Simplicity 48" FN TURBO-Pro; 2-Bag Hard Top Grass Collection System (400S) Manual

Simplicity 48
Parts Manual
Mfg. No: 5601092
48" FN TURBO-Pro; 2-Bag Hard Top
Grass Collection System (400S)
Copyright © Briggs & Stratton. All Rights reserved
25-Feb-2022
Table Of Contents
Model Components
Page
2-Bag Catcher & Cover Group (24" Long Bags). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-Bag Mount Group (Models with Flat Plate Bumpers). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-Bag Mount Group (Models with Round Tube Bumpers). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Group, Turbo-PRO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Mount Group - Turbo-PRO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blower Pulley Group - Turbo-PRO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Decal Group - Hard Top Collection System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Decal Group - Turbo-PRO Blower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mower Deck Guards and Spindle Pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weight Mount Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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12
14
16
18
20
22
24
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2-Bag Catcher & Cover Group (24" Long Bags)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 5601092
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2-Bag Catcher & Cover Group (24" Long Bags)
REF NO
PART NO
QTY
DESCRIPTION
0010
0020
0030
0040
5104362X1
5104363X3
5104363X2
5104363X5
1
2
2
1
0050
5104362X2
1
0060
0070
0080
0090
0100
0110
0120
0130
0140
5025396
5025158
5025017X20
5104363X7
5104363X8
5104363X9
5105726
5103469
5103471
2
2
2
1
2
4
2
2
1
TOP ASSEMBLY / P2B+ / FERRIS - NET
RED REFLECTOR DECAL - NET
RUBBER STRAP W/HOOKS - NET
P3B INLET / 6 & 7" - V0025 - NET
-(Fits Collection Systems with 6" or 7" Hose)
P2B INLET / 6 INCH / CUT
-(Fits Collection Systems w/ 6" Hose)
NUT, Hex Flange, Nylock, 1/2-13
WASHER, 1/2 SAE
BOLT, 1/2-13 X 2-1/2" GD5 CZ
VAC KIT HW / P3B / FERRIS - NET
PART B0227 BAG RING / GENERIC - NET
PART J0274 VINYL CAP - NET
BAG, COLLECTION SYSTEM, 24" LONG
CLAMP, 6" UPPER & LOWER, COLLECTORS
HOSE, FLEXIBLE, 6" DIA X 54"
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25-Feb-2022
2-Bag Mount Group (Models with Flat Plate Bumpers)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 5601092
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2-Bag Mount Group (Models with Flat Plate Bumpers)
REF NO
PART NO
QTY
DESCRIPTION
0030
0040
0060
0070
0090
0120
0130
0140
0170
0180
5417214A
5402665A
5100013
5412980A
5025394
5025017X20
5025158
5025396
5025156
5025013X8
2
2
2
1
4
2
2
2
4
4
WELD, MOUNTING POST, SHORT - BLK
BRACKET, BAGGER MOUNT - BLK
PIN, HITCH, .50 X 3.25 W/ LAY (SV)
WELD, 2 BAG MOUNT - BLK
NUT, 3/8 - 16 HEX NYLOCK FLANGE
BOLT, 1/2-13 X 2-1/2" GD5 CZ
WASHER, 1/2 SAE
NUT, Hex Flange, Nylock, 1/2-13
WASHER, 3/8 SAE
BOLT, 3/8-16 X 1" GD5 CZ
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2-Bag Mount Group (Models with Round Tube Bumpers)
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 5601092
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2-Bag Mount Group (Models with Round Tube Bumpers)
REF NO
PART NO
QTY
DESCRIPTION
0030
0040
0050
0060
0070
0090
0120
0130
0140
5417214A
5402665A
5100009
5100013
5412980A
5025394
5025017X20
5025158
5025396
2
2
3
2
1
6
2
2
2
WELD, MOUNTING POST, SHORT - BLK
BRACKET, BAGGER MOUNT - BLK
U-BOLT, 3/8" X 1-1/4"
PIN, HITCH, .50 X 3.25 W/ LAY (SV)
WELD, 2 BAG MOUNT - BLK
NUT, 3/8 - 16 HEX NYLOCK FLANGE
BOLT, 1/2-13 X 2-1/2" GD5 CZ
WASHER, 1/2 SAE
NUT, Hex Flange, Nylock, 1/2-13
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Blower Group, Turbo-PRO
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 5601092
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Blower Group, Turbo-PRO
REF NO
PART NO
QTY
DESCRIPTION
0020
0030
0040
0050
0060
0080
0090
0110
0120
0130
0140
0150
0160
0200
0210
1000
1001
1002
5409023A
2108202
80003518
5412569
1705267
1665982
5409207
5025145X6
5025127
5025498
5025126
----5025391
80004190
--------5417207A
5025010X8
1
2
5
PLATE, BLOWER TURBO - BLK
BEARING-BALL 0.750ID 1.780OD 0.610LG
BOLT,1/4-20X0.750,GR5,STD NECK,SQ,ZC/CL
ASSM, HOUSING W/ INTERNAL RING, TURBO
PLATE-COVER,BLACK POLY FOR LTH MDVS
RETAINER, BEARING CLEAR ZINC
WELD, FAN ASSEMBLY, TURBO
BOLT, 5/16-18 X 3/4, CARRIAGE, GD5, CZ
NUT, 5/16-18 HEX SERRATED FLANGE (SMALL)
5/16" PUSH-ON NUT RETAINER, STL, CZ
NUT, Hex, Serrated Flange, 1/4-20
HHCS, 1/4-20 X 0.625, GR5, ZINC/CLEAR
NUT, 1/4-20 Hex Nylock Flange
SCREW, Hex Washer Head, Thread Roll, 1/4-20 x 5/8
SCREW, 1/4-20 x 1/2" Hex Washer Self-Tap, BZ
REPLACE WITH PART LABELLED # 0050
BRACKET, Spring Anchor - BLK
BOLT, 1/4-20 X 1" GD5 CZ
1
4
1
6
6
6
3
4
6
2
1
1
1
1
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Blower Mount Group - Turbo-PRO
Note: Unless noted otherwise, use the standard torque specifications
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Blower Mount Group - Turbo-PRO
REF NO
PART NO
QTY
DESCRIPTION
0010
5417191A
1
0020
5100847
2
0030
5025288
3
0040
80003518
7
0050
5025391
7
WELD, TURBO ADAPTER - BLK
-1
SNAPPERPIN, 5/16 X 2
-2
WASHER, 1/4" Fender
-3
BOLT,1/4-20X0.750,GR5,STD NECK,SQ,ZC/CL
-7
NUT, 1/4-20 Hex Nylock Flange
-7
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Blower Pulley Group - Turbo-PRO
Note: Unless noted otherwise, use the standard torque specifications
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Blower Pulley Group - Turbo-PRO
REF NO
PART NO
QTY
DESCRIPTION
0010
0020
0030
0040
0050
0060
0070
0080
5601093
1667811
5025165
5025141X26
5101731
1935255
5417339
5409892
1
1
1
1
5
5
1
1
0090
0100
0110
0120
0130
0140
0150
0160
0170
0180
0190
0200
0210
0220
0230
0240
0250
0260
0270
0280
0290
0300
0310
0320
0330
0340
0350
0360
0370
5409609AA
5409610AA
1725408
5103456
5022847
5103488
80003616
5046860
1706644
80004559
5101933
5102322
1676148
5020095
5025145X6
5025011X8
5025013X16
5025013X18
5025013X28
5025155
5025156
5025394
5025392
5025127
5022918
5103454
1919381
5025170
5050403X4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
5
2
4
1
1
1
1
1
HOOD W/ DECALS - TURBO VAC - 400S
SPACER-0.390ID 0.90 OD 0.34 LG P'MTL YEL
WASHER, 3/8" Fender
EYE BOLT,5/16-18 X3.5,2.13THRD,.55EYE,CZ
KNOB, 5/16-18 X 1.00, ROSETTE BLACK
NUT, Speed, Lug Type, 5/16-18
ASSEMBLY, PULLEY PLATE, T-PRO, 400-48
ASSEMBLY, IDLER ARM - TURBO-VAC
-(Includes Bushings and Fitting)
RETAINER, BELT, WIDE - BLK
RETAINER, BELT
PULLEY-IDLER 04.00 OD 0.378ID 1.06 W BRG
PULLEY-IDLER-V, 4.85OB, .38ID
SPRING-EXT, 1.04 ODX6.935LGX.148WR, BLK
BELT KEEP, .19 X 1.25 - BK
WSHR,.406X1.0X.134,FLT,TYPE A,ZINC/CLEAR
SPACER, .39 X 1.00 X .50, PM, CZ
SPACER,3/8X3/4X15/16
BOLT,3/8-16X1.750,SHORT NECK CRRG,ZC/CL
SPACER, .39 X .63 X 1.00, YZ
SPACER, .38 X .625 X 1.62, YZ
BUSHING-0.628IDX0.751ODX0.400LG PWDR MTL
GREASE FITTING, 1/4-28 Straight
BOLT, 5/16-18 X 3/4, CARRIAGE, GD5, CZ
BOLT, 5/16-18 X 1" GRD5 YZ
BOLT, 3/8-16 X 2, GD5, CZ
BOLT, 3/8-16 X 2-1/4" GD5 CZ
BOLT, 3/8-16 X 3-1/2" GD5 CZ
WASHER, 5/16" SAE
WASHER, 3/8 SAE
NUT, 3/8 - 16 HEX NYLOCK FLANGE
NUT, 5/16-18 HEX NYLOCK FLANGE NUT
NUT, 5/16-18 HEX SERRATED FLANGE (SMALL)
BELT, HA-SEC, 70.40EL, ARAMID, WRPD
PULLEY, 4.3"OB X 3/4"ID, BLOWER
WASHER-0.312(0.34IDX1.00ODX.13THK)BLK
WASHER, 5/16 LOCK YZ
KEY, 3/16" SQ. X 3/4
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Decal Group - Hard Top Collection System
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 5601092
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Decal Group - Hard Top Collection System
REF NO
PART NO
QTY
DESCRIPTION
0010
5104315
1
DECAL, CONTAINER, ICONS
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Decal Group - Turbo-PRO Blower
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 5601092
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Decal Group - Turbo-PRO Blower
REF NO
PART NO
QTY
DESCRIPTION
0010
0020
0030
0040
5103559
5105848
5105791
5104314
1
1
1
1
DECAL, TURBO-PRO
DECAL, Blower Safety, Small, Icons
DECAL, BELT-TPRO,400S
DECAL, BLOWER, MAIN, LARGE, ICONS
F
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Mower Deck Guards and Spindle Pulley
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 5601092
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Mower Deck Guards and Spindle Pulley
REF NO
PART NO
QTY
DESCRIPTION
0010
0020
0030
0040
0050
0060
0070
0080
5417211A
5417212A
1713634
80020799
1656916
1732951
1935255
5101731
1
1
1
1
1
1
2
2
PLATE, TOP GUARD, DECK PULLEY - BLK
PLATE, GUARD, DECK PULLEY - BLK
HUB, Double Pulley, 1.16" Long
CAPSCREW-HEX HD 7/16-14X2.750 G5 ZC/CL
WASHER, .475 ID x 1.75 OD x .156 Thick Spring, Black
PULLEY, .68" Deep-Groove OD 4.6"
NUT, Speed, Lug Type, 5/16-18
KNOB, 5/16-18 X 1.00, ROSETTE BLACK
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Weight Mount Group
Note: Unless noted otherwise, use the standard torque specifications
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Mfg. No: 5601092
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Weight Mount Group
REF NO
PART NO
QTY
DESCRIPTION
0001
0010
0030
0040
0050
0060
0070
0080
0110
5416669A
1759653
5417164A
1759656
80004566
5025013X32
5025394
5025156
5025013X10
1
2
1
2
2
4
10
4
4
PLATE, WEIGHT MOUNT BASE, SMALL ZTR- BLK
WEIGHT, FRONT CST
PLATE, UPPER WEIGHT MOUNT, 400S - BLK
U-BOLT, 3/8-16 X 4.25 LG
BOLT,3/8-16X1.00,RD SH SQ NK,GR 5,ZC/CL
BOLT, 3/8-16 X 4" GD5 CZ
NUT, 3/8 - 16 HEX NYLOCK FLANGE
WASHER, 3/8 SAE
BOLT, 3/8-16 X 1-1/4" GD5 CZ
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Hardware Identification & Torque Specifications
Torque Specification Chart
Torque Specification Chart
FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%)
Property
Class
5.6
8.8
Class 5.6
Class 8.8
in/lbs
Size Of
Hardware ft/lbs
M3
M4
M5
M6
M7
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
5.88
13.44
26.4
44.64
5.2
7.7
15
26
42
64
89
126
169
217
320
435
590
759
988
10.9
Nm.
Nm.
in/lbs
ft/lbs
.56
1.28
2.50
4.3
7.1
10.5
21
36
58
88
121
171
230
295
435
590
800
1030
1340
13.44
30.72
60.96
7.3
12.1
17.7
35
61
101
147
202
290
390
497
733
995
1349
1740
2249
1.28 19.2
2.90 43.44
5.75 5.97
9.9 10.3
16.5 16.9
25
24
50
48
83 86.2
136
132
210
200
287
275
405
390
559
530
708
375
995 1032
1350 1401
1830 1902
2360 2441
3050 3163
SAE Grade 2
Class 12.9
Size Of
Hardware
Nm.
in/lbs
ft/lbs
Nm.
1.80
4.10
8.10
14
23
34
67
117
185
285
390
550
745
960
1400
1900
2580
3310
4290
22.92
52.56
7.15
12.1
19.9
29
59
103
162
250
346
486
656
840
1239
1681
2278
2935
3798
2.15
4.95
9.7
16.5
27
40
81
140
220
340
470
660
890
1140
1680
2280
3090
3980
5150
20
10
30
40
50
60
80
70
Body Length
Screw, M8- 1.25 x 25
Thread
Diameter (mm)
Threads
Inside
Diameter (in) per inch
1/4
1/2
3/4
1
2.1
2.3
3.1
3.5
7.6
8.6
15.0
16.3
27.2
31.3
40.8
47.6
68.0
74.8
88.4
102.0
122.4
136
217.6
244.8
190.4
210.8
299.2
326.4
Body
Length (mm)
Body
Length (in)
in/lbs
ft/lbs
30
31
43
49
8
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
400
440
580
640
SAE Grade 8
Nm.
in/lbs
ft/lbs
Nm.
3.4
3.5
4.9
5.5
10.9
13.6
23.1
25.8
40.8
47.6
68.0
74.8
102.0
122.4
149.6
163.2
204.0
244.8
353.6
408.0
544.0
598.4
788.8
870.4
41
43
60
68
12
14
25
29
45
50
70
80
110
120
150
170
220
240
386
420
600
660
900
1,000
4.6
4.9
6.8
7.7
16.3
19.0
34.0
34.0
61.2
68.0
95.2
108.8
149.6
163.2
204.0
231.2
299.2
326.4
525.0
571.2
816.0
897.6
1,244.0
1,360.0
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Screw, 1/2- 16 x 2
Nut, 1/2-16
0
Distance between
threads (mm)
Threads
per inch
Thread
Diameter (mm)
Body
Diameter
19
20
27
31
66
76
11
12
20
23
30
35
50
55
65
75
90
100
160
180
140
155
220
240
SAE Grade 5
Nm.
100
90
Body
Diameter
Nut, M8
in/lbs
ft/lbs
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-12
The guides and ruler furnished below are designed to
help you select the appropriate hardware.
0
No
Marks
Hardware
Grade
12.9
Class 10.9
in/lbs
ft/lbs
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
1/4
1/2
3/4
2
1/4
1/2
3/4
3
1/4
1/2
3/4
4
Common Hardware Types
Hex Head Capscrew
Washer
Standard Hardware Sizing
When a washer or nut is identified as 1/2” (M8), this is
the Nominal size, meaning the inside diameter is 1/2 inch
(8mm metric thread diameter); if a second number is present
it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50),
this means the Nominal size, or body diameter is 1/2 inch (8mm
metric thread diameter), the second number,16, represents the
threads per inch, (distance between threads). The final number
is the body length of the bolt or screw, 2 inches (50mm).
Lockwasher
Carriage Bolt
Hex Nut
Wrench & Fastener Size Guide
1/4” Bolt or Nut
Wrench—7/16”
5/16” Bolt or Nut
Wrench—1/2”
3/8” Bolt or Nut
Wrench—9/16”
M6 Bolt or Nut
Wrench—10mm
M8 Bolt or Nut
Wrench—13mm
M10 Bolt or Nut
Wrench—17mm
7/16” Bolt or Nut
1/2” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench—3/4”
Wrench (Nut)—11/16”
M12 Bolt or Nut
Wrench—19mm
M14 Bolt or Nut
Wrench—22 mm
Copyright © Briggs & Stratton. All Rights reserved
25-Feb-2022
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