2150(F)WS SquareBolt
®
Exit Devices
Installation Instructions
(Single Door or Pairs with Mullion)
Note: These installation instructions cover standard product only. To install options, such as shim kits or interlock brackets, refer to the instructions packed with the optional component.
Packed for reinforced metal doors.
Optional sex nuts required for unreinforced metal and composite wood doors and are furnished standard with all fire-rated (F) devices.
®
Outside Trim: Device is packed ready for any applicable Yale Trim.
* Reference to Miami-Dade Notice of Acceptance (NOA) number 11-0322.01
ABBREVIATION
PPH”F”TCS
PRHMS
PFHMS
PFHUMS
FASTENER DESCRIPTION
PHILLIPS PAN HEAD TYPE “F” THREAD CUTTING SCREW
PHILLIPS ROUND HEAD MACHINE SCREW
PHILLIPS FLAT HEAD MACHINE SCREW
PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW
Shims
End Cap Shims
End Cap Bottom
(1) 10-24 x ½" PPH"F"TCS
End Cap Top
(2) 1/4-20 x 1" PRHMS
(Special Head)
WS Bar Assembly
Dogging Key
757(F)WS Strike
(Standard for
Windstorm product)
(4) 10-24 PFHMS
Latch Assembly
2150(F)
Hole Plug
(Fire Devices)
Interlock Bracket
Supplied With
Windstorm Device
(4) 10-24 PFHMS
Dogging
Feature to hold bolts retracted and touchpad depressed, for push-pull door operation.
To Dog Device
1. Insert dogging key.
2. Hold touchbar depressed.
3. Turn key 1/4 turn clockwise.
(Not a feature of fire labeled devices.)
Cover
Used with 2150(F) SquareBolt ®
Narrow (standard)
Wide (optional)
Attention Installer
Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening, and Yale Locks &
Hardware makes no representations or warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire rated opening, or specifying and installing a new fire-rated opening, please consult with a code specialist or local code official (Authority Having
Jurisdiction) to ensure compliance with all applicable codes and ratings.
All dimensions are in inches (mm) unless otherwise noted.
80-9421-0003-010 (12-12)
An ASSA ABLOY Group brand
For Doors of Either Hand
RHR Door LHR Door
Maintenance
1.
Periodically remove covers and coat mechanisms with a silicone base lubricant. This is particularly required in corrosive environments for proper product function.
2.
Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound (available at automotive part stores) or change part fasteners if screws continue to back up.
3.
Periodic checks (and adjustments) of strikes are required to compensate for changes in the opening (e.g. door sagging).
Check Before Starting
Unreinforced Doors or Frames
Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or solid hardwood) to engage less than (3) full screw threads are considered unreinforced.
Unreinforced Doors: Use SNB (sex nuts and bolts).
Unreinforced Frames: Use Blind Rivet Nuts.
Recommended fasteners for unreinforced openings are not necessarily supplied by Yale Security, Inc.
Min. Door Stile
4-1/2" (114mm)
Door and frame must meet structural and dimensional specifications on exit device template(s) for door and frame preparation.
Reinforcement
Door Skin Blind Rivet Nut
Door Must Swing Freely
1. Mark Door
LHR Door
Inside Face
2-5/16
(59)
CLVertical
Reference
CLHorizontal
Reference
Locate and Mark
Horizontal and Vertical Reference
Centerlines as shown.
RHR Door
Inside Face
2-5/16
(59)
Vertical
Reference
CL
CLHorizontal
Reference
LHR Door
Inside Face
2-5/16
(59)
CLVertical
Reference
CLHorizontal
Reference
39-15/16
(1014)
Stop Face Mullion Face Mullion Face
Finished
Floor
Typical Single Swing Pair with Mullion
2. Prepare Door & Frame
All 2100 & 1800 Series
Exit Devices
Against Door Stop
or Mullion
(when applicable)
757F
Strike
Location
2150(F)
All 2100 Series
Exit Devices
Vertical Reference
Vertical Reference
Wide Stile Trim Only
A. Seat plastic template on door and stop faces.
Against Door Surface
Narrow Stile Trim Only
Wide Stile Trim Only
B. Align horizontal and vertical centerlines.
C. Locate and tape Trim Template on door. (See instructions packed with Trim).
Horizontal
Reference
Wide Stile Trim Only
Frame
Door
D.
Spot and prepare holes.
Door Stop
Device: Each (4) 1/4-20 Machine Screws* OR (2) 3/8" (10) Dia.
Optional Sex Nuts & Bolts. (*) Metal reinforced door only.
Strike: (4) 10-24 Machine Screws.
Template
2
80-9421-0003-010 (12-12)
An ASSA ABLOY Group brand
3. Clear Raised Door Molding
Device (head bar and end cap) must seat flush on door surface or on shims that keep it parallel to door face.
(1) Shim Kit needed to clear each
1/8" (3mm) of raised molding. See instructions provided with shim kits for installation.
4. Mount Components
A. Mount Trim (Follow instructions packed with trim).
B. Mount Latch Case:
-Use (4) 1/4-20 x 1" PRHMS or SNB for 2150(F)
C.
Open door. Slide Bar over door surface until touching
Latch Case wall. Slider in Latch Case penetrates into
Bar. (See Detail1).
D.
Set Bar level.
E.
Size Bar. To cut Bar, see Detail 2.
F.
Reposition Bar (Detail 1). Clamp Bar with End Cap
Bottom (Detail 3). Locate End Cap Bottom mounting holes.
G.
Prepare End Cap Bottom mounting holes. Mount End
Cap Bottom (Detail 3). (2 ea. 1/4-20 PRHMS or 3/8"
(10) dia. SNB).
Min. to Stile edge
Cutoff Length
(See Detail 2, below)
1/2
(13)
Cutting Edge
Maximum Cutout 5-3/4" (146mm)
3/16
(5)
2-5/8
(67)
Detail 1
(Bar Fit)
Device Screws
(Bolt to door reinforcement, sex nuts, or trim studs)
Detail 3
(Bar Clamp)
1-1/4
(32)
H. Check Bolt Retraction.
I.
Tighten all mounting screws.
1. Depress bar (bolts must retract). Release bar Note: When resulting operation is faulty, check first for
(bolts must extend).
visible binding or interference. If there is no apparent
2. Actuate trim (bolts must retract). Release trim actuator (bolts must extend).
reason for the fault, remove item from the door and recheck its operation before assuming that it is defective.
3. Depress touchbar, turn dogging key clockwise (bar must remain depressed, bolts must remain retracted). Turn dogging key counterclockwise (bar and bolts must return to extended position).
Detail 1: Fit Bar
Latch Case
Slider penetrates into Bar
Bar lies against
Latch Case wall
Detail 2: To Cut Bar
Clamp Assembly
with Bar
Actuator
fully depressed
Cut Square up to 5-3/4" (146mm)
Detail 3: Clamp Bar
End Cap Bottom*
*Position to use as template for mounting holes.
Pad
Clamps over
Bottom Rail
3
80-9421-0003-010 (12-12)
An ASSA ABLOY Group brand
5. Install Strike
3/16 +- 1/32
(4.0-5.6)
2150(F)
1/8 to 3/16
(3.2 to 4.8)
2100(F)
Detail A
Shims, as required
Locking Plate
Strike
Detail B
Detail B1
Bolt Fully Extended
(MUST)
A. Position Strike Projection (Strike + Locking Plate + Shims, if needed). See Detail A.
B. Position Strike Depth
- 2150(F), see Detail B1
C.
Fasten Strike Securely, as shown on Detail C.
D.
Check Bolt Engagement.
1. Bolt should retract to clear the strike, when actuated by bar, trim, or dogging action. Bolt should consistently reengage the strike, when actuators are released and the door shuts.
2. Door should remain latched and not rattle when pushed, pulled, or shaken in/out.
E.
(Fire Mullion Installations Only) Stabilize strike.
1. Position strike interlock bracket in place as shown. Locate bracket holes.
2. Prepare interlock bracket mounting holes. Mount interlock bracket (4 #10-
24 PFHMS or SNB).
NOTE: Interlock bracket and screws supplied with Fire Mullion.
Bolt Fully Extended
Tangent to Roller
(MUST)
Interlock Bracket is
Required for Windstorm
SquareBolt ® Exit Device
(4) 10-24 PFHMS
Detail E
Mullion
Interlock
Bracket
Center Tab
5/16
(8)
Detail C
6. Install Head Cover & End Cap Top
Strike Roller
Strike &
Interlock Bracket
End Cap Detail
Strike Surface
2150(F)
Cap level
Cap in
Works freely
Cap in place
Screw in*
Cover Detail
*(1) 10-24 x 1/2" PPH "F" TCS
Product Support Tel 800.
438.1951
• www.yalelocks.com
Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.
Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication.
Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.
Copyright © 2011, 2012 Yale Security Inc., an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
4
80-9421-0003-010 (12-12)
An ASSA ABLOY Group brand
