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SERVICE MANUAL
EN
KK-5058-2 GUN REPAIR KIT
"WATERBORNE COMPATIBLE"
This repair kit can be used on all GTI guns, all EXL guns, all PLUS guns and all PRI guns.
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this manual.
Contact your local DeVilbiss representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT.
SI-2-25-33-R1 (6/2018) 1 / 4 www.carlisleft.com
EN
Fluid Tip
(Torque to
15-20 ft. lbs.)
Gravity Feed Spray Guns
See note below
3
2
4
5
11
12
14
13
15
Fluid Tip
(Torque to
15-20 ft. lbs.)
Suction and Pressure Feed Spray Guns
See note below 3
4
2
12
13
14
15
5
1
See note below 2
7
6
8
10
9
NOTE: If the color of these parts is blue or black, then the parts marked with a "*" below are not required and should not be used.
PARTS LIST
Ref. Replacement
No. Part No. Description
1 JGA-4035-K5 Packing
*2 JGS-72-K10
3 ---
4 ---
■ 5 GTI-33-K5
6 ---
7
*8
11 KGP-13-K5
12 ---
13 ---
14 ---
15 GTI-428-K5
16 ---
---
---
*9 ---
*10 ---
Gasket Kit (PTFE)
Fluid Needle Spring
Spring Pad
Baffle Seal
Air Valve Spring
Air Valve
U Cup Seal
Washer
Snap Ring
Cup Gasket
(Gravity Guns Only)
Retaining Clip
Seal
Pin
Clip, Seal & Pin Kit (5 ea.)
Fluid Inlet Gasket (PTFE)
(Suction and Pressure
Feed Guns Only)
Qty. of
Parts in
Kit
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
16
See note below.
10
6
2
7
8
9 Fluid Inlet Adapter
(Torque to 20-25 ft. lbs.)
Use medium strength thread sealant (i.e. Devcon #2242 blue or equal) on threads.
PREVENTIVE MAINTENANCE
To clean air cap and fluid tip, brush exterior with a stiff bristle brush. If necessary to clean cap holes, use a broom straw or toothpick if possible. If a wire or hard instrument is used, extreme care must be used to prevent scratching or burring of the holes which will cause a distorted spray pattern.
To clean fluid passages, remove excess material from cup, then flush with a suitable solvent. Wipe gun exterior with a solvent dampened cloth. Never completely immerse in solvent as this is detrimental to the lubricants and packings.
FLUID INLET GASKET (16) REPLACEMENT INSTRUCTIONS
1. Remove fluid inlet adapter with appropriate wrench.
2. Clean Loctite from gun body inlet threads and seal area.
3. Place gasket (16) squarely onto the fluid inlet adapter and push it down until it is flat against the shoulder.
4. Use medium strength thread sealant (i.e. Devcon #2242 blue, or equal) on threads before installing fluid inlet adapter.
5. Torque fluid inlet adapter to 20-25 ft. lbs. and tighten locknut.
Suffixes -K5, -K10 designates kits of multiple parts.
Example: JGA-4035-K5 is a kit of 5 packings.
■ Some gun models do not require a baffle seal. If white seal is present, order GTI-33-K5.
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2 / 4 SI-2-25-33-R1 (6/2018)
JGA-4035 PACKING REPLACEMENT
INSTRUCTIONS
Needle
Gun Body
Packing
(3 pieces)
Packing
Nut
1. Remove adjusting knob and needle spring from gun.
2. Partially withdraw needle from gun body.
3. Loosen packing nut and remove.
4. Remove old packing.
5. Assemble packing nut to needle
6. Assemble packing in order shown to needle.
7. Insert needle all the way into gun body seating in tip.
8. Install needle spring and adjusting knob.
9. Thread packing nut into gun body.
10. Tighten packing nut in equal increments - no more than
1/6 turn at a time.
11. After each adjustment, pull needle open and observe needle closure.
12. If needle snaps shut, continue adjusting nut until there is evidence of needle bind or slow closing.
13. Back off packing nut 1/12 turn to the point where needle snaps shut. Packing nut must remain tight enough to prevent loosening by hand.
14. Pull needle several times to verify needle snaps shut and check packing nut for looseness.
SPRAY GUN LUBRICATION
Daily, apply a drop of spray gun lube at trigger bearing stud (A) and the stem of air valve (E) where it enters air valve assembly.
The shank of fluid needle where it enters packing nut (B) should also be oiled. Fluid needle packing should be lubricated periodically. Make sure baffle and retaining ring (D) threads are clean and free of foreign matter.
Before assembling retaining ring to baffle, clean the threads thoroughly, then add two drops of spray gun lube to threads. Fluid needle spring and air valve spring should be coated with a very light grease, making sure that any excess grease will not clog the air passages. For best results, lubricate the points indicated, daily.
A. Trigger Points
B. Packing
C. Adjusting Knobs
D. Baffle Threads
E. Air Valve Cartridge
D
A
C
E
B
GTI-33 BAFFLE SEAL REPLACEMENT
1. Remove Fluid Tip.
2. Remove Baffle (6).
3. Remove Seal (5) from Baffle.
The seal is designed to be a tight fit on the baffle. The seal should be able to be removed using your fingers. If you are unable to remove the seal using your fingers, insert a small screwdriver between the outer lip and the back of the baffle and pry the seal off.
Pry here if necessary
NOTE
ANGLED SIDE
SEAL
THICK SIDE
BAFFLE
4. Assemble seal to baffle with angled side
up as shown above. NOTE: The seal
should be a tight fit on the baffle. If it is
a loose fit on the baffle, assure that it is
assembled with the angled side up.
5. Install baffle on gun.
6. Install fluid tip and tighten to
15-20 ft-lbs.
CA PROP 65
PROP 65 WARNING
WARNING: This product contains chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm.
EN
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EN
WARRANTY POLICY
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided may invalidate any warranty.
For specific warranty information please contact Carlisle Fluid Technologies.
Carlisle Fluid Technologies is a global leader in innovative finishing technologies.
Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice.
DeVilbiss ® , Ransburg ® , ms ® , BGK ® , and Binks ® are registered trademarks of Carlisle Fluid Technologies, Inc.
©2018 Carlisle Fluid Technologies, Inc.
All rights reserved.
For technical assistance or to locate an authorized distributor, contact one of our international sales and customer support locations.
Region
Americas
Europe, Africa,
Middle East, India
China
Japan
Australia
Industrial/Automotive Automotive Refinishing
Tel: 1-800-992-4657
Fax: 1-888-246-5732
Tel: 1-800-445-3988
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Tel: +81 45 785 6421
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Tel: +61 (0) 2 8525 7555
Fax: +61 (0) 2 8525 7575
For the latest information about our products, visit www.carlisleft.com
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