Agri-Fab FT0030 Operator's Manual
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O P E R A T O R ' S M A N U A L
LIQUID SPRAYER
LS2004
LS2004
5CS2004OM (rev 00 07/2020)
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
TO THE OWNER:
Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your selling dealer.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
Model: ___________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION , WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.
This is the safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
IMPORTANT
or
NOTICE
NOTE
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
Is used to address practices not related to physical injury.
Indicates helpful information.
2 Introduction
5CS2004OM (rev 00 07/2020)
TABLE OF CONTENTS
INSTALLATION 13
This Operator's Manual should be regarded as part of the machine. Suppliers of both new and second-hand machines must make sure that the manual is provided with the machine.
5CS2004OM (rev 00 07/2020)
Table of Contents 3
GENERAL INFORMATION
READ THIS MANUAL carefully to learn how to operate and service your machine correctly.
Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your Frontier dealer to order.)
Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied.
Setting fuel delivery above specifications or otherwise overpowering machines will result in such action.
The illustrations and data used in this manual were current at the time of printing but, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.
If you are not the original owner of this machine, it is in your interest to contact your local Frontier dealer to inform them of this unit's serial number. This will help Frontier notify you of any issues or product improvements.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it.
MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel.
WARRANTY is provided as part of Frontier’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate or statement which you should have received from your dealer.
4
This warranty provides you the assurance that
Frontier will back its products where defects appear within the warranty period. In some circumstances, Frontier also provides field improvements, often without charge to the customer, even if the product is out of warranty.
Introduction
5CS2004OM (rev 00 07/2020)
SAFETY
Read Safety in Machine Operator’s Manual
Read the general safety operating precautions in your machine operator’s manual for additional safety information.
Operate Safely
• Read the machine and attachment operator’s manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the machine and disengage the controls quickly.
• Do not let children or an untrained person operate machine.
• Make any necessary adjustments before you operate. Never attempt to make any adjustments while the engine is running, unless if recommended in adjustment procedure.
• Take all possible precautions when leaving the machine unattended. Shut off the engine before making any repairs, adjustments, or inspections. Lower the attachment, lock the parking brake, stop the engine, and remove the key.
• Look behind machine before you back up.
Back up carefully.
• Do not let anyone, especially children, ride on machine or attachment. Riders are subject to injury such as being struck by foreign objects and being thrown off. Riders may also obstruct the operator’s view, resulting in the machine being operated in an unsafe manner.
• Use only attachments and accessories approved by the manufacturer of this product.
• If the machine vibrates abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble.
• Always refer to the Storage section of the operator’s manual for important details if storing this product for a long period of time.
5CS2004OM (rev 00 07/2020)
• Keep people and pets out of the work area.
Stop machine if anyone enters the area.
• If you hit an object, stop the machine and inspect it. Make repairs before you operate.
Keep machine properly maintained and in good working order. Keep all shields and guards in place.
• Always inspect the sprayer completely before and after each use. Before pressurizing the system, check to be sure all fittings and hoses are tightly installed.
Be sure guards and shields are in good condition and fastened in place. Make any necessary adjustments before you operate.
• Never use the sprayer during windy conditions.
• Always release pressure in the system before filling, cleaning or servicing the sprayer.
• Do not put nozzle tip or other sprayer parts to your lips to blow out dirt. Use compressed air.
Parking Safely
1. Stop vehicle on a level surface, not on a slope.
2. Lock park brake.
3. Lower 3pt attachment to the ground.
4. Stop engine.
5. Remove key.
6. Before you leave the operator’s seat, wait for engine and all moving parts to stop.
Mix and Handle Chemicals Safely
• Wear full cover clothing and wear protective goggles and rubber gloves to protect yourself while handling chemicals
• Follow instructions on chemical container labels.
• Open all chemical containers carefully, using proper tools.
• Open, pour, weigh and mix chemicals in a well-ventilated area.
Safety 5
6
• Reserve all equipment used for the application of chemicals exclusively for that purpose.
• Prohibit all smoking, drinking and eating food in chemical-handling area.
• It is a good practice to take a soapy shower immediately after using the sprayer to apply chemicals.
• Wash all clothing worn when using chemicals separately in the laundry after spraying is completed.
• The SDS should be obtained from the chemical dealer at the time of the chemical purchase.
• Check the SDS before beginning any job using a hazardous chemical. Know exactly what the risks are and how to do the job safely.
• Always wear recommended personal protection equipment.
Read Chemical Container Label
• Chemicals can be dangerous. Improper selection or use can injure persons, animals, plants, soils or other property. Select the right chemical for the job and handle and apply with care.
• Read the instructions, precautions, and warnings on the container label before opening. Use the product strictly according to label directions for specific applications, in the amounts specified, at the times specified and only when needed.
• Keep the container closed tightly except when preparing the mix.
• Do not remove labels from chemical containers. Store all chemicals in their original containers.
• Do not mix chemicals unless stated on the container label.
• Store chemicals when not in use according to the container label.
Handle Chemical Products Safely
• Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with Frontier equipment include pesticides, herbicides and fungicides.
• A Safety Data Sheet (SDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques.
Practice Safe Maintenance
• Only qualified, trained adults should service this machine.
• Understand service procedure before doing work. Keep area clean and dry.
• Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.
• Never lubricate, service or adjust the machine or attachment while it is moving.
Keep safety devices in place and in working condition. Keep hardware tight.
• Keep hands, feet, clothing, jewelry, and long hair away from any moving parts, to prevent them from getting caught.
• Lower any attachment completely to the ground or to an existing attachment mechanical stop before servicing the attachment. Disengage all power and stop the engine. Lock park brake and remove the key. Let machine cool.
• Disconnect battery before making any repairs.
• Before servicing machine or attachment, carefully release pressure from any components with stored energy, such as hydraulic components and springs.
• Release hydraulic pressure by lowering attachment or cutting units to the ground or to a mechanical stop and move hydraulic control levers.
Safety
5CS2004OM (rev 00 07/2020)
• Securely support any machine or attachment elements that must be raised for service work. Use jack stands or lock service latches to support components when needed.
• Never run engine unless park brake is locked.
• Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Replace all worn or damaged safety and instruction decals.
• Check all hardware at frequent intervals to be sure the equipment is in safe working condition.
• Do not modify machine or safety devices.
Unauthorized modifications to the machine or attachment may impair its function and safety.
• Certain operating conditions may dictate that the operator and any passenger wear appropriate safety equipment while operating the vehicle. Be prepared for any existing and potential conditions before operating machine.
• Local safety or insurance regulations may require additional safety equipment such as eye protection or a hard hat.
• Always wear substantial footwear and longlegged pants. Do not operate the equipment when barefoot or wearing open sandals.
• Wear proper clothing and safety equipment while handling chemicals or using the sprayer. Refer to the SDS for the chemicals being used to be sure the proper personal protection equipment is being used.
Transportation
• Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.
• Do not operate or transport on steep slopes.
• Do not operate or transport equipment while under the influence of alcohol or drugs.
• Always comply with all state and local lighting and marking requirements.
Storage
• Block equipment securely for storage.
• Keep children and bystanders away from storage area.
Dispose of Chemicals Properly
• Proper disposal of excess spray material is very important. If you have excess tank solution, it is best to dilute it with water and apply it to the area you previously treated.
• Never dump solution into a drain or near a lake or stream.
• Chemicals containers should be triplerinsed, with the rinse water added to the sprayer tank. Do not burn empty chemical containers. Dispose of containers at recycling centers.
Handling Waste Product and Chemicals
Waste products, such as, used oil, fuel, coolant, brake fluid, and batteries, can harm the environment and people:
• Do not use beverage containers for waste fluids someone may drink from them.
• See your local Recycling Center or authorized dealer to learn how to recycle or get rid of waste products.
Wear Appropriate Clothing
• Wear close fitting clothing and safety equipment appropriate for the job.
5CS2004OM (rev 00 07/2020)
Safety 7
• A Safety Data Sheet (SDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. The seller of the chemical products used with your machine is responsible for providing the
SDS for that product.
8 Safety
5CS2004OM (rev 00 07/2020)
SAFETY AND INSTRUCTIONAL LABELS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Damaged or Missing Labels Immediately!
1 - PN 5CS50910
CAUTION
1. Read and understand the Operator’s Manual before using.
2. Tractor cab may not provide sufficient protection. See Tractor’s
Operator’s Manual.
3. Stay away from chemicals, spray, and drift.
4. Before servicing or filling sprayer, lower all equipment to the
ground, set the park brake, stop the engine, and remove the key.
5. Keep hands, feet, hair, and clothing away from moving parts.
6. Clear the area of bystanders before extending or folding booms.
7. Do not allow riders.
8. Keep others away.
3 - 5CS50928
LS2004 45 GALLON LIQUID SPRAYER
Mfg Date: MM/DD/YYYY
Mass (Empty): 79 - 96 Lbs (36 - 44 Kg)
Mass (Laden): 496 - 513 Lbs (225 - 233 Kg)
Tank Volume: 45 Gal (170 L)
Max Working Pressure: 100 psi (6.9 Bar)
ST50910
ST50928
2 - PN 5CS50927
WARNING
To avoid injury from chemical hazards due to skin contact, inhalation, and ingestion, wear personal protective equipment. Read and follow chemical manufacturer’s labels and instructions.
ST50927
4 - Serial Number Tag
S erial N umber
*XXXXXXXXXXXXXXXXX*
45 GALLON LIQUID SPRAYER MODEL# LS2004
MADE IN USA
DEERE & COMPANY, MOLINE, ILLINOIS, USA
2
4
1
3
5CS2004OM (rev 00 07/2020)
Safety 9
Dealer Set-Up Instructions
ASSEMBLY
NOTE: For installation on 2032R, 2038R, 3E or 3D Series tractors, please see instructions below Assembly of this equipment is the responsibility of the Frontier dealer. It should be delivered to the owner completely assembled and adjusted for normal operating conditions. In most cases the Sprayer will be shipped completely assembled with the only assembly being the boom.
Remove Sprayer from Shipping Pallet
1. Remove plastic stretch wrap from sprayer and boom.
2. Remove hardware that used to secure sprayer to pallet and remove sprayer from pallet.
3. If options are supplied, remove these from the pallet.
4. Remove harnesses from inside of sprayer tank.
1. Remove LH side engine cover and operator station platform in order to improve access to main chassis harness and ensure safe and proper harness routing. LH pedestal cover may be removed for improved access for 2032R, 2038R, 3D and 3E series.
2. Starting with the Battery Harness
(5CS50912), route harness along positive battery cable and secure with wire tie near yellow tape. For 1023E, 1025R and 2025R tractors, skip to Step 4.
Parts Included with Sprayer
Part Number
5CS50912
Description
Battery Harness
5CS50913
5CS50914
5CS50915
5CS48616
5CS43986
5CS43984
5CS43985
Chassis Harness
Switch Harness
Sprayer Extension Harness
Fir Tree Clip with Wire Tie
10" Wire Tie
Edge Clip with Wire Tie
24.75mm Grommet
Qty.
1
1
1
1
1
1
1
10
For 2032R, 2038R, 3D and 3E Series
Tractors:
3. Retain harness using edge clip (5CS43984) from rear edge of battery tray.
Preparing Vehicle
Install Wiring Harness
CAUTION: Avoid Injury! Refer to the
Safety Section of this manual and the
Tractor Operator's Manual for safe maintenance procedures.
10 Assembly
5CS2004OM (rev 00 07/2020)
4. Route chassis harness (5CS50913) starting from the battery harness to the right rear of the tractor near the ROPS. Follow the main chassis harness under the operator station platform and retain the chassis harness to the main chassis harness at least every 10" and on both sides of a bend.
NOTICE: Wire routing must ensure no wires/ conduit are in direct contact with moving parts and/or high temperature components.
NOTE: The free end of the harness should be oriented at the rear of the tractor free of the 3pt linkage in a suitable location to connect to the sprayer.
8. Connect Extension Harness (5CS50915) to the pump and retain to harness retention bracket (A) near pump with a wire tie.
9. Store free end of harness in harness retention bracket slot (B).
B
A
5. Route switch harness (5CS50914) from the end of the chassis harness up the ROPS on the right hand side of the tractor.
10. Connect Battery Harness, black wire to negative terminal and red wire to positive terminal. Wires should exit the battery terminals towards the center of the battery.
6. Secure the switch harness to the ROPS using the supplied fir tree clip.
7. Route free end of harness (marked with blue tape) back towards the rear of the tractor and secure to the switch harness with wire tie.
NOTE: Ensure positive battery terminal boot is covering the battery terminal and no exposed metal is visible.
5CS2004OM (rev 00 07/2020)
Preparation for installation on 2032R, 2038R
1. Mark center of drill location 1-1/4" rearward from battery hold down bracket and 1" from leftward edge of battery recess on the left side of the tractor. If battery tray design differs from image shown, drill in the general vicinity that will accommodate the grommet's size.
2. If required to fit drill, remove battery - follow your tractor operator manual instructions for
Assembly 11
battery removal and installation.
3. Drill a 5/8" hole in the battery tray.
4. Remove any burrs and sharp edges.
5. Install grommet (5CS43985) in drilled hole.
6. Route the battery harness (5CS50912) through the grommet such that the two-way connector exists the battery compartment.
Harness" above.
For 3D tractors:
1 in.
1-1/4 in.
7. Continue with step 4 of "Install Wiring
Harness" above.
Special Installation Instructions for 3D & 3E tractors
1. If required to fit drill, remove battery - follow your tractor operator manual instructions for battery removal and installation.
2. (For 3D only) Remove existing plug on left side of battery tray (JD Part No. 99M7073).
3. (For 3E only) Mark center of drill location
1" rearward from battery hold down bracket tab cutout and 1" from rightward from edge of grille (JD Part Co. LVU30453) on the left side of the tractor. If battery tray design differs from image shown, drill in the general vicinity that will accommodate the grommet's size.
4. Drill a 5/8" hole in existing hole where plug was removed.
5. Remove any burrs and sharp edges.
6. Install grommet (5CS43985) in drilled hole.
7. Route harness through grommet with fuse holder inside the battery compartment.
8. Continue with step 4 of "Install Wiring
For 3E tractors:
1 in.
1 in.
12 Assembly
5CS2004OM (rev 00 07/2020)
Sprayer Installation
Installing Ballast
INSTALLATION
6. Close both levers on iMatch – Quick Hitch to lock lower draft pins in place. Levers are closed when they are folded down
(horizontal position).
CAUTION: Avoid Injury!
Machine can become unstable when operating with attachment. Ballast is required when the attachment is installed.
Compact Utility Tractors
See Specification Section for implement code and refer to Ballasting Machine in your tractor operator’s manual to determine the number of front weights required to ballast the tractor.
Removing and Storing Sprayer
Removing Sprayer from Tractor
CAUTION: Avoid Injury!
When the attachment is removed, also remove any ballast that was added to the machine.
Attaching the Sprayer to Tractor
1. Park machine safely. (See Park Machine
Safely in Safety section)
2. Lower tractor lift link to lowest position.
3. Mount sprayer on 3-point hitch.
4. Remove harness from retention bracket and connect to the free end of switch harness.
1. Park machine safely. (See Park Machine
Safely in Safety section)
2. Empty the sprayer tank.
3. Lower the sprayer to the ground.
4. Disconnect wiring harness from switch harness, install connector cap and store harness by placing free end into harness retention bracket slot (A).
Attaching the Sprayer to Tractor with iMatch - Quick Hitch
1. Connect iMatch – Quick Hitch to tractor first following the iMatch – Quick Hitch installation instructions.
2. Install bushing set (sold separately), John
Deere Part Number BW15056 or equivalent, to lower draft pins and top link pin on sprayer.
3. Lower the tractor’s 3-pt hitch aligning the center hook of the iMatch – Quick Hitch just below the top link pin on the sprayer.
4. Ensure all three connection points are aligned.
5. Raise tractor’s 3-pt hitch ensuring lower draft pins and top link are fully engaged with iMatch – Quick Hitch.
A
5. Disconnect sprayer from the 3-point hitch.
6. Remove any added ballast from Tractor.
5CS2004OM (rev 00 07/2020)
Installation 13
Store Sprayer Safely
CAUTION: Avoid Chemical Injury!
• Wear protective clothes, gloves and goggles when handling sprayer.
• Do not store sprayer with chemicals in tank.
• If sprayer comes in contact with your body, immediately follow directions on chemical container pertaining to spray material.
1. Pump all spray material from tank. (See
Dispose of Waste Properly in Safety section.)
2. Rinse tank, pump, spray wand and all hoses thoroughly with fresh clean water.
3. Repeat step 2 several times.
4. Wipe out sump with a clean cloth or paper towel.
5. Drain hoses and pump filter.
6. Check sprayer for worn or damaged parts.
Replace parts as needed.
7. Tighten loose hardware.
8. Store sprayer in a place where it will not freeze.
14 Installation
5CS2004OM (rev 00 07/2020)
Sprayer Setup
OPERATION
• Never dump excess spray material into a storm drain or near a lake or stream.
Filling Sprayer Tank
CAUTION: Avoid injury to operator or bystanders!
• Read chemical container label for mixing and handling instructions. A Safety
Data Sheet (SDS) should be supplied by the chemical dealer and provides proper safety information.
• Wear proper clothing and safety equipment while handling or applying spray chemicals.
• Wear a full covering of clothing, protective goggles and rubber gloves.
• Prohibit all smoking, drinking, and eating around chemicals.
• When filling tank, never allow end of water hose to contact chemical mixture.
IMPORTANT: Avoid damage! Clean any spills immediately with clean water prior to operating sprayer.
1. The preferred method of cleaning is to dilute remaining material with water and apply it to the area previously treated.
• If excess material remains, open drain valve and empty remaining material into an appropriate container for reuse or for disposal according to local regulations or as specified in the manufacturer’s label.
2. Spray all inside surfaces of tank with low pressure garden hose to remove any remaining solution. Close drain valve and run clean water through the pump, hoses and boom applying those contaminated contents on previously treated area.
3. Rinse outside of sprayer tank thoroughly with fresh clean water. Rinse several times to make sure sprayer tank is clean and free of chemicals.
4. Once the tank is empty, wipe out inside of sprayer tank with a clean cloth or paper towel.
5. Close drain valve and filler cap.
1. Park machine safely. (See Park Machine
Safely in Safety section)
2. Lower tractor lift link so that the sprayer is firmly on the ground
3. Clean area around tank filler cap to prevent tank contamination.
4. Remove tank filler cap and fill tank.
5. Install tank filler cap.
NOTE: The preferred location to fill the tank is from the front left corner.
Calibrating the Sprayer
When spraying with boom, sprayer must be calibrated to ensure proper spray coverage and to combat over-application or under-application.
The calibration process consists of three steps:
1. Calculate speed of tractor.
2. Determine nozzle size and consult calibration chart for desired or instructed gallon per acre (GPA).
3. Set pressure using relief valve.
Draining and Cleaning the Sprayer Tank
CAUTION: Avoid damage!
• Clean any spills
• Proper disposal of excess spray material is very important.
5CS2004OM (rev 00 07/2020)
Calculating the Speed
It is important to determine what speed the tractor will be traveling while spraying. Even if tractor has a speedometer, it is still recommended that speed be checked for accuracy. Perform the following steps to
Operation 15
determine speed:
1. Measure a 200 or 300 foot distance on a field or surface similar to where sprayer will be used.
2. Drive tractor with half-full sprayer across measured distance at a constant and comfortable speed for spraying. There can be no changes in speed while measuring time.
3. Determine amount of time, in seconds, it takes to travel the measured distance.
4. Speed can be determined by entering data into the following equation: speed (mph) =
(distance (ft) x 60) / (time (sec) x 88) or by consulting the following table
1.0
1.5
4.0
4.5
5.0
5.5
6.0
2.0
2.5
3.0
3.5
6.5
7.0
Speed in MPH
Time (sec) required to travel a distance of:
200 ft
136
300 ft
205
91 136
34
30
27
25
23
68
55
45
39
21
19
102
82
68
56
51
45
41
37
34
31
29
NOTE: If using boomless nozzles, use the
Boomless Nozzle Calibration Chart.
GPM Per Nozzle = GAL/1000 sq ft x MPH x W
/ 136
GPA = 5940 x GPM (Per Nozzle) / MPH x W
GPA = Gallons per 1000 sq ft / 0.023
GAL/1000 sq ft = 136 x GPM (Per Nozzle) /
MPH x W
NOTE: Replace worn tips that have a streaky or uneven pattern.
GPM
0.05
0.06
0.07
0.08
0.09
0.10
0.11
0.12
0.13
0.14
0.15
0.17
Seconds to collect 1 qt
300
250
214
188
167
150
136
125
115
107
100
80
GPM
0.20
0.23
0.25
0.30
0.35
0.40
0.50
0.60
0.70
0.80
0.90
1.00
Seconds to collect 1 qt
75
67
60
50
40
35
30
25
20
18
17
15
Determining Nozzle Size and Using
Calibration Chart
STANDARD / PRECISION BOOM
Tip
Size PSI
GPM one nozzle
GPA
2 MPH 3 MPH 4 MPH 5 MPH
TF-
VP3
10 0.3
29.7
19.8 14.9 11.9
20 0.4
41.6
27.7 20.8 16.6
30 0.5
51.5
34.3 25.7 20.6
40 0.6
59.4
39.6 29.7 23.8
Useful Formulas
GPA = Gallons per Acre
GPM = Gallons per Minute
MPH = Miles per Hour
GAL/1000 sq ft = Gallons per 1000 sq ft
W = Nozzle spacing in inches
GPM Per Nozzle = GPA x MPH x W / 5940
16 Operation
The spray nozzles on your sprayer are TF-VP3, which match up with the calibration chart. Refer to the calibration chart. Using tractor speed, nozzle size, and desired gallons per acre
(GPA), find pressure (psi) necessary to achieve your GPA.
5CS2004OM (rev 00 07/2020)
NOTE: Lower pressure settings will result in less spray drift.
Example:
Assume tractor speed is determined to be 4 mph, nozzles are gray (TFVP3), and desired
GPA is 20 GPA. The calibration charts shows that you should set sprayer’s pressure at about
20 psi in order to apply 20 GPA.
NOTE: Optimum spray performance is achieved between 20-25 psi. When shutting off outer tips, use the regulator valve to adjust your boom pressure accordingly.
pressure, it is important to set tractor rpm at rate that was used to determine tractor speed.
2.2 gpm pump
Although the pressure can be adjusted by partially opening the control valve (A), it is recommended that the valve be placed in the full open position.
• The 10 ft boom is equipped with the TF-VP3 tips and sprays at approximately 20 PSI through the boom when the valve is in open position.
• For calibration purposes, adjust your speed for proper coverage.
Boomless Calibration
Right and Left Nozzles: 1/4XP10R
Center Nozzle: TF-VP3
Drop Size: XC
BOOMLESS CALIBRATION CHART FOR 24”
HEIGHT
PSI
Cap. 3
Nozzle
GPM
Spray
Width
“ft”
20 1.8
23 10.5
7.1
30 2.3
25 11.2
6.5
40 2.6
28 11.9
7.9
GPA
4 MPH 6 MPH 8 MPH 10 MPH
5.1
5.6
6.0
4.2
4.5
4.8
BOOMLESS CALIBRATION CHART FOR 36”
HEIGHT
PSI
Cap. 3
Nozzle
GPM
Spray
Width
“ft”
GPA
4 MPH 6 MPH 8 MPH 10 MPH
20 1.8
30 2.3
40 2.6
25 10.1
6.6
5.0
28 10.4
6.9
5.2
30 10.7
7.2
5.4
3.8
4.1
4.3
4.0 gpm pump
A
1. Loosen lock ring (B) and adjust knob (C) to desired pressure. Pressure is displayed on gauge (D).
2. Once desired pressure is achieved tighten lock ring (B).
3. Sprayer is now calibrated.
D
Adjusting the Sprayer Pressure
NOTE: All calibration needs to be done with clean water.
Once correct pressure setting has been determined, the sprayer must be adjusted to that pressure setting. Before adjusting sprayer’s
5CS2004OM (rev 00 07/2020)
C B
Operation 17
Operating the Sprayer with
2.2 gpm pump
3. Squeeze the handle (E) to spray.
4. Push lock (F) forward to lock handle in ON position.
Starting and Stopping the Sprayer
1. Turn the selector lever (A) on the sprayer to the desired position, spray wand/nozzle or spray boom.
• The arrow on the handle of the valve indicates the direction material will flow.
2. Turn the in-line switch on the switch harness to the ON Position.
3. To stop flow to the spray nozzles, turn the lever to the OFF position.
4. Turn the in-line switch on the switch harness to the OFF Position.
D
A
C
B
F
Operating the Sprayer with
4.0 gpm pump
E
Boom Section Control
The Boom is divided into 3 sections of spray tips. Right, Center and Left. The Left and Right sections (end nozzles) can be turned on and off by turning the corresponding in-line valve on the boom.
10 ft Boom
• 60 inches - Both Left and Right sections
OFF.
• 90 inches - Either Left or Right section OFF.
• 120 inches - Both Left and Right sections
ON.
NOTE: Ensure pressure is set to desired pressure from calibration process.
If not, follow steps 1-3.
1. Loosen lock ring (B) and adjust knob (C) to desired pressure. Pressure is displayed on gauge (D).
2. Once desired pressure is achieved. Tighten lock ring (B).
3. Turn Selector lever (E) to desired position, spray wand/nozzle or spray boom.
D
E
Using the Spray Wand
CAUTION: Avoid Injury! DO NOT use spray wand while tractor is in motion.
1. Turn the selector lever to the handgun position.
2. Adjust nozzle:
• Nozzle Angle – Loosen locknut (B). Turn the nozzle tube (C) to the desired position and tighten the locknut.
• Nozzle Spray Pattern – To change the spray pattern, tighten or loosen nozzle (D) as desired.
C B
Boom Section Control 12.5 ft and Boomless
The Boom is divided into 3 sections of spray tips. Right, Center and Left. The Left and Right sections can be turned on and off by turning the corresponding in-line valve on the boom.
18 Operation
5CS2004OM (rev 00 07/2020)
12.5 ft Boom Spray Width
• 30 inches - Both Left and Right sections
OFF.
• 90 inches - Either Left or Right section OFF.
• 150 inches - Both Left and Right sections
ON.
Boomless Spray Width
• 2.5 ft - Both Left and Right sections OFF.
• 12 ft - Either Left or Right section OFF.
• 24 ft - Both Left and Right sections ON.
Using the Spray Nozzle
CAUTION: Avoid Injury! DO NOT use spray gun while tractor is in motion.
1. Turn the selector lever to the handgun position.
2. Squeeze the handle (A) to spray.
3. Adjust mist to stream using lever (B).
4. Spray guard (C) can be adjusted by loosening (D) and sliding spray guard to desired position. The spray guard is intended to keep over-spray off your hands.
5. Flip handle lock (E) forward to lock handle in
ON position.
D
B
A
E
C
5CS2004OM (rev 00 07/2020)
Operation 19
Servicing Sprayer Safely
SERVICE
4. Store sprayer in a dry location away from elements.
CAUTION: Avoid injury to operator or bystanders!
• Wear protective clothes, gloves and goggles when handling sprayer.
• Do not put the nozzle tips or other parts to your lips to blow out dirt.
• If spray comes in contact with your body, immediately follow directions on chemical container pertaining to spray material.
Placing Sprayer Back in Service after
Winterizing
1. Flush sprayer with fresh water to clean out all antifreeze and any other buildup.
2. Do a thorough inspection of all components before spraying.
Cleaning Spray Tips
Servicing the Pump
Follow all pump safety precautions and warnings. Following these guidelines will help to ensure many years of smooth and trouble-free sprayer operation.
• Flush pump out with fresh water after every use.
• Winterize pump to prevent freezing and corrosion.
• Refer to Winterizing Sprayer for instructions.
Winterizing Sprayer
It is important to winterize sprayer to avoid damage from freezing and corrosion before temperatures reach freezing levels.
CAUTION: Avoid injury!
• Wear protective clothes, gloves and goggles when handling sprayer.
• Do not put the nozzle tips or other parts to your lips to blow out dirt.
• If spray comes in contact with your body, immediately follow directions on chemical container pertaining to spray material.
1. Remove spray nozzle (A) from sprayer.
2. Remove the spray tip (B) and gasket (C) from the spray nozzle (A).
3. Remove the screen (D) from the nozzle socket on the boom. Replace the screen if damaged.
CAUTION: Avoid injury!
Do not use standard antifreeze. Standard antifreeze can be harmful to humans, animals, crops and the environment.
IMPORTANT: Avoid damage! Do not use a wire to clean the opening (E) in the spray tip.
1. Empty and rinse tank.
2. Put one to two gallons of RV nontoxic antifreeze in tank.
3. Engage pump and spray with boom and subsequently spray gun (if applicable).
Ensure that antifreeze has been pumped through entire system, including all spray nozzles.
4. Wash the screen (D) and spray tip (B) in a nonflammable solvent.
5. Align the flat side (F) of the spray tip with the flat on the opening of the spray nozzle (A), and install the spray tip into the nozzle.
NOTE: Verify that the opening (E) in the spray tip is pointing down when the nozzle assembly is installed on the nozzle socket.
20 Service
5CS2004OM (rev 00 07/2020)
6. Install the screen (D) into the nozzle socket on the boom.
7. Install nozzle assembly on the nozzle socket.
A
E
B
C
D
4. Wash nozzle (A), spray tip (C) and angled fitting (D) with liquid detergent and warm water.
5. Inspect O-rings (G and H). Replace as needed.
6. Install angled fitting (D) on handgun (F), and tighten locknut (E).
7. Slide nut (B) over the spray tip (C), and install on angled fitting (D).
8. Install nozzle (A) on spray tip (C).
F
Cleaning Pump Suction Screen
1. Remove tank cover.
2. Locate suction screen (A) inside sprayer tank.
3. If necessary, unscrew suction screen, and clean with liquid detergent and warm water.
4. If suction screen was removed, install on suction hose and position in lowest depression inside tank.
5. Install and tighten tank cover.
A
Quality Service
Frontier Quality Continues with Quality
Service
Frontier provides a process to handle your questions or problems, should they arise, to ensure that product quality continues with your
Frontier dealer’s parts and service support.
Follow the steps below to get answers to any questions you may have about your product.
1. Refer to the appropriate attachment, machine or equipment operator’s manuals.
2. Contact your Frontier dealer with unanswered questions.
Cleaning the Spray Wand Nozzle
1. Unscrew nozzle (A) from the spray tip (B).
2. Loosen nut (C), and remove the spray tip
(B) from the angled fitting (D).
3. Loosen the locknut (E), and remove the angled fitting (D) from the handgun (F).
5CS2004OM (rev 00 07/2020)
Service 21
TROUBLESHOOTING
Troubleshooting Sprayer
Using the Troubleshooting Chart
If you are experiencing a problem that is not listed in this chart, see your authorized dealer for service.
When you have checked all the possible causes listed and you are still experiencing the problem, see your authorized dealer.
Troubleshooting Chart
IF
Pump Loses
Suction
Pump Capacity
Decreased
Poor Spray Pattern
Pump Does Not work
CHECK
Clean pump suction screen.
Check tank fill level. Fill tank.
Clean or replace pump.
Check for loose pump fittings.
Clean pump suction screen.
Clean spray nozzle(s).
Selection lever is not completely turned on, or is on the OFF position.
Clean spray nozzles.
Adjust nozzle height.
Align spray tips with boom.
Check wiring connections.
Check machine battery.
Clean debris from pump.
Check pump switch.
Check pump motor.
22 Troubleshooting
5CS2004OM (rev 00 07/2020)
Capacity
Dimension
Weight
Tractor Requirement
Pump
Boom
Application System
Sprayer Tank
Working Width
Transport Width
Transport Length
Transport Height
Empty Weight
Laden Weight
Hitch Compatibilty
Quick Hitch Compatability
Voltage
Current Draw Pump A
Current Draw Pump B
Pump A
Max Flow
Max Pressure
Pump B
Max Flow
Max Pressure
Type
Hose Size
Construction
Breakaway
Fold
Sections
Spray Tips
Qty
Type
Size
Spacing
Nozzle Body
Control System
Pump Control
Pressure Control
Max Working Pressure
Section Control
Agitation
Spot Sprayer
Style
Hose Length
SPECIFICATIONS
Boom Option
10 ft 12.5 ft Boomless
10 ft (3 m)
44 in (112 cm)
45 gal (170 L)
12.5 ft (3.8 m)
52 in (132 cm)
24 ft (7.3 m)
33 in (84 cm)
32 in (81 cm)
32 in (81 cm)
32 in (81 cm)
34 in (86 cm)
79 - 96 Lbs (36 - 44 Kg)
496 - 513 Lbs (225 - 233 Kg)
Limited CAT 1 / CAT 1
28 in (71 cm)
34 in (86 cm)
10.0 A @ 100 psi
-
Electric Diaphragm
2.2 gpm (8.3 l/min)
100 psi (6.9 bar)
3
Yes
12 VDC
-
-
-
3
17.5 A @ 100 psi
-
N/A
N/A
3
-
-
-
-
Electric Diaphragm
4.1 gpm (15.5 l/min)
100 psi (6.9 bar)
N/A Dry boom
3/8 in (.95 cm) 1/2 in (1.3 cm)
Square tube
1/2 in (1.3 cm)
N/A
Rear
Manual
4 5
Air Induction, 110° Flat Spray
3
Flood
0.4 gpm (1.5 l/min) 0.4 gpm (1.5 l/min) 0.5 gpm (1.9 l/min)
30 in (76 cm) 30 in (76 cm) N/A
1/4 turn diaphragm with check valve
N/A
100 psi (6.9 bar) inline switch
Adjustable
100 psi (6.9 bar)
Inline Valves excess flow plumb to tank
Adjustable
100 psi (6.9 bar)
Spray Wand Spray Gun
20 ft (6.1 m)
Spray Gun
5CS2004OM (rev 00 07/2020)
Specifications 23
24 ft
Boomless
TRACTOR BALLASTING
Boom Options
10ft Boom 12.5ft Boom
X
Full Tank
Weight (lbs)
Implement
Code
513 26
X
X
507
496
26
25
24 Specifications
5CS2004OM (rev 00 07/2020)
PARTS DIAGRAMS
Safety Decals Kit and Model Decals
WARNING
To avoid injury from chemical hazards due to eye and skin contact, personal protective equipment. Read and follow chemical manufacturer’s labels and instructions.
ST50927
1 - English
2 - French
3 - Spanish
4 - English
5 - French
6- Spanish
CAUTION
1. Read and understand the Operator’s Manual before using.
2. Tractor cab may not provide sufficient protection. See Tractor’s
Operator’s Manual.
3. Stay away from chemicals, spray, and drift.
4. Before servicing or filling sprayer, lower all equipment to the
ground, set the park brake, stop the engine, and remove the key.
5. Keep hands, feet, hair, and clothing away from moving parts.
6. Clear the area of bystanders before extending or folding booms.
7. Do not allow riders.
8. Keep others away.
ST50910
WARNING
To avoid injury from chemical hazards due to eye and skin contact, personal protective equipment. Read and follow chemical manufacturer’s labels and instructions.
ST50927
O P E R A T O R ' S M A N U A L
LIQUID SPRAYER
LS2004
5CS2004OM (rev # MM/YYYY)
LS2004
Operator's Manual and Safety Decal Kit
5CS2004OM (rev 00 07/2020)
CAUTION
1. Read and understand the Operator’s Manual before using.
2. Tractor cab may not provide sufficient protection. See Tractor’s
Operator’s Manual.
3. Stay away from chemicals, spray, and drift.
4. Before servicing or filling sprayer, lower all equipment to the
ground, set the park brake, stop the engine, and remove the key.
5. Keep hands, feet, hair, and clothing away from moving parts.
6. Clear the area of bystanders before extending or folding booms.
7. Do not allow riders.
8. Keep others away.
ST50910
WARNING
To avoid injury from chemical hazards due to eye and skin contact, personal protective equipment. Read and follow chemical manufacturer’s labels and instructions.
ST50927
Replacement Decal Kit
Parts Diagrams 25
ITEM NO.
1
2
3
4
5
6
Safety Decals Kit and Model Decals
PART
NUMBER
DESCRIPTION QTY.
5CS0024
5CS0027
OM and Safety Decal Kit -
English
OM and Safety Decal Kit -
French
1
1
5CS0030
OM and Safety Decal Kit -
Spanish
1
5CS43997 Replacement Decal Kit - English 1
5CS43998 Replacement Decal Kit - French 1
5CS43999
Replacement Decal Kit -
Spanish
1
Note
Includes Operator's
Manual, Caution
Label and Warning
Label
Includes Caution
Label, Warning
Label, Frontier
Decal and Model
Decal
26 Parts Diagrams
5CS2004OM (rev 00 07/2020)
Frame and Tank
17
15
19
16
18
11 21
9
10
1
?
21
9
3
9
8
12
11
8
7
23
23
14
7
4
14
13
5
13
6
22
20
22
13
12
11
5CS2004OM (rev 00 07/2020)
2
5
13
14
6
14
Parts Diagrams 27
ITEM NO.
23
-
-
-
-
19
20
21
22
-
-
-
-
13
14
15
16
9
10
11
12
17
18
7
8
5
6
3
4
1
2
Frame and Tank
PART
NUMBER
5CS61500
5CS61502
5CS61503
5CS61504
5CS61505
5CS43315
03H1500
E55662
5CS43398
5CS43399
T58694
T406296
5CS65007
A22698
5CS43530
5CS43981
5CS43175
5CS62006
DESCRIPTION
3 Point A Frame
Frame Base Left
Frame Base Right
Frame Base Rear
Boom Support
5/16” x 1-3/4” Square U-Bolt
3/8” x 1” Carriage Bolt
3/8” Flange Nut
Lynch Pin
Top Link Pin, Cat 1
5/16” x 5/8” Flange Bolt
3/8” Flat Washer
5/16” x 3/4” Flange Bolt
5/16” Flange Nut
Tank 45 Gallon
Garden Hose Shut-off Valve
Tank Lid 6”
Hose Hanger
5CS61511
5CS43950
5CS61512
03H1701
N10217
5CS50912
5CS50913
5CS50914
5CS50915
Cable Lanyard w/ I-hook
Manual Canister
S-hook
1/4” x 3/4” Carriage Bolt
1/4” Flange Nut
Battery Harness
Chasis Harness
Switch Harness
Sprayer Extension Harness
5CS48616
5CS43984
Fir Tree w/ wire tie
Edge Clip w/ wire tie
5CS43985 Grommet 24.75 mm
5CS43986 Wire Tie, Black Nylon UV, 10”
QTY.
1
1
3
1
1
2
3
2
1
1
1
1
10
8
12
1
1
1
1
6
4
3
1
6
6
2
2
1
1
1
1
Note
Not Illustrated
Not Illustrated
Not Illustrated
Not Illustrated
Not Illustrated
Not Illustrated
Not Illustrated
Not Illustrated
28 Parts Diagrams
5CS2004OM (rev 00 07/2020)
5
12
6
7
2.2 GPM Pump and Hand Sprayer
9
4
17
3
13
7
8
11
16
16
10
1
2
15
14
19 18
22
20
21
ITEM NO.
3
4
5
1
2
PART
NUMBER
5CS43673
5CS43674
5CS43918
5CS43183
5CS43235
DESCRIPTION
Spray Wand w/ Brass Tip
Hose Holder 3/8”
Pump 2.2 GPM 100 PSI
Elbow 3/8” NPT - 3/8” Barb
Tee 3/8” NPT -3/8” Barb
5CS2004OM (rev 00 07/2020)
QTY.
1
1
1
1
1
Note
Parts Diagrams 29
ITEM NO.
13
14
15
16
9
10
11
12
6
7
8
17
18
19
20
21
22
-
-
2.2 GPM Pump and Hand Sprayer
PART
NUMBER
5CS43181
5CS43182
5CS43258
DESCRIPTION
Selector Valve 3/8”
Fitting Straight 3/8” Barb
Sump Strainer 3/8”
QTY.
5CS65001 #10-24 x 1” Truss Head Screw
5CS43287 Spray Wand Clip Large
5CS43130
5CS43014
Spray Wand Clip Small
In-line Valve 3/8”
5CS43973
5CS43498
5CS43499 3/8” Barb Fitting for Wing Nut 1
5CS65000 #10-24 x 3/8” Truss Head Screw 2
5CS43921
Harness Rentention Bracket
Plastic Wing Nut
2.2 GPM Pump Head
Replacement
1
1
1
1
1
4
1
1
2
1
3/8” Hose 1
3/8” Hose
3/8” Hose
1
1
5CS43652
5CS43844
3/8” Hose
3/8” Hose
Hose Clamp Screw Type 3/8” -
1/2”
Grommet 5/8” ID
1
1
8
2
Note
CTL 2.5”, MF
5CS43286
CTL 8”, MF
5CS43286
CTL 22”, MF
5CS43286
CTL 28”, MF
5CS43286
CTL 240”, MF
5CS43286
Not Illustrated
Not Illustrated
30 Parts Diagrams
5CS2004OM (rev 00 07/2020)
4.0 GPM Pump and Hand Sprayer
6
8
9
11
10
11 13
7
18
13
12
14
15
5
20
15
19
1
2
3
4
17
16
24
21
22
23
5CS2004OM (rev 00 07/2020)
Parts Diagrams 31
ITEM NO.
8
9
10
11
6
7
4
5
12
13
1
2
3
14
15
16
17
18
19
20
21
22
23
24
-
-
-
4.0 GPM Pump and Hand Sprayer
PART
NUMBER
5CS43663
5CS43803
5CS43423
DESCRIPTION
Hose Holder 1/2”
Elbow 1/2” Barb - 1/2” NPT
Fitting 1/2” Barb - 1/2” MP
5CS43422
5CS43791
5CS43591
5CS43424
Sump Strainer 1/2”
Pump 4.0 GPM 100 PSI
Relief Valve 1/2”
Tee 1/2” NPT
5CS43593 Pressure Gauge
5CS43590 Elbow 3/8” Barb - 1/2” NPT M
5CS43430 Selector Valve
5CS43587 Fitting 1/2” Barb - 1/2” NPT F
5CS62008
N10217
1/4” Bent Pin
1/4” Flange Nut
QTY.
5CS43435 Sprayer Handgun
5CS65001 #10-24 x 1” Truss Head Screw
5CS43498
5CS43426
Plastic Wing Nut
Fitting Straight 1/2” Barb
5CS43802 Pipe Nipple 1/2” NPT - 1/2” NPT 1
5CS43973 Harness Rentention Bracket 1
5CS43889
4.0 GPM Pump Head
Replacement
1
1
1
1
4
1
2
1
1
1
2
1
1
1
1
1
1
1
3/8” Hose 1
1/2” Hose 1
5CS43652
5CS43844
5CS43854
1/2” Hose
1/2” Hose
Hose Clamp Screw Type 3/8” -
1/2”
Grommet 5/8” ID
Grommet 3/4” ID
1
1
5
1
1
Note
CTL 12”, MF
5CS43286
CTL 22”, MF
5CS43418
CTL 28”, MF
5CS43418
CTL 240”, MF
5CS43418
Not Illustrated
For Item No. 21,
Not Illustrated
For Item No. 22,
Not Illustrated
32 Parts Diagrams
5CS2004OM (rev 00 07/2020)
10' Folding Boom
20
19
21
21
19
20
12
2
10
11
10
10
4
9
6
11
10
10
4
1
3
15
14
16
5
7
8 11
10 18
11
6
17
14
16
8
13
ITEM NO.
7
8
5
6
3
4
1
2
9
10
PART
NUMBER
5CS60084
5CS60082
5CS43849
5CS43389
5CS43402
5CS43401
5CS43624
5CS43598
5CS43403
N10217
5CS2004OM (rev 00 07/2020)
DESCRIPTION
Side Boom Tube 26”
Center Boom Tube 40”
Boom Hinge Bracket
Boom Hinge Backing Plate
5/16” x 3” Clevin Pin
Plastic End Cap 1”
Small Bowtie Clip
Square Tube Clamp 1”
Spring 3/4” x 3-3/4” x .105
1/4” Flange Nut
QTY.
2
4
2
6
4
4
2
1
2
26
Note
Parts Diagrams 33
ITEM NO.
14
15
16
17
18
11
12
13
19
20
21
-
10' Folding Boom
PART
NUMBER
03H1810
5CS43192
DESCRIPTION
1/4” x 1-1/2” Carriage Bolt
Tee 3/8 Barb w/ Nut
5CS43406 Nozzle Body Single Hose 3/8”
5CS43411 Spray Tip Screen
5CS43405 Nozzle Body Dual Hose 3/8”
5CS43843 Air Induction Spray Tip 0.4 gpm
5CS43014 In-line Valve 3/8”
FH325451 1/4” x 3” Carriage Bolt
3/8” Hose
QTY.
4
2
4
2
2
18
1
2
2
5CS43652
3/8” Hose
3/8” Hose
Hose Clamp Screw Type 3/8” -
1/2”
2
2
12
Note
CTL 4”, MF
5CS43286
CTL 14.5”, MF
5CS43286
CTL 29”, MF
5CS43286
Not Illustrated
34 Parts Diagrams
5CS2004OM (rev 00 07/2020)
12.5' Folding Boom
19
19
20
21
21
21
1
21
17
6
1
8
14
15
18
16
10
10
8
11
10
9
4
15
18
10
6
3
7
10
11
10
4
2
5
11
3
11
10
12
17
13
ITEM NO.
6
7
4
5
8
1
2
3
PART
NUMBER
5CS60085
5CS60083
5CS43849
5CS43389
5CS43402
5CS43401
5CS43624
5CS43598
DESCRIPTION
Side Boom Tube 37”
Center Boom Tube 48”
Boom Hinge Bracket
Boom Hinge Backing Plate
5/16” x 3” Clevin Pin
Plastic End Cap 1”
Small Bowtie Clip
Square Tube Clamp 1”
5CS2004OM (rev 00 07/2020)
QTY.
6
2
4
2
5
2
1
4
Note
Parts Diagrams 35
ITEM NO.
16
17
18
12
13
14
15
9
10
11
19
20
21
-
12.5' Folding Boom
PART
NUMBER
5CS43403
N10217
03H1810
DESCRIPTION
Spring 3/4” x 3-3/4” x .105
1/4” Flange Nut
1/4” x 1-1/2” Carriage Bolt
FH325451
5CS43597
1/4” x 3” Carriage Bolt
Tee 1/2” Barb - 1/2” NPT F
5CS43658 Nozzle Body Single Hose 1/2”
5CS43411 Spray Tip Screen
5CS43595
5CS43736
Nozzle Body Dual Hose 1/2”
In-line Valve 1/2”
5CS43843 Air Induction Spray Tip 0.4 gpm
1/2” Hose
QTY.
3
2
5
2
5
2
1
2
26
18
2
5CS43652
1/2” Hose
1/2” Hose
Hose Clamp Screw Type 3/8” -
1/2”
1
4
14
Note
CTL 2.5”, MF
5CS43418
CTL 6”, MF
5CS43418
CTL 19.25”, MF
5CS43418
Not Illustrated
36 Parts Diagrams
5CS2004OM (rev 00 07/2020)
Boomless 24' Spray
14
16
15
14
15
12
3
2 1
13
3
4
11
6
12
10
3 13
5
11
8
7
4
11
6
9
ITEM NO.
3
4
1
2
5
PART
NUMBER
5CS61020
5CS43597
5CS43598
DESCRIPTION
Boom Tube 31”
Tee 1/2” Barb - 1/2” NPT F
Square Tube Clamp 1”
5CS43658 Nozzle Body Single Hose 1/2”
5CS43595 Nozzle Body Dual Hose 1/2”
5CS2004OM (rev 00 07/2020)
QTY.
3
2
1
1
1
Note
Parts Diagrams 37
ITEM NO.
6
7
8
9
10
11
12
13
14
15
16
-
Boomless 24' Spray
PART
NUMBER
DESCRIPTION
5CS43599
5CS43408
5CS43410
Spray Tip Cap w/ Gasket for
Threaded Tips
Spray Tip Cap w/ Gasket
Flood Spray Tip 0.3 gpm
5CS43600 Boomless Flat Spray Tip Right
5CS43601 Boomless Flat Spray Tip Left
5CS43411
5CS43401
Spray Tip Screen
Plastic End Cap 1”
5CS43736 In-line Valve 1/2”
1/2” Hose
1/2” Hose
QTY.
2
1
1
1
1
3
2
2
2
2
1
5CS43652
1/2” Hose
Hose Clamp Screw Type 3/8” -
1/2”
10
Note
CTL 3.25”, MF
5CS43418
CTL 5”, MF
5CS43418
CTL 10.25”, MF
5CS43418
Not Illustrated
38 Parts Diagrams
5CS2004OM (rev 00 07/2020)
BOLT TORQUE CHART
• Torque values listed are for general use only, based on the strength of the bolt or screw.
DO NOT use these values if a different torque value or tightening procedures is given for a specific application. For plastic insert or crimped steel type lock nuts, for stainless steel, or for nuts on u-bolts, see the tightening instructions for the specific application.
• Fasteners must always be replaced with the same grade as specified in the manual parts list.
• Shear bolts are designed to fail under predetermined loads, always replace shear bolts with identical grades.
• Make sure fasteners threads are clean and start thread engagement properly.
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
Diameter
(A) (Inches)
SAE Grade 2 SAE Grade 5
Torque Values (Dry)
SAE Grade 2
N-m
7.4
15
27
43
68
95
136
238
238 lb-ft
5.5
11
20
32
50
70
100
175
175
SAE Grade 5
N-m
12
24
45
70
108
156
217
380
615 lb-ft
9
18
33
52
80
115
160
280
455
SAE Grade 8
SAE Grade 8
N-m
17
35
62
102
156
217
305
540
870 lb-ft
12.5
26
46
75
115
160
225
400
640
Diameter (A)
(millimeters)
M6
M8
M10
M12
M14
M16
N-m
11.3
27.5
55
95
150
240
Metric Grade 8.8
Metric Grade 10.9
Grade 8.8
Torque Values (Dry)
Grade 10.9
lb-ft
8.3
20.3
40
70
110
175
N-m
16.5
40
80
140
220
350 lb-ft
12.2
29.5
59
105
165
255
5CS2004OM (rev 00 07/2020)
Bolt Torque Chart 39
PART NUMBER
5CS2004OM
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