I BODY A B SECTION BODY, LOCK & SECURITY SYSTEM C D E CONTENTS PRECAUTIONS .......................................................... 4 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” .................................................................. 4 Precautions for work ................................................ 4 Wiring Diagnosis and Trouble Diagnosis ................. 4 PREPARATION ........................................................... 5 Special service tool .................................................. 5 Commercial Service Tool ......................................... 5 SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 6 Work Flow ................................................................ 6 CUSTOMER INTERVIEW ..................................... 6 DUPLICATE THE NOISE AND TEST DRIVE ....... 7 CHECK RELATED SERVICE BULLETINS ........... 7 LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE ...................................................... 7 REPAIR THE CAUSE ........................................... 7 CONFIRM THE REPAIR ....................................... 8 Generic Squeak and Rattle Troubleshooting ........... 8 INSTRUMENT PANEL .......................................... 8 CENTER CONSOLE ............................................. 8 DOORS ................................................................. 8 TRUNK .................................................................. 9 SUNROOF/HEADLINING ..................................... 9 OVERHEAD CONSOLE (FRONT AND REAR)..... 9 SEATS ................................................................... 9 UNDERHOOD ....................................................... 9 Diagnostic Worksheet ............................................ 10 HOOD ....................................................................... 12 Fitting Adjustment .................................................. 12 CLEARANCE AND SURFACE HEIGHT ADJUSTMENT .................................................... 13 HOOD LOCK ADJUSTMENT ............................. 13 Removal and Installation of Hood Assembly .......... 14 Removal and Installation of Hood Lock Control ..... 15 REMOVAL ........................................................... 15 INSTALLATION ................................................... 16 Hood Lock Control Inspection ................................ 16 POWER DOOR LOCK SYSTEM .............................. 17 Component Parts and Harness Connector Location... 17 Revision: January 2005 BL-1 System Description ................................................. 18 WITHOUT AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM... 18 WITH AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM ......... 19 OUTLINE ............................................................. 20 Schematic ............................................................... 21 WITHOUT AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM... 21 WITH RIGHT HAND AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM .................................................. 22 WITH RIGHT AND LEFT HAND AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM ....................................... 23 Wiring Diagram -D/LOCK- ...................................... 24 WITHOUT AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM... 24 WITH RIGHT HAND AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM .................................................. 28 WITH RIGHT AND LEFT HAND AUTO SLIDE DOOR CLOSURE AND AUTOMATIC BACK DOOR SYSTEM .................................................. 32 Terminals and Reference Value for BCM ............... 36 Work Flow ............................................................... 36 CONSULT–II Function (BCM) ................................ 37 CONSULT–II INSPECTION PROCEDURE ......... 37 DATA MONITOR ................................................. 38 ACTIVE TEST ..................................................... 38 Trouble Diagnoses Symptom Chart ....................... 38 BCM Power Supply and Ground Circuit Check ...... 39 Door Switch Check (Without Automatic Back Door System) .................................................................. 40 Door Switch Check (With Automatic Back Door System) ........................................................................ 42 Key Switch (Insert) Check ...................................... 44 Door Lock/Unlock Switch Check ............................ 45 Front Door Lock Assembly LH (Actuator) Check ... 47 Front Door Lock Actuator RH Check ...................... 49 2004 Quest F G H BL J K L M Door Lock Actuator Check (Sliding Door) ............... 50 Front Door Lock Assembly LH (Key Cylinder Switch) Check ..................................................................... 51 REMOTE KEYLESS ENTRY SYSTEM ..................... 53 Component Parts and Harness Connector Location... 53 System Description ................................................. 54 INPUTS ............................................................... 54 OPERATION PROCEDURE ................................ 55 CAN Communication System Description .............. 58 Schematic ............................................................... 59 Wiring Diagram — KEYLES— ................................ 60 FIG. 1 ................................................................... 60 FIG. 2 ................................................................... 61 FIG. 3 ................................................................... 62 Terminals and Reference Value for BCM ................ 63 Terminals and Reference Value for IPDM E/R ........ 64 CONSULT-II Function (BCM) .................................. 64 CONSULT-II Inspection Procedure ......................... 65 “MULTI REMOTE ENT” ....................................... 65 CONSULT-II Application Items ............................... 66 “MULTI REMOTE ENT” ....................................... 66 Trouble Diagnosis Procedure ................................. 68 Pre-Diagnosis Inspection ........................................ 68 BCM POWER SUPPLY AND GROUND CIRCUIT INSPECTION ....................................................... 68 Trouble Diagnoses .................................................. 69 SYMPTOM CHART ............................................. 69 Key Switch Check ................................................... 71 Door Switch Check (Without Automatic Back Door System) .................................................................. 72 Door Switch Check (With Automatic Back Door System) ........................................................................ 74 Keyfob Battery and Function Check ....................... 75 Remote Keyless Entry Receiver System Inspection... 77 ACC Power Check .................................................. 78 IPDM E/R Operation Check .................................... 79 Check Hazard Function .......................................... 79 Check Horn Function .............................................. 79 Check Headlamp Function ..................................... 79 Check Map Lamp and Ignition Key Illumination Function .................................................................. 80 ID Code Entry Procedure ....................................... 81 KEYFOB ID SET UP WITH CONSULT-II ............ 81 KEYFOB ID SET UP WITHOUT CONSULT-II ..... 83 Keyfob Battery Replacement .................................. 84 AUTOMATIC SLIDING DOOR SYSTEM .................. 85 Component Parts and Harness Connector Location... 85 System Description ................................................. 86 OPERATION DESCRIPTION .............................. 86 SLIDING DOOR INITIALIZATION PROCEDURE... 92 SLIDING DOOR LATCH AUTO CLOSURE FUNCTION DESCRIPTION ................................. 93 SLIDING DOOR LATCH AUTO CLOSURE OPERATION DESCRIPTION .............................. 93 Schematic ............................................................... 94 WITH RIGHT HAND SLIDE DOOR AUTO CLOSURE SYSTEM ................................................... 94 WITH RIGHT AND LEFT HAND SLIDE DOOR AUTO CLOSURE SYSTEM ................................ 95 Revision: January 2005 Wiring Diagram -S/CLOS- .......................................97 WITH RIGHT HAND SLIDE DOOR AUTO CLOSURE SYSTEM ...................................................97 WITH RIGHT AND LEFT HAND SLIDE DOOR AUTO CLOSURE SYSTEM ............................... 102 Terminals and Reference Value for Sliding Door Control Unit RH ..................................................... 112 Terminals and Reference Value for Sliding Door Control Unit LH ..................................................... 114 Terminals and Reference Value for Sliding Door Latch Control Unit ................................................. 116 Terminals and Reference Value for BCM .............. 117 Trouble Diagnosis Procedure ................................ 118 Self-Diagnosis Procedures ................................... 118 INPUT SIGNAL CHECK MODE ......................... 118 OPERATING CHECK MODE ............................. 118 Diagnosis Chart .................................................... 119 Auto Sliding Door Power Supply and Ground Circuit Inspection .............................................................. 120 Automatic Door Main Switch System Inspection . 121 Sliding Door Open/Close Switch System Inspection.122 Sliding Door Motor System Inspection .................. 123 Magnetic Clutch Line Check ................................. 123 Sliding Door Encoder System Inspection .............. 124 Sliding Door Remote Control Switch System Inspection .............................................................. 125 Child Lockout Switch System Inspection .............. 127 Latch Release Actuator System Inspection .......... 128 Warning Chime System Inspection ....................... 129 Half-Latch Switch System Inspection .................... 129 Full-Latch Switch System Inspection .................... 130 Neutral Switch System Inspection ........................ 131 Cinch Latch Motor System Inspection .................. 132 AUTOMATIC BACK DOOR SYSTEM ..................... 134 Component Parts and Harness Connector Location.134 System Description ............................................... 134 OPERATION DESCRIPTION ............................ 135 Schematic ............................................................. 140 Wiring Diagram -B/CLOS- ..................................... 141 Terminals and Reference Value for Back Door Control Unit .................................................................. 146 Terminals and Reference Value for BCM .............. 147 Trouble Diagnosis Procedure ................................ 148 Self-Diagnosis Procedures ................................... 148 INPUT SIGNAL CHECK MODE ......................... 148 OPERATING CHECK MODE ............................. 148 Diagnosis Chart .................................................... 149 Back Door Power Supply and Ground Circuit Inspection .............................................................. 150 Automatic Door Main Switch System Inspection . 151 Back Door Close Switch System Inspection ......... 152 Pinch Strip System Inspection .............................. 153 Back Door Warning Chime System Inspection ..... 154 Half-Latch Switch System Inspection .................... 155 Open Switch System Inspection ........................... 156 Close Switch System Inspection ........................... 157 Back Door Handle Switch System Inspection ....... 158 Cinch Latch Motor System Inspection .................. 159 DOOR ...................................................................... 160 BL-2 2004 Quest Fitting Adjustment ................................................ 160 FRONT DOOR .................................................. 160 SLIDE DOOR .................................................... 161 BACK DOOR ..................................................... 162 Removal and Installation ...................................... 163 FRONT DOOR .................................................. 163 SLIDE DOOR .................................................... 164 BACK DOOR ..................................................... 165 FRONT DOOR LOCK ............................................. 166 Component Structure ........................................... 166 Removal and Installation ...................................... 166 Disassembly and Assembly ................................. 168 DOOR KEY CYLINDER ASSEMBLY ................ 168 SLIDE DOOR LOCK ............................................... 169 Removal and Installation ...................................... 169 OUTSIDE HANDLE ........................................... 169 SLIDING DOOR LOCK ASSEMBLY ................. 171 SLIDING DOOR CABLE ASSEMBLY AND MOTOR ............................................................. 172 BACK DOOR LOCK ............................................... 173 Component Structure ........................................... 173 Back Door Latch ................................................... 174 REMOVAL ......................................................... 175 INSTALLATION ................................................. 175 Back Door Power Lift Assembly ........................... 175 REMOVAL ......................................................... 175 INSTALLATION ................................................. 176 FUEL FILLER LID OPENER .................................. 177 Wiring Diagram -F/LID- ........................................ 177 NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEMNATS) ...................................................................... 178 Component Parts and Harness Connector Location. 178 System Description .............................................. 179 System Composition ............................................ 179 ECM Re-communicating Function ....................... 180 Wiring Diagram — NATS — ................................. 181 Terminals and Reference Value for BCM ............. 183 CONSULT-II ......................................................... 183 CONSULT-II INSPECTION PROCEDURE ....... 183 CONSULT-II DIAGNOSTIC TEST MODE FUNCTION .................................................................. 184 HOW TO READ SELF-DIAGNOSTIC RESULTS. 185 NVIS (NATS) SELF-DIAGNOSTIC RESULTS ITEM CHART .................................................... 185 Work Flow ............................................................ 186 Trouble Diagnoses ............................................... 187 SYMPTOM MATRIX CHART 1 ......................... 187 SYMPTOM MATRIX CHART 2 ......................... 188 DIAGNOSTIC SYSTEM DIAGRAM .................. 188 Diagnostic Procedure 1 ........................................ 189 Revision: January 2005 Diagnostic Procedure 2 ........................................ 190 Diagnostic Procedure 3 ........................................ 191 Diagnostic Procedure 4 ........................................ 192 Diagnostic Procedure 5 ........................................ 193 Diagnostic Procedure 6 ........................................ 196 How to Replace NATS Antenna Amp. .................. 197 HOMELINK UNIVERSAL TRANSCEIVER ............. 198 Wiring Diagram — TRNSCV — ............................ 198 Trouble Diagnoses ............................................... 199 DIAGNOSTIC PROCEDURE ............................ 199 BODY REPAIR ........................................................ 201 Body Exterior Paint Color ..................................... 201 Body Component Parts ........................................ 202 UNDERBODY COMPONENT PARTS .............. 202 BODY COMPONENT PARTS ........................... 204 Corrosion Protection ............................................. 206 DESCRIPTION .................................................. 206 ANTI-CORROSIVE WAX .................................. 207 UNDERCOATING .............................................. 208 Body Sealing ........................................................ 209 DESCRIPTION .................................................. 209 Body Construction ................................................ 212 BODY CONSTRUCTION .................................. 212 Body Alignment .................................................... 213 BODY CENTER MARKS ................................... 213 PANEL PARTS MATCHING MARKS ................. 215 DESCRIPTION .................................................. 217 ENGINE COMPARTMENT ................................ 218 UNDERBODY ................................................... 220 PASSENGER COMPARTMENT ....................... 222 REAR BODY ..................................................... 225 Handling Precautions for Plastics ......................... 227 HANDLING PRECAUTIONS FOR PLASTICS . 227 LOCATION OF PLASTIC PARTS ...................... 228 Precautions in Repairing High Strength Steel ....... 230 HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES ................................................ 230 Replacement Operations ...................................... 233 DESCRIPTION .................................................. 233 HOODLEDGE ................................................... 236 FRONT SIDE MEMBER .................................... 237 FRONT SIDE MEMBER (PARTIAL REPLACEMENT) ............................................................... 239 FRONT PILLAR ................................................. 240 CENTER PILLAR .............................................. 243 OUTER SILL ..................................................... 246 REAR FENDER ................................................. 247 REAR PANEL .................................................... 248 REAR FLOOR REAR ........................................ 249 REAR SIDE MEMBER EXTENSION ................. 250 BL-3 2004 Quest A B C D E F G H BL J K L M PRECAUTIONS PRECAUTIONS PFP:00001 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” EIS003EM The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. WARNING: ● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. ● Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. ● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. Precautions for work ● ● EIS001PF After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check their operation. Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it. Wiring Diagnosis and Trouble Diagnosis EIS001PG When you read wiring diagrams, refer to the following: ● GI-12, "How to Read Wiring Diagrams" ● PG-4, "POWER SUPPLY ROUTING CIRCUIT" When you perform trouble diagnosis, refer to the following: ● GI-10, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" ● GI-25, "How to Perform Efficient Diagnosis for an Electrical Incident" Check for any Service bulletins before servicing the vehicle. Revision: January 2005 BL-4 2004 Quest PREPARATION PREPARATION Special service tool PFP:00002 A EIS001PH The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. B Tool number (Kent-Moore No.) Tool name Description — (J-39570) Chassis ear C Locating the noise D SIIA0993E — (J-43980) NISSAN Squeak and Rattle Kit E F Repairing the cause of noise G H SIIA0994E BL — (J-43241) Remote Keyless Entry Tester Used to test key fobs J K LEL946A L Commercial Service Tool EIS001PI (Kent-Moore No.) Tool name M Description (J-39565) Engine ear Locating the noise SIIA0995E Revision: January 2005 BL-5 2004 Quest SQUEAK AND RATTLE TROUBLE DIAGNOSES SQUEAK AND RATTLE TROUBLE DIAGNOSES Work Flow PFP:00000 EIS003PN SBT842 CUSTOMER INTERVIEW Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diagnostic Worksheet during the interview to document the facts and conditions when the noise occurs and any customer's comments; refer to BL-10, "Diagnostic Worksheet" . This information is necessary to duplicate the conditions that exist when the noise occurs. ● The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain all the facts and conditions that exist when the noise occurs (or does not occur). ● If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer is concerned about. This can be accomplished by test driving the vehicle with the customer. ● After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics are provided so the customer, service adviser and technician are all speaking the same language when defining the noise. ● Squeak —(Like tennis shoes on a clean floor) Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces = higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping. ● Creak—(Like walking on an old wooden floor) Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch dependent on materials/often brought on by activity. ● Rattle—(Like shaking a baby rattle) Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing clip or fastener/incorrect clearance. ● Knock —(Like a knock on a door) Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action. ● Tick—(Like a clock second hand) Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver action or road conditions. ● Thump—(Heavy, muffled knock noise) Thump characteristics include softer knock/dead sound often brought on by activity. ● Buzz—(Like a bumble bee) Buzz characteristics include high frequency rattle/firm contact. ● Often the degree of acceptable noise level will vary depending upon the person. A noise that you may judge as acceptable may be very irritating to the customer. ● Weather conditions, especially humidity and temperature, may have a great effect on noise level. Revision: January 2005 BL-6 2004 Quest SQUEAK AND RATTLE TROUBLE DIAGNOSES DUPLICATE THE NOISE AND TEST DRIVE If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to duplicate the same conditions when you confirm the repair. If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to duplicate the noise with the vehicle stopped by doing one or all of the following: 1) Close a door. 2) Tap or push/pull around the area where the noise appears to be coming from. 3) Rev the engine. 4) Use a floor jack to recreate vehicle “twist”. 5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model). 6) Raise the vehicle on a hoist and hit a tire with a rubber hammer. ● Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs. ● If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the vehicle body. A B C D E CHECK RELATED SERVICE BULLETINS After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related to that concern or symptom. If a TSB relates to the symptom, follow the procedure to repair the noise. F LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE 1. 2. ● ● ● ● ● G Narrow down the noise to a general area.To help pinpoint the source of the noise, use a listening tool (Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope). Narrow down the noise to a more specific area and identify the cause of the noise by: H removing the components in the area that you suspect the noise is coming from. Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be broken or lost during the repair, resulting in the creation of new noise. BL tapping or pushing/pulling the component that you suspect is causing the noise. Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only temporarily. feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the J noise. placing a piece of paper between components that you suspect are causing the noise. K looking for loose components and contact marks. Refer to BL-8, "Generic Squeak and Rattle Troubleshooting" . REPAIR THE CAUSE If the cause is a loose component, tighten the component securely. ● If the cause is insufficient clearance between components: – separate components by repositioning or loosening and retightening the component, if possible. – insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A NISSAN Squeak and Rattle Kit (J-43980) is available through your authorized NISSAN Parts Department. CAUTION: Do not use excessive force as many components are constructed of plastic and may be damaged. Always check with the Parts Department for the latest parts information. The following materials are contained in the NISSAN Squeak and Rattle Kit (J-43980). Each item can be ordered separately as needed. URETHANE PADS [1.5 mm (0.059 in) thick] Insulates connectors, harness, etc. 76268-9E005: 100×135 mm (3.94×5.31 in)/76884-71L01: 60×85 mm (2.36×3.35 in)/76884-71L02: 15×25 mm (0.59×0.98 in) INSULATOR (Foam blocks) Insulates components from contact. Can be used to fill space behind a panel. 73982-9E000: 45 mm (1.77 in) thick, 50×50 mm (1.97×1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50×50 mm (1.97×1.97 in) INSULATOR (Light foam block) L ● Revision: January 2005 BL-7 2004 Quest M SQUEAK AND RATTLE TROUBLE DIAGNOSES 80845-71L00: 30 mm (1.18 in) thick, 30×50 mm (1.18×1.97 in) FELT CLOTH TAPE Used to insulate where movement does not occur. Ideal for instrument panel applications. 68370-4B000: 15×25 mm (0.59×0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll. The following materials not found in the kit can also be used to repair squeaks and rattles. UHMW (TEFLON) TAPE Insulates where slight movement is present. Ideal for instrument panel applications. SILICONE GREASE Used instead of UHMW tape that will be visible or not fit. Note: Will only last a few months. SILICONE SPRAY Use when grease cannot be applied. DUCT TAPE Use to eliminate movement. CONFIRM THE REPAIR Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet. Generic Squeak and Rattle Troubleshooting EIS003PO Refer to Table of Contents for specific component removal and installation information. INSTRUMENT PANEL Most incidents are caused by contact and movement between: 1. The cluster lid A and instrument panel 2. Acrylic lens and combination meter housing 3. Instrument panel to front pillar garnish 4. Instrument panel to windshield 5. Instrument panel mounting pins 6. Wiring harnesses behind the combination meter 7. A/C defroster duct and duct joint These incidents can usually be located by tapping or moving the components to duplicate the noise or by pressing on the components while driving to stop the noise. Most of these incidents can be repaired by applying felt cloth tape or silicone spray (in hard to reach areas). Urethane pads can be used to insulate wiring harness. CAUTION: Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will not be able to recheck the repair. CENTER CONSOLE Components to pay attention to include: 1. Shifter assembly cover to finisher 2. A/C control unit and cluster lid C 3. Wiring harnesses behind audio and A/C control unit The instrument panel repair and isolation procedures also apply to the center console. DOORS Pay attention to the: 1. Finisher and inner panel making a slapping noise 2. Inside handle escutcheon to door finisher 3. Wiring harnesses tapping 4. Door striker out of alignment causing a popping noise on starts and stops Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise. Revision: January 2005 BL-8 2004 Quest SQUEAK AND RATTLE TROUBLE DIAGNOSES TRUNK Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner. In addition look for: 1. Trunk lid bumpers out of adjustment 2. Trunk lid striker out of adjustment 3. The trunk lid torsion bars knocking together 4. A loose license plate or bracket Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) causing the noise. SUNROOF/HEADLINING A B C D Noises in the sunroof/headlining area can often be traced to one of the following: 1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise 2. Sun visor shaft shaking in the holder 3. Front or rear windshield touching headliner and squeaking Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these incidents. Repairs usually consist of insulating with felt cloth tape. E F OVERHEAD CONSOLE (FRONT AND REAR) Overhead console noises are often caused by the console panel clips not being engaged correctly. Most of these incidents are repaired by pushing up on the console at the clip locations until the clips engage. In addition look for: 1. Loose harness or harness connectors. 2. Front console map/reading lamp lense loose. 3. Loose screws at console attachment points. SEATS G H BL When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when the noise is present. These conditions should be duplicated when verifying and isolating the cause of the noise. Cause of seat noise include: 1. Headrest rods and holder 2. A squeak between the seat pad cushion and frame 3. The rear seatback lock and bracket These noises can be isolated by moving or pressing on the suspected components while duplicating the conditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component or applying urethane tape to the contact area. J K L UNDERHOOD Some interior noise may be caused by components under the hood or on the engine wall. The noise is then transmitted into the passenger compartment. Causes of transmitted underhood noise include: 1. Any component mounted to the engine wall 2. Components that pass through the engine wall 3. Engine wall mounts and connectors 4. Loose radiator mounting pins 5. Hood bumpers out of adjustment 6. Hood striker out of adjustment These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or insulating the component causing the noise. Revision: January 2005 BL-9 2004 Quest M SQUEAK AND RATTLE TROUBLE DIAGNOSES Diagnostic Worksheet EIS003PP LIWA0276E Revision: January 2005 BL-10 2004 Quest SQUEAK AND RATTLE TROUBLE DIAGNOSES A B C D E F G H BL J K L M SBT844 Revision: January 2005 BL-11 2004 Quest HOOD HOOD Fitting Adjustment PFP:F5100 EIS0021K LIIA0880E 1. Hood hinge 2. Hood lock assembly 3. Hood assembly 4. Front grille 5. Headlamp 6. Front fender Revision: January 2005 BL-12 2004 Quest HOOD CLEARANCE AND SURFACE HEIGHT ADJUSTMENT 1. Remove the hood lock assembly and adjust the height by rotating the bumper rubber until the hood clearance of hood and fender becomes 1 mm (0.04 in) lower than fitting standard dimension. 2. Temporarily tighten the hood lock, and position it by engaging it with the hood striker. Check the lock and striker for looseness, and tighten the lock bolt to the specified torque. 3. Adjust the clearance and surface height of hood and fender according to the fitting standard dimension by rotating right and left bumper rubbers. CAUTION: Adjust right/left gap between hood and each part to the following specification. Hood and head lamp (B–B) 2. 3. B C : Less than 9.3 mm D HOOD LOCK ADJUSTMENT 1. A Move the hood lock to the left or right so that striker center is vertically aligned with hood lock center (when viewed from vehicle front). Make sure the secondary latch is properly engaged with the secondary striker with hood's own weight by dropping it from approx. 200 mm (7.87 in) height or by pressing it lightly, approximately 3 kg (29 N, 7lb). CAUTION: Do not drop the hood from 300 mm (11.81 in) height or higher. After adjusting hood lock, tighten the lock bolts to the specified torque. E F G H PIIA3806E BL J K L M Revision: January 2005 BL-13 2004 Quest HOOD Removal and Installation of Hood Assembly EIS0021L LIIA0881E 1. 1. Hood assembly 2. Hood front sealing rubber 4. Hood hinge 5. Hood lock assembly 3. Hood insulator Support the hood striker with a proper material to prevent it from falling. WARNING: Body injury may occur if no supporting rod is holding the hood open when removing the damper stay. PIIA3927E 2. Remove the hinge nuts on the hood to remove the hood assembly. CAUTION: Operate with two workers, because of its heavy weight. Installation is in the reverse order of removal. Revision: January 2005 BL-14 2004 Quest HOOD Removal and Installation of Hood Lock Control EIS0021M A B C D E F G H BL LIIA0883E 1. Hood lock assembly 2. Hood lock cable 4. Hood ledge reinforce upper 5. hood ledge upper 3. Radiator core support side J REMOVAL 1. 2. 3. 4. 5. Remove the front grill. Refer to EI-17, "Removal and Installation" . Remove the front fender protector (LH). Refer to EI-21, "Removal and Installation" . Disconnect the hood lock cable from the hood lock, and unclip it from the radiator core support upper and hood ledge. Remove the bolt and the hood opener. Remove the grommet from the dash lower panel, and pull the hood lock cable toward the passenger room. CAUTION: While pulling, be careful not to damage the outside of the hood lock cable. LIIA1544E Revision: January 2005 BL-15 2004 Quest K L M HOOD INSTALLATION 1. 2. 3. Pull the hood lock cable through the dash lower panel hole to the engine room. Be careful not to bend the cable too much, keeping the radius 100mm (3.94 in) or more. Make sure the cable is not offset from the positioning grommet, and push the grommet into the panel hole securely. Apply the sealant to the grommet (at * mark) properly. PIIA0173E 4. 5. Install the cable securely to the lock. After installing, check the hood lock adjustment and hood opener operation. PIIA0174E Hood Lock Control Inspection EIS0021N CAUTION: If the hood lock cable is bent or deformed, replace it. 1. Make sure the secondary latch is properly engaged with the secondary striker with hood's own weight by dropping it from approx. 200 mm (7.87 in) height. 2. While operating the hood opener, carefully make sure the front end of the hood is raised by approx. 20 mm (0.79 in). Also make sure the hood opener returns to the original position. PIIA1086E 3. Check the hood lock lubrication condition. If necessary, apply “body grease” to the points shown in the figure. PIIA0176E Revision: January 2005 BL-16 2004 Quest POWER DOOR LOCK SYSTEM POWER DOOR LOCK SYSTEM Component Parts and Harness Connector Location PFP:24814 A EIS001PQ B C D E F G H BL J K L M LIIA1899E Revision: January 2005 BL-17 2004 Quest POWER DOOR LOCK SYSTEM System Description EIS001PR WITHOUT AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM Power is supplied at all times ● through 50A fusible link (letter j, located in the fuse and fusible link box) ● to BCM terminal 55 and ● through 15A fuse [No. 3, located in the fuse block (J/B)] ● to BCM terminal 42 ● through 15A fuse [No. 19, located in the fuse block (J/B)] ● to key switch terminal 1. With ignition key inserted, power is supplied ● through key switch terminal 2 ● to BCM terminal 37. Ground is supplied to terminals 49 (early production) and 52 of BCM through body grounds M57, M61 and M79. When the door is locked or unlocked with main power window and door lock/unlock switch, ground is supplied ● to CPU of main power window and door lock/unlock switch ● through main power window and door lock/unlock switch terminal 15 ● through grounds M57, M61 and M79. Then main power window and door lock/unlock switch operation signal is supplied. ● to BCM terminal 22 ● through main power window and door lock/unlock switch terminal 12. When the door is locked or unlocked with power window and door lock/unlock switch RH, ground is supplied ● to CPU of power window and door lock/unlock switch RH ● through power window and door lock/unlock switch RH terminal 11 ● through grounds M57, M61 and M79. Then power window and door lock/unlock switch RH operation signal is supplied ● to BCM terminal 22 ● through power window and door lock/unlock switch RH terminal 16. When the door is locked with front door lock assembly LH (key cylinder switch), ground is supplied ● to main power window and door lock/unlock switch terminal 6 ● through front door lock assembly LH (key cylinder switch) terminals 1 and 5 ● through grounds M57, M61 and M79. Then front door lock assembly LH (key cylinder switch) operation signal is supplied ● to BCM terminal 22 ● through main power window and door lock/unlock switch terminal 12. When the door is unlocked with front door lock assembly LH (key cylinder switch), ground is supplied ● to main power window and door lock/unlock switch terminal 7 ● through front door lock assembly LH (key cylinder switch) terminals 6 and 5 ● through grounds M57, M61 and M79. Then front door lock assembly LH (key cylinder switch) operation signal is supplied ● to BCM terminal 22 ● through main power window and door lock/unlock switch terminal 12. BCM is connected to main power window and door lock/unlock switch and power window and door lock/unlock switch RH through the power window serial link. When the front door switch LH is ON (door is open), ground is supplied ● to BCM terminal 62 ● through front door switch LH terminal 1 ● through front door switch LH case ground. When the front door switch RH is ON (door is open), ground is supplied ● to BCM terminal 12 Revision: January 2005 BL-18 2004 Quest POWER DOOR LOCK SYSTEM through front door switch RH terminal 1 ● through front door switch RH case ground. When the sliding door switch LH is ON (door is open), ground is supplied ● to BCM terminal 63 ● through sliding door switch LH terminal 1 ● through sliding door switch LH case ground. When the sliding door switch RH is ON (door is open), ground is supplied ● to BCM terminal 13 ● through sliding door switch RH terminal 1 ● through sliding door switch RH case ground. When the back door switch is ON (door is open), ground is supplied ● to BCM terminal 58 ● through back door switch terminal 1 ● through back door switch terminal 3 ● through grounds D403 and D404. ● A B C D E WITH AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM F Power is supplied at all times ● through 50A fusible link (letter j, located in the fuse and fusible link box) G ● to BCM terminal 55 and ● through 15A fuse [No. 3, located in the fuse block (J/B)] H ● to BCM terminal 42 ● through 15A fuse [No. 19, located in the fuse block (J/B)] ● to key switch terminal 1. BL With ignition key inserted, power is supplied ● through key switch terminal 2 ● to BCM terminal 37. J Ground is supplied to terminals 49 (early production) and 52 of BCM through body grounds M57, M61 and M79. When the door is locked or unlocked with main power window and door lock/unlock switch, ground is supplied K ● to CPU of main power window and door lock/unlock switch ● through main power window and door lock/unlock switch terminal 17 ● through grounds M57, M61 and M79. L Then main power window and door lock/unlock switch operation signal is supplied. ● to BCM terminal 22 M ● through main power window and door lock/unlock switch terminal 14. When the door is locked or unlocked with power window and door lock/unlock switch RH, ground is supplied ● to CPU of front power window switch RH ● through power window and door lock/unlock switch RH terminal 11 ● through grounds M57, M61 and M79. Then power window and door lock/unlock switch RH operation signal is supplied ● to BCM terminal 22 ● through power window and door lock/unlock switch RH terminal 16. When the door is locked with front door lock assembly LH (key cylinder switch), ground is supplied ● to main power window and door lock/unlock switch terminal 4 ● through front door lock assembly LH (key cylinder switch) terminals 1 and 5 ● through grounds M57, M61 and M79. Then the front door lock assembly LH (key cylinder switch) operation signal is supplied ● to BCM terminal 22 ● through main power window and door lock/unlock switch terminal 14. Revision: January 2005 BL-19 2004 Quest POWER DOOR LOCK SYSTEM When the door is unlocked with front door lock assembly LH (key cylinder switch), ground is supplied ● to main power window and door lock/unlock switch terminal 6 ● through front door lock assembly LH (key cylinder switch) terminals 6 and 5 ● through grounds M57, M61 and M79. Then front door lock assembly LH (key cylinder switch) operation signal is supplied ● to BCM terminal 22 ● through main power window and door lock/unlock switch terminal 14. BCM is connected to main power window and door lock/unlock switch and power window and door lock/unlock switch RH through a serial link. When the front door switch LH is ON (door is open), ground is supplied ● to BCM terminal 62 ● through front door switch LH terminal 1 ● through front door switch LH case ground. When the front door switch RH is ON (door is open), ground is supplied ● to BCM terminal 12 ● through front door switch RH terminal 1 ● through front door switch RH case ground. When the sliding door switch LH is ON (door is open), ground is supplied ● to BCM terminal 63 ● through sliding door switch LH terminal 1 ● through sliding door switch LH case ground. When the sliding door switch RH is ON (door is open), ground is supplied ● to BCM terminal 13 ● through sliding door switch RH terminal 1 ● through sliding door switch RH case ground. When the back door switch (built into back door latch) is ON (door is open), ground is supplied ● to BCM terminal 58 ● through back door latch assembly terminal 7 ● through back door latch assembly terminal 8 ● through grounds D403 and D404. OUTLINE Functions available by operating the door lock and unlock switches on driver's door and passenger's door ● ● Interlocked with the locking operation of door lock and unlock switch, door lock actuators of all doors are locked. Interlocked with the unlocking operation of door lock and unlock switch, door lock actuators of all doors are unlocked. Functions available by operating the front door lock assembly LH (key cylinder switch) ● ● ● Interlocked with the locking operation of door key cylinder, door lock actuators of all doors are locked. When door key cylinder is unlocked, front door lock assembly LH (actuator) is unlocked. When door key cylinder is unlocked for the second time within 5 seconds after the first operation, door lock actuators on all doors are unlocked. Key reminder door system When door lock and unlock switch is operated to lock doors with ignition key in key cylinder and any door open, all door lock actuators are locked and then unlocked. Revision: January 2005 BL-20 2004 Quest POWER DOOR LOCK SYSTEM Schematic EIS001PS WITHOUT AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM A B C D E F G H BL J K L M LIWA0469E Revision: January 2005 BL-21 2004 Quest POWER DOOR LOCK SYSTEM WITH RIGHT HAND AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM LIWA0470E Revision: January 2005 BL-22 2004 Quest POWER DOOR LOCK SYSTEM WITH RIGHT AND LEFT HAND AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM A B C D E F G H BL J K L M LIWA0471E Revision: January 2005 BL-23 2004 Quest POWER DOOR LOCK SYSTEM Wiring Diagram -D/LOCK- EIS001PT WITHOUT AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM FIG. 1 WIWA0248E Revision: January 2005 BL-24 2004 Quest POWER DOOR LOCK SYSTEM FIG. 2 A B C D E F G H BL J K L M LIWA0503E Revision: January 2005 BL-25 2004 Quest POWER DOOR LOCK SYSTEM FIG. 3 WIWA0485E Revision: January 2005 BL-26 2004 Quest POWER DOOR LOCK SYSTEM FIG. 4 A B C D E F G H BL J K L M LIWA0473E Revision: January 2005 BL-27 2004 Quest POWER DOOR LOCK SYSTEM WITH RIGHT HAND AUTOMATIC SLIDING DOOR SYSTEM AND AUTOMATIC BACK DOOR SYSTEM FIG. 5 WIWA0249E Revision: January 2005 BL-28 2004 Quest POWER DOOR LOCK SYSTEM FIG. 6 A B C D E F G H BL J K L M LIWA0502E Revision: January 2005 BL-29 2004 Quest POWER DOOR LOCK SYSTEM FIG. 7 WIWA0489E Revision: January 2005 BL-30 2004 Quest POWER DOOR LOCK SYSTEM FIG. 8 A B C D E F G H BL J K L M LIWA0475E Revision: January 2005 BL-31 2004 Quest POWER DOOR LOCK SYSTEM WITH RIGHT AND LEFT HAND AUTO SLIDE DOOR CLOSURE AND AUTOMATIC BACK DOOR SYSTEM FIG. 9 WIWA0250E Revision: January 2005 BL-32 2004 Quest POWER DOOR LOCK SYSTEM FIG. 10 A B C D E F G H BL J K L M LIWA0501E Revision: January 2005 BL-33 2004 Quest POWER DOOR LOCK SYSTEM FIG. 11 WIWA0493E Revision: January 2005 BL-34 2004 Quest POWER DOOR LOCK SYSTEM FIG. 12 A B C D E F G H BL J K L M LIWA0477E Revision: January 2005 BL-35 2004 Quest POWER DOOR LOCK SYSTEM Terminals and Reference Value for BCM Terminal Wire Color 12 Y/L 13 22 EIS001PU Condition Voltage (V) (Approx.) Front door switch RH Door open (ON) → Door close (OFF) 0 → Battery voltage O/B Sliding door switch RH Door open (ON) → Door close (OFF) 0 → Battery voltage Y/B Power window serial link When ignition switch is ON or power window timer operates Item PIIA2344E Key inserted in IGN key cylinder (ON) → Key removed from IGN key cylinder (OFF) Battery voltage → 0 CAN-H — — CAN-L — — Battery power supply — Battery voltage Driver door lock knob (locked → unlocked) 0 → Battery voltage — — All door lock actuator (lock) Driver door lock knob (neutral → lock) 0 → Battery voltage Door lock and unlock switch (locked → unlocked) 0 → Battery voltage 37 B/R Key switch (insert) 39 L 40 Y 42 Y/G 44 G Front door lock assembly LH (actuator) (unlock) 49* B Ground 50 V 51 G/Y Front door lock actuator RH, sliding door lock actuators LH/ RH and back door lock actuator (unlock) 52 B/W Ground — — 55 W/B BAT power supply — Battery voltage Back door switch (without automatic back door system) or back door latch actuator (with automatic back door system) Door open (ON) → Door close (OFF) 0 → Battery voltage 58 O 62 GR/R Front door switch LH Door open (ON) → Door close (OFF) 0 → Battery voltage 63 W/G Sliding door switch LH Door open (ON) → Door close (OFF) 0 → Battery voltage *: Early production Work Flow 1. 2. 3. 4. 5. EIS001PV Check the symptom and customer's requests. Understand the outline of system. Refer to BL-18, "System Description" . According to the trouble diagnosis chart, repair or replace the cause of the malfunction. Refer to BL-38, "Trouble Diagnoses Symptom Chart" . Does power door lock system operate normally? OK: GO TO 5, NG: GO TO 3. INSPECTION END. Revision: January 2005 BL-36 2004 Quest POWER DOOR LOCK SYSTEM CONSULT–II Function (BCM) EIS0071Y A CONSULT-II can display each diagnostic item using the diagnostic test modes shown following. BCM diagnostic test item Diagnostic mode B WORK SUPPORT DATA MONITOR ACTIVE TEST Inspection by part Content Changes setting of each function. Displays BCM input/output data in real time. Operation of electrical loads can be checked by sending drive signal to them. SELF-DIAG RESULTS Displays BCM self-diagnosis results. CAN DIAG SUPPORT MNTR The results of transmit/receive diagnosis of CAN communication can be read. ECU PART NUMBER BCM part number can be read. CONFIGURATION Performs BCM configuration read/write functions. C D E CONSULT–II INSPECTION PROCEDURE "DOOR LOCK" CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. 1. Turn ignition switch OFF. 2. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector. F G H BL J BBIA0369E 3. 4. Turn ignition switch ON. Touch “START (NISSAN BASED VHCL)”. K L M BCIA0029E 5. Touch “BCM”. If "BCM" is not indicated, refer to GI-37, "CONSULT-II Data Link Connector (DLC) Circuit" . BCIA0030E Revision: January 2005 BL-37 2004 Quest POWER DOOR LOCK SYSTEM 6. Touch “DOOR LOCK”. LIIA0153E 7. Select diagnosis mode. “DATA MONITOR” and “ACTIVE TEST” are available. BCIA0031E DATA MONITOR Monitor item "OPERATION" Content KEY ON SW "ON/OFF" Indicates [ON/OFF] condition of key switch. CDL LOCK SW "ON/OFF" Indicates [ON/OFF] condition of lock signal from lock/unlock switch LH and RH. CDL UNLOCK SW "ON/OFF" Indicates [ON/OFF] condition of unlock signal from lock/unlock switch LH and RH. KEY CYL LK-SW "ON/OFF" Indicates [ON/OFF] condition of lock signal from key cylinder. KEY CYL UN-SW "ON/OFF" Indicates [ON/OFF] condition of unlock signal from key cylinder. IGN ON SW "ON/OFF" Indicates [ON/OFF] condition of ignition switch. DOOR SW–DR "ON/OFF" Indicates [ON/OFF] condition of front door switch LH. DOOR SW–AS "ON/OFF" Indicates [ON/OFF] condition of front door switch RH. DOOR SW–RR "ON/OFF" Indicates [ON/OFF] condition of sliding door switch RH. DOOR SW–RL "ON/OFF" Indicates [ON/OFF] condition of sliding door switch LH. BACK DOOR SW "ON/OFF" Indicates [ON/OFF] condition of back door switch. ACTIVE TEST Test item Content ALL LOCK/UNLOCK This test is able to check all door lock actuators lock operation. These actuators lock when "ON" on CONSULT–II screen is touched. DR UNLOCK This test is able to check front door lock assembly LH (actuator) unlock operation.These actuators lock when "ON" on CONSULT–II screen is touched. OTHER UNLOCK This test is able to check door lock actuators [except front door lock assembly LH (actuator)] unlock operation.These actuators unlock when "ON" on CONSULT–II screen is touched. Trouble Diagnoses Symptom Chart EIS001PX Symptom Key reminder door function does not operate properly. Repair order 1. Door switch check BL-40 2. Key switch (Insert) check BL-44 3. Replace BCM. Revision: January 2005 Refer to page BL-38 BCS-19 2004 Quest POWER DOOR LOCK SYSTEM Symptom Repair order Refer to page A Power door lock does not operate with door lock and unlock switch on main power window and door lock/unlock switch or power window and door lock/unlock switch RH 1. Door lock/unlock switch check Front door lock assembly LH (actuator) does not operate. 1. Front door lock assembly LH (actuator) check BL-47 Specific door lock actuator does not operate. 1. Door lock actuator check (Front RH, Rear LH/ RH) BL-49 1. Front door lock assembly LH (key cylinder switch) check BL-51 Power door lock does not operate with front door lock assembly LH (key cylinder switch) operation. BL-45 B 2. Replace BCM. Power door lock does not operate. C D BCS-19 1. BCM power supply and ground circuit check BL-39 2. Door lock/unlock switch check BL-45 BCM Power Supply and Ground Circuit Check E EIS001PY 1. CHECK FUSE ● F Check the following BCM fuse and fusible link. G Component Parts Terminal No. (SIGNAL) Ampere No. Location BCM 42 (BAT power supply) 15A 3 Fuse block (J/B) BCM 55 (BAT power supply) 50A j Fuse and fusible link box H NOTE: Refer to BL-17, "Component Parts and Harness Connector Location" . OK or NG BL OK >> GO TO 2. NG >> If fuse is blown, be sure to eliminate cause of problem before installing new fuse. Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . J 2. CHECK POWER SUPPLY CIRCUIT 1. 2. 3. Turn ignition switch OFF. Disconnect BCM. Check voltage between BCM connector M19 terminals 42, 55 and ground. Terminals (Wire color) Connector (+) M19 42 (Y/G) K L Voltage (V) (Approx.) M (-) Ground Battery voltage 55 (W/B) OK or NG OK >> GO TO 3. NG >> Repair or replace harness. Revision: January 2005 PIIA6374E BL-39 2004 Quest POWER DOOR LOCK SYSTEM 3. CHECK GROUND CIRCUIT Check continuity between BCM connector M19 terminals 49 (early production), 52 and ground. Terminals (Wire color) Connector Continuity (+) (-) 49 (B) M19 Ground Yes 52 (B/W) OK or NG OK >> Power supply and ground circuit is OK. NG >> Repair or replace harness. LIIA1608E Door Switch Check (Without Automatic Back Door System) EIS001PZ 1. CHECK DOOR SWITCHES INPUT SIGNAL With CONSULT-II Check door switches ("DOOR SW-DR", "DOOR SW-AS", "DOOR SW-RL", "DOOR SW-RR", "BACK DOOR SW") in DATA MONITOR mode with CONSULT–II.Refer to BL-38, "DATA MONITOR" . ● When any doors are open: DOOR SW-DR DOOR SW-AS DOOR SW-RL DOOR SW-RR BACK DOOR SW ● :ON :ON :ON :ON :ON When any doors are closed: DOOR SW-DR DOOR SW-AS DOOR SW-RL DOOR SW-RR BACK DOOR SW :OFF :OFF :OFF :OFF :OFF LIIA0665E Without CONSULT-II Check voltage between BCM connector M18 or M20 terminals 12, 13, 58, 62, 63 and ground. Connector M20 M18 Terminals (Wire color) Item (+) Back door switch 58 (O) Front door switch LH 62 (GR/R) Sliding door switch LH 63 (W/G) Front door switch RH 12 (Y/L) Sliding door switch RH 13 (O/B) (–) Ground Condition Voltage (V) (Approx.) Open ↓ Closed 0 ↓ Battery voltage LIIA0666E OK or NG OK >> Door switch is OK. NG >> GO TO 2. Revision: January 2005 BL-40 2004 Quest POWER DOOR LOCK SYSTEM 2. CHECK DOOR SWITCH CIRCUIT 1. 2. 3. 1 (GR/R) - 62 (GR/R) 1 (Y/L) - 12 (Y/L) 1 (W/G) - 63 (W/G) 1 (R/W) - 13 (O/B) 1 (O) - 58 (O) 4. A Turn ignition switch OFF. Disconnect door switch and BCM. Check continuity between door switch connector B8 (Front LH), B108 (Front RH), B46 (Sliding LH), B135 (Sliding RH) or D512 (Back) terminal 1 and BCM connector M18, M20 terminals 12, 13, 58, 62 and 63 :Continuity should exist :Continuity should exist :Continuity should exist :Continuity should exist :Continuity should exist C D Check continuity between door switch connector B8 (Front LH), B108 (Front RH), B46 (Sliding LH), B135 (Sliding RH) or D512 (Back) terminal 1 and ground. 1 (GR/R, Y/L, W/G, R/W or O) - Ground :Continuity should not exist E WIIA0371E F OK or NG OK >> GO TO 3. NG >> Repair or replace harness. G 3. CHECK DOOR SWITCHES ● ● B H Disconnect door switch harness. Check continuity between door switch connector terminals. BL Terminal Door switch 1 – Ground Condition Continuity Open Yes Closed No J OK or NG OK >> Check door switch case ground condition (front and sliding door) or ground circuit (back door). NG >> Replace door switch. K LIIA0643E L M Revision: January 2005 BL-41 2004 Quest POWER DOOR LOCK SYSTEM Door Switch Check (With Automatic Back Door System) EIS001XL 1. CHECK DOOR SWITCHES INPUT SIGNAL With CONSULT-II Check door switches ("DOOR SW-DR", "DOOR SW-AS", "DOOR SW-RL", "DOOR SW-RR", "BACK DOOR SW") in DATA MONITOR mode with CONSULT–II.Refer to BL-38, "DATA MONITOR" . ● When any doors are open: DOOR SW-DR DOOR SW-AS DOOR SW-RL DOOR SW-RR BACK DOOR SW ● :ON :ON :ON :ON :ON When any doors are closed: DOOR SW-DR DOOR SW-AS DOOR SW-RL DOOR SW-RR BACK DOOR SW :OFF :OFF :OFF :OFF :OFF LIIA0665E Without CONSULT-II Check voltage between BCM connector M18 or M20 terminals 12, 13, 58, 62, 63 and ground. Connector M20 M18 Terminals (Wire color) Item (+) Back door latch 58 (O) Front door switch LH 62 (GR/R) Sliding door switch LH 63 (W/G) Front door switch RH 12 (Y/L) Sliding door switch RH 13 (O/B) (–) Ground Condition Voltage (V) (Approx.) Open ↓ Closed 0 ↓ Battery voltage LIIA0666E OK or NG OK >> Door switch is OK. NG >> GO TO 2. Revision: January 2005 BL-42 2004 Quest POWER DOOR LOCK SYSTEM 2. CHECK DOOR SWITCH CIRCUIT 1. 2. 3. 1 (GR/R) - 62 (GR/R) 1 (Y/L) - 12 (Y/L) 1 (W/G) - 63 (W/G) 1 (R/W) - 13 (O/B) 7 (O) - 58 (O) 4. A Turn ignition switch OFF. Disconnect door switch and BCM. Check continuity between door switch connector B8 (Front LH), B108 (Front RH), B46 (Sliding LH), B135 (Sliding RH) terminal 1 or back door latch actuator D511 terminal 7 and BCM connector M18, M20 terminals 12, 13, 58, 62 and 63 C :Continuity should exist :Continuity should exist :Continuity should exist :Continuity should exist :Continuity should exist D E Check continuity between door switch connector B8 (Front LH), B108 (Front RH), B46 (Sliding LH), B135 (Sliding RH) terminal 1 or D511 terminal 7 and ground. 1 (GR/R, Y/L, W/G or R/ W) - Ground 7 (O) - Ground :Continuity should not exist B WIIA0371E :Continuity should not exist F G OK or NG OK >> GO TO 3. NG >> Repair or replace harness. H 3. CHECK DOOR SWITCHES ● ● BL Disconnect door switch harness. Check continuity between door switch connector terminals. Terminal Door switch Back door latch 1 – Ground 7 – Ground Condition Continuity Open Yes Closed No Open Yes Closed No J K OK or NG OK >> Check door switch case ground condition. NG >> Replace door switch. L LIIA0674E M Revision: January 2005 BL-43 2004 Quest POWER DOOR LOCK SYSTEM Key Switch (Insert) Check EIS001Q0 1. CHECK KEY SWITCH INPUT SIGNAL With CONSULT-II Check key switch "KEY ON SW" in DATA MONITOR mode with CONSULT–II. Refer to BL-38, "DATA MONITOR" . ● When key is inserted to ignition key cylinder: KEY ON SW ● :ON When key is removed from ignition key cylinder: KEY ON SW :OFF LIIA0169E Without CONSULT-II Check voltage between BCM connector M18 terminal 37 and ground. Connector M18 Terminal (Wire color) (+) (–) 37 (B/R) Ground Condition Voltage (V) Key is inserted. Battery voltage Key is removed. 0 OK or NG OK >> Key switch is OK. NG >> GO TO 2. LIIA0567E 2. CHECK KEY SWITCH (INSERT) Check continuity between key switch terminals. Terminals 1–2 Condition Continuity Key is inserted. Yes Key is removed. No OK or NG OK >> Repair or replace harness. NG >> Replace key switch. LIIA1906E Revision: January 2005 BL-44 2004 Quest POWER DOOR LOCK SYSTEM Door Lock/Unlock Switch Check EIS001Q1 1. CHECK DOOR LOCK/UNLOCK SWITCH INPUT SIGNAL A With CONSULT-II Check door lock/unlock switch ("CDL LOCK SW", "CDL UNLOCK SW") in DATA MONITOR mode in CONSULT–II. Refer to BL-38, "DATA MONITOR" ● When door lock/unlock switch is turned to LOCK: CDL LOCK SW ● B C :ON When door lock/unlock switch is turned to UNLOCK: CDL UNLOCK SW D :ON E PIIA6538E Without CONSULT-II Remove key from ignition key cylinder. Check the signal between BCM connector M18 terminal 22 and ground with oscilloscope when door lock/ unlock switch is turned to LOCK or UNLOCK. 3. Make sure the signals which are shown in the figure below can be detected during 10 seconds just after the door lock/unlock switch is turned to LOCK or UNLOCK. 1. 2. Connector Terminal (Wire color) (+) F G H BL Voltage (V) (–) J M18 22 (Y/B) Ground K PIIA1297E PIIA6379E OK or NG OK >> Door lock and unlock switch circuit is OK. NG >> GO TO 2. M 2. CHECK BCM OUTPUT SIGNAL Check ("POWER WINDOW DOWN") in ACTIVE TEST mode for "MULTI REMOTE ENT" with CONSULT–II. Refer to BL-66, "Active Test" . When "ACTIVE TEST" is performed, are the front windows lowered? OK or NG OK >> GO TO 3. NG >> Replace BCM. Refer to BCS-19, "Removal and Installation of BCM" . PIIA3080E Revision: January 2005 L BL-45 2004 Quest POWER DOOR LOCK SYSTEM 3. CHECK DOOR LOCK/UNLOCK SWITCH GROUND HARNESS 1. 2. 3. Turn ignition switch OFF. Disconnect main power window and door lock/unlock switch or power window and door lock/unlock switch RH. Check continuity between main power window and door lock/ unlock switch connector D7 terminal 15 (without automatic back door system) or D8 terminal 17 (with automatic back door system) and ground. 15 (B) - Ground 17 (B) - Ground : Continuity should exist. : Continuity should exist. LIIA0677E 4. Check continuity between power window and door lock/unlock switch RH connector D105 terminal 11 and ground 11 (B) - Ground : Continuity should exist. OK or NG OK >> GO TO 4. NG >> Repair or replace harness. LIIA1270E Revision: January 2005 BL-46 2004 Quest POWER DOOR LOCK SYSTEM 4. CHECK POWER WINDOW SERIAL LINK CIRCUIT 1. 2. A Disconnect BCM. Check continuity between BCM connector M18 terminal 22 and main power window and door lock/unlock switch connector D7 terminal 12 (without automatic back door system) or terminal 14 (with automatic back door system). 22 (Y/B) - 12 (Y) 22 (Y/B) - 14 (Y) : Continuity should exist. : Continuity should exist. B C D E LIIA1903E 3. Check continuity between BCM connector M18 terminal 22 and power window and door lock/unlock switch RH connector D105 terminal 16. 22 (Y/B) - 16 (Y/B) : Continuity should exist. F G OK or NG OK >> Replace main power window and door lock/unlock switch or power window and door lock/unlock switch RH. Refer to EI-28, "Removal and Installation" . NG >> Repair or replace harness. H BL LIIA1271E Front Door Lock Assembly LH (Actuator) Check 1. CHECK FRONT DOOR LOCK ASSEMBLY LH (ACTUATOR) SIGNAL 1. 2. K Turn ignition switch OFF. Check voltage between BCM connector M19 terminals 44, 50 and ground. Connector Terminals (Wire color) (+) (-) 44 (G) M19 Condition Ground 50 (V) L Voltage (V) (Approx.) Driver door lock/unlock switch is turned to UNLOCK 0 → Battery voltage Driver door lock/unlock switch is turned to LOCK 0 → Battery voltage M PIIA6383E OK or NG OK >> GO TO 2. NG >> Replace BCM. Refer to BCS-19, "Removal and Installation of BCM" . Revision: January 2005 BL-47 J EIS001Q2 2004 Quest POWER DOOR LOCK SYSTEM 2. CHECK FRONT DOOR LOCK ASSEMBLY LH (ACTUATOR) HARNESS 1. 2. Disconnect BCM and front door lock assembly LH (actuator). Check continuity between BCM connector M19 terminals 44, 50 and front door lock assembly LH (actuator) connector D14 terminals 2, 3. Connector Terminals (Wire color) Connector 44 (G) M19 3. D14 50 (V) Terminals (wire color) Continuity 2 (G) Yes 3 (V) Yes Check continuity between BCM connector M19 terminals 44, 50 and body ground. WIIA0372E Connector Terminals (Wire color) 44 (G) M19 50 (V) Continuity No Ground No OK or NG OK >> Replace front door lock assembly LH (actuator). Refer to BL-166, "Removal and Installation" . NG >> Repair or replace harness. Revision: January 2005 BL-48 2004 Quest POWER DOOR LOCK SYSTEM Front Door Lock Actuator RH Check EIS001Q3 1. CHECK DOOR LOCK ACTUATOR SIGNAL 1. 2. A Turn ignition switch OFF. Check voltage between BCM connector M19 terminals 50, 51 and ground. Connector Terminals (Wire color) (+) Voltage (V) (Approx.) C Door lock/unlock switch is turned to LOCK 0 → Battery voltage D Door lock/unlock switch is turned to UNLOCK 0 → Battery voltage Condition (-) 50 (V) M19 Ground 51 (G/Y) B PIIA6385E E OK or NG OK >> GO TO 2. NG >> Replace BCM. Refer to BCS-19, "Removal and Installation of BCM" . F 2. CHECK DOOR LOCK ACTUATOR HARNESS G 1. 2. Disconnect BCM and front door lock actuator RH. Check continuity between BCM connector M19 terminals 50, 51 and front door lock actuator RH terminals 2, 3. Terminal 3. H Continuity 50 (V) 3 (V) Yes 51 (G/Y) 2 (G/Y) Yes BL J Check continuity between BCM connector M19 terminals 50, 51 and body ground. Terminals (Wire color) 50 (V) Ground 51 (G/Y) Continuity No WIIA0373E K No L OK or NG OK >> Replace front door lock actuator RH. Refer to BL-166, "Removal and Installation" . NG >> Repair or replace harness. Revision: January 2005 BL-49 M 2004 Quest POWER DOOR LOCK SYSTEM Door Lock Actuator Check (Sliding Door) EIS0020I 1. CHECK DOOR LOCK ACTUATOR SIGNAL 1. 2. Turn ignition switch OFF. Check voltage between BCM connector M19 terminals 50, 51 and ground. Connector Terminals (Wire color) (+) Voltage (V) (Approx.) Condition (-) 50 (V) M19 Ground 51 (G/Y) Door lock/unlock switch is turned to LOCK 0 → Battery voltage Door lock/unlock switch is turned to UNLOCK 0 → Battery voltage PIIA6385E OK or NG OK >> GO TO 2. NG >> Replace BCM. Refer to BCS-19, "Removal and Installation of BCM" . 2. CHECK DOOR LOCK ACTUATOR HARNESS 1. 2. Disconnect BCM and each door lock actuator. Check continuity between BCM connector M19 terminals 50, 51 and sliding door lock actuator connector terminals 2, 4. Terminal 3. Continuity 50 (V) 4 (V) Yes 51 (G/Y) 2 (G/Y) Yes Check continuity between BCM connector M19 terminals 50, 51 and body ground. Terminals (Wire color) 50 (V) Ground 51 (G/Y) Continuity No LIIA1626E No OK or NG OK >> Replace sliding door lock actuator. Refer to BL-169, "SLIDE DOOR LOCK" . NG >> Repair or replace harness. Revision: January 2005 BL-50 2004 Quest POWER DOOR LOCK SYSTEM Front Door Lock Assembly LH (Key Cylinder Switch) Check EIS001Q4 1. CHECK DOOR KEY CYLINDER SWITCH LH A With CONSULT-II Check front door lock assembly LH (key cylinder switch) ("KEY CYL LK-SW") and ("KEY CYL UN-SW) in DATA MONITOR mode in CONSULT–II.Refer to BL-38, "DATA MONITOR" . ● When key inserted in front key cylinder is turned to LOCK: KEY CYL LK-SW ● B C : ON When key inserted in front key cylinder is turned to UNLOCK: KEY CYL UN-SW D : ON E LIIA0188E F Without CONSULT-II Check voltage between main power window and door lock/unlock switch connector D7 terminals 6, 7 and ground. G Without Automatic Sliding Door System Connector Terminals (Wire color) (+) Voltage (V) (Approx.) Neutral/Unlock 5 Unlock 0 Neutral/Lock 5 Lock 0 (–) 7 (R) D7 Condition Ground 6 (L) H BL J LIIA0867E With Automatic Sliding Door System Connector Terminals (Wire color) (+) Condition Voltage (V) (Approx.) Neutral/Unlock 5 Unlock 0 Neutral/Lock 5 Lock 0 (–) 6 (R) D7 K Ground 4 (L) L M LIIA0566E OK or NG OK >> Front door lock assembly LH (key cylinder switch) signal is OK. NG >> GO TO 2. Revision: January 2005 BL-51 2004 Quest POWER DOOR LOCK SYSTEM 2. CHECK DOOR KEY CYLINDER SWITCH LH 1. 2. 3. Turn ignition switch off. Disconnect front door lock assembly LH (key cylinder switch). Check continuity between front door lock assembly LH (key cylinder switch) connector terminals 1, 5 and 6. Terminals Condition Continuity 1–5 Key is turned to LOCK. Yes 6–5 Key is turned to UNLOCK. Yes OK or NG OK >> Check the following. ● Front door lock assembly LH (key cylinder switch) ground circuit. ● Harness for open or short between main power window and door lock/unlock switch and front door lock assembly LH (key cylinder switch). NG >> Replace front door lock assembly LH. Refer to BL-166, "FRONT DOOR LOCK" . Revision: January 2005 BL-52 WIIA0374E 2004 Quest REMOTE KEYLESS ENTRY SYSTEM REMOTE KEYLESS ENTRY SYSTEM Component Parts and Harness Connector Location PFP:28596 A EIS001Q5 B C D E F G H BL J K L M LIIA1904E Revision: January 2005 BL-53 2004 Quest REMOTE KEYLESS ENTRY SYSTEM System Description EIS001Q6 INPUTS Power is supplied at all times ● to BCM terminal 55 ● through 50A fusible link (letter j , located in the fuse and fusible link box). ● to BCM terminal 42 ● through 15A fuse [No. 3, located in the fuse block (J/B)]. When the key switch is ON, power is supplied ● to BCM terminal 37 ● through key switch terminals 1 and 2 ● through 15A fuse [No. 19, located in the fuse block (J/B)]. When the key switch is in ACC or ON, power is supplied ● to BCM terminal 11 ● through 10A fuse [No. 4, located in the fuse block (J/B)]. When the key switch is in ON or START, power is supplied ● to BCM terminal 38 ● through 10A fuse [No. 16, located in the fuse block (J/B)]. When the front door switch LH is ON (door is OPEN), ground is supplied ● to BCM terminal 62 ● through front door switch LH terminal 1 ● to front door switch LH case ground. When the front door switch RH is ON (door is OPEN), ground is supplied ● to BCM terminal 12 ● through front door switch RH terminal 1 ● to front door switch RH case ground. When the sliding door switch LH is ON (door is OPEN), ground is supplied ● to BCM terminal 63 ● through sliding door switch LH terminal 1 ● to sliding door switch LH case ground. When the sliding door switch RH is ON (door is OPEN), ground is supplied ● to BCM terminal 13 ● through sliding door switch RH terminal 1 ● to sliding door switch RH case ground. When the back door switch is ON (door is OPEN), ground is supplied ● to BCM terminal 58 ● through back door switch terminal 1 (without back door closure system) or, ● through back door latch terminal 7 (with back door closure system) ● through back door switch terminal 3 (without back door closure system),. ● through back door latch terminal 8 (with back door closure system),. ● to body grounds D403 and D404. Keyfob signal is inputted to BCM from the remote keyless entry receiver. The remote keyless entry system controls operation of the ● power door lock ● sliding door opener ● back door opener ● interior lamp and step lamps ● panic alarm ● hazard and horn reminder ● keyless power window down (open) Revision: January 2005 BL-54 2004 Quest REMOTE KEYLESS ENTRY SYSTEM ● auto door lock operation A OPERATION PROCEDURE ● ● ● ● ● ● ● When the keyfob is operated, the signal from the keyfob is sent and the remote keyless entry receiver receives the signal and sends it to the BCM. The BCM only locks/unlocks the doors if the ID number matches. (Remote control entry functions) Using the keyfob, the transmitter sends radio waves to the remote keyless entry receiver, which then sends the received waves to the BCM. Only if the ID number matches does the BCM lock/unlock the doors. (Remote control door function) Unless the key is inserted into the ignition key cylinder or one of the doors is opened within 1 minute after the UNLOCK switch on the keyfob is pressed, all the doors are automatically locked. (Auto lock function) When a door is locked or unlocked, the vehicle turn signal lamps flash and the horn sounds to verify operation. (Active check function) When the key is in the ignition key cylinder (when the key switch is ON) and one of the doors is open, the door lock function does not work even when the door lock is operated with the keyfob. Keyfob ID set up is available. If a keyfob is lost, a new keyfob can be set up. A maximum of 5 IDs can be set up. Operation Description ● When a button on the keyfob is operated, the signal is sent from the keyfob and received by the keyless remote entry receiver. ● The received signal is sent to the BCM and compared with the registered ID number. ● If the ID number matches, the BCM sends the lock/unlock signal to each door lock actuator. ● When the door lock actuators receive this signal, each operates to lock/unlock its door. Remote control entry operation conditions Keyfob operation Door lock operation (unlocking) C D E F Remote Control Entry Functions Door lock operation (locking) B With key removed (key switch: OFF) ● Closing all doors (door switch: OFF) H BL Operation condition ● G J With key removed (key switch: OFF) Auto Lock Function Operation Description ● Unless the key is inserted into the ignition key cylinder, one of the doors is opened, or the keyfob is operated within 1 minute after a door lock is unlocked by keyfob operation, all the doors are automatically locked. The 1 minute timer count is executed by the BCM and after 1 minute, the BCM sends the lock signal to all doors. Lock operations are the same as for the remote control entry function. Remote Control Auto Sliding Door Function (Vehicles With Auto Slide Door System) Switching from all closed to all open ● When a button on the keyfob is operated, the signal is sent from the keyfob and received by the remote keyless entry receiver. ● The received signal is sent to the BCM and compared with the registered ID number. ● If the ID number matches, the BCM sends the sliding door open signal to the sliding door control unit. ● When the sliding door control unit receives the sliding door open signal, if the remote control auto sliding door operation enable conditions are met, the warning chime is sounded and the sliding door unlock signal is sent to the sliding door latch control unit. ● When the sliding door latch control unit receives the sliding door unlock signal, it operates the release actuator and unlocks the door lock. ● The sliding door control unit operates the magnetic clutch and the sliding door motor to slide the sliding door in the open direction (At this time, speed control, input reverse, and overload reverse control are executed.) Revision: January 2005 BL-55 2004 Quest K L M REMOTE KEYLESS ENTRY SYSTEM When the sliding door is opened to the fully open position, the full-open lock engages, the full-open position is detected with the rotation sensor, the sliding door motor is stopped and the magnetic clutch is controlled ON → half clutch → OFF. ● This is held by locking the sliding door at the full open position. Full open → full closed operation ● When a button of the keyfob is operated, the signal is sent from the keyfob and received by the remote keyless entry receiver. ● The received signal is sent to the BCM and compared with the registered ID number. ● If the ID number matches, the BCM sends the sliding door close request signal to the sliding door control unit. ● When the sliding door control unit receives the sliding door close request signal, if the remote control auto sliding door operation enable conditions are met, the warning chime is sounded and the sliding door full open unlock signal is sent to the sliding door latch control unit and the full open lock is unlocked. ● The sliding door control unit operates the magnetic clutch and the sliding door motor to slide the sliding door in the close direction. (At this time, the sliding door control unit executes speed control, input reverse, and overload reverse control.) ● When the sliding door comes to the half-latch state, the sliding door latch control unit detects the half-latch state through half-latch switch operation. The sliding door latch control unit uses communication to send the half-latch status to the sliding door control unit. ● When the sliding door control unit receives the signal, it switches OFF the sliding door motor and controls the magnetic clutch ON → half clutch. ● When the sliding door auto closure operates and the full latch is detected, the magnetic clutch is controlled half clutch → OFF and when the sliding door auto closure operation ends, the door is fully closed. Operation condition ● Keyfob operation Operation condition Sliding door open operation With key removed (key switch: OFF) Sliding door close operation With key removed (key switch: OFF) For the auto sliding door system operation enable conditions, refer to BL-86, "System Description" . Active Check Function Operation Description When a door is locked or unlocked by keyfob operation, the vehicle turn signals flash and the horn sounds to verify operation. ● When a button on the keyfob is operated, the signal is sent from the remote controller and received by the keyless remote entry receiver. ● The received signal is sent to the BCM and compared with the registered ID number. ● If the ID number matches, the BCM sends the turn signal flashing and horn signal to the IPDM E/R. ● The IPDM E/R flashes the turn signal lamps and sounds the horn for each keyfob operation. Operating function of hazard and horn reminder C mode S mode Keyfob operation Lock Unlock Lock Unlock Hazard warning lamp flash Twice Once Twice — Horn sound Once — — — Remote Control Entry Operation Operation is possible when any of the following operating conditions are met. ● When a button on the keyfob is operated, the signal is sent from the keyfob and received by the remote keyless entry receiver. ● The received signal is sent from remote keyless entry receiver terminal 2 to BCM terminal 20 and compared with the registered ID number. ● If the ID number matches, the BCM sends the lock/unlock signal to the door lock actuator LH. When the door lock signal is received, Revision: January 2005 BL-56 2004 Quest REMOTE KEYLESS ENTRY SYSTEM The BCM supplies voltage from terminal 50 to front door lock assembly LH (actuator) terminal 3 and the front door LH lock is locked When the door unlock signal is received, ● The BCM supplies voltage from terminal 44 to front door lock assembly LH (actuator) terminal 2 and the front door LH is unlocked. The front door lock assembly LH (actuator) operation detects the lock/unlock operation of the driver door lock with the status detection switch built into the front door lock assembly (actuator). When the BCM receives the door lock signal, ● The BCM supplies voltage from terminal 50 to all door lock actuator terminals 3 (front RH), 4 [sliding RH and LH, back (without back door closure system)] and locks the doors. When the BCM receives the door unlock signal, ● The BCM supplies voltage from terminal 51 to all door lock actuator terminals 2 and unlocks the doors. When the sliding door control unit receives the door lock signal (same operation for both left and right sliding), ● It supplies voltage from sliding door control unit terminal 25 to sliding door lock actuator terminal 4 and locks the sliding doors. When the sliding door control unit receives the door unlock signal (same operation for both left and right sliding), ● It supplies voltage from sliding door control unit terminal 28 to sliding door lock actuator terminal 2 and unlocks the sliding doors. When the back door control unit receives the door lock signal, ● It stops the supply of voltage to the back door closure motor and stops the back door open operation. When the back door control unit receives the door unlock signal, ● The supply of voltage to the back door closure motor goes on standby and operation of the back door opener switch enables operation. ● Remote Control Auto Sliding Door Operation For explanation of remote control auto sliding door operation, refer to BL-86, "System Description" . A B C D E F G H BL Active Check Function When a door is locked or unlocked by keyfob operation, the turn signal lamps are flashed and the horn sounds to verify operation. ● When a button on the keyfob is operated, the signal is sent from the keyfob and received by the remote keyless entry receiver. ● The received signal is sent from the remote keyless entry receiver terminal 2 to BCM terminal 20 and compared with the registered ID number. ● If the ID number matches, the BCM uses communication to send the turn signal flash signal to the IPDM E/R. ● The IPDM E/R supplies voltage, turning on each turn signal lamp. K L M Hazard and Horn Reminder BCM output to IPDM E/R for horn reminder signal as DATA LINE (CAN-H line and CAN-L line). The hazard and horn reminder has C mode (horn chirp mode) and S mode (non-horn chirp mode). How to change hazard and horn reminder mode With CONSULT-II Hazard and horn reminder can be changed using “WORK SUPPORT” mode in “MULTI ANSWER BACK SET". Without CONSULT-II Refer to Owner's Manual for instructions. Interior Lamp Operation When the following input signals are both supplied: ● all door switches are in the OFF position. (when all the doors are closed); ● interior lamp switch is in DOOR position. Remote keyless entry system turns on interior lamp and ignition illumination (for 30 seconds) with input of UNLOCK signal from keyfob. For detailed description, refer to LT-131, "ROOM LAMP TIMER OPERATION" . Revision: January 2005 J BL-57 2004 Quest REMOTE KEYLESS ENTRY SYSTEM Panic Alarm Operation When key switch is OFF (when ignition key is not inserted in key cylinder), remote keyless entry system turns on and off horn and headlamp intermittently with input of PANIC ALARM signal from keyfob. The alarm automatically turns off after 25 seconds or when BCM receives any signal from keyfob. Keyless Power Window Down (open) Operation When keyfob unlock switch is turned ON with ignition switch OFF, and the switch is detected to be on continuously for 3 seconds, the driver's door and passenger's door power windows are simultaneously opened. Power window is operated to open and the operation continues as long as the keyfob unlock switch is pressed. CAN Communication System Description EIS001Q7 Refer to LAN-6, "CAN COMMUNICATION" . Revision: January 2005 BL-58 2004 Quest REMOTE KEYLESS ENTRY SYSTEM Schematic EIS001Q8 A B C D E F G H BL J K L M LIWA0515E Revision: January 2005 BL-59 2004 Quest REMOTE KEYLESS ENTRY SYSTEM Wiring Diagram — KEYLES— EIS001Q9 FIG. 1 WIWA0251E Revision: January 2005 BL-60 2004 Quest REMOTE KEYLESS ENTRY SYSTEM FIG. 2 A B C D E F G H BL J K L M WIWA0903E Revision: January 2005 BL-61 2004 Quest REMOTE KEYLESS ENTRY SYSTEM FIG. 3 LIWA0506E Revision: January 2005 BL-62 2004 Quest REMOTE KEYLESS ENTRY SYSTEM Terminals and Reference Value for BCM EIS001QA A Terminal Wire Color 1 BR/W Item Condition Voltage (V) (Approx.) B Key ring illumination ON 0 Key ring illumination OFF Battery voltage Ignition switch (ACC or ON) Ignition switch (ACC or ON position) Battery voltage Ignition key illumination 11 V 12 Y/L Front door switch RH Door close (OFF) → Open (ON) Battery voltage → 0 13 O/B Sliding door switch RH Door close (OFF) → Open (ON) Battery voltage → 0 18 P 19 V/W Ground — 0 Remote keyless entry receiver power supply — 5 C D E 20 Y/G Remote keyless entry receiver signal — F G H 22 Y/B Power window serial link — BL LIIA0166E 37 B/R Key switch Key inserted in IGN key cylinder → Key removed from IGN key cylinder Battery voltage → 0 Ignition switch (ON or START position) Battery voltage 38 G Ignition switch (ON or START) 39 L CAN-H — — 40 Y CAN-L — — 41 R/G Battery saver (Interior lamp) 42 Y/G Battery power supply 44 G 45 Battery saver does operated → Does not operated (ON → OFF) — K Battery voltage → 0 Door lock & unlock switch (Neutral → Unlock) 0 → Battery voltage GR/L Turn signal LH When doors are locked or unlocked using keyfob (OFF → ON) *2 0 → Battery voltage 46 G/Y Turn signal RH When doors are locked or unlocked using keyfob (OFF → ON) *2 0 → Battery voltage 47 R/W Step lamp LH and RH 48 P Room lamp 49 *3 B Ground 50 V Door lock actuators Door lock & unlock switch (Neutral → Lock) 0 → Battery voltage 51 G/Y Passenger and rear doors lock actuator Door lock & unlock switch (Neutral → Unlock) 0 → Battery voltage 52 B/W Ground Revision: January 2005 Step lamp ON 0 Step lamp OFF Battery voltage Room lamp ON *1 Battery voltage — — BL-63 L Battery voltage Driver door lock actuator Room Lamp OFF *1 J 0 0 0 2004 Quest M REMOTE KEYLESS ENTRY SYSTEM Terminal Wire Color 54 W/R Power window power source — Battery voltage 55 W/B Battery power supply — Battery voltage 58 O 62 63 Item Voltage (V) (Approx.) Condition Back door switch Door close (OFF) → Open (ON) Battery voltage → 0 GR/R Front door switch LH Door close (OFF) → Open (ON) Battery voltage → 0 W/G Sliding door switch LH Door close (OFF) → Open (ON) Battery voltage → 0 ● *1: when room lamp switch is in "DOOR" position. ● *2: when hazard reminder is ON. ● *3 early production. Terminals and Reference Value for IPDM E/R Terminal Wire Color 38 B Item Ground EIS001QB Condition Voltage (V) (Approx.) — 0 48 L CAN-H — — 49 Y CAN-L — — 51 G/W 60 B Horn relay When doors locks are operated using keyfob (OFF → ON) * Ground — Battery voltage → 0 0 *: when horn reminder is ON. CONSULT-II Function (BCM) EIS0071Z CONSULT-II can display each diagnostic item using the diagnostic test modes shown following. BCM diagnostic test item Diagnostic mode WORK SUPPORT DATA MONITOR ACTIVE TEST Inspection by part Content Changes setting of each function. Displays BCM input/output data in real time. Operation of electrical loads can be checked by sending drive signal to them. SELF-DIAG RESULTS Displays BCM self-diagnosis results. CAN DIAG SUPPORT MNTR The results of transmit/receive diagnosis of CAN communication can be read. ECU PART NUMBER BCM part number can be read. CONFIGURATION Revision: January 2005 Performs BCM configuration read/write functions. BL-64 2004 Quest REMOTE KEYLESS ENTRY SYSTEM CONSULT-II Inspection Procedure EIS001QD A “MULTI REMOTE ENT” CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. 1. Turn ignition switch OFF. 2. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector. B C D E BBIA0336E F 3. 4. Turn ignition switch ON. Touch “START”. G H BL BCIA0029E J 5. Touch “BCM”. If "BCM" is not indicated, refer to GI-37, "CONSULT-II Data Link Connector (DLC) Circuit" . K L M BCIA0030E 6. Touch “MULTI REMOTE ENT”. LIIA0194E Revision: January 2005 BL-65 2004 Quest REMOTE KEYLESS ENTRY SYSTEM 7. Select diagnosis mode. “DATA MONITOR”, “ACTIVE TEST” and “WORK SUPPORT” are available. BCIA0031E CONSULT-II Application Items EIS001QE “MULTI REMOTE ENT” Data Monitor Monitored Item Description DOOR SW-AS Indicates [ON/OFF] condition of front door switch RH. DOOR SW-DR Indicates [ON/OFF] condition of front door switch LH. KEY ON SW Indicates [ON/OFF] condition of key switch. ACC ON SW Indicates [ON/OFF] condition of ignition switch in ACC position. IGN ON SW Indicates [ON/OFF] condition of ignition switch in ON position. PANIC BTN Indicates [ON/OFF] condition of panic signal from keyfob. UN BUTTON/SIG Indicates [ON/OFF] condition of unlock signal from keyfob. LK BUTTON/SIG Indicates [ON/OFF] condition of lock signal from keyfob. KEY CYL LK-SW Indicates [ON/OFF] condition of lock signal from door key cylinder switch. KEY CYL UN-SW Indicates [ON/OFF] condition of unlock signal from door key cylinder switch. UNLK SW DR/AS Indicates [ON/OFF] condition of unlock signal from lock/unlock switch. LOCK SW DR/AS Indicates [ON/OFF] condition of lock signal from lock/unlock switch. DOOR SW-RL Indicates [ON/OFF] condition of sliding door switch LH. DOOR SW-RR Indicates [ON/OFF] condition of sliding door switch RH. LK/UN BTN ON Indicates [ON/OFF] condition of lock/unlock signal at the same time from keyfob. UN BUTTON ON Indicates [ON/OFF] condition of unlock signal from keyfob. Active Test Test Item Description INT ILLUM This test is able to check interior lamp illumination operation. The interior lamp illumination is turned on when “ON” on CONSULT-II screen is touched. IGN ILLUM This test is able to check ignition illumination operation. The ignition illumination is turned on when “ON” on CONSULT-II screen is touched. FLASHER RIGHT(CAN) This test is able to check right hazard reminder operation. The right hazard lamp turns on when “ON” on CONSULT-II screen is touched. FLASHER LEFT(CAN) This test is able to check left hazard reminder operation. The left hazard lamp turns on when “ON” on CONSULT-II screen is touched. HORN This test is able to check panic alarm and horn reminder operations. The alarm activate for 0.5 seconds after “ON” on CONSULT-II screen is touched. HEAD LAMP (HI) This test is able to check headlamps panic alarm operation. The headlamp illuminates for 0.5 seconds after “ON” on CONSULT-II screen is touched. POWER WINDOW DOWN This test is able to check power window down operation. The windows are lowered when “ON” on CONSULT-II screen is touched. TRUNK/BACK DOOR This test is able to check back door actuator operation. The back door is unlocked when “ON” on CONSULT-II screen is touched. Revision: January 2005 BL-66 2004 Quest REMOTE KEYLESS ENTRY SYSTEM Work Support Test Item A Description REMO CONT ID CONFIR It can be checked whether keyfob ID code is registered or not in this mode. REMO CONT ID REGIST Keyfob ID code can be registered. REMO CONT ID ERASUR Keyfob ID code can be erased. MULTI ANSWER BACK SET Hazard and horn reminder mode can be changed in this mode. The reminder mode will be changed when “CHANG SETT” on CONSULT-II screen is touched. AUTO LOCK SET Auto locking function mode can be changed in this mode. The function mode will be changed when "CHANG SETT" on CONSULT-II screen is touched. PANIC ALRM SET Panic alarm operation mode can be changed in this mode. The operation mode will be changed when "CHANG SETT" on CONSULT-II screen is touched. TRUNK OPEN SET Trunk lid opener operation mode can be changed in this mode. The operation mode will be changed when "CHANG SETT" on CONSULT-II screen is touched. PW DOWN SET Keyless power window down (open) operation mode can be changed in this mode. The operation mode will be changed when "CHANG SETT" on CONSULT-II screen is touched. B D E F Hazard and horn reminder mode MODE 1 (C mode) C MODE 2 (S mode) MODE 3 MODE 4 MODE 5 MODE 6 G Keyfob operation Lock Unlock Lock Unlock Lock Unlock Lock Unlock Lock Unlock Lock Unlock Hazard warning lamp flash Twice Once Twice — — — Twice Once Twice — — Once Horn sound Once — — — — — — — Once — Once — Auto locking function mode Auto locking function BL MODE 1 MODE 2 MODE 3 5 minutes Nothing 1 minute J Panic alarm operation mode Keyfob operation H MODE 1 MODE 2 MODE 3 0.5 seconds Nothing 1.5 seconds K MODE 1 MODE 2 MODE 3 L 0.5 seconds Nothing 1.5 seconds Trunk lid open operation mode Keyfob operation Keyless power window down operation mode Keyfob operation Revision: January 2005 M MODE 1 MODE 2 MODE 3 3 seconds Nothing 5 seconds BL-67 2004 Quest REMOTE KEYLESS ENTRY SYSTEM Trouble Diagnosis Procedure 1. 2. 3. 4. 5. 6. EIS001QF Check the symptom and customer's requests. Understand outline of system. Refer to BL-54, "System Description" . Confirm system operation. that ● Check that the power door lock system operates normally. Refer to BL-17, "POWER DOOR LOCK SYSTEM" . ● Check that the automatic sliding door system operates normally. Refer to BL-85, "AUTOMATIC SLIDING DOOR SYSTEM" . ● Check that the automatic back door system operates normally. Refer to BL-134, "AUTOMATIC BACK DOOR SYSTEM" . Perform pre-diagnosis inspection. Refer to BL-68, "Pre-Diagnosis Inspection" . Refer to trouble diagnosis chart by symptom, repair or replace any malfunctioning parts. Refer to BL-69, "Trouble Diagnoses" . Inspection End. Pre-Diagnosis Inspection EIS001QG BCM POWER SUPPLY AND GROUND CIRCUIT INSPECTION 1. FUSE INSPECTION ● Check the following fuses and fusible link in the fuse block (J/B) and fuse and fusible link box. Unit BCM Terminal No. Signal name No. Location 55 Battery power supply j Fuse and fusible link box 11 ACC power supply 4 Fuse block (J/B) 38 IGN power supply 16 Fuse block (J/B) OK or NG OK >> GO TO 2. NG >> If fuse is blown, be sure to eliminate cause of problem before installing new fuse. Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . 2. POWER SUPPLY CIRCUIT INSPECTION Disconnect BCM connector, and connect vehicle-side connector terminals shown below to positive probe and body ground to negative probe. Measure voltage. Unit BCM Terminal No. Signal name Ignition switch Voltage 55 Battery power supply OFF Battery voltage 11 ACC power supply ACC Battery voltage 38 IGN power supply ON Battery voltage OK or NG OK >> GO TO 3. NG >> Repair or replace harness. 3. GROUND CIRCUIT INSPECTION Check continuity between BCM vehicle-side connector and body ground. Unit BCM Terminal No. Signal name Ignition switch Continuity 49*, 52 Ground OFF Yes *: Early production OK or NG OK >> Power supply and ground circuits are normal. NG >> Repair or replace harness. Revision: January 2005 BL-68 2004 Quest REMOTE KEYLESS ENTRY SYSTEM Trouble Diagnoses EIS001QH A SYMPTOM CHART NOTE: ● Always check the "Trouble Diagnosis Procedure" before troubleshooting. Refer to BL-68, "Trouble Diagnosis Procedure" . ● Always check keyfob battery before replacing keyfob. Refer to BL-75, "Keyfob Battery and Function Check" . ● The panic alarm operation and trunk lid opener operation of remote keyless entry system do not activate with the ignition key inserted in the ignition key cylinder. ● Use Remote Keyless Entry Tester J-43241 (follow instructions on tester) to check operation of keyfob before replacing keyfob. Symptom Diagnoses/service procedure 1. Keyfob battery and function check (use Remote Keyless Entry Tester J-43241) All function of remote keyless entry system do not operate. BL-75 NOTE: If the result of keyfob function check is OK, keyfob is not malfunctioning. BL-77 1. Keyfob battery and function check (use Remote Keyless Entry Tester J-43241) BL-75 Door lock or unlock does not function. (If the power door lock system does not operate manually, check power door lock system. Refer to BL-17, "POWER DOOR LOCK SYSTEM" ) BL-71 3. Door switch check BL-72, BL-74 4. ACC power check BL-78 BCS-19 G BL J BL-75 NOTE: If the result of keyfob function check is OK, keyfob is not malfunctioning. 2. Replace BCM. E H 2. Key switch (insert) check 1. Keyfob battery and function check (use Remote Keyless Entry Tester J-43241) D F 2. Check BCM and keyless receiver. 5. Replace BCM. C Reference page NOTE: If the result of keyfob function check is OK, keyfob is not malfunctioning. The new ID of keyfob cannot be entered. B K BCS-19 L 1. Check hazard and horn reminder mode with CONSULT-II Hazard and horn reminder does not activate properly when pressing lock or unlock button of keyfob. NOTE: Hazard and horn reminder mode can be changed. First check the hazard and horn reminder mode setting. 2. Door switch check 3. Replace BCM. BL-66 M BL-72, BL74 BCS-19 1. Check hazard reminder mode with CONSULT-II Hazard reminder does not activate properly when pressing lock or unlock button of keyfob. (Horn reminder OK) NOTE: Hazard reminder mode can be changed. First check the hazard reminder mode setting. 2. Check hazard function with hazard switch 3. Replace BCM. Revision: January 2005 BL-69 BL-66 — BCS-19 2004 Quest REMOTE KEYLESS ENTRY SYSTEM Symptom Diagnoses/service procedure Reference page 1. Check horn reminder mode with CONSULT-II Horn reminder does not activate properly when pressing lock or unlock button of keyfob. (Hazard reminder OK) NOTE: Horn reminder mode can be changed. First check the horn reminder mode setting. 2. Check horn function with horn switch 3. IPDM E/R operation check 4. Replace BCM. Sliding door open/close operation is not carried out with keyfob operation. (The automatic sliding door system is normal.) BL-79 BCS-19 BL-75 2. Key switch (insert) check BL-71 3. Remote keyless entry receiver system BL-77 BCS-19 1. Room lamp operation check BL-79 2. Ignition key illumination operation check BL-80 3.Step lamp operation check 4. Door switch check 5. Replace BCM. 1. Keyfob battery and function check (use Remote Keyless Entry Tester J-43241) Panic alarm (horn and headlamp) does not activate when panic alarm button is continuously pressed. — 1. Keyfob battery and function check (use Remote Keyless Entry Tester J-43241) 4. Replace BCM. Room lamp, ignition key illumination and step lamp operation do not activate properly. BL-66 LT-129 BL-72, BL74 BCS-19 BL-75 NOTE: If the result of keyfob function check is OK, keyfob is not malfunctioning. 2. Key switch (insert) check 3. Replace BCM. BL-71 BCS-19 1. Check auto door lock operation mode with CONSULT-II Auto door lock operation does not activate properly. (All other remote keyless entry functions OK.) NOTE: Auto door lock operation mode can be changed. First check the auto door lock operation mode setting. 2. Replace BCM. BL-67 BCS-19 1. Check power window down operation mode with CONSULT-II Keyless power window down (open) operation does not activate properly. (All other remote keyless entry functions OK.) NOTE: Power window down operation mode can be changed. First check the power window down operation mode setting. 2. Check power window function with switch 3. Replace BCM. Revision: January 2005 BL-70 BL-67 — BCS-19 2004 Quest REMOTE KEYLESS ENTRY SYSTEM Key Switch Check EIS001QM 1. CHECK KEY SWITCH INPUT SIGNAL A With CONSULT-II Check key switch "KEY ON SW" in DATA MONITOR mode with CONSULT–II. Refer to BL-38, "DATA MONITOR" . ● When key is inserted to ignition key cylinder: KEY ON SW ● B C :ON When key is removed from ignition key cylinder: KEY ON SW D :OFF E PIIA6470E Without CONSULT-II Check voltage between BCM connector M18 terminal 37 and ground. Terminal (Wire color) Connector M18 (+) (–) 37 (B/R) Ground Condition Voltage (V) (Approx.) Key is inserted. Battery voltage Key is removed. 0 F G H BL OK or NG OK >> Key switch circuit is OK. NG >> GO TO 2. J LIIA0567E 2. CHECK KEY SWITCH (INSERT) K Check continuity between key switch terminals. Terminals 1–2 Condition Continuity Key is inserted. Yes Key is removed. No L M OK or NG? OK >> Repair or replace harness. NG >> Replace key switch. LIIA1906E Revision: January 2005 BL-71 2004 Quest REMOTE KEYLESS ENTRY SYSTEM Door Switch Check (Without Automatic Back Door System) EIS0020L 1. CHECK DOOR SWITCHES INPUT SIGNAL With CONSULT-II Check door switches ("DOOR SW-DR", "DOOR SW-AS", "DOOR SW-RL", "DOOR SW-RR", "BACK DOOR SW") in DATA MONITOR mode with CONSULT–II.Refer to BL-38, "DATA MONITOR" . ● When any doors are open: DOOR SW-DR DOOR SW-AS DOOR SW-RL DOOR SW-RR BACK DOOR SW ● :ON :ON :ON :ON :ON When any doors are closed: DOOR SW-DR DOOR SW-AS DOOR SW-RL DOOR SW-RR BACK DOOR SW :OFF :OFF :OFF :OFF :OFF LIIA0665E Without CONSULT-II Check voltage between BCM connector M18 or M20 terminals 12, 13, 58, 62, 63 and ground. Connector M20 M18 Terminals (Wire color) Item (+) Back door switch 58 (O) Front door switch LH 62 (GR/R) Sliding door switch LH 63 (W/G) Front door switch RH 12 (Y/L) Sliding door switch RH 13 (O/B) (–) Ground Condition Voltage (V) (Approx.) Open ↓ Closed 0 ↓ Battery voltage LIIA0666E OK or NG OK >> System is OK. NG >> GO TO 2. Revision: January 2005 BL-72 2004 Quest REMOTE KEYLESS ENTRY SYSTEM 2. CHECK DOOR SWITCH CIRCUIT 1. 2. 3. 1 (GR/R) - 62 (GR/R) 1 (Y/L) - 12 (Y/L) 1 (W/G) - 63 (W/G) 1 (R/W) - 13 (O/B) 1 (O) - 58 (O) 4. A Turn ignition switch OFF. Disconnect door switch and BCM. Check continuity between door switch connector B8 (Front LH), B108 (Front RH), B46 (Sliding LH), B135 (Sliding RH) or D512 (Back) terminal 1 and BCM connector M18, M20 terminals 12, 13, 58, 62 and 63 :Continuity should exist :Continuity should exist :Continuity should exist :Continuity should exist :Continuity should exist C D Check continuity between door switch connector B8 (Front LH), B108 (Front RH), B46 (Sliding LH), B135 (Sliding RH) or D512 (Back) terminal 1 and ground. 1 (GR/R, Y/L, W/G, R/W or O) - Ground :Continuity should not exist E WIIA0371E F OK or NG OK >> GO TO 3. NG >> Repair or replace harness. G 3. CHECK DOOR SWITCHES ● ● B H Disconnect door switch harness. Check continuity between door switch connector terminals. BL Terminal Door switch 1 – Ground Condition Continuity Open Yes Closed No J OK or NG OK >> Check door switch case ground condition (front and sliding door) or ground circuit (back door). NG >> Replace door switch, or repair or replace harness. K LIIA0643E L M Revision: January 2005 BL-73 2004 Quest REMOTE KEYLESS ENTRY SYSTEM Door Switch Check (With Automatic Back Door System) EIS0020M 1. CHECK DOOR SWITCHES INPUT SIGNAL With CONSULT-II Check door switches ("DOOR SW-DR", "DOOR SW-AS", "DOOR SW-RL", "DOOR SW-RR", "BACK DOOR SW") in DATA MONITOR mode with CONSULT–II.Refer to BL-38, "DATA MONITOR" . ● When any doors are open: DOOR SW-DR DOOR SW-AS DOOR SW-RL DOOR SW-RR BACK DOOR SW ● :ON :ON :ON :ON :ON When any doors are closed: DOOR SW-DR DOOR SW-AS DOOR SW-RL DOOR SW-RR BACK DOOR SW :OFF :OFF :OFF :OFF :OFF LIIA0665E Without CONSULT-II Check voltage between BCM connector M18 or M20 terminals 12, 13, 58, 62, 63 and ground. Connector M20 M18 Terminals (Wire color) Item (+) Back door lock actuator 58 (O) Front door switch LH 62 (GR/R) Sliding door switch LH 63 (W/G) Front door switch RH 12 (Y/L) Sliding door switch RH 13 (O/B) (–) Ground Condition Voltage (V) (Approx.) Open ↓ Closed 0 ↓ Battery voltage LIIA0666E OK or NG OK >> System is OK. NG >> GO TO 2. Revision: January 2005 BL-74 2004 Quest REMOTE KEYLESS ENTRY SYSTEM 2. CHECK DOOR SWITCH CIRCUIT 1. 2. 3. 1 (GR/R) - 62 (GR/R) 1 (Y/L) - 12 (Y/L) 1 (W/G) - 63 (W/G) 1 (R/W) - 13 (O/B) 7 (O) - 58 (O) 4. A Turn ignition switch OFF. Disconnect door switch and BCM. Check continuity between door switch connector B8 (Front LH), B108 (Front RH), B46 (Sliding LH), B135 (Sliding RH) terminal 1 or back door latch actuator D511 terminal 7 and BCM connector M18, M20 terminals 12, 13, 58, 62 and 63 C :Continuity should exist :Continuity should exist :Continuity should exist :Continuity should exist :Continuity should exist D E Check continuity between door switch connector B8 (Front LH), B108 (Front RH), B46 (Sliding LH), B135 (Sliding RH) terminal 1 or D511 terminal 7 and ground. 1 (GR/R, Y/L, W/G or R/ W) - Ground 7 (O) - Ground :Continuity should not exist B WIIA0371E :Continuity should not exist F G OK or NG OK >> GO TO 3. NG >> Repair or replace harness. H 3. CHECK DOOR SWITCHES ● ● BL Disconnect door switch harness. Check continuity between door switch connector terminals. Terminal Door switch Back door latch actuator 1 – Ground 7 – Ground Condition Continuity Open Yes Closed No Open Yes Closed No J K OK or NG OK >> Check door switch case ground condition. NG >> Replace door switch. L LIIA0674E M Keyfob Battery and Function Check EIS001QI 1. CHECK KEYFOB BATTERY Remove battery and measure voltage across battery positive and negative terminals, (+) and (−). Voltage : 2.5V - 3.0V NOTE: Keyfob does not function if battery is not set correctly. OK or NG OK >> GO TO 2. NG >> Replace keyfob battery. Refer to BL-84, "Keyfob Battery Replacement" . SEL237W Revision: January 2005 BL-75 2004 Quest REMOTE KEYLESS ENTRY SYSTEM 2. CHECK KEYFOB FUNCTION With CONSULT-II Check keyfob function in “DATA MONITOR” mode with CONSULT-II. When pushing each button of keyfob, the corresponding monitor item should be turned as follows. Condition Monitor item Pushing LOCK KEYLESS LOCK : ON Pushing UNLOCK KEYLESS UNLOCK : ON Keep pushing UNLOCK RKE KEEP UNLK turns to ON 3 seconds after UNLOCK button is pushed. LIIA0852E Pushing PANIC KEYLESS PANIC : ON Pushing LOCK and UNLOCK at the same time RKE LCK-UNLCK : ON Pushing SLID DOOR RH OPEN KEYLESS PSD *1 : ON KEYLESS PSD R *2 : ON Pushing SLID DOOR LH OPEN KEYLESS PSD L *2 : ON *1: With auto sliding door RH *2: With auto sliding door RH and LH Without CONSULT-II Check keyfob function using Remote Keyless Entry Tester J-43241. OK or NG OK >> WITH CONSULT-II: Keyfob, remote keyless entry receiver and wiring harness between BCM and remote keyless entry receiver are OK. Replace BCM. Refer to BCS-19, "Removal and Installation of BCM" . OK >> WITHOUT CONSULT-II: Keyfob is OK. Further inspection is necessary. Refer to BL-69, "SYMPTOM CHART" . NG >> WITH CONSULT-II: Further inspection is necessary. Refer to BL-69, "SYMPTOM CHART" . NG >> WITHOUT CONSULT-II: Replace keyfob. Refer to BL-81, "ID Code Entry Procedure" . Revision: January 2005 BL-76 2004 Quest REMOTE KEYLESS ENTRY SYSTEM Remote Keyless Entry Receiver System Inspection EIS00720 A 1. REMOTE KEYLESS ENTRY RECEIVER SIGNAL B Check signal voltage waveform between BCM connector M18 terminal 20 (Y/G) and ground using an oscilloscope. Condition: Keyfob buttons released Keyfob buttons pressed C : Refer to BL-63, "Terminals and Reference Value for BCM" . : Refer to BL-63, "Terminals and Reference Value for BCM" . D E LIIA1275E OK or NG OK >> Remote keyless entry receiver signal power supply, ground and signal circuits are OK. Replace BCM. Refer to BCS-19, "Removal and Installation of BCM" . NG >> GO TO 2. F G 2. REMOTE KEYLESS ENTRY RECEIVER POWER SUPPLY INSPECTION H Check signal voltage waveform between BCM connector M18 terminal 19 (V/W) and ground using an oscilloscope. 19 (V/W) - Ground : Refer to BL-63, "Terminals and Reference Value for BCM" . BL OK or NG OK >> GO TO 3. NG >> Replace BCM. Refer to BCS-19, "Removal and Installation of BCM" . J WIIA0433E K 3. REMOTE KEYLESS ENTRY RECEIVER GROUND CIRCUIT INSPECTION (BCM) L Check continuity between BCM connector M18 terminal 18 (P) and ground. 18 (P) - Ground : Continuity should exist. M OK or NG OK >> GO TO 4. NG >> Replace BCM. Refer to BCS-19, "Removal and Installation of BCM" . WIIA0434E Revision: January 2005 BL-77 2004 Quest REMOTE KEYLESS ENTRY SYSTEM 4. HARNESS INSPECTION BETWEEN BCM AND REMOTE KEYLESS ENTRY RECEIVER 1. 2. Disconnect remote keyless entry receiver and BCM connectors. Check continuity between remote keyless entry receiver connector M120 terminals 1, 2, 4 and BCM connector M18 terminals 18, 19, 20. 1 (P) - 18 (P) 2 (Y/G) - 20 (Y/G) 4 (V/W) - 19 (V/W) 3. : Continuity should exist. : Continuity should exist. : Continuity should exist. Check continuity between remote keyless entry receiver terminals 1, 2 and 4 and ground. 1 (P) - Ground 2 (Y/G) - Ground 4 (V/W) - Ground : Continuity should not exist. : Continuity should not exist. : Continuity should not exist. WIIA0308E OK or NG OK >> Replace remote keyless entry receiver. NG >> Repair or replace the harness between the remote keyless entry receiver and BCM. ACC Power Check EIS001QJ 1. CHECK ACC POWER With CONSULT-II Check "ACC ON SW" in DATA MONITOR mode with CONSULT–II. Refer to BL-38, "DATA MONITOR" . Monitor Item ACC ON SW Condition Ignition switch position is ACC : ON Ignition switch position is OFF : OFF PIIA3367E Without CONSULT-II Check voltage between BCM connector M18 terminal 11 and ground. Connector M18 Terminal (Wire color) (+) (–) 11 (V) Ground Condition Voltage (V) (Approx.) ACC Battery voltage OFF 0 OK or NG OK >> ACC power circuit is OK. NG >> Check the following. ● 10A fuse [No. 4, located in fuse block (J/B)] ● Harness for open or short. Revision: January 2005 BL-78 PIIA7002E 2004 Quest REMOTE KEYLESS ENTRY SYSTEM IPDM E/R Operation Check EIS001QK 1. CHECK IPDM E/R INPUT VOLTAGE A Check voltage between IPDM E/R connector E121 terminal 51 and ground. B Connector E121 Terminal (Wire color) (+) (–) 51 (G/W) Ground Voltage (V) (Approx.) C Battery voltage OK or NG OK >> Replace IPDM E/R. Refer to PG-27, “Removal and Installation of IPDM E/R“. NG >> GO TO 2. D E PIIA6403E 2. CHECK HORN RELAY CIRCUIT F 1. 2. 3. G Turn ignition switch OFF. Disconnect IPDM E/R and horn relay. Check continuity between IPDM E/R connector E121 terminal 51 and horn relay connector H-1 terminal 1. 51 (G/W) - 1 (G/W) 4. :Continuity should exist. H Check continuity between IPDM E/R connector E121 terminal 51 and ground. 51 (G/W) - Ground :Continuity should not exist. OK or NG OK >> Further inspection is necessary. Refer to BL-69, "SYMPTOM CHART" . NG >> Repair or replace harness BL J K LIIA2171E Check Hazard Function EIS001QO 1. CHECK HAZARD WARNING LAMP Does hazard indicator flash with hazard switch? Yes or No Yes >> Hazard warning lamp circuit is OK. No >> Check hazard indicator Refer to LT-69, “TURN SIGNAL AND HAZARD LAMPS“. Check Horn Function M EIS001QP First, perform the "SELF-DIAG RESULTS" in "BCM" with CONSULT-II, then perform the trouble diagnosis of malfunction system indicated in "SELF-DIAG RESULTS" of "BCM". 1. CHECK HORN FUNCTION Does horn sound with horn switch? Yes or No Yes >> Horn circuit is OK. No >> Check horn circuit. Refer to WW-49, “HORN“. Check Headlamp Function EIS001QQ First, perform the "SELF-DIAG RESULTS" in "BCM" with CONSULT-II, then perform the trouble diagnosis of malfunction system indicated in "SELF-DIAG RESULTS" of "BCM". Revision: January 2005 BL-79 L 2004 Quest REMOTE KEYLESS ENTRY SYSTEM 1. CHECK HEADLAMP OPERATION Does headlamp come on when turning lighting switch ON? Yes or No Yes >> Headlamp operation circuit is OK. No >> Check headlamp circuit. Refer to LT-6, "HEADLAMP (FOR USA)" . Check Map Lamp and Ignition Key Illumination Function EIS001QR 1. CHECK MAP LAMP AND IGNITION KEY ILLUMINATION FUNCTION When map lamp switch is in DOOR position, open the front door LH or RH. Map lamp and ignition key illumination should illuminate. OK or NG OK >> System is OK. NG >> Check ignition illumination circuit. Refer to LT-153, "ILLUMINATION" . Revision: January 2005 BL-80 2004 Quest REMOTE KEYLESS ENTRY SYSTEM ID Code Entry Procedure EIS001QS A KEYFOB ID SET UP WITH CONSULT-II NOTE: ● If a keyfob is lost, the ID code of the lost keyfob must be erased to prevent unauthorized use. A specific ID code can be erased with CONSULT-II. However, when the ID code of a lost keyfob is not known, all controller ID codes should be erased. After all ID codes are erased, the ID codes of all remaining and/or new keyfobs must be re-registered. ● When registering an additional keyfob, the existing ID codes in memory may or may not be erased. If five ID codes are stored in memory when an additional code is registered, only the oldest code is erased. If less than five codes are stored in memory when an additional code is registered, the new ID code is added and no ID codes are erased. ● Entry of a maximum of five ID codes is allowed. When more than five codes are entered, the oldest ID code will be erased. ● Even if the same ID code that is already in memory is input, the same ID code can be entered. The code is counted as an additional code. CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. 1. Turn ignition switch OFF. 2. Connect CONSULT-II and CONSULT-II CONVERTER to the data link connector. B C D E F G H BL BBIA0336E 3. 4. J Turn ignition switch ON. Touch “START (NISSAN BASED VHCL)”. K L M BCIA0029E 5. Touch “BCM”. If "BCM" is not indicated, refer to GI-37, "CONSULT-II Data Link Connector (DLC) Circuit" . BCIA0030E Revision: January 2005 BL-81 2004 Quest REMOTE KEYLESS ENTRY SYSTEM 6. Touch “MULTI REMOTE ENT”. LIIA0194E 7. Touch “WORK SUPPORT”. BCIA0031E 8. The items are shown on the figure at left can be set up. ● “REMO CONT ID CONFIR” Use this mode to confirm if a keyfob ID code is registered or not. ● “REMO CONT ID REGIST” Use this mode to register a keyfob ID code. NOTE: Register the ID code when keyfob or BCM is replaced, or when additional keyfob is required. ● “REMO CONT ID ERASUR” Use this mode to erase a keyfob ID code. Revision: January 2005 BL-82 LIIA0207E 2004 Quest REMOTE KEYLESS ENTRY SYSTEM KEYFOB ID SET UP WITHOUT CONSULT-II A B C D E F G H BL J K L M LIIA1670E Revision: January 2005 BL-83 2004 Quest REMOTE KEYLESS ENTRY SYSTEM NOTE: ● If a keyfob is lost, the ID code of the lost keyfob must be erased to prevent unauthorized use. A specific ID code can be erased with CONSULT-II. However, when the ID code of a lost keyfob is not known, all controller ID codes should be erased. After all ID codes are erased, the ID codes of all remaining and/or new keyfobs must be re-registered. To erase all ID codes in memory, register one ID code (keyfob) five times. After all ID codes are erased, the ID codes of all remaining and/or new keyfobs must be re-registered. ● When registering an additional keyfob, the existing ID codes in memory may or may not be erased. If five ID codes are stored in memory, when an additional code is registered, only the oldest code is erased. If less than five ID codes are stored in memory, when an additional ID code is registered, the new ID code is added and no ID codes are erased. ● If you need to activate more than two additional new keyfobs, repeat the procedure “Additional ID code entry” for each new keyfob. ● Entry of maximum five ID codes is allowed. When more than five ID codes are entered, the oldest ID code will be erased. ● Even if same ID code that is already in the memory is input, the same ID code can be entered. The code is counted as an additional code. Keyfob Battery Replacement EIS001QT LIIA0203E Revision: January 2005 BL-84 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM AUTOMATIC SLIDING DOOR SYSTEM Component Parts and Harness Connector Location PFP:28572 A EIS001X6 B C D E F G H BL J K L M LIIA2162E Revision: January 2005 BL-85 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM System Description ● ● EIS001X7 It is possible to automatically open/close the sliding doors with automatic main door switch, remote keyless entry controller, or sliding door open/close switch. It is possible to switch the sliding doors between auto and manual operation by switching the automatic main door switch ON/OFF. OPERATION DESCRIPTION Automatic Door Main Switch Operation (Fully Closed → Fully Open Operation) ● ● ● ● ● ● ● ● ● When the automatic door main switch is pressed, sliding door control unit terminal 15 receives the signal. The sliding door control unit checks the automatic transaxle selector lever (A/T device) position through terminal 18, vehicle speed through terminal 7 and battery voltage. For automatic sliding door LH, fuel lid door status is checked through sliding door control unit terminal 13 Door lock status is checked through terminal 3, if the door is locked, the sliding door control unit will unlock the door through terminal 30. When the sliding door control unit receives the signal, if the auto sliding door operating enable conditions are met, it sends the unlock signal to the sliding door latch control unit. When the sliding door latch control unit receives the signal, it supplies voltage from terminal 10 to operate the release actuator and unlatches the door lock. The sliding door control unit supplies power from terminal 33 and supplies power from terminal 34 to the magnetic clutch to operate the sliding door motor and slide the sliding door in the open direction. (At this time, it also executes speed control, input reverse, and overload reverse control.) When the sliding door is opened to the full-open position, the full-open position is detected by the encoder, and the sliding door control unit switches the sliding door motor OFF and controls the magnetic clutch ON → half clutch → OFF. The sliding door is mechanically held in the fully open position by the checker. Remote Keyless Entry Switch Operation (Fully Closed → Fully Open Operation) ● ● ● ● ● ● ● ● ● When the remote keyless entry switch is pressed for at lease 0.5 seconds, sliding door control unit terminal 7 receives the signal. The sliding door control unit checks the automatic transaxle selector lever (A/T device) position through terminal 18, vehicle speed through terminal 7 and battery voltage. For automatic sliding door LH, fuel lid door status is checked through sliding door control unit terminal 13 Door lock status is checked through terminal 3, if the door is locked, the sliding door control unit will unlock the door through terminal 30. When the sliding door control unit receives the signal, if the auto sliding door operating enable conditions are met, it sends the unlock signal to the sliding door latch control unit. When the sliding door latch control unit receives the signal, it supplies voltage from terminal 10 to operate the release actuator and unlatches the door lock. The sliding door control unit supplies power from terminal 33 and supplies power from terminal 34 to the magnetic clutch to operate the sliding door motor and slide the sliding door in the open direction. (At this time, it also executes speed control, input reverse, and overload reverse control.) When the sliding door is opened to the full-open position, the full-open position is detected by the encoder, and the sliding door control unit switches the sliding door motor OFF and controls the magnetic clutch ON → half clutch → OFF. The sliding door is mechanically held in the fully open position by the checker. Sliding Door Open/Close Switch Operation (Fully Closed → Fully Open Operation) ● ● ● ● When the sliding door open/close switch is pressed, sliding door control unit terminal 2 receives the signal. The sliding door control unit checks the automatic transaxle selector lever (A/T device) position through terminal 18, vehicle speed through terminal 7 and battery voltage. For automatic sliding door LH, fuel lid door status is checked through sliding door control unit terminal 13 When the sliding door control unit receives the signal, if the auto sliding door operating enable conditions are met, including automatic door main switch in the ON position, doors in the unlock position and the child lock switch in the OFF position, it sends the unlock signal to the sliding door latch control unit. Revision: January 2005 BL-86 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM ● ● ● ● When the sliding door latch control unit receives the signal, it supplies voltage from terminal 10 to operate the release actuator and unlatches the door lock. The sliding door control unit supplies power from terminal 33 and supplies power from terminal 34 to the magnetic clutch to operate the sliding door motor and slide the sliding door in the open direction. (At this time, it also executes speed control, input reverse, and overload reverse control.) When the sliding door is opened to the full-open position, the full-open position is detected by the encoder, and the sliding door control unit switches the sliding door motor OFF and controls the magnetic clutch ON → half clutch → OFF. The sliding door is mechanically held in the fully open position by the checker. A B C Automatic Door Main Switch Operation (Fully Open → Fully Closed Operation) ● ● ● ● ● ● ● When the automatic door main switch is pressed, the sliding door control unit terminal 15 receives the signal. When the sliding door control unit receives the signal, if the auto sliding door operating enable conditions are met, it operates the sliding door motor. The sliding door control unit supplies power from terminal 36 and supplies power from terminal 34 to the magnetic clutch to operate the sliding door motor and slide the sliding door in the close direction. (At this time, it also executes speed control, input reverse, and overload reverse control.) When the sliding door reaches the half-latch state, the half-latch switch closes and the sliding door control unit detects the signal through terminal 5. When the sliding door control unit receives the signal, it switches OFF the sliding door motor and sends the latch command through terminal 26 to the sliding door latch control unit terminal 6. When the sliding door auto closure operates the cinch latch motor and the full-latch switch detects this, sliding door latch control unit terminal 7 receives the signal and reverses the latch motor to the neutral position. The siding door auto closure operation ends when the door is fully closed. The sliding door remains unlocked. Remote Keyless Entry Operation (Fully Open → Fully Closed Operation) ● ● ● ● ● ● ● When the remote keyless entry switch is pressed for at least 0.5 seconds, the sliding door control unit terminal 7 receives the signal. When the sliding door control unit receives the signal, if the auto sliding door operating enable conditions are met, it operates the sliding door motor. The sliding door control unit supplies power from terminal 36 and supplies power from terminal 34 to the magnetic clutch to operate the sliding door motor and slide the sliding door in the close direction. (At this time, it also executes speed control, input reverse, and overload reverse control.) When the sliding door reaches the half-latch state, the half-latch switch closes and the sliding door control unit detects the signal through terminal 5. When the sliding door control unit receives the signal, it switches OFF the sliding door motor and sends the latch command through terminal 26 to the sliding door latch control unit terminal 6. When the sliding door auto closure operates the cinch latch motor and the full-latch switch detects this, sliding door latch control unit terminal 7 receives the signal and reverses the latch motor to the neutral position. The siding door auto closure operation ends when the door is fully closed. The sliding door remains unlocked. Power Assist Function ● ● When the sliding door is pushed or pulled from any position, operations switch to the auto open/close function. The automatic door main switch must be in the ON position. Sliding Door Power Assist Operation (Fully Closed → Fully Open Operation) ● ● For automatic sliding door LH, fuel lid door status is checked through sliding door control unit terminal 13 The sliding door control unit checks the automatic transaxle selector lever (A/T device) position through terminal 18, vehicle speed through terminal 7 and battery voltage. Revision: January 2005 BL-87 2004 Quest D E F G H BL J K L M AUTOMATIC SLIDING DOOR SYSTEM ● ● ● ● When the sliding door control unit detects motion through terminals 4 and 17, if the auto sliding door operating enable conditions are met, it applies power to terminals 33 and 34 to operate the door in the open direction. The sliding door control unit supplies power from terminal 33 and supplies power from terminal 34 to the magnetic clutch to operate the sliding door motor and slide the sliding door in the open direction. (At this time, it also executes speed control, input reverse, and overload reverse control.) When the sliding door is opened to the full-open position, the full-open position is detected by the encoder, and the sliding door control unit switches the sliding door motor OFF and controls the magnetic clutch ON → half clutch → OFF. The sliding door is mechanically held in the fully open position by the checker. Sliding Door Power Assist Operation (Fully Open → Fully Closed Operation) ● ● ● ● ● ● When the handle is pulled or the door is moved in the closed direction, sliding door control unit initiates the power assist close operation. The sliding door control unit supplies power from terminal 36 and supplies power from terminal 34 to the magnetic clutch to operate the sliding door motor and slide the sliding door in the close direction. (At this time, it also executes speed control, input reverse, and overload reverse control.) When the sliding door reaches the half-latch state, the half-latch switch closes and the sliding door control unit detects the signal through terminal 5. When the sliding door control unit receives the signal, it switches OFF the sliding door motor and sends the latch command through terminal 26 to the sliding door latch control unit terminal 6. When the sliding door auto closure operates the cinch latch motor and the full-latch switch detects this, sliding door latch control unit terminal 7 receives the signal and reverses the latch motor to the neutral position. The siding door auto closure operation ends when the door is fully closed. The sliding door remains unlocked. Anti-Pinch Function ● During auto open/close operation, if pinching of an object is detected, the sliding door reverses direction to prevent pinching by moving to the full open or close position. Intermittent Clutch Control Function ● During automatic operation, if the door is stopped midway, for example due to the automatic door main switch being switched to OFF or a system error, the clutch is intermittently turned ON → OFF to prevent sudden opening or closing. Intermittent clutch control ends after 6 seconds or when no door motion is detected. If the vehicle is on level ground, intermittent clutch control is executed for 1/2 second. Precautions ● Check and inspect operation of the remote control auto sliding door system on level ground. Auto Sliding Door Operation Enable Conditions Operation Automatic door main switch or remote keyless entry Sliding door open/close switch Operating direction Fully closed → open Fully closed → open Main switch Vehicle stop condition Fully open → closed Fully open → closed — Automatic transmission selector lever in P position and vehicle speed signal is less than 2 km/h Fully closed → open Fully open → closed ON — Automatic transmission selector lever in P position and vehicle speed signal is less than 2 km/h Door lock knob state — Battery voltage Approx. 11V or more Revision: January 2005 Power assist — Automatic transmission selector lever in P position and vehicle speed signal is less than 2 km/h Unlock (if door is fully closed) BL-88 — — About 9V min. (operates with warning chime for low voltage of 9 - 11V) 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Control When Handle Open/Closed When Operating Enable Conditions Not Yet Met Items Operation condition Not met case Control A Main switch ON OFF Manual mode (Power operation is available with automatic door main switch and remote keyless entry) A/T selector lever P position P position Other Power close operation 9V or more 9 - 6V Stopped while constrained (clutch is engaged and warning chime sounds) C Voltage drop 6 - 0V Manual mode D B Control When Operating Enable Conditions No Longer Met Description Operation Condition Main switch turned OFF during power open or close Warning chime active and clutch intermittent mode → Shift to manual mode (Recovery to power mode when main switch turned ON or door fully closed) A/T selector lever P position Warning chime active continuously (0.66 second dings) and one-way operation continues if closing Warning chime active continuously (0.33 second beep followed by 0.33 second pause) and one-way operation continues if opening. Warning chime remains on after completing open function. E → Shift to manual mode F G Stop continued H BL Voltage drop 11 - 9V One-way operation continued (equivalent to the case of starting voltage ← 11V for handle operation with warning chime active) Normal operation Voltage drop 9 - micro reset V Motor stopped (clutch ON) → stop continued while still constrained → (Switching the main switch OFF shifts operation to intermittent mode.) → Shift to manual mode unless voltages returns to >9 V within 5 seconds ● Stop continued while still constrained (Clutch ON circuit) Clutch is released when micro reset occurs ● The clutch force is weak, so there is slipping on hills, etc. Voltage drop below micro reset V (Clutch hold not possible voltage) J K → Shift to manual mode L Warning Chime Active Conditions M The warning chime uses two types of audio warnings, a friendly chime and a warning chime. The friendly chime consists of dings lasting 0.66 seconds each immediately followed by the next ding. The warning chime consists of beeps lasting 0.33 seconds with a pause of 0.33 seconds between each beep. Operation status Operation or conditions When reverse operation starts When reverse operation detected During power close When vehicle not in P position During power open or close Obstacle is detected During power open When vehicle not in P position or vehicle is moving at greater than 2 km/h Revision: January 2005 BL-89 Warning chime pattern Friendly chime 1.33 seconds, 2 dings Friendly chime Continuous Warning chime 2 seconds, 3 beeps Warning chime Continuous until vehicle is shifted to P position 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Reverse Conditions Type Control Automatic door main switch, remote keyless entry or sliding door open/close switch operation Both open/close directions Detection method Operation speed and motor current change direction Non-reversed area Number of times reverse allowed ● Between full open and approx. 45 mm (near full-open lock) ● Closure operation area A maximum of one obstacle is allowed during an open or close operation. If a second obstacle is detected, the door will enter manual mode. Operation Chart ● Open operation from fully closed LIIA0748E Revision: January 2005 BL-90 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM ● Close operation from fully open A B C D E F LIIA1628E G H BL J K L M Revision: January 2005 BL-91 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Initialization Mode Initialization mode is used to set the default values of door full open and closed positions and normal motor current. It is necessary to complete initialization and reset the default settings under any of the following circumstances: ● Sliding door control unit is replaced. ● Sliding door motor is replaced. ● Sliding door is adjusted. ● Sliding door panel is replaced or repaired. ● Body panel near sliding door is replaced or repaired. ● Any sliding door roller is replaced or adjusted. ● Any sliding door striker is replaced or adjusted. ● Any sliding door dovetail is replaced or adjusted. ● Sliding door lock assembly is replaced. ● Rear rail is replaced. ● Sliding door weatherstrip is replaced. ● Sliding door contact switch is replaced or adjusted. ● When the battery is first connected, the sliding door control unit is automatically set to the initialization mode. The sliding door control unit may be manually set to initialization mode by performing the following procedure. SLIDING DOOR INITIALIZATION PROCEDURE NOTE: While in initialization mode, only the overhead sliding door open/close switches are enabled. Remote keyless entry, door pillar switch and power assist functions are disabled. Each of the power sliding doors must be initialized individually. The following procedure can be repeated for each power sliding door needing initialization. 1. Open the sliding door being initialized. 2. Turn ignition switch ON. 3. Turn the Automatic Door Main Switch OFF. LIIA2178E 4. Within 3 seconds after step 3, press the door pillar Sliding Door Open/Close Switch of the door being initialized 10 times within 10 seconds. LIIA2179E 5. Within 3 seconds after step 4, turn ignition switch ON. ● You should hear three sliding door warning chimes. Revision: January 2005 BL-92 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM The three chimes indicate the sliding door control unit has entered initialization mode. ● Normal door functions are disabled during initialization. Turn the Automatic Door Main Switch ON. ● 6. A B C D LIIA2178E 7. E Press and HOLD the overhead Sliding Door Open/Close Switch of the door being initialized until the door completely closes and stops, then release the switch. F G LIIA2178E H 8. Press and HOLD the same overhead Sliding Door Open/Close Switch of the door being initialized again until the door completely opens and stops, then release the switch. BL 9. Press and HOLD the same overhead Sliding Door Open/Close Switch of the door being initialized again until the door completely closes and stops, then release the switch. 10. Turn ignition switch OFF. J The power sliding door intialization process is complete. The above procedure may be repeated for the other power sliding door (if equipped). SLIDING DOOR LATCH AUTO CLOSURE FUNCTION DESCRIPTION ● ● K If the sliding door is ajar (with lock and striker engaged), the motor automatically retracts the door to fully close it. During auto-close operation, if the exterior/interior handle is operated, the retraction mechanism is mechanically cancelled, and the door can open/close. SLIDING DOOR LATCH AUTO CLOSURE OPERATION DESCRIPTION ● ● ● ● ● If the sliding door is ajar, sliding door latch control unit terminal 8 receives the signal, supplies power from terminal 3 to cinch latch motor terminals 1, grounds sliding door latch control unit terminal 9 from terminal 2, and rotates the cinch latch motor in the close direction. When the motor rotates, the cable is retracted and the close lever rotated. Pressed by the rotated close lever, the latch rotates and pulls in the door until it is fully latched. When the sliding door is fully latched, sliding door latch control unit terminal 7 receives the signal, supplies power from terminal 9 to cinch latch motor terminal 2, grounds sliding door control unit terminals 3 from terminal 1, and rotates the closure motor in the open direction. Then, when the neutral switch is pressed and the signal is received by sliding door latch control unit terminal 1, it stops the cinch latch motor and stops with the door fully closed. Revision: January 2005 BL-93 2004 Quest L M AUTOMATIC SLIDING DOOR SYSTEM Schematic EIS001X8 WITH RIGHT HAND SLIDE DOOR AUTO CLOSURE SYSTEM LIWA0499E Revision: January 2005 BL-94 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM WITH RIGHT AND LEFT HAND SLIDE DOOR AUTO CLOSURE SYSTEM A B C D E F G H BL J K L M LIWA0516E Revision: January 2005 BL-95 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM LIWA0517E Revision: January 2005 BL-96 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Wiring Diagram -S/CLOS- EIS001X9 A WITH RIGHT HAND SLIDE DOOR AUTO CLOSURE SYSTEM B C D E F G H BL J K L M WIWA0305E Revision: January 2005 BL-97 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM LIWA0133E Revision: January 2005 BL-98 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM A B C D E F G H BL J K L M LIWA0134E Revision: January 2005 BL-99 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM LIWA0518E Revision: January 2005 BL-100 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM A B C D E F G H BL J K L M LIWA0500E Revision: January 2005 BL-101 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM WITH RIGHT AND LEFT HAND SLIDE DOOR AUTO CLOSURE SYSTEM WIWA0246E Revision: January 2005 BL-102 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM A B C D E F G H BL J K L M LIWA0138E Revision: January 2005 BL-103 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM LIWA0139E Revision: January 2005 BL-104 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM A B C D E F G H BL J K L M LIWA0519E Revision: January 2005 BL-105 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM LIWA0141E Revision: January 2005 BL-106 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM A B C D E F G H BL J K L M LIWA0520E Revision: January 2005 BL-107 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM LIWA0143E Revision: January 2005 BL-108 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM A B C D E F G H BL J K L M LIWA0144E Revision: January 2005 BL-109 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM LIWA0521E Revision: January 2005 BL-110 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM A B C D E F G H BL J K L M WIWA0904E Revision: January 2005 BL-111 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Terminals and Reference Value for Sliding Door Control Unit RH Terminal Wire Color 1 L/Y 2 3 4 BR/W P/G W/B Condition Voltage (V) (Approx.) Automatic door main switch ON 0 Automatic door main switch OFF 5 Sliding door open/close switch ON 0 Sliding door open/close switch OFF 5 Power door lock switch door unlock operation 0 → Battery voltage → 0 Other than above 0 Item Automatic door main switch ON/OFF switch Sliding door open/close switch Sliding door lock/unlock actuator unlock output signal Encoder pulse signal A EIS001XA Sliding door (motor active) PIIA1060E 5 O/B Half-latch switch Sliding door Fully open → half → fully closed PIIA2169E 6 G 7 Y/B Ignition switch Power window serial link Ignition switch ON Battery voltage Ignition switch OFF 0 When ignition switch is ON or power window timer operates PIIA2344E 8 Y/G Warning chime output signal Warning chime ON 0 Warning chime OFF Battery voltage 11 G Encoder power supply — 9 12 Y/R Battery power supply — Battery voltage 14 R/W Sliding door switch 15 16 GR/W L OPEN 0 CLOSED 5 ON 0 OFF 5 ACTIVE 5 INACTIVE 0 Automatic door main switch Child lockout switch Battery voltage 17 R/B Encoder pulse signal B Sliding door (motor active) PIIA1060E Revision: January 2005 BL-112 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Terminal Wire Color 18 G/Y 22 B 23 25 Item Condition Voltage (V) (Approx.) A P position 0 Other than above 5 Encoder ground — — B Ground — — V Door lock input Door lock & unlock switch (Neutral → Lock) 0 → Battery voltage Park switch B C D 26 GR/L Closure motor CLOSE output signal Sliding door Fully open → half → fully closed E SIIA1480E 27 W Battery power 28 G/Y 29 LG/R Sliding door lock motor lock signal 30 BR/R Sliding door lock motor unlock signal 31 Y Door unlock input Closure motor RETURN output signal — Battery voltage Door lock & unlock switch (Neutral → Unlock) 0 → Battery voltage Door lock (Neutral → Lock) 0 → Battery voltage Door lock (Neutral → Unlock) 0 → Battery voltage B Ground 33 R Sliding door motor OPEN output signal BL Sliding door Fully open→ half → fully closed — — Sliding door auto OPEN operation (motor active) Battery voltage Other than above 0 Battery voltage → 0 34 Y Magnetic clutch power supply Auto sliding door (motor active) 37 B Y Sliding door motor CLOSE output signal Sliding door auto CLOSE operation (motor active) Battery voltage Other than above 0 — — Magnetic clutch ground Revision: January 2005 BL-113 J K L M PIIA1798E 36 G H SIIA1480E 32 F 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Terminals and Reference Value for Sliding Door Control Unit LH Terminal Wire Color 1 L/Y 2 3 4 R/G Y/R L Condition Voltage (V) (Approx.) Automatic door main switch ON 0 Automatic door main switch OFF 5 Sliding door open/close switch ON 0 Sliding door open/close switch OFF 5 Power door lock switch door unlock operation 0 → Battery voltage → 0 Other than above 0 Item Automatic door main switch ON/OFF switch Sliding door open/close switch Sliding door lock/unlock actuator unlock output signal Encoder pulse signal A EIS0022K Sliding door (motor active) PIIA1060E 5 O/B Half-latch switch Sliding door Fully open → half → fully closed PIIA2169E 6 G 7 Y/B Ignition switch Power window serial link Ignition switch ON Battery voltage Ignition switch OFF 0 When ignition switch is ON or power window timer operates PIIA2344E 8 LG/B Warning chime output signal Warning chime ON 0 Warning chime OFF Battery voltage 11 R Encoder power supply — 9 12 Y/R Battery power supply — Battery voltage 13 LG/W 14 15 16 W/G L/W L Fuel door interlock switch Fuel door closed 0 Fuel door open 5 OPEN 0 CLOSED 5 ON 0 OFF 5 ACTIVE 5 INACTIVE 0 Sliding door switch Automatic door main switch Child lockout switch Revision: January 2005 BL-114 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Terminal Wire Color Item Condition Voltage (V) (Approx.) A Battery voltage B 17 Y Encoder pulse signal B Sliding door (motor active) C PIIA1060E P position 0 Other than above 5 Encoder ground — — B Ground — — V Door lock input Door lock & unlock switch (Neutral → Lock) 0 → Battery voltage 18 G/Y 22 G 23 25 Park switch D E F 26 GR/L Closure motor CLOSE output signal Sliding door Fully open → half → fully closed G SIIA1480E 27 W 28 G/Y 29 G 30 G/Y Battery power Door unlock input Sliding door lock motor lock signal Sliding door lock motor unlock signal — Battery voltage Door lock & unlock switch (Neutral → Unlock) 0 → Battery voltage Door lock (Neutral → Lock) 0 → Battery voltage Door lock (Neutral → Unlock) 0 → Battery voltage H BL J K 31 Y Closure motor RETURN output signal Sliding door Fully open→ half → fully closed L SIIA1480E 32 33 B R Ground Sliding door motor OPEN output signal — — Sliding door auto OPEN operation (motor active) Battery voltage Other than above 0 M Battery voltage → 0 34 Y Magnetic clutch power supply Auto sliding door (Motor active) PIIA1798E 36 37 B Y Sliding door motor CLOSE output signal Sliding door auto CLOSE operation (motor active) Battery voltage Other than above 0 — — Magnetic clutch ground Revision: January 2005 BL-115 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Terminals and Reference Value for Sliding Door Latch Control Unit Terminal Wire Color 1 G Item Neutral switch signal Condition EIS001XB Voltage (V) (Approx.) Sliding door Fully open→ half → fully closed PIIA2170E 2 Y Cinch latch motor RETURN signal Sliding door Fully open→ half → fully closed SIIA1480E 3 5 6 G/B SB GR/L Cinch latch motor CLOSE output Handle switch (open) signal Cinch latch motor CLOSE signal Latch Open (ON) → Close (OFF) Battery voltage → 0 Other than above 0 Handle operation 0 Other than above 5 Sliding door Fully open→ half → fully closed SIIA1480E 7 LG Full-latch switch signal Sliding door Fully open→ half → fully closed PIIA2171E 8 O/B Half-latch switch signal Sliding door Fully open→ half → fully closed PIIA2169E 9 10 L/B R/W Cinch latch motor OPEN output Latch release actuator output Revision: January 2005 Latch Close (OFF) → Open (ON) Battery voltage → 0 Other than above 0 Latch (Lock → Unlock) Battery voltage → 0 Other than above 0 BL-116 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Terminals and Reference Value for BCM EIS001XC A Terminal Wire Color 13 O/B Sliding door switch RH 22 Y/B Power window serial link Condition Voltage (V) (Approx.) Door Close (OFF) → Open (ON) Battery voltage → 0 Item B C When ignition switch is ON or power window timer operates D PIIA2344E 49* B Ground — 0 50 V Door lock actuators Door lock & unlock switch (Neutral → Lock) 0 → Battery voltage 51 G/Y Passenger and rear doors lock actuator Door lock & unlock switch (Neutral → Unlock) 0 → Battery voltage 52 B/W Ground — 0 53 W/L Power window power source — Battery voltage 55 W/B Power source (BAT) — Battery voltage 63 W/G Sliding door switch LH Door Close (OFF) → Open (ON) Battery voltage → 0 E F *: Early production G H BL J K L M Revision: January 2005 BL-117 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Trouble Diagnosis Procedure 1. 2. 3. 4. 5. 6. 7. EIS0020O Check the symptom and customer's requests. Understand outline of system. Refer to BL-54, "System Description" . Confirm system operation. Perform pre-diagnosis inspection. Refer to BL-68, "Pre-Diagnosis Inspection" . Perform self-diagnosis procedures. Refer to BL-118, "Self-Diagnosis Procedures" . Refer to trouble diagnosis chart by symptom, repair or replace any malfunctioning parts. Refer to BL-69, "Trouble Diagnoses" . Inspection End. Self-Diagnosis Procedures EIS00721 INPUT SIGNAL CHECK MODE Input signal check mode allows testing of switch input signal to the sliding door control unit. To activate input signal check mode on the automatic sliding door, perform the following steps: 1. Turn ignition switch OFF. 2. Turn automatic door main switch OFF (system cancelled). 3. Place A/T selector lever in P position. 4. Confirm fuel door closed (with LH sliding door). 5. Open sliding door RH or LH manually. 6. Have an assistant press and hold the sliding door open/close switch RH or LH. 7. While the assistant continues to hold the sliding door open/close switch RH or LH, turn ignition switch ON (DO NOT start engine). 8. After approximately 5 seconds, the back door warning chime will sound for 0.5 seconds. 9. Release the sliding door open/close switch RH or LH. 10. Within 8 seconds of the back door warning chime sounding, press and hold the automatic door main sliding door open/close switch RH or LH. 11. After approximately 5 seconds, the back door warning chime will sound for 1 second. 12. Release the automatic door main sliding door open/close switch RH or LH. 13. The input signal check mode is now initialized. The input signal check mode can test the following inputs. The back door warning chime will sound for approximately 0.5 seconds each time a switch signal input occurs. Use this test when one of these inputs is not responding during normal automatic sliding door operation. Switch signal Operation Refer to Automatic door main switch OFF → ON BL-121 Automatic door main sliding door open/close switch RH or LH OFF → ON BL-122 Sliding door open/close switch RH or LH OFF → ON BL-122 Sliding door switch RH or LH OFF (door closed) → ON (door open) BL-42 RE4F04B AT-245 RE5F22A AT-578 A/T device (park switch) P position → other than P position Fuel door interlock switch OFF (fuel door closed) → ON (fuel door open) BL-177 Sliding door lock/unlock signal LOCK → UNLOCK BL-121 Vehicle speed* Vehicle speed Remote keyless entry signal Keyfob switch OFF → ON BL-77 Door lock/unlock signal LOCK → UNLOCK BL-45 RE4F04B AT-209 RE5F22A AT-578 *Back door warning chime should sound as soon as vehicle moves. Turn ignition switch OFF to end input signal check mode. OPERATING CHECK MODE Operating check mode allows self-diagnosis of the automatic sliding door system. To activate operating check mode on the automatic sliding door, perform the following steps: Revision: January 2005 BL-118 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM 1. 2. 3. 4. 5. 6. Turn ignition switch OFF. Turn automatic door main switch OFF (system cancelled). Place A/T selector lever in P position. Open sliding door RH or LH manually. Have an assistant press and hold the sliding door open/close switch RH or LH. While the assistant continues to hold the sliding door open/close switch RH or LH, turn ignition switch ON (DO NOT start engine). 7. After approximately 5 seconds, the back door warning chime will sound for 0.5 seconds. 8. Release the sliding door open/close switch RH or LH. 9. Within 8 seconds of the back door warning chime sounding, press the automatic door main sliding door open/close switch RH or LH 5 times in rapid succession. 10. After approximately 5 seconds, the back door warning chime will sound for 1 second. 11. Release the automatic door main sliding door open/close switch RH or LH. 12. Immediately close the sliding door RH or LH manually. 13. Turn automatic door main switch ON. 14. Open and close the back door with the automatic door main sliding door open/close switch RH or LH to activate operating check mode. Self-diagnosis results are indicated by the back door warning chime. Back door warning chime order C D E F 1.5 seconds OK NG 1. Operating conditions diagnosis 0.5 seconds 0.2 seconds 2. Sliding door encoder diagnosis 0.5 seconds 0.2 seconds 3. Sliding door clutch diagnosis 0.5 seconds 0.2 seconds 4. Sliding door motor diagnosis 0.5 seconds 0.2 seconds 5. Cinch latch motor diagnosis 0.5 seconds 0.2 seconds Restart self-diagnosis H BL J 1.5 seconds Item 1. Operating conditions diagnosis result NG Result Refer to One of the following operating conditions no longer met: ignition switch ON, automatic door main switch ON, A/T selector lever in P position — Sensor diagnosis/short, pulse signal, pulse signal direction BL-124 3. Sliding door clutch diagnosis result Sliding door clutch does not operate BL-123 4. Sliding door motor diagnosis result Sliding door motor does not operate (no operating current) BL-123 5. Cinch latch motor diagnosis result Cinch latch motor does not operate (no operating current) BL-132 Turn ignition switch OFF to end input signal check mode. Diagnosis Chart EIS0020P Symptom Suspect systems Automatic operations are not executed from the sliding door fully closed or fully open position. (Auto open/close operations from a position midway through automatic operation, power assist, and auto closure operate normally.) Latch release actuator system inspection BL-119 K L 2. Sliding door encoder diagnosis result Revision: January 2005 B G Back door warning chime length Start self-diagnosis A Refer to BL-128 2004 Quest M AUTOMATIC SLIDING DOOR SYSTEM Symptom Suspect systems Refer to Automatic door main switch system inspection BL-121 Sliding door open/close switch system inspection BL-122 Magnetic clutch line check BL-123 Auto sliding door power supply and ground circuit system inspection. BL-120 Power window serial link Power window main switch BL-117 Stops midway through sliding door open/close operations, power assist does not operate. Encoder system inspection BL-124 Warning chime does not sound Warning chime system inspection BL-129 During auto closing operations, if obstruction is detected, the door does not operate in reverse. Encoder system inspection BL-124 During cinching operations, the door does not operate in reverse if the sliding door handle is operated. Handle switch system BL-125 When the keyfob is operated, the sliding door does not operate automatically. Remote keyless entry system inspection BL-53 Half-latch switch system BL-129 Cinch latch motor system BL-132 Handle switch system BL-125 Automatic operations are not carried out together with open/close operations. (Manual operations are normal.) Auto closure does not operate Contact switch The sliding door does not open. (Closure motor rotation is not reversed.) Auto closure operation works, but the sliding door is not fully closed — Neutral switch system BL-131 Full-latch switch BL-130 Handle switch system BL-125 Door switch BL-42 Full-latch switch system BL-130 Handle switch system BL-125 Cinch latch motor system BL-132 Sliding door latch assembly mechanism damaged or worn. BL-128 Auto Sliding Door Power Supply and Ground Circuit Inspection EIS0020Q 1. AUTO SLIDING DOOR POWER SUPPLY CIRCUIT INSPECTION 1. 2. 3. Turn ignition switch OFF. Disconnect sliding door control unit. Check voltage between sliding door control unit connectors B143, B144 terminals 12, 27 and ground. 12 (Y/R) - Ground 27 (W) - Ground :Approx. battery voltage :Approx. battery voltage OK or NG OK >> GO TO 2. NG >> Repair the sliding door control unit power supply circuit. LIIA0751E Revision: January 2005 BL-120 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM 2. AUTO SLIDING DOOR GROUND CIRCUIT INSPECTION A Check continuity between sliding door control unit connector B143, B144 terminals 23, 32 and ground. 23 (B) - Ground 32 (B) - Ground B : Continuity should exist. : Continuity should exist. OK or NG OK >> Circuit is OK. NG >> Repair or replace harness. C D LIIA0752E Automatic Door Main Switch System Inspection EIS0020R 1. AUTOMATIC DOOR MAIN SWITCH FUNCTION INSPECTION Check automatic door main switch using switch operation. OK or NG OK >> Automatic door main switch is OK. NG >> GO TO 2. E F G 2. AUTOMATIC DOOR MAIN SWITCH SIGNAL INSPECTION 1. 2. Turn ignition switch OFF. While operating the automatic door main switch, check voltage between sliding door control unit (LH or RH) connector terminals 1 and ground. Connector terminal (+) 1 (L/Y) BL Voltage (V) (Approx.) Measuring condition (-) Ground H J Automatic door main switch ON 0 OFF 5 K OK or NG OK >> Automatic door main switch is OK. NG >> GO TO 3. LIIA0753E L 3. AUTOMATIC DOOR MAIN SWITCH CIRCUIT INSPECTION 1. 2. Disconnect automatic door main switch and sliding door control unit. Check continuity between automatic door main switch connector terminal 3 (LH), 4 (RH) and sliding door control unit connectors B60, B143 terminal 15. 3 (L/W) - 15 (L/W) 4 (GR/W) - 15 (GR/W) M : Continuity should exist. : Continuity should exist. OK or NG OK >> Replace automatic door main switch. NG >> Repair or replace harness. LIIA0754E Revision: January 2005 BL-121 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Sliding Door Open/Close Switch System Inspection EIS0020S 1. SLIDING DOOR OPEN/CLOSE SWITCH FUNCTION INSPECTION Check sliding door open/close switch using switch operation. OK or NG OK >> Sliding door open/close switch is OK. NG >> GO TO 2. 2. SLIDING DOOR OPEN/CLOSE SWITCH SIGNAL INSPECTION 1. 2. Turn ignition switch OFF. While operating the sliding door open/close switch, check voltage between sliding door control unit (LH or RH) connector terminals 2 and ground. Connector terminal (+) (-) 2 (BR/W) Ground Voltage (V) (Approx.) Measuring condition Automatic door main switch ON 0 OFF 5 OK or NG OK >> Sliding door open/close switch is OK. NG >> GO TO 3. LIIA0755E 3. SLIDING DOOR OPEN/CLOSE SWITCH CIRCUIT INSPECTION 1. 2. Disconnect sliding door open/close switch and sliding door control unit. Check continuity between sliding door open/close switch connector terminal 1 and sliding door control unit connectors terminal 2. 1 (BR/W) - 2 (BR/W) : Continuity should exist. OK or NG OK >> GO TO 4. NG >> Repair or replace harness. LIIA1635E 4. SLIDING DOOR OPEN/CLOSE SWITCH GROUND INSPECTION Check continuity between sliding door open/close switch connector terminal 2 and ground. 2 (B) - Ground : Continuity should exist. OK or NG OK >> Replace the sliding door open/close switch. NG >> Repair or replace harness. LIIA0758E Revision: January 2005 BL-122 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Sliding Door Motor System Inspection EIS0020T 1. SLIDING DOOR MOTOR SIGNAL INSPECTION 1. 2. A Turn ignition switch OFF. Operate the sliding door fully open → fully closed and check voltage between sliding door control unit connector terminals 33, 36 and ground. Connector terminal (+) 33 (R) Ground Measuring condition Fully open → half → fully closed C Voltage (V) (Approx.) (-) 36 (B) B 0 D 0 → Battery voltage → 0 OK or NG OK >> GO TO 2. NG >> Replace sliding door control unit. LIIA0761E 2. SLIDING DOOR MOTOR OPERATION INSPECTION F Connect battery power to terminals 33 and 36 on the sliding door control unit connector and check motor operation. 33 (+) - 36 (-) 33 (-) - 36 (+) E G : It operates. : It operates. (Reverse rotation) H OK or NG OK >> Motor is OK. NG >> Replace the sliding door motor. BL WIIA0379E Magnetic Clutch Line Check EIS0020U J 1. MAGNETIC CLUTCH SIGNAL INSPECTION 1. 2. Turn ignition switch OFF. Operate the sliding door and check voltage waveform between sliding door control unit connector terminal 34 and ground using an oscilloscope. K L M 34 (Y) - Ground PIIA1798E LIIA0762E OK or NG OK >> GO TO 2. NG >> Replace sliding door control unit. Revision: January 2005 BL-123 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM 2. MAGNETIC CLUTCH GROUND CIRCUIT INSPECTION Check continuity between sliding door control unit connector terminal 37 and ground. 37 (Y) - Ground : Continuity should exist. OK or NG OK >> Clutch circuit is OK. NG >> Repair or replace harness. LIIA0763E Sliding Door Encoder System Inspection EIS0020V 1. SLIDING DOOR ENCODER POWER SUPPLY CIRCUIT INSPECTION 1. 2. Turn ignition switch OFF. Check voltage between sliding door control unit connector terminal 11 and ground. 11 (G) - Ground : Approx. 9V OK or NG OK >> GO TO 3. NG >> GO TO 2. LIIA0764E 2. SLIDING DOOR ENCODER GROUND CIRCUIT INSPECTION Check continuity between sliding door control unit connector terminal 22 and ground. 22 (B) - Ground : Continuity should exist. OK or NG OK >> GO TO 4. NG >> Replace sliding door control unit. LIIA0765E Revision: January 2005 BL-124 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM 3. ENCODER (POSITION) SIGNAL INSPECTION A Operate the sliding door and check voltage waveform between sliding door control unit connector terminals 4, 17 and ground using an oscilloscope. B C 4 (W/B) - Ground 17 (R/B) - Ground D OCC3383D LIIA0766E OK or NG OK >> GO TO 4. NG >> Replace sliding door encoder. E 4. SLIDING DOOR ENCODER CIRCUIT INSPECTION 1. 2. F Disconnect sliding door control unit and sliding door encoder. Check continuity between sliding door control unit connector terminals 4, 11, 17, 22 and sliding door encoder terminals 1, 2, 3, 4 and ground. G Sliding Door RH 11 (G) - 1 (G) 17 (R/B) - 2 (R/B) 22 (B) - 4 (B) 4 (W/B) - 3 (W/B) H : Continuity should exist. : Continuity should exist. : Continuity should exist. : Continuity should exist. BL Sliding Door LH 11 (R) - 1 (R) 17 (Y) - 3 (Y) 22 (G) - 4 (G) 4 (L) - 2 (L) : Continuity should exist. : Continuity should exist. : Continuity should exist. : Continuity should exist. J LIIA0767E K OK or NG OK >> System is OK. NG >> Repair or replace harness. L Sliding Door Remote Control Switch System Inspection EIS0020W 1. SLIDING DOOR REMOTE CONTROL SWITCH FUNCTION INSPECTION Check sliding door remote control switch operation. OK or NG OK >> Sliding door remote control switch is OK. NG >> GO TO 2. Revision: January 2005 BL-125 2004 Quest M AUTOMATIC SLIDING DOOR SYSTEM 2. SLIDING DOOR REMOTE CONTROL SWITCH SIGNAL INSPECTION 1. 2. 3. Turn ignition switch OFF. Close the sliding door. While operating the sliding door remote control switch, check voltage between sliding door latch control unit connector terminals 5 and ground. Connector terminal (+) (-) 5 (SB) Ground Measuring condition Voltage (V) (Approx.) Sliding door handle open direction operation 0 Other than above 5 OK or NG OK >> Sliding door remote control switch is OK. NG >> GO TO 3. LIIA0769E 3. SLIDING DOOR REMOTE CONTROL SWITCH CIRCUIT INSPECTION 1. 2. Disconnect sliding door remote control switch and sliding door latch control unit. Check continuity between sliding door remote control switch connector terminal 1 and sliding door latch control unit connector terminal 5. 1 (SB) - 5 (SB) : Continuity should exist. OK or NG OK >> GO TO 4. NG >> Repair or replace harness. LIIA0770E 4. SLIDING DOOR REMOTE CONTROL SWITCH GROUND INSPECTION 1. 2. Close the sliding door. Check continuity between sliding door remote control switch connector terminal 3 and ground. 3 (Y) - Ground : Continuity should exist. OK or NG OK >> Replace the sliding door remote control switch. NG >> Repair or replace harness. LIIA0771E Revision: January 2005 BL-126 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Child Lockout Switch System Inspection EIS0020X 1. CHILD LOCKOUT SWITCH SIGNAL INSPECTION A 1. 2. 3. B Turn ignition switch OFF. Set child lockout switch in LOCK position and close door. While operating the sliding door in the open direction, check voltage between sliding door control unit connector terminals 16 and ground. Connector terminal (+) 16 (L) (-) Ground C Voltage (V) (Approx.) Measuring condition Sliding door handle in the open direction D 0 OK or NG OK >> Switch is OK. NG >> GO TO 2. E LIIA0773E F 2. CHILD LOCKOUT SWITCH CIRCUIT INSPECTION 1. 2. Disconnect sliding door remote control switch and sliding door control unit. Check continuity between sliding door remote control switch connector terminal 2 and sliding door control unit connector terminal 16. 2 (L) - 16 (L) G H : Continuity should exist. OK or NG OK >> GO TO 3. NG >> Repair or replace harness. BL J LIIA0774E 3. CHILD LOCKOUT SWITCH GROUND INSPECTION K 1. 2. Close the sliding door. Check continuity between sliding door remote control switch connector terminal 3 and ground. 3 - Ground L : Continuity should exist. OK or NG OK >> Replace the sliding door remote control switch. NG >> Repair or replace harness. M LIIA0771E Revision: January 2005 BL-127 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Latch Release Actuator System Inspection EIS0020Y 1. LATCH RELEASE ACTUATOR SIGNAL INSPECTION 1. 2. Turn ignition switch OFF. While operating the sliding door, check voltage between sliding door latch control unit connector terminal 10 and ground. Connector terminal (+) (-) 10 (R/W) Ground Measuring condition Voltage (V) (Approx.) Latch release actuator operation Battery voltage Other than above 0 OK or NG OK >> Latch release actuator is OK. NG >> GO TO 2. LIIA0776E 2. LATCH RELEASE ACTUATOR CIRCUIT INSPECTION 1. 2. Disconnect latch release actuator and sliding door latch control unit. Check continuity between latch release actuator connector terminal 2 and sliding door latch control unit connectors terminal 10. 2 (R/W) - 10 (R/W) : Continuity should exist. OK or NG OK >> GO TO 3. NG >> Repair or replace harness. WIIA0380E 3. LATCH RELEASE ACTUATOR GROUND INSPECTION 1. 2. Close the sliding door. Check continuity between latch release actuator connector terminal 1 and ground. 1 (Y) - Ground : Continuity should exist. OK or NG OK >> Replace the latch release actuator. NG >> Repair or replace harness. LIIA1637E Revision: January 2005 BL-128 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM Warning Chime System Inspection EIS0020Z 1. WARNING CHIME OUTPUT SIGNAL INSPECTION 1. 2. A Turn ignition switch OFF. Operate the sliding door and check voltage waveform between sliding door control unit connector terminal 8 and ground using an oscilloscope. B C D 8 (Y/G) RH or (LG/B) LH - Ground ELN0505D LIIA0780E OK or NG OK >> Warning chime system is OK. NG >> Replace sliding door control unit. E F Half-Latch Switch System Inspection EIS00210 1. HALF-LATCH SWITCH SIGNAL INSPECTION G 1. 2. H Turn ignition switch OFF. While fully opening and closing the sliding door, check voltage between sliding door latch control unit connector terminal 8 andground. BL 8 (O/B) - Ground J PIIA2169E LIIA0781E OK or NG OK >> Half-latch switch is OK. NG >> GO TO 2. K L 2. HALF-LATCH SWITCH CIRCUIT INSPECTION 1. 2. Disconnect cinch latch switch and sliding door latch control unit. Check continuity between cinch latch switch connector terminal 2 and sliding door latch control unit connectors terminal 8. 2 (O/B) - 8 (O/B) M : Continuity should exist. OK or NG OK >> GO TO 3. NG >> Repair or replace harness. LIIA1638E Revision: January 2005 BL-129 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM 3. HALF-LATCH SWITCH GROUND INSPECTION 1. 2. Close the sliding door. Check continuity between cinch latch switch connector terminal 1 and ground. 1 (Y) - Ground : Continuity should exist. OK or NG OK >> Replace the cinch latch switch. NG >> Repair or replace harness. LIIA0783E Full-Latch Switch System Inspection EIS00211 1. FULL-LATCH SWITCH SIGNAL INSPECTION 1. 2. Turn ignition switch OFF. While fully closing and opening the sliding door, check voltage between sliding door latch control unit connector terminal 7 andground. 7 (LG) - Ground PIIA2171E LIIA0785E OK or NG OK >> Full-latch switch is OK. NG >> GO TO 2. 2. FULL-LATCH SWITCH CIRCUIT INSPECTION 1. 2. Disconnect cinch latch switch and sliding door latch control unit. Check continuity between cinch latch switch connector terminal 3 and sliding door latch control unit connectors terminal 7. 3 (LG) - 7 (LG) : Continuity should exist. OK or NG OK >> GO TO 3. NG >> Repair or replace harness. LIIA0786E Revision: January 2005 BL-130 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM 3. FULL-LATCH SWITCH GROUND INSPECTION 1. 2. A Close the sliding door. Check continuity between cinch latch switch connector terminal 1 and ground. 1 (Y) - Ground B : Continuity should exist. OK or NG OK >> Replace the cinch latch switch. NG >> Repair or replace harness. C D LIIA0783E E Neutral Switch System Inspection EIS00212 1. NEUTRAL SWITCH SIGNAL INSPECTION 1. 2. F Turn ignition switch OFF. While fully opening and closing the sliding door, check voltage between sliding door latch control unit connector terminal 1 andground. G H 1 (G) - Ground BL PIIA2170E LIIA1639E OK or NG OK >> Neutral switch is OK. NG >> GO TO 2. J 2. NEUTRAL SWITCH CIRCUIT INSPECTION K 1. 2. Disconnect cinch latch switch and sliding door latch control unit. Check continuity between cinch latch switch connector terminal 4 and sliding door latch control unit connectors terminal 1. 4 (G) - 1 (G) L : Continuity should exist. M OK or NG OK >> GO TO 3. NG >> Repair or replace harness. LIIA0789E Revision: January 2005 BL-131 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM 3. NEUTRAL SWITCH GROUND INSPECTION 1. 2. Close the sliding door. Check continuity between cinch latch switch connector terminal 1 and ground. 1 (Y) - Ground : Continuity should exist. OK or NG OK >> Replace the cinch latch switch. NG >> Repair or replace harness. LIIA0783E Cinch Latch Motor System Inspection EIS00213 1. CINCH LATCH MOTOR SIGNAL INSPECTION 1. 2. Turn ignition switch OFF. While fully opening and closing the sliding door, check voltage between sliding door latch control unit connector terminals 3, 9 and ground. 3 (G/B) - Ground 9 (L/B) - Ground SIIA1480E LIIA1640E OK or NG OK >> GO TO 2. NG >> Replace the sliding door latch control unit. 2. CINCH LATCH MOTOR CIRCUIT INSPECTION 1. 2. Disconnect cinch latch switch and sliding door latch control unit. Check continuity between cinch latch motor connector terminals 1, 2 and sliding door latch control unit connectors terminals 3, 9. 1 (G/B) - 3 (G/B) 2 (L/B) - 9 (L/B) : Continuity should exist. : Continuity should exist. OK or NG OK >> GO TO 3. NG >> Repair or replace harness. LIIA0791E Revision: January 2005 BL-132 2004 Quest AUTOMATIC SLIDING DOOR SYSTEM 3. CINCH LATCH MOTOR OPERATION INSPECTION A Connect battery power to terminals 1 and 2 on the cinch latch motor and check motor operation. 1 (+) - 2 (-) 1 (-) - 2 (+) B : It operates. : It operates. (Reverse rotation) OK or NG OK >> Motor is OK. NG >> Replace the cinch latch motor. C D LIIA0792E E F G H BL J K L M Revision: January 2005 BL-133 2004 Quest AUTOMATIC BACK DOOR SYSTEM AUTOMATIC BACK DOOR SYSTEM Component Parts and Harness Connector Location PFP:82580 EIS001XD LIIA1914E System Description EIS001XE The automatic back door system consists of a one piece unit that combines the back door control unit along with the back door motor, back door clutch and the back door encoder. The back door latch contains a lock function that can control the two functions of automatic back door latch closure and electrical opener with a single motor when you close the back door to the halfway-sate. ● Back door auto closure When the back door is closed to the half-way state (half-latch) position, the motor drives to rotate the latch lever and pull it in from half latched to full latched and automatically close the door. ● Power back door With the back door closed, if you press the automatic door main switch or press the remote keyless entry button, or pull the back door handle with the back door unlocked, the back door latch motor drives the open the locking plate and release the latch. The back door motor then raises the door to the full open position. With the back door open, if you press the automatic door main switch, remote keyless entry button or the back door close switch, the back door motor closes the door to the half-latch state. The back door latch motor then drives the latch to the full close position. Revision: January 2005 BL-134 2004 Quest AUTOMATIC BACK DOOR SYSTEM On an open or close signal, the hazard lamps will flash 3 times and the warning chime will sound 3 dings lasting a total of 2 seconds. OPERATION DESCRIPTION Automatic Door Main Switch Operation (Fully Closed → Fully Open Operation) ● ● ● ● ● ● ● When the automatic door main switch is pressed, back door control unit terminal 23 receives the signal. The back door control unit checks the automatic transaxle select lever (A/T device) position through terminal 18, vehicle speed through terminal 21 and battery voltage. When the back door control unit receives the signal, if the auto back door operating enable conditions are met, it sends a signal through terminal 6 and grounds terminal 9 to sound the warning chime, sends a signal to the BCM through terminal 4 to flash the hazard lamps and sends the unlock signal to the back door latch. When the back door latch receives the signal, it supplies voltage from terminal 12 to operate the release actuator and releases the door lock. The back door control unit supplies power to the magnetic clutch and the back door motor and moves the back door in the open direction. (At this time, it also executes speed control, input reverse, and overload reverse control.) When the back door is opened to the full-open position, the full-open position is detected by the encoder, and the back door control unit switches the back door motor OFF and the magnetic clutch is pulsed and then turned OFF. The back door is held in the fully open position by the gas stays. A B C D E F G Remote Keyless Entry Operation (Fully Closed → Fully Open Operation) ● ● ● ● ● ● ● When the remote keyless entry button is pressed for at least 0.5 seconds, back door control unit terminal H 21 receives the signal. The back door control unit checks the automatic transaxle select lever (A/T device) position through terminal 18, vehicle speed through terminal 21 and battery voltage. When the back door control unit receives the signal, if the auto back door operating enable conditions are BL met, it sends a signal through terminal 6 and grounds terminal 9 to sound the warning chime, sends a signal to the BCM through terminal 4 to flash the hazard lamps and sends the unlock signal to the back door latch. J When the back door latch receives the signal, it supplies voltage from terminal 12 to operate the release actuator and releases the door lock. The back door control unit supplies power to the magnetic clutch and the back door motor and moves the K back door in the open direction. (At this time, it also executes speed control, input reverse, and overload reverse control.) When the back door is opened to the full-open position, the full-open position is detected by the encoder, L and the back door control unit switches the back door motor OFF and the magnetic clutch is pulsed and then turned OFF. The back door is held in the fully open position by the gas stays. M Back Door Handle Switch Operation (Fully Closed → Fully Open Operation) ● ● ● ● ● When the back door is unlocked and the back door handle is pulled, back door control unit terminal 26 receives the signal. The back door control unit checks the automatic transaxle select lever (A/T device) position through terminal 18, vehicle speed through terminal 21 and battery voltage and automatic door main switch position through terminal 13. When the back door control unit receives the signal, if the auto back door operating enable conditions are met, it sends a signal through terminal 6 and grounds terminal 9 to sound the warning chime, sends a signal to the BCM through terminal 4 to flash the hazard lamps and sends the unlock signal to the back door latch. When the back door latch receives the signal, it supplies voltage from terminal 12 to operate the release actuator and releases the door lock. The back door control unit supplies power to the magnetic clutch and the back door motor and moves the back door in the open direction. (At this time, it also executes speed control, input reverse, and overload reverse control.) Revision: January 2005 BL-135 2004 Quest AUTOMATIC BACK DOOR SYSTEM ● ● When the back door is opened to the full-open position, the full-open position is detected by the encoder, and the back door control unit switches the back door motor OFF and the magnetic clutch is pulsed and then turned OFF. The back door is held in the fully open position by the gas stays. Automatic Door Main Switch Operation (Fully Open → Fully Closed Operation) ● ● ● ● ● ● ● ● When the automatic door main switch is pressed, the back door control unit terminal 23 receives the signal. The back door control units checks battery voltage. When the back door control unit receives the signal, if the auto back door operating enable conditions are met, it sends a signal through terminal 6 and grounds terminal 9 to sound the warning chime and sends a signal to the BCM through terminal 4 to flash the hazard lamps. The back door control unit supplies power to the magnetic clutch and the back door motor and move the back door in the close direction. (At this time, it also executes speed control, input reverse, and overload reverse control.) When the back door reaches the half-latch state, the half-latch switch detects this and the signal is sent to the back door control unit terminal 22. When the back door control unit receives the signal, it switches OFF the back door motor and the magnetic clutch. When the cinch latch motor operates and the close switch detects this and the back door control unit terminal 14 receives the signal from back door latch terminal 5. When the back door latch operates and full close is detected through terminal 14 of the back door control unit, the back door auto closure operation ends and the door is fully closed. Remote Keyless Entry Operation (Fully Open → Fully Closed Operation) ● ● ● ● ● ● ● ● When the remote keyless entry switch is pressed for at least 0.5 seconds, the back door control unit terminal 21 receives the signal. The back door control units checks battery voltage. When the back door control unit receives the signal, if the auto back door operating enable conditions are met, it sends a signal through terminal 6 and grounds terminal 9 to sound the warning chime and sends a signal to the BCM through terminal 4 to flash the hazard lamps. The back door control unit supplies power to the magnetic clutch and the back door motor and move the back door in the close direction. (At this time, it also executes speed control, input reverse, and overload reverse control.) When the back door reaches the half-latch state, the half-latch switch detects this and the signal is sent to the back door control unit terminal 22. When the back door control unit receives the signal, it switches OFF the back door motor and the magnetic clutch. When the cinch latch motor operates and the close switch detects this and the back door control unit terminal 14 receives the signal from back door latch terminal 5. When the back door latch operates and full close is detected through terminal 14 of the back door control unit, the back door auto closure operation ends and the door is fully closed. Back Door Close Switch Operation (Fully Open → Fully Closed Operation) ● ● ● ● ● When the back door close switch is pressed with the automatic main door switch ON, the back door control unit terminal 8 receives the signal. The back door control units checks battery voltage. When the back door control unit receives the signal, if the auto back door operating enable conditions are met, it sends a signal through terminal 6 and grounds terminal 9 to sound the warning chime and sends a signal to the BCM through terminal 4 to flash the hazard lamps. The back door control unit supplies power to the magnetic clutch and the back door motor and move the back door in the close direction. (At this time, it also executes speed control, input reverse, and overload reverse control.) When the back door reaches the half-latch state, the half-latch switch detects this and the signal is sent to the back door control unit terminal 22. Revision: January 2005 BL-136 2004 Quest AUTOMATIC BACK DOOR SYSTEM ● ● ● When the back door control unit receives the signal, it switches OFF the back door motor and the magnetic clutch. When the cinch latch motor operates and the close switch detects this and the back door control unit terminal 14 receives the signal from back door latch terminal 5. When the back door latch operates and full close is detected through terminal 14 of the back door control unit, the back door auto closure operation ends and the door is fully closed. A B Anti-Pinch Function ● ● ● During auto operation, if an object is detected in the door's path, the back door operates in the reverse direction to prevent pinching. During auto close operation, if an object is detected by the pinch strips in the door's path, the back door operates in the open direction until it is fully open. During auto cinch latch operation, if an object is detected by the pinch strips in the door's path, the back door operates depending on the automatic door main switch position. If the automatic door main switch is in the ON position, the back door operates in the open direction until it is fully open. If the automatic door main switch is in the OFF position, the back door will reverse only until the latch is fully released. C D E Gas Stay Check ● ● During each power open operation, the back door control unit monitors motor current draw to determine if the gas stays are functioning properly. If a failure of the gas stays is detected, the back door control unit will close the back door while sounding the warning chime. F G Warning Functions ● The warning chime is sounded according to the back door operating state, operations, and conditions. H Auto Back Door Operation Enable Conditions Operation Operating direction Automatic door main switch Fully closed → open Fully open → closed Remote keyless entry Fully closed → open Fully open → closed Main switch Vehicle stop condition Back door handle switch Fully closed → open Fully open → closed Back door close switch Fully closed → open Fully open → closed J ON A/T selector lever in P position and vehicle speed less than 2 km/h Battery voltage — A/T selector lever in P position and vehicle speed less than 2 km/h — Approx. 11V or more A/T selector lever in P position and vehicle speed less than 2 km/h BL — K — Approx. 11V (operates with warning chime for low voltage of 9 - 11V) L M Revision: January 2005 BL-137 2004 Quest AUTOMATIC BACK DOOR SYSTEM Control When Handle Pulled When Operating Enable Conditions Not Yet Met Items Operation condition Not met case Control Main switch ON OFF Manual mode (after finishing open/close operation if active) A/T selector lever P position P position Other Power close operation only 11 > V > 9 Power operation will continue but will not begin from full close position 9 > V > reset voltage Power operation will stop and warning chime will sound reset voltage > V No power function available Error No operation Voltage drop 11V or more Handle switch Normal Control When Operating Enable Conditions No Longer Met Description Operation Full open stop Main switch turned OFF Warning chime active → Shift to manual mode after full open or close operation is complete (Recovery to power mode when main switch turned ON or door fully closed) → Shift to manual mode A/T selector lever P position Warning chime active and one-way operation continuous (Warning chime inactive and door fully open or fully closed or operating conditions recovered) Stop continued Voltage drop 11 - 9V One-way operation continued (equivalent to the case of starting voltage ← 11V for handle operation with warning chime active) Not allowed Voltage drop 6 - 4V (Microcomputer reset voltage - clutch hold voltage) ● Motor stopped ● Control not possible because microcomputer being reset Control not possible because microcomputer being reset Warning Chime Active Conditions The waring chime uses two types of audio warnings, a friendly chime and a warning chime. The friendly chime consists of dings lasting 0.66 seconds each immediately followed by the next ding. The warning chime consists of beeps lasting 0.33 seconds with a pause of 0.33 seconds between each beep. Operation status Operation or conditions Warning chime pattern Automatic door main switch operation When auto operation starts Back door handle switch operation Friendly chime 2 seconds, 3 dings Back door close switch operation When reverse operation starts Operating at low voltage When reverse request is detected from automatic door main switch, remote keyless entry or back door close switch Friendly chime 1.3 seconds, 2 dings When obstacle is detected Warning chime 2 seconds, 3 beeps When operating with handle Warning chime 2 seconds, 3 beeps Back door close operation Friendly chime Continuous dings Back door open operation Warning chime Continuous beeps A/T selector lever not in P position Revision: January 2005 BL-138 2004 Quest AUTOMATIC BACK DOOR SYSTEM Reverse Conditions Type Operation covered Detection method A Overload reverse Both directions Operation speed and motor current change direction B Pinch strips during back door close operation Non-reversed area Number of times reverse allowed ● For about 0.5 seconds immediately after drive motor operation starts ● Between full open and approx. 7° from full open ● Closure operation area One reversal is allowed (if a second obstacle is detected during a power open or close operation, the door reverts to manual mode). C D E F G H BL J K L M Revision: January 2005 BL-139 2004 Quest AUTOMATIC BACK DOOR SYSTEM Schematic EIS001XF LIWA0522E Revision: January 2005 BL-140 2004 Quest AUTOMATIC BACK DOOR SYSTEM Wiring Diagram -B/CLOS- EIS001XG A B C D E F G H BL J K L M WIWA0247E Revision: January 2005 BL-141 2004 Quest AUTOMATIC BACK DOOR SYSTEM LIWA0149E Revision: January 2005 BL-142 2004 Quest AUTOMATIC BACK DOOR SYSTEM A B C D E F G H BL J K L M LIWA0523E Revision: January 2005 BL-143 2004 Quest AUTOMATIC BACK DOOR SYSTEM LIWA0151E Revision: January 2005 BL-144 2004 Quest AUTOMATIC BACK DOOR SYSTEM A B C D E F G H BL J K L M WIWA0888E Revision: January 2005 BL-145 2004 Quest AUTOMATIC BACK DOOR SYSTEM Terminals and Reference Value for Back Door Control Unit EIS001XH Condition Voltage (V) (Approx.) Ground — — Ground — — Y/R Battery power supply — Battery voltage 4 GR Hazard lamp output Back door motor active 5 5 LG/W — — 6 P/L Terminal Wire Color 1 B 2 B 3 7 8 G GR/B Item Pinch strip ground Warning chime output Ignition switch Back door close switch Back door motor active 12 Ignition switch ON Battery voltage Ignition switch OFF 0 Back door close switch ON 0 Back door close switch OFF 5 9 GR Warning chime ground — — 10 W Battery power — Battery voltage 11 L/B Cinch latch motor CLOSE output Back door close operation Battery voltage 12 L/W Cinch latch motor RETURN output Back door open operation Battery voltage 13 L/Y Automatic door main switch ON/OFF switch 14 P 15 Automatic door main switch ON 0 Automatic door main switch OFF 5 Close switch signal Back door close operation 5 O/B Open switch signal Back door open operaton 5 P position 0 18 G/Y A/T Device (park switch) Other than above 5 Detecting obstruction 0 19 BR/W Pinch strip RH Other than above 4 Detecting obstruction 0 20 L/Y Pinch strip LH Other than above 4 21 Y — — 22 BR Half-latch switch Back door close operation 5 ON 0 23 G/R Automatic door main switch OFF 5 0 Y/G Sliding door RH warning chime request Sliding door active 24 Other than above 5 0 LG/B Sliding door LH warning chime request Sliding door active 25 Other than above 5 Handle operation 0 26 V/W Back door handle switch signal Other than above 5 Power window serial link Revision: January 2005 BL-146 2004 Quest AUTOMATIC BACK DOOR SYSTEM Terminals and Reference Value for BCM EIS001XJ A Terminal Wire Color 10 GR Condition Voltage (V) (Approx.) Back door active 0 Other 5 Item Hazard lamp flash input B C 22 Y/B Power window serial link — D LIIA0166E — E 49* B Ground 52 B/W Ground — 0 53 W/L Power window power source — Battery voltage 54 W/R Power window (RAP) — Battery voltage 55 W/B Power source (BAT) — Battery voltage 58 O Open 0 Closed 5 Back door switch 0 F G H *: Early production BL J K L M Revision: January 2005 BL-147 2004 Quest AUTOMATIC BACK DOOR SYSTEM Trouble Diagnosis Procedure 1. 2. 3. 4. 5. 6. 7. EIS00214 Check the symptom and customer's requests. Understand outline of system. Refer to BL-54, "System Description" . Confirm system operation. Perform pre-diagnosis inspection. Refer to BL-68, "Pre-Diagnosis Inspection" . Perform self-diagnosis procedures. Refer to BL-148, "Self-Diagnosis Procedures" . Refer to trouble diagnosis chart by symptom, repair or replace any malfunctioning parts. Refer to BL-69, "Trouble Diagnoses" . Inspection End. Self-Diagnosis Procedures EIS00723 INPUT SIGNAL CHECK MODE Input signal check mode allows testing of switch input signal to the back door control unit. To activate input signal check mode on the automatic sliding door, perform the following steps: 1. Turn ignition switch OFF. 2. Turn automatic door main switch OFF (system cancelled). 3. Place A/T selector lever in P position. 4. Using the inside emergency release lever, open the back door. 5. Have an assistant press and hold the back door close switch. 6. While the assistant continues to hold the back door close switch, turn ignition switch ON (DO NOT start engine). 7. After approximately 5 seconds, the back door warning chime will sound for 0.5 seconds. 8. Release the back door close switch RH or LH. 9. Within 8 seconds of the back door warning chime sounding, press and hold the automatic door main back door open/close switch. 10. After approximately 5 seconds, the back door warning chime will sound for 1 second. 11. Release the automatic door main back door open/close switch. 12. The input signal check mode is now initialized. The input signal check mode can test the following inputs. The back door warning chime will sound for approximately 0.5 seconds each time a switch signal input occurs. Use this test when one of these inputs is not responding during normal automatic sliding door operation. Switch signal Operation Refer to Automatic door main switch OFF → ON BL-151 Automatic door main back door open/close switch OFF → ON BL-151 Back door close switch OFF → ON BL-152 Back door handle switch OFF → ON BL-158 A/T device (park switch) P position → other than P position RE4F04B AT-245 RE5F22A AT-578 Vehicle speed* Vehicle speed RE4F04B AT-209 RE5F22A AT-578 Remote keyless entry signal Keyfob switch OFF → ON BL-77 Door lock/unlock signal LOCK → UNLOCK BL-45 Pinch strip LH signal OFF → ON BL-153 Pinch strip RH signal OFF → ON BL-153 *Back door warning chime should sound as soon as vehicle moves. Turn ignition switch OFF to end input signal check mode. OPERATING CHECK MODE Operating check mode allows self-diagnosis of the automatic back door system. To activate operating check mode on the automatic back door, perform the following steps: 1. Turn ignition switch OFF. Revision: January 2005 BL-148 2004 Quest AUTOMATIC BACK DOOR SYSTEM 2. 3. 4. 5. 6. Turn automatic door main switch OFF (system cancelled). Place A/T selector lever in P position. Using the inside emergency release lever, open the back door. Have an assistant press and hold the back door close switch. While the assistant continues to hold the back door close switch, turn ignition switch ON (DO NOT start engine). 7. After approximately 5 seconds, the back door warning chime will sound for 0.5 seconds. 8. Release the back door close switch. 9. Within 8 seconds of the back door warning chime sounding, press the automatic door main back door open/close switch 5 times in rapid succession. 10. After approximately 5 seconds, the back door warning chime will sound for 1 second. 11. Release the automatic door main back door open/close switch. 12. Immediately close the back door manually. 13. Turn automatic door main switch ON. 14. Open and close the back door with the automatic door main back door open/close switch to activate operating check mode. Self-diagnosis results are indicated by the back door warning chime. Back door warning chime order B C D E F Back door warning chime length Start self-diagnosis G 1.5 seconds OK NG 1. Operating conditions diagnosis 0.5 seconds 0.2 seconds 2. Back door encoder diagnosis 0.5 seconds 0.2 seconds 3. Back door clutch diagnosis 0.5 seconds 0.2 seconds 4. Back door motor diagnosis 0.5 seconds 0.2 seconds 5. Cinch latch motor diagnosis 0.5 seconds 0.2 seconds Restart self-diagnosis H BL 1.5 seconds Item J NG Result Refer to 1. Operating conditions diagnosis result One of the following operating conditions no longer met: ignition switch ON, automatic door main switch ON, A/T selector lever in P position — 2. Back door encoder diagnosis result Sensor diagnosis/short, pulse signal, pulse signal direction BL-150 3. Back door clutch diagnosis result Back door clutch does not operate BL-155 4. Back door motor diagnosis result Back door motor does not operate (no operating current) BL-150 5. Cinch latch motor diagnosis result Cinch latch motor does not operate (no operating current) BL-159 K L M Turn ignition switch OFF to end input signal check mode. Diagnosis Chart EIS00215 Symptom Automatic operations are not executed from the back door fully closed or fully open position. (Auto closure operate normally.) Automatic operations are not carried out together with open/close operations. (Manual operations are normal.) Revision: January 2005 A Suspect systems Refer to Automatic door main switch system inspection BL-151 A/T Device (park switch) — Pinch strip system inspection BL-153 Automatic door main switch system inspection BL-151 Back door close switch system inspection BL-152 Auto back door power supply and ground circuit system inspection. BL-150 BL-149 2004 Quest AUTOMATIC BACK DOOR SYSTEM Symptom Suspect systems Refer to The auto closure function does not operate. (Stops at the halfway position for auto closing operations.) Pinch strip system inspection During auto closing operations, if obstruction is detected, the door does not operate in reverse. Back door motor assembly During close or cinch operations, the door does not operate in reverse if the back door handle is operated. Handle switch system BL-158 Remote keyless entry system inspection BL-53 Power window serial link BL-147 Pinch strip system inspection BL-153 Half-latch switch system BL-155 Cinch latch motor system BL-159 Handle switch system BL-158 The back door does not open. (Closure motor rotation is not reversed.) Open switch system BL-156 Handle switch system BL-158 Warning chime does not sound Back door warning chime system BL-154 Close switch system BL-157 Handle switch system BL-158 Cinch latch motor system BL-159 When the key fob is operated, the back door does not operate automatically. Auto closure does not operate Auto closure operation works, but the back door is not fully closed Back door latch assembly mechanism damaged or worn. Back Door Power Supply and Ground Circuit Inspection BL-153 — — EIS00216 1. BACK DOOR POWER SUPPLY CIRCUIT INSPECTION 1. 2. 3. Turn ignition switch OFF. Disconnect back door control unit. Check voltage between back door control unit connector B55 terminals 3, 10 and ground. 3 (Y/R) - Ground 10 (W) - Ground :Approx. battery voltage :Approx. battery voltage OK or NG OK >> GO TO 2. NG >> Repair or replace harness. WIIA0567E 2. BACK DOOR GROUND CIRCUIT INSPECTION Check continuity between back door control unit connector B55 terminals 1, 2 and ground. 1 (B) - Ground 2 (B) - Ground : Continuity should exist. : Continuity should exist. OK or NG OK >> Circuit is OK. NG >> Repair or replace harness. LIIA0801E Revision: January 2005 BL-150 2004 Quest AUTOMATIC BACK DOOR SYSTEM Automatic Door Main Switch System Inspection EIS00217 1. AUTOMATIC DOOR MAIN SWITCH FUNCTION INSPECTION A Check automatic door main switch using switch operation. OK or NG OK >> Automatic door main switch is OK. NG >> GO TO 2. B C 2. AUTOMATIC DOOR MAIN SWITCH POWER SUPPLY CIRCUIT INSPECTION 1. 2. Turn ignition switch OFF. Check voltage between automatic door main switch connector R10 terminal 8 and ground. 8 (W/L) - Ground D :Approx. battery voltage E OK or NG OK >> GO TO 3. NG >> Repair or replace harness. F G LIIA0857E 3. AUTOMATIC DOOR MAIN SWITCH SIGNAL INSPECTION 1. 2. H Turn ignition switch OFF. While operating the automatic door main switch, check voltage between back door control unit connector B55 terminal 23 and ground. Connector terminal (Wire color) (+) (-) 23 (G/R) Ground J Voltage (V) (Approx.) Measuring condition Automatic door main switch BL ON 0 OFF 5 OK or NG OK >> Switch is OK. NG >> GO TO 4. K LIIA0802E L 4. AUTOMATIC DOOR MAIN SWITCH CIRCUIT INSPECTION 1. 2. M Disconnect automatic door main switch and back door control unit. Check continuity between automatic door main switch connector R10 terminal 2 and back door control unit connector B55 terminal 23. 2 (G/R) - 23 (G/R) : Continuity should exist. OK or NG OK >> GO TO 5. NG >> Repair or replace harness. LIIA0803E Revision: January 2005 BL-151 2004 Quest AUTOMATIC BACK DOOR SYSTEM 5. AUTOMATIC DOOR MAIN SWITCH GROUND INSPECTION Check continuity between automatic door main switch connector terminal 6 and ground. 6 (B) - Ground : Continuity should exist. OK or NG OK >> Replace the automatic door main switch. NG >> Repair or replace harness. LIIA0804E Back Door Close Switch System Inspection EIS00218 1. BACK DOOR CLOSE SWITCH FUNCTION INSPECTION Check back door close switch using switch operation. OK or NG OK >> Back door close switch is OK. NG >> GO TO 2. 2. BACK DOOR CLOSE SWITCH SIGNAL INSPECTION 1. 2. Turn ignition switch OFF. While operating the back door close switch, check voltage between back door control unit connector B55 terminal 8 and ground. Connector terminal (Wire color) (+) (-) 8 (GR/B) Ground Voltage (V) (Approx.) Measuring condition Back door close switch ON 0 OFF 5 OK or NG OK >> Switch is OK. NG >> GO TO 3. LIIA0805E 3. BACK DOOR CLOSE SWITCH CIRCUIT INSPECTION 1. 2. Disconnect back door close switch and back door control unit. Check continuity between back door close switch connector B63 terminal 1 and back door control unit connector B55 terminal 8. 1 (GR/B) - 8 (GR/B) : Continuity should exist. OK or NG OK >> GO TO 4. NG >> Repair or replace harness. LIIA0806E Revision: January 2005 BL-152 2004 Quest AUTOMATIC BACK DOOR SYSTEM 4. BACK DOOR CLOSE SWITCH GROUND INSPECTION A Check continuity between back door close switch connector B63 terminal 2 and ground. 2 (B) - Ground B : Continuity should exist. OK or NG OK >> Replace the back door close switch. NG >> Repair or replace harness. C D LIIA0807E Pinch Strip System Inspection EIS00219 1. PINCH STRIP SIGNAL INSPECTION 1. 2. Turn ignition switch OFF. While operating the pinch strip, check voltage between back door control unit connector B55 terminals 19 (RH), 20 (LH) and ground. Connector terminal (Wire color) (+) 19 (BR/W) 20 (L/Y) Measuring condition Voltage (V) (Approx.) Pinch strip operation 0 Other 4 F G (-) Ground H BL OK or NG OK >> Switch is OK. NG >> GO TO 2. LIIA0811E J 2. PINCH STRIP CIRCUIT INSPECTION 1. 2. Disconnect pinch strip and back door control unit. Check continuity between pinch strip connector D505 (RH), D517 (LH) terminal 1, 2 and back door control unit connector B55 terminal 5, 19 (RH), 20 (LH). 1 (BR/W) - 19 (BR/W) 1 (L/Y) - 20 (L/Y) 2 (LG/W) - 5 (LG/W) K L : Continuity should exist. : Continuity should exist. : Continuity should exist. OK or NG OK >> GO TO 3. NG >> Repair or replace harness. Revision: January 2005 E M LIIA0815E BL-153 2004 Quest AUTOMATIC BACK DOOR SYSTEM 3. PINCH STRIP GROUND INSPECTION Check continuity between pinch strip connector terminal 2 and ground. 2 (LG/W) - Ground : Continuity should exist. OK or NG OK >> Replace the pinch strip. NG >> Repair or replace harness. LIIA0817E Back Door Warning Chime System Inspection EIS0021A 1. BACK DOOR WARNING CHIME CIRCUIT INSPECTION 1. 2. Disconnect back door warning chime and back door control unit. Check continuity between back door warning chime connector D514 terminal 1 and back door control unit connector B55 terminal 6. 1 (P/L) - 6 (P/L) : Continuity should exist. OK or NG OK >> GO TO 2. NG >> Repair or replace harness. LIIA0822E 2. WARNING CHIME CIRCUIT INSPECTION Check continuity between back door warning chime connector D514 terminal 2 and back door control unit connector B55 terminal 9. 2 (GR) - 9 (GR) : Continuity should exist. OK or NG OK >> Replace warning chime. NG >> Repair or replace harness. LIIA2182E Revision: January 2005 BL-154 2004 Quest AUTOMATIC BACK DOOR SYSTEM Half-Latch Switch System Inspection EIS0021B 1. HALF-LATCH SWITCH SIGNAL INSPECTION 1. 2. A Turn ignition switch OFF. While fully opening and closing the sliding door, check voltage between back door control unit connector B55 terminal 22 and ground. B C D 22 (BR) - Ground PIIA2169E LIIA0826E OK or NG OK >> Half-latch switch is OK. NG >> GO TO 2. E F 2. HALF-LATCH SWITCH CIRCUIT INSPECTION 1. 2. G Disconnect back door latch switch and back control unit. Check continuity between back door latch (half-latch switch) connector D511 terminal 6 and back control unit connector B55 terminal 22. 6 (BR) - 22 (BR) H : Continuity should exist. BL OK or NG OK >> GO TO 3. NG >> Repair or replace harness. J LIIA0827E 3. HALF-LATCH SWITCH GROUND INSPECTION K Check continuity between back door latch (half-latch switch) connector D511 terminal 8 and ground. 8 (B) - Ground L : Continuity should exist. OK or NG OK >> Replace the back door latch. NG >> Repair or replace harness. M LIIA0828E Revision: January 2005 BL-155 2004 Quest AUTOMATIC BACK DOOR SYSTEM Open Switch System Inspection 1. OPEN 1. 2. EIS0021C SWITCH SIGNAL INSPECTION Turn ignition switch OFF. While fully closing and opening the back door, check voltage between back door control unit connector B55 terminal 15 andground. 15 (O/B) - Ground PIIA2171E LIIA0829E OK or NG OK >> Open switch is OK. NG >> GO TO 2. 2. OPEN SWITCH CIRCUIT INSPECTION 1. 2. Disconnect back door latch and back door control unit. Check continuity between back door latch (open switch) connector D511 terminal 4 and back door control unit connector B55 terminal 15. 4 (O/B) - 15 (O/B) : Continuity should exist. OK or NG OK >> GO TO 3. NG >> Repair or replace harness. LIIA0830E 3. OPEN SWITCH GROUND INSPECTION Check continuity between back door latch (open switch) connector D511 terminal 8 and ground. 8 (B) - Ground : Continuity should exist. OK or NG OK >> Replace the back door latch. NG >> Repair or replace harness. LIIA0828E Revision: January 2005 BL-156 2004 Quest AUTOMATIC BACK DOOR SYSTEM Close Switch System Inspection EIS0021D 1. CLOSE SWITCH SIGNAL INSPECTION 1. 2. A Turn ignition switch OFF. While fully opening and closing the back door, check voltage between back door control unit connector B55 terminal 14 andground. B C D 14 (P) - Ground PIIA2172E LIIA0831E OK or NG OK >> Close switch is OK. NG >> GO TO 2. E F 2. CLOSE SWITCH CIRCUIT INSPECTION 1. 2. G Disconnect back door latch and back door control unit. Check continuity between back door latch (close switch) connector D511terminal 5 and back door control unit connector B55 terminal 14. 5 (P) - 14 (P) H : Continuity should exist. BL OK or NG OK >> GO TO 3. NG >> Repair or replace harness. J LIIA0832E 3. CLOSE SWITCH GROUND INSPECTION K Check continuity between back door latch (close switch) connector D511 terminal 8 and ground. 8 (B) - Ground L : Continuity should exist. OK or NG OK >> Replace the back door latch. NG >> Repair or replace harness. M LIIA0828E Revision: January 2005 BL-157 2004 Quest AUTOMATIC BACK DOOR SYSTEM Back Door Handle Switch System Inspection EIS0021E 1. BACK DOOR HANDLE SWITCH SIGNAL INSPECTION 1. 2. Turn ignition switch OFF. While operating the back door handle switch, check voltage between back door control unit connector B55 terminal 26 and ground. Connector terminal (Wire color) (+) (-) 26 (V/W) Ground Measuring condition Voltage (V) (Approx.) Pull the back door handle switch (ON) 0 Other (OFF) 5 LIIA0833E OK or NG OK >> Switch is OK. NG >> GO TO 2. 2. BACK DOOR HANDLE SWITCH CIRCUIT INSPECTION 1. 2. Disconnect back door handle switch and back door control unit. Check continuity between back door handle switch connector D510 terminal 1 and back door control unit connector B55 terminal 26. 1 (V/W) - 26 (V/W) : Continuity should exist. OK or NG OK >> GO TO 4. NG >> Repair or replace harness. LIIA0834E 3. BACK DOOR HANDLE SWITCH GROUND INSPECTION Check continuity between back door handle switch connector D510 terminal 2 and ground. 2 (B) - Ground : Continuity should exist. OK or NG OK >> Replace the back door handle switch. NG >> Repair or replace harness. LIIA0835E Revision: January 2005 BL-158 2004 Quest AUTOMATIC BACK DOOR SYSTEM Cinch Latch Motor System Inspection EIS0021F 1. CINCH LATCH MOTOR SIGNAL INSPECTION 1. 2. A Turn ignition switch OFF. While fully opening and closing the back door, check voltage between back door control unit connector B55 terminals 11, 12 and ground. B C 11 (L/B) - Ground 12 (L/W) - Ground D SIIA1480E LIIA0836E OK or NG OK >> GO TO 2. NG >> Replace the back door control unit. E F 2. CINCH LATCH MOTOR CIRCUIT INSPECTION 1. 2. G Disconnect back door latch and back door control unit. Check continuity between back door latch (cinch latch motor) connector D511 terminals 1, 2 and back door control unit connector B55 terminals 11, 12. 1 (L/W) -12 (L/W) 2 (L/B) - 11 (L/B) H : Continuity should exist. : Continuity should exist. BL OK or NG OK >> GO TO 3. NG >> Repair or replace harness. J LIIA0837E 3. CINCH LATCH MOTOR OPERATION INSPECTION K Connect battery power to terminals 1 and 2 on the back door latch connector and check motor operation. 1 (+) - 2 (-) 1 (-) - 2 (+) L : It operates. : It operates. (Reverse rotation) M OK or NG OK >> Motor is OK. NG >> Replace the back door latch. LIIA0838E Revision: January 2005 BL-159 2004 Quest DOOR DOOR Fitting Adjustment PFP:80100 EIS007CC WIIA0688E FRONT DOOR Longitudinal clearance and surface height adjustment at front end 1. 2. Remove the fender. Refer to EI-20, "FRONT FENDER" . Loosen the hinge nuts or bolts and adjust as needed. Striker Adjustment 1. Adjust the striker so that it becomes parallel with the lock insertion direction. LIIA0113E Revision: January 2005 BL-160 2004 Quest DOOR SLIDE DOOR Longitudinal clearance, surface height and outboard adjustment at front end 1. 2. A Remove the sliding door trim panel. Refer to EI-29, "Sliding Door" . Accessing from inside the vehicle, loosen the nuts. Open the sliding door and adjust as needed. B Striker Adjustment NOTE: Turn OFF automatic sliding door system, if equipped. 1. Inspect the door latch-to-striker clearance for the front and rear strikers. ● Slowly open and close the sliding door. ● Confirm the strikers meet the latches correctly. ● Adjust striker height up or down as needed. 2. Slightly loosen the door strikers, upper and lower dovetails, and contact switch. NOTE: Loosened parts should not move on their own. 3. Open and close the door three or four times to allow the strikers and contact switch to align themselves. 4. Carefully tighten all loosened parts using care not to move the parts . 5. Open and close door three or four times to confirm smooth latching. C D E F G H BL LIIA1645E J K L M Revision: January 2005 BL-161 2004 Quest DOOR BACK DOOR LIIA1869E Revision: January 2005 BL-162 2004 Quest DOOR Longitudinal clearance, surface height and outboard adjustment at front end 1. 2. 3. 4. A Open and support the back door. Slightly loosen the hinge nuts. Reposition the door as necessary and tighten the nuts. Confirm the adjustment. Repeat as necessary to obtain the desired fit. B Striker Adjustment 1. Adjust the striker so that it becomes parallel with the lock insertion direction. C D E LIIA1733E Removal and Installation F EIS007CD FRONT DOOR G CAUTION: ● When removing and installing the door assembly, support the door with a jack and shop cloth to protect the door and body. H ● When removing and installing door assembly, be sure to carry out the fitting adjustment. ● Check the hinge rotating part for poor lubrication. If necessary, apply "body grease". 1. Remove the door window and module assembly. Refer to GW-74, "Front Door Glass" . BL 2. Remove the door harness. 3. Remove the check link cover. 4. Remove the check link bolt from the vehicle. J K L LIIA0423E 5. Remove the door-side hinge nuts and bolts, and remove the door assembly. Installation is in the reverse order of removal. ● Align the front door. Refer to BL-160, "Longitudinal clearance and surface height adjustment at front end" . LIIA0424E Revision: January 2005 BL-163 2004 Quest M DOOR SLIDE DOOR CAUTION: ● When removing and installing the door assembly, support the door with a jack and shop cloth to protect the door and body. ● When removing and installing door assembly, be sure to carry out the fitting adjustment. ● Check the hinge rotating part for poor lubrication. If necessary, apply "body grease". 1. Remove the upper and lower door finishers. Refer to EI-29, "Sliding Door" . 2. Remove the door glass. Refer to GW-78, "SLIDE DOOR GLASS" . 3. Remove the door lock and handle assemblies. Refer to BL-169, "SLIDE DOOR LOCK" . 4. Remove the upper and lower male dovetail assemblies. 5. Remove the door wiring harness. 6. Remove the door. ● Disconnect the rear slide door guide. ● Remove the lower hinge bracket. ● Remove the upper hinge bracket. LIIA1879E Installation is in the reverse order of removal. ● Align the front door. Refer to BL-160, "Longitudinal clearance and surface height adjustment at front end" . Revision: January 2005 BL-164 2004 Quest DOOR ● Automatic sliding door system must be initialized following adjustment. Refer to BL-92, "Initialization Mode" . A BACK DOOR WARNING: Always support the back door when removing or replacing the back door stays. Power back door opener will not support back door with back door stays removed. 1. Remove the back door glass. Refer to GW-13, "REAR WINDOW GLASS AND MOLDING" . 2. Remove the license lamp finisher. Refer to EI-22, "LICENSE LAMP FINISHER" . 3. Remove the back door lock assembly. Refer to BL-173, "BACK DOOR LOCK" . 4. Remove the rear wiper motor. Refer to WW-46, "Removal and Installation for Washer Motor" . 5. Remove the back door wire harness. 6. Remove the rear washer nozzle and hose from the back door. Refer to WW-45, "Removal and Installation for Rear Washer Nozzle" . CAUTION: Two technicians should be used to avoid damaging the back door during removal. 7. Support the back door. 8. Disconnect the power back door lift arm from the door. 9. Remove the back door stays. 10. Remove the door side nuts and the back door assembly. B C D E F G H BL J K L LIIA1878E Installation is in the reverse order of removal. ● Align the back door. Refer to BL-162, "BACK DOOR" . Revision: January 2005 BL-165 M 2004 Quest FRONT DOOR LOCK FRONT DOOR LOCK Component Structure PFP:80502 EIS001QX PIIA3511E 1. Front gasket 4. Rear gasket 5. Outside handle bracket 6. Grommet 7. Key cylinder rod (Driver side only) 8. Outside handle cable 9. Door lock assembly 10. Inside handle cable 2. Outside handle 11. Lock knob cable 3. Door key cylinder assembly (Driver side) Outside handle escutcheon (Passenger side) 12. Inside handle Removal and Installation 1. 2. EIS001QY Remove the front door glass regulator. Refer to GW-75, "Front Door Glass Regulator" . Remove door side grommet, and remove door key cylinder assembly (driver side) and outside handle escutcheon (passenger side) bolts (TORX T30) from grommet hole. PIIA3553E 3. 4. If equipped, separate the key cylinder rod from outside handle. While pulling the outside handle, remove door key cylinder assembly or escutcheon. PIIA3554E Revision: January 2005 BL-166 2004 Quest FRONT DOOR LOCK 5. While pulling outside handle, slide toward rear of vehicle to remove outside handle. A B C LIIA0532E D 6. Remove the front and rear gaskets. E F G PIIA3557E 7. Remove the TORX bolts (T30), remove the door lock assembly. H BL J PIIA1090E 8. K Remove the TORX bolt (T30) of the outside handle bracket. L M PIIA3556E 9. While pulling outside handle bracket, slide toward rear of vehicle to remove outside handle bracket and door lock assembly. PIIA3558E Revision: January 2005 BL-167 2004 Quest FRONT DOOR LOCK 10. Disconnect the door lock actuator connector. 11. Separate the outside handle cable connection. PIIA5059E Installation is in the reverse order of removal. CAUTION: To install each rod, be sure to rotate the rod holder until a click is felt. Disassembly and Assembly EIS001QZ DOOR KEY CYLINDER ASSEMBLY PIIA4136E Remove the key cylinder escutcheon pawl and remove the door key cylinder. Revision: January 2005 BL-168 2004 Quest SLIDE DOOR LOCK SLIDE DOOR LOCK Removal and Installation PFP:82504 A EIS0021P OUTSIDE HANDLE 1. 2. Remove the sliding door finisher. Refer to EI-28, "Removal and Installation" . Remove door side grommet, and remove outside handle escutcheon bolt (TORX T30) from grommet hole. B C D E PIIA3553E 3. While pulling the outside handle, remove outside handle escutcheon. F G H PIIA3554E 4. BL While pulling outside handle, slide toward rear of vehicle to remove outside handle. J K L LIIA0532E 5. Remove the front gasket and rear gasket. M PIIA3557E Revision: January 2005 BL-169 2004 Quest SLIDE DOOR LOCK 6. Remove the TORX bolts (T30), remove the door lock assembly. PIIA1090E 7. Remove the TORX bolt (T30), and remove the outside handle bracket. PIIA3556E 8. While pulling outside handle, slide toward rear of vehicle to remove outside handle and door lock assembly. PIIA3558E 9. Disconnect the door lock actuator connector. 10. Separate the outside handle cable connection. Installation is in the reverse order of removal. ● Automatic sliding door system must be initialized following adjustment. Refer to BL-92, "Initialization Mode" . PIIA5059E Revision: January 2005 BL-170 2004 Quest SLIDE DOOR LOCK SLIDING DOOR LOCK ASSEMBLY A B C D E F G H BL J LIIA1634E 1. Sliding door lock assembly 2. Striker 3. Sliding door inside handle cable 4. Sliding door inside handle 5. Sliding door inside lock 6. Sliding door inside lock cable 1. 2. 3. Remove exterior door handle. Refer to BL-169, "OUTSIDE HANDLE" . Disconnect sliding door lock assembly electrical connectors. Remove sliding door lock assembly. ● Remove screws from front and rear latches. Installation is in the reverse order of removal. ● Automatic sliding door system must be initialized following adjustment. Refer to BL-92, "Initialization Mode" . Revision: January 2005 BL-171 2004 Quest K L M SLIDE DOOR LOCK SLIDING DOOR CABLE ASSEMBLY AND MOTOR LIIA1633E 1. Rear roller 4. Front roller 2. Sliding door motor 3. Sliding door cable assembly 1. Remove sliding door rail cover. Refer to EI-26, "SIDE GUARD MOLDING" . 2. Disconnect slide door cables. 3. Remove luggage lower trim. Refer to EI-34, "REAR LOWER FINISHER ASSEMBLY" . 4. Disconnect sliding door motor electrical connector. 5. Remove sliding door link rollers. 6. Remove sliding door cable and motor assembly. 7. Remove sliding door motor from sliding door cable assembly. Installation is in the reverse order of removal. ● Automatic sliding door system must be initialized following adjustment. Refer to BL-92, "Initialization Mode" . Revision: January 2005 BL-172 2004 Quest BACK DOOR LOCK BACK DOOR LOCK Component Structure PFP:90504 A EIS007CG B C D E F G H BL J K L M WIIA0369E 1. Back door motor assembly 2. Back door motor assembly bracket 3. Back door motor gear assembly 4. Back door closure rod 5. Pinch strip 6. Back door latch release cable 7. Back door handle 8. Power back door latch assembly 9. Power back door latch cinch motor 10. Back door striker 11. Dovetail (door side) 12. Dovetail (body side) 13. Back door opener actuator assembly 14. Lower back door lock assembly 15. Back door lock bracket Revision: January 2005 BL-173 2004 Quest BACK DOOR LOCK Back Door Latch EIS007CH LIIA1867E Revision: January 2005 BL-174 2004 Quest BACK DOOR LOCK REMOVAL 1. 2. 3. 4. 5. A Remove the back door lower finisher. Refer to EI-34, "BACK DOOR LOWER FINISHER" Remove the weather seal. On manual doors, disconnect the back door latch release cable. For power doors, disconnect the cinch motor electrical connector. Remove the back door latch assembly (power door) or the back door lock assembly (manual door). B INSTALLATION C Installation is in the reverse order of removal. ● Align the back door latch. Refer to BL-162, "BACK DOOR" . D Back Door Power Lift Assembly EIS007CI E F G H BL J K L M LIIA1868E REMOVAL 1. 2. 3. 4. Remove the LH rear pillar upper finisher. Refer to EI-34, "REAR PILLAR UPPER FINISHER" . Remove the closure rod to door bolt. Remove the back door motor gear assembly. Remove the back door motor. ● Disconnect the electrical connector. Revision: January 2005 BL-175 2004 Quest BACK DOOR LOCK INSTALLATION Installation is in the reverse order of removal. Revision: January 2005 BL-176 2004 Quest FUEL FILLER LID OPENER FUEL FILLER LID OPENER Wiring Diagram -F/LID- PFP:78820 A EIS0020J B C D E F G H BL J K L M WIWA0516E Revision: January 2005 BL-177 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) Component Parts and Harness Connector Location PFP:28591 EIS001RN LIIA1916E Revision: January 2005 BL-178 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) System Description EIS001RO NVIS (Nissan Vehicle Immobilizer System-NATS) has the following immobilizer functions: ● Since only NVIS (NATS) ignition keys, whose IDs have been registered into the ECM and BCM, allow the engine to run, operation of a stolen vehicle without a NVIS (NATS) registered key is prevented by NVIS (NATS). NVIS (NATS) will immobilize the engine if someone tries to start it without the registered key of NVIS (NATS). ● All of the originally supplied ignition key IDs have been NVIS (NATS) registered. If requested by the vehicle owner, a maximum of five key IDs can be registered into the NVIS (NATS) components. ● The security indicator blinks when the ignition switch is in OFF or ACC position. NVIS (NATS) warns outsiders that the vehicle is equipped with the anti-theft system. ● When NVIS (NATS) detects trouble, the security indicator lamp lights up while ignition key is in the ON position. ● NVIS (NATS) trouble diagnoses, system initialization and additional registration of other NVIS (NATS) ignition key IDs must be carried out using CONSULT-II hardware and CONSULT-II NVIS (NATS) software. When NVIS (NATS) initialization has been completed, the ID of the inserted ignition key is automatically NVIS (NATS) registered. Then, if necessary, additional registration of other NVIS (NATS) ignition key IDs can be carried out. Regarding the procedures of NVIS (NATS) initialization and NVIS (NATS) ignition key ID registration, refer to CONSULT-II Operation Manual NATS-IVIS/NVIS. ● When servicing a malfunction of the NVIS (NATS) (indicated by lighting up of Security Indicator Lamp) or registering another NVIS (NATS) ignition key ID, it may be necessary to re-register original key identification. Therefore, be sure to receive ALL KEYS from vehicle owner. System Composition A B C D E F G H EIS001RP The immobilizer function of the NVIS (NATS) consists of the following: ● NATS ignition key ● NATS antenna amp. located in the ignition key cylinder ● Body control module (BCM) ● Engine control module (ECM) ● Security indicator NOTE: The communication between ECM and BCM uses the CAN communication system. BL J K L M PIIA1121E Revision: January 2005 BL-179 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) ECM Re-communicating Function EIS001RQ The following procedure can automatically perform re-communication of ECM and BCM, but only when the ECM has been replaced with a new one which has never been energized on-board. (In this step, initialization procedure by CONSULT-II is not necessary) NOTE: ● When registering new Key IDs or replacing the ECM other than brand new, refer to CONSULT-II Operation Manual NATS-IVIS/NVIS. ● If multiple keys are attached to the key holder, separate them before work. ● Distinguish keys with unregistered key ID from those with registered ID. 1. Install ECM. 2. Using a registered key (*1), turn ignition switch to ON. *1: To perform this step, use the key that has been used before performing ECM replacement. 3. Maintain ignition switch in ON position for at least 5 seconds. 4. Turn ignition switch to OFF. 5. Start engine. If engine can be started, procedure is completed. If engine cannot be started, refer to CONSULT-II Operation Manual NATS-IVIS/NVIS and initialize control unit. Revision: January 2005 BL-180 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) Wiring Diagram — NATS — EIS001RR A B C D E F G H BL J K L M WIWA0252E Revision: January 2005 BL-181 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) LIWA0508E Revision: January 2005 BL-182 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) Terminals and Reference Value for BCM EIS001RS A Terminal Wire Color 21 O 23 G/O Item Condition NATS antenna amp. Ignition switch (OFF → ON) Security indicator lamp Goes OFF → illuminates (Every 2.4 seconds) Voltage (V) (Approx.) Just after turning ignition switch ON: Pointer of tester should move. Battery voltage → 0 C Just after turning ignition switch ON: Pointer of tester should move. NATS antenna amp. Ignition switch (OFF → ON) G Ignition switch (ON or START) Ignition switch (ON or START position) Battery voltage 39 L CAN-H — — 40 Y CAN-L — — 42 Y/G Power source (Fuse) — Battery voltage 49* B Ground — 0 52 B/W Ground — 0 55 W/B Power source (Fusible link) — Battery voltage 25 BR 38 B D E F G *: Early production CONSULT-II EIS001RT CONSULT-II INSPECTION PROCEDURE H CAUTION: If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be detected in self-diagnosis depending on control unit which carries out CAN communication. BL 1. Turn ignition switch OFF. 2. Insert NVIS (NATS) program card into CONSULT-II. Program card 3. J : NATS (AEN02C-1 or later) Connect CONSULT-II and CONSULT-II CONVERTER to data link connector. K L BBIA0336E 4. 5. Turn ignition switch ON. Touch “START”. M PBR455D Revision: January 2005 BL-183 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) 6. Touch "OTHER". LIIA0556E 7. Select “NATS V.5.0”. If “NATS V5.0” is not indicated, go to GI-37, "CONSULT-II Data Link Connector (DLC) Circuit" . SEL027X 8. Perform each diagnostic test mode according to each service procedure. For further information, see the CONSULT-II Operation Manual NATS-IVIS/NVIS. SEL150X CONSULT-II DIAGNOSTIC TEST MODE FUNCTION CONSULT-II DIAGNOSTIC TEST MODE Description C/U INITIALIZATION When replacing any of the following components, C/U initialization and re-registration of all NATS ignition keys are necessary. [(NATS ignition key/ BCM/ ECM] SELF-DIAG RESULTS Detected items (screen terms) are as shown in the chart. Refer to BL-185, "NVIS (NATS) SELF-DIAGNOSTIC RESULTS ITEM CHART" . NOTE: ● When any initialization is performed, all IDs previously registered will be erased and all NATS ignition keys must be registered again. ● The engine cannot be started with an unregistered key. In this case, the system will show “DIFFERENCE OF KEY” or “LOCK MODE” as a self-diagnostic result on the CONSULT-II screen. ● In rare case, “CHAIN OF ECM-IMMU” might be stored as a self-diagnostic result during key registration procedure, even if the system is not malfunctioning. Revision: January 2005 BL-184 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) HOW TO READ SELF-DIAGNOSTIC RESULTS A B C D E F PIIA1124E NVIS (NATS) SELF-DIAGNOSTIC RESULTS ITEM CHART Detected items [NVIS (NATS) program card screen terms] P No. Code (Self-diagnostic result of “ENGINE”) Malfunction is detected when..... G Reference page H CHAIN OF ECM-IMMU [P1612] NATS MALFUNCTION P1612 Communication impossible between ECM and BCM In rare case, “CHAIN OF ECM-IMMU” might be stored during key registration procedure, even if the system is not malfunctioning. Refer to BL-189 . BL DIFFERENCE OF KEY [P1615] NATS MALFUNCTION P1615 BCM can receive the key ID signal but the result of ID verification between key ID and BCM is NG. Refer to BL-190 . J CHAIN OF IMMU-KEY [P1614] NATS MALFUNCTION P1614 BCM cannot receive the key ID signal. Refer to BL-193 . K ID DISCORD, IMM-ECM [P1611] NATS MALFUNCTION P1611 The result of ID verification between BCM and ECM is NG. System initialization is required. Refer to BL-191 . L When the starting operation is carried out five or more times consecutively under the following conditions, NVIS (NATS) will shift the mode to one which prevents the engine from being started. Refer to BL-192 . LOCK MODE [P1610] DON'T ERASE BEFORE CHECKING ENG DIAG Revision: January 2005 NATS MALFUNCTION P1610 — ● Unregistered ignition key is used. ● BCM or ECM’s malfunctioning. All engine trouble codes except NVIS (NATS) trouble code has been detected in ECM. BL-185 Refer to BL-186 . 2004 Quest M NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) Work Flow EIS001RU SEL024X Revision: January 2005 BL-186 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) Trouble Diagnoses EIS001RV A SYMPTOM MATRIX CHART 1 Self-diagnosis related item Symptom Displayed “SELF-DIAG RESULTS” on CONSULT-II screen. CHAIN OF ECM-IMMU [P1612] ● Security indicator lighting up* ● Engine cannot be started DIFFERENCE OF KEY [P1615] CHAIN OF IMMU-KEY [P1614] ID DISCORD, IMM-ECM [P1611] Security indicator lighting up* Diagnostic Procedure (Reference page) PROCEDURE 1 (BL-189 ) PROCEDURE 2 (BL-190 ) PROCEDURE 5 (BL-193 ) PROCEDURE 3 (BL-191 ) LOCK MODE [P1610] PROCEDURE 4 (BL-192 ) DON'T ERASE BEFORE CHECKING ENG DIAG WORK FLOW (BL-186 ) System (Malfunctioning part or mode) Reference Part No. Of Illustration On System Diagram In rare case, “CHAIN OF ECM-IMMU” might be stored during key registration procedure, even if the system is not malfunctioning. — Open circuit in battery voltage line of BCM circuit C1 Open circuit in ignition line of BCM circuit C2 Open circuit in ground line of BCM circuit C3 Open or short circuit between BCM and ECM communication line C4 C D E ECM B BCM A Unregistered key D BCM A Malfunction of key ID chip E5 Communication line between ANT/ AMP and BCM: Open circuit or short circuit of battery voltage line or ground line BL-187 F G H BL E1 J E2 K Open circuit in power source line of ANT/ AMP circuit E3 Open circuit in ground line of ANT/ AMP circuit E4 NATS antenna amp. E6 BCM A System initialization has not yet been completed. F ECM B LOCK MODE D Engine trouble data and NVIS (NATS) trouble data have been detected in ECM — *: When NVIS (NATS) detects trouble, the security indicator lights up while ignition key is in the “ON” position. Revision: January 2005 B 2004 Quest L M NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) SYMPTOM MATRIX CHART 2 Non self-diagnosis related item Symptom Security indicator does not light up*. Diagnostic Procedure (Reference page) PROCEDURE 6 (BL-196 ) System (Malfunctioning part or mode) Reference Part No. Of Illustration On System Diagram Combination meter (security indictor lamp) — Open circuit between Fuse and BCM — BCM A *: CONSULT-II self-diagnostic results display screen “no malfunction is detected”. DIAGNOSTIC SYSTEM DIAGRAM WIIA0550E Revision: January 2005 BL-188 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) Diagnostic Procedure 1 EIS001RW Self-diagnostic results: “CHAIN OF ECM-IMMU” displayed on CONSULT-II screen First perform the “SELF-DIAG RESULTS” in “BCM” with CONSULT-II, then perform the trouble diagnosis of malfunction system indicated “SELF-DIAG RESULTS” of “BCM”. Refer to BL-183, "CONSULT-II" . 1. CONFIRM SELF-DIAGNOSTIC RESULTS A B C Confirm SELF-DIAGNOSTIC RESULTS “CHAIN OF ECM-IMMU” displayed on CONSULT-II screen. NOTE: In rare case, “CHAIN OF ECM-IMMU” might be stored during key registration procedure, even if the system is not malfunctioning. Is CONSULT-II screen displayed as above? Yes >> GO TO 2. No >> GO TO BL-187, "SYMPTOM MATRIX CHART 1" . D E F PIIA1260E 2. CHECK POWER SUPPLY CIRCUIT FOR BCM 1. 2. G Disconnect BCM. Check voltage between BCM connector M19 terminal 55 and ground. 55 (W/B) – Ground H :Battery voltage OK or NG OK >> GO TO 3. NG >> Check the following. ● 50A fusible link (letter j , located in fuse and fusible link box) ● Harness for open or short between fuse and BCM connector Ref. Part No. C1 BL J LIIA2185E K 3. CHECK IGN SW. ON SIGNAL L 1. 2. Turn ignition switch ON. Check voltage between BCM connector M18 terminal 38 and ground. 38 (G) – Ground M :Battery voltage OK or NG OK >> GO TO 4. NG >> Check the following. ● 10A fuse [No. 16, located in the fuse block (J/B)] ● Harness for open or short between fuse and BCM connector Ref. part No. C2 LIIA0527E Revision: January 2005 BL-189 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) 4. CHECK GROUND CIRCUIT FOR BCM 1. 2. Turn ignition switch OFF. Check continuity between BCM connector M18 terminals 49 (early production), 52 and ground. 49 (B) – Ground 52 (B/W) – Ground :Continuity should exist. :Continuity should exist. OK or NG OK >> GO TO 5. NG >> Repair or replace harness. Ref. part No. C3 LIIA1608E 5. REPLACE BCM 1. 2. Replace BCM. Ref. part No. A Perform initialization with CONSULT-II. For initialization, refer to “CONSULT-II Operation Manual NATS-IVIS/NVIS”. Does the engine start? Yes >> BCM is malfunctioning. No >> ● ECM is malfunctioning. ● Replace ECM. Ref. part No. B ● Perform initialization or re-communicating function. ● For initialization, refer to “CONSULT-II Operation Manual NATS-IVIS/NVIS”. ● For re-communicating function, refer to BL-180, "ECM Re-communicating Function" . Diagnostic Procedure 2 EIS001RX Self-diagnostic results: “DIFFERENCE OF KEY” displayed on CONSULT-II screen 1. CONFIRM SELF-DIAGNOSTIC RESULTS Confirm SELF-DIAGNOSTIC RESULTS “DIFFERENCE OF KEY” displayed on CONSULT-II screen. Is CONSULT-II screen displayed as above? Yes >> GO TO 2. No >> GO TO BL-187, "SYMPTOM MATRIX CHART 1" . PIIA1261E Revision: January 2005 BL-190 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) 2. PERFORM INITIALIZATION WITH CONSULT-II A Perform initialization with CONSULT-II. Re-register all NATS ignition key IDs. For initialization and registration of NATS ignition key IDs, refer to “CONSULT-II Operation Manual NATS-IVIS/ NVIS”. NOTE: If the initialization is not completed or malfunctions, CONSULT-II shows message on the screen. Can the system be initialized and can the engine be started with reregistered NATS ignition key? Yes >> ● Ignition key ID was unregistered. Ref. part No. D No >> ● BCM is malfunctioning. ● Replace BCM. Ref. part No. A ● Perform initialization with CONSULT-II. ● For initialization, refer to “CONSULT-II Operation SEL297W Manual NATS-IVIS/NVIS”. Diagnostic Procedure 3 EIS001RY Self-diagnostic results: “ID DISCORD, IMM-ECM” displayed on CONSULT-II screen B C D E F G 1. CONFIRM SELF-DIAGNOSTIC RESULTS Confirm SELF-DIAGNOSTIC RESULTS “ID DISCORD, IMM-ECM” displayed on CONSULT-II screen. NOTE: “ID DISCORD IMM-ECM”: Registered ID of BCM is in discord with that of ECM. Is CONSULT-II screen displayed as above? Yes >> GO TO 2. No >> GO TO BL-187, "SYMPTOM MATRIX CHART 1" . H BL J K PIIA1262E L 2. PERFORM INITIALIZATION WITH CONSULT-II Perform initialization with CONSULT-II. Re-register all NATS ignition key IDs. For initialization, refer to “CONSULT-II Operation Manual NATSIVIS/NVIS”. NOTE: If the initialization is not completed or malfunctions, CONSULT-II shows message on the screen. Can the system be initialized? Yes >> ● Start engine. (END) ● System initialization had not been completed. Ref. part No. F No >> ● ECM is malfunctioning. ● Replace ECM. Ref. part No. B ● Perform initialization with CONSULT-II. For initialization, refer to “CONSULT-II Operation Manual NATS-IVIS/NVIS”. Revision: January 2005 BL-191 M SEL297W 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) Diagnostic Procedure 4 EIS001RZ Self-diagnostic results: “LOCK MODE” displayed on CONSULT-II screen 1. CONFIRM SELF-DIAGNOSTIC RESULTS Confirm SELF-DIAGNOSTIC RESULTS “LOCK MODE” is displayed on CONSULT-II screen. Is CONSULT-II screen displayed as above? Yes >> GO TO 2. No >> GO TO BL-187, "SYMPTOM MATRIX CHART 1" . PIIA1264E 2. ESCAPE FROM LOCK MODE 1. Turn ignition switch OFF. 2. Turn ignition switch ON with registered key. (Do not start engine.) Wait 5 seconds. 3. Return the key to OFF position. Wait 5 seconds. 4. Repeat steps 2 and 3 twice (total of three cycles). 5. Start the engine. Does engine start? Yes >> System is OK (Now system is escaped from “LOCK MODE”). No >> GO TO 3. 3. PERFORM INITIALIZATION WITH CONSULT-II Perform initialization with CONSULT-II. For initialization, refer to “CONSULT-II Operation Manual NATSIVIS/NVIS”. NOTE: If the initialization is not completed or malfunctions, CONSULT-II shows the message on the screen. Can the system be initialized? Yes >> System is OK. No >> GO TO 4. SEL297W Revision: January 2005 BL-192 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) 4. PERFORM INITIALIZATION WITH CONSULT-II AGAIN Replace BCM. Perform initialization with CONSULT-II. For initialization, refer to “CONSULT-II Operation Manual NATSIVIS/NVIS”. NOTE: If the initialization is not completed or malfunctions, CONSULT-II shows the message on the screen. Can the system be initialized? Yes >> System is OK. BCM is malfunctioning. Ref. part No. A No >> ● ECM is malfunctioning. ● Replace ECM. Ref. part No. B ● Perform initialization with CONSULT-II. For initialization, refer to “CONSULT-II Operation Manual NATS-IVIS/NVIS”. A 1. 2. Diagnostic Procedure 5 B C D SEL297W EIS001S0 Self-diagnostic results: “CHAIN OF IMMU-KEY” displayed on CONSULT-II screen E F G 1. CONFIRM SELF-DIAGNOSTIC RESULTS Confirm SELF-DIAGNOSTIC RESULTS “CHAIN OF IMMU-KEY” displayed on CONSULT-II screen. Is CONSULT-II screen displayed as above? Yes >> GO TO 2. No >> GO TO BL-187, "SYMPTOM MATRIX CHART 1" . H BL J PIIA1263E 2. CHECK NATS ANTENNA AMP. INSTALLATION Check NATS antenna amp. installation. Refer to BL-197, "How to Replace NATS Antenna Amp." . OK or NG OK >> GO TO 3. NG >> Reinstall NATS antenna amp. correctly. L M 3. CHECK NVIS (NATS) IGNITION KEY ID CHIP Start engine with another registered NATS ignition key. Does the engine start? Yes >> ● Ignition key ID chip is malfunctioning. ● Replace the ignition key. Ref. part No. E5 ● Perform initialization with CONSULT-II. For initialization, refer to “CONSULT-II Operation Manual NATS-IVIS/NVIS”. No >> GO TO 4. Revision: January 2005 BL-193 K 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) 4. CHECK POWER SUPPLY FOR NATS ANTENNA AMP. 1. 2. Turn ignition switch ON. Check voltage between NATS antenna amp. connector M21 terminal 1 and ground. 1 (Y/R) – Ground :Battery voltage OK or NG OK >> GO TO 5. NG >> Repair or replace fuse or harness. Ref. part No. E3 LIIA1641E 5. CHECK NATS ANTENNA AMP. SIGNAL LINE- 1 Check voltage between NATS antenna amp. connector M21 terminal 2 and ground with analog tester. 2 (O) – Ground Before inserting key into ignition key cylinder Voltage: Battery voltage After inserting key into ignition key cylinder : Pointer of tester should move for 30 seconds, then return to battery voltage. Just after turning ignition switch ON : Pointer of tester should move for approx. 1 second, then return to battery voltage. LIIA1642E OK or NG OK >> GO TO 6. NG >> ● Repair or replace harness. NOTE: If harness is OK, replace BCM, perform initialization with CONSULT-II. For initialization, refer to “CONSULT-II Operation Manual NATS-IVIS/NVIS”. Revision: January 2005 BL-194 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) 6. CHECK NATS ANTENNA AMP. SIGNAL LINE- 2 A Check voltage between NATS antenna amp. connector M21 terminal 4 and ground with analog tester. 4 (BR) – Ground Before inserting key into ignition key cylinder Voltage: Battery voltage After inserting key into ignition key cylinder : Pointer of tester should move for 30 seconds, then return to battery voltage. Just after turning ignition switch ON : Pointer of tester should move for approx. 1 second, then return to battery voltage. B C D LIIA1643E E OK or NG OK >> GO TO 7. NG >> ● Repair or replace harness. NOTE: If harness is OK, replace BCM, perform initialization with CONSULT-II. For initialization, refer to “CONSULT-II Operation Manual NATS-IVIS/NVIS”. Turn ignition switch OFF. Check continuity between NATS antenna amp. connector M21 terminal 3 and ground. 3 (B) – Ground G H 7. CHECK NATS ANTENNA AMP. GROUND LINE CIRCUIT 1. 2. F BL :Continuity should exist. OK or NG OK >> ● NATS antenna amp. is malfunctioning. Ref. part No. E6 NG >> ● Repair or replace harness. NOTE: If harness is OK, replace BCM, perform initialization with CONSULT-II. For initialization, refer to “CONSULT-II Operation Manual NATS-IVIS/NVIS”. J K L LIIA1644E M Revision: January 2005 BL-195 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) Diagnostic Procedure 6 EIS001S1 “SECURITY INDICATOR LAMP DOES NOT LIGHT UP” 1. CHECK FUSE Check 10A fuse [No.19, located in the fuse block (J/B)] OK or NG OK >> GO TO 2. NG >> If fuse is blown, be sure to eliminate cause of problem before installing new fuse. Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" . 2. CHECK SECURITY INDICATOR LAMP 1. 2. Start engine and turn ignition switch OFF. Check the security indicator lamp lights up. Security indicator lamp should light up. OK or NG OK >> Inspection END. NG >> GO TO 3. 3. CHECK SECURITY INDICATOR LAMP POWER SUPPLY CIRCUIT 1. 2. Disconnect security indicator lamp. Check voltage between security indicator lamp connector M23 terminal 31 and ground. 31 (Y/R) – Ground : Battery voltage OK or NG OK >> GO TO 4 NG >> Repair or replace harness. LIIA0840E 4. CHECK BCM (NATS CONTROL UNIT) FUNCTION 1. 2. 3. Connect security indicator lamp. Disconnect BCM. Check voltage between BCM connector M18 terminal 23 and ground. 23 (G/O) – Ground :Battery voltage OK or NG OK >> BCM is malfunctioning. ● Replace BCM. Ref. part No. A ● Perform initialization with CONSULT-II. ● For initialization, refer to “CONSULT-II Operation LIIA0523E Manual NATS-IVIS/NVIS”. NG >> Check the following. ● Harness for open or short between security indicator lamp and BCM (NATS control unit). ● Indicator lamp condition Revision: January 2005 BL-196 2004 Quest NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS) How to Replace NATS Antenna Amp. EIS001S2 A NOTE: ● If NATS antenna amp. is not installed correctly, NVIS (NATS) system will not operate properly and SELF-DIAG RESULTS on CONSULT-II screen will show “LOCK MODE” or “CHAIN OF IMMU-KEY”. ● Initialization is not necessary only when NATS antenna amp. is replaced with a new one. B C D SIIA1683E E F G H BL J K L M Revision: January 2005 BL-197 2004 Quest HOMELINK UNIVERSAL TRANSCEIVER HOMELINK UNIVERSAL TRANSCEIVER Wiring Diagram — TRNSCV — PFP:96401 EIS007CE WIWA0519E Revision: January 2005 BL-198 2004 Quest HOMELINK UNIVERSAL TRANSCEIVER Trouble Diagnoses EIS007CF A DIAGNOSTIC PROCEDURE SYMPTOM: Transmitter does not activate receiver. Before conducting the procedure given below, make sure that system receiver (garage door opener, etc.) operates with original, hand-held transmitter. If NG, receiver or hand-held transmitter is at fault, not vehicle related. 1. ILLUMINATE CHECK B C 1. 2. Turn ignition switch OFF. Does red light (LED) of transmitter illuminate when any button is pressed? YES or NO YES >> GO TO 2. NO >> GO TO 3. D E F PIIA4815E G 2. TRANSMITTER CHECK Check transmitter with Tool.* *For details, refer to Technical Service Bulletin. OK or NG OK >> Receiver or hand-held transmitter malfunction, not vehicle related. NG >> Replace compass and thermometer assembly. Refer to EI-36, "Removal and Installation" . H BL 3. CHECK BCM OUTPUT POWER SUPPLY J Does room lamp come on when driver side door is opened? Refer to LT-128, "INTERIOR ROOM LAMP" . Yes or No? YES >> GO TO 4. NO >> Repair or replace the malfunctioning part. 4. POWER SUPPLY CHECK 1. 2. K L Disconnect transmitter. Check voltage between auto anti-dazzling inside mirror connector R17 terminal 10 and ground. M 10 (Y) - Ground : Battery voltage OK or NG OK >> GO TO 5. NG >> Repair or replace harness. LIIA0839E Revision: January 2005 BL-199 2004 Quest HOMELINK UNIVERSAL TRANSCEIVER 5. GROUND CIRCUIT CHECK Check continuity between auto anti-dazzling inside mirror connector R17 terminal 8 (B) and body ground. 8 (B) - Ground : Continuity should exist. OK or NG OK >> Replace inside mirror assembly. NG >> Repair or replace harness. PIIA2368E Revision: January 2005 BL-200 2004 Quest BODY REPAIR BODY REPAIR Body Exterior Paint Color PFP:60100 A EIS001S5 B C D E F LIIA0797E Color code A14 BW9 C10 C12 D11 K11 K12 Q11 Description Autumn Red Majestic Blue Sahara Gold Coral Sand Green Tea Smoke Silver Mist Nordic White Pearl Paint type M M M M M M M 3P Clear coat t t t t t t t t Body Body color A14 BW9 C10 C12 D11 K11 K12 Q11 Base Black AG01 AG01 AG01 AG01 AG01 AG01 AG01 AG01 Body color A14 BW9 C10 C12 D11 K11 K12 Q11 Component 1 Outside mirror 2 Lift gate Finisher 3 Bumper fascia Body Body color A14 BW9 C10 C12 D11 K11 K12 Q11 Side guard molding Body Body color A14 BW9 C10 C12 D11 K11 K12 Q11 Outside handle Body color A14 BW9 C10 C12 D11 K11 K12 Q11 Radiator grille Chromiumplate +Smoke Clear Cr+HFM 09 Cr+HFM 09 Cr+HFM 09 Cr+HFM 09 Cr+H FM09 Cr+HFM 09 Cr+HFM 09 Cr+HF M09 4 5 6 Center M: Metallic; 2S: 2-Coat Solid, 2P: 2-Coat Pearl; 3P: 3-Coat Pearl; t: New Cross Linking Clear Coat Revision: January 2005 BL-201 2004 Quest G H BL J K L M BODY REPAIR Body Component Parts EIS001S6 UNDERBODY COMPONENT PARTS WIIA0689E Revision: January 2005 BL-202 2004 Quest BODY REPAIR 1. Hoodledge upper RH/LH 21. Rear side floor rear RH/LH 2. Rear hoodledge reinforcement RH/LH 22. Rear floor rear 3. Hoodledge reinforcement 23. Front side member RH/LH 4. Lower front hoodledge RH/LH 24. Front side member closing plate RH/LH 5. Side cowl top RH/LH 25. Front side member extension reinforcement RH/LH 6. Rear lower hoodledge RH/LH 26. Front side member reinforcement RH/LH 7. Upper dash 27. Front side member front extension RH/LH 8. Front cowl top 28. Inner front side member assembly RH/LH 9. Center cowl top 29. Floor center member assembly 10. Cowl top extension 30. Outer 3rd seat mounting bracket 11. Cowl top extension bracket RH/LH 31. Center 1st cross member assembly 12. Lower dash 32. Front side member rear extension RH/LH 13. Dash lower cross member 33. Lower guide rail assembly RH/LH 14. 2nd cross member assembly 34. 4th cab moulting cross member 15. Inner sill RH/LH 35. Rear seat cross member 16. Front floor 36. Rear side member RH/LH 17. Center front floor 37. Center rear seat cross member 18. 2nd seat mounting bracket assembly RH/LH 38. 2nd rear cross member 19 39. Front hook RH/LH Front floor rear A B C D E F G 20. Rear floor step RH/LH H BL J K L M Revision: January 2005 BL-203 2004 Quest BODY REPAIR BODY COMPONENT PARTS WIIA0366E Revision: January 2005 BL-204 2004 Quest BODY REPAIR 1. Hood 17. Center pillar reinforcement 2. Front fender (RH&LH) 18. Inner roof side rail 3. Front door assembly 19. Upper guide rail 4. Slide door assembly 20. Upper guide rail 5. Body side outer 21. Roof drip rail 6. Rear fender 22. Waist rail guide 7. Body side outer reinforcement 23. Back panel assembly 8. Back pillar reinforcement 24. Back panel assembly 9. Inner side panel 25. Standard roof assembly 10. Front pillar lower hinge brace 26. Roof assembly with sunroof 11. Outer sill reinforcement 27. Front roof rail 12. Inner lower front pillar 28. Roof side molding assembly 13. Inner upper front pillar 29. Roof bow No. 2 14. Upper hinge pillar brace assembly 30. Rear roof bow 15. Inner roof rail reinforcement 31. Rear roof rail A B C D E 16. Inner center pillar F G H BL J K L M Revision: January 2005 BL-205 2004 Quest BODY REPAIR Corrosion Protection EIS001S7 DESCRIPTION To provide improved corrosion prevention, the following anti-corrosive measures have been implemented in NISSAN production plants. When repairing or replacing body panels, it is necessary to use the same anti-corrosive measures. ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL) To improve repairability and corrosion resistance, a new type of anticorrosive precoated steel sheet has been adopted replacing conventional zinc-coated steel sheet. Galvannealed steel is electroplated and heated to form Zinc-iron alloy, which provides excellent and long term corrosion resistance with cationic electrode position primer. PIIA0093E Nissan Genuine Service Parts are fabricated from galvannealed steel. Therefore, it is recommended that GENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain the anti-corrosive performance built into the vehicle at the factory. PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER A phosphate coating treatment and a cationic electrode position primer, which provide excellent corrosion protection, are employed on all body components. CAUTION: Confine paint removal during welding operations to an absolute minimum. PIIA0095E Nissan Genuine Service Parts are also treated in the same manner. Therefore, it is recommended that GENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain anti-corrosive performance built into the vehicle at the factory. Revision: January 2005 BL-206 2004 Quest BODY REPAIR ANTI-CORROSIVE WAX To improve corrosion resistance, anti-corrosive wax is applied inside the body sill and inside other closed sections. Accordingly, when replacing these parts, be sure to apply anti-corrosive wax to the appropriate areas of the new parts. Select an excellent anti-corrosive wax which will penetrate after application and has a long shelf life. A B C D E F G H BL J K L M LIIA0810E Revision: January 2005 BL-207 2004 Quest BODY REPAIR UNDERCOATING The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chipping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoating which is rust preventive, soundproof, vibration-proof, shock-resistant, adhesive, and durable. Precautions in undercoating 1. 2. 3. 4. Do not apply undercoating to any place unless specified (such as the areas above the muffler and three way catalyst which are subjected to heat). Do not undercoat the exhaust pipe or other parts which become hot. Do not undercoat rotating parts. Apply bitumen wax after applying undercoating. LIIA0129E Revision: January 2005 BL-208 2004 Quest BODY REPAIR Body Sealing EIS001S8 DESCRIPTION A The following figure shows the areas which are sealed at the factory. Sealant which has been applied to these areas should be smooth and free from cuts or gaps. Care should be taken not to apply an excess amount of sealant and not to allow other unaffected parts to come into contact with the sealant. B C D E F G H BL J K L M LIIA0812E Revision: January 2005 BL-209 2004 Quest BODY REPAIR WIIA0368E Revision: January 2005 BL-210 2004 Quest BODY REPAIR A B C D E F G H BL J K L M LIIA0816E Revision: January 2005 BL-211 2004 Quest BODY REPAIR Body Construction EIS001S9 BODY CONSTRUCTION LIIA0818E Revision: January 2005 BL-212 2004 Quest BODY REPAIR Body Alignment EIS001SA BODY CENTER MARKS A A mark has been placed on each part of the body to indicate the vehicle center. When repairing parts damaged by an accident which might affect the vehicle frame (members, pillars, etc.), more accurate and effective repair will be possible by using these marks together with body alignment specifications. B C D E F G H BL J K L M Revision: January 2005 BL-213 2004 Quest BODY REPAIR LIIA0819E Revision: January 2005 BL-214 2004 Quest BODY REPAIR PANEL PARTS MATCHING MARKS A mark has been placed on each body panel to indicate the parts matching positions. When repairing parts damaged by an accident which might affect the vehicle structure (members, pillars, etc.), more accurate and effective repair will be possible by using these marks together with body alignment specifications. A B C D E F G H BL J K L M Revision: January 2005 BL-215 2004 Quest BODY REPAIR WIIA0364E Revision: January 2005 BL-216 2004 Quest BODY REPAIR DESCRIPTION ● ● ● ● ● ● All dimensions indicated in the figures are actual. When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself to make sure there is no free play. When a measuring tape is used, check to be sure there is no elongation, twisting or bending. Measurements should be taken at the center of the mounting holes. An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side is symmetrically the same value. The coordinates of the measurement points are the distances measured from the standard line of "X", "Y" and "Z". A B C D E F G H BL PIIA0104E J K L M Revision: January 2005 BL-217 2004 Quest BODY REPAIR ENGINE COMPARTMENT MEASUREMENT WIIA0536E Revision: January 2005 BL-218 2004 Quest BODY REPAIR MEASUREMENT POINTS A B C D E F G H BL J K L M LIIA0860E Revision: January 2005 BL-219 2004 Quest BODY REPAIR UNDERBODY MEASUREMENT WIIA0358E Revision: January 2005 BL-220 2004 Quest BODY REPAIR MEASUREMENT POINTS A B C D E F G H BL J K L M WIIA0359E Revision: January 2005 BL-221 2004 Quest BODY REPAIR PASSENGER COMPARTMENT MEASUREMENT WIIA0537E Revision: January 2005 BL-222 2004 Quest BODY REPAIR MEASUREMENT POINTS A B C D E F G H BL J K L M LIIA0862E Revision: January 2005 BL-223 2004 Quest BODY REPAIR LIIA0903E Revision: January 2005 BL-224 2004 Quest BODY REPAIR REAR BODY MEASUREMENT A B C D E F G H BL J K L M WIIA0539E Revision: January 2005 BL-225 2004 Quest BODY REPAIR MEASUREMENT POINTS LIIA0864E Revision: January 2005 BL-226 2004 Quest BODY REPAIR Handling Precautions for Plastics EIS001SB A HANDLING PRECAUTIONS FOR PLASTICS Abbreviation PE Material name Polyethylene Heat resisting temperature °C (°F) Resistance to gasoline and solvents 60 (140) Gasoline and most solvents are harmless if applied for a very short time (wipe up quickly). Flammable Other cautions B C PVC Polyvinyl Chloride 80 (176) Same as above. Poison gas is emitted when burned. EPM/ EPDM Ethylene Propylene (Diene) rubber 80 (176) Same as above. Flammable TPO/ TPR Thermoplastic Olefine/ Thermoplastic Rubber 80 (176) Same as above. Flammable D E PP Polypropylene 90 (194) Same as above. Flammable, avoid battery acid. UP Polyester thermoset 90 (194) Same as above. Flammable PS Polystyrene 80 (176) Avoid solvents. Flammable ABS Acrylonitrile Butadiene Styrene resin 80 (176) Avoid gasoline and solvents. AES Acrylonitrile Ethylene Styrene 80 (176) Same as above. PMMA Polymethyl Methacrylate 85 (185) Same as above. AAS Acrylonitrile Acrylic Styrene 85 (185) Same as above. AS Acrylonitrile Styrene 85 (185) Same as above. EVA Polyvinyl Ethyl Acetate 90 (194) Same as above. ASA Acrylonitrile Styrene Acrylate 100 (222) Same as above. PPO/ PPE Polyphenylene Oxide/ Polyphenylene Ether 110 (230) Same as above. PC Polycarbonate 120 (248) Same as above. PAR Polyacrylate 180 (356) Same as above. LLDPE Lenear Low Density PE 45 (100) Gasoline and most solvents are harmless. PUR Polyurethane 90 (194) Same as above. TPU Thermoplastic Urethane 110 (230) Same as above. PPC Polypropylene Composite 115 (239) Same as above. Flammable POM Polyacetal 120 (248) Same as above. Avoid battery acid. PBT+P C Polybutylene Terephthalate+Polycarbonate 120 (248) Same as above. Flammable PA Polyamide (Nylon) 140 (284) Same as above. Avoid immersing in water. PBT Polybutylene Terephthalate 140 (284) Same as above. FRP Fiber Reinforced Plastics 170 (338) Same as above. PET Polyethylene Terephthalate 180 (356) Same as above. PEI Polyetherimide 200 (392) Same as above. F G H BL Flammable J K Flammable L Avoid battery acid. 1. When repairing and painting a portion of the body adjacent to plastic parts, consider their characteristics (influence of heat and solvent) and remove them if necessary or take suitable measures to protect them. 2. Plastic parts should be repaired and painted using methods suiting the materials, characteristics. Revision: January 2005 BL-227 2004 Quest M BODY REPAIR LOCATION OF PLASTIC PARTS LIIA0824E Revision: January 2005 BL-228 2004 Quest BODY REPAIR A B C D E F G H LIIA0825E BL J K L M Revision: January 2005 BL-229 2004 Quest BODY REPAIR Precautions in Repairing High Strength Steel EIS001SC High strength steel is used for body panels in order to reduce vehicle weight. Accordingly, precautions in repairing automotive bodies made of high strength steel are described below: HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES Tensile strength 373 N/mm2 (38kg/mm2 ,54klb/sq in) Nissan/Infiniti designation SP130 Major applicable parts ● Front side member assembly ● Upper hoodledge ● Upper pillar hinge brace assembly ● Rear side member extension ● Other reinforcements ● Front bumper reinforcement ● Rear bumper reinforcement 2 785-981 N/mm (80-100kg/mm2 114-142klb/sq in) SP150 SP130 is the most commonly used HSS. SP150 HSS is used only on parts that require much more strength. Read the following precautions when repairing HSS: 1. Additional points to consider ● The repair of reinforcements (such as side members) by heating is not recommended since it may weaken the component. When heating is unavoidable, do not heat HSS parts above 550°C (1,022°F). Verify heating temperature with a thermometer. (Crayon-type and other similar type thermometer are appropriate.) PIIA0115E ● When straightening body panels, use caution in pulling any HSS panel. Because HSS is very strong, pulling may cause deformation in adjacent portions of the body. In this case, increase the number of measuring points, and carefully pull the HSS panel. PIIA0116E ● When cutting HSS panels, avoid gas (torch) cutting if possible. Instead, use a saw to avoid weakening surrounding areas due to heat. If gas (torch) cutting is unavoidable, allow a minimum margin of 50 mm (1.97in). PIIA0117E Revision: January 2005 BL-230 2004 Quest BODY REPAIR ● When welding HSS panels, use spot welding whenever possible in order to minimize weakening surrounding areas due to heat. If spot welding is impossible, use M.I.G. welding. Do not use gas (torch) welding because it is inferior in welding strength. A B C PIIA0144E D ● ● 2. The spot weld on HSS panels is harder than that of an ordinary steel panel. Therefore, when cutting spot welds on a HSS panel, use a low speed high torque drill (1,000 to 1,200 rpm) to increase drill bit durability and facilitate the operation. SP150 HSS panels with a tensile strength of 785 to 981 N/ mm2 (80 to 100 kg/mm2 , 114 to 142 klb/sq in), used as reinforcement in the door guard beams, is too strong to repair. When these HSS parts are damaged, the outer panels also sustain substantial damage; therefore, the assembly parts must be replaced. E F G PIIA0145E H Precautions in spot welding HSS This work should be performed under standard working conditions. Always note the following when spot welding HSS: ● The electrode tip diameter must be sized properly according to the metal thickness. BL J PIIA0146E ● The panel surfaces must fit flush to each other, leaving no gaps. K L M PIIA0147E Revision: January 2005 BL-231 2004 Quest BODY REPAIR ● Follow the specifications for the proper welding pitch. Unit:mm Thickness (t) Minimum pitch ( ) 0.6 (0.024) 0.8 (0.031) 1.0 (0.039) 1.2 (0.047) 1.6 (0.063) 1.8 (0.071) 10 (0.39) or over 12 (0.47) or over 18 (0.71) or over 20 (0.79) or over 27 (1.06) or over 31 (1.22) or over PIIA0148E Revision: January 2005 BL-232 2004 Quest BODY REPAIR Replacement Operations EIS001SD DESCRIPTION A This section is prepared for technicians who have attained a high level of skill and experience in repairing collision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body repair techniques should not attempt to repair collision-damaged vehicles by using this section. B Technicians are also encouraged to read Body Repair Manual (Fundamentals) in order to ensure that the original functions and quality of the vehicle can be maintained. The Body Repair Manual (Fundamentals) contains additional information, including cautions and warnings, that are not including in this manual. Technicians should refer to both manuals to ensure proper repairs. Please note that this information is prepared for worldwide usage, and as such, certain procedures may not apply in some regions or countries. C D E F G H BL J K L M Revision: January 2005 BL-233 2004 Quest BODY REPAIR The symbols used in this section for cutting and welding / brazing operations are shown below. PIIA0149E Revision: January 2005 BL-234 2004 Quest BODY REPAIR ● Front pillar butt joint can be determined anywhere within shaded area as shown in the figure. The best location for the butt joint is at position A due to the construction of the vehicle. Refer to the front pillar section. A B C PIIA0150E D ● Determine cutting position and record distance from the locating indent. Use this distance when cutting the service part. Cut outer front pillar over 60 mm above inner front pillar cut position. E F G PIIA0151E ● H Prepare a cutting jig to make outer pillar easier to cut. Also, this will permit service part to be accurately cut at joint position. BL J K PIIA0152E ● 1. 2. 3. 4. 5. An example of cutting operation using a cutting jig is as follows. Mark cutting lines. A: Cut position of outer pillar B: Cut position of inner pillar Align cutting line with notch on jig. Clamp jig to pillar. Cut outer pillar along groove of jig. (At position A) Remove jig and cut remaining portions. Cut inner pillar at position B in same manner. L M PIIA0153E Revision: January 2005 BL-235 2004 Quest BODY REPAIR HOODLEDGE ● Work after radiator core support has been removed. LIIA0866E Revision: January 2005 BL-236 2004 Quest BODY REPAIR FRONT SIDE MEMBER ● A Work after hoodledge and radiator core support have been removed. B C D E F G H BL J K L M WIIA0360E Revision: January 2005 BL-237 2004 Quest BODY REPAIR LIIA0869E Revision: January 2005 BL-238 2004 Quest BODY REPAIR FRONT SIDE MEMBER (PARTIAL REPLACEMENT) ● A Work after radiator core support has been removed. B C D E F G H BL J K L M WIIA0361E Revision: January 2005 BL-239 2004 Quest BODY REPAIR FRONT PILLAR ● Work after rear hoodledge reinforcement has been removed. LIIA0870E Revision: January 2005 BL-240 2004 Quest BODY REPAIR A B C D E F G H BL J K L M LIIA0871E Revision: January 2005 BL-241 2004 Quest BODY REPAIR LIIA0872E Revision: January 2005 BL-242 2004 Quest BODY REPAIR CENTER PILLAR A B C D E F G H BL J K L M LIIA0873E Revision: January 2005 BL-243 2004 Quest BODY REPAIR LIIA0874E Revision: January 2005 BL-244 2004 Quest BODY REPAIR A B C D E F G H BL J K L M LIIA0904E Revision: January 2005 BL-245 2004 Quest BODY REPAIR OUTER SILL LIIA0875E Revision: January 2005 BL-246 2004 Quest BODY REPAIR REAR FENDER A B C D E F G H BL J K L M LIIA0876E Revision: January 2005 BL-247 2004 Quest BODY REPAIR REAR PANEL LIIA0877E Revision: January 2005 BL-248 2004 Quest BODY REPAIR REAR FLOOR REAR ● A Work after rear panel has been removed. B C D E F G H BL J K L M LIIA0878E Revision: January 2005 BL-249 2004 Quest BODY REPAIR REAR SIDE MEMBER EXTENSION ● Work after rear panel and rear end crossmember have been removed. LIIA0879E Revision: January 2005 BL-250 2004 Quest
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