether the system was switched off or on before the mains failure, it remains switched off after the mains returns and fault Er 0 is output.

1 = Fault Er 0 is deactivated.

2 = After the mains power returns, the system is switched off or on as it was before the mains failure, and fault Er 0 is output.

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Display / factory setting

6. 1

Parameter Setting range

Daily interval for forced operation / forced withdrawal

[days].

1 ... 3

7.18:00 Time forced operation / forced withdrawal.

00:00 ...

23:59

0 ... 9 8. 0 Duration forced operation [hours].

9. 3 .

0 Opening time solenoid valve forced withdrawal [minutes].

0.0 ...

99.9

A. 0 b. 65

Recovery monitoring

(Er 5).

Upper recovery limit value [%].

0 … 1

1 … 99 c. 060 Delay time for recovery deactivation [min.].

4 | Operation of reverse osmosis

4.1 How to set the system recovery

0 … 240

Comments

If the day interval since the last permeate output has been reached at the programmed time, forced operation or forced withdrawal takes place – depending on what is activated.

For AVRO 125 TS, only forced withdrawal is permitted in conjunction with the solenoid valve forced withdrawal option!

With AVRO 125 TS/TL the recovery monitoring must be activated!

Caution!

With

AVRO 125 TS/TL, the recovery must be set to 50 %!

A certain part of the feed water must be rejected in order to prevent the membrane from clogging due to scaling. The ratio of the produced permeate volume to the feed water volume is called recovery.

4.1.1 How to set the permeate volume

 Switch on the system at the control unit by pressing the "ON" button.

 Use the adjustment valve operating pressure (refer to fig. F-3, no. 1) to throttle the pump in such a way that the specific permeate flow rate 125 l/h is achieved.



Note : The current permeate flow can be displayed via the control unit (refer to chapter F, point 2.1 Reading the operating status.

Fig. F-3: Pump

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Reverse osmosis system

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4.1.2 How to set the concentrate volume

 Set the concentrate flow at the concentrate needle valve (refer to fig. F-4, no. 1).

 The concentrate flow in a standard system has to be set in a way, that a recovery of 50 % is attained (125 l/h of permeate flow, 125 l/h of concentrate flow).

 Note: The current concentrate flow and the recovery can be displayed via the control unit (refer to chapter F, point 2.1 Reading the operating status).

Caution!

If the recovery setting is not maintained, scaling

(precipitation of dissolved salts) occurs on the reverse osmosis membrane.

 Measure water values of feed water, permeate, concentrate after

10 minutes and enter them in the operating log.

 Switch off system.

Fig. F-4: Hydro module

Example for the calculation of the recovery

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G Troubleshooting

Even carefully designed and manufactured technical systems that are operated properly, can experience malfunctions. Table G-1 provides an overview of possible problems that can occur during the operation of the systems and indicates the causes and their elimination.

The systems are equipped with an error detection and reporting system. If an error message is displayed:

1. Press P button (= acknowledge malfunction).

2. Watch the display.

If the message reappears, compare it with table G-1.

3. If necessary, notify Grünbeck’s technical service.



Note: In the case of malfunctions which cannot be remedied with the information in Table G-1, it is essential to contact the customer service

(refer to www.gruenbeck.de)! Enter the system designation, serial number and, if necessary, fault signal in the display.

Table G-1: Troubleshooting

This is what you observe This is the cause This is what to do

Water quality deteriorated by 50 %.

Solenoid valve does not open .

Solenoid valve does not close .

Bar appears in the display above Symbol

Close.

Membrane clogged.

 HP pump: Thermostat contact has responded, pump has overheated.

 Upstream hardness monitoring or water treatment blocks the system.

Service interval has elapsed.

Replace or flush the membrane

Feed water values deteriorated. Check feed water values.

Coil defective or fuse on the circuit board blown.

Replace coil or fuse.

Valve contaminated. Clean valve.

1) .

Bar appears in the display above screw wrench symbol (without further indications of a malfunction).

 Wait until the pump has cooled down again, the system will then automatically continue to produce.

 Inspect system installed upstream.

Have maintenance performed.

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Reverse osmosis system

AVRO 125 TS/TL

Continuation Table G-1: Troubleshooting

This is what you observe This is the cause This is what to do

Conductivity measured value in information level is shown flashing and bar appears in the display over spanner symbol.

Er 0

Er 1

Optional conductivity measurement:

Conductivity pre-warning part

F / chapter 3.2 / parameter 4 has been exceeded.

Power failure > 5 minutes

Refer to part F / chapter 3.2 / parameter A:

Depending on the setting, the system continues operating or remains switched off

Pressure loss at pressure switch HP:

Refer to part F / chapter 3.1 / parameter EHP:

Depending on the setting, the system had 6 previous unsuccessful start attempts

Invalid level setting in the permeate tank

Check feed water values and flush the membrane, if necessary.

Check power supply for failures

Re-establish feed water primary pressure

Er 2

Er 3 Optional conductivity measurement:

Conductivity limit value

Part F / chapter 3.2 / parameter 3 has been exceeded

Minimum AVRO treatment current undershot

Check wiring or setting in code 113, parameters E-A, E-b and E-c and correct if necessary (NC/NO contact assignment)

Check feed water values, flush membrane and replace, if necessary

Er 4

Er 5

Er 6

System recovery too high

AVRO maintenance interval has elapsed

Have the AVRO treatment module replaced immediately by

Grünbeck’s technical service/authorised service company

Gauge and reset the system

Notify Grünbeck’s technical service/authorised service company to have the AVRO treatment module replaced promptly

Re-establish feed water primary pressure

Symbol flashes

(from software V1.22 onwards) or symbol flashes (up to

See Er 1: Waiting time runs between 2 start attempts software V1.19)

1) Separate flushing instructions for membranes are available for authorised service personnel under order no. 700 950.

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H Maintenance and care

1 | Basic information

In order to guarantee the reliable function of the systems over a long period of time, some maintenance work has to be performed at regular intervals. All regulations and guidelines which apply at the installation site must be strictly adhered to.

 Check the quality and the system volume flows every day.

 Maintenance has to be performed by Grünbeck’s technical service/authorised service company or by a specialised company.

Maintenance is subject to the load, but at the latest has to be performed once a year.

 An operation log and the corresponding test log must be kept in order to document the maintenance work performed.

 Note: By concluding a maintenance contract you ensure that all maintenance work will be performed in due time.

The maintenance work performed must be documented in the checklist, refer to appendix "Operation log".

2 | Inspection (functional check)

You can perform the daily inspections yourself.

Please refer to the following summary for the tasks to be performed within the framework of an inspection.

Summary: Inspection work

 Determine inlet water values.

(Water test kit "total hardness" or carbonate hardness).

 Determine the permeate quality. Either at the display if a conductivity monitoring device is installed or by means of a manual conductivity meter.

 Read the recovery.

 Note: Minor deviations are normal and cannot be prevented technically. In case of considerable deviations from the standard, notify Grünbeck's technical service.

 Take the remaining time of AVRO treatment unit’s maintenance interval into consideration (refer to chapter F, point 2.1). If the remaining time is < 100 hours, notify Grünbeck’s technical service/authorised service company to have the treatment module replaced.

 Take the remaining time of the maintenance interval into consideration. (Chapter F - point 2.2 Reading the operating state). In case the remaining time of the maintenance interval is < 30 days, inform

Grünbeck's technical service about the impending service.

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Reverse osmosis system

AVRO 125 TS/TL

 Make sure that there are no leakages from the system to the drain

(all 3 waves can be seen on the display when the system is switched off (refer to fig. F-2, point 5). Solenoid valves are not tightened, visible in the display (refer to fig. F-2, no. 9 and 10).

In this state, no water must creep to the drain.

3 | Maintenance

 Note: There can be increased water consumption by the system if the solenoid valves are leaking. The recovery will be reduced.

According to DIN 1988 part 8 / A 12, maintenance work at the systems is only allowed to be performed by Grünbeck’s technical service/authorised service company or an approved specialist company.

For this kind of systems, an operation log - a checklist has to be kept.

In this operation log, the customer service technician records all maintenance and repair work performed. In case of malfunctions, this log helps to identify possible sources of error. In addition, the log documents the proper system maintenance.



Note: Make sure that all maintenance work is recorded in the operation log as well as in the corresponding test report.

Summary: Maintenance work

 Replace filter elements.

 If necessary, replace the filter element of the activated carbon filter.

 Check the permeate quality; flush or replace the membrane, if necessary. So-called flushing instructions (order no. 700 950) are available for authorised service personnel.

 Replacement of AVRO treatment unit, if necessary

(limit value: 3000 h or 5 years).

 Clean the solenoid valves - check their function.

 Check the flow volumes and recalibrate the water meter.

 Check the state of the entire system and check for tightness.

 Mechanical resp. electrical functional and performance check of all aggregates (pumps, valves).

 Prepare a written maintenance log on the state and function of the system and the maintenance work performed, incl. evaluation and assessment of the operating values and water analysis results.

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Reverse osmosis system

AVRO 125 TS/TL

3.1

Operation log

 Note: The maintenance work performed must be documented in the checklist, refer to appendix "Operation log"

The operation log is located in chapter H, point 4 of this operation manual. When starting up the system, make sure to record all data on the cover sheet of the operation log and fill in the first column of the checklist.

The customer service technician will fill in a column of the check list whenever maintenance is performed. This document provides evidence of proper maintenance.

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4 | Operation log

Customer

Name: ........................................................................

Address: ....................................................................

..................................................................................

TL Reverse osmosis system AVRO 125

(Please check appropriate box)

Serial number ...............................................................

Installed by ..................................................................

Drinking Water Filter: Make/type ... / ..................................

System separator: Make/type ...... / ..................................

Activated carbon filter: Make/type . / ..................................

Fine Filter : Make/type ................

..................................

Connection data:

(Please check appropriate box)

Drain connection DIN 1988 yes

Floor drain available yes

Line before

AVRO 125 TS/TL

Galvanised

Copper

Plastic

..........................

Height of drain . . . . . cm from bottom edge of the system

48

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Reverse osmosis system

AVRO 125 TS/TL

Maintenance work on reverse osmosis system AVRO 125 TS/TL

Checklist

Please enter measured values. Confirm checks with OK or enter repair work performed.

Maintenance performed without replacement of module

Maintenance performed with replacement of module

Maintenance performed with replacement of AVRO treatment module

Module no. .......................... Treatment module no. .............................

Measured values

Water volumes and water qualities before the replacement of the module / after the replacement of the module or in case of maintenance

Pump pressure

[bar]

Conductivity

[  S/cm]

Total hardness

[  dH] 1)

Carbonate hardness

[°cH] 2)

Temperature

[  C]

Volume flow

[l/h]

Recovery

[%]

before/after before/after before/after before/after before/after before/after before/after

Feed water / / / / /

Permeate / / / / /

Concentrate / /

Water meter reading upstream of the system

Inlet water pressure (2.5 - 4 bar) checked

Filter elements replaced

Settings of electronics checked

Remaining AVRO maintenance interval

(chapter F 2.1)

Operating hours (chapter F, 2.1)

Run time of high-pressure pump

(code 245, par. c )

Run time of pressure booster pump

(code 245, par. d )

Permeate volume produced

(code 245, par. E )

Concentrate volume generated

(code 245, par. F )

Blended water quantity

(code 245, par. G )

AVRO treatment current intensity

(code 245, par. I )

Error memory

(code 245, par. 1..9

)

1) 1°dH = 1.78°f = 0.178 mmol/l

2) 1°cH = 0.36 mmol/l

[m³]

[h]

Acknowledgement

[h]

[m³]

[mA]

[Er]

/ / . . . . . % / . . . . . %

Remarks

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Reverse osmosis system

AVRO 125 TS/TL

All electrical lines checked for external damage

All hoses and connections checked for external damage

Inlet and flushing solenoid valve checked for leaks – cleaned if necessary

Pressure switch of high-pressure pump checked for function

Pressure switch – switching hysteresis

Pressure booster checked/adjusted

Conductivity sensor checked/cleaned

Visual check of electronics board

System checked for tightness

Load units reset

Miscellaneous

Acknowledgement Remarks

Remarks: ........................................................................................................................................................................

........................................................................................................................................................................................

Start-up technician / TS technician:..............................................

Company: ....................................................................................

......................................................................................................

Work time certificate (no.): ...........................................................

Date/signature ..............................................................................

50

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Reverse osmosis system

AVRO 125 TS/TL

Maintenance work on reverse osmosis system AVRO 125 TS/TL

Checklist

Please enter measured values. Confirm checks with OK or enter repair work performed.

Maintenance performed without replacement of module

Maintenance performed with replacement of module

Maintenance performed with replacement of AVRO treatment module

Module no. .......................... Treatment module no. .............................

Measured values

Water volumes and water qualities before the replacement of the module / after the replacement of the module or in case of maintenance

Pump pressure

[bar]

Conductivity

[  S/cm]

Total hardness

[  dH] 1)

Carbonate hardness

[°cH] 2)

Temperature

[  C]

Volume flow

[l/h]

Recovery

[%]

before/after before/after before/after before/after before/after before/after before/after

Feed water / / / / /

Permeate / / / / /

Concentrate / /

Water meter reading upstream of the system

Inlet water pressure (2.5 - 4 bar) checked

Filter element replaced (80 µm / 5 µm)

Settings of electronics checked

Remaining AVRO maintenance interval

(chapter F 2.1)

Operating hours (chapter F, 2.1)

Run time of high-pressure pump

(code 245, par. c )

Run time of pressure booster pump

(code 245, par. d )

Permeate volume produced

(code 245, par. E )

Concentrate volume generated

(code 245, par. F )

Blended water quantity

(code 245, par. G )

AVRO treatment current intensity

(code 245, par. I )

Error memory

(code 245, par. 1..9

)

1) 1°dH = 1.78°f = 0.178 mmol/l

2) 1°cH = 0.36 mmol/l

[m³]

[h]

Acknowledgement

[h]

[m³]

[mA]

[Er]

/ / . . . . . % / . . . . . %

Remarks

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Reverse osmosis system

AVRO 125 TS/TL

All electrical lines checked for external damage

All hoses and connections checked for external damage

Inlet and flushing solenoid valve checked for leaks – cleaned if necessary

Pressure switch of high-pressure pump checked for function

Pressure switch – switching hysteresis

Pressure booster checked/adjusted

Conductivity sensor checked/cleaned

Visual check of electronics board

System checked for tightness

Load units reset

Miscellaneous

Acknowledgement Remarks

Remarks: ........................................................................................................................................................................

........................................................................................................................................................................................

Start-up technician / TS technician:..............................................

Company: ....................................................................................

......................................................................................................

Work time certificate (no.): ...........................................................

Date/signature ..............................................................................

52

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Reverse osmosis system

AVRO 125 TS/TL

Maintenance work on reverse osmosis system AVRO 125 TS/TL

Checklist

Please enter measured values. Confirm checks with OK or enter repair work performed.

Maintenance performed without replacement of module

Maintenance performed with replacement of module

Maintenance performed with replacement of AVRO treatment module

Module no. .......................... Treatment module no. .............................

Measured values

Water volumes and water qualities before the replacement of the module / after the replacement of the module or in case of maintenance

Pump pressure

[bar]

Conductivity

[  S/cm]

Total hardness

[  dH] 1)

Carbonate hardness

[°cH] 2)

Temperature

[  C]

Volume flow

[l/h]

Recovery

[%]

before/after before/after before/after before/after before/after before/after before/after

Feed water / / / / /

Permeate / / / / /

Concentrate / /

Water meter reading upstream of the system

Inlet water pressure (2.5 - 4 bar) checked

Filter element replaced (80 µm / 5 µm)

Settings of electronics checked

Remaining AVRO maintenance interval

(chapter F 2.1)

Operating hours (chapter F, 2.1)

Run time of high-pressure pump

(code 245, par. c )

Run time of pressure booster pump

(code 245, par. d )

Permeate volume produced

(code 245, par. E )

Concentrate volume generated

(code 245, par. F )

Blended water quantity

(code 245, par. G )

AVRO treatment current intensity

(code 245, par. I )

Error memory

(code 245, par. 1..9

)

1) 1°dH = 1.78°f = 0.178 mmol/l

2) 1°cH = 0.36 mmol/l

[m³]

[h]

Acknowledgement

[h]

[m³]

[mA]

[Er]

/ / . . . . . % / . . . . . %

Remarks

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Reverse osmosis system

AVRO 125 TS/TL

All electrical lines checked for external damage

All hoses and connections checked for external damage

Inlet and flushing solenoid valve checked for leaks – cleaned if necessary

Pressure switch of high-pressure pump checked for function

Pressure switch – switching hysteresis

Pressure booster checked/adjusted

Conductivity sensor checked/cleaned

Visual check of electronics board

System checked for tightness

Load units reset

Miscellaneous

Acknowledgement Remarks

Remarks: ........................................................................................................................................................................

........................................................................................................................................................................................

Start-up technician / TS technician:..............................................

Company: ....................................................................................

......................................................................................................

Work time certificate (no.): ...........................................................

Date/signature ..............................................................................

54

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Reverse osmosis system

AVRO 125 TS/TL

Maintenance work on reverse osmosis system AVRO 125 TS/TL

Checklist

Please enter measured values. Confirm checks with OK or enter repair work performed.

Maintenance performed without replacement of module

Maintenance performed with replacement of module

Maintenance performed with replacement of AVRO treatment module

Module no. .......................... Treatment module no. .............................

Measured values

Water volumes and water qualities before the replacement of the module / after the replacement of the module or in case of maintenance

Pump pressure

[bar]

Conductivity

[  S/cm]

Total hardness

[  dH] 1)

Carbonate hardness

[°cH] 2)

Temperature

[  C]

Volume flow

[l/h]

Recovery

[%]

before/after before/after before/after before/after before/after before/after before/after

Feed water / / / / /

Permeate / / / / /

Concentrate / /

Water meter reading upstream of the system

Inlet water pressure (2.5 - 4 bar) checked

Filter element replaced (80 µm / 5 µm)

Settings of electronics checked

Remaining AVRO maintenance interval

(chapter F 2.1)

Operating hours (chapter F, 2.1)

Run time of high-pressure pump

(code 245, par. c )

Run time of pressure booster pump

(code 245, par. d )

Permeate volume produced

(code 245, par. E )

Concentrate volume generated

(code 245, par. F )

Blended water quantity

(code 245, par. G )

AVRO treatment current intensity

(code 245, par. I )

Error memory

(code 245, par. 1..9

)

1) 1°dH = 1.78°f = 0.178 mmol/l

2) 1°cH = 0.36 mmol/l

[m³]

[h]

Acknowledgement

[h]

[m³]

[mA]

[Er]

/ / . . . . . % / . . . . . %

Remarks

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55

Reverse osmosis system

AVRO 125 TS/TL

All electrical lines checked for external damage

All hoses and connections checked for external damage

Inlet and flushing solenoid valve checked for leaks – cleaned if necessary

Pressure switch of high-pressure pump checked for function

Pressure switch – switching hysteresis

Pressure booster checked/adjusted

Conductivity sensor checked/cleaned

Visual check of electronics board

System checked for tightness

Load units reset

Miscellaneous

Acknowledgement Remarks

Remarks: ........................................................................................................................................................................

........................................................................................................................................................................................

Start-up technician / TS technician:..............................................

Company: ....................................................................................

......................................................................................................

Work time certificate (no.): ...........................................................

Date/signature ..............................................................................

56

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Reverse osmosis system

AVRO 125 TS/TL

Maintenance work on reverse osmosis system AVRO 125 TS/TL

Checklist

Please enter measured values. Confirm checks with OK or enter repair work performed.

Maintenance performed without replacement of module

Maintenance performed with replacement of module

Maintenance performed with replacement of AVRO treatment module

Module no. ......................... Treatment module no. .............................

Measured values

Water volumes and water qualities before the replacement of the module / after the replacement of the module or in case of maintenance

Pump pressure

[bar]

Conductivity

[  S/cm]

Total hardness

[  dH] 1)

Carbonate hardness

[°cH] 2)

Temperature

[  C]

Volume flow

[l/h]

Recovery

[%]

before/after before/after before/after before/after before/after before/after before/after

Feed water / / / / /

Permeate / / / / /

Concentrate / /

Water meter reading upstream of the system

Inlet water pressure (2.5 - 4 bar) checked

Filter element replaced (80 µm / 5 µm)

Settings of electronics checked

Remaining AVRO maintenance interval

(chapter F 2.1)

Operating hours (chapter F, 2.1)

Run time of high-pressure pump

(code 245, par. c )

Run time of pressure booster pump

(code 245, par. d )

Permeate volume produced

(code 245, par. E )

Concentrate volume generated

(code 245, par. F )

Blended water quantity

(code 245, par. G )

AVRO treatment current intensity

(code 245, par. I )

Error memory

(code 245, par. 1..9

)

1) 1°dH = 1.78°f = 0.178 mmol/l

2) 1°cH = 0.36 mmol/l

[m³]

[h]

Acknowledgement

[h]

[m³]

[mA]

[Er]

/ / . . . . . % / . . . . . %

Remarks

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Reverse osmosis system

AVRO 125 TS/TL

All electrical lines checked for external damage

All hoses and connections checked for external damage

Inlet and flushing solenoid valve checked for leaks – cleaned if necessary

Pressure switch of high-pressure pump checked for function

Pressure switch – switching hysteresis

Pressure booster checked/adjusted

Conductivity sensor checked/cleaned

Visual check of electronics board

System checked for tightness

Load units reset

Miscellaneous

Acknowledgement Remarks

Remarks: ........................................................................................................................................................................

........................................................................................................................................................................................

Start-up technician / TS technician:..............................................

Company: ....................................................................................

......................................................................................................

Work time certificate (no.): ...........................................................

Date/signature ..............................................................................

58

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Reverse osmosis system

AVRO 125 TS/TL

Maintenance work on reverse osmosis system AVRO 125 TS/TL

Checklist

Please enter measured values. Confirm checks with OK or enter repair work performed.

Maintenance performed without replacement of module

Maintenance performed with replacement of module

Maintenance performed with replacement of AVRO treatment module

Module no. ......................... Treatment module no. .............................

Measured values

Water volumes and water qualities before the replacement of the module / after the replacement of the module or in case of maintenance

Pump pressure

[bar]

Conductivity

[  S/cm]

Total hardness

[  dH] 1)

Carbonate hardness

[°cH] 2)

Temperature

[  C]

Volume flow

[l/h]

Recovery

[%]

before/after before/after before/after before/after before/after before/after before/after

Feed water / / / / /

Permeate / / / / /

Concentrate / /

Water meter reading upstream of the system

Inlet water pressure (2.5 - 4 bar) checked

Filter element replaced (80 µm / 5 µm)

Settings of electronics checked

Remaining AVRO maintenance interval

(chapter F 2.1)

Operating hours (chapter F, 2.1)

Run time of high-pressure pump

(code 245, par. c )

Run time of pressure booster pump

(code 245, par. d )

Permeate volume produced

(code 245, par. E )

Concentrate volume generated

(code 245, par. F )

Blended water quantity

(code 245, par. G )

AVRO treatment current intensity

(code 245, par. I )

Error memory

(code 245, par. 1..9

)

1) 1°dH = 1.78°f = 0.178 mmol/l

2) 1°cH = 0.36 mmol/l

[m³]

[h]

Acknowledgement

[h]

[m³]

[mA]

[Er]

/ / . . . . . % / . . . . . %

Remarks

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Reverse osmosis system

AVRO 125 TS/TL

All electrical lines checked for external damage

All hoses and connections checked for external damage

Inlet and flushing solenoid valve checked for leaks – cleaned if necessary

Pressure switch of high-pressure pump checked for function

Pressure switch – switching hysteresis

Pressure booster checked/adjusted

Conductivity sensor checked/cleaned

Visual check of electronics board

System checked for tightness

Load units reset

Miscellaneous

Acknowledgement Remarks

Remarks: ........................................................................................................................................................................

........................................................................................................................................................................................

Start-up technician / TS technician:..............................................

Company: ....................................................................................

......................................................................................................

Work time certificate (no.): ...........................................................

Date/signature ..............................................................................

60

Order no. 205 752 945-inter Edited by: nkes-mrie G:\BA-752945-INTER_205_AVRO_125.DOCX

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