WARNING This Instruction Sheet only provides descriptions for electrical specifications, general specifications, installation & wiring, troubleshooting and peripherals. Other detail infromation about programming and commands is compatible with SA/SC/SX series; please see PLC Application Manual. For more information about the optional peripherals , please see individual product manual. This is an OPEN TYPE PLC. The PLC should be kept in an enclosure away from airborne dust, humidity, electric shock risk and vibration. Also, it is equipped with protective methods such as some special tools or keys to open the enclosure, so as to avoid the hazard to users and the damage to the PLC. Never connect the AC main circuit power supply to any of the input/output terminals, as it will damage the PLC. Check all the wiring prior to power up. To avoid any electromagnetic noise, make sure the PLC is properly grounded . Do NOT touch terminals when power on. 2 INTRODUCTION 2.1 Model Name Explanation and Peripherals Thank you for choosing DELTA’s PLC DVP series. TheDVP-SX series is a 10-point (4DI+2DO+2AI+2AO) special main processing unit. Besides the same commands and functions as DVP-SA/SX/SC series, 2-CH 12-bit analog voltage/current input and 2-CH 12-bit analog voltage/current output are all bipolar. There is built-in 2-digit 7-segment display corresponds to internal register directly to display PLC station or user-defined code. Model Name Nameplate Explanation MODEL : PLC Model Input Power Supply Spec. Output Module Spec. DVP10SX11R POWER INPUT : 24Vdc 6W OUTPUT MODULE : 2.0A 250Vac 50/60Hz RES. LOAD Barcode and Serial Number CPU Version V1.00 1 0 SX11 R 0 T40 2 0 0 01 DELTA ELECTRONICS INC. MADE IN XXXXXX Serial Number Series Name Points (6DI+2DO+2AI+2AO) SX Series R: Relay T: Transistor DC Power Input Production number Production week Production Year 2004 Production factory Version type Production model ◎ ◎ ◎ ◎ ◎ ◎ Items DVPHPP02: Handheld Programming panel WPLSoft: Windows Ladder Logic Programming Software DVPACAB115: 1.5M Cable (HPP PLC, included in DVPHPP02) DVPACAB215: 1.5M Cable (PC (DB9+DB25) PLC) DVPACAB230: 3.0M Cable (PC (DB9+DB25) PLC) DVPACAB2A30: 3.0M Cable (PC (DB9) PLC) I 1 Status indicator: POWER, RUN, ERROR, BAT.LOW 2 RUN/STOP switch 3 2-digital 7-segment display 4 Digital I/O terminal 5 DIN rail clip 6 Analog I/O terminals Time interrupt Hi-speed counter Communication K Decimal Units: mm ※ Battery replacement: Please change the battery within 3 minutes, or the internal data of the PLC (including the program area, RTC and latched registers) could be lost or destroyed. 8 COM1 (RS-232) (Rx) indicator 9 COM2 (RS-485) (Tx) indicator 10 COM1 (RS-232) Communication port (Slave) 11 Nameplate 12 Expansion port C Counter S Step relay 13 Mounting hold of the expansion unit I001 (X0), I101 (X1), I201 (X2), I301 (X3), I401 (X4), I501 (X5); 6 points (all are rising-edge trigger) The location pointer of interrupt subroutine I6□□ (1ms), I7□□ (1ms), (□□＝1~99ms) I010, I020, I030, I040, I050, I060; 6 points I150, 1 point K-32,768 ~ K32,767 (16-bit operation) D Register General M0~M511 Non-latched (fixed) 100 ms T0 ~T199 Non-latched (fixed) Latched M512~M999 Latched (default) Start: D1200 (K512) End: D1201 (K999) 10 ms T200~T239 Non-latched (fixed) Clear all M1032 latched area Factory Setting Non-latched Clear Unchanged M1033=Off, clear M103=On, unchanged Clear Unchanged 0 Unchanged Unchanged Unchanged Clear 0 Initial value Unchanged Unchanged 4 0 BUILT-IN ANALOG I/OAND 7-SEGMENT DISPLAY Built-in 2-CH 12-bit A/D and 2-CH 12-bit D/A are bipolar. It can read A/D converted digital value and get designated analog output by reading special D or writing into special D. Refer following table for corresponding special D. Device No. D0~D199 Latched This built-in display corresponds to special D directly. User can use it to display error code or station when executing PLC LINK. It is great convenience for system maintenance. Refer following table for corresponding special D. ■ Built-in Display Function D1056 Present value of AD card channel 0 (CH0) D1057 Present value of AD card channel 1 (CH1) D1110 Average value of AD card channel 0 (CH0) 2-digital 7-segment display Device No. Function D1111 Average value of AD card channel 1 (CH1) M1196 Number system setting for display (Off: Decimal, On: Hexadecimal) D1116 DA card channel 0 (CH0) M1197 The decimal point setting between the middle and the right-most numbers D1117 DA card channel 1 (CH1) M1198 The decimal point setting after the right-most number D1118 Conversion sampling time (ms) D1196 Display content 5 ELECTRICAL SPECIFICATIONS Model Item DVP10SX11R/T DVP08SM11N DVP08SN11R/T DVP08SP11R/T DVP16SP11R/T MPU: 24VDC (-15%~20%) (with DC input reverse polarity protection), Expansion Unit: supplied by the MPU Power supply voltage Fuse Power Consumption Insulation Resistance 2A / 250VAC 5W － 1W 1.5W 1.5W > 5 MΩ at 500 VDC (Between all inputs / outputs and earth) 2W Noise Immunity ESD: 8KV Air Discharge EFT: Power Line: 2KV, Digital I/O: 1KV, Analog & Communication I/O: 250V Damped-Oscillatory Wave: Power Line: 1KV, Digital I/O: 1KV RS: 26MHz~1GHz, 10V/m Grounding The diameter of grounding wire cannot be smaller than the wire diameter of terminals L and N (All DVP units should be grounded directly to the ground pole). Environment Operation: 0℃~55℃ (Temperature), 50~95% (Humidity), Pollution degree 2; Storage: -25℃~70℃ (Temperature), 5~95% (Humidity); D/A output operation: 0℃~50℃ (Temperature) Vibration / Shock Resistance Standard: IEC1131-2, IEC 68-2-6 (TEST Fc) / IEC1131-2 & IEC 68-2-27 (TEST Ea) Weight (approx.) (g) 158 128 Electrical Specification of Input Point Input Type Input Current Active Level 154 /146 141 /136 162 /154 Electrical Specification of Output Point DC (SINK or SOURCE) Output Type 24VDC 5mA Current Specification Voltage Specification Off→On, above16VDC On→Off, below 14.4VDC Special auxiliary relay M1000~M1999 Latched M2000~M4095 Latched (default) Some are latched and can’t Start: D1202 (K2000) be changed End: D1203 (K4095) 10ms 1 ms 100 ms T240~T245 T246~T249 T250~T255 Accumulative Latched (fixed) 16-bit count up 32-bit count up/down C0~C95 C96~C199 C200~C215 C216~C234 Latched (default) Latched (default) Non-latched Non-latched Start: D1208 (K96) Start: D1210 (K216) (fixed) (fixed) End: D1209 (K199) End: D1211 (K234) For general Latched Special register Latched S0~S9 S10~S19 S20~S511 S512~S895 Factory setting is latched Start: D1214（K512） It is fixed to be non-latched End: D1215（K895） Non-latched (fixed) File Register Clear all M1031 non-latched area Approvals COM1: RS-232, COM2: RS-485 (Master/Slave), They can be used at the same time. MPU built-in bipolar 2-CH A/D, D/A, 12 bits, 2-digital 7-segment display, built-in RTC Use the same modules (AD, DA, PT, TC, XA, RT) of SS series. (Max. 8 Expansion Unit points) General 14 DIN rail (35mm) 15 Expansion unit clip 16 COM2 (RS-485) Communication port 17 DC Power input I/O refresh command is available *1: The non-latched area is fixed, and can’t be changed. *2: The non-latched area can be changed to a latched area with parameter setting. *3: The latched area can be changed to a non-latched area with parameter setting. *4: The latched area is fixed, and can’t be changed. 7 I/O point indicators RUN STOP Special M, Special D, Initial value Index register K-2,147,483,648 ~ K2,147,483,647 (32-bit operation) H0000 ~ HFFFF (16-bit operation), H00000000 ~ HFFFFFFFF (32-bit operation) H Hexadecimal T Timer STOP RUN Basic commands (several us) External interrupt M Auxiliary Relay POWER Off On File register Application Commands (10~hundreds us) Program language Commands + Ladder Logic + SFC Including the Step commands Program Capacity 7920 STEPS SRAM + Battery Commands 32 Basic sequential commands (including STL/RET) 168 Application commands X External input relay X0~X177, octal number system, 128 points Total Correspond to external input point 256 Y External output relay Y0~Y177, octal number system, 128 points Correspond to external output point points General M0~M511, 512 points (*1) Total Auxiliary Contacts can switch to On/Off in M512~M999, 488 points (*3) M Latched 4096 Relay program M2000~M4095, 2096 points (*3) points Special M1000~M1999, 1000 points (some are latched) T0~T199, 200 points (*1) 100ms T192~T199 for Subroutine When the timer that set by TMR Total T250~T255, 6 points Accumulative (*4) command reaches the preset T Timer 256 value, the T contact with the same T200~T239, 40 points (*2) points 10ms number will be On. T240~T245, 6 points Accumulative (*4) 1ms T246~T249, 4 points Accumulative (*4) C0~C95, 96 points (*1) 16-bit count up C96~C199, 104 points (*3) When the counter that set by CNT 32-bit count C200~C215, 16 points (*1) Total (DCNT) command reaches the C216~C234, 19 points (*3) C Counter up/down 250 preset value, the C contact with the points C235~C245, 1 phase 1 input, 9 points (*3) same number will be On. 32bit high-speed C246~C250, 1 phase 2 inputs, 3 points (*3) count up/down C251~C254, 2 phase 2 inputs, 3 points (*3) Initial step point S0~S9, 10 points (*1) Usage device of step ladder Zero point reset S10~S19, 10 points (use with IST command) (*1) Total diagram (SFC) Step S 1024 Latched Range: General S20~S511, 492 points (*1) point points Start: D1214 (K512) Latched S512~S895, 384 points (*3) End: D1215 (K895) Alarm S896~S1023, 124 points (*3) When the timer reaches the preset T Current value of the timer T0~T255, 256 points value, the contact of timer will be On. When the counter reaches the C0~C199, 16-bit counter, 200 points C Current value of the counter preset value, the contact of counter C200~C254, 32-bit counter, 50 points will be On. General D0~D199, 200 points (*1) D200~D999, 800 points (*3) Total Can be memory area for storing Latched Data D 5000 data. E and F can be used as the D2000~D4999, 3000 points (*3) register points special purpose of index indication. Special D1000~D1999, 1000 points Index E0~E3, F0~F3, 8 points (*1) None File register 0~1599 (1600 points) (*4) Expansion register for storing data. For master control nested Control point of master control N N0~N7, 8 points loop nested loop P For CJ, CALL commands P0~P255, 256 points The location point of CJ, CALL. Execution Speed Programming port Analog Volume / RTC Special Expansion Module 2.2 Product Profile and Outline Remarks Stored program, cyclic scan system Batch processing method (when END command is executed) I/O Processing Method Memory Type Latched Specifications Control Method Constant Peripherals FUNCTION SPECIFICATIONS Interrupt Service 1 ※ When switching between power On/Off or MPU RUN/STOP modes: Battery socket connection Battery mount Relay (bit mode) DVP-SX Multi-function, Built-in Analog I/O, Multiple Commands PLC Instruction Sheet 3 21 22 Register (WORD data) 5011627202-SXE2 http://www.delta.com.tw/industrialautomation/ 2 pin removable terminal (standard accessory) Power input cable (standard accessory) Battery Cover 18 19 20 Pointer 2006-01-12 32-bit high-speed count up/down C235~C245 C246~C255 Latched (default) Start: D1212 (K235) End: D1213 (K255) For general S896~S1023 Special registers D200~D999 D1000~D1999 Factory setting is latched. Some are latched and can’t Start: D1216 (K200) be changed. End: D1217 (K999) K0~K1599, Latched (fixed) Responding Time About 10ms (An adjustment range of 0~20 ms could be selected through D1020 and D1021) 6 Maximum Loading Responding Time Relay-R Transistor-T 1.5A/1 point (5A/COM) 0.3A/1 point @ 40℃; When the output of Y0 and Y1 is high-speed pulse, Y0 and Y1 = 30mA Below 250VAC, 30VDC 30VDC 75VA (Inductive) 90 W (Resistive) About 10 ms 9W/1 point Off→On 20us On→Off 30us Input Model DVP10SX11R DVP10SX11T Power 24VDC +20% -15% Point Output Type Point Type DI AI DI AI DO AO 4 2 2 2 -20~20mA range(-1000~+1000) -10~+10V range(-2000~+2000) 2 4 DC24V/5 mA Sink or Source 2 2 Latched 7 Y0 and Y1 are specified points for high-speed pulse MODEL NAME & I/O CONFIGURATION It is fixed to be latched D2000~D4999 Factory setting is latched. Start: D1218 (K2000) End: D1219 (K4999) When the output of Y0 and Y1 is high-speed pulse, Y0 and Y1 = 0.9W (Y0 = 32kHz, Y1 = 10kHz) INSTALLATION & WIRING 7.1 PLC Mounting Arrangements and Wiring Notes DO AO -20~20mA (range:-2000~+2000) -10~+10V Resistor (range:-2000~+2000) Relay Installation of the DIN rail When installing the DVP series PLC, make sure that it is installed in an enclosure with sufficient space (as shown below) to its surroundings so as to allow heat dissipation. The DVP-PLC can be secured to a cabinet by using the DIN rail that is 35mm high with a depth of 7.5mm. When mounting the PLC on the DIN rail, be sure to use the end bracket to stop any side-to-side motion of the PLC, thus to reduce the chance of the wires being pulled loose. At the bottom of the PLC is a small retaining clip. To secure the PLC to the DIN rail, place it onto the rail and gently push up the clip. To remove it, pull down the retaining clip and gently pull the PLC away from the DIN rail. As shown on the right: Loop Equivalent Circuit of Input Point Wiring Loop +5V 22-16AWG Operation & Test +24V S/S D OV S/S X0 X1 X2 24VDC X0 Source Type D > 50 mm Notes: 1. Please use 22-16AWG (1.5mm) wiring (either single or multiple core) for I/O wiring terminals. The specification for the terminals is as shown on the left. PLC terminal screws should be tightened to between 1.95 kg-cm (1.7 in-lbs). Output Point Wiring DVP-**-**-11-R 1. There are two kinds of DVP-SX Series PLC output modules: Relay and Transistor. For relevant electrical specification, please refer to the function specification. 2. Be careful with the connection of the common terminals when wiring outputs. For example, when wiring DVP12SX11R, output terminal Y0 uses one common terminal C0, Y1 uses C1, as shown below: LOAD Y0 2. I/O signal wires or power supply should not run through the same multi-wire cable or conduit. Use Copper Conductor Only, 60/75 °C <1.5mm Use HPP to execute the forced On/Off test of the output contact. SOURCE SOURCE Mode Wiring 3. 24VDC 24G D DVP MP After using the peripheral devices to write the program into the MPU and that the ERROR LED of the MPU is not on, it means that the program in use is legitimate, and it is now waiting for the user to give the RUN command. +24V DC Type (DC Signal IN) D D 2. LED POWER RY C0 7.2 Wiring Notes RELAY OUTPUT Power Input Wiring If the “ERROR” LED of the MPU is not blinking, use RUN/STOP switch or the peripheral devices (HPP or WPLSoft) to give the RUN command, and the RUN indicator will then be on. If the “RUN” LED is not on, it indicates that there is no program inside the PLC. HPP could be utilized to monitor the settings and the registered values of the timer (T), the counter (C) and the data register (D) during operation, and moreover, to force the output contacts to conduct the On/Off action. If the ERROR LED is on (but not blinking), it means that the setting of the user’s program has exceeded the preset time-out limit. At this case, please turn the PLC RUN/STOP switch to STOP, and find out the address of the time-out program by special data register D1008. ”WDT” instruction can be used to solve the problem. PLC Input/Output Reaction Time The total reaction time from the input signal to the output operation is calculated as follows: Reaction Time = input delay time + program scan time + output delay time DVP-SX series input power supply is DC input. Please take a note of listed items when operating DVP-SX. Series. Input delay time 1. Please make sure the power is at terminals 24VDC and 0V (power range is 20.4VDC~28.8VDC). When voltage is lower than 20.4VDC, PLC will stop operating, all outputs will turn Off and ERROR LED will flash continuously. DVP-**-**-11-T Program scan time Output delay time LOAD LED 2. If the power-off time is less than 10ms, the PLC still operates unaffectedly. If the power-off time is too long or the power voltage drops, the PLC will stop operating and all the outputs will be Off. Once the power is restored, the PLC will return to operate automatically. (There are latched auxiliary relays and registers inside of the PLC, please be aware when programming.) Y0 T R G < 0.3A C0 Y0 C1 Y1 C0 Action indication: When the output point is active, the corresponding indicator at the front will be on. TRANSISTOR OUTPUT 3. DC Input Type Voltage input -10V~+10V 20.4V~28.8V 24V S/S 0V X0 X1 CH0 X2 *3 5V DC/DC Current input -20mA~+20mA Since the PLC is in control of numerous devices, motion of either one device could affect the motion of other devices, therefore the breakdown of either one device would consequently be detrimental to the whole auto control system, and danger will thus be resulted. Please use the recommended wiring below for the power input: Power supply for AC loads 5 MC Power Circuit Protection Fuse (3A) 1 Power On pilot indicator 4 Emergency stop The machinery must provide a quick manual method 8 2 disconnecting all system power. Guard Limit Circuit isolation device (System Power Disconnect) Utilize the electromagnetic contactor and the relay to be MC 3 MC the isolation unit of the power circuit to prevent the 1 possible instability of the system when the power is supplied on and off. DVP PLC MPU (main processing unit) Grounding 7 L N Power supply: 6 AC: 100~240VAC, 50/60Hz DC: 24VDC V+ I+ COM Input Point Wiring The input signal of the input point is the DC power DC input. SOURCE, defined as follows: There are two types of DC type wiring: SINK and 250 Source = Current flows out of common terminal S/S S/S X0 Sinking X0 AC drive, recorder, scale valve... CH1 V+ I+ COM power wiring. CH0 Note 5: If the noise interference from loaded input wiring terminal is significant, 0.1~0.47μF 25V for noise filtering. CH1 V+ I+ COM Note 6: Please connect terminal and shielding cable *4 power module analog output module terminal to system earth point and make system earth point be grounded terminal of power module DC24V 24+ 24- DC/DC converter or connects to machine cover. +15V AG -15V Warning: DO NOT wire to the No function terminal class 3 grounding (100 or less) 8 TRIAL RUN The “POWER” LED at the front of the MPU or the Expansion Units will be lit (in green) if the power is on. If the indicator is not on when the MPU is powered up, it means that the 24V DC power supply of the PLC is overloaded. It is thus necessary to remove the wiring on terminals +24V and 24G, and to use a 24VDC power supply instead. If the ERROR LED is blinking swiftly, it suggests that the +24V power supply of the PLC is insufficient. There is also a “BAT.LOW” LED at the front of the MPU. When the LED is on, it indicates that the battery voltage is insufficient. Please change the batter (within 3 minutes) as soon as possible; otherwise the user programs and the data in latched area may be lost. 24VD C 24G SIN K Preparation +5V +24V OV S/S X0 X1 24VDC Sink Type X2 1. The DVPHPP handheld programming panel and the WPLSoft (the Windows version) editing program of the ladder diagram are both good for use with the DELTA DVP-PLC. Also, the PLC could connect with the DVP12SX MPU through specific transmission wire to execute the program transmission, the MPU control and the program monitoring. 9 TROUBLESHOOTING ☼ “POWER” LED 0.1~0.47μF 25V for noise filtering. please connect a capacitor with current output -20mA~20mA 2. Judge the errors by the indicators on the front panel. When errors occurred on DVP PLC, please check: ☼ Low Battery Voltage Indication Wiring Loop +24V X0 shielding cable *1 The basic commands and the application commands of the MPU of this series are totally applicable to the DELTA DVP-PLC SA/SX/SC Series MPU. Refer to the DELTA PLC Technique Application Manual for relevant basic commands and application commands. please connect a capacitor with Note 4: Please isolate analog output and other CH0 1. input wiring terminal is significant, The “LOW V.” LED on the Expansion Unit is an indication that the input power voltage is insufficient, thus all outputs of the expansion unit should be turned off. Sourcing S/S 100K ☼ Low Voltage Indication S/S Loop Equivalent Circuit of Input Point Note 3: If the noise interference from loaded ☼ Power Indication ◎ There are two types of DC type wiring: SINK and SOURCE, defined as follows: Sink = Current flows into the common terminal S/S CH1 AG voltage output -10V~+10V AC drive, recorder, scale valve... out between V+ and I+ terminals. 100K CH1 *5 power wiring. 100K Note 2: If input signal is in current, please short Shielded*1 Safety Wiring CH0 Note 1: Please isolate analog input and other AG *2 SINK Mode 250 Shielded*1 2A DC Type (DC Signal IN) V+ I+ COM Basic Commands and Application Commands of the PLC: Isolated circuit: The optical coupler is used to isolate signals between PLC internal circuits and input modules. 100K Factory setting: 10 ms. Please refer to the usage of special register D1020~1021. Please refer to the usage of special register D1010. Relay module: 10ms. Transistor module: 20~30us. Prior to applying power, please verify that the power lines and the input/output wiring are correct. And be advised not to supply AC110V or AC220V into the I/O terminals, or it might short-circuit the wiring and would cause direct damage to the PLC. There is a “POWER” LED at the front of the MPU. When the MPU is powered On, the green LED light will be on. If the indicator is not on when the MPU is powered up and with the input power being normal, it is an indication that the PLC is out of order. Please have this machine replaced or have it repaired at a dealer near you. ☼ PLC “RUN” LED Identify the status of the PLC. When the PLC is in operation, this light will be on, and users could thus use HPP or the editing program of the ladder diagram to give commands to make the PLC “RUN” or “STOP”. ☼ “ERROR” LED If incorrect programs are input to the MPU, or that the commands and the components exceed the allowable range, the indicator will blink. At this moment, the user should check both the error codes saved in the MPU data register D1004 and the Error Code Table below to correct the programs. The address that the error occurs will be stored in data register D1137 (the address saved in D1137 is invalid in case of common loop error). When the ERROR LED is on (not blinking), users should make a judgment from the special relay M1008 of the MPU. If it is On, it indicates that the execution time of the program loop has exceeded the time-out setting (set by D1000). Please turn the PLC RUN/STOP switch to STOP, and find out the address of the time-out program by special data register D1008. ”WDT” instruction can be used to solve the problem. Once program modification is completed, user can re-download the program of PLC and the ERROR LED will be off. If the ERROR LED is still keep on, please turn off the power and check if there’s any noise or any conductive invader inside the PLC. ☼ “BAT.LOW” LED When the battery voltage is low, the “BAT.LOW” LED will be on, and the battery should be replaced as soon as possible; otherwise the user program and the data in latched area will be lost. (On the unplugged PLC, please change the battery within 3 minutes to retain the PLC’s internal user programs and data). Choose lithium battery TDRTL-2150/S. Please refer to the following table for battery life information. Battery life： Temperature((°C) 0 25 50 70 Life(Years) 9 8 6 5 Precision of calendar timer： At 0°C/32°F, less than –117 seconds error per month. At 25°C/77°F, less than 52 seconds error per month. At 55°C/131°F, less than –132 seconds error per month. ☼ “Input” LED The On/Off signals of the input point could be displayed through the “Input” LED, or the status of the input point could be monitored through the device monitoring function of HPP. ☼ “Output” LED Output LED indicates if the output signals are On or Off. Please check the following items when the LED On/Off indication does not correspond to the commands: 1. Output contacts may be melted and stuck together due to a short circuit or current overload. 2. Check wiring and verify that the screws are tight.
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