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Control gear for Supply and Exhaust Air Handling Units EN VS 10-15 CG ACX36-1; VS 21-150 CG ACX36-2 SUP; VS 21-150 CG ACX36-2 SUP-EXH VS 180-300 CG ACX36-2 SUP-EXH VS 400-650 CG ACX36-2 SUP-EXH Operation and Maintenance Manual DTR-CG ACX36-ver.3.6 (05.2009) EN The control gear complies with European Standard IEC/EN 60439-1 + AC Standard Switchboards and low-voltage control gears www.vtsgroup.com Table of Content I. USER'S MANUAL ........................................................................... 3 1. DESCRIPTION OF CONTROLS ....................................................................................................... 3 1.1. Introduction ..................................................................................................................................... 3 1.2. Mains Switch .................................................................................................................................. 3 1.3. Communication port ....................................................................................................................... 3 1.4 Signalling controller status .............................................................................................................. 4 1.5. Advanced control panel VS 00 HMI Advanced ............................................................................. 4 1.6. Simplified control panel - VS 00 HMI Basic .................................................................................... 5 1.7. „SaphirScope” - diagnostic and control software ............................................................................ 6 2. SYSTEM START-UP......................................................................................................................... 6 3. SYSTEM OPERATION ..................................................................................................................... 9 4. TIME ZONES PROGRAMMING ..................................................................................................... 14 4.1 Setting current date and time ........................................................................................................ 15 4.2 Sample program/factory setting .................................................................................................... 15 II. ADVANCED MANUAL ..................................................................17 5. ADVANCED PARAMETERS AND FEATURES OF THE CONTROLLER..................................... 17 5.1 Access to advanced parameters ................................................................................................... 17 5.2 Advanced parameters ................................................................................................................... 17 6. DESCRIPTION OF CONTROL ALGORITHMS .............................................................................. 28 7. TECHNICAL DATA .........................................................................................................................34 7.1 Control gear ...................................................................................................................................34 7.2 ACX36.040 controller ....................................................................................................................35 8. CABLING ........................................................................................................................................ 36 Appendix 1 DESCRIPTION OF ALARM STATUSES ....................................................................... 41 Appendix 2 Circuit diagram of VS 10-15 CG ACX36-1 control gear .............................................43 Appendix 3 Circuit diagram of VS 21-150 CG ACX36-2 SUP control gear ..................................45 Appendix 4 Circuit diagram of VS 21-150 CG ACX36-2 SUP-EXH control gear ............................ 47 Appendix 5 Circuit diagram of VS 180-300 CG ACX-2 SUP-EXH ..................................................49 Appendix 6 Circuit diagram of VS 400-650 CG ACX-2 SUP-EXH .................................................. 52 VTS reserves the right to implement changes without prior notice 1 EN Appendix 7 Circuit diagram of power and motor connection for VS 10-15 CG ACX-1 SUP and SUPEXH control gears ......................................................................................................................56 Appendix 8 Circuit diagram of power and motor connection for VS 21-150 CG ACX36-2 SUP control gear........................................................................................................................................ 57 Appendix 9 Circuit diagram of power and motor connection for VS 21-150 CG ACX36-2 SUPEXH control gear (used also for VS 180-300 supply) ....................................................................58 Appendix 10 Circuit diagram of power and motor connection for VS 180-300 CG ACX-2 SUPEXH control gear (used also for VS 400-650 supply) ....................................................................59 Appendix 11 Circuit diagram of power and motor connection for VS 400-650 CG ACX-2 SUPEXH control gear ...............................................................................................................................60 Appendix A Circuit diagram of motor connection depending on the type of the frequency converter ............................................................................................................................................ 61 Appendix 12 The application control schemes .............................................................................. 62 Appendix 13 DESCRIPTION OF NETWORK VARIABLES ..............................................................63 EN VTS reserves the right to implement changes without prior notice 2 I. USER'S MANUAL 1. DESCRIPTION OF CONTROLS 1.1. Introduction Application: Protection and control of supply and exhaust AHUs equipped with up to: ○ two fan sets (up to 8 fans in total) and two air dampers ○ cooler, heater and heat recovery system ○ three filtration sections Range of operation: VS 21-150 CG ACX36-2 SUP VS 21-150 CG ACX36-2 SUP-EXH VS 10-15 CG ACX36-1 VS 180-300 CG ACX36-2 SUP-EXH VS 400-650 CG ACX36-2 SUP-EXH Systems equipped with Systems equipped with frequency one-phase motors with converters and motors with up to up to 1.75kW power 11kW power output output 1.2. Mains Switch O - OFF I - ON 00' ' Switched off *0/ Switched off Switched on Switched on Function: Switching-on the Control Gear. 1.3. Communication port RJ45 socket, dependent on the casing type, is placed on the bottom or on the front of the control gear Function: Connecting the VS 00 HMI Advanced control panel to the controller VTS reserves the right to implement changes without prior notice User’s Manual 3 EN 1.4 Signalling controller status In a right lower corner of the controller there is a LED indicating the controller's operation mode: 1. LED switched off – controller is not connected to power supply 2. Green light blinking – correct operation, controller controls AHU operation 3. Green and red light blinking - program stopped (see program „Scope”) 4. Red light – controller error ! 1. All control boxes from the VS…CG ACX36 typeline need to be powered from the main switchgear equipped with appropriate protection of wires powering the control box. 2. Connection and start-up of the control gear should by done by qualified staff only. Without additional elements the control gears can work inside a building. Assembly outside in a moderate climate is permissible if an additional heating module is assembled. The X0:4,N clamps are designed for this module. (230V, 6A) 1.5. Advanced control panel VS 00 HMI Advanced EN LCD display Displaying available parameters and current values Back Going back to master page or to the beginning of the displayed page Operation mode Cyclic switching of the AHU operation: Auto (acc. to calendar) ON system switched on OFF system switched off Stby (stand-by) system switches on and off in cycles depending on the temperature difference The fan status is also signalled with the green LED Constant lighting-up – system in ON mode LED switched off – system in OFF mode LED blinking – fans switched off or on, (Auto, Stby) Main page Going back to the main page regardless of a current display status Navi buttons Pushing a button allows swapping parameters - up and down Information about alarms. Pressing a key displays a window with codes of current alarms. Next pressing a key cancels the alarm. Alarms indicated are with LED's red light. Confirmation 1. Moving to secondary pages. 2. Entering edit mode of selected parameter value Edit buttons Increasing or decreasing value of a selected parameter. Swapping parameters right, left Magnetic bottom It allows for simple installation of the panel on flat metal surface, e.g.: control gear door VTS reserves the right to implement changes without prior notice 4 User’s Manual Functions: ▪ Controller operation and parameterization ▪ Selection of control application ▪ Access to operation parameters of the AHU subassemblies ▪ Time zones setting ▪ Displaying and cancelling alarm statuses ! Parameters available in the LCD window depends on a AHU type and automatic control application. So in AHUs not equipped with heater, options related to the heating module will not be available. Optional element. 1.6. Simplified control panel - VS 00 HMI Basic EN Type of air handling Cooling Heating LCD display current temperature from leading sensor preset temperature operation mode alarm code Operation mode system switched off operation according to calendar by system switched on - 2/3 output power system switched on - full output power OFF system switched off STAND-BY system switches on and Edit buttons Increasing or decreasing preset temperature Temperature sensor Built-in room temperature sensor. Changing operation mode buttons Functions: ▪ Room temperature measurement ▪ Change and display of set temperature value ▪ Display temperature of the main control sensor ▪ Change of AHU operation mode ▪ Info on alarm status Optional element VTS reserves the right to implement changes without prior notice User’s Manual 5 1.7. „SaphirScope” - diagnostic and control software Program variables window Access to all program variables. Possibility of generating timebased charts of any variables VS 00 HMI Advanced Emulator Access to all program variables with virtual panel Calendar Convenient programming of AHU operation modes according to annual calendar EN System requirements: Pentium II 400 MHz CPU, RS 232 serial port Windows NT 4.0 (Service Pack 5), XP. Information concerning program's operation and features are provided in a separate manual "SaphirScope - user's manual" 2. SYSTEM START-UP CAUTION! ! Operation of the AHU is strictly arrested by the fire-protection alarm, activation of the thermal protection of fans' motors, threefold activation of the protection of electric heater and threefold activation of the anti-frost thermostat. Each of these events requires removing the cause of the alarm and then canceling it (see more details in „Advanced Manual” chapter). VTS reserves the right to implement changes without prior notice 6 User’s Manual ÃÃÃÃÃ Set Mode: Status: Temp Setp Main Temp STATUS ÃÃÃÃÃ On Heating 22 oC 19 oC ÆMENU The number of the operating system is available in the advanced parameters. Operation mode: On Off Auto Stby Info on selected AHU operation mode Description of available models is presented in the following sections of this manual. Status: Vent Off Heating Cooling PreHeating Info on current operation mode of the AHU. Vent – AHU switched on (only fans are running) Off – centrala wyłączona Heating – AHU switched on, heating process activated Cooling – AHU switched on, cooling process activated Switching on power supply of the control gear with the mains switch (Q1M). Correct controller operation is indicated by blinking green LED in the right lower corner of the controller. If the LED is blinking in red or does not blink at all, contact the service center. The system is ready for operation after about 25 seconds from switching on. VS 00 HMI Advanced ON (SWITCHED ON) VS 00 HMI Basic Switching on power supply I - ON Preliminary heating - this function is activated during AHU start-up and it prevents supply air with external temperature from blowing into the duct. This function is activated at external temperature below 8oC. Temp Setp: 5...50oC Info on preset air temperature. Upper and lower value of permissible preset temperature can be determined in the ADVANCED TEMPERATURE tab Main Temp: -64...64oC Info on air temperature in the leading sensor area, which may be the room temperature sensor as well as supply or exhaust duct sensor. The leading sensor can be selected in the ADVANCED UNIT COFIG MENU Accessing the window with a list of available parameters and settings. During first few seconds from switching on the device, the window displays 888 and E15 in sequence. In case of correct communication the window shows the temperature value from the leading temperature sensor. If the system did not start, check the F1 protection status Correct device operation depends on the application settings. Choosing and setting up the application should be done by qualified service provider, according to recommendations of part II "Advanced manual" VTS reserves the right to implement changes without prior notice User’s Manual 7 EN The AHU can operate in one of the following operation modes. ÃÃÃ OFF (switched off) – fans stopped, dampers and control valves closed All sensors and gauges are activated. Any possible alarms are indicated 60% output – this option is available in the VS 00 HMI Basic only. The system is switched on and fans speed is reduced to 60% of the value set in the VS 00 HMI Advanced. PL - POLSKI RU - PYCCKU EN - ENGLISH PL STATUS ÃÃÃÃÃ On Off 22 oC 19 oC 1 sek.. OFF VS 00 HMI Basic Selection of operation mode ÃÃÃÃÃ Set Mode: Status: Temp Setp Main Temp ON (switched in) – AHU operates in line with settings of the control panel Stby (Stand-by) – system is activated if the preset temperature is 2°C higher than the measured one. In the same way the system is deactivated if the measured temperature is 2°C higher than the preset one. The measured temperature is get from the VS 00 HMI Basic, and if the module is not supported, from the main control sensor. ÃÃÃPL / RU / ENÃÃÃ ÃÃÃ ÆMENU Auto – AHU operates in line with defined time settings. Programming of time zones is described in I.4 EN MENU ÆPARAMETERS ÆCALENDAR ÆPL / RU / EN ÆPASSWORD ÆSERVICE ACCES ÆLCD SETTINGS VS 00 HMI Advanced Language selection VS 00 HMI Advanced supports the following languages: EN English PL Polish RU Russian English is set as a default language. Stby Auto 60 % output ON If both control panels are connected, any change entered in one of the panels updates automatically the data in the other panel and controller. In controller there is also a possibility to set temperature with a rheostat (see II Advanced manual, parameter: MultiFuncAnaIn) VTS reserves the right to implement changes without prior notice 8 User’s Manual 3. SYSTEM OPERATION ÃÃÃ MENU PARAMETERS TEMPERATURES ... Min SupTemp W.....X minimal acceptable temperature value in the supply duct. Max SupTemp W.....X maximal acceptable temperature value in the supply duct. VS 00 HMI Advanced Temp Offset preset temperature value after correction. The parameter can be changed only with VS 00 HMI Basic in range of +/- 4.5oC MENU PARAMETERS FAN PARAMETERS ÃÃÃ ÆTEMPERATURES Æ FAN ÆHEATER ÆCOOLER ÆRECOVERY ÆAF DAMPER ÃÃÃ 22.0 oC -3.0 oC 16.0 oC 30.0 oC HMI TempSetp Temp Offset Min SupTemp Max SupTemp EN ... Modification of AHU output can be carried out by changing voltage frequency feeding the fan motor. 100% output should correspond to the frequency at which the AHU reaches its rated output. (see MENU ADVANCED FAN SETTINGS SUPPLY…, ... EXHAUST... Sup Air Flow: W......X Preset output on the supply side Sup Fan Speed: Preset speed of the supply fan. Uneditable parameter, calculated basing on the preset frequency and motor parameters. Exh Air Flow: W......X Preset output on the exhaust side ÃÃÃ VS 00 HMI Advanced Changing AHU output ÃÃÃ ÃÃÃ TEMPERATURES Range of HMI Temp Setp MinSupTemp, MaxSupTemp, parameters acceptable for edition can be changed in advanced parameters. Temperature change is carried out with edit buttons in range of +/- 4.5°C around the temperature set in the controller with the VS 00 HMI Advanced or Scope program. ÃÃÃ VS 00 HMI Basic Changing temperature parameters HMI Temp Setp W.....X preset temperature value from VS 00 HMI Advanced. MENU ÆPARAMETERS ÆCALENDAR ÆPL / RU / EN ÆPASSWORD ÆSERVICE ACCES ÆLCD SETTINGS ÃÃÃ ÆPARAMETERS ÆCALENDAR ÆPL / RU / EN ÆPASSWORD ÆSERVICE ACCES ÆLCD SETTINGS ÃÃÃ PARAMETERS ÃÃÃ ÆTEMPERATURES ÆFAN ÆHEATER ÆCOOLER ÆRECOVERY ÃÃÃ Exh Fan Speed: Preset speed of the exhaust fan. Uneditable parameter, calculated basing on the preset frequency and motor parameters. MENU FAN ÃÃÃ Sup Air Flow: Sup Fan Speed: 62 % 1798 RPM Exh Air Flow: Exh Fan Speed 80 % 2320 RPM Range of SupAirFlow and ExhAirFlow parameters acceptable for edition can be changed in advanced parameters. VTS reserves the right to implement changes without prior notice User’s Manual 9 MENU PARAMETERS HEATER ... Heating Rate: 0...100 % Percentage value of setting water heater valve or heating level of the electric heater. AirSideTherm.: OK FLT Info on the anti-frost thermostat status on the air side ÃÃÃ OK – short contact, no alarm FLT – open circuit, risk of freezing the water heater WaterSideTherm: OK FLT Pump: ON OFF Info on a signal controlling the pump operation ON – short contact – signal switching on the pump Triggered if control percentage value of the heater is over 5%. OFF – open contact – pump switched off ÃÃÃ VS 00 HMI Advanced Heater's parameters OK – short contact, no alarm FLT – open contact, risk of freezing the water heater or/and hydraulic system ÃÃÃ ÆPARAMETERS ÆCALENDAR ÆPL / RU / EN ÆPASSWORD ÆSERVICE ACCES ÆLCD SETTINGS Info on the anti-frost thermostat status on the water side EN MENU PARAMETERS ÃÃÃ ÆTEMPERATURES ÆFREQUENCY ÆHEATER ÆCOOLER ÆRECOVERY ÃÃÃ HEATER ÃÃÃ Heating Rate AirSideTherm WaterSideTherm Pump Pump Kick PumpMinOutTemp 10 % OK OK ON OFF 5.0 oC Pump 30sec/7days: WONXWOFFX A parameter activating cyclic switch-on of the water heater for 30 seconds every 7 days. ON – activated function OFF – deactibvated function ÃÃÃ HEATER ÃÃÃ Heating Rate Status 10 % OK PumpMinOutTemp: W -30...10 X oC The temperature value below which the water pump operates in a continuous manner, regardless of heating requirements in the system. Status: OK FLT Info on a status of the protections' thermostat of the electric heater OK – short contact, no alarm FLT – open contact, risk of electric heater overheating. VTS reserves the right to implement changes without prior notice 10 User’s Manual MENU PARAMETERS COOLER ... Cooling: 0...100 % Control percentage of the water cooler valve VS 00 HMI Advanced Cooler's parameters PARAMETERS ÃÃÃ ÃÃÃ RefrigUnit: OK FLT Info on the cooling system status OK – short contact, no alarm FLT – open contact, incorrect operation status of the cooling system MinOutTemp: W 0...40 XoC The temperature value under which the cooling is blocked. Water valve is closed, refrigerator and compressors of freon cooler are switched off. ÆTEMPERATURES ÆFAN ÆHEATER ÆCOOLER ÆRECOVERY COOLER ÃÃÃ ÃÃÃ Cooling Rate RefrigUnitState RefrigUnit 10 % ON OK MinOutTemp 16 oC ÃÃÃ COOLER ÃÃÃ OFF Info on a signal controlling operation of the first level cooling system of the freon cooler ON – short contact – signal switching on the system. OFF – open contact – system switched off Stage 2: ON ÃÃÃ ÆPARAMETERS ÆCALENDAR ÆPL / RU / EN ÆPASSWORD ÆSERVICE ACCES ÆLCD SETTINGS ON – short contact – signal switching on the pump Triggered if control percentage value of the cooler is over 5%. OFF – open contact – cooling system switched off Stage 1: ON MENU ÃÃÃ RefrigUnitState: ON OFF Info on a signal controlling operation of the cooling system Stage 1 Stage 2 ON OFF RefrigUnit MinOutTemp OK 16 oC OFF Info on a signal controlling operation of the second level cooling system of the freon cooler ON – short contact – signal switching on the system. OFF – open contact – system switched off VTS reserves the right to implement changes without prior notice User’s Manual 11 EN MENU PARAMETERS RECOVERY ... RecRate: 0...100 % Percentage value of opening of cross-flow exchanger, recirculation damper, percentage value of the rotary exchanger's speed. AfterRecTemp -64...+64 oC Temperature value measured behind the heat recovery system on the exhaust side ÃÃÃ TempLimit W -10...20 XoC () 0 oC) Minimal acceptable temperature value measured behind the heat recovery system on the exhaust side. It is recommended to set temperature higher than 0 oC. ManMode: W ON XW OFF X () OFF) The parameter for switching on or off the recirculation damper on a constant level, set in the ManModeSetp parameter. ON – manual mode switched on OFF – manual mode switched off If the system is in a calendar mode, the mode change is carried out in the calendar assembly's window ÃÃÃ ÃÃÃ PARAMETERS ÃÃÃ ÆTEMPERATURES ÆFAN ÆHEATER ÆCOOLER ÆRECOVERY VS 00 HMI Advanced Parameters of heat recovery MaxRecRate W 0...100 X % () 70 %) Limit of recirculation level The system controls automatically the recirculation damper, depending on requirements of heating or cooling, from 0 to the value set in this parameter. EN MENU ÆPARAMETERS ÆCALENDAR ÆPL / RU / EN ÆPASSWORD ÆSERVICE ACCES ÆLCD SETTINGS MaxRecRate W 0...100 X % () 30 %) Recirculation level in the manual mode of recirculation control. MinFreq W 10...20 X Hz () 15 Hz) Lower limit of the supply voltage frequency of the rotary exchanger motor. MaxFreq W 21...60 X Hz () 53 Hz) Upper limit of the supply voltage frequency of the rotary exchanger motor. RRGFCStatus OK FLT Status of the rotary exchanger drive OK – no alarm FLT – incorrect drive operation status RECOVERY ÃÃÃ ÃÃÃ RecRate AfterRecTemp TempLimit ÃÃÃ 100 % 16 oC 5 oC RECOVERY ÃÃÃ RecRate MaxRecRate ManMode ManModeSetp ÃÃÃ 100 % 30 % Ma OFF 15 % RECOVERY ÃÃÃ RecRate AfterRecTemp TempLimit MinFreq MaxFreq RRGFCStatus 100 % 16 oC 5 oC 30 Hz 10 Hz OK RRGCom OK RRGCom FLT Communication status with the rotary exchanger drive OK – communication ok FLT – no communication The MaxFreq i MinFreq parameter should be adjusted in accordance with documentation of the rotary exchanger drive. VTS reserves the right to implement changes without prior notice 12 User’s Manual MENU PARAMETERS AF DAMPER ... SupAirRate: 0...100 % Percentage value of supply damper opening. ÃÃÃ PARAMETERS ÃÃÃ ÆTEMPERATURES ÆFAN ÆHEATER ÆCOOLER ÆAF DAMPER TempLimit W -10...20 XoC () 0 oC) Minimal acceptable temperature value measured behind the heat recovery system on the exhaust side. It is recommended to set temperature higher than 0oC. ÃÃÃ AF DAMPER ÃÃÃ SupAirRate TempLimit MENU PARAMETRY SEZON ÃÃÃ ÆPARAMETERS ÆCALENDAR ÆPL / RU / EN ÆPASSWORD ÆSERVICE ACCES ÆLCD SETTINGS VS 00 HMI Advanced Heat recovery parameters in one-phase systems Change of water exchanger’s funfction MENU ÃÃÃ ... 100 % 5 oC EN MENU PARAMETERS CALENDAR PL / RU / EN PASSWORD ADVANCED DISPLAY Operation Mode W Summer X W Winter X Selecting functions of water exchanger in systems with one coil operating as a cooler or heater. PARAMETERS TEMPERATURES FAN HEATER COOLER RECOVERY RATE AIR SUP. DAMPER SEASON Change of operation mode is available by HMI Advanced or by external switch, after suitable configuration of universal digital input. SEASON Summer – cooling function Operation mode Summer Winter – heating function VTS reserves the right to implement changes without prior notice User’s Manual 13 4. TIME ZONES PROGRAMMING The calendar is divided into three ranges with different priorities. Range Priority Annual 1 highest Weekly 2 Daily 3 highest Priority idea Settings Actual AHU operation on 09.10.2005 Range Setting Date Annual Switched on 09.10.2005 07:00 AM-08:00 PM Sunday Weekly Switched off 06:00 AM - 09:00 PM Sunday Daily Stand-by 06:00 AM - 10:00 PM EN MENU CALENDAR 05:25 PM 08:30 PM 09:05 PM Switched on Switched off Stand-by ... MODE Setting AHU operation mode. Available modes: Switched on, switched off, stand-by TEMPERATURES Setting preset operation temperature ÃÃÃ Setting preset fan speed Setting range acceptable for edition is specified in the advanced parameters MAN MIX CMBR Setting the mixing chamber in automatic or manual mode. MAN MIX CMBR STP Setting recirculation level in manual operation mode of the mixing chamber. VS 00 HMI Advanced Calendar parameters FAN SPEED MENU ÆPARAMETERS ÆCALENDAR ÆPL / RU / EN ÆPASSWORD ÆSERVICE ACCES ÆLCD SETTINGS ÃÃÃ CALENDAR ÃÃÃ ÆMODE ÆTEMPERATURE ÆFAN SPEED ÆMAN MIX CMBR ÆMAN MIX CMBR STP ÆMAX REC RATE STP ÆDATE/TIME Set DefaultCal MAX REC RATE STP Setting maximal recirculation level in automatic operation mode of the mixing chamber. ÃÃÃ No DATE / TIME Setting current date and time. Set DefaultCal Back to factory setting described in the „Sample program/factory setting” section VTS reserves the right to implement changes without prior notice 14 User’s Manual 4.1 Setting current date and time ÃÃÃ ÃÃÃ MENU ÃÃÃ CALENDAR ÃÃÃ ÃÃ DATE AND TIME ÃÃ ÆMODE ÆTEMPERATURE ÆFAN SPEED ÆMIX CMBR ÆMAN MIX CMBR STP ÆMAX REC RATE STP ÆPARAMETERS ÆCALENDAR ÆPL / RU / EN ÆPASSWORD ÆSERVICE ACCES ÆLCD SETTINGS Time 01:15:07 Date 09:12:2005 ÆDATE/TIME Set DefaultCal No 4.2 Sample program/factory setting Date Setting Mode Output Temperature Recirculation 20oC 70% Auto Monday - Friday 07:00 AM-05:00 PM Switched on 05:00 PM-07:00 AM Stand-by 100% o 100% 20 C 100% Auto Saturday – Sunday Saturday 07:00 AM- Saturday 03:00 PM Switched on 80% 20 oC 70% Auto Saturday 03:00 PM - Monday 07:00 AM Stand-by 80% 20 oC 100% Auto 60% 16 oC 95%Auto Holiday 25.12.2005 07:00 AM - 27.12. 2005 07:00 AM ÃÃÃ Stand-by CALENDAR ÃÃÃ ÃÃÃ ÆMODE ÆTEMPERATURE ÆFAN SPEED ÆMIX CMBR ÆMAN MIX CMBR STP ÆMAX REC RATE STP ÆDATE/TIME Set DefaultCal ÃÃÃ Time State Active ZONE 1 ÃÃÃ ÃÃÃ 07:00 ON Yes Start End State Active No Start End State Active WEEK 1 ÃÃÃ Sa, 07:00 Sa, 15:00 ON Yes YEAR ÃÃÃ 25.12 7:00 27.12 7:00 Stby Yes 7 Setting a mode 1 3 2 ÃÃÃ MODE ÆZONE 1 ÆZONE 2 ÆZONE 3 ÆZONE 4 ÆZONE 5 ÆZONE 6 ÃÃÃ 5 4 6 ÃÃÃ Time State Active ZONE 2 ÃÃÃ ÃÃÃ 17:00 Stby Yes Start End State Active WEEK 2 ÃÃÃ Sa, 15:00 Su, 07:00 Stby Yes ÆWEEK 1 ÆWEEK 2 ÆWEEK 3 ÆWEEK 4 ÆWEEK 5 ÆYEAR 1 ÆYEAR 2 ÆYEAR 3 If all zones are inactive, the system set in the calendar mode will be stopped. VTS reserves the right to implement changes without prior notice User’s Manual 15 EN ÃÃÃ ÃÃÃ CALENDAR ÃÃÃ ÃÃÃ ÆMODE ÆTEMPERATURE ÆFAN SPEED ÆMIX CMBR ÆMAN MIX CMBR STP ÆMAX REC RATE STP ÆDATE/TIME Set DefaultCal ÃÃÃ No 07:00 20 oC Yes ÆDATE/TIME Set DefaultCal 3 2 ÃÃÃTEMPERATURE ÃÃÃ 4 ÆZONE 1 ÆZONE 2 ÆZONE 3 ÆZONE 4 ÆZONE 5 ÆZONE 6 ÃÃÃ YEAR ÃÃÃ Start End Value Active ÆWEEK 1 ÆWEEK 2 ÆWEEK 3 ÆWEEK 4 ÆWEEK 5 ÆYEAR 1 ÆYEAR 2 ÆYEAR 3 ÆYEAR 4 25.12 7:00 27.12 7:00 16 oC Yes ÃÃÃ ÃÃÃ Start End Value Active ÃÃÃ FAN SPEEDÃÃÃ ÆZONE 1 ÆZONE 2 ÆZONE 3 ÆZONE 4 ÆZONE 5 ÆZONE 6 WEEK 1 ÃÃÃ Sa, 07:00 Su, 07:00 80 % Yes 9 10 ÆWEEK 1 ÆWEEK 2 ÆWEEK 3 ÆWEEK 4 ÆWEEK 5 ÆYEAR 1 ÆYEAR 2 ÆYEAR 3 ÆYEAR 4 ÃÃÃ Start End Value Active YEAR ÃÃÃ 25.12 7:00 27.12 7:00 60 % Yes If all zones are inactive and the system will be set in the calendar mode, changing the preset frequency will be possible with the VS HMI 00 Basic and VS HMI 00 Advanced CALENDAR ÃÃÃ ÆMODE ÆTEMPERATURE ÆFAN SPEED ÆMIX CMBR ÆMAN MIX CMBR STP ÆMAX REC RATE STP Setting the recirculation level 07:00 100% Yes 8 No 6 If all zones are inactive and the system will be set in the calendar mode, changing the preset temperature will be possible with the VS HMI 00 Basic and VS HMI 00 Advanced ZONE 1 ÃÃÃ 7 5 Setting air output Setting a temperature 1 EN Time Value Active ÆMODE ÆTEMPERATURE ÆFAN SPEED ÆMIX CMBR ÆMAN MIX CMBR STP ÆMAX REC RATE STP ZONE 1 ÃÃÃ Time Value Active CALENDAR ÃÃÃ ÆDATE/TIME Set DefaultCal ÃÃÃ Time Value Active No ZONE 1 ÃÃÃ ÃÃÃ 07:00 70% Yes Start End Value Active 1 WEEK 1 ÃÃÃ Sa, 07:00 Sa, 15:00 70 % Yes 7 ÃÃÃ 2 ÃÃÃMAX REC RATE STPÃÃÃ ÆZONE 1 ÆZONE 2 ÆZONE 3 ÆZONE 4 ÆZONE 5 ÆZONE 6 3 5 4 6 ÃÃÃ Time Value Active ZONE 2 ÃÃÃ Start End Value Active ÃÃÃ 17:00 100 % Yes Start End Value Active ÆWEEK 1 ÆWEEK 2 ÆWEEK 3 ÆWEEK 4 ÆWEEK 5 ÆYEAR 1 ÆYEAR 2 ÆYEAR 3 ÆYEAR 4 YEAR ÃÃÃ 25.12 7:00 27.12 7:00 95 % Yes WEEK 2 ÃÃÃ Sa, 15:00 Mo 7:00 100 % Yes If all zones are inactive and the system will be set in the calendar mode, changing the preset frequency will be possible with the VS HMI 00 Advanced VTS reserves the right to implement changes without prior notice 16 User’s Manual II. ADVANCED MANUAL All works inside the control gear must be performed with power of all external systems cooperating with the control gear switched off Even if the Q1M, mains switch is turned off, some external circuits control voltage may be present on the terminal strip. ! Further part of the manual is designed for experienced users and service men, who made themselves acquainted with operation of the VS 00 HMI Advanced or/and use the SAPHIRScope application. 5. ADVANCED PARAMETERS AND FEATURES OF THE CONTROLLER Pay utmost attention to selection of the automatic control application Inappropriate selection may result in improper AHU operation and significant loss of energy. ! 5.1 Access to advanced parameters Access to lists of parameters: SERVICE ACCESS LCD SETTINGS and alarms cancellation is possible after providing the password. ÃÃÃ MENU ÃÃÃ ÃÃÃ PASSWORD ÃÃÃÃ ÆPARAMETERS ÆCALENDAR ÆPL / RU / EN ÆPASSWORD ÆSERVICE ACCESS ÆLCD SETTINGS ÃÃÃ ÃÃÃÃ Enter 8ÃÃÃ cd Enter Ã8ÃÃ cd Enter ÃÃ8Ã cd Enter ÃÃÃ8 cd Enter Factory password: 8888 Automatic return to the STATUS window Changing a password is possible with the SAPHIRScope program only. The password is available under the parameter: ACX36 / EnableObjects / PWD-Config / PasswordLevel8 5.2 Advanced parameters SERVICE ACCESS MENU PARAMETERS CALENDAR PL / RU / EN PASSWORD SERVICE ACCESS LCD SETTINGS UNIT CONFIG FC CONFIG DIGITAL INPUTS DIGITAL OUTPUTS ANALOGUE INPUTS ANALOGUE OUTPUTS Access to some parameters depends on a selected code of the application. TIMERS PI CONTROLERS FAN SETTINGS TEMP PARAMITERS USER PROG MANUAL MODE OS 6.24 VTS reserves the right to implement changes without prior notice Advanced manual 17 EN User's controller MENU Converter type Leading sensor Application code Type of control gear UNIT CONFIGÃ ... Mode: W Run XW Conf X () Conf) Current system status. Run - controller in normal operation mode, it controls the unit in line with set parameters. Conf - controller is in configuration mode, system control is stopped, the executive device is switched off. Only in this state this is possible to change parameters of control gear, controller and frequency converters. Applies to windows: UNIT CONFIGÃ FC PROG.Ã ! EN SERVICE ACCESS After setting required parameters, go back to the Run mode. After confirming the status with the ENTER button, the STATUS window will appear on the display after a while (about 5 seconds). From that moment the system starts the configuration process and after next 25 seconds it is ready to start operation with new settings. Type of control gear: W 1 XW 3 X () 1) Selection of control gear type. 1 – one-phase control gear: VS 10-15 CG ACX36-1 3 – three-phase control gear: VS 21-150 CG ACX36-2 One- and three-phase type of the control gear depending on a type of connected motor and not on the method of supplying power to the control gear. Application type W AS XW AP XW AR XXW AD X () AS) Selection of application type. Type and code of the application are provided in the AHU technical data specification AS – for supply AHUs AP – for supply-exhaust AHUs with cross-flow exchanger AR – for supply-exhaust AHUs with rotary exchanger AD – for supply-exhaust AHUs without heat recovery or with recirculation damper Application code W 0 XW 0 XW 0 X () 000) Selection of application code. Depending on selected application code the controller controls the freon cooler, water cooler, electric heater, water heater or heater-cooler combination. Type and code of the application are provided in the AHU technical data specification. Code OK Yes No A parameter providing info on whether the selected application code matches the previously determined application type. LeadingSensor W Room XW Exh XW Sup X () Sup) Selection of a leading control sensor. (see point 2 „Temperature control”). Room – sensor located in the room. If the HMI basic parameter = Yes, the leading sensor is the one located in the VS 00 HMI Basic. Exh – sensor located in the exhaust duct Sup – sensor located in the supply duct. Room sensor and exhaust duct sensor are optional elements. HMI basic W Yes XW No X () No) A parameter allowing for activation of the VS 00 HMI Basic panel in the system. Yes – active panel No – inactive panel. If the panel is active in the stand-by mode, regardless of the selected leading sensor, the system operation is based on the sensor located in the VS 00 HMI Basic. If the panel is inactive, the system operation is based on the leading sensor. VTS reserves the right to implement changes without prior notice 18 Advanced manual SupSideFCType W NoFC XW iC5 XW VL28 XW MicD XW iG5 X Selection of a type of frequency converter of the supply fan. NoFC – no converter. iC5 – converter made by LG typ iC5 VL28 – converter made by Danfoss, type: VLT 2800 MicD – converter made by Danfoss, type: Micro Drive () NoFC) SupSide-MultiFans W NO XW 2 XW 3 XW 4 X () NO) NO means the selection of an AHU with a single supply fan set. Settings 2, 3 and 4 means the number of fans in MultiFans configuration and initiates communication of the control box with additional supply fan inverters. ExhSideFCType W NoFC XW iC5 XW VL28 XW MicD XW iG5 X Selection of a type of frequency converter of the exhaust fan. () NoFC) ExhSide-MultiFans W NO XW 2 XW 3 XW 4 X () NO) NO means the selection of an AHU with a single exhaust fan set. Settings 2, 3 and 4 means the number of fans in MultiFans configuration Transferring start permission signal, alarm states as well as reading out parameters from frequency converters is carried out with the help of RS 485 communication bus. If a frequency converter is installed in the system but for any reasons it is controlled omitting the Modbus bus, then the converter’s type should be set at the NoFC. RRG FCType W iC5 XW MicD X () iC5) Selection of a type of rotary regenerator’s frequency converter. MultiFuncDigIn W NoFu XW SpNO XW SpNC XW FsNO XW Wint XW TeOc XW CON X () NoFu) Selecting functions of the X1 (S6) multifunctional digital input NoFu - signal sent to the input is ignored by the controller SpNO - Permission to AHU start. Input configured for a normally open contact SpNC - Permission to AHU start. Input configured for a normally short contact FsNO - Forced AHU start. Input configured for a normally open contact FsNC - Forced AHU start. Input configured for a normally short contact Wint - Function for systems with one heat exchanger operating as a cooler or heater. Open contact is interpreted by the system as the Summer and blocks the AHU heating cycle, short contact is interpreted as the Winter and the cooling is blocked. TeOc - Function forcing AHU operation in normal mode during one hour from the contact shorting connected at the universal input. The function is activated by the positive edge CON - Input signal influences the user's controller only Except for the NoFu mode, you can use a current status of the universal input in the user's controller MultiFuncAnaIn W NoFu XW TeSp XW ReRt XW FrSp XW CON X () NoFu) Selecting functions of the X3 (B5) multifunctional analog input. NoFu - signal sent to the input is ignored by the controller TeSp - input signal is interpreted by the system as the preset temperature value omitting settings of both control panels - VS 00 HMI Basic and VS 00 HMI Advanced. Input is adapted to operation with a passive resistance element scaled as the input of PT 1000 temperature sensors, i.e. 1000 Ohm = 0 oC ReRt - input signal is interpreted by the system as the preset recirculation level value omitting settings of the HMI Advanced FrSp - input signal is interpreted as the preset frequency value. The input receives voltage signal 010VDC, where 0V = minimal frequency, 10V = rated frequency. (see MENU SERVICE ACCESS FAN SETTINGS SUPPLY... and ... EXHAUST) If minimal frequency of supply and exhaust fan vary, then range of the proportional control is between nominal frequency and minimal frequency with higher value. Further lowering of the signal causes lowering of frequency only of the converter with lower minimal value of the preset frequency. VTS reserves the right to implement changes without prior notice Advanced manual 19 EN ManSetp 1,2; rated converter frequency f ManSetp 1 MinFreq 1,2 minimal converter frequency ManSetp 2 U1 = 10*MinFreq1 / Setvalue 1 U2 = 10*MinFreq2 / Setvalue 2 FC1 FC2 ManSetpLoL1 Range of frequency control of both converters is between U1 and 10V ManSetpLoL2 0 Hz 0V U2 10V U1 CON - Input signal influences the user's controller only Except for the NoFu mode, you can use a current status of the universal input in the user's controller EN Programming frequency converters MultiFuncRelay W NoFu XW StaC XW HtgC XW ClgC XW Filt XW CON X () NoFu) Selection the function of the multifunctional converter Q6 (E5). NoFu - inactive relay StaC - confirmation of fans operation. The relay is short when both fans are switched on HtgC - confirmation of heating mode. The relay is short when analog signal controlling the heater exceeds 5% ClgC - confirmation of cooling mode. The relay is short when start signal for the cooling system is enabled Filt - info on contaminated filters. The relay is short when at least one filter's pressure gauge is short CON - the relay reacts to a signal from the user's controller MENU SERVICE ACCESS FC CONFIGÃ ... Mode: W Run XW Conf X () Conf) See: MENU SERVICE ACCESS UNIT CONFIGÃ Converter W Sup XW Exh XW RRG XW Sup2 XW Sup3 XW Sup4 XW Exh2 XW Exh3 XW Exh4 X () Sup) Network address of each new converter equals 1. Depending on the fact if the converter operates on the supply, exhaust side or inside the rotary exchanger's drive, the converter's address in the network is changed during programming accordingly. System element Sup Converter on the supply side Exh Converter on the exhaust side RRG Converter of the rotary exchanger Sup2 Second converter on the supply side Sup3 Third inverter on the supply side Sup4 Fourth inverter on the supply side Exh2 Second converter on the exhaust side Exh3 Third inverter on the exhaust side Exh4 Fourth inverter on the exhaust side ACX36 controller Address in modbus network 2 3 4 5 6 7 8 9 10 0 SelectFCType W iC5 XW VL28 XW MicD XW iG5 X Selection of the programmable frequency converter type iC5 – converter made by LG, type: iC5 VL28 – converter made by Danfoss, type: VLT 2800 MicD – converter made by Danfoss, type: Micro Drive () iC5) VTS reserves the right to implement changes without prior notice 20 Advanced manual SelectMotor W .... X () 0.09) Selection of power of the motor operating with the programmable converter. Parameter value = motor power [kW] rounded to one decimal place. Programming frequency converters SelectPoles W 2 X W 4 X () 2) Selection of motor poles number operation with the programmable converter. 2 - two-pole motors with 2800-2950 rpm rated speed. 4 - four-pole motors with 1300-1490 rpm rated speed. ActionStatus W Rdy X W Err X W Snd X Parameter initiating programming and providing information on programming process status Rdy – Programming finished, last programming process successfully finished. Err – Programming finished, last programming process completed with error. Snd – initialization of programming process, a message displayed till transferring data to the converter is finished. ERROR Nie user access occured while writing datapoint If the Rdy or Err option is selected, the program selector displays a message about setting not acceptable program selector operation mode. EN Programming instruction Programming sequence of a converter 1. Connect a communication cable to the converter, switch on its power supply. 2. Set converter parameters in the MENU SERVICE ACCESS FC CONFIGÃ 3. Initiate programming (Snd) Programming two converters sequence 1. Connect a communication cable to one of the converters, switch on its power supply 2. Set converter parameters in the MENU SERVICE ACCESS FC CONFIGÃ 3. Initiate programming (Snd) 4. Connect a communication cable to the other converter, switch on its power supply. 5. Set converter parameters in the MENU SERVICE ACCESS FC CONFIGÃ 6. Initiate programming (Snd) 7. Repeat steps from 4 to 6 ! In case of programming errors check the network connection quality and make sure that addresses of converters subject to programming equal 1 VTS reserves the right to implement changes without prior notice Advanced manual 21 Status of digital inputs MENU SERVICE ACCESS On – voltage signal are provided at the input Off – no voltage signal at the input FireDetector On Off AirSideTherm On Off WaterSideTherm On Off ElectricHeater On Off RefrigUnit On Off FilterExh On Off FilterSup On Off Motor On Off Filters On Off MultiFuncDigIn On EN DIGITAL INPUTS MENU Off SERVICE ACCESS ... Input of anti-frost sensor Input of anti-frost thermostat on the air side Input of anti-frost thermostat on the water side Input of alarm signal of electric heater Input of alarm signal of cooling signal (cooler) Input of pressure gauge of the filter on the exhaust side (three-phase systems) Input of pressure gauges of the filters on the supply side (three-phase systems) Input of motor thermostats on the supply and exhaust side (one-phase systems) Input of filters pressure gauges on the supply and exhaust side (one-phase systems) Universal input DIGITAL OUTPUTS ... Status of digital outputs Auto – output status depends on a control algorithm and current conditions Man – output status set manually. On – St1 switched on - first level of cooling system of the freon cooler is switched on Off – St2 switched off - second level of cooling system of the freon cooler is switched on Pump Auto Man On Off Damper Auto Man On Off FAN Auto Man On Off CoolerComp Auto Man On Off HtgStatus Auto Man On Off Unit Auto Man Off St1 St2 MFunRel Auto Man On Off AlarmRelay Auto MENU Man On SERVICE ACCESS Off Output that controls the operation of water heater pump Output that controls operation of air damper Output that controls fans operation (one-phase systems) Output enabling operation of the cooling system Output enabling operation of the heating system Output that controls operation of the cooling system Universal output configured in the window: MENU SERVICE ACCESS UNIT CONFIGÃ ... Output that informs about the occurrence of alarm status ANALOG INPUTS ... Outside Temp -64…64 C Supply Temp -64…64 oC Room/Exh Temp -64…64 oC Value measured by external temperature sensor Value measured by a duct sensor of supply temperature Value measured by the room temperature sensor or duct sensor of exhaust temperature AfterReco Temp -64…64 oC Value measured by the duct temperature sensor at the exhaust, behind the heat recovery system Values at analog inputs o Sensors with passive gauge PT 1000 (0oC=1000Ohm) are used for measurements MultiFuncAnaIn oC / % Value measured by the universal analog input. Displayed units depend on the selected output function. oC unit appears when the input has been 0 oC = 1000 Ohm assigned temperature adjuster function. (0 oC = 1000 Ohm) VTS reserves the right to implement changes without prior notice 22 Advanced manual Values at analog outputs MENU SERVICE ACCESS ANALOG OUTPUTS ... Auto – output status depends on a control algorithm and current conditions Man – output status set manually. HtgStatus Auto Man 0…100% Voltage signal value on the input that controls the valve actuator of the water heater CoolerComp Auto Man 0…100% Voltage signal value on the input that controls the valve actuator of the water cooler Voltage signal value on the input that controls: RecRate Auto Man 0…100% 1. cross-flow exchanger damper actuator or recirculation damper actuator. 3-phase systems 2. inlet damper (supply side) actuator. 1-phase systems with cross-flow exchanger 0% = 0V 100% = 10V MENU SERVICE ACCESS TIMERS EN ... Time systems Fans switch-on delay StartDelay W 0...180 X s () 10 s) AHU start delay - time between starting command and AHU start-up PreHeating W 30...600 X s () 180 s) Duration of initial heating of the water heater. FanOnDelay W 0...180 X s () 20 s) Fans switch-on delay - time between starting up the AHU and fans start-up. In this time heating or cooling systems may start operation, depending on conditions. FanOffDelay W 0...120 X s () 10 s) Fans switch-off delay - time between starting switching off the AHU and fans switch-off. During this time the electric heater may be chilled Stop signal Start signal AHU switched off Water heating switched on StartDelay PreHeating StageMinOn Other systems switched on Fans switched on AHU systems switched off. Fans switched on AHU switched off TIME FanOnDelay FanOffDelay W 1...999 X s () 180 s) Minimal acceptable operation time of the cooling system StageMinOff W 1...999 X s () 180 s) Minimal acceptable standstill time of the cooling system VTS reserves the right to implement changes without prior notice Advanced manual 23 MENU SERVICE ACCESS PI CONTROLLERS ... Kp - proportionality factor Ti - integration time-constant PI1 Kp. W -30...30 X Ti W 0...7200 X () 2 s) () 1800 s) Input signal Regulator PI controllers EN Controlled element PI 1 temperature control in heating mode Tmain-Tset PI 2 lower temperature limit in the supply duct in the heating mode Tsup-Tmin PI 3 upper temperature limit in the supply duct in the heating mode Tsup-Tmax PI 4 temperature control in the heat recovery mode Tmain-Tset Cross-flow or rotary exchanger or recirculation damper PI 5 anti-frost protection of the heat recovery system Trec - Tlim Cross-flow or rotary exchanger PI 6 temperature control in cooling mode Tmain-Tset PI 7 lower temperature limit in the supply duct in the cooling mode PI 8 anti-frost protection of the heat recovery system Trec - Tlim PI 9 lower temperature limit in the supply duct in the recovery mode Tsup-Tmin PI 10 upper temperature limit in the supply duct in the recovery mode Tsup-Tmax water or electric heater Factory setting Kp Ti 2 1800 4 60 -4 60 2 1800 4 60 -2 1800 4 60 4 60 4 60 -4 60 Water and freon cooler Tsup-Tmin Tset – preset temperature Tmain – temperature measured by the leading sensor Tsup – temperature in supply duct Trec – temperature behind the heat regenerator Damper on the supply side in the systems with cross-flow exchanger without by-pass damper Cross-flow or rotary exchanger or recirculation damper Tmax – acceptable upper temperature in the supply duct Tmin – acceptable lower temperature in the supply duct Tlim – limit value VTS reserves the right to implement changes without prior notice 24 Advanced manual MENU SERVICE ACCESS FAN SETTINGS SUPPLY… MENU SERVICE ACCESS FAN SETTINGS EXHAUST… In systems equipped with many fans in the supply or exhaust section, given values (efficiency, limitation settings) are common and value readouts (e.g. current) are given separately for each frequency converter. SupSideFCType NoFC iC5 ExhSideFCType NoFC iC5 Frequency converter mode VL28 VL28 MicD MicD RampUpTime W 30...120 X s () 30 s) Length of accelerating time ramp – time from the start signal or increasing preset frequency signal up to reaching the preset speed. Frequency limitations RampDownTime W 30...120 X s () 40 s) Length of braking time ramp – time from decreasing speed signal up to reaching the preset speed. After AHU switch-off signal the fans stop by rundown. Length of the braking time ramp does not influence the rundown time. ManSetpHiL W 21...100 X Hz () 80 Hz) Upper limit of the acceptable range of preset frequency. While specifying the limit you have to take into consideration rated parameters of the ventilation system and rated value of the motor current. ManSetpHiL W 10...20 X Hz () 20 Hz) Lower limit of the acceptable range of preset frequency. ManSetp W … X Hz () 35 Hz) Frequency value for which in user's settings (MENU PARAMETERS FAN...) will be assign value 100%. It should be frequency at which the AHU reaches its rated output. Out Current …... A Effective value of wire motor current RPM ....rpm Fan rotations. The value calculated from the current preset frequency taking into consideration rated motor slip. FC Status: OK FLT Info on the fan drive status. OK – no alarm FLT – incorrect drive operation status Comm Status: OK FLT Info on communication between the controller and fan drive converter. In case of communication loss both drives are stopped after about 12 seconds from the moment of the communication loss and appropriate alarm code is displayed. Once the communication is restored the drives start up automatically. OK – communication is ok FLT – no communication VTS reserves the right to implement changes without prior notice Advanced manual 25 EN MENU SERVICE ACCESS TEMP. PARAMETERS ... Min Sup Temp W -10...20 XoC () 16 oC) Minimal acceptable temperature value in the supply duct. Max Sup Temp W 21...50 XoC () 34 oC) Maximal acceptable temperature value in the supply duct. Temperature limitation Acceptable temperature of electric motors work under rated load is 40oC MinOutTemp W 0...40 XoC () 16 oC) The temperature value under which the cooling is blocked. Water valve is closed, cooler and compressors are switched off. Min Temp Set W 5...20 XoC () 16 oC) Lower limit of the temperature value preset in the VS 00 HMI Advanced in the MENU PARAMETERS TEMPERATURES window or via the universal input. Max Temp Set W 21...50 XoC () 30 oC) Upper limit of the temperature value preset in the VS 00 HMI Advanced in the MENU PARAMETERS TEMPERATURES window or via the universal input. ExtTempSetp W On XW Off X () Off) Activation of temperature adjuster connected to the universal input. On – value of preset temperature is read out from the analog universal input. 0oC=1000 Ohm. The MENU PARAMETERS TEMPERATURES HMI Temp Setp parameter is inactive Off – inactive input. EN PumpMinOutTemp W -30...10 XoC () 5 oC) The temperature value below which the water pump operates in a continuous manner, regardless of heating requirements in the system. Configuration of the user controller MENU SERVICE ACCESS USER PROG. Signal source MFAI X universal analog input (B5) W B1 X temp. sensor in supply duct W B2 X temp. sensor in room or exhaust duct W B3 X external temp. sensor W B4 X temp.sensor behind recovery system W HtgR X heating adjustment” W ClgR X cooling adjustment W RecR X recovery adjustment Setpoint Source MFAI X universal analog input (B5) W Cnst constant value ... Comparator Compare type <X W>X W=X W True X W False X Hysteresis W0X Binary Block AND X W NAND X WOR X W NOR X W XOR output relay (E5) Binary source MFDI X universal digital output (S6) W StaC X AHU switched on W Stby X AHU in stand-by mode W Htg X AHU in heating mode W Clg X AHU in cooling mode W Rec X AHU in recovery mode W FLT X alarm W True X constant value 1 W False X constant value 0 Constant value W0X VTS reserves the right to implement changes without prior notice 26 Advanced manual Example of setting the user's controller Requirement: Switching on additional pump in the hydraulic system if the heating requirement is greater than 50%. ÃÃÃ USER.PROG SetpointSource ConstatSetpoint Hysteresis CompareType SignalSource BinaryBlock BinarySource ÃÃÃ Cnst 50 2 > HtgR OR False MENU SERVICE ACCESS UNIT CONFIGÃ MultiFuncRealy parameter should be in CON mode Requirement: Switching on nozzle humidifier if the measured relative humidity is less then 30%. Switching off the nozzle humidifier should occur at humidity 34%. In this example it is assumed that 0V = 0%, 10V = 100% ÃÃÃ USER.PROG SetpointSource ConstatSetpoint Hysteresis CompareType SignalSource BinaryBlock BinarySource ÃÃÃ Cnst 30 1 > MFAI AND StaC Parametr MENU SERVICE ACCESS UNIT CONFIGÃ MultiFuncRealy and MultiFuncAnaIn parameter should be in CON mode MENU ! SERVICE ACCESS MANUAL MODE ... Incompetent use of the manual mode can lead to damage of AHU subassemblies or/and cause significant energy loss. DIGITAL INPUTS Parameters as in the window: MENU SERVICE ACCESS DIGITAL INPUTS Manual mode DIGITAL OUTPUTS Parameters as in the window: MENU SERVICE ACCESS DIGITAL OUTPUTS In the window there is a possibility of setting any outputs in manual mode in switched on or off status. Pump W Auto X W Man X () Auto) W On X W Off X () Off) On Off . . . Auto – output in a mode of automatic control in line with selected application Man – output in manual mode Actual output status receives value preset in the field on the right On – switch on the output in manual mode Off – switch off the output in manual mode On – current output status. Output switched on Off – current output status. Output switched off ANALOGUE INPUTS Parameters as in the window: MENU SERVICE ACCESS ANALOGUE INPUTS ANALOGUE OUTPUTS Parameters as in the window: MENU SERVICE ACCESS ANALOGUE OUTPUTS In the window there is a possibility of free setting the value of any analog output Heating W Auto X W Man X () Auto) W 0...100 X % () 0%) 0...100 % . . . Auto – output in a mode of automatic control in line with selected application Man – output in manual mode Actual output status receives value preset in the field on the right 0...100 % – setting output in manual mode 0...100 % – current output status VTS reserves the right to implement changes without prior notice Advanced manual 27 EN Brightness and contrast settings MENU LCD SETTINGS ... Brightness W 0...31 X () 20) Display backlight intensity Contrast W 0...31 X () 20) Intensity of text display on the display Reset Time W 3...30 X () 10) Time measured from the last pushing the button after which the STATUS window appears again on the display. S1 ON 1. Stop the system (Operation mode: OFF) S1 OFF 2. Right switch S1 (on the left of RJ 45, see 3.1.2) - turn ON 3. After 20 seconds turn the switch off (OFF) again. ON 6. DESCRIPTION OF CONTROL ALGORITHMS Condition Temperature control EN ) Restoring factory settings OFF Measurement elements Room sensor Sensor in the air-supply duct Sensor in the air-exhaust duct VS 00 HMI Basic control panel is equipped with temperature sensor Heating Cooling c d d c Tset > Tmain Tset<Tmain Tset = Tmain Fans switched on Tset – preset temperature Tmain – temperature measured by the leading sensor The system never operate with heating and cooling status simultaneously. Tset = Tmain – preset state the control system aims at. Heating or cooling level does not change, meeting accurately energetic requirements of a building. Leading sensor – temperature sensor, which value influences the temperature control. Depending on the requirements, each of sensors listed aside can be the leading sensor. VTS reserves the right to implement changes without prior notice 28 Advanced manual Protection of a room and people against too low or too high temperature of supply air. Condition Tmin>Tsup Tmax<Tsup Tmin<Tsup<Tmax Fans switched on Heating c d Tsup – temperature in supply duct Tmax – acceptable upper temperature in the supply duct Room Protections Measurement elements Temperature sensor in the air-supply duct External temperature sensor Tmin – acceptable lower temperature in the supply duct Preliminary heating - this function is activated during AHU start-up and it prevents supply air with external temperature from blowing into the duct. The valve opening degree is calculated basing on the proportion Condition Water pomp Water valve cX% Tout< 8°C Fans 1 2 Dampers Stop Start EN Closed Open AHU start-u The valve opening degree is calculated basing on the proportion Tout ≥ 8 oC o X = 0% Tout ≤ -15 C X = 100% 1. Duration is set in the window: MENU PreHeating SERVICE ACCESS TIMERS 2. Duration: 1 min. protection elements Protections Tout – external temperature Measurement elements Fire-protection control box Is not supplied with the automatic control set provided by VTS Protection of a building and people against feeding fire. Condition No signal on the X2 (S1F) controller input Fans switched on Fans Dampers Heating/cooling Stopped Closed Switched off VTS reserves the right to implement changes without prior notice Advanced manual 29 External temperature sensor Condition Water pomp Tout<Tlim Fans switched on or off Tout – external temperature Tlim – protection activation threshold Water heater Measurement elements External temperature sensor Anti-frost thermostat on the air side Anti-frost thermostat on the water side EN Anti-frost thermostat on the air side Condition Water pomp Water valve Tsup<Tlim c 100% Fans switched on or off Fans Stop Dampers Closed Anti-frost thermostat on the water side and external temperature sensor Condition Water pomp Water valve Tout<10C and Tx<Tlim c 100% Fans switched off Tx return water temperature Protections Pump protection Cyclic starting the pump for 30 seconds every 7 days. The function can be blocked in the VS 00 HMI Advanced or Scope program. ! The protections are active if the mains switch is turned on and the control circuits are live. Electric Heater Condition Alarm from electric heater Fans switched on Measurement elements Fan pressure gauge Electric heater thermostat Condition Third alarm from the electric heater within an hour Fans switched on Heating Fans blockage Stop Heating Fans blockage Stop Gauges are connected directly to the control module of the electric heater. The control system responds only to alarm signal from the electric heater module. VTS reserves the right to implement changes without prior notice 30 Advanced manual Water cooler system Condition Measurement elements External temperature sensor Tout<Tlim or cooling system alarm Fans switched on blockage 0% Threshold value of the protection activation also influences operation of the system in the „free cooling” mode. tpmin>tp Freon cooler system Water valve The cooling system should be equipped with normally closed (NC) alarm contact Condition Tout<Tlim or compressor alarm twmin>tw Protections Cooling system start Compressor start Compressor stop blockage - - blockage blockage - Fans switched on Measurement elements twmin – minimal acceptable operation time of the cooling system External temperature sensor tw – system operation time related to the temperature control tpmin – minimal acceptable break time in operation of the cooling system tw – system operation break time related to the temperature control The cooling system should be equipped with normally closed (NC) alarm contact Filtration system Recovery system Threshold value of the protection activation also influences operation of the system in the „free cooling” mode. Measurement elements Temperature sensor behind the recovery module Condition By-pass damper Trec<Tlim c Fans switched on Trec – temperature behind the heat regenerator Protection is not activated in AHUs with the recirculation system Measurement elements Condition Due to initiation of the pressure gauge in the system only information about filters contamination and their replacement notice are generated ΔP<ΔPlim pressure gauge VTS reserves the right to implement changes without prior notice Advanced manual 31 EN Carried out smoothly via energy regeneration system. Cross-flow exchanger Condition Heating requirement; Tout<Tmain-2oC Fans switched on By-pass damper d 100…0% Control signal 0…10V Measurement elements External temperature sensor Executive elements By-pass actuator of the cross-flow exchanger or drive module of the rotary exchanger or recirculation damper actuator Rotary exchanger Condition Heating requirement; Tout<Tmain-2oC Fans switched on Rotor c 0…~10 min-1 Modbus control signal Systems with recirculation Condition Recirculation damper Heating requirement; c 0…Max Tout<Tmain-2oC Fans switched on, constant recirculation level switched off Control signal 0…10V Tmain – temperature measured by the leading sensor Tout – external temperature Condition Heating requirement; II heating level EN Heating cycle Water valve or electric heater module I heating level Leading sensor I heating level = max or Tout>Tmain Fans switched on II heating level c 0…100% Control signal 0…10V In systems without heat regeneration, heat requirements are met only via the II heating level. VTS reserves the right to implement changes without prior notice 32 Advanced manual Carried out smoothly via energy regeneration system. Cross-flow exchanger Condition Cooling requirement Tout>Tmain+2oC Fans switched on By-pass damper d 100…0% Control signal 0…10V I cooling level Rotary exchanger Condition Cooling requirement Tout>Tmain+2oC Fans switched on Rotor c 0…~10 min-1 Modus control signal Systems with recirculation Cooling cycle Condition Recirculation damper Cooling requirement c 0…Max Tout>Tmain+2oC Fans switched on, constant recirculation level switched off Measurement elements Main control sensor External temperature sensor Executive elements Water valve or contact for switching on the I and II level of freon cooler By-pass actuator of the cross-flow exchanger or drive module of the rotary exchanger or recirculation damper actuator Control signal 0…10V ! The I cooling level can be activated only in AHUs adapted for heat recovery in cooling status. Condition Cooling requirement; I cooling level = max or Tout<Tmain II cooling level c 0…100% II cooling level Fans switched on Control signal: 0…10V for water valve; 2 relays for switching on the I and II section of the freon cooler. In systems without heat regeneration, cooling requirements are met only via the II cooling level. ”Free cooling” – Function of saving energy. Blocking of the II level of cooling at appropriate parameters of external air. Condition Cooling requirement; Tout<Tlim Fans switched on II cooling level Blockage 0% VTS reserves the right to implement changes without prior notice Advanced manual 33 EN 7. TECHNICAL DATA 7.1 Control gear Construction Casing with external mains switch and RJ 45 port for connecting the VS 00 HMI Advanced control panel - short-circuit and overload protection assembly - connection units - ACX 36.04 controller main internal elements VS 10-15 CG ACX36–1 weight VS 21-150 CG ACX36-2 SUP VS 21-150 CG ACX36-2 SUP-EXH VS 400-650 CG ACX36-2 SUP-EXH VS 180-300 CG ACX36-2 SUP-EXH 10kg 450x460x170 dimensions 10kg 450x460x170 10kg 450x640x170 Operation parameters Parameter VS 10-15 CG ACX36–1 EN system VS 21-150 CG ACX36-2 SUP VS 21-150 CG ACX36-2 SUP-EXH VS 180-300 CG ACX36-2 SUP-EXH VS 400-650 CG ACX36-2 SUP-EXH TN U3 rated power supply voltage In control box rated current 1x230V 3x400V 21 A 56 A Ui rated insulation voltage 400 V Uimp rated impulse withstand voltage 2.5 kV rated short-time withstand current Icw for respective circuits - effective value of alternatingcurrent component withstood during 1 second, i.e.: short-circuit current expected at connecting voltage of rated peak withstand current (ipk) at cosφ= 0.5 6 kA 10.2 kA rated short-circuit current 6 kA coincidence factor 0.9 rated frequency 50 Hz ± 1Hz protection class IP54 acceptable operating temperature 0 ÷ 40 oC supply voltage of control circuits 24 V AC EMC environment 1 Parameters of protection units F1 (B6) Protection of lighting circuit F1M (C16) F1M (C10) Protection of power supply circuit of water heater pump and rotary exchanger (for VS 21-150 CG ACX36-2 SUP, VS 21-150 CG ACX36-2 SUP-EXH, VS 180-300 CG ACX36-2 SUP-EXH and VS 400-650 CG ACX36-2 SUP-EXH) Protection of supply circuits of water heater pump (for VS 10-15 CG ACX36-1) F2 Glass or ceramic fuse element of size 5x20mm, type T 0,63A VTS reserves the right to implement changes without prior notice 34 Advanced manual 7.2 ACX36.040 controller Resources Relay output Q1...Q6 Universal input/output IO1...IO8 Digital inputs DI1...DI5 Analog output AO1, AO2 AC12...250V, max 4A Reference potential G0; Inputs DC 4...20mA, DC 0-10V, Pt 1000, Ni 1000, NTC Outputs, DC 0-10V (1mA) DC 16V(5mA) max 50Hz 0...10V, max (2mA) RS 485 communication port Modbus protocol, 1200m RS 232 communication port RJ 45 standard connection, 8 pins, 15m PPS2 communication port Connection for QAX... (VS 00 HMI Basic) two-wire connection, DC12V (max 12mA), 50m LON Two-wire connection shielded galvanically, 1=CLA, 2=CLB Operation parameters Power supply Ambient temperature Protection class EN 24 VAC (± 10%), 50/60Hz, 20VA operation: 0...+50oC, storage: -30...+70oC IP 20 Controller picture Block of analog outputs Block of digital inputs Controller's power supply port LON Block of universal inputs/outputs LON port LED indicating controller status LON network identification button (service pin) RS 485 port RJ45 serial communication port Block of digital outputs (relay-type) ACX36 Pin1 (GND) Pin2 (RxD) Pin3 (RTS) Pin4 (TxD) Pin5 (CTS) Pin6,7 +12V Pin8 (GND) VS 00 HMI Basic port Factory settings recovery switch (right) <> << >> >> << PC (SubD) Pin5 (GND) Pin3 (TxD) Pin8 (CTS) Pin2 (RxD) Pin7 (RTS) Parameters of the control panels and executive elements are described in the VTS product catalogue VTS reserves the right to implement changes without prior notice Advanced manual 35 8. CABLING Connect power leads of the control gear and frequency converter of the fan drive according to the Electric diagram. The wire cross-sections has been selected for long-term current capacity according to the Picture, for two load conductors. Due to the protection selectivity, length, cable placement method and short-circuit currents, revise the feeders' cross-sections in the table below. Wire type Wire description Parameters [1] Control wires with copper cores with a shield. PCV isolation. Nominal voltage: 300/500 V Ambient temperature: -30 to 80°C [2] Copper cores. PCV isolation. Nominal voltage: 450/750V Ambient temperature: from -40 to 70°C [3] Copper cores with a shield. PCV isolation. Nominal voltage: 150 V Ambient temperature; -20… 60°C¬ [4] Flat communication cable without shield Nominal voltage 150V Ambient temperature: -20… 60°C EN Wire picture VTS reserves the right to implement changes without prior notice 36 Advanced manual Name of element / connection point 1-faze control gear 3-faze control gear Wire type Section [mm2] Control gear VS 10-15 CG ACX36-1 VS 21-150 CG ACX36-2 SUP VS 21-150 CG ACX36-2 SUP-EXH VS 180-300 CG ACX36-2 SUP-EXH VS 400-650 CG ACX36-2 SUP-EXH controller fire alarm switch multi-function switch supply air temperature sensor Room/ exhaust air temperature sensor external air temperature sensor After recovery air temperature sensor multi-function analog reference HW anti-frost water side thermostat N1 S1F S6 B1 B2 B3 B4 B5 S3F VTS-E-0005 ter. 07:09 AM S2F Y1 VTS-E-0005 ter. 01:08 PM M1 N1 S1F S6 B1 B2 B3 B4 B5 S3F VTS-E-0005 ter. 07:09 AM S2F Y1 VTS-E-0005 ter. 01:08 PM M1 [2] [2] [1], [2] [1], [2] [1], [2] [1], [2] [1], [2] [2] 2x1 2x1 2x0,5 2x0,5 2x0,5 2x0,5 2x0,5 2x1 [2] 2x1 [2] [2] 2x1 2Y1 [2] 2x1 [2] 3x1.5 S5F S5F [2] 2x1 E1 E2.1 E2.2 Y2 not supported not supported not supported not supported Y3 Y4 Y5 E3.1 E3.2 E4 E5 N2 N3 E1 E2.1 E2.2 Y2 U1 via Modbus comm. via Modbus comm. via Modbus comm. Y3 Y4 Y5 E3.1 E3.2 E4 E5 N2 N3 [2] [2] [2] [2] [1] 2x1 2x1 2x1 2Y1 3x1.5 [3] 2x2 [2] [2] [2] [2] [2] [2] [2] [2] [4] 2Y1 2Y1 2Y1 2x1 2x1 2x1 2x1 2x0.5 8x0.1 1S1H 1S2H 1S1H 1S2H [2] [2] 2x1 2x1 1S3H 1S3H [2] 2x1 1M1F 1M1 not supported not supported not supported not supported 1U1 1U2 [2] [2] [3] [3] 2x1 3x1.5 TAB A TAB A HE alarm switch HW anti-frost air side thermostat HW analog controlled valve HE power rate control input HW circulating pump contactor chiller / refrigerating unit / heat pump alarm switch chiller start input refrigerating unit start input - I stage refrigerating unit start input - II stage CW analog controlled valve RHE frequency converter RHE alarm switch RHE start input RHE speed reference input recirculation damper actuator cross-flow bypass actuator CWHW analog controlled valve CWHW “cooling” command CWHW “heating” command AHU alarm AHU start confirmation Room Unit – reduced function interface HMI – full function interface supply elements pressure control - primary filter, supply pressure control - primary filter, supply pressure control - compression monitoring for HE-Module supply motor protective relay supply motor contactor supply frequency converter second supply fan frequency converter [2] VTS reserves the right to implement changes without prior notice Advanced manual 37 EN frequency converter of the third supply fan frequency converter of the fourth supply fan intake damper actuator exhaust elements pressure control - primary filter, exhaust exhaust motor protective relay exhaust motor contactor exhaust frequency converter second exhaust fan frequency converter frequency converter of the third exhaust fan frequency converter of the fourth exhaust fan outlet damper actuator not supported 1U3 [3] TAB A not supported 1U4 [3] TAB A 1Y1 1Y1 [2] 2Y1 2S1H 2S1H [2] 2x1 2M1F 2M1 not supported not supported not supported 2U1 [2] [2] [1] 2x1 3x1.5 TAB A not supported 2U2 [3] TAB A not supported 2U3 [3] TAB A not supported 2U4 [3] TAB A 2Y1 2Y1 [2] 3x0.5 TABLE A EN Motor/ converter power Rated motor current [kW] [A] Δ - 3x230V/50Hz 0,75 3 1,1 4,5 1,5 6 2,2 8 Δ – 3x400V/50Hz 3,0 6 4,0 8 5,5 11 7,5 15 11,0 21 1x230V/50Hz 1,3 6 1,75 7,6 Converter protection 1x230V/50Hz MicroDrv VLT gG16/1 gG16/1 gG25/1 gG25/1 3x400V/50Hz gG16/3 gG16/3 gG20/3 gG25/3 gG35/3 Control gear feeder [2] Converter feeder [2] Motor feeder [1] [mm2] [mm2] 3x1,5 3x1,5 3x2,5 3x2,5 4x1,5 4x1,5 4x1,5 4x1,5 5x2,5 5x2,5 5x4 5x4 4x2,5 4x2,5 4x2,5 4x2,5 4x4 4x2,5 4x2,5 4x2,5 4x2,5 4x4 5x4 5x4 5x4 5x6 5x6 - *3x1,5/4x1,5 *3x1,5 3x1,5 3x2,5 Air supply Air supply air exhaust Control gear rated current Air supply [mm2] Air supply - air exhaust [A] 5 / 1,5 / 7 7 / 1,5 / 7 8 / 1,5 / 7 11 / 1,5 / 7 5xTABELA C 3xTABELA C 8 / 7,5 / 13 10 / 9,5 / 15 13 / 12,5 / 18 17 / 16,5 / 22 23 / 22,5 / 28 12 13 TABELA B TABELA B VTS reserves the right to implement changes without prior notice 38 Advanced manual EN TABLE B Motor power 0,75 1,1 1,5 L1 L2 L3 L1 L2 L3 0,75 6,5 7 7 1,1 6,5 11,5 7 8 8,5 7 1,5 6,5 13 7 8 10 8 12 2,2 L1 L2 L3 7 9,5 10 7 7 9,5 12 7 L1 3 L2 L3 11,5 14 L1 L2 4 L3 L1 L2 5,5 L3 7,5 L1 L2 L3 L1 L2 L3 34 37 43 2,2 6,5 15 7 3 12,5 10 13 14 10 13 15,5 10 13 17,5 10 13 7 15,5 16 19 4 14,5 12 15 16 12 15 18,5 12 15 19,5 12 15 17,5 18 21 19,5 20 23 5,5 17,5 15 18 19 15 18 20,2 15 18 22,5 15 18 20,5 21 24 22,5 23 26 25,5 26 29 7,5 21,5 19 22 23 19 22 24,5 19 22 26,5 19 22 24,5 25 28 26,5 27 30 29,5 30 33 33,5 11 27,5 25 28 29 25 28 30,5 25 28 32,5 25 28 30,5 31 34 32,5 33 36 35,5 36 39 39,5 40 2x 7,5 38 37,5 43 40 39,5 45 43 42,5 48 47 46,5 52 2x 11 50 49,5 55 52 51,5 57 55 54,5 60 59 58,5 64 3x7,5 3x11 4x7,5 4x11 1,3 1,75 VTS reserves the right to implement changes without prior notice Advanced manual 39 Motor power 11 L1 2x 7,5 L2 L3 46 49 L1 L2 3x7,5 2x 11 L3 L1 L2 L3 91 3x11 4x7,5 4x11 1,3 1,75 L L 0,75 1,1 1,5 2,2 3 4 5,5 7,5 EN 11 45,5 2x 7,5 53 52,5 58 63,5 64 67 2x 11 65 64,5 70 75,5 79 87,5 88 76 3x7,5 96,5 94 97 3x11 114,5 112 115 4x7,5 111,5 109 4x11 135,5 133 132,5 130 133 112 129,5 127 130 126,5 124 127 136 153,5 151 154 150,5 148 153 174,5 172 175 1,3 20 1,75 21 22 TABELA C Motor power 0,75 1,1 1,5 2,2 3 4 5,5 7,5 11 2x 7,5 2x 11 3x7,5 3x11 4x7,5 4x11 1,3 1,75 0,75 1,1 1,5 2,2 4 4 4 6 6 6 6 10 10 4 4 6 6 6 6 10 10 4 6 6 6 6 10 10 6 6 6 10 10 10 3 4 5,5 7,5 11 6 6 10 10 10 16 16 6 10 10 10 16 25 10 10 16 16 25 16 25 35 10 16 25 25 2x 7,5 2x 11 35 35 35 3x7,5 3x11 4x7,5 4x11 1,3 1,75 2x25 2x25 2x25 2x35 2x35 2x35 1x25,1x35 1x25, 1x35 2x35 2x35 4 4 4 4 VTS reserves the right to implement changes without prior notice 40 Advanced manual Appendix 1 DESCRIPTION OF ALARM STATUSES Requires manual cancellation Does not require manual cancellation Alarm code VS 00 VS 00 HMI HMI Advanced Basic Fire detector 90.01 Air Side Thermostat Electric Heater Water Side Thermostat RefrigUnit 60.02 60.03 Motor 80.01 SupSideFCAlr SupSideComm 80.02 ExhSideFCAlr ExhSideComm Filters Description Input Fire alarm X3 80.03 30.01 30.02 FilterExh 30.03 RRGFCStatus 50.01 HMI Basic 70.04 Main Temp 70.06 Comment Requires manual cancellation, if the faulty status was generated three times within an hour. After the third time the code of the breakdown takes the 80.04 value. D1 Risk of electric heater overheating or lack of fan pileup Requires manual cancellation, if the faulty status was generated three times within an hour. After the third time the code of the breakdown takes the 80.05 value. Check information on a display of the heater control module. Low temperature of heating medium Incorrect operation status of the water cooler refrigerator Incorrect operation status of the freon cooler system Incorrect operation status of the cooler operating as a heater Overheating of 1-phase motor on the supply and/or exhaust side Incorrect operation status of the motor on the supply side D2 EN D3 D4 Check information on a display of the frequency converter 3 RS 485 3 3 If the communication is established again, the system starts up automatically. Limit contamination of the filter on the supply and/or exhaust side Limit contamination of one of the filters on the supply side Limit contamination of the filter on the exhaust side Incorrect operation status of the drive motor of rotary exchanger Error while measuring temperature at the HMI Basic Leading sensor faulty or not connected If the communication is established again, the system starts up automatically. Check information on a display of the frequency converter No communication with the converter on the exhaust side No communication with the rotary exchanger’s converter. 1 3 No communication with the converter on the supply side Incorrect operation status of the motor on the exhaust side FilterSup RRGComm 3 Only in 3-phase systems 1 Only in 1-phase systems Fans stop Fans do not stop Risk of freezing the water heater 60.01 1/2 D5 1 D4 D5 3 3 RS 485 Check information on a display of the frequency converter 3 If the communication is established again, the system starts up automatically PPS2 - VTS reserves the right to implement changes without prior notice Advanced manual 41 Appendix 1 DESCRIPTION OF ALARM STATUSES 70.01 70.02 70.03 70.05 Temperature sensor faulty or not connected X7 X6 X5 X4 The alarm is displayed as a code, where temperature is indicated. 30.01, 30.02 and 30.03 alarms are displayed alternately with the temperature value from the main control sensor. The panel does not support cancellation of alarm statuses. An alarm can be cancelled using VS 00 HMI Advanced or by switching off and on again power supply of the control gear. VS 00 HMI Basic AfterRecTemp Outside Temp Room/Exh Temp Supply Temp 2/2 30:0 Access to list of current alarms is available from each panel’s window by pressing the key with a bell. Cancelling alarm status 1. Enter password in the tab: MENU PASSWORD ... 2. Go to the Alarm list window 3. Press the key with a bell ÃÃÃ ALARM LIST AlarmList Entries Alarm history + 13.01 20:19: 38 Motor ÃÃÃ 1 or ÃÃÃ ALARM HISTORYÃÃÃ 1. 2. Turn off power supply of the control gear for about 30 seconds Turn on the power again Status of alarm LED 1. Off – no alarm 2. Blinking – new alarm has appeared 3. Steady light – attempting cancelling alarm, which cause has not disappeared VS 00 HMI Advanced EN Number of current alarms AlarmHistoryEntries - 13.01 20:30: 15 Motor + 13.01 20:19: 38 Motor 15 Date and time of failure Alarm description or determining faulty Number of alarms stored in the controller's memory Information about cancelled alarm or abating incorrect status, which does not require cancellation ! In a sequence of alarm cancellation with power supply, turning power again on should be done no sooner than the frequency converters displays are cleared - about 30 seconds from switching off. ! Switching on the system again after cancelling motor alarm can be done as soon as the motors are cold, i.e.: 10 minutes after the alarm occurred. Alarm LED is blinking also in case of alarm status, which appeared and abated and which does not require cancellation. Turning off the LED in such a case is carried out with alarm cancellation procedure. VTS reserves the right to implement changes without prior notice 42 Advanced manual 10 10 VS 10-15 CG ACX36-1 2/1 PE T1 L1 F2 230V 7 24V 8 30 31 9 Appendix 2 Circuit diagram of VS 10-15 CG-ACX-1 control gear L 3 2 1 M 1~ N PE X0 L 2 4 L 1 2 1 M 1~ 1M1 PE L 1x230V Q1M 0 L N L PE 1 X0 PE N N K1M 2 2 1 1F1M 2 1 <T PE PE N N 2F1M 2M1 L 3 3 M 1~ 2 3 4 1 <T 4 5 1M2 N L F1M PE 2 5 K2M 6 1 6 EN VTS reserves the right to implement changes without prior notice Advanced manual 43 10 9 2 M 5 1 30 1Y1/2Y1 4 6 5 3 34 X0 K1M 6 31 G0 Q2 M Q3 Q4 A2 K1M A1 A1 A2 X6 M X4 Q6 X7 M M PPS2 XG 1 24VAC X8 XG0 3 2 1 RS485 Analog Outputs Y2 GND Q53 Q54 Q63 Q64 Q5 Universal Inputs/Outputs X5 X2 Digital Outputs AC 24-230V 4(3) A X3 Q13 Q14 Q23 Q24 Q33 Q34 Q43 Q44 Q1 AC 24V K2M GND N1 XG0 GND 15 2 D1 M S1 XG 24VAC 16 M X10 Digital Inputs D2 24VAC 14 +24V A+ D3 13 +24V B- G 32 Y1 G0 J1 35 17 CLB LON CLA 9 12 X1 33 M A+ 44 B- EN HMI 11 N3 36 9 10 VS 10-15 CG ACX36-1 T< 8 2M1F 7 T< X0 19 1M1F 18 Appendix 2 Circuit diagram of VS 10-15 CG-ACX-1 control gear 2/2 VTS reserves the right to implement changes without prior notice Advanced manual D5 M D4 Q1M 0 45 L1 L2 L3 3x400V N PE PE 1L3 1L2 N X0 1L1 PE N 1U1 X0 1F1M 1L1 1M1 N 2 1 2 1L2 M 3~ 4 3 6 5 PE 3 4 1L3 1M2 PE PE X0 N M 1~ N X0 K1M F1M 5 1L3 2L3 Advanced manual 3L3 1 L 1 2 1 2 1 1L2 6 1L1 7 N N L 2 1 X0 N X0 1L2 1L1 2 VS 21-150 CG ACX36-2 SUP PE X0 F1 8 10 9 PE N 10 10 Appendix 3 Circuit diagram of VS 21-150 CG-ACX-2 control gear 1/2 EN VTS reserves the right to implement changes without prior notice 1L3 9 9 9 1L1 PE N T1 230V 24V 30 31 N1 14 G0 Q2 M Q3 Q4 K1M A1 A2 X6 M X4 Q6 X7 M M 24VAC XG 3 2 1 RS485 Y2 PPS2 Analog Outputs XG0 X8 GND Q53 Q54 Q63 Q64 Q5 Universal Inputs/Outputs X5 X2 Digital Outputs AC 24-230V 4(3) A X3 X1 Q13 Q14 Q23 Q24 Q33 Q34 Q43 Q44 Q1 AC 24V XG0 16 1 2 17 D1 M S1 XG 24VAC M X10 Digital Inputs D2 GND 15 +24V A+ D3 13 +24V B- F2 12 Y1 G0 G 32 M A+ 46 B- EN 18 CLB LON CLA D5 D4 VS 21-150 CG ACX36-2 SUP J1 HMI 11 M 10 N3 19 Appendix 3 Circuit diagram of VS 21-150 CG-ACX-2 control gear 2/2 VTS reserves the right to implement changes without prior notice Advanced manual Q1M 0 Advanced manual 47 L1 L2 L3 3x400V N PE PE 1L3 1L2 N X0 1L1 PE N 1U1 X0 1F1M 1L1 1M1 N 2 1 2 1L2 M 3~ 4 3 6 5 PE 2U1 X0 2F1M 3 1L1 2M1 N 2 1 1L2 M 3~ 4 3 6 5 4 PE 1L3 1M2 PE PE X0 N M 1~ N X0 K1M F1M 5 1L3 2L3 3L3 1 L 1 2 1 2 1 1L2 1M3 U1 X0 6 N M 3~ PE X0 2 1L1 7 N N L 2 1 X0 N X0 1L2 1L1 1L3 3 10 9 PE N VS 21-150 CG ACX36-2 SUP-EXH PE X0 F1 8 10 10 Appendix 4 Circuit diagram of VS 21-150 CG-ACX-2 control gear 1/2 VTS reserves the right to implement changes without prior notice EN 1L3 9 9 9 1L1 PE N T1 230V 24V 30 31 N1 14 G0 Q2 M Q3 Q4 K1M A2 A1 X6 M X4 Q6 X7 M M 16 24VAC XG 3 2 1 RS485 Y2 PPS2 Analog Outputs XG0 X8 GND Q53 Q54 Q63 Q64 Q5 Universal Inputs/Outputs X5 X2 Digital Outputs AC 24-230V 4(3) A X3 X1 Q13 Q14 Q23 Q24 Q33 Q34 Q43 Q44 Q1 AC 24V XG0 GND 15 +24V A+ 1 2 17 D1 M S1 XG 24VAC M X10 Digital Inputs D2 13 +24V B- F2 12 Y1 G0 G 32 M A+ 48 18 CLB LON CLA D5 D4 N3 19 VS 21-150 CG ACX36-2 SUP-EXH J1 HMI EN B- D3 11 M 10 Appendix 4 Circuit diagram of VS 21-150 CG-ACX-2 control gear 2/2 VTS reserves the right to implement changes without prior notice Advanced manual Appendix 5 Circuit diagram of VS 180-300 CG ACX-2 SUP-EXH 1/3 EN VTS reserves the right to implement changes without prior notice Advanced manual 49 Appendix 5 Circuit diagram of VS 180-300 CG ACX-2 SUP-EXH 2/3 EN VTS reserves the right to implement changes without prior notice 50 Advanced manual Appendix 5 Circuit diagram of VS 180-300 CG ACX-2 SUP-EXH 3/3 EN VTS reserves the right to implement changes without prior notice Advanced manual 51 1/4 Appendix 6 Circuit diagram of VS 400-650 CG ACX-2 SUP-EXH EN VTS reserves the right to implement changes without prior notice 52 Advanced manual 2/4 Appendix 6 Circuit diagram of VS 400-650 CG ACX-2 SUP-EXH EN VTS reserves the right to implement changes without prior notice Advanced manual 53 3/4 Appendix 6 Circuit diagram of VS 400-650 CG ACX-2 SUP-EXH EN VTS reserves the right to implement changes without prior notice 54 Advanced manual 4/4 Appendix 6 Circuit diagram of VS 400-650 CG ACX-2 SUP-EXH EN VTS reserves the right to implement changes without prior notice Advanced manual 55 Appendix 7 Circuit diagram of power and motor connection for VS 10-15 CG ACX-1 SUP and SUPEXH control gears VS 10-15 CG ACX36-1 SUP Q1M X0 PE L1 L2 N PE 1 N N PE PE N L 1M1 1~ 1x230V EN N PE 3 L3 L L PE 2 POWER PE 1M2 1~ VS 10-15 CG ACX36-1 SUP-EXH Q1M X0 PE L1 L2 1 N PE N N PE N PE 3 L3 N L L 2 PE 1M1 1~ 1x230V POWER PE L N 2M1 1~ PE L N PE 1M2 1~ VTS reserves the right to implement changes without prior notice 56 Advanced manual Appendix 8 Circuit diagram of power and motor connection for VS 21-150 CG ACX36-2 SUP control gear 1x230V power supply, frequency converter with 1×230V supply X0 Q1M N L1 L2 X0 PE X0 1F1M N PE N 1 PE 2 N PE F1:2 N L3 1x230V L1 N L1 L2 PE W PE PE U POWER V V PE L HEATER PUMP W 1M1 ~3 N 1M2 1~ 3x230V U N L EN LAMP 3x400V power supply, frequency converter with 1×230V or 3x400V supply Q1M X0 N L1 L2 X0 PE 1F1M N PE N PE L2 1 N PE 2 N PE F1:2 N L3 L1 L2 L3 L1 X0 L3 N PE L N PE L N Appendix A 1M2 1~ POWER HEATER PUMP LAMP VTS reserves the right to implement changes without prior notice Advanced manual 57 Appendix 9 Circuit diagram of power and motor connection for VS 21-150 CG ACX36-2 SUP-EXH control gear (used also for VS 180-300 supply) 1x230V power supply, frequency converter with 1×230V supply Q1M N L1 L2 1F1M N PE X0 X0 X0 X0 2F1M N PE PE N 1 PE 2 N PE F1:2 N L3 1x230V 1x230V L1 N L1 L2 PE W PE L1 L2 PE W PE N L PE U POWER V 3x230V EN U V U V V U HEATER PUMP W 2M1 ~3 1M1 ~3 L N PE L N 1M2 1~ 3x230V W PE LAMP RRG 3x400V power supply, frequency converter with 1×230V or 3x400V supply Q1M X0 N L1 L2 PE 1F1M N PE 2F1M N PE N PE L1 L2 L3 N PE L2 N 1 PE 2 N PE F1:2 N L3 L1 L2 L3 L1 X0 X0 X0 L3 N PE Appendix A Appendix A POWER L N PE L N PE L N 1M2 1~ HEATER PUMP RRG LAMP VTS reserves the right to implement changes without prior notice 58 Advanced manual Advanced manual 59 L2 L1 L3 L3 POWER L2 L1 Q1M N N X0 PE PE N Appendix A L1 L2 L3 1F1M N X0 PE PE N Appendix A L1 L2 L3 2F1M N X0 PE PE N N A p p e n d ix A L1 L2 L3 1F2M X0 PE PE L Appendix A HEATER PUMP 1M2 1~ N PE L PE N L1 L2 L3 PE 2 PE 2F2M N N X0 X0 1 RRG N N PE N LAMP L PE F1:2 N Appendix 10 Circuit diagram of power and motor connection for VS 180-300 CG ACX-2 SUP-EXH control gear (used also for VS 400-650 supply) 3x400V power supply, frequency converter with 1×230V or 3x400V supply EN VTS reserves the right to implement changes without prior notice 1 L2 L1 L3 L3 60 1M2 1~ N X0 PE L N N L3 L3 N PE N LAMP L PE N N A p p en d i x A L1 L2 L3 1F3M N X0 Appendix A L1 L2 L3 1F1M N N PE X0 X0 PE F1:2 N POWER L2 L2 Q2M RR G L1 L1 PE 2 HEATER PUMP L N POWER L2 L1 Q1M PE PE PE PE N N Appendix A L1 L2 L3 2F3M N X0 Appendix A L1 L2 L3 2F1M N X0 PE PE PE PE N N N N A p pen di x A L1 L2 L3 1F4M X0 Appendix A L1 L2 L3 1F2M X0 PE PE PE PE N N Appendix A L1 L2 L3 2F4M N X0 Appendix A L1 L2 L3 2F2M N X0 Appendix 11 Circuit diagram of power and motor connection for VS 400-650 CG ACX-2 SUP-EXH control gear 3x400V power supply, frequency converter with 1×230V or 3x400V supply EN VTS reserves the right to implement changes without prior notice Advanced manual PE PE PE PE Appendix A Circuit diagram of motor connection depending on the type of the frequency converter Frequency converters with 1×230V supply or with 3x400 supply X0 X0 xFyM N PE xFxM N L1 L2 L3 OR 1x230V L1 U V PE 3x400V L2 PE W PE R S T V U 3x230V PE W PE 3x400V V U U W V EN W xMy ~3 xMy ~3 y = 1 or 2; 1 - for supply, 2 – for exhaust (according to the table D) x = 1…4 - the next noumber of motor in AHU(according to the table D) TABLE D 1F1M 2F1M 1F2M 2F2M 1F3M 2F3M 1F4M 2F4M VS 21-150 CG ACX-2 SUP 1M1 VS 21-150 CG ACX-2 SUP-EXH 1M1 2M1 VS 21-150 CG ACX-2 SUP-EXH (sup for VS 180-300) 1M1 1M2 VS 180-300 CG ACX-2 SUP-EXH 1M1 2M1 1M2 2M2 VS 180-300 CG ACX-2 SUP-EXH (sup for VS 400-650) 1M1 1M3 1M2 1M4 VS 400-650 CG ACX-2 SUP-EXH 1M1 2M1 1M2 2M2 1M3 2M3 1M4 2M4 VTS reserves the right to implement changes without prior notice Advanced manual 61 Appendix 12 The application control schemes The control schemes for separate application are on the CD plate delivered with AHUs. In order to print the proper application scheme as the first one should find the application code on the AHU’s technical data, next select „Control Aplication” from menu „AUTOMATICS” of CD plate and next choose suitable code and leading sensor. EN VTS reserves the right to implement changes without prior notice 62 Advanced manual Appendix 13 DESCRIPTION OF NETWORK VARIABLES Operation mode presetting Type: Structure 2 Bytes Fixed-Point Scalar unsigned short A parameter from VS 00 HMI Advanced 1/3 Range Resolution: Unit value: 0..100 state: -1,0,1 value: 0,5 state: 1 - Network variable Parameter description Set Mode nviSwitch00 (0:off, 1: Auto, 2: Stby, 3:On) no present nviSwitch00.state always value 1 Operation mode confirmation Type: Bitfield AHU operation mode (only presetting) Range: 0..65565 A parameter from VS 00 HMI Advanced Network variable Parameter description not present nviUniState2:0 Operation mode change is executed when bit changes from 1 to 0 AHU status Type: Fixed-Point Scalar unsigned short A parameter from VS 00 HMI Advanced Resolution: Unit 0...100 0,5 - Network variable Parameter description nvoOpMode (0:VENT, 1: Heating, 2: Current AHU status Cooling 3:PreHeating, 4: OFF) Status Flow Range Type: Fixed-Point Scalar signed long A parameter from VS 00 HMI Advanced Range 0...65535 Resolution: 0,01 Network variable Unit Parameter description SupAirFlow nviPerc00 Supply fan speed [%] SupFanSpeed nviFlow00 Supply fan speed [Hz] ExhAirFlow nviPerc01 Exhaust fan speed [%] ExhFanSpeed nviFlow01 Exhaust fan speed [Hz] Type: Limits and settings Fixed-Point Scalar signed long A parameter from VS 00 HMI Advanced Range -273,13...327,66, Network variable Resolution: 0,01 Unit o C Parameter description Min Sup Temp nviTemp00 Minimal acceptable temperature in supply duct Max Sup Temp nviTemp01 Maximal acceptable temperature in supply duct MinOutTemp nviTemp02 Limit temperature of AHU operating in cooling mode PumpMinOutTemp nviTemp03 Temperature under which water heater pump operates apart from AHU operation status HMI Temp Setp nviTemp04 Preset temperature Temp Setp nvoTemp05 Preset temperature making allowance for a correction from the VS 00 HMI Basic adjuster VTS reserves the right to implement changes without prior notice Advanced manual 63 EN Appendix 13 DESCRIPTION OF NETWORK VARIABLES Digital inputs Type: Range Bitfield 0...18446744073709551615 A parameter from VS 00 HMI Advanced EN 2/3 Network variable Parameter description FireDetector nvoAlarm:0 Fire protection unit AirSideTherm/ElectricHeater nvoAlarm:1 Anti-frost thermostat/ overheating thermostat WaterSideTherm nvoAlarm:2 Anti-frost thermostat on the water side ChillerStatus/RefrigUnit/CWHW_AL nvoAlarm:3 Status of cooling system Motor nvoAlarm:4 Status of 1-phase motor Filters nvoAlarm:5 Status of filters (1-phase systems) FilterSup nvoAlarm:6 Status of supply filters FilterExh nvoAlarm:7 Status of exhaust filters MultiFunDigIn nvoUniState1:6 Status of universal input (range and type as follows) Type: Bitfield Digital outputs Range 0...65565 A parameter from VS 00 HMI Advanced Network variable Parameter description Pump nvoUniState1:0 Water heater pump Fan/Damper nvoUniState1:1 Air damper CoolerComp/Chiller/St1 nvoUniState1:2 Cooling system HtgStatus/St2 nvoUniState1:3 AHU in heating mode/Second operation level of the cooling system AlarmRelay nvoUniState1:4 Alarm relay MultiFunRelay nvoUniState1:5 Universla relay Analog inputs Type: Fixed-Point Scalar signed long A parameter from VS 00 HMI Advanced Range Resolution: Unit -273,13...327,66, 0,01 o Network variable C Parameter description Supply Temp nvoTemp00 Temperature in supply duct Room/Exh Temp nvoTemp01 Room temperature Outside Temp nvoTemp02 External temperature AfterReco Temp nvoTemp03 Temperature behind the recovery system on the exhaust side MultiFunAnaIn nvoTemp04 Universal input not present nvoTemp06 Temperature measured by the HMI Basic VTS reserves the right to implement changes without prior notice 64 Advanced manual Appendix 13 DESCRIPTION OF NETWORK VARIABLES Analog output Type: Fixed-Point Scalar unsigned short 3/3 Range Resolution: Unit 0...100 0,5 % A parameter from VS 00 HMI Advanced Network variable Parameter description HeatingRate nvoPerc00 Heating rate CoolingRate nvoPerc01 Cooling rate RecoveryRate nvoPerc02 Recovery rate nvoPerc03 Opening rate of supply damper in systems with crossflow exchanger without bypass damper SupAirRate Alarm statuses Type: Range Bitfield 0...18446744073709551615 A parameter from VS 00 HMI Advanced Network variable Parameter description SupFCStatus nvoAlarm:8 Status of frequency converter on the supply side ExhFCStatus nvoAlarm:9 Status of frequency converter on the exhaust side FCRRGStatus nvoAlarm:10 Status of frequency converter of the rotary exchanger SupplyTempErr nvoAlarm:11 Failure of temperature sensor on the supply side Room/ExhTempErr nvoAlarm:12 Failure of temperature sensor in a room OutsideTempErr nvoAlarm:13 Failure of external temperature sensor AfterRecoTempErr nvoAlarm:14 Failure of temperature sensor behind the recovery system RoomUnitErr nvoAlarm:15 Failure of the VS 00 HMI Basic panel Type: Range Fixed-Point Scalar signed long Year: Time synchronization Month: 0...12 Day: 0...31 Fixed-Point Scalar unsigned short Hour A parameter from VS 00 HMI Advanced Date/Time 0...3000 0...23 Minutes 0...59 Seconds 0...59 Network variable nviActTime Parameter description Current date and time VTS reserves the right to implement changes without prior notice Advanced manual 65 EN
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