TOMBERLIN® CONSUMER DISCLAIMER

 

 

Tomberlin® reserves the right to change the suggestions gained in this consumer support site. It is  intended primarily for educational purposes only. Some experienced consumers prefer to do the  maintenance and service themselves, for the "Do It Yourself" owners, Tomberlin strongly encourages  interaction with your local dealer first and to never attempt a procedure you are unfamiliar with safely  performing. An electric vehicle has a significant voltage that can result in shock, fire and injury if not  performed by a professional. Damage to the vehicle can also occur. Some procedures require specific  torque settings that when not followed can result in dangerous, possibly life threatening situations. 

Many errors will not surface immediately. The information herein has generally proven to enhance the  life cycle, safety and overall ownership experience when properly followed. Tomberlin assumes no  liability for the content provided in this consumer educational section and it is possible that an error  with regard to spelling, grammar, nomenclature, and translation is present. Note that the information  provided should be treated as live documents meaning they are always in a state of refinement,  correction and improvement. Check back often and if printed, check back prior to reliance to assure they  remain current. Never attempt to manipulate the vehicle to exceed the speed as required by  regulations. The highest speed range for Tomberlin® E‐Merge™ PTV's and LSV's are factory set at 15‐19  mph as a PTV or 22‐25 mph as an LSV.  Consumers should always exercise prudent common sense  measures, use proper safety gear with tools designed specifically for the task.  Always utilize insulated  tools around electrical connections. Never exceed your comfort level and when in doubt, stop and call  your local dealer. Tomberlin Authorized Dealers are always your best resource. If you notice an error or  have an idea that will improve our efforts here, please email your idea to [email protected]. 

VANISH

TM

OPERATOR’S MANUAL

Vanish Electric 4x4 Low-Speed Vehicle (LSV)

and Vanish ORV (Off-Road Vanish)

WARNING

• THE TOMBERLIN VANISH IS EQUIPPED TO OPERATE AT A

TOP SPEED OF 25 MPH (40KPH) AND IS INTENDED FOR

USE AS A LOW-SPEED-VEHICLE.

NEVER OPERATE THE VEHICLE ON ANY ROAD PUBLIC

OR PRIVATE WITH A POSTED SPEED LIMIT ABOVE

35 MPH.

WARNING

WHEN OPERATING VEHICLE ON PUBLIC ROADS

THIS VEHICLE OFFERS MUCH LESS CRASH

PROTECTION THAN A REGULAR CAR, VAN, OR

TRUCK. THIS MEANS A HIGHER RISK OF INJURY OR

DEATH IN COLLISIONS, EVEN AT LOW SPEEDS. THE

HIGHER THE SPEED OF THE TRAFFIC AROUND YOU,

THE HIGHER THE RISK OF INJURY.

To reduce these risks:

• Obey all traffic regulations.

• Avoid roads with regular traffic, even if the speed limit is low.

• Whenever possible, stay on roads and lanes limited to low speed vehicles.

• Wear your safety belts at all times.

• Avoid operating vehicle at night, because your vehicle may be hard for others to see.

• To reduce the chance of the vehicle tipping over, reduce speed when turning and maneuvering thru curves and hills.

• Never drink and drive. Not only is drinking and driving unsafe, but doing so may violate state and local laws.

WARNING

THIS PRODUCT CONTAINS OR EMITS CHEMICALS OR

SUBSTANCES THAT HAVE BEEN DETERMINED BY THE

STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH

DEFECTS OR OTHER REPRODUCTIVE HARM.

FOREWORD

Thank you for choosing the VANISH. Your satisfaction with your new vehicle is important to all of us at Tomberlin. This user manual was prepared with the comfort and safety of the occupants in mind. It provides all the details necessary to safely operate and maintain your vehicle. Carefully read the manual before operating your VANISH.

If you have any questions regarding your VANISH, contact your local TOMBERLIN dealer for assistance. Please take the time to review this Operator’s Manual and abide by all safety and operation warnings before allowing you or anyone to operate your VANISH.

CONTENTS

• WELCOME

• VIN

• SPECIFICATIONS

• SAFETY / WARNING DECALS

• POTENTIAL HAZARDS

• GENERAL OPERATOR SAFETY

• FEATURES AND CONTROLS

• PRE-OPERATING INSPECTION

• OPERATING INSTRUCTIONS

• DRIVING CONDITIONS

• CHARGING THE VANISH / BATTERIES

• MAINTENANCE

• STORAGE AND CLEANING

• WARRANTY

80

88

100

106

140

143

25

35

57

78

9

10

11

14

WELCOME

Welcome to our worldwide family of Tomberlin owners. We proudly produce an exciting line of utility and recreational products.

• Low Speed Vehicles (LSV)

•

•

All-terrain vehicles (ATVs)

Neighborhood vehicles

• Scooters

We believe Tomberlin sets a standard of excellence for all on-road, utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your Tomberlin vehicle. For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual.

Your manual contains instructions for minor maintenance, but major repairs should be performed only by a factory certified technician. Your Tomberlin dealer knows your vehicle best and is interested in your total satisfaction. Be sure to return to your dealership for all of your service needs during, and after, the warranty period.

Familiarizing yourself with the Operator’s Manual and warnings will help avoid possible personal injury and property loss.

We hope that you will consider this manual an indispensable part of the vehicle. The information contained in this document is subject to change without notice. Tomberlin reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold.

VANISH Operator’s Manual Page 9

VIN

Record your vehicle’s identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. A key can be duplicated only by ordering a key blank (using your key number) and mating it with one of your existing keys. The key switch must be replaced if all keys are lost.

Vehicle Model

Number

VANISH 4x4 LSV 2012

Frame VIN

Motor Serial

Number

Key Number

• Frame VIN is located on panel to left of brake pedal and also stamped into the vehicle frame to the upper left of the front right side tire.

Page 10 VANISH Operator’s Manual

SPECIFICATIONS

Street Legal LSV

Windshield

Mirrors

Lighting

Instrumentation

Multi-Mode Switch

Leg Restraints

Auxillary Power

Key Features

Yes, Meets or Exceeds

FMVSS500 LSV Standards

Scout Mode Speed Control

Battery Watering System

Included, AS-4 Meets FMVSS

500 With Machined Aluminum

Clamps

Drivers and Passengers Side

Dual 35 Watt Headlights, Tail

Lights, Brake Lights, Turn

Signals, Hazard Flasher

Lights, Front, Rear & Side

Reflectors

Speedometer, Program

Mode, ScoutMode, F-N-R

Switch, Battery Life Indicator

3 Modes:

• Low

(100% Torque, 15 mph)

• Max Range

(50% Torque, 15 mph)

• High Speed

(80% Torque, 25 mph)

Yes, 3 mph & 6 mph Max

Controlled Speed When

Engaged At Will

Side Web Leg Restraints

12 Volt Accessory Outlet

Standard: Battery Filling

Systems With Fill Tank

VANISH Operator’s Manual Page 11

Tomberlin VANISH LSV

Weight: With Batteries

Wheelbase

Length / Width / Height

Ground Clearance

Dimensions

1550 lb (704.5 kg.)

72.8 in. (185.0 cm)

107.5” x 57.8” x 75.5” With

Canopy Top

(273 cm / 147 cm / 192 cm)

10.5” (26.6 cm) Under Foot

Platform

Bed Box Dimension

Load Capacity

35” x 36.75” x 8”

(88.9 cm x 93.3 cm x 20.3 cm)

500 lb. (226.8 kg.) Bed Box Capacity

Total Payload Capacity

(Occupants & Cargo)

Hitch Towing Rating

Cargo Containment System

Hitch / Type

Seating

1000 lbs (454.5 kg)

Storage

Motor Type

HP

Controller

Batteries

Charger

Charger Time

Total Battery Capacity

1,500 lb (681.8 kg.)

Molded in Bed Load Dividers

2” Receiver

Bench Seat (2 Occupants)

Glove Box &

Front Trunk Storage

Performance

Top Speed

Range (in Max Range Mode on

Level, Hard Ground)

Single 48-Volt, High-Efficiency,

AC-Induction Motor

Kollmorgen TSP 112/4-130

24 hp Peak

Kollmorgen 350 amp

8 - 6 Volt Lead Acid in 1 - 48

Volt Pack

(Sized for Optional AGM)

Delta Q, Automatic, Onboard,

120 Volt Input Current

8 - 12 Hours (dependent on depth of discharge)

251 ah per US Battery 145XC =

12.048 kwh

25 mph (40.2 km/h)

Will vary based on driving conditions

Page 12 VANISH Operator’s Manual

Transmission

Drive System

Final Drive

Drivetrain

High / Low / Neutral / Park

Gear Box with Transfer Case

On-Demand 4x4 / 2WD; Front limited-slip differential gear

Shaft Drive with Low Noise

Gears

Front Brake

Rear Brake

Motor Braking System

Front Suspension

Rear Suspension

Front Tires

Rear Tires

Wheels

Tire Pressure

Rear Tires

Wheels

Tire Pressure

Brake Systems

Dual Hydraulic Discs

Dual hydraulic Discs

Re-Generative Braking

Suspension

Independent Double Wishbone

6.2” Travel (15.7 cm)

Independent Double

Wishbone, IRS; 9.5” Travel

(24.1 cm)

25 × 8-12” Off Road Kenda

578F

25 × 10-12” Off-Road Kenda

579

Stamped Steel

Front: 10 psi Rear: 14 psi

25 × 10-12” Off-Road Kenda

579

Stamped Steel

Front: 10 psi Rear: 14 psi

Tomberlin OFF- ROAD VANISH

Features the same specs as the Tomberlin VANISH LSV except the following components:

Windshield, Canopy, Winch, Mirrors and Tag Holder

VANISH Operator’s Manual Page 13

SAFETY / WARNING DECALS

The VANISH is an on and off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. The following signal words, labels, and symbols appear throughout this manual and on your vehicle.

Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

SAFETY ICONS

It is required to read the Owner’s manual completely before operating the vehicle or attempting repair work. Any violations of instructions in the manual may lead to property loss, serious injury, or even death.

Pay special attention to important statements with the words such as “Danger, Warning, Caution”

* A DANGER indicates an extremely hazardous situation which, if not avoided, may result in death or serious injury.

* A WARNING indicates a hazardous situation which, if not avoided, may result in death or serious injury.

Page 14 VANISH Operator’s Manual

* A CAUTION indicates a hazardous situation which, if not avoided, may result in minor, moderate injury or property damage.

SAFETY DECALS AND LOCATIONS

Safety decals have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If any of the operation/warning decals are damaged, defaced, destroyed, or illegible it is important that they be replaced with new decals.

Please contact the manufacturer or your dealer to obtain new decals.

* Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.

* Failure to follow the safety precautions could result in serious injury or death.

VANISH Operator’s Manual Page 15

Page 16 VANISH Operator’s Manual

VANISH Operator’s Manual Page 17

Page 18 VANISH Operator’s Manual

Warning Concerning Modifications

VANISH Operator’s Manual Page 19

Tire pressure/cargo box capacity warning

Page 20 VANISH Operator’s Manual

Battery maintenance and extension cord warnings on inner rear fender.

VANISH Operator’s Manual Page 21

Page 22

Transmission and 4WD/2WD warnings on dashboard

VANISH Operator’s Manual

Rollover warning decal on passenger side panel

VANISH Operator’s Manual Page 23

PRECAUTIONS

The VANISH is designed and manufactured as a Low-Speed-

Vehicle (LSV).

• Always operate your VANISH in compliance with your state and local vehicle regulations including registration, titling, insurance, seat belt usage, and operator’s licensing.

•

•

•

•

Only licensed drivers 16 years or older are to drive and operate the VANISH.

Obey all traffic laws.

Always fasten your seat belts.

Never ride alone. Always drive within the sight of another rider.

•

•

•

•

•

•

•

Always drive your VANISH while sitting down. Keep both hands on the steering wheel and keep both feet on the floor boards.

Don’t ride your VANISH over railroad tracks. Your

VANISH makes noise that will keep you from hearing cars, trucks or trains that may be coming towards you.

Learn where there are lakes, rivers, ponds and ditches in your driving area and stay away from them.

Never ride on frozen water. The ice could cause an accident resulting in severe injury or death. All ice can be dangerous.

Always be alert and pay attention to where you are driving. Pay attention to other drivers and be even more careful around them because you don’t know what they’re going to do.

Never follow another vehicle too closely. Always allow plenty of time and space to stop your VANISH.

Safety warning signs may appear shocking at first glance. Safety warnings are there to remind you to avoid serious accidents and personal injury.

Page 24 VANISH Operator’s Manual

POTENTIAL HAZARDS

POTENTIAL HAZARD

Operating this VANISH without proper instruction.

WHAT CAN HAPPEN

The risk of an accident with severe injury or death is greatly increased if the operator does know not how to operate the

VANISH properly in different situations and on different types of terrain.

HOW TO AVOID THE HAZARD

Educate yourself using this manual and learn the terrain on which you intend to ride.

POTENTIAL HAZARD

Carrying a passenger in the cargo bed, unless in factory authorized seating at designated speeds.

VANISH Operator’s Manual Page 25

WHAT CAN HAPPEN

A passenger riding in the cargo bed could be ejected from the vehicle unexpectedly or may contact moving components, both of which can result in severe injury or death.

HOW TO AVOID THE HAZARD

Never allow passengers to ride in the cargo bed, unless in factory authorized seating, at designated speeds.

POTENTIAL HAZARD

Operating this VANISH in rough terrain without wearing an approved helmet, eye protection and protective clothing.

WHAT CAN HAPPEN

Operating without an Approved helmet increases your chances of severe head injury or death in event of an accident.

Operating without eye protection can result in severe injury in event of an accident.

HOW TO AVOID THE HAZARD

Always wear an approved helmet that fits properly when operating in rough terrain. You should also wear eye protection

(goggles or face shield), gloves, long-sleeved shirt or jacket, and long pants.

POTENTIAL HAZARD

Operating this VANISH after consumption of alcohol or drugs.

WHAT CAN HAPPEN

• Could seriously affect your judgment.

• Could cause you to react more slowly.

Page 26 VANISH Operator’s Manual

•

•

Could affect your balance and perception.

Could cause an accident resulting in severe injury or death.

HOW TO AVOID THE HAZARD

NEVER consume alcohol or drugs before or while driving the

VANISH or any other vehicle.

POTENTIAL HAZARD

Operating this VANISH at excessive speeds.

WHAT CAN HAPPEN

Increases your chances of losing control of the VANISH, which can cause an accident, resulting in severe injury or death.

HOW TO AVOID THE HAZARD

Always travel at a proper speed for the terrain, visibility, operating conditions, and your experience.

POTENTIAL HAZARD

Attempting wheelies, jumps and other stunts.

WHAT CAN HAPPEN

Increases the chance of rolling the vehicle and/or causing an accident resulting in severe injury or death.

HOW TO AVOID THE HAZARD

Never attempt stunts, such as wheelies or jumps.

VANISH Operator’s Manual Page 27

POTENTIAL HAZARD

Failure to inspect the VANISH before operating. Failure to properly maintain the VANISH.

WHAT CAN HAPPEN

Increased possibility of an accident or equipment damage.

Could cause an accident resulting in severe injury or death.

HOW TO AVOID THE HAZARD

Always inspect your VANISH each time you use it to make sure the VANISH is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.

POTENTIAL HAZARD

Failure to use extra care when operating this VANISH on unfamiliar terrain.

WHAT CAN HAPPEN

You can come upon hidden rocks, bumps, or holes, without enough time to react. This could result in the VANISH rolling or driver losing control of the vehicle and causing an accident resulting in severe injury or death.

HOW TO AVOID THE HAZARD

Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing conditions when operating the VANISH.

Page 28 VANISH Operator’s Manual

POTENTIAL HAZARD

Failure to use extra care when operating on excessively rough, slippery or loose terrain.

WHAT CAN HAPPEN

Could cause damage to terrain, loss of vehicle control, rolling the vehicle, or causing an accident resulting in severe injury or death.

HOW TO AVOID HAZARD

• Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the VANISH on such terrain.

• Always be especially cautious on rough terrain.

POTENTIAL HAZARD

Turning improperly.

WHAT CAN HAPPEN

Driver could lose control of the VANISH, rolling the vehicle or causing an accident resulting in severe injury or death.

HOW TO AVOID THE HAZARD

• Always follow proper procedures for turning.

•

•

Practice turning at low speeds before attempting to turn at faster speeds.

Do not turn at excessive speed.

VANISH Operator’s Manual Page 29

POTENTIAL HAZARD

Climbing hills improperly.

WHAT CAN HAPPEN

Could cause loss of control, cause VANISH to overturn, or cause an accident resulting in severe injury or death.

HOW TO AVOID THE HAZARD

•

•

Always follow proper procedures for climbing hills.

Always check the terrain carefully before you start up any hill.

•

•

Never climb hills with excessively slippery or loose surfaces.

Never depress the accelerator suddenly. The VANISH could flip over backwards.

• Never go over the top of any hill at high speed. An obstacle, sharp drop, or another vehicle or person could be on the other side of the hill.

POTENTIAL HAZARD

Going down a hill improperly.

WHAT CAN HAPPEN

Could cause loss of control or cause VANISH to overturn causing an accident resulting in severe injury or death.

HOW TO AVOID THE HAZARD

• Always follow proper procedures for going down hills as described in the Owner’s Manual.

• Always check the terrain carefully before you start down any hill. Never go down a hill at high speed.

Page 30 VANISH Operator’s Manual

•

•

Avoid going down a hill at an angle that could cause the vehicle to lean sharply to one side.

Go straight down the hill where possible.

POTENTIAL HAZARD

Improperly crossing hills or turning on hills.

WHAT CAN HAPPEN

Could cause loss of control, VANISH to roll, or cause an accident resulting in severe injury or death.

HOW TO AVOID THE HAZARD

Avoid hills with excessively slippery or loose surfaces.

Never attempt to turn the VANISH around on any hill until you have mastered the turning technique on level ground. (Practice turning at low speeds on level ground before attempting to turn at faster speeds. Do not turn at excessive speeds.)

Avoid crossing the side of a steep hill if possible.

POTENTIAL HAZARD

Skidding or sliding.

WHAT CAN HAPPEN

You may lose control of the VANISH. You may also regain traction unexpectedly; both of which may allow the VANISH to overturn causing an accident resulting in severe injury or death.

HOW TO AVOID THE HAZARD

On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.

VANISH Operator’s Manual Page 31

POTENTIAL HAZARD

Improperly operating over obstacles.

WHAT CAN HAPPEN

Could cause loss of control or a collision. Could cause the

VANISH to overturn.

HOW TO AVOID THE HAZARD

•

•

Before operating in a new area, check for obstacles.

Never attempt to ride over large obstacles such as large rocks or fallen trees.

• If you cannot avoid obstacles, use extreme caution when riding over obstacles.

POTENTIAL HAZARD

Riding on frozen lakes and rivers.

WHAT CAN HAPPEN

Severe injury or death can result if the VANISH and/or the operator break through the ice.

HOW TO AVOID THE HAZARD

Never ride your VANISH on a frozen body of water.

POTENTIAL HAZARD

Operating this VANISH through deep (more than 12”) or fast flowing water.

Page 32 VANISH Operator’s Manual

WHAT CAN HAPPEN

Loss of traction and loss of control, which could lead to an accident resulting in severe injury or death.

HOW TO AVOID THE HAZARD

• Avoid operating the VANISH through deep or fast flowing water. If you cannot avoid water which exceeds the recommended maximum depth, go slowly, balance your weight carefully avoiding sudden movement, maintain a slow and steady forward motion, do not make sudden turns or stops, and do not make sudden accelerator changes.

• Remember that wet brakes have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads.

POTENTIAL HAZARD

Operating this VANISH with incorrect size tires, rating or with uneven tire pressure.

WHAT CAN HAPPEN

Using incorrect size or rating tires on this VANISH, or operation of this VANISH with uneven tire pressure, may cause loss of control and increases the risk of an accident resulting in severe injury or death.

HOW TO AVOID THE HAZARD

• Always use the size and type tires specified in the

Owner’s Manual for this vehicle.

• Always maintain proper tire pressure as described in the

Owner’s Manual.

VANISH Operator’s Manual Page 33

POTENTIAL HAZARD

Overloading this VANISH.

WHAT CAN HAPPEN

Could cause changes in vehicle handling that could lead to an accident resulting in severe injury or death.

HOW TO AVOID THE HAZARD

•

•

Never exceed the stated load capacity for this VANISH.

Cargo should be properly distributed and securely attached.

•

•

Reduce speed.

Allow greater distance for braking.

POTENTIAL HAZARD

Operating this VANISH with improper modifications.

WHAT CAN HAPPEN

Improper installation of non-OEM accessories or modification of this vehicle may cause changes in handling which, in some situations, could lead to an accident.

HOW TO AVOID THE HAZARD

Never modify this VANISH through improper installation or use of non-OEM accessories.

Page 34 VANISH Operator’s Manual

GENERAL OPERATOR SAFETY

•

•

•

Do not carry a passenger until you have at least two hours of driving experience with this vehicle.

Always keep arms and legs inside the cab frame while the vehicle is in motion.

Always use occupant restraints such as seat belts and leg restraint webs.

STALLING WHILE CLIMBING A HILL

Stalling or rolling backwards while climbing a hill could cause an overturn. Always maintain a steady speed when climbing a hill.

If all forward speed is lost:

•

•

Apply the brakes.

Switch to reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

If you begin rolling downhill:

•

•

•

Never press the accelerator.

Apply the brakes gradually until the vehicle is fully stopped.

Switch to reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

IMPROPER HILL CLIMBING

Climbing hills improperly can cause loss of control or vehicle overturn. Always follow proper procedures for climbing hills as described in the owner’s manual.

VANISH Operator’s Manual Page 35

DESCENDING HILLS PROPERLY

Improperly descending a hill could cause loss of control or overturn. Always follow proper procedures for traveling down hills as described in the owner’s manual.

• Use the brake pedal to control speed when descending a hill. Never travel down a hill at high speed.

•

•

Always descend a hill with the direction selector on.

Never descend a hill in neutral.

Always check the terrain carefully before descending a hill.

• Avoid traveling down a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill.

UNAUTHORIZED USE OF THE VEHICLE

Leaving the keys in the vehicle can lead to unauthorized use of the vehicle, which could result in an accident or overturn.

Always remove the key when the vehicle is not in use.

Page 36 VANISH Operator’s Manual

HOT DRIVE SYSTEMS

The motor and controller are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot drive system components. Always keep combustible materials away from the drive system.

* Should an accident occur, have a qualified service dealer check the entire vehicle including, but not limited to, brakes, accelerator and steering for possible damage.

* Safe operation of this vehicle requires good judgment and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control, which could result in severe injury or death.

* All parts and accessories added to this vehicle should be designed for use on this VANISH and should be installed and used according to instructions.

VANISH Operator’s Manual Page 37

* Switch vehicle to off position, remove key and place the transmission into the park position prior to exiting driver’s seat.

* Your VANISH is designed to carry the driver and one passenger. Never carry more than one passenger in this vehicle. Never carry passengers in the cargo bed, unless in factory authorized seating. Follow all warnings and precautions.

* Make sure you know where you are going to ride when your VANISH is started. Make sure the area around you and your VANISH is safe.

* All drivers must have a valid driver’s license.

* Always wear seat belts and use leg restraint nets.

* Do not carry children on your lap or between the seats.

* Do not allow anyone to hang onto any part of the vehicle while operating.

* Obey all traffic regulations.

* Ensure the passengers can properly operate the safety belts before allowing them to ride.

* Avoid operating at night because the vehicle may be difficult to see by others. If the vehicle must be operated at night, make sure you use head lamps and tail lamps.

* Bring the vehicle to a complete stop prior to shifting between FWD/REV. Failure to do so may injure an unsuspecting passenger and/or damage the vehicle.

* Operate the vehicle from the driver’s seat only.

Page 38 VANISH Operator’s Manual

* To help prevent the risk of serious injury, driver and passenger should keep all body parts inside the vehicle at all times.

* Avoid sudden and sharp turns.

* The VANISH is not equipped to carry a child restraint seat. Do not carry a child that cannot properly fit the factory seat belt.

GENERAL WARNINGS

The following safety procedure should be followed during vehicle operation, maintenance, or repair other special warning signs are described in this manual.

* THE TOMBERLIN VANISH IS EQUIPPED TO

OPERATE AT A TOP SPEED OF 25 MPH (40 KPH) AND

IS INTENDED FOR USE AS A LOW-SPEED-VEHICLE.

NEVER OPERATE THE VEHICLE ON ANY ROAD

PUBLIC OR PRIVATE WITH A POSTED SPEED LIMIT

ABOVE 35 MPH. WHEN OPERATING VEHICLE ON

PUBLIC ROADS THIS VEHICLE OFFERS MUCH LESS

CRASH PROTECTION THAN A REGULAR CAR, VAN,

OR TRUCK. THIS MEANS A HIGHER RISK OF INJURY

OR DEATH IN COLLISIONS, EVEN AT LOW SPEEDS.

THE HIGHER THE SPEED OF THE TRAFFIC AROUND

YOU, THE HIGHER THE RISK OF INJURY.

To reduce these risks:

•

•

Obey all traffic regulations.

Avoid roads with regular traffic, even if the speed limit is low.

VANISH Operator’s Manual Page 39

• Whenever possible, stay on roads and lanes limited to low speed vehicles.

* THIS PRODUCT CONTAINS OR EMITS CHEMICALS

OR SUBSTANCES THAT HAVE BEEN DETERMINED BY

THE STATE OF CALIFORNIA TO CAUSE CANCER AND

BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.

* The VANISH contains batteries which can emit quantities of explosive gases. Keep the vehicle in a well ventilated area and away from sparks and open flames.

* Ventilate when charging or operating the vehicle in enclosed areas.

* Do not perform service or maintenance on batteries while vehicle is charging.

* The VANISH does not offer protection from lightning, flying debris, or other storm hazards. Upon indication of severe weather conditions, seek appropriate shelter immediately.

* Only authorized mechanics should perform maintenance or repair on the VANISH. It is required to abide by all regulations and safety decals on the vehicle while performing any type of maintenance or repairs.

Page 40 VANISH Operator’s Manual

* Use only insulated tools to handle the battery pack and electrical components. Remove all jewelry and loose items before performing maintenance procedures.

* Improper application or maintenance will lead to deterioration of vehicle performance and reduce the overall life of the vehicle.

* Do not attempt to alter the vehicle in any manner which would affect stability, control, or top speed. Such alterations may lead to serious injury or death, violate

State and Local laws, and will void the manufacturer’s warranty.

* Failure to follow the warnings contained in this manual can result in severe injury or death.

* A Tomberlin VANISH is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

* Keep this manual with the vehicle. No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to comfortably reach the floor and hand holds.

* The VANISH is not equipped to carry a child restraint seat. Do not carry a child that cannot properly fit the factory seat belt.

VANISH Operator’s Manual Page 41

BATTERY COMPARTMENT WARNING

* Sulfuric acid in batteries will burn skin, eyes, and clothing. Do not tip batteries. Keep vent caps tight and level. In event of injury, flush with water and call physician immediately.

* High voltage cables and terminals are contained within this compartment. Improper contact between battery terminals can result in electrical shorts.

* Electrical shorts can result in burns or a battery explosion.

* Do not use high pressure water to wash the battery compartment otherwise damage to the vented batteries will occur.

* Tampering with or unauthorized modification of this unit could result in serious personal injury, void the warranty, and can result in permanent damage to the vehicle.

* Refer to your owner’s manual or contact your local

Tomberlin dealer with any questions.

* If working on components within the battery compartments only use properly insulated tools.

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BATTERY CHARGING WARNING

* Explosive gases are released when batteries are charged. Keep sparks, flames and cigarettes away. Shield eyes when working near batteries.

* Do not charge batteries in a non-ventilated enclosed area or near flammable materials.

* Do not attempt to charge frozen, leaking, or damaged batteries.

* Connect battery charger to properly rated electrical receptacle with GFCI.

* Do not charge with storage or weather cover on vehicle or with the cab enclosure doors closed, as fire and explosion are possible.

* Refer to Owner’s Manual or contact your local Tomberlin dealer with any questions.

BATTERY CAUTION

* Batteries require regular maintenance.

* Failure to maintain batteries in accordance with the owner’s manual can result in battery damage, vehicle malfunction, fire and/or severe injury or death.

VANISH Operator’s Manual Page 43

RIDING GEAR: RECOMMENDATIONS

VANISH riding in rough terrain requires special protective clothing and equipment to help reduce chances of injury.

• Helmet – Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent severe head injury.

Make sure your helmet meets or exceeds your state’s safety standards and bears either the Department of Transportation

(DOT) label, the American National Standards Institute label

(ANSI z90.1), or the Snell Memorial Foundation label.

• Eye Protection – Do not depend on sunglasses or the windshield for eye protection. A pair of goggles or helmet face shield offers the best protection for your eyes. They should be shatterproof and should be kept clean. Check for one of these marks to be sure your choice of eye protection is of shatterproof design: z2.1 or VESC8.

• Clothing – To protect your body, long sleeves and pants should always be worn. It is also suggested that your footwear should be ankle or higher boots.

PRECAUTIONS DURING MAINTENANCE

Always disconnect the main power connector before servicing or unplugging any electrical components.

Always follow all safety instructions in the maintenance portion of this owner’s manual, as well as the following:

• Make sure the vehicle is properly immobilized before beginning any maintenance.

•

•

•

Always block the chassis securely before working under the vehicle.

Turn the key off and remove it from the vehicle.

Insulate any tools used within the battery area to

Page 44 VANISH Operator’s Manual

prevent sparks or battery explosion caused by shorting the battery terminals or wiring. Remove the batteries, or cover the exposed terminals with an insulating material.

* Do not ride this vehicle without batteries properly installed. Driving VANISH without batteries properly installed may cause short-circuit and result in shorting out electrical system causing a fire, resulting in severe injury or death.

* Neither the glove compartment nor under hood storage is waterproof.

* To prevent damage, latch hood securely when operating vehicle.

VANISH Operator’s Manual Page 45

•

•

•

•

•

Always operate the vehicle with seat belts properly fastened.

Make sure the seat belts are latched securely and are free from twists or kinks.

Position the shoulder belt across the top of the shoulder.

Wear the shoulder belt across chest, not under both arms.

Loose fitting safety belts significantly reduce protection.

Keep belts snug and positioned low on the hips.

Do not exceed the recommend number of occupants for the vehicle; Maximum occupants on the single bench

VANISH: Two

•

•

•

Inspect the safety belt webbing and hardware periodically. Check for cuts, frays or loose parts.

Replace components if excessive wear or damage is noticed.

Keep safety belts clean and dry. To clean, use mild soap and warm water. Do not use bleach, dye or abrasive cleaners as this will weaken the belt webbing material.

Do not insert any foreign objects into the retractor mechanism. Periodically check for smooth operation and replace if the mechanism is not operating properly.

* This VANISH must be inspected each time before riding to insure it is in proper working order. If proper inspection is not performed, severe injury or death could result.

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* Always use leg restrain webbing.

* If you have a malfunctioning accelerator pedal, do not drive. You could get hurt if you ride when you have a sticky accelerator pedal. Have your local Tomberlin dealer fix the accelerator.

Make sure the accelerator pedal doesn’t stick. Check this by pushing the accelerator pedal and then let it go. If it comes right back to where it was before you pushed it then it’s okay. If it comes back slowly or stays forward, you have a sticky accelerator. This means that something is wrong or broken.

* If you have malfunctioning brakes, do not drive. You could get hurt if you ride when you have malfunctioning brakes. Have your local Tomberlin dealer fix the sticky brakes.

* Do not attempt to shift the transmission while the vehicle is moving or while operating on hilly terrain.

* Always place the transmission in park whenever the vehicle is left unattended.

VANISH Operator’s Manual Page 47

* If your VANISH is stored/operated in salt-water areas, it must be rinsed with fresh water to prevent corrosion that can be caused by seawater.

* Changing the drive mode switch position while driving could result in an automatic increase or decrease in speed without a change to accelerator pedal pressure.

* Reduce speed and allow greater distance for braking when carrying cargo.

* All loads must be secured before moving vehicle.

Unsecured loads can create unstable operating conditions, which could result in loss of control of the vehicle.

* Loads must be carried as low as possible. Carrying high loads raises the center of gravity of the vehicle and creates a less stable operating condition. When cargo loads are carried high, the weight of the loads must be reduced to maintain stable operating conditions.

* Operate only with stable and safely arranged loads.

When handling off-centered loads which cannot be centered, securely fasten load and operate with extra caution.

* Do not travel faster than the recommended speeds.

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* Do not operate this VANISH on hilly terrain. If you cannot avoid operating in hilly terrain, use extreme caution. Braking and handling are greatly affected. Loss of vehicle control or overturning of the VANISH could result causing sever injury or death.

* Do not travel at excessive speeds. It is dangerous and can cause loss of vehicle control and tipping, resulting in severe injury or death.

TRAIL OBSTACLES

* KEEP ALERT. Look ahead and learn to read the trail as you ride. Stay on the right side of the trail, if possible, and be constantly alert for hazards such as logs, rocks, and low-hanging branches.

* Not all obstacles are visible. Travel with caution on trails. Severe injury or death can result if your VANISH comes in contact with hidden obstacles.

VANISH Operator’s Manual Page 49

Do not use the charger if:

* The plug is loose or does not make good contact.

* The plug or wires get hot.

* The connector pins are bent or corroded.

* The plug, receptacle, or connector is damaged in any way.

* Using the charger with any of the above issues could result in a fire or personal injury.

* Inspect cords and connections for cracks or fraying.

Replace if any problems are found. Make sure all connectors are clean and dry.

* Do not pull on the charger wires.

* With the charger properly plugged into the AC outlet.

The charger will read the battery condition and activate within two to ten seconds. The charger indicative light will display one by one and then returns to charging state .

* Note: The charger is built into the vehicle. Due to the heat caused when charging, the cargo box should be raised when charging in hot weather conditions.

* The charger will automatically apply sufficient power to bring the VANISH’s batteries to full charge. It will also automatically shut itself off when they are fully charged.

If left connected, the charger will occasionally check the

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batteries’ condition and apply enough power to maintain a full charge.

* It is recommended to plug the charger in even after short trips (10 minutes). This will assist in getting the maximum life from your VANISH batteries.

* Batteries emit hydrogen which is an explosive gas.

While charging, keep vehicle in well ventilated areas.

* Do not cover the vehicle while charging as an accumulation of hydrogen gas could result in an explosion.

* Do not attempt to service the charger. If the charger requires service, take it to an authorized Tomberlin Dealer or approved technician.

* Do not overload the AC circuit. The voltage of the charger should be between 110-130 volt and the current should be 15-18 Amp.

VANISH Operator’s Manual Page 51

* Do not smoke or expose sparks or open flames near the vehicle.

* The electrolyte in the batteries is highly acidic and poisonous.

* Avoid contact with skin, eyes, and clothing. Severe burning and scaring may result.

•

•

•

•

Remedial measures in case of contact with battery acid:

External: Flush with water for 15 minutes. Call physician immediately.

Internal: Drink large quantities of milk or water followed with milk of magnesia or vegetable oil, call physician immediately.

Eyes: Flush with water for 15 minutes. Call physician immediately.

•

•

Wear safety glasses while working on the vehicle or charger. Wear a full face shield and rubber gloves while working on or near the batteries.

Use insulated tools while working on any electrical components.

Turn the vehicle and all accessories off while charging. The eight 6-volt batteries in this vehicle are specifically designed deepcycle batteries. Automotive batteries should never be used in this vehicle. The same type and size lead-acid batteries should be used if replacements are necessary. Alternative batteries such as sealed batteries and absorbed glass mat

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batteries will require a different charging program and should not be used.

It is important to properly condition new batteries. New batteries will take 20 to 50 charges to reach their full potential. During this period it is important not to exceed a 50% discharge level.

Batteries should be fully charged before first use of vehicle, before removal from storage, and before use each day. Charge batteries whenever possible; avoid deep discharging of batteries as it will shorten their life.

Batteries contain high current. Do not overfill or allow water to stand on top of the batteries. Doing so could result in personal injury and or property damage. Use distilled water, do not use well water.

If the battery wires or terminals are damaged or corroded, they should be replaced or cleaned. Failure to do so may cause them to overheat during operation.

* Components such as the motor, controller, and resistor may become hot during operation. To avoid burns, allow these components time to cool before performing service on the vehicle.

Never operate your VANISH if the brake pedal does not feel firm or extends more than half way to the floor. Immediately stop operation if your vehicle pulls severely to one side while braking. Do not continue operation.

VANISH Operator’s Manual Page 53

* Do not attempt to adjust the tie rod for toe alignment.

Severe injury or death can result from improper adjustment. Contact your local Tomberlin dealer. They have the training and tools to make adjustments.

* VANISH tires can become distorted by over-inflation.

(Ballooning, stretching of rubber and fiber cords).

* Once a tire has been over-inflated it will not return to its original size.

* Operating your VANISH with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling which could cause an accident resulting in serious injury or death.

* Do not attempt to charge frozen batteries or batteries with bulged cases. Discard the battery. Frozen batteries can explode.

* Only a qualified technician should repair or inspect the vehicle. It is important to abide by all procedures described in this manual and all safety signs such as “Danger”,

“Warning”, or “Caution”.

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* If a problem is found during routine maintenance or inspection, do not operate the vehicle until the problem has been repaired.

* When parking on an incline, set the key switch to

Off * and the FWD/REV switch to Neutral, place the transmission in park. Use blocks to secure the wheels.

Always follow these precautions when hauling cargo:

• Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue. The combined weight of these items must not exceed the maximum weight capacity of

1000 lbs.

* If the weight distribution on the box is located toward the rear of the box when the release lever is pulled upward, the box may dump unexpectedly and cause serious injury to the operator or bystanders.

* Never operate the dump lever without ensuring that the load is positioned evenly or at the front of the box.

* Operating the vehicle while the cargo box is raised could result in severe injury. The box could close unexpectedly and cause injury to the driver or passenger.

The rear tires will also catch the rear of a raised box, damaging the vehicle and creating hazardous driving conditions. Never operate this vehicle with the cargo box in the raised position.

VANISH Operator’s Manual Page 55

* Do not tow behind an automobile or truck on any public roads. To tow the vehicle on public roads, use a trailer with a minimum load rating of 2,000 Ibs.

FOR MORE INFORMATION ABOUT SAFETY call Tomberlin at 1-888-400-0790

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FEATURES & CONTROLS

It is imperative that all operators of the VANISH be familiar with the controls prior to operation.

To avoid unintentional acceleration and vehicle damage, do not turn the direction selector switch (forward/reverse) until the vehicle has come to a complete stop.

CONSOLE OVERVIEW

1.

2.

3.

4.

5.

12V Power Outlet

Power Mode Switch (M = Max Range, H = High, L = Low)

Low/High Headlight Switch

LCD Digital Gauge (includes Speedometer and

Odometer)

Headlight Switch

6.

7.

8.

9.

10.

Hazard Light

4WD/2WD Selector Switch

Direction Selector Switch (F = Forward, N = Neutral,

R = Reverse)

Scout Mode Switch

Transmission Gear Shift Lever (L = Low, H = High,

N = Neutral, P = Park)

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LCD DIGITAL DISPLAY

1.

2.

3.

Left Turn Indicator

Hazard Indicator - Hazard Light (2), Left Turn Indicator

(1), and the right turn Indicator(6) will all flash when

Hazard Light is active)

Parking Indicator Light (Illuminated green when in Shift

Lever is set to Park)

Headlight LOW Beam Indicator 4.

5.

6.

7.

8.

9.

Headlight HIGH Beam Indicator

Right Turn Indicator

MPH/KPH Toggle Switch

Speedometer

Odometer / Trip Odometer

10. Trip Toggle/Reset Switch (press once to toggle between trips, press and hold to reset a trip)

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KEY SWITCH

The key switch is located on the right side of steering column and has three positions ON/OFF/LOCK. The key can only be removed in the OFF Position.

TO LOCK STEERING

• Turn key counter clockwise to lock position.

•

•

As pressure is applied to turn key turn steering wheel to engage pin and lock.

Do not force key or it may break.

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DIRECTION SELECTOR SWITCH

The direction selector has three selections (F) Forward,

(R) Reverse and a (N) Neutral toggle position located between the (F) and (R) positions.

When the direction selector is in the center position, the vehicle is in neutral. In the neutral position the vehicle will not move if the accelerator is depressed. Place the switch in neutral before turning the key ON. Push the top of the switch to choose

Forward operation. Push the bottom of the switch to choose

Reverse operation. Always come to a complete stop before reversing direction. When the switch is in the Reverse setting the R will be illuminated.

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SCOUT MODE SWITCH

When in Scout mode the vehicle operates quietly and slowly.

When the Scout mode is active the switch will illuminate green.

Use it in combination with the Low/High Transmission and HML power switch to find the perfect combination of torque, speed, and noise settings for your driving needs.

Scout mode will limit top speed to 2-3 mph in low gear and 5-6 mph in high gear. Perfect for slow controlled vehicle operations.

POWER MODE SWITCH

(M) Move the switch to the upper position to select the

Maximum Range (M) mode. Use this mode to operate the vehicle a greater distance or for a longer time period. This mode limits both speed and torque to obtain the maximum driving range. Use the following table to select the Power and

Transmission combination that best suites your terrain and operation goals.

(H) Press the middle position of the switch to select High (H) mode. Use High (H) mode for most on-road conditions. The vehicle will operate at speeds up to 25 MPH (40 km/h).

(L) Press the bottom of the switch to select Low (L) mode.

Low (L) mode is recommended for short-term operation in

VANISH Operator’s Manual Page 61

extreme load conditions. Use Low mode when towing, hauling loads or maneuvering over obstacles. Speed will be limited to a maximum of 7.5 MPH (12 km/h) in High Gear and 15 MPH

(24 km/h) in High Gear and regenerative braking increases to improve control in aggressive terrain. Return the mode switch to High mode for normal operation.

Range

M Max Range

H

High Speed

L

Low

Power

50%

75%

100%

High Gear

Speed

Low Gear

15 mph

25mph

15 mph

7.5 mph

12.5 mph

7.5 mph

Examples of usage:

•

•

•

•

Best Range (M/H) - Fun all day

Top Speed (H/H) - In a hurry

Max Torque (L/L) - Climbing obstacles

Note: Scout mode speeds below 5 mph may not register on speedometer. (May display 0 mph).

The VANISH is the only UTV on the market to have an “S”

Scout Speed control feature. Scout mode will govern the speed of the VANISH to a constant 2-3 mph in Low gear and 5-6 mph in High gear. This feature is particularly useful when navigating rough terrain safely and quietly.

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High Gear

5 - 6 mph

Low Gear

2 - 3 mph

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HEADLIGHTS

This VANISH is equipped with headlights that have high and low beam settings. The lights will not function unless the key is on. The Headlight ON/OFF Switch is located right of the LCD digital speedometer.

To turn lights on:

1.

2.

Turn the key to the ON position.

Depress shining bulb side of the headlight switch (the upper side of the Headlight ON/OFF switch).

3. Select High / Low beam by pressing toggle switch on left of the LCD digital speedometer.

• When high beam is active, operator can press low beam momentarily to flash low beam. This can be useful for signaling or getting attention.

There are also illuminated indicators on the LCD digital gauge.

Green = normal beams, Blue = high beams.

High Beam for brighter light

Low Beam for normal light

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2WD/4WD SELECTION SWITCH

The 2WD/4WD selection switch is used for changing the manner in which motor power is supplied to the wheels. Select

2WD/4WD according to surface conditions. 4WD provides more traction in slippery conditions. To engage 4WD release accelerator pedal and press 4WD switch to return to 2WD release accelerator pedal and press 2WD switch.

•

•

•

Never operate 4WD on pavement or above 15 mph as drivetrain damage may occur.

Steering effort is increased in 4WD.

It is normal for front differential to make more noise when in 4WD due to engagement of drive gears.

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HAZARD LIGHT

The Hazard (emergency) Light causes the left and right turn signals to flash in unison. The LCD indicator light also flashes the red triangle emergency light as well as the turn signals.

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BRAKE PEDAL

The brake pedal is the smaller foot pedal located to the left of the larger accelerator pedal. The brake pedal engages all four brakes of the VANISH wheels for shorter stopping distances. To slow the vehicle down, the operator should depress the brake pedal.

Depress the brake pedal to slow or stop the vehicle.

Apply the brakes while turning key switch to on.

ACCELERATOR PEDAL

The accelerator pedal is the larger right pedal on the floorboard.

Push the pedal down to increase motor speed and to increase vehicle speed. Spring pressure returns the pedal to the rest position when released. Always check that the accelerator pedal returns normally before starting the motor. When depressed, the accelerator pedal will engage the drive motor in the direction the FNR switch is set. If the FNR switch is set to the middle neutral (N) setting the vehicle will not move and the motor will not turn.

• The vehicle will accelerate up to its top speed of 25 mph at which time power will be reduced to the motor.

• If the vehicle speed begins to exceed 25 mph, automatic motor braking will occur.

VANISH Operator’s Manual Page 67

•

•

When the reverse position is selected, vehicle top speed is reduced.

Smooth, slow acceleration will substantially increase the vehicle range.

STEERING WHEEL

Check the steering wheel for the specified free play and smooth operation. Park the VANISH on level ground. Lightly turn the steering wheel left and right. There should be 5-15 mm of free play.

1. To turn left, turn the steering wheel to the left.

2. To turn right, turn the steering wheel to the right.

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HOOD LATCH KNOB

The VANISH comes equipped with a convenient storage area under the hood. The hood latch knob is located on the underside of transmission gear shifter. To release hood latch pull the release knob.

Hood latch is located on underside of dash, near gear shifter.

The provided support rod is useful for propping the hood storage cover open.

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TRANSMISSION GEAR SHIFT LEVER

Push left side button to shift.

•

•

The transmission gear shift lever is located in the middle of the VANISH dashboard.

The gear shift lever has four (4) positions: High, Neutral,

Low and Park. There is a shifter release button on the left side of the shift knob that must be depressed to shift into Park or High.

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OPERATING THE TRANSMISSION GEAR SHIFT LEVER

Shortcut: Press side shift lever button only when shifting into H or P

High to Neutral

High to Low

Do not push in the side shift lever. Move the lever down slightly past Neutral and then back up until it stops in the Neutral position.

Do not push in the side shift lever button. Move the lever down past Neutral until the lever stops in the

Low gear.

High to Park

Push in the side lever button. Move the lever down all the way into the Park position.

Low to High

Low to Neutral

Low to Park

Park* to Low

Push in the side shift lever button. Move the lever up past Neutral until the lever stops in High gear.

Do not push in the side shift lever. Move the lever up slightly past Neutral and then back down until it stops in the Neutral position.

Push in the side shift lever button. Move the lever down until it stops in the Park position.

Do not push in the side shift lever button. Move the lever up past Low into Neutral and then back down into Low gear.

Park* to High

Push in the side shift lever button. Move the lever up past Neutral until the lever stops in High gear.

Park* in Neutral

Do not push in the side shift lever button. Move the lever up past low until the lever stops in the Neutral position.

* Note: When Parked on an incline or slope see instructions on reverse side for disengaging

Safety Park Lock

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TO SHIFT OUT OF PARK WHEN ON AN

INCLINE / SLOPE

When parking on an incline/slope and shifting into Park the transmission Safety Park Lock will automatically activate.

To deactivate the Safety Park Lock and disengage the transmission parking pawl you must slightly advance the vehicle in an UPHILL direction before continuing to operate the vehicle.

With your foot on the brake (DO NOT push in the side button) move the shift lever up past Low gear (L) into the Neutral position (N) and then back down until it comes to a stop in Low gear. Next, press the Direction Selector Switch in Forward (F) if the vehicle is facing UPHILL, or Reverse (R) if the vehicle is facing DOWNHILL. Advance the vehicle slightly to disengage the transmission parking pawl. Once the parking pawl is disengaged you can choose Forward or Reverse and High or

Low gear for your operation option.

TOWING

•

•

•

In the event the vehicle needs to be pushed, towed or winched, place transmission in neutral “N” to relieve motor braking and permit free rolling.

If parked on an uphill grade place the vehicle in forward and slightly move uphill to disengage the transmission parking pawl.

If parked on a downhill grade place the vehicle in reverse and slightly move uphill to disengage the transmission parking pawl.

BATTERY DISCHARGE METER

The VANISH is equipped with a Battery Discharge Meter. It functions similarly to a fuel gauge in an automobile. The Battery

Discharge Meter is an indicator of the remaining power in the battery pack.

The Battery Discharge Meter has 10 indicator light sections:

Page 72 VANISH Operator’s Manual

•

•

•

When the upper most section is illuminated, the battery pack contains a full charge.

When the battery discharge is down by 70% the two remaining lights will flicker as a warning.

When the vehicle is at 80% discharge reduced performance will occur indicating the immediate need to recharge the batteries. Continued operation beyond this discharge state will result in reduced battery life and possible damage to the batteries.

The batteries’ charge level is shown in one of the ten illuminated sections.

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TURN SIGNAL / HORN

A multi-function stalk to the left of the steering wheels controls the turn signal and horn. It functions similar to an automobile for turn signaling. Pushing down on the stalk indicates a left turn, pushing up a right turn. To activate the horn, gently pull the stalk towards the steering wheel.

Turn signal stalk / horn

Note: Stalk will not automatically return to the off position after a turn, the operator should manually move the stalk to the center position upon completing each turn.

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SAFETY BELT

The VANISH is equipped with safety belts for both the operator and passenger. Always wear the safety belts when operating and riding the vehicle.

Check that the Safety belt functions properly. To properly secure the seat belts, pull the metal tab out away from the retractor and insert tab into buckle located nearest you. A click will be heard when the tab is securely latched. Position the lap belt as low as possible on the hips not the waist. Properly adjust and ensure a snug fit by pulling the shoulder portion upward. The retractor will lock the belt during sudden stops.

VANISH Operator’s Manual Page 75

It may also lock if the person leans forward too quickly. Slow, easy motions will allow for free travel.

To release the safety belt, press the red buckle release button and allow the belt to retract. If the belt does not retract, check for kinks or twist. Also check the belt webbing for wear, cuts or damage.

The VANISH is not equipped for child safety seats or infant carrying seats. Children under 12 years of age should not be transported in the VANISH.

Pregnant, disabled, or injured persons should consult their doctor for specific recommendations before operating or being a passenger in the VANISH.

Prior to each use Inspect the seat belts to ensure components are in good condition and in proper working order.

Replace the seat belt:

1) when any part of the seat belt assembly shows signs of excessive wear, or

2) when any part of the seat belt assembly is damaged, or

3) when any part of the seat belt assembly is not in good working order, or

4) three years after seat belt assembly installation, regardless of condition.

GLOVE COMPARTMENT (GLOVE BOX)

Lock is located on the glove box door. Insert the key into the key hole, turn the key to right to release the lock and pull door towards seat to open.

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12V POWER OUTLET

The VANISH features a 12V power outlet for powering external devices. Replace dust/debris cover when not in use. Maximum rated capacity is 10 amps.

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PRE-OPERATING INSPECTION

Before the VANISH is driven you must always perform a Preoperation inspection.

Each vehicle has been thoroughly inspected by both the manufacturer and dealer. Before the initial operation, it is important that the user inspect the vehicle using the following guidelines:

•

•

•

•

•

•

•

•

General: all parts are securely fastened to the vehicle, no parts are missing, and all screws and nuts are properly tightened. Inspect for any damaged parts or loose bolts or fasteners. Review all warning decals and placement on the vehicle.

Safety Belts: visually inspect and test for safe operation.

Tires: check for proper inflation as identified on the vehicle Certification Label.

Wheels: check for tightness of wheel nuts and axle nuts.

Check that axle nuts are secured by cotter pins

Batteries: check electrolyte level in all cells of each battery. If any cell is low, add distilled water as described in the Battery Care section of this manual. All wires should be free of corrosion. Batteries should be fully charged before first use of vehicle.

Brakes: check hydraulic fluid level. If it is low, immediately call a qualified mechanic for service.

Check free-play and operation of brake pedal; ensure proper brakelight operation; make sure the brake pedal is operating smoothly. It should not go more than half way to the floor when depressed. The vehicle should come to a smooth stop when operating. If excessive or low pedal pressure, pulling to one side, or unusual noise is noticed while braking, have the vehicle serviced immediately.

Charger cord, plug, and receptacle: inspect for cracks, loose connections, or frays.

Seat: ensure that the seat is locked back in place and bench cushion locked in place.

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•

•

•

•

•

•

Steering: check to be sure the steering operates freely.

Look for any unusual looseness in any area

Steering: steering should be smooth and consistent with no excessive play in the steering wheel.

Forward/Reverse Switch: ensure proper operation

Recommended riding gear: helmet, goggle and proper clothing (long pants, long sleeves, or jacket)

Reverse Buzzer: the reverse buzzer should sound when the key is in the “ON” position and the direction is set to reverse.

General: listen for any unusual noises such as squeaks or rattles. Check the vehicle’s ride and performance.

Have a certified Tomberlin Dealer or authorized technician investigate anything unusual.

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OPERATING INSTRUCTIONS

1. Study and understand the controls.

5.

6.

7.

2.

3.

4.

8.

Read the safety decals on the vehicle.

Disconnect the battery charger cable if connected.

Wear advised gear for protection while operating.

Secure the foot restraint nets.

Sit in the driver’s seat and fasten seat belt.

Adjust rear view mirrors to ensure maximum awareness view area.

Make sure everyone is seated with seat belts properly fastened.

9. Turn the wheels in the desired direction of motion.

10. Apply the brakes.

11.

12.

Place the direction selector in neutral (N).

Turn the key to the ON position. Wait about a second for the contractor to close before continuing.

13. Shift lever from N to L or H.

14. Move the direction selector to (F) forward or (R)

15. reverse.

Check your surroundings and determine your path of travel.

16. Keeping both hands on the steering wheel, release the brake pedal and gradually push the accelerator toward the floor to begin driving.

17. Drive slowly. Practice maneuvering and using the accelerator and brakes on level surfaces.

18. Do not carry a passenger until you have at least two hours of driving experience with this vehicle. Never carry more than one passenger in this vehicle. Never allow a passenger to ride in the cargo box, unless in a

Tomberlin authorized seat kit.

19. Use the brake to stop and limit vehicle speed.

20. To stop the vehicle, release the accelerator pedal

21. completely and brake to a complete stop.

Place the transmission into park.

22. Place the direction selector to neutral

23. Turn the key off.

Page 80 VANISH Operator’s Manual

TRANSMISSION OPERATIONAL

INSTRUCTIONS: (HIGH, NEUTRAL, LOW,

PARK)

•

•

•

•

•

•

•

Your VANISH is a high torque UTV and its design provides the operator with a wide range of power and gear inputs to ideally suit most conditions.

The VANISH is unique as it has a 2 Speed Mechanical

Transmission. While it needs no clutch to shift from

High to Low Gear the VANISH is designed to require a specific procedure to change the transmission gears.

The Gear Selector, H, N, L, P is designed to be shifted only when the Vanish is stopped and the motor is not turning.

For most conditions High Gear will provide the best range and will traverse most terrain.

Do Not push the side button to go from High Gear to either Low or Neutral.

Push the button on the side to go from Neutral or Low to go into High or Park.

Neutral Gear serves as the Run/Tow Switch that is in a conventional electric vehicle. The Vanish is the only

Electric UTV with this Neutral feature and eliminates the need to get off and reach under the vehicle when needed.

SHIFTING FROM GEAR TO GEAR

•

•

•

•

•

With the high torque available from the motor and transmission combination the Vanish is designed to protect the transmission from damage when shifting to

Low Gear.

Bring the VANISH to a complete stop and ensure the motor is not turning

Press the side button to shift to High or Park.

Do not press the side button to shift to Neutral or Low.

Lightly press the accelerator for the first few feet, if the

Vanish goes a few feet and stops then fully release the

VANISH Operator’s Manual Page 81

• accelerator pedal momentarily. You can now reapply power and continue on.

If this occurs the transmission is operating correctly, with the exceptionally high torque at low RPM the transmission shifting mechanism is designed to protect the transmission gears by forcing a restart in Low Gear to ensure full engagement.

POWER MODE SWITCH

(M) Move the switch to the upper position to select the

Maximum Range (M) mode. Use this mode to operate the vehicle a greater distance or for a longer time period. This mode limits both speed and torque to obtain the maximum driving range. Use the following table to select the Power and

Transmission combination that best suites your terrain and operation goals.

(H) Press the middle position of the switch to select High (H) mode. Use High (H) mode for most on-road conditions. The vehicle will operate at speeds up to 25 MPH (40 km/h).

(L) Press the bottom of the switch to select Low (L) mode.

Low (L) mode is recommended for short-term operation in extreme load conditions. Use Low mode when towing, hauling loads or maneuvering over obstacles. Speed will be limited to a maximum of 15 MPH (24 km/h) and regenerative braking increases to improve control in aggressive terrain. Return the mode switch to High mode for normal operation.

Page 82 VANISH Operator’s Manual

Range

M Max Range

H

High Speed

L

Low

Power

50%

75%

100%

High Gear

Speed

Low Gear

15 mph

25mph

15 mph

7.5 mph

12.5 mph

7.5 mph

Examples of usage:

•

•

•

•

Best Range (M/H) - Fun all day

Top Speed (H/H) - In a hurry

Max Torque (L/L) - Climbing obstacles

Note: Scout mode speeds below 5 mph may not register on speedometer. (May display 0 mph).

The VANISH is the only UTV on the market to have an “S”

Scout Speed control feature. Scout mode will govern the speed of the VANISH to a constant 2-3 mph in Low gear and 5-6 mph in High gear. This feature is particularly useful when navigating rough terrain safely and quietly.

High Gear

5 - 6 mph

VANISH Operator’s Manual

Low Gear

2 - 3 mph

Page 83

4WD SWITCH

The 4WD switch has two positions: Four Wheel Drive (4WD) and Two Wheel Drive (2WD) Press the top of the switch to engage (4WD). Press the bottom of the switch to revert to

(2WD). To engage 4WD release accelerator pedal and press

4WD switch. To return to 2WD release accelerator pedal and press 2WD switch. Never operate 4WD on pavement or above

15 mph as drivetrain damage could occur. Select 2WD/4WD according to surface conditions. 4WD provides more traction in slippery conditions.

In some situations, the front gearcase may remain locked after turning the 4WD switch off. If this occurs, you may notice increased steering effort and some vehicle speed restriction.

Perform the following procedure to unlock the front gearcase.

1. Stop the vehicle.

2. Move the direction selector to reverse. Operate in reverse for at least 10 feet (3 m).

3. Stop completely.

4. Move the direction selector to forward and drive forward.

5. If the front gearcase remains locked after following these instructions, return the vehicle to your dealer for service.

* Steering effort is increased when operating in 4WD and use 4WD at low speeds.

Page 84 VANISH Operator’s Manual

* Never operate 4WD on pavement or above 15 mph as drivetrain damage may occur.

BRAKES

OPERATION NOTES

Your VANISH is equipped with 4+Wheel Brakes. There are actually three systems designed to limit your speed:

1. The main pedal braking is done on all four wheels with a hydraulic brake system which includes front wheel disc brakes and rear wheel disc brakes. This system requires periodic maintenance.

2.

3.

Inspect for brake pad wear, disc wear and hydraulic fluid loss. Consult your Tomberlin Dealer or qualified

Technician if excess wear or if fluid loss is noted. Do not attempt to move the vehicle .

The third braking system utilizes the VANISH’s electric motor. It will limit your top speed to 25 mph while going downhill by transferring some of the excess energy back into the batteries. It will also engage to slow the vehicle if it starts to roll-away once stopped.

4.

•

•

Release the accelerator pedal completely. Press on the brake pedal evenly and firmly. Practice starting and stopping (using the brakes) until you’re familiar with the controls.

Zero Speed Detect: the VANISH’s motor will inhibit the vehicle from rolling until the accelerator is depressed.

When pushed, motor braking should only allow the vehicle to travel 1 to 3 mph. When such motion is detected, a beeper will sound.

Motor Braking: the top speed of the VANISH is limited to 25 mph even while going down an incline. The motor braking will engage to limit the top speed of the vehicle.

The motor acts as a generator, transferring some of the

VANISH Operator’s Manual Page 85

• excess energy into recharging the batteries.

Pedal-Up Braking: the VANISH will also apply motor braking while stopping. An extra force may be felt while coming to a complete stop. This indicates a transfer of some of the excess energy back into the batteries.

DISC BRAKE

The VANISH has two disc brakes on front and two on the rear.

Check the operation of rear brake pedal and brake function before driving. Be sure to periodically check the brake shoes.

If the brake shoe is worn to the wear limit, have a local dealer replace a new brake shoe.

Always test brake lever travel and reservoir fluid level before riding.

Rear brake disk nut toque: 21 ft. lb.

PARKING THE VANISH

•

•

•

After stopping the VANISH, engage the transmission into park by pushing in the shifter release button and pushing the gear selector down.

Turn the key switch off, remove the key, and place the

FWD/REV switch in the Neutral position.

If the vehicle begins to move while parked, motor braking and an alarm should engage.

• If the vehicle begins to move after being parked, safely return to the operating position (if possible) to reengage the transmission into the park position.

Page 86 VANISH Operator’s Manual

Controlled Descent Technology

The Safety Feature “Controlled Descent Technology” uses the regenerative braking features of the AC-Drive Train to control speed when descending on a grade slope in forward or reverse.

To activate the Controlled Decent Technology, While on a grade slop, the key must be turned in the “on” position; bring the vehicle to a complete stop, remove foot from both the brake and accelerator pedals, at this point the Controlled Decent

Technology will take over and allow the regenerative brake to walk the vehicle down the slope while the operator steers around any obstacles. When at a safe level resume normal operations.

VANISH Operator’s Manual Page 87

DRIVING CONDITIONS

MAKING TURNS

Practice making turns at slow speeds. The TOMBERLIN

AUTOMOTIVE GROUP VANISH is equipped with a solid rear axle that drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel and the inside tire must slip traction slightly during the turn.

DRIVING ON SLIPPERY SURFACES

1.

2.

3.

4.

5.

6.

Slow down when entering slippery areas.

Engage 4WD drive before wheels begin to lose traction.

Correct a skid by turning in the direction of the skid and shifting your body weight forward.

Never apply brakes during a skid. Complete loss of

VANISH control can result.

Whenever possible, avoid excessively slippery surfaces.

Reduce speed, maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.

DRIVING UPHILL

If you MUST to travel uphill, always travel straight uphill and:

1. Always check the terrain carefully before ascending any hill.

2. Never climb hills with excessively slippery or loose surfaces.

3.

4.

5.

Avoid steep hills (15° maximum) .

Keep both feet on the floor.

Proceed at a steady rate of speed.

Page 88 VANISH Operator’s Manual

6.

7.

8.

Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

If the vehicle stalls while climbing a hill, apply the brakes, stop. Place the direction selector switch in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

Remain alert and be prepared to take emergency action.

TRAVELING DOWNHILL

When descending a hill:

1. Drive directly downhill.

2. Slow down.

3. Slightly apply brakes to help in slowing.

SIDE HILL RIDING

Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary.

In the event you do enter into a situation where side hill riding is unavoidable:

1. Slow down.

2.

3.

4.

Exercise extreme caution.

Steer slightly into the hill to maintain vehicle direction.

Avoid crossing the side of a steep hill (15° maximum).

IF THE VEHICLE BEGINS TO TIP, QUICKLY TURN THE

FRONT WHEEL DOWNHILL, IF POSSIBLE.

VANISH Operator’s Manual Page 89

DRIVING THROUGH WATER

1.

2.

3.

4.

5.

Determine water depths and currents.

Choose a crossing where both banks have gradual inclines.

Proceed slowly, avoiding rocks and obstacles if possible.

Remember that wet brakes do not always operate normally. After crossing, dry the brakes by applying light pressure to the levers until braking action is normal.

Avoid operating through deep or fast-flowing water

After leaving water, always dry the brakes by applying light pressure to the pedal repeatedly until braking action is normal.

The VANISH can operate through water up to a maximum recommended depth equal to the floorboards (Approx 12”).

NOTICE: Serious damage can occur to the electrical system and batteries if the vehicle is operated in water deeper than the floorboards.

NOTE: If the VANISH is run through water, it is critical that it is serviced as outlined in the maintenance chart of this manual. These areas need special attention: gear lube and all grease fittings.

Page 90 VANISH Operator’s Manual

DRIVING OVER OBSTACLES

Follow these precautions when operating over obstacles:

1. Always check for obstacles before operating in a new area.

2.

3.

4.

Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.

Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visible.

Move the drive mode switch and/or transmission to

Low (L) if needed.

DRIVING IN REVERSE

Follow these precautions when operating in reverse:

1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing.

2.

3.

4.

5.

6.

Always avoid backing downhill.

Back slowly.

Apply the brakes lightly for stopping.

Avoid turning at sharp angles.

Never accelerate suddenly.

PARKING ON AN INCLINE

Avoid parking on an incline if possible. If it’s unavoidable, follow these precautions:

1.

2.

Apply the brakes.

Place transmission in Park (P).

3.

4.

Turn the key off.

Block the rear wheels on the downhill side.

VANISH Operator’s Manual Page 91

HAULING CARGO

The VANISH was designed to haul loads within a limited weight range. Never exceed the weight capacities listed in the specifications table of this Owner’s Manual. Cargo weight should be evenly distributed and mounted as low as possible.

When operating over rough or hilly terrain, reduce speed and cargo weight to maintain stable driving conditions.

REDUCE SPEED AND ALLOW GREATER DISTANCES FOR

BRAKING WHEN HAULING CARGO.

•

•

•

•

•

•

•

•

•

Always load the cargo box with the load as far forward and as low as possible.

When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.

Always operate the vehicle with extreme care when hauling or towing loads.

Slow down and drive in the lowest gear available.

Secure all loads before operating. Unsecured loads can create unstable operating conditions, which could result in loss of control of the vehicle.

Operate only with stable and safely arranged loads.

When handling off-centered loads that cannot be centered, securely fasten the load and operate with extra caution. Always attach the tow load to the hitch point designated for your vehicle.

Heavy loads can cause braking and control problems.

Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill.

Avoid or use extreme caution when operating with loads that extend over the cargo box sides. Stability and maneuverability may be adversely affected, causing the vehicle to overturn.

Do not travel faster than the recommended speeds.

Vehicle should never exceed 10 mph (16 kph) while towing a load on a level grass surface. Vehicle speed should never exceed 5 mph (8 kph) when towing loads

Page 92 VANISH Operator’s Manual

in rough terrain, while cornering, or while ascending or descending a hill.

TOWING VEHICLE

• To tow the vehicle, turn the ignition switch to the off position and place the FWD/REV switch in neutral.

Place the gearbox in neutral (N).

•

•

•

•

Do not exceed 10 mph (16 kph). Drivetrain damage will occur if towed faster than 10 mph (16 kph).

Use extreme caution while turning.

Do not allow persons in the vehicle while being towed.

Avoid stopping on a hill when towing. Do not allow to roll backwards as this may cause the vehicle to overturn.

Do not tow the vehicle behind any type of automobile on public roads unless it is on an approved trailer with a minimum load rating of 2,000 Ibs. Towing improperly can alter vehicle handling and may cause loss of control or brake instability.

VANISH Operator’s Manual Page 93

TOWING A TRAILER

Always follow these precautions when towing loads:

1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket.

2.

3.

Do not operate the vehicle faster than 10 mph (16 km/h) when towing. Towing a trailer increases braking distance.

Do not tow more than the recommended weight for the vehicle. See the towing capacity chart below.

4.

5.

Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any other location or you may lose control of the vehicle.

Never tow a trailer on a grade steeper than 15°.

Model

VANISH

Total Towed

Load Weight

(Level Ground)

1500 lbs.

(680 kg)

Total Towed

Load Weight

(15° grade)

750 lbs.

(340 kg)

Total

Hitch

Vertical

Weight

150 lbs.

(68.1 kg)

Maximum

Towing

Speed

10 mph

(16 kph)

Page 94 VANISH Operator’s Manual

DUMPING THE CARGO BOX (DUMP BED)

1.

2.

3.

Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline.

Apply the brakes.

Place the transmission into park.

4.

5.

6.

7.

8.

9.

Place the direction selector in neutral.

Turn the key off.

Exit the vehicle.

Ensure that the cargo is positioned evenly or toward the front of the cargo box.

Release the tailgate latches.

To unlock cargo bed using Safety Dump Bed Lock

Lever for the cargo bed push in slightly on red lever.

10. Turn lever counter clockwise to upright position.

11. Stand clear and pull up on the dump bed lift handle.

The support rod will hold the dump box in place.

12. When ready to lower cargo box back into position, push the dump bed release lever towards the rear to remove support rod. Dump bed will return to half dump or to rest depending on pressure applied to release lever. Be careful not to pinch anything under closing bed.

13. Once the cargo bed to its original horizontal position and the spring load latch catches lock the Safety Dump

Bed Lock Lever for the cargo bed after pushing in

14. slightly on red lever.

Turn lever clockwise to down position.

15. Close the tailgate and secure both tailgate latches.

16. Ensure cargo box is securely latched.

VANISH Operator’s Manual Page 95

For loading and unloading, the tailgate of the dump box can be opened by releasing the latches on the right/left side.

Maximum Load: 500 lbs. (227kg)

CARGO BOX LATCHES

Open the gate by releasing the latches.

Page 96 VANISH Operator’s Manual

SAFETY DUMP BED LOCK LEVER

Safety Dump Bed Lock Lever in locked position

SAFETY DUMP BED LOCK LEVER

Safety Dump Bed Lock Lever in unlocked position

VANISH Operator’s Manual Page 97

DUMP BED LIFT HANDLE

Use handle to lift cargo bed once unlocked

DUMP BED RELEASE LEVER

Holds cargo bed in one of the two upright positions

Page 98 VANISH Operator’s Manual

TWO-STAGE DUMP

The dump box has a two stage dump motion.

Stage 1 Stage 2

Stage 1 - Cargo box half-way extended in dump motion

Stage 2 - Cargo box fully extended in dump motion

Support the dump box in the tilted position with the Support

Rod provided on the bottom of the bed for motor maintenance and adjustment.

VANISH Operator’s Manual Page 99

CHARGING THE VANISH/

BATTERIES

The following section will explain how to charge your VANISH and maintain battery life. Please note the following:

•

•

Do not attempt to alter the charger plug in any way.

Do not use the charger near volatile liquids such as gasoline, paints, thinners, and other flammables. The charger can ignite flammable materials and vapors.

•

•

Do not expose the charger to rain or liquids. Keep the charger dry.

Do not place anything near the charger cooling vents.

Severe electrical shock may occur. Always wear safety goggles or eye protection, rubber gloves, and a mask before handling batteries.

•

•

Locate all cords and wires in locations that will not be driven over or present a tripping hazard.

When not in use, keep your VANISH plugged into the charger (even during long absences).

Lift cargo box to access batteries.

Page 100 VANISH Operator’s Manual

EXPLANATION

•

•

The charger is computer-controlled and will monitor and maintain your batteries’ peak condition.

The AC side of the charger uses a three prong plug.

While charging, use a three prong wall receptacle with a proper ground.

If the charger is left connected to AC power supply, a refresh charge will occur after 10 days if the battery voltage has dropped below a pre-programmed level. If a refresh charge tries to start, but the AC power is disconnected, the charger will wait 8 days for AC to be restored. At this point, the charger will go into sleep mode and a DC disconnect will be required to reset the charger, visit your Tomberlin dealer to reset the charger.

OUTLET AND CORD TYPE

•

•

Use any three-prong 110-240 volt home outlet

Must have available minimum 15 amps of current

To avoid the risk of electrical shorting, the battery charger must be grounded through a properly installed three prong outlet. Do not use an adapter plug to go from three prongs to a two prong outlet. This will result in an ungrounded condition and increase the risk of electrical shock and/or fire.

1. When using an extension cord, avoid excessive voltage drops by using a grounded, 3-wire, 10-AWG cord no longer than 30m (100’).

2. Use the proper cord wire gauges for the cord length used:

Length: <25 ft. (7.5 m) <50 ft. (15 m) <100 ft. (30 m)

Gauge: 16 AWG

(1.5 mm2)

14 AWG

(2.5 mm2)

10 AWG

(6.0 mm2)

AVOID connecting the QuiQ charger and another device to a single 15A/20A circuit or the circuit may become overloaded.

VANISH Operator’s Manual Page 101

PROCEDURE

Rear view of the unit showing location of charger plug

•

•

•

•

Inspect and replace the charger if it has or damaged in any way. Inspect the cords and connectors for cracks and fraying. If cracks or frays are detected, replace immediately.

Plug charger into appropriate 3-prong extension cord.

Watch Charger LED Indicator to verify charging has begun per next section,

Open the cargo box and any door enclosures or zippers.

This will decrease charger temperature, which allows it to operate more efficiently, and shorten charge times.

Always use extension cords with the appropriate ratings for the country in which it is used. In North America this is a UL rating. The cords must also be rated for the conditions in which they are used, such as being rated for protection from oil in a garage or workshop environment.

Page 102 VANISH Operator’s Manual

BATTERY CHARGER SAFETY INSTRUCTIONS

WARNING:

Use charger only with an algorithm selected that is appropriate to the specific battery type. Other usage may cause personal injury and damage. Lead acid batteries may generate explosive hydrogen gas during normal operation.

Keep sparks, flames, and smoking materials away from batteries. Provide adequate ventilation during charging. Never charge a frozen battery. Study all battery manufactures’s specific precautions, ie. maximum charge rates and if cell caps should be removed while charging.

DANGER:

Risk of electric shock. Connect charger power cord to an outlet that has been properly installed and grounded in accordance with all local codes and ordinances. A grounded outlet is required to reduce risk of electrical shock - do not use ground adapters or modify plug. Do not touch uninsulated portion of output connector or uninsulated battery terminals.

Disconnect AC supply before making or breaking the connections to the battery. Do not open or disassemble charger. Do not operate this charger if the AC supply cord is damaged or if the charger has received a sharp blow, been dropped, or otherwise damged in any way - refer all repair work to the manufacturer, or qualified personnel.

This appliance is not intended for use by persons

(including children) with reduced physical, sensory or mental capabilites, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

VANISH Operator’s Manual Page 103

OPERATING INSTRUCTIONS

ONBOARD CHARGER DISPLAY

CAUTION: Charger enclosure may be hot during charging. Use hand protection of handling the charger while charging.

1.

2.

3.

Extension cords must be 3-wire cord no longer than

30m(100’) at 10AWG or 7.5m(25’) at 16AWG per UL guidelines.

Only connect ONE QuiQ charger to a single 15A circuit or the circuit may become overloaded.

Charger 10-LED Display:

Page 104 VANISH Operator’s Manual

LED CHARGER DASH MOUNT DISPLAY

Use the LED Charger Dash Mount Display as a quick

Reference to indicate vehicle’s charging status.

•

•

•

•

Slow repeating green flashing light: Charging in process

Medium repeating green flashing light: 80% charged

Solid green light: 100% charged

Red Light: Error on charger

VANISH Operator’s Manual Page 105

MAINTENANCE INSTRUCTIONS

1. Do not expose charger to oil, dirt, mud or direct heavy water spray when cleaning vehicle.

2. If the detachable input power supply cord set is damaged, replace with a cord that is: a:) for North America - UL or CSA listed/approved detachable cord, 3 conductor, 16 AWG minimum, and rated SJT: terminating in a ground type IEC 60320 C 14 plug rated 250V,

13A minimum; or b:) for all other countries - a safety approved detachable cord, 3 conductor, 1.5mm

minimum, rated appropriately for industrial use. The cord set must be terminated on one end with a grounding type input connector appropriate for use in the country of destination and, on the other end, and output grounding type IEC 60320 C14 plug.

3. The enclosure of the charger has been tested successfully to

EN60529, meeting IP66. The AC supply inlet is rated to IP20, which is suitable for indoor use only. Keep all AC connections clean and dry.

Page 106 VANISH Operator’s Manual

TROUBLESHOOTING INSTRUCTIONS

If a fault occurs, count the number of red flashes between pauses and refer to the table below:

VANISH Operator’s Manual Page 107

ALGORITHMS

CHECK DEFAULT CHARGE ALGORITHM

Enter Algorithm Display Mode:

1. Disconnect AC Power.

2.

3.

Remove positive lead from battery pack.

Apply AC Power and the charger will display the algorithm number after the Power On Self Test:

4.

5.

6.

7.

All algorithms will display as a series of flashes of the

80% LED.

Algorithms #1-6 will also be indicated by the Ammeter

LEOs.

Algorithm number display repeats for 11 seconds, the

Algorithm Display Mode ends.

Remove AC Power and reconnect positive lead.

CHANGE DEFAULT CHARGE ALGORITHM

1.

2.

3.

4.

5.

6.

Enter Algorithm Display Mode (as above).

While Algorithm Number is displayed (for 11 seconds), touch positive lead to the battery pack positive terminal for 3.0 seconds (+/-O. 5s).

Remove lead from battery pack, Algorithm Number will increment.

To increment the Algorithm Number again, repeat

Steps 2 and 3 within 30 seconds.

Touch positive lead to positive terminal and hold until relay clicks (>10 seconds). The new default algorithm is now stored.

Remove AC Power and check default algorithm (as above).

Page 108 VANISH Operator’s Manual

RETURNING VANISH TO SERVICE

1.

2.

3.

Check battery electrolyte levels, add distilled water if necessary.

Fully charge the batteries.

Adjust the tire pressure to the recommended levels.

4. Perform Pre-Operation Inspection.

If a fault occurs, count the number of red flashes between pauses and refer to the troubleshooting section.

BATTERIES

TO MAXIMIZE BATTERY LIFE

To extend the life of your batteries:

• Keep batteries fully charged whenever possible.

•

•

Avoid deep discharging of batteries whenever possible.

Check battery electrolyte levels often, add distilled water as necessary.

•

•

•

Always check and maintain water level monthly. Use only distilled water. Water level should be kept 1/4” (6 mm) below fill well. Do not overfill the battery.

Always keep batteries fully charged. For maximum life, charge your vehicle at every opportunity. Use only the charger supplied with the vehicle. Inspect battery connections regularly.

Failure to properly maintain your batteries will void warranty coverage.

VANISH Operator’s Manual Page 109

BATTERY CONDITIONING AND EFFECT OF

LOW TEMPERATURE

New batteries cannot initially hold all of their capacity. The approximate capacity of the battery pack increases as the number of charge cycles increases.

# of Charge Cycles: New 15 30 45

Percent of Full Capacity 80% 90% 95% 100%

Page 110 VANISH Operator’s Manual

AMBIENT TEMPERATURE IMPLICATIONS ON

BATTERIES

1.

2.

3.

Battery range decreases as ambient temperature decreases. This can affect the range by up to 30%.

Batteries discharge when left uncharged. They can discharge up to 13% per month (higher rates in warmer climates) with the key off and much faster if the key is left on.

Batteries can freeze if left uncharged at low ambient temperatures.

Percent Charged 100%

Approximate Freezing Point: -60°F

(-51°C)

50%

0°F

(-18°C)

0%

25°F

(-4°C)

VANISH Operator’s Manual Page 111

MAINTENANCE

BATTERY PACK CARE AND MAINTENANCE

BATTERY CARE

The following maintenance is required:

1. Keep batteries clean. Ensure the battery cell tops are secure. Wash the battery tops and terminals of batteries with a solution of 1 gallon water and 1 cup baking soda. Do not allow solution to enter the batteries. Rinse off

2. residual solution.

Inspect the wires and terminal connections for corrosion, fraying, or damage. Replace wires if necessary. Ensure battery wire terminal connector nuts are tightened to 100 in-lbs

(11nm).

3. The electrolyte level in the batteries should be checked weekly by viewing the level indicator on each cell of the battery filling system.

4. Torque battery hold down straps to 40 in-Ibs. to ensure the batteries are held in place securely.

5. After each use, the VANISH should be placed on charge. The batteries should never be left discharged longer than absolutely necessary.

Page 112 VANISH Operator’s Manual

WATERING GUIDELINES AND INSTRUCTIONS

The following maintenance is required:

1. ALWAYS WATER BATTERIES AFTER FULLY

CHARGING! The electrolyte levels inside the battery rise during the charging cycle and fall during the discharge cycle.

2. BATTERIES NEED TO BE WATERED EVERY

2-4 WEEKS

depending on battery usage, operating tempatures and the age of the batteries.

SUSPENSION

VANISH Operator’s Manual Page 113

MALE CONNECTOR FOR WATERING SYSTEM

Location of where the tank of distilled water connects to.

Page 114 VANISH Operator’s Manual

VEHICLE MAINTENANCE

PERIODIC MAINTENANCE SCHEDULE

•

•

•

Periodic maintenance will help keep your VANISH in the safest, most reliable condition. Inspection, adjustment and lubrication intervals of important components are explained in the chart on the following pages.

Maintenance intervals are based upon average riding conditions and an average VANISH speed of approximately 15-mph. A VANISH that is subjected to severe use, such as operation in wet, dusty or saltwater areas, should be inspected and serviced more frequently. If you are not familiar with safe service and adjustment procedures, have your local TOMBERLIN dealer perform these operations.

Inspect, clean, lubricate, adjust or replace parts as necessary. Inspection may reveal the need for replacement parts. Always use genuine parts available from your local TOMBERLIN dealer.

VANISH Operator’s Manual Page 115

* Due to the nature of the adjustments marked with a ■ in the following maintenance table, it is recommended that service be performed by an authorized Tomberlin dealer.

Adjustments marked with ► must be performed more often if VANISH is under severe use, such as dirty or wet conditions.

Item

Brake System

Tires

Hours or

Miles

Pre-ride

Pre-ride

Wheels Pre-ride

Frame nuts, bolts, fasteners

Pre-ride

■

Brake pad wear 10 hrs / 100 miles

■ Accelerator

Cable

►

Steering

50 hrs

50 hrs

When Remarks

Pre-ride Check Operation

Pre-ride Check inflation (PSI Front-10 PSI,

Rear-14 PSI)

Pre-ride Check for loose nuts

Pre-ride Look for loose fasteners

Monthly Inspect periodically; replace as necessary

6 mos Inspect- adjust, lubricate, replace if necessary; pre-ride inspection item

6 mos Inspect daily, lubricate

►

Rear axle 50 hrs

►

Front Suspension 50 hrs

►

Rear Suspension 50 hrs

►

Rear Differential 25 hrs

6 mos

6 mos

6 mos

Inspect bearings, Lube

Inspect, lubricate, tighten fasteners

Inspect, tighten fasteners

Motor Mounts 100 hrs

Monthly Inspect daily, adjust and lubricate if needed

12 mos Inspect

■

Toe Adjustment As required As required

Periodic inspection, adjust when parts are replaced

Page 116 VANISH Operator’s Manual

LUBRICATION RECOMMENDATIONS

Item

Transmission

Oil

Lubrication

Recommendation

SAE 80W-90

Front

Differential

Gear Oil

►

Front A-arm and Rear

SAE 80W-90

Grease

Method Frequency

Change annually or at 200 hrs.

Locate fittings and grease

Every 3 mos.

VANISH Operator’s Manual Page 117

CHECKING HYDRAULIC BRAKE FLUID

LEVELS

FRONT AND REAR BRAKES

The Brake fluid Reservoir is located under the hood, behind an access panel.

Check the fluid level:

With the VANISH on level ground, check by viewing under the dashboard, the fluid level in the reservoir is between the upper and lower level lines.

BRAKE FLUID REFILLING METHOD:

1.

2.

3.

Take off the cover.

Refilling the recommended DOT-4 brake fluid until the level reaches the upper limit.

Put on the cover and tighten.

Page 118 VANISH Operator’s Manual

TIRE / TIRE PRESSURE / TIRE INSTALLATION

Range is significantly affected by tire pressure, alignment, terrain and driving style. Always maintain proper tire pressure as specified on safety labels.

•

•

Important Safeguards:

• Maintain proper tire pressure according to the following chart.

•

Always use original size, load capacity and type tire.

Make certain the wheels are installed properly

Always replace tires when tread depth is worn to 1/8 in.

(3 cm) or less.

Model

Tread Depth

Tire Size PSI

Front Rear

Front Rear

VANISH 25 x 8 - 12” 25 x 10 -12” 10 14

Wheel Nut

Torque

28 ft. lbs.

VANISH Operator’s Manual Page 119

WHEEL REMOVAL PROCEDURE

1.

2.

3.

4.

Stop the motor and place the transmission into park.

Loosen the wheel nuts slightly.

Elevate the side of the vehicle by placing a suitable stand under the footrest frame.

Remove the wheel nuts and remove the wheel.

WHEEL INSTALLATION

1.

2.

3.

4.

Place the transmission into park; place the wheel in the correct position on the wheel hub. Be sure the valve stem is toward the outside and rotation arrows on the tire point toward forward rotation.

Attach the wheel nuts and finger-tighten them.

Lower the vehicle to the ground.

Securely tighten the wheel nuts according to the chart below.

Item

Front/Rear Wheel Nuts

Front Hub Nut

Rear Hub Nut

Specification

22 – 29 ft lbs (30 – 40 Nm)

42 – 45 ft lbs (58 – 62 Nm)

78 – 81 ft lbs (108 – 112 Nm)

Page 120 VANISH Operator’s Manual

TIGHTNESS

The following items should be checked occasionally for tightness.

HUB NUT TORQUE SPECIFICATIONS

Front Hub Nuts

Rear Hub Nuts

42 – 45 ft. lbs (58-62 Nm)

78 – 81 ft. lbs (108-112 Nm)

NOTE: All nuts that have a cotter pin installed must be serviced by an authorized dealer.

FRONT WHEEL HUB TIGHTENING

Front wheel bearing tightness and spindle nut retention are critical component operations.

Service work must be performed by your authorized

TOMBERLIN AUTOMOTIVE GROUP dealer.

ACCELERATOR FREEPLAY

If the accelerator pedal has excessive play due to cable stretch or incorrect adjustment, it will cause a delay in accelerator response, especially at low motor speed. The accelerator may also not open fully.

ACCELERATOR FREEPLAY INSPECTION

1.

2.

3.

Place the transmission into park.

Turn key switch on.

Measure the distance the accelerator pedal moves before the motor begins to pick up speed. Freeplay should be 1/8 to 1/4 inches.

VANISH Operator’s Manual Page 121

STEERING INSPECTION

The steering assembly of the VANISH should be checked periodically for loose nuts and bolts. Before driving the

VANISH, tighten any loose nuts and bolts you find.

CAMBER AND CASTER

Not adjustable. See your dealer.

TOE ALIGNMENT

See your local TOMBERLIN dealer.

Page 122 VANISH Operator’s Manual

FRONT SUSPENSION

Front Adjuster Ring

1(Special Wrench) 2(Position Indicator)

The front R/L side suspensions can be adjusted to any of five

(5) pre-load positions so they can be matched to load and riding conditions. Always be sure to adjust both front left and front right shock absorbers to the same position. Failure to do so could result in severe injury or death.

VANISH Operator’s Manual Page 123

REAR SUSPENSION

Rear Adjuster Ring

The rear suspension can be adjusted with the threaded adjustor ring at the base of the rear shocks. Adjust to the proper setting for load and riding conditions. Always be sure to adjust both front left and front right shock absorbers to the same position and insure locking ring if tight against adjusting ring. Failure to do so could result in severe injury or death.

Page 124 VANISH Operator’s Manual

GEARCASES

LUBRICATION

REAR DIFFERENTIAL LUBRICATION

The rear differential lubricant level should be checked and changed in accordance with the maintenance schedule.

• Be sure vehicle is level before proceeding.

• Check vent hose to be sure it is routed properly and unobstructed.

THE DIFFERENTIAL GEAR OIL

Changing the differential gear oil:

1. Place the vehicle on a level surface.

2.

3.

4.

5.

6.

7.

Place a container under the differential/final gear case to collect the used oil.

Remove the oil filler bolt and the drain bolt to drain the oil.

Install the drain bolt, and then tighten it to the specified torque.

Add the recommended differential gear oil up to the brim of the filler hole.

Install the oil filler bolt, and then tighten it to the specified torque.

Check for oil leakage. If oil leakage is found, check for the cause.

VANISH Operator’s Manual Page 125

Final Gear

The recommended gear oil is SAE 80W-90

Refill the differential oil about 150 ml.

The filler/drain bolt toque: 24 Nm

Page 126 VANISH Operator’s Manual

TRANSMISSION (2-SPEED)

Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the transmission Specifications Chart for recommended lubricants, capacities and torque specifications.

OIL CHECK

The fill plug is located at the right rear of the vehicle.

1.

2.

Position the vehicle on a level surface.

Remove the fill plug.

3.

4.

5.

Check the oil level.

Add the recommended oil as needed.

Reinstall the fill plug. Torque to specification.

OIL CHANGE

The drain plug is located on the lower right side of the transmission, near the fill plug. Refer to the transmission

Specifications Chart for recommended lubricants, capacities and torque specifications.

1.

2.

3.

4.

5.

6.

7.

8.

9.

Remove the fill plug.

Place a drain pan under the drain plug.

Remove the drain plug. Allow the oil to drain completely.

Wipe the magnetic end of the drain plug clean to remove accumulated metallic filings.

Reinstall the drain plug. Torque to specification.

Add the recommended oil as needed. Do not overfill.

Reinstall the fill plug. Torque to specification.

Check for leaks.

Dispose of used oil properly.

VANISH Operator’s Manual Page 127

FRONT DIFFERENTIAL

Always check and change the front differential oil at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole.

Refer to the Differential Specifications Chart for recommended lubricants, capacities and torque specifications.

OIL CHECK

1.

2.

3.

4.

5.

Position the vehicle on a level surface.

Remove the fill plug.

Check the oil level.

Add the recommended oil as needed.

Reinstall the fill plug. Torque to specification.

OIL CHANGE

1.

2.

3.

4.

Support the vehicle securely with a jackstand.

Remove the front tire on the driver’s side.

Remove the fill plug.

Place a drain pan under the drain plug on the bottom right-hand side.

5.

6.

7.

8.

Remove the drain plug. Allow the oil to drain completely.

Clean the drain plug. Reinstall the drain plug. Torque to specification.

Add the recommended oil.

Reinstall the fill plug. Torque to specification.

9. Check for leaks.

10. Discard used oil properly.

Page 128 VANISH Operator’s Manual

Changing the front differential

VANISH Operator’s Manual Page 129

FUSE

The fuses are located under the hood, behind the access panel. One 15A spare fuse is provided inside the fuse box.

Fuses are designed to open when a circuit overload exists in individual electrical system circuits. If any electrical system fails to operate, then the fuses should be checked.

FUSE LIST

1.

2.

3.

4.

30A CHARGE (Green)

15A MAIN (Blue)

10A LIGHT (Red)

15A SPARE (Blue)

Page 130 VANISH Operator’s Manual

BRAKELIGHT LAMP REPLACEMENT

If the brake or turn signal light does not work the bulb may need to be replaced.

1. Remove the taillight lens cover mounting screws.

2.

3.

Remove the lens cover and set aside for reassembly.

Remove the bulb.

4.

5.

6.

Apply dielectric grease to the socket and install a new bulb.

Test the taillight/brake light for proper operation.

Reinstall the lens cover.

VANISH Operator’s Manual Page 131

PERIODIC MAINTENANCE RECORD

Use the following chart to record periodic maintenance work:

Maintenance

Interval

Performed

Servicing

Date

Servicing

Dealer or

Person

Remarks

First 5 hrs.

20 hrs.

50 hrs.

75 hrs.

100 hrs.

Page 132 VANISH Operator’s Manual

VANISH Operator’s Manual Page 133

SCHEDULED MAINTENANCE PROCEDURE

Scheduled inspection procedures for VANISH

Scheduled Interval Inspection

Routine maintenance by owner

Accelerator pedal

Accelerator microswitch

Battery pack

Charger and socket

Ensure adequate charge

Service brake system Check if it is capable of normal operation, adjust when necessary

Check if it is free of damage and mechanically sound

Transmission/Park system

Check if it is capable of normal operation (adjust when necessary)

Check if it is capable of normal operation

Reverse

Key Switch and Drive

Select

Tires

Warning decals

Check if it is capable of normal operation, adjust when necessary

Check if it is capable of normal operation

Check if it is capable of normal operation

Check if abrasion or deterioration has occurred, check tire pressure

Ensure that all decals are in appropriate location and of appropriate quality

Page 134 VANISH Operator’s Manual

Weekly Inspection by owner

Battery Pack

Wires and Ports

Clean the posts and remove the dust thoroughly. Check electrolyte level. (Do not overfill)

Check if they are secure, verify that they are undamaged

Entire vehicle Check if the parts are loose, tighten as needed

Check maximum speed of vehicle (<25 mph)

Tires Check tire pressure and adjust to 10 PSI

(FRONT) 14 PSI

(REAR)

Check all items included in above-mentioned routine checks

VANISH Operator’s Manual Page 135

Monthly inspection items by owner or qualified mechanic

Battery Pack Clean the ports and remove the dust thoroughly. Check electrolyte level. (Do not overfill)

Service brake system Check if it is capable of normal operation, check if the braking pedal movement has appropriate range of motion, and adjust when necessary.

Check if the brake wire is damaged, replace if necessary.

Accelerator microswitch

Check if there is any flaw or damage, ensure that the switch is fixed to the framework

Front-wheel bearing Check if there is any flaw or damage, ensure that the switch is fixed to the framework

Front and Rear

Differential

Check the front and rear differential and fill oil to oil seal position

Check all items included in above routine/weekly checks

Page 136 VANISH Operator’s Manual

Quarterly inspection items by owner or qualified mechanic

Accelerator pedal

Driving System

Check if it is capable of normal operation

(adjust when necessary)

Carry out lubrication as per schematic diagram for lubrication of vehicle

Entire vehicle

Brake Fluid

Carry out lubrication as per schematic diagram for lubrication of vehicle

Check the hydraulic fluid and fill to highest position

Check all routine/weekly/monthly inspection items

VANISH Operator’s Manual Page 137

Semi-Annual

Inspection items by qualified mechanic

Battery Pack

Service brake system Check if it is capable of normal operation, check if the service brake system is capable of adequate movement; clean and adjust as necessary

Check the brake shoes, and replace them when necessary

Wires

Check the specific gravity, electrolyte level height and charging voltage

Direction selector

Check if there is any rupture, breakage, or short circuit

Check contact and wire connection, ensure secure connection

Front wheel alignment

Entire vehicle

Check all of the above routine/weekly/monthly/quarterly inspection items

Page 138 VANISH Operator’s Manual

SCHEDULED OILING/LUBRICATION

PROCEDURES FOR ELECTRIC VEHICLE

Scheduled

Interval

Quarterly inspection items by owner or qualified mechanic

Inspection

Brake pedal mainshaft

Mainshaft and button head pin, Brake pedal

Shaft, accelerator pedal

Reservoir

Annual Inspection Items to be carried out by qualified mechanic only

Front suspension

Check the driving axle and fill

20.3 oz. gear lube (see service manual for instructions)

Check the front-wheel bearing

Position Recommended lubricating oil

1 General-purpose lithium base grease

2

3

4

5

6

7

General-purpose lithium base grease

General-purpose lithium base grease

Brake fluid

(DOT3000)

General-purpose lithium base grease

AE 80W-90 transmission oil

General-purpose lithium base grease

VANISH Operator’s Manual Page 139

STORAGE & CLEANING

STORAGE

When your VANISH is to be stored for a period of more than 60 days, certain preparations should be made for the motor and fuel system to prevent rust and/or corrosion of motor parts.

•

•

Supplies Needed:

• Vinyl & rubber protectant

SAE 80W-90 transmission oil

SAE 80W-90 rear gearcase oil

1.

2.

3.

Turn key to OFF.

Clean battery leads and charge batteries with on-board charger. Leave connected during storage.

Place unit on stand so tires are not touching the ground and let all the air out. This will keep tires from getting flat spots.

4.

5.

Drain and refill the transmission oil with 20.3 oz. (600 cc.) SAE 80W-90.

Lubricate cables with SAE 80W-90 oil or chain & cable oil.

Batteries in a low state of charge are more likely to freeze.

Charge batteries fully before storing the vehicle.

1.

2.

3.

Turn the key off, place FWD/REV switch in Neutral, and chock the wheels to prevent rolling.

Fully Charge the batteries. If possible, keep the battery charger hooked up to the vehicle so that the batteries will not discharge. A computer on the charger will automatically monitor and charge the batteries. If a reliable AC power supply is not available, disconnect the charger from the vehicle and disconnect the batteries.

Clean battery tops and terminals with a solution of water and baking soda (1 gallon of water for 1 cup of baking soda). Do not allow this solution to enter the

Page 140 VANISH Operator’s Manual

4.

5. batteries.

Inspect and clean battery wires. Damaged or frayed wires should be replaced. Store the vehicle in a cool, dry location.

Lubricate front suspension and all other periodic lubrication points.

CLEANING AND APPEARANCE

Keeping your VANISH clean will not only improve its appearance but it can also extend the life of various components. With a few precautions, your VANISH can be cleaned much like an automobile.

WASHING

It is recommended to use automobile car wash soaps and mild household cleaners. Do not use a pressure washer as the overspray may damage some of the electrical components, especially the batteries, charger and control switches.

Many expensive repair bills can result from the damage caused by the high-pressure wash to wheel bearings, transmission seals, body panels, brakes and warning labels. Battery acid, bugs, asphalt, and tar should be washed away with mild nonreactive solvents to prevent possible staining.

The best and safest way to clean your VANISH is with a garden hose and a pail of mild soap and water. Use a professional type washing mitten, cleaning the upper body first and the lower parts last. Rinse with water frequently and dry with a chamois to prevent water spots. NOTE: If warning labels are damaged, contact your TOMBERLIN dealer for replacement.

VANISH Operator’s Manual Page 141

WAXING

Your VANISH can be waxed with any non-abrasive past wax. Avoid the use of harsh cleaners since they can scratch the body finish.

TRANSPORTING

Whenever the VANISH is to be transported the following measures should be taken.

1. Turn key to OFF, place transmission in Park.

2. Always tie the frame of the VANISH to the transporting unit securely using suitable straps.

3. Always place the vehicle transmission into the park position.

Page 142 VANISH Operator’s Manual

WARRANTY

TOMBERLIN LIMITED WARRANTY FOR

VANISH LSV

1. WARRANTY

Tomberlin Automotive Group, Inc. hereby warrants to the original purchaser of a new Model VANISH shall be free from defects in material and workmanship under normal use and service for the periods stated below, subject to the provisions, limitations, and exclusions contained in this limited warranty.

VANISH LSV - LIMITED ONE YEAR:

All nonwear vehicle components including the 6-Volt Batteries, solid state controller, vehicle frame, chassis, suspension

(a-arms, shock absorbers, shock mounts, and associated hardware), rack and pinion steering gearbox, transaxle, motor, and charger are warranted for one year or 5,000 miles whichever occurs first, with respect to parts and labor against defects in material and workmanship from date of delivery. Vehicles used in Industrial, Commercial rentals fleet and Off-Road Vanish applications are warranted for a six month period or 5,000 miles, whichever occurs first.

Vehicles used in Industrial, Commercial rentals or fleet applications are warranted for a six month period or 2,500 miles or whichever occurs first.

Such repair labor shall be performed only by Tomberlin

Automotive Group, Inc., its authorized Tomberlin

Automotive Group dealers or distributors, or a service agent approved by the Tomberlin Automotive Group.

IF THE VEHICLE WARRANTY REGISTRATION FORM IS

NOT COMPLETED AND RETURNED TO

VANISH Operator’s Manual Page 143

THE TOMBERLIN AUTOMOTIVE GROUP AT THE TIME

OF THE ORIGINAL RETAIL TRANSACTION, THIS

WARRANTY MAY BE CONSIDERED VOID. PLEASE

INSURE THAT YOUR DEALER HAS WARRANTY

REGISTERED YOUR VANISH.

VANISH ORV (OFF-ROAD VANISH) -

LIMITED SIX MONTH:

All non-wear vehicle components including the 6-Volt

Batteries, solid-state controller, vehicle frame, chassis, suspension (a-arms, shock absorbers, shock mounts, and associated hardware), rack and pinion steering gearbox, transaxle, motor, and charger are warranted for a six month period, with respect to parts and labor against defects in material and workmanship from date of delivery.

Vehicles used in Industrial, Commercial rentals or fleet applications are warranted for a six month period or 2,500 miles or whichever occurs first.

IF THE VEHICLE WARRANTY REGISTRATION FORM IS

NOT COMPLETED AND RETURNED TO

THE TOMBERLIN AUTOMOTIVE GROUP AT THE TIME

OF THE ORIGINAL RETAIL TRANSACTION, THIS

WARRANTY MAY BE CONSIDERED VOID. PLEASE

INSURE THAT YOUR DEALER HAS WARRANTY

REGISTERED YOUR VANISH.

2. LIMITED WARRANTY EXCLUSIONS

THE PROVISIONS OF THIS LIMITED WARRANTY

SHALL NOT APPLY TO FAILURE DUE TO: a. Abuse or neglect such as overcharging, undercharging, improper battery fluid level maintenance, loose wiring or rusted or corroded hardware; b. Lack of proper maintenance as described in the vehicle’s Operator’s Manual; c. Damages caused by improper installation of a

Page 144 VANISH Operator’s Manual

component; d. Vehicles charged by systems other than the

Tomberlin charger provided with the VANISH; e. Neglect, breakage, freezing, fire, explosion, wreckage, flooding, the addition of any chemical, or excessive operation of the battery in an undercharged condition (below half charge 1,200 specific gravity).

f. Semiconductor parts such as diodes and fuses which are vulnerable to electrical overloads (including lightning strikes).

Transportation expenses for warranty services are excluded from this warranty.

Also excluded from any Tomberlin Automotive Group warranty are all fuses, decals (except safety decals), light bulbs, lubricants, trim pieces, seats, and routine wear items such as the charger cord, plug, and receptacle, brake pads/shoes, brushes, bushings, mats and pads, maintenance adjustments, cosmetic deterioration, and items which deteriorate or fail due to exposure or ordinary wear and tear. Also excluded from warranty is damage to a vehicle or component resulting from a cause other than a defect including unreasonable or unintended strain or use, improper installation of accessories, installation of parts or accessories that are not original equipment, overloading, accident, alteration, abuse or neglect.

Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion,

Tomberlin Automotive Group does not warrant that the original VANISH components are suitable for use in any application. As is the use of any electrical device, a prudent owner will read and study the vehicle’s Owner’s

Manual, the charger’s owner’s manual, the operating instructions, and all warning labels; and will exercise due care in working on or around electrical devises.

VANISH Operator’s Manual Page 145

3. VOIDING OF WARRANTY:

THIS AND ANY OTHER WARRANTY SHALL BE

VOID IF THE VEHICLE IS ABUSED OR USED IN AN

UNINTENDED MANNER OR SHOWS INDICATIONS

THAT IS HAS BEEN ALTERED IN ANY WAY, INCLUDING,

BUT NOT LIMITED TO, MODIFICATION OF THE SPEED

GOVERNOR, TIRE DIAMETERS, BRAKING SYSTEM,

STEERING, TRANSAXLE, OR OTHER OPERATING

SYSTEM OF THE CAR THAT CAUSE IT TO PERFORM

OUTSIDE OF TOMBERLIN SPECIFICATIONS. THE

WARRANTY IS LIKEWISE VOID IF THE CAR INVOLVED

SHOWS INDICATIONS THAT REASONABLE OR

NECESSARY MAINTENANCE AS OUTLINED IN THE

OWNER’S MANUAL AND MAINTENANCE AND SERVICE

MANUAL WAS NOT PERFORMED AT THE TIME AND IN

THE MANNER SPECIFIED IN SUCH MANUALS.

WARNING: any modification or alteration of any vehicle beyond factory specifications, including those affecting weight distribution, stability, or speed of the vehicle, can cause serious personal injury or death.

4. SOLE REMEDY:

Tomberlin Automotive Group’s liability under this limited warranty, or in any action whether based upon warranty, contract, negligence, strict product liability, or otherwise, shall be the repair or replacement, at Tomberlin Automotive Group’s option, of the vehicle or component thereof that is deemed to be defective.

Replacement shall mean furnishing, during the applicable limited warranty period, a new vehicle or factoryreconditioned vehicle or component thereof that is identical or the reasonable equivalent to the warranted product or component at no cost to the purchaser. Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period. If Tomberlin Automotive Group elects to repair the vehicle, it may provide factory-reconditioned parts or components. All parts and components replaced under warranty shall become the property of Tomberlin

Page 146 VANISH Operator’s Manual

Automotive Group and Tomberlin Automotive Group reserves the right to test any component returned for warranty.

5. HOW TO MAKE A WARRANTY CLAIM:

To make a warranty claim under this limited warranty, contact your local Tomberlin Automotive Group authorized dealer.

6. DISCLAIMER THIS LIMITED WARRANTY IS

EXCLUSIVE. TOMBERLIN AUTOMOTIVE GROUP

MAKES NO OTHER WARRANTY OF ANY KIND,

EXPRESSED OR IMPLIED. ANY IMPLIED WARRANTIES

OF MERCHANTABILITY OR FITNESS FOR A

PARTICULAR PURPOSE WHICH EXCEED THE

OBLIGATIONS OR TIME LIMITS STATED IN THIS

WARRANTY ARE HEREBY DISCLAIMED BY THE

TOMBERLIN AUTOMOTIVE GROUP AND EXCLUDED

FROM THIS WARRANTY. THE USER AND TOMBERLIN

AUTOMOTIVE GROUP EXPRESSLY AGREE THAT

THE REMEDY OF THE REPLACEMENT OR REPAIR

OF THE DEFECTIVE VEHICLE OR COMPONENT

THEREOF IS THE SOLE REMEDY OF THE USER.

TOMBERLIN AUTOMOTIVE GROUP MAKES NO OTHER

REPRESENTATION OR WARRANTY OF ANY KIND, AND

NO REPRESENTATIVE, EMPLOYEE, DISTRIBUTOR

OR DEALER OF TOMBERLIN AUTOMOTIVE GROUP

HAS THE AUTHORITY TO MAKE OR IMPLY ANY

REPRESENTATION, PROMISE, OR AGREEMENT,

WHICH IN ANY WAY VARIES THE TERMS OF THIS

WARRANTY.

7. NO CONSEQUENTIAL DAMAGES:

IN

NO EVENT SHALL THE TOMBERLIN AUTOMOTIVE

GROUP BE LIABLE FOR ANY INCIDENTAL OR

CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT

LIMITED TO, LOSS RELATING TO PROPERTY OTHER

THAN THE VEHICLE, LOSS OF USE, LOSS OF TIME,

INCONVENIENCE, OR ANY OTHER ECONOMIC LOSS.

Some states allow neither limitation on the duration

VANISH Operator’s Manual Page 147

of an implied warranty nor exclusions or limitation of incidental or consequential damages. Therefore, the above limitations or exclusions may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.

8. INFORMATION:

For further information contact

Tomberlin Automotive Group or a Tomberlin Automotive

Group Authorized dealer or distributor.

Page 148 VANISH Operator’s Manual

TOMBERLIN AUTOMOTIVE GROUP, INC.

3123 WASHINGTON ROAD

AUGUSTA, GA 30907

WWW.TOMBERLlN.NET

(706) 860-8880