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Translation of the original
Operating manual
VM 2000
Edition 03 / 2007
Electrostatic control unit
for E-Static manual sprayguns
"?
(6-
/&&
+6 M !
/.
6-
EDITION 03 /2007
OPERATING MANUAL
Contents
PART NO. DOC0388871
1.1 Languages
1.2 Warnings, notes and symbols in these instructions:
2
2.1
GENERAL SAFETY INSTRUCTIONS
Safety instructions for the operator
2.1.3 A safe work environment
2.2 Safety instructions for personnel
2.2.1 Safe handling of WAGNER spray units
2.2.2 Earth the unit
2.2.4 Cleaning
2.2.5 Handling hazardous liquids, varnishes and paints
2.2.6 Touching hot surfaces
2.4 Safety-relevant information about discharges
3
3.1
PRODUCT LIABILITY AND WARRANTY
Important notes on product liability
3.2 Warranty
3.3 CE-Conformity
3.4 German regualtions and guidelines
4 DESCRIPTION
4.1 Field of application, using in accordance with instructions
4.2
4.3
Scope of supply
Technical Data
4.4 Function
5 STARTING UP AND OPERATION
5.2 Positioning of the unit
5.3 Earthing
5.4 Starting-up the control unit/ spray gun
6 TROUBLESHOOTING AND MAINTENANCE
8.1
8.2
How to order spare parts?
Spare parts list VM2000
8
9
9
8
8
10
10
10
11
12
12
6
7
7
7
7
7
6
6
5
6
5
5
5
5
4
4
4
13
13
13
14
16
17
18
19
19
20
VM 2000
3
VM 2000
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
1
ABOUT THESE INSTRUCTIONS
4HISOPERATINGMANUALCONTAINSINFORMATIONABOUTTHEOPERATIONREPAIRANDMAINTENANCE
OFTHEUNIT
!LWAYSFOLLOWTHESEINSTRUCTIONSWHENOPERATINGTHEUNIT
4HISEQUIPMENTCANBEDANGEROUSIFITISNOTOPERATEDINACCORDANCEWITHTHISMANUAL
%LECTROSTATICSPRAYGUNSMAYBEOPERATEDONLYBYTRAINEDPERSONNEL
#OMPLIANCEWITHTHESEINSTRUCTIONSCONSTITUTESANINTEGRALCOMPONENTOFTHEGUARANTEE
AGREEMENT
1.1 LANGUAGES
4HISOPERATINGMANUALISAVAILABLEINTHEFOLLOWINGLANGUAGES
,ANGUAGE 0ART.O
,ANGUAGE
%NGLISH
$UTCH
3PANISH
3WEDISH
4URKISH
0ART.O
0388871
0388873
0388875
0388876
--
4HECORRESPONDINGSERVICEINSTRUCTIONSAREAVAILABLEUNDERTHEFOLLOWINGORDERNUMBER
,ANGUAGE
'ERMAN
/RDER.O
0179796
%NGLISH 0179797
1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS
:
7ARNINGINSTRUCTIONSINTHISMANUALPOINTOUTPARTICULARDANGERSTOUSERSANDEQUIPMENT
ANDSTATEMEASURESFORAVOIDINGTHEHAZARD4HESEWARNINGINSTRUCTIONSFALLINTOTHEFOLLO
WINGCATEGORIES
$ANGERIMMINENTDANGER.ONOBSERVANCEWILLRESULT
INDEATHSERIOUSINJURYANDSERIOUSMATERIALDAMAGE
$!.'%2
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'"
7ARNINGPOSSIBLEDANGER.ONOBSERVANCECANRESULT
INDEATHSERIOUSINJURYANDSERIOUSMATERIALDAMAGE
7!2.).'
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'"
#AUTION A POSSIBLY HAZARDOUS SITUATION .ONOBSER
VANCECANRESULTINMINORINJURY
#!54)/.
4HISLINEWARNSOFTHEHAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
3)()??'"
#AUTION A POSSIBLY HAZARDOUS SITUATION .ONOBSER
VANCECANCAUSEMATERIALDAMAGE 3)()??'"
#!54)/.
4HISLINEWARNSOFTHEHAZARD
0OSSIBLECONSEQUENCESOFFAILINGTOOBSERVETHEWARNINGINSTRUCTIONS4HESIGNALWORD
POINTSOUTTHEHAZARDLEVEL
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
.OTEPROVIDEINFORMATIONONPARTICULARCHARACTERISTICSANDHOWTOPROCEED
4
VM 2000
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
2
GENERAL SAFETY INSTRUCTIONS
2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
+EEPTHESEOPERATINGINSTRUCTIONSTOHANDNEARTHEUNITATALLTIMES
!LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION
2.1.1 ELECTRICAL EQUIPMENT
%LECTRICALPLANTANDUNIT
4O BE PROVIDED IN ACCORDANCE WITH THE LOCAL SAFETY REQUIREMENTS WITH REGARD TO THE
OPERATINGMODEANDAMBIENTINmUENCES
-AYONLYBEMAINTAINEDBYSKILLEDELECTRICIANSORUNDERTHEIRSUPERVISION
-USTBEOPERATEDINACCORDANCEWITHTHESAFETYREGULATIONSANDELECTROTECHNICALREGU
LATIONS
-USTBEREPAIREDIMMEDIATELYINTHEEVENTOFPROBLEMS
-USTBEPUTOUTOFOPERATIONIFTHEYPOSEAHAZARD
-USTBEDEENERGIZEDBEFOREWORKISCOMMENCEDONACTIVEPARTS)NFORMSTAFFABOUT
PLANNEDWORKOBSERVEELECTRICALSAFETYREGULATIONS
#ONTROLUNITS
0LACETHECONTROLUNITOUTSIDETHESPRAYBOOTHZONE
0LACETHECONTROLUNITOUTSIDETHEEXPLOSIONZONE
0ROTECTTHECONTROLUNITFROMEXTREMETEMPERATUREANDMOISTURECHANGES
0ROTECTTHECONTROLUNITAGAINSTDIRT
,AYANDlXTHECONNECTINGCABLECORRECTLY
'UARANTEETHATLOCALMAINSVOLTAGEANDTENSIONOFTHEEQUIPMENTAGREE
2.1.2 PERSONNEL QUALIFICATIONS
%NSURETHATTHEUNITISOPERATEDANDREPAIREDONLYBYTRAINEDPERSONS
2.1.3 A SAFE WORK ENVIRONMENT
%NSURETHATTHEmOOROFTHEWORKINGAREAISANTISTATICINACCORDANCEWITH%.0ART
eMEASUREMENTINACCORDANCEWITH$).
%NSURETHATALLPERSONSWITHINTHEWORKINGAREAWEARANTISTATICSHOESEGSHOESWITH
LEATHERSOLES
%NSURETHATDURINGSPRAYINGPERSONSWEARANTISTATICGLOVESSOTHATTHEYAREEARTHEDVIA
THEHANDLEOFTHESPRAYGUN
#USTOMERTOPROVIDEPAINTMISTEXTRACTIONSYSTEMSCONFORMINGTOLOCALREGULATIONS
%NSURETHATTHEFOLLOWINGCOMPONENTSOFASAFEWORKINGENVIRONMENTAREAVAILABLE n-ATERIALAIRHOSESADAPTEDTOTHEWORKINGPRESSURE n0ERSONALSAFETYEQUIPMENTBREATHINGANDSKINPROTECTION
%NSURETHATTHEREARENOIGNITIONSOURCESSUCHASNAKEDmAMEGLOWINGWIRESORHOT
SURFACESINTHEVICINITY$ONOTSMOKE
5
VM 2000
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
2.2 SAFETY INSTRUCTIONS FOR PERSONNEL
!LWAYSFOLLOWTHEINFORMATIONINTHESEINSTRUCTIONSPARTICULARLYTHEGENERALSAFETYIN
STRUCTIONSANDTHEWARNINGINSTRUCTIONS
!LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN
TION
#ONTROLUNITS
7HENPUTTINGINTOOPERATIONANDFORALLWORKREADANDFOLLOWTHEOPERATINGINSTRUCTIONS
ANDSAFETYREGULATIONSFORTHEADDITIONALLYREQUIREDSYSTEMCOMPONENTS
$ONOTOPENTHECONTROLUNIT
2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS
4HESPRAYJETISUNDERPRESSUREANDCANCAUSEDANGEROUSINJURIES
!VOIDINJECTIONOFPAINTORCLEANINGAGENTS
.EVERPOINTTHESPRAYGUNATPEOPLE
.EVERREACHINTOTHESPRAYJET
"EFORE ALL WORK ON THE UNIT IN THE EVENT OF WORK INTERRUPTIONS AND FUNCTIONAL
FAULTS n3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY n3ECURETHESPRAYGUNAGAINSTACTUATION n2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT n"YFUNCTIONALFAULTS)DENTIFYANDCORRECTTHEPROBLEMPROCEEDASDESCRIBEDIN
CHAPu4ROUBLESHOOTINGh
)NTHEEVENTOFSKININJURIESCAUSEDBYPAINTORCLEANINGAGENTS
.OTEDOWNTHEPAINTORCLEANINGAGENTTHATYOUHAVEBEENUSING
#ONSULTADOCTORIMMEDIATELY
!VOIDDANGEROFINJURYTHROUGHRECOILFORCES
%NSURETHATYOUHAVEAlRMFOOTINGWHENOPERATINGTHESPRAYGUN
/NLYHOLDTHESPRAYGUNBRIEmYINANYONEPOSITION
2.2.2 EARTH THE UNIT
%LECTROSTATICCHARGESCANOCCURONTHEUNITDUETOTHEELECTROSTATICCHARGEANDTHEmOW
SPEEDINVOLVEDINSPRAYING4HESECANCAUSESPARKSANDmAMESUPONDISCHARGE
%NSURETHATTHEUNITISEARTHEDFOREVERYSPRAYINGOPERATION
%ARTHTHEWORKPIECESTOBECOATED
%NSURETHATALLPERSONSINSIDETHEWORKINGAREAAREEARTHEDEGTHATTHEYAREWEARING
ANTISTATICSHOES
7HENSPRAYINGWEARANTISTATICGLOVESTOEARTHYOURSELFVIATHESPRAYGUNHANDLE
2.2.3 MATERIAL HOSES
%NSURETHATTHEHOSEMATERIALISCHEMICALLYRESISTANTTOTHESPRAYEDMATERIALS
%NSURETHATTHEMATERIALHOSEISSUITABLEFORTHEPRESSUREGENERATEDINTHEUNIT
%NSURETHATTHEFOLLOWINGINFORMATIONISVISIBLEONTHEHIGHPRESSUREHOSE n -ANUFACTURER n 0ERMISSIBLEOPERATINGOVERPRESSURE n $ATEOFMANUFACTURE
4HEELECTRICALRESISTANCEOFTHECOMPLETEHIGHPRESSUREHOSEMUSTBELESSTHAN
-/HM
6
VM 2000
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
2.2.4 CLEANING
$EENERGIZETHEUNITELECTRICALLY
$ISCONNECTTHEPNEUMATICSUPPLYLINE
2ELIEVETHEPRESSUREFROMTHEUNIT
%NSURETHATTHEmASHPOINTOFTHECLEANINGAGENTISATLEAST+ABOVETHEAMBIENTTEM
PERATURE
4OCLEANUSEONLYSOLVENTFREECLOTHSANDBRUSHES.EVERUSEHARDOBJECTSORSPRAYON
CLEANINGAGENTSWITHAGUN
!NEXPLOSIVEGASAIRMIXTUREFORMSINCLOSEDCONTAINERS
7HENCLEANINGUNITSWITHSOLVENTSNEVERSPRAYINTOACLOSEDCONTAINER
%ARTHTHECONTAINER
2.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS
7HENPREPARINGORWORKINGWITHPAINTANDWHENCLEANINGTHEUNITFOLLOWTHEWORK
INGINSTRUCTIONSOFTHEMANUFACTUREROFTHEPAINTSSOLVENTSANDCLEANINGAGENTSBEING
USED
4AKE THE SPECIlED PROTECTIVE MEASURES IN PARTICULAR WEAR SAFETY GOGGLES PROTECTIVE
CLOTHINGANDGLOVESASWELLASHANDPROTECTIONCREAMIFNECESSARY
5SEAMASKORBREATHINGAPPARATUSIFNECESSARY
&ORSUFlCIENTHEALTHANDENVIRONMENTALSAFETY/PERATETHEUNITINASPRAYBOOTHORON
ASPRAYINGWALLWITHTHEVENTILATIONEXTRACTION SWITCHEDON
7EARSUITABLEPROTECTIVECLOTHINGWHENWORKINGWITHHOTMATERIALS
2.2.6 TOUCHING HOT SURFACES
4OUCHHOTSURFACESONLYIFYOUAREWEARINGPROTECTIVEGLOVES
7HENOPERATINGTHEUNITWITHACOATINGMATERIALWITHATEMPERATUREOF²#²&
)DENTIFYTHEUNITWITHAWARNINGLABELTHATSAYSu7ARNINGHOTSURFACEh
/RDER.O
)NFORMATIONLABEL
3AFETYLABEL
2.3 CORRECT USE
7!'.%2ACCEPTSNOLIABILITYFORANYDAMAGEARISINGFROMINCORRECTUSE
5SETHEUNITONLYTOWORKWITHTHEMATERIALSRECOMMENDEDBY7!'.%2
/PERATETHEUNITONLYASANENTIREUNIT
$ONOTDEACTIVATESAFETYEQUIPMENT
5SEONLY7!'.%2ORIGINALSPAREPARTSANDACCESSORIES
2.4 SAFETY-RELEVANT INFORMATION ABOUT DISCHARGES
4HEPLASTICPARTSOFTHESPRAYGUNARECHARGEDELECTROSTATICALLYBYTHEHIGHVOLTAGElELD
OFTHESPRAYPISTOL(ARMLESSDISCHARGESBRUSHDISCHARGES AREPOSSIBLEAFTERCONTACTWITH
PLASTICPARTS4HEYARECOMPLETELYHARMLESSFORPEOPLE
4HECORONADISCHARGEATTHEELECTRODEENDISVISIBLEDURINGDARKNESSATADISTANCEOFBE
TWEENANDMMANDINCHBETWEENTHESPRAYGUNANDSPRAYOBJECT
7
VM 2000
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
3
PRODUCT LIABILITY AND WARRANTY
3.1 IMPORTANT NOTES ON PRODUCT LIABILITY
!SARESULTOFAN%#REGULATIONEFFECTIVEASFROM*ANUARYTHEMANUFACTURERSHALL
ONLYBELIABLEFORHISPRODUCTIFALLPARTSCOMEFROMHIMORAREAPPROVEDBYHIMANDIFTHE
DEVICESAREPROPERLYlTTEDOPERATEDANDMAINTAINED
)FOTHERMAKESOFACCESSORYANDSPAREPARTSAREUSEDTHEMANUFACTURER@SLIABILITYCOULDBE
FULLYORPARTIALLYNULLANDVOID
4HEUSAGEOFORIGINAL7!'.%2ACCESSORIESANDSPAREPARTSGUARANTEESTHATALLSAFETYRE
GULATIONSAREOBSERVED
3.2 WARRANTY
4HISUNITISCOVEREDBYOURWARRANTYONTHEFOLLOWINGTERMS
7EWILLATOURDISCRETIONREPAIRORREPLACEFREEOFCHARGEALLPARTSWHICHWITHINMONTHS
INSINGLESHIFTMONTHSINSHIFTORMONTHSINSHIFTOPERATIONFROMDATEOFRECEIPTBY
THE0URCHASERAREFOUNDTOBEWHOLLYORSUBSTANTIALLYUNUSABLEDUETOCAUSESPRIORTOTHE
SALEINPARTICULARFAULTYDESIGNDEFECTIVEMATERIALSORPOORWORKMANSHIP
4HETERMSOFTHEWARRANTYAREMETATOURDISCRETIONBYTHEREPAIRORREPLACEMENTOFTHE
UNITORPARTSTHEREOF4HERESULTINGCOSTSINPARTICULARSHIPPINGCHARGESROADTOLLSLABOUR
ANDMATERIALCOSTSWILLBEBORNEBYUSEXCEPTWHERETHESECOSTSAREINCREASEDDUETOTHE
SUBSEQUENTSHIPMENTOFTHEUNITTOALOCATIONOTHERTHANTHEADDRESSOFTHEPURCHASER
4HISWARRANTYDOESNOTCOVERDAMAGECAUSEDBY
5NSUITABLE OR IMPROPER USE FAULTY INSTALLATION OR COMMISSIONING BY THE PURCHASER OR A
THIRD PARTY NORMAL WEAR NEGLIGENT HANDLING DEFECTIVE MAINTENANCE UNSUITABLE COATING
PRODUCTS SUBSTITUTE MATERIALS AND THE ACTION OF CHEMICAL ELECTROCHEMICAL OR ELECTRICAL
AGENTSEXCEPTWHENTHEDAMAGEISATTRIBUTABLETOUS
!BRASIVE COATING PRODUCTS SUCH AS REDLEAD EMULSIONS GLAZES LIQUID ABRASIVES ZINC DUST
PAINTSANDSIMILARREDUCETHESERVICELIFEOFVALVESPACKINGSSPRAYGUNSNOZZLESCYLINDERS
PISTONSETC!NYWEARRESULTINGFROMTHEAFOREMENTIONEDCAUSESISNOTCOVEREDBYTHIS
WARRANTY
#OMPONENTSNOTMANUFACTUREDBY7AGNERARESUBJECTTOTHEWARRANTYTERMSOFTHEORIGI
NALMAKER
4HEREPLACEMENTOFAPARTDOESNOTEXTENDTHEWARRANTYPERIODOFTHEUNIT
4HEUNITSHOULDBEINSPECTEDIMMEDIATELYUPONRECEIPT
4OAVOIDLOSSWARRANTYANIYAPPARENTDEFECTSHOULDBENOTIlEDTOUSORTHEDEALERINWRI
TINGWITHINDAYSFROMDATEOFSALEOFTHEUNIT
4HERIGHTTOCOMMISSIONWARRANTYSERVICESTOATHIRDPARTYISRESERVED
7ARRANTYCLAIMSARESUBJECTTOPROOFOFPURCHASEBYSUBMITTINGANINVOICEORDELIVERYNOTE
)FANINSPECTIONlNDSDAMAGENOTCOVEREDBYTHEPRESENTWARRANTYTHEREPAIRWILLBECAR
RIEDOUTATTHEEXPENSEOFTHEPURCHASER
.OTETHATTHISWARRANTYDOESNOTINANYWAYRESTRICTLEGALLYENTITLEDCLAIMSORTHOSECONTRAC
TUALLYAGREEDTOINOURGENERALTERMSANDCONDITIONS
*7AGNER!'
8
VM 2000
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
3.3 CE-CONFORMITY
Herewith we declare that the supplied version of
0179109 Control unit VM 2000
Complies with the following provisons apllying to it:
73/23/EWG 89/336/EWG
92/31/EWG
98/37/EG
93/68/EWG
94/9/EG
Applied standards, in particular:
EN 292-1 EN 60204-1
EN 292-2
EN 1050
EN 61000-4-2
EN 61000-4-4
EN 1127-1
EN 1953
EN 50014
EN 50050
EN 55011
EN 55022
EN 61000-4-6
EN 61000-4-11
EN 61000-6-1
EN 61000-6-2
EN 61000-6-3
EN 61000-6-4
Applied national technical standards and specifi cations, in particular:
Marking:
%##ERTIlCATEOF#ONFORMITY
4HECERTIlCATEISENCLOSEDWITHTHISPRODUCT4HECERTIlCATEOFCONFORMITYCANBEREORDERED
FROMYOUR7!'.%2REPRESENTATIVEQUOTINGTHEPRODUCTANDSERIALNUMBER
0ARTNUMBER
0179780
3.4 GERMAN REGUALTIONS AND GUIDELINES
A "'6!
%LECTRICALUNITSANDEQUIPMENT
B "'6$ 7ORKINGWITHLIQUIDEJECTIONDEVICES
C "'6$ 5SINGCOATINGMATERIALS
D #(6
E #(6
2EGULATIONSONmAMMABLELIQUIDS
2EGULATIONSONELECTRICALEQUIPMENTIN%XAREAS
F "'2 %XPLOSIONPROTECTIONRULES
G "'2 !VOIDINGIGNITIONRISKS
H "'2 3ETTINGUPFORCLEANINGWORKPIECESWITHSOLVENTS
I :( 'UIDELINESFORLIQUIDEJECTIONDEVICES
J "')
K "')
0AINTINGROOMSANDEQUIPMENT
%LECTROSTATICCOATING
.OTE!LLTITLESCANBEORDEREDFROM(EYMANNS0UBLISHING(OUSEIN#OLOGNE
9
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
4
DESCRIPTION
4.1 FIELD OF APPLICATION, USING IN ACCORDANCE WITH INSTRUCTIONS
WAGNER‘s electrostatic control unit VM 2000 controls the high voltage supply to the spray guns used to apply liquid coating media GM 2000EA, GM 2000EAC and GM 2800EA.
The VM 2000 electrostatic control unit can only be used in conjunction with spray guns of type GM 2000EAC, GM 2000EA or GM 2800EA.
4.2 SCOPE OF SUPPLY
Qty
1
1
Part No.
Description
0179109
Control unit VM 2000
230 VAC 50/60 Hz
0179115
Control unit VM 2000 USA
115 VAC 50/60 Hz
The standard equipment includes:
Qty Part No.
Description
VM 2000
1 0241270 Power cable standard 3 m; 9.8 ft
1 0264626 Power cable USA 2 m; 6.6 ft
1 1 0130215 Earthing cable 10 m; 32.8 ft
1 1 0132920 Spare parts set *
1 1 0179780 CE-Declaration of Conformity
1 0388870 Operating manual German
1 0388871 Operating manual English
1 1 see 1.1
An operating manual in the local language
* Spare parts set consists of:
Qty Part No.
Description
2
2
9951110
9951115
Thermal delay fuse 1.6 A
Thermal delay fuse 0.5 A
For special versions the delivery note applies.
10
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
4.3 TECHNICAL DATA
Input voltage:
Input power:
Output voltage:
Output current:
High voltage limit
Corona current limiting:
Polarity:
Enclosure class:
115VAC 50/60Hz
230VAC 50/60 Hz k max. 30 W max. 17 Vpp max. 0.9 A
80 kV DC
100 µA DC for positive and negative HV generators
IP 54 *
Weight (without cable)
Working temperature range
Dimension width (B)
Dimension height (H)
3.2 kg; 7.1 lb
5-40°C; 41-104°F
180 mm; 7.09 in
145 mm; 5.71 in
Dimension depth (T) 265 mm; 10.43 in
* unit is only splash-proof if retaining straps interlock the spray gun cable box with the mains connector and the power cable box with the control unit connector.
VM 2000
"?
11
VM 2000
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
4.4 FUNCTION
The VM 2000 is made up into an electrostatic spraying system with the appropriate spray gun and other components. The required high-voltage value is set on the VM 2000 control unit. The high voltage supply is switched on and off with the trigger of the spray gun. The high voltage characteristics have the effect that if the spray gun gets too close to the object being sprayed (or to earth), the voltage is automatically reduced thus preventing an unintentional spark discharge.
4.5 OPERATING CONTROL
(6-
Front plate
1 Selector (mains supply)
OFF = Control unit switched off
ON = Control unit switched on
+6
M
/&& /.
• Rotate anti-clockwise past switching point to
turn off the high-voltage module.
• Rotate clockwise to adjust the high-voltage
(max 80 kV)
"?
3 Spraying current display
(Luminous display green)
Shows the spraying current in µA as a bar display.
4 High voltage indicator (Luminous display green)
Shows the high-voltage (actual value) in kV as a bar display.
5 Red LED display (left)
Not in operation
6 Grounding guard circuit (LED - red) gun cable fault Lights up when the connecting cable from VM 2000 to the spray gun is not plugged in or is faulty. HVM goes into fault mode, i.e.:
• High-voltage is turned off.
• Remove cause, i.e., check connecting cable from gun to VM 2000. If faulty, repair by
Wagner-Service.
• Turn off HVM with the voltage regulator and then turn it on again.
6-
Back plate
10 Primary fuse
0.5 Ampere, delay action
11 Secondary fuse
1.6 Ampere, delay action
12 Milled nut earthing
Connection for the earth cable (system earth)
13 Cover
14 Connecting socket
Connection for gun cable with safetyclip
15 Connecting socket
Connection for mains cable with safety clip
3EC!4
0RIM!4
3PANNUNG
6OLTAGE
MAX6PP
3TROM
#URRENT
MAX!
04"
!4%8 'EPRÀFTNACH%.
*7AGNER!'
#(!LTSTÆTTEN
4YP4YPE 6-7
3ERIE.R
3ERIAL.R
3PANNUNG
6OLTAGE
%INGANGSLEISTUNG
,INE0OWER
&UNKSTÝRGRAD
2&)SUPRESION
6^(Z
MAX7
&.
3CHUTZKLASSE
0ROT#LASS
)0
)) '
"?
12
VM 2000
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
5
STARTING UP AND OPERATION
5.1 ADDITIONAL COMPONENTS
This control unit is used to complete an electrostatic spraying system,with an spray gun and various other components (see WAGNER accessories), e.g. paint supply equipment.
With the electrostatic control unit VM 2000 may be used the spray guns:
➞
➞
➞
GM 2000EAC
GM 2000EA
GM 2800EA
7!2.).'
)NCORRECTINSTALLATIONOPERATION
2ISKOFINJURYANDDAMAGETOEQUIPMENT
7HENPUTTINGINTOOPERATIONANDFORALLWORKREADANDFOLLOW
THEOPERATINGINSTRUCTIONSANDSAFETYREGULATIONSFORTHEADDI
TIONALLYREQUIREDSYSTEMCOMPONENTS
3)()??'"
#!54)/.
)MPURITIESINTHESPRAYINGSYSTEM
3PRAYGUNBLOCKAGEMATERIALSHARDENINTHESPRAYINGSYSTEM
&LUSHTHESPRAYGUNANDPAINTSUPPLYWITHASUITABLECLEANINGAGENT
3)()??'"
5.2 POSITIONING OF THE UNIT
$!.'%2
)NCORRECTINSTALLATIONOFTHEUNIT
2ISKOFEXPLOSIONANDEQUIPMENTDAMAGE
0LACETHEUNITOUTSIDETHESPRAYBOOTHZONE
0LACETHEUNITOUTSIDETHEEXPLOSIONZONE
0ROTECTTHEUNITFROMEXTREMETEMPERATUREANDMOISTURECHAN
GES
0ROTECTTHEUNITAGAINSTDIRT
,AYANDlXTHECONNECTINGCABLECORRECTLY
3)()??'"
13
VM 2000
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
5.3 EARTHING
Perfect earthing of all system components (workpieces, conveyor, paint supply system, control unit, spray booth or spraying stand, see illustration) is a prerequisite for optimum coating effi ciency and safety.
7!2.).'
$ISCHARGE OF ELECTROSTATICALLY CHARGED COMPONENTS IN ATMO
SPHERESCONTAININGSOLVENTS
%XPLOSIONHAZARDFROMELECTROSTATICSPARKSORmAMES
%ARTHALLUNITCOMPONENTS
%ARTHTHEWORKPIECESBEINGPAINTED
3)()??'"
7!2.).'
(EAVYPAINTMISTIFEARTHINGISINSUFlCIENT
2ISKOFPOISONING
)NSUFlCIENTPAINTAPPLICATIONQUALITY
%ARTHALLUNITCOMPONENTS
%ARTHTHEWORKPIECESBEINGPAINTED
3)()??'"
A badly earthed work-piece will result in:
• Very poor wrap-around
• Uneven coating thickness
• Spray-back onto the spray gun, i.e. contamination
The prerequisites for perfect earthing and coating are :
• Clean workpiece suspension
• Earthing of spray booth, conveyor system and hangers to the building earth in accor
dance with the operating instruction or the manufacturer‘s information
• Earthing of all conductive parts within the working area
• The earthing resistance of the work-piece must not exceed 1 M
Ω
(Mega Ohm).
• Connect the control unit to the mains system earth.
14
VM 2000
EDITION 03 /2007
OPERATING MANUAL
Earthing scheme (example)
PART NO. DOC0388871
Control modul
Earthing cable
Pump
Workpiece
Conveyor
"?
System earth
Paint container
Floor, antistatic
Minimum cable cross-section
Control unit
Pump
Paint container
Conveyor
Spraying booth
Spraying stand
4 mm² (AWG 12)
4 mm² (AWG 12)
4 mm² (AWG 12)
16 mm² (AWG 6)
16 mm² (AWG 6)
16 mm² (AWG 6)
2MAX7
Spraying stand
System earth
15
VM 2000
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
5.4 STARTING-UP THE CONTROL UNIT/ SPRAY GUN
➞ See safety regulations in chapter 2
$!.'%2
(IGHVOLTAGElELD
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Front plate Back plate
Note :
The local mains voltage must com-play with the voltage quoted for the VM 2000.
1. Connect the electrostatic control unit VM 2000 to the mains socket (15). The mains socket should be interlocked with the extraction system.
2. Connect the earth cable to the earthing screw (12) and to system earth.
3. Connect gun cable to connection socket (14) and secure with the safety clip. (also conect spray gun GM 2000EA or GM 2000EAC or GM 2800EA to the paint supply and see the operating instructions „GM 2000EA or GM 2000EAC or GM 2800EA“.)
4. Turn selector (1) on the front of the control unit to „1“. The illuminated dot on the corona current display (3) indicates the corona current limit set in the factory.
5. Turn the voltage regulator (2) past the detente point to the right. The dot indicating the set voltage value (3) moves up the scale to refl ect the new required high-voltage value.
6. Pressing the trigger on the spray gun switches the high-voltage supply on and both indicators (3) and (4) change to bar displays, i.e. refl ecting the actual high-voltage and corona current values.
16
VM 2000
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
6
TROUBLESHOOTING AND MAINTENANCE
Problem
Green LEDs (3) (4) do not light up
Red LED (5) lights up (no high-voltage supply)
Red LED (6) lights up (no high-voltage supply)
Cause
• Mains power not switched on
• 0.5 / 1.6 A slow-blow fuses defective
• HVM-mdule defective
Solution
• Switch on mains power supply
• Replace fuses
• Open circuit in the connecting lead to the spray gun
• Earth connection between control unit and spray gun interrupted
• Inform your local WAGNER Service
Center
• Connecting lead can be replaced by
WAGNER Service
• Inform your local WAGNER Service
Center
(6-
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+6 M
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6-
17
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
7
PRODUCT DISPOSAL
.OTE
$O NOT DISPOSE OF WASTE ELECTRICAL EQUIPMENT WITH THE HOU
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ONEOFOURSERVICEPOINTSORONEOFOURREPRESENTATIVESORUSDIRECTLY
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VM 2000
18
VM 2000
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
8
SPARE PARTS
8.1 HOW TO ORDER SPARE PARTS?
!LWAYSSUPPLYTHEFOLLOWINGINFORMATIONTOENSUREDELIVERYOFTHERIGHTSPAREPART
0ART.UMBERDESCRIPTIONANDQUANTITY
4HEQUANTITYNEEDNOTBETHESAMEASTHENUMBERGIVENINTHEu1UANTITYhCOLUMN4HIS
NUMBERMERELYINDICATESHOWMANYOFTHERESPECTIVEPARTSAREUSEDINEACHSUBASSEMBLY
4HEFOLLOWINGINFORMATIONISALSOREQUIREDTOENSURESMOOTHPROCESSINGOFYOURORDER
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19
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
8.2 SPARE PARTS LIST VM2000
Item K Qty
1
1
1
◆ 1
1
1
1
◆ = Wearing part
Part No.
Description
0241270 Mains cable standard 3 m; 9.8 ft
0264626 Mains cable USA 2 m; 6.6 ft
0130215 Earth cable assy. 10 m; 32.8 ft
0132920 Spare part set (fuse set)
9910522 Milled nut earthing
9920118 Disc earthing
9955021 Fuse holder
VM 2000
20
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
VM 2000
21
VM 2000
EDITION 03 /2007
OPERATING MANUAL
PART NO. DOC0388871
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