HomeFill® Compressor

HomeFill® Compressor
User Manual
HomeFill® Compressor
User: Before using the product, read this manual
and save for future reference.
Dealer: This manual must be given to the end user.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.com
WARNING
WARNING
DO NOT use this product or any available optional
equipment without first completely reading and
understanding these instructions and any additional
instructional material such as owner’s manuals, service
manuals or instruction sheets supplied with this product
or optional equipment. If you are unable to understand
the warnings, cautions or instructions, contact a
healthcare professional, dealer or technical personnel
before attempting to use this equipment - otherwise,
injury or damage may occur.
NOTICE
The information contained in this document is subject to change without notice.
ACCESSORIES WARNING
Invacare products are specifically designed and
manufactured for use in conjunction with Invacare
accessories. Accessories designed by other manufacturers
have not been tested by Invacare and are not
recommended for use with Invacare products.
NOTE: Updated versions of this manual are available on www.invacare.com.
HomeFill® Compressor
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Part No 1100873
TABLE OF CONTENTS
SPECIAL NOTES ............................................... 5
TYPICAL PRODUCT PARAMETERS ................... 7
LABEL LOCATION ............................................ 9
DEALER INFORMATION ................................... 9
HOMEFILL INFORMATION .............................. 10
SECTION 1—IMPORTANT SAFETY
INSTRUCTIONS ............................................. 11
Operating Information ..................................................................... 11
Maintenance........................................................................................ 13
Double-Insulated Products ............................................................. 13
Disposal of Equipment and Accessories ...................................... 14
Radio Frequency Interference........................................................ 14
SECTION 2—TECHNICAL DESCRIPTION .......... 15
SECTION 3—INITIAL SETUP ............................ 16
Initial Set Up of Compressor.......................................................... 16
Compressor Initial Setup Checklist.......................................... 16
Choosing a location...................................................................... 16
Transporting the Compressor................................................... 17
Installing the Power Cord........................................................... 17
Connecting the Compressor to the Concentrator.............. 18
SECTION 4—CHECKLIST AND CYLINDER INSPECTION ............................................................. 20
Compressor Operation Checklist................................................. 20
Cylinder Prefill Inspection ............................................................... 20
The Hydrostatic Testing Date ................................................... 22
External Examination ................................................................... 22
SECTION 5—COMPRESSOR OPERATION .......... 23
Part No 1100873
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HomeFill® Compressor
TABLE OF CONTENTS
Connecting/Disconnecting the Cylinder to/from the
Compressor .............................................................................................. 23
Connecting the Cylinder to the Compressor........................ 23
Disconnecting the Cylinder from the Compressor.............. 26
Turning the Compressor On ......................................................... 28
SECTION 6—INDICATOR LIGHTS .................... 30
SECTION 7—TROUBLESHOOTING ................... 31
SECTION 8—MAINTENANCE .......................... 33
Cleaning the Compressor Filter .................................................... 33
Cabinet ................................................................................................ 33
LIMITED WARRANTY .................................... 35
HomeFill® Compressor
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Part No 1100873
SPECIAL NOTES
SPECIAL NOTES
Check all parts for shipping damage. In case of damage, DO NOT use. Contact Invacare for further instruction.
Signal words are used in this manual and apply to hazards or unsafe practices which could result in personal injury or property damage. Refer to the following table for definitions of the signal words.
SIGNAL WORD
MEANING
DANGER
Danger indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
WARNING
Warning indicates a potentially hazardous
situation which, if not avoided, could result
in death or serious injury.
CAUTION
Caution indicates a potentially hazardous
situation which, if not avoided, may result in
property damage or minor injury or both.
ACCESSORIES
There are many different types of oxygen tubing, cannulas and masks that can be used with this device. You should contact your local home care provider for recommendations on which of these devices will be best for you. They should also give you advice on the proper usage, maintenance, and cleaning.
CAUTION
“Caution: Federal law restricts this device to sale or rental by or on order of a physician, or any other practitioner licensed by the law of the State in which he/she practices to use or order the use of this device.”
Part No 1100873
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HomeFill® Compressor
SPECIAL NOTES
DANGER
DO NOT SMOKE while using this device. Keep all
matches, lit cigarettes or other sources of ignition out of
the room in which this product is located and away from
where oxygen is being delivered.
NO SMOKING signs should be prominently displayed.
Textiles and other materials that normally would not
burn are easily ignited and burn with great intensity in
oxygen enriched air. Failure to observe this warning can
result in severe fire, property damage and cause physical
injury or death.
HomeFill® Compressor
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Part No 1100873
TYPICAL PRODUCT PARAMETERS
TYPICAL PRODUCT PARAMETERS
Standard Listing:
Double Insulated Product
ETL Certified as Complying with UL60601-1,
First Edition
ETL Certified Complying with CAN/CSA
C22.2 No. 601-1 M:90 (Canada)
EMC IEC 60601-1-2
TYPICAL PRODUCT PARAMETERS
- COMPRESSOR
Alternating Current
Type BF equipment
Unit running
Unit not running
Attention - Consider Accompanying
Documents
DO NOT smoke
Class II, Double Insulated
IPX0
Not Protected
Electrical Requirements:
120 VAC ± 10% (108 VAC/132 VAC),
60 Hz
Rated Current Input:
2.0 AMP
Operating Temperature:
50 to 95° F (10 to 35° C) @ 20 to 60%
non-condensing humidity
Storage Temperature:
-10 to 150° F (-23 to 65° C) @ 15 to
95% humidity
Part No 1100873
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HomeFill® Compressor
TYPICAL PRODUCT PARAMETERS
Input Pressure Required:
14 - 21 psi
Input Flow Required:
2 L/min
Input O2% Required:
>90% O2
Width:
20 ¼ inches
Height:
15 inches
Depth:
16 inches
Weight:
33 lbs
Shipping Weight:
39 lbs
No AP/APG:
Not suitable for use in the presence of a
flammable anaesthetic mixture.
Electrical:
No extension cords.
Placement:
No closer than 7.5 cm (3 in) from any
wall, furniture, draperies, or furniture to
assure sufficient air flow. Avoid deep pile
carpets and heaters, radiators or hot air
registers. Floor location only.
Tubing:
2 m (7 ft) cannula with a maximum 15 m
(50 ft) of Crush-Proof Tubing (DO NOT
pinch).
Time of Operation:
Up to 24 hours per day.
Recommended Storage and
Shipping Temperature:
-29°C to 65°C (-20°F to 150°F) at
15-95% relative humidity.
Environment:
Smoke and soot-free. No confined
spaces (Example: No closets).
Minimum Operating Time:
30 Minutes
HomeFill® Compressor
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Part No 1100873
LABEL LOCATION
LABEL LOCATION
WARNING
Keep all connections free of oil and grease to avoid violent
ignition. See Owner’s Manual before cleaning.
P/N 1075220 Rev C - 10/04
WARNING
DO NOT REMOVE UNIT COVER
This unit contains moving and high pressure
components. Manufacturer Service Only.
P/N 1075221 Rev B- 10/04
WARNING
Keep all connections free of oil and grease.
See Owner’s Manual before cleaning. Never oil or lubricate
coupling.
Cylinders filled on this unit MUST be labeled “Contents of
this cylinder are the product of an oxygen concentrator.”
P/N 1075238 Rev C - 11/17/06
DEALER INFORMATION
NOTE: Invacare recommends leaving a full cylinder of oxygen with the patient after setting up the HomeFill compressor. Before leaving a HomeFill Compressor with a user, the following checklist MUST be completed:
❑ Make sure the pressure test on cylinder has not expired.
❑ Instruct the user on the safe operation of the concentrator and review all warnings.
❑ Instruct the user on the safe operation of the HomeFill compressor and review all warnings.
❑ Leave a full cylinder of oxygen with the user.
❑ Leave a copy of all warnings and filling instructions with the user.
Part No 1100873
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HomeFill® Compressor
HOMEFILL INFORMATION
HOMEFILL INFORMATION
HomeFill is an accessory device to the oxygen concentrator that enables the patient to refill custom portable oxygen cylinders for personal use.
NOTICE
The HomeFill compressor is for use with specially designed Invacare Platinum™5, 10, XL and Perfecto2™ HomeFill compatible oxygen concentrators.
The oxygen concentrator can be set to the following maximum flowrates when operating with HomeFill compressor: Platinum 5, XL and Perfecto2: 3 L/min or less. Platinum 10: 5 L/min or less. To determine if your oxygen concentrator is HomeFill compatible, examine the lower right corner of the rear of the oxygen concentrator for an outlet fitting. Refer to the illustration below.
Outlet Fitting
TOP VIEW
Power Cord
Concentrator
HomeFill® Compressor
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Part No 1100873
SECTION 1—IMPORTANT SAFETY INSTRUCTIONS
SECTION 1—IMPORTANT SAFETY
INSTRUCTIONS
WARNING
This section contains important information for the safe operation and use of this product.
DANGER
Risk of electric shock. DO NOT disassemble. Refer
servicing to qualified service personnel. No user
serviceable parts.
TO REDUCE THE RISK OF BURNS, ELECTROCUTION,
FIRE, OR INJURY TO PERSONS
NEVER use near any type of flame or flammable/explosive
substances, vapors or atmosphere.
Operating Information
DO NOT allow oil from your hands or other sources to come into contact with the compressor coupling or bottle fittings. These substances may become flammable in the presence of oxygen and cause injury. Avoid touching the bottle fitting whenever possible. Example of items to avoid are hand creams or lotions, cooking oils, suntan oils or sunblocks and similar oily products. If you use these types of products, wash your hands prior to using the HomeFill unit. If the bottle fitting should come in contact with such substances it should be cleaned off with a damp cloth prior to connecting it to the compressor.
Part No 1100873
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HomeFill® Compressor
SECTION 1—IMPORTANT SAFETY INSTRUCTIONS
NEVER oil or lubricate the compressor coupler or bottle fittings. NEVER use any penetrating oil or lubricant such as WD‐40® or 3‐in‐1 oil®. If connection difficulty is experienced verify that the bottle fitting is being inserted straight down into the compressor coupler. If continued difficulty is experienced contact your supplier for assistance.
Before moving or repositioning either the compressor or concentrator, ALWAYS push the power switch to the Off (O) position, disconnect the AC power cord and the interconnect hose between the compressor and concentrator. Failure to do so may result in damage to the unit or personal injury.
Children should ALWAYS be supervised around the HomeFill unit. When used with the HomeFill table or similar elevated support surfaces, a child could pull over any such table causing the unit to fall. Failure to observe this warning may result in personal injury or product damage.
Use extreme care when handling and filling an oxygen cylinder. Full oxygen cylinders are under pressure and can become a projectile if dropped or mishandled.
DO NOT store filled oxygen cylinders near a furnace, hot water tank, in the trunk of a car or other high temperature area. Storage in areas such as this can result in bursting of the cylinder or fire.
The use of this device is limited to the oxygen patient. Cylinders MUST be used ONLY by the oxygen patient and are not to be distributed to any other individual for any purpose.
DO NOT use outdoors.
The maximum patient flow while filling a cylinder with the IOH200 is 3 L/min for Platinum 5, XL and Perfecto2 concentrators and 5 L/min for Platinum 10 concentrators. Patients with a higher prescribed flow should not fill a cylinder while receiving supplemental oxygen treatment from the Platinum Concentrator.
HomeFill® Compressor
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Part No 1100873
SECTION 1—IMPORTANT SAFETY INSTRUCTIONS
NEVER block the air openings of the product or place it on a soft surface, such as a bed or couch, where the air opening may be blocked. Keep the openings free from lint, hair and the like.
If the compressor has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or submersed in water, call a qualified technician for examination and repair.
If any leakage of the oxygen cylinder is detected DO NOT attempt to use the cylinder. Turn the flow selector knob on the regulator to Off. If leakage persists, place the cylinder outdoors and notify your Home Health Care Provider or Service Representative of this condition.
The HomeFill is equipped with a high pressure relief valve to ensure the user’s safety. When activated, this safety feature will make an extremely loud noise. If this noise occurs, turn the unit Off and contact your Home Health Care Provider or Service Representative.
Unplug unit from outlet when not in use and before cleaning.
Maintenance
DO NOT disassemble. The unit is provided with double insulation and has no serviceable parts. If any service is required, contact Invacare Technical Service.
Double-Insulated Products
In a double‐insulated product, two systems of insulation are provided instead of grounding. No grounding means is required on a double‐insulated product, nor is a means for grounding to be added to the product. A double‐insulated product is marked with the words “DOUBLE INSULATION” or “DOUBLE INSULATED” or the symbol ( ).
Part No 1100873
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HomeFill® Compressor
SECTION 1—IMPORTANT SAFETY INSTRUCTIONS
DO NOT unplug the power cord by pulling on the cord. To unplug, grasp the plug not the cord, otherwise damage may occur.
Disposal of Equipment and Accessories
Follow local governing ordinance and recycling plans regarding disposal of device components.
Radio Frequency Interference
This equipment has been tested and found to comply with EMC limits specified by IEC/EN 60601‐1‐2. These limits are designed to provide a reasonable protection against electromagnetic interference in a typical medical installation.
Other devices may experience interference from even the low levels of electromagnetic emissions permitted by the above standards. To determine if the emissions from the Perfecto2 is causing the interference, turn the Perfecto2 Off. If the interference with the other device(s) stops, then the Perfecto2 is causing the interference. In such rare cases, interference may be reduced or corrected by one of the following measures:
• Reposition, relocate, or increase the separation between the equipment.
• Connect the equipment into an outlet on a circuit different from that to which the other device(s) is connected.
Avoid creation of any spark near medical oxygen equipment. This includes sparks from static electricity created by any type of friction.
SAVE THESE INSTRUCTIONS
HomeFill® Compressor
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Part No 1100873
SECTION 2—TECHNICAL DESCRIPTION
SECTION 2—TECHNICAL
DESCRIPTION
The HomeFill Oxygen System (IOH200) is an electro‐mechanical prescription system for use in the home. Its intended function and use is to supply pressurized oxygen to fill Invacare proprietary gas cylinders for ambulatory use while the patient receives therapeutic oxygen from an accessory oxygen concentrator. The IOH200 gas system is designed for use with an Invacare Platinum oxygen concentrator with an integral HF2 accessory port that can supply a gas concentration greater than 90% O2 around 2 L/min. while supplying a patient therapy flow rate up to 2.5 L/min. for Platinum 5 and 5 L/min. for Platinum 9.
The HomeFill Oxygen system consists of IOH200 gas compressor, connection tubing, and the Invacare supplied portable gas cylinders with the integral flow regulator and interlocking fill fitting.
The IOH200 compressor consists of a multistage compressor, internal reservoir, control electronics with an integral oxygen concentration sensor, interlocking fill fitting, inlet fitting, and drive motor. The compressor operation is controlled by the electronics assembly. The motor/compressor is allowed to fill a cylinder only when the oxygen concentration of the inlet gas stream is greater than 90%. The motor/compressor fill operation is completed when the gas in a cylinder reaches the maximum fill pressure of 2000 PSI (13786 kPa).
The IOH200 compressor can fill cylinders for portable use by ambulatory patients. The Invacare supplied portable gas cylinders have an interlocking fill fitting that mates only with the Invacare IOH200 compressor assembly. The gas cylinder also contains an integral flow regulator with fixed, selectable flow settings. Part No 1100873
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HomeFill® Compressor
SECTION 3—INITIAL SETUP
SECTION 3—INITIAL SETUP
NOTE: Dealers Only ‐ Refer to Dealer Information on page 9 before performing this procedure.
Initial Set Up of Compressor
Compressor Initial Setup Checklist
Before operating the HomeFill Compressor for the first time, complete the following checklist:
❑ Choose a location for the compressor.
❑ Transport the compressor to the desired location.
❑ Connect the power cord to the compressor.
❑ Connect the compressor to the concentrator.
Choosing a location
The compressor should be at least three inches away from walls, draperies or furniture to ensure sufficient air flow. Avoid placing the compressor next to heaters, radiators or hot air registers. DO NOT use in a closet.
The compressor should sit on a hard flat stable surface, such as a table or the Ready Rack.
WARNING
NEVER use near any type of flame or flammable/explosive substances, vapors or atmosphere.
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Part No 1100873
SECTION 3—INITIAL SETUP
Transporting the Compressor
WARNING
NEVER transport a compressor with a cylinder connected to or stored on the compressor, otherwise injury or damage can occur.
CAUTION
When transporting the compressor, be careful not to bump the compressor or the connectors into obstacles. Otherwise, damage to the compressor may occur.
NOTE: For this procedure, refer to FIGURE 3.1.
1. There are two methods to safely transport the compressor: Hand Grip
Hand Grip
• One Hand ‐ Grasp the hand grip at the bottom rear of the compressor.
• Two Hands ‐ Grasp the hand grips on the sides of compressor.
Hand Grip
FIGURE 3.1 Transporting the
Compressor
Installing the Power Cord
NOTE: For this procedure, refer to FIGURE 3.2 on page 18.
1. Choose a proper location. Refer to Choosing a location on page 16.
2. Make sure the power switch is in the Off (O) position
3. Plug the power cord into the electric connector in the back of the compressor.
4. Plug the opposite end of the power cord into the wall outlet.
Part No 1100873
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HomeFill® Compressor
SECTION 3—INITIAL SETUP
Wall
Outlet
Power
Cord
Compressor
(REAR)
Electrical
Connection
NOTE: This product may come with a polarized plug (one blade is wider than the other). As a safety feature, this plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician. DO NOT attempt to defeat this safety feature.
FIGURE 3.2 Installing the Power Cord
Connecting the Compressor to the Concentrator
NOTE: For this procedure, refer to FIGURE 3.3 on page 19.
1. Insert one end of the interconnect hose into the outlet fitting on the back of the concentrator (Detail “A”).
2. Insert the opposite end of the interconnect hose into the inlet fitting on the side of the compressor (Detail “B”).
NOTE: The metal tabs on the concentrator outlet fitting and the compressor inlet fitting will pop out with an audible “click” when the end of the interconnect hose is properly installed (Detail “C”).
HomeFill® Compressor
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Part No 1100873
SECTION 3—INITIAL SETUP
DETAIL “A”
Interconnect Hose
Insert End of
Interconnect Hose into
Inlet/Outlet Fitting
CONCENTRATOR TOP VIEW
Outlet Fitting
Power Cord
DETAIL “C”
Inlet/Outlet Fitting
Metal
Tab
DETAIL “B”
Compressor
Inlet Fitting
FIGURE 3.3 Connecting the Compressor to the Concentrator
Part No 1100873
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HomeFill® Compressor
SECTION 4—CHECKLIST AND CYLINDER INSPECTION
SECTION 4—CHECKLIST AND
CYLINDER INSPECTION
Compressor Operation Checklist
Each time the HomeFill Compressor is used to fill a cylinder, complete the following checklist:
❑ Ensure the concentrator has been On for at least thirty minutes. Refer to the concentrator Owner’s Manual.
❑ Perform the prefill inspection on the cylinder.
❑ Connect the cylinder to the compressor.
❑ Push the compressor power switch to the On ( ) position.
❑ Examine the indicator lights on the control panel.
❑ Disconnect and remove the full cylinder.
❑ Push the compressor power switch to the Off (O) position.
❑ If filling another cylinder, repeat this checklist.
Cylinder Prefill Inspection
WARNING
ONLY use cylinders that have the Invacare HomeFill connection and HomeFill label.
All cylinders MUST be inspected before attempting to fill. Otherwise, injury or damage may occur.
NOTE: For this procedure, refer to FIGURE 4.1 on page 21.
HomeFill® Compressor
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Part No 1100873
SECTION 4—CHECKLIST AND CYLINDER INSPECTION
HomeFill
Cylinder
Label
Improper filling or abuse of this cylinder, or failure to follow these safety
instructions may cause serious bodily injury or death. High pressure
oxidizing gas vigorously accelerates combustion.
DO NOT alter or modify cylinder or related components.
DO NOT use oil or grease. Keep cylinder, cylinder valve, all equipment
and connections free of oil and grease to avoid violent ignition resulting
in serious bodily injury or death.
For medical applications. Use only as directed by a licensed
practitioner. Uninterrupted use of high concentrations of oxygen over
a long duration, without monitoring its effect on oxygen content of
arterial blood, may be harmful.
Oxygen Cylinders filled by the Invacare HomeFill oxygen
system shall be used for personal use only. "Not to be
filled for resale or use by professional users."
This cylinder is to be used with the Invacare HomeFill
oxygen system. This cylinder contains 93 ± 3% oxygen
produced by an oxygen concentrator using the pressure swing
adsorption process.
DO NOT handle cylinder or use contents until you are professionally
trained, including emergency procedures.
Use in accordance with Invacare HomeFill oxygen system Operator’s
Manual. Open valve slowly. Close valve after each use and when
empty. Secure cylinder during storage and use. No smoking in cylinder
area. Keep away from heat, flame and spark. Keep out of reach of
children. DO NOT drop.
Filling of this gas is performed by Invacare HomeFill oxygen system
Only.
Cylinders that have been refinished and/or exposed to elevated
temperatures must be hydrostatically tested before filling. Cylinder
temperature should not exceed 125°F (52°C). Aluminum cylinders
subject to the action of fire or heated to temperatures in excess of
350°F must be withdrawn from service and condemned by trained
personnel. DO NOT use caustic paint strippers. Valve and safety
relief devices must be removed and replaced by trained and
authorized personnel. DO NOT alter or change valve assembly.
Invacare Corporation
2101 E. Lake Mary Blvd.
Sanford, FL 32773
1-800-832-4707
DO NOT REMOVE THIS PRODUCT LABEL
Not for Commercial Resale
Part Number 1125090 Rev D
FIGURE 4.1 Cylinder Prefill Inspection
Part No 1100873
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HomeFill® Compressor
SECTION 4—CHECKLIST AND CYLINDER INSPECTION
The Hydrostatic Testing Date
Aluminum cylinders MUST undergo testing every five years.
WARNING
DO NOT fill cylinders that have not been tested in the past five years. Otherwise, serious personal injury may result. Contact your dealer for replacement.
External Examination
1. Examine the outside of the cylinder for the following conditions, and replace the cylinder if they exist:
• Dents or dings
• Arc burns
• Oil or grease
• Any other signs of damage that might cause a cylinder to be unacceptable or unsafe for use.
2. Examine the cylinder for evidence of fire or thermal damage. Evidence includes charring or blistering of the paint, or other protective coating or heat sensitive indicator. If fire or thermal damage is found, replace the cylinder.
3. Inspect the cylinder/regulator assembly for the following and replace if found:
• Debris, oil or grease
• Noticeable signs of damage
• Signs of corrosion inside the valve
• Signs of excessive heat or fire damage
HomeFill® Compressor
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Part No 1100873
SECTION 5—COMPRESSOR OPERATION
SECTION 5—COMPRESSOR
OPERATION
Connecting/Disconnecting the Cylinder
to/from the Compressor
WARNING
NEVER use tools of any kind to connect/disconnect the cylinder and the compressor. Otherwise, severe injury and/or damage may occur.
Connecting the Cylinder to the Compressor
WARNING
DO NOT drop oxygen cylinders. Use two hands when handling/transporting oxygen cylinders. Otherwise, injury or damage may occur.
DO NOT use a liquid leak detector to test for leaks.
NOTE: For this procedure, refer to FIGURE 5.1 on page 24 and FIGURE 5.2 on page 25.
1. Examine the cylinder gauge. If the cylinder pressure is less than 1500 psig, proceed to STEP 2.
NOTE: For location of the cylinder gauge, refer to the cylinder’s manual.
NOTE: If the cylinder pressure is greater than 1500 psig, DO NOT attempt to top off this cylinder. It may not fill.
2. Set the regulator flow dial on the cylinder to Off. Refer to the cylinder’s manual.
3. Remove the cylinder and connector fillport covers (if present).
Part No 1100873
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HomeFill® Compressor
SECTION 5—COMPRESSOR OPERATION
4. Momentarily push DOWN on the outer ring (sleeve) of the connector fillport until GREEN dots are visible to reset the connector (FIGURE 5.1).
NOTE: If the outer ring (sleeve) is in the UP position (GREEN dots not visible), the connector fillport will not be able to accept the cylinder fillport. Pushing DOWN momentarily will reset the connector fillport (GREEN dots visible) to accept the cylinder fillport.
PUSH
DOWN
GREEN Dots
Outer Ring (Sleeve)
Connector Fillport
BEFORE
COUPLING
CYLINDER
PUSH DOWN
ON SLEEVE
UNTIL
GREEN DOTS
ARE VISIBLE
FIGURE 5.1 Resetting Connector Fillport
5. Grasp the cylinder in the area behind the cylinder fillport (FIGURE 5.2).
6. Position the cylinder in the compressor cradle (FIGURE 5.2).
7. Align the cylinder fillport with the connector fillport (FIGURE 5.2).
8. Pull UP on the outer ring (sleeve) of the connector fillport while pushing DOWN on the cylinder to couple the cylinder fillport into the connector fillport (FIGURE 5.2).
NOTE: The cylinder is properly connected when an audible “click” is heard.
HomeFill® Compressor
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Part No 1100873
SECTION 5—COMPRESSOR OPERATION
Cylinder
NOTE: Fillport covers not shown for clarity.
Cylinder Fillport
Power
Switch
Connector
Fillport
Compressor
Cradle
Outer Ring
(Sleeve)
Compressor
Cylinder
Fillport
Connector
Fillport
Outer Ring
(Sleeve)
Cylinder
PULL UP
FIGURE 5.2 Connecting the Cylinder to the Compressor
Part No 1100873
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HomeFill® Compressor
SECTION 5—COMPRESSOR OPERATION
Disconnecting the Cylinder from the Compressor
NOTE: For this procedure, refer to FIGURE 5.3.
1. Press the compressor power switch to the Off (O) position.
2. Grasp the cylinder in the area behind the cylinder fillport.
3. With the other hand, grasp the outer ring (sleeve) of the connector fillport and push DOWN.
4. Lift up on the cylinder to remove from the connector fillport.
PUSH DOWN
Cylinder
Compressor
Cylinder
Fillport
Outer Ring
(Sleeve)
Connector
Fillport
FIGURE 5.3 Disconnecting the Cylinder from the Compressor
5. When the cylinder fillport is disconnected from the connector fillport, release the outer ring (sleeve) of the connector fillport and use two hands to remove the cylinder from the compressor cradle.
HomeFill® Compressor
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Part No 1100873
SECTION 5—COMPRESSOR OPERATION
WARNING
The fillport cover on the connector fillport and the cylinder fillport MUST be replaced after filling and whenever not in use. If either of the fillport covers are missing contact your healthcare provider before using.
6. Place the fillport covers onto the connector fillport and cylinder fillport.
NOTE: When using the post valve type cylinder, attach an oxygen regulator per manufacturers instructions.
7. Examine the cylinder gauge to ensure cylinder is full (needle pointing into GREEN area). If the cylinder is not full, perform the following:
A. Repeat Connecting the Cylinder to the Compressor on page 23.
B. If cylinder is not full after second attempt to fill, contact the provider.
Cylinder
Fillport
Cover
Connector
Fillport Cover
FIGURE 5.4 Fillport Covers
Part No 1100873
27
HomeFill® Compressor
SECTION 5—COMPRESSOR OPERATION
Turning the Compressor On
NOTE: For this procedure, refer to FIGURE 5.5 on page 29.
1. Make sure the concentrator is On. Refer to the concentrator Owner’s Manual.
CAUTION
The concentrator flow rate to the patient MUST be set at maximum: 3 L/min or less for Platinum 5, XL, and Perfecto2 and 5 L/min for Platinum 10. Otherwise, the oxygen level to the compressor will be <90% and the compressor will not fill the cylinder.
2. Set the concentrator flow rate to the patient to 3 L/min or less for Platinum 5, XL, and Perfecto2 and 5 L/min for Platinum 10. Refer to the concentrator Owner’s Manual.
3. Make sure the cylinder is connected to the compressor. Refer to Connecting the Cylinder to the Compressor on page 23.
4. Push the power switch on the control panel to the On ( ) position.
5. Examine the control panel. The following sequence of events should occur:
A. 0‐3 minutes ‐ The O2 Below Normal (YELLOW) light will be lit while the compressor warms up.
B. After three minutes ‐ The FILLING (GREEN) light will be on while the cylinder is filling.
C. The FULL (GREEN) light will be on when the cylinder is finished filling. Proceed to STEP 6.
6. Remove the full cylinder. Refer to Disconnecting the Cylinder from the Compressor on page 26.
7. Push the power switch to the Off (O) position.
HomeFill® Compressor
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Part No 1100873
SECTION 5—COMPRESSOR OPERATION
NOTE: The O2 BELOW NORMAL (YELLOW) light may come on if the oxygen level from the concentrator has not yet reached or drops below 90%. The compressor will begin or resume filling when the oxygen level reaches 90%. If light does not go Off within 10 minutes, refer to Troubleshooting on page 31.
NOTE: If the ATTENTION (RED) light and audible alarm are on. Refer to Troubleshooting on page 31.
Attention (RED light and
Audible Alarm)
Control Panel
HOMEFILL®
Filling
(GREEN
Light)
ATTENTION
O2 BELOW NORMAL
FILLING
FULL
DANGER - RISK OF ELECTRICAL SHOCK
DO NOT remove cover, refer servicing to
qualified service personnel.
WARNING - RISK OF FIRE
NO SMOKING - Keep all sources of ignition
out of the room in which this product is
located and from areas where oxygen is being
delivered. Textiles, oil and other combustiles
are easily ignited and will burn with great
intensity in oxygen enriched air.
O2 below normal
(YELLOW light)
Full
(GREEN Light)
I
O
“Caution: Federal law restricts this device to
sale by or on order of a physician, or any other
practitioner licensed by the law of the State in
which he/she practices to use or order the use
of this device.”
OPERATING INSTRUCTIONS
See Operator’s Manual
Power Switch
FIGURE 5.5 Turning the Compressor On
Part No 1100873
29
HomeFill® Compressor
SECTION 6—INDICATOR LIGHTS
SECTION 6—INDICATOR LIGHTS
INDICATOR LIGHT
COLOR
COMPRESSOR
STATUS
None
Compressor is Off.
O2 BELOW NORMAL YELLOW
Compressor is On and
warming up
(0-3 minutes after
power is On).
O2 from concentrator is
< 90% (any time after
three minute warmup).
FILLING - GREEN
FULL - GREEN
ATTENTION - RED
(Audible Alarm)
HomeFill® Compressor
Compressor is On and
cylinder is filling. O2
from concentrator is
>90% (any time after
three minute warmup).
Compressor is On. Cylinder is finished
filling (full) -remove
cylinder (FULL light is
On in >10 mins.)
or
Cylinder is not attached
properly - check connection (FULL light is
On in <10 mins.).
Compressor is On.
Cylinder NOT filling
Causes:
Full cylinder attached
when unit turned On replace with empty
cylinder
or
Internal failure contact dealer.
30
EFFECT
O2 flowing to user if
concentrator is on.
Cylinder filling not
started.
O2 flowing to user if
concentrator is On.
Cylinder filling stops, will
restart when O2 > 90%.
O2 flowing to user if
concentrator is On.
Cylinder is filling.
O2 flowing to user if
concentrator is On.
Cylinder filling stops.
Cannot fill another
cylinder until
compressor is turned Off
and On again.
O2 flowing to user if
concentrator is On.
Compressor does not
begin to fill or stops
filling.
Unit must be turned Off
and On before
filling can occur.
O2 flowing to user if
concentrator is On.
Part No 1100873
SECTION 7—TROUBLESHOOTING
SECTION 7—TROUBLESHOOTING
TROUBLESHOOTING
PROBLEM
SOLUTION
No indicator lights on when
compressor turned on.
1. Turn compressor Off.
2. Check that power cord is properly plugged into
compressor and wall outlet.
3. Turn the compressor On.
4. Clean air filters. Refer to Cleaning the Compressor
Filter on page 33.
5. If performing STEPS 1-4 does not cause any indicator
lights to come on, contact your home health care provider or Invacare for service.
RED Light ON
1.Check the cylinder gauge to see if it is FULL:
• Cylinder full - Remove the cylinder and turn the unit
Off. Perform the
Cylinder Prefill Inspection on page 20 with a cylinder
that is NOT FULL.
• Cylinder not full - Proceed to STEP 2.
2. Check that the cylinder is connected properly.
3. Turn the compressor Off.
4. Remove the cylinder and reinstall.
5. Turn the compressor On. If cylinder is not full and is
connected properly, the compressor may have internal
failure. Contact your home health care provider or
Invacare.
Compressor cycles ON and Off
or
O2 BELOW NORMAL
(YELLOW) and FILLING
(GREEN) lights are alternating
or
O2 BELOW NORMAL
(YELLOW) light goes On and Off
1. Check the concentrator liter flow
setting is at 3 L/min or less.
If necessary, adjust the liter flow setting (refer to the
concentrator owner’s manual). Wait at least 20 minutes for the GREEN light to appear. If it does not
appear, proceed to STEP 2.
2. The concentrator may need service, contact your
home health care provider or Invacare.
Part No 1100873
31
HomeFill® Compressor
SECTION 7—TROUBLESHOOTING
TROUBLESHOOTING
PROBLEM
SOLUTION
O2 BELOW NORMAL
(YELLOW) light stays On
1. Ensure the concentrator has warmed up for at least
20 minutes.If it has not been 20 minutes, turn the
compressor Off until the concentrator warms up. If the
YELLOW light still remains on proceed to STEP 2.
2. Inspect the connection between the compressor and
the concentrator for damage or pinching.
• If damaged, replace.
• If pinched, straighten tubing. Turn the compressor
Off for at least 10 seconds. Turn the compressor On.
If the YELLOW light still remains on after 10 minutes,
proceed to STEP 3.
3. The concentrator may need service, contact your
home health care provider or Invacare.
Fill times exceed maximum as
recommended fill times OR
GREEN filling light stays On.
1. Ensure the cylinder regulator is set to Off.
2. Check the recommended fill times shown in the
individual cylinder’s manual.
3. Check that the cylinder is connected properly. Turn
the compressor Off. Remove the cylinder and reinstall.
Turn the compressor ON.
4. Check the compressor/concentrator line for proper
connection and/or damage (i.e. - leaks or kinks).
5. Check the concentrator liter flow setting is at three
L/min or less. If necessary, adjust the liter flow setting
(refer to the concentrator owner’s manual). If the
GREEN filling light does not go Off, the compressor
and/or concentrator may need service. Contact your
home health care provider or Invacare.
Excessive noise when
compressor is On
1. Call home health care provider or Invacare for
service.
Hissing sound from Regulator
when flow selector is Off
1. Turn flow selector Off.
2. If hissing sounds continue, call home health care
provider or Invacare.
Regulator is On but O2 is not
being delivered
1. Refill cylinder
2. Check that cannula is straight and not pinched. If
damaged, replace.
3. Call home health care provider or Invacare for
service.
NOTE: Refer to the cylinder’s manual for proper fill times.
NOTE: Filling times are approximate and may vary on environmental conditions.
HomeFill® Compressor
32
Part No 1100873
SECTION 8—MAINTENANCE
SECTION 8—MAINTENANCE
Cleaning the Compressor Filter
WARNING
Push the power switch to the Off (O) position and unplug the compressor before cleaning. DO NOT operate the compressor without the filter installed.
CAUTION
DO NOT unplug by pulling on cord. To unplug, grasp the plug not the cord, otherwise damage may occur.
NOTE: For this procedure, refer to FIGURE 8.1.
NOTE: All compressors have one filter on the back of the cabinet.
NOTE: Perform this procedure at least once a week.
1. Unplug the compressor. Grasp the plug not the cord.
2. Remove the filter.
3. Clean the filter with a vacuum cleaner or wash in warm soapy water and rinse thoroughly.
4. Dry the filter thoroughly before reinstallation.
Filter
FIGURE 8.1 Cleaning the Compressor Filter
Cabinet
WARNING
To avoid electrical shock, DO NOT remove cabinet.
1. Clean the cabinet with a mild household cleaner and non‐abrasive cloth or sponge.
Part No 1100873
33
HomeFill® Compressor
NOTES
NOTES
HomeFill® Compressor
34
Part No 1100873
LIMITED WARRANTY
LIMITED WARRANTY
NOTE: THE WARRANTY BELOW HAS BEEN DRAFTED TO COMPLY
WITH FEDERAL LAW APPLICABLE TO PRODUCTS MANUFACTURED
AFTER JULY 4, 1975.
This warranty is extended only to original purchaser who purchases this product
when new and unused from Invacare Corporation or a dealer. This warranty is
not extended to any other person or entity and is not transferable or assignable
to any subsequent purchaser or owner Coverage under this warranty will end
upon any such subsequent sale or other transfer of title to any other person. This
warranty gives you specific legal rights and you may also have other legal rights
which may vary from state to state.
Invacare warrants the HomeFill Compressor to be free from defects in materials
and workmanship for a period of one year from date of purchase from Invacare
or a dealer, with a copy of the seller’s invoice required for coverage under this
warranty.
Invacare warrants the HomeFill internal wear components (piston seals and
rings, bearings, drive belts, check valves, pressure relief components and electric
motor) for a period of three years from the date of purchase from Invacare or a
dealer, with a copy of the seller’s invoice required for coverage under this
warranty, or 5,000 hours, whichever comes first.
Invacare warrants the HomeFill control panel components (electrical switches,
reset switch and indicator lights) for a period of three years from the date of
purchase from Invacare or a dealer, with a copy of the seller’s invoice required
for coverage under this warranty, or 5,000 hours, whichever comes first.
For Model Nos. IOH2MD, IOH2M6 and IOH2M9, Invacare warrants the
HomeFill regulator (NOT including the cylinder) to be free from defects in
materials and workmanship for a period of two years from date of purchase from
Invacare or a dealer, with a copy of the seller’s invoice required for coverage
under this warranty.
For Model Nos. HF2PCL4, HF2PCL6 and HF2PC9, Invacare warrants the
HomeFill regulator (NOT including the cylinder) to be free from defects in
materials and workmanship for a period of two years from date of purchase from
Invacare or a dealer, with a copy of the seller’s invoice required for coverage
under this warranty
DO NOT OPEN OR ATTEMPT TO SERVICE UNLESS SERVICE IS PROVIDED
BY AN INVACARE-CERTIFIED TECHNICIAN; otherwise, this will void any and
all warranties. If within such warranty periods any such product shall be proven
to Invacare's satisfaction to be defective, such product shall be repaired or
replaced, at Invacare's option. This warranty only applies to the labor for repairs
performed by the Invacare Service Department or Invacare dealers. It does not
apply to the labor performed by the purchaser or user. This warranty does not
include normal wear and tear, failure to adhere to the product instructions, or
shipping charges incurred in replacement part installation or repair of any such
product. Invacare's sole obligation and your exclusive remedy under this
warranty shall be limited to such repair or replacement. Routine maintenance
items, such as filters, are excluded from this warranty.
For warranty service, please contact Invacare's service department at the toll
free number on the back page during normal working hours.
Upon receiving notice of an alleged defect in a product, Invacare will issue a
serialized return authorization. It shall be the responsibility of the purchaser, at
the purchaser's cost, to return the unit, pack the unit in a manner to avoid
shipping damage and to ship the unit to either Invacare's plant or service center
as specified by Invacare in advance. Defective units must be returned for
warranty inspection using the serial number as identification within thirty days of
Part No 1100873
35
HomeFill® Compressor
return authorization date. Do not return products to our factory without prior
consent. C.O.D. shipments will be refused; please prepay shipping charges.
LIMITATIONS AND EXCLUSIONS: THE FOREGOING WARRANTY SHALL
NOT APPLY TO PRODUCTS SUBJECTED TO NEGLIGENCE, ACCIDENT,
IMPROPER OPERATION, MAINTENANCE OR STORAGE, SOOT OR
SMOKE-FILLED ENVIRONMENTS, OR OTHER THAN NORMAL
APPLICATION, USE OR SERVICE, OR TO PRODUCTS MODIFIED
WITHOUT INVACARE CORPORATION'S EXPRESS WRITTEN CONSENT
(INCLUDING, BUT NOT LIMITED TO, MODIFICATION THROUGH THE
USE OF UNAUTHORIZED PARTS OR ATTACHMENTS) OR TO PRODUCTS
DAMAGED BY REASON OF REPAIRS MADE TO ANY COMPONENT
WITHOUT THE SPECIFIC CONSENT OF INVACARE CORPORATION OR
TO PRODUCTS DAMAGED BY CIRCUMSTANCES BEYOND INVACARE
CORPORATION'S CONTROL.
THE FOREGOING EXPRESS WARRANTY IS EXCLUSIVE AND IN LIEU OF
ANY OTHER WARRANTIES WHATSOEVER, WHETHER EXPRESS OR
IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND
THE SOLE REMEDY FOR VIOLATIONS OF ANY WARRANTY
WHATSOEVER, SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF
THE DEFECTIVE PRODUCT PURSUANT TO THE TERMS CONTAINED
HEREIN. THE APPLICATION OF ANY IMPLIED WARRANTY
WHATSOEVER SHALL NOT EXTEND BEYOND THE DURATION OF THE
EXPRESS WARRANTY PROVIDED HEREIN. INVACARE SHALL NOT BE
LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES
WHATSOEVER.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGE, OR LIMITATION OF HOW
LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE EXCLUSION
AND LIMITATION MAY NOT APPLY TO YOU.
THIS WARRANTY SHALL BE EXTENDED TO COMPLY WITH
STATE/PROVINCIAL LAWS AND REQUIREMENTS.
Invacare Corporation
www.invacare.com
USA
One Invacare Way
Elyria, Ohio USA
44036-2125
800-333-6900
© 2010 Invacare Corporation. All
rights reserved. Republication,
duplication or modification in whole or
in part is prohibited without prior
written permission from Invacare.
Trademarks are identified by ™ and ®.
All trademarks are owned by or
licensed to Invacare Corporation or its
subsidiaries unless otherwise noted.
3-in-1 oil is a registered trademark of
American Home Products
Corporation.
WD-40 is a registered trademark of
the WD-40 Company.
Part No 1100873
Technical Services
800-832-4707
Rev K - 11/10
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