Elero RolTop D+ 868 Operating and Installation Instructions
elero Roller Shutter: Experience convenience and security with our innovative roller shutter system, designed to provide automated control for your home. Effortlessly manage your roller shutters with a touch of a button using our user-friendly interface. Enhance your home's security by setting personalized schedules and timers for automatic operation, ensuring peace of mind even when you're away.
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Roller shutter drive RolTop/D+ 868/915
Table Of Contents
1
2
Operating and installation instructions
General for instructions
2.1 Standards and Directives
2.2
2.3
2.4
2.5
3
3.1
3.2
Intended use
Foreseeable misuse
Warranty and liability
Customer service of the manufacturer
Safety
General safety instructions
Layout of the safety guidelines
4
5
Product description
Assembly
5.1 Mechanical fastening
5.2 Electrical connection
5.3 Connection example,
RolTop/D+ 868 230 V/50 Hz
5.4 Initial operation
5.4.1 Connection for cable assembly
5.4.2 Connection for radio
(transmission operation)
5.4.3 Changing / Deleting the end positions
5.4.4 Programme or delete further curtain positions
5.5 Programming the transmitter
5.6 Programming (additional) transmitter 5
8
9
6
7
Troubleshooting
Maintenance
Repair
Manufacturer's address
10 Disassembly and disposal 6
11 Notes on the EC declaration of conformity 6
12 Technical data and dimensions
12.1 RolTop/D+-S-868
6
8
6
6
5
6
12.2 RolTop/D+ M-868 8
5
5
4
5
4
4
4
3
3
3
4
2
2
2
2
2
1
2
1
1
1
Roller shutter drive RolTop/D+ 868
1 Operating and installation instructions
Please keep these operating instructions for later use, to be available throughout the life of the product!
The German manual is the original version.
All other documents represent the language translations of the original text.
All rights in the case of a patent, utility model or ornamental design registration are reserved.
2 General for instructions
The content structure is based on the life cycles of the electric motor drive (hereinafter referred to as "Product").
The manufacturer reserves the right to make changes to the Specifications stated in these Operating Instructions at any time. These may, in individual cases, be different from the respective product version, however the functional information will not undergo significant changes or become invalid. The current version of the Specifications may be requested from the manufacturer at any time. No claims may be asserted against the manufacturer as a result of the preceding sentence. Deviations from text or picture statements are possible and depend on the technical development, features, and accessories of the products. Deviating information on special versions will be explained by the manufacturer in the sales documentation. Other information shall remain unaffected by these provisions.
2.1 Standards and Directives
During the design process, the basic health and safety requirements of the applicable laws, Standards and Directives were complied with. The safety is confirmed by the declaration of conformity (see "Declaration of Conformity").
All safety information in these Operating Instructions refer to the laws and regulations currently applicable in Germany.
All instructions in the Operating Instructions shall be ob served without limitation and at any time. Beside the safety instructions contained in these Operating Instructions, the provisions for accident prevention, environmental protection and occupational safety, which are applicable for the operating site, must be observed. Provisions and Standards for the safety rating can be found in the EC Declaration of
Conformity
2.2 Intended use
The product is intended for use in façade engineering to drive electrically powered roller shutters.
The determining factor for the drive is the elero drive computation program
(http://elero.com/drive-calculation) .
Further fields of application have to be arranged with the manufacturer, elero GmbH Antriebstechnik (see Address).
The operator will be solely responsible for damages resulting from improper use of the product. The manufacturer cannot be held liable for personal or material damages caused by misuse or procedural errors, and by improper operation and commissioning.
The product may be operated only by trained and authorized personnel under observance of all safety.
138172206_EN_0614
Standards and Directives| Safety
Only if used according to the specifications of these operat ing and installation instructions for the safe and proper use and safe operation of the product are guaranteed.
Only use radio receivers with equipment and units approved by the manufacturer. The operator does not benefit from any protection whatsoever against interference from other remote control equipment and terminal equipment (e.g. also from radio equipment which is correctly operated in the same frequency range). Please note that radio systems must not be operated in areas with an increased risk of interference (e.g. hospitals, airports,....). The radio control is only permitted for devices and units with which a functional interference in hand-held/wall transmitters or receivers poses no danger for persons, animals or materials or where this risk is covered by other safety appliances.
Intended use includes the observance and compliance with all safety instructions with regards to this operating manual and all applicable regulations, and professional associations of applicable laws for environmental protection. Intended use includes the observance of prescribed operating rules in these operating and installation instructions.
2.3 Foreseeable misuse
A use which deviates from the intended use stated by the manufacturer, elero GmbH Antriebstechnik (see "Address"), is deemed as foreseeable misuse.
2.4 Warranty and liability
Principally, the General Terms and Conditions of the manufacturer, elero GmbH Antriebstechnik (see "Address"), apply. The terms and conditions are part of the sales documents and handed over to the operator upon delivery. Liability claims for personal or material damages are excluded when they can be attributed to one or more of the following causes:
• Opening of the product by the customer
• Unintended use of the product
• Improper installation, commissioning, or operation of the product
• Structural modifications to the product without the written consent of the manufacturer
• Operation of the product with improperly installed con nections, defective safety devices or improperly installed safeguards
• Non-observance of the safety provisions and instructions of these Operating Instructions
• Non-compliance with the technical data
2.5 Customer service of the manufacturer
The product should only be repaired by the manufacturer in case of a failure. The address for sending to customer service, see the chapter "Address".
If you have not purchased the product directly from elero, please contact the supplier of the product.
3 Safety
3.1 General safety instructions
The instructions on safety that must be observed under all circumstances are included in the separately enclosed leaflet on safety instructions (13 820 0001).
3.2 Layout of the safety guidelines
The safety instructions in this document are identified by hazard signs and safety symbols and are designed according to the SAFE principle. They contain information on the nature and source of the danger of possible consequences and to prevent the danger.
The following table defines the representation and descrip tion of hazard levels with possible personal injury, as used in this manual.
Symbol Signal word
DANGER
Meaning
Warns before an accident, which will result if instructions are not followed, which can lead to life-threatening, irreversible injury or death.
WARNING Warns before an accident, which can happen if the instructions are not followed, which can lead to serious, possibly fatal, irreversible injury or death.
CAUTION Warns before an accident, which can happen if the instructions are not followed, which may lead to minor reversible injury.
Fig. 1 Notation of personal injury
The following table describes the icons used in these operating instructions that are used for imaging of the dangerous situation in connection with the symbol of the threat level.
Symbol Meaning
Danger of electric voltage, electric shock:
This symbol indicates a risk of electric shock.
Fig. 2 Notation-specific hazard
The following table defines the representation used in the operating instructions and description of situations where damage can occur to the product or refers to important facts, conditions, tips and information.
Symbol Signal word
NOTICE
Meaning
This symbol warns of a possible property damage.
2 | EN © elero GmbH
Product description | Assembly
Symbol Signal word
Meaning
Important: This symbol points out important facts and conditions as well as to additional information in these operating and installation instructions. It also refers to certain statements that give additional information or help you perform a task easily.
Fig. 3 Notation of property damage as well as additional information
The following example represents the basic structure of a safety warning:
SIGNAL WORD
Type and source of danger
Explanation of the type and source of the danger
► Measures to prevent the danger.
4 Product description
The RolTop /D + 868 is a radio-controlled electromechanical tubular motor drive. It performs parallel axial movements.
Commissioning of the RolTop /D + 868 does not require any elero assembly cable. The elero assembly cable serves only for the deletion of the end positions and/or for restoring the delivery status if necessary. Commissioning of the RolTop/D+ 868 for setting of different functions takes place using the elero assembly cable or an elero radio transmitter.
The RolTop /D + 868 needs fixed stops at the top and bottom. The use of rigid shaft connectors and plugs stop or angle strips or covert attacks is a prerequisite. There is a relief function at both stop points.
If an obstacle is recognised, type S will perform a relief by approx. 2 motor turns; type M will perform approx. 1 motor turn (hanging protection with running free).
When the same force deactivation has taken place three times in sequence at the top and bottom, the end positions have been set (self-learning).
After obstacle recognition in the area of the end positions, they are immediately corrected down by up to 1 motor turn (360°) if, e.g., a window sill has been installed subsequently.
5 Assembly
CAUTION
Personal injury from hot surfaces.
Drive heats up during operation, the drive housing can be hot. Possible burning of the skin.
► Wear personal protective equipment (gloves).
Triggered by a possible material errors may occur or impact shock and injury due to a gearbox break, bud break or a clutch defect.
► Suitable materials are to be used for the construction as well as perform a sampling inspection by double load test according to DIN EN 60335-2-97.
© elero GmbH
Risk of injury due to impact or shock caused by not properly mounted or latched motor bearings. Hazards caused by insufficient stability or stability and stored energy (gravity).
►Selection of engine bearing torque specifications.
► Drive must be backed up with all attached backup devices.
► Check for proper latching on engine mounts and correct tightening torques.
WARNING
Danger of injury due to electric current.
Electric shock possible.
► Electrical work can only be performed by an authorized electrician.
Danger of injury due to electric current.
Hazardous possibly by parts that have become live in the error state.
► Electrical connection is described in the operating and installation instructions including cable bushing.
CAUTION
Risk of injury due to malfunctions due to improper installation.
Driven by winds and possibly destroyed parts of the application.
► For safe operation, the end positions must be set / programmed.
► Training program of the manufacturer for specialist companies.
NOTE
Loss of power supply, termination of machine parts and other malfunctions.
► For safe operation, no false mount must be made and the end position settings must be carried out during commissioning.
Damage to the RolTop /D + 868 due to moisture penetration
►For devices with protection class IP44, the ends of all cables or connectors must be protected against the ingress of moisture. This measure must be implemented immediately after removal of the RolTop/D+ 868 from the original packaging.
► The drive must be installed in a position in which it is not sprinkled.
Important
In the delivery status (factory setting), the RolTop /D + 868 in commissioning mode.
► You have to set the end positions (see chapter 5.6). This is done self-learning (torque-dependent).
Best utilisation of the radio signal.
► Place the aerial as freely as possible; in case of bad reception, move the aerial.
► Do not kink, shorten or extend the aerial.
► Do not undercut the minimum distance of 15 cm between two radio drives.
EN | 3
Mechanical fastening
5.1 Mechanical fastening
Important preliminary consideration:
The working space around the built-in drive is usually very small. Therefore, before the mechanical installation provide an overview of the implementation of the electrical connection (see Section 5.2) and make any necessary changes right away.
NOTICE
Damage to the electrical wiring by squeezing or tensile loading.
► Route all electrical cables so that they are not subjected to crushing or tensile load.
► Note the bending radius of the cables (at least 50 mm).
► Lay the connection cable in a loop downwards to prevent water running into the drive.
Damage to the drive by the action of impact forces.
►Insert the drive into the shaft, never thrust the drive into the shaft or smash onto the drive!
► Never allow the drive to fall!
Damage or destruction of the drive by drilling.
► Never drill into the drive!
Important
Attach the RolTop /D + 868 only at the intended fasteners.
Permanently installed control devices shall be clearly displayed.
• The curtain must be fastened to the winding shaft.
• The profile tube must have enough distance to the motor tube.
• Look for an axial clearance (1-2 mm).
Installation in profile tubes
Ⓐ Insert the drive with a suitable adapt er and traction ring into the profile tube.
Lay the motor cable protected in order to prevent damage by the driven component.
A
B
Ⓑ Secure the counter bearings against axial displacement, e.g. screw shaft spider or rivet.
Secure drive in axial storage!
Ⓒ Secure hanging on the shaft!
5.2 Electrical connection
C
WARNING
Danger to life due to faulty electrical connection.
Electric shock possible.
► Before commissioning check the correct connection of the PE conductor.
NOTICE
Damage to the RolTop /D + 868 by faulty electrical connection
► Before commissioning check the correct connection of the PE conductor.
Damage or destruction of RolTop /D + 868 by the penetration of moisture
►For units with protection class IP 44, the customer con nection of the cable ends or connector (cable bushing)
must also be carried out in accordance with protection class IP 44.
Damage to the Venetian blind from incorrect running direction
►The assignment of the running direction UP/DOWN with an elero radio transmitter must be reviewed after teaching.
Adjustment of the end position at the drive.
► Any adjustment of the end positions that occurs indicates an electrical connection error. Readjustment of the end positions is not sufficient in this case, since the end posi tions are adjusted often. In this case, the drive needs to be replaced and the cause removed.
Important
All applicable standards and provisions must be observed for the electrical installation.
When connecting the drive to a control, the operating instructions of the control must be observed.
For electric connection no transmission and retransmission of the access line or connector is required as a rule.
Depending on the mounting plate and/or adapter plate used it is necessary in particular with the RolTop/D+ 868 to remove this screwed plate before a cable exchange.
Connection only in free of tension status, in addition drive line without tension
1 Using a suitable screwdriver, press out the lock of the device connector to the line.
2 Disconnect the plug.
3 Insert connector until the latch engages.
Removal and insertion of the device plug
Delivery status Remove plug Insert plug
→
2
1
→
3
Fig. 4 Removal and insertion of the device plug
→
5.3 Connection example,
RolTop/D+ 868 230 V/50 Hz
4 | EN © elero GmbH
Electrical connection | Programming the end positions
3
2
1
Fig. 5 Circuit diagram RolTop/D+ 868 230 V / 50 Hz and wiring at use with Hirschmann plug STAS 3 (with jumper)
5.4 Initial operation
5.4.1 Connection for cable assembly
As an alternative to the fixed connection, the elero assembly cable can also be used for setting. However, this is not necessary.
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Fig. 6 Connection for cable assembly
5.4.2 Connection for radio
(transmission operation)
Commissioning with an elero wall/hand transmitter (teaching in of an elero transmitter to the radio drive RolTop/D+
868) takes place according to the respective description
("Teach in transmitter") of the elero transmitter. Also see chapter 5.5 "Teach in transmitter".
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Fig. 7 Connection for radio (transmission operation)
Important
After successful drive assembly the drive must be driven 3 times altogether into the lower end position and 3 times into the upper end position. The drive must stop automatically.
The sunblind is adjusted only after a complete and uninterrupted access and exit to the blind.
5.4.3 Changing / Deleting the end positions
A change or deletion of a single end position is not possible.
This always happens in pairs (upper and lower end position at the same time).
After a short separation from the supply network, the drive will be ready for deletion for approx. 5 seconds.
Changing / Deleting the end positions
1 Restore voltage supply after mains interruption.
2 From a middle Venetian blind position with the assembly cable or a taught-in transmitter, push and hold both direction buttons ( ▲ and ▼ ) at the same time until the drive moves up and down briefly.
The deletion of the setting of end position is completed.
The end positions can be programmed again.
5.4.4 Programme or delete further curtain positions
Programme or delete interim positions:
See elero transmitter instructions.
Programme or delete interim positions:
See elero transmitter instructions.
5.5 Programming the transmitter
Important
Condition: The drive is in radio mode.
►If the end positions have not been taught-in, remove the blind from the coiling shaft.
Programming (first) transmitter
Instructions for action
1 Switch the mains off and on again.
2
3
Push the teaching button
P on the transmitter to be taught in for about 1 second.
Press the UP button ▲ as soon as the blind starts moving in upwards direction (within 1 second at the most).
Result
The drive is then ready to teach-in for about 5 minutes.
The status indicator is lit. The drive is now ready to teach-in
(running up/down) (for about 2 minutes).
The status indicator is lit briefly. The blind stops briefly, starts moving again and then moves downwards.
4 Press the DOWN button
▼ as soon as the blind starts moving in downwards direction (within 1 second at the most).
The status indicator is lit briefly. The drive will stop.
The (first) transmitter has been through the teach-in procedure.
5.6 Programming (additional) transmitter
Programming possible for max. 16 transmitters
Programming (additional) transmitter
Instructions for action
1 On an already taught-in transmitter, push the buttons UP ▲ , DOWN ▼ and the teaching button P at the same time for approx. 3 seconds.
Result
The drive is then ready to teach-in for about 5 minutes.
(alternative to the above line)
Switch the mains off and on again.
2 Push the teaching button
P on the transmitter to be taught in (additionally) .
The drive is then ready to teach-in for about 5 minutes.
The status indicator is lit briefly. The drive is in teach-in mode
(running up/down) (for about 2 minutes).
© elero GmbH EN | 5
Teach in transmitter | Troubleshooting
Programming (additional) transmitter
Instructions for action
4 Press the UP button ▲ on the transmitter to be taught in (additionally) as soon as the blind starts moving in upwards direction (within 1 second at the most).
Result
The status indicator is lit briefly. The blind stops briefly, starts moving again and then moves downwards.
5 Press the DOWN button
▼ on the transmitter to be taught in (additionally) as soon as the blind starts moving in downwards direction (within 1 second at the most).
The status indicator is lit briefly. The drive will stop.
The additional transmitter has been through the teach-in procedure.
Stop bidirectional radio teaching mode:
Keep the STOP button pushed for at least 6 seconds until the status display lights up (depending on transmitter).
6 Troubleshooting
Problem /
Error
Possible cause
• Drive stops after a short time
• Drive runs only in one direction
• Sluggish shutter
• Connection error
Cure
Remedy
• Check smooth running of the
Venetian blind
• Check connection
• Drive not responding
• Drive does not learn any end positions
• No mains voltage
• Temperature limiter has tripped
• Stop missing or no mechanical limit present
• Check mains voltage
• Allow drive to cool
• Delete end positions
• Install mechan ical stops
Fig. 8 Troubleshooting for the RolTop/D+ 868
7 Maintenance
The RolTop /D + 868 is maintenance-free.
8 Repair
Please contact your dealer if you have any questions.
Please always provide the following information:
• Item number and name on the type plate
• Type of fault
• Previous and unusual events
• Surrounding circumstances
• Own assumption
9 Manufacturer's address
elero GmbH
Antriebstechnik
Maybachstr. 30
73278 Schlierbach
Deutschland / Germany
Phone: +49 7021 9539-0
Fax: +49 7025 9539-212 [email protected] www.elero.com
Please visit our website if you require a contact outside
Germany.
10 Disassembly and disposal
Dispose of the packaging according to current regulations.
Dispose the product after previous use in accordance with applicable regulations. Disposal is partially subject to statutory provisions. The goods to be disposed of must only be delivered to authorised acceptance points.
Environmental information
No unnecessary packaging was used. The packaging can be easily divided into three material types: Cardboard (box),
Styrofoam (padding) and polyethylene (bag, foam material protective foil).
The device is made up of materials that can be reused if it is disassembled by a specialist operation. Please observe the local provisions on disposal of packaging material and old devices.
Always expect additional danger that does not occur in operation during disassembly.
WARNING
Danger of injury due to electric current.
Electric shock possible.
► Physically disconnect power supply lines and discharge charged energy storage. Wait for at least 5 minutes after deactivation for the motor to cool down and the capacitors to lose their voltage.
► Use suitable, tested and stable climbing aids when performing disassembly work above body height.
► All work at the electrical system must only be performed by the staff described in the chapter "Safety instructions for electrical installation".
Scrapping
During the scrapping of the product, the international, national and regional-specific laws and regulations are to be complied with.
Please make sure to consider material recyclability, ease of dismantling, and separability of materials and components as well as environmental and health hazards during recycling and disposal.
CAUTION
Environmental damage at incorrect disposal
► Electronic scrap and electronic components are subject to the hazardous waste rules and must only be disposed of by approved specialist operation.
► Groups of materials such as plastics and metals of various kinds are sorted for recycling and disposal process.
Dispose electrical and electronic components
Disposal and recycling of electric and electronic components must comply with the applicable national laws and regulations.
6 | EN © elero GmbH
Technical data
11 Notes on the EC declaration of conformity
elero GmbH hereby declares that the tubular drive RolTop
/D+ 868 complies with the basic prerequisites and the other relevant provisions of the EC directives. The complete declaration of conformity can be found in the download area of our website www.elero.com/en/downloads-service/.
12 Technical data and dimensions
Dimensions/
Type
Noiseless soft brake
Rated torque Nm
Rated speed [rpm]
Rated current [A]
Rated power consumption [W]
Shaft diameter [mm]
Limit switch range [turns]
Operating duration [min S2]
Transmission frequency [MHz]
Transmission power [mW]
Length C [mm]
Length D [mm]
Length E [mm]
(elero, round head, star head)
Weight [kg]
Protection class [IP-code]
Emitted sound level
(A-assessed)
Operating environment tempera ture [°C]
Electromagnetic compatibility
VDE mark
Item number (elero head)
Item number (star head)
Item number (round head)
RolTop D+
S5-868
•
5
17
0.55
130
RolTop D+
S8-868
•
8
17
38
5
534
515.5
1.2
4
534
515.5
12
1.3
RolTop D+
S12-868
•
12
17
0.73
168
RolTop D+
M6-868
•
6
14
0.52
118
RolTop D+
M10-868
•
10
14
0.60
140
50
RolTop D+
M20-868
•
20
14
0.90
200
RolTop D+
M30-868
–
30
14
4
534
515.5
40
4
869,25
≤ 500
446
429
5
466
449
5
526
509
4
516
499
14 | 19
1.3 1,6
IP44
< 70 dB(A)
1.9 2.2 2.3
-20 to 60
30 238.0006 30 258.0006 30 818.0006
34 014.0006 34 024.0006 34 034.0006 34 044.0006
39 014.0006 37 024.0006 39 034.0006 39 044.0006
© elero GmbH EN | 7
D
C
E
D
C
D
C
E
E
12.1 RolTop/D+-S-868
E
E E E
12.2 RolTop/D+ M-868
E
E
E
E
E
Baugröße Typ
E
E
Maße mit und ohne Funk
C
Drehzahl
RolTop/VariEco S3 30/36
RolTop/VariEco S5 (17)/19/20
534
534
534
RolTop S7 30
RolTop/VariEco S8 (17)/-/-
RolTop/VariEco S12 (17)/19/20
RolTop/VariEco S10
534
534
514
D
517
517
517
517
517
497
E
D
C
11
11
11
C
C
11
11
11
C
C
D C
D
C
D
C
D
C
D
C
D
D
C
C
D
C
D
C
E
E
E
D
C
Maybachstr. 30
D
73278 Schlierbach
C
E
E
D
C
E
33
33
33
33
33
33
33
33
33
33
33
29
29
www.elero.com
We reserve the right to make technical changes.
33
33
33
RolBasic Soprofen
D
C
E
RolBasic Soprofen
RolBasic Soprofen
E
E
D
C
D
C
33
33
33
O
60,4
O
60,4
O
60,4
Baugröße Typ
M6-k
M10-k
M6
M10
M7/23 (120V)//M10/17 (120V)
M30
M20
M40/M50
RolTop M1,8/138 RH Neher 384493401
RolTop M1,8/138-868 RH Neher 384403406
RolBasic M6 Soprofen 643011902
RolBasic M10 Soprofen
RolBasic M20 Soprofen
643211902
643311902
D= C-17mm (halbe Kupplung)
Stator FE
120
120
526
546
556
466
486
516
C
381
391
446
481
481
506
509
529
539
449
469
499
D
364
374
429
464
464
489
E elero=14
Motorrohr
Rol/Sun/Vari
339
RH=12
SH=19
349
404
424
444
474
484
504
514
12,6
12,6
12,6
438,5
438,5
464
Baugröße Typ
M6-k
M10-k
M6
M10
M7/23 (120V)//M10/17 (120V)
M30
M20
M40/M50
RolTop M1,8/138 RH Neher 384493401
RolTop M1,8/138-868 RH Neher 384403406
RolBasic M6 Soprofen
RolBasic M10 Soprofen
643011902
643211902
643311902
M6-k
D= C-17mm (halbe Kupplung)
M10-k
M6
M10
M7/23 (120V)//M10/17 (120V)
M30
M20
M40/M50
RolTop M1,8/138 RH Neher 384493401
RolTop M1,8/138-868 RH Neher 384403406
RolBasic M6 Soprofen
RolBasic M10 Soprofen
643011902
643211902
RolBasic M20 Soprofen 643311902
D= C-17mm (halbe Kupplung)
Stator FE
120
120
Stator FE
120
120
486
516
526
546
556
381
391
446
466
481
481
506
516
526
546
556
446
466
486
C
381
391
481
481
469
499
509
529
539
364
374
429
449
464
464
489
499
509
529
539
429
449
469
D
364
374
464
464
E elero=14
Motorrohr
Rol/Sun/Vari
339
RH=12 349
SH=19 404
424
444
474
484
504
514
12,6
12,6
438,5
438,5 elero=14
464
Rol/Sun/Vari
339
RH=12
SH=19
444
474
484
349
404
424
504
514
12,6
12,6
12,6
438,5
438,5
464
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