Monarch nice3000 User manual
The Monarch NICE3000 is an elevator integrated control system designed for up to 40 floors and speeds of up to 4 m/s. It supports parallel and group modes for managing multiple elevators, offering flexibility for various building configurations. This user manual provides an overview of the system's specifications, wiring, common parameter settings, and typical commissioning procedures.
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Contents
Chapter 1 Overview ............................................................................................... 4
Chapter 2 Product Information .............................................................................. 6
2.1 Designation Rules ............................................................................................................6
2.2 Mounting Dimensions .......................................................................................................6
2.3 Electrical Specifications ....................................................................................................8
2.4 Braking Resistor .............................................................................................................11
2.5 Terminal Descriptions .....................................................................................................12
Chapter 3 Component Description ...................................................................... 16
3.1 Onboard Keypad Description .........................................................................................16
3.2 Use of the LED Operation Panel ....................................................................................18
3.3 CTB Board ......................................................................................................................20
3.4 Display Board (MCTC-HCB)...........................................................................................22
3.5 CCB Board .....................................................................................................................29
Chapter 4 Use of the NICE3000 .......................................................................... 32
4.1 Wiring Diagrams Under Default Parameter Settings ......................................................32
4.2 Description of Shaft Signals ...........................................................................................33
4.3 Typical Commissioning ...................................................................................................35
Chapter 5 Function Code Table ........................................................................... 52
Chapter 6 System Application ............................................................................. 72
6.1 Parallel Mode and Group Mode......................................................................................72
6.2 Emergency Evacuation at Power Failure .......................................................................75
6.3 Opposite Door Control ....................................................................................................78
Chapter 7 Troubleshooting .................................................................................. 82
7.1 Description of Fault Levels .............................................................................................82
7.2 Fault Information and Troubleshooting ...........................................................................83
1
Overview
Overview Brief NICE3000 Instruction Manual
Chapter 1 Overview
To facilitate the users who use the NICE3000 control system for the first time to understand how to commission the control system as quickly as possible, this manual briefly describes the specifications, wiring, common parameter setting, and common commissioning of the
NICE3000.
The application range of the NICE3000 is as follows:
Maximum Number of Floors
40
Maximum Elevator
Speed
4 m/s
Parallel/Group Mode
2 to 8 elevators
Inputs
24
Outputs
6
The NICE3000 series elevator integrated control system mainly includes the elevator integrated controller, car top board (MCTC-CTB), hall call board (MCTC-HCB), car call board (MCTC-CCB), and optional door pre-open module, and remote monitoring system.
The following figure shows the system architecture.
Figure 1-1 System architecture of the NICE3000
LED operation panel
Modbus
MCTC-HCB
MCTC-HCB
CANbus
PMSM or asynchronous motor
MCTC-CTB
Load cell
MCTC-HCB
MCTC-CCB
- 4 -
2
Product Information
Product Information Brief NICE3000 Instruction Manual
Chapter 2 Product Information
2.1 Designation Rules
Figure 2-1 Designation rules of the NICE3000
NICE-L-A-4011
NICE series integrated controller
For lift
Three-phase
400 V
Motor power
Controller
Model
Adaptable
Motor
A
Asynchronous
Motor
B
PMSM
Encoder
Incremental encoder (pushpull output, opencollector output)
Incremental encoder with commutation signals UVW
Incremental
SIN/COS encoder with sinusoidal commutation signals
Absolute SIN/
COS encoder with EnDat serial communications protocol
(Heidenhain
ECN1313/413)
PG card
Main control board (MCB) integrating the PG card, requiring no external one
MCTC-PG-B
MCTC-PG-D
MCTC-PG-C
MCTC-PG-E
MD32PG5
2.2 Mounting Dimensions
The NICE3000 controller has three sizes: SIZE-C, SIZE-D, and SIZE-E, as shown in the following figure. SIZE-F is a customized model with different appearances but the same installation mode.
The following figure and table show the appearance and physical dimensions of the
NICE3000 controller.
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Brief NICE3000 Instruction Manual Product Information
Figure 2-2 Appearance and mounting dimensions of the NICE3000 controller
Table 2-1 Sizes of the NICE3000 controller
Size Model
A
(mm)
B
(mm)
H
(mm)
W
(mm)
D
(mm)
Hole
Diameter
(mm)
Gross
Weight
(kg)
Structure
SIZE-C
P ≤ 5.5 kW
140 344 355 220 150 6.5
10 L
SIZE-D
SIZE-E
SIZE-F
5.5 kW
< P ≤
15 kW
5.5 kW
< P ≤
15 kW
15 kW
< P ≤
30 kW
30 kW
< P ≤
45 kW
150
190
235
250
334.5
305
541.5
598
347.5
322
554.5
620
223
208
289.6
380
167.5
212
223
262
6.5
6
6.5
10
12
6.5
14.5
34
L
L1
L
L
Note
1. The NICE3000 controller of other power ratings, such as above 45 kW is rarely applied in the elevator, and therefore, specifications are not provided here. For future detail on the options and availability, please contact Monarch.
2. SIZE-D has two types, sheet-metal (structure L) and plastic (structure L1), varying slightly in the size.
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Product Information Brief NICE3000 Instruction Manual
2.3 Electrical Specifications
Table 2-2 NICE3000 models and electrical specifications
System Model
Power
Capacity (kVA)
Input Current
(A)
AC supply voltage: single-phase 220 V, range: –15% to 20%
NICE-L-A/B-2002
NICE-L-A/B-2003
220-NICE-L/L1-A/B-4007
2.3
3.4
9.8
13.2
17
29
220-NICE-L/L1-A/B-4011
220-NICE-L/L1-A/B-4015
220-NICE-L-A/B-4018
220-NICE-L-A/B-4022
12.1
13.9
17.3
23.1
36
41
40
49
220-NICE-L-A/B-4030 33 61
AC supply voltage: three-phase 220 V, range: –15% to 20%
NICE-L-A/B-2002 4.0
11.0
NICE-L-A/B-2003
220-NICE-L/L1-A/B-4007
220-NICE-L/L1-A/B-4011
220-NICE-L/L1-A/B-4015
220-NICE-L-A/B-4018
220-NICE-L-A/B-4022
220-NICE-L-A/B-4030
5.9
17.0
21.0
24.0
30.0
40.0
57.0
AC supply voltage: three-phase 380 V, range: –15% to 20%
NICE-L-A/B-4002 4.0
6.5
NICE-L-A/B-4003 5.9
10.5
NICE-L-A/B-4005
NICE-L/L1-A/B-4007
NICE-L/L1-A/B-4011
8.9
11.0
17.0
14.8
20.5
29.0
17.0
29.0
36.0
41.0
40.0
49.0
61.0
NICE-L/L1-A/B-4015
NICE-L-A/B-4018
NICE-L-A/B-4022
NICE-L-A/B-4030
NICE-L-A/B-4037
NICE-L-A/B-4045
21.0
24.0
30.0
40.0
57.0
69.0
36.0
41.0
49.5
62.0
77.0
93.0
Output
Current (A)
5.2
7.5
10.3
15.5
19
22.5
27.7
34.6
9.6
14.0
18.0
27.0
33.0
39.0
48.0
60.0
33.0
39.0
48.0
60.0
75.0
91.0
5.1
9.0
13.0
18.0
27.0
Motor Power
(kW)
3.7
4.0
5.5
11
1.1
1.5
2.2
15
2.2
3.7
4.0
5.5
7.5
11.0
15.0
18.5
15.0
18.5
22.0
30.0
37.0
45.0
2.2
3.7
5.5
7.5
11.0
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Brief NICE3000 Instruction Manual Product Information
Note
1. In terms of single-phase and three-phase 220 VAC, NICE-L-A/B-2002 and NICE-L-A/B-2003 are specially designed for 220 VAC. The other models that are marked by prefixing "220-" are modified from the three-phase 380 VAC models.
2. Same models are available for single-phase 220 VAC and three-phase 220 VAC. Pay attention to the power rating of the adaptable motor during the use.
3. Select the proper controller output current based on the motor rated current. Ensure that the controller output current is equal to or greater than the motor rated current.
Table 2-3 Technical specifications of the NICE3000
Basic specifications
Item
Maximum frequency 99 Hz
Carrier frequency
Motor control mode
Startup torque
Specification
0.5–16 kHz, adjusted automatically based on the load features sensorless flux vector control (SFVC), closed-loop vector control (CLVC)
0.5 Hz: 180% (SFVC)
0 Hz: 200% (CLVC)
Speed stability accuracy
Torque control accuracy
±
±
0.5% (SFVC)
5% (CLVC)
±
0.05% (CLVC)
Overload
60s for 150% of the rated current, 1s for 200% of the rated current
Motor auto-tuning With-load auto-tuning; no-load auto-tuning
Distance control
Direct flooring mode in which the leveling position can be adjusted flexibly
Acceleration/
Deceleration curve
Re-leveling
N curves generated automatically
Slow-down
Leveling re-adjustment after the car load changes
New reliable slow-down function, automatically identifying the position of the slow-down shelf
Shaft auto-tuning
32-bit data, recording the position in the shaft accurately
Leveling adjustment Flexible and easy leveling adjustment function
Startup torque compensation
Humanized load cell auto-tuning
Real-time clock
Real-time clock for time-based floor service, peak service and automatic password
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Product Information Brief NICE3000 Instruction Manual
Basic specifications
I/O feature
Operation and display
Environment
Item
Fault protection
Intelligent management
Security check of peripheral devices after power-on
Status monitor
Digital input (DI)
Analog input (AI)
Communication port
Output terminal block
Encoder interface
Operation panel
Keypad
Status monitor
Altitude
Ambient temperature
Humidity
Vibration
Storage temperature
Specification
Providing 57 protections such as:
• Power-on short circuit detection
• Protection at power phase loss and output phase loss
• Over-current protection
• Door machine fault protection
• Encoder protection
• Protection on multiple levels of elevator faults
Remote monitoring, user management, and group control adjustment
Security check of peripheral devices, such as grounding and short circuit, after power-on
Monitoring the state of feedback signals to ensure that the elevator works properly
24 x DI
Input specification: 24 V, 5 mA
AI (voltage range: –10 V to +10 V)
CTB communication (CANbus)
Hall call communication (Modbus)
6 x Relay output
The terminals can be allocated with different functions.
Incremental encoder (push-pull output and open collector output) by standard
Different encoders via PG card
5-digit LED display, displaying parameters such as running speed and bus voltage
3-digit LED display, implementing some commissioning functions
Monitoring the state of the elevator, including CTB and HCB
Below 1000 m
–10°C to +40°C (derated if the ambient temperature is between 40°C and 50°C)
Maximum relative humidity 95%, non-condensing
Maximum vibration: 5.9 m/s
2
(0.6 g)
–20°C to +60°C
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Brief NICE3000 Instruction Manual Product Information
2.4 Braking Resistor
The models of 30 kW or below have a built-in braking unit, and you only need to connect an external braking resistor between PB and + terminals. For models above 30 kW, you need to install a braking unit and a braking resistor externally.
Select the braking resistor based on the configuration listed in the following table.
Table 2-4 Braking resistor selection for the three-phase 380 V controller
System Model
NICE-L-A/B-4002
NICE-L-A/B-4003
NICE-L-A/B-4005
NICE-L-A/B-4007
NICE-L-A/B-4011
NICE-L-A/B-4015
NICE-L-A/B-4018
NICE-L-A/B-4022
NICE-L-A/B-4030
NICE-L-A/B-4037
NICE-L-A/B -4045
Average Power of the Braking
Resistor (W)
650
1100
1600
2500
3500
4500
5500
6500
9000
11000
13500
Maximum
Resistance
(Ω)
230
135
90
65
45
30
25
20
15
13
11
Table 2-5 Braking resistor selection for the 220 V controller
Minimum
Resistance
(Ω)
150
100
80
50
35
25
20
15
15
12
11
Braking Unit
Built-in by standard
MDBUN-45-T
MDBUN-60-T
System Model
NICE-L-A/B-2002
NICE-L-A/B-2003
220-NICE-L-A/B-4007
220-NICE-L-A/B-4011
220-NICE-L-A/B-4015
220-NICE-L-A/B-4018
220-NICE-L-A/B-4022
220-NICE-L-A/B -4030
Average Power of the Braking
Resistor (W)
650
1100
2500
3500
4500
5500
6500
9000
Maximum
Resistance
(Ω)
70
40
20
14
10
8
7
7
Note
Minimum
Resistance
(Ω)
55
30
18
10
8
7
6
6
Braking Unit
Built-in by standard
1. The preceding configuration takes the synchronous motor as an example. The asynchronous motor has poor energy transfer efficiency, and you can reduce the power of the braking resistor or increase the resistance of the braking resistor.
2. It is recommended that you select the braking resistor closest to the maximum resistance.
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Product Information Brief NICE3000 Instruction Manual
2.5 Terminal Descriptions
The following figure shows the structure of the MCB for the NICE3000.
Figure 2-3 Structure of the MCB
CN5
CN9
X17
X18
X19
X20
X21
X22
X23
X24
M
Ai
X7
X8
X9
X10
X11
X12
X13
X14
X15
X16
CN1
X1
X2
X3
X4
X5
X6
PRG UP SET
ER OK COPHOP MDBUS
J12
ON
J6 J5
MCTC-MCB
J9
J10
CN12
RJ45
CN3
CN7
CN6
The NICE3000 provides a keypad with three keys and three 7-segment LEDs for display, and five LED status indicators. The NICE3000 also supports the external LED operation panel.
Table 2-6 Terminal description and specifications
Mark Code Terminal Name Function Description
CN1
CN9
CN3
X1 to X16
X17 to X24
Ai/M
24V/COM
MOD+/-
CAN+/-
DI
DI
AI
External 24 VDC power supply
RS485 differential signal
CANbus differential signal
Input voltage range: 10–30 VDC
Input impedance: 4.7 kΩ
Optocoupler isolation
Input current limit: 5 mA
Functions set in F5-01 to F5-24.
Used for the analog load cell device
24 VDC power supply for the entire board
Standard isolated RS485 communication interface, used for hall call and display
CANbus communication interface, communication with the CTB
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Brief NICE3000 Instruction Manual Product Information
Mark
CN7
CN6
CN5
CN12
J5
J6
J9/
J10
J12
Code
Y1/M1 to Y6/
M6
Terminal Name
Relay output
Function Description
Normally-open (NO), maximum current and voltage rating: 5A, 250 VAC. The functions are set in F5-26 to F5-31.
15V/PGM/
PGA/PGB/PE
Encoder interface for asynchronous motor
Connecting the incremental encoder
(push-pull output or open collector output)
DB9 interface
RS232 communication interface
Used as the interface for commission software, cell monitoring, RS232/RS485 parallel control, and software download for the MCB and drive board
RJ45 interface
Operation panel interface
Used to connect the digital operation panel
Used to connect the terminal resistor for the CANbus communication control board; the pins marked with "ON" connected to the terminal resistor
Used to connect the terminal resistor for the Modbus communication control board; the pins marked with "ON" connected to the terminal resistor
Software writing jumper block (used by the manufacturer). Do not short the pins randomly; otherwise, the controller cannot be used properly
Interface for connecting the PG card.
Table 2-7 Description of indicators on the MCB
Mark
ER
OK
COP
HOP
MDBUS
X1 to X24
Y1 to Y6
Terminal Name Function Description
Fault indicator
OK indicator
CTB communication indicator
HCB communication indicator
Parallel/Group mode indicator
When a fault occurs, the system reports an alarm and this indicator is on (red).
When there is no fault, this indicator is on (green).
When communication between the MCB and the CTB is normal, this indicator is on (green).
When communication between the MCB and the HCB is normal, this indicator is on (green).
This indicator is steady on (green) when the communication for parallel mode or group mode is normal, and blinks when the running in parallel mode or group mode is normal.
Input signal indicator ON when the 24 VDC input is active.
Output signal indicator ON when the relay output is active.
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3
Component Description
Component Description Brief NICE3000 Instruction Manual
Chapter 3 Component Description
3.1 Onboard Keypad Description
The onboard keypad consists of three 7-segment LEDs and three buttons. You can query information about the controller and enter simple commands on the keypad.
The following figure shows the appearance of the keypad.
Figure 3-1 Appearance of the keypad
3 2 1
PRG UP
SET
As shown in the preceding figure, the three buttons are PRG, UP, and SET. The functions of the three buttons are as follows:
• PRG: Press this button in any state to display the current function group number.
You can press the UP button to change the function group number.
• UP: Press this button to increase the function group number.
Currently, the MCB defines a total of nine function code groups, namely, F0 to F8. You can press the UP button to display them in turn. In addition, in special function code group menu, you can input simple references by using the UP button.
• SET: In the function code group menu, press this button to enter the menu of the function code group.
In special function code group menu, after you input a simple reference and press this button to save the setting, the keypad enters the F0 menu by default.
The following figure shows the setting of increasing the called floor to 5.
Current floor
(default display)
01
Level-I menu
(Select the function code group )
PRG
Switch
F0 UP
Increase
Level-II menu
(Set the parameter value )
F1
PRG
Without saving
SET
Enter
When there is a blinking digit, press to modify it.
04
UP
Increase
05 SET
Saving
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Brief NICE3000 Instruction Manual Component Description
The function code groups displayed on the keypad are described as follows:
1. F0: display of floor and running direction
The F0 menu is displayed on the keypad by default upon power-on. The first 7-segment
LED indicates the running direction, while the last two 7-segment LEDs indicate the current floor of the elevator.
When the elevator stops, the first 7-segment LED has no display. When the elevator runs, the 1st 7-segment LED indicates the running direction.
When a system fault occurs, the 7-segment LEDs automatically display the fault code and blink. If the fault is reset, the F0 menu is displayed.
2. F1: command input of the running floor
After you enter the F1 menu, the 7-segment LEDs display the bottom floor (F6-01). You can press the UP key to set the destination floor within the range of lowest to top and then press the SET key to save the setting. The elevator runs to the destination floor, and the 7-segment LEDs automatically switch over to the F0 menu at the same time.
3. F2: fault reset
After you enter the F2 menu, the 7-segment LEDs display 0. When you press the UP button to select 1 and press the SET button, the system fault is reset. After the system fault is reset, the 7-segment LEDs automatically switch over to the F0 menu.
4. F3: time display
After you enter the F3 menu, the 7-segment LEDs display the current system time circularly.
5. F4: contract number display
After you enter the F4 menu, the 7-segment LEDs display the user's contract number.
6. F5: running times display
After you enter the F5 menu, the 7-segment LEDs display the elevator running times circularly.
7. F6: reserved
User setting is prohibited.
8. F7: shaft auto-tuning command input
After you enter the F7 menu, the 7-segment LEDs display 0. You can select 0 or 1 here, where 1 indicates the shaft auto-tuning command available. After you select 1 and press the SET button, shaft auto-tuning is implemented if the conditions are met. Meanwhile, the 7-segment LEDs switch over to the F0 menu. After shaft auto-tuning is complete, F7 is back to 0 automatically. If shaft auto-tuning conditions are not met, fault code "E35" is displayed.
9. F8: test function
After you enter the F8 menu, the 7-segment LEDs display 00. The setting range of F8 is
1–4, described as follows:
- 17 -
Component Description Brief NICE3000 Instruction Manual
1: Hall call forbidden
2: Door open forbidden
3: Overload forbidden
4: Limit switches disabled
After the setting is complete, press SET. Then the 7-segment LEDs display E88 and blink, prompting that the elevator is being tested. When you press PRG to exit, F8 is back to 0 automatically.
3.2 Use of the LED Operation Panel
The LED operation panel is connected to the RJ45 interface of the NICE3000 controller by means of an 8-core flat cable. You can modify the function parameters, monitor the working status, and run or stop the NICE3000 controller by using the LED operation panel. The following figure shows the appearance of the LED operation panel.
Figure 3-2 Appearance of the LED operation panel
■
Function Indicators
RUN: This indicator is on when the NICE3000 is running.
LOCAL/REMOT: Reserved.
FWD/REV: It is the elevator direction indicator. ON indicates down direction, and OFF indicates up direction.
TUNE/TC: It is the auto-tuning indicator. This indicator is on when the elevator is in autotuning state.
- 18 -
Brief NICE3000 Instruction Manual Component Description
■
Unit Indicators
indicates OFF, and indicates ON.
Hz
RPM
A
%
V
Hz: unit of frequency
Hz
RPM
A
Hz
RPM
A
Hz
RPM
A
%
%
%
V
A: unit of current
V
V: unit of voltage
V
RPM: unit of rotational speed
Hz
RPM
A
%
V
%: percentage
■
Keys on the Operation Panel
Table 3-1 Keys on the operation panel
Key Name
PRG
Programming Enter or exit Level I menu.
Function
ENTER
Confirm
Increment
Enter the menu interfaces level by level, and confirm the parameter setting.
Increase data or function code.
RUN
STOP
RES
QUICK
Decrement
Shift
RUN
Stop/Reset
Decrease data or function code.
Select the displayed parameters in turn in the stop or running state, and select the digit to be modified when modifying parameters.
In operation panel control mode, press this key to run the
NICE3000.
In operation panel control mode, press this key to stop the running or reset the controller in fault state.
Quick Enter or exit Level I shortcut menu.
MF.K
Fault display
Press this key to display or hide fault information in fault state.
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Component Description Brief NICE3000 Instruction Manual
■
Operations on the Three-Level Menu
The following figure shows the operation procedure on the three-level menu.
Figure 3-3 Operation procedure on the three-level menu
Status parameter
(default display)
0.000
Level-I menu
(Select the function
PRG
Level-II menu
PRG
F0
ENTER
F0-06
If there is a blinking digit , press
/ / to modify the digit .
ENTER
PRG
F0-07
ENTER
Level-III menu
PRG the setting
50.00
ENTER
3.3 CTB Board
The car top board (MCTC-CTB) is the elevator car control board of the NICE3000 controller.
It consists of eight DI terminals, one AI terminal, and nine relay output terminals. The CTB can communicate with the CCB and HCB. The following figure shows the structure and size of the CTB.
Figure 3-4 Structure and size of the CTB
CN4
M C3
3M C
M B3 B2 B1 BM
D2 D1 C3 C2 C1 B3 B2 B1
ON
J2
PARALLEL
J9
CN5
MCTC-
CTB
A1
CAN
RESET
Φ
4.9 m m
CN10
CN7
CN8
CN2 CN1 CN6
X1X2X3X4 X5X6X7X8
CN3
152 mm
162 mm
Table 3-2 Description of CTB terminals
Type
CN2
(communication with the MCB)
Terminal Name Description
+24V/COM
External 24 V power supply
24 VDC power supply to the entire board
CAN+/CANCAN communication Connecting the MCB
- 20 -
Brief NICE3000 Instruction Manual Component Description
Type
CN1
(communication with the HCB)
CN6 (AI)
CN3 (DI)
CN4 (relay output)
CN5
CN7/8
CN10
J9
J2
Terminal Name Description
Ai-M
P24
X1
X2
X3
X4
X5
X6
+24V/COM
MOD+/MOD-
X7
X8
24 V power supply
24 VDC power supply to the
HCB
Modbus communication
Communication with the HCB
Load cell signal input 0–10 VDC
24 V power supply DI common terminal
Light curtain 1
Light curtain 2
Door open limit 1
Door open limit 2
Door close limit 1
Door close limit 2
Full-load signal
(100%)
Overload signal
(110%)
1. Photocoupler isolation, unipolarity input
2. Input impedance: 3.3 kΩ
3. Positive logic
B1-BM
B2-BM
B3-BM
C1-CM
Door open signal 1
Door close signal 1
Forced door close 1
Door open signal 2
C2-CM
C3-C3M
ON/
PARALLEL
Door close signal 2
Forced door close 2
Address jumper
30 VDC, 1 A
D1-DM
D2-DM
Up arrival signal
Down arrival signal
A-AM
Car fan and lamp control
250 VAC, 3 A; 30 VDC, 1 A
DB9 pin port CCB communication Connecting the CCB
RJ45 Reserved RJ45
Software writing interface
Software writing interface
Used by the manufacturer
Setting the CTB addresses: short PARALLEL for a single elevator; short PARALLEL for the master elevator and ON for the slave elevator in parallel mode.
ON PARALLEL
J2
- 21 -
Component Description Brief NICE3000 Instruction Manual
Type
CAN
RESET
X1–X8
A–D
Terminal
Indicator
Indicator
Indicator
Indicator
Name
Communication indicator
Fault indicator
Input indicator
Output indicator
Description
This indicator blinks when the
CTB communicates with the
MCB.
This indicator blinks and the
CAN indicator is steady on when a fault occurs during communication between the
CTB and the MCB.
This indicator is on (green) when the external input is active.
This indicator is on (green) when the system output is active.
3.4 Display Board (MCTC-HCB)
As an important interface between users and the control system, the MCTC-HCB receives hall calls and displays the current floor and running direction for the hall. This board can also be used as car display board.
Monarch provides many types of display boards. The following describes only a few common types. If you need other types, please contact Monarch.
The common types to be described are listed in the following table.
Table 3-3 Common types of HCB-H
Name
HCB-H
HCB-R1
HCB-D2
HCB-U1
Feature
Dot-matrix display board (red)
Ultrathin dot-matrix display board (red)
Ultrathin segment LED display board (blue background white display)
4.3-inch segment LED display board (blue background white display)
3.4.1 HCB-H (Dot-Matrix Display Board)
The following figures show the appearance and size of HCB-H.
Size (mm)
144 x 70 x 18
144 x 70 x 10
144 x 70 x 10
143.5 x 79.2 x 9.4
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Brief NICE3000 Instruction Manual Component Description
Figure 3-5 Appearance of HCB-H
Figure 3-6 Size of HCB-H
4-
Φ
4.2 mm
22.9 mm
MCTC-HCB-H
JP1
JP3
UP
34.3 mm
S1
56.0 mm
CN1
70.0 mm
JP2
JP4
DOWN mm
22.5 mm
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Component Description Brief NICE3000 Instruction Manual
The following table describes the input and output terminals.
Table 3-4 Input and output terminals of HCB-H
Terminal Name
JP1
JP2
JP3
Function
Interface for the elevator locking switch and up arrival indicator
Pins 2 and 3 are for switch input. Pin 1 and 4 are power supply for the up arrival indicator.
Interface for the fire-emergency switch and down arrival indicator
Pins 2 and 3 are for switch input. Pin 1 and 4 are power supply for the down arrival indicator.
Interface for the up call button and indicator
Pins 2 and 3 are for up call input. Pins 1 and 4 are power supply for the up call indicator.
JP4
Interface for the down call button and indicator
Pins 2 and 3 are for down call input. Pins 1 and 4 are power supply for the down call indicator.
Note: Pins 1 and 2 are positive of power supply. The pin with white dot or that is rectangular is pin 1.
S1
CN1
Button for setting the floor address.
Hold down the button to adjust the floor address. After you stop pressing, the address number blinks three times, and therefore, the setting is successful.
Modbus communication and power supply terminal
Pins 2 and 3 are for Modbus communication. Pins 1 and 4 are for DC power supply.
3.4.2 HCB-R1 (Ultrathin Dot-Matrix Display Board)
The following figures show the appearance and size of HCB-R1.
Figure 3-7 Appearance of HCB-R1
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Brief NICE3000 Instruction Manual Component Description
Figure 3-8 Size of HCB-R1
4-
Φ
3.5 mm
22.8 mm
MCTC-HCB-R1
CN1
56.0 mm
J1
UP DOWN ST XF
6.7 mm
70 mm
The following table describes the input and output terminals.
Table 3-5 Input and output terminals of HCB-R1
10 mm
Terminal Name
UP
Function
Interface for the up call button and indicator
Pins 2 and 3 are for up call input. Pins 1 and 4 are power supply for the up call indicator.
DOWN
Interface for the down call button and indicator
Pins 2 and 3 are for down call input. Pins 1 and 4 are power supply for the down call indicator.
Note: Pins 1 and 2 are positive of power supply. The pin with white dot mark or that is rectangular is pin 1.
XF/ST
J1
CN1
Interface for the fire-emergency and elevator locking switch
Pins 1 and 2 are for fire-emergency input. Pins 3 and 4 are for elevator locking input.
Terminal for setting the floor address.
Short J1, and press the UP button or DOWN button to set the floor address.
After the jumper cap is removed, the address is automatically stored.
Modbus communication and power supply terminal
Pins 2 and 3 are for Modbus communication. Pins 1 and 4 are for DC power supply.
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Component Description Brief NICE3000 Instruction Manual
3.4.3 HCB-D2 (Ultrathin Segment LED Display Board)
The following figures show the appearance and size of HCB-D2.
Figure 3-9 Appearance of HCB-D2
Figure 3-10 Size of HCB-D2
4-
Φ
3.5 mm
49 mm
CN1
J1
56.0 mm
UP DOWN ST XF
70.0 mm 10 mm
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Brief NICE3000 Instruction Manual Component Description
The following table describes the input and output terminals.
Table 3-6 Input and output terminals of HCB-D2
Terminal Name
JP2
JP3
Function
Interface for the up call button and indicator
Pins 2 and 3 are for up call input. Pins 1 and 4 are power supply for the up call indicator.
Interface for the down call button and indicator
Pins 2 and 3 are for down call input. Pins 1 and 4 are power supply for the down call indicator.
Note: Pins 1 and 2 are positive of power supply. The pin with white dot mark or that is rectangular is pin 1.
JP1
Interface for the fire-emergency and elevator locking switch
Pins 1 and 2 are for fire-emergency input, and pins 3 and 4 are for elevator locking input.
J1
CN1
Terminal for setting the floor address.
Short J1, and press the UP button or DOWN button to set the floor address.
After the jumper cap is removed, the address is automatically stored.
Modbus communication and power supply terminal
Pins 2 and 3 are for Modbus communication. Pins 1 and 4 are for DC power supply.
3.4.4 HCB-U1 (4.3-inch Segment LED Display Board)
The following figures show the appearance and size of HCB-U1.
Figure 3-11 Appearance of HCB-U1
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Component Description Brief NICE3000 Instruction Manual
Figure 3-12 Size of HCB-U1
3-5.5 mm
Φ
4.5 mm
53.0 mm
60.0 mm
79.2 mm
9.4 mm
16.9 mm
The following table describes the input and output terminals.
Table 3-7 Input and output terminals of HCB-U1
Terminal Name
J1
Function
Interface for the up call button and indicator
Pins 2 and 3 are for up call input. Pins 1 and 4 are power supply for the up call indicator.
JP3
Interface for the down call button and indicator
Pins 2 and 3 are for down call input. Pins 1 and 4 are power supply for the down call indicator.
Note: Pins 1 and 2 are positive of power supply. The pin with white dot mark or that is rectangular is pin 1.
J3
S1
CN1
Interface for the fire-emergency and elevator locking switch
Pins 1 and 2 are for fire-emergency input, and pins 3 and 4 are for elevator locking input.
Button for setting the floor address.
Hold down the button to adjust the floor address. After you stop pressing, the address number blinks three times, and therefore the setting is successful.
Modbus communication and power supply terminal
Pins 2 and 3 are for Modbus communication. Pins 1 and 4 are for DC power supply.
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Brief NICE3000 Instruction Manual Component Description
3.5 CCB Board
The car call board (MCTC-CCB) is another interface between users and the control system. Each CCB comprises 24 inputs and 22 outputs, including 16 floor buttons and 8 functional signals. The CCB mainly collects button calls and outputs signals of the button call indicators. The need for 31-floor use can be implemented through cascaded connection.
CN2 is an input connector and CN1 is a cascaded output connector.
The following figure shows the structure of the CCB.
Figure 3-13 Structure of the CCB
79 mm
69 mm
CN2
Buzzer
MCTC-CCB
JP1 JP2 JP3 JP4
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Floor 1 Floor 2 Floor 3 Floor 4
JP5
1 2 3 4
Floor 5
JP6 JP7 JP8
1 2 3 4 1 2 3 4 1 2 3 4
Floor 6 Floor 7 Floor 8
JP9 JP10 JP11 JP12
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Floor 9 Floor 10 Floor 11 Floor 12
JP13 JP14 JP15 JP16
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
Floor 13 Floor 14 Floor 15 Floor 16
JP17
1 2 3 4 open
JP21
JP18
1 2 3 4 close
JP22
JP19
1 2 3 4 delay
JP23
1 2 3 4 1 2 3 4
Attendant Direction
1 2 3 4 running
CN1
JP20
1 2 3 4
Bypass
JP24
1 2 3 4 emergency
R2
.5 m m
1 2 3 4
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Component Description Brief NICE3000 Instruction Manual
The following table describes the input and output terminals.
Table 3-8 Input and output terminals of the CCB
No.
Interface Pins 2 and 3 Pins 1 and 4 Remarks
4
5
6
7
1
2
3
JP1
JP2
JP3
JP4
JP5
JP6
JP7
Floor 1 button input
Floor 2 button input
Floor 3 button input
Floor 4 button input
Floor 5 button input
Floor 6 button input
Floor 7 button input
Floor 1 display output
Floor 2 display output
Floor 3 display output
Floor 4 display output
Floor 5 display output
Floor 6 display output
Floor 7 display output
8
9
10
11
JP8
JP9
JP10
JP11
Floor 8 button input
Floor 9 button input
Floor 10 button input
Floor 11 button input
Floor 8 display output
Floor 9 display output
Floor 10 display output
Floor 11 display output
For CCB2, the input signal of JPn corresponds to floor
(16+n) button input.
12
13
14
15
16
JP12
JP13
JP14
JP15
JP16
Floor 12 button input
Floor 13 button input
Floor 14 button input
Floor 15 button input
Floor 12 display output
Floor 13 display output
Floor 14 display output
Floor 15 display output
17
18
19
JP17
JP18
JP19
Floor 16 button input
Door open button input
Door close button input
Door open delay button input
Bypass input
Attendant input
Floor 16 display output
Door open display output
Door close display output
Door open delay display output
Bypass display output
Reserved
20
21
JP20
JP21
Invalid for CCB 2.
22
23
JP22
JP23
Direction change input
Independent running input
Reserved
Reserved
24 JP24 Firefighter input Reserved
Note: Pins 1 and 2 are positive of power supply. The pin with white dot mark or that is rectangular is pin 1.
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4
Use of the NICE3000
Use of the NICE3000 Brief NICE3000 Instruction Manual
Chapter 4 Use of the NICE3000
4.1 Wiring Diagrams Under Default Parameter Settings
4.1.1 Electric Wiring of the NICE3000
The following figure shows the electric wiring diagram of the NICE3000.
Figure 4-1 Electric wiring diagram of the NICE3000
24V
CN2
Inspection circuit
X7
X8
X9
X10
X11
X12
X13
X14
X15
X16
CN1
X1
X2
X3
X4
X5
X6
Up leveling
PRG UP
Down leveling
Safety circuit feedback
Door lock circuit feedback
RUN contactor feedback
Brake contactor feedback
Inspection signal
Inspection up
Inspection down
Up limit
Down limit
Up slow-down 1
Down slow-down 1
Up slow-down 2
CN9
X17
X18
X19
X20
X21
X22
X23
X24
M
Ai
1.5 m/s < elevator speed ≤ 2.4 m/s
Down slow -down 2
2.4 m/s < elevator speed
Analog weighing
J5 J6
ON
CN3
SET
CN7
PG card
J9
J10
Encoder
CN6
CN12
RJ45
Encoder interface for asynchronous motor
24V power
Connect to CTB
Connect to HCB
Brake output
RUN output
PE
+ R S T PB U V W PE
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Brief NICE3000 Instruction Manual Use of the NICE3000
Note
The above wiring diagram shows the default I/O function setting of group F5. The braking resistor is connected to PB and +.
4.1.2 Recommended CTB Wiring and Parameter Setting
The following wiring diagram shows the default function setting of the CTB. You can change the input polarity (NO/NC) of the CTB terminals in F5-25.
Figure 4-2 Recommended CTB wiring
+24V
A
B
0V
USB
J2
CN1
Communicate with MCB
Overload
CN2
+24V
CAN+
CAN-
COM
ON
OFF
Door 1 light curtain
Door 2 light curtain
Door 1 open limit
Door 2 pen limit
CN3
X1
X2
X3
X4
P24
Wiring when applying analog weighing device
301
AI2
AIM2
501 lamp control
503
CN1
P24
Door 1 close limit X5
+24V
Door 2 close limit X6
MOD +
Full-load signal X7
MOD-
COM
Overload signal X8
CTB
CN6
P24
AI
Door command common 1
Door open command 1
Door close command 1
Forced door close 1
M
Door command common 2
Door open command 2
Door close command 2
CN5
A
C3 common
Forced door close 2
B
AM
Arrival gong common
Up arrival gong
CN4
BM
B1
B2
B3
CM
C1
C2
C3M
C3
DM
D1
Down arrival gong
D2
CN10 CN8 CN7
HCB
301
302
J1
J2
J3
Door 1 control circuit
Door 2 control circuit
Operation panel interface
CCB: CN2
CCB: Opposite car or special call
4.2 Description of Shaft Signals
In elevator control, the car position needs to be identified based on shaft position signals, implementing stop at floors accurately and guaranteeing safe running.
These shaft position signals include the up final limit switch, down final limit switch, up limit switch, down limit switch, up slow-down switch, low slow-down switch and leveling switches.
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Use of the NICE3000 Brief NICE3000 Instruction Manual
4.2.1 Limit Switch and Final Limit Switch
Stop the car at the top (or bottom) leveling position, and mount the limit switch 100 mm away from the top (or bottom) leveling position. That is, the limit switch shall act when the car continues to run upward (or downward) 100 mm from the top (or bottom) leveling position.
The final limit switch is mounted above the up limit switch or below the down limit switch. It is usually 100 to 150 mm away from the top (or bottom) leveling position.
4.2.2 Slow-Down Switch
Slow-down switch is one of the key protective components of the NICE3000, protecting the elevator from over travel top terminal or over travel bottom terminal at maximum speed when the elevator position becomes abnormal.
The default deceleration rate ("Special deceleration rate" in F3-08) of the NICE3000 system is 0.9 m/s
2
. In the condition that the rated speed and the special deceleration rate are certain, the slow-down distance can be obtained via the following formula:
Slow-down distance = Rated speed x Rated speed/(2 x special deceleration rate)
Then you can get the mounting positions of the slow-down switches that correspond to various elevator speeds.
The recommended positions of slow-down switches are listed in the following table.
Table 4-1 Recommended positions of slow-down switches
Rated Elevator Speed
Slow-down switch 1
Slow-down switch 2
Slow-down switch 3
V ≤ 1.5 m/s
1.3 m-L/2
1.5 m/s < V ≤2.4 m/s
1.3 m
3.2 m
2.4 m/s < V ≤3.7 m/s
1.3 m
3.2 m
8.0 m
Note
• "L" in the table indicates the landing height. The default special deceleration rate is 0.9 m/s and the acceleration rate and deceleration rate are 0.6 m/s
2
.
• The positions of slow-down switches are calculated on the basis of default value (special deceleration rate 0.9 m/s
2
, and acceleration rate and deceleration rate are 0.6 m/s
2 ,
2
). Decreasing the acceleration rate and deceleration rate or increasing the special deceleration rate does not affect the safety, but increasing the acceleration rate and deceleration rate or decreasing the special deceleration rate may bring safety hazard. If any value needs to be changed, calculate proper slow-down distance for mounting the slow-down switches.
4.2.3 Leveling Switch
The NICE3000 system allows the use of 1 to 3 leveling switches. If only one leveling sensor is used, the corresponding function code which is used for input of leveling signal is allocated with function 03 (NO input of door zone signal).
There is no special requirement on the length of the flag. It is recommended to use a flag of
80–200 mm long. Ensure that flags at all landings have the same length and are mounted vertically.
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Brief NICE3000 Instruction Manual Use of the NICE3000
You need to add two re-leveling switches if applying the door pre-open function. In this case, you need to increase the length of the flag properly. For details on the door pre-open module, contact Monarch or local agent for more information.
4.3 Typical Commissioning
4.3.1 Check Before Commissioning
■
Check Before Power-On
1. Check for the following wiring: a. The wiring between the power cables RST of the elevator and the three-phase power cables RST of the control cabinet is normal.
b. The wiring between the brake coils of the motor of the control cabinet is normal.
c. The wiring between UVW of the control cabinet and power cables of the motor is normal.
d. The power and signal wiring between the motor encoder and the control cabinet is normal.
e. The safety circuits are closed.
f. The door lock circuits are closed.
g. The wiring of the car top and CTB is normal.
h. The inspection circuit is normal.
i. The power and signal wiring of the door machine is normal.
j. The CAN communication wiring between the MCB and the CTB is normal.
k. The Modbus communication wiring between the HCB and the MCB is normal.
l. The wiring between the CCB and CTB is normal.
2. Check for the communication cables.
a. Check the impedance between the communication cables CAN+, CAN-, MOD+, and
MOD- and other control or power cables. It is better that the impedance is close to infinity.
b. Check the impedance between the communication cables CAN+, CAN-, MOD+, and
MOD- and the grounding cable. It is better that the impedance is close to infinity.
c. Measure the resistance of the terminal resistor between CAN+ and CAN-, and between
MOD+ and MOD-. The correct value is close to 60 Ω.
3. Check for the motor's winding resistance and insulation to the ground.
4. Check for the cable grounding and measure the resistance.
1) Check that the resistance between the following points and the ground is close to infinity.
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Use of the NICE3000 Brief NICE3000 Instruction Manual
a. R, S, T, U, V, W b. Input and output terminals of the controller and power supply for switches c. Brake power coils and wiring terminals of the braking resistor d. Nodes of various control signals e. Encoder signal (note the grounding mode of the shielding layer and encoder body) f. Various nodes of safety circuit
If any resistance is small, check the wiring immediately and find the fault. Otherwise, transformer or power protection may result.
2) Check that the resistance between the following points and the ground is close to 0 (less than 4 Ω).
a. Grounding cable of the power supply b. Grounding cable of the motor c. Shielding lay of the encoder d. Grounding terminal of the controller e. Grounding point of the control transformer f. Grounding point of the switching power supply g. Grounding point of the brake h. Grounding point of various safety switches
The grounding and ground cable directly affect stability and reliability of the elevator running. Ensure that the grounding points are tied to the ground reliably and the grounding cable is reliable.
5. Check for the capacity of the power supply and switches, and the diameter of the power cable.
6. Check that the power voltage complies with the regulation, including amplitude and interphase deviation.
7. Confirm the following items: a. All switches and fuses in the cabinet are in the off state.
b. The normal/emergency electric dial of the control cabinet is in the emergency electric state.
c. The inspection switch of the car top or the car is in the normal state.
d. The shaft allows movement of the car.
8. After all the precedent check is complete and the power-on requirements are satisfied, power on the controller.
■
Check After Power-On
1. Turn on the power switch and check the phase failure relay (PFR). If the PFR is abnormal, turn off the power switch and then exchange any two power input phases.
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Brief NICE3000 Instruction Manual Use of the NICE3000
2. Check the input and output voltage of the control transformer in the cabinet.
Power 380 VAC input 110 VAC output 220 VAC output 110 VDC output
Measured voltage 380±15% 110±5% 220±5% 110±5% (DC)
3. If there is any problem, find the cause and solve the problem immediately.
4. If it is normal, turn on the MCCB in the cabinet and check the corresponding voltage and circuit.
5. Check for the state of relays in the cabinet.
Relay
Phase sequence relay
Safety circuit relay
Safety contactor
Door lock contactor
State
Normal working status
Closed
Closed
Closed
6. After ensuring that the circuits are normal, set the related parameters based on the requirements and regulations on the use of the elevator to prepare for inspection-speed commissioning.
4.3.2 Commissioning at Inspection Speed
To implement accurate control on the motor, motor auto-tuning must be performed before the use of the NICE3000. Ensure that the installation and wiring satisfy the safety requirements and technical specifications before the auto-tuning.
■
No-load Auto-tuning
1. Asynchronous motor
Note
For the asynchronous motor, after F1-11 is set to 2 (No-load auto-tuning), the motor will run. You must take off the steel rope and release the brake manually.
To perform no-load auto-tuning for asynchronous motor, do as follows:
1) Set F0-01 (Command source selection) to 0 (Operation panel control) and press
STOP
RES
on the operation panel to reset the current faults.
2) Enter the motor nameplate parameters correctly.
• F1-01 (Rated motor power)
• F1-02 (Rated motor voltage)
• F1-03 (Rated motor current)
• F1-04 (Rated motor frequency)
• F1-05 (Rated motor rotational speed)
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Use of the NICE3000 Brief NICE3000 Instruction Manual
Then, set F1-12 (Encoder lines per revolution) based on the encoder nameplate.
3) Remove the load from the motor completely. Set F1-11 to 2 (No-load auto-tuning).
"TUNE" is displayed on the operation panel. Release the brake manually and press
RUN
on the operation panel. The motor enters the excitation state first, and starts to rotate after about 2s. The motor accelerates to the full speed and then decelerates to stop. Then the RUN contactor opens. After the motor stops rotating, apply the brake manually. Then, the motor auto-tuning is complete. During the auto-tuning, the controller automatically measures the motor parameters:
• F1-06 (Stator resistance)
• F1-07 (Rotor resistance)
• F1-08 (Leakage inductance)
• F1-09 (Mutual inductance)
• F1-10 (Motor magnetizing current)
4) Run the motor in operation panel control and set F0-02 (Speed reference in operation panel control) to a proper value. For the consideration of safety, the system does not output commands for the running contactor and brake contactor. You have to press down the running contactor and release the brake manually.
If the motor jitters or E20 is reported in operation panel control, exchange any two output power cables or exchange phases A and B of the encoder, and then perform the motor auto-tuning again.
2. PMSM
Note
For PMSM, after F1-11 is set to 2 (No-load auto-tuning), the motor will run. You must take off the steel rope and release the brake manually.
To perform no-load auto-tuning for PMSM, do as follows:
1) Check the motor power cables and encoder wiring.
Ensure that the UVW power cables of the motor are properly connected to the UVW terminals of the controller, and the encoder's AB, UVW or CDZ signal wires are properly connected to the AB, UVW or CDZ terminals of the PG card.
2) After the system is powered on, set F0-01 (Command source selection) to 0 (Operation panel control) and press
STOP
RES
on the operation panel to reset the current faults.
3) Set the encoder parameters properly.
F1-00 (Encoder type selection)
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Brief NICE3000 Instruction Manual Use of the NICE3000
• 0: SIN/COS encoder
• 1: UVW encoder
F1-12 (Encoder lines per revolution)
If applying the Heidenhain ECN 1313 or 413 encoder with the MD32PG5 card, set F1-
00 to 0.
4) Enter the motor nameplate parameters correctly.
• F1-01 (Rated motor power)
• F1-02 (Rated motor voltage)
• F1-03 (Rated motor current)
• F1-04 (Rated motor frequency)
• F1-05 (Rated motor rotational speed)
If applying the Heidenhain ERN 1387 SIN/COS encoder, set F1-10 (Selection of encoder's signal check) to 1.
5) Remove the load from the motor completely. Set F1-11 to 2 (No-load auto-tuning).
"TUNE" is displayed on the operation panel. Release the brake manually and press
RUN
on the operation panel. The motor then starts to run and the controller
RUN automatically calculates F1-06 (Encoder initial angle) and F1-08 (Wiring mode). After three or more times of auto-tuning, compare the obtained values. The value deviation of F1-06 shall be within ±5°. The values of F1-08 shall be the same.
Note
If the obtained value of F1-08 is an odd number, it indicates that the output phase sequence is incorrect. In this case, you can run the motor but cannot complete with-load auto-tuning. If withload auto-tuning is required, exchange any two UVW phases of power output to ensure correct phase sequence. Therefore, the value of F1-08 is an even number.
6) Run the motor in operation panel control and set F0-02 (Speed reference in operation panel control) to a proper value. For the consideration of safety, the system does not output commands for the RUN contactor and brake contactor. You have to press down the running contactor and release the brake manually. The motor current is usually less than 1 Amp in no load condition.
■
With-load Auto-tuning
1. Asynchronous motor
Note
For the asynchronous motor, after F1-11 is set to 1 (With-load auto-tuning), the motor keeps still.
You need not take off the steel rope. You can hear the motor current noise in the process of autotuning.
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Use of the NICE3000 Brief NICE3000 Instruction Manual
To perform with-load auto-tuning for asynchronous motor, do as follows:
1) Set F0-01 (Command source selection) to 0 (Operation panel control) and press
STOP
RES
on the operation panel to reset the current faults.
2) Enter the motor nameplate parameters correctly.
• F1-01 (Rated motor power)
• F1-02 (Rated motor voltage)
• F1-03 (Rated motor current)
• F1-04 (Rated motor frequency)
• F1-05 (Rated motor rotational speed)
Set F1-12 (Encoder lines per revolution) based on the encoder nameplate.
3) Set F1-11 to 1 (With-load auto-tuning) if the load cannot be removed from the motor completely. Then "TUNE" is displayed on the operation panel. Press
RUN
on the operation panel. The controller starts motor auto-tuning, measures the stator resistance, rotor resistance and leakage inductance successively and automatically calculates the motor's mutual inductance and no-load current. After the auto-tuning is complete, the running contactor opens.
4) Run the motor at the inspection speed and check:
• Whether the running current is normal
• Whether the actual running direction of the elevator is consistent with the given direction
• Whether the pulse direction is correct
Ensure that F4-03 (Low byte of current floor position) increases when you press the UP key and decreases when you press the DOWN key.
The elevator running direction and pulse direction can be modified by F2-10 (Elevator running direction).
2. PMSM
Note
• Ensure that the UVW power cables of the motor are connected to the UVW terminals of the controller properly.
• Ensure that the AB, CDZ signal wires of the ERN1387 SIN/COS encoder are connected to the
AB, CDZ terminals of the PG card properly. The AB, UVW signal cables of the UVW encoder are connected to the AB, UVW terminals of the PG card properly.
• Make sure that F8-01 (Pre-torque selection) is set to 0 (Pre-torque invalid). Otherwise, the elevator runaway may result during the auto-tuning.
• If the auto-tuning still fails (the motor does not run or suddenly runs in one direction and then stops) when the UVW power cables of the motor are correctly wired, exchange any two output power cables of the controller and perform the motor auto-tuning again.
• Ensure that there is nobody in the shaft because the auto-tuning process is dangerous.
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Brief NICE3000 Instruction Manual Use of the NICE3000
To perform with-load auto-tuning for PMSM, do as follows:
1) Check the motor power cables and encoder wiring.
Ensure that the motor's UVW power cables are connected to the controller's UVW terminals properly, and the encoder's AB, UVW or CDZ signal cables are connected to the AB, UVW or CDZ terminals of the PG card properly.
2) Power on the system and set the inspection switch to the inspection position. Ensure that F0-01 (Command source selection) to 1 (Distance control).
3) Set the encoder parameters properly.
F1-00 (Encoder type selection)
• 0: SIN/COS encoder
• 1: UVW encoder
F1-12 (Encoder lines per revolution)
4) Enter the motor nameplate parameters correctly.
• F1-01 (Rated motor power)
• F1-02 (Rated motor voltage)
• F1-03 (Rated motor current)
• F1-04 (Rated motor frequency)
• F1-05 (Rated motor rotational speed)
Make sure that F8-01 (Pre-torque selection) is set to 0 (Pre-torque invalid). If applying the ERN1387 SIN/COS encoder, set F1-10 (Selection of encoder's signal check) to 1.
If applying the ECN 1313 or 413 encoder with the MD32PG5 card, set F1-00 to 0.
5) Reset the current faults and set F1-11 to 1 (With-load auto-tuning). Press the inspection
UP or DOWN button. The electromagnetic noise comes first. Then the motor runs one turn in the given direction until the encoder original signal is detected.
When the TUNE indicator becomes off, the motor auto-tuning is complete. After three or more times of auto-tuning, compare the obtained values. The value deviation of F1-06 shall be within ±5°. The values of F1-08 shall be the same.
6) If applying the ERN1387 SIN/COS encoder, set F1-10 (Selection of encoder's signal check) to 2. Run the motor at the inspection speed and check:
• Whether the running current is normal
• Whether the actual running direction of the elevator is consistent with the given direction
• Whether the pulse direction is correct
Ensure that F4-03 (Low byte of current floor position) increases when you press the UP key and decreases when you press the DOWN key.
The elevator running direction and pulse direction can be modified by F2-10 (Elevator running direction).
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Use of the NICE3000 Brief NICE3000 Instruction Manual
Note
After the motor auto-tuning is complete, the system prohibits inspection running for 8s and saves parameters during the time.
4.3.3 Summary of Commissioning at Inspection Speed
■
Asynchronous Motor Auto-tuning Process
Figure 4-3 Auto-tuning process of the asynchronous motor
Set F0-01 to 0 (Operation panel control)
Set F1-01, F1-02, F1-03, F1-04 and F1-05 based on motor nameplate parameters
F1-11 = 1 F1-11 = 2
The car need not be lifted up. The TUNE indicator on the operation panel is ON (the circuit from the output side to the motor is energized). Press RUN. The RUN indicator is
ON and motor tuning begins.
Lift the car up (take off the rope from the motor)
The TUNE indicator on the operation panel is
ON (the circuit from the output side to motor is energized). Open the brake manually and press RUN. The RUN indicator is ON and motor tuning begins.
No-load tuning
With-load tuning
The motor does not run with electromagnetism noise. The controller automatically meansures
F1-06, F1-07 and F1-08 and calculates F1-09 and F1-10.
The motor runs. The controller automatically measures F1-06, F1-07,
F1-08, F1-09 and F1-10.
The tuning is complete. Set F0-01 to 1 to restore distance control.
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Brief NICE3000 Instruction Manual Use of the NICE3000
■
PMSM Auto-tuning Process
Figure 4-4 Auto-tuning process of the PMSM
Set F0-01 to 0 (No-load tuning ) or 1 (With-load tuning )
Properly set encoder parameters F 1-00 and F1-12, and motor parameters F 1-01,
F1-02, F1-03, F1-04 and F1-05
F1-11 = 2
No-load tuning
F1-11 = 1
With-load tuning
Life the car up and disconnect the motor from load
Set F0-01 to 1 to restore distance control .
Resume the rope .
Tuning is complete . Press RUN to check whether the motor runs normally . If not, please reverse the encoder signal direction and perform motor tuning again .
Values of F1-06 and F1-08 are obtained .
Three or more times of tuning is suggested . The value deviation of F 1-06 shall be within ±5°. The values of F1-08 shall be the same .
If no-load tuning is adopted , set F1-11 to 2. The TUNE indicator on the operation panel is ON. Open the brake manually and press RUN . The RUN indicator on the operation panel is ON . The motor tuning begins .
If with-load tuning is adopted , set F1-11 to 1. The TUNE indicator on the operation panel is ON . Press the inspection key and then press the UP or DOWN key. The RUN indicator on the operation panel is ON . The motor tuning begins .
■
Output Status of RUN and Brake Contactors
For the sake of safety in different control modes, the system handles the output commands to the RUN contactor or brake contactor differently. In some situations, it is necessary to release the running contactor or the brake contactor manually.
The following table lists the output status of the running and brake contactors.
Table 4-2 Output status of the running and brake contactors
Control
Mode
Output
State
RUN contactor
Brake contactor
Motor Auto-tuning (F1-11 = 1, 2)
With-load Auto-tuning
No-load
Auto-tuning
PMSM
Asynchronous
Motor
Output
Not output
Output
Output
Output
Not output
Controller Running
(Not Auto-tuning)
Operation
Panel
Control
(F0-01 = 0)
Distance
Control
(F0-01 = 1)
Not output
Not output
Output
Output
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Use of the NICE3000 Brief NICE3000 Instruction Manual
4.3.4 Commissioning at Normal Speed
After ensuring that running at inspection speed is normal, you can start commissioning at normal speed. Shaft auto-tuning is required before the commissioning at normal speed.
Ensure that the elevator satisfies the safety running requirements.
To perform shaft auto-tuning, the following conditions must be satisfied:
1. The signals of the encoder and leveling sensors (NC, NO) are correct and the position switches are installed properly.
2. The elevator is at the bottom floor and the down slow-down switch acts.
3. The elevator is in the inspection state. The control mode is distance control and CLVC
(F0-00 = 1, F0-01 = 1).
4. The top floor number (F6-00) and bottom floor number (F6-01) are set correctly.
5. The NICE3000 system is not in the fault alarm state. If there is a fault at the moment, press
STOP
RES
to reset the fault.
Then set F1-11 to 3 on the operation panel or set F7 to 1 on the keypad of the MCB, and start shaft auto-tuning.
4.3.5 Riding Comfort
The riding comfort is an important factor of the elevator's overall performance. Improper installation of mechanical parts and improper parameter settings will cause bad comfort.
Enhancing the riding comfort mainly involves adjustment of the controller output and the elevator's mechanical construction.
■
Controller Output
The parameters that may influence the riding comfort are described in this part.
Function
Code
Parameter Name
Setting
Range
Default Description
F1-09
Current filter time
(PMSM)
0.00–40.00
0.00
It can reduce the lowerfrequency vertical jitter during running.
F2-00
F2-01
F2-02
F2-03
F2-04
F2-05
Speed loop proportional gain 1
Speed loop integral time 1
Switchover frequency 1
Speed loop proportional gain 2
Speed loop integral time 2
Switchover frequency 2
0–100
0.01–10.00s
0.00 to F2-05 2.00 Hz
0–100
0.01–10.00s
F2-02 to
F0-06
40
0.60s
35
0.80s
5.00 Hz
F2-00 and F2-01 are the PI regulation parameters when running frequency is lower than F2-02 (Switchover frequency 1). F2-03 and
F2-04 are the PI regulation parameters when running frequency is higher than F2-
05 (Switchover frequency 2).
The regulation parameters between F2-02 and F2-05 are the weighted average value of F2-00 & F2-01 and F2-03
& F2-04.
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Brief NICE3000 Instruction Manual Use of the NICE3000
For a faster system response, increase the proportional gain and reduce the integral gain.
Be aware that a fast system response causes system oscillation.
Figure 4-5 Relationship between switchover frequencies
PI regulation parameter
F2-00
F2-01
F2-03
F2-04
F2-02
F2-05
Frequency reference
The recommended regulating method is as follows:
If the factory parameters cannot satisfy the requirements, make slight regulation. Increase the proportion gain first to the biggest value under which the system does not oscillate. Then decrease the integral time to ensure fast responsiveness and small overshoot.
If both F2-02 (Switchover frequency 1) and F2-05 (Switchover frequency 2) are set to 0 simultaneously, only F2-03 and F2-04 are valid.
Function
Code
Setting
Range
Default Description
F2-06
F2-07
Parameter
Name
Current loop proportion gain
Current loop integral gain
10–500
10–500
60
30
F2-06 and F2-07 are the current loop adjustment parameters in the vector control algorithm.
Regulating the two parameters for PMSM has obvious effect on the riding comfort.
Appropriate regulation can restrain jitter during running. Generally, increase their default value to 180 and 60 respectively for the PMSM.
Function
Code
Parameter
Name
Setting Range Default Description
F3-00
F3-01
Startup speed 0.000–0.030 m/s 0.010 m/s
Startup speed holding time
0.000–0.500s
0.150s
It can reduce improve the terrace feeling at startup caused by the breakout friction of guide rail.
F3-18
Zero-speed control time at startup
0.000–1.000s
0.200s
It specifies the zero speed holding time before brake output.
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Use of the NICE3000 Brief NICE3000 Instruction Manual
Function
Code
Parameter
Name
Setting Range
F3-19
F3-20
Brake release delay
Brake apply delay
V (speed )
0.000–1.000s
0.000–1.000s
F8-11
Zero-speed control time at end
0.200–1.500s
Figure 4-6 Running time sequence
Default
0.200s
0.600s
0.300s
0.200s
Description
It specifies the time required from when the system outputs the open signal to when the brake is completely released.
The value is automatically changed to 0.0600s by the system when F8-02 is 2.
It specifies the time from when the system outputs the close signal to when the brake is completely applied.
It specifies the zero speed holding time after the brake is applied.
F3-18 F3-19 F3-20 F8-11
300 ms
RUN contactor
Brake contactor
Shorting door lock circuit contactor
Shorting motor stator contactor
Internal running status
Leveling signal
RUN contactor feedback
Brake contactor feedback
Shorting door lock circuit contactor feedback
Shorting motor stator contactor feedback
RUN contactor
Brake contactor
Shorting door lock circuit contactor
Shorting motor stator contactor
Internal running status
Leveling signal
RUN contactor feedback
Brake contactor feedback
Shorting door lock circuit contactor feedback
Shorting motor stator contactor feedback
The open time of the brakes varies according to the types and the response time of the brakes is greatly influenced by the ambient temperature. Too high brake coil temperature slows the brake responsiveness. Thus, when the riding comfort at startup or stop cannot be improved by adjusting zero servo or load cell compensation parameters, appropriately increase F3-19 and F3-20 to check whether the brake release time influences the riding comfort.
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Brief NICE3000 Instruction Manual Use of the NICE3000
Function
Code
F8-01
F8-02
F8-03
F8-04
Parameter Name
Pre-torque selection
Pre-torque offset
Zero servo current coefficient
Drive gain
Zero servo speed loop KP
Brake gain
Zero servo speed loop TI
Setting Range
0: Pre-torque invalid
1: Load cell pre-torque compensation
2: Automatic pre-torque compensation
0.0%–100.0%
0.20%–50.0%
0.00–2.00
0.00–1.00
0.00–2.00
0.00–2.00
Default
0
50.0%
15.0%
0.60
0.50
0.60
0.60
1: Load cell pre-torque compensation
The controller with the load cell sensor pre-outputs the torque matched the load so as to ensure the riding comfort of the elevator.
• Motor driving status: full-load up, no-load down
• Motor braking status: full-load down, no-load up
"Pre-torque offset" is actually the elevator balance coefficient, namely, the percentage of car load to rated load when the car cage and counterweight are balanced.
The drive gain or brake gain scales the elevator's current pre-torque coefficient when the motor runs at the drive or brake side. If the gain set is higher, then the calculated value of startup pro-torque compensation is higher. The controller identifies the braking or driving state according to the load cell sensor signal and automatically calculates the required torque compensation value.
When an analog device is used to measure the load, these parameters are used to adjust the elevator startup. To adjust the startup, do as follows:
• In the driving state, increasing the value of F8-03 could reduce the rollback during the elevator startup, but a too high value could cause car lurch at start.
• In braking state, increasing the value of F8-04 could reduce the jerk in command direction during the elevator startup, but a too high value could cause car lurch at start.
2: Automatic pre-torque compensation
This function is enabled only when the ERN1387 or ECN1313 encoder is applied. The system automatically adjusts the compensated torque at startup.
a. Gradually increase F8-02 (Zero servo current coefficient) until that the rollback or jerk in command direction is cancelled at brake release and the motor does not vibrate.
b. Increase the value of F8-02 (Zero servo current coefficient) if the motor jitters when F8-
04 (Zero servo speed loop TI) is less than 1.00.
c. Motor vibration and acoustic noise indicate excessive value of F8-03 (Zero servo speed loop KP). Use the default value of F8-03.
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Use of the NICE3000 Brief NICE3000 Instruction Manual
■
Mechanical Construction
The mechanical construction affecting the riding comfort involves the guide rail, guide shoe, steel rope, installation of the brake, balance of the car and the resonance caused by the car, guild rail and motor. For asynchronous motor, abrasion or improper installation of the gearbox may arouse bad riding comfort.
1. Installation of the guide rail mainly involves the verticality of the rail, rail surface flatness, smoothness of the guide rail connection and parallelism between two guide rails
(including rails at the counterweight side).
2. The tightness of the guide shoes (including the one at the counterweight side) also influences the riding comfort. The guide shoes must not be too loose or tight.
3. The drive from the motor to the car totally depends on the steel rope. Too big flexibility of the steel rope with irregular resistance during the car running may cause curly oscillation of the car. In addition, unbalanced stress of multiple steel ropes may cause the car to jitter during running.
4. The riding comfort may be influenced during running if the brake arm is installed too tightly or the brake is released incompletely.
5. If the car weight is unbalanced, it will cause uneven stress of the guide shoe that connects the car and the guide rail. As a result, the guide shoe will rub with the guide rail during running, affecting the riding comfort.
6. For asynchronous motor, abrasion or improper installation of the gearbox may also affect the riding comfort.
7. Resonance is an inherent character of a physical system, related to the material and quality of system components. If you are sure the oscillation is caused by resonance, reduce the resonance by increasing/decreasing the car weight or counterweight and add resonance absorbers at connections of the components. For example, place rubber blanket under the motor.
4.3.6 Door Machine Commissioning
As shown in the second figure in section 4.1, correlation of the door machine controller and the elevator controller is that the CTB outputs door open/close command and the door machine controller feeds back the door open/close limit signal.
After commissioning and installation of the door machine are complete, check whether the wiring is correct and the door open/close limit signals are consistent with the default setting.
To perform the door machine commissioning, do as follows:
1. In the terminal control mode of the door machine controller, manually short the door open relay output terminal BM/B1 and the door close relay output terminal BM/B2 on the CTB and observe whether the door machine can open and close correspondingly.
If the door machine cannot act properly, check whether BM/B1 and BM/B2 are wrongly connected to the input terminals of the door machine controller and whether commissioning of the door machine controller is complete.
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Brief NICE3000 Instruction Manual Use of the NICE3000
2. After ensuring that control of door open/close is normal, check whether the door open/ close signal feedback from the door machine is normal.
As shown in the following figure which is part of display of parameter F5-35 on the operation panel, segments E and C of the upmost right 7-segment LED are the monitoring points of door open limit and door close limit.
• Segment C ON, segment E OFF: The system receives the door open limit signal and the door is in the open state.
• Segment E ON, segment C OFF: The system receives the door close limit signal and the door is in the close state.
The two segments should be off in the door open/close process.
Control the door in the open or close state manually and query parameter F5-35. If the following screen is displayed, it indicates that the door machine controller feeds back the correct door open and close signals.
Figure 4-7 Monitoring the door open and close limit signals
5 4 3 2 1
A
F
B
G
E
D
C
DP
F
E
A
G
B
D
C
DP
4.3.7 Password Setting
The NICE3000 controller provides the parameter password protection function. Here gives an example of changing the password into 12345, as shown in the following figure.
Figure 4-8 Example of changing the password
0.000
Data display
PRG
F0 FP
ENTER
FP-00
ENTER
000000 000000
12300 12000
12000 10000 10000
12300 12340 12340 12345
ENTER
FP-00
After you set the user password (set FP-00 to a non-zero value), the system requires user password authentication (the system displays "------") when you press PRG. In this case, you can modify the function code parameters only after entering the password correctly.
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Use of the NICE3000 Brief NICE3000 Instruction Manual
In the password protection unlocked status, you can change the password at any time. The last input number will be the user password.
If you want to disable the password protection function, enter the correct password and then set FP-00 to 0. If FP-00 is a non-zero value at power-on, the parameters are protected by the password.
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5
Function Code Table
Function Code Table Brief NICE3000 Instruction Manual
Chapter 5 Function Code Table
Function
Code
Parameter Name Setting Range
F0-00
F0-01
Control mode
Group F0: Basic parameters
Command source selection
0: Sensorless flux vector control
(SFVC)
1:Closed-loop vector control (CLVC)
0: Operation panel control
1: Distance control
F0-02
F0-03
Speed reference in operation panel control
Maximum elevator running speed
F0-04 Rated elevator speed
F0-05 Rated elevator load
0.050 m/s to F0-04
0.250 m/s to F0-04
0.250–4.000 m/s
300–9999 kg
F0-06 Maximum frequency
F0-07 Carrier frequency
20.00–99.00 Hz
0.5–16.0 kHz
F1-00 Encoder type selection
Group F1: Motor parameters
0: SIN/COS incremental encoder
1: UVW incremental encoder
F1-01 Rated motor power 1.1–75.0 kW
F1-02 Rated motor voltage
F1-03 Rated motor current
0–440 V
0.00–655.00 A
F1-04 Rated motor frequency
F1-05 Rated motor rotational speed 0–3000 RPM
F1-06
Stator resistance
(asynchronous motor)
0.000–30.000 Ω
Encoder initial angle (PMSM) 0–359.9°
Rotor resistance 0.000–30.000 Ω
F1-07
Encoder angle at power-off
(PMSM)
0–359.9°
F1-08
Leakage inductance
(asynchronous motor)
0.00–300.00 mH
F1-09
Wiring mode (PMSM)
Mutual inductance
Current filter time (PMSM)
0–15
0.1–3000.0 mH
0.00–40.00
F1-10
Motor magnetizing current
Selection of encoder's signal check (PMSM)
0.00–99.00 Hz
0.01–300.00 A
0–255
Default
1
1
0.050 m/s
1.600 m/s
1.600 m/s
1000 kg
50.00 Hz
6 kHz
1
Model dependent
380 V
Model dependent
50.00 Hz
1460 RPM
Model dependent
Model dependent
Model dependent
Model dependent
Model dependent
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Brief NICE3000 Instruction Manual Function Code Table
Function
Code
Parameter Name Setting Range
F1-11 Auto-tuning mode selection
0: No operation
1: With-load auto-tuning
2: No-load auto-tuning
3: Shaft auto-tuning
F1-12 Encoder lines per revolution
F1-13 Encoder fault detection time
0–10000
0.0–10.0s
Group F2: Vector control parameters
F2-00 Speed loop proportional gain 1 0–100
F2-01 Speed loop integral time 1
F2-02 Switchover frequency 1
0.01–10.00s
0.00 to F2-05
F2-03 Speed loop proportional gain 2 0–100
F2-04 Speed loop integral time 2 0.01–10.00s
F2-05 Switchover frequency 2 F2-02 to F0-06
F2-06 Current loop proportional gain 10–500
F2-07 Current loop integral gain
F2-08 Torque limit
F2-10 Elevator running direction
10–500
0.0–200.0%
0: Running direction and position pulse direction unchanged
1: Running direction reversed, position pulse direction reversed
2: Running direction unchanged, position pulse direction reversed
3: Running direction reversed, position pulse direction unchanged
F3-02 Acceleration rate
Group F3: Running control parameters
F3-00 Startup speed
F3-01 Startup speed holding time
0.000–0.030 m/s
0.000–0.500s
0.200–2.000 m/s
2
F3-03 Acceleration start jerk time
F3-04 Acceleration end jerk time
F3-05 Deceleration rate
F3-06 Deceleration start jerk time
0.300–4.000s
0.300–4.000s
0.200–2.000 m/s
2
F3-07
F3-08
Deceleration end jerk time
Special deceleration rate
0.300–4.000s
0.300–4.000s
0.500–2.000 m/s 2
F3-09 Pre-deceleration distance
F3-10 Re-leveling speed
F3-11 Inspection speed
F3-12 Position of up slow-down 1
0–90.0 mm
0.000–0.080 m/s
0.100–0.630 m/s
0.00–300.00 m
Default
0
0.010 m/s
0.150s
0.600 m/s
2
2.500s
2.500s
0.600 m/s
2
2.500s
2.500s
0.900 m/s 2
0.0 mm
0.040 m/s
0.250 m/s
0.00 m
0
1024
1.0s
40
0.60s
2.00 Hz
35
0.80s
5.00 Hz
60
30
150.0%
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Function Code Table Brief NICE3000 Instruction Manual
Function
Code
Parameter Name Setting Range
F3-13 Position of down slow-down 1 0.00–300.00 m
F3-14 Position of up slow-down 2 0.00–300.00 m
F3-15 Position of down slow-down 2 0.00–300.00 m
F3-16 Position of up slow-down 3 0.00–300.00 m
F3-17 Position of down slow-down 3 0.00–300.00 m
F3-18
Zero-speed control time at startup
0.000–1.000s
F3-19 Brake release delay 0.000–1.000s
F3-20 Brake apply delay
F4-00 Leveling adjustment
F4-01 Current floor
F4-02
High byte of current floor position
F4-03
Low byte of current floor position
F4-04 Length 1 of leveling flag
0.000–1.000s
Group F4: Floor parameters
0–60 mm
F6-01 to F6-00
0–65535
0–65535
F4-05
F4-06
F4-07
F4-08
Length 2 of leveling flag
High byte of floor 1 height
Low byte of floor 1 height
High byte of floor 2 height
0–65535
0–65535
0–65535
0–65535
0–65535
F4-09 Low byte of floor 2 height
F4-10 High byte of floor 3 height
F4-11 Low byte of floor 3 height
0–65535
0–65535
0–65535
·
·
·
F4-62 High byte of floor 29 height
F4-63 Low byte of floor 29 height
F4-64 High byte of floor 30 height
F4-65 Low byte of floor 30 height
F5-00
0–65535
0–65535
0–65535
0–65535
Group F5: Terminal function parameters
Attendant/Normal switchover time
3–200s
30 mm
1
1
34464
0
0
0
0
0
0
0
0
Default
0.00 m
0.00 m
0.00 m
0.00 m
0.00 m
0.200s
0.200s
0.600s
0.300s
0
0
0
0
3
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Brief NICE3000 Instruction Manual Function Code Table
Function
Code
Parameter Name
F5-01 X1 function selection
F5-02 X2 function selection
F5-03 X3 function selection
F5-04 X4 function selection
F5-05 X5 function selection
F5-06 X6 function selection
F5-07 X7 function selection
F5-08 X8 function selection
F5-09 X9 function selection
F5-10 X10 function selection
F5-11 X11 function selection
F5-12 X12 function selection
Setting Range
NO input: 01–31
00: No function
01: Up leveling signal
02: Down leveling signal
03: Door zone signal
04: Safety circuit feedback signal
05: Door lock circuit feedback signal
06: Running feedback signal
07: Brake feedback signal
08: Inspection signal
09: Inspection up signal
10: Inspection down signal
11: Fire emergency signal
12: Up limit signal
13: Down limit signal
14: Over-load signal
15: Full-load signal
16: Up slow-down 1 signal
17: Down slow-down 1 signal
18: Up slow-down 2 signal
19: Down slow-down 2 signal
20: Up slow-down 3 signal
21: Down slow-down 3 signal
22: Shorting door lock circuit contactor feedback
23: Firefighter switch signal
24: Door machine 1 light curtain signal
25: Door machine 2 light curtain signal
26: Brake travel switch feedback signal
27: UPS valid signal
28: Elevator locked signal
29: Safety circuit 2 feedback signal
30: Shorting PMSM stator feedback signal
31: Door lock circuit 2 feedback signal
(To be continued)
Default
39
22
40
09
10
33
35
34
04
05
38
44
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Function Code Table Brief NICE3000 Instruction Manual
Function
Code
Parameter Name
F5-13 X13 function selection
F5-14 X14 function selection
F5-15 X15 function selection
F5-16 X16 function selection
F5-17 X17 function selection
F5-18 X18 function selection
F5-19 X19 function selection
F5-20 X20 function selection
F5-21 X21 function selection
F5-22 X22 function selection
F5-23 X23 function selection
F5-24 X24 function selection
Setting Range
NC input: 33–63
33: Up leveling signal
34: Down leveling signal
35: Door zone signal
36: Safety circuit feedback signal
37: Door lock circuit feedback signal
38: Running feedback signal
39: Brake feedback signal
40: Inspection signal
41: Inspection up signal
42: Inspection down signal
43: Fire emergency signal
44: Up limit signal
4513: Down limit signal
46: Over-load signal
47: Full-load signal
48: Up slow-down 1 signal
49: Down slow-down 1 signal
50: Up slow-down 2 signal
51: Down slow-down 2 signal
52: Up slow-down 3 signal
53: Down slow-down 3 signal
54: Shorting door lock circuit contactor feedback
55: Firefighter switch signal
56: Door machine 1 light curtain signal
57: Door machine 2 light curtain signal
58: Brake travel switch feedback
59: UPS valid signal NC input
60: Elevator locked signal
61: Safety circuit 2 feedback
62: Shorting PMSM stator contactor feedback
63: Door lock circuit 2 feedback
Default
00
00
00
00
00
45
48
49
50
51
00
00
- 56 -
Brief NICE3000 Instruction Manual Function Code Table
Function
Code
Parameter Name
F5-25 CTB input type selection 0–255
Setting Range Default
64
F5-26
F5-27
F5-28
F5-29
F5-30
F5-31
The NO/NC setting of terminals X1 to X8 on the CTB is listed in the following table.
Terminal
X1
X2
X3
X4
X5
X6
X7
X8
Bit
Bit0
Bit1
Bit2
Bit3
Bit4
Bit5
Bit6
Bit7
Parameter Name
Door 1 light curtain
Door 2 light curtain
Door 1 open limit
Door 2 open limit
Door 1 close limit
Door 2 close limit
Full-load signal
Over-load signal
Default
0
0
0
0
0
0
1
0
0: NC
1: NO
Y1 function selection
Y2 function selection
Y3 function selection
Y4 function selection
Y5 function selection
Y6 function selection
Output function:
0: No function
1: RUN contactor control
2: Brake contactor control
3: Shorting door lock circuit contactor
4: Fire emergency floor arrival signal feedback
5: Door 1 open
6: Door 1 close
7: Door 2 open
8: Door 2 close
9: Brake and RUN contactors healthy
10: Fault state
11: Running monitor
12: Shorting PMSM stator
13: Emergency evacuation operation
14: System healthy
15: Emergency buzzer control
16: High-voltage startup of brake
17: Elevator running in up direction
18: Fan and lamp
3
4
0
0
1
2
- 57 -
Function Code Table Brief NICE3000 Instruction Manual
Function
Code
Parameter Name Setting Range
F5-32 Communication status display
5
Figure 5-1 Communication status display
2
A
4
A
3
A A
1
F
G
B
F
G
B
F
G
B
F
G
B
E C E C E C E C
Default
CANbus
Modbus for hall call at each floor
The upmost left 7-segment LED is expressed by 0–9, and used for CAN communication monitoring.
• 0: communication normal
• 9: communication interrupted completely
The eight segments A/B/C/D/E/F/G/DP of the four 7-segment LEDs from right to left successively indicate each HCB Modbus communication monitoring of each HCB.
• ON: The Modbus communication of the HCB for the floor is normal.
• OFF: The Modbus communication of the HCB for the floor is interrupted.
F5-33
D
Program control selection
DP
D
DP
D
DP
D
DP
• Bit0 to Bit3: Reserved
• Bit4: Arrival gong disabled at night
• (22:00 p.m. to 7:00 a. m.)
• Bit5: Input function 25/27 used as motor overheat or earthquake detection input
• Bit6: Door lock disconnected added once to the prerequisites from inspection to normal running
• Bit7: Fault code not displayed on the keypad
• Bit8: Door open command cancelled immediately at door open limit
• Bit9: Car stop due to zero-speed torque holding when the travel switch of the brake is abnormal
• Bit10 to Bit15: Reserved
0
F5-34 Terminal state display
F5-35 Terminal state display
F5-34/F5-35 indicates the state of the I/O terminals. The serial numbers of the five 7-segment
LEDs are 5, 4, 3, 2 and 1 from left to right, shown as below:
- 58 -
Brief NICE3000 Instruction Manual Function Code Table
Function
Code
Parameter Name
F5-34
SN Segment Indication
1
2
3
D
E
B
C
D
E
B
C
F
Up leveling signal
Down leveling signal
Door zone signal
Safety circuit feedback 1
F
G
Door lock circuit feedback 1
Running contactor feedback
DP Brake contactor feedback 1
A Inspection signal
Inspection up signal
Inspection down signal
Fire emergency signal
Up limit signal
Down limit signal
G Over-load signal
DP Full-load signal
A
B
C
Up slow-down 1 signal
Down slow-down 1 signal
Up slow-down 2 signal
D
E
Down slow-down 2signal
Up slow-down 3 signal
F Down slow-down 3 signal
Shorting door lock circuit
G contactor feedback
DP Motor overheat signal
SN
1
2
3
Setting Range Default
F5-35
Segment Indication
A Light curtain 1
F
G
DP
A
D
E
B
C
D
E
B
C
F
G
DP
Light curtain 2
Door 1 open limit
Door 2 open limit
Door 1 close limit
Door 2 close limit
Full-load signal
Over-load signal
Door open button
Door close button
Door open delay button
Bypass signal
Attendant signal
Direction change signal
Independent running signal
Firefighter operation signal
Door open output 1
D
E
F
A
B
C
Door close output 1
Door lock signal
Door open output 1
Door close output 2
Door lock signal
G
DP
Up arrival gong
Down arrival gong
- 59 -
Function Code Table Brief NICE3000 Instruction Manual
Function
Code
4
A
B
C
D
E
F
G
DP
A
Parameter Name
Door machine 1 light curtain
Door machine 2 light curtain
Brake feedback 2
UPS input
Elevator locked input
Safety circuit feedback 2
Shorting PMSM stator contactor feedback
Door lock circuit feedback 2
Reserved
4
B RUN contactor output B
5
C
D
Brake contactor output
Shorting door lock circuit contactor control
Fire emergency floor arrival signal
5
C
D
E E
F
F5-36 Load cell input selection
0: MCB digital input
1: CTB digital input
2: CTB analog input
3: MCB analog input
Group F6: Basic elevator parameters
F6-00 Top floor of the elevator F6-01 to 31
F6-01 Bottom floor of the elevator
F6-02 Parking floor
F6-03 Fire emergency floor
F6-04 Elevator-locked floor
1 to F6-00
F6-01 to F6-00
F6-01 to F6-00
F6-01 to F6-00
F6-05 Service floors 1
F6-06 Service floors 2
F6-07
Number of elevators in group mode
F6-08 Elevator SN
0–65535 (floors 1–16)
0–65535 (floors 17–31)
1–8
1–8
Setting Range
A
B
C
D
E
F
G
DP
A
Default
Door open button display
Door close button display
Door open delay button display
Bypass sign
Reserved
Buzzer output
Reserved
Energy saving sign
System light curtain state
1
System light curtain state
2
Hall call elevator-locked input
Hall call fire emergency input
Full-load signal
Over-load signal
2
1
1
1
9
1
65535
65535
1
1
- 60 -
Brief NICE3000 Instruction Manual Function Code Table
Function
Code
Parameter Name Setting Range
F6-09
F6-10
F6-11
Parallel selection
Leveling sensor filter time
Elevator function selection
F6-12 VIP floor
F6-13 Security floor
F6-14 Down-collective 1 start time
F6-15 Down-collective 1 end time
F6-16 Down-collective 2 start time
F6-17 Down-collective 2 end time
F6-18
Time-based floor service 1 start time
F6-19
F6-20
F6-21
Time-based floor service 1 end time
Floor 1 of time-based floor service 1
Floor 2 of time-based floor service 1
• Bit0: Dispersed waiting
• Bit1: Reserved
• Bit2: Parallel implemented at monitoring port
• Bit4: Door not open at power-on if elevator-locked signal is enabled
• Bit6: Clear floor number and display direction in advance
• Bit7: New anti-nuisance function
Bit14: Safety 2, door lock 2 time interval detection
10–50 ms
• Bit1: Returning to base floor for large position deviation function
• Bit2: Cancelling auto sequential arrange of floor addresses to be displayed
• Bit3: Stopping shorting motor stator output at door open after auto slide
• Bit4: Current slope mode at stop for 300 ms
• Bit5: Current detection valid at startup for PMSM
• Bit7: Door open valid at non-door zone in the inspection state
• Bit8: Door open and close once after inspection turned to normal
• Bit10: Buzzer not tweet upon releveling
• Bit11: Super short floor function
• Bit13: E53 fault auto reset
F6-01 to F6-00
F6-01–F6-00
00.00–23.59 (hour.minute)
00.00–23.59 (hour.minute)
00.00–23.59 (hour.minute)
00.00–23.59 (hour.minute)
00.00–23.59 (hour.minute)
00.00–23.59 (hour.minute)
0–65535 (floors 1–16)
0–65535 (floors 17–31)
Default
0
14 ms
0
0
1
00.00
00.00
00.00
00.00
00.00
00.00
65535
65535
- 61 -
Function Code Table Brief NICE3000 Instruction Manual
Function
Code
Parameter Name
F6-22
F6-23
Time-based floor service 2 start time
Time-based floor service 2 end time
F6-24
F6-25
Floor 1 of time-based floor service 2
Floor 2 of time-based floor service 2
F6-26 Peak 1 start time
F6-27 Peak 1 end time
F6-28
F6-29
F6-30
F6-31
Peak 1 floor
Peak 2 start time
Peak 2 end time
Peak 2 floor
Setting Range
00.00–23.59 (hour.minute)
00.00–23.59 (hour.minute)
0–65535 (floors 1–16)
0–65535 (floors 17–31)
00.00–23.59 (hour.minute)
00.00–23.59 (hour.minute)
F6-01–F6-00
00.00–23.59 (hour.minute)
00.00–23.59 (hour.minute)
F6-01–F6-00
F7-00 Test floor 1
F7-01 Test floor 2
F7-02 Test floor 3
F7-03 Random test times
F7-04 Hall call enabled
Group F7: Test function parameters
0–top floor of the elevator (F6-00)
0–top floor of the elevator (F6-00)
0–top floor of the elevator (F6-00)
0–60000
0: Hall call allowed
1: Hall call prohibited
F7-05
F7-06
F7-07
Door open enabled
Over-load function selection
Limit switch
0: Door open allowed
1: Door open prohibited
0: Over-load running prohibited
1: Over-load running allowed
0: Limit switch enabled
1: Limit switch disabled
F8-00 Load cell auto-tuning
F8-01
Group F8: Enhanced function parameters
Pre-torque selection
0–100%
0: Pre-torque invalid
1: Load cell pre-torque compensation
2: Automatic pre-torque compensation
F8-02
Pre-torque offset 0.0–100.0%
Zero servo current coefficient 0.20%–50.0%
F8-03
F8-04
Drive gain
Zero servo speed loop KP
Brake gain
Zero servo speed loop TI
0.00–2.00
0.00–1.00
0.00–2.00
0.00–2.00
Default
00.00
00.00
65535
65535
00.00
00.00
1
00.00
00.00
1
0
0
0
0
0
0
0
0
0%
0
50.0%
15.0%
0.60
0.50
0.60
0.60
- 62 -
Brief NICE3000 Instruction Manual Function Code Table
Function
Code
F8-05
F8-06
F8-07
F8-08
Parameter Name
Current car load
Car no-load load
Car full-load load
Anti-nuisance function
Setting Range
0–1023
0–1023
0–1023
0: Disabled
1: Enabled (load cell sensor required)
F8-09
F8-10
Emergency evacuation operation speed at power failure
Emergency evacuation operation mode at power failure
0.000–0.100 m/s
0: Motor not running
1: UPS
2: 48 V battery power supply
F8-11 Zero-speed control time at end 0.200–1.500s
Group F9: Time parameters
F9-00
F9-01
Time for idle elevator to return to base floor
Time for fan and lamp to be turned off
F9-02
Maximum floor running time interval
F9-03 Clock: year
F9-04
F9-05
F9-06
F9-07
F9-09
F9-11
Clock: month
Clock: day
Clock: hour
Clock: minute
Accumulative running time
High byte of running times
0–240 minutes
0–240 minutes
0–45s (invalid under 3s)
2000–2100
1–12
1–31
0–23
0–59
0–65535 hours
0–9999
F9-12 Low byte or running times 0–9999
Group FA: Keypad setting parameters
FA-00 Keypad display selection
0: Reversed display, physical floor
1: Positive display, physical floor
2: Reversed display, hall call data
3: Positive display, hall call data
1–65535 FA-01 Run display 1
FA-02 Stop display
FA-03 Current encoder angle
FA-04
FA-05
FA-06
FA-07
Software 1 (FK)
Software 2 (ZK)
Software 3 (DSP)
Heatsink temperature
1–65535
0.0–360.0°
0–65535
0–65535
0–65535
0–100°C
Default
0
0
100
0
0.050 m/s
0
0.200
10 minutes
2 minutes
45s
Current time
Current time
Current time
Current time
Current time
0
0
0
0
65535
65535
0.0°
0
0
0
0°C
- 63 -
Function Code Table Brief NICE3000 Instruction Manual
Function
Code
Group FB: Door function parameters
FB-00 Number of door machine (s) 1–2
FB-01
FB-02
Parameter Name
CTB software
Service floor 1 of door machine
1
0–99
Setting Range
0–65535 (floors 1–16)
FB-03
FB-04
Service floor 2 of door machine
1
Service floor 1 of door machine
2
FB-05
Service floor 2 of door machine
2
FB-06 Open door time protection
FB-07 Arrival gong output delay
FB-08 Close door time protection
0–65535 (floors 17–31)
0–65535 (floors 1–16), valid only when there are two door machines
0–65535 (floors 17–31), valid only when there are two door machines
5–99s
0–1000
5–99s
FB-09 Times of door open and close 0–20
FB-10 Door state of idle elevator
• 0: close the door successfully
• 1: waiting with door open at base floor
• 2: waiting with door open at each floor
FB-11
FB-12
Door open holding time for hall call
Door open holding time for car call
1–30s
1–30s
FB-13
FB-14
Door open holding time at base floor
Door open holding time
1–30s
10–1000s
Group FC: Protection function parameters
FC-00
FC-01
Protection function selection
Protection function selection
• Bit0: Detection of short circuit to ground at power-on
• Bit1: Detection of inspection startup current
• Bit0: Over-load protection selection
• Bit1: Output phase loss selection
• Bit2: Over-modulation function selection
• Bit3: Reserved
• Bit4: Light curtain judgment at door close limit
• Bit5: Cancelling DSP communication check
• Bit6: Reserved
• Bit7: Stop at leveling position function
Default
0
1
1
1
0
65535
65535
65535
65535
10s
0
15s
0
5s
3s
10s
30s
- 64 -
Brief NICE3000 Instruction Manual Function Code Table
Function
Code
Parameter Name
FC-02 Over-load protection coefficient 0.50–10.00
FC-03 Over-load alarm coefficient 50–100%
FC-04 Opposite door selection
FC-06 1st fault
Setting Range
1–10
The first two digits indicate the floor and the last two digits indicate the fault code. For example, if E30
(elevator position abnormal) occurs at floor 1, the fault information is
0130.
FC-07 1st fault time (month/day)
FC-08 2nd fault
FC-09 2nd fault time (month/day)
FC-10 3rd fault
0–1231
0–3199
0–1231
0–3199
FC-11 3rd fault time (month/day)
FC-12 4th fault
FC-13 4th fault time (month/day)
FC-14 5th fault
FC-15 5th fault time (month/day)
FC-16 6th fault
FC-17 6th fault time (month/day)
FC-18 7th fault
0–1231
0–3199
0–1231
0–3199
0–1231
0–3199
0–1231
0–3199
FC-19 7th fault time (month/day)
FC-20 8th fault
FC-21 8th fault time (month/day)
FC-22 9th fault
FC-23 9th fault time (month/day)
FC-24 10th fault
FC-25 10th fault time (month/day)
FC-26 Latest fault
0–1231
0–3199
0–1231
0–3199
0–1231
0–3199
0–1231
0–3199
FC-27 Speed at latest fault
FC-28 Current at latest fault
0.000–4.000 m/s
0.0–999.9 A
FC-29 DC bus voltage at latest fault 0–999 V
FC-30 Latest fault time (month/day) 0–1231
Default
1.00
80%
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.000
0.0
0
0
0
0
0
1
- 65 -
Function Code Table Brief NICE3000 Instruction Manual
Function
Code
Parameter Name Setting Range
FC-31 Latest fault time (hour/minute) 00.00–23.59
Group FD: Communication parameters
FD-00
FD-01
FD-02
Baud rate setting
Data format
Local address
0–5: 9600 bps
6: 19200 bps
7: 38400 bps
0: No check-out, data format <8,N,2>
1: Even check-out, data format
<8,E,1>
2: Odd check-out, data format
<8,O,1>
0–127
0: Broadcasting address
FD-03
Communication response delay
0–20 ms
FD-04 Communication timeout delay 0.0–60.0s, 0.0s: invalid
FD-05 Stop delay upon re-leveling 0.00–2.00s
FE-00
Group FE: Elevator function parameters
Collective selective mode
0: Full selective
1: Down selective
2: Up selective
FE-01 Floor 1 corresponding display 0000–1999
FE-02 Floor 2 corresponding display
The first two digits indicate the
FE-03
FE-04
Floor 3 corresponding display
Floor 4 corresponding display display code of ten's place, and the last two digits indicate the display code of unit's place.
00: display 0
FE-05 Floor 5 corresponding display
FE-06
FE-07
Floor 6 corresponding display
Floor 7 corresponding display
01: display 1
02: display 2
03: display 3
04: display 4
05: display 5
(Contiued)
Default
00.00
5
0
1
10 ms
0.0s
0.00s
0
1901
1902
1903
1904
1905
1906
1907
- 66 -
Brief NICE3000 Instruction Manual Overiew
Function
Code
Parameter Name Setting Range
FE-08 Floor 8 corresponding display 06: display 6
FE-09 Floor 9 corresponding display
07: display 7
FE-10
FE-11
Floor 10 corresponding display
Floor 11 corresponding display
08: display 8
09: display 9
10: display A
11: display B
FE-12 Floor 12 corresponding display
FE-13
FE-14
FE-15
FE-16
FE-17
FE-18
FE-19
FE-20
FE-21
FE-22
FE-23
FE-24
FE-25
FE-26
FE-27
FE-28
FE-29
FE-30
FE-31
Floor 13 corresponding display
Floor 14 corresponding display
Floor 15 corresponding display
Floor 16 corresponding display
Floor 17 corresponding display
Floor 18 corresponding display
Floor 19 corresponding display
Floor 20 corresponding display
Floor 21 corresponding display
Floor 22 corresponding display
Floor 23 corresponding display
Floor 24 corresponding display
Floor 25 corresponding display
Floor 26 corresponding display
Floor 27 corresponding display
Floor 28 corresponding display
Floor 29 corresponding display
Floor 30 corresponding display
Floor 31 corresponding display
12: display G
13: display H
14: display L
15: display M
16: display P
17: display R
18: display -
19: no display
20: display 12
21: display 13
22: display 23
23: display C
24: display D
25: display E
26: display F
27: display I
28: display J
29: display K
30: display N
31: display O
32: display Q
33: display S
34: display T
35: display U
36: display V
37: display W
38: display X
39: display Y
40: display Z
Default
0108
0109
0200
0201
0202
0203
0204
0205
0206
0207
0208
0209
0300
1908
1909
0100
0101
0102
0103
0104
0105
0106
0107
0301
- 67 -
Overview Brief NICE3000 Instruction Manual
Function
Code
Parameter Name
FE-32 Factory function selection 1
Setting Range
• Bit0: Attendant function
• Bit1: Returning to base floor at fire emergency
• Bit2: Re-leveling function
• Bit3: Pre-open function
• Bit4: Removal of stuck hall calls
• Bit5: Night security floor function
• Bit6: Down collective selective peak service
• Bit7: Parallel (group mode) peak service
• Bit8: Floor selection of time-based floor service
• Bit9: Independent running
• Bit10: Inspection automatic doorclose
• Bit11: Mal-deletion of car calls
• Bit12: Mal-deletion of hall calls
• Bit13: Emergency evacuation function
• Bit14: Emergency evacuation over-speed protection
• Bit15: Shorting door lock circuit detection function valid
Default
35843
- 68 -
Function
Code
FE-33 Factory function selection 2
FP-00
Parameter Name
User password
FP-01 Parameter update
FP-02 User setting check
Setting Range
• Bit1: Door open holding at door open limit
• Bit2: Not output door close signal at door close limit
• Bit3: Detecting door close limit in inspection mode
• Bit4: Auto reset for running and brake contactor stuck
• Bit5: Detecting slow-down switch stuck
• Bit6: Shorting PMSM stator function enabled
• Bit7: Forced door close function
• Bit8: NC output of shorting motor stator contactor
• Bit9: Immediately stop upon releveling
• Bit10: Adopting 10-bit AD sampling
(load cell)
• Bit11: Disabling door-close command after car lamp is turned off
• Bit12: Stop upon re-leveling only for service floors
• Bit13: High-speed elevator protection function selection
• Bit14: New door open delay function (door open delay signal triggered 3s after the hall call button or door open button is pressed)
• Bit15: Opposite door independent control for freight elevator
0–65535
0: no password
0–2
0: Disabled
1: Enabled
Default
32
0
0
0
6
System Application
System Application Brief NICE3000 Instruction Manual
Chapter 6 System Application
6.1 Parallel Mode and Group Mode
6.1.1 Parameter Setting
The NICE3000 has the parallel control function. Two NICE3000 controllers can exchange the elevator information by means of CAN or RS485 communication, coordinating response of the two elevators to hall calls and improving the elevator efficiency.
The related parameters are set in the following table.
Table 6-1 Setting of the related parameters
Function Code Parameter Name Setting Range Setting in Parallel
F5-29 Y4 function selection 0–14 14
F6-07
Number of elevators in group mode
1–8 2
F6-08 Elevator SN 1–8
Master elevator: 1
Slave elevator: 2
F6-09 Parallel selection
Bit2: Parallel implemented at monitoring port
Bit = 1 when CN5 is used for the parallel mode
Note: The CAN communication port is used for the parallel mode by default. It is unnecessary to set F6-09.
6.1.2 Setting of CTB Addresses
In parallel mode, the CTB address jumper of the master elevator (elevator whose SN is 1) is the same as that used for the control of single elevator. That is, J2 is shorted in the ON position. The CTB address jumper of the slave elevator (elevator whose SN is 2) is shorted in the PARALLEL position. Otherwise, CTB data communication of the elevators becomes abnormal.
For description of CTB terminals, see section 3.3. The following figure shows connection of two elevators in parallel mode by means of CAN communication.
- 72 -
Brief NICE3000 Instruction Manual System Application
Figure 6-1 Parallel connection by means of CAN communication
CN3
PRG UP SET
Elevator
1#
MCB
CN7
Y1 M Y2 M Y3 M Y4 M Y5 M Y6 M
CN3
PRG UP SET
Elevator
2#
MCB
CN7
Y1 M Y2 M
2 Y3 M3 Y4 M4
CN1
1
4
3
JP1
1
4
3
JP2
1
2
JP3
2
1
HCB
JP4
HCB of floor N
CAN communication port connecting CTB of elevator 1#
UP button
LED CN1
1
2
1
2
JP3
1
2
JP1
1
2
JP4 HCB
JP2
HCB of floor N
LED
DOWN button
CAN communication port connecting CTB of elevator 2#
6.1.3 Parallel Mode Using RS485 Communication (Monitoring Port)
When CAN communication is applied to parallel mode, if the 24 V power voltages of two systems are different or the external interference is severe, the communication effect is affected. To achieve better communication effect in parallel mode, we adopt RS485 at the monitoring port of the MCB for communication of the parallel mode.
In this case, the RS232 communication signal needs to be converted to RS485 communication signal. Thus, two optical-isolated RS232/RS485 converters (model: U485A) are required. In field application, connect the RS232/RS485 converter to CN2 of the MCB, and then correspondingly connect the two signal terminals (D+, D-) of the RS485 side of the converter via a cable. Set F6-09 to Bit2 (Parallel implemented at monitoring port).
The following figure shows the parallel mode implemented at the monitoring port.
- 73 -
System Application Brief NICE3000 Instruction Manual
Figure 6-2 Parallel connection at the monitoring port
6.1.4 Setting of Physical Floors
Physical floors, relative to the NICE3000 control system, are defined by the installation position of the leveling flag. The floor (such as the ground floor) at which the lowest leveling flag is installed corresponds to physical floor 1. The top physical floor is the accumulative number of the leveling flags. In parallel mode, the physical floor numbers of the same floor for two elevators are consistent.
If two elevators in parallel stop at different floors, physical floors should start with the lowest leveling flag installation position. The physical floors at the overlapped area of the two elevators are the same. Even if one elevator does not stop a floor in the overlapped area, a leveling flag should be installed there. The user can make the elevator not stop at the floor by setting service floors.
When two elevators are in parallel mode, the addresses of the HCBs should be set according to physical floors. Parallel running can be implemented only when the HCB addresses of one floor are set the same for the two elevators.
Note
In parallel mode, the top floor (F6-00) and bottom floor (F6-01) of the elevators should be set based on corresponding physical floors.
Assume that there are two elevators in parallel. Elevator 1 stops at floor B1, floor 1, floor
2, and floor 3, while elevator 2 stops at floor 1, floor 3, and floor 4. Now, you need to set related parameters and HCB addresses according to the following table.
Table 6-2 Parameter setting and HCB addresses of two elevators
Number of elevators in group mode
Elevator SN
Actual floor
Physical floor
HCB address
Elevator 1
2
1
HCB display
Elevator 2
2
2
HCB address HCB display
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Brief NICE3000 Instruction Manual System Application
B1
1
2
1
2
3
3 4
4 5
Bottom floor
(F6-01)
Top floor (F6-00)
Service floor (F6-05)
1
2
3
4
Elevator 1
FE-01 = 1101
FE-02 = 1901
FE-03 = 1902
FE-04 = 1903
1
4
65535
Elevator 2
2
Bypass floor but leveling flag required
4
5
2
FE-02 = 1901
FE-03=1902
FE-04=1903
FE-05=1904
5
65531 (It does not stop at physical floor 3)
6.1.5 Group Mode
The group control board is required if three or more elevators work in group mode. For details, see the Monarch's Use Instruction of Group Control Board.
6.2 Emergency Evacuation at Power Failure
Passengers may be trapped in the car if power failure suddenly happens during the use of the elevator. The evacuation function at power failure is designed to solve the problem.
The evacuation function is implemented in the following two modes:
• Uninterrupted power supply (UPS)
• Shorting PMSM stator
Here we first introduce the implementation through the NICE3000's shorting PMSM stator scheme, which can save energy and improve safety.
6.2.1 Shorting PMSM Stator
Shorting PMSM stator means shorting phases UVW of the PMSM, which produces resistance to restrict movement of the elevator car. In field application, an auxiliary NC contact is usually added to the NO contact of the output contactor to short PMSM UVW to achieve the effect. It is feasible in theory but may cause over-current actually. Due to the poor quality of the contactor and the wiring of adding the auxiliary contact, the residual current of the controller is still high when the outputs UVW are shorted at abnormal stop.
This results in an over-current fault and may damage the controller or motor.
Monarch's shorting PMSM stator scheme requires the installation of an independent contactor for shorting PMSM stator. The shorting PMSM stator function is implemented via the relay NC contact. On the coil circuit of the RUN contactor, an NO contact of the shorting
PMSM stator contactor is connected in serial to ensure that output short-circuit does not occur when the parameter setting is incorrect.
The following figure shows wiring of the independent shorting PMSM stator contactor.
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System Application Brief NICE3000 Instruction Manual
Figure 6-3 Wiring of the independent shorting PMSM stator contactor
Y1
M1
SW: RUN contactor
5
FX
6
101
102
Safety circuit
Y3
M3
101
102
110 VAC
FX: shorting PMSM stator contactor
X18
NICE3000
U
V
W
FX
1
3
1
3
4
5
SW
6
2
4
2
Then set the related parameters as follows:
24 V
U
V
W
M
Motor
Table 6-3 Parameter setting under the shorting PMSM stator scheme
Function Code
F5-18
F5-28
FE-33
Parameter Name
X18 function selection
Y3 function selection
Bit6
Bit8
Setting Value
30
12
1
1
Description
Allocate X18 with "NO input of shorting PMSM stator feedback".
Allocate Y3 with "Shorting PMSM stator contactor feedback".
Enable the shorting PMSM stator function.
Set the shorting PMSM stator contactor to NC mode.
6.2.2 Emergency 220 V UPS
In this scheme, the 220 V UPS provides power supply to the main unit and the drive control circuit. The following figure shows the emergency 220 V UPS circuit.
Figure 6-4 Emergency 220 V UPS circuit
R
N
UPC
21 22
61 62
UPS-220V
(6 A)
Transformer
1
2
220 VAC
MCB
Y6 M6
UPC
A1
A2
220 VAC
115 VAC
UPS-0V
21
Safety contactor
22
UPC
3 4
5
13
6
14
(6 A)
R
S
T
NICE3000
115 VDC
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Brief NICE3000 Instruction Manual System Application
The following figure shows various contacts of the contactors.
Figure 6-5 Various contacts of the contactors
Safety circuit
110 V
Phase sequence relay
14 11
UPC
53 54
71
UPC
72
Emergency feedback
24 V
UPC
21 22
A1 A2
Safety contactor
0 V
X20
2 4
6
14 22 54 62 72 82
1 3 5 13 21 53 61 71 81
UPC
The UPS power is recommended in the following table.
Table 6-4 Recommended UPS power for each power rating
UPS Power
1 kVA (700–800 W)
2 kVA (1400–1600 W)
3 kVA (2100–2400 W)
Controller Power
≤ 5.5 kW
> 5.5 kW and ≤ 11 kW
15 kW
The following table lists the setting of the related parameters.
Table 6-5 Parameter setting under the 220 V UPS scheme
Function Code Parameter Name
F8-09
Emergency evacuation operation speed at power failure
F8-10
F5-20 (X20)
Setting Value
0.05 m/s
Emergency evacuation operation mode at power failure
0: Motor not running
1: UPS
2: 48 V battery power supply
X20 function selection 59
Description
Set the running speed for emergency evacuation operation.
Set the emergency evacuation operation mode.
F5-31 (Y6) Y6 function selection 13
Allocate X20 with "NC input of UPS valid signal".
Allocate Y6 with
"Emergency evacuation operation".
Note
UPS emergency output at power failure can be allocated only to Y6.
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System Application Brief NICE3000 Instruction Manual
6.3 Opposite Door Control
Set related parameters according to the following table.
Table 6-6 Parameter setting for opposite door control
Opposite Door
Control Mode
0
(simultaneous control)
Parameter Setting
FE-33 BIT15 = 0: disable opposite door independent control
FE-33 BIT15 =
1: opposite door independent control
FC-04=0: simultaneous control
1 (hall call independent, car call simultaneous)
2 (hall call independent, oppositedoor manual control)
FE-33 BIT15 =
1: opposite-door independent control
FC-04 = 1: hall call independent, car call simultaneous
FE-33 BIT15 =
1: opposite-door independent control
FC-04 = 2: Hall call independent, opposite-door manual control
Function Description
The hall call buttons of both door sides are connected in parallel to implement simultaneous control on the opposite door. A maximum of 40 floors are supported.
The hall call DIP switch address of the front door is set based on floor (1-15). The hall call DIP switch address of the back door is set based on floor +16
(17-31).
A maximum of 15 floors are supported. The front door and back door are opened and closed simultaneously.
The hall call DIP switch address of the front door is set based on floor (1-15). The hall call DIP switch address of the back door is set based on floor +16
(17-31). A maximum of 15 floors are supported.
In this control mode, hall call is independent. Front door opens upon arriving at the floor with front door hall call. Back door opens upon arriving at the floor with back door hall call. Both doors open if the two doors have hall call respectively.
When arriving at the floor with car call, the elevator opens both doors.
The hall call DIP switch address of the front door is set based on floor (1-15). The hall call DIP switch address of the back door is set based on floor +16
(17-31). A maximum of 15 floors are supported. JP16 is the door switchover switch.
In this control mode, hall call is independent. Front door opens upon arriving at the floor with front door hall call. Back door opens upon arriving at the floor with back door hall cal. Both doors open if the two doors have hall call respectively.
The front door and back door are controlled by JP16 for arriving at the floor with car call.
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Brief NICE3000 Instruction Manual System Application
Opposite Door
Control Mode
3 (hall call independent, car call independent)
Parameter Setting
FE-33 BIT15 =
1: opposite-door independent control
FC-04 = 3: hall call independent, car call independent
Function Description
This control mode applies to double call boards, double operation panels and two CCBs connected in serial. The hall call DIP switch address of the front door is set based on floor (1-15). The hall call DIP switch address of the back door is set based on floor
+16 (17-31).
The car calls of the front door are controlled by JP1 to JP15 of CCB1, and the car calls of the back door are controlled by JP1 to JP15 of CCB2. JP16 of
CCB1 is the back-door open button, and JP17 of
CCB1 is the front-door open button. JP18 of CCB1 is the common door close button
A maximum of 15 floors are supported, with independent control on hall calls and car calls. CCB2 is the next-level call board of CCB1.
Note
In the fire emergency, inspection or re-eveling state, the opposite door is under simultaneous control rather than independent control.
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7
Troubleshooting
Troubleshooting Brief NICE3000 Instruction Manual
Chapter 7 Troubleshooting
7.1 Description of Fault Levels
The NICE3000 has more than 60 pieces of alarm information and protective functions. It monitors various input signals, running conditions and feedback signals. If a fault occurs, the relevant protective function acts and the system displays the fault code.
The controller is a complicated electronic control system and the displayed fault information is graded into 5 levels according to the severity. The faults of different levels are handled according to the following table.
Table 7-1 Fault levels
Category
Level 1
Level 2
Level 3
Level 4
Level 5
Action
Display fault code.
Output fault relay action command.
Display fault code.
Output fault relay action command.
Disable the elevator group control (parallel control) mode.
Display fault code.
Output fault relay action command.
Make the elevator stop at the nearest landing floor, and then forbid running in distance control.
Make the elevator stop immediately in other conditions.
Display fault code.
Output fault relay action command.
In distance control, the controller stops output and applies the brake immediately after stop. Low- speed running (such as re- leveling and inspection) is allowed.
Display fault code.
Output fault relay action command.
The controller stops output and applies the brake immediately, and then forbids running.
Note
Remarks
The elevator running is not affected on any condition.
The elevator can run properly.
The controller immediately stops output and applies the brake after stop.
The elevator can run at low speed with fault code.
The controller forbids running.
• Low-speed running involves inspection, emergency rescue, shaft auto-tuning, re-leveling, motor auto-tuning, base floor detection, and running in operation panel control.
• Normal-speed running involves automatic running, returning to base floor in fire emergency state, firefighter operation, attendant operation, elevator locked, and elevator parking.
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Brief NICE3000 Instruction Manual Troubleshooting
7.2 Fault Information and Troubleshooting
If an alarm is reported, the system performs corresponding processing based on the fault level. You can handle the fault according to the possible causes described in the following table.
Table 7-2 Fault codes and troubleshooting
Fault
Code
Name Level
E01
E02
E03
Invert unit protection
Over-current during acceleration
Over-current during deceleration
Possible Causes
1. The main circuit output is grounded or short circuited.
2. The connecting cable of the motor is too long.
3. The working temperature is too high.
4. The internal connections become loose.
1. The main circuit output is grounded or short circuited.
2. Motor autotuning is performed improperly.
3. The load is too heavy.
4. The encoder signal is incorrect.
5. The UPS running feedback signal is abnormal.
1. The main circuit output is grounded or short circuited.
2. Motor autotuning is performed improperly.
3. The load is too heavy.
4. The deceleration rate is too short.
5. The encoder is seriously interfered with.
Solution
1. Eliminate external faults.
2. Install a reactor or an output filter.
3. Check the air channel and the cooling fan.
4. Contact the agent or
Monarch.
1. Check whether the RUN contactor at the controller output side is normal.
2. Check whether the power cable jacket is damaged, whether the power cable is possibly short circuited to ground and whether the cable is connected reliably.
3. Check the insulation of motor power terminals, and check whether the motor winding is short-circuited or grounded.
4. Check whether the shorting
PMSM stator contactor causes controller output short circuit.
5. Check whether motor parameters comply with the nameplate.
6. Perform motor auto-tuning again.
7. Check whether the brake keeps released before the fault occurs and whether the brake is stuck mechanically.
(To be continued)
5
5
5
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Troubleshooting Brief NICE3000 Instruction Manual
Fault
Code
E04
E05
Name
Over-current at constant speed
Over-voltage during acceleration
Possible Causes
1. The main circuit output is grounded or short circuited.
2. Motor autotuning is performed properly.
3. The load is too heavy.
4. The encoder is seriously interfered with.
Solution
8. Check whether the balance coefficient is correct.
9. Check whether the encoder wirings are correct. For asynchronous motor, perform
SFVC and compare the current to judge whether the encoder works properly.
10. Check whether the encoder lines per revolution is set correctly, whether the encoder signal is interfered with, whether the encoder cable runs through the duct independently, whether the cable is too long and whether the shielding layer is grounded at one end.
11. Check whether the encoder is installed reliably, whether the rotating shaft is connected to the motor shaft reliably and whether the encoder is stable during normal-speed running.
12. Check whether UPS feedback is valid in the non-
UPS running state E02).
13. Check whether the acceleration/deceleration rate is too high.
Level
5
1. The input voltage is too high.
2. The regeneration power of the motor is too high.
3. The braking resistance is too large, or the braking unit fails.
4 .The acceleration rate is too short.
1. Adjust the input voltage.
Observe whether the bus voltage is normal and whether it rises too quickly during running.
2. Check for the balance coefficient.
3. Select a proper braking resistor and check whether the resistance is too large based on the recommended braking resistance table in chapter 3.
(To be continued)
5
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Brief NICE3000 Instruction Manual Troubleshooting
Fault
Code
E06
E07
E09
E10
E11
E12
Name
Over-voltage during deceleration
Over-voltage at constant speed
Under-voltage
Controller overload
Motor overload
Power supply phase loss
Possible Causes
1. The input voltage is too high.
2. The braking resistance is too large, or the braking unit fails.
3. The deceleration rate is too short.
1. The input voltage is too high.
2. The braking resistance is too large, or the braking unit fails.
1. Instantaneous power failure occurs on the input power supply.
2. The input voltage is too low.
3. The drive control board fails.
1. The brake circuit is abnormal.
2. The load is too heavy.
3. The encoder feedback signal is abnormal.
4. The motor parameters are incorrect.
5. A fault occurs on the motor power cables.
1. FC-02 is set improperly.
2. The brake circuit is abnormal.
3. The load is too heavy.
Solution
4. Check whether the cable connecting the braking resistor is damaged, whether the cooper wire touches the ground and whether the connection is reliable.
1. Eliminate external power supply faults and check whether the power fails during running.
2. Check whether the wiring of all power input cables is reliable.
3. Contact the agent or
Monarch.
1. Check the brake circuit and power input.
2. Reduce the load.
3. Check whether the encoder feedback signal and setting are correct. Check whether initial angle of the encoder for the
PMSM is correct.
4. Check the motor parameter setting and perform motor autotuning.
5. Check the power cables of the motor (refer to the solution of E02).
1. Adjust the parameter (FC-02 can be set to the default value).
2. Refer to E10.
1. The power input is not symmetric.
2. The drive control board fails.
1. Check whether the three phases of power supply are balanced and whether the power voltage is normal. If not, adjust the power input.
2. Contact the agent or
Monarch.
Level
5
5
5
4
3
4
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Troubleshooting Brief NICE3000 Instruction Manual
Fault
Code
E13
E14
E16
E17
E18
E19
Name
Power output phase loss
Module overheat
Encoder fault
Encoder signal check abnormal
Current detection fault
Motor autotuning fault
Possible Causes
1. The output wiring of the main circuit is loose.
2. The motor is damaged.
1. The ambient temperature is too high.
2. The fan is damaged.
3. The air channel is blocked.
1. The startup position is incorrect.
2. The torque deviation is too large.
3. The speed deviation is too large.
The deviation of real-time angle and reference angle of the 1387 encoder is too large.
The drive control board fails.
1. The motor cannot rotate properly.
2. The motor autotuning times out.
3. The encoder for the PMSM fails.
Solution
1. Check the wiring.
2. Check whether the contactor at the output side is normal.
3. Eliminate the motor fault.
1. Lower the ambient temperature.
2. Clear the air channel.
3. Replace the damaged fan.
4. Check whether the installation clearance of the controller satisfies the requirement in chapter 3.
1. Check the encoder circuit.
2. Turn off the output MCCB.
3. The current loop parameters are too small.
4. The zero-point position is incorrect. Perform motor autotuning again.
5. Reduce the load
1. Check whether the encoder is normal.
2. Check whether the encoder wiring is reliable and normal.
3. Check whether the PG card wiring is proper.
4. Check whether the main unit and control cabinet are grounded well.
Contact the agent or Monarch.
1. Enter the motor parameters correctly.
2. Check the motor wiring and whether phase loss occurs on the contactor at the output side.
3. Check the feedback encoder wiring and ensure that PPR of the encoder is set properly.
4. Check whether the brake keeps released during no-load auto-tuning.
5. Check whether the inspection button is released before the
PMSM with-load auto-tuning is finished.
Level
4
5
5
5
5
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Brief NICE3000 Instruction Manual Troubleshooting
Fault
Code
E20
E22
E23
E25
E29
Name
Encoder fault
Leveling signal abnormal
Short circuit to ground
EEPROM failure
Shorting PMSM stator feedback abnormal
Possible Causes
1. Check whether the encoder model matches the motor.
2. The encoder wiring is incorrect.
3. The current keeps large during lowspeed running.
Leveling or door zone signal is stuck or breaks.
The output is short circuited to ground.
EEPROM of the MCB fails.
The shorting PMSM stator's output is inconsistent with the feedback.
Solution
1. Check whether F1-00 is set correctly.
2. Check the encoder wiring.
3. Check whether the encoder is normal.
4. Check whether the encoder is stuck mechanically during running.
5. Check whether the brake keeps released during running.
1. Check whether the leveling and door zone sensors work properly.
2. Check the installation verticality and depth of the leveling flags.
3. Check the input points of the
MCB.
Check the power cable or contact Monarch.
Contact the agent or Monarch.
1. Check whether the feedback contact (NO, NC) of the contactor is consistent with the parameter setting of the MCB.
2. Check whether the state of the MCB output indicator is consistent with the contactor action.
3. Check whether corresponding feedback contact acts after the contactor acts, and whether the corresponding feedback input point of the MCB acts correctly.
4. Check whether the shorting
PMSM stator contactor is consistent with the MCB output feature.
5. Check the coil circuit of the shorting PMSM stator contactor.
Level
5
1
5
5
5
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Troubleshooting Brief NICE3000 Instruction Manual
Fault
Code
E30
E31
E32
E33
E34
Name
Elevator position abnormal
DPRAM abnormal
CPU abnormal
Elevator speed abnormal
Logic fault
Possible Causes
1. The controller does not receive leveling signal within the time set in F9-02.
2. The up and down limit switches are met during the re-leveling process.
3. The leveling signal is not received when re-leveling times out.
DPRAM reading and writing are abnormal
The CPU is abnormal.
Solution
1. Check whether the leveling sensor mal-acts in non-leveling zone.
2. Check whether the leveling signal cables are connected reliably and whether the signal copper wires may touch the ground or be short circuited with other signal cables.
3. Check whether the encoder is used properly.
Contact the agent or Monarch to replace the control board.
1. Check jumpers J9 and J10 and check whether only the right two pins of J9 are shorted.
2. Contact the agent or Monarch to replace the control board.
1. The feedback speed is 1.15 times of the maximum running speed.
2. The speed is higher than 0.65 m/ s in the inspection state.
3. The speed exceeds half of the rated speed during emergency running.
Redundancy judgment and logic of the control board are abnormal.
1. Check whether the encoder is used properly.
2. Check the setting of motor nameplate parameters.
3. Perform motor auto-tuning again.
4. Check inspection switch and signal cables.
Contact the agent or Monarch to replace the control board.
Level
4
3
5
5
5
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Brief NICE3000 Instruction Manual Troubleshooting
Fault
Code
Name
E35
Shaft autotuning data abnormal
Possible Causes
1. The elevator is not at the bottom floor when shaft autotuning is started.
2. No leveling signal is received within
45s while continuous running.
3. The distance between two floors is too small.
4. The maximum number of landing floors is inconsistent with the setting value.
5. The floor pulses change inversely.
6. The system is not in the inspection state when shaft autotuning is performed.
7. Shaft auto-tuning is not performed upon power-on.
Solution
1. Upon power-on, E35 is reported when the flag height is detected to be 0 or the RUN contactor is detected to keep open.
• Check whether the down slow-down switch is valid.
• Check whether the current floor (F4-01) is set to 1, and whether F0-00 is set to 1.
• Check whether the inspection switch is set to the inspection state.
2. E35 is reported when the first leveling position is reached.
• Check whether F4-03 increases when the elevator runs up. If not, adjust F2-10.
• Check whether the NC/NO setting of the leveling sensor is correct.
• If the leveling sensor signal blinks, check whether the flag is installed properly.
3. E35 is reported during running.
• Check whether the running times out: no leveling signal is received when the running time exceeds F9-02.
• Check whether the super short floor function is enabled when the floor distance is less than 50 cm.
• Check whether the setting of F6-00 (Top floor of the elevator) is smaller than the actual condition.
4. E35 is reported when the elevator arrives at the top floor.
• Check whether the obtained top floor of the elevator and bottom floor of the elevator are consistent with the setting of F6-00 and F6-01 when the up slow-down signal is valid and the elevator reaches the door zone.
• Check whether the obtained floor interval is less than 50 cm.
Level
4
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Troubleshooting Brief NICE3000 Instruction Manual
Fault
Code
E36
E37
E38
E39
E40
Name
RUN contactor feedback abnormal
Brake contactor feedback abnormal
Encoder signal abnormal
Motor overheat
Elevator running time-out
Possible Causes
1. The RUN contactor feedback is valid when the elevator starts up.
2. The feedback signal is not received
2s after the output of the RUN contactor.
3. The running current of the elevator is less than
0.1 A after the output of both the RUN contactor and the brake contactor.
Solution
1. Check whether the feedback contact of the contactor acts properly.
2. Check whether the feedback contact (NO, NC) of the contactor is consistent with the
MCB parameter setting.
3. Check whether the output cables UVW of the controller are connected properly.
4. Check whether the power supply of the controller's control circuit is normal.
The output of the brake contactor is inconsistent with the feedback.
1. There is no input of the encoder pulses when the elevator runs automatically.
2. The direction of the input encoder signal is incorrect when the elevator runs automatically.
3. F0-00 is set to 0
(SFVC) in distance control.
Motor overheat input is valid.
The setting of the elevator running time is exceeded.
1. Check whether the brake coil and feedback contact are correct.
2. Confirm the signal feature
(NO, NC) of the feedback contact.
3. Check whether the power supply of the brake coil's control circuit is normal.
1. Check whether the encoder is used correctly.
2. Exchange phases A and B of the encoder.
3. Check the setting of F0-00, and change it to "CLVC".
4. Check whether the system and signal cables are grounded reliably.
5. Check whether cabling between the encoder and the
PG card is normal.
1. Check whether the motor is used properly and whether it is damaged.
2. Improve cooling conditions of the motor.
The elevator is used for a long time and needs maintenance.
Level
5
5
5
3
4
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Brief NICE3000 Instruction Manual Troubleshooting
Fault
Code
E41
E42
E43
E44
E45
Name
Safety circuit breaking
Door lock breaking off during running
Up limit signal breaking off during running
Down limit signal breaking off during running
Slow-down switch position abnormal
Possible Causes
The safety circuit signal breaks off.
The door lock circuit feedback breaks off during the elevator running.
The up limit signal breaks off when the elevator is running up.
The down limit signal breaks off when the elevator is running down.
Solution
1. Check the status of the safety circuit switches.
2. Check whether the external power supply is normal.
3. Check whether the safety circuit contactor acts properly.
4. Confirm the signal feature
(NO, NC) of the feedback contact of the safety circuit contactor.
1. Check whether the landing door lock and the car door lock are in good contact.
2. Check whether the door lock contactor acts properly.
3. Confirm the signal feature
(NO, NC) of the feedback contact on the door lock contactor.
4. Check whether the external power supply is normal.
1. Confirm the feature (NO, NC) of the up limit signal and down limit signal.
2. Check whether the up limit and down limit switches act properly.
3. The installation positions of limit switches are too close to the leveling flag. The limit switches will be touched at normal leveling.
1. The installation positions of the slowdown switches do not satisfy the slow-down requirements.
2. The recorded slow-down switch position is greatly different from the actual position.
1. Ensure that the installation positions satisfy the requirements.
2. Check whether the slowdown switches act properly.
3. Set the NC/NO state of slowdown signal correctly.
Level
5
5
4
4
4
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Troubleshooting Brief NICE3000 Instruction Manual
Fault
Code
E46
E47
E48
E49
E51
E52
E53
E54
CAN
HCB
Name
Re-leveling abnormal
Shorting door lock circuit contactor failure
Door open fault
Door close fault communication abnormal communication abnormal
Shorting door lock circuit fault
Over-current at startup of inspection running
Possible Causes
1. The re-leveling running speed exceeds 0.1 m/s.
2. The elevator is out of the door zone when re-leveling.
3. The feedback of the shorting door lock circuit contactor is abnormal.
1. The feedback of the shorting door lock circuit fails.
2. The elevator runs at over speed or the running times out when the shorting door lock circuit contactor has output.
The consecutive times that the door does not open/close to the limit reaches the setting in FB-09.
Solution
1. Check the original and secondary wiring of the shorting door lock circuit relay.
2. Check whether the shorting door lock circuit contactor feedback function is enabled and whether the feedback signal is normal.
3. Check whether the encoder is used properly.
1. Confirm the signal feature
(NO, NC) of the feedback contact on the shorting door lock circuit contactor.
2. Check whether the shorting door lock circuit contactor acts properly.
Feedback from the
CTB is abnormal.
Feedback from the
HCB is abnormal.
1. The door lock and door open limit signals are valid simultaneously.
2. The landing door lock and the hall door lock are in different states.
The current exceeds
110% of the rated current at the startup of inspection running.
1. Check whether the door machine system works properly.
2. Check whether the CTB is normal.
1. Check the communication cable connection.
2. Check whether the 24 V power supply of the NICE3000 is normal.
1. Check the communication cable connection.
2. Check whether the 24 V power supply of the NICE3000 is normal.
3. Check whether the HCB addresses are repeated.
1. Check whether the door lock circuit is normal.
2. Check whether the feedback contact of the door lock contactor acts properly.
3. Check whether the system receives the door open limit signal when the door lock signal is valid.
1. Reduce the load.
2. Perform the motor autotuning again.
Level
1
1
5
1
1
5
5
- 92 -
Brief NICE3000 Instruction Manual Troubleshooting
Fault
Code
E55
E57
Stop at another landing floor
DSP
Name communication abnormal
Possible Causes
The door does not open to the limit at the current floor when the elevator runs automatically.
The time during which DSP and
MCB have no communication reaches 500 ms.
Solution
Check the door open limit signal.
1. Check the connection between the control board and the drive board.
2. Replace the controller.
Level
1
5
- 93 -
Troubleshooting Brief NICE3000 Instruction Manual
- 94 -
Warranty Agreement
1) The warranty period of the product is 18 months (refer to the barcode on the equipment). During the warranty period, if the product fails or is damaged under the condition of normal use by following the instructions, Monarch will be responsible for free maintenance.
2) Within the warranty period, maintenance will be charged for the damages caused by the following reasons:
A. Improper use or repair/modification without prior permission
B. Fire, flood, abnormal voltage, other disasters and secondary disasters
C. Hardware damage caused by dropping or transportation after procurement
D. Improper operations
E. Damage out of the equipment (for example, external device factors)
3) If there is any failure or damage to the product, please correctly fill out the Product
Warranty Card in detail.
4) The maintenance fee is charged according to the latest Maintenance Price List of
Monarch.
5) The Product Warranty Card is not re-issued. Please keep the card and present it to the maintenance personnel when asking for maintenance.
6) If there is any problem during the service, contact Monarch's agent or Monarch directly.
7) This agreement shall be interpreted by Suzhou MONARCH Control Technology Co.,
Ltd.
Service Department, Suzhou MONARCH Control Technology Co., Ltd.
Address: 16, Youciang Rd, Wangshan Industrial Park, Wuzhong Economic Development
Zone, Suzhou, China
Service Hotline: (+86) 400-777-1260 P.C.: 215104
Website: www.SZMCTC.cn
Product Warranty Card
Add. of unit:
Customer information
Name of unit:
P.C.:
Product model:
Product information
Body barcode (Attach here):
Name of agent:
Contact person:
Tel.:
(Maintenance time and content):
Failure information
Maintenance personnel:
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Key features
- Parallel/Group Mode
- 40 Floor Capacity
- 4 m/s Speed
- Sensorless Flux Vector Control
- Closed-Loop Vector Control
- Fault Protection
- Remote Monitoring
- Digital Inputs/Outputs