ACP-7000 Series User Manual
ACP-7000 Series
7U-High Rackmount Industrial
Computer Chassis with SCSI
Ultra320 Mobile HDD Trays
User Manual
Copyright Notice
This documentation and the software included with this product have
been copyrighted by Advantech Co., Ltd. in April, 2005. All rights are
reserved. Advantech Co., Ltd. reserves the right to make improvements in
the products described in this manual at any time without notice.
No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of
Advantech Co., Ltd. Information provided in this manual is intended to
be accurate and reliable. However, Advantech Co., Ltd. assumes no
responsibility for its use, or for any infringements of the rights of third
parties which may result from its use.
Acknowledgements
Intel®, Pentium® 4, and Celeron® are trademarks of Intel Corporation.
The ACP-7000, PCA-6120, PCA-6120P4, PCA-6120P12, PCA6120P18, PCA-6119P7, PCA-6119P16 and PCA-6119P17 are trademarks of Advantech Co., Ltd.
All other product names or trademarks are the properties of their respective owners.
On-line Technical Support
For technical support and service, please visit our support website at:
http://www.advantech.com/support
Part No. 20027K0001
2nd Edition
April, 2005
ACP-7000 User Manual
ii
A Message to the Customer
Advantech customer services
Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of industrial environments. Whether your new Advantech
equipment is destined for the laboratory or the factory floor, you can be
assured that your product will provide the reliability and ease of operation
for which the name Advantech has come to be known. Your satisfaction
is our primary concern. Here is a guide to Advantech’s customer services.
To ensure you get the full benefit of our services, please follow the
instructions below carefully.
Technical support
We want you to get the best performance possible from your products. If
you run into technical difficulties, we are here to help. For the most frequently asked questions, you can easily find answers in your product documentation. These answers are normally a lot more detailed than the ones
we can give over the phone.
Please consult this manual first. If you still cannot find the answer, gather
all the information or questions that apply to your problem, and with the
product close at hand, call your dealer. Our dealers are well trained and
ready to give you the support you need to get the most from your Advantech products. In fact, most problems reported are minor and can be easily
solved over the phone.
In addition, free technical support is available from Advantech engineers
every business day. We are always ready to give advice about application
requirements or specific information on the installation and operation of
any of our products.
iii
Product warranty
Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years
from the date of purchase.
This warranty does not apply to any products which have been repaired or
altered by persons other than repair personnel authorized by Advantech,
or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as
a consequence of such events.
If an Advantech product is defective, it will be repaired or replaced at no
charge during the warranty period. For out-of-warranty repairs, you will
be billed according to the cost of replacement materials, service time and
freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1.
Collect all the information about the problem encountered, for
example, type of PC, CPU speed, Advantech products used, other
hardware and software used, etc. Note anything abnormal and list
any on-screen messages you get when the problem occurs.
2.
Call your dealer and describe the problem. Please have your manual, product, and any helpful information readily available.
3.
If your product is diagnosed as defective, obtain an RMA (return
material authorization) number from your dealer. This allows us to
process your return more quickly.
4.
Carefully pack the defective product, a fully-completed Repairand
Replacement Order Card and a photocopy proof of purchase date
(such as your sales receipt) in a shippable container. A product
returned without proof of the purchase date is not eligible for warranty service.
5.
Write the RMA number visibly on the outside of the package and
ship it prepaid to your dealer.
ACP-7000 User Manual
iv
Initial Inspection
Before you install your backplane, please make sure that the following
materials have been shipped:
• ACP-700 Chassis
• User’s Manual
• Warranty Card
• Accessory box with a package of screws (4 screws for fastening the
slim type CD-ROM drive, 12 screws for fastening the disk drives, 6
screws for fixing the ear handles), a 68-pin SCSI flat cable, a pair of
keys, 20 rubber cushions, a pair of ear handles, a big-to-small 4-pin
power wire, a spare filter.
If any of these items are missing or damaged, contact your distributor or
sales representative immediately. We have carefully inspected the ACP7000 mechanically and electrically before shipment. It should be free of
marks and scratches and in perfect working order upon receipt. As you
unpack the ACP-7000, check it for signs of shipping damage. (For example, damaged box, scratches, dents, etc.) If it is damaged or it fails to meet
the specifications, notify our service department or your local sales representative immediately. Also, please notify the carrier. Retain the shipping
carton and packing material for inspection by the carrier. After inspection, we will make arrangements to repair or replace the unit.
v
FCC
This device complies with the requirements in part
15 of the FCC rules: Operation is subject to the following two conditions:
1.
This device may not cause harmful interference, and
2.
This device must accept any interference
received, including interference that may cause
undesired operation
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance
with the instruction manual, may cause harmful
interference to radio communications. Operation of
this device in a residential area is likely to cause
harmful interference, in which case the user will be
required to correct the interference at his/her own
expense. The user is advised that any equipment
changes or modifications not expressly approved by
the party responsible for compliance would void the
compliance to FCC regulations and, therefore, the
user's authority to operate the equipment.
ACP-7000 User Manual
vi
Contents
Chapter
Chapter
1 General Information ....................................... 2
1.1
1.2
1.3
Introduction ....................................................................... 2
Specifications .................................................................... 2
Power Supply Options....................................................... 3
1.4
Environment Specifications .............................................. 4
1.5
Dimension Diagram .......................................................... 4
1.6
Safety Precautions ............................................................. 5
Table 1.1:Power supply options ..................................... 3
Table 1.2:Environment specifications ........................... 4
Figure 1.1:Dimension diagram ...................................... 4
2 System Setup.................................................... 8
2.1
Chassis front and rear panel .............................................. 8
2.1.1
2.1.2
Chapter
The front panel ............................................................... 8
Figure 2.1:Front panel 1 ................................................. 8
Figure 2.2:Front Panel 2 ................................................ 9
The rear panel ................................................................ 9
Figure 2.3: Rear panel of backplane version ................. 9
Figure 2.4:Rear panel of motherboard version .............. 9
2.2
Removing the chassis covers........................................... 10
2.3
Installing the Backplane .................................................. 10
2.4
Installing CPU Card & Add-on Cards............................. 11
2.5
Hold-down clamp............................................................ 12
2.6
Installing Disk Drives...................................................... 13
Figure 2.5:Removing the top chassis cover ................. 10
Figure 2.6: Installing the backplane ............................ 10
Figure 2.7: Installing a full-length CPU card .............. 11
Figure 2.8:Installing hold-down clamp ........................ 12
Figure 2.9:The circle hole should face the rear panel .. 12
Figure 2.10: Removing the disk drive bay ................... 14
Figure 2.11:Installing IDE disk drives ......................... 14
3 Operation ....................................................... 16
3.1
The Front Panel of ACP-7000......................................... 16
3.1.1
3.1.2
3.1.3
3.2
Switch, Buttons, and I/O Interfaces ............................. 16
Figure 3.1:Switch, buttons and front I/O interfaces ..... 16
LED indicators for System Status ................................ 17
Figure 3.2:Front LED panel ......................................... 17
Table 3.1:LED indicators for System Status ............... 17
LED indicators for Power Status ................................. 18
Table 3.2:LED indicators for Power Status ................. 18
Replacing the Cooling Fan.............................................. 18
3.2.1
3.2.2
Replacing the front cooling fan ................................... 18
Figure 3.3:Replacing the cooling fan ........................... 19
Replacing the fan behind SCSI backplane ................... 19
vii
Table of Contents
Figure 3.4:Replacing the SCSI backplane fan ............. 20
3.3
Replacing the Filter ......................................................... 20
3.3.1
3.3.2
3.4
Chapter
Chapter
Replacing the front door filter ..................................... 20
Figure 3.5:Replacing the front door filter .................... 20
Replacing the fan filter ................................................ 20
Figure 3.6:Replacing the fan filter ............................... 21
Replacing the power supply ............................................ 21
Figure 3.7:Replacing the power supply module .......... 22
Figure 3.8:Power cord plugs orientation on the socket 22
4 Alarm Board .................................................. 24
4.1
Alarm Board Layout........................................................ 24
4.2
4.3
Alarm Board Specifications ............................................ 24
Switch Settings................................................................ 26
4.4
Thermal Sensor ............................................................... 27
Figure 4.1:Alarm board layout ..................................... 24
Table 4.1:Fan number setting ...................................... 26
Figure 4.2:Thermal sensor module .............................. 27
Table 4.2:Connector pin sefinition .............................. 27
Table 4.3:Thermal switch setting ................................. 28
5 SCSI Storage and RAID ............................... 30
5.1
6-slot SCSI SCA Backplane............................................ 30
5.1.1
5.1.2
SCSI Backplane Layout ............................................... 30
Figure 5.1:Front side layout of the SCSI backplane .... 30
Figure 5.2:Back side layout of the SCSI backplane .... 30
Connectors and Jumpers .............................................. 31
Table 5.1:Connectors and jumpers .............................. 31
5.2
SCSI Disk Drive Housing ............................................... 31
5.3
5.4
Wires & Cables of the SCSI Storage .............................. 32
Installing SCSI HDD....................................................... 33
Figure 5.3:SCSI disk drive housing and wires ............ 32
5.4.1
5.4.2
5.5
5.6
Installing the SCSI HDD ............................................. 33
Figure 5.4:Pushing up the latch ................................... 34
Figure 5.5:Removing the mobile tray .......................... 34
Figure 5.6:Installing a SCSI SCA-2 80-pin HDD ....... 34
Installing GEM318 Driver ........................................... 35
SAF-TE ........................................................................... 36
RAID Application .......................................................... 37
Table 5.2:SCSI HDD power and activity status LEDs 37
Figure 5.7:Length for RAID card or controller ........... 37
Appendix A Exploded Diagram ........................................ 40
A.1
Exploded Diagrams ........................................................ 40
Figure A.1:Exploded Diagram 1 .................................. 40
Figure A.2:Exploded Diagram 2 .................................. 40
Figure A.3:Exploded Diagram 3 .................................. 41
Appendix B Optional Backplanes and Motherboards .... 44
B.1
Backplane Options .......................................................... 44
ACP-7000 User Manual
viii
Table B.1:Backplane options ....................................... 44
Table B.2:Motherboard options ................................... 45
Appendix C Safety Instructions ........................................ 48
C.1
C.2
English............................................................................. 48
German - Wichtige Sicherheishinweise ......................... 50
ix
Table of Contents
ACP-7000 User Manual
x
1
CHAPTER
2
General Information
Chapter 1 General Information
1.1 Introduction
ACP-7000 is a 7U-high rackmount industrial computer chassis for highperformance and high-capacity computing platforms. It meets a variety of
application needs for filing, printing, e-mails and webserving. This powerful computing server includes full disk array storage for minimizing the
system downtime, especially in mission-critical computer telephony
applications, industrial automation, and factory management. A wide
range of standard computing peripherals can be integrated with the chassis to meet different application needs for operation under harsh conditions 24 hours a day, 7 days a week.
1.2 Specifications
• Construction: Heavy-duty steel
• Disk Drive Capacity: One slim-type CD-ROM drive bay, two 5.25”
disk drive bays, and one 3.5" disk drive bay
• RAID Storage: Supports six 3.5" SCSI SCA 80-pin hot-swappable
HDDs. Each mobile tray has a latch for protection and a pair of LEDs
for displaying the HDD power and HDD activity status.
• Security Protection: The RAID storage system, power switch and system reset buttons are all behind the lockable door.
• LED Indicators on Front Panel: Bi-color LEDs (green/red) for
Power, Temperature, and Fan status; single-color LEDs (green) for
HDD activity and Power Singles Status (+3.3 V, +5 V, +12 V, -5 V and
-12 V). For the SCSI storage, each mobile tray has a single-color LED
(green) that displays HDD power and a bi-color LED (blue/red) that
displays HDD status.
• Switch and Buttons on Front Panel: Power switch, Alarm Reset button and up to two System Reset buttons.
• Front I/O Interfaces: Dual USB and one PS/2 keyboard connector
• Cooling System: Four 92 mm x 92 mm (57 CFM) hot-swappable cooling fans and two 80 mm x 80 mm (47 CFM) cooling fans behind the
SCSI backplane.
ACP-7000 User Manual
2
• Air Filters: Four filters (92 mm x 104 mm) inside of the fan modules,
one filter (174 mm x 79 mm) behind the front door, and two filters (98
mm x 37 mm) on both sides of the LED panel.
• Slide Rails: General Device C-300 series supported
• Weight: 35 kg (77 lbs)
• Dimensions (W x H x D): 482 x 307 x 500 mm (19" x 12.1" x 19.7")
• Chassis Color: Black
1.3 Power Supply Options
Table 1.1: Power supply options
Model
Name
1757946010 (BP)
1757946007 (MB)
1757957002 (BP)
1757957001 (MB)
1757981000 (BP)
1757981001 (MB)
Watt
460 W (ATX, PFC)
(1+1 redundant)
570 W (ATX, PFC)
(2+1 redundant)
810 W (ATX, PFC)
(3+1 redundant)
Input
rating
100 ~ 240 Vac
(Full range)
115 ~ 230 Vac
(Full range)
115 ~ 230 Vac
(Full range)
Output
voltage
+5 V @ 42 A,
+3.3 V @ 20 A,
+12 V @ 14 A,
-5 V @ 1 A,
-12 V @ 1 A,
+5 VSB @ 0.75A
+5 V @ 50 A,
+3.3 V @ 40 A,
+12 V @ 34 A,
-5 V @ 1 A,
-12 V @ 1 A,
+5 VSB @ 1.2 A
+5 V @ 75 A,
+3.3 V @ 60 A,
+12 V @ 51 A,
-5 V @ 1.5 A,
-12 V @ 1.5 A,
+5 VSB @ 1.6 A
Minimum
load
+5 V @ 2 A,
+3.3 V @ 0.2 A,
+12 V @ 0.5 A
+5VSB @ 0.1 A
+5 V @ 6 A,
+3.3 V @ 2 A,
+12 V @ 3 A,
-12 V @ 0.1 A,
-5 V @ 0.1 A,
+5 VSB @ 0.1 A
+5 V @ 9 A,
+3.3 V @ 3 A,
+12 V @ 4.5 A,
-12 V @ 0.15 A,
-5 V @ 0.15 A,
+5 VSB @ 0.15 A
MTBF
100,000 hours @
25° C
100,000 hours @
25°C
100,000 hours @
25°C
Safety
UL/TUV/CB
UL/TUV/CB
UL/TUV/CB
3
Chapter 1
1.4 Environment Specifications
Table 1.2: Environment specifications
Environment
Operating
Non-operating
Temperature
0 to 40°C (32 to 104°F)
-20 to 60°C (-4 to 140°F)
Humidity
10 to 85% @ 40°C, noncondensing
10 to 95% @ 40°C, noncondensing
Vibration
1G rms
2G
Shock
10G with 11 ms duration, half sine wave
30G
Altitude
0 to 3,048 m (0 ~ 10,000 ft)
Safety
CE compliant, UL/cUL approved
1.5 Dimension Diagram
Unit: mm [inch]
Figure 1.1: Dimension diagram
ACP-7000 User Manual
4
1.6 Safety Precautions
Warning!
Always completely disconnect the power cord from
your chassis whenever you work with the hardware.
Do not make connections while the power is on.
Sensitive electronic components can be damaged
by sudden power surges. Only experienced electronics personnel should open the PC chassis.
Caution!
Always ground yourself to remove any static charge
before touching the motherboard, backplane, or addon cards. Modern electronic devices are very sensitive to static electric charges. As a safety precaution,
use a grounding wrist strap at all times. Place all
electronic components on a static-dissipative surface or in a static-shielded bag when they are not in
the chassis.
5
Chapter 1
ACP-7000 User Manual
6
CHAPTER
2
2
System Setup
Chapter 2 System Setup
The following procedures guide users to install the backplane, add-on
cards, and disk drives into the ACP-7000 chassis. Please refer to Appendix A, Exploded Diagram, for all the detailed part names of the ACP7000.
Note: Use caution when installing or operating the components with the
chassis open. Be sure to turn off the power, unplug the power cord and
ground yourself by touching the metal chassis before you handle any
components inside the machine.
2.1 Chassis front and rear panel
2.1.1 The front panel
1.
A SCSI disk drive housing with six mobile HDD trays is located on
the front left. For IDE devices, there is one slim-type CD-ROM
drive bay, two 5.25” disk drive bays, and one 3.5” disk drive bay on
the right side.
2.
Four easily maintained and hot-swappable fan units are located on
the upper front.
3.
Front door with LED panel and user-friendly rotary lock. Users can
close the door with or without the key.
4.
A pair of ear handles which users can simply fasten to the frontright and left edges of the chassis with the six screws provided.
5.
Filters are located behind the front door and integrated with the fan
units.
Figure 2.1: Front panel 1
ACP-7000 User Manual
8
Figure 2.2: Front Panel 2
2.1.2 The rear panel
There are two reserved 9-pin D-SUB openings and dual AC inlets on the
rear panel. For the B/P version, it includes the B/P rear plate with 20-slot
I/O brackets (Figure 2.3). For the M/B version, it includes the M/B rear
plate with 7-slot I/O brackets and a ATX M/B I/O cover (Figure 2.4).
Figure 2.3: Rear panel of backplane version
Figure 2.4: Rear panel of motherboard version
9
Chapter 2
2.2 Removing the chassis covers
Please refer to Figure 2.5 and proceed as follows.
1.
Detach the two thumb screws on the upper edge of the rear panel.
2.
Remove the top cover.
Figure 2.5: Removing the top chassis cover
2.3 Installing the Backplane
ACP-7000 supports backplanes with up to 20 slots. To install the backplane, please refer to Figure 2.6 and proceed as follows:
1.
Remove the top chassis cover, and then dismantle the hold-down
clamp by removing the four screws.
2.
Put the backplane in the proper location and then fasten it onto the
chassis.
3.
Connect the 20-pin ATX power connector from the power supply to
the backplane.
4.
Replace the hold-down clamp and fasten them to the chassis.
5.
Return the top chassis cover and fasten it.
Figure 2.6: Installing the backplane
ACP-7000 User Manual
10
2.4 Installing CPU Card & Add-on Cards
ACP-7000 supports up to 20 add-on cards. To install a CPU card or addon card, please proceed as follows:
1.
Remove the top chassis cover, and then dismantle the hold-down
clamp by removing the two screws.
2.
Select a vacant PICMG slot for a full-length CPU card, or a PCI/
ISA slot for other add-on cards. Then remove the corresponding I/O
bracket attached to the rear plate of the chassis.
3.
Insert the CPU card or add-on card vertically into the proper slot
(See Figure 2.7). For full-length cards, please make sure that the
card bracket has been inserted properly and the other edge of the
card has been inserted into the plastic guiding fillister. Fasten the
card with the screw on top of the I/O bracket.
4.
Connect the +5Vsb and PS_ON wires from the power supply to the
CPU card.
5.
Repeat Step 2 and 4 if there is more than one add-on card.
6.
There are two rows of notches on both sides of the hold-down
clamp for inserting rubber cushions into. One side is for PCI cards,
while the other side is for ISA cards. Depending on the card height,
the cushions can be inserted upward or downward. After the rubber
cushions have been inserted into the notches, they will stabilize the
add-on cards to protect them from shock and vibration.
7.
Put back the hold-down clamp and then screw it in place.
8.
Replace the top chassis cover and fasten it.
+5Vsb/PS_ON wires
connect to CPU card
Figure 2.7: Installing a full-length CPU card
11
Chapter 2
2.5 Hold-down clamp
The hold-down clamp protects all the cards from vibration and shock.
After installing all the cards, re-fasten the hold-down clamp. Please refer
to the following steps.
1.
After plugging in the CPU card and add-on cards, please insert the
rubber cushions provided into the notches of the hold-down clamp,
and adjust them to the placement of the cards. The cushions offer
these cards the protection against shock and vibration.
2.
Put the hold-down clamp back into its original position. Please note
that the circle hole on the hold-down clamp faces towards the rear
panel. (See Figure 2.9).
3.
Secure the hold-down clamp to the chassis with the four screws.
Figure 2.8: Installing hold-down clamp
Figure 2.9: The circle hole should face the rear panel
ACP-7000 User Manual
12
2.6 Installing Disk Drives
APC-7000 supports both IDE and SCSI storage devices. We will introduce the IDE disk drive installation procedure here. For installing a SCSI
HDD, please refer to Chapter 5 for detailed SCSI information and installation procedure.
The IDE disk drive housing supports one slim type CD-ROM drive, two
5.25” and one 3.5” disk drive devices. Please follow these steps for installation.
1.
Remove the top chassis cover
2.
Release two thumbscrews to draw out the backplane holder until
there is enough space to take out the disk drive housing (See Figure
2.6).
3.
Undo the four screws of the cushions and lift up the IDE disk drive
housing (See Figure 2.9).
4.
To install the slim type CD-ROM drive, just simply fix it to the
housing with the four screws provided. And plug the small convert
board attached with the two screws provided.
5.
Insert other disk drives into the proper location in the disk drive
housing and secure them with the screws provided (See Figure
2.10).
6.
Connect a 40-pin flat cable to the slim-type CD-ROM drive and
HDD (or CD-RW drive or DVD-ROM drive, etc.) or a 34-pin flat
cable to a FDD. Then plug the 4-pin power connector into the disk
drive(s).
7.
Put the disk drive housing back in the correct position and fasten it
with the screws.
8.
Return the backplane holder and fasten it with the two thumb screws.
9.
Replace the top chassis cover and fasten it
13
Chapter 2
Figure 2.10: Removing the disk drive bay
Figure 2.11: Installing IDE disk drives
ACP-7000 User Manual
14
CHAPTER
3
2
Operation
Chapter 3 Operation
3.1 The Front Panel of ACP-7000
In the middle of the front panel, there is one On/Off Power switch, two
System Reset buttons, one Alarm Reset button, a dual USB port, and a
PS/2 connector. There are nine LED indicators on the lockable front door.
Their individual functions are described below.
3.1.1 Switch, Buttons, and I/O Interfaces
Momentary Power switch: Press this button to turn the system power on
or off. Please use system shutdown or press this switch for few seconds to
turn off the system ATX power.
Alarm Reset button: Whenever a fault occurs in the system (e.g., fan
failure or the temperature in the chassis is too high), the audible alarm
will be activated. Pressing this button will stop the alarm from beeping.
System Reset button: Press the button to reboot the system (up to two
systems).
Dual USB port: Connect USB devices to the system with this port.
PS/2 connector: Connect a PS/2 keyboard to this connector
.
System Reset 1
System Reset 2 (optional)
Alarm Reset
Momentary Switch or
On/Off Switch
Dual USB and PS/2
Keyboard connectors
Figure 3.1: Switch, buttons and front I/O interfaces
ACP-7000 User Manual
16
3.1.2 LED indicators for System Status
The LED display on the front door shows a series of indicators that are
grouped into two categories for System Status and Power Status.
Figure 3.2: Front LED panel
The following table describes the LED indicators for System Status.
Table 3.1: LED indicators for System Status
LED
Description
Green
Red
PWR
System power
Normal
Abnormal
HDD
Hard disk drive activity
Data access
No light
TEMP
Temperature in the chassis
Normal
Abnormal
FAN
Cooling fan status
Normal
Abnormal
When the system power is on, the PWR LED is always Green. When the
PWR LED is RED, it indicates a redundant power supply module failure. To stop the alarm beep, press the Alarm Reset button. Examine the
redundant power supply module right away and replace the failed module
with a good one.
When the FAN LED is RED, it indicates a failed cooling fan, and the
alarm is also activated. To stop the alarm beep, press the Alarm Reset
button and then replace the failed fan with a good one immediately.
If the TEMP LED is RED, it means that the inside of the chassis has
overheated. An audible alarm will be activated. To stop the alarm beep,
press the Alarm Reset button. Inspect the fan filter and the rear section of
the chassis immediately. Make sure the airflow inside the chassis is
smooth and not blocked by dust or other particles.
17
Chapter 3
3.1.3 LED indicators for Power Status
The following table is of the individual LEDs which indicate the status of
the backplane voltage signals.
Table 3.2: LED indicators for Power Status
LED
Description
LED on
LED off
+3.3V
+3.3V signal
Normal
Abnormal
+5V
+5V signal
Normal
Abnormal
+12V
+12V signal
Normal
Abnormal
-5V
-5V signal
Normal
Abnormal
-12V
-12V signal
Normal
Abnormal
When an LED fails to light up, it means there is a problem with one of
the voltage signals. Please check if the power supply connector is properly attached to the backplane. If the problem persists, consult with an
experienced technician.
3.2 Replacing the Cooling Fan
There are four cooling fans with filters located on the front top of the
chassis. Each cooling fan is hot-swappable and very easy to maintain.
There are two cooling fans located behind the SCSI backplane which are
mentioned in Chapter 2.1.1. The fans provide the system with ample colling by blowing air towards the rear. Once any of the fans fail, the alarm
will beep. To stop the alarm, simply press the Alarm Reset button on the
front panel and replace the failure fan right away. Please proceed according to the instructions below.
3.2.1 Replacing the front cooling fan
1. Push down the latch on the fan unit located on upper front to unlock it.
3. Replace the cooling fan with a new one.
4. Fix the new cooling fan unit in place.
5. Move up the latch to lock the fan unit.
ACP-7000 User Manual
18
Figure 3.3: Replacing the cooling fan
3.2.2 Replacing the fan behind SCSI backplane
1.
Remove the top front chassis cover.
2.
Remove the backplane bracket and pull it out so that there is
enough room for your hand to reach the fan behind the SCSI backplane.
3.
Depress the tab on top of the fan unit so that the fan detaches from
the fan enclosure. Figure 3.4 b is another view to show users how
to remove the fan. By this way, you need to remove the whole
SCSI disk drive housing first. It is not necessary to take out the
SCSI housing to replace the fan.
4.
Unplug the fan wire on the alarm board.
5.
Put a new fan into the fan enclosure carefully until it is locked by
the tab. Be sure to install it securely in the enclosure.
6.
Plug the fan wire into the alarm board.
7.
Return the backplane bracket to its original location and fasten it.
8.
Replace the top chassis cover and then fasten it.
(a) Depress the tab on top of the fan unit
19
Chapter 3
(b) Another way to replace the fan
Figure 3.4: Replacing the SCSI backplane fan
3.3 Replacing the Filter
The filter blocks dust and particles from the work environment and
extends the longevity of the system. The filter should be replaced periodically. There are three filters behind the front door and four filters integrated with the front fan units. To replace the filter, please proceed as
follows.
3.3.1 Replacing the front door filter
1.
Open the front door.
2.
Loosen the screws located on the filter cover.
3.
Replace the filter with a new one.
4.
Fasten the filter cover.
Figure 3.5: Replacing the front door filter
3.3.2 Replacing the fan filter
1.
Push down the latch on the fan unit on the upper front to unlock it.
2.
Open the filter bracket and simply take out the filter.
ACP-7000 User Manual
20
3.
Replace the filter with a new one and then replace the fan bracket.
4.
Return the fan unit to its original place and then lock it by push up
the latch
Figure 3.6: Replacing the fan filter
3.4 Replacing the power supply
The ACP-7000 supports various power supply models. To replace the
power supply module, please proceed as follows:
1.
Turn off the failed power supply module.
2.
Loosen the screw on the failed module and then gently pull the
module out by the handle (see Figure 3.7-a and Figure 3.7-b).
3.
Make sure that the new power supply module is the same rating as
the currently installed one.
4.
Slide the power supply module inward until it locks into the right
position, then tighten the screws.
5.
Return the handle to its original place.
(a) power supply module of 460W
21
Chapter 3
(b) power supply module of 570W/810W
Figure 3.7: Replacing the power supply module
Note:
When you plug the two power cords into the
socket (for 570W and 810W models), please
make them the same orientation (See Figure
3.8).
Figure 3.8: Power cord plugs orientation on the socket
ACP-7000 User Manual
22
CHAPTER
4
2
Alarm Board
Chapter 4 Alarm Board
The alarm board is located on the right side near the rear section. The
alarm board makes an audible alarm when:
1.
Any power supply module or redundant power supply fails
2.
One of the system cooling fans or blowers fails
3.
Internal temperature of the chassis reaches 50°C (default setting)
To stop the alarm beep, simply press the Alarm Reset button on the front
panel.
4.1 Alarm Board Layout
The layout and detailed specification of the alarm board are given below:
Figure 4.1: Alarm board layout
4.2 Alarm Board Specifications
Input Power: +5V, +12V
Input Signals:
• 7 FAN connectors
• One thermal board connector (can connect up to 8 thermal boards in
series)
• One power good input
ACP-7000 User Manual
24
• One alarm reset input
• One voltage signal connector (connect from backplane, includes ± 12V,
± 5V, +3.3V)
• One Hard Disk LED connector (connect from CPU card)
Output Signals:
• One LED board connector
• One LCM board connector
• One Buzzer output
Pin Definition
CN1: Auxiliary External Power Connector, standard mini 4-Pin
power connector
Pin 1
+12V
Pin 3
GND
Pin 2
GND
Pin 4
+5V
CN4: Temperature Sensor (LM75) Connector
Pin 1
+5V
Pin 3
T_SDAT
Pin 2
T_SCLK
Pin 4
GND
CN13: Voltage Detection Input Connector
5VSB
Pin 1
Pin 5
+5V
Pin 2
GND
Pin 6
+3.3V
Pin 3
GND
Pin 7
-12V
Pin 4
-5V
Pin 8
+12V
Pin 2
GND
Pin 2
GND
CN16: Power Good Input
Pin 1
Power Good A
CN17: Alarm Reset Connector
Pin 1
ALARM RESET
25
Chapter 4
CN18: LED Connector
Pin 1
GND
Pin 9
Temperature Good LED
Pin 2
Power Good +5V
Pin 10
Temperature Fail LED
Pin 3
Power Good +12V
Pin 11
FAN Good LED
Pin 4
Power Good -5V
Pin 12
FAN Fail LED
Pin 5
Power Good -12V
Pin 13
N/A
Pin 6
HDD_1
Pin 14
Pin 7
Power Good LED
Pin 15
Power Good +3.3V
Power Good +5VSB
Pin 8
Power Fail LED
CN26: External HDD LED connector
Pin 1
HLED_ACT
Pin 2
N/A
Pin 2
+5V
J1: External Buzzer
Pin 1
Buzzer
SW1: Fan Number Select Switch
Pin 1
GND
Pin 5
GND
Pin 2
FAN_SEL1
Pin 6
FAN_SEL3
Pin 3
GND
Pin 7
GND
Pin 4
FAN_SEL2
Pin 8
RESET
4.3 Switch Settings
Table 4.1: Fan number setting
FAN NUMBER
SW 1-1
SW 1- 2
1
OFF
OFF
ON
OFF
2
OFF
ON
OFF
OFF
3
OFF
ON
ON
OFF
4
ON
OFF
OFF
OFF
5
ON
OFF
ON
OFF
6
ON
ON
OFF
OFF
7
ON
ON
ON
OFF
ACP-7000 User Manual
26
SW 1- 3
SW 1- 4
4.4 Thermal Sensor
There is a thermal sensor located on the rear plate of the chassis. It is
attached to the upper left corner of the chassis back plate.
When the inner temperature of the chassis is too high, the thermal sensor
sends a signal to the alarm board to trigger a continuous alarm. To stop
the alarm beep, press the Alarm Reset button on the front panel. Please
refer to Figure 4.2 for the thermal sensor module layout. Users can refer
to the following temperature setting by adjusting the switch.
Figure 4.2: Thermal sensor module
Table 4.2: Connector pin sefinition
CN1: Temperature Sensor Connector
Pin 1
+5V
Pin 3
T_SDAT
Pin 2
T_SCLK
Pin 4
GND
CN2: Temperature Sensor Connector
Pin 1
+5V
Pin 3
T_SDAT
Pin 2
T_SCLK
Pin 4
GND
27
Chapter 4
Table 4.3: Thermal switch setting
TEMP INDEX
TEMP 1
TEMP 2
TEMP 3
TEMP 4
TEMP 5
TEMP 6
TEMP 7
TEMP 8
ACP-7000 User Manual
SW 1 -1
OFF
OFF
OFF
OFF
ON
ON
ON
ON
SW 1 - 2
OFF
OFF
ON
ON
OFF
OFF
ON
ON
28
SW 1 - 3
OFF
ON
OFF
ON
OFF
ON
OFF
ON
SW 1 - 4
ON
ON
ON
ON
ON
ON
ON
ON
CHAPTER
5
2
SCSI Storage
Chapter 5 SCSI Storage and RAID
There is a SCSI SCA backplane fixed behind the SCSI disk drive housing. This backplane provides six 80-pin SCSI connectors, so users can
install up to six 80-pin SCSI HDDs. Please see the relevant details below.
5.1 6-slot SCSI SCA Backplane
5.1.1 SCSI Backplane Layout
Figure 5.1: Front side layout of the SCSI backplane
Figure 5.2: Back side layout of the SCSI backplane
ACP-7000 User Manual
30
5.1.2 Connectors and Jumpers
Table 5.1: Connectors and jumpers
CON1 ~ CON6
80-pin Ultra320 SCSI connector
CON8
68-pin Ultra320 SCSI connector
JPWR1 ~ JPWR3
4 Pin Power Connector
CN3
For SCSI HDD status alarm function:
Pin 1, 3, 5, 7, 9, 11 are the status signals for HDD1
~ HDD6;
Pin 2, 4, 6, 8, 10, 12 are the alarm signals for HDD1
Fan Connectors
CN4 ~ CN5
LD1 ~ LD6
SCSI HDD0 ~ HDD5 power LED(green)
LED1 ~ LED6
SCSI HDD0 ~ HDD5 Bi-Color LED (blue/red)
HDD Activity (Blue)
HDD Fault (Red)
Rebuild (Blink pink)
No error: Off
Blink (1/sec)
Identify: Fast blink (~3/sec)
HDD spin up options
JP1
JP2
Spin up when power is applied
Open
Open
Spin up after delay
Open
Close
Spin up on command mode
Close
Open
Reserved
Close
Close
5.2 SCSI Disk Drive Housing
The SCSI HDD usually stores the important system data. So please avoid
damaging the data if you need to take out the SCSI disk drive housing
from the chassis. Please be careful to disconnect all the relevant wires/
cables and fans behind the IDE disk drive and the SCSI disk drive housing, as well as the SCSI mobile trays first, or you may damage the system
data or be difficult to take the housing out. When in doubt, please consult
with an experienced technician.
31
Chapter 5
The procedure for taking out the SCSI disk drive housing is as follows:
1.
Open the top chassis cover and release the two thumb screws in
order to pull out the backplane holder until you can remove the
SCSI disk drive housing easily.
2.
Disconnect the two fan wires on the alarm board and the three
power wires and the SCSI flat cable on the SCSI backplane.
3.
Undo the four screws of the alarm board first and then move it
away.
4.
Loosen the four screws of the cushions and then take out the SCSI
disk drive housing carefully.
Figure 5.3: SCSI disk drive housing and wires
5.3 Wires & Cables of the SCSI Storage
There is one 68-pin SCSI flat cable in the accessory package. This cable
is for connecting the add-on SCSI RAID card/controller and the SCSI
backplane. The power wires of the dual fans should be connected to the
alarm board. The three 4-pin power connectors on the rear side of the
SCSI backplane are for connecting the power wires from the power supply.
Note:
Please be sure to plug in these wires and cables well
before you install any SCSI HDD. When you have to
take out the SCSI disk drive housing from the chassis,
please disconnect the wires and cables first
ACP-7000 User Manual
32
5.4 Installing SCSI HDD
5.4.1 Installing the SCSI HDD
Note:
There are various types of 3.5" SCSI HDDs on the market. You should choose the SCSI SCA-2 80-pin 3.5”
HDD. If you’re not sure which type to choose, please
contact a local sales representative.
Please follow the installation procedures below.
1.
Open the front door by turning the rotary lock.
2.
Push up the latch on the mobile tray (See Figure 5.4).
3.
Press down the handle of the mobile tray and pull it out as far as it
will go. Then completely take out the tray (Refer to Figure 5.5).
4.
Install a 3.5" x 1" high SCSI SCA 80-pin HDD to the tray by fastening the four screws (See Figure 5.6).
5.
Return the mobile tray with SCSI HDD to the disk drive housing
and push it in by the handle until it is locked into the original position.
6.
Push down the latch to lock the tray in place.
33
Chapter 5
Figure 5.4: Pushing up the latch
2
1
3
Figure 5.5: Removing the mobile tray
Figure 5.6: Installing a SCSI SCA-2 80-pin HDD
ACP-7000 User Manual
34
5.4.2 Installing GEM318 Driver
Users can usually install the SCSI HDD well without a driver. But if you
use Windows 2000 OS and would like it to recognize GEM318 SCSI
device, you can install the driver from Advantech’s website. Please follow the steps below to download the GEM318 driver and install it to your
system.
1.
Advantech’s eService website: http://eservice.advantech.com.tw
Click on the Advanced Search.
Type “GEM 318” under the Keyword field. Then click on
35
Chapter 5
The specific driver will show on the Service Request section.
2.
Click the driver and you will see 2 files. The file GEM-install.doc
is the installation guide, and the file gem318.inf is the driver you
need to install.
3.
Please be sure to follow the installation steps given in GEMinstall.doc in order to successfully complete the installation.
5.5 SAF-TE
SAF-TE stands for SCSI Accessed Fault-Tolerant Enclosure. The SCA
backplane with built-in GEM318 chipset supports SAF-TE. It provides a
standard, non-proprietary way for third party disk and RAID controllers
to be fully integrated with peripheral packing that supports status signals
(LED, audible alarm, LCD, etc), hot-swappable Ultra320 SCSI HDDs,
and monitoring of enclosure components, such as disk drives, power supplies, thermal sensors, fans, etc. For ACP-7000, the GEM318 chipset
checks the disk status only, for others, such as fans, temperature, power
supply, and voltage, they are monitored by an alarm board.
ACP-7000 User Manual
36
5.6 RAID Application
RAID stands for Redundant Array of Inexpensive/Independent Disks.
The ACP-7000 can be integrated with a SCSI RAID card, such as AMI
(LSI), Adaptec, Intel or Mylex RAID card to perform Disk Array functions. The SCSI RAID controller is another suitable option to integrate
with the ACP-7000. Please note the length limitation of the SCSI RAID
controller - the maximum length of your RAID controller must be less
than 240 mm (See Figure 5.7)
When you install an add-on SCSI RAID card or a SCSI RAID controller
as a RAID system, please refer to the following steps:
1.
Open the top chassis cover and find the 68-pin Ultra320 SCSI connector on the rear side of the SCSI backplane.
2.
Connect the provided Ultra320 SCSI 68-pin flat cable from the
SCSI backplane to the add-on SCSI RAID card or controller.
3.
You can install up to six SCSI SCA-2 80-pin HDDs. Please follow
the instructions of the SCSI RAID card or controller to implement
your RAID system.
Table 5.2: SCSI HDD power and activity status LEDs
LED
Description
Green
Blue
Red
Blue & Red
PWR
power of
HDD
HDD
power on
N/A
N/A
N/A
Status
Status of
HDD
N/A
Data
access
HDD
failure
Data rebuild or
construction
240mm
Figure 5.7: Length for RAID card or controller
37
Chapter 5
ACP-7000 User Manual
38
A
APPENDIX
2
Exploded Diagram
Appendix A Exploded Diagram
A.1 Exploded Diagrams
Figure A.1: Exploded Diagram 1
Figure A.2: Exploded Diagram 2
ACP-7000 User’s Manual
40
Figure A.3: Exploded Diagram 3
41
Appendix A
ACP-7000 User’s Manual
42
B
APPENDIX
2
Optional Backplanes
and Motherboards
Appendix B Optional Backplanes and
Motherboards
B.1 Backplane Options
The ACP-7000 supports a variety of backplanes. Users can contact a
local sales representative for information and detailed specifications.
Table B.1: Backplane options
Model Name
Segment
Slots Per Segment
PICMG
PICMG/PCI
PCI
ISA
PCA-6120-0B1
Single
--
--
--
20
PCA-6120P4-0B1
Single
2
--
4
14
PCA-6120P12-0A1
Single
1
1
11
7
PCA-6120P18-0A1
Single
1
1
17
1
PCA-6119P7-0B1
Single
2
--
7
10
PCA-6119P16X
Single
2
--
16
1
PCA-6119P17-0B1
Single
1
1
16
--
PCA-6120D-0B1
Dual
--
--
--
20
PCA-6120DP4-0B1
Dual
4
2
6
7
PCA-6118DP7-0B1
Dual
3
--
14
1
PCA-6120Q-0B1
Quad
--
--
--
20
PCA-6116QP2-0B1
Quad
7
--
8
1
ACP-7000 User’s Manual
44
B.2 Motherboard Options
The ACP-7000 supports a variety of Advantech ATX motherboards as
listed below. You can contact a local sales representative for detailed
information.
Table B.2: Motherboard options
Model Name
Bus
PCI
PCI/ISA
ISA
AGP
SATA
AIMB-740
4 (32-bit)
1
1
--
--
AIMB-741
4 (32-bit)
1
1
1
(4X)
--
AIMB-742
4 (32-bit)
1
1
1
(8X)
2
AIMB-744
2 (PCI-X 64-bit)
4 (PCI 32-bit)
--
--
1
(8X)
2
AIMB-750
2 (PCI-X 64-bit)
4 (PCI 32-bit)
--
--
1
(4X)
2
AIMB-760
1 (PCIe 16X)
2 (PCIe 1X)
5 (PCI 32-bit)
--
--
--
4
45
Appendix B
ACP-7000 User’s Manual
46
C
APPENDIX
2
Safety Instructions
Appendix C Safety Instructions
C.1 English
1.
Read these safety instructions carefully.
2.
Keep this installation reference guide for later reference.
3.
Disconnect this equipment from any AC outlet before cleaning. Do
not use liquid or spray detergents for cleaning. Use a damp cloth.
4.
For pluggable equipment, the power outlet must be installed near
the equipment and must be easily accessible.
5.
Keep this equipment away from humidity.
6.
Put this equipment on a reliable surface during installation. Dropping it or letting it fall could cause damage.
7.
The openings on the enclosure are for air convection. Protect the
equipment from overheating. DO NOT COVER THE OPENINGS.
8.
Make sure the voltage of the power source is correct before connecting the equipment to the power outlet.
9.
Position the power cord so that people cannot step on it. Do not
place anything over the power cord.
10.
All cautions and warnings on the equipment should be noted.
11.
If the equipment is not used for a long time, disconnect it from the
power source to avoid damage by transient over-voltage.
12.
Never pour any liquid into an opening. This could cause fire or
electrical shock.
13.
Never open the equipment. For safety reasons, the equipment
should be opened only by qualified service personnel.
14.
If any of the following situations arises, get the equipment checked
by service personnel:
a.
The power cord or plug is damaged.
b.
Liquid has penetrated into the equipment.
c.
The equipment has been exposed to moisture.
d.
The equipment does not work well, or you cannot get it to work
according to the installation reference guide.
e.
The equipment has been dropped and damaged.
f.
The equipment has obvious signs of breakage.
ACP-7000 User’s Manual
48
15.
DO NOT LEAVE THIS EQUIPMENT IN AN UNCONTROLLED
ENVIRONMENT WHERE THE STORAGE TEMPERATURE IS
BELOW -20° C (-4° F) OR ABOVE 60° C (140° F). THIS MAY
DAMAGE THE EQUIPMENT.
The sound pressure level at the operator's position according to IEC 7041:1982 is equal to or less than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1.
Advantech disclaims all responsibility for the accuracy of any statements
contained herein.
49
Appendix C
C.2 German - Wichtige Sicherheishinweise
1.
Bitte lesen sie Sich diese Hinweise sorgfältig durch.
2.
Heben Sie diese Anleitung für den späteren Gebrauch auf.
3.
Vor jedem Reinigen ist das Gerät vom Stromnetz zu trennen. Verwenden Sie Keine Flüssig-oder Aerosolreiniger. Am besten dient
ein angefeuchtetes Tuch zur Reinigung.
4.
Die Netzanschlußsteckdose soll nahe dem Gerät angebracht und
leicht zugänglich sein.
5.
Das Gerät ist vor Feuchtigkeit zu schützen.
6.
Bei der Aufstellung des Gerätes ist auf sicheren Stand zu achten.
Ein Kippen oder Fallen könnte Verletzungen hervorrufen.
7.
Die Belüftungsöffnungen dienen zur Luftzirkulation die das Gerät
vor überhitzung schützt. Sorgen Sie dafür, daß diese Öffnungen
nicht abgedeckt werden.
8.
Beachten Sie beim Anschluß an das Stromnetz die Anschlußwerte.
9.
Verlegen Sie die Netzanschlußleitung so, daß niemand darüber
fallen kann. Es sollte auch nichts auf der Leitung abgestellt werden.
10.
Alle Hinweise und Warnungen die sich am Geräten befinden sind
zu beachten.
11.
Wird das Gerät über einen längeren Zeitraum nicht benutzt, sollten
Sie es vom Stromnetz trennen. Somit wird im Falle einer Überspannung eine Beschädigung vermieden.
12.
Durch die Lüftungsöffnungen dürfen niemals Gegenstände oder
Flüssigkeiten in das Gerät gelangen. Dies könnte einen Brand bzw
elektrischen Schlag auslösen.
13.
Öffnen Sie niemals das Gerät. Das Gerät darf aus Gründen der elektrischen Sicherheit nur von authorisiertem Servicepersonal geöffnet werden.
14.
Wenn folgende Situationen auftreten ist das Gerät vom Stromnetz
zu trennen und von einer qualifizierten Servicestelle zu überprüfen:
a.
Netzkabel oder Netzstecker sind beschädigt.
b.
Flüssigkeit ist in das Gerät eingedrungen.
c.
Das Gerät war Feuchtigkeit ausgesetzt.
ACP-7000 User’s Manual
50
d.
Wenn das Gerät nicht der Bedienungsanleitung entsprechend funktioniert oder Sie mit Hilfe dieser Anleitung keine Verbesserung erzielen.
e.
Das Gerät ist gefallen und/oder das Gehäuse ist beschädigt.
f.
Wenn das Gerät deutliche Anzeichen eines Defektes aufweist.
15.
Bitte lassen Sie das Gerät nicht unbehehrt hinten unter -20° C (-4°
F) oder oben 60° C (140° F), weil diesen Temperaturen das Gerät
zerstören könten.
Der arbeitsplatzbezogene Schalldruckpegel nach DIN 45 635 Teil 1000
beträgt 70dB(A) oder weiger.
DISCLAIMER: This set of instructions is provided according to IEC7041. Advantech disclaims all responsibility for the accuracy of any statements contained herein.
51
Appendix C
ACP-7000 User’s Manual
52
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