Simplicity 61" Side Discharge Mower Deck (5100/61) Manual

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Simplicity 61

Mfg. No: 5900857

61" Side Discharge Mower Deck (5100/61)

Copyright © Briggs & Stratton. All Rights reserved

25-Feb-2022

61" & 72" Mower Deck - Hanger Chains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

61" & 72" Mower Deck - Rear Mount Bars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

61" Mower Deck - Housing, Covers, Spindles & Blades - Side Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

61" Mower Deck - Pulleys, Belt & Idler Arm (S/N: 2016893014 & Below). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

61" Mower Deck - Rollers & Casters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

3 25-Feb-2022

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 5900857 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

4 25-Feb-2022

13

14

15

16

9

10

11

12

17

18

19

20

21

7

8

5

6

3

4

1

2

5025158

5025394

5025056

5025156

5025056

5025128

5023174

5025426

5025013X14

5104303

5025017X22

5025301

5050878X3

5025438

5025089

80018782

80004028

1930650

5025301

2156306

5025203X6

QTY DESCRIPTION

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

4

6

2

WASHER, 1/2 SAE

NUT, 3/8 - 16 HEX NYLOCK FLANGE

NUT, Hex, Nylon Lock, 1/2-13

WASHER, 3/8 SAE

NUT, Hex, Nylon Lock, 1/2-13

NUT, 3/8-16 Hex Large Serrated Flange

CLEVIS, 1/2-20, STEEL, CLEAR ZINC

BOLT, 1/2-20 X 2-1/2, FLT

BOLT, 3/8-16 X 1-3/4" GD5 CZ

HANGER, FRONT DECK - 4 LINK, 5.5" EB

BOLT, 1/2-13 X 2-3/4 GD5 CZ

NUT, Hex, Jam, 1/2-13

CHAIN, 5/16" GD30, 3 LINKS

ROUND. PIN ANCHOR SHACKLE

NUT, 1/2-20 Hex Jam

CAPSCREW-HEX HD 7/16-14X2.000 G8 CL/ZC

WSHR,7/16 ID X .065 THK, FLAT,ZINC/CLEAR

NUT-HEX FLANGE 7/16-14 TWO WAY LK GA BLK

NUT, Hex, Jam, 1/2-13

PIN-ROUND HD DRILLED .375 X 1.500 BLK

* PIN, COTTER, 1/8" X 3/4 or Reproduction

Not F

Copyright © Briggs & Stratton. All Rights reserved

5 25-Feb-2022

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 5900857 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

6 25-Feb-2022

13

14

15

9

10

11

12

7

8

5

6

3

4

1

2

5045009B

5020095

5025093

5025265X24

5022111

5022039

5025160

5025284

5025096

5045037A

5025013X8

5025156

5023344

5100548

5025013X8

QTY DESCRIPTION

8

2

2

4

4

2

2

2

2

4

2

2

2

2

2

ASSM, PUSHER BAR

GREASE FITTING, 1/4-28 STRAIGHT

NUT, 3/4-16 HEX JAM

BOLT-3/4-16 X 3 YZ GD5

SEAL, 3/4 ROD END

BALL JOINT, 3/4-16, MALE

WASHER, 3/4" SAE

NUT, 3/4-16 HEX NYLON LOCK

NUT, 3/8-16 HEX NYLON LOCK

WELD, DECK MOUNT SHAFT - BLK

BOLT, 3/8-16 X 1" GD5 CZ

WASHER, 3/8 SAE

BUSHING, .75 X 1.00 X 1.00, PLASTIC

WASHER, .390 X 1.50 X .109, YZ

BOLT, 3/8-16 X 1" GD5 CZ

Not F or Reproduction

Copyright © Briggs & Stratton. All Rights reserved

7 25-Feb-2022

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 5900857 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

8 25-Feb-2022

5

6

7

8

9

10

11

12

1

2

3

4

13

14

15

16

17

29

30

31

32

33

18

19

20

21

25

26

27

28

22

23

24

5025320X14

5401344A

5025145X6

5102037

5405322A

5025011X8

5101004

5600821

5412974B

5413387A

5413385A

5413499

5025146X12

-----

5025392

5404834

5408018A

5025013X10

5025045

5025011X6

5403484B

5600414

5025011X6

5025394

5404716A

5061300

5403485B

5022308

5025155

5413009

5025390X10

5101755S

QTY DESCRIPTION

1

9

1

1

3

1

1

2

1

1

1

6

21

1

PURCHASE INDIVIDUAL REPLACEMENT PARTS

NUT, 5/16-18 HEX NYLOCK FLANGE NUT

CHUTE, DISCHARGE, BEND RUBBER (SV)

-(S/N: 2017094785 & Below)

SUPPORT, DISCHARGE CHUTE, 61/72 - BLK

-(S/N: 2017094785 & Below)

BOLT, 3/8-16 X 1-1/4" GD5 CZ

-(S/N: 2017094785 & Below)

NUT, Hex, Nylon Lock, 5/16-24

BOLT, 5/16-18 X 3/4 GD5

GUARD, 61" RH - RED

DECK SHELL W/DECALS, 61" iCD - IS5100

-(S/N: 2016893014 & Below)

BOLT, 5/16-18 X 3/4 GD5

NUT, 3/8 - 16 HEX NYLOCK FLANGE

WELD, FRAME, CHUTE, 61 - BLK

-(S/N: 2017094785 & Below)

ROD, MOUNT, CHUTE, 61, CZ

GUARD, 61" LH - RED

-(S/N: 2016893014 & Below)

3

3

1

1

1

6

1

2

1

1

1

1

1

3

1

6 BODY CLIP, 5/16-18 7GA. MATERIAL

3

14

18

WASHER, 5/16" SAE

SPINDLE, ASSM, CAST IRON - 10.0

or Reproduction complete spindle assembly 5413009)

BOLT, 3/8-16 X 1-1/4, FLANGE, GD 5, CZ

BLADE SET, 61 DECK (3)

-(SV)(Set of 3 blades)

WASHER, BLADE BOLT, 9/16" F436, CZ

BOLT, 5/8-11 X 1-3/4 GD8

-(Torque blade mounting bolts to 120 ft-lbs (163 Nm)

PLATE, DEFLECTOR - BLK

BOLT, 5/16-18 X 3/4, CARRIAGE, GD5, CZ

FLAP, STRIPER, 61 DECK, IS3100 S200X

PLATE, SUPPORT - BLK

BOLT, 5/16-18 X 1" GRD5 YZ

SAFETY WALK, 4.00 X 7.50

DECK SHELL W/ DECALS, 61, 5100, ANSI-EXP

-(ANSI-EXP Models - S/N: 2016893015 & Above)

GUARD, 61", LH - RED

-(ANSI-EXP Models - S/N: 2016893015 & Above)

WELD, MOUNT, DISCHARGE CHUTE - BLK

-(S/N: 2017094786 & Above)

SUPPORT, DISCHARGE CHUTE - BLK

-(S/N: 2017094786 & Above)

CHUTE, RUBBER DISCHARGE (5104442)

-(S/N: 2017094786 & Above)

BOLT, 3/8-16 X 1-1/2, CARRIAGE, GD5, CZ

-(S/N: 2017094786 & Above)

25-Feb-2022

Copyright © Briggs & Stratton. All Rights reserved

9

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 5900857 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

10 25-Feb-2022

21

22

23

24

17

18

19

20

25

26

13

14

15

16

10

11

12

7

8

5

6

9

3

4

1

2

QTY DESCRIPTION

5104067

5025017X36

5025150

5045022

5021541

5060001

5025396

5025158

-----

5025017X24

5025447

5025010X8

5023497

5045023

5023340

5025034

5101103

5025017X28

5103430

5020815

5022726

5020819

-----

5060001

----Not F 1

1

1

1

3

3

3

3

4

1

1

2

1

2

1

1

6

5

1

2

1

4

2

1

1

1

BELT, 5V, 197.90"EL, LRG ARAMID, WRP, RC

BOLT, 1/2-13 X 4-1/2 GD5 YZ

WASHER, 1/2 USS

SPACER, .52 X 1.00 X 3.50

BUSHING, FLANGE

IDLER ARM ASSEMBLY

NUT, Hex Flange, Nylock, 1/2-13

WASHER, 1/2 SAE

Replace with: Pulley #5104717 & Debris Shield #5105145

-*If not present, order 5025158 - washer and 5101103 - shield.

BOLT, 1/2-13 X 3" GD5 CZ

GREASE FITTING, 1/4-28, 90 DEGREE

BOLT, 1/4-20 X 1" GD5 CZ

EYE BOLT, 3/8-16 X 5, 2.88THRD, 1EYE, CZ

SPACER, .52 X 1.00 X .44, CZ

SPRING-EXT, 1.04 ODX10.535LGX.148WR, BLK

NUT, 3/8-16 HEX

SHIELD, PULLEY BEARING

BOLT, 1/2-13 X 3-1/2, HEX HD, GD5, CZ (SV)

WELD, MOUNT, IDLER

PULLEY, SPINDLE, BH66 or Reproduction

BUSHING, TAPERED HUB

USE 5104716 PULLEY + 5105145 SHIELD

IDLER ARM ASSEMBLY

USE 5104716 PULLEY + 5105145 SHIELD

SPACER, .52 X 1.00 X .63, CZ

Copyright © Briggs & Stratton. All Rights reserved

11 25-Feb-2022

Note: Unless noted otherwise, use the standard torque specifications Mfg. No: 5900857 or

Not F

Reproduction

Copyright © Briggs & Stratton. All Rights reserved

12 25-Feb-2022

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

17

18

19

20

21

22

5020785

5041655A

5101971

5025394

5409705B

5025013X8

5025156

5022060

5407765B

5407764B

1931350

5025146X44

5408457B

5405009B

5021541

5100548

5025013X6

5025013X44

5020095

5404876B

5025096

5025293

4

2

1

2

4

2

1

1

7

2

1

7

1

1

2

12

2

2

2

1

10

2

QTY DESCRIPTION

ROLLER, DECK

WELD, BRACKET, ROLLER PIN - BLK

SPACER, .38 X .63 X 4.31

NUT, 3/8-16 HEX NYLOCK FLANGE

BRACKET, ANTI-SCALP - RED

BOLT, 3/8-16 X 1" GD5 CZ

WASHER, 3/8 SAE

ROLLER, SMALL

WELD, ANTI-SCALP BRACKET

PLATE, ANTI-SCALP SUPPORT - RED

BOLT, RD HD SH SQ NK 3/8- 16X1.000 G5 BL

BOLT, 3/8-16 X 5-1/2, CARRIAGE

Swivel Caster Bracket

Caster Yoke

BUSHING, FLANGE

Washer, .390 X 1.50 X .109

BOLT, 3/8-16 X 3/4" GD5 CZ

BOLT, 3/8-16 X 5-1/2" GD5 CZ

Grease Fitting, 1/4-28 Straight

Anti-Scalp Caster Bracket

Not F

Copyright © Briggs & Stratton. All Rights reserved

13 25-Feb-2022

Hardware Identification & Torque Specifications

Torque Specification Chart

FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

0

Property

Class

5.6

8.8

10.9

12.9

Class 5.6

Class 8.8

Class 10.9

Class 12.9

Size Of

Hardware in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

in/lbs ft/lbs Nm.

M12

M14

M16

M18

M20

M22

M24

M27

M3

M4

M5

M6

M7

M8

M10

M30

M33

M36

M39

5.88

.56

13.44

1.28

26.4

2.50

44.64

4.3

5.2

7.1

7.7

10.5

15

26

21

36

42 58

64 88

89 121

126 171

169 230

217 295

320 435

435 590

590 800

759 1030

988 1340

13.44

30.72

60.96

7.3

12.1

17.7

35

61

101

147

202

290

390

497

733

995

1349

1740

2249

1.28

2.90

5.75

9.9

16.5

24

48

83

132

200

275

390

530

375

995

1350

1830

2360

3050

1032

1401

1902

2441

3163

287

405

559

708

19.2

43.44

5.97

10.3

16.9

25

50

86.2

136

210

550

745

960

1400

117

185

285

390

1.80

4.10

8.10

14

23

34

67

1900

2580

3310

4290

22.92

2.15

52.56

4.95

7.15

9.7

12.1

16.5

19.9

29

59

27

40

81

103 140

162 220

250 340

346 470

486 660

656 890

840 1140

1239 1680

1681 2280

2278 3090

2935 3980

3798 5150

The guides and ruler furnished below are designed to help you select the appropriate hardware.

10 20 30 40 50 60 70 80 90 100

Nut, M8

Body

Diameter

Body Length

Screw, M8- 1.25 x 25

0

Thread

Diameter (mm)

Inside

Diameter (in)

Threads per inch

1/4

Nut, 1/2-16

1/2

3/4

1

1/4

Thread

Diameter (mm)

Body

Diameter

1/2

3/4

Distance between threads (mm)

Threads per inch

Body

Length (mm)

Body

Length (in)

2

Screw, 1/2- 16 x 2

1/4

1/2

3/4

3

1/4

1/2

3/4

4

Hardware

Grade

No

Marks

SAE Grade 2

Size Of in/lbs

Hardware ft/lbs Nm.

SAE Grade 5 in/lbs ft/lbs Nm.

SAE Grade 8 in/lbs ft/lbs Nm.

8-32

8-36

10-24

10-32

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

9/16-12

9/16-18

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-12

19

20

27

31

66

76

140

7.6

8.6

11 15.0

12

20

23

30

35

50

55

65

75

90

100

160 217.6

180 244.8

155

220

240

2.1

2.3

3.1

3.5

16.3

27.2

31.3

40.8

47.6

68.0

74.8

88.4

102.0

122.4

136

190.4

210.8

299.2

326.4

30

31

43

49

8

19

30

35

50

55

75

90

110

3.4

3.5

4.9

5.5

10.9

10 13.6

17 23.1

25.8

40.8

47.6

68.0

74.8

102.0

122.4

149.6

41

43

60

68

12

14

25

29

45

50

70

34.0

61.2

68.0

95.2

80 108.8

110 149.6

120 163.2

150 204.0

4.6

4.9

6.8

7.7

16.3

19.0

34.0

120 163.2

150 204.0

180 244.8

260 353.6

300 408.0

170

220

240

231.2

299.2

326.4

386 525.0

420 571.2

400 544.0

440 598.4

600 816.0

660 897.6

580 788.8

900 1,244.0

640 870.4

1,000 1,360.0

NOTES

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques.

b. for flange whizlock nuts and screws - use 135% of grade 5 torques.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Common Hardware Types

Hex Head Capscrew

Washer

Standard Hardware Sizing

When a washer or nut is identified as 1/2” (M8), this is the Nominal size , meaning the inside diameter is 1/2 inch

(8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).

When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size , or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).

Carriage Bolt

Wrench & Fastener Size Guide

Lockwasher

Hex Nut

1/4” Bolt or Nut

Wrench—7/16”

M6 Bolt or Nut

Wrench—10mm

5/16” Bolt or Nut

Wrench—1/2”

M8 Bolt or Nut

Wrench—13mm

3/8” Bolt or Nut

Wrench—9/16”

M10 Bolt or Nut

Wrench—17mm

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2” Bolt or Nut

Wrench—3/4”

M12 Bolt or Nut

Wrench—19mm

M14 Bolt or Nut

Wrench—22 mm

Copyright © Briggs & Stratton. All Rights reserved

25-Feb-2022

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