PowerFlex® 70 Adjustable Frequency AC Drive

PowerFlex® 70 Adjustable Frequency AC Drive

Installation Instructions

PowerFlex

®

70 Adjustable Frequency

AC Drive

When reading this document, look for this symbol “

Step x

” to guide you through the 5 BASIC STEPS needed to install and perform a Basic

Start-Up of the PowerFlex 70. A Human Interface Module (HIM) is required to perform the Basic Start-Up routine covered in this manual.

The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only.

For detailed PowerFlex 70 information including advanced start-up routines, programming, application considerations and related precautions refer to the following publications online at

www.rockwellautomation.com/literature:

Title

PowerFlex 70 User Manual

DriveGuard Safe-Off Option (Series B) for PowerFlex 40P and

PowerFlex 70 AC Drives

PowerFlex Comm Adapter Manuals

Dynamic Braking Resistor Calculator

PowerFlex 70 and 700 Reference Manual - Volume 1

Publication

20A-UM001

20A-UM003

20COMM-UM

PFLEX-AT001

PFLEX-RM001

PowerFlex Reference Manual

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM)

AC Drives

PFLEX-RM004

DRIVES-IN001

To order paper copies of technical documentation, contact your local

Rockwell Automation distributor or sales representative.

To find your local Rockwell Automation distributor, visit

www.rockwellautomation.com/locations

Allen-Bradley Drives Technical Support

Online at… By Email at… By Telephone at…

www.ab.com/support/abdrives [email protected] 262-512-8176

2

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Installation Instructions in Other Languages

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Deutsch

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Publication 20A-IN009C-EN-P

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Table of Contents

Step 1

Step 2

Step 3

Step 4

Step 5

Catalog Number Explanation

. . . . . . . . . . . . . . . . . . . . .

4

Read the General Precautions

. . . . . . . . . . . . . . . . . . . .

4

Qualified Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Product Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

EMC Instructions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Low Voltage Directive (2006/95/EC) . . . . . . . . . . . . . . . . . . .

7

EMC Directive (89/336/EEC). . . . . . . . . . . . . . . . . . . . . . . . .

7

General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Essential Requirements for CE Compliance. . . . . . . . . . . . . .

8

Mount the Drive – Minimum Requirements

. . . . . . . .

9

Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . .

9

Maximum Surrounding Air Temperature . . . . . . . . . . . . . . . .

9

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Wire the Drive – Wire Recommendations

. . . . . . . . .

11

Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . .

12

Power & Ground Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Drive, Fuse & Circuit Breaker Ratings . . . . . . . . . . . . . . . . .

14

Disconnecting MOVs and Common Mode Capacitors. . . . .

21

I/O Wiring

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

I/O Terminal Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

I/O Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

Hardware Enable Circuitry (Enhanced Control Only) . . . . .

31

Safe Off Board Option (Enhanced Control Only) . . . . . . . .

32

Encoder Interface Option (Enhanced Control Only) . . . . . .

33

Start-Up Check List

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34

Prepare For Drive Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . .

34

Information About Start-Up Motor Tests . . . . . . . . . . . . . . .

35

Appendix

First Powerup Menu Structure . . . . . . . . . . . . . . . . . . . . . . .

36

Human Interface Module (HIM) Overview . . . . . . . . . . . . .

37

Drive Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41

Common I/O Programming Changes . . . . . . . . . . . . . . . . . .

42

Troubleshooting – Abbreviated Fault & Alarm Listing . . . .

43

Common Symptoms and Corrective Actions . . . . . . . . . . . .

45

Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . .

47

Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48

3

Publication 20A-IN009C-EN-P

4

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

1-3

20A

a

4 5-7 8

B 2P2 A

b c d

Code

20A

a

Drive

Type

PowerFlex 70

Code

B

C

D

E

b

Voltage Rating

Voltage

240V ac

400V ac

480V ac

600V ac

Ph.

3

3

3

3

c

ND Output Rating for Voltage Rating

Code

2P2

022

Examples:

Amps

2.2

22

kW (Hp)

0.37 (0.5)

5.5 (7.5)

d

Code

A

C

Enclosure

Enclosure

Panel Mount - IP 20, NEMA/UL

Type 1

Wall/Machine Mount = IP66,

NEMA/UL Type 4X/12 for indoor use only

F

G

L

M

Flange Mount - Front Chassis =

IP 20, NEMA/UL Type 1; Rear

Heatsink = IP66, NEMA/UL

Type 4X/12 for indoor/outdoor use

Wall/Machine Mount - IP54,

NEMA/UL Type 12

Flange Mount with Conformal

Coat

Panel Mount with Conformal

Coat

Only available on Frame E.

Catalog Number Explanation

9

3

e

Position Number

10 11

A Y

f g

Code

0

3

5

8

e

HIM

Interface Module

Blank Cover

Full Numeric LCD

Prog. Only LCD

Wireless Interface Module -

IP66, NEMA/UL Type 4X/12

Only

Code

A

N

f

Documentation

Type

Manual

No Manual

g

Brake IGBT w/Brake IGBT

Y e s

Code

Y

Code

Y

N

h

Internal Brake Resistor w/Resistor

Y e s

N o

12

Y

h

13

N

i

14

N

j

15

C

k l

16

0

i

Code

A

N

Emission Class

Rating

Filtered

A & B Frames (Optional)

C, D, & E Frames (Standard)

Not Filtered

A & B Frames (Optional)

C, D, & E Frames

600V Frames A through D available only without filter (Cat. Code N). 600V Frame E available only with filter (Cat. Code A).

Increases size to Frame B.

S

N

E

R

Code

B

C

D

j

Comm Slot

Version

BACnet

ControlNet (Coax)

DeviceNet

EtherNet/IP

R I O

RS485 DF1

None

k

Code

N

C

G

Control & I/O

Control

Standard

Enhanced

Enhanced

Safe-Off

N/A

No

Yes

Not available as factory installed option for

600V ratings.

Code

N

0

1

l

Feedback

Feedback

NA - Standard Control

No Feedback - Enhanced

Control

5V/12V Encoder w/Enhanced

Control

Step 1 Read the General Precautions

!

Qualified Personnel

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

Publication 20A-IN009C-EN-P

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

!

!

!

Personal Safety

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC terminal of

the Power Terminal Block and the -DC test point (refer to page 13

for location). The voltage must be zero.

ATTENTION: Risk of injury or equipment damage exists. DPI or

SCANport host products must not be directly connected together via

1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner.

ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may be required.

5

!

!

!

!

Product Safety

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication

8000-4.5.2 or any other applicable ESD protection handbook.

ATTENTION: Configuring an analog input for 0-20 mA operation and driving it from a voltage source could cause component damage.

Verify proper configuration prior to applying input signals.

ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur.

Publication 20A-IN009C-EN-P

6

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

!

ATTENTION: The “adjust freq” portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. It forces the output frequency to be greater than commanded frequency while the drive’s bus voltage is increasing towards levels that would otherwise cause a fault; however, it can also cause either of the following two conditions to occur.

1. Fast positive changes in input voltage (more than a 10% increase within 6 minutes) can cause uncommanded positive speed changes; however an “OverSpeed Limit” fault will occur if the speed reaches

[Max Speed] + [Overspeed Limit]. If this condition is unacceptable, action should be taken to 1) limit supply voltages within the specification of the drive and, 2) limit fast positive input voltage changes to less than 10%. Without taking such actions, if this operation is unacceptable, the “adjust freq” portion of the bus regulator function must be disabled (see parameters 161 and 162).

2. Actual deceleration times can be longer than commanded deceleration times; however, a “Decel Inhibit” fault is generated if the drive stops decelerating altogether. If this condition is unacceptable, the

“adjust freq” portion of the bus regulator must be disabled (see parameters 161 and 162). In addition, installing a properly sized dynamic brake resistor will provide equal or better performance in most cases.

Note: These faults are not instantaneous and have shown test results that take between 2 and 12 seconds to occur.

!

Output Contactor Precaution

ATTENTION: To guard against drive damage when using output contactors, the following information must be read and understood.

One or more output contactors may be installed between the drive and motor(s) for the purpose of disconnecting or isolating certain motors/ loads. If a contactor is opened while the drive is operating, power will be removed from the respective motor, but the drive will continue to produce voltage at the output terminals. In addition, reconnecting a motor to an active drive (by closing the contactor) could produce excessive current that may cause the drive to fault. If any of these conditions are determined to be undesirable or unsafe, an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as “Enable.” This will cause the drive to execute a coast-to-stop (cease output) whenever an output contactor is opened.

Publication 20A-IN009C-EN-P

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

EMC Instructions

CE Conformity

(1)

Conformity with the Low Voltage (LV) Directive and Electromagnetic

Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official

Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to the User and

Reference Manuals.

CE Declarations of Conformity are available online at:

www.ab.com/certification/ce/docs

Low Voltage Directive (2006/95/EC)

• EN50178 Electronic equipment for use in power installations.

EMC Directive (89/336/EEC)

• EN61800-3 Adjustable speed electrical power drive systems Part 3:

EMC product standard including specific test methods.

General Notes

• Some drives are equipped with an adhesive label on the top of the drive. If the adhesive label is removed from the top of the drive, the drive must be installed in an enclosure with side openings less than

12.5 mm (0.5 in) and top openings less than 1.0 mm (0.04 in) to maintain compliance with the LV Directive.

• The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents.

• Use of line filters in ungrounded systems is not recommended.

• PowerFlex drives may cause radio interference if used in a residential or domestic environment. The installer is required to take measures to prevent interference, in addition to the essential requirements for CE compliance listed below, if necessary.

• Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance.

• PowerFlex drives can generate conducted low frequency disturbances (harmonic emissions) on the AC supply system. More information regarding harmonic emissions can be found in the

PowerFlex Reference Manual, publication PFLEX-RM004.

(1) CE Certification testing has not been completed for 600 Volt class drives.

Publication 20A-IN009C-EN-P

7

8

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Essential Requirements for CE Compliance

Conditions 1…6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3.

1. Standard PowerFlex 70 CE compatible Drive.

2. Review important precautions/attention statements throughout this manual before installing drive.

3. Grounding as described in Chapter 1 of the User Manual, publication

20A-UM001.

4. Output power, control (I/O) and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation.

5. All shielded cables should terminate with the proper shielded connector.

6. Conditions in Table A

.

Table A PowerFlex 70 EN61800-3 EMC Compatibility

Second Environment

Drive Description

A Drive Only

B with any Comm Option with Remote I/O

Drive Only with any Comm Option

Restrict Motor

Cable to

40 m (131 ft)

Internal

Filter

Option

External

Filter

Input

Ferrite

(1)

First Environment

Restricted

Distribution

See PowerFlex

Reference Manual

with Remote I/O

C,

D,

E

Drive Only with any Comm Option with Remote I/O

✔ ✔

(1) Input cables through a Ferrite Core (Frames A, B and C Fair-Rite #2643102002 or equivalent,

Frames D and E Fair-Rite #2643251002 or equivalent).

Publication 20A-IN009C-EN-P

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

9

Step 2 Mount the Drive – Minimum Requirements

Minimum Mounting Clearances

Specified vertical clearance requirements are intended to be from drive to drive. Other objects can occupy this space; however, airflow must not be reduced and inlet air temperature must not exceed the product specification.

76.2 mm

(3.0 in)

76.2 mm

(3.0 in)

Maximum Surrounding Air Temperature

Enclosure Rating

Open Type, IP 20, NEMA/UL Type 1 & Flange Mount

IP54, IP 66 & NEMA/UL Type 4X/12

Temperature Range

0…50 °C (32…22 °F)

0…40 °C (32…104 °F)

Important: Some drives are equipped with an adhesive label on the top of the chassis. Removing the adhesive label from the drive changes the NEMA/UL enclosure rating from Type 1

Enclosed to Open Type.

Publication 20A-IN009C-EN-P

10

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Dimensions

Table B PowerFlex 70 Frames

Output Power kW

ND (HD)

0.37 (0.25) 0.5 (0.33) A

0.75 (0.55) 1 (0.75)

1.5 (1.1) 2 (1.5)

2.2 (1.5) 3 (2)

4 (3) 5 (3)

5.5 (4)

7.5 (5.5) 10 (7.5)

11 (7.5)

15 (11)

HP

ND (HD)

7.5 (5)

15 (10)

20 (15)

Frame Size

208…240V AC Input

Not

(1) (2)

IP66

Filtered

A

B

B

Filtered

B

B

B

B

C

D

D

D

E

(4X/12)

B

B

B

B

D

D

D

D

E

B

B

A

A

400…480V AC Input

Not

(1)

Filtered

(2)

Filtered

IP66

(4X/12)

A B B

B

B

B

B

18.5 (15) 25 (20)

22 (18.5) 30 (25)

30 (22)

37 (30)

40 (30)

50 (40)

E

E

(1) Not Filtered indicated if Position 13 of the Catalog Number = N.

(2) Filtered indicated if Position 13 of the Catalog Number = A.

D

D

E

E

D

D

C

C

B

B

B

B

D

D

D

D

D

D

E

E

Flange Mount IP20/66 (NEMA/UL Type 1/4X/12)

A

D C A

D

D

D

D

C

C

B

B

A

A

600V AC Input

Not

(1)

Filtered

(2)

Filtered

A –

E

E

E

E

D

D

D

D

D

D

B

B

B

B

IP66

(4X/12)

B

C

B

E

B

F

Frame

Dimension Dimensions are in millimeters and (inches)

A B C D E F

IP20 / NEMA Type 1

122.4 (4.82) 225.7 (8.89) 179.8 (7.08) 94.2 (3.71) 211.6 (8.33) 5.8 (0.23) A

D

E

B

C

171.7 (6.76) 234.6 (9.24) 179.8 (7.08) 122.7 (4.83) 220.2 (8.67) 5.8 (0.23)

185.0 (7.28) 300.0 (11.81) 179.8 (7.08) 137.6 (5.42) 285.6 (11.25) 5.8 (0.23)

219.9 (8.66) 350.0 (13.78) 179.8 (7.08) 169.0 (6.65) 335.6 (13.21) 5.8 (0.23)

280.3 (11.04) 555.8 (21.88) 207.1 (8.15) 200.0 (7.87) 491.0 (19.33) 6.9 (0.27)

IP66 / NEMA Type 4X/12

171.7 (6.76) 239.8 (9.44) 203.3 (8.00) 122.7 (4.83) 220.2 (8.67) 5.8 (0.23)

219.9 (8.66) 350.0 (13.78) 210.7 (8.29) 169.0 (6.65) 335.6 (13.21) 5.8 (0.23)

B

D

E

C

D

A

B

E

280.3 (11.04) 555.8 (21.88) 219.8 (8.65) 200.0 (7.87) 491.0 (19.33) 6.9 (0.27)

Flange Mount

156.0 (6.14)

205.2 (8.08)

219.0 (8.62)

248.4 (9.78)

225.8 (8.89)

234.6 (9.24)

178.6 (7.03)

178.6 (7.03)

300.0 (11.81) 178.6 (7.03)

350.0 (13.78) 178.6 (7.03)

280.3 (11.04) 555.8 (21.88) 207.1 (8.15)

(1) Weights include Human Interface Module (HIM).

123.0 (4.84)

123.0 (4.84)

123.0 (4.84)

123.0 (4.84)

117.2 (4.61)

55.6 (2.19)

55.6 (2.19)

55.6 (2.19)

55.6 (2.19)

89.9 (3.54)

D E

Weight

kg (lb)

(1)

2.71 (6.0)

3.60 (7.9)

6.89 (15.2)

9.25 (20.4)

18.60 (41.0)

3.61 (8.0)

9.13 (20.1)

18.60 (41.0)

2.71 (6.0)

3.60 (7.9)

6.89 (15.2)

9.25 (20.4)

18.60 (41.0)

Publication 20A-IN009C-EN-P

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

11

Step 3 Wire the Drive – Wire Recommendations

Type

Power

(1)(2)

Signal

(1) (3) (4)

Standard

Standard

Analog I/O

Wire Type(s)

600V, 90 °C (194 °F)

XHHW2/RHW-2

Anixter

B209500-B209507, Belden

29501-29507, or equivalent

Belden 8760/9460(or equiv.)

Belden 8770(or equiv.)

Description

• Four tinned copper conductors with XLPE insulation.

• Copper braid/aluminum foil combination shield and tinned copper drain wire.

• PVC jacket.

0.750 mm

2

(18AWG), twisted pair, 100% shield with drain.

0.750 mm

2

(18AWG), 3 cond., shielded for remote pot only.

0.750 mm

2

(18AWG), 3 conductor, shielded.

Min. Insulation

Rating

300V,

75…90 °C

(167…194 °F)

Digital I/O

(1) (3) (4)

Shielded Multi-conductor shielded cable such as Belden

8770(or equiv.)

300V,

60 °C (140 °F)

(1) Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).

(2) The use of shielded wire for AC input power may not be necessary but is always recommended.

(3) If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.

(4) I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.

Input Power Conditioning

Certain events on the power system supplying a drive can cause component damage or shortened product life. These conditions are divided into 2 basic categories:

1. All drives

The power system has power factor correction capacitors switched in and out of the system, either by the user or by the power company.

The power source has intermittent voltage spikes in excess of

6000 volts. These spikes could be caused by other equipment on the line or by events such as lightning strikes.

The power source has frequent interruptions.

2. 5 HP or Less Drives (in addition to “ 1

” above)

The nearest supply transformer is larger than 100 kVA or the available short circuit (fault) current is greater than 100,000 A.

The impedance in front of the drive is less than 0.5%.

Publication 20A-IN009C-EN-P

12

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

If any or all of these conditions exist, it is recommended that the user install a minimum amount of impedance between the drive and the source. This impedance could come from the supply transformer itself, the cable between the transformer and drive or an additional transformer or reactor. The impedance can be calculated using the information supplied in the Wiring and Grounding Guidelines for Pulse Width

Modulated (PWM) AC Drives, publication DRIVES-IN001.

Single-Phase Input Power

The PowerFlex 70 drive is typically used with a three-phase input supply. The drive has been listed by U.L. to operate on single-phase input power. Single-phase operation provides 50% of the three-phase

rated current. Refer to Table F

through Table H

.

Generator Input Power

Contact Allen-Bradley Drives Technical Support for details on how to properly power a drive using generator power.

Terminal Block Specifications

Name Frame Description

Power Terminal

Block

A, B, C Input power and motor connections

D

E

Input power and motor connections

Input power and motor connections

Wire Size Range

(1)

Torque

Maximum Minimum Maximum Recommended

4.0 mm

2

(10 AWG)

0.3 mm

2

(22 AWG)

1.1 N•m

(10 lb•in)

0.8 N•m

(7 lb•in)

10.0 mm

2

(6 AWG)

25.0 mm

2

(3 AWG)

0.8 mm

2

(18 AWG)

2.5 mm

2

(14 AWG)

1.7 N•m

(15 lb•in)

2.71 N•m

(24 lb•in)

1.4 N•m

(12 lb•in)

2.71 N•m

(24 lb•in)

I/O Terminal

Block

All Signal & control connections

1.5 mm

2

(16 AWG)

0.05 mm

2

(30 AWG)

0.55 N•m

(4.9 lb•in)

0.5 N•m

(4.4 lb•in)

SHLD Terminal All Terminating point for wiring shields

— — 1.6 N•m

(14 lb•in)

1.6 N•m

(14 lb•in)

(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Figure 1 Frame A, B, C, D Power Terminal Block and DC Bus Test Points

-DC -DC

L1

R

L2

S

L3

T

BR1

+DC

BR2

BRK

T1

U

T2

V

T3

W

PE PE

Figure 2 Frame E Power Terminal Block

13

L1

R

L2

S

L3

T

+DC –DC BR1 BR2 T1

U

T2

V

T3

W

PE PE

M6 M6

Terminal Description

R

S

T

BR1

R (L1)

S (L2)

T (L3)

DC Brake

Notes

3-Phase AC Line Input Power

For 1-Phase Input, connect to any two terminals.

BR2

U

V

W

PE

PE

DC Brake

U (T1)

V (T2)

W (T3)

PE Ground

PE Ground

DB Resistor Connection - Important: Do not connect both an internal and external DB resistor at the same time. This may violate the minimum allowed DB resistance and cause drive damage.

To Motor

To Motor

To Motor

-DC DC Bus (–)

Test point on Frames A, B, C, and D located to the left or right of the Power Terminal Block.

Frame E has a dedicated terminal.

+DC DC Bus (+)

Figure 3 Power Input Terminals on Frame B with Internal RFI Filter Option

L1

R

L2

S

L3

T

-DC

L1

R

L2

S

L3

T

BR1

+DC

BR2

BRK

T1

U

T2

V

T3

W

PE PE

-DC

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14

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Power & Ground Wiring

R (L1)

S (L2)

T (L3)

U (T1)

V (T2)

W (T3)

PE

SHLD

Drive, Fuse & Circuit Breaker Ratings

The tables on the following pages provide drive ratings (including continuous, 1 minute and 3 second) and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 °C and the U.S. N.E.C. Other country, state or local codes may require different ratings.

Fusing

If fuses are chosen as the desired protection method, refer to the recommended types listed below. If available amp ratings do not match the tables provided, the closest fuse rating that exceeds the drive rating should be chosen.

• IEC – BS88 (British Standard) Parts 1 & 2

(1)

, EN60269-1, Parts 1 &

2, type gG or equivalent should be used.

• UL – UL Class CC, T, RK1 or J should be used.

Circuit Breakers

The “non-fuse” listings in the following tables include both circuit breakers (inverse time or instantaneous trip) and 140M Self-Protecting

Motor Starters. If one of these is chosen as the desired protection

method, the following requirements apply.

• IEC and UL – Both types of devices are acceptable for IEC and UL installations.

(1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC,

AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

15

(1) e Fram

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

(1)

Frame

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

17

(1)

Frame

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

(1)

Frame

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19

(1) e Fram

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

(1)

Frame

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

21

Disconnecting MOVs and Common Mode Capacitors

The PowerFlex 70 drive contains protective MOVs and Common Mode

Capacitors referenced to ground (see below). To guard against unstable operation and/or damage, the drive must be properly configured as shown in

Table I on page 22 .

MOV and AC EMI Capacitor Phase to Ground

R/L1

S/L2

T/L3

Common Mode Capacitor to Ground

DC+

DC–

!

!

!

Jumper-Wire

Jumper-Wire

Important: All PowerFlex 70 240, 480 & 600V AC input drives are

shipped without the DC bus common mode capacitors

referenced to ground. Specific drive catalog numbers are listed below:

Voltage

240

480

600

Cat. No.

20AB…

20AD…

20AE…

See Wiring and Grounding Guidelines for PWM AC Drives, publication

DRIVES-IN001 for information on ungrounded systems.

Before proceeding, ensure that all power to the drive has been removed.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should perform maintenance/repair of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC & –DC terminals of the Power Terminal Block (refer to the User Manual for location). The voltage must be zero.

ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

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22

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Table I Recommended Power Jumper Configurations

Power Source Type

Unknown

Solid Ground

(1)

• AC fed, solidly grounded

• DC fed from passive rectifier which has an AC source and solid ground

Non-Solid Ground

• AC fed ungrounded

• Impedance grounded

• High resistive ground

• B phase ground

• Regenerative unit such as common DC bus supply & brake

• DC fed from an active converter

MOV/Input

Filter Caps

(2)

DC Bus

Common

Mode Caps

Benefits Of Correct

Configuration on Power

Source Type

Connected

Connected

Disconnected See Solid & Non-Solid Ground

Connected points below

• UL compliance,

• Reduced electrical noise,

• Most stable operation,

• EMC compliance,

• Reduced voltage stress on components and motor bearings

Disconnected Disconnected

• Helps avoid severe equipment damage when ground fault occurs

(1) It is highly recommended to accurately determine the power source type and then configure appropriately.

(2) When MOVs are disconnected, the power system must have its own transient protection to ensure known and controlled voltages.

To connect or disconnect these devices, refer to pages

23

through

26

.

Important: Common mode capacitors are required to conform with the

EMC directive. Removing these devices will withdraw the associated directive.

In addition, on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage, an isolation transformer should be installed. See

Wiring and Grounding Guidelines for PWM AC Drives, publication

DRIVES-IN001 for more information on impedance grounded and ungrounded systems.

Jumper Installation, Removal and Storage

PowerFlex 70 drives utilize plug-in style jumpers. Most drives will have a jumper storage area inside the front cover. Extra jumpers or jumpers that have been removed should be stored in this location for use at a later time.

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

23

In some cases a protective cover may be present over the jumper pins that extend from the board. If present, simply remove the protective cover, install (or remove) jumper and replace cover.

Drive Identification

Refer to the drive nameplate and locate the “Voltage Code,” “Frame” and

“Internal EMC Option” (Frame B drives). Use this information to locate the proper procedure in the following tables.

Voltage Code

Internal EMC Option

Frame

C a t No. 20A D xxx x x xxx

x

xxx

UL TYPE 1/IP20 a nd 50C (122F) Am b ient Limit

S ee M a n ua l for a ddition a l r a ting s

Norm a l D u ty Power

He a vy D u ty Power

400V Cl ass xxx kW xxx kW

Input: 3 Phase, 47-63Hz

AC Volt a ge R a nge

Amp s

Output: 3 Phase, 0-400 Hz

AC Volt a ge R a nge

B as e Fre qu ency (def au lt)

Contin u o us Amp s

3 S ec / 60 S ec Ovld Amp s

Mfd. in 200 8 on J a n 19

3 42-440 xxx

S erie s : A

Fr a me:

A

4 8 0V Cl ass xxx HP xxx HP

4 3 2-52 8 xxx

0-400

50 Hz xxx xxx

0-460

60 Hz x xxx / xx

S eri a l No. xxxxxxx

Origin a l Firmw a re No. x.xxx

Mfg. in U.

S .A. (FAC1J)

c

U

?

L

US

LISTED INDUCTRIAL

CONTROL EQUIPMRNT

966X

.

TUV

Rheinland

Product S afety

W

E

Production in s

C

pected

EN 50178

N22 3

A

B

C

D

E

Jumper Settings and Locations

Factory Default Jumper Settings

MOV/Input Filter Caps

JP2/JP3

Installed

DC Bus Common

Mode Caps

Not Applicable

Power Source Type

Solid Ground

Insert jumper at the “JP2/JP3” location.

Non-Solid Ground

Remove the jumper at “JP2/JP3.”

MOV

JP3

JP2

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

B

B

D

E

Factory Default Jumper Settings

MOV/Input Filter Caps

DC Bus Common

Mode Caps

JP2/JP3

Installed

C JP2/JP3

Installed

JP5/JP6

Not Installed

JP5/JP6

Installed

CM Cap

JP6 JP5

L1

R

L2

S

L3

T

L1

R

L2

S

L3

T

BR1

+DC

Input Filter

Option

or

JP2

JP3

MOV

Power Source Type

Important: The Internal EMC Filter

(input filter) is a factory installed option on Frame B drives. If the option is installed, the drive cannot be used on a non-solid ground power source.

To verify: an extra “R, S, T” terminal block will be present if the option is installed (as shown). Additionally, the

13th character of the nameplate catalog number will be an “A” (see

page 23

).

Solid Ground

Jumpers should be installed at both locations (JP2/JP3 and JP5/JP6).

Non-Solid Ground

Remove the jumper at “JP2/JP3.” Verify that the jumper at “JP5/JP6” is also removed. In addition, verify that the

Input Filter option is not installed.

CM Cap

L1

R

L2

S

L3

T

L1

R

L2

S

L3

T

BR1

+DC

JP6

JP2

JP5

JP3

Input Filter

Option

MOV

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

25

C

B

D

E

Factory Default Jumper Settings

MOV/Input Filter Caps

DC Bus Common

Mode Caps

JP2/JP3

Installed

C JP2/JP3

Installed

JP3A/JP3B

Not Installed

JP3A/JP3B

Installed

CM Cap

JP3B

JP3A

Power Source Type

Solid Ground

Jumpers should be installed at both locations (JP2/JP3 and JP3A/JP3B).

Non-Solid Ground

Remove the jumper at “JP2/JP3.” Verify that the jumper at “JP3A/JP3B” is also removed.

D

B

D

E

JP2/JP3

Installed

C JP2/JP3

Installed

JP3 JP2

MOV / Filter Cap

JP3A/JP3B

Not Installed

JP3A/JP3B

Installed

CM Cap

Solid Ground

Jumpers should be installed at both locations (JP2/JP3 and JP3A/JP3B).

Non-Solid Ground

Remove the jumper at “JP2/JP3.” Verify that the jumper at “JP3A/JP3B” is also removed.

JP3B

JP3A

SHLD

JP3

JP2

MOV / Filter Cap

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

E

B

D

E

Factory Default Jumper Settings

MOV/Input Filter Caps

DC Bus Common

Mode Caps

JP1/JP2

Installed

C JP1/JP2

Installed

JP3/JP4

Not Installed

JP3/JP4

Installed

Power Source Type

Solid Ground

Jumpers should be installed at both locations (JP1/JP2 and JP3/JP4).

Non-Solid Ground

Remove the jumper at “JP1/JP2.” Verify that the jumper at “JP3/JP4” is also removed.

CM Cap

JP4

JP1 JP2

JP3

MOV /

Filter Cap

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

27

Step 4 I/O Wiring

Important points to remember about I/O wiring:

• Use copper wire only. Wire gauge requirements and recommendations are based on 75 °C. Do not reduce wire gauge when using higher temperature wire.

• Wire with an insulation rating of 600V or greater is recommended.

• Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).

Important: I/O terminals labeled “(–)” Digital In Common or

“Common” are not connected to earth ground and are designed to greatly reduce common mode interference.

Grounding these terminals can cause signal noise.

!

ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction.

Use speed command parameters to help reduce input source sensitivity.

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Table J I/O Terminal Designations – Standard and Enhanced Control

No. Signal

1 Digital In 1

2 Digital In 2

3 Digital In 3

4 Digital In 4

5 Digital In 5

6 Digital In 6

Stop – CF

(CF = Clear

Fault)

Start

Auto/Man

Speed Sel 1

Description

11.2 mA @ 24V DC

19.2V minimum on state

3.2V maximum off state

Important: Use only 24V DC, not suitable for

115V AC circuitry.

Inputs can be wired as sink or source.

361 -

366

Speed Sel 2

Speed Sel 3

7

8

24V Common

Digital In Common

Drive supplied power for Digital In1…6 inputs only.

Not intended for use on circuits outside of the drive.

9 +24V DC –

150 mA maximum load.

10 +10V DC Pot Reference –

11 Digital Out 1 – N.O.

(1)

NOT Fault

2 k ohm minimum load.

Max Resistive Load

12 Digital Out 1 Common

250V AC / 30V DC

50VA / 60 W

Max Inductive Load

250V AC / 30V DC

25 VA / 30 W

380 -

387

13

Digital Out 1 – N.C.

(1)

Fault

Minimum DC Load

10 µA, 10 mV DC

14

15

16

17

18

19

20

21

22

Analog In 1 (– Volts)

Analog In 1 (+ Volts)

Analog In 1 (– Current)

Analog In 1 (+ Current)

Analog In 2 (– Volts)

Analog In 2 (+ Volts)

Analog In 2 (– Current)

Analog In 2 (+ Current)

10V Pot Common

Analog Out (– Volts)

Analog Out (– Current)

(2)

Non-isolated, 0 to +10V, 10 bit, 100k ohm input impedance.

(3)

TB Man Ref

Voltage –

Reads value at 14 & 15

(2)

Reads value at 18 & 19

(2)

Non-isolated, 0-20 mA, 10 bit, 100 ohm input impedance.

(3)

Speed Ref A

Voltage –

Isolated, bipolar, differential, 0 to +10V unipolar

(10 bit) or ±10V bipolar (10 bit & sign), 100k ohm input impedance.

(4)

Isolated, 0-20 mA, 10 bit & sign, 100 ohm input impedance.

(4)

Output Freq

0 to +10V, 10 bit, 10k ohm (2k ohm minimum) load.

0 to 20 mA, 10 bit, 400 ohm maximum load.

(5)

320 -

327

340 -

344

23 Analog Out (+ Volts)

Analog Out (+ Current)

Referenced to chassis ground.

Common if internal 10V supply (terminal 10) is used.

24

Digital Out 2 – N.O.

(1)

25 Digital Out 2 Common

26

Digital Out 2 – N.C.

(1)

Run

NOT Run

See description at No.s 11…13.

380 -

387

(1) Contacts shown in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed.

(2) These inputs/outputs are dependent on a number of parameters. See “Related Parameters.”

(3) Differential Isolation - External source must be less than 10V with respect to PE.

(4) Differential Isolation - External source must be maintained at less than 160V with respect to PE.

Input provides high common mode immunity.

(5) Analog output current is only available with Enhanced Control drives.

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I/O Terminal Positions

29

I/O Wiring Examples

Input/Output

Potentiometer

Unipolar Speed

Reference

10k Ohm Pot.

Recommended

(2k Ohm minimum)

Analog Input Unipolar

Speed Reference

0 to +10V Input

Connection Example

Common

+

10

2 Wire

(1)

Control

Non-Reversing

2 Wire

(1)

Control

Reversing

Internal Supply

2

Stop-Run

7

8

9

Internal Supply

Run Rev

1

2

Run Fwd

7

8

9

18

19

22

18

19

Required Parameter Settings

Select Speed Reference source:

Param. 090 = 2 “Analog In 2”

Adjust Scaling:

Param. 091, 092, 322, 323

Check Results:

Param. 017

Default Speed Reference source:

Param. 090 = 2 “Analog In 2”

Adjust Scaling:

Param. 091, 092, 325, 326

Check Results:

Param. 017

Disable Digital Input 1:

Param. 361 = 0 “Not Used”

Set Digital Input 2:

Param. 362 = 7 “Run”

Set Digital Input 1:

Param. 361 = 9 “Run Reverse”

Set Digital Input 2:

Param. 362 = 8 “Run Forward”

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Input/Output

3 Wire

(1)

Control

Connection Example

Internal Supply

Stop

Start

7

8

9

1

2

Required Parameter Settings

Use factory default parameter settings.

Digital Input 1:

Param. 361 = 4 “Stop – CF”

Digital Input 2:

Param. 362 = 5 “Start”

3 Wire

(1)

Control

External Supply

Stop

1

2

Start

8

Use factory default parameter settings.

Digital Input 1:

Param. 361 = 4 “Stop – CF”

Digital Input 2:

Param. 362 = 5 “Start”

+24V Common

Digital Output

Form C Relays

Energized in Normal

State.

or

24

25

26

11

12

13

Select Source:

Use factory default parameter settings.

Digital Out1 Sel:

Param. 380 = 1 “Fault”

Digital Out2 Sel:

Param. 384 = 4 “Run” Power

Source

Enable Input

Shown in enabled state.

6

Standard Control

Param. 366 = 1 “Enable”

Enhanced Control

Param. 366 = 1 “Enable”

For dedicated hardware Enable:

Remove Enable Jumper (see

page 31

)

(1) Digital inputs can be wired for 2 Wire or 3 Wire Start/Stop control. Three Wire control requires separate Start and Stop signals. Two Wire control requires only one input signal configured

Run-Hi/Stop-Lo.

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Hardware Enable Circuitry (Enhanced Control Only)

By default, the user can program a digital input as an Enable input. The status of this input is interpreted by drive software. If the application requires the drive to be disabled without software interpretation, a hardware enable configuration can be utilized. This is done by removing the enable jumper (ENBL JMP) and wiring the enable input to “Digital

In 6” (see below).

1.Remove drive cover.

2.Locate and remove the Enable

Jumper on the Main Control

Board (see diagram).

3.Wire Enable to “Digital In 6”

(see Table J

).

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Safe Off Board Option (Enhanced Control Only)

0.8…1.1 N•m

(7…10 lb•in)

20A-DG01

4 3 2 1

The optional PowerFlex Safe-Off board, when used with suitable safety components, provides protection according to EN 954-1:1997; Category 3 for safe off and protection against restart.

The PowerFlex safe off option is just one safety control system. All components in the system must be chosen and applied correctly, to achieve the desired level of operator safeguarding.

Important: The drive ships with the hardware enable jumper (ENBL

JMP) installed. This jumper must be removed when using the DriveGuard® Safe-Off option. Failure to remove the jumper will cause the drive to fault when a start command is issued.

Table K Terminal Description

No. Signal

1

2

Monitor - N.C.

Common - N.C.

Description

Normally closed contacts for monitoring relay status.

Maximum Resistive Load: 250V AC / 30V DC / 50 VA / 60 W

Maximum Inductive Load: 250V AC / 30V DC / 25 VA / 30 W

3 +24V DC

4 24V Common

Connections for user supplied power to energize coil.

For detailed information on installing and wiring a safety relay system, refer to the DriveGuard Safe-Off Option (Series B) for PowerFlex 40P and PowerFlex 70 AC Drives User Manual, publication PFLEX-UM003.

Important:If the Safe-Off board is removed from the drive, pins 3 and 4 of the Safe-Off Connector must be jumpered for the drive to run. If the

Safe-Off board or the jumper is not installed, and the drive is commanded to run, an F111 “Enable Hardware” fault will occur.

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Encoder Interface Option (Enhanced Control Only)

The optional PowerFlex Encoder Interface can source 5 or 12 volt power and accept 5 or 12 volt single ended differential inputs. Factory default setting is 12 volts.

Receive Voltage

= 12V

= 5V

20A-ENC-1

= 12V

0.8…1.1 N•m

(7…10 lb•in)

= 5V

1 6

Send Voltage

Table L Terminal Description

No. Signal

1 5-12V Power

2 Power Return

3 Encoder B (NOT)

4 Encoder B

5 Encoder A (NOT)

6 Encoder A

Description

Internal power source 250 mA (isolated).

Single channel or quadrature B input.

Single channel or quadrature A input.

Figure 4 Sample Encoder Wiring

I/O

Encoder

Power –

Internal Drive

Power

Connection Example

3

4

5

1

2

6

+12V DC

(250 mA)

Common to SHLD

Internal (drive)

12V DC,

250mA

Encoder

Signal –

Single-Ended,

Dual Channel

1

2

3

4

5

6 to Power Supply

Common

B NOT

B

A NOT

A to SHLD

I/O

Encoder

Power –

External

Power

Source

Connection Example

Encoder

Signal –

Differential,

Dual

Channel

1

2

3

4

5

6 to

SHLD

External

Power

Supply to SHLD

B NOT

B

A NOT

A

Encoder

Specifications

Type:

Supply:

Quadrature:

Duty Cycle:

Requirements

Incremental, dual channel

5V/12V Configurable +/-5%

90° +/-27°

50% +10%

Encoders must be line driver type, quadrature (dual channel) or pulse

(single channel), single-ended or differential and capable of supplying a minimum of 10 mA per channel. The Encoder Interface Board accepts 5V or

12V DC square-wave with a minimum high state voltage of 3.5V DC (5V mode) and 7.0V DC (12V mode). Maximum low state voltage is 1V DC (for both 5V and 12V modes). Maximum input frequency is 250 kHz.

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Step 5 Start-Up Check List

• This check list supports the Basic Start-Up menu option. See page 39

for information on other start-up routines.

• A Human Interface Module (HIM) is required to run the Basic

Start-Up routine.

• The Basic Start-Up routine may modify parameter values for Analog and Digital I/O. Refer to Common I/O Programming Changes on

page 42

.

!

ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning.

Prepare For Drive Start-Up

1. Verify input supply voltage.

2. Check output wiring.

3. Check control wiring.

4. Connect a Human Interface Module (HIM) to DPI Port 1 or 2.

Figure 5 DPI Ports

and

Optional Service

Connection Board

(SK-M9-SCB1) provides temporary

DPI connection with drive cover removed.

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

35

5. Apply AC power and control voltages to the drive.

If any of the six digital inputs are configured to Stop – CF

(CF = Clear Fault) or Enable, verify that signals are present or

the drive will not start. Refer to

Troubleshooting – Abbreviated

Fault & Alarm Listing on page 43

for a list of potential digital input conflicts.

If the STS LED is not flashing green at this point, refer to

Drive

Status Indicators on page 41 .

6. When prompted, select a display language. The PowerFlex 70

Start-Up Screen will then display.

7. Press the Enter key to display the Start-Up Menu.

8. Use the Arrow keys to highlight “2. Basic”.

9. Press the Enter key. Follow the menu using the Enter key which will step you through the Start-Up routine.

The Basic Start-Up routine asks simple questions and prompts you to input required information. See also

Common I/O Programming

Changes on page 42 .

Information About Start-Up Motor Tests

Control schemes vary based on which Start/Jog Source is selected in

Step 3. Motor Tests.

Start/Jog Source

Digital Inputs

Local Human

Interface Module

(HIM)–Port 1

Remote HIM

Control Source Description

Digital In 1 = Stop / Digital In 2 = Start / Digital In 3 = Jog

Human Interface Module (HIM) connected to DPI Port 1 controls

Stop / Start / Jog

Digital In 1…6 are temporarily disabled during motor tests.

Human Interface Module (HIM) connected to DPI Port 2 controls

Stop / Start / Jog

Digital In 1…6 are temporarily disabled during motor tests.

During motor tests and tuning procedures, the drive may modify certain parameter values for proper Start Up operation. These values are then reset to their original values when Start Up is complete. The affected parameters are: 053, 080, 276, 278 and 361-366. If power is removed from the drive during the tests without aborting the auto-tune procedure, these parameters may not reset to their original value. If this situation

occurs, reset the drive to factory defaults (see page 42

) and repeat the

Start Up procedure.

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36

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Appendix

English?

Français?

¿Español?

Italiano?

Deutsch?

Português?

Nederlands?

Not Selected

First Powerup Menu Structure

Main Menu:

Diagnostics

Parameter

Device Select

Memory Storage

Start-Up

Preferences

PowerFlex 70

Start-Up

Startup consists of several steps to configure a drive for basic applications.

PowerFlex 70

Start-Up

Make a selection

1. SMART

2. Basic

3. Detailed

4. More info

PowerFlex 70

Start-Up

Complete these steps in order:

1. Motor Control

2. Motr Data/Ramp

3. Motor Tests

4. Speed Limits

5. Speed/Trq Cntl

6. Start/Stop/I/O

7. Done/Exit

Publication 20A-IN009C-EN-P

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Human Interface Module (HIM) Overview

Display

LCD Display Elements

Description

F-> Power Loss

0.0

Hz

Main Menu:

Diagnostics

Parameter

Device Select

Auto

Direction

⎥ Drive Status⎥ Alarm⎥ Auto/Man⎥ Information

Commanded or Output Frequency

Programming / Monitoring / Troubleshooting

37

Human Interface Module (HIM) Key Functions

Key

Esc

Sel

ALT

Description

Exit a menu, cancel a change to a parameter value, or acknowledge a fault/alarm.

Select a digit, select a bit, or enter edit mode in a parameter screen.

Scroll through options, increase a value, or toggle a bit.

Scroll through options, decrease a value, or toggle a bit.

Enter a menu, enter edit mode in a parameter screen, or save a change to a parameter value.

Access the function associated with a programming or numeric key. Provides access to the Large Format Display.

Refer to the drive user manual for more information.

Start the drive.

S.M.A.R.T.

Esc

Alt

View

Sel

7

4

1

.

Exp

Stop the drive or clear a fault.

Lang Auto / Man Remove

8

5

2

0

9

6

3

+/-

Param #

Jog

Human Interface Module (HIM)

Jog the drive.

Jog

Change direction. These keys are active only when the HIM is granted

Manual Control or Param. 090 [Speed Ref A Sel] / 093

Increase speed.

[Speed Ref B Sel] is set to:

Option 18 “DPI Port 1” for a HIM installed in the drive cover

Decrease speed.

or

Option 19 “DPI Port 2” for a HIM connected by cable for handheld or remote installation option

Publication 20A-IN009C-EN-P

38

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Human Interface Module (HIM) Main Menu

Main Menu Screen

F-> Power Loss

0.0

Hz

Main Menu:

Diagnostics

Parameter

Device Select

Auto

Menu Selections

Main Menu:

Diagnostics

Parameter

Device Select

Memory Storage

Start-Up

Preferences

ALT Functions

To use an ALT function, start at the Main Menu and press the ALT key, release it, then press the programming key associated with one of the following functions:

ALT Key then

Esc

ALT

Esc

Sel

Sel

Function Function Description

S.M.A.R.T.

Displays the S.M.A.R.T. screen. This function allows the drive parameter values to be quickly programed by directly accessing the most frequently used drive functions. Refer to the User Manual for more information.

Log In/Out Log in to change parameter settings.

Log out to protect parameter settings.

Change a password.

View Allows the selection of how parameters will be viewed or detailed information about a parameter or component.

Device Select a connected adapter for editing.

Lang

Auto / Man Switches between Auto and Manual Modes. If the

Human Interface Module (HIM) requests Manual Mode, the Speed Reference source is transferred to the

Human Interface Module (HIM).

Remove

Displays the language selection screen. The LCD

Human Interface Module (HIM) on an architecture class drive allows you to change the display language any time.

Allows Human Interface Module (HIM) removal without causing a fault if the Human Interface Module (HIM) is not the last controlling device and does not have

Manual control of the drive.

Param # Allows entry of a parameter number for viewing/editing.

+/–

Publication 20A-IN009C-EN-P

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

39

Start-Up Routines

The PowerFlex 70 is designed so that start up is simple and efficient. If you have an LCD HIM, two methods are provided, allowing the user to select the desired level needed for the application.

S.M.A.R.T. Start

This routine allows you to quickly set up the drive by programming values for the most commonly used functions (see below).

Assisted Start Up

This routine prompts you for information that is needed to start up a drive for most applications, such as line and motor data, commonly adjusted parameters and I/O. With Enhanced Control, two levels of

Assisted Start Up are provided; Basic and Detailed.

Main Menu:

Start-Up

Figure 6 Standard Control Start Up Menu

Motor Tests

(1)

Input Voltage Motor Data and

Ramp Times

Speed Limits Speed Control Start/Stop/I/O

Configure for

Alternate Input

Voltage

Enter Motor NP

Data, Stop Mode,

Accel/Decel

Ramp Times

Optimize Torque and

Verify Direction

Set Min/Max

Speed and

Direction Control

Configure

Source, Value and Scale for

Speed References

Configure

Control Method

(2 Wire/3 Wire), I/O,

Digital Inputs/Outputs and Analog Outputs

Done /

Exit

Important: Power must be applied to the drive when viewing or changing parameters. Previous programming may affect the drive status when power is applied.

Main Menu:

Start-Up

Figure 7 Enhanced Control Start Up Menu

Motor Control

Select

Motor Data and

Ramp Times

Motor Tests

(1)

Speed Limits Speed/Torque

Control

Start/Stop/I/O Application

(2)

Done /

Exit

Configures

Motor Control

Method

Enter Motor NP

Data, Stop Mode,

Accel/Decel

Ramp Times

Optimize Torque and

Verify Direction

Set Min/Max

Speed and

Direction Control

Configure

Source, Value and Scale for

Speed References

Configure

Control Method

(2 Wire/3 Wire), I/O,

Digital Inputs/Outputs and Analog Outputs

Configure for Specific

Application

(1)

(2)

During Motor Tests and tuning procedures, the drive may modify certain parameter values for proper Start Up operation. These values are then reset to their original values when Start Up is complete. The affected parameters are: 053, 080, 276, 278 and 361-366. If power is removed from the drive during the tests without aborting the auto-tune procedure, these parameters may not reset to their original value. If this situation occurs, reset the drive to factory defaults (see

page 42

) and repeat the Start Up procedure.

Detailed start-up mode only.

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40

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Running S.M.A.R.T. Start

During a Start Up, the majority of applications require changes to only a few parameters. The LCD HIM on a PowerFlex 70 drive offers

S.M.A.R.T. start, which displays the most commonly changed parameters. With these parameters, you can set the following functions:

S - Start Mode and Stop Mode

M - Minimum and Maximum Speed

A - Accel Time 1 and Decel Time 1

R - Reference Source

T - Thermal Motor Overload

To run a S.M.A.R.T. start routine:

Step

1. Press ALT and then Esc (S.M.A.R.T). The

S.M.A.R.T. start screen appears.

2. View and change parameter values as desired. For HIM information, see

Appendix B.

3. Press Esc to exit the S.M.A.R.T. start.

Key(s)

ALT

Esc

Esc

Example LCD Displays

F-> Stopped

0.0

Hz

SMART List:

Auto

Running an Assisted Start Up

Important: This start-up routine requires an LCD HIM.

The Assisted start-up routine prompts you to input required information.

Access Assisted Start Up by selecting “Start Up” from the Main Menu.

To perform an Assisted Start-Up:

Step

1. In the Main Menu, press the Up Arrow or

Down Arrow to scroll to “Start Up”.

2. Press Enter.

Key(s) Example LCD Displays

F-> Stopped

0.0

Hz

Main Menu:

Memory Storage

Start Up

Preferences

Auto

Important: Done/Exit must be selected upon completion of the Start

Up routine in order for any Start Up/Autotune data to be saved.

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Drive Status Indicators

Name

STS

PORT

MOD

NET A

NET B

Color

Green

Yellow

State

Flashing

Steady

Flashing,

Drive Stopped

Flashing,

Drive Running

Red

Steady,

Drive Running

Flashing

Steady

Refer to the Communication

Adapter User Manual.

Description

Drive ready, but not running and no faults are present.

Drive running, no faults are present.

An inhibit condition exists, the drive cannot be started.

Check parameter 214 [Start Inhibits].

An intermittent type 1 alarm condition is occurring.

Check parameter 211 [Drive Alarm 1].

A continuous type 1 alarm condition exists.

Check parameter 211 [Drive Alarm 1].

A fault has occurred.

A non-resettable fault has occurred.

Status of DPI port internal communications (if present).

Status of communications module (when installed).

Status of network (if connected).

Status of secondary network (if connected).

41

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42

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Common I/O Programming Changes

Your application needs may require changing parameters from their factory default settings.

Speed Reference A

Change Speed Reference A from Analog In 2 to Analog In 1 to connect an external potentiometer.

1. Set Param. 090 [Speed Ref A Sel] to option 1 “Analog In 1”

This sets the speed reference input to I/O terminals 14 & 15 for voltage and I/O terminals 16 & 17 for current

2. Set Param. 096 [TB Man Ref Sel] to option 9 “MOP Level”

This eliminates a potential Conflict alarm condition. Analog In 2 is not a valid Speed Reference source if selected for any of the following: • 117 [Trim In Select]

• 126 [PI Reference Sel]

• 128 [PI Feedback Sel]

• 147 [Current Lmt Sel]

3. Set Param. 091 [Speed Ref A Hi] to the upper value of the desired speed reference range in Hz

4. Set Param. 092 [Speed Ref A Lo] to the lower value of the desired speed reference range in Hz

Control Scheme

Change from 3 Wire Start/Stop to 2 Wire Run/Not Run at Digital In 1 &

Digital In 2.

1. Set Param. 361 [Digital In1 Sel] to option 7 “Run” or 9 “Run

Reverse”

2. Set Param. 362 [Digital In2 Sel] to another option such as 8 “Run

Forward” or 10 “Jog”

See I/O Wiring Examples beginning on page 29 .

Restoring Factory Defaults

From the Human Interface Module (HIM) Main Menu select: Memory

Storage / Reset To Defaults

Publication 20A-IN009C-EN-P

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Troubleshooting – Abbreviated Fault & Alarm Listing

For a complete listing of Faults and Alarms, refer to the PowerFlex 70

User Manual, publication 20A-UM001.

43

Fault

Auxiliary Input

Decel Inhibit

2

24

Description Action

Auxiliary input interlock is open.

Check remote wiring.

The drive is not following a commanded deceleration because it is attempting to limit bus voltage.

1. Verify input voltage is within drive specified limits.

2. Verify system ground impedance follows proper grounding techniques.

FluxAmpsRef

Rang

78 The value for flux amps determined by the Autotune procedure exceeds the programmed [Motor NP FLA].

3. Disable bus regulation and/or add dynamic brake resistor and/or extend deceleration time.

1. Reprogram [Motor NP FLA] with the correct motor nameplate value.

HW OverCurrent 12

The drive output current has exceeded the hardware current limit.

2. Repeat Autotune.

Check programming. Check for excess load, improper DC boost setting, DC brake volts set too high or other causes of excess current.

IR Volts Range 77

Motor Overload 7

“Calculate” is the autotune default Re-enter motor nameplate data.

and the value determined by the autotune procedure for IR Drop

Volts is not in the range of acceptable values.

Internal electronic overload trip.

Enable/Disable with [Fault Config

1].

An excessive motor load exists.

Reduce load so drive output current does not exceed the current set by

[Motor NP FLA].

OverSpeed Limit 25

OverVoltage 5

SW OverCurrent 36

Functions such as Slip

Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than that programmed in

[Overspeed Limit].

Remove excessive load or overhauling conditions or increase

[Overspeed Limit].

DC bus voltage exceeded maximum value.

Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake option.

Drive output current has exceeded the 1ms current rating.

This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level. It is typically 200-250% of the drive continuous rating.

Check for excess load, improper DC boost setting. DC brake volts set too high.

(1) See the User Manual, publication 20A-UM001, for a description of fault types.

Publication 20A-IN009C-EN-P

44

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Alarm

Dig In

ConflictA

Dig In

ConflictB

17

Description

Digital input functions are in conflict. Combinations marked with a “ ” will cause an alarm.

Acc2/Dec2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev Fwd/Rev

Acc2 / Dec2

Accel 2

Decel 2

Jog

Jog Fwd

Jog Rev

Fwd / Rev

18

A digital Start input has been configured without a Stop input or other functions are in conflict. Combinations that conflict are marked with a “ ” and will cause an alarm.

Start Stop–CF Run Run Fwd Run Rev Jog Jog Fwd Jog Rev

Fwd/

Rev

Start

Stop–CF

Run

Run Fwd

Run Rev

Jog

Jog Fwd

Jog Rev

Fwd /

Rev

Dig In

ConflictC

TB Man Ref

Cflct

E C

19

30

More than one physical input has been configured to the same input function.

Multiple configurations are not allowed for the following input functions.

Forward/Reverse Run Reverse

Speed Select 1 Jog Forward

Speed Select 2

Speed Select 3

Run Forward

Jog Reverse

Run

Stop Mode B

Bus Regulation Mode B

Acc2 / Dec2

Accel 2

Decel 2

Occurs when:

• “Auto/Manual” is selected (default) for [Digital In3 Sel], parameter 363

and

• [TB Man Ref Sel], parameter 96 has been reprogrammed.

No other use for the selected analog input may be programmed.

Example: If [TB Man Ref Sel] is reprogrammed to “Analog In 2,” all of the factory default uses for “Analog In 2” must be reprogrammed (such as parameters 90, 117, 128 and 179). Refer to the Auto/Manual Examples section of the PowerFlex 70 User Manual, publication 20A-UM001.

To correct:

• Verify/reprogram the parameters that reference an analog input

or

• Reprogram [Digital In3] to another function or “Unused.”

(1) See User Manual, publication 20A-UM001, for a description of alarm types.

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PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

45

Common Symptoms and Corrective Actions

Drive does not Start from Start or Run Inputs wired to the terminal block.

Cause(s)

Drive is Faulted

Indication

Flashing red status light

Incorrect input wiring.

See page

29 for wiring examples.

• 2 wire control requires Run, Run

Forward, Run Reverse or Jog input.

• 3 wire control requires Start and

Stop inputs

• Jumper from terminal 7 to 8 is required.

Incorrect digital input programming.

• Mutually exclusive choices have been made (i.e., Jog and Jog

Forward).

• 2 wire and 3 wire programming may be conflicting.

• Exclusive functions (i.e, direction control) may have multiple inputs configured.

• Stop is factory default and is not wired.

Flashing green status light

None

Flashing yellow status light and

“DigIn CflctB” indication on

LCD HIM.

Safe-Off Option Installed

• Hardware Enable Input “Digital

In 6” not present.

[Drive Status

2] shows type

2 alarm(s).

Flashing yellow status light and “Not

Enable” indication on

LCD HIM.

• Safe-Off Option inputs not present.

Flashing yellow status light and

“Safe-Off” indication on

LCD HIM.

Corrective Action

Clear fault.

• Press Stop

• Cycle power

• Set [Fault Clear] to 1

• “Clear Faults” on the HIM Diagnostic menu

Wire inputs correctly and/or install jumper.

Program [Digital Inx Sel] for correct inputs.

Start or Run programming may be missing.

Program [Digital Inx Sel] to resolve conflicts.

Remove multiple selections for the same function.

Install stop button to apply a signal at stop terminal.

Verify correct wiring to “Digital In 6.”

Check for presence of signal.

Wire inputs correctly on Safe Off option terminals 1 through 4.

Refer to the DriveGuard Safe-Off Option User

Manual, publication PFLEX-UM003 for additional information

Drive does not Start from Human Interface Module (HIM).

Cause(s)

Drive is programmed for 2 wire control. Human Interface Module

(HIM) Start button is disabled for 2 wire control.

Indication

None

Corrective Action

If 2 wire control is required, no action is necessary.

If 3 wire control is required, program [Digital Inx

Sel] for correct inputs.

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46

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Drive does not respond to changes in speed command.

Cause(s)

No value is coming from the source of the command.

Indication

LCD HIM

Status Line indicates “At

Speed” and output is 0 Hz.

Incorrect reference source has been programmed.

Incorrect Reference source is being selected via remote device or digital inputs.

None

None

Corrective Action

1. If the source is an analog input, check wiring and use a meter to check for presence of signal.

2. Check [Commanded Freq] for correct source.

3. Check [Speed Ref Source] for the source of the speed reference.

4. Reprogram [Speed Ref A Sel] for correct source.

5. Check [Drive Status 1], bits 12 and 13 for unexpected source selections.

6. Check [Dig In Status] to see if inputs are selecting an alternate source.

7. Reprogram digital inputs to correct “Speed

Sel x” option.

Motor and/or drive will not accelerate to commanded speed.

Cause(s)

Acceleration time is excessive.

Excess load or short acceleration times force the drive into current limit, slowing or stopping acceleration.

Indication

None

None

Speed command source or value is not as expected.

Programming is preventing the drive output from exceeding limiting values.

None

None

Corrective Action

Reprogram [Accel Time x].

Check [Drive Status 2], bit 10 to see if the drive is in Current Limit.

Remove excess load or reprogram [Accel Time x].

Check for the proper Speed Command using

Steps 1 through 7 above.

Check [Maximum Speed] and [Maximum Freq] to assure that speed is not limited by programming.

Motor operation is unstable.

Cause(s)

Motor data was incorrectly entered or Autotune was not performed.

Indication

None

Corrective Action

1. Correctly enter motor nameplate data.

2. Perform “Static” or “Rotate” Autotune procedure.

Publication 20A-IN009C-EN-P

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Manually Clearing Faults

Step

1. Press Esc to acknowledge the fault. The fault information will be removed so that you can use the Human Interface Module (HIM).

2. Address the condition that caused the fault.

The cause must be corrected before the fault can be cleared.

3. After corrective action has been taken, clear the fault by one of these methods:

• Press Stop

• Cycle drive power

• Set parameter 240 [Fault Clear] to “1.”

• “Clear Faults” on the Human Interface Module (HIM) Diagnostic menu.

Key(s)

Esc

47

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48

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Parameter List

63

64

66

67

58

59

61

62

54

55

56

57

49

50

53

53

45

46

47

48

41

42

43

44

27

28

29

40

23

24

25

26

15

16

17

22

12

13

14

7

8

9

10

11

5

6

3

4

Number Parameter Name

1 Output Freq

2 Commanded Freq

Output Current

Torque Current

Flux Current

Output Voltage

Output Power

Output Powr Fctr

Elapsed MWh

Elapsed Run Time

MOP Frequency

DC Bus Voltage

DC Bus Memory

Elapsed kWh

Torque Estimate

3.x

Analog In1 Value

Analog In2 Value

Ramped Speed

Speed Reference

Commanded Torque**

Speed Feedback

Rated kW

Rated Volts

Rated Amps

Control SW Ver

Motor Type

Motor NP Volts

Motor NP FLA

Motor NP Hertz

Motor NP RPM

Motor NP Power

Mtr NP Pwr Units

Motor OL Hertz

Motor OL Factor

Motor Poles

Motor OL Mode

Motor Cntl Sel

3.x

Torque Perf Mode

Maximum Voltage

Maximum Freq

Compensation

Flux Up Mode

Flux Up Time

SV Boost Filter

Autotune

IR Voltage Drop

Flux Current Ref

Ixo Voltage Drop

Autotune Torque**

Inertia Autotune**

Metering

Metering

Metering

Metering

Metering

Metering

Metering

Drive Data

Drive Data

Drive Data

Drive Data

Motor Data

Motor Data

Motor Data

Motor Data

Motor Data

Group

Metering

Metering

Metering

Metering

Metering

Metering

Metering

Metering

Metering

Metering

Metering

Metering

Metering

Metering

Motor Data

Motor Data

Motor Data

Motor Data

Motor Data

Motor Data

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Publication 20A-IN009C-EN-P

Speed Reference

Speed Reference

Speed Reference

Speed Reference

Discrete Speeds

Discrete Speeds

Discrete Speeds

Discrete Speeds

Speed Trim

Speed Trim

Speed Trim

Speed Trim

Speed Trim

Slip Comp

Slip Comp

Slip Comp

Group

Volts per Hertz

Volts per Hertz

Volts per Hertz

Volts per Hertz

Spd Mode & Limits

Spd Mode & Limits

Spd Mode & Limits

Spd Mode & Limits

Spd Mode & Limits

Spd Mode & Limits

Spd Mode & Limits

Spd Mode & Limits

Speed Reference

Speed Reference

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Process PI

Ramp Rates

Ramp Rates

Stop/Brake Modes

Ramp Rates

81

82

83

84-86

87

88

90, 93

91, 94

71

72

80

80

Number Parameter Name

69

70

Start/Acc Boost*

Run Boost*

Break Voltage*

Break Frequency*

Feedback Select

Speed Mode

Minimum Speed

Maximum Speed

Overspeed Limit

Skip Frequency X

Skip Freq Band

Speed/Torque Mod**

Speed Ref X Sel

Speed Ref X Hi

120

121

122

123

116

117

118

119

92, 95

96

97

98

Speed Ref X Lo

TB Man Ref Sel

TB Man Ref Hi

TB Man Ref Lo

100

100

Jog Speed

Jog Speed 1

101-107 Preset Speed X

108 Jog Speed 2

Trim % Setpoint

Trim In Select

Trim Out Select

Trim Hi

Trim Lo

Slip RPM @ FLA

Slip Comp Gain*

Slip RPM Meter

136

137

138

139

132

133

134

135

128

129

130

131

124

125

126

127

PI Configuration

PI Control

PI Reference Sel

PI Setpoint

PI Feedback Sel

PI Integral Time

PI Prop Gain

PI Lower Limit

PI Upper Limit

PI Preload

PI Status

PI Ref Meter

PI Fdback Meter

PI Error Meter

PI Output Meter

PI BW Filter

140, 141 Accel Time X

142, 143 Decel Time X

145

146

DB While Stopped

S Curve %

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

49

Restart Modes

Restart Modes

Restart Modes

Power Loss

Power Loss

Power Loss

Power Loss

Load Limits

Direction Config

HIM Ref Config

HIM Ref Config

HIM Ref Config

MOP Config

MOP Config

Drive Memory

Drive Memory

Drive Memory

Drive Memory

Drive Memory

Drive Memory

Drive Memory

Drive Memory

Drive memory

Group

Load Limits

Load Limits

Load Limits

Load Limits

Load Limits

Stop/Brake Modes

Load Limits

Load Limits

Stop/Brake Modes

Stop/Brake Modes

Stop/Brake Modes

Stop/Brake Modes

Stop/Brake Modes

Stop/Brake Modes

Stop/Brake Modes

Stop/Brake Modes

Stop/Brake Modes

Stop/Brake Modes

Stop/Brake Modes

Stop/Brake Modes

Restart Modes

Restart Modes

Restart Modes

Restart Modes

Restart Modes

Restart Modes

Restart Modes

Restart Modes

Restart Modes

Restart Modes

198

199

200

201

194

195

196

197

190

192

192

193

185

187

188

189

202

203

204

181

182

183

184

177

178

179

180

169

170

174

175

165

166

167

168

Number Parameter Name

147

148

Current Lmt Sel

Current Lmt Val

149

150

151

152

153

Current Lmt Gain

Drive OL Mode

PWM Frequency

Droop RPM @ FLA

Regen Power Lim**

154 Current Rate Lim**

155, 156 Stop/Brk Mode X

EC v2

155, 156 Stop Mode X

Standard

157

158

159

160

DC Brake Lvl Sel

DC Brake Level

DC Brake Time

Bus Reg Gain

160 Bus Reg Ki*

161, 162 Bus Reg Mode X

163

164

DB Resistor Type

Bus Reg Kp*

Bus Reg Kd*

Flux Braking

Powerup Delay

Start At PowerUp

Flying Start En

Flying StartGain

Auto Rstrt Tries

Auto Rstrt Delay

Gnd Warn Level

Sleep Wake Mode

Sleep Wake Ref

Wake Level

Wake Time

Sleep Level

Sleep Time

Power Loss Mode

Power Loss Time

Load Loss Level

Load Loss Time

Shear Pin Time

Direction Mode

AutoMan Cnfg

Save HIM Ref

Man Ref Preload

Save MOP Ref

MOP Rate

Param Access Lvl

Reset To Defalts

Load Frm Usr Set

Save To User Set

Reset Meters

Language

Voltage Class

Drive Checksum

Dyn UsrSet Cnfg

289

290

291

292

293

294

295

283

284

285

288

279

280

281

282

Number Parameter Name

205

206

Dyn UsrSet Sel

Dyn UserSet Actv

209, 210 Drive Status 1, 2

211, 212 Drive Alarm X

213

214

Speed Ref Source

Start Inhibits

219

220

221

222

215

216

217

218

Last Stop Source

Dig In Status

Dig Out Status

Drive Temp

223

224

225

226

Drive OL Count

Motor OL Count

Mtr OL Trip Time

3.x

Drive Status 3

3.x

Status 3 @ Fault

3.x

Fault Frequency

Fault Amps

Fault Bus Volts

227, 228 Status X @ Fault

229, 230 Alarm X @ Fault

234, 236 Testpoint X Sel

235, 237 Testpoint X Data

275

276

277

278

271

272

273

274

238

240

241

242

Fault Config 1

Fault Clear

Fault Clear Mode

Power Up Marker

243-249 Fault X Code

244-250 Fault X Time

259

270

Alarm Config 1

DPI Data Rate

Drive Logic Rslt

Drive Ref Rslt

Drive Ramp Rslt

DPI Port Select

DPI Port Value

Logic Mask

Start Mask

Jog Mask

Direction Mask

Reference Mask

Accel Mask

Decel Mask

Fault Clr Mask

MOP Mask

Local Mask

Stop Owner

Start Owner

Jog Owner

Direction Owner

Reference Owner

Accel Owner

Decel Owner

Fault Clr Owner

Publication 20A-IN009C-EN-P

Comm Control

Comm Control

Comm Control

Comm Control

Comm Control

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Masks & Owners

Diagnostics

Diagnostics

Diagnostics

Diagnostics

Diagnostics

Diagnostics

Diagnostics

Diagnostics

Faults

Faults

Faults

Faults

Faults

Faults

Alarms

Comm Control

Group

Drive memory

Drive Memory

Diagnostics

Diagnostics

Diagnostics

Diagnostics

Diagnostics

Diagnostics

Diagnostics

Diagnostics

Diagnostics

Diagnostics

Diagnostics

Diagnostics

50

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

447

448

449

450

440

441

445

446

429

435

436

437

419

420

427

428

451

454

459

460

461

462

463

Number Parameter Name

296

297

MOP Owner

Local Owner

298 DPI Ref Select

300-307 Data In XX

308 HighRes Ref

310-317 Data Out XX

320 Anlg In Config

321 Anlg In Sqr Root

322, 325 Analog In X Hi

323, 326 Analog In X Lo

324, 327 Analog In X Loss

340 Anlg Out Config

341

342

Anlg Out Absolut

Analog Out1 Sel

343

344

Analog Out1 Hi

Analog Out1 Lo

354 Anlg Out1 Scale

361-366 Digital InX Sel

377

379

Anlg Out1 Setpt

Dig Out Setpt

380, 384 Digital OutX Sel

381, 385 Dig OutX Level

413

414

415

416

382, 386 Dig OutX OnTime

383, 387 Dig OutX OffTime

411

412

DigIn DataLogic

Motor Fdbk Type**

Encoder PPR**

Enc Pos Feedback

Encoder Speed

Fdbk Filter Sel**

Notch FilterFreq**

Notch Filter K**

Torque Ref A Sel**

Torque Ref A Hi**

Torque Ref A Lo**

Torque Setpoint1**

Pos Torque Limit**

Neg Torque Limit**

Control Status

Torq Current Ref

Ki Speed Loop**

Kp Speed Loop**

Kf Speed Loop**

Spd Err Filt BW

3.x

Speed Desired BW**

Total Inertia**

Speed Loop Meter**

Rev Speed Limit

PI Deriv Time

PI Reference Hi

PI Reference Lo

PI Feedback Hi

PI Feedback Lo

Publication 20A-IN009C-EN-P

Speed Feedback

Speed Feedback

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Torq Attributes

Speed Regulator

Speed Regulator

Speed Regulator

Speed Regulator

Speed Regulator

Speed Regulator

Speed Regulator

Spd Mode & Limits

Process PI

Process PI

Process PI

Process PI

Process PI

Analog Outputs

Analog Outputs

Analog Outputs

Digital Inputs

Analog Outputs

Digital Outputs

Digital Outputs

Digital Outputs

Digital Outputs

Digital Outputs

Digital Inputs

Speed Feedback

Speed Feedback

Speed Feedback

Speed Feedback

Speed Feedback

Group

Masks & Owners

Masks & Owners

Comm Control

Datalinks

Datalinks

Datalinks

Analog Inputs

Analog Inputs

Analog Inputs

Analog Inputs

Analog Inputs

Analog Outputs

Analog Outputs

Analog Outputs

620

621

622

623

624

625

626

Number Parameter Name

476, 482 ScaleX In Value

477, 483 ScaleX In Hi

478, 484 ScaleX In Lo

595 Port Mask Act

596

597

598

Write Mask Cfg

Write Mask Act

Logic Mask Act

Fiber Control

Fiber Status

Sync Time

Traverse Inc

Traverse Dec

Max Traverse

P Jump

Group

Scaled Blocks

Scaled Blocks

Scaled Blocks

Security

Security

Security

Security

Fiber Functions

3.x

Fiber Functions

3.x

Fiber Functions

3.x

Fiber Functions

3.x

Fiber Functions

3.x

Fiber Functions

3.x

Fiber Functions

3.x

* These parameters will only be displayed when parameter 053 [Motor Cntl Sel] is set to option “2 or 3.”

** These parameters will only be displayed when parameter 053 [Motor Cntl Sel] is set to option “4.”

3.x

Firmware 3.002 & later only.

PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions

Notes:

51

Publication 20A-IN009C-EN-P

www.rockwellautomation.com

*PN-40059*

PN-40059

Power, Control and Information Solutions Headquarters

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640

Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Publication 20A-IN009C-EN-P – August 2009

Supersedes 20A-IN009B-EN-P Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Printed in USA.

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