Simplicity ESXDWM82K, 82V Battery Electric 21" Walk Mower Kit Manual

Parts Manual Mfg. No: 1687888-00 ESXDWM82K, 82V Battery Electric 21" Walk Mower Kit Copyright © Briggs & Stratton. All Rights reserved 07-Apr-2022 Table Of Contents Model Components Page Deck Group, EU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handles Group, EU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wheels Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 3 4 8 12 14 n o 07-Apr-2022 Deck Group, EU Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 4 Mfg. No: 1687888-00 n o 07-Apr-2022 Deck Group, EU REF NO PART NO QTY DESCRIPTION 50 57-2 51 52 53 54 55 58 69 70 70-1 72 73 74 75 94 95-2 97 98 99 100 115-1 116 117 46 121-1 122A 123 124 125 126-1 127 128 129 131 132 32 133-1 134 135 136 137 138 139 140 143 144 145 146 147-2 152 770194 770415 --------------------770183 770205 770206 ----770190 770191 770199 770204 770174 770417 ----------------770370 ------------770197 ----------------770477 ------------770200 --------770347 ----------------------------770202 ------------770421 770195 1 1 1 1 1 1 2 1 1 1 11 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 4 1 1 1 4 1 1 1 1 4 1 1 1 1 1 1 1 3 1 1 1 1 1 1 KIT, Deflector, Side Discharge KIT, Cover, Side Discharge, EU COVER SHAFT BRACKET SPRING, Torsion BOLT KIT, Mulch Plug KIT, Back Bulkhead KIT, Front Bulkhead SCREW KIT, Bolt KIT, Blade KIT, Fan KIT, Mower Deck KIT, Motor KIT, Rear Cover, EU SPRING, Torsion PIN, Cotter SHAFT COVER, Rear KIT, PCB, EU & AU SENSOR PCB SCREW KIT, Cover, Right COVER, Right SCREW SCREEN, Dust HOUSING, Right KIT, Front Panel SCREW BUMPER COVER, Bumper KIT, Base BASE SCREW KIT, Battery Housing, AU HOUSING, Battery INSERT WIRE, Yellow WIRE, Red WIRE, Black COVER CONTACT KIT, Battery Release PIN BUTTON, Battery Releasee SPRING, Torsion KIT, Top Cover, EU KIT, Battery Cover F t o N Copyright © Briggs & Stratton. All Rights reserved r o e R o r p 5 u d i t c n o 07-Apr-2022 Deck Group, EU Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 6 Mfg. No: 1687888-00 n o 07-Apr-2022 Deck Group, EU REF NO PART NO QTY DESCRIPTION 151 153 154-1 123 124 155A 156 125-C --------770198 ----------------1760514 1 2 1 4 1 1 1 1 126-C 1760264 1 127-C 1760515 1 157 84004556 1 -- 770294 1 COVER, Battery SCREW KIT, Cover, Left SCREW SCREEN, Dust COVER, Left HOUSING, Left * BATTERY, 2.0, 82V EU/AU -(Optional) * CHARGER, Battery, EU -(Optional) * BATTERY, 4.0, 82V EU/AU -(Optional) BLADE, Mulching, 21" -(Optional) REMOTE BELT FOR BATTERY -(Optional, Not Shown) F t o N Copyright © Briggs & Stratton. All Rights reserved r o e R o r p 7 u d i t c n o 07-Apr-2022 Handles Group, EU Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 8 Mfg. No: 1687888-00 n o 07-Apr-2022 Handles Group, EU REF NO PART NO QTY DESCRIPTION 4 5 6 7 8 10 11 36 173 174 67 60 61 62 63 65 66 68 157 83 84 60 61 62 63 65 66 157 101 102 103 104 105 106 107 108 109 110 111 112 113 114 160-1 25 31 113 161 163 164 165 166 770170 --------770169 770346 --------770182 --------770351 --------------------------------770179 --------------------------------770177 ----------------------------770175 --------770176 --------770547 84003405 --------770348 ----84003534 --------- 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 KIT, Stop, Bail SPONGE STOP KIT, Bail KIT, Upper Handle, EU HANDLE, Upper SPONGE GRASS CATCHER ASSEMBLY BAG, Grass Catcher FRAME KIT, Height Adjust, Right BOLT BOLT GASKET BUMPER NUT NUT BRACKET, Height Adjust SCREW KIT, Height Adjust, Left BRACKET, Height Adjust BOLT BOLT GASKET BUMPER NUT NUT SCREW KIT, Lower Handle CAP HANDLE, Lower BUSHING SCREW PIN KNOB SPRING KIT, Hardware BOLT KNOB KIT, Handle Bracket BRACKET BRACKET KIT, Control Panel, EU SWITCH CLAMP PANEL, Dash BUTTON, Start BAR CLAMP, Cable INSERT SCREW F t o N Copyright © Briggs & Stratton. All Rights reserved r o e R o r p 9 u d i t c n o 07-Apr-2022 Handles Group, EU Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 10 Mfg. No: 1687888-00 n o 07-Apr-2022 Handles Group, EU REF NO PART NO QTY DESCRIPTION 167 168 169 170 171 172 115 116 117 ------------------------770491 770492 770496 12 1 1 1 1 1 1 1 1 SCREW CLAMP SPRING SPRING PANEL, Dash CABLE DECAL, Start DECAL, XD Shroud DECAL, Charger F t o N Copyright © Briggs & Stratton. All Rights reserved r o e R o r p 11 u d i t c n o 07-Apr-2022 Wheels Group Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs & Stratton. All Rights reserved i t c 12 Mfg. No: 1687888-00 n o 07-Apr-2022 Wheels Group REF NO PART NO QTY DESCRIPTION 48 48-1 42 43 44 45 46 47 76 77 78 87 79 80 81 82 85 77 86 87 88 89 38 90 92 91 38 92 93 770180 770350 ------------------------770186 ------------770185 --------770189 770184 ----------------770188 ------------770187 ------------- 1 1 1 1 1 1 2 1 1 4 1 2 1 1 2 1 1 2 1 2 2 1 1 1 1 1 1 1 1 KIT, Handle, Height Adjust KIT, Handle, Height Adjust, EU SPRING PIN, Cotter HOUSING, Left HOUSING, Right SCREW, Pan Torx Self Tap, ST4.2 x 20-C ROD, Adjusting KIT, Front Axle SCREW, Pan Torx Self Tap, ST4.2 x 20-C AXLE, Front TAB KIT, Rod, Height Adjust, NA & EU ROD, Height Adjust NUT KIT, Spring KIT, Rear Axle SCREW, Pan Torx Self Tap, ST4.2 x 20-C SHAFT TAB SCREW, Pan Torx Self Tap, ST4.2 x 20-C KIT, Wheel, 8" BOLT WHEEL, 8" COVER, Wheel KIT, Wheel, 10", NA & EU BOLT COVER, Wheel WHEEL, 10" F t o N Copyright © Briggs & Stratton. All Rights reserved r o e R o r p 13 u d i t c n o 07-Apr-2022 Hardware Identification & Torque Specifications Torque Specification Chart Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 8.8 Class 5.6 Class 8.8 in/lbs Size Of Hardware ft/lbs M3 M4 M5 M6 M7 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39 5.88 13.44 26.4 44.64 5.2 7.7 15 26 42 64 89 126 169 217 320 435 590 759 988 10.9 Nm. Nm. in/lbs ft/lbs .56 1.28 2.50 4.3 7.1 10.5 21 36 58 88 121 171 230 295 435 590 800 1030 1340 13.44 30.72 60.96 7.3 12.1 17.7 35 61 101 147 202 290 390 497 733 995 1349 1740 2249 1.28 19.2 2.90 43.44 5.75 5.97 9.9 10.3 16.5 16.9 25 24 50 48 83 86.2 136 132 210 200 287 275 405 390 559 530 708 375 995 1032 1350 1401 1830 1902 2360 2441 3050 3163 SAE Grade 2 Class 12.9 Size Of Hardware Nm. in/lbs ft/lbs Nm. 1.80 4.10 8.10 14 23 34 67 117 185 285 390 550 745 960 1400 1900 2580 3310 4290 22.92 52.56 7.15 12.1 19.9 29 59 103 162 250 346 486 656 840 1239 1681 2278 2935 3798 2.15 4.95 9.7 16.5 27 40 81 140 220 340 470 660 890 1140 1680 2280 3090 3980 5150 20 10 30 40 50 60 80 70 Body Length Screw, M8- 1.25 x 25 Thread Diameter (mm) Threads Inside Diameter (in) per inch 1/4 1/2 3/4 1 2.1 2.3 3.1 3.5 7.6 8.6 15.0 16.3 27.2 31.3 40.8 47.6 68.0 74.8 88.4 102.0 122.4 136 217.6 244.8 190.4 210.8 299.2 326.4 Body Length (mm) Body Length (in) in/lbs ft/lbs 30 31 43 49 8 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 400 440 580 640 SAE Grade 8 Nm. in/lbs ft/lbs Nm. 3.4 3.5 4.9 5.5 10.9 13.6 23.1 25.8 40.8 47.6 68.0 74.8 102.0 122.4 149.6 163.2 204.0 244.8 353.6 408.0 544.0 598.4 788.8 870.4 41 43 60 68 12 14 25 29 45 50 70 80 110 120 150 170 220 240 386 420 600 660 900 1,000 4.6 4.9 6.8 7.7 16.3 19.0 34.0 34.0 61.2 68.0 95.2 108.8 149.6 163.2 204.0 231.2 299.2 326.4 525.0 571.2 816.0 897.6 1,244.0 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Screw, 1/2- 16 x 2 Nut, 1/2-16 0 Distance between threads (mm) Threads per inch Thread Diameter (mm) Body Diameter 19 20 27 31 66 76 11 12 20 23 30 35 50 55 65 75 90 100 160 180 140 155 220 240 SAE Grade 5 Nm. 100 90 Body Diameter Nut, M8 in/lbs ft/lbs 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-12 The guides and ruler furnished below are designed to help you select the appropriate hardware. 0 No Marks Hardware Grade 12.9 Class 10.9 in/lbs ft/lbs FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 4 Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2” (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm). Lockwasher Carriage Bolt Hex Nut Wrench & Fastener Size Guide 1/4” Bolt or Nut Wrench—7/16” 5/16” Bolt or Nut Wrench—1/2” 3/8” Bolt or Nut Wrench—9/16” M6 Bolt or Nut Wrench—10mm M8 Bolt or Nut Wrench—13mm M10 Bolt or Nut Wrench—17mm 7/16” Bolt or Nut 1/2” Bolt or Nut Wrench (Bolt)—5/8” Wrench—3/4” Wrench (Nut)—11/16” M12 Bolt or Nut Wrench—19mm M14 Bolt or Nut Wrench—22 mm Copyright © Briggs & Stratton. All Rights reserved 07-Apr-2022
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