ABB IRB 6620 is a versatile robot designed to meet the demands of various industrial applications. It boasts impressive speed, precision, and payload capacity, making it ideal for tasks requiring efficiency and accuracy. With its flexible design, the IRB 6620 seamlessly adapts to diverse manufacturing processes, from assembly and welding to material handling and packaging.
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ROBOTICS
Product manual, spare parts
IRB 6620
Trace back information:
Workspace R18-2 version a9
Checked in 2018-10-09
Skribenta version 5.3.008
Product manual, spare parts
IRB 6620 - 150/2.2
IRC5
Document ID: 3HAC049109-001
Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Specifications subject to change without notice.
The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2014 - 2018 ABB. All rights reserved.
Specifications subject to change without notice.
ABB AB, Robotics
Robotics and Motion
Se-721 68 Västerås
Sweden
Table of contents
Table of contents
Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
5
This page is intentionally left blank
Overview of this manual
Overview of this manual
About this manual
This manual contains spare parts for:
• IRB 6620 and all its variants.
Usage
This manual shall be used as a complement to the product manual for IRB 6620 during:
• maintenance work
• repair work.
Who should read this manual?
This manual is intended for:
• maintenance personnel
• repair personnel.
Prerequisites
Maintenance/repair/installation personnel working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
Chapter
1 Rebuilding robot
2 Spare parts and exploded view
Contents
Information of rebuilding parts, required when rebuilding the robot to another version.
Complete spare part list and complete list of robot components shown in exploded views.
References
Reference
Product manual - IRB 6620
Circuit diagram - IRB 6620
Document ID
3HAC027151-001
3HAC025090-001
Revisions
-
Revision
A
Description
First edition
This edition contains the following changes:
• Spare part numbers for all motors are updated.
• Spare parts with color Graphite White are added to the spare part lists.
• Spare part number for Revolution indicator axis 4 changed.
Continues on next page
7 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Overview of this manual
Continued
D
E
Revision
B
C
F
Description
This edition contains the following changes:
• Retrofit sets Foundry for wrist and upper arm added.
• Generally modified due to update of BOL.
• Updated spare parts due to new standard calibration method (Axis
Calibration).
Published in release R16.2. The following updates are done in this revision:
• Corrections due to updates in SAP terminology.
• Updated spare parts due to sealing upgrade in the motors:
Motors
Axis 3-4
Wrist
Axis 6 complete
Published in release R17.2. The following updates are done in this revision:
• Axis 6 complete
Published in release R18.1. The following updates are done in this revision:
• New spare part number brake release board (was DSQC563,
3HAC16035-1)
Published in release R18.2. The following updates are done in this revision:
• New spare part number manipulator harness (was 3HAC025054-001)
8 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Product documentation
Product documentation
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
All documents can be found via myABB Business Portal, www.myportal.abb.com
.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or electrical connections).
• Maintenance (descriptions of all required preventive maintenance procedures including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare parts).
• Calibration.
• Decommissioning.
• Reference information (safety standards, unit conversions, screw joints, lists of tools).
• Spare parts list with corresponding figures (or references to separate spare parts lists).
• References to circuit diagrams.
Technical reference manuals
The technical reference manuals describe reference information for robotics products, for example lubrication, the RAPID language, and system parameters.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals . An application manual can describe one or several applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
• What is included (for example cables, I/O boards, RAPID instructions, system parameters, software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Continues on next page
9
Product documentation
Continued
Operating manuals
The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters.
10 Product manual, spare parts - IRB 6620
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© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.1 Introduction
1 Spare parts
1.1 Introduction
Definitions
This chapter specifies all spare parts and replacement articles of the robot.
Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
11
1 Spare parts
1.2 Spare parts - cable harness
1.2 Spare parts - cable harness
Part list IRB6620
Description Item
Material set, Cable harness
Manipulator harness axes 1-6
Gasket
Foundry Plus, Cable guard (option 908-1)
Connection plate
Frame bracket, conn.plate
Top cover, conn.box
Screw
Screw
Screw
Screw
Adapter unit
Cover
Cable guide
SMB/BU box
Push button guard
Cover, push button guard
Screw
DSQC1050 Brake release board
Serial measurement unit
-
501
-
502
503
504
505
506
507
513
514
515
516
508
509
510
511
517
518
Quantity
Spare part number
1
1
1
1
1
1
10
12
1
1
1
2
2
1
33
1
1
2
Serial measurement board, RMU 101
SMB replacement set
Nut
Battery pack (2-pole battery contact)
Battery unit (3-pole battery contact)
-
518
519
521
521
1
1
4
1
1
3HAC066543-001
3HAC033489-001
3HAC035933-001
3HAC025079-001
3HAC025080-001
3HAC025081-001
9ADA618-56
9ADA618-57
9ADA618-59
9ADA629-56
3HAC11774-3
3HAC13416-1
3HAC024286-001
3HAC024063-001
3HAC6499-1
3HAC4813-1
9ADA618-44
3HAC065020-001
3HAC046277-001
Contains serial measurement board 3HAC044168-
001 and battery unit
3HAC044075-001 (3-pole battery contact).
3HAC044168-001
3HAC046686-001
9ADA290-1
3HAC16831-1
Lithium
Does not fit 3HAC044168-
001.
3HAC044075-001
Lithium
RMU
Can only be used with
SMB board 3HAC044168-
001.
Continues on next page
12 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Description
Strap, Velcro
Screw
Cable, FB7-SMB 1.7
Protection screw
Washer
Nut
Clip lock
Cover plate
Screw M6x16
1 Spare parts
1.2 Spare parts - cable harness
Continued
Item
522
523
525
526
527
528
531
532
533
1
2
8
1
1
1
1
4
1
Quantity
Spare part number
3HAC12625-1
9ADA120-405
3HAC15619-1
3HAC14024-1
3HAC17423-1
9ADA269-4
5217520-11
3HAC12129-1
9ADA618-56
Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Continues on next page
13
1 Spare parts
1.2 Spare parts - cable harness
Continued
Illustration upper and lower arm IRB6620/6620LX, Base IRB6620.
xx0600003066
Continues on next page
14 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Illustration, SMB box IRB6620/6620LX
1 Spare parts
1.2 Spare parts - cable harness
Continued xx0600003067
Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
15
1 Spare parts
1.3 Spare parts - frame and base
1.3 Spare parts - frame and base
Parts list
Description
Gearbox
RV 320C-191,35
Item
101
Frame
Base
Screw
Stop pin
Loctite 243
Oil seal
Bearing grease
Screw
Washer
Screw
Serrated lock washer
O-ring
Magnetic plug
Bearing grease
Protection plug
102
103
110
111
112
113
114
115
116
104
105
106
107
108
109
Qty.
1
1
1
12
16
16
3
3
10
2
1
10
12
1
1
2 ml
Part number
3HAC026114-004
3HAC026114-005
3HAC026114-006
3HAC026114-007
3HAC026178-005
3HAC026178-006
3HAC026771-008
3HAC026771-009
9ADA205-75
3HAC024014-001
3HAC7181-1
3HAC11581-4
3HAC042536-001
3HAB3409-86
3HAA1001-186
3HAB3409-74
3HAC026169-001
3HAB3772-97
3HAC16721-1
3HAC042536-001
3HAC4836-1
Color
Grey
ABB Orange
White
Graphite White
Graphite White
ABB Orange
Graphite White
ABB Orange
Continues on next page
16 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
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Illustration
1 Spare parts
1.3 Spare parts - frame and base
Continued xx0600003061
Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
17
1 Spare parts
1.4 Spare parts - wrist
1.4 Spare parts - wrist
Parts list
Description
Wrist
Wrist insulated
Rotational AC motor incl. Pinion 1.301
Gear unit Z2-3/5
Middle gear unit Z4-5/5
Gear wheel unit Z6/5
Support shaft inc. Bearing
Screw
Plain washer
Screw
Screw
Screw
Screw
Washer
Sealing
Cover right, with gasket
Screw
Magnetic plug
Lubrication oil
Cover left
Damper axis 5
Screw
VK-cover
Screw
Continues on next page
18
Item
300
300
1.302
1.303
1.304
1.306
1.310
1.311
1.314
1.314
1.316
1.317
1.318
1.319
1.320
1.321
1.322
1.323
1.324
1.325
1.326
1.327
1.329
1
1
1
Qty.
1
1
6
1
6
6
1
4
4
3
5
1
1
1
1
-
20
2
1
1
6
1
2
Spare part number Color
3HAC058725-002
3HAC058725-001
3HAC024540-012
Graphite
White
ABB Orange
ABB Orange
3HAC024540-013
3HAC057979-003
3HAC057979-004
Graphite
White
ABB Orange
Graphite
White
3HAC024746-003
3HAC024715-003
3HAC024719-003
3HAC026318-001
9ADA183-37
9ADA312-7
9ADA624-56
9ADA624-56
9ADA183-39
3HAB7700-65
3HAA1001-632
3HAC024865-001
3HAC024841-003
3HAC024841-004
ABB Orange
Graphite
White
9ADA618-56
3HAC16721-1
For oil type and amount, see Technical reference manual - Lubrication in gearboxes .
3HAC024672-004 ABB Orange
3HAC024672-005 Graphite
White
3HAC024541-001
9ADA618-56
3HAA2166-23
3HAB3409-86
Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.4 Spare parts - wrist
Continued
Description
Axis 6 complete
Turning disk 305.1
RV 40E-81
Rotational AC motor incl. Pinion
305.2
305.4
Gasket (protection Standard)
Gasket (protection Foundry Plus) -
Washer
Magnetic plug
Lubricating oil
Screw
RV 40E-81
Magnetic plug
Lubricating oil Kyodo Yushi TMO
150
Sync plate
Screw M4x8
Cover
-
Item
305
305.7
305.8
305.9
305.15
350.1.2
350.1.13
350.5
350.7
350.8
350.9
-
-
8
2
1
1
1
1
1
1
Qty.
1
8
1
2
1
2
1
Spare part number Color
3HAC058726-001
3HAC058726-002
3HAC055334-002
Graphite
White
ABB Orange
3HAC037835-001
3HAC057980-003
3HAC057980-004
ABB Orange
Graphite
White
3HAC048560-001
3HAC033489-001
3HAA1001-172
2522122-1
For oil type and amount, see Technical reference manual - Lubrication in gearboxes .
3HAB7700-55
3HAC10828-10
3HAC037925-001
For oil type and amount, see Technical reference manual - Lubrication in gearboxes .
3HAC025565-001
9ADA618-32
3HAC14263-1
Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Continues on next page
19
1 Spare parts
1.4 Spare parts - wrist
Continued
Illustration xx0600003062
Continues on next page
20 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.4 Spare parts - wrist
Continued
Retrofit set foundry, wrist
Note
It is not possible to order separate parts of the retrofit set. Only the complete retrofit set, can be ordered.
Equipment
Retrofit set foundry, wrist
The set contains:
Gasket
Washer (8 pcs)
Gasket dowel
Gasket
Cover holder
Cover
Torx pan head screw M6x12 (2 pcs)
Torx pan head screw M6x16 (4 pcs)
Locking liquid
Sealant
Assembly instructions, Foundry sealings -
-
-
-
-
-
-
-
-
-
-
Art. no.
3HAC052364-001
Note
Assembly instructions included
Loctite 243
Loctite 577
Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
21
1 Spare parts
1.5 Spare parts - upper arm
1.5 Spare parts - upper arm
Parts list
Description
Axis 3-4
Item
200
Reduction gear RV-320E i=201
201.2
Screw
Washer
201.3
201.4
Rot AC motor incl. Pinion 201.5
Screw
Washer
201.6
201.7
Magnetic plug 201.8
Rot AC motor incl. Pinion 202
Wheel unit axis 4
Screw
Plain washer
Screw
Washer
Parallel pin
Cover axis 4 with sealing
Gasket
Sealing
217
217.1.2
217.2
Screw
Loctite 243
Magnetic plug
Lubrcating oil
218
219
220
221
203
204
205
206
207
216
1
1
1
-
2
14
14 ml
6
6
1
1
4
4
3
1
4
4
16
16
1
Qty.
1
1
Lubricating oil (Kyodo
Yushi TMO 150)
222 -
Spare part number Color
3HAC058724-002
3HAC058724-001
ABB Orange
Graphite White
3HAC025007-004
3HAC025007-005
3HAB3409-69
3HAA1001-134
ABB Orange
Graphite White
ABB Orange
Graphite White
3HAC057981-003
3HAC057981-004
3HAB3409-50
3HAB4233-1
3HAC16721-1
3HAC057979-003
3HAC057979-004
3HAC024563-003
ABB Orange
Graphite White
9ADA183-37
9ADA312-7
3HAB3409-71
3HAA1001-632
9ABA107-56
3HAC025196-002
3HAC025154-001
3HAA1001-628
9ADA618-56
3HAC7181-1
3HAC16721-1
For oil type and amount, see Technical reference manual - Lubrication in gearboxes .
For oil type and amount, see Technical reference manual - Lubrication in gearboxes .
Continues on next page
22 Product manual, spare parts - IRB 6620
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© Copyright 2014 - 2018 ABB. All rights reserved.
Illustration
1 Spare parts
1.5 Spare parts - upper arm
Continued xx0600003063
Retrofit set foundry, upper arm axis 4
Note
It is not possible to order separate parts of the retrofit set. Only the complete retrofit set, can be ordered.
Equipment
Retrofit set foundry, upper arm axis 4
Art. no.
3HAC052366-001
Note
Assembly instructions included
Continues on next page
23 Product manual, spare parts - IRB 6620
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© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.5 Spare parts - upper arm
Continued
Equipment
The set contains:
Gasket
Adapter ring
Gasket
Cover
Cover insert
Metal strap (2 pcs)
Cable protection leather
Weatherstrip
Torx pan head screw M5x6 (2 pcs)
Torx pan head screw M6x16 (3 pcs)
Torx pan head screw M6x30
Torx pan head screw M6x16 (2 pcs)
Locking liquid
Flange sealant
Assembly instructions, Foundry sealings -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Art. no.
Note
Loctite 243
Loctite 574
24 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
1 Spare parts
1.6 Spare parts - complete robot
1.6 Spare parts - complete robot
Parts list
Description
Revolution indicator ax. 4
Rotational AC motor incl. pinion, axis 2
Item
6
11
Rotational AC motor incl. pinion, axis 1
Screw
Washer
Reduction gear RV-550E i=242,73
12
13
14
15
O-ring
Screw
Washer
Lubricating oil
Lubricating oil
Magnetic plug
Screw
Screw
Washer
Damper ax.3
Spring washer, conical
Screw
Washer
Sync plate
Washer
Screw
Lower arm
Label Calibration Pendulum
Label Axis Calibration -
-
27
28
31
23
24
26
32
33
34
18
19
20
21
22
15.2
16
17
1
8
1
Qty.
1
1
1
1
16
16
2
20
4
4
8
8
1
1
24
24
4
4
6100
4100
20
3HAC043226-001
3HAC043226-001
3HAC16721-1
9ADA618-56
3HAB3409-69
3HAA1001-134
3HAC12320-1
9ADA334-7
3HAB3409-84
3HAA1001-186
3HAC024859-001
3HAA1001-134
3HAB3409-69
3HAC023618-009
3HAC023618-008
3HAC055559-001
3HAC055558-001
Spare part number
3HAC026087-004
3HAC057977-003
3HAC057977-004
3HAC057545-005
3HAC057545-004
3HAB3409-50
3HAB4233-1
3HAC024316-004
3HAC024316-005
3HAC024316-006
3HAC024316-008
3HAB3772-91
3HAB3409-71
3HAA1001-134
Color
ABB Orange
Graphite White
ABB Orange
Graphite White
Grey
ABB Orange
White
Graphite White
ABB Orange
Graphite White
Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
Continues on next page
25
1 Spare parts
1.6 Spare parts - complete robot
Continued
Illustration xx0600003065
26 Product manual, spare parts - IRB 6620
3HAC049109-001 Revision: F
© Copyright 2014 - 2018 ABB. All rights reserved.
ABB AB, Robotics
Robotics and Motion
S-721 68 VÄSTERÅS, Sweden
Telephone +46 (0) 21 344 400
ABB AS, Robotics
Robotics and Motion
Nordlysvegen 7, N-4340 BRYNE, Norway
Box 265, N-4349 BRYNE, Norway
Telephone: +47 22 87 2000
ABB Engineering (Shanghai) Ltd.
Robotics and Motion
No. 4528 Kangxin Highway
PuDong District
SHANGHAI 201319, China
Telephone: +86 21 6105 6666
ABB Inc.
Robotics and Motion
1250 Brown Road
Auburn Hills, MI 48326
USA
Telephone: +1 248 391 9000 abb.com/robotics
© Copyright 2014 - 2018 ABB. All rights reserved.
Specifications subject to change without notice.
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