0N3 H3 series User Manual
0N3 h3 Series is a handheld terminal designed for industrial use, providing a convenient and versatile interface for controlling and monitoring machines and processes.
Advertisement
Advertisement
0N3
H3 Series
User Manual
Version 1.05
Copyright © 2013-2018 0N3 S.r.l. – Verona, Italy (Administrative and Operational headquarters)
Subject to change without notice
The information contained in this document is provided for informational purposes only. While efforts were made to verify the ac curacy of the information contained in this documentation, it is provided “as is” without warranty of any kind.
Third-party brands and names are the property of their respective owners.
www.0n3.
eu
MANUGENH3 0N3
User manual
VER 1.05
2
Contents
Acronyms 5
General
Manual
6 notices
6
6
1.3.3
Safety
1.3.1
1.3.2
1.3.4
Protection against electrostatic discharges storage
Installation
8
8
8 main
8 facts
Supply
State push-button
Device
Selector
1.3.11.1 Disposal disposal
9
9
9
10
11
12
Technical
2.1
13
13
Selection
Product
15 coding overview terminal
16
17 overview
2.4.1.1 Ergonomics
17
18
2.4.1.2 Housing
2.4.1.3
2.4.1.4
Operating and display field
Electronics
18
18 devices
18 potentiometers
Handwheel
19
19
(optional) keypad
19 to
19
NC/PLC
2.4.1.7 USB
2.4.2
2.4.3
Cable Splitter and Connection box overview
Dimensions pen
20
20 devices
21
21
2.4.3.1 Terminal
2.4.3.2 Cable Splitter, Connection Box
22
23
24
MANUGENH3 0N3
User manual
VER 1.05
3
2.5
2.5.1
2.5.1.1
Handheld terminal specifications
2.5.1.1.1
2.5.2
2.5.3 pin-out connector
Handheld terminal chemical resistance connections
Cable connector specifications and pin-out
2.5.3.1 DB25
25
27
28
29
30
30
31
Safety-related
2.5.4.1 Emergency button
32
2.5.4.3 State
2.5.4.4
Enabling
2.6.1
2.6.2
Splitter device
Detail on the PL and SIL level of the safety related functions (Emergency Stop Push-button and scheme
Cabling: H3 to Cable Splitter or Connection Box
Cabling: Cable Splitter or Connection Box to CN/PLC
Standards
32
32
Directives
Standards
35
36
38
39
39
39
MANUGENH3 0N3
User manual
VER 1.05
4
Acronyms
DC: Diagnostic Coverage
ESD: Electrostatic Discharge
HMI: Human-Machine Interface
ISO: International Organization for Standardization
TFT: Thin Film Transistor
LCD: Liquid Crystal Display
MDI: Manual Data Input
MTTF d : Mean Time To dangerous Failure
OS: Operative System
PLC: Programmable Logic Controller
RGB: Red Green Blue
R/W: Read/Write
USB: Universal Serial Bus
VDC: Volts of Direct Current
XML: eXtensible Markup Language
PN: Part Number
SN: Serial Number
MANUGENH3 0N3
User manual
VER 1.05
5
chapter
1
General Information
1.1 Manual organization
This user manual is inteded to give all kind of information regarding H3 handheld terminal. Chapter 1 is dedicated to general information, operation and safety main notices and an high level explanation of the device. Chapter 2 at first gives an overview to each component and then gives the detailed technical data.
1.2 Organization of safety notices
All safety notices in this manual are specified as follows:
Safety notice
Danger!
Caution!
Warning!
Information:
Description
Respecting guidelines and regulations avoids life-risks
Respecting guidelines and regulations avoids severe injuries or damage to material
Respecting guidelines and regulations avoids injuries or damage to material
Respecting guidelines and regulations avoids errors
1.3 Safety guidelines
1.3.1 Responsibilities
H3 handheld terminal is a small, light and comfortable remote system controller which, appositely configured and connected to a machine control logic and safety, guarantees machine control and configuration and the implementation of safety related functions.
All configuration and control commands selected through the keyboard or the touch screen display, the optional handwheel and the potentiometers status are sent to the machine control logic through a serial or ethernet communication channel. H3 is available in two versions, depending on the desired communication interface: ETHERNET or RS-422.
The safety related devices available on the H3 handheld terminal are: Emergency Stop push-button,
Enabling Device and State Selector.
All handheld terminal outputs: ETHERNET/RS-422 signals and the safety related devices outputs, are cable connected to the machine control logic.
MANUGENH3 0N3
User manual
VER 1.05
6
Danger!
• User is responsible for the correct device installation and interfacing to the machine control logic.
• User is responsible for implementing the machine safety related functions. H3 handheld terminal provides the best state of the art technology safety devices.
• User should implement the safety related functions according to the application safety level determined in a previous risk analysis.
• User, during machine control logic implementation, is responsible for considering all conditions related to the machine operations: a) checking the Emergency Stop push-button, Enabling Device and State Selector status; b) checking all possible further safety devices available on board of the machine: safety fences, optical barriers and so on.
• User is responsible for considering all further safety and accident prevention guidelines related to the particular working environment in addition and independently from this document.
• User is responsible for observing all safety precautions applying to industrial control systems in accordance with national and international regulations.
• User is responsible for observing that all installation, commissioning and maintenance tasks must be carried out only by qualified personnel, so by persons who are familiar with transport, mounting, installation, commissioning and operation of the product and who have the appropriate qualifications. Furthermore it is suggested to follow all national accident prevention guidelines.
• All safety guidelines, cabling schemes, mechanical and electrical limit values listed in the technical data must be read before installation and commissioning and strictly respected.
• User is not allowed to take care of the mainteinance and repair of the safety devices on board of 0N3 H3 terminal. Each mainteinance and repair operation must be remanded to 0N3 srl.
Information:
• All instructions contained in this manual ensuring user safety must be taken in consideration.
Each non-conformity could cause the safety functions integrated in the handheld terminal not to work properly.
MANUGENH3 0N3
User manual
VER 1.05
7
1.3.2
Intended use
H3 handheld terminal has been designed, developed, and manufactured for conventional use in industry. It was not designed, developed, and manufactured for any use involving serious risks or hazards that could lead to death, injury, serious physical damage, or loss of any kind without the implementation of exceptionally stringent safety precautions. Such risks and hazards include the use of H3 handheld terminal in the following applications:
• nuclear reactions monitoring in nuclear power plants;
• flight control systems;
• flight safety;
• mass transit control systems;
• medical life support systems;
• control of weapons systems.
1.3.3
Protection against electrostatic discharges
Electrical components that are vulnerable to electrostatic discharge (ESD) must be handled accordingly.
Danger!
• Do not touch the connector contacts;
• Do not touch the contact tips when removing the protection covers.
1.3.4
Transport and storage
All kind of environmental (temperature, aggressive atmospheres, humidity) and mechanical stresses over the accepted limits explained in 2.5 must be avoided during transport and storage of the devices.
Two main considerations must be done in order to prevent damages during transport:
Warning!
• always use the original packaging;
• always keep the right environmental conditions as explained in the technical data.
1.3.5
Installation
Installation must take place according to the documentation and using suitable equipment and tools.
Warning!
• All devices must be installed by qualified personnel and without voltage supplied
• All national regulations about accident prevention must be taken into account
• Electrical installation must follow the fundamental guidelines (line cross section, protective ground connection, the electrical limits explained in the technical data etc.)
MANUGENH3 0N3
User manual
VER 1.05
8
1.3.6
Operation main facts
Warning!
• Take care not to squeeze and thus damage the cable with any object.
• Make sure that nobody can fall over the cable to avoid that the device falls to grund.
• Do not lay the cable over sharp edges to avoid damaging the cable sheat.
• Always operate the touch screen with the proper touch-pen. Never use sharp objects that could damage the touch screen.
1.3.7
Supply voltage
Caution!
• The supply circuit must be protected using a 0.25A slow-blow fuse.
1.3.8
Emergency Stop push-button
The Emergency Stop push-button provides two redundant switching N.C. (Normally Closed) contacts.
User should directly connect the Emergency Stop push-button outputs to the machine cabinet and monitoring devices. For further information about the handheld terminal cable pin-out please refer to paragraph 2.5.2.
For the related safety function once it is interfaced with the machine control logic (please refer to paragraph 2.5.4.1).
Warning!
• User is responsible for interfacing the Emergency Stop push-button to the machine control logic and implementing the Emergency Stop function according to the safety level determined in a previous risk analysis.
• User is responsible for interfacing the Emergency Stop push-button to the machine control logic implementing the Emergency stop function in category 0 or category 1.
• In case of drop or other possible damages of the device, the stop function operation must always be checked by the operator.
• Releasing the Emergency Stop push-button must never cause an uncontrolled restart. User is responsible for implementing this controls on the machine control logic.
• The Emergency Stop push-button on the handheld terminal is not a substitute for the
Emergency Stop push-button located on the machine.
• For further and more detailed information about the Emergency Stop push-button, as the electrical and mechanical life, please refer to paragraph 2.4.1.9 and 2.5.4.1.
MANUGENH3 0N3
User manual
VER 1.05
9
1.3.9
Enabling Device
The Enabling Device is a three positions enable switch providing two redundant switching N.O.
(Normally Open) contacts.
User should directly connect the Enabling Device outputs to the machine cabinet and monitoring devices. For further information about the handheld terminal cable pin-out please refer to paragraph
2.5.2.
Two positions, “Null” and “Panic”, represent off condition while only the “Enable” position allows activation.
For the related safety function once it is interfaced with the machine control logic (please refer to paragraph 2.5.4.2).
Warning!
• User is responsible for interfacing the Enabling Device to the machine control logic and implementing the enabling function according to the safety level determined in a previous risk analysis.
• The enable switch fulfils its protective function only if the operator can recognize the danger in time.
• In case of dangerous states the logic controller must provide that, additionally to the enable switch, another conscious start command should be required to allow activation.
• The only person permitted in the dangerous area is the person activating the enable switch.
• For further and more detailed information about the enable switch, as the electrical and mechanical life, please refer to paragraph 2.4.1.9 and 2.5.4.2.
Functionality
The Enabling Device can have three different positions:
1
2
3
Switch position Function
Zero position
Enable
Panic
Enable switch
Not pressed
Pressed
Switching contact
Off (opened)
On (engaged)
Pushed all the way in Off (opened)
The positions null and panic must be cabled and controlled by the machine logic in order to guarantee a stop category 0 or 1.
Zero position
When not pressed the Enabling Device returns to the zero position
Figure 1: Zero position
MANUGENH3 0N3
User manual
VER 1.05
10
Enable position
When pressed the Enabling Device goes into the enabling position. This condition is often associated to machine movement activation. When released it goes back to the null position.
Figure 2: Enable position
Panic position
When the Enabling Device is pushed all the way in it goes to the panic position which corresponds to the same contact condition as the zero state.
Figure 3: Panic position
If the switch is pushed all the way in and then released it goes directly to the null state skipping the enable position.
1.3.10
State Selector
The State Selector is a 16 states BCD coded rotary switch with four non-redundant outputs and a common contact.
User should directly connect the State selector outputs and common contact to the machine cabinet and monitoring devices. For further information about the handheld terminal cable pin-out please refer to paragraph 2.5.2.
For the related safety function once it is interfaced with the machine control logic (please refer to paragraph 2.5.4.3).
MANUGENH3 0N3
User manual
VER 1.05
11
Warning!
• User is responsible for interfacing the State selector to the machine control logic and implementing the state selecting function according to the safety level determined in a previous risk analysis.
• The State Selector function should be only related to the selection of the various working modes available on the machine by the logic controller.
• For further and more detailed information about the State Selector, as the electrical life, plaese refer to paragrah 2.4.1.9 and 2.5.4.3.
1.3.11
Environmentally-friendly disposal
All components related to H3 handheld terminal are designed to respect the environment and reduce as much as possible its impact on pollution.
1.3.11.1 Disposal
It is important to specify how to dismiss the different components of H3 terminal in order to have an environmentally-friendly recycling process.
Cable
Electronic boards
Component
Paper packaging
Plastic packaging
Electronic recycling
Paper recycling
Plastic recycling
Disposal
MANUGENH3 0N3
User manual
VER 1.05
12
Chapter
2
Technical data
2.1 Introduction
H3 handheld terminal is a small, light and robust mobile panel featuring a powerful processor widely used in industrial products, a high reliability solid state disc and a RAM memory bigger and faster than H2, a comfortable 5” TFT LCD color touch display and a USB 2.0 port. The processor runs Windows CE 6.0 operating system. Customer has complete freedom of operation on the OS and can build his own application, use third party software or run the available application from
0N3. Emergency Stop push-button, Enabling Device and State Selector are available on board. All configuration and control commands selected through the keyboard or the touch screen display, the optional Handwheel and the potentiometers status are sent to the machine control logic through an
ETHERNET or RS-422 serial communication channel. The data signals (RS-422 /ETHERNET), the
Emergency Stop push-button, Enabling Device and State Selector outputs are cable connected to the machine control logic.
Figure 4: H3 handeld terminal
MANUGENH3 0N3
User manual
VER 1.05
13
A Cable Splitter or a Connection Box complete the system. The Cable Splitter and Connection
Box are useful for a comfortable connection to the machine cabinet. For further info please refer to 2.6. All of the components related to the H3 handheld terminal and the interface to the machine control logic are hereunder schematically presented:
Figure 5: H3 system overview
MANUGENH3 0N3
User manual
VER 1.05
14
2.2 Selection guide
H3 HANDHELD TERMINAL SELECTION GUIDE
RS-422
BLACK CABLE
10m or 20m
DB-25 FREE
WIRES
ETHERNET
BLUE CABLE
(CAT5 E)
5m, 10m or 20m
FREE
WIRES
CIRCULAR
CONNECTOR
RS-422
BLACK CABLE
10m or 20m
DB-25 FREE
WIRES
ETHERNET
BLUE CABLE
(CAT5 E)
5m, 10m or 20m
FREE
WIRES
W
H
E
E
L
N
D
H
A
INTERFACE
CABLE
TYPE
CONNECTION
TYPE
A
L
I
N
T
E
R
M
L
D
H
E
N
D
H
A
H3 ACCESSORIES
CABLE
SPLITTER
CONNECTION
BOX
O
R
S
S
C
E
A
C
I
E
S
STAND BY
STATION
MANUGENH3 0N3
User manual
VER 1.05
Figure 6: H3 handeld terminal selection guide
15
2.3 Product coding
Product coding scheme as below. For ordering please contact your sales representative.
Figure 7: Product coding scheme
MANUGENH3 0N3
User manual
VER 1.05
16
2.4 System overview
2.4.1 H3 terminal overview
H3 handheld terminal is hereunder in detail presented:
Figure 8: H3 handheld terminal overview
MANUGENH3 0N3
User manual
VER 1.05
17
2.4.1.1 Ergonomics
• Functional hand grip, user configurable;
• Comfortable and safe access to safety related devices;
• Comfortable and secure handling using rubber membrane keyboard and covering surface;
• Comfortable handling, also using gloves, thanks to well-designed command key spacing;
• Clear display, user configurable brightness.
2.4.1.2 Housing
• Vibration and shock resistant.
• Non-flammable material housing (fulfils UL 94-HB), impact-resistant, water-resistant IP
64, cleaning agents (alcohol and fabric conditioner), oils, cutting oils (drilling oils), fat and lubricants resistant.
• Extremely robust housing.
2.4.1.3 Operating and display field
• Rubber covered keys with mechanical pressure point.
• 2 LED’s:
- RED color: indicates hardware failures;
- GREEN color: may be fixed or blinking and is controlled by OS;
• Touch screen TFT LCD Display.
2.4.1.4 Electronics
• CPU
• 600MHz ARM Cortex-A8 core;
• 16kB instruction Cache;
• 256kB L2 Cache;
• Embedded Graphic engine;
• Flash Memory: 128MB Flash NOR Solid State Disc (SSD);
• RAM Memory: 128MB DDR2 SDRAM.
MANUGENH3 0N3
User manual
VER 1.05
18
2.4.1.5 Input devices
2.4.1.5.1 Override potentiometers
The two over-ride potentiometers can be used for different purposes, for instance setting the spindle speed or the machine movement speed along a certain axis.
• Resolution: 0-255 linear
2.4.1.5.2 Handwheel (optional)
The handwheel is an optional accessory. It can be used for the machine movement fine tuning in the
“handwheel incremental JOG” working mode.
The handwheel counts 40 detents per each 360◦ turn. Clockwise turns decrement while counterclockwise turns increment the counter.
2.4.1.5.3 Rubber keypad
The mobile panel has a rubber keypad containing 19 keys. 6 keys are command keys, useful for a direct machine control. The remaining 13 keys are function keys, useful for navigating and operating through the panels of the software application. The letter or the symbol printed on the keys reminds the function.
Figure 9: Keypad
MANUGENH3 0N3
User manual
VER 1.05
19
2.4.1.6 Interfaces to NC/PLC
H3 is available in two versions according to the desired communication interface:
• RS-422: Full-duplx seil interface; bitrate is user configurable.
• ETHERNET: 100 Mbps Fast Ethernet
• fulfils standards: IEEE 802.3, IEEE 802.3u 100BASE-TX
• supports auto cross-over (AUTO-MDI) function.
2.4.1.7 USB interface
• USB 2.0 HOST interface
• USB type-A connector
• max 500mA output current
MANUGENH3 0N3
User manual
VER 1.05
20
2.4.1.8 Touch screen pen
The touch screen pen is easily accessible in the back, on the right side of the terminal.
Figure 10: Touch screen pen
2.4.1.9 Safety related devices
Hereunder is shown the detail for the safety related devices position:
Figure 11: Safety related devices position
For all the information about the safety related devices and functions please refer to paragraphs
1.3.8, 1.3.9, 1.3.10 and 2.5.4.
MANUGENH3 0N3
User manual
VER 1.05
21
2.4.2 Cable Splitter and Connection box overview
Cable Splitter is an easy to install DIN rail module which eases H3 installation and connection inside the machine rack. Connection box is fixed inside the machine rack with a nut.
Cable Splitter and Connection box are splitter which, once connected to H3 output connector or output wires, splits all signals on screw terminals or RJ45 connector (ETHERNET signals only) easing all cabling operations.
Figure 12: Cable splitter
MANUGENH3 0N3
User manual
VER 1.05
Figure 13: Connection box
22
2.4.3 Dimensions
2.4.3.1 Terminal
Figure 14: Terminal (dimensions in millimeters)
MANUGENH3 0N3
User manual
VER 1.05
23
2.4.3.2 Cable Splitter, Connection Box
Figure 15: Cable Splitter dimensions
MANUGENH3 0N3
User manual
VER 1.05
Figure 16: Connection Box dimensions
24
2.5 Technical data details
2.5.1 Handheld terminal specifications
Operating System
CPU
Flash Memory
RAM Memory
RS-422 Interface
(H3 RS-422 version only)
ETHERNET Interface
(H3 ETHERNET version only)
USB interface
Output current
Connector
Keyboard
Command keys
Softkeys
Status LED
Display
Diagonal
Colors
Resolution
Contrast ratio
Viewing angle:
• Horizontal
• Vertical
Background lighting:
•
•
Brightness
Half-brightness time
Touch screen technology
FEATURES
Windows CE 6.0
600 MHz ARM Cortex-A8 core
16kB instruction Cache
256kB L2 Cache
Embedded Graphic engine
128MB Flash NOR Solid State Disc (SSD)
128MB DDR2 SDRAM
Full duplex serial communication
Bitrate: user configurable
Connection: 2 shielded twisted pairs
10/100Mbps Fast Ethernet
Fulfils standards: IEEE 802.3, IEEE 802.3u
100BASE-TX
Supports auto cross-over function (AUTO-MDI)
Connection: 2 shielded twisted pairs
USB 2.0 HOST max 500mA
USB type-A
Rubber keypad
6
13
Bicolor LED: RED/GREEN
TFT LCD
5” (12,7cm)
16 milions
RGB 480x272 pixels
500:1
Direction Right / Direction Left = 70°
Direction Up = 50° / Direction Down = 70°
300cd/m 2 at least 20000 hours
Resistive sensor technology
MANUGENH3 0N3
User manual
VER 1.05
25
Power Supply
Rated Voltage
Max interruption of the supply
Starting current
Power consumption
Electrical insulation
Emergency Stop Button
Enabling Device
State Selector
Handwheel (optional)
Override potentiometer
Handheld terminal color
24VDC ± 25%
10ms
250mA @ 24V
3.12W (typ) = 130mA @ 24V
No
2 N.C. contacts
3 positions switches, 2 N.O. contacts
16 state BCD coded
40 detents per turn
2 linear potentiometers
MECHANICS
Body structure: RAL 7035; Rubber part:
RAL7016
Outer dimensions
Length
Height
Width
Weight (without cable)
Temperature
Operating temperature
Trasport and storage temperature
Relative humidity
Operating
Transport
Operating Altitude
Protection Degree
Flame resistance
220mm
50mm
130mm
700g (H3 without handwheel)
710h (H3 with hadwheel)
ENVIRONMENT
+5° to +45°C
-20° to +70°C
Max 95%: non-condensing
Max 95%: non-condensing
Max 3000m
IP64
Handheld terminal housing fulfils UL 94-HB
MANUGENH3 0N3
User manual
VER 1.05
26
2.5.1.1 Handheld terminal chemical resistance
Test 1 (Less strict)
The units under test (UUT) are placed in a closable plastic box (120 x 85 x 65 mm).
A ball of absorbent cotton appositely tinctured with solvent will be placed above the UUT; to avoid early evaporation, a generic solid body will be put over the ball or, in a more simply way, the closable plastic box will be closed.
After a 10 minutes wait, the eventual body and the ball of absorbent cotton will be removed; the solvent that remains on the UUT will not be wiped off and the box will be closed immediately afterwards for 24 hours.
The test will be performed at environmental temperature (about 20 ◦C).
Test 2 (Very strict)
The units under test (UUT) are fully and thoroughly wet by solvent, then will be closed into a closable box (120 x 85 x 65 mm) for 24 h.
Approximately 5 ml solvent will be sprayed over the UUT. The box will be closed and the UUT will remain in the closed box for at least 24 hours.
The test will be performed at environmental temperature (about 20 ◦C).
Touchscreen test procedure
The Touchscreen is placed into a closable plastic box (120 x 85 x 65 mm) and a ball of absorbent cotton appositely tinctured with solvent will be placed above it, then the box will be closed for 1 h.
The test will be performed at environmental temperature (about 20 ◦C).
MANUGENH3 0N3
User manual
VER 1.05
27
2.5.1.1.1 Test results
Chemical Solvent
Denathured
Ethyl
Alcohol
Test 1 passed
Rubber (Keyboard)
Handels
Terminal housing
Rubber cup
Rubber (lateral cover)
Diesel
Unleaded Gasoline
Blu Diesel
Rubber (Keyboard)
Handels
Terminal housing
Rubber cup
Rubber (lateral cover)
Rubber (Keyboard)
Handels
Terminal housing
Rubber cup
Rubber (lateral cover)
Rubber (Keyboard)
Handels
Terminal housing
Rubber cup
Rubber (lateral cover)
Silicone Spray Rubber (Keyboard)
Handels
Terminal housing
Rubber cup
Rubber (lateral cover)
Kluber CONSTANT OY 32 Rubber (Keyboard)
Handels
Terminal housing
Rubber cup
Rubber (lateral cover)
Acetone Rubber (Keyboard) Rubber
(lateral cover)
Shell Garin 9603 M15 Rubber (Keyboard)
Handels
Terminal housing
Rubber cup
Rubber (lateral cover)
Test 2 passed
Rubber (Keyboard)
Handles
Terminal housing
Rubber cup
Rubber (lateral cover)
Notes
Handles
Terminal housing
Rubber cup
Rubber (lateral cover)
Rubber (Keyboard)
Handles
Test 2:
Rubber (Keyboard): heavy deformation; reduced hardness
Test 2:
Terminal housing: housing gets doughy
Rubber cup
Rubber (lateral cover)
Handles
Terminal housing
Rubber cup
Rubber (lateral cover)
Rubber (Keyboard)
Test 2:
Rubber (Keyboards): rubber gets doughy
Terminal housing
Rubber cup
Rubber (lateral cover)
Rubber (Keyboard)
Handles
Terminal housing
Rubber cup
Rubber (lateral cover)
Rubber (Keyboard) Rubber
(lateral cover)
Test 2:
Handles: loss of color
Test 1 and 2:
Handles: loss of color
Terminal housing: clouding
Rubber cup: swelling
Rubber (Keyboard)
Handles
Terminal housing
Rubber cup
Rubber (lateral cover)
Touchscreen test results
Test passed with the following solvents:
• Unleaded Gasoline;
• Denatured Ethyl Alcohol;
• Diesel
• Kluber CONSTANT OY 32;
• Acetone.
MANUGENH3 0N3
User manual
VER 1.05
28
2.5.2 Cable connections
Ethernet version
Ethernet Tx+ (Shielded Twisted Pair)
Ethernet Tx- (Shielded Twisted Pair)
Ethernet Rx- (Shielded Twisted Pair)
Ethernet Rx+ (Shielded Twisted Pair)
State Selector Common
State Selector Bit 0
State Selector Bit 1
State Selector Bit 2
State Selector Bit 3
Enabling Device N.O. Contact 1
Enabling Device N.O. Contact 1
Enabling Device N.O. Contact 2
Enabling Device N.O. Contact 2
Power Supply GND
Power Supply 24V
Stop Button N.C. Contact 1
Stop Button N.C. Contact 1
Stop Button N.C. Contact 2
Stop Button N.C. Contact 2
RS-422 Serial Version
Serial RS-422 Tx+ (Shielded Twisted Pair)
Serial RS-422 Tx- (Shielded Twisted Pair)
Serial RS-422 Rx- (Shielded Twisted Pair)
Serial RS-422 Rx+ (Shielded Twisted Pair)
State Selector Common
State Selector Bit 0
State Selector Bit 1
State Selector Bit 2
State Selector Bit 3
Enabling Device N.O. Contact 1
Enabling Device N.O. Contact 1
Enabling Device N.O. Contact 2
Enabling Device N.O. Contact 2
Power Supply GND
Power Supply 24V
Stop Button N.C. Contact 1
Stop Button N.C. Contact 1
Stop Button N.C. Contact 2
Stop Button N.C. Contact 2
MANUGENH3 0N3
User manual
VER 1.05
White/Green
Green
Orange
White/Orange
Red/Blu
Grey/Pink
Yellow/White
White/Green
Brown/Green
Yellow
Green
White
Brown
Blue
Red
Black
Pink
Purple
Grey
Yellow
Green
Pink
Grey
Yellow/Brown
Yellow/White
Grey/Brown
White/Green
Brown/Green
White/Orange
Grey/White
Red/Blu
Blu
Brown
White
Black
Grey/Pink
Purple
Red
29
2.5.3 Cable connector specifications and pin-out
H3 handheld terminal cable will terminate optionally with a DB25 male connector, with a circular male plug or with no connector.
Both the DB25 connector and the circular plug provide a metal backshell internally connected to the cable external and internal shieldings and to the handheld terminal Ground. This will let H3 terminal ground and shieldings to be connected with the machine cabinet “earth”.
Figure 17: DB25 male connector (dimensions in millimeters)
2.5.3.1 DB25 connector pin-out
Signal Pin
Not connected
Not connected
1
2
RS-422/Ethernet TX+
RS-422/Ethernet TX-
RS-422/Ethernet RX-
RS-422/Ethernet RX+
State Selector (common)
State Selector (bit 0)
State Selector (bit 1)
State Selector (bit 2)
State Selector (bit 3)
Enabling Device C1 contact (normally open)
Enabling Device C1o contact (normally open)
Enabling Device C2 contact (normally open)
Enabling Device C2o contact (normally open)
Not connected
Shield (Ground)
Not connected
Power Supply 0V dc (GND)
Power Supply +24V dc
Not connected
Emergency Stop Button C1a (normally closed)
Emergency Stop Button C1b (normally closed)
Emergency Stop Button C2a (normally closed)
Emergency Stop Button C2b (normally closed)
14
15
16
10
11
12
13
7
8
9
5
6
3
4
21
22
23
24
25
17
18
19
20
MANUGENH3 0N3
User manual
VER 1.05
30
2.5.3.2 Circular connector
MANUGENH3 0N3
User manual
VER 1.05
Figure 18: H3 Circular connector pin-out
Signal Pin
Emergency Stop Button C1a (normally closed)
Emergency Stop Button C2a (normally closed)
1
2
Enabling Device C2o contact (normally open)
Enabling Device C1o contact (normally open)
Enabling Device C1 contact (normally open)
State Selector (common)
State Selector (bit 0)
State Selector (bit 1)
Ethernet TX-
Ethernet TX+
Ethernet RX+
Power Supply 0V dc (GND)
Emergency Stop Button C2b (normally closed)
Enabling Device C2 contact (normally open)
State Selector (bit 3)
State Selector (bit 2)
Ethernet RX-
Emergency Stop Button C1b (normally closed)
Power Supply +24V dc
14
15
16
10
11
12
13
17
18
19
7
8
9
5
6
3
4
31
2.5.4 Safety-related devices
2.5.4.1 Emergency Stop button
Characteristics
Switchable nominal voltage
Switchable nominal current
Reliability:
• Mechanical life
• Electrical life
• Maximum operating frequency
Value
24VDC ± 25%
2A (DC-12 resistive load)
1A (DC-13 inductive load)
250000 operations minimum
250000 operations minimum
900 operations/hour
2.5.4.2 Enabling device
Characteristics
Switchable nominal voltage
Switchable nominal current
Reliability:
• Mechanical life
• Electrical life
• Maximum operating frequency
Value
24VDC ± 25%
1A (DC-12 resistive load)
0.7A (DC-13 inductive load)
Position 1→2: 1000000 operations minimum
Position 1→2→3→1: 100000 operations minimum
100000 operations minimum
1200 operations/hour
2.5.4.3 State Selector
Characteristics
Switchable nominal voltage
Continuous (Non-switching) current capacity
Reliability:
• Electrical life
24VDC ± 25%
200mA
Value
25000 operations minimum
MANUGENH3 0N3
User manual
VER 1.05
32
2.5.4.4 Details on the PL and SIL level of the safety related functions (Emergency Stop
Push-button and Enabling device)
MANUGENH3 0N3
User manual
VER 1.05
33
MANUGENH3 0N3
User manual
VER 1.05
34
2.6 Cable Splitter cabling scheme
The Cable Splitter, as shown in picture 19, is divided in two parts:
• Terminal Side (upper part): for interfacing H3 terminal to the Cable Splitter;
• Controller Side (lower part): for interfacing the Cable Splitter to the machine NC/PLC.
Figure 19: Cable Splitter TOP view
Connectors J6, J7, J10, J11 are not used.
Cable Splitter features a 0.25A slow-blow fuse (F1).
Caution!
• In case of F1 fuse break, please replace only with a 0.25A slow-blow fuse (size 20mm x
5mm). Fuse type example: Littlefuse 0218.250HXP.
MANUGENH3 0N3
User manual
VER 1.05
35
2.6.1 Cabling: H3 to Cable Splitter or Connection Box
Open connection to cable splitter
User must connect cable wires to the terminal J1. For a correct cabling please refer to the following table:
VERSION
Wire Connection
Shield
Yellow
Green
Pink
Grey
Yellow/Brown
Yellow/White
Grey/Brown
White/Green
Brown/Green
White/Grey
White/Pink
Blu
Red/Blu
Red
Purple
Black
Grey/Pink
White
Brown
15
16
17
18
19
20
11
12
13
14
7
8
9
10
5
6
3
4
1
2
RS-422
Cable Splitter J1
MANUGENH3 0N3
User manual
VER 1.05
36
VERSION
Wire Connection
Shield
White/Green
Green
Orange
White/Orange
Red/Blu
Grey/Pink
Yellow/White
White/Green
Brown/Green
Green
Yellow
Brown
White
Black
Pink
Purple
Grey
Red
Blu
15
16
17
18
19
20
11
12
13
14
7
8
9
10
5
6
3
4
1
2
ETHERNET
Cable Splitter J1
MANUGENH3 0N3
User manual
VER 1.05
37
DB-25 termination to cable splitter
User must connect H3 DB-25 male connector to J2 female connector.
Circular connector to connection box
User must connect H3 circular male plug to female connector on connection box
2.6.2 Cabling: Cable Splitter or Connection Box to CN/PLC
For a correct cabling please refer to the following table:
Cable Splitter ouput contact
Enabling Device
Terminal J8 - C1
Terminal J8 - C1o
Terminal J8 - C2
Terminal J8 - C2o
Signal meaning
Contact C1
Contact C2
Emergency Stop Push-button
Terminal J9 - C1a
Terminal J9 - C1b
Terminal J9 - C2a
Terminal J9 - C2b
Contact C1
Contact C2
State Selector
Terminal J4 - COM
Terminal J4 - 0
Terminal J4 - 1
Terminal J4 - 2
Terminal J4 - 3
Common Contact
Bit 0
Bit 1
Bit 2
Bit 3
RS-422 Interface (H3 RS-422 version only)
Terminal J5 - TX+ Serial Port TX +
Terminal J5 - TX-
Terminal J5 - RX+
Terminal J5 - RX-
Serial Port TX -
Serial Port RX +
Serial Port RX -
Terminal J5 - GND Serial Port GND
ETHERNET interface (H3 ETHERNET version only)
RJ45 connector J12
Power Supply
Terminal J3 - 24V
Ethernet Port
Power Supply 24V
Terminal J3 - GND
Terminal J3 - Earth
Power Supply GND
Machine Earth Ground
Note
N.O. Contact
N.O. Contact
N.C. Contact
N.C. Contact
For a correct cabling to the connection box please refer to the indication on the connection box label
MANUGENH3 0N3
User manual
VER 1.05
38
2.7 Standards
H3 handheld terminal has been designed in order to conform to the following european directives and international standards:
2.7.1 EC Directives
Directive
2014/30/EU
2011/65/EU
Description
Electromagnetic Compatibility Directive (EMC)
Restriction of the use of certain hazardous substances (RoHS)
2.7.2
Standard
EMC
EN 61000-6-2
International Safety Standards
Description
EN 61000-6-4
Electromagnetic Compatibility (EMC) Part 6-2: Generic Standards - Immunity for Industrial Environments
Electromagnetic Compatibility (EMC) Part 6-4: Generic Standards - Emission for Industrial Environments
Degrees of protection and environmental tests
EN 60529 + A1 Degrees of protection provided by enclosures (IP code)
Emergency Stop Push-button conforming to:
IEC 60947-5-5, 6.2
Safety Lock Mechanism
IEC 60947-5-5, 5.2
IEC 60947-5-1, Annex Direct opening action mechanism
K
EN ISO13850, 4.2, 4.3, 4.4
Enabling Device conforming to:
IEC 60947-5-1
EN 60947-5-1
JIS C8201-5-1
UL508
CSA C22.2 No 14
IEC 60947-5-8 Low-voltage switchgear and controlgear
MANUGENH3 0N3
User manual
VER 1.05
39

Public link updated
The public link to your chat has been updated.
Advertisement