DINA SafeLine DNSL-ZM, SafeLine DNSL-ZMB Product Information

Safety for men and machines SafeLine Product information DlNA Elektronik GmbH Esslinger Straße 84, 72649 Wolfschlugen Tel. 07022/95 17-0, Fax 07022/95 17-51 www.dinaelektronik.de, [email protected] Quality management system DQS certificated according to DIN EN ISO 9001: 2000 Reg.-Nr.67542-01 The direct path to safe automation SafeLine modules Central module DNSL-ZM 6 safe digital inputs 4 safe positive switching outputs 2 positive switching outputs, free configurable 1 positive switching output, system ready V24 interface Central module DNSL-ZMB 16 safe digital inputs 2 safe positive switching outputs 1 relay output with 2 safe contacts 1 positive switching output, system ready V24 interface Dual motion and standstill monitoring Central module DNSL-ZMT 11 safe digital inputs 5 safe analogue inputs 2 safe positive switching outputs 1 relay output with 2 safe contacts 1 positive switching output, system ready V24 interface Dual motion and standstill monitoring Central module DNSL-ZMR 16 safe digital inputs 4 safe positive switching outputs 2 positive switching outputs, free configurable 1 positive switching output, system ready Control for the relay outputs module DNSL-KM V24 interface Dual motion and standstill monitoring DIN EN 62061, SIL CL 3 Two-Hand-Control according to EN 574: Type IIIC. Central module DNSL-ZMK 6 safe digital inputs 2 safe positive switching outputs 1 relay output with 2 safe contacts 1 positive switching output, system ready V24 interface (BG-Nr: ET 06146) Central module DNSL-ZMA 6 safe digital inputs 1 analogue input 2 safe positive switching outputs 1 positive switching output, system ready V24 interface IND.CONT.EQ 1ZD7 MTTFD: 25 years DCawg: ≥ 99% CCF according to EN 62061: 2005 85 points CCF according to ISO 13849-1: 2006 95 points PFHD = 6,24x10-8 The total concept of the specified category must be validated involving the whole control unit. FW Input module DNSL-IN 16 digital inputs 4 positive switching semiconductor outputs Input / output module 8 digital inputs 10 positive switching semiconductor outputs Variants management DESIGNER V1.13 V1.20 V1.31 V1.32 V1.38 Function modules Dual standstill, motion and direction monitor module DNSL-DS, DNSL-DR 8 digital inputs 2 Encoder inputs 4 positive switching semiconductor outputs DNSL-DR only outputs V404.02x V404.03x x Customer-specific x Customer-specific SafeLine DESIGNER Version 1.38B5 x Relay module DNSL-RM, DNSL-RM 230 4 relay outputs 8 NO contacts 2 NC contacts only with DNSL-RM Relay module DNSL-KM 4 safe relay outputs every with 2 safe NO contacts 4 signal contacts Field busses Profibus DP DNSL-DP Interface, 24 byte input and output data, for diagnostic purpose only Ether CAT DNSL-EC Interface, 24 byte input and output data, for diagnostic purpose only Product information Contents Safety regulations SafeLine: Product description SafeLine DESIGNER DNSL-ZM: Central module DNSL-ZM input usage Outputs usage Special functions Intended usage RTDS Pulse generator via IF1 DNCO Function: Parameter mask Position monitoring of axis with DNSL-DS DNSL-ZMB, DNSL-ZMT: Central modules Inputs usage DNSL-ZMB, DNSL-ZMT: Standstill and motion monitoring DNSL-ZMB, DNSL-ZMT: Output usage RTDS Pulse generator via IF1 DNSL-ZMT: usage of inputs I16 to I20 for safety shutdown mats Parameter mask DNSL-ZMB Parameter mask DNSL-ZMT Memory of application DNSL-ZMR: Central module Inputs usage Inputs usage for standstill and motion monitoring Outputs usage Special functions Description of the wiring layer Parameter mask Memory of application DNSL-PR: Programming device for user application DNSL-KM Relay module Parameter mask Description of wiring layer DNSL-ZMK Central module Inputs usage Outputs usage Special functions Parameter mask DNSL-ZMA: Central module Inputs usage Outputs usage Special functions Parameter mask DNCO Function with „Teach function“ Central modules: Software elements SafeLine settings Password setting SafeLine diagnostic DNSL-DS and DNSL-DR: Standstill, motion and direction monitoring DNSL-DS, DNSL-DR inputs usage DNSL-DS and DNSL-DR: Function of standstill, motion and direction monitoring Monitoring of the drive break DNSL-DS and DNSL-DR: Measuring system (encoder) requirements for speed monitoring. Input frequency at the resolver input. DNSL-DS, DNSL-DR: DNCO function Input selection for DNCO Function Usage of DNCO function Usage of the outputs Mask of parameter DNSL-IN: Input module Inputs usage Output usage Parameter mask DNSL-IO: Input/ output module Inputs usage Outputs usage Parameter mask DNSL-RM, DNSL-RM 230: Relay modules Outputs usage Parameter mask Field BUS: DNSL-DP Profibus DP and DNSL-EC Ether CAT Field BUS parameter mask Spindle activation and deactivation: Virtual wiring Example: Field BUS virtual wiring of input data bit to the field bus Master Field bus: Virtual wiring of output data from field bus Master Field BUS communication Dimension diagram and assembling General technical data DNSL-ZM DNSL-ZMB, DNSL-ZMT DNSL-ZMA, DNSL-ZMK DNSL-ZMR DNSL-DS, DNSL-DR DNSL-IN DNSL-IO DNSL-RM DNSL-RM 230 DNSL-KM Error massage DESIGNER Certificate Products: safety technology SafeLine redaction 11 date 10.04.09 Page 5 6 7 10 10 11 11 12 12 13 13 14 page 4 from 48 15 15 16 17 17 17 18 18 19 19 20 20 20 21 21 21 22 23 25 25 26 26 26 26 27 28 29 30 31 32 33 34 34 35 35 36 37 38 39 39 40 41 42 44 46 Product information • • • • • • • • • • • • • Safety regulations The unit may only be installed and operated by those who are qualified electrical engineers or have received sufficient training and are familiar with both these instructions and the current regulations for safety at work and accident prevention. Follow VDE, EN as well as local regulations especially as regards preventative measures! Ignoring the safety regulations can lead to death, serious injury or cause considerable damage! In emergency stop applications use the internal function “Speed output restart disable” or a higher level control unit must ensure that the machine cannot start up again automatically! Transport, storage and operating conditions should all conform to EN 60068-2-1, 2-2. See technical details Any guarantee is void following unauthorised modifications. This can lead to death, serious injury or cause considerable damage! The unit should be cabinet mounted, otherwise dampness or dust could lead to functional impairment. Adequate fuse protection must be provided on all output contacts especially with capacitive and inductive loads. The unit must be installed following the specification of DIN EN 50274, VDE 0660-514 regarding the required distances. During operation, parts of the electronic switchgear carry high voltage. DANGER! During operation the protective covers must not be removed from the electronic switchgear! The device must always be replaced after the first malfunction! The unit must be disposed of properly when it reaches the end of it service life. Keep the operating instructions! Intended usage The SAFELINE series is a product with safety-relevant functions for machines and equipments. With this product the most diverse functions at machinery can be supervised and/or steered. Testing basis: • 2006/95/EWG „guidelines of low voltage usage" • 2004/108/EG „EMC-guidelines“, EN55011+A1, EN61000-6-2 EN 61496-1-2, VDE 0113-201 non contact protection device „BWS- interference immunity" GS-ET-20: Principles for testing and certification of relay safety combinations" DIN EN 62061 „Safety of machinery”, (VDE 0113-50) DIN EN 61508-part3 „Principles for computers in safety systems “ The safety outputs correspond to DIN EN 62061, SIL CL 3, VDE 0113-50 As a motion monitor according to EN 60 204-1 /VDE 0113 part 1 corresponding to DIN EN 62061, SIL CL 3, VDE 0113-50. As a standstill monitor according to EN 60 204-1/ VDE 0113 Part 1 corresponding to DIN EN 62061, SIL CL 3, VDE 011350. As logic unit for two-hand control function according to EN 574: Type III C (BG No.: ET 06146). The analogue inputs (I16 to I20) are also used with a safety shutdown mat, only type TS/ W1 and TS/ BK1/ Fa. Mayser The products are according to the requirements of the updated standards, which are listed in this document. Products: safety technology SafeLine redaction 11 date 10.04.09 page 5 from 48 Product information SafeLine: Product description SafeLine is housed in a metal rack type enclosure. It can be mounted by spring fasteners to a DIN rail. The individual functional modules are pluggable. The equipment is available in different housing sizes, depending on the number of functional modules to be used. Up to 15 functional modules may be used. Racks with 3, 5, 7, 9, 13 and15 slots are available. Unused slots are covered with a blind cover. (Article No. 10BD00) All modules are plugged into the redundant backplane bus system. The device is programmed using the SafeLine DESIGNER program on a PC. To cover the requirements of a wide range of applications, different function modules are available. The status of all I/O clamps and supply voltages is indicated by corresponding LED. Central module DNSL-ZMR Central modules DNSL-ZMB-DP Rack Rack DNSL-ZMT Function modules DNSL-DP DNSL-IN DNSL-IO DNSL-RM DNSL-KM DNSL-DS DNSL-ZM DNSL-ZMA DNSL-ZMK Function modules DNSL-DR DNSL-RM 230 DNSL-ZMB, ZMT and ZMR optional with PROFIBUS The central module will always be put into slot 1. (Leftmost slot in the rack) The PROFIBUS module DNSL-DP must be placed next. All other modules may be placed in any order. The module DNSL-ZMB, ZMT and ZMR require 2 slots. DNSL-ZMB, ZMT and ZMR are available with integrated PROFIBUS module DNSL-DP. See picture of ZMB, ZMT on the left! The relay module DNSL-KM can only be used by central module DNSL-ZMR and must be placed next. Interfaces The COM PORT interface is used to transfer data between the PC SafeLine Designer Program and SafeLine. The used connection cable has to be V24 (1:1). Pin 2, 3 and 5 in the cable are important. The PROFIBUS interface DNSL-DP is used to transfer data between the PROFIBUS DP Master and SafeLine. Indicators The middle LED at the black LED-Block indicates the supply voltage is present, the left and right LED indicate that the module is ready. Products: safety technology SafeLine redaction 11 date 10.04.09 page 6 from 48 Product information SafeLine DESIGNER 1. layer: Module layer Free circuit Selection Menu used modules Layer 2 (parameter mask) will be displayed by right click with mouse on the individual module. net list Position of modules motion control parameter Module selection The central module will always be put at slot ZM. The field bus module DNSL-DP or DNSL-EC must be placed next. All other modules may be placed in any order. Only one central module and one PROFIBUS module can be used. Function modules can be several. The central module DNSL-ZMB, ZMT and ZMR need 2 slot. If one of them will be selected, the next slot will be barred. To place the module DNSL-IN, INOUT and DP: move the mouse to the module. Press the left mouse-button and hold it down, than move the mouse to the wished position at the area above left and release the mouse-button. Module with variants: Modules with different variants show a selection area(example ). Click the downward arrow button with the left mouse-button. The variants will be displayed. Select the wished variant with a click. After a selection of a variant of central module an other window will be displayed. Click OK. The module will be automatically placed at slot position 0. After a selection of a function module the module will be placed above the selection area. move the mouse to the module. Press the left mouse-button and hold it down, than move the mouse to the wished position at the area above left and release the mouse-button. Menu description To change between module and wiring layer To change to layer diagnostic Transfer of data from PC to SafeLine Information of DESIGNER and Firmware Transfer of data from SafeLine to PC Export of net list from SafeLine and PROFIBUS Language selection Import of net list from SafeLine and PROFIBUS To change to layer 2 (parameter layer) Parameter file history Actual error list saved error list To change module position Click at arrow left to select the actual position. Click at arrow right to select the new position. After click OK. The function of these buttons is only possible, if there is a connection for data transfer to SafeLine. Products: safety technology SafeLine redaction 11 date 10.04.09 page 7 from 48 Product information 2. layer: Parameter mask Central module parameter mask Inputs, terminal: labelling of inputs I1 to I20 Selection timer(TC) * SK1 I1..I3, SK2 I4..I6, Restart: SK -Restart „manually“ by activating Q or „Auto.“ automatically SLOK SK1, SLOK SK2: the function SLOK SK1 and SLOK SK2 is only important, if: 1. SK1 I1..I3 or SK2 I4..I6 as Emergency stop safety circuit is used. 2. an external sensor or internal SafeLine error is existed. After SafeLine forces an emergency stop function like the actuating of the emergency-stop button. The forced emergency stop stopped the plant. SafeLine works normally till the end of the SLOK Delay time. After all outputs of SafeLine will be turned off. The SLOK Delay time has to be selected such so long, that the plant will be stopped safety. 2K_OFF: If it is activated and Restart AUTO is selected, no switch off/on of the circuit contact is necessary for test after power off/on. By Restart MAN a quit signal is necessary. If 2K_OFF is not activated a switch off/on of the contact is necessary after power off/on. By Restart MAN a quit signal is necessary. SK Activation: Safety circuit via static or clock signal (cross-circuiting detection) Name 1: Labelling of the inputs BAWS: Operation mode 3 or 6 switch positions via 3 or 6 inputs O1: SLOK: Output of operating state, T8: semiconductor output FrqIn: frequency input for motion control only possible with DNSL-ZMT, ZMB, ZMR and field bus module Test O1..O7: The internal check of the outputs O1, O2 till O5 and O6, O7 can be turned off and on. The function „check turned off“ the outputs will not tested. This feature is possible for all semiconductor outputs at all central modules. TC, A. Relay, LA: Change between time delay relays, auxiliary relays and logic modules. See below. Timers, ZW-Anzug: selection 3 or 6 on-delayed timers Timers, Stepping: „100ms“ time domain 100ms to 999,9s „10ms“time domain 10ms to 99,9s Off-delayed, on-delayed: Fields left: Entry of time value, 10 = 1s with selection 100ms, 10 = 100ms with selection 10ms Fields right: Entry of the name of time delay. Terminals O2 to O7: fields for entry the name of the outputs. DNCO Table: If this function will be selected, a mask with two tables for frequency values will be appear. Every table includes fields for 48 values. The frequency values assign the motions, that have be monitored. See DNSL-DS. DNCO Terminals: The number of the monitored motions defines the necessary inputs at the central module or DNSL-DS. Eight motions need 3 inputs, 16 motions need four inputs and 48 motions need 6 inputs. IF1: With the selection „ON” the function of a pulse generator (Takt Generator) is possible via the virtual contact IF1. IF1 can be used to control an hardware output. Takt Generator(100ms): The time of the signal „High“ and the signal „Low“ can be defined. The stepping is 100ms. 1 = 100ms, 10 = 1s etc. SLOK Delay [s]: If there is a defect in SafeLine or in the sensor system of SafeLine the output 01 will be turn off. After an adjustable delay time 0 to 25s all outputs at SafeLine will be turn off. For the time length please take care for the function SLOK SK1 or SLOK SK2 DS1, DS2: With the central module there are two motion and standstill controls for two drives possible. The sensors for the motion and standstill controls can be proximity switches. For a motion control there are two proximity switches with 24V signals necessary. With the selection is this function available. The input IN11 to IN14 are used for this function at the central module DNSL-ZMB, ZMT and ZMR. Motion monitoring freq. [Hz]; SS1, SS2: Entry the frequency value for standstill F11, F21: Entry the frequency value for tool setting mode F12, F22: Entry the frequency value for semiautomatic mode F13, F23: Entry the frequency value for automatic mode : save and close. : close without saving. *)SK: Safety circuit Products: safety technology SafeLine redaction 11 date 10.04.09 page 8 from 48 Product information Central module: selection A. relay, LM or Analogue Selection A. Relay, Contactor relay Selection (LM), logic modules Vref: Reference voltage 15V, produced in SafeLine. Fields for labelling Fields to enter the voltage value Fields for labelling Trigger points at ZMT, Tension values at ZMA Selection of logic module type Contact definition Selection Analogue only with ZMT/ZMA Selection of custom logic module 3. layer: Wiring layer Graphic to lift side language Button to select the modules at the wiring layer. The module can be selected left or right, depending from the used button The cipher at the end of the button is the position number in the rack. Button to select the time delay relay (ZW), contactor relay (KV) or logic modules (LM) at the wiring layer, if the central module is chosen. The module can be selected left or right, depending from the used button. Products: safety technology SafeLine redaction 11 date 10.04.09 page 9 from 48 Product information DNSL-ZM: Central module Every unit contains only one central module. The number of function modules is dependent on the application. Programming of the SafeLine unit is accomplished with the SafeLine Designer program on a PC. The completed program is transferred via the COM interface to the Safeline unit. The SafeLine DESIGNER is special software developed by DINA Elektronik. The operation voltage (24V DC) is supplied to the clamps A1 und A2. DNSL-ZM Connection scheme DNSL-ZM Eingänge / Inputs I6 I5 I4 I3 I2 I1 Ausgänge / Outputs UB = 24V DC O7 O6 O5 O4 O3 O2 O1 A2 A1 0V 24V DC Netzteil Power supply 6A V24 COM PORT 24V intern DNSL-ZM input usage Safety circuit 1 (SK1) Emergency Stop E1⇒I1 E2⇒I2 and Q ⇒I3 E1 E1 control SK1S and E2 E2 SK1Ö Quit Safety circuit 2 (SK2) Q E1⇒I4 manually automatic E2⇒I5 and Protection cover function Q ⇒I6 control SK2S und SK2Ö E111 E2 21 Q 13 E1 and E2 may be used in static or clocked mode. E1 E2 All inputs may be used for optional functions. 12 E111 E2 21 22 12 22 14 23 24 automatic Two-hand function Q1 E1 E2 Q2 only by E1⇒I1 Q1⇒I2 E2⇒I3 Q2⇒I4 control ZH1 Static input signal only According EN 574: Type IIIC Permission function E1 E1 E2 E2 Operation mode DNCO Function Switch (BAWS) See page 12 and DNSL-DS One from three BA/ Mode 1 2 24V DC 3 Wiring Layer I1 to I3 One from six BA / Mode 1 2 3 4 5 24V 6 DC I1 to I6 Quit Q manually manually E1 E2 Q SK1S, 2S automatic automatic E1 E2 SK1S, 2S Protection cover function Two-hand function >500ms E1 E2 Q Q2 <500ms OK Q1 E1 Q2 E2 ZH1 SK1S, S2 The static/ clocked and manually / automatic operation mode of SK1 and SK2 are defined in the parameter mask. In manual mode, restart is only possible using Q. Note: „automatic“ should be selected in the DESIGNER, if protection cover switch with quit contact is used. The quit contact has to be connected to I3 respectively I6. “automatic“ should be selected in the DESIGNER, if there are safety circuits without quit contact. I3 respectively I6 has to be connected to 24V DC. SK1S, SK2S will be wired into the safety chain with the DESIGNER. The left side of the 1st contact must be con, the right side connects to the next contact. +24V SK1 SK2 . SK1S, SK1Ö, SK2S, SK2Ö and ZH1 are nected to virtual redundant Contacts. Two safety circuits or one Two-hand-function are possible. The inputs may also be used as general-purpose inputs. Products: safety technology SafeLine redaction 11 date 10.04.09 page 10 from 48 Product information Outputs usage 1. Output O1 function may be defined in the parameter layer to one of the following: Wiring layer SLOK: Output indicating System Ready T8: Semi conductor switch 2. FrqIn: possible only with DNSL-ZMB, ZMT and ZMR 3. O2, O3, O4 and O5 are redundant outputs made of a positive switching semiconductor and a relay contact. These outputs may be activated directly by external inputs or by virtual connections from NC, NO, Logic-elements, time delay relays etc. The wiring is done by the virtual control inputs in the DESIGNER. 4. O6 and O7 are free usable outputs. The usage may be defined in the parameter layer to the following: E1 Clock output supply for cross-circuiting detection in safety circuits, E2 No virtual wiring possible Single outputs individually activated by T6, T7 Note: T6 and T7 only visible, if this mode is selected in the parameter layer. Paired output Safe output to duplicate dual channel contacts. Activated by S1 and Q Q may be wired to virtual 24V directly or can be used from an external input. S1 and Q are only visible, if this mode is selected in the parameter layer. The 24 V supply for the outputs O1 – O7 is from the A1 input clamp. Note: All semiconductor outputs will be monitored constantly for wrong behaviour independent of the function. If an error is detected on one of the outputs, all outputs will be switched off after an adjustable time delay (0-25s). Special functions RTDS Virtual input to reset the interlock of the virtual contacts of the motion control module DNSL-DS, and DNSL-DR after the actual values are below the limit values. The virtual input RTDS must be held at 24V for more then 500ms. For this function a hardware input or virtual output can be used. Pulse generator via IF1 With the selection „ON” via the parameter mask the function of a pulse generator (Takt Generator) is possible via the virtual contact IF1. The right connection can be used to control an hardware output, the left to virtual The time of the signal „High“ and the signal „Low“ can be defined. The stepping is 100ms. 1 = 100ms, 10 = 1s etc. Note: in the SAFELINE unit all digital inputs are processed by both channels and checked for Plausibility. There is no single channel processing. Malfunctions Behavior: Output O1 switched off. LED- for O1 not illuminated. Left LED at ZM Block not on. Right LED at Block blinks sequence short/long. Correction: Check of the wiring Check of the configuration (wrong assembly of the rack or wrong project planning.) Reset stored errors by switching 24V supply OFF and ON. Products: safety technology SafeLine redaction 11 date 10.04.09 page 11 from 48 Product information Parameter mask DNCO Parameter mask : Mask save and close. Selecting DNCO mask is available in every central module mask. Description of the parameter mask: See page 8 and 9. DNCO function: Parameter mask Example: Two frequency tables containing up to 48 values each. DNCO1 table via DNSL-DS These values define the maximum monitored speeds. This frequency values are the frequencies of the encoder of the drive measurement system by the SH-K TK B11 D1 corresponding speed. DNCO1 D2 B12 Monitoring 8, 16 or 48 speed’s is possible and can be selected via the central Steuergerät D3 B13 module mask “DNCO Terminals”. The necessary inputs to select one from 8, D4 B14 DNSL-DS Control 16 or 48 speeds can be used at the central module or at the motion monitoring device D5 B21 module DNSL-DS. For 8 value there are 3 input necessary, for 16 value 4 D6 B22 inputs and for 48 value 6 inputs. A frequency value has to be entered in every field of the selected table. With the selection 16 the frequency value 01 to 15 can be automatically calcu- DNCO2 table via central module lated, if the maximal value in field DNCO1_16 is entered. SH-K TK I1 D1 After this the button for the left table and for the right DNCO1 DNSL-ZM D2 I2 have to be activated. ZMB Steuergerät D3 I3 A %-value (0 to 20%) can be sum up to all value in the table, if in the field ZMT Control D4 I4 ZMA “Tolerance” a value was entered and the button will be activated. device For every frequency table the encoder input at motion monitoring equipment has to be defined. The selection has to be done vie Encoder1/2. DS to Teach: For this function see DNSL-ZMA. D5 D6 I5 I6 ZMK ZMR Position monitoring of axis with DNSL-DS Usage DNCO mask for the configuration The right side of the mask is used for the position monitoring. The motion control DNSL-DS, DR is able to monitor the position of axis. This function has to be selected with . After the message “DNCO Data will be cleared. continue?” It has to be confirmed with yes or no. The DESIGNER sense the rack position of the function modules (FM) DNSL-DS or DNSL-DR. 14 function modules are possible. Every motion control has two position monitorings. In the fields beside FM the increments number of the encoder can be written. Always if no function modes are selected and the axis stop, DNSL-DS, DR record this position as the new monitored position. The monitored axis can oscillate lift and right but not more than these predetermined increments. If it decrease, the virtual contact SS1 or SS2 in the wiring layer opens. Notice: If position is monitored, no standstill monitoring is possible. Products: safety technology SafeLine redaction 11 date 10.04.09 page 12 from 48 Product information Central modules DNSL-ZMB, DNSL-ZMT DNSL-ZMT Schematic Eingänge / Inputs DNSL-ZMB-DP Ausgänge / Outputs I20 I19 I18 I17 I16 I15 I14 I13 I12 I11 I6 I5 I4 I3 I2 I1 UB = 24V DC 24 23 14 13 O3 O2 O1 A2 A1 0V 24V DC Netzteil Power supply 6A V24 COM PORT 24V intern DNSL-ZMB and ZMT can be ordered with an integrated field bus, Profibus or Ether cat module. Type with Profibus: DNSL-ZMB-DP, type with Ether cat: DNSL-ZMB-EC DNSL-ZMB, DNSL-ZMT: Safety circuit 1 (SK1) E1⇒I1 E2⇒I2 Q ⇒I3 controls SK1 Safety circuit 2 (SK2) E1⇒I4 E2⇒I5 Q ⇒I6 controls SK2 Safety circuit 3 (SK3) E1⇒I11 E2⇒I12 Q ⇒I13 controls SK3 Only at ZMB Safety circuit 4 (SK4) E1⇒I15 E2⇒I16 Q ⇒I17 controls SK4 Safety circuit 5 (SK5) E1⇒I18 E2⇒I19 Q ⇒I20 controls SK5 E1 and E2 may be used in static or clocked E1 mode. E2 manually Inputs usage Emergency Stop E1 Two-hand function E1 E2 Q1 E1 E2 Q2 E2 Quit Only by E1⇒I1 Protection cover function. Q1⇒I2 E2⇒I3 Q2⇒I4 control ZH1 12 12 E111 E111 Static input signal only E2 21 22 E2 21 22 Q 13 14 According EN 574: 23 24 Type IIIC automatic Q manually E1 E2 DNCO function See page 27 or click here DNSL-DS BA/ Mode 1 2 Programming Layer automatic Permission function E1 Operation mode Switch (BAWS) One from three E2 Quit Q manually 24V DC 3 I1 to I3 One from six BA / Mode 1 2 3 4 5 24V 6 DC I1 to I6 automatic automatic Protection cover function E1 E2 Q E1 E2 E1 E2 Q SK1-5 SK1-5 SK1-5 Two-hand function >500ms Q2 <500ms OK Q1 E1 Q2 E2 ZH1 The static/ clocked and manually / automatic operation mode are defined in the parameter mask. In manual mode, restart is only possible using Q. Note: „automatic“ should be selected in the DESIGNER, if protection cover switch with quit contact is used. The quit contact has to be connected to I3, I6, I13, I17 respectively I20. “automatic“ should be selected in the DESIGNER, if there are safety circuits without quit contact. I3, I6, I13, I17 respectively I20 has to be connected to 24V DC. All inputs may be used for optional functions. SK1 to SK5 will be wired into the safety chain with the DESIGNER. The left side of the 1st contact must be con, the right side connects to the next contact. +24V SK1 SK2 . SK1 to SK5 and ZH1 are virtual redunnected to dant contacts. Five safety circuits or one Two-hand function and three safety circuits are possible. These inputs may also be used as general-purpose inputs. Products: safety technology SafeLine redaction 11 date 10.04.09 page 13 from 48 Product information DNSL-ZMB, DNSL-ZMT: Standstill and motion monitoring The Central module DNSL-ZMB may be used to monitor two motions for safe standstill and safe speed. For speed sensing at a motion two proximity switches could be used. This Function is also with DNSL-ZMR available. Inputs Operation mode Virtual Examples Inputs Wiring layer Monitoring 1 Sensor (S1)⇒I11 Tool setting mode BA2 F11⇒ Tip contact S1 Sensor (S2)⇒I12 Semi automatic mode BA3 F12⇒ Permission contact Gear S2 Zahnrad Automatic mode BA1 Protection cover contact F13⇒ Not-monitored BA1 MT1⇒ Protection cover contact S3 Gear Monitoring 2 S4 Zahnrad F21⇒ Tip contact Sensor (S3)⇒I13 Tool setting mode BA2 F22⇒ Permission contact Sensor (S4)⇒I14 Semi automatic mode BA3 Automatic mode BA1 F23⇒ Protection cover contact Not monitored BA1 MT1⇒ Protection cover contact Monitoring 1 Monitoring 2 ν act > ν standstill DZ1 virtual contact for νmax: closed if ν act < νmax , open if νact > νmax SS2 virtual contact for standstill: closed if standstill, open if ν act > ν standstill DZ2 virtual contact for νmax: closed if ν act < νmax , open if νact > νmax SS1 virtual contact for standstill: closed if standstill, open if To use motion monitoring the function DS1 and/or DS2 in the SafeLine DESIGNER must be selected. I11, I12 and I13 are not available for safety circuits in this case. Selection of the individual speeds is accomplished by entering the corresponding frequency in Hz into the parameter fields. The maximum Input-frequency for I11 – I14 is 1200Hz. Proximity switches requirements: 2 signals with 180° phase offset. One switch at the cog the an other at the gap. Positive switched to 24V DC (PNP) DNSL-ZMB, DNSL-ZMT: Output usage Programming Layer Output O1 function may be defined in the parameter layer to one of the following: SLOK: Output indicating system ready T8: Semi conductor switch FrqIn: Frequency input (maximal 1200Hz) single channel motion control. The output O1 can be redefined as frequency input in the parameter layer to function as a one-channel not safe motion control. As impulse device a proximity switch may be used. Setting the value for the motion control will be done using the PROFIBUS. The proceeding of programming is received by DINA Elektronik. SS2 virtual contact is closed at standstill and opened at ν act > ν standstill DZ2 virtual contact is closed at νact < νmax and opened at νact > νmax To reset the contact DZ2 the maximum of the speed has to be decreased more than 10% a the virtual input RTDS has to be switched to virtual 24V. O2 and O3 are redundant outputs made of two positive switching semiconductors. These outputs may be activated directly by external inputs or by virtual connections from NC, NO, logic elements, time relays etc. R13/R14, R23/R24 are 2 relay outputs and they are configurable to the following: a) two independent NO contacts, safety category 2, activated by K1, K2 b) two redundant NO contacts, safety category 4, activated by S1 and Q. Q may be connected to or connected via an external input. S1 and Q are displayed in the programming layer only in this mode. Version a and b will be factory-made. The factory-made configuration has to be selected via the parameter mask. Note: All outputs will be monitored constantly for wrong behavior independent of the function. If an error is detected on one of the outputs, all outputs will be switched off. Special function: RTDS: Virtual input to reset the interlock of the virtual contacts of the motion control at the central module and DNSL-DS, DR after the actual values are below the limit values. This virtual input can be also used to reset safety shutdown mat. The virtual input RTDS must be held at virtual 24V for more then 500ms. For this function a hardware input I1-I6, I11, I12 rather a hardware input at a function module or virtual output can be used. Pulse generator via IF1: With the selection „ON” via the parameter mask the function of a pulse generator (Takt Generator) is possible via the virtual contact IF1. The right connection can be used to control an hardware output, the left to virtual The time of the signal „High“ and the signal „Low“ can be defined. The stepping is 100ms. 1 = 100ms, 10 = 1s etc. Products: safety technology SafeLine redaction 11 date 10.04.09 page 14 from 48 Product information DNSL-ZMT: usage of inputs I16 to I20 for safety shutdown mats For working with safety shutdown mats (max. 5) virtual reSAFELINE DESIGNER dundant contacts TM1 to TM5 are provided. If the safety shutdown mats is OK and not activated the corresponding contacts TM1 to TM5 are closed. Stepping on the safety shutdown mat or an internal malfunction of the mat will open the corresponding contact. Contact closes again if no one is on the mat. A manual reset must be programmed using the logic module Parameter mask in the DESIGNER. The status of TM1 to TM5 may be monitored using the Profibus. The values for the analogue edges will be set using: Lower value AN01 to AN05 for lower level AN06 to AN10 for upper level AN01/ AN06, AN02/ AN07, AN03/ AN08, AN04/ AN09 and AN05/ AN10 are paired values. Upper value Note for initial start-up: At the clamp the measured voltage against 0V is 8,5V with a free mat. Additional parameters are not necessary. Unused clamps I16-I20 may be left unconnected. Programming mask The tension values shown in the left picture are for a safety mat with shorting outputs using an external 8,2Kohm Reference resistor. For different reference resistor values, contact DINA Elektronik. Note: Digital inputs and analogue safety mat inputs will be processed in two channel mode and tested for plausibility on the Central – and all Function modules. There is no single channel processing. DNSL-ZMT: usage of inputs I16 to I20 for current source monitoring (4 to 20mA) This inputs can be used to monitor the current value with an internal resistance of 500Ohm. The switching thresholds can be defined as for shutdown mats. Lower value and upper value must be entered. The interpretation will be done via the virtual contacts SM1 to SM5. It may be to control outputs with right connection of the contacts. The left connection can be linked with virtual +24V or with another software elements. 0V potential of the current source has to be connected with A2 of the central module. Interrelationship between hardware inputs, voltage respectively current values and virtual contacts Input min. value < min. value > min.,< max. value max. value > max. value Virtual contacts I16 AN01 SM1 SM1 AN06 SM1 I17 AN02 SM2 SM2 AN07 SM2 I18 AN03 SM3 SM3 AN08 SM3 I19 AN04 SM4 SM4 AN09 SM4 I20 AN05 SM5 SM5 AN10 SM5 Parameter mask DNSL-ZMB Description of the parameter mask: See page 8 and 9. The terminals O4-O5 and O6-O7 are two redundant NO contacts Products: safety technology SafeLine redaction 11 date 10.04.09 page 15 from 48 Product information Parameter mask DNSL-ZMT Reset of safety mat The reset of the virtual contacts of the mat can be automatically (AUTO). The contacts close again, if the mat is inactivated. Safety Shutdown mat low value If (MAN) is selected, the reset has to be activated via the virtual input RTDS. RTDS can be controlled via an software element or hardware input. Safety Shutdown mat high value Description of the parameter mask: See page 8 and 9. Note: Digital inputs and analogue safety mat inputs will be processed in two channel mode and tested for plausibility on the central – and all function modules. There is no single channel processing. Malfunctions Behavior: Output O1 switched off. LED- for O1 not illuminated. Left LED at ZMB block not on. Right LED at block blinking sequence short/long. Correction: Check the wiring Check the configuration (wrong assembly of the rack or wrong project planning.) Reset stored errors by switching 24V supply OFF and ON. Memory of application All application information will be stored on a pluggable „Memory card“ Type DNSL-MC. This card is plugged internally on the central module and is part of the central module DNSL-ZMB, ZMT and ZMR. It can also be ordered separately. Integration of the memory card on the DNSL-MC central module The user application data can be transfer to the memory card via the programming device DNSL-PR. Lock also at DNSL-ZMR for memory of application. Products: safety technology SafeLine DNSL-SP plugged lower left part on the central module redaction 11 date 10.04.09 page 16 from 48 Product information DNSL-ZMR: Central module DNSL-ZMR Connection scheme DNSL-ZMR Eingänge / Inputs DNSL-ZMR-DP Ausgänge / Outputs I20 I19 I18 I17 I16 I15 I14 I13 I12 I11 I6 I5 I4 I3 I2 I1 O7 O6 O5 O4 O3 O2 O1 UB = 24V DC A2 0V A1 24V DC Netzteil Power supply 6A V24 COM PORT 24V intern DNSL-ZMR can be ordered with an integrated field bus, Profibus or Ether cat module. Type with Profibus: DNSL-ZMR-DP, type with Ether cat: DNSL-ZMR-EC Inputs usage: look at page 13, DNSL-ZMB Usage the inputs I11, I12 and I13, I14 for standstill and motion monitoring: look at page 14, DNSL-ZMB Outputs usage Output O1 function may be defined in the parameter layer to one of the following: SLOK: Output indicating system ready T8: Semi conductor switch FrqIn: Frequency input (maximal 1200Hz) single channel motion control. The Output O1 can be redefined as frequency input in the parameter layer to function as a onechannel not safe motion control. As impulse device a proximity switch may be used. Setting the value for the motion control will be done using the Profibus. The proceeding of programming is received by DINA Elektronik. SS2 virtual contact is closed at standstill and opened at ν act > ν standstill DZ2 virtual contact is closed at νact < νmax and opened at νact > νmax To reset the contact DZ2 the maximum of the speed has to be decreased more than 10% a the virtual input RTDS has to be switched to virtual 24V. O2-O5 are redundant outputs made of two positive switching semiconductors. These outputs may be activated directly by external inputs or by virtual connections from NC, NO, logic elements, time relays etc. O6, O7: E1 Clock output supply for cross-circuiting detection in safety circuits, E2 . No virtual wiring possible Single output individually activated by T6, T7. Note: T6 and T7 only visible, if this mode is selected in the parameter layer. Special function: RTDS: Virtual input to reset the interlock of the virtual contacts of the motion control at the central module and DNSL-DS, DR after the actual values are below the limit values. This virtual input can be also used to reset safety shutdown mat. The virtual input RTDS must be held at virtual 24V for more then 500ms. For this function a hardware input I1-I6, I11, I12 rather a hardware input at a function module or virtual output can be used. Pulse generator via IF1: With the selection „ON” via the parameter mask the function of a pulse generator (Takt Generator) is possible via the virtual contact IF1. The right connection can be used to control an hardware output, the left to virtual The time of the signal „High“ and the signal „Low“ can be defined. The stepping is 100ms. 1 = 100ms, 10 = 1s etc. Description of the wiring layer Wiring layer SK1 to SK5: virtual redundant contacts for 5 possible safety circuits ZH1: virtual redundant contact for two hand function I1-I6 and I11-I20: Hardware inputs to use as safety circuits, two hand function (I1-I4), motion monitoring (I11-I14), DNCO function and other safety or not safety relevant functions. SS1, SS2: DZ1, DZ2: virtual contact for the monitored standstill virtual contact for the motion control for 2 drives with 3 maximal speed F11-F13, F21-F23: virtual inputs to select the wished function mode. MT1, MT2: virtual contact to mute the monitoring in the automatic mode Products: safety technology SafeLine redaction 11 date 10.04.09 page 17 from 48 Product information Parameter mask: Descrition: Look at page 8 and 9 Memory of application All application information will be stored on a pluggable „Memory card“ Type DNSL-MC. This card is plugged internally on the central module and is part of the central module DNSL-ZMB, ZMT and ZMR. It can also be ordered separately. Integration of the memory card on the central module DNSL-MC DNSL-SP plugged lower left part on the central module DNSL-PR: Programming device for user application To use Connect DNSL-PR via a V24 or USB cable with the PC. Connect the power supply plug to 230V AC net. LED „UB“ is illuminating. LED “Check” illuminates shortly. LED „Transfer“ is blinking slowly. Plug the memory card in the socket at DNSL-PR. Start the data transfer at the PC. LED „Transfer“ is blinking quickly. LED „Transfer“ is blinking slowly again. The data transfer to the memory card DNSL-MC is finished. Plug out the Memory card of DNSL-PR. The user application data can be transfer to the memory card via the programming device DNSL-PR DNSL-PR is deliverable with all necessary connection cables for the data transfer from a PC. The power supply of the device is 230V AC Products: safety technology SafeLine redaction 11 date 10.04.09 page 18 from 48 Product information DNSL-KM Relay module Connection scheme DNSL-KM Ausgangskontakte / Ouput contacts K3 53 54 63 64 73 74 83 84 K4 K1 13 14 23 24 33 34 43 44 K2 O1 Info K1 K3 O2 O3 Power O4 K5 K7 K2 K4 K6 K8 O1 O2 O3 O4 24VDC intern / internal Output expansion for DNSL-ZMR with DNSL-KM: The central module DNSL-ZMR can control directly a relay module of type DNSL-KM. This relay module provides 4 safety relay outputs each consisting of 2 safety contacts and 1 signaling contact. This module is placed in position 3 of the rack. If needed contact expansion is possible putting a second DNSL-KM at position 4 of the rack. Four safety outputs each consisting of 4 safety contacts and 2 signaling contacts are available then. Position 2 in the rack is reserved for the field bus module. Parameter mask DNSL-KM: Field to label the output module O1, O2, O3 and O4: Fields to label the signaling contacts R13 / R14, R23 / R24, R33 / R34, R43 / R44, R53 / R54, R63 / R64, R73 / R74, R83 / R84: Fields to label the redundant contacts. OK: safe mask and loose. Abbrechen: loose mask without safe. Description of wiring layer S1-S4: virtual inputs to control the 4 relay outputs (Safety category 4) O1-O4: Signaling relay contacts 13/14, 23/24: redundant contacts for the first relay output 33/34, 43/44: redundant contacts for the second relay output 53/54, 63/64: redundant contacts for the third relay output 73/74, 83/84: redundant contacts for the fourth relay output +24V virtual connection for 24V Products: safety technology SafeLine redaction 11 Wiring layer date 10.04.09 page 19 from 48 Product information DNSL-ZMK Central module Connection scheme Eingänge / Inputs Ausgänge / Outputs I6 I5 I4 I3 I2 I1 24 23 14 13 O3 O2 O1 UB = 24V DC A2 Wiring layer A1 0V 24V DC Netzteil Power supply 6A V24 COM PORT 24V intern Inputs usage Outputs usage Special functions Look at DNSL-ZM page 10 Look at DNSL-ZMB page 14 Look at DNSL-ZMB page 14 Parameter mask Look at 8 and 9 Products: safety technology SafeLine redaction 11 date 10.04.09 page 20 from 48 Product information DNSL-ZMA: Central module Wiring layer Connection scheme Eingänge / Inputs I6 I5 I4 I3 I2 I1 Ausgänge / Outputs UB = 24V DC 0V Uanalog Uref O3 O2 O1 A2 A1 0V 24V DC Netzteil Power supply 6A V24 COM PORT 24V intern Inputs usage Look at DNSL-ZM page 10 Outputs usage Look at DNSL-ZMB page 14. The contacts output 13-13, 23-24 are not available Special function Look at DNSL-ZMB page 14 Parameter mask Look at page 8 and 9, for DNCO function at page 12 Fields for the voltage value of the potentiometer Fields for the frequency value of the encoder Button to transfer the voltage and Frequency value After the transfer has to be accept look at DNSL-ZM. Slection of the monitoring 1 or 2 at DNSL-DS Tolerance addition for the monitored frequency till +20% is possible Selecting the DNCO mask The voltage value in the fields AN01, AN02, AN13, AN14 and AN15 can not be changed. These values is used for the cross-circuiting detection. There for the used voltage range is only from 10 to 90%. DNCO function with „Teach function“ This function enables the monitoring of the circumferential speed as example of a grinding wheel. Parameter mask DNSL-DS: Selection of the frequency table analogue via DNSL-ZMA mask The fields in the frequency table have to be filled with frequency values, which are higher, than the drive motion can be decrease. In this case no Emergency Stop is possible. Look at the adjustment of DNCO via the parameter mask of DNSL-DS. Parameter mask DNSL-ZMA: Selection of DNCO table Parameter mask DNCO table Selection of the position DNSL-DS at the rack Potentiometer Parameter mask DNCO table Selection „Teaching analog“ in the analogue table The voltage value at the potentiometer will be record. Parameter mask DNCO table Adjusting of the entry speed via the potentiometer, after activate the button . The frequency value of the encoder appears finally a mask appears with the details as example: DNCO: 9064 analog: 9. The analogue value will record with a click at OK. This action has to be repeat for all 10 possible values. Products: safety technology SafeLine redaction 11 date 10.04.09 page 21 from 48 Product information Central modules: Software elements Times: it can be selected 12 off- and 3 on-delayed or 9 off- and 6 on-delayed Timer off-delayed diagram off delayed +24V virtual Timer on-delayed Timing diagram on delayed A1 A1 +24V virtual t 13 / 14 - 63 / 64 t 13 / 14 - 63 / 64 71 / 72 - 81 / 82 71 / 72 - 81 / 82 Relay: it can be selected 6 NO and 2 NC or 4 NO and 4 NC contacts Contact duplication (KV) contact duplication (KV) 15 x KV, 6 NO, 2 NC 15 x KV, 4 NO, 4 NC Timing diagram Timing diagram +24V virtual A1 +24V virtual A1 13 / 14 - 63 / 64 13 / 14 - 43 / 44 71 / 72 - 81 / 82 51 / 52 - 81 / 82 Activation via a logic module, a virtual contact or an external input, etc. Logic module: It can be selected type 0, type1 or type 2 Logic module: 15 x type 0 The logic module contains 8 inputs and 8 outputs. The following logical functions are available: Y1 = not X1 Y2 = not X2) Y3 = OR (X1.. X8); 8-Input OR Y4 = X3 OR X4 Y5 = X3 AND X4 Y6 = X5 AND X6 Y7 = X5 AND X6 AND X7 AND X8 Y8 = Start/Stop– Start X7, Stop X8 default stop Logic module: 15 x LM type 1 Y1 = not X1 Y2 = AND(X1..X8); 8-Input AND Y3 = OR(X1.. X8); 8-Input OR Y4 = X3 OR X4 Y5 = X3 AND X4 Y6 = (X5 AND X6) OR (/X5 AND /X6); inverted XOR Y7 = X7 AND X8 Y8 = Start / Stop – Start X7, Stop X8, default stop The reset status is: (Y8= 0), X7=Set und X8=Set Y8=0. Logic module: 15 x LM type 2 Y1 = not X1 Y2 = AND(X1..X8); 8-Input AND Y3 = OR(X1.. X8); 8-Input OR Y4 = X3 OR X4 Y5 = X3 AND X4 Y6 = Start by X5 and by falling edge X6 Y7 = X7 AND X8 Y8 = Start / Stop – Start X7, Stop X8, default stop The reset status is. (Y8= 0), X7= Set and X8=Set Y8=0. Customer specific logic module: Internal connection scheme of F1 to F8 X1 X2 X3 X4 & Y1 >1 1 X1 X2 X1 X2 X3 X4 X5 X6 X7 X8 >1 Y2 Y3 Y4 & >1 & Y5 & Y6 >1 Y7 >1 Y8 Typ 0 X1 X1 X8 X1 X8 X3 X4 X3 X4 X5 X6 X7 X8 X7 X8 1 Y1 X1 EA & Y2 >1 Y3 X2 X3 1 Y1 Err Y2 Y3 X4 1 Y4 & Y5 & Y6 >1 Y7 =1 Y8 >1 Y4 & Y5 =1 Y6 & Y7 S R Y8 R dominant Typ 1 X5 X6 X7 X8 Typ 2 15 LM Type cl KL = Customer Logic KLM type 0 KLM type 1 KLM type 2 Y1 = X1 ∧ X2 ∧ X3 ∧ X4/ Hold by Y1 Reset by X1/ ∨ X2/ ∨ X3/ Y2 = X1 ∧ X2 Hold only by X1 Y3 and Y4 not used Y5 = X1 ∧ X2 Y6 = X3 ∧ X4 Y7 = X5 ∨ X6 Y8 = X7 ∨ X8 Y1 = not X1 Y2 = ∧ (X1..X8) Y3 = ∨ (X1..X8) Y4 = X3 ∨ X4 Y5 = X3 ∧ X4 Y6 = NOT(X5 XOR X6) Y7 = X7 ∧ X8 Y8 = Set X7 , Reset X8 Y1, Y2 look right X1 and X2 compare external NO and NC relay contacts. Y3 = not X3 Y4 = not X4 Y5 = X1 ∧ X2 Y6 = X3 ∧ X4 Y7 = X5 ∨ X6 Y8 = (X7 XOR X8) X1 X2 <1s Y1 Y2 on: ok off: err >1s off: ok on: err X1 X2 <1s Y1 >1s Y2 The required function can be accomplished by virtual wiring. Multiple usage is possible, Example: RS-Latch, Y5, Y6 can be used as separate combinations in the virtual connection scheme. Products: safety technology SafeLine redaction 11 date 10.04.09 page 22 from 48 Product information SafeLine settings Clicking the Pushbutton „Settings“ opens the Parameter mask „Settings“. Selecting Module Show hints: When positioning the mouse pointer on a module in the wiring layer, the legend of the module will be displayed. Selecting VB Show hints the previously defined wire description will be displayed, when the mouse pointer is positioned on a wire. Example (Emergency stop output) Assigning a wire description: click with right mouse button on the wire. In the new window select wire’s description and then click on the connection description. In the new window type the wire description and quit by clicking OK. WIRE Click here Connection description Transfer Verification: Autostart: COM1: after the transfer of user program an additional verify cycle will be started. The transmitted data will be read back and compare with the quell data. The user program will be started after transfer without Power OFF / ON. Advised only for start of operation. Selection of the serial ports Note: By using an USB / V24 transducer the COM Port is available , if the transducer is ready. Auto start: The SafeLine unit will start without a power OFF/ON cycle after the application data is loaded. Recommended only for initial loading! COM1: Selection of the serial Port used on the PC. If an USB / V24 converter is used, the COM-interface will only be available if the converter is operational. Password setting Without a valid password, no application can be loaded. OFF: no password change CHECK compare of DESIGNER password with SafeLine password after clicking OK. If passwords are different a comment “passwords are different” is displayed. Please give the correct password. SET: The field „PIN“ is activated. Pin is needed if a password is inserted the 1st. time in SafeLine or if the password is no more available. In this case the PIN-Number must be inserted. The PIN number is only known by DINA and the responsible customer stuff member. Change the SafeLine password will be changed. 1. Enter the old password in field „Old Password“. 2. Enter the new password in field „New Password1“ and „New Password2“. 3. Activate OK. If all is correct, „Password changed“ is displayed. If not correct, „Passwords are unequal” is displayed, please correct and repeat. The password is 4-digit and may contain alphanumeric characters. File: AutoCreate Filename If active, SafeLine Designer creates automatically a file name under which the parameter file will be saved. Machine name, version and author may be changed; the date portion is inserted automatically. Erase History: List of lately loaded (*.slw) files in SafeLine is cleared. Diagnostics Data-Logger: not activated Products: safety technology SafeLine redaction 11 date 10.04.09 page 23 from 48 Product information SafeLine diagnostic Diagnostic of internal wiring Diagnostic This diagnostic is only possible with a connection between PC and SafeLine via the COM PORT interface. Activated by pushbutton. Active virtual connections are shown in RED, inactive connections are shown in BLUE. Wiring errors can be detected this way. The programmed and actual frequency values of the monitored motions will be displayed. The adjusted (Soll) and actual (Ist) frequencies of the motion control module will be displayed. Display error table Display saved error table Error diagnostic The left picture shows an example of the error table. If no errors are present, all indicators are blue. Errors are indicated by a red square. The error table can by selected with the red pushbutton during the operation. After Power OFF/ ON the last saved error table may be loaded using the blue pushbutton. Products: safety technology SafeLine redaction 11 date 10.04.09 page 24 from 48 Product information DNSL-DS and DNSL-DR: Standstill, motion and direction monitoring DNSL-DS for encoder: connection scheme DNSL-DS Potential Ausgänge/ Outputs Eingänge / Inputs P1 P2 O1 O2 O3 O4 B11 B12 B13 B14 B21 B22 B23 B24 Eingänge / Inputs Encoder 1 Encoder 2 Info Power Encoder signals Info A Sin A* Sin* B Cos B* Cos* 4-5V TTL oder/ or 0,8-1Vss SIN/COS DNSL-DR for resolver: connection scheme Potential Ausgänge/ Outputs Eingänge / Inputs P1 P1 O1 O1 O2 O2 B11 B12 B13 B14 B21 B22 B23 B24 Eingänge / Inputs Resolver 1 Resolver 2 Info Power Info Resolver signals 1 -10Vss Sin+, SinCos+, CosRef+, Ref- DNSL-DS and DNSL-DR are modules to monitor machine motions for standstill, different speeds and the direction of motion. Each module can monitor two drives. For motion detection the feedback encoder system of the drive is used. DNSL-DS, DNSL-DR inputs usage Safety circuit 1 Emergency Off Permission Two-hand function Wiring Layer function E1⇒B11 E2⇒B12 and Q ⇒B13 control SK1 E1 E1 Safety circuit 2 E1⇒B21 E2⇒B22 and Q ⇒B23 control SK2 E1, E2 may be used in static or clocked mode. Clock signal: E1 E2 All inputs may be used for optional functions. E2 E2 Quit manually automatic Protection cover function E1 E2 21 Q 13 23 E1 E2 E2 Q1 E1 E2 Q2 only by E1⇒B11 Q1⇒B12 manually automatic E2⇒B13 Q2⇒B14 controls ZH1 Quit Q 11 E1 12 22 11 E1 E2 21 Q Static input signal only 12 according EN 574: Type IIIC 22 14 24 automatic manually E1 E2 Q automatic E1 E2 Protection Cover function E1 E2 Q DNCO function See page 19 or click here DNSL-DS Two-hand function >500ms Q2 <500ms OK Q1 E1 Q2 E2 ZH1 SK1/ 2 SK1/ 2 SK1/ 2 The static/ clocked and manually / automatic operation mode of SK1 and SK2 are defined in the parameter mask. In manual mode, restart is only possible using Q. Note: „automatic“ should be selected in the DESIGNER, if protection cover switch with quit contact is used. The quit contact has to be connected to B13 respectively B23. “automatic“ should be selected in the DESIGNER, if there are safety circuits without quit contact. B13 respectively B23 has to be connected to 24V DC. SK1S, SK2S will be wired into the safety chain with the DESIGNER. The left side of the 1st contact must be con, the right side connects to the next contact. +24V SK1 SK2 . Two safety circuits or one safety nected to circuits and one Two-hand function are possible. The inputs may also be used as general-purpose inputs. Products: safety technology SafeLine redaction 11 date 10.04.09 page 25 from 48 Product information Monitoring of the drive break The function of for the first monitoring and for the 2. monitoring The speed at both monitorings is recorded every 100ms during a time of 500ms. After 500ms the first speed value will be overwritten. The virtual outputs BR1 and BR2 have LOW signal during standstill, constant speed and speedup. The outputs are changing to HIGH signal, if the speed decrease about ≥5% at the latest of 500ms. The shortest reaction time is 100ms. The virtual outputs BR1 and BR2 can control hardware outputs. Wiring Layer 1. Monitoring 2. Monitoring ν = Speed V >5% 100 200 300 400 500 600 700 800 900 1000 1100 DNSL-DS and DNSL-DR: Function of standstill, motion and direction monitoring For monitoring normally the feedback system of the drive is used. Direction of motion monitoring The virtual contact LR1 (LR2) for direction monitoring is closed if drive is in standstill condition (SS1 (SS2) closed) or rotation is clockwise (left to right). Standstill monitoring The standstill frequency is set in the parameter mask of DNSL-DS in Field SS1, SS2. See below! The virtual contact SS1 (SS2) is closed if νact < parameter value, and open if ν act > parameter value. Motion speed monitoring (Operation mode) The virtual contact DZ1 (DZ2) is closed if νact < parameter value, and open if ν act > parameter value. Speeds selected by the DNCO-Function will cause the same reaction of the speed contacts. If no operation mode is selected by virtual inputs F11– MT1( F21- MT2) contacts DZ1 (DZ2) open if νact > parameter Value in Field SS1, SS2. Different operation modes of a machine can be monitored by DNSL-DS. For operation mode selection see below: Frequency field Operation mode Virtual input F11, F21 Tool setting (BA2) F11, F21 F12, F22 Semiautomatic (BA3) F12, F22 F13, F23 Automatic (BA1) F13, F23 Not monitored BA1 MT1, MT2 Priority MT1, MT2 > F13, F23 Priority F13, F23 > F12, F22 Priority F12, F22 > F11 /F21 t/ms BR1, BR2 t DNSL-DS and DNSL-DR: Measuring system (encoder) requirements for speed monitoring. Sin / Cos and TTL HTL • Amplitude 1Vpp Sinus/ Cosines or TTL • Amplitude 1 to 24V square wave. • Encoder frequency ≤ 496937Hz • Encoder frequency ≤ 100KHz • High impedance output if error • High impedance output if error • 2 tracks, 90° phase offset, per track 2 Signals, 180° • 2 tracks, 90° phase offset, per track 2 Signals, 180° phase shifted phase shifted • Synthetically generated signals should not be used. • Synthetically generated signals should not be used. Note: DNSL-DS used for sinus/ cosines or TTL encoder signals. Selection sin / cos or TTL DNSL-DS can be used with HTL signals only with cable adapter type DNRJ 45 HTL-SL DNSL-DR used for resolver measuring system with modulated sinus / cosines signals with 1 to 10Vpp signal amplitude. The amplitude range of the resolver signals must be select on the module by dipswitches. See table below. Amplitude Setting on 1-2Vss on 1 2 3 4 on 1 2 3 4 2-4Vss on 1 2 3 4 on 1 2 3 4 4-8Vss on 1 2 3 4 1 2 3 4 on 8-10Vss on 1 2 3 4 1 2 3 4 Input frequency at the resolver input. The maximal value of the demodulated frequency is depended from the value of the carrier frequency. At 4KHz carrier frequency is a value of demodulated frequency of 1KHz. At 8KHz carrier frequency is a value of demodulated frequency of 2KHz. The module DNSL-DR quadruples the demodulated frequency to have a very short reaction time. The entry at the parameter mask from DNSL-DR has to be as follows: Frequency value entry = Demodulated frequency x 4 Products: safety technology SafeLine redaction 11 date 10.04.09 page 26 from 48 Product information DNSL-DS, DNSL-DR: DNCO function TK D1 DNCO1 D2 D3 Steuerelektronik D4 Control D5 device D6 SH-K DNCO1 B11 B12 B13 B14 DNSL-DS B21 B22 TK D1 DNCO1 D2 D3 Steuerelektronik D4 Control D5 device D6 SH-K I1 I2 I3 I4 I5 I6 DNSL-ZM ZMD ZMB ZMT The DNCO function is provided to adjust the monitored speed of a machine in automatic operation to the current process needs. This is accomplished by using the DNCO1 unit in combination with the SW provided in SafeLine. Input clamps B11-B14 and B21-B23 from the DNSL-DS module or I1-I6 from the DNSL ZM module will be used in different combinations (see below) to select frequency values from a table used for automatic operation speed monitoring. The DNCO function may be activated for each available DNSL motion monitoring module. Six different options are possible, selectable in the parameter mask for the DNSL-DS module. The input to the input clamps is binary coded from 0-47. Six inputs maximum can be used. In the DNCO table the frequency values corresponding to the binary codes can be entered. Two tables exist with each holding 48 frequency values. The virtual clamps F13 / F23 must be active for the DNCO function. An analogue input to select values from the DNCO table is possible using the DNSL-ZMA module. The analogue input tension will select 16 different values from the table ANALOG for automatic DNSL-DS speed monitoring. Which inputs are used must be selected in the DNSL-DS parameter mask. Input selection for DNCO Function The selection of inputs allows optimized solution for applications. Central module 1. 3 Inputs: B11-B13 and B21-B23 select 8 values each from the table. Independent usage mask for monitoring 1 and 2 is possible using 2 DNCO1 units. 2. 4 Inputs: B11-B14 and B21-B24 select 16 values each from the table, using 2 DNCO1 units. 3. 6 Inputs: B11-B14, B21 and B22 select 48 values from the table. An independent usage for monitoring 1 and 2 is not possible using the B inputs. To get an independent monitoring, the inputs I1-I6 of the central module may be used. The following options in the parameter mask of the DNSL-DS modules are possible: 1. Digital: no DNCO function activated. 2. Freq. Table 1 DZ: DNCO function by DNSL-DS using table 1. Inputs of DNSL-DS will be used for function. Frequency values in fields F13 or F23 ignored. 3. Freq. Table 2 DZ: like item 2, but table 2 is used. 4. Freq. Table 1 / Pos.: DNCO function by central module or functions module. Inputs of central module or function module will be used. Frequency values in fields F13 or F23 will be ignored. 5. Freq. Table 2 / Pos.: like item 4, but table 2 is used. 6. Freq. Tab.AN.ZM: DNCO function by analogue input at central module (only DNSL-ZMA) The analogue values will select the frequency values from the table. Values are set in the parameter mask „Analog“ .Look at DNSL-ZMA. The analogue values will be learnt online. Usage of DNCO function 1. Chuck wheel: Decrement of the chuck RPM. Dependent on the diameter of the chuck wheel, the maximal RPM monitoring is selected. 2. Usage by specific wiring: Machine dependent speeds or axis feed parameters example gradients can be selected by the DNCO. Limits: Only the values for F13/ F23 may be substituted by the DNCO function. In the tool setting F11/ F21 and semi automatic F12/ F22 operation a substitution of the frequency values is not possible in a direct way. Using virtual wiring and safe outputs it can be realized. Activation of DNCO function Dynamic motion monitoring: During the work process, the working motion may be adjusted according to the work part or work tool. The maximum speed of the decreasing diameter of a grinding wheel can be safely monitored. Products: safety technology SafeLine redaction 11 date 10.04.09 page 27 from 48 Product information Usage of the outputs Four semiconductor outputs are available on the motion monitoring module. The supply for outputs O1 and O3 is clamp P1, clamp P2 is the supply for O2 and O4. The outputs may be configured using the parameter layer to the following: Clock output supply for cross-circuiting detection in safety circuits, No virtual wiring possible E1 E2 Single outputs individually activated by T11,T12,T21,T22 . Note: T11 /T12 and T21/T22 only visible, if this mode is selected in the parameter layer. Control: O1 by T11, O2 by T12, O3 by T21,and O4 by T22 Paired outputs Safe outputs to duplicate dual channel contacts. Parallel or antivalent switching may be selected. Control: O1 , O2 by S1 and O3 , O4 by S2 If antivalent switching is selected, O1 and O3 switch on by activation, O2 and O4 switch off by activation of the corresponding S1, S2 input. Note: The virtual clamps S1 and S2 are displayed in the wiring layer only if the function paired output is selected in the parameter layer. Mixed usage of outputs is possible. Note: All outputs will be monitored constantly for wrong behavior independent of the function. If an error is detected on one of the outputs, all outputs will be switched off. DNSL-DR has only 2 outputs O1 and O2. All criteria given above apply to these outputs too. LED Indicators: The left LED in the LED block is light if the virtual DZ1 contact is closed. The right LED is light if the virtual contact DZ2 is closed. All other LED indicate the presence of 24V on the corresponding terminals. Malfunctions correction: Remove and reinsert module and switch supply power off and on. Switching the supply power off and on, will clear saved errors. Mask of parameter Name 1, 2: Fields to label the monitorings B11-B14, B21-B24: Fields to label the inputs Inputs B11-B14, B21-B24: Digital: Selection of one maximal speed in the automatic function mode Freq. Tabelle 1 DZ, 2 DZ: Selection a frequency table for different maximal speed in the automatic function mode. Selection of one position in the table via the inputs of DNSL-DS (binary code). Freq. Tabelle 1 /Pos, 2 /Pos: Selection a frequency table for different maximal speed in the automatic function mode. Selection of one position in the table via the inputs of the central or a function module (binary code). Look at DNCO function. Freq. Tab. AN.ZM: Selection a frequency table for different maximal speed in the automatic function mode. Selection of one position in the table via an analogue input at DNSL-ZMA. Look at DNSL-ZMA DNCO1, DNCO2 Position: Determination the position of the module, whose inputs will be used for the DNCO function. The position numbers which are suitable for this function are only shown. P1, P2: Fields to label the supply terminals of the outputs. O1-O4: Fields to label the outputs SK1, SK2 Restart: SK*-Restart „manually“ by activating Q or „Auto.“ automatically SK1, SK2 activation: Safety circuit via static or clock signal (cross-circuiting detection). Encoder1, Encoder2: Selection of the measurement system signal „Sin / Cos“ or „TTL“ signal O1 / O2, O3 / O4: Selection of the outputs function as follows: Clk. pulse: Clock outputs for the cross-circuiting detection 1 channel, safe: redundant outputs parallel switched 1 channel, antivalent: redundant outputs antivalent switched 2 channel, unsafe: switching outputs Motion monitoring freq. [Hz]; SS1, SS2: Entry the frequency value of the measurement system for the standstill monitoring For the configuration of the position monitoring see page 12. F11, F21: Entry the frequency value of the measurement system for the tool setting function mode monitoring F12, F22: Entry the frequency value of the measurement system for the semi automatic function mode F13, F23: Entry the frequency value of the measurement system for the for the automatic function mode Sensor-type1, 2: not active OK: Mask safe and loose Abbrechen: Mask loose without safe *)SK: Safety circuit Products: safety technology SafeLine redaction 11 date 10.04.09 page 28 from 48 Product information DNSL-IN: Input module DNSL-IN Connection scheme Ausgänge Eingänge / Inputs Outputs Ausgänge Outputs O11 O12 I11 I12 I13 I14 I15 I16 I17 I18 Eingänge / Inputs O21 O22 I21 I22 I23 I24 I25 I26 I27 I28 Info Power Info 24V Intern 24V Intern Inputs usage Safety circuit 1 (SK1) E1⇒I11 E2⇒I12 and Q ⇒I13 control SK1S and SK1Ö Two-hand function Emergency Stop E1 Safety circuit 2 (SK2) E1⇒I15 E2⇒I16 and Q ⇒I17 control SK2S and SK2Ö E1 E2 E2 Q1 E1 E2 Q2 Quit Q manually automatic Safety cover function Safety circuit 3 (SK3) E1⇒I21 E2⇒I22 and Q ⇒I23 control SK3S and SK3Ö E111 E2 21 Q 13 Safety circuit 4 (SK4) E1⇒I25 E2⇒I26 and Q ⇒I27 control SK4S and SK4Ö E1, E2 may be used in static or clocked mode. 12 22 E111 E2 21 according EN 574: Type IIIC 22 14 23 24 automatic Permission function E1 E1 E2 All inputs may be used for optional functions. manually automatic E2 Quit Q manually SK1Ö-SK4Ö SK1S-SK4S only by E1⇒I11 Q1⇒I12 E2⇒I13 and Q2⇒I14 control ZH1 Static input signal only 12 E1 Clock signal: E2 E1 E2 Q Programming Layer automatic E1 E2 SK1Ö-SK4Ö SK1S-SK4S Safety cover function E1 E2 Q Two-hand function >500ms Q2 <500ms OK Q1 E1 Q2 E2 ZH1 SK1/ 2 The static/ clocked and manually / automatic operation mode are defined in the parameter mask. In manual mode, restart is only possible using Q. Note: „automatic“ should be selected in the DESIGNER, if protection cover switch with quit contact is used. The quit contact has to be connected to I13, I7, I23 respectively I27. “automatic“ should be selected in the DESIGNER, if there are safety circuits without quit contact. I13, I17, I23 respectively I27 has to be connected to 24V DC. SK1 to SK5 will be wired into the safety chain with the DESIGNER. The left side of the 1st contact must be con, the right side connects to the next contact. +24V SK1 SK2 . SK1 to SK5 and ZH1 are virtual redunnected to dant Contacts. Five safety circuits or one Two-hand function and three safety circuits are possible. The inputs may also be used as general-purpose inputs. Products: safety technology SafeLine redaction 11 date 10.04.09 page 29 from 48 Product information Output usage DNSL-IN O11, O12 and O21, O22 are positive switching semiconductors outputs. The 24V supply for these 0utputs is from clamp A1 on the central module. O11, O12 and O21, O22 may be configured using the parameter mask to the following: Clock output supply for cross-circuiting detection in safety circuits, No virtual wiring possible Wiring layer E1 E2 Paired output Safe output to duplicate dual channel contacts, parallel or antivalent switching. O11, O12 controlled by S1, and O21, O22 controlled by S2. If antivalent switching is selected, O11 and O21 switch on and O12 and O22 switch off, if S1 respectively S2 is active. The virtual connections S1 and S2 are only displayed in the wiring layer if the function paired output is selected in the parameter mask. Single outputs switching outputs, individually activated by T11, T12, T21, T22 The virtual connections T11, T12, T21, T22 are only displayed in the wiring layer if the function single output is selected in the parameter mask. A mixed usage is possible. Note: All outputs will be monitored constantly for wrong behavior independent of the function. If an error is detected on one of the outputs, all outputs will be switched off. Malfunctions Behavior: The left and right LED in the block do not flash! No data transfer is taking place. Correction: Remove and reinsert module and switch supply power off and on. Switching the supply power off and on, will clear saved errors. Parameter mask Name 1, 2: Fields to label the inputs block I11-I18, I21– I28: Fields to label the inputs O11-O21: Fields to label the outputs SK1, SK2, SK3, SK4 Restart: * SK -Restart „manually“ by activating Q or „Auto.“ automatic SK1, SK2, SK3, SK4 activation: Safety circuit via static or clock signal (cross-circuiting detection). O11 / O22, O21 / O22: Selection of the outputs function as follows: Clk. pulse: Clock outputs for the cross-circuiting detection 1 channel, safe: redundant outputs parallel switched 1 channel, antivalent: redundant outputs antivalent switched 2 channel, unsafe: switching outputs OK: Mask safe and loose Abbrechen: Mask loose without safe *)SK: Safety circuit Products: safety technology SafeLine redaction 11 date 10.04.09 page 30 from 48 Product information DNSL-IO: Input/ output module Connection scheme Potential Ausgänge / Outputs Eingänge / Inputs P1 P2 O11 O12 O13 O14 O15 O16 O17 O18 Info O21 O22 I21 I22 I23 I24 I25 I26 I27 I28 Power Info 24V Intern Inputs usage Safety circuit 1 (SK1) E1⇒I21 E2⇒I22 and Q ⇒I23 control SK1S and SK1Ö Emergency Stop Safety circuit 2 (SK2) E1⇒I25 E2⇒I26 and Q ⇒I27 control SK2S and SK2Ö E2 E1 Two-hand function E1 E2 Q1 E1 E2 Q2 Quit Q manually automatic Safety cover function E1, E2 may be used in static or clocked mode. E1 Clock signal: E2 Wiring Layer E111 E2 21 Q 13 12 22 E111 E2 21 Static input signal only 12 according EN 574: Type IIIC 22 14 23 only by E1⇒I11 Q1⇒I12 E2⇒I13 and Q2⇒I14 control ZH1 24 automatic Permission function All inputs may be used for optional functions. E1 E1 E2 E2 Quit Q manually manually E1 E2 Q SK1Ö-SK4Ö SK1S-SK4S automatic automatic E1 E2 SK1Ö-SK4Ö SK1S-SK4S Safety cover function E1 E2 Q Two-hand function >500ms Q2 <500ms OK Q1 E1 Q2 E2 ZH1 SK1/ 2 The static/ clocked and manually / automatic operation mode are defined in the parameter mask. In manual mode, restart is only possible using Q. Note: „automatic“ should be selected in the DESIGNER, if protection cover switch with quit contact is used. The quit contact has to be connected to I23 respectively I27. “automatic“ should be selected in the DESIGNER, if there are safety circuits without quit contact. I23 respectively I27 has to be connected to 24V DC. SK1 to SK5 will be wired into the safety chain with the DESIGNER. The left side of the 1st contact must be con, the right side connects to the next contact. +24V SK1 SK2 . SK1 to SK5 and ZH1 are virtual redunnected to dant Contacts. Five safety circuits or one Two-hand function and three safety circuits are possible. The inputs may also be used as general-purpose inputs. Products: safety technology SafeLine redaction 11 date 10.04.09 page 31 from 48 Product information Outputs usage DNSL-IO: O11 to O22 are positive switching semiconductors outputs. The 24V supply for these outputs is from: O11, O13, O15 and O17 via terminal P1 O12, O14, O16 and O18 via terminal P2 O21 and O22 by terminal A1 on the central module. O11 to O22 may be configured using the parameter mask to the following: Wiring layer Setting of O11 to O18 Paired output Safe output to duplicate dual channel contacts, parallel or antivalent switching. controlling of outputs: O11, O12 by S1 O13, O14 by S2 O21, O22 by S3. O17, O18 by S4 If antivalent switching is selected, O11, O13, O15 and O17 switch on, and O12, O14, O16 and O18 off, if S1, S2, S3 and S4 are active. The virtual connections S1 to S4 are only displayed in the wiring layer, if the function paired output is selected in the parameter mask. Single Outputs O11 to O18 individually activated by T11 to T18 The virtual connections T11 to T18 are only displayed in the wiring layer, if the function single output is selected in the parameter mask. Setting of O21, O22: Clock output supply for cross-circuiting detection in safety circuits, No virtual wiring possible E1 E2 Paired output Safe output to duplicate dual channel contacts, parallel or antivalent switching. O11, O12 controlled by S1, and O21, O22 controlled by S2. If antivalent switching is selected, O21 switch on and O22 switch off, if S5 is active. The virtual connection S5 is only displayed in the wiring layer, if the function paired output is selected in the parameter mask. Single outputs O21, O22 individually activated by T21, T22 The virtual connections T21, T22 are only displayed in the wiring layer, if the function single output is selected in the parameter mask. A mixed usage is possible. Note: All outputs will be monitored constantly for wrong behavior independent of the function. If an error is detected on one of the outputs, all outputs will be switched off. Malfunctions Behavior: The left and right LED in the block do not flash! No data transfer is taking place. Correction: Remove and reinsert module and switch supply power off and on. Switching the supply power off and on, will clear saved errors. Products: safety technology SafeLine redaction 11 date 10.04.09 page 32 from 48 Product information Parameter mask Name 1, 2: Fields to label the outputs and inputs block O11-O18, O21, O22: Fields to label the outputs I11-I18: Fields to label the inputs P1, P2: Fields to label the supply terminals of the outputs O11-O18 SK1, SK2 Restart: SK*-Restart „manually“ by activating Q or „Auto.“ automatic SK1, SK2 activation: Safety circuit via static or clock signal (cross-circuiting detection). O11 / O12, O13 / O14, O15 / O16, O17 / O18: Selection of the outputs function as follows: 1 channel, safe: redundant outputs parallel switched 1 channel, antivalent: redundant outputs antivalent switched 2 channel, unsafe: switching outputs O21 / O22 Selection of the outputs function as follows: Clk. pulse: Clock outputs for the cross-circuiting detection 1 channel, safe: redundant outputs parallel switched 1 channel, antivalent: redundant outputs antivalent switched 2 channel, unsafe: switching outputs OK: Mask safe and loose Abbrechen: Mask loose without safe *)SK: Safety circuit Products: safety technology SafeLine redaction 11 date 10.04.09 page 33 from 48 Product information DNSL-RM, DNSL-RM 230: Relay modules DNSL-RM DNSL-RM: Connection scheme DNSL-RM-230 Ausgangskontakte / Ouput contacts 53 54 63 64 73 74 83 84 81 82 11 12 13 14 23 24 33 34 43 44 K1 Info K2 K3 Power K4 K1 K3 K2 K4 DNSL-RM-230: Connection scheme Ausgangskontakte / Ouput contacts 53 54 63 64 73 74 83 84 13 14 23 24 33 34 43 44 K1 Info K2 K3 Power K4 K3 K1 K2 Outputs usage The DNSL-RM module contains 4 Relays. Relays 11, and 22 have 2 NO and 1 NC contact each. Relays 12, and 21 have 2 NO contact each. K4 Paired Relays DNSL-RM Paired Relays DNSL-RM-230 Single Relays DNSL-RM Single Relays DNSL-RM-230 DNSL-RM-230 has not the NC contacts 11/12 and 81/82 The relays may be configured as follows: Paired Relays safety category 4, REL11, REL12 controlled by S1 REL21, REL22 controlled by S2 The virtual clamps S1, S2 are displayed in the wiring layer only if the function paired output is selected in the parameter mask. Single Relays safety category 2. REL11, 12, 21 and 22 individually activated by REL11, REL12, REL21 and REL22. A mixed usage is possible. Note: All output contacts will be monitored constantly for wrong behavior on switch off, independent of the function. If an error is detected on one of the contacts, all outputs of Safeline will be switched off. Parameter mask Rel2_1, 2_2: Fields for the labeling of the outputs block Rel11: R11, R12, R13, R14, R23, R24 Rel12: R33, R34, R43, R44 Rel21: R53, R54, R63, R64 Rel22: R81, R82 R73, R74, R83, R84 Fields for the labeling the contact terminals Rel1, Rel2 1 chan., safe: 2 chan., unsafe: paired redundant outputs single relay outputs OK: Mask safe and loose Abbrechen: Mask loose without safe Products: safety technology SafeLine redaction 11 date 10.04.09 page 34 from 48 Product information Field BUS: DNSL-DP Profibus DP and DNSL-EC Ether CAT The field BUS modules enables a data exchange between a field BUS master and SafeLine. It is a gateway between SafeLine and the field BUS master. The field BUS acts as a slave with 8 Bytes inputs and outputs data or 24 Bytes inputs and outputs. Note: The module DNSL-DP or DNSL-EC is used only for diagnostic purpose. Installation The field BUS must be positioned in the first slot after the central module. Station address: the station address [2 to 125] is defined in the SafeLine DESIGNER. • On field BUS click right mouse button • In Station address Field enter the address. Example. 50. Click OK to accept. DP Master can not change the address. DNSL-DP mit DNSL-ZM DNSL-DP mit DNSL-ZMT Field BUS parameter mask SM 1 EB81 SM 2 EB82 SM 3 EB83 SM 4 EB84 EB86 SM 5 EB85 Click right mouse button EB87 SLOK EB88 DP Byte 8 Field BUS parameter mask SLOK off if Profibus fails: The output O1 at the central module switchs off, if there is an error in the field BUS. This is possible if this function is selected. Safety shutdown mat DP8: Bit EB81–EB85 indicate wire-break by safe shutdown mattes connected to DNSL-ZMT. SLOK DP8: Bit 8 indicates SafeLine OK. These discrepted bits can be used for another function, if they are not activited in the mask. Ignore encoder signal: Spindle deactivation, look down. Dynamic data update: The data will be updated immediately. Update: The data will be updated every 100ms respectively every 25ms. Octets: 1 octet (8 byte) respectively 3 octet (24 byte) will be exchanged. Derivat Verwaltung (variants management): Ohne (without): The field will be not checked from SafeLine. All following variants will be checked. DP103D: 3 outputs byte and 8 inputs byte, Profibus DP DP108D: 8 outputs byte and 8 inputs byte, Profibus DP DP3024D: 24 outputs byte and 24 inputs byte, Profibus DP EC3024D: 24 outputs byte and 24 inputs byte, Ether CAT Comparing check sums: The check sums will be compare with header, respectively without header. NC Profibus ongoing (AB28): The diagnosis data will be transferred via bit AB28 to the Numeric Control, if the Numeric Control requires them Spindle activation and deactivation: If it is necessary to deactivate a spindle allowing the machine operation to continue, this function is provided. Every spindle must have assigned an ID-number saved in the PLC. Up to 14 spindles are possible. This function is possible with the DINA control equipment DNCO1 for selecting and display the wished spindle. The 3. cipher of the ID-number is the position of the monitoring module in the rack of SafeLine. The 4. cipher is 1 for the first monitoring at the module and 2 for the second monitoring at the module. The monitoring modules have to be at slot 2 to 9 in the rack. 1. module at slot 2, 2. module at slot 3 etc. Products: safety technology SafeLine redaction 11 date 10.04.09 page 35 from 48 Product information The table below shows the ID Numbers of 14 spindles: Position in the DNCO table 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 Spindle ID-number hexadecimal 0x21 0x22 0x31 0x32 0x41 0x42 0x51 0x52 0x61 0x62 0x71 0x72 0x81 0x82 0xF3 slot at rack 2 2 3 3 4 4 5 5 6 6 7 7 8 8 alle Motion monitoring 1 2 1 2 1 2 1 2 1 2 1 2 1 2 alle Spindle deactivation 1. Activate the function in the parameter mask of the field bus module. 2. At the DNCO1 select the wished spindle to be deactivated. This is accomplished as follows: • Push both buttons at DNCO1 simultaneously until „SP xx“ is flashing in the display of DNCO1. xx represents the spindle-number 1 to 14. If all spindles have to be deactivated, “AL” has to be displayed. • Using the up and down buttons at DNCO1, the number of the requested spindle must be selected. • To deactivate, both buttons must be pushed simultaneously until the display is steady. • SafeLine is sending this information to the PLC using the field bus. The PLC must send an acknowledge within 2 seconds. SafeLine sends the accordant ID-number of the selected spindle via the field bus to the PLC. The data will be transferred via the input byte EB8. The PLC has to reconfirm the equal spindle ID-number during 2s via the output byte AB8. If the ID-numbers are not equal, the spindle will be not deactivated. Spindle activation Using the DNCO1 select the deactivated spindle as acknowledge. See above! Virtual wiring Field bus is wired using the SafeLine DESIGNER. The following sections describe the wiring between central module and field BUS for the input- and output data to the field BUS MASTER. Field BUS: Input-Data Input-Data from Safeline to field bus Master are defined as 8 Bytes (EB1 – EB8). So 64 Diagnostic bits may be send to field bus Master. Individual diagnostic bits will be assigned at the SafeLine DESIGNER wiring layer to the Input data bits of the Master. Wiring: • Left click on the symbol will activate the wiring layer. • Left click on the selected module will show this module in the wiring layer. • Right clicking on a wire will show a selection window. • Positioning the mouse pointer at the will show the input data bit list of field bus Master „EB11 - EB88“. • A left click on one of the bits (Ex. ), will assign this bit to the wire. The bit is now representing the status of this wire. The wire will become an additional symbol indication the connection to field bus. Example: Field BUS virtual wiring of input data bit to the field bus Master Selection window Indication Products: safety technology SafeLine redaction 11 date 10.04.09 page 36 from 48 Product information Field bus: Output data Eight bytes are defined as output-data. Only 3 of the 8 bytes are visible in the DESIGNER (AB1 to AB3). All other bytes are used for special purposes. The individual data bits will be assigned in the wiring layer of the DESIGNER. Field bus: Virtual wiring of output data from field bus Master • Left click on the symbol will activate the wiring layer. • The field bus must be displayed on the left side. The function module at the right side. • Clicking on both ends of the virtual connections, will establish the virtual wiring. • Example: Field BUS virtual wiring of output data from field bus Master Output byte 1 bit 11-18 AB11 and AB12 AND connected Output byte 2 bit 21-28 Output byte 3 bit 31-38 The left input for byte 3 may be activated by an virtual NC-, NO contact, an OR or an AND logic module or an external input. Field BUS communication Only cyclic operation is possible between a master category 1 and the slave. A field BUS communication loss will not disturb the safety function of SafeLine. Only the output buffer will be cleared. An internal communication loss between the central module and field BUS slave will be indicated to the master as a static diagnostic. Configuration For project planning of the field BUS masters the GSD-DATEI (DINA0AA9.GSD) is provided. The configuration of the field BUS is carried out using the indication-data-byte B7 (8 bytes input-/output data consistent) Baud-Rate Baud-Rates from 9,6K Baud to 12M Baud are supported. Automatic baud rate recognition is provided. Independent of the field bus Baud-Rate the output-data will be read and the input-data updated every 100ms respectively 25ms. Products: safety technology SafeLine redaction 11 date 10.04.09 page 37 from 48 Product information Dimension diagram and assembling width / length width / length Breite / width 58mm 15mm ELEKTRONIK GmbH ELEKTRONIK GmbH 90mm 108mm 125mm Länge / length DNSL-ZM Variants of rack with possible modules DNSL-ZMT Number of the modules DNSL-ZMB FB = Field bus alternative DNSL-ZMR FM = Function modules Rack type Width/mm DNSL-R1 58 Central module DNSL-R2 58 Central module + FB DNSL-R3 81 Central module + FB + 1 FM DNSL-R5 125 Central module + FB + 3 FM DNSL-R7 170 Central module + FB + 5 FM DNSL-R9 215 Central module + FB + 7 FM DNSL-R11 260 Central module + FB + 9 FM DNSL-R13 305 Central module + FB+11 FM DNSL-R15 350 Central module + FB+13 FM 125mm Encoder 2 DNSL-ZMD (1) 8mm Länge / length Encoder 1 ELEKTRONIK L I NE 26mm 6mm P1 P2 O1 O2 O3 O4 B11 B12B13 B14 B21 B22B23 B24 A1 A2 O1 O2 O3 O4O5 O6 O7 I1 I2 I3 I4 I5 I6 DI (1) ground screw (2) DIN rail Breite / width 58mm A1 A2 O1 O2 O3 O4 O5 O6 O7 I1 I2 I3 I4 I5 I6 The smallest width is 58mm. The widths are depended from the central module type and the number of the function modules. high 26mm DNSL-DS 50mm (2) (1) 8mm DNSL-ZM DNSL-ZMA DNSL-ZMK Rack type Width/mm DNSL-R1 58 DNSL-R2 58 DNSL-R3 81 DNSL-R5 125 DNSL-R7 170 DNSL-R9 215 DNSL-R11 260 DNSL-R13 305 DNSL-R15 350 Number of the modules Field bus or function module If 1 FB, FM must be redusd 1 Central module + cover Central module + 1 module Central module + 2 modules Central module + 4 modules Central module + 6 modules Central module + 8 modules Central module + 10 modules Central module + 12 modules Central module + 14 modules Variants of rack with possible modules, DNSL-ZMR and DNSL-KM DNSL-ZMR Number of the modules With the outputs expansion FB = Field bus alternative DNSL-KM FM = Function module or. DNSL-KM Rack Typ Breite / mm Alternative 2 KM are posible DNSL-R3-KM 81 Central module + FB + 1 KM DNSL-R5-KM 125 Central module + FB + 1 KM + 2 FM DNSL-R7-KM 170 Central module + FB + 1 KM + 4 FM DNSL-R9-KM 215 Central module + FB + 1 KM + 6 FM DNSL-R11-KM 260 Central module + FB + 1 KM + 8 FM DNSL-R13-KM 305 Central module + FB + 1 KM + 10 FM DNSL-R15-KM 350 Central module + FB + 1 KM + 12 FM Module assembling Products: safety technology Module disassembling, method 1 SafeLine redaction 11 Module disassembling, method 2 date 10.04.09 page 38 from 48 Product information General technical data Electrical characteristics Operation voltage UB Margins UB Ripple UB Power consumption at UB Environment conditions Operation temperature Storage temperature Vibration resistance 3 axis Cable cross section max. Housing material Protection class 24V DC on A1/ A2 central module for complete unit 85 - 110% Max. 10 % Number of Module dependent -10 to +60°C according DIN IEC 60068-2-3 -40 to +85°C according DIN IEC 60068-2-3 Sinus 10–55Hz, 0,35mm, 10 cycles, 1 octave /min 1 x 1,0mm2, Spring load clamp, pluggable Galvanized sheet steel, powder coated installation in a closed cabinet only with min. ≥IP54 Inputs Maximum voltage at the inputs Inputs current consumption 24V DC –15%, + 10% Maximum 3,5mA Residual voltage at load using semiconductor output and failure A2 disconnected. < 4,5V Residual voltage at 5mA load current (4,8Kohm) < 2,5V Residual voltage at 10mA load current (2,4Kohm) < 1,0V Residual voltage at 20mA load current (1,2Kohm) Residual voltage, residual current and minimum current using semiconductor output. Residual current at output short circuit to A2 (0V) < 5µA Residual voltage at 1A load < 200mV Residual voltage at 0,5A load < 100mV < 50mV Residual voltage at minimum load (≤ 0,1A) Minimum current 1mA Necessary electromagnetic interference suppression of the external output load for all semiconductor outputs Recovery diode (fly back diode) DNSL-ZM technical data Internal fuse Power consumption at A1, A2 Switch and continuous current output O1, resistive load Maximum Frequency for FrqIn (O1 as input) Technical data of outputs O2 – O5 Switching and continuous current inductive and resistive load Total switching and continuous current for all outputs Minimum switching current Mechanical product life Electrical product life with resistive load, 1A Electrical product life with inductive load, 1A, cosϕ = 0,4 Reaction time, drop-out time Maximum switching rate Technical data of outputs O6 and O7 Switching and continuous current inductive and resistive load Total switching and continuous current Products: safety technology SafeLine 6A, automatic reset Max 2,9W Max. 100mA 1200Hz Max. 1A, short and over load protected Max. 2A 10mA 2 x 106 switching cycle 8 x 105 switching cycle, switch-off without current. 5 x 105 switching cycle switch-off without current. ≤ 10mS 1800 cycles / h Max. 0,25A, short and over load protected Max. 0,4A redaction 11 date 10.04.09 page 39 from 48 Product information Technical data DNSL-ZMB, DNSL-ZMT DNSL-ZMA, DNSL-ZMK Power consumption at A1, A2 Internal fuse Maximum frequency for I11 – I14 and O1 as input (FrqIn) Switch and continuous current output O1, resistive load Technical data of outputs O2 and O3 Technical Data of output contacts 13/14 and 23/24 Minimum current of contacts 13/14 and 23/24 Switching capacity accord. DIN EN 60947-4-1/ EN 60947-5-1: Contact fusing Electrical product life, DC13: 1A, 24V Mechanical product life Short-circuit strength Maximum switching rate Typical reaction time, Typical drop-out time Max 2,9W 6A, automatic reset 1200Hz with DNSL-ZMB, ZMT Max. 100mA See DNSL-ZM, O2 – O5. Not available with DNSL-ZMA 10mA DC13: 1A, 24V 1A slow 100000 switching cycles >10 x 106 switching cycles 1000A SCPD 6A gG safety fuse 360 cycles/h with max. current DC13 10ms Potentiometer connection for DNCO Function U ref U analogue Resistance potentiometer Only with DNSL-ZMA 15V DC against connection 0V 0V to 15V DC ≥ 1KOhm DNSL-ZMR technical data Power consumption at A1, A2 Internal fuse Switch and continuous current output O1, resistive load Maximum frequency for I11 – I14 and O1 as input (FrqIn) Technical data of outputs O2 – O5 Switching and continuous current inductive and resistive load Total switching and continuous current for all outputs Minimum switching current Technical data of output’s O6 and O7 Switching and continuous current inductive and resistive load Total switching and continuous current Products: safety technology SafeLine Max 2,9W 6A, automatic reset Max. 100mA 1200Hz Max. 1A, short and over load protected Max. 2A 10mA Max. 0,25A, short and over load protected Max. 0,4A redaction 11 date 10.04.09 page 40 from 48 Product information DNSL-DS, DNSL-DR technical data DNSL-DS, DNSL-DR technical data Power consumption at A1, A2 via the central module Supply voltage at P1, P2 Ripple at P1, P2 Input signal level encoder, Sin/ Cos Input signal level encoder, TTL Maximum input frequency Encoder, Sin/Cos, TTL Input-signal level resolver Maximum input frequency resolver Technical data of outputs O2 to O4 Switching and continuous current Total switching and continuous current for all outputs Max 2,5W 24V DC +10% -15% 10% 0,8-1Vss 4-5V ≤ 496937Hz 1 – 10Vss adjustable ≤ 1000Hz at 4KHz, ≤ 2000Hz at 8KHz carrier Max. 1A, short and over load protected Max. 2A DNSL-IN technical data Power consumption at A1, A2 via the central module Technical data of outputs O11, O12, O21 and O22 Switching and continuous current resistive and inductive Total switching and continuous current Max 1,7W Max. 0,25A, short and over load protected Max. 0,8A DNSL-IO technical data Power consumption at A1, A2 via the central module Supply voltage at P1, P2 Ripple at P1, P2 Technical data of outputs O11 to O18 Switching and continuous current resistive or inductive Total switching and continuous current for all outputs Technical data of outputs O21 to O22 Switching and continuous current resistive and inductive Total switching and continuous current Products: safety technology SafeLine Max 2,2W 24V DC +10% -15% 10% Max. 1A, short and over load protected Max. 4A Max. 0,25A, short and over load protected Max. 0,4A redaction 11 date 10.04.09 page 41 from 48 Product information DNSL-RM technical data Power consumption at at A1, A2 via the central module Minimum current of contacts 11/12 to 83/84 Maximum current of contacts 11/12 and 81/82 Technical data of output contacts 13/14 to 83/84 Switching capacity Electrical product life, DC13: 1A, 24V Electrical product life, DC13: 4A, 24V Mechanical product life Short-circuit strength Contact fusing Maximum switching cycles Typical reaction time, typical drop-out time Max 4,8W 10mA DC13: 1A, 24V according DIN EN 60947-4-1/ EN 60947-5-1 DC13: 4A, 24V 0,1Hz 100000 switching cycles 40000 switching cycles >10 x 106 switching cycles 200A/automat B6, 800A/safety fuse 6Agl 5A slow 360 cycles/h with max. current AC15, DC13 15ms DNSL-RM 230 technical data Power consumption at A1, A2 via the central module Minimum switching current contacts 13/14 to 83/84 Switching capacity accord. DIN EN 60947-4-1/ EN 60947-5-1 Electrical product life, DC13: 1A, 24V Electrical product life, AC15: 1A, 230V Electrical product life, DC13: 4A, 24V Electrical product life, AC15: 3A, 230V Mechanical product life Contact fusing Maximum switching cycles Short-circuit strength Rated insulation voltage Impulse withstand voltage Typical reaction time, Typical drop-out time Max 4,8W 10mA AC15: 3A, 230V/ DC13: 4A, 24V 100000 switching cycles 200000 switching cycles 40000 switching cycles 80000 switching cycles >10 x 106 switching cycles 5A slow 360 cycles/h with max. current AC15, DC13 1000A SCPD 6A gG safety fuse 250V AC 4KV, pollution degree 2 10ms DNSL-KM Power consumption at A1, A2 via the central module Minimum switching current contacts 13/14 to 83/84 Switching capacity accord. DIN EN 60947-4-1/ EN 60947-5-1 Electrical product life, DC13: 1A, 24V Electrical product life, AC15: 1A, 230V Electrical product life, DC13: 4A, 24V Electrical product life, AC15: 3A, 230V Mechanical product life Contact fusing Typical reaction time, Typical dropout time Short-circuit strength Maximum switching cycles Rated insulation voltage Impulse withstand voltage Technical data of outputs O1 to O4 Switching and continuous current inductive and resistive load, Total switching and continuous current Typical reaction time Products: safety technology SafeLine Max 4,8W 10mA AC15: 3A, 230V/ DC13: 4A, 24V 100000 switching cycles 200000 switching cycles 40000 switching cycles 80000 switching cycles >10 x 106 switching cycles 5A slow 10ms 1000A SCPD 6A gG safety fuse 360 cycles/h with max. current AC15, DC13 250V AC 4KV, pollution degree 2 Max. 0,25A, short and over load protected Max. 0,4A 10ms redaction 11 date 10.04.09 page 42 from 48 Product information Products: safety technology SafeLine redaction 11 date 10.04.09 page 43 from 48 Product information Error massage DESIGNER Program start Error: An older slw file was opened with a new version of Designer. Solution: The old slw file has to be converted in a new data format. Error: File (sld help.chm) is not existing. Solution: Install all SafeLine software Error at projecting of the rack Error: Field bus not at the first slot. Solution: Field bus has to placed at slot 1. Error: A function module at slot ZM Solution: Slot ZM is only for central module. Error: Delete modules with existing virtual wires Solution: At first delete the virtual wires, than the module. Error: A field bus is existing and a central module with an integrated field bus is selected. Solution: Please delete the field bus, than select a central module. Interface error Error: There is no serial connection (V24) to SafeLine. Solution: Please check the serial interface (example: COM4) and adjustments at Designer. Error: The virtual Com Port doesn’t exist. (look at Windows equipment manager) Solution: Please check the serial interface (example: COM4) and adjustments at Designer. Error: Format error date Solution: Date has to have the following format: dd.mm.yyyy This adjustment must be done in the Windows system control Wiring Error: A second wire will be connected to a wired virtual connection. Solution: Only one wire for a virtual connection. For more use OR logic module. Error: Changing from the module layer to the wiring layer without a projected rack Solution: At first please define the modules in the module layer. At least a central module must be selected. Error: The virtual wiring procedure (DMC) is broken. Solution: Use the left mouse button once more and repeat the wiring procedure. Error: By using timers the time is zero not acceptable. Solution: Please define time values from 1 to 9999. Error: Module replacing is not possible. The selected module is displaceable. Solution: Please check the slot number ! Error: The inputs are used as a safety circuit and it will be tried to use them for a two-hand function. Solution: Please decide for one of these safety functions. Error central module Error: Changing the function of a wired output Solution: At first define the function of the output. Otherwise all virtual wires to the logic modules must be deleted. Products: safety technology Error: Changing of the logic module type after wiring Solution: At first select the qualified logic module type. Otherwise all wires to the logic modules must be deleted. SafeLine redaction 11 date 10.04.09 page 44 from 48 Product information Error motion monitoring module Error: The frequency value is to high. Solution: The maximal frequency value is 499000 Hz. Handling errors Problem: Online diagnostic without a downloaded project Solution: Please download a project from PC or SafeLine. Problem: No print option is selected. Solution: Please select a print option. Error: Delete a virtual wiring. Error: Delete a virtual wiring. Access violation Illegal mouse pointer Problem of the hardware wiring Error: The output SLOK is off. One transistor output is connected to external 24V DC. Products: safety technology SafeLine redaction 11 date 10.04.09 page 45 from 48 Product information Certificate Products: safety technology SafeLine redaction 11 date 10.04.09 page 46 from 48 Product information Products: safety technology SafeLine redaction 11 date 10.04.09 page 47 from 48
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
Related manuals
Download PDF
advertisement