User Manual - Klockner Moeller Parts
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User Manual
Effective March 2011
New Information
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Disclaimer of Warranties and Limitation of Liability
The information, recommendations, descriptions, and safety notations in this document are
based on Eaton Electrical Inc. and/or Eaton Corporation’s (“Eaton”) experience and judgment,
and may not cover all contingencies. If further information is required, an Eaton sales office
should be consulted.
Sale of the product shown in this literature is subject to the terms and conditions outlined in
appropriate Eaton selling policies or other contractual agreement between Eaton and the
purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR
IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR
MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING
CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE
OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME
PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be
responsible to the purchaser or user in contract, in tort (including negligence), strict liability or
otherwise for any special, indirect, incidental, or consequential damage or loss whatsoever,
including but not limited to damage or loss of use of equipment, plant or power system, cost
of capital, loss of power, additional expenses in the use of existing power facilities, or claims
against the purchaser or user by its customers resulting from the use of the information,
recommendations, and descriptions contained herein.
The information contained in this manual is subject to change without notice.
Cover Photo: C440/XTOE Electronic Overload Relay, DeviceNet
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C440/XTOE Electronic Overload Relay, DeviceNet
Support Services
The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our
products. We are dedicated to providing fast, friendly, and accurate assistance. That is why
we offer you so many ways to get the support you need. Whether it’s by phone, fax, or
e-mail, you can access Eaton’s support information 24 hours a day, seven days a week.
Our wide range of services is listed below.
You should contact your local distributor for product pricing, availability, ordering, expediting,
and repairs.
Web Site
Use the Eaton Web site to find product information. You can also find information on local
distributors or Eaton’s sales offices.
Web Site Address
www.eaton.com/electrical
EatonCare Customer Support Center
Call the EatonCare Support Center if you need assistance with placing an order, stock
availability or proof of shipment, expediting an existing order, emergency shipments, product
price information, returns other than warranty returns, and information on local distributors or
sales offices.
Voice: 877-ETN-CARE (386-2273) (8:00 a.m.–6:00 p.m. EST)
FAX: 800-752-8602
After-Hours Emergency: 800-543-7038
(6:00 p.m.–8:00 a.m. EST)
If you are in the U.S. or Canada, and have OI or PLC questions, you can take advantage of our
toll-free line for technical assistance with hardware and software product selection, system
design and installation, and system debugging and diagnostics. Technical support engineers
are available for calls during regular business hours.
Technical Resource Center
Voice: 877-ETN-CARE (386-2273) (8:00 a.m.–5:00 p.m. EST)
FAX: 828-651-0549
e-mail: [email protected]
European PanelMate Support Center
This engineering company, located in Zurich, Switzerland, provides high-level quality
support and repair assistance for your PanelMate products. You will receive technical
and application support.
For Customers in Europe, contact:
BFA Solutions, Ltd.
Voice: +41 1 806.64.44 (9:00 a.m.–5:00 p.m. CET)
e-mail: [email protected]
www.bfa.ch
Repair and Upgrade Service
Additional support is also available from our well-equipped Repair and Upgrade Service
department. If you have questions regarding the repair or upgrade of an OI product, contact
your local distributor.
Repair and Upgrade Service (support for OI)
Voice:
877-ETN-CARE (877-386-2273) (8:00 a.m.–5:00 p.m. EST)
414-449-7100 (8:00 a.m.–5:00 p.m. EST)
FAX: 614-882-3414
e-mail: [email protected]
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C440/XTOE Electronic Overload Relay, DeviceNet
Table of Contents
SAFETY
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vi
vi
INTRODUCTION
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Features and Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
2
TECHNICAL DATA AND SPECIFICATIONS
Electronic Overload Relay Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Short Circuit Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
7
RECEIPT/UNPACKING
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
9
9
C440-COM-ADP COMMUNICATION MODULE
Mounting and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Behavior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay Output Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
11
13
DEVICENET CONFIGURATION
DeviceNet Baud Rate Configuration DIP Switches 7, 8 . . . . . . . . . . . . . . . . . . .
DeviceNet MAC ID Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C440 DeviceNet Object Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identity Object, Class 0x01 (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Message Router Object, Class 0x02 (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DeviceNet Object, Class 0x03 (C440). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Object, Class 0x04 (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Assembly 120 (C440 Short Assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Assembly 130 (C440 Long Assembly). . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Assembly 111—Bit Strobe Command (C440) . . . . . . . . . . . . . . . . . . . .
Discrete Input Object, Class 0x08 (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Discrete Output Object, Class 0x09 (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Supervisor Object, Class 0x29 (C440) . . . . . . . . . . . . . . . . . . . . . . . . . .
DeviceNet Interface Object, Class 0x94 (C440) . . . . . . . . . . . . . . . . . . . . . . . . .
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C440/XTOE Electronic Overload Relay, DeviceNet
List of Figures
Expansion Module Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C441X Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C440-COM-ADP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C440 to C440-COM-ADP Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
120 Vac Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Example: 120 Vac IO Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24 Vdc Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Example: Non Isolated 24 Vdc Input Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Example: Isolated 24 Vdc Input Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO, NC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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10
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C440/XTOE Electronic Overload Relay, DeviceNet
List of Tables
Electronic Overload Education . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electronic Overload Relays Up to 1500A—Ratings and Specifications . . . . . . . . . . . . .
C440/XT Standalone Overload Relays (XT, C440). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NEMA Freedom Series Starters with C440 Electronic Overload Relays . . . . . . . . . . . .
IEC XT Starters with XT Electronic Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Terminal Wire Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
120 Vac Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24 Vdc Input Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pilot Duty Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIP Switch Baud Rate Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIP Switch Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C440 DeviceNet Full Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identity Instance Services (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identity Instance Attributes (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bit Definitions for Instance #1, Status Attribute of Identity Object (C440) . . . . . . . . . . .
Defined States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Message Router Instance Services (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Message Router Instance Attributes (C440). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DeviceNet Instance Services (C440). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DeviceNet Instance Attributes (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Instance Services (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Instance Attributes (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Instances (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Assembly 50 (C440). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Assembly 107 (C440). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C440 Short Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C440 Long Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Assembly 120 and 130 Selection List (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Assembly 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Assembly 105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection Instance Services (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection Object Instance #1 Attributes (Explicit Messaging) (C440) . . . . . . . . . . . . .
Connection Object Instance #2 Attributes (Polled I/O) (C440) . . . . . . . . . . . . . . . . . . . .
Connection Object Instance #3 Attributes (Bit strobe I/O) (C440) . . . . . . . . . . . . . . . . .
Discrete Input Point Instance Services (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Discrete Input Point Object Instance #1–4 (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Discrete Output Point Instance Services (C440). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Discrete Input Point Object Instance #1–4 (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Supervisor Instance Services (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Supervisor Instance Attributes (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Faulted State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overload Instance Service (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overload Instance Attributes (C440) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DeviceNet Interface Object Instance Services (C440) . . . . . . . . . . . . . . . . . . . . . . . . . .
DeviceNet Interface Object Instance Attributes (C440) . . . . . . . . . . . . . . . . . . . . . . . . .
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C440/XTOE Electronic Overload Relay, DeviceNet
Safety
Definitions and Symbols
WARNING
This symbol indicates high voltage. It calls your
attention to items or operations that could be dangerous
to you and other persons operating this equipment.
Read the message and follow the instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with
either of two signal words: CAUTION or WARNING, as
described below.
WARNING
Do not service with voltage applied—Lock-out Tags.
WARNING
Only apply 24 Vdc to the communication module fieldbus
connection. Use of any other voltage may result in
personal injury, property damage and damage to the
module.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, can result in minor to moderate injury, or serious
damage to the product. The situation described in the
CAUTION may, if not avoided, lead to serious results.
Important safety measures are described in CAUTION (as
well as WARNING).
Hazardous High Voltage
WARNING
Motor control equipment and electronic controllers are
connected to hazardous line voltages. When servicing
drives and electronic controllers, there may be exposed
components with housings or protrusions at or above
line potential. Extreme care should be taken to protect
against shock.
Stand on an insulating pad and make it a habit to use only
one hand when checking components. Always work with
another person in case an emergency occurs. Disconnect
power before checking controllers or performing
maintenance. Be sure equipment is properly grounded. Wear
safety glasses whenever working on electronic controllers or
rotating machinery.
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Introduction
Introduction
System Overview
Motor Control
Eaton’s new electronic overload relay (EOL) is the most
compact, high-featured, economical product in its class.
Designed on a global platform, the new EOL covers the entire
power control spectrum including NEMA ®, IEC, and
DP contactors. The NEMA and DP versions are offered with the
C440 designation while the IEC offering has the XT designation.
The electronic design provides reliable, accurate and value
driven protection and communications capabilities in a single
compact device. It is the flexible choice for any application
requiring easy-to-use, reliable protection.
Eaton has a long history of innovations and product
development in motor control and protection, including both
traditional NEMA, as well as IEC control. It was from this
experience that the C440 was developed, delivering new
solutions to meet today’s demands.
C440 is a self-powered electronic overload relay available up
to 100A as a self contained unit. With external CTs, C440 can
protect motor up to 1500 FLA. Available add-on accessories
include remote reset capability and communication modules
with I/O for DeviceNet™, PROFIBUS®, and Modbus®.
●
Two B600 alarm (NO) and fault (NC) contacts
●
Test/Trip button
Motor Protection
●
Thermal overload
●
Phase loss
●
Selectable (ON/OFF) phase unbalance
●
Selectable (ON/OFF) ground fault
User Interface
●
Large FLA selection dial
●
Trip status indicator
●
Operating mode LED
●
DIP switch selectable trip class, phase unbalance, and
ground fault
●
Selectable Auto/Manual reset
Features and Benefits
Feature Options
Features
●
Reliable, accurate, electronic motor protection
●
Easy to select, install and maintain
●
●
Compact size
●
Flexible, intelligent design
●
Global product offering—available with NEMA, IEC, and
DP power control
Size/Range
Remote reset
●
120 Vac
●
24 Vac
●
24 Vdc
●
Tamper-proof cover
●
Communications modules
●
Modbus RTU RS-485
Broad FLA range (0.33–1500A)
●
DeviceNet with I/O
●
Selectable trip class (10A, 10, 20, 30)
●
PROFIBUS with I/O
●
Direct mounting to NEMA, IEC, and DP contactors
●
Modbus RTU with I/O (Q4 2010)
●
Most compact electronic overload in its class
●
Ethernet IP (planned)
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Introduction
Benefits
Standards and Certifications
Reliability and Improved Uptime
●
UL®
●
CSA®
●
CE
●
NEMA
●
IEC/EN 60947 VDE 0660
●
ISO® 13849-1 (EN954-1)
●
RoHS
●
ATEX directive 94/9/EC
●
Equipment Group 2, Category 2
●
●
●
●
C440 provides the users with peace of mind knowing that
their assets are protected with the highest level of motor
protection and communication capability in its class
Extends the life of plant assets with selectable motor
protection features such as trip class, phase unbalance,
and ground fault
Protects against unnecessary downtime by discovering
changes in your system (line/load) with remote monitoring
capabilities
Status LED provides added assurance that valuable assets
are protected by indicating the overload operational status
Flexibility
●
Available with NEMA, IEC and DP contactors
●
Improves return on investment by reducing inventory
carrying costs with wide FLA adjustment (5:1) and
selectable trip class
●
Design incorporates built-in ground fault protection thus
eliminating the need for separate CTs and modules
●
Flexible communication with optional I/O enables easy
integration into plant management systems for remote
monitoring and control
●
Available as an open component and in enclosed control
and motor control center assemblies
Monitoring Capabilities
●
Individual phase currents rms
●
Average three-phase current rms
●
Thermal memory
●
Fault indication (overload, phase loss, phase unbalance,
ground fault)
Safety
●
IP 20 rated terminal blocks
●
Available in Eaton’s industry leading FlashGard MCCs
●
Tested to the highest industry standards such as UL, CSA,
CE, and IEC
●
RoHS compliant
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Introduction
Electronic Overload Education
Description
Definition
Cause
Effect if Not Protected
C440/XT Protection
Overload is a condition in
which current draw exceeds
115% of the full load
amperage rating for
an inductive motor.
•
•
•
Motor Protection
Thermal overload
•
•
An increase in the load or
torque that is being driven
by the motor
A low voltage supply to the
motor causes the current
to go high to maintain the
power needed
A poor power factor
causing above normal
current draw
•
Increase in current draw
leads to heat and
insulation breakdown,
which can cause system
failure
Increase in current can
increase
power consumption and
waste valuable energy
•
Thermal trip behavior is
defined by UL, CSA, and
IEC standards
Trip class is settable from
10A, 10, 20, 30
Ground fault
A line to ground fault.
A current leakage path to ground.
An undetected ground fault can
burn through multiple insulation
windings, ultimately leading to
motor failure, not to mention risk
to equipment or personnel
Fixed protective setting that
takes the starter offline if ground
fault current exceeds 50% of the
FLA dial setting, for example, if the
FLA dial is set to 12A, the overload
relay will trip if the ground current
exceeds 6A.
Unbalanced phases
(voltage and
current)
Uneven voltage or current
between phases in a
three-phase system.
When a three-phase load is
powered with a poor quality line,
the voltage per phase may be
unbalanced.
Unbalanced voltage causes large
unbalanced currents and as a
result this can lead to motor
stator windings being overloaded,
causing excessive heating,
reduced motor efficiency and
reduced insulation life.
Fixed protective setting that takes
the starter offline if a phase drops
below 50% of the other two
phases.
Phase loss—
current
(single-phasing)
One of the three-phase
voltages is not present.
Multiple causes, loose wire,
improper wiring, grounded
phase, open fuse, and so on.
Single-phasing can lead to
unwanted motor vibrations
in addition to the results of
unbalanced phases as
listed above.
Fixed protective setting that takes
the starter offline if a phase drops
below 50% of the other two
phases.
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Technical Data and Specifications
Technical Data and Specifications
Electronic Overload Relay Ratings
Electronic Overload Relays Up to 1500A—Ratings and Specifications
Specification
Description
45 mm
55 mm
Electrical Ratings
Range
Range
Operating voltage (three-phase) and frequency
690 Vac (60/50 Hz)
690 Vac (60/50 Hz)
0.33–1.65A; 1–5A; 4–20A; 9–45A
20–100A
FLA Range
Use with Contactors
XT IEC frames
B, C, D
F, G
Freedom NEMA sizes
00, 0, 1, 2
3
10A, 10, 20, 30; selectable
10A, 10, 20, 30; selectable
Thermal overload setting
1.05 x FLA: does not trip
1.15 x FLA: overload trip
1.05 x FLA: does not trip
1.15 x FLA: overload trip
Feature
Range
Range
Trip Class
Motor Protection
Phase loss
Fixed threshold 50%
Fixed threshold 50%
Phase unbalance (selectable: enable/disable)
Fixed threshold 50%
Fixed threshold 50%
Ground fault (selectable: enable/disable)
50% of FLA dial setting
>150% = 2 sec
>250% = 1 sec
50% of FLA dial setting
>150% = 2 sec
>250% = 1 sec
Reset
Manual/automatic
Manual/automatic
Trip status
Orange flag
Orange flag
Mode LED
One flash: Overload operating properly
Two flashes: Current is above FLA dial setting—
pending trip
One flash: Overload operating properly
Two flashes: Current is above FLA dial setting—
pending trip
Remote reset
Yes
Yes
Reset bar
Yes
Yes
Communication expansion module
Yes
Yes
Communication adapter
Yes
Yes
Terminal capacity
12–10 AWG (4–6 mm2)
8–6 AWG (6–16 mm2)
6–1 AWG (16–50 mm2)
Tightening torque
20–25 lb-in (2.3–2.8 Nm)
25–30 lb-in (2.8–3.4 Nm)
25–30 lb-in (2.8–3.4 Nm)
Terminal capacity
2 x (18–12) AWG
2 x (18–12) AWG
Tightening torque
5.3 lb-in (0.8–1.2 Nm)
5.3 lb-in (0.8–1.2 Nm)
Indicators
Options
Capacity
Load terminals
Input, auxiliary contact and remote reset terminals
4
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Technical Data and Specifications
Electronic Overload Relays Up to 1500A—Ratings and Specifications, continued
Specification
Description
45 mm
55 mm
690 Vac
690 Vac
Voltages
Insulation voltage U i (three-phase)
Insulation voltage U i (control)
500 Vac
500 Vac
Rated impulse withstand voltage
6000 Vac
6000 Vac
Overvoltage category/pollution degree
III/3
III/3
5A
5A
120V
15A
15A
240V
15A
15A
415V
0.5A
0.5A
500V
0.5A
0.5A
120V
1.5A
1.5A
240V
1.5A
1.5A
415V
0.9A
0.9A
500V
0.8A
0.8A
1.0A
1.0A
120V
30A
30A
240V
15A
15A
480V
7.5A
7.5A
600V
6A
6A
120V
3A
3A
240V
1.5A
1.5A
480V
0.75A
0.75A
600V
0.6A
0.6A
Auxiliary and Control Circuit Ratings
Conventional thermal continuous current
Rated operational current—IEC AC-15
Make contact (1800 VA)
Break contact (180 VA)
IEC DC-13 (L/R F 15 ms1)
0–250V
Rated operational current—UL B600
Make contact (3600 VA)
Break contact (360 VA)
R300— Vdc ratings (28 VA)
0–120V
0.22A
0.22A
250V
0.11A
0.11A
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Technical Data and Specifications
Electronic Overload Relays Up to 1500A—Ratings and Specifications, continued
Specification
Description
45 mm
55 mm
6A gG/gL
6A gG/gL
Ambient temperature (operating)
–13° to 149°F (–25° to 65°C)
–13° to 149°F (–25° to 65°C)
Ambient temperature (storage)
–40° to 185°F (–40° to 85°C)
–40° to 185°F (–40° to 85°C)
Operating humidity UL 991 (H3)
5% to 95% non-condensing
5% to 95% non-condensing
Altitude (no derating) NEMA ICS1
2000m
2000m
Short-Circuit Rating without Welding
Maximum fuse
Environmental Ratings
Shock (IEC 600068-2-27)
15g any direction
15g any direction
Vibration (IEC 60068-2-6)
3g any direction
3g any direction
Pollution degree per IEC 60947-4-1
3 for product (2 for pcb)
3 for product (2 for pcb)
Ingress protection
IP20
IP20
Protection against direct contact when actuated
from front (IEC 536)
Finger- and back-of-hand proof
Finger- and back-of-hand proof
Mounting position
Any
Any
Climatic proofing
Damp heat, constant to IEC 60068-2-30
Damp heat, constant to IEC 60068-2-30
Radiated emissions
IEC 60947-4-1-Table 15
EN 55011 (CISPIR 11) Group 1, Class A, ISM
30 MHz to 1000 MHz
30 MHz to 1000 MHz
Conducted emissions
IEC 60947-4-1-Table 14
EN 55011 (CISPIR 11) Group 1; Class ISM
0.15 MHz to 30 MHz
0.15 MHz to 30 MHz
ESD immunity
IEC 60947-4-1 (Table 13)
±8 kV air, ±6 kV contact
±8 kV air, ±6 kV contact
Radiated immunity
IEC 60947-4-1
IEC 61000-4-3
10V/m 80 MHz–1000 MHz
3V/m from 1.4 to 2.7 gHz
80% amplitude modulated
1 kHz sine wave
10V/m 80 MHz–1000 MHz
3V/m from 1.4 to 2.7 gHz
80% amplitude modulated
1 kHz sine wave
Conducted immunity
IEC 60947-4-1, IEC 61000-4-6
140 dub (10V rms)
150 kHz–100 MHz
140 dub (10V rms)
150 kHz–100 MHz
Fast transient immunity
IEC 60947-4-1 (Table 13)
IEC 61000-4-4
±4 kV using direct method
with accessory installed in expansion bay
±2 kV using direct method
±4 kV using direct method
with accessory installed in expansion bay
±2 kV using direct method
Electrical/EMC
6
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Technical Data and Specifications
Electronic Overload Relays Up to 1500A—Ratings and Specifications, continued
Specification
Description
45 mm
55 mm
Three-phase power inputs:
±4 kV line-to-line (DM)
±4 kV line-to-ground (CM)
Three-phase power inputs:
±4 kV line-to-line (DM)
±4 kV line-to-ground (CM)
With accessory installed in expansion bay:
±2 kV line-to-line (DM) –>1.2/50 us;
2 kV line-to-earth, 1 kV line-to-line
±4 kV line-to-ground (CM)
With accessory installed in expansion bay:
±2 kV line-to-line (DM) –>1.2/50 us;
2 kV line-to-earth, 1 kV line-to-line
±4 kV line-to-ground (CM)
Power freq. magnetic field immunity
IEC 60947-4-1, IEC 61000-4-8
30A/m, 50 Hz
30A/m, 50 Hz
Electromagnetic field
IEC 60947-4-1 Table 13, IEC 61000-4-3
10V/m
10V/m
Distortion IEEE 519
5% THD max., 5th harmonic 3% max.
5% THD max., 5th harmonic 3% max.
Electrostatic discharge (ESD)
IEC 61000-4-2, EN 61131-2
4 kV contact
8 kV air discharge
4 kV contact
8 kV air discharge
Electrical fast transient (EFT)
IEC 61000-4-4, EN 61131-2
±2 kV using direct method
±2 kV using direct method
Surge immunity
IEC 61000-4-5, EN 61131-2
±2 kV line-to-ground (CM)
±2 kV line-to-ground (CM)
Electrical/EMC, continued
Surge immunity
IEC 60947-4-1 (Table 13)
IEC 61000-4-5 a Class 4
Short Circuit Ratings
Short Circuit Ratings (North America CSA, cUL)
Changes to UL 508A and NEC in recent years have brought a focus to control panel safety with regard to short-circuit current
ratings (SCCR). Eaton’s C440 electronic overload relays combined with XT series IEC and Freedom Series NEMA contactors
provide a wide variety of SCCR solutions needed for a variety of applications. The SCCR data in this document reflects the
latest information as of April 2010.
C440/XT Standalone Overload Relays (XT, C440)
Standard-Fault Short Circuit Data
Overload
FLA Range
Maximum
Operating
Voltage
0.33–1.65A
600 Vac
600V
(kA)
Maximum
Fuse Size (A)
(RK5)
Maximum
Breaker
Size (A)
1
6
15
High-Fault Short Circuit Data
Fuses (RK5, J, CC)
Thermal-Magnetic Circuit Breakers
480V
(kA)
600V
(kA)
Maximum
Fuse Size
480V
(kA)
600V
(kA)
Maximum
Breaker Size
—
—
—
—
—
—
1–5A
600 Vac
5
20
20
100
100
30
100
35
20
4–20A
600 Vac
5
80
80
100
100
100
100
35
80
9–45A
600 Vac
5
175
175
100
100
100
100
35
100/175 (480/600)
20–100A
600 Vac
10
400
400
100
100
200
150
35
250/400 (480/600)
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Technical Data and Specifications
NEMA Freedom Series Starters with C440 Electronic Overload Relays
NEMA
Size
Maximum
Operating
Voltage
00
0
1
2
3
High-Fault Short Circuit Data
Thermal-Magnetic Circuit Breakers
Fuse (RK5, J, CC)
480V
600V
Maximum
Fuse Size
480V
600V
Maximum
Breaker Size
0.33–1.65A
100
100
30
—
—
—
1–5A
100
100
30
100
35
35
4–20A
100
100
30
100
35
35
0.33–1.65A
100
100
60
—
—
—
1–5A
100
100
60
100
35
70
4–20A
100
100
60
100
35
70
0.33–1.65A
100
100
100
—
—
—
1–5A
100
100
100
100
35
100
4–20A
100
100
100
100
35
100
9–45A
100
100
100
100
35
100
1–5A
100
100
100
100
35
175
4–20A
100
100
100
100
35
175
9–45A
100
100
100
100
35
175
20–100A
100
100
200
50
50
250
IEC XT Starters with XT Electronic Overload Relays
NEMA
Size
Maximum
Operating
Voltage
B
C
D
High-Fault Short Circuit Data
Thermal-Magnetic Circuit Breakers
Fuse (RK5, J, CC)
480V
600V
Maximum
Fuse Size
480V
600V
Maximum
Breaker Size
1–5A
100
100
30
—
—
—
4–20A
100
100
30
—
—
—
1–5A
100
100
60
—
—
—
4–20A
100
100
60
—
—
—
9–45A
100
100
60
—
—
—
9–45A
100
100
200
65
35
175
20–100A
100
100
200
65
35
175
F
20–100A
100
100
200
65
65
350
G
20–100A
100
100
200
65
65
350
8
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Receipt/Unpacking
Receipt/Unpacking
WARNING
Do not service with voltage applied—Lock-out Tags.
General
Upon receipt of the unit, verify that the catalog number and
unit options stated on the shipping container match those
stated on the order/purchase form.
Mounting
The expansion module (C440-XCOM) needs to be wired to
the C440/XTOE electronic overload relay as shown in the
figure below.
Expansion Module Wiring
Dust Cover
Inspect the equipment upon delivery. Report any crate or
carton damage to the carrier prior to accepting the delivery.
Have this information noted on the freight bill. Eaton is not
responsible for damage incurred in shipping.
Unpacking
Remove all packing material from the unit. Check the unit for
any signs of shipping damage. If damage is found after
unpacking, report it to the freight company. Retain the
packaging materials for carrier to review.
Expansion
Module
(C440-XCOM)
Verify that the unit’s catalog number and options match
those stated on the order/purchase form.
Storage
It is recommended that the unit be stored in its original
shipping box/crate until it is to be installed.
The unit should be stored in a location where:
●
The ambient temperature is –40° to 85°C
●
The relative humidity is 5–95%, non-condensing
●
The environment is dry, clean and non-corrosive
●
The unit will not be subjected to high shock or vibration
conditions
Insert Screwdriver
to Remove Module
1.
Remove dust cover.
2.
Insert C440-XCOM module until detent is reached.
3.
Pull terminal block from module.
4.
Assure module was retained by overload.
5.
Wire per Page 10, C440 to C440-COM-ADP Wiring.
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C440-COM-ADP Communication Module
C440-COM-ADP Communication Module
WARNING
C440 to C440-COM-ADP Wiring
Only apply 24 Vdc to the communication module fieldbus
connection. Use of any other voltage may result in
personal injury, property damage and damage to the
module.
C440-COMADP
–
24 Vdc
+
Mounting and Wiring
The DeviceNet modules are designed to be installed on the
right side of the motor insight base unit or the
C440-COM-ADP.
1.
Align module with side of Motor Insight base unit or
C440-COM-ADP.
2.
Slide module bottom pegs into appropriate slots.
3.
Rotate module up and gently click the base unit and
module together.
4.
Connect DeviceNet cable and IO connector if desired.
1–COM
2–24 Vdc
C440-XCOM
1–24 Vdc
4–COM
5–DI
6–DO
1–COM
2–D1
4–D0
5–24 Vdc
C
o
m
m
u
n
i
c
a
t
i
o
n
M
o
d
u
l
e
C441X Communication Module
C440-COM-ADP
10
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C440-COM-ADP Communication Module
Input Behavior
Example: 120 Vac IO Module
Each terminal of the field connection accepts two wires of
the following size:
Field Terminal Wire Capability
Wire Type
Wire Size
Example: 120 Vac IO Module
All inputs are isolated.
All common terminals
connected together
internally.
24 Vdc
NET
Terminal Torque (in-lbs)
Pin 1
Solid Cu–90C
#14–#22
4.5
Stranded Cu–90C
#16–#22
4.5
I1
I1
I2
I2
120 Vac Input Requirements
I3
I3
The 120 Vac input is an isolated input. It requires an external
AC supply to drive the inputs. There are three common tie
points provided for the four inputs.
I4
I4
C
C
C
C
120 Vac
120 Vac Inputs
AC/DC
C
C
NO
Q1
NO
Q1
NO
Q2
C
C
NC
Q2
AC/DC
Pin 12
–
–
–
–
–
120 Vac Input Specifications
Specification
Value
Number of inputs
4
Nominal voltage
120 Vac
Nominal current
7mA
Operating range
80–140 Vac
Operating frequency
50/60 Hz
Signal delay maximum
30 ms
Input type
IEC 61131-2, type 1 digital
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C440-COM-ADP Communication Module
24 Vdc Input Requirements
The 24 Vdc input circuit is capable of both isolated and
unisolated behavior. The isolated inputs share a single
common tie point. A 24 Vdc current limited source/ground is
provided in situations that require locally supplied input signal
voltage. To use the unisolated inputs tie the 24 Vdc ground/
common to the isolated common.
Example: Non Isolated 24 Vdc Input Source
Example: Non isolated 24 Vdc input source.
Input source power is taken from
the 5 pin connector.
Connect C and 0V together.
Use 24 to source inuts.
24 Vdc
–
24 Vdc Inputs
– 24 Vdc
–
Vdc
Vdc
Vdc
Note: Do not connect a 24 Vdc source to pins 6 and 7. The
“I/O Power: 24 Vdc” is to be used only in conjunction
with the inputs. It is a 24 Vdc output intended to only
supply signal power for the inputs. When using the 24
Vdc input supply, pin 6 should only be connected to
pin 5 (24 Vdc input supply common to input common).
See example wiring diagrams. Any device using the
provided 24 Vdc input supply must have 500V
isolation from ground. Example devices include
pushbuttons.
Example: Isolated 24 Vdc Input Source
Example: Non isolated 24 Vdc input source.
The inputs must be supplied by an
external power source.
Do not connect the external supply
to terminals 0V and 24.
Connect isolated power source
between C and inputs.
24 Vdc
24 Vdc Input Specifications
Specification
Value
Number of inputs
4
Nominal voltage
24 Vdc
Nominal current
5 mA
Type
Current sinking
Input type
IEC 61131-2, type 1 digital
Maximum 24 Vdc source current
50 mA
Isolation voltage
250 Vac
12
24 Vdc
24 Vdc
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C440-COM-ADP Communication Module
Relay Output Behavior
Two relay outputs are provided, one Form A (NO) and one Form C (NO, NC). See wiring guide below.
NO, NC Output
Output
–
–
–
–
–
Relay Specifications
Specification
Value
Number of contacts
2 independent relays
(1 Form C, 1 Form A)
Thermal contact
5A
Rated insulation voltage
300 Vac
Max operating voltage
120 Vac
Max operating current
5A
Electrical life
1 x 105 operations
Mechanical life
1 x 107 operations
Pilot Duty Relays
Specification
Value
Pilot duty rating
B300
Thermal continuous test current
5A
Maximum current (120 Vac)—
make/break
30A/3A
Maximum VA (volt-amperes)—
make/break
3600 Va/360 Va
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DeviceNet Configuration
DeviceNet Configuration
DeviceNet Baud Rate Configuration DIP Switches 7, 8
The DeviceNet baud rate is configured using the DIP
switches on the face of the device.
DIP Switch Baud Rate Selection
C440 DeviceNet Object Details
C440 DeviceNet Full Profile
Class
Object
Number of Instances
0x01
Identity
1
B0 (Sw7)
B1 (Sw8)
Baud
0x02
Message router
1
Off
Off
125k (default)
0x03
DeviceNet
1
On
Off
250k
0x04
Assembly
7 (See assembly object details)
Off
On
500k
0x05
Connection
3
On
On
Software configuration
0x08
Discrete input point
4
0x09
Discrete output point
2
0x29
Control supervisor
1
0x2C
Overload
1
0x94
DeviceNet interface
1
DeviceNet MAC ID Selection
The DeviceNet MAC ID is configured using the DIP switches
on the face of the device.
Identity Object, Class 0x01 (C440)
DIP Switch Behavior
DIP Switch
Value
6
32
Identity Instance Services (C440)
5
16
4
8
Service
Code
Service
Name
Service
Data
3
4
0x05
Reset
0
2
2
Instance 1: Initializes adapter to the
power-up state
1
1
0x05
Reset
1
6
32
Instance 1: Writes default values to
all instance attributes AND then
saves all non-volatile attributes to
flash memory and then performs the
equivalent of a reset (0)
0x05
Reset
101
Vendor specific reset—perform
Intercom divorce. If comm module is
not connected to a C440, the comm
module will assume the discrete IO
profile. If the comm module is
connected to a C440, it will marry to
the C440 and assume the
overload profile.
0x0E
Get_Attributes N/A
_Single
Returns the contents of the
specified data
0x10
Set_Attributes Value
_Single
Modifies an attribute value
Note: To set a MAC ID of 25, DIP switches 5, 4 and 1 need
to be turned on, with all others off. Default is Mac ID
63 (all on).
14
Description
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DeviceNet Configuration
Identity Instance Attributes (C440)
Attr ID
NV
Access Rule
Name
1
—
Get
Vendor ID
2
—
Get
Device type
3
—
Get
Product code
4
—
Get
Data Type
Attribute Description
Semantics
UINT
Identification of each vendor by number
The constant 68
UINT
Indication of general type of product
The constant 3 for overload
UINT
Identification of a particular product of an
individual vendor
The constant 0 x 110 (C440 DeviceNet
interface with 24 Vdc IO) or
0 x 1111 (C440 DeviceNet
interface with 120 Vac IO)
Revision
STRUCT of:
Revision of the item the Identity Object
represents
—
Major revision
USINT
—
The constant 0 x 02
Minor revision
USINT
—
The constant 0 x 01
5
—
Get
Status
WORD
Summary status of device
See status section for details
6
—
Get
Serial number
UDINT
Serial number of comm device
32 bit vendor specific serial number
7
—
Get
Product name
SHORT_
STRING
Human readable identification
—
8
—
Get
State
USINT
Present state of the device as represented
by the state transition diagram
0 = Nonexistent
1 = Device self testing
2 = Standby
3 = Operational
4 = Major recoverable fault
5 = Major unrecoverable fault
176
(0xB0)
NV
Get/ Set
User label
(tag name)
SHORT_
STRING
User assigned ASCII string of 16 characters
or less
—
177
(0xB1)
—
Get
C440 firmware
version
UINT
Version of C440 base unit firmware
—
180
(0xB4)
—
Get
C440 expansion USINT
board ID
Returns a code to indicate what is in the
C440 expansion port
0 = No expansion board
1 = 120 Vac
2 = RS-485
181
(0xB5)
—
Get
C440 serial
number
UDINT
32 bit vendor specific serial number
—
182
(0xB6)
—
Get
C440 hardware
revision
UINT
Hardware revision of C440 base unit; stored
as a 2 byte number with a major and minor
revision
—
183
(0xB7)
—
Get
C440 product
code
UINT
Eaton product code. If the number is odd–it is —
ground fault capable
184
(0xB8)
—
Get
C440 firmware
checksum
UDINT
The 32 bit checksum of the base C440
firmware
—
185
(0xB9)
—
Get
C440 firmware
build number
UINT
—
—
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DeviceNet Configuration
Status
This attribute represents the current status of the entire device. Its value changes as the state of
the device changes. The Status attribute is a WORD, with the following bit definitions:
Bit Definitions for Instance #1, Status Attribute of Identity Object (C440)
Bit(s)
Called
Definition
0
Owned
—
1
—
Reserved, set to zero.
2
Configured
TRUE indicates that the application of the device has been configured to do
something different than the “out-of-box” default. This does not include
configuration of the communications.
3
—
Reserved, set to zero.
4–7
—
Reserved, set to zero.
8
Minor recoverable fault
TRUE indicates that the device detected a problem with itself, which is thought
to be recoverable. The problem does not cause the device to go into one of the
faulted states.
9
Minor unrecoverable
fault
TRUE indicates that the device detected a problem with itself, which is thought
to be unrecoverable. The problem does not cause the device to go into one of the
faulted states.
10
Major recoverable
fault
TRUE indicates that the device detected a problem with itself, which caused the
device to go into the “major recoverable fault” state.
11
Major unrecoverable
fault
TRUE indicates that the device detected a problem with itself, which caused the
device to go into the "major unrecoverable fault" state. See Behavior section.
12, 13
—
Reserved, set to zero.
14, 15
—
Reserved, set to zero.
State
This attribute is an indication of the present state of the device. Note that the nature of a major
unrecoverable fault could be such that it may not be accurately reflected by the state attribute.
This attribute reflects the dynamic status of the adapter. The defined states are:
Defined States
Value
State Name
Description
0
Non-existent
This state will never be visible from within a device. This state is
principally intended for a tool to be able to represent the lack of an
instance in a physical device.
1
Device self testing
Power-up or reset operation. Will not be visible from within a device
because communications are not active in this state.
2
Standby
This state is reported while needs commissioning due to an incorrect
or incomplete configuration.
3
Operational
This state is reported when the adapter is powered up, configured
and operating normally.
4
Major recoverable fault
—
5
Major unrecoverable fault
—
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DeviceNet Configuration
Message Router Object, Class 0x02 (C440)
Message Router Instance Services (C440)
Service Code
Service Name
Service Data
Description
0x0E
Get_Attribute_Single
N/A
Returns the value of the specified attribute
Message Router Instance Attributes (C440)
Attr ID NV
Access Rule
Name
Data Type
Attribute Description
Semantics
1
Get
Object list
STRUCT of:
A list of supported objects
Structure with an array of object class codes
supported by the device
UINT
Number of supported classes in
the classes array
The number of class codes in the classes array
List of supported class codes
The class codes supported by the device
ARRAY of UINT
2
Get
Number available UINT
Maximum connections supported Count the maximum number of connections
supported
3
Get
Number active
Number of connections currently
used by system components
UINT
Current count of the number of connections allocated
to system communication
DeviceNet Object, Class 0x03 (C440)
DeviceNet Instance Services (C440)
Service Code
Service Name
Service Data
Description
0x0E
Get_Attribute_Single
N/A
Returns the value of the specified attribute
0x4B
Allocate
values
Allocate_Master/Slave_Connection_Set
0x4C
Release
value
Release_Group_2_Identifier_Set
DeviceNet Instance Attributes (C440)
Attr ID NV
Access Rule
Name
Data Type
Attribute Description
Semantics
5
Get
Allocation
information
STRUCT of:
—
—
Allocation
choice byte
BYTE
Indicates which connections are
active
Bit 0—Explicit
Bit 1—Poll
Bit 2—Bit strobe
Master’s
MAC ID
USINT
MAC ID of Master
(from allocate)
Range 0—63, 255
Modified via
allocate only
—
6
—
Get
MAC ID switch
changed
BOOL
The node address switches have
changed since last power-up/reset
0 = No change
1 = Change since last reset or power-up
7
—
Get
Baud rate switch
changed
BOOL
The baud rate switch(es) have
changed since last power-up/reset
0 = No change
1 = Change since last reset or power-up
8
—
Get
MAC ID switch
value
USINT
Actual value of node
address switches
Range 0—63
9
—
Get
Baud rate switch
value
USINT
Actual value of baud
rate switches
Range 0—3
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DeviceNet Configuration
Assembly Object, Class 0x04 (C440)
The assembly object binds attributes of multiple objects,
which allows data to or from each object to be sent or
received over a single connection. Assembly objects can
be used to bind input data or output data. The terms “input”
and ”output” are defined from the network’s point of view.
An input will produce data on the network and an output will
consume data from the network. Various data sets can be
exchanged using I/O messaging. The data set to be
exchanged is determined by selecting an input and
an output assembly.
The adapter is designed with 2 I/O connections (poll and bit
strobe). These connections use the assemblies selected in
the vendor specific DeviceNet Interface object (0x94).
Assembly Instances (C440)
Type
Instance
Usage
Name
Input
50 (0x32)
Poll, bit strobe
Basic overload
(ODVA overload profile)
Input
107 (0x6B)
Poll, bit strobe
Extended overload with discrete
input and output points
Input
120 (0x78)
Poll
User defined input
assembly short
Input
130 (0x82)
Poll
User defined input
assembly long
Output
2 (0x02)
Poll
Basic overload
(ODVA overload profile)
Output
105 (0x69)
Poll
Basic overload with discrete
output points
Output
111 (0x6F)
Bit strobe
Accepts 8 bytes of bit strobe
command to trigger bit strobe
response
Assembly Instance Services (C440)
Service
Code
Service Name
Service
Data
0x0E
Get_Attribute_Single
N/A
Returns the value of the
specified attribute
0x10
Set_Attributes_Single
Value
Modifies an attribute value
Description
Assembly Instance Attributes (C440)
Attr
Access
ID NV Rule
Name
Data
Type
Description
of Attribute
Semantics
of Values
3
ARRAY
of BYTE
—
—
— Set
Data
Input Assembly 50 (C440)
Byte Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
0
—
—
—
—
—
—
Faulted
Bit 3
Bit 2
Bit 1
Bit 0
—
Input Assembly 107 (C440)
Byte Bit 7
0
Bit 6
Bit 5
Bit 4
Input 4 Input 3 Input 2 Input 1 Output 2 Output 3 Reserved Faulted
Notes
Indicates default assembly instances used in poll connection.
Indicates default assembly instances used in bit strobe connection.
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DeviceNet Configuration
Input Assembly 120 (C440 Short Assembly)
Values are selected from the list defined below.
C440 Short Assembly
Byte
Word
Value
Default Value
0
0
Value selected by DeviceNet interface
object, attribute 7
Device status (low byte) (see control
supervisor object)
1
2
Device status (high byte)
1
3
4
2
5
6
3
Value selected by DeviceNet interface
object, attribute 8
Value selected by DeviceNet interface
object, attribute 9
Value selected by DeviceNet interface
object, attribute 10
7
Present fault bits current (low byte)
Present fault bits current (high byte)
Average current (low byte)
Average current (high byte)
Thermal memory percent current
(low byte)
Thermal memory percent current
(high byte)
Input Assembly 130 (C440 Long Assembly)
Values are selected from the list defined below.
C440 Long Assembly
Byte
Word
Value
Default Value
0
0
Value selected by DeviceNet interface
object, attribute 12
Device status (low byte) (see control
supervisor object)
1
Value selected by DeviceNet interface
object, attribute 13
2
Value selected by DeviceNet interface
object, attribute 14
3
Value selected by DeviceNet interface
object, attribute 15
4
Value selected by DeviceNet interface
object, attribute 16
5
Value selected by DeviceNet interface
object, attribute 17
6
Value selected by DeviceNet interface
object, attribute 18
7
Value selected by DeviceNet interface
object, attribute 19
8
Value selected by DeviceNet interface
object, attribute 20
9
Value selected by DeviceNet interface
object, attribute 21
1
2
Device status (high byte)
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
L1 current (low byte)
L1 current (high byte)
L2 current (low byte)
L2 current (high byte)
L3 current (low byte)
L3 current (high byte)
RMS current ave (low byte)
RMS current ave (high byte)
Current as a percent of FLA (low byte)
Current as a percent of FLA (high byte)
Overload thermal pile (low byte)
Overload thermal pile (high byte)
Frequency (low byte)
Frequency (high byte)
Phase imbalance percentage (low byte)
Phase imbalance percentage (high byte)
Present fault bits (low byte)
Present fault bits (high byte)
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DeviceNet Configuration
Input Assembly 120 and 130 Selection List (C440)
Output Assembly 111—Bit Strobe Command (C440)
Value
Description
0
Assembly terminator
Sixty-four bits of strobe data, one per MAC ID. The data is
ignored by the C440 DeviceNet adapter.
1
Device status
2
RMS current IA
3
RMS current IB
4
RMS current IC
Connection Instance Services (C440)
5
RMS current average
6
Current as a percent of FLA
Service Service
Code
Name
Service
Data
Description
7
Phase imbalance percentage
0x05
Reset
N/A
8
Frequency
9
Overload thermal pile memory
percentage
Resets the inactivity/
watchdog timer
Transitions from timed-out or
deferred delete state to
established
10
Present fault bits (trip reason)
0x0E
Get_Attributes_Single
N/A
11
Feature status
Returns the contents of the
specified data
12
Device temperature
0x10
Set_Attributes_Single
Value
Modifies an attribute value
13
Ground current (RMS)
14
Ground fault percentage
Connection Object, Class 0x05 (C440)
Output Assembly 2
Byte
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
0
—
—
—
—
—
Fault
reset
—
—
Output Assembly 105
Byte
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
0
—
—
Test
trip
—
—
Fault
reset
Out 2
Out 1
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DeviceNet Configuration
Connection Object Instance #1 Attributes (Explicit Messaging) (C440)
Attr ID
NV
Access Rule Name
Data Type Attribute Description
1
—
Get
State
USINT
State of the object
Default = 0x03
2
—
Get
Instance_Type
USINT
Indicates either I/O or messaging connection
Default = 0x00
3
—
Get
TransportClass_Trigger
BYTE
Defines behavior of the connection
Default = 0x83
4
—
Get
Produced_Connection_ID
UINT
Placed in CAN Identifier field when the connection transmits
Default = 0x0000 (although this default will never be visible)
5
—
Get
consumed_Connection_ID
UINT
CAN Identifier field value that denotes message to be received
Default = 0x0000 (although this default will never be visible)
6
—
Get
Initial_Comm_Characteristics
BYTE
Defines the message group(s) across which productions and consumptions
associated with this connection occur
Default = 0x21
This indicates that the slave’s explicit messaging connection produces and
consumes across message group 2. Additionally, this value indicates that
the slave’s MAC ID appears in the CAN Identifier fields of the group 2
messages that the slave consumes and produces.
7
—
Get
Produced_Connection_Size
UINT
Maximum number of bytes transmitted across this connection
Default = 500
8
—
Get
Consumed_Connection_Size
UINT
Maximum number of bytes received across this connection
Default = 500
9
—
Get/Set
Expected_Packet_Rate
UINT
Defines timing associated with this connection
Default = 0x09C4 (2500 milliseconds)
10 _11
—
N/A
N/A
N/A
Not used. These attribute IDs have been obsoleted and are no longer defined
for a connection object
12
—
Get/Set
Watchdog_Timeout_Action
USINT
Defines how to handle Inactivity/ watchdog timeouts
Default = 0x01 (Auto_Delete)
13
—
Get
Produced_Connection_Path_Length UINT
Number of bytes in the Produced_Connection_Path attribute
Default = 0x0000
14
—
Get
Produced_Connection_Path
Specifies the Application Object(s) whose data is to be produced by this
connection object. See DeviceNet Volume I, Appendix I.
Default = Null PATH
15
—
Get
Consumed_Connection_Path_Length UINT
Number of bytes in the Consumed_Connection_Path attribute
Default = 0x00
16
—
Get
Consumed_Connection_Path
Specifies the application object(s) that are to receive the data consumed by
this connection object. See DeviceNet Volume I, Appendix I.
Default = Null PATH
Packed
EPATH
Packed
EPATH
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DeviceNet Configuration
Connection Object Instance #2 Attributes (Polled I/O) (C440)
Attr ID
Access
Rule
NV
Name
Data Type Attribute Description
1
Get
—
State
USINT
State of the object
Default = 0x01
2
Get
—
Instance_Type
USINT
Indicates either I/O or messaging connection
Default = 0x01
3
Get
—
TransportClass_Trigger
BYTE
Defines behavior of the connection
Default = 0x83
4
Get
—
Produced_Connection_ID
UINT
Placed in CAN identifier field when the connection transmits
5
Get
—
Consumed_Connection_ID
UINT
CAN Identifier field value that denotes message to be received
6
Get
—
Initial_Comm_Characteristics
BYTE
Defines the message group(s) across which productions and consumptions
associated with this connection occur
Default = 0x01
7
Get
—
Produced_Connection_Size
UINT
Maximum number of bytes transmitted across this connection
8
Get
—
Consumed_Connection_Size
UINT
Maximum number of bytes received across this connection
9
Get/Set
—
Expected_Packet_Rate
UINT
Defines timing associated with this connection
Default = 0x0000
10 _11
—
N/A
N/A
N/A
Not used. These attribute IDs have been obsoleted and are no longer defined
for a connection object
12
Get/Set
—
Watchdog_Timeout_Action
USINT
Defines how to handle inactivity/watchdog timeouts
Default = 0x00
13
Get
—
Produced_Connection_Path_Length
UINT
Number of bytes in the Produced_Connection_Path attribute
Default and fixed as 0x03
14
Get/Set
NV
Produced_Connection_Path
Packed
EPATH
Specifies the application object(s) whose data is to be produced by this
connection object default assembly instance 120 “0x62 0x37 0x38”
Allowed EPATHs:
50 (0x32): “0x62 0x33 0x32”
107 (0x6B): “0x62 0x36 0x42”
120 (0x78): “0x62 0x37 0x38”
130 (0x82): “0x62 0x38 0x32”
15
Get
—
Consumed_Connection_Path_Length UINT
Number of bytes in the Consumed_Connection_Path attribute
Default and fixed as 0x03
16
Get/Set
NV
Consumed_Connection_Path
Specifies the application object(s) that are to receive the data consumed by
this connection object
Default assembly instance 105 “0x62 0x36 0x39”
Allowed EPATHs:
2 (0x02 ): “0x62 0x30 0x32”
105 (0x69 ): “0x62 0x36 0x39”
22
Packed
EPATH
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DeviceNet Configuration
Connection Object Instance #3 Attributes (Bit strobe I/O) (C440)
Attr ID
Access
Rule
NV
Name
Data Type Attribute Description
1
Get
—
State
USINT
State of the object default = 0x01
2
Get
—
Instance_Type
USINT
Indicates either I/O or messaging connection
Default = 0x01
3
Get
—
TransportClass_Trigger
BYTE
Defines behavior of the connection
Default = 0x83
4
Get
—
Produced_Connection_ID
UINT
Placed in CAN Identifier field when the connection transmits
5
Get
—
Consumed_Connection_ID
UINT
CAN Identifier field value that denotes message to be received
6
Get
—
Initial_Comm_Characteristics
BYTE
Defines the message group(s) across which productions and consumptions
associated with this connection occur
Default = 0x02
7
Get
—
Produced_Connection_Size
UINT
Maximum number of bytes transmitted across this connection
Default and Fixed as 0x08
8
Get
—
Consumed_Connection_Size
UINT
Maximum number of bytes received across this connection
Default and fixed as 0x08
9
Get/Set
—
Expected_Packet_Rate
UINT
Defines timing associated with this connection
Default = 0x0000
10_11
—
N/A
N/A
N/A
Not used. These attribute IDs have been obsoleted and are no longer defined
for a connection object
12
Get/Set
—
Watchdog_Timeout_Action
USINT
Defines how to handle Inactivity/watchdog timeouts
Default = 0x00
13
Get
—
Produced_Connection_Path_Length
UINT
Number of bytes in the Produced_Connection_Path attribute
Default and fixed as 0x03
14
Get/Set
—
Produced_Connection_Path
Packed
EPATH
Specifies the assembly instance whose data is to be produced by this
connection object
Default assembly instance 107 “0x62 0x36 0x42”
15
Get
—
Consumed_Connection_Path_Length UINT
Number of bytes in the Consumed_Connection_Path attribute
Default and fixed as 0x03
16
Get/Set
—
Consumed_Connection_Path
Specifies the application object(s) that are to receive the data consumed by
this connection object
Default and fixed as assembly instance 111 “0x62 0x36 0x46”
Packed
EPATH
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DeviceNet Configuration
Discrete Input Object, Class 0x08 (C440)
Discrete Input Point Instance Services (C440)
Service
Code
Service
Data
Description
Service Name
0x0E
Get_Attributes_Single N/A
Returns the contents of the
specified data
0x10
Set_Attributes_Single Value
Modifies an attribute value
Discrete Input Point Object Instance #1–4 (C440)
Attr Access
ID Rule
NV
Name
Data
Type
Attribute Description
3
Get
—
Value
BOOL
Input point value
101 Set
—
Debounce UDINT
Discrete Input Point Object Instance #1–4 (C440)
Attr Access
ID Rule
NV Name
Data
Type
3
Set
—
Value
BOOL
Output point value (see below
for details)
5
Set
NV Fault
action
BOOL
Action taken on output’s value
in communication fault state
(see below for details)
6
Set
NV Fault
value
BOOL
User-defined value for use with
fault action attribute (see
below for details)
7
Set
NV Idle
action
BOOL
Action taken on output’s value
in communication idle state
(see below for details)
8
Set
NV Idle
value
BOOL
User-defined value for use with
idle action attribute (see below
for details)
Debounce time
Attribute Description
Input Point Value
Output Point Value
The input point value reflects current state of the associated
input terminal.
The output is read from this object’s VALUE attribute and
applied to the output terminal.
Communication Fault Action
Discrete Output Object, Class 0x09 (C440)
Determines the action to be taken at the output terminal
when a communications fault occurs.
The Discrete Output Point (DOP) Object models discrete
outputs in a product. Note that the term “output” is defined
from the network’s point of view. An output will consume
data from the network. The output is read from this object’s
VALUE attribute and applied to the output terminal.
If this attribute is set to “0,” then output terminal will be set
to the state determined by attribute “Communications fault
value.”
Discrete Output Point Instance Services (C440)
Default: “0”
Service
Code
Service Name
Description
Communication Fault Value
0x0E
Get_Attributes_Single N/A
Returns the contents of the
specified data
Determines the value to be applied to the output terminal if a
communications fault occurs
0x10
Set_Attributes_Single Value
Modifies an attribute value
AND the “Communication fault action” attribute is set
to “0.”
Service
Data
If the attribute is set to “1,” then the output terminal is not
changed due to a communications fault.
Default: 0.
Idle Action
Determines the action to be taken at the output terminal when
communication idle occurs. If this attribute is set to “0,” then
output terminal will be set to the state determined by attribute
“Idle value.”
If the attribute is set to “1,” then the output terminal is not
changed due to a communications idle event.
Default: “0”
Idle Value
Determines the value to be applied to the output terminal if
a communications idle event occurs AND the “Idle action”
attribute is set to “0”.
Default: 0.
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DeviceNet Configuration
Control Supervisor Object, Class 0x29 (C440)
Control Supervisor Instance Services (C440)
Service Code
Service Name
Service Data
Description
0x0E
Get_Attributes_Single
N/A
Returns the contents of the specified data
0x10
Set_Attributes_Single
Value
Modifies an attribute value
0x05
Reset
N/A
Resets the device to start-up state
Control Supervisor Instance Attributes (C440)
Attr ID
NV
Access Rule
Name
Data Type
Attribute Description
10
—
Get
Faulted/Tripped
BOOL
1 = Fault occurred (latched)
0 = No faults present
12
—
Set
FaultRst
BOOL
0 ≥1 = Fault reset
0 = No action
(overload reset)
17
—
Set
ForceFault
BOOL
0 ≥ 1 = Force Fault
0 = No action
101
—
Get
Device status
WORD
Device bit array
Bit 0: Tripped
Bit 1: Unused
Bit 2: Output #1
Bit 3: Output #2
Bit 4: Input #1
Bit 5: Input #2
Bit 6: Input #3
Bit 7: Input #4
Bit 8: Overload power lost
Bit 9: Comm adapter low voltage
Bit 10: 1 = Running, 0 = Stopped or tripped
Bit 11-15: Reserved
102
—
Get
Present fault bits
WORD
Present fault bits bit array
Faults are cleared when the device is either reset by the network or detects
current flowing.
The fault bits are defined as follows:
Bit Feature
0 Overload fault
1 Phase imbalance
2 Phase loss fault
3 Ground fault
4 Network trip command
5 NV memory failure
6-> Reserved
103
—
Get
Motor control state/
overload state
USINT
Motor control states:
0 = Stopped
1 = Running
2 = Tripped
105
NV
Set
Comm fault
trip action
BOOL
Action taken on trip state in comm fault state
0 = Use comm fault trip value attribute
1 = No affect
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C440 DeviceNet.book Page 26 Friday, March 25, 2011 10:41 AM
DeviceNet Configuration
Control Supervisor Instance Attributes (C440), continued
Attr ID
NV
Access Rule
Name
Data Type
Attribute Description
106
NV
Set
Comm fault
trip value
BOOL
User-defined value for use with comm fault
trip action attribute
0 = No affect
1 = Trip
107
NV
Set
Idle trip action
BOOL
Action taken on trip state in communication
idle state
0 = Use Idle trip value attribute
1 = No change
108
NV
Set
Idle trip value
BOOL
User-defined value for use with idle trip
action attribute
0 = No affect
1 = Trip
130
—
Get
Device feature status
WORD
The feature status bits are defined as follows:
Bit Feature
0,1:
Class index (00 = Class 10a; 01 = Class 10; 10 = Class 20; 11 = Class 30)
2:
Phase loss/imbalance enabled
3:
Ground fault enabled
4:
Auto reset enabled
5:
Remote reset active
8:
DIP switch position 0
9:
DIP switch position 1
10:
DIP switch position 2
11:
DIP switch position 3
12-15: Reserved
131
—
Get
Device temperature in
degrees
INT
Temperature as seen by the base device microcontroller, 10% accuracy
132
—
Get
Frequency
UINT
Line frequency measured by the device in deci Hz
Faulted/Tripped
A condition exists that is out of the normal operating range of the device. This condition has been configured to cause the
device to enter the faulted or tripped state.
Fault Reset
Commands the device out of the faulted state. A transition from 0 to 1 will cause the fault reset.
Faulted State
Initial Value
Commanded Value
Result
0
0
No action
0
1
Reset fault
1
0
No action
1
1
No action
26
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C440 DeviceNet.book Page 27 Friday, March 25, 2011 10:41 AM
DeviceNet Configuration
Overload Object, Class 0x2C (C440)
Overload Instance Service (C440)
Service Code
Service Name
Service Data
Description
0x0E
Get_Attribute_Single
N/A
Returns the contents of the
specified data
0x10
Set_Attribute_Single
Value
Modifies an attribute value
Overload Instance Attributes (C440)
Attr ID
NV
Access Rule
Name
Data Type Attribute Description
6
—
Get
%PhImbal
USINT
Percent phase imbalance
7
—
Get
%Thermal
USINT
Percent thermal capacity
100
NV
Get
TripClass
USINT
Trip class setting 5 to 30
105
—
Get
FLA Current
UINT
The present FLA setting. The potentiometer selects this value. The value is scaled by
the multiplier.
140
—
Get
AvgCurrent
UINT
Average of the three phase currents, scaled by the current multiplier
141
—
Get
Current Ll
UINT
Actual motor phase current L1, scaled by the current multiplier
142
—
Get
Current L2
UINT
Actual motor phase current L2, scaled by the current multiplier
143
—
Get
Current L3
UINT
Actual motor phase current L3, scaled by the current multiplier
144
—
Get
Ground current
UINT
RMS ground current, scaled by the current multiplier
150
—
Get
Maximum device FLA
UINT
This is the max FLA setting possible in this device. The value is scaled by the current
multiplier.
151
—
Get
Minimum device FLA
UINT
This is the min FLA setting possible in this device. The value is scaled by the current
multiplier.
152
—
Get
Current multiplier
UINT
This value indicates the multiplier applied to the current values. For example: If the
multiplier is 10 then all currents are read out in deci-amps. 1A => 10; Divide the given
current value (attribute 140, 141, 142, and so on) by the value in this location to
convert to amps.
153
—
Get
Current as a % of FLA
UINT
Presents the average current as a percent of the FLA setting.
154
—
Get
Ground Fault %
USINT
Percent of ground fault measured. GF% = GFC / ([0.5]*FLA)
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C440 DeviceNet.book Page 28 Friday, March 25, 2011 10:41 AM
DeviceNet Configuration
DeviceNet Interface Object, Class 0x94 (C440)
DeviceNet Interface Object Instance Services (C440)
Service Code
Service Name
Service Data
Description
0x0E
Get_Attribute_Single
N/A
Returns the value of the
specified attribute
0x10
Set_Attributes_Single
Value
Modifies an attribute value
DeviceNet Interface Object Instance Attributes (C440)
Attr ID
NV
Access Rule Name
Data Type
Attribute Description
1
NV
Set
MAC ID
USINT
MAC ID in use when baud rate switch is Range: 0–63
set to 3
Default = 63
(B0: on, B1: on)
2
NV
Set
Baud rate
USINT
Baud rate in use when baud rate switch 0 = 125k
is set to 3
1 = 250k
(B0: on, B1: on)
2 = 500k
Default = 0
3
NV
Set
Poll input assembly select
USINT
Poll connection input assembly instance Default = 120
that is active
4
NV
Set
Bit strobe input assembly
select
USINT
Bit strobe connection input
assembly instance that is active
Default = 107
5
NV
Set
Poll output assembly select
USINT
Poll connection output assembly
instance that is active
Default = 105
6
—
Get
Short assembly user input, size USINT
Total size of assembly 120 as
determined by user selected input
list items
Determined by the placement of the “0”
below
7
NV
Set
Short assembly user input,
Word 0 Param
USINT
Data item assigned to Word 0 of short
user input assembly
Default = 1; device status (control
supervisor attr 101)
8
NV
Set
Short assembly user input,
Word 1 Param
USINT
Data item assigned to Word 1 of short
user input assembly
Default = 10; present fault bits
9
NV
Set
Short assembly user input,
Word 2 Param
USINT
Data item assigned to Word 2 of short
user input assembly
Default = 5; average current
10
NV
Set
Short assembly user input,
Word 3 Param
USINT
Data item assigned to Word 3 of short
user input assembly
Default = 9; thermal memory percent
11
—
Get
Long assembly
user input, size
USINT
Total size of assembly 130 as
determined by user selected input
list items
Determined by the placement of the “0”
below
12
NV
Set
Long assembly user input,
Word 0 Param
USINT
Data item assigned to Word 0 of long
user input assembly
Default = 1; device status (control
supervisor attr 101)
13
NV
Set
Long assembly user input,
Word 1 Param
USINT
Data item assigned to Word 1 of long
user input assembly
Default = 2; L1 current
14
NV
Set
Long assembly user input,
Word 2 Param
USINT
Data item assigned to Word 2 of long
user input assembly
Default = 3; L2 current
15
NV
Set
Long assembly user input,
Word 3 Param
USINT
Data item assigned to Word 3 of long
user input assembly
Default = 4; L3 current
16
NV
Set
Long assembly user input,
Word 4 Param
USINT
Data item assigned to Word 4 of long
user input assembly
Default = 5
Current avg
17
NV
Set
Long assembly user input,
Word 5 Param
USINT
Data item assigned to Word 5 of long
user input assembly
Default = 6
Current as a % of FLA
28
Value
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DeviceNet Configuration
DeviceNet Interface Object Instance Attributes (C440), continued
Attr ID
NV
Access Rule Name
Data Type
Attribute Description
Value
18
NV
Set
Long assembly user input,
Word 6 Param
USINT
Data item assigned to Word 6 of long
user input assembly
Default = 9
Thermal memory percent
19
NV
Set
Long assembly user input,
Word 7 Param
USINT
Data item assigned to Word 7 of long
user input assembly
Default = 8
Frequency
20
NV
Set
Long assembly user input,
Word 8 Param
USINT
Data item assigned to Word 8 of long
user input assembly
Default = 7
Phase unbalance percent
21
NV
Set
Long assembly user input,
Word 9 Param
USINT
Data item assigned to Word 9 of long
user input assembly
Default = 10
Faults latched
MAC ID and Baud Rate
The MAC ID and baud rate are determined by attributes 1 and 2 when the baud rate switches are set to value 3
(B0 = ON and B1 = ON). The switch values determine MAC ID and baud rate when the baud rate switches are not set to 3.
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DeviceNet Configuration
30
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March 2011
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