7100(F), 7150(F)(WS) Rim and SquareBolt
®
Installation Instructions
(Single Doors or Pairs with Mullion)
Note: These installation instructions cover standard product only. To install options, such as shim kits or interlock brackets, refer to the instructions packed with the optional component.
Packed For Reinforced Metal Doors.
Optional Sex Nuts Required For Unreinforced Metal, Composite and Wood Doors.
Outside Trim: Device is packed ready for any applicable Yale Trim.
7100, 7150:Panic Label
7100F, 7150F:Fire Label
7150(F)WS: Windstorm label
ABBREVIATION
PPH”F”TCS
PRHMS
PFHMS
PFHUMS
FASTENER DESCRIPTION
PHILLIPS PAN HEAD TYPE “F” THREAD CUTTING SCREW
PHILLIPS ROUND HEAD MACHINE SCREW
PHILLIPS FLAT HEAD MACHINE SCREW
PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW
End Clamp
(3) 8-32 x 5/16" PFHUMS
End Cap
(2) 1/4-20 x 1" PPHMS
Dogging Key
Hole Plug
(Fire Devices)
Fire Rated Application
757F Strike
(Standard for
Fire Rated product)
(3) 10-24 PFHMS
757F Strike
Locking Plate
Shim
Interlock Bracket
Device Assembly
(2) 1/4-20 x 3/4" PRHMS
(Special Head)
7100 Cover x Finish
605, 606, 609, 611, 612,
613, 616, 619, 620, 626,
629, 630, 693, 722
Dogging
Feature to hold bolts retracted and touchpad depressed, for push-pull door operation.
To Dog Device
1. Insert dogging key.
2. Hold touchbar depressed.
3. Turn key 1/4 turn clockwise.
(Not a feature of fire labeled devices.)
7150 Cover x Finish
605, 606, 609, 611, 612,
613, 616, 619, 620, 626,
629, 630, 693, 722
Supplied With
Fire Mullion
(4) 10-24 PFHMS
(2) 8-32 x 5/16" PFHUMS
(3) 10-24 PFHMS
(2) 8-32 x 5/16" PFHUMS
Windstorm Application
757(F)WS Strike
(Standard for
Windstorm product)
Interlock Bracket
Latch Assembly
7150(F)(WS):
Attention Installer
(4) 10-24 PFHMS
Reinforced End Clamp
An ASSA ABLOY Group brand
Supplied With
Windstorm Device
(4) 10-24 PFHMS
Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening, and Yale Locks &
Hardware makes no representations or warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire rated opening, or specifying and installing a new fire-rated opening, please consult with a code specialist or local code official (Authority Having
Jurisdiction) to ensure compliance with all applicable codes and ratings.
(4) 1/4-20 x 1" PRHMS
(Special Head)
All dimensions are in inches (mm) unless otherwise noted.
WARNING
This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov.
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For Doors of Either Hand Maintenance
1.
Periodically remove covers and coat mechanisms with a silicone base lubricant. This is particularly required in corrosive environments for proper product function.
2.
Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound (available at automotive part stores) or change part fasteners if screws continue to back up.
3.
Periodic checks (and adjustments) of strikes are required to compensate for changes in the opening (e.g. door sagging).
RHR Door LHR Door
Check Before Starting
Unreinforced Doors or Frames
Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or solid hardwood) to engage less than (3) full screw threads are considered unreinforced.
Unreinforced Doors: Use SNB (sex nuts and bolts).
Unreinforced Frames: Use Blind Rivet Nuts.
Recommended fasteners for unreinforced openings are not necessarily supplied by Yale Security, Inc.
Min. Door Stile
4-1/2" (114mm)
Door and frame must meet structural and dimensional specifications on exit device template(s) for door and frame preparation.
Reinforcement
Door Skin Blind Rivet Nut
Door Must Swing Freely
1. Mark Door
LHR Door
Inside Face
2-5/16
(59)
CLVertical
Reference
CLHorizontal
Reference
Locate and Mark
Horizontal and Vertical Reference
Centerlines as shown.
Note: For Pair without Mullion follow instructions packed with 793 Strike.
RHR Door
Inside Face
2-5/16
(59)
Vertical
Reference
CL
CLHorizontal
Reference
LHR Door
Inside Face
2-5/16
(59)
CLVertical
Reference
CLHorizontal
Reference
39-15/16
(1014)
Stop Face Mullion Face Mullion Face
Finished
Floor
Typical Single Swing Pair with Mullion
2. Prepare Door & Frame
All 7000 Series
Exit Devices
7120(F), 7160(F),
& 7220(F) CVR
Against Door Stop
or Mullion
(when applicable)
757F
Strike
Location
Vertical Reference
Wide Stile Trim Only
Against Door Surface
Narrow Stile Trim Only
Wide Stile Trim Only
7150(F) (WS),
7170(F) (WS)
All 7000 Series
Exit Devices
Vertical Reference
Mortise
7130(F)
Horizontal
Reference
7120(F), 7160(F),
& 7220(F) CVR
Wide Stile Trim Only
A. Seat plastic template on door and stop faces.
Door
B. Align horizontal and vertical centerlines.
C. Locate and tape Trim Template on door. (See instructions packed with Trim).
Frame
D.
Spot and prepare holes.
Door Stop
Device: Each (2) 1/4-20 Machine Screws* OR (2) 3/8" (10) Dia.
Optional Sex Nuts & Bolts. (*) Metal reinforced door only.
Strike: (2) 10-24 Machine Screws OR (2) #10 Wood Screws
Template
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An ASSA ABLOY Group brand
3. Size Device
Device must be field cut to size, unless standard opening and device are 36" (0.91m).
Align mounting holes in door with mounting holes in device
Align horizontal line on door with edge of device
No gap between end cover & touch bar
Mark cutoff line
Cut square on line
LHR DOOR
INSIDE FACE
4. Clear Raised Door Molding
Device (head bar and end cap) must seat flush on door surface or on shims that keep it parallel to door face.
(1) Shim Kit #723 needed to clear each
1/8" (3mm) of raised molding. Longer mounting screws needed when more than two (2) Shim Kits are used. See instructions provided with shim kits for installation.
5. Mount Components
A. Mount Trim (Follow instructions packed with trim).
B. Seat Bar in place. Fasten Device Head
(2 PRHMS or SNB).
C.
Set Bar level. Locate End Clamp holes.
D.
Prepare End Clamp Mounting holes. Mount End
Clamp. (2 #1/4-20 PRHMS or 3/8" (10) dia. SNB)
E. Check Bolt Retraction.
1. Depress bar (bolts must retract). Release bar
(bolts must extend).
2. Actuate trim (bolts must retract). Release trim actuator (bolts must extend).
3. Depress touchbar, turn dogging key clockwise (bar must remain depressed, bolts must remain retracted). Turn dogging key counterclockwise (bar and bolts must return to extended position).
F.
Tighten all mounting screws.
Note: When resulting operation is faulty, check first for visible binding or interference. If there is no apparent reason for the fault, remove item from the door and recheck its operation before assuming that it is defective.
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An ASSA ABLOY Group brand
6. Install Strike
3/16 +- 1/32
(4.0-5.6)
7150(F)
Detail A
Shims, as required
Locking Plate
757(F) (WS) Strike
Detail B
Detail B1
Bolt Fully Extended
(MUST)
(2) 10-24 PFHMS
1/8 to 3/16
(3.2 to 4.8)
7100(F) (WS)
Bolt Fully Extended
Tangent to Roller
(MUST)
A. Position Strike Projection (Strike + Locking Plate + Shims, if needed). See Detail A.
B. Position Strike Depth
- 7100(F) (WS), See Detail B.
- 7150(F) (WS), see Detail B1
C.
Fasten Strike Securely, as shown on Detail C.
D.
Check Bolt Engagement.
1. Bolt should retract to clear the strike, when actuated by bar, trim, or dogging action. Bolt should consistently reengage the strike, when actuators are released and the door shuts.
2. Door should remain latched and not rattle when pushed, pulled, or shaken in/out.
E.
(Fire Devices only) Lock strike in place. See Detail E.
1. Prepare for and install strike center screw (1 #10-24 PFHMS). See E1.
2. Windstorm Strike Application: Prepare for and install strike locking screws
(2 #10-24 PFHMS). See E2.
F.
(Fire Mullion & Windstorm Installations Only) Stabilize strike. See Detail F.
1. Position strike interlock bracket in place as shown. Locate bracket holes.
2. Prepare interlock bracket mounting holes. Mount interlock bracket (4 #10-
24 PFHMS or SNB).
NOTE: Interlock bracket and screws supplied with Fire Mullion and Windstorm products. Windstorm interlock bracket supercedes interlock bracket supplied with Fire Mullion. If using Windstorm product, remove and discard Fire Mullion interlock bracket.
Detail F
Interlock Bracket
Required for Fire Rated
Rim Exit Device with Mullion.
Interlock Bracket
E1
Strike
Locking Screws
(2) 10-24 PFHMS
Detail C Detail E Detail E2
7. Install Head Cover & End Cap Top
Supplied With
Fire Mullion
(4) 10-24 PFHMS
5/16
(8)
L
Strike &
Interlock Bracket
Use (2) 8-32 PFHMS each, for Cover and for End Cap
Product Support Tel 800.438.1951 • www.yalelocks.com
Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.
Yale® and SquareBolt® are registered trademarks of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication.
Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
Copyright © 1997, 2013, Yale Security Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
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An ASSA ABLOY Group brand
