USER MANUAL - Paitec USA

USER MANUAL - Paitec USA

USER MANUAL

IM3100

Pressure sealer

This manual provides detailed information on how to operate and maintain your IM3100

Please read this manual before operating the machine in order to prevent any damage caused by improper handling.

Rev. 11-01-31

Introduction

Thank you for purchasing Paitec USA products.

Copyright

Any of the contents should not be copied, re-printed or translated by other languages without Paitec USA approval.

IM3100 is the registered trademark of Paitec USA

- 2 -

Contents

1.

IM3100 Specification --------------- ------------------------ 4

2.

Identifying the parts ----------------------------------------- 5 ~ 6

3.

Unpack the -------------------------------------------------------- 7

4.

How to install the fold plate --------------------------- 8

5.

How to adjust the fold plate --------------------------- 9

6.

How to install the guide ---------------------------- 10

7.

OP Guide --------------------------------------------- 11~14

8.

Manual Feeding ---------------------------------------------- 15

9.

Paper jam removal ----------------------------------------- 16

10. Handling the error messages -------------------------------- 17

11. Maintenance ----------------------------------------- 18

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IM3100 Features

IM3100 Features (Pressure Sealer)

Perfect Sealing Quality & Low Noise Level

The most advanced pressure sealing technology with lightweight, excellent sealing quality and extremely low noise levels.

Excellent Folding Quality

Excellent folding quality, even with plain paper based on our advanced technology.

Compact & Dynamic Design

Advanced technology sealing system allows for compact design which saves valuable workspace.

Angle Seal Technology

Innovative and exclusive angled seal technology provides superior sealing capabilities.

Inline Pressure Sealer

IM3100 is compatible with several printers and it is very simple but useful.

IM3100 Specification

• Form Size : A4 / Letter / Legal size

• Speed : Maximum 3,000 forms / hour (Depends on the printer)

• Input Tray : From Printer

• Form weight : 60-120gsm

• Folding Setting : Z, C, V & Double, 14” uneven Z

• Manual Feed

• Batch Count Alarm

• Noise Level : less than 45db

• weight : 22kg

• Dimension : 320 X 390 X 280mm(WxLxH)

*

Based on 80gsm paper weight.

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② 1 st

Folding

Cassette

Fold adjustment

Knob

③ Output

Fold adjustment

Knob

⑤ Power Switch

Identifying Parts

① Fold Roller cover

④ OP panel

② 2 nd Fold

Cassette

⑥ Power Socket

Identifying Parts

1

Roller cover

Open roller cover when jam occurs.

(Please turn the Knob in clockwise rotation for unlock).

2

1 st

/2 nd

Folding Cassette

After 1 st

folding is made in the 1 st

folding cassette in front , 2 nd

folding is made in the 2 nd folding cassette.

3 Output

Finished forms exit the front of the machine

4

OP panel for Start/Stop & other function

5

Power switch

After check power socket, please turn on/off power switch

6

Power Socket

Main power socket located on the back of the machine

[Front View]

- 6 -

[Rear View]

안전

테이프 및 보호 스티로폼 제거하기

기기를

작동하기 전에 모든 안전 테이프와 보호 스티로폼을 제거 하십시요.

Unpack the package

Contents

Please check the following parts are included in the box.

Power cable, 1

ST

Fold Cassette, 2 nd

Fold Cassette, Output stacker User manual

[Unpack the Box] [1 st

, 2 nd

Fold Cassette[

*Caution

Power connection : Please refer to the label for electric information which is located at the back of the machine. If it is not working properly, please contact your local dealer for service.

- 7 -

안전

테이프 및 보호 스티로폼 제거하기

기기를

작동하기 전에 모든 안전 테이프와 보호 스티로폼을 제거 하십시요.

How to install the Folding Cassette

Adjusting the Fold Cassette

Insert the 1 st

Cassette (Pic. 1) on the front and 2 nd

Cassette on the back (Pic. 2)

.

Turn the Knob to adjust the fold cassette to the desired paper size (Refer to fold assist label on top of the in-feed tray.)

[Pic.1 : Set the 1 st

Cassette] [Pic 2 : Set the 2 nd

Cassette]

[Pic 3 : Adjust 1 st

Cassette]

- 8 -

[Pic 4 : Adjust 2 nd

Cassette]

안전

테이프 및 보호 스티로폼 제거하기

기기를

작동하기 전에 모든 안전 테이프와 보호 스티로폼을 제거 하십시요.

Folding Cassette Setting Guide

Folding Cassette Setting Guide

How to set “Z-Fold”

• Swivel the Knob to counter clockwise and move on 99mm.

• Swivel the Knob to clockwise to tight and hold the position.

• 2 nd

Cassette is same as 1 st

Cassette.

! Attention : “C-Fold” is need to use 270mm Cassette(Pic. 3)

[Pic.1 : Standard 1 st

Cassette] [Pic. 2 : Standard 2 nd

Cassette] [Pic. 3 : Option – 270mm

Cassette]

- 9 -

안전

테이프 및 보호 스티로폼 제거하기

기기를

작동하기 전에 모든 안전 테이프와 보호 스티로폼을 제거 하십시요.

Install the guide

How to assemble the guide

Fit the Guide to the Rear Cover.

Rear Cover

Guide

Match the four holes and fix the Guide and Rear Cover with M3-Screws.

- 10 -

안전

테이프 및 보호 스티로폼 제거하기

기기를

작동하기 전에 모든 안전 테이프와 보호 스티로폼을 제거 하십시요.

OP panel Guide-1

Operation Panel

Count Reset

Please push a [Count Reset] button for initializing the working count on the Ready State.

Reset

[Ready] : Initialize the paper thickness .

• General Mode

[Count Reset] : working count is 0.

• Batch Alarm mode

[Count Reset] : batch counter is initialized, but working count is not initialized.

- 11 -

안전

테이프 및 보호 스티로폼 제거하기

기기를

작동하기 전에 모든 안전 테이프와 보호 스티로폼을 제거 하십시요.

OP Panel Guide-2

DFD (Double Feed Detection) on/off

If you do not want to use double detection function, you can make “DF mode” Off.

Press [DFD] and see disappearing “paper thick” on LCD.

Tip : You can use this function when the DFD is out of order because of the printed contents on the paper.

DFD Sensibility

DFD sensibility sometimes has to be changed for better detection.

Please hold the [DFD] button and change the “paper thick‟ value by using the [Direction] button. And for confirming and storing hold the [DFD] button again.

Batch Alarm Mode ON/OFF

Press [Batch Alarm] button for activating the batch count function. And press [Batch Alarm] button once again for deactivating the function.

Adjust Batch Count

The batch count adjusting menu is appeared through holding the [Batch Alarm] button.

You can change the value by using the [Direction] buttons and confirm the count by holding the [Batch Alarm] button again.

- 12 -

안전

테이프 및 보호 스티로폼 제거하기

기기를

작동하기 전에 모든 안전 테이프와 보호 스티로폼을 제거 하십시요.

OP Panel Guide-3

INFORMATION Menu

An information menu is appeared when the [INFO] button is pressed on the ready state.

1) What is the “Information‟ menu.

In this menu, a couple of information about the machine is showed.

And user can check the several settings and information about the OM3D easily.

2) Menu

a) Total Count : The total count of the machine

b) Paper Thick : The sensitivity of the DFD function.

c) Firmware Version

d) Installation Date : The date when the machine was installed.

e) Total Usage Time : Measure the using time.

f) Batch Count Alarm : The number of the batch mode.

For moving back to the ready state, press the [INFO] button again.

- 13 -

안전

테이프 및 보호 스티로폼 제거하기

기기를

작동하기 전에 모든 안전 테이프와 보호 스티로폼을 제거 하십시요.

OP panel Guide -4

1. If the [Count Reset] is clicked a Working Count becomes „0‟ .

2. If the [Ready] is clicked the Paper Thickness is initialized.

Ready 7

6

Work 13

6

[Paper thickness]

[Working count]

[Ready state]

[Work state]

Batch Count Mode

1. Check the „Ready State‟ of the OP Panel.

2. Adjust the fold-position of the 1 st

and 2 nd

CST by using the setting guide of the foldposition[Page 11].

3. Press the [Batch Alarm] button and check the LED is turned on.

3. To hold the [Batch Alarm] button shows „Batch count setting „ when the „Batch mode‟ is activated. The number of batch count can be changed [from 1 to 200] every time the

[Direction] buttons are pressed. And the count is changed fast for holding [Direction]

4. Hold the [Batch Alarm] button for saving the count.

Batch

Set 100

[Count setting]

Ready 7

B100 0

[Batch set]

- 14 -

안전

테이프 및 보호 스티로폼 제거하기

기기를

작동하기 전에 모든 안전 테이프와 보호 스티로폼을 제거 하십시요.

Manual Feed

MANUAL FEED

1. Press [Manual Feed] button and confirm „Manual Feeding‟ is displayed on LCD.

2. Insert the paper into the manual feed guide.

3. AC motor starts to running firstly if the paper is detected by the infeed sensor and the paper is fed after two sec later.

4. The manual feed is turned off automatically after a paper was folded.

! CAUTION : Please pay attention that the clothes do not stuck into the press roller.

- 15 -

안전 테이프 및 보호 스티로폼 제거하기

기기를 작동하기 전에 모든 안전 테이프와 보호 스티로폼을 제거 하십시요.

Paper Jam removal

Paper Jam Removal

The paper jam that is occurred in the IM3100 can be removed very easily.

The machine is stopped automatically when the paper jam is occurred. And the paper jam can be removed by using the jam removal tool.

Open it.

Pull the 1 st CST

[Remove the 1 st CST]

Locking Knobs.

[Open the top cover by un-locking the locking knob.]

[Remove the jam by using the jam removal tool]

[Insert the tool into the hole on the press roller and rotate the press roller by hand]

! CAUTION : Please keep the jam removal tool to right position after removing the jam.

- 16 -

안전 테이프 및 보호 스티로폼 제거하기

기기를 작동하기 전에 모든 안전 테이프와 보호 스티로폼을 제거 하십시요.

Handling the error messages

Handling the error messages.

Open it.

Double

Feed

Feed

Jam

[Detect double feed & feed jam]

Locking Knobs.

[Open the cover and remove the jam]

1 st

CST

1 st CST

Open

[1 st

Cassette Error]

[Check 1 st

Cassette]

2nd CST

2nd CST

Open

[2 nd

Cassette Error]

[Check 2 nd Cassette]

- 17 -

안전

테이프 및 보호 스티로폼 제거하기

기기를

작동하기 전에 모든 안전 테이프와 보호 스티로폼을 제거 하십시요.

5. Maintenance

Operator Maintenance

Due to the pressure seal forms leaving paper dust, ink and toner residues, it is very important to occasionally clean the surface of the each roller to ensure optimum performance.

In case of fold roller, remove 1 st

folding cassette and separate roller cover.

Clean ink and toner residues on the folding roller with this soft cloth wet through alcohol.

*Caution : Do not use oil as this will damage the surface of the folding roller.

Infeed Sensor

Outfeed Sensor

[remove the forms] [clean the sensor]

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This page is intentional left blank

Division of Pai Trading, Inc.

Headquarter & Factory

15951 SW 41 st Street #400

Davie, FL 33331 www.paitec.com

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