Brad® AUTOMATION INDUSTRIAL IO DESIGNER GUIDE

Brad® AUTOMATION INDUSTRIAL IO DESIGNER GUIDE
Brad AUTOMATION
INDUSTRIAL IO DESIGNER GUIDE
®
European Core Program
TOTAL SYSTEM
SOLUTION
Molex® is a leading one-source supplier of
interconnect products. Our team of highly skilled
experts is focused on the design, development
and distribution of innovative product solutions
that touch virtually every walk of life. The Molex®
product portfolio is among the world’s most
extensive, with over 100,000 reliable products.
Because our product line includes automation
products for passive media, network media and
power applications, Molex® can interconnect
an entire automation infrastructure—one total
system solution from a global company dedicated
to meeting your total system needs. Molex®
utilizes extensive worldwide resources to meet
customer needs on a local, regional and global
level. Molex® offers well-established sales,
product development, manufacturing and logistics
resources in Asia, Europe and the Americas.
www.molex.com
2
The products you need…
when and where you need them.
The Brad® Core Program
•Molex® supports one of the largest portfolios of connectivity and wiring solutions in the industrial market for automotive manufacturing, automated machine tools, food and beverage, material handling and packaging, commercial vehicles and solar applications.
• The core program is part of this portfolio that is focused on the standard requirements
related to automation in the European market and highlights the active and passive IO modules
and the related connectivity products for installation in harsh environments.
•Molex® commits to timely availability of all parts listed here in this core program and can
propose dedicated delivery process to adapt the timings or the package of the solution chosen by our customers.
•Molex® commits to supporting its customers by helping them choose the right network as
well as the most optimized infrastructure solution for their application. The Molex® tech support
team also supports its customers in selecting corresponding parts from the complete portfolio
or designing customer-dedicated solutions and prototyping.
• Beyond all part numbers available in this catalog dedicated to the standard IO interconnectivity, Molex® offers a high customizability of all parts (length, labeling, further connector variations...) as well as a huge range of complementary products that would cover all aspects of the automation infrastructures.
Molex® has the right solution for your automation application!
www.molex.com
3
Find the Latest Innovations
and Information at Molex.com
For the most in-depth and up-to-date information on all our products,
visit Molex.com. It’s designed to help you get more done in less time
with advanced search capabilities, 3D models, product specifications,
easy sample ordering and more.
M O L E X .C OM
Molex.com provides a first stop for
comprehensive overviews of our
industrial products. Some of the tools
you'll find are:
Capabilities Videos
Short online videos highlight key
industry products, as well as our
unique cross-functional design and
manufacturing capabilities.
Featured Products
To find out about new products that
can take your design to the next level,
look no further than this convenient
product spotlight.
Other Time-Saving Site Features
Monthly E-nouncements
Electronic newsletter keeps you
up‑to‑date on our latest innovations
Favorite Products Feature
Lets you select and save up to 200 products as you browse
New Videos, Webinars,
Articles and More
Available right from our home page
Detailed Application Pages
Instant Access to Product Specs
Electrical Testing Models and Data
Available on an array of products in
our “Signal Integrity” section
www.molex.com
4
TABLE OF CONTENTS
NETWORK ARCHITECTURE
Ethernet and 7/8" Power Distribution..............................................................................................................................................06
PROFIBUS and M12 Power Distribution............................................................................................................................................07
DeviceNet and CC-Link....................................................................................................................................................................08
M12/M8 Sensor Actuator Interconnection........................................................................................................................................09
ETHERNET
PROFINET HarshIO Modules........................................................................................................................................................12-13
Ethernet/IP HarshIO Modules......................................................................................................................................................14-15
Modbus TCP HarshIO Modules.........................................................................................................................................................16
Harsh-Duty Ethernet Switches.........................................................................................................................................................17
PROFINET Infrastructure Components.............................................................................................................................................18
Ethernet/IP Infrastructure Components...........................................................................................................................................19
Ethernet Infrastructure Accessories.................................................................................................................................................20
PROFIBUS
PROFIBUS HarshIO Modules........................................................................................................................................................22-23
PROFIBUS Infrastructure Components........................................................................................................................................24-25
POWER
Mini-Change® 7/8" Auxiliary Power Infrastructure Components.................................................................................................26-27
Micro-Change® M12 Auxiliary Power Infrastructure Components...............................................................................................28-29
PASSIVE MEDIA
MPIS® Distribution Boxes............................................................................................................................................................30-31
Micro-Change® M12 Connectivity...............................................................................................................................................32-37
Nano-Change® M8 Connectivity.................................................................................................................................................38-41
mPm® DIN Valve Connectors......................................................................................................................................................42-43
Complete Solution For Automation Infrastructures In Harsh Environments
Heavy-duty
Power Connectors
Remote
Communications
Modules
Connectors
& Cordsets
OPC Servers &
SCADA Interfaces
Network
Diagnostics
Ethernet &
Safety Toolkits
Fieldbus Media
PLC
Communications
Quick Disconnect
Power Systems
Ethernet Switches
All trademarks used herein are the property of their respective owners. Reference to any non-Molex trademarks is not intended
to claim any endorsement or association between Molex and the respective trademark owners, and should not be construed.
www.molex.com
5
IP67 rated digital IO modules for harsh environments are
designed for direct machine mount applications.
Ethernet and 7/8" Power Distribution Architecture
Ethernet IO
Modules M8
M12 Field
Attachable
Cordset
Single-Ended
Cordset
Double-Ended
Receptacle
Female
IP67 Switch
Module
IP20 Switch
Module
M12 / M8
Sensor and
Actuator
Cordsets
Ethernet IO
Modules M12
Field
Attachable
Cordset
Single-Ended
Tee or
Distribution
Box
Cordset
Double-Ended
Receptacle
Female
Ethernet in combination with the industrial
protocols like PROFINET or EtherNet/IP provide
deterministic behavior for machine and process
control applications with only COTS components.
Type of Network
Multi station network
CSMA/CD – Carrier Sense Multiple Access
with Collision Detection
The transition from the fieldbus to the Ethernet
communication technologies helps to simplify
the industrial infrastructures and enhance
the management and maintenance of the
devices providing a significant cost saving and
performance improvement.
Physical Media
Shielded 2 or 4 twisted pairs, AWG22
(PROFINET)
RJ45 or M12 D-Code Connectivity
Ring
Structure
Star
Structure
Wireless
Line Structure
Tree Structure
Network topology
Point to point communication
Star topology with switches
Daisy chain through device integrated
3 ports switches
Ring and redundancy topology protocol
dedicated functionalities
Maximum distance
100m between two devices
4 interconnection between 2 devices allowed
No termination required
Glass
POF
Power and Communication
Power is supplied separately from
network communication
www.molex.com
6
PROFIBUS and M12 Power Distribution Architecture
Brad®
Automation
Infrastructure
Solutions
Double-Ended
Cordset
Bus Tee
Single-Ended
Cordset
Double-Ended
Cordset
M12 Field
Attachable
Bus
Terminator
M12 / M8
Sensor and
Actuator
Cordsets
Bus
Receptacle
PROFIBUS
IO Modules
M12 & M8
See 7/8"
Power Section
D-Sub Field
Attachables
M12 Power
Receptacle
M12 Field
Attachable
Single-Ended
Cordset
Double-Ended
Cordset
Power Tee
PROFIBUS-DP (Decentralized
Periphery) is a device level bus that
supports both analog and discrete
signals. It permits Mono-master
or Multi-master systems, which
provides a high degree of flexibility
during system configurations.
PROFIBUS allows all automation
devices, sensors, actuators, PLC’s,
etc. to communicate at speeds from
9.6 Kbps to 12 Mbps over distances
from 100 to 1,200 meters.
Type of Network
Serial Device Bus – RS485
Cyclic master-slave communication
(uses token passing sequence)
Maximum Devices
Max. 32 Stations per PROFIBUS segment
that can be extended with repeaters to
126 Stations on one bus (maximum of
244 Bytes input and output possible for
each slave)
Maximum distance
93.75Kbps and less – 1200 meters
500Kbps – 400 meters
1.5Mbps – 200 meters
12Mbps – 100 meters
Power and Communication
Power is supplied separately from
communications bus.
Communication Methods
Peer-to-peer, multicast or cyclic masterslave (uses token passing sequence).
Termination
Terminating resistor on both ends of
a segment via the D-Sub integrated
resistor or the M12 terminating resistor.
T
Master
T
Slave
Physical Media
Shielded twisted pair, AWG 22.
D-Sub9, M12 B-Code connectivity
Slave
Slave
Slave
Slave
Slave
Slave
Repeater
T
Slave
Slave
Slave
T
Network topology
Bus Topology, no drop line allowed
Repeater
www.molex.com
7
Brad®
Automation
Infrastructure
Solutions
DeviceNet and CC-Link Architecture Solutions
DeviceNet IO
Modules M12
Trunk
Drop Tee
Trunk Double-Ended Cordsets
Power Taps
Trunk
Diagnostic Tee
Termination
Resistors
Auxiliary
Power Cordsets
Power Supply
Molded DIN
Connector
DeviceNet IO
Modules
DeviceNet IO
Modules M8
Molded SingleEnded Cordset
Power
Distribution Tees
NetMeter
Diagnostic Tool
eNetMeter
Diagnostic Tool
Power Supply
Molex also provides
infrastructure solutions
for the support of DeviceNet
and CC-Link protocols.
For more information please
visit www.Molex.com
www.molex.com
8
Single I/O
Field Attachable M12/
Single-Ended M12
Cordset
M8 To M12
Field Attachable DIN/
Single-Ended M12
Brad®
Double-Ended M12 Cordset
Automation Cordset DIN To M12
Infrastructure
For Standard MPIS
Solutions
PUR Home Run Cables Are Black
PVC Home Run Cables Are Yellow
M12 Sensor Actuator Interconnection
M12 Distribution Box With Home Run Cable
Single I/O
Twin I/O
Field Attachable M12/
Single-Ended M12
Cordset
M8 To M12
Cordset
M12 To M12
Field Attachable DIN/
Single-Ended M12
Molded In-Line
Splitter (M12) With
Two M12 LED
Connectors
Double-Ended M12 Cordset
Cordset DIN To M12
For Standard MPIS
PUR Home Run Cables Are Black
PVC Home Run Cables Are Yellow
M12
Distribution
Box
2x DIN To M12 Cordsets
Attached To A Y-Splitter
Home Run Cable With Right
Angle M23 Connection
M12 Distribution Box With Home Run Cable
Twin I/O
Cordset
M12 To M12
Molded In-Line
M8 Sensor Actuator Interconnection
Splitter (M12) With
Two M12 LED
Connectors
Field Attachable/
M8 Single-Ended Cordset
M12
Distribution
Box
2x DIN To M12 Cordsets
Attached To A Y-Splitter
M8 LED Cordset
Home Run Cable With Right
Angle M23 Connection
M8 Cordset
M12 To M8 Cordset
DIN To M8 Cordset
For Standard MPIS
PUR Home Run Cables Are Black
PVC Home Run Cables Are Yellow
Home Run Cable With M16
Right Angle Connection
www.molex.com
9
Ethernet IO reliable connections
in harsh environments.
Brad®
HarshIO Modules
Built-in Web Server
with Password Protection
Worldwide Unique Feature: Quicker Setups and More Uptime
through Secure Connections Using the Brad® Ultra-Lock®
Patented Connection System
• One simple push delivers a secure, consistent seal each and every time
• Eliminates connector-related intermittent signals that lead to costly production downtime
• Quick change-overs can now be a reality
React to Problems Sooner Using Easy-to-Read Diagnostics
• Visible LEDs provide maintenance personnel with ability to easily determine I/O, module and network status
• Scrolling 4-character display for IP addressing and module status
• Built-in web server for remote monitoring, configuration and diagnostics
Reduce Infrastructure Costs with Built-in 2-Port Ethernet Switch
• 10/100 Mbps auto-sensing
• Supports straight or crossover Ethernet cable
Reduce Inventory Costs Using Configurable I/O
Push Buttons
Two push buttons located above
the display window are used to:
1. Quickly adjust the last octet
or last 3 characters of the
module’s IP address
2. Scroll through and
view the Ethernet
configuration mode
• User configurable – 16 points of digital I/O can be set as either an Input
or Output (also available in fixed I/O configurations)
Save Time Configuring or Replacing I/O Modules
• On PROFINET or EtherNet/IP, configuration setup can be downloaded
on the HarshIO directly from the Master, IO-Controller or Scanner
• With simple-to-use push buttons, quickly adjust the last three octets
of the IP address
Save Energy by Minimizing Power Supply
• On PROFINET, HarshIO supports PROFIenergy service, allowing the IO-
Controller to minimize power supply to the connected HarshIO Module(s)
www.molex.com
10
One cable for most applications.
Brad®
Weld Slag &
Oil Resistant Cable
Extended characteristics and resistance
The Weld-Slag and Oil-Resistant (WSOR) cable delivers high flex and torsion
performance and supports a wide range of temperatures (from -40°C to
90°C). Certified FT1 flame retardant, UV, Hydrolysis and Tear resistant, this
cable would withstand the most severe conditions.
One solution for various applications
The cable is designed for use in multiple harsh-environment applications, in
the automotive and robotic area, from welding to cutting-oil environments,
conveying and most machine applications and can be terminated to a
variety of industry-standard connectors.
WSOR cable spool
Optimized and cost effective connectivity solution
As manufacturer of this cable range, Molex can control every step and
cost of the production to provide price effective cordsets. Choosing this
polyvalent WSOR cable helps also to reduce inventory costs. The WSOR
cable can also be purchased raw by Molex for the termination on site.
The WSOR cable is available from
Molex as raw cable spool in 100m
or 200m version. The order number
can be found in each section.
Large range of cable qualities
On request the cable can also be
ordered in 5km bulk.
This designer guide focus on cordsets with the WSOR cable quality. Molex
provides additional cable standards to cover further market requirements.
All standards have UL/CSA omologation.
Cable
PVC
WSOR
PUR
0,34mm2
E03
B30
H09
0,25mm2
E02
B41
H08
1,5mm2
B35
B21
PROFINET
12
11
PVC
Very cost effective cable
Less demanding environment
Good water resistance
Ideal for conveying, packaging application
WSOR
Cost optimized cable
Wide application range
Oil and weld slag resistance
Ideal for automotive, robotic and machining application
PUR
High End range
Low Smoke Zero halogen
Good oil resistance
Ideal for public transport and mining application
Knurled/Hex Nut
for WSOR cordsets
All WSOR M12 and M8 cordsets have
a knurled/hex coupling nut to use
with dynamometric torque tools to
make sure that your connection is
perfectly tight.
M8 Torque tool (wrench size 9)
Engineering
No.
Standard
Order
No.
—
1203035017
M12 Torque tool (wrench size 13)
Engineering
No.
Standard
Order
No.
—
1203035018
www.molex.com
11
IP67 rated digital IO modules for harsh environments
are designed for direct machine mount applications
with PROFINET IO communication capabilities.
Specifications
PROFINET IO-Device, Conformance class B
IP addressing: DCP or static
Real-Time I/O update, up to 1 ms
Services: PROFIenergy, SNMP V1/V2/V3, LLDP Send/Rec, MRP, I&M,
Easy Device replacement, Fast Start-Up (FSU) < 500ms
GSDML configuration file (downloadable via integrated Web server)
Embedded display for diagnostic
Grounding isolation between Input/logic and Output Power(1)
Operating Temperature: -25 to 70°C
Storage Temperature: -40 to +90°C
Approvals: CE, UL, cUL, Rohs, REACH, PNO Certified
Brad®
PROFINET
HarshIO Modules
Brad® HarshIO IP67 PROFINET Modules
User manual and GSDML files to download under:
www.molex.com (Select Automation & Industrial / Brad Automation / Support & Downloads)
Ordering Information
Brad® HarshIO IP67
PROFINET Module 60mm M12
Power
Type
Engineering
No.
Standard
Order
No.
16I
TCDEP-8D0P-D1U-G
112095-5048
8I/8O
TCDEP-888P-D1U-G
112095-5050
12I/4O
TCDEP-8B4P-D1U-G
112095-5051
16O
TCDEP-80DP-D1U-G
112095-5049
User
Config.
TCDEP-8YYX-D1U
112095-5037
16I
TCDEP-8D0P-DYU-G
112095-5052
8I/8O
TCDEP-888P-DYU-G
112095-5053
12I/4O
TCDEP-8B4P-DYU-G
112095-5054
16O
TCDEP-80DP-DYU-G
112095-5055
NET
Input/
Output
(PNP)
A
B
PE
PWR
1
A
B
2
A
B
3
4
A
B
BUS
A
B
A
B
5
A
B
6
A
B
7
8
7/8"
5 Pole
MOD
7/8"
4 Pole(2)
Connectivity
Ethernet:
2x Female M12 4P
D-code
Built-in 2 port
switch Ultra-Lock®
compatible
Inputs/Outputs:
8x Female M12
5P A-code Dual
IO signal per port
Inputs 24V max.
140mA Outputs
24V max. 2A UltraLock® compatible
Power:
1x Male 7/8”
4 or 5 Pole
1x Fem. 7/8”
4 or 5 Pole
Voltage: 24V Input
8 Amps
(1) Not available on User Configurable IO model
(2) 4 Poles Mini-Change® (7/8”) cordsets are not
listed in this brochure. For more information consult
our web page or industrial automation catalog.
.
www.molex.com
12
The compact 30mm wide version is designed to be
installed in narrow areas, and is perfect for packaging
and pick-and-place applications. The lower port count
of this model provides a cost-effective module.
Specifications
Brad®
PROFINET
HarshIO Modules
PROFINET IO-Device, Conformance class B
IP addressing: DCP or static
Real-Time I/O update, up to 1 ms
Services: SNMP V1/V2/V3, LLDP Send/Rec, I&M, Easy Device replacement,
Fast Start-Up (FSU) < 500ms
Grounding isolation (1) between Input/logic and Output Power
Operating Temperature: -25 to 70°C
Storage Temperature: -40 to +90°C
Approvals: CE, UL, cUL, Rohs, REACH, PNO Certified
Brad® HarshIO IP67 PROFINET Modules
User manual and GSDML files to download under:
www.molex.com (Select Automation & Industrial / Brad Automation / Support & Downloads)
Brad® HarshIO IP67 PROFINET
Module – 30mm M8
Power
Type
M12
5 Pole
Input/
Output
(PNP)
Engineering
No.
Standard
Order
No.
8I
TBDEP-880P-D84-G
112095-5064
4I/4O
TBDEP-844P-D84-G
112095-5065
8O
TBDEP-808P-D84-G
112095-5066
User
Config.
TBDEP-8YYP-D84
112095-5067
Input/
Output
(PNP)
Engineering
No.
Standard
Order
No.
8I
TBDEP-480P-D8U-G
112095-5076
4I/4O
TBDEP-440P-D8U-G
112095-5077
8O
TBDEP-408P-D8U-G
112095-5078
User
Config.
TBDEP-4YYP-D8U
112095-5079
Connectivity
Ethernet:
2x Female M12 4P
D-Code
Built-in 2 port switch
Ultra-Lock®
compatible
Inputs/Outputs:
8x Female M8 3
Poles Single IO
signal per port
Inputs 24V max.
140mA Outputs 24V
max. 1,4A
Power:
1x Male M12 5 Pole
A-Code
Voltage: 24V Input
& Output, max. 4
Amps
Brad® HarshIO IP67 PROFINET
Module – 30mm M12
Power
Type
M12
5 Pole
(1) Not available on User Configurable IO models.
Connectivity
Ethernet:
2x Female M12 4P
D-Code
Built-in 2 port switch
Ultra-Lock®
compatible
Inputs/Outputs:
4x Female M12
5P A-Code Dual IO
signal per port
Inputs 24V max.
140mA
Outputs 24Vmax. 1,4A
Ultra-Lock compatible
Power:
1x Male M12 5 Pole
A-Code
Voltage: 24V Input
& Output, max. 4
Amps
www.molex.com
13
IP67 rated digital IO modules for harsh environments
are designed for direct machine mount applications
with EtherNet/IP communication capabilities.
Specifications
EtherNet/IP Adapter
IP address: DHCP, Static Address, and 0xF5/0xF6 objects
Real-Time I/O update, up to 1 ms
Services: Automatic Conflict Detection (ACD), QuickConnect
< 500ms (QC Class A device)
EDS configuration file (downloadable via CIP File Service)
Embedded display for diagnostic
Grounding isolation1 between Input/logic and Output Power
Operating Temperature: -25 to +70°C
Storage Temperature: -40 to +90°C
Approvals: CE, UL, cUL, Rohs, REACH, ODVA Certified
Brad®
EtherNet/IP
HarshIO Modules
Brad® HarshIO IP67 EtherNet/IP Modules
60mm and 30mm
User manual and EDS files to download under:
www.molex.com (Select Automation & Industrial / Brad Automation / Support & Downloads)
Ordering Information
Brad® HarshIO IP67 EtherNet/IP
Module – 60mm M12
Power
Type
UL
ETH1
LINK
I
Engineering
No.
Standard
Order
No.
16I
TCDEI-8D0P-D1U-G
112095-5060
8I/8O
TCDEI-888P-D1U-G
112095-5061
12I/4O
TCDEI-8B4P-D1U-G
112095-5063
16O
TCDEI-80DP-D1U-G
112095-5062
User
Config.
TCDEI-8YYX-D1U
112095-5011
16I
TCDEI-8D0P-DYU-G
112095-5040
8I/8O
TCDEI-888P-DYU-G
112095-5041
12I/4O
TCDEI-8B4P-DYU-G
112095-5043
16O
TCDEI-80DP-DYU-G
112095-5042
User
Config.
TCDEI-8YYX-DYU
112095-5020
-
Input/
Output
(PNP)
Ui
I4
I5
I2
I3
I 14
I 15
I 12
I 13
I 10
I 11
I0
I1
I6
I7
PE
BUS
I8
I9
Uo
+
UB
ETH2
LINK
X
7/8"
5 Pole
Connectivity
Ethernet:
2x Female M12 4P
D-Code
Built-in 2 port switch
Ultra-Lock®
compatible
Inputs/Outputs:
8x Female M12
5P A-Code Dual IO
signal per port
Inputs 24V max.
140mA Outputs 24V
max. 2A
Ultra-Lock®
compatible
Power:
1x Male 7/8"
4 or 5 Pole
1x Fem. 7/8"
4 or 5 Pole
Voltage: 24V Input
& Output, max.
8 Amps
7/8"
4 Pole(2)
(1) Not available on User Configurable IO model.
(2) 4 Poles Mini-Change® (7/8") cordsets are not listed in this brochure.
For more information consult our web page or industrial automation catalog.
www.molex.com
14
Brad® HarshIO IP67 Modules for EtherNet/IP
featuring CIP Safety technology deliver significant
operational advantages of protection and versatility
for industrial safety applications.
Brad®
EtherNet/IP
CIP Safety
HarshIO Modules
Specifications
EtherNet/IP CIP Safety IO Adapter
For use in safety applications, up to SIL3 and PLe; Mission time > 20 years
Real-Time I/O update, up to 10 ms
Output Bipolar version: max. 2A per dual channel
Support ODVA CIP Safety I/O generic profiles
Services: Automatic Conflict Detection (ACD), DLR Client
EDS upload file (downloadable via CIP File Service)
Integrated Web server for diagnostics
IP address: DHCP, Static Address and EtherNet/IP 0xF5/0xF6 objects
Grounding isolation between Input/logic and Output Power
Easy commissioning thanks to Molex SNCT software and RA RSLogix™ 5000
Operating Temperature: -25 to +70°C
Storage Temperature: -40 to +90°C
Approvals: CE, UL, cUL, Rohs, REACH, TUV(2), ODVA Certified
Brad® HarshIO IP67 EtherNet/IP CIP Safety Modules
User manual and GSDML files to download under:
www.molex.com (Select Automation & Industrial / Brad Automation / Support & Downloads)
Ordering Information
Brad® HarshIO IP67 EtherNet/IP
CIP Safety
Power
Type
7/8"
5 Pole
7/8"
4 Pole(1)
Input/
Output
(PNP)
Engineering
No.
Standard
Order
No.
12I/4O
TCDEC-8B4P-D1U-G
112095-5111
12I/4O
(Bipolar)
TCDEC-8B4B-D1U-G
112095-5112
12I/4O
TCDEC-8B4P-DYU-G
112095-5107
12I/4O
TCDEC-8B4B-DYU-G
112095-5108
(Bipolar)
(1) 4 Poles Mini-Change® (7/8") cordsets are not listed in this brochure.
For more information consult our web page or industrial automation catalog.
Connectivity
Inputs/Outputs:
8x Female M12
5P A-Code Dual IO
signal per port
Inputs 24V max.
140mA Outputs 24V
max. 2A
Ultra-Lock®
compatible
Power:
1x Male 7/8"
4 or 5 Pole
1x Fem. 7/8"
4 or 5 Pole
Voltage: 24V Input
& Output, max.
8 Amps
UB (Logic/Input)
UB Ground
UL (Output)
UL Ground
Safety Input
STO
Single or Dual
P
Ethernet:
2x Female M12 4P
D-code
Built-in 2 port
switch Ultra-Lock®
compatible
I1
Ui
UL
I2
Emergency
Stop
24V
0V
24V
0V
Safety Input
OTP1
Uo
I0
I1
I8
I9
I2
I3
I10
I11
I4
I5
O0
O1
I6
I7
O2
O3
UB
OTP2
I1
Safety Output
Single or Dual
I2
OSSD1
Light
Curtain
0V
O1
K1
K1
OSSD2
K2
O2
24V
NET
ETH1
I
M
Motor
Starter
UL Ground
MOD
LOCK
LINK
K2
ETH2
LINK
X
PLC
Fieldbus Network
Safety
Controller
www.molex.com
15
IP67 rated digital IO modules for harsh environments
are designed for direct machine mount applications
with Modbus TCP communication capabilities.
Specifications
Brad®
Modbus TCP
HarshIO Modules
Modbus TCP server
Speed: 10/100 Mbps. (auto-negotiation, full duplex)
Data Access: I/O data
IP address: DHCP, Static Address
Embedded display for diagnostic
Operating Temperature: -25 to +70°C
Storage Temperature: -40 to +90°C
Approvals: CE, UL, cUL, Rohs, REACH, Schneider Certified
Brad® HarshIO IP67 Modbus TCP Module 60mm
User manual to download under:
www.molex.com (Select Automation & Industrial / Brad Automation / Support & Downloads)
Ordering Information
Brad® HarshIO IP67 Modbus TCP/IP
Module – 60mm M12
UL
ETH1
LINK
I
-
Ui
I6
I7
I4
I5
I2
I3
I0
I1
I 14
I 15
I 12
I 13
I 10
I 11
I8
I9
Uo
+
UB
ETH2
LINK
X
Input/
Output
Engineering
No.
Standard
Order
No.
7/8"
5 Pole
User Config.
TCDEM-8YYX-D1U
112095-0009
7/8"
4 Pole(1)
User Config.
TCDEM-8YYX-DYU
112095-5038
PE
BUS
Power
Type
(1) 4 Poles Mini-Change® (7/8") cordsets are not listed in this brochure. For more
information consult our web page or industrial automation catalog.
Connectivity
Ethernet:
2x Female M12 4P
D-Code
Built-in 2 port switch
Ultra-Lock®
compatible
Inputs/Outputs:
8x Female M12
5P A-Code Dual IO
signal per port
Inputs 24V max.
140mA Outputs
24V max. 2A UltraLock® compatible
Power:
1x Male 7/8"
4 or 5 Pole
1x Fem. 7/8"
4 or 5 Pole
Voltage: 24V Input
& Output, max.
8 Amps
www.molex.com
16
IP67 rated fast Ethernet switches for harsh
environments are designed for direct machine
mount applications.
Brad®
Harsh-Duty
Ethernet
Switches
Specifications
Unmanaged IP67 switches
Speed 10/100Mbps auto negotiation, full or half duplex
Auto-learning with no software or configuration required
Operating Temperature: -40 to +75°C
Storage Temperature: -40 to +90°C
Approvals: CE, UL, cUL
Ordering Information
Brad® Harsh-Duty Unmanaged IP67
Ethernet Switch – 60mm M12
Brad® Harsh-Duty Ethernet
switches — 60mm and 30mm
Power
Type
Engineering
No.
Standard
Order
No.
7/8"
5 Pole
DRL-780
112105-5002
7/8"
4 Pole
DRL-781
112105-5004
M12
5 Pole
DRL-782
112105-5006
Power
Type
Engineering
No.
Standard
Order
No.
M12
5 Pole
DRL-750
112111-5001
Connectivity
Ethernet:
8x Female M12 4P
D-Code
Ultra-Lock®
compatible
Power:
1x Male 7/8" or
1x Male M12
4 or 5 Pole
1x Fem. 7/8" or
1x Fem. M12
4 or 5 Pole
Dual power supply
entry, 9-36VDC
Brad® Harsh-Duty Unmanaged IP67
Ethernet Switch – 30mm M12
Connectivity
Ethernet:
5x Female M12 4P
D-Code
Power:
1x Male M12 5 Pole
9-36VDC
www.molex.com
17
Brad®
PROFINET
Infrastructure
Components
Plug & Play infrastructure to interconnect Ethernet
IP67 devices based on D-Code M12 standard
connectors.
Ordering Information
Brad® PROFINET Single-Ended M12 Cordsets
PROFINET Cable 12
Specification*
PROFINET WSOR Cable 12
Male Straight
Male 90˚
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
2m
E10A00612M020
130048-0313
E10A00712M020
130048-0312
5m
E10A00612M050
130048-0295
E10A00712M050
130048-0300
10m
E10A00612M100
130048-0296
E10A00712M100
130048-0301
20m
E10A00612M200
130048-0297
E10A00712M200
130048-0302
30m
E10A00612M300
130048-0298
—
—
Datasheet Part No: CAB-12
AWG22 Shielded PROFINET Cat5e cable
Conductors: 2x2x0,34mm²
(White, Yellow, Blue, Orange)
Jacket material: Green Blend PUR,
flame retardant, oil, UV & Weld Slag
resistant, silicone & FCKW free
Diameter: 6,7 +-0,2mm
Static Operating Temp:
-40 to +80°C
Dynamic Operating Temp: -25 to
+85°C
Brad PROFINET Double-Ended M12 Cordsets
®
Drag Chain (>5 Mio Cycles)
& torsion suitable
Approvals: UL, CSA
PROFINET Cable 12
100m Bulk cable
PROFINET WSOR Cable 12
Male to Male Straight
Male to Male 90˚
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
1m
E11A06012M010
120108-8304
E11A06312M010
120108-0508
2m
E11A06012M020
120108-8305
E11A06312M020
120108-0509
5m
E11A06012M050
120108-8308
E11A06312M050
120108-0510
10m
E11A06012M100
120108-8311
E11A06312M100
120108-0511
15m
E11A06012M150
120108-8313
—
—
20m
E11A06012M200
120108-8315
—
—
30m
E11A06012M300
120108-8317
—
—
Brad® PROFINET M12 Receptacle
Engineering
No.
Standard
Order
No.
CAB-12-100
112180-0077
This cable can also be used for any other
Ethernet communication protocol
* Detailed cable specification attached to
bulk cable drawings
Male M12 Connector to RJ45
PNET RJ45 Adapters
Female M12 Receptacle to RJ45
Length
Engineering
No.
Standard
Order
No.
PNET RJ45 Adapters
Length
Engineering
No.
Standard
Order
No.
1m
E16A06012M010
120108-0521
2m
E16A06012M020
120108-0522
1m
ERWPAU7012M010
120108-0519
5m
E16A06012M050
120108-0523
2m
ERWPAU7012M020
120108-0520
10m
E16A06012M100
120108-0524
www.molex.com
18
Ordering Information
Brad® EtherNet/IP Single-Ended M12 Cordsets
Brad®
EtherNet/IP
Infrastructure
Components
EtherNet/IP PVC Cable 15
Male Straight
Male 90˚
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
2m
E10A00615M020
130048-0055
E10A00715M020
130048-0079
5m
E10A00615M050
130048-0056
E10A00715M050
130048-0080
10m
E10A00615M100
130048-0057
E10A00715M100
130048-0081
20m
E10A00615M200
130048-8006
E10A00715M200
130048-0290
30m
E10A00615M300
130048-0059
—
—
EtherNet/IP Cable
Specification
Shielded Ethernet Cat5e cable
Brad® EtherNet/IP Double-Ended M12 Cordsets
Conductors: 2 Pairs AWG26
(White/Green, Green, White/
Orange and Orange)
Jacket Material: Teal PVC
Operating Temperature:
-20°C to +75°C
EtherNet/IP PVC Cable 15
Male to Male Straight
Length
Engineering
No.
Sun and Oil resistant
Male to Male 90˚
Standard
Order
No.
Engineering
No.
Approvals: UL, cUL, EtherNet/IP
Standard
Order
No.
1m
E11A06015M010
130048-0122
E11A06315M010
130048-0179
2m
E11A06015M020
130048-0124
E11A06315M020
130048-0181
5m
E11A06015M050
130048-0126
E11A06315M050
130048-0183
10m
E11A06015M100
130048-0128
E11A06315M100
130048-0185
15m
E11A06015M150
130048-0130
—
—
20m
E11A06015M200
130048-0010
—
—
30m
E11A06015M300
130048-0132
—
—
Brad® EtherNet/IP M12 Receptacle
1
4 Pole
4
5
2
3
- White/Orange 4 - Blue-White
4 - Green
1 -1 Orange
- White/Green 5 - D-Code
5 - D-Code
2 -2 Blue
3 -3 Orange-White
- Orange
Note:
Further technical information, datasheet or drawing
can be downloaded from the Molex® website using the
ordering part number.
Male M12 Connector to RJ45
Female Receptacle to RJ45
Ethernet RJ45 Adapters
Ethernet RJ45 Adapters
Length
Engineering
No.
Standard
Order
No.
Length
Engineering
No.
Standard
Order
No.
1m
ERWPAB3002M010
130058-0025
1m
E16A06015M010
130048-0280
2m
ERWPAB3002M020
130054-0021
2m
E16A06015M020
130048-8099
5m
E16A06015M050
130048-0237
10m
E16A06015M100
130048-8101
www.molex.com
19
Ordering Information
Brad® Ethernet Bulkhead Adapter (M12 Female to RJ45)
Straight
Brad®
Ethernet
Infrastructure
Accessories
90˚
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
ER1PADAPTER
130054-0009
ER1PADAPTER90
130054-0010
Brad® Ethernet Field Attachable
M12 Male
M12 Female
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
E1AS06-52
130047-0018
E1AS00-52
130047-0017
Brad® RJ45 Connector
Engineering
No.
Standard
Order
No.
85720-1050
85720-1050
www.molex.com
20
“All trademarks used herein are the property of their respective
owners. Reference to any non-Molex trademarks is not intended
to claim any endorsement or association between Molex and the
respective trademark owners, and should not be construed.”
IP67 rated digital IO modules for harsh environments
are designed for direct machine mount applications.
Specifications
Brad®
PROFIBUS
HarshIO Modules
PROFIBUS DP-V0 Slave according EN 50170
Auto baud: all baud rates up to 12M Baud
Address Settings: 1 – 99 by 2 rotary switches
Operating Temperature: -25 to +70°C
Storage Temperature: -25 to +90°C
Approvals: CE, UL, PNO Certification
User manual and GSD files to download under:
www.molex.com (Select Automation & Industrial / Brad Automation / Support & Downloads)
Ordering Information
Brad® HarshIO IP67 PROFIBUS
Module – 60mm M12
Brad® HarshIO IP67
PROFIBUS Modules
60mm and 30mm
NET
All Brad® IP67 HarshIO
Modules with Micro-Change®
(M12) ports accept both
threaded cordsets and the new
Brad® Ultra-Lock® Connection
System, the fastest, easiest and
most secure connection ever.
A
B
PE
PWR
1
A
B
2
A
B
3
4
A
B
BUS
A
B
A
B
5
A
B
6
A
B
7
8
MOD
Connectivity
PROFIBUS:
1x Male M12 5P
B-Code
1x Fem. M12 5P
B-Code
Power
Type
Inputs/Outputs:
8x Female M12
5P A-CodeDual IO
signal per port
Inputs 24V max.
140mA Outputs
24V max. 2A UltraLock® compatible
Engineering
No.
Standard
Order
No.
16I
TCDPB-8D0N-B1U
112038-0030
14I/2O
TCDPB-8C2N-B1U
112038-0028
12I/4O
TCDPB-8B4N-B1U
112038-0026
8I/80
TCDPB-888N-B1U
112038-0024
User Config.
TCDPB-8YYX-B1U
112038-5005
16I
TCDPB-8D0P-B1U
112038-0031
14I/2O
TCDPB-8C2P-B1U
112038-0029
12I/4O
TCDPB-8B4P-B1U
112038-0027
8I/80
TCDPB-888P-B1U
112038-0025
Input/
Output
NPN
7/8"
5 Pole
Power:
1x Male 7/8"
5 Poles
1x Female 7/8"
5 Poles
Voltage: 24V Input
& Output, max.
8 Amps
PNP
Ultra-Lock® technology is
designed for higher performance and reliability to eliminate
downtime, increase productivity
and lower costs.
www.molex.com
22
The compact 30mm wide version is designed to be
installed in narrow areas, and is perfect for packaging
and pick-and-place applications. The lower port count
of this model provides a cost-effective module.
Brad®
PROFIBUS
HarshIO Modules
Ordering Information
Brad® HarshIO IP67 PROFIBUS
Module – 30mm M8
Power
Type
Connectivity
PROFIBUS:
1x Male M12 5 Pole
B-Code
1x Fem. M12 5 Pole
B-Code
Inputs/Outputs:
8x Female M8
3 Poles
Single IO signal
per port
Inputs 24V max.
140mA
Outputs 24V max.
1,4A
Power:
1x Male M12 5 Pole
A-Code
Voltage: 24V Input
& Output, max.
4 Ampere
Engineering
No.
Standard
Order
No.
8I
TBDPB-880N-B84
112038-0019
6I/2O
TBDPB-862N-B84
112038-0017
4I/4O
TBDPB-844N-B84
112038-0015
8I
TBDPB-880P-B84
112038-0021
.
6I/2O
TBDPB-862P-B84
112038-0018
4I/4O
TBDPB-844P-B84
112038-0016
8O
TBDPB-808P-B84
112038-0014
Engineering
No.
Standard
Order
No.
8I
TBDPB-480N-B8U
112038-0009
6I/2O
TBDPB-462N-B8U
112038-0007
4I/4O
TBDPB-444N-B8U
112038-0005
8I
TBDPB-480P-B8U
112038-0011
.
6I/2O
TBDPB-462P-B8U
112038-0008
4I/4O
TBDPB-444P-B8U
112038-0006
8O
TBDPB-408P-B8U
112038-0003
Input/
Output
NPN
M12
5 Pole
PNP
Brad® HarshIO IP67 PROFIBUS
Module – 30mm M12
Power
Type
Input/
Output
NPN
M12
5 Pole
Connectivity
PROFIBUS:
1x Male M12 5 Pole
B-Code
1x Fem. M12 5 Pole
B-Code
Inputs/Outputs:
4x Female M12
5P A-Code Dual IO
signal per port
Inputs 24V max.
140mA Outputs
24V max. 1,4A
Ultra-Lock®
compatible
Power:
1x Male M12 5 Pole
A-Code
Voltage: 24V Input
& Output, max.
4 Ampere
PNP
www.molex.com
23
Plug & Play PROFIBUS infrastructure to interconnect
IP67 devices based on B-Code M12 standard
connectors. Designed with PUR jacket material for
better chemical and oil resistance, low-resistance
contact design and 360° shielded head design to
reduce RFI/EMI.
Brad®
PROFIBUS
Infrastructure
Components
Ordering Information
Brad® PROFIBUS Single-Ended M12 Cordsets
PROFIBUS Shielded PUR Cable
Male Straight
Length
Engineering
No.
Male 90˚
Standard
Order
No.
Engineering
No.
PROFIBUS Cable
Specification
Standard
Order
No.
2m
B05S06PP4M020
120098-0102
B05S07PP4M020
120098-0109
5m
B05S06PP4M050
120098-0104
B05S07PP4M050
120098-0111
10m
B05S06PP4M100
120098-0107
B05S07PP4M100
120098-0112
20m
B05S06PP4M200
120098-8053
B05S07PP4M200
120098-8054
GREEN
FOIL
RED
BRAID/
DRAIN
0.331"
[8.4mm]
PROFIBUS Twisted Pair
AWG22 (0,34mm2) cable
Conductors: 2x Red and Green
PROFIBUS Shielded PUR Cable
Female Straight
Jacket Material: Purple PUR
Female 90˚
Engineering
No.
Standard
Order
No.
Voltage Rating: 300V
Length
Engineering
No.
Standard
Order
No.
2m
B05S00PP4M020
120098-0085
B05S01PP4M050
120098-0095
C-Track compatible (3M cycles)
5m
B05S00PP4M050
120098-0087
B05S01PP4M100
120039-0136
Bend radius: 10x cable diameter
10m
B05S00PP4M100
120098-0089
B05S01PP4M200
120098-8056
20m
B05S00PP4M200
120039-0122
B05S01PP4M300
120098-8057
Operating Temperature:
-40 to +60°C
Approvals: UL, CSA
PROFIBUS M12 B-Code
Connector Pinout
(front view)
Brad PROFIBUS Double-Ended M12 Cordsets
®
1
PROFIBUS Shielded PUR Cable
Female to Male Straight
4
Female to Male 90˚
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
1m
BB5S30PP4M010
120098-0006
BB5S33PP4M010
120098-0029
2m
BB5S30PP4M020
120098-0007
BB5S33PP4M020
120098-0031
5m
BB5S30PP4M050
120098-0010
BB5S33PP4M050
120098-0033
10m
BB5S30PP4M100
120098-0014
BB5S33PP4M100
120098-0035
15m
BB5S30PP4M150
120098-0160
BB5S33PP4M150
120098-8050
20m
BB5S30PP4M200
120098-0017
BB5S33PP4M200
120098-8051
30m
BB5S30PP4M300
120098-0019
BB5S33PP4M300
120098-8052
5 Pole
5 Pole
5
2
1
2
5
1 - Not used
2 - Green
(Bus A)
3 - Not used
3
4 - Red
(Bus B)
5 - Shield
4
3
1 - Not used
2 - Green
(Bus A)
3 - Not used
4 - Red
(Bus B)
5 - Shield
www.molex.com
24
Brad®
PROFIBUS
Infrastructure
Components
Ordering Information
Brad® PROFIBUS M12 Receptacles
PROFIBUS Shielded PUR Cable
Male
Female
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
2m
BR5U76PP4M0203
120099-0015
BR5U70PP4M0203
120099-0007
4m
BR5U76PP4M0403
120099-0016
BR5U70PP4M0403
120099-0009
Brad® PROFIBUS M12 Field Attachables
PROFIBUS Terminator
Resistor Wiring
1 2 3 4 5
Male
Female
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
BA5S06-32
120100-0002
BA5S00-32
120100-0001
6 7
1 - Not used
2 - Not used
3 - Red (Bus B)
4 - Not used
5 - Not used
Brad® PROFIBUS IP20 Bus Terminators
8 9
6 - Not used
7 - Not used
8 - Green (Bus A)
9 - Not used
PROFIBUS Terminator
Resistor Wiring
220Ω
1/4 W
With Diagnostic
330Ω
1/4 W
Without Diagnostic
Desc.
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
Straight
MA9D00-42
120103-5001
—
—
90°
PA9D01-42
120103-0001
PA9S01-42
120103-0005
45°
PA9D0B-42
120103-0003
—
—
330Ω
1/4 W
PROFIBUS Tee Wiring
WIRING DIAGRAM
MALE/MALE
FEMALE
Brad® PROFIBUS Accessories
Engineering
No.
Standard
Order
No.
B05S06*
120102-0002*
PROFIBUS M12 Bus Tee
Engineering
No.
Standard
Order
No.
PDTS01*
120101-0002*
COUPLING NUTS AND PCB
CONNECTED TO GIVE
FULL SHIELDING
MALE/MALE
PROFIBUS Max drop lengths
TOTAL MAXIMUM
DROP LENGTH (M)
PROFIBUS M12 Male Terminator
500
450
400
350
300
250
200
150
100
50
0
9.6
19.2
93.5
187.5
500
1500
NETWORK SPEED (KBAUD)
3000
6000
12000
www.molex.com
25
Plug & Play 5 Pole power distribution infrastructure to
interconnect IP67 devices based on the 7/8" standard
connectors also called Mini-Change®.
Brad®
Mini-Change® 7/8"
Auxiliary Power
Infrastructure
Components
Ordering Information
Brad® Mini-Change® Single-Ended 5 Pole Cordsets
5 Pole Mini-Change® Auxiliary Power PUR Cable
Male Straight
Female Straight
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
2m
105006B21M020
130006-8194
105000B21M020
130006-8151
5m
105006B21M050
130006-8139
105000B21M050
130006-8131
10m
105006B21M100
130006-8140
105000B21M100
130006-8132
20m
105006B21M200
130006-8141
105000B21M200
130006-8133
30m
105006B21M300
130006-8142
105000B21M300
130006-8134
Brad® Mini-Change® Double-Ended 5 Pole Cordsets
5 Pole Mini-Change® Auxiliary Power PUR Cable
Female to Male Straight
Female to Male 90˚
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
1m
115030B21M010
130010-8029
115033B21M010
130010-8036
2m
115030B21M020
130010-8030
115033B21M020
130010-8037
3m
115030B21M030
130010-8031
115033B21M030
130010-8038
5m
115030B21M050
130010-8032
115033B21M050
130010-8039
10m
115030B21M100
130010-8033
115033B21M100
130010-8040
15m
115030B21M150
130010-8034
115033B21M150
130010-8041
20m
115030B21M200
130010-8035
115033B21M200
130010-8042
Length
Brad® Mini-Change® 5 Pole Receptacles
Mini-Change®
5 Pole Power Cable
Specification
5 Pole 16 AWG cable for 24V power
distribution
Conductors: 5 x 16 AWG (1.5mm2)
Black, Blue, Green/Yellow, Brown,
White
Jacket Material: Grey PUR, halogen
free, flame retardant,
oil resistant
Voltage Rating: 300V
Operating Temperature:
-40°C to +80°C
C-Track and Torsion Flex Rated
(>2Mio Cycles)
Bend radius: 10x cable diameter
Approvals: UL
Mini-Change®
5 Pole Female
Connector Pinout
(Front view)
5
5 Pole
1
5 Pole Mini-Change® Auxiliary Power PUR Cable
Male Receptacle
Female Receptacle
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
1m
1R5006A80M010
130013-8078
1R5000A80M010
130013-8076
2m
1R5006A80M020
130013-8079
1R5000A80M020
130013-8077
Length
Description
Engineering
No.
Standard
Order
No.
Gasket for Receptacle, 1/2"
00-5087
130180-0059
Locknut for Receptacle, 1/2" 14NPT
30-1100
130184-0031
4
2
3
1 - white
4 - orange
2 - red
- black V1. Black
– Output5 Power
3 - green-gnd
2. Blue – Bus Power V-
3. Green/Yellow – Ground
4. Brown – Bus Power V+
5. White – Output Power V+
www.molex.com
26
Ordering Information
Brad® Mini-Change® 5 Pole Field Attachable Connector
Male
Brad®
Mini-Change® 7/8"
Auxiliary Power
Infrastructure
Components
Female
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
1A5006-34
130017-0029
1A5000-34
130017-0023
Brad® Mini-Change® 5 Pole Tees
Mini-Change® Tee
Engineering
No.
Standard
Order
No.
DN3020
130035-0057
5 Pole
Mini-Change® Tee, Y-Splitter
and Distribution Box Wiring
Mini-Change® Y-Splitter
MALE
Engineering
No.
Standard
Order
No.
DN3200
130035-0071
1
1
2
2
3
3
4
4
5
5
1
2
3
4
FEMALE
5
FEMALE
Mini-Change® Tee w/M12 Drop
Engineering
No.
Standard
Order
No.
DND3020
130039-0341
Mini-Change® Distribution Box
DN4000
130036-0005
6 Ports
DN6000
130036-0008
2
4 Ports
1
Standard
Order
No.
4
Engineering
No.
3
Description
Note:
Brad® Mini-Change® Accessories
Further technical information, datasheet or
drawing can be downloaded from the Molex®
website using the Standard Order part
Mini-Change® Caps
Description
Engineering
No.
Standard
Order
No.
Int. Thread
65-0086
130201-1111
Ext. Thread
65-0085
130201-1109
number listed.
www.molex.com
27
Plug & Play 5 Pole power distribution infrastructure to
interconnect IP67 devices based on the A-Code M12
standard connectors.
Brad®
Micro-Change® M12
Auxiliary Power
Infrastructure
Components
Ordering Information
Brad® Micro-Change® M12 Single-Ended 5 Pole Cordsets
B42 WSOR Cable
Male Straight
Male 90°
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
2m
805006B42M020
120065-2280
805007B42M020
120065-2292
5m
805006B42M050
120065-2281
805007B42M050
120065-2293
10m
805006B42M100
120065-2282
805007B42M100
120065-2294
20m
805006B42M200
120065-9546
805007B42M200
120065-9545
30m
805006B42M300
120065-9547
­—
—
B42 PUR WSOR cable
Specification*
Conductors: 5x0,34 mm²
(Brown, White, Blue, Black,
Green/Yellow)
Jacket material: Black Blend PUR,
flame retardant, oil, UV & Weld
Slag resistant, silicone & FCKW
free
B42 WSOR Cable
Diameter 5 Pole: 5,5 +-0,2mm
Female Straight
Female 90°
Voltage Rating: 600V, max 4
Amps
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
2m
805000B42M020
120065-2256
805001B42M020
120065-2268
5m
805000B42M050
120065-2257
805001B42M050
120065-2269
10m
805000B42M100
120065-2258
805001B42M100
120065-2270
Drag Chain (>5 Mio Cycles) &
torsion suitable
20m
805000B42M200
120065-9543
805001B42M200
120065-9542
Approvals: UL, CSA
30m
805000B42M300
120065-9544
—
—
Brad® Micro-Change® M12 Auxiliary
Power 5 Pole Receptacles
Static Operating Temp: -40 to
+90°C
Dynamic Operating Temp: -25 to
+80°C
B42 PUR WSOR 200m
Engineering
No.
Standard
Order
No.
B42-5-200
112180-0064
* Detailed cable specification attached to
bulk cable drawings
PVC Wires
Male
Female
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
2m
8R5E36E03M020
120070-8173
8R5E30E03M020
120070-8171
3m
8R5E36E03M030
120070-8174
8R5E30E03M030
120070-8172
www.molex.com
28
Brad®
Micro-Change® M12
Auxiliary Power
Infrastructure
Components
Ordering Information
Brad® Micro-Change® M12 Auxiliary Power
Double-Ended 5 Pole Cordsets
B42 WSOR Cable
Female to Male Straight
Female to Male 90°
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
1m
885030B42M010
120066-8824
885033B42M010
120066-8955
2m
885030B42M020
120066-8825
885033B42M020
120066-8956
3m
885030B42M030
120066-8826
885033B42M030
120066-8957
5m
885030B42M050
120066-8827
885033B42M050
120066-8958
10m
885030B42M100
120066-8828
885033B42M100
120066-8959
15m
885030B42M150
120065-9548
—
—
20m
885030B42M200
120065-9549
—
—
Micro-Change®
A-Code M12 5 Pole
Auxiliary Power
Connector on the
IO modules.
Female Pinout
(Front view):
Brad® Micro-Change® M12 5 Pole Field Attachable
1. Brown – Module Power V+
Male
Max.
Wire
Size
2. White – Output Power V+
Female
3. Blue – Ground
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
3.3-6.6
8A5006-31
120071-0045
8A5000-31
120071-0041
4.1-8.1
8A5006-32
120071-0047
8A5000-32
120071-0043
Brad® Micro-Change® M12 5 Pole Accessories
4. Black – Ground
5. Green/Yellow – Protective Earth
Micro-Change®
M12 5 Pole Tee and
Y-Splitter Wiring
1
2
5 Poles M12 Y-Splitter
5 Poles M12 Tee
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
0812-05EFJ-0000A
120068-5107
0812-051FJ-00000
120068-8009
1
2
3
4
5
5 4
3
1
4
1
2
34
4
5
5 2
3
1
2
3
4
5
1
5 2
3
www.molex.com
29
IP67 rated passive IO module for harsh environments
are designed to concentrate the sensor/actuator
signals into one unique home run cable for a better
mechanical infrastructure wiring on the machine.
Brad®
Sensor/Actuator
Distribution Boxes
Specifications
IP67 Molded PBT Housing, color Black
Single or Dual Input/Output signal per port
Indicating LED for Power and sensor trigger
PNP Version (available also in NPN version)
Electrical: 10-30V DC max. & 12.0A max. (4.0A max. per port)
Approvals: UL, CSA, IP67, NEMA 6
Ordering Information
Brad® M12 Distribution Boxes
with PUR Home Run Cable
4 Ports
IO Type
Single IO
Dual IO
8 Ports
Engineering
No.
Standard
Order
No.
5m
BTB400P-FBW-05
120248-0004
BTB800P-FBW-05 120248-0022
10m
BTB400P-FBW-10
120248-0005
BTB800P-FBW-10 120248-0023
5m
BTB405P-FBW-05
120248-0031
BTB805P-FBW-05 120248-0049
10m
BTB405P-FBW-10
120248-0032
BTB805P-FBW-10 120248-0050
Length
Engineering
No.
Standard
Order
No.
Micro-Change® M12
Single IO Connector
Wiring
Brad® M12 Distribution Boxes with
Field Attachable Terminals
4 Ports
Micro-Change® M12
Dual IO Connector
Wiring
8 Ports
IO Type
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
Dual IO
BTB403P-FBA
120248-0085
BTB803P-FBA
120248-0087
Brad® M12 Distribution Boxes with
M23 Connector and Home Run Cable
8 Ports
IO Type
Engineering
No.
Standard
Order
No.
Single IO
BTB801P-FBC
120248-0060
Dual IO
BTB803P-FBC
120248-0066
Single IO Home Run Cable
(12p/11 wires)
Dual IO Home Run Cable
(19p/19 wires)
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
10m
K02101B80M100*
120094-8150
K03001B80M100*
120094-8163
*Home run cable also available in 1m, 5m, 15m, 20m, 30m and also with m23 straight connector.
www.molex.com
30
Brad®
Sensor/Actuator
Distribution Boxes
Ordering Information
Brad® M8 Distribution Boxes with
Side Mount PUR Home Run Cable
4 Ports
IO Type
Single IO
Length
Engineering
No.
6 Ports
Standard
Order
No.
Engineering
No.
5m
BEB401P-FBW-05 120247-0001 BEB601P-FBW-05 120247-0040
10m
BEB401P-FBW-10 120247-0002 BEB601P-FBW-10 120247-0041
8 Ports
IO Type
Single IO
Standard
Order
No.
Length
Engineering
No.
10 Ports
Standard
Order
No.
Engineering
No.
Standard
Order
No.
5m
BEB801P-FBW-05 120247-0012 BEBA01P-FBW-05 120247-0006
10m
BEB801P-FBW-10 120247-0013 BEBA01P-FBW-10 120247-0007
Nano-Change® M8
Single IO Connector
Wiring
I/O
Brad® M8 Distribution Boxes with
M16 Connector and Home Run Cable
V(+) common
YLW
Single IO Distribution Box
with M16 connector
GRN
V(-) common
Ports
Engineering
No.
Standard
Order
No.
4
BNB401P-FBC
120247-0059
6
BNB601P-FBC
120247-0061
Note:
8
BNB801P-FBC
120247-0063
Further technical information, datasheet or
10
BNBA01P-FBC
120247-0065
drawing can be downloaded from the Molex®
website using the ordering part number.
M16 Single IO Home Run
Cable 10 Meter
Block
Engineering
No.
Standard
Order
No.
4 Ports
L04301B78M100*
130023-8011
6 Ports
L04201B78M100*
130023-8017
8 Ports
L04101B78M100*
130023-8023
10 Ports
L04A01B78M100*
130023-8029
*Home run cable also available in 5m and 15m length.
www.molex.com
31
Brad® Micro-Change® M12 connectivity is a ready-touse solution based on the A-Code M12 standard with
IP67/68 rating to wire a wide range of sensors and
actuators from proximity switches to rotary encoders
in harsh environments.
Brad®
Micro-Change® M12
Sensor/Actuator
Connectivity
Ordering Information
Brad® Micro-Change® M12 Single-Ended Cordsets
B30 WSOR Cable
Female Straight
Poles Length
3
4
5
8
Engineering
No.
Standard
Order
No.
Female 90°
Standard
Order
No.
Engineering
No.
Male Straight
Engineering
No.
Standard
Order
No.
Male 90°
Engineering
No.
Standard
Order
No.
1m
803000B30M010 120065-2247
803001B30M010 120065-2259 803006B30M010 120065-2271 803007B30M010 120065-2283
2m
803000B30M020 120065-2248
803001B30M020 120065-2260 803006B30M020 120065-2272 803007B30M020 120065-2284
5m
803000B30M050 120065-2249
803001B30M050 120065-2261 803006B30M050 120065-2273 803007B30M050 120065-2285
10m
803000B30M100 120065-2250
803001B30M100 120065-2262 803006B30M100 120065-2274 803007B30M100 120065-2286
1m
804000B30M010 120065-2251
804001B30M010 120065-2263 804006B30M010 120065-2275 804007B30M010 120065-2287
2m
804000B30M020 120065-2252
804001B30M020 120065-2264 804006B30M020 120065-2276 804007B30M020 120065-2288
5m
804000B30M050 120065-2253
804001B30M050 120065-2265 804006B30M050 120065-2277 804007B30M050 120065-2289
10m
804000B30M100 120065-2254
804001B30M100
1m
805000B30M010 120065-9518
805001B30M010 120065-9522 805006B30M010 120065-9526 805007B30M010 120065-9530
2m
805000B30M020 120065-9519
805001B30M020 120065-9523 805006B30M020 120065-9527 805007B30M020 120065-9531
5m
805000B30M050 120065-9520
805001B30M050 120065-9524 805006B30M050 120065-9528 805007B30M050 120065-9532
10m
805000B30M100 120065-9521
805001B30M100 120065-9525 805006B30M100 120065-9529 805007B30M100 120065-9533
1m
808000B41M010 120065-2306
808001B41M010 120065-2310 808006B41M010 120065-2302 808007B41M010 120065-2314
2m
808000B41M020 120065-9458
808001B41M020 120065-2311 808006B41M020 120065-9453 808007B41M020 120065-2315
5m
808000B41M050 120065-2308
808001B41M050 120065-2312 808006B41M050 120065-2304 808007B41M050 120065-2316
10m
808000B41M100 120065-9463
808001B41M100 120065-2313 808006B41M100 120065-2305 808007B41M100 120065-2317
120065-2266 804006B30M100 120065-2278 804007B30M100 120065-2290
Build-A-Part Number Configuration Code
0.34mm²
0.25mm²
Cable
Code
PVC
E03
WSOR
B30
PUR
H09
PVC
E02
WSOR
B41
PUR
H08
ID Tag Option
803000B30M020H
Cable Length
M020 for 2m
www.molex.com
32
Ordering Information
Brad® Micro-Change® M12 Double-Ended Cordsets
Brad®
Micro-Change® M12
Sensor/Actuator
Connectivity
B30 WSOR Cable
Fem. To Male Straight
Poles
3
4
5
8
Fem. 90° To Male Straight
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
0.6m
883030B30M006
120066-8889
883031B30M006
120066-8877
1m
883030B30M010
120066-8890
883031B30M010
120066-8878
2m
883030B30M020
120066-8891
883031B30M020
120066-8879
3m
883030B30M030
120066-8892
883031B30M030
120066-8880
5m
883030B30M050
120066-8893
883031B30M050
120066-8881
10m
883030B30M100
120066-8894
883031B30M100
120066-8882
0.6m
884030B30M006
120066-8817
884031B30M006
120066-8829
Conductors: 3x0,34 mm², 4x0,34
mm² or 5x0,34 mm² **
1m
884030B30M010
120066-8818
884031B30M010
120066-8830
(Brown, White, Blue, Black, Grey)
2m
884030B30M020
120066-8819
884031B30M020
120066-8831
3m
884030B30M030
120066-8820
884031B30M030
120066-8832
5m
884030B30M050
120066-8821
884031B30M050
120066-8833
Jacket material: Black Blend PUR,
flame retardant, oil, UV & Weld
Slag resistant, silicone & FCKW
free
10m
884030B30M100
120066-8822
884031B30M100
120066-8834
0.6m
885030B30M006
120066-8991
885031B30M006
120066-8997
1m
885030B30M010
120066-8992
885031B30M010
120066-8998
2m
885030B30M020
120066-8993
885031B30M020
120066-8999
3m
885030B30M030
120066-8994
885031B30M030
120066-9000
5m
885030B30M050
120066-8995
885031B30M050
120066-9001
10m
885030B30M100
120066-8996
885031B30M100
120066-9002
0.6m
888030B41M006
120066-8895
888031B41M006
120066-8883
Drag Chain (>5 Mio Cycles) &
torsion suitable
1m
888030B41M010
120066-8896
888031B41M010
120066-8884
Approvals: UL, CSA
2m
888030B41M020
120066-8897
888031B41M020
120066-8885
3m
888030B41M030
120066-8898
888031B41M030
120066-8886
5m
888030B41M050
120066-8899
888031B41M050
120066-8887
10m
888030B41M100
120066-8900
888031B41M100
120066-8888
Brad® Micro-Change® M12 Front Mount Receptacles
Poles
4
5
Diameter 3 Pole: 4,8 +-0,2mm
Diameter 4 Pole: 5,1 +-0,2mm
Diameter 5 Pole: 5,5 +-0,2mm
Voltage Rating: 600V, max 4
Amps
Static Operating Temp: -40 to
+90°C
Dynamic Operating Temp: -25 to
+80°C
B30 PUR WSOR
200m Bulk Cable
Engineering
No.
Standard
Order
No.
B30-3-200
112180-0003
B30-4-200
112180-0004
B30-5-200
112180-0005
* Detailed cable specification attached to bulk cable drawings
Wires with PVC Jacket
Male
B30 PUR WSOR
Cable Specification*
**8 pole cable specification: see B41 description in M8 section
Female
Mount
Thread
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
PG9
8R4J36E03C3003
120070-0156
8R4J30E03C3003
120070-0395
M14x1
8R4E36E03C3003
120011-0017
8R4E30E03C3003
120011-0013
PG9
8R5J36E03C3003
120070-0231
8R5J30E03C3003
120070-0229
M14x1
8R5E36E03C3003
120011-0035
8R5E30E03C3003
120011-0033
www.molex.com
33
Brad®
Micro-Change
M12 with LED
Ordering Information
Brad® Micro-Change M12
Single-Ended Cordsets with LED Wiring
B30 WSOR Cable
Female Straight
Poles
3
4
Female 90°
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
1m
8030P0B30M010
120067-8454
8030P1B30M010
120067-8450
2m
8030P0B30M020
120067-8455
8030P1B30M020
120067-8451
3m
8030P0B30M030
120067-8456
8030P1B30M030
120067-8452
5m
8030P0B30M050
120067-8431
8030P1B30M050
120067-8432
10m
8030P0B30M100
120067-8457
8030P1B30M100
120067-8453
1m
8040P0B30M010
120067-8463
8040P1B30M010
120067-8458
2m
8040P0B30M020
120067-8464
8040P1B30M020
120067-8459
3m
8040P0B30M030
120067-8465
8040P1B30M030
120067-8460
5m
8040P0B30M050
120067-8430
8040P1B30M050
120067-8461
10m
8040P0B30M100
120067-8466
8040P1B30M100
120067-8462
Micro-Change M12
with LED Wiring
3 pole/1 LED
1 - Brown
3 - Blue
4 - Black
44 pole/2
LED
pole/2 LED
Brad® Micro-Change M12
Double-Ended Cordsets with LED Wiring
1 - Brown
2 - White
B30 WSOR Cable
Female to Male Straight
Poles
3
4
3 - Blue
4 - Black
Female 90° to Male Straight
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
1m
8830P6B30M010
120067-8472
8830P7B30M010
120067-8467
2m
8830P6B30M020
120067-8473
8830P7B30M020
120067-8468
3m
8830P6B30M030
120067-8474
8830P7B30M030
120067-8469
5m
8830P6B30M050
120067-8475
8830P7B30M050
120067-8470
10m
8830P6B30M100
120067-8476
8830P7B30M100
120067-8471
1m
8840P6B30M010
120067-8423
8840P7B30M010
120067-8420
2m
8840P6B30M020
120067-8424
8840P7B30M020
120067-8421
3m
8840P6B30M030
120067-8478
8840P7B30M030
120067-8477
5m
8840P6B30M050
120067-8425
8840P7B30M050
120067-8422
10m
8840P6B30M100
120067-8426
8840P7B30M100
120067-8427
www.molex.com
34
Brad®
M12 Shielded
Cable
Ordering Information
Brad® M12 Single-Ended
Shielded Cable
BS1 WSOR Shielded Cable
Female Straight
Poles
4
5
Female 90°
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
1m
804S00BS1M010
120069-8595
804S01BS1M010
120069-8606
2m
804S00BS1M020
120069-8596
804S01BS1M020
120069-8485
3m
804S00BS1M030
120069-8725
804S01BS1M030
120069-8724
5m
804S00BS1M050
120069-8487
804S01BS1M050
120069-8486
10m
804S00BS1M100
120069-8556
804S01BS1M100
120069-8559
1m
805S00BS1M010
120069-8597
805S01BS1M010
120069-8607
2m
805S00BS1M020
120069-8598
805S01BS1M020
120069-8608
Jacket material: Black Blend PUR,
flame retardant, oil, UV & Weld
Slag resistant, silicone & FCKW
free
3m
805S00BS1M030
120069-8727
805S01BS1M030
120069-8726
Braid coverage > 80%
5m
805S00BS1M050
120069-8538
805S01BS1M050
120069-8542
Diameter 4 Pole: 5,7 +-0,2mm
10m
805S00BS1M100
120069-8539
805S01BS1M100
120069-8543
BS1 Shielded WSOR
Cable Specification*
Conductors: 4x0,34 mm² or
5x0,34 mm²
(Brown, White, Blue, Black, Grey)
Diameter 5 Pole: 6,1 +-0,2mm
Voltage Rating: 600V, max 4
Amps
Static Operating Temp: -40 to
+90°C
Brad® M12 Double-Ended
Shielded Cable
Dynamic Operating Temp: -25 to
+80°C
Drag Chain (>5 Mio Cycles) &
torsion suitable
BS1 WSOR Shielded Cable
Female to Male Straight
Poles
4
5
Approvals: UL, CSA
Female 90° to Male Straight
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
1m
884S30BS1M010
120069-8649
884S31BS1M010
120069-8689
2m
884S30BS1M020
120069-8650
884S31BS1M020
120069-8690
3m
884S30BS1M030
120069-8651
884S31BS1M030
120069-8691
5m
884S30BS1M050
120069-8652
884S31BS1M050
120069-8692
10m
884S30BS1M100
120069-8653
884S31BS1M100
120069-8693
1m
885S30BS1M010
120069-8654
885S31BS1M010
120069-8694
2m
885S30BS1M020
120069-8655
885S31BS1M020
120069-8695
3m
885S30BS1M030
120069-8656
885S31BS1M030
120069-8696
5m
885S30BS1M050
120069-8657
885S31BS1M050
120069-8697
10m
885S30BS1M100
120069-8658
885S31BS1M100
120069-8698
www.molex.com
35
Brad®
Micro-Change® M12
Sensor/Actuator
Connectivity
Ordering Information
Brad® M12 Cable Splitters
B30 WSOR Cable
2x Female to Male Straight
Poles
4
2x Female 90° to Male Straight
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
.6m
884A30B30M006
120068-8193
884A31B30M006
120068-8189
1m
884A30B30M010
120068-8194
884A31B30M010
120068-8190
2m
884A30B30M020
120068-8195
884A31B30M020
120068-8191
5m
884A30B30M050
120068-8196
884A31B30M050
120068-8192
Brad® Micro-Change®
M12 Y-Splitters &
Adapters
Y-Splitter M12 to M12
M12 Cable Splitter Wiring
Leg A 1
4
5 2
3
(V+) (V-) I/O(a)
1 3 4
1 Leg B
5 2
4
3
(V+) (V-) I/O(b)
1 3 4
1x M12 Male to 2x M12 Female
Poles
Engineering
No.
Standard
Order
No.
4
081204EMF00000 120068-0294
5
081205EMF00000 120068-0139
1
3 4
2
(V+) (V-) I/O(a) I/O(b)
1
2
4
3
Y-Splitter
Wiring Schematic
Y-Splitter M12 to M8
1x M12 Male to 2x M8 Female
Poles
4
Engineering
No.
Standard
Order
No.
M12 to M12 4 Pole
FEMALE
"A"
MALE
080804EMF00000 120089-0031
Adapter Connector
FEMALE
"B"
1xM12 Male to 1xM8 Female
Poles
Engineering
No.
Standard
Order
No.
3
483030
120033-0002
4
484030
120033-0001
M12 to M12 5 Pole
FEMALE
"A"
MALE
FEMALE
"B"
M12 to M8 4 Pole
M12
MALE
FEMALE
"A"
FEMALE
"B"
www.molex.com
36
Ordering Information
Brad® Micro-Change® M12 Field Attachable Connectors
Male 90°
Male Straight
Poles
4
5
Brad®
Micro-Change® M12
Sensor/Actuator
Connectivity
Max.
Wire
Size
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
3.3-6.6
8A4006-31
120071-0038
8A4007-31
120071-0040
4.1-8.1
8A4006-32
120071-0039
8A4007-32
120071-5011
3.3-6.6
8A5006-31
120071-0045
8A5007-31
120071-0049
4.1-8.1
8A5006-32
120071-0047
8A5007-32
120071-0071
Micro-Change® M12
Connector Pinout
Female Straight
Poles
4
5
Female 90°
Max.
Wire
Size
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
3.3-6.6
8A4000-31
120071-0035
8A4001-31
120071-0037
4.1-8.1
8A4000-32
120071-0036
8A4001-32
120071-5010
8A5000-31
120071-0041
8A5001-31
120071-0044
8A5000-32
120071-0043
8A5001-32
120071-0070
3.3-6.6
4.1-8.1
1 -Brown
3 -Blue
4 -Black
1 -Brown
2 -White
3 -Blue
4 -Black
1 -Brown
2 -White
3 -Blue
4 -Black
5 -Grey
Brad® Micro-Change® M12 Closure Caps
To Cover Male
Plastic Closure Cap
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
—
120308-0680
—
120358-0030
To Cover Male
Rubber Closure
Cap with Leash
To Cover Female
To Cover Female
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
—
120076-5046
—
120076-5047
8 Pole
2
3
1
4
8
7
6
1 -White
2 -Brown
3 -Green
4 -Yellow
5
5 -Grey
6 -Pink
7 -Blue
8 -Red
www.molex.com
37
Brad®
Nano-Change® M8
Sensor/Actuator
Connectivity
Brad® Nano-Change® M8 connectivity provides a
rugged and space-saving solution to wire a wide
range of sensors and actuators from proximity
switches to rotary encoders in harsh environments.
Ordering Information
Brad® Nano-Change® M8 Single-Ended Cordsets
B41 WSOR Cable
Female Straight
Poles Length
3
4
5
Engineering
No.
Standard
Order
No.
Female 90°
Engineering
No.
Standard
Order
No.
Male Straight
Engineering
No.
Standard
Order
No.
Male 90°
Engineering
No.
Standard
Order
No.
1m
403000B41M010 120086-8655
403001B41M010 120086-8667 403006B41M010 120086-8631 403007B41M010 120086-8643
2m
403000B41M020 120086-8656
403001B41M020 120086-8668 403006B41M020 120086-8632 403007B41M020 120086-8644
5m
403000B41M050 120086-8657
403001B41M050 120086-8669 403006B41M050 120086-8633 403007B41M050 120086-8645
10m
403000B41M100 120086-8658
403001B41M100 120086-8670 403006B41M100 120086-8634 403007B41M100 120086-8646
1m
404000B41M010 120086-8659
404001B41M010 120086-8671 404006B41M010 120086-8635 404007B41M010 120086-8647
2m
404000B41M020 120086-8660
404001B41M020 120086-8672 404006B41M020 120086-8636 404007B41M020 120086-8648
5m
404000B41M050 120086-8661
404001B41M050 120086-8673 404006B41M050 120086-8637 404007B41M050 120086-8649
10m
404000B41M100 120086-8662
404001B41M100 120086-8674 404006B41M100 120086-8638 404007B41M100 120086-8650
1m
405000B41M010 120086-8663
405001B41M010 120086-8675 405006B41M010 120086-8639 405007B41M010 120086-8651
2m
405000B41M020 120086-8664
405001B41M020 120086-8676 405006B41M020 120086-8640 405007B41M020 120086-8652
5m
405000B41M050 120086-8665
405001B41M050 120086-8677 405006B41M050 120086-8641 405007B41M050 120086-8653
10m
405000B41M100 120086-8666
405001B41M100 120086-8678 405006B41M100 120086-8642 405007B41M100 120086-8654
Build-A-Part Number Configuration Code
0.34mm²
0.25mm²
Cable
Code
PVC
E03
WSOR
B30
PUR
H09
PVC
E02
WSOR
B41
PUR
H08
ID Tag Option
403000B41M020H
Cable Length
M020 for 2m
www.molex.com
38
Ordering Information
Brad® Nano-Change® M8 Double-Ended Cordsets
Brad®
Nano-Change® M8
Sensor/Actuator
Connectivity
B41 WSOR Cable
Female to Male Straight
Poles
3
4
5
Fem. 90° to Male Straight
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
.6m
443030B41M006
120087-8703
443031B41M006
120087-8721
1m
443030B41M010
120087-8704
443031B41M010
120087-8722
2m
443030B41M020
120087-8705
443031B41M020
120087-8723
3m
443030B41M030
120087-8706
443031B41M030
120087-8724
5m
443030B41M050
120087-8707
443031B41M050
120087-8725
.6m
444030B41M006
120087-8709
444031B41M006
120087-8727
1m
444030B41M010
120087-8710
444031B41M010
120087-8728
(BN, WH, BE, RD, GY, GN, YE, PK)
2m
444030B41M020
120087-8711
444031B41M020
120087-8729
3m
444030B41M030
120087-8712
444031B41M030
120087-8730
5m
444030B41M050
120087-8713
444031B41M050
120087-8731
Jacket material: Black Blend PUR,
flame retardant, oil, UV & Weld
Slag resistant, silicone & FCKW
free
.6m
445030B41M006
120087-8715
445031B41M006
120087-8733
Diameter 3 Pole: 4,5 +-0,2mm
1m
445030B41M010
120087-8716
445031B41M010
120087-8734
2m
445030B41M020
120087-8717
445031B41M020
120087-8735
3m
445030B41M030
120087-8718
445031B41M030
120087-8736
5m
445030B41M050
120087-8719
445031B41M050
120087-8737
B41 WSOR
Cable Specification*
Conductors: 3x0,25 mm², 4x0,25
mm² 5x0,25 mm² , 8x0,25 mm²
(Brown, White, Blue, Black, Grey)
Diameter 4 Pole: 4,8 +-0,2mm
Diameter 5 Pole: 5,3 +-0,2mm
Diameter 8 Pole: 6,4 +-0,2mm
Voltage Rating: 600V, max 4
Amps
Static Operating Temp: -40 to
+90°C
Dynamic Operating Temp: -25 to
+80°C
Brad® Nano-Change® M8 Receptacles
Drag Chain (>5 Mio Cycles) &
torsion suitable
Approvals: UL, CSA
Male
Poles
3
4
5
Female
Mount
Thread
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
M8x0.5
Front
4R3F06E02C3003
120031-0004
4R3F30E02C3003
120031-0015
M8x1
Back
4R3F46E02C200
120090-5073
4R3L40E02C200
120090-5104
M8x0.5
Front
4R4F06E02C3003
120031-0006
4R4F30E02C3003
120031-0049
M8x1
Back
4R4F46E02C200
120090-5078
4R4L40E02C200
120090-8037
M8x0.5
Front
4R5F06E02C3003
120031-0027
4R5F46E02C200
120031-0028
M8x1
Back
4R5F30E02C3003
120031-0028
4R5L40E02C200
120090-8056
B41 WSOR Bulk cable
Engineering
No.
Standard
Order
No.
B41-3-200
112180-0067
B41-4-200
112180-0068
B41-5-200
112180-0069
B41-8-100
112180-0006
* Detailed cable specification attached to bulk cable drawings
www.molex.com
39
Ordering Information
Brad® Nano-Change® M8 Single-Ended Cordsets w/LED
Brad®
Nano-Change® M8
Sensor/Actuator
Connectivity
Female 90°
Poles
3
Length
Engineering
No.
Standard
Order
No.
1m
4030P1B41M010
120086-8687
2m
4030P1B41M020
120086-8688
5m
4030P1B41M050
120086-8689
10m
4030P1B41M100
120086-8690
Brad® Nano-Change® M8 Double-Ended Cordsets w/LED
Nano-Change® M8 LED
Connector Wiring
Female 90° to Male Straight
Poles
3
Length
Engineering
No.
Standard
Order
No.
1m
4430P7B41M006
120087-8779
2m
4430P7B41M010
120087-8780
5m
4430P7B41M020
120087-8781
10m
4430P7B41M050
120087-8782
Brad® Nano-Change® M8 Y-Splitters & Adapters
1 - Brown
3 - Blue
Y-Splitter Wiring Schematic
M8 to M8 4 Pole
Y-Splitter
1x M8 Male to 2x M8 Female
Poles
4
Engineering
No.
4 - Black
FEMALE “A”
Standard
Order
No.
080804LMF00000 120089-0033
Adapter Connector
MALE
FEMALE “B”
1x M8 Male to 1x M12 Female
Poles
Engineering
No.
Standard
Order
No.
3
853030
120017-0004
4
854030
120017-0003
Note:
M8 male connector thread is fixed.
.
www.molex.com
40
Brad®
Nano-Change® M8
Sensor/Actuator
Connectivity
Ordering Information
Brad® Nano-Change® M8
Field Attachable Connectors
Male Straight
Male 90°
Poles
Max
Wire
Size
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
3
3.5-5mm
N03MA03124
120091-0004
N03MA04124
120091-0006
4
3.5-5mm
N04MA03124
120091-0010
N04MA04124
120091-0012
Nano-Change® M8
Connector Pinout
(front view)
Female Straight
Poles
Max
Wire
Size
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
3
3.5-5mm
N03FA03124
120091-0001
N03FA04124
120091-0003
4
3.5-5mm
N04FA03124
120091-0007
N04FA04124
120091-0009
Brad® Nano-Change® M8 Closure Caps
To Cover Female
Plastic Closure Cap
3 Pole
Female 90°
Engineering
No.
Standard
Order
No.
—
120308-0677
4
3
1
1 - Brown
3 - Blue
4 - Black
4 Pole
4
2
1
3
3 - Blue
4 - Black
1 - Brown
2 - White
5 Pole
4
2
1
3
5
Brown
11- -Brown
22- -White
White
33- -Blue
Blue
Black
44- -Black
5
Gray
5 - Grey
www.molex.com
41
The mPm® DIN valve connectors conform to the
industry standard of electrical connectors
EN 175301-803, which are commonly used with
solenoid valves. The new generation of Molex®
DIN connectors provides unsurpassed sealing
performance, easier assembly and mounting and
lower applied costs.
Brad®
mPm® DIN Valve
Connectors
Ordering Information
Brad® mPm® Field Attachable DIN Valve Connectors
Form A External Thread
Description
Standard
Order
No.
Engineering
No.
Non-Electronic
C28200N2RSN
121201-0034
With Electronic
S28200TC422RSN
121207-0358
Form B External Thread
Description
Standard
Order
No.
Engineering
No.
Non-Electronic
C22200N2RSN
121202-0012
With Electronic
S22200TC422RSN
121208-0230
Circuit C4 Schematics
Bipolar yellow LED and VDR to protect
supply and switch.
Available voltage rating on C4 circuit:
Form C External Thread
Description
Standard
Order
No.
Engineering
No.
Non-Electronic
C92200N2TSN
121203-0009
With Electronic
S92200TC422TSN
121209-0197
12, 24, 48, 115 and 230 V AC-DC
12, 24 and 115V AC-DC
(for type 192 only)
1
Form Micro External Thread
Description
Engineering
No.
Standard
Order
No.
2
Non-Electronic
C25200N2TSN
121204-0010
Note:
With Electronic
S25200TC422TSN
121210-0332
The mPm® DIN valve connectors are available
in various version, Pole count, housing and
electronics. For further information consult our
website or automation catalog or your local
Form Industrial External Thread
Description
Engineering
No.
Standard
Order
No.
Non-Electronic
C29200N2TSN
121205-0012
With Electronic
S29200TC422TSN
121211-0332
sales support.
Further technical information, datasheet or
drawing can be downloaded from the Molex®
website using the ordering part number.
www.molex.com
42
The mPm® connectors with molded-in cable are
suitable for use with most types of solenoid. They offer
a fast and efficient method of connection resulting in
greatly reduced installation time and costs.
Brad®
mPm® DIN Valve
Connectors
Ordering Information
Brad® mPm® DIN Valve Connectors Over Molded
to M12 Male Connector
DIN Valve Connector, FORM A, C4 Circuit, Ground Pos H6/H12
Male Straight
Male 90°
Length
Engineering
No.
Standard
Order
No.
Engineering
No.
Standard
Order
No.
.6m
E850B0P12M006
121036-0192
E850B2P12M006
121036-0208
1m
E850B0P12M010
121036-0193
E850B2P12M010
121036-0209
1.5m
E850B0P12M015
121036-0194
E850B2P12M015
121036-0821
3m
E850B0P12M030
121036-0356
E850B2P12M030
121036-0211
DIN PUR/PVC Cable
Specification
Conductors: 3x0,5mm² PVC
(Brown, Blue, Green/Yellow)
DIN Valve Connector, FORM Industrial, C4 Circuit, Ground Pos H6
.6m
F850B0P12M006
121036-0352
F850B2P12M006
121036-0505
1m
F850B0P12M010
121036-0255
F850B2P12M010
121036-0506
1.5m
F850B0P12M015
121036-0822
F850B2P12M015
121036-0823
3m
F850B0P12M030
121036-0257
F850B2P12M030
121036-0824
DIN Valve Connector, FORM B, C4 Circuit, Ground Pos H6
.6m
D850B0P12M006
121036-0056
D850B2P12M006
121036-0828
1m
D850B0P12M010
121036-0825
D850B2P12M010
121036-0829
1.5m
D850B0P12M015
121036-0826
D850B2P12M015
121036-0830
3m
D850B0P12M030
121036-0827
D850B2P12M030
121036-0831
Jacket Material: Black PUR
Voltage Rating: 300V
Operating Temperature:
-5 to +90°C (flexing)
-30 to +90°C (static)
Diameter: 5,5 +_ 0,3 mm
Note:
The mPm® DIN valve over molded cordsets
are available in various versions, Pole count,
housing, cable, lengths and electronics. For
further information consult our website or
automation catalog or your local sales support.
Further technical information, datasheet or
DIN Valve Connector, FORM C, C4 Circuit, Ground Pos H6/H12
.6m
H850B0P12M006
121036-0295
H850B2P12M006
121036-0832
1m
H850B0P12M010
121036-0296
H850B2P12M010
121036-0305
1.5m
H850B0P12M015
121036-0471
H850B2P12M015
121036-0833
3m
H850B0P12M030
121036-0440
H850B2P12M030
121036-0834
drawing can be downloaded from the Molex®
website using the ordering part number.
DIN Valve Connector, FORM Micro, C4 Circuit, Ground Pos H6/H12
.6m
G850B0P12M006
121036-0406
G850B2P12M006
121036-0836
1m
G850B0P12M010
121036-0277
G850B2P12M010
121036-0621
1.5m
G850B0P12M015
121036-0835
G850B2P12M015
121036-0837
3m
G850B0P12M030
121036-0481
G850B2P12M030
121035-0270
www.molex.com
43
Get more insights at: molex.com/industry/industrial.html
Order No. 987650-8261-v3
Printed in Germany/2k/SON/KG/2015.02
©2015 Molex
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