PowerFlex 700 Adjustable Frequency AC Drive ! ! ! !

PowerFlex 700 Adjustable Frequency AC Drive ! ! ! !

Quick Start

PowerFlex 700 Adjustable

Frequency AC Drive

When reading this document, look for this symbol “

Step x

” to guide you through the 6 BASIC STEPS needed to install, start-up and

program the PowerFlex 700. The information provided Does Not

replace the User Manual and is intended for qualified drive service

personnel only. For detailed PowerFlex 700 information including application considerations and related precautions refer to the following:

Title Publication

PowerFlex 700 User Manual 20B-UM001x

PowerFlex Reference Manual PFLEX-RM001x

Available . . .

on the CD supplied with the drive or at

www.ab.com/manuals/dr

Step 1 Read the General Precautions

!

!

!

!

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic

Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC & –DC terminals of the Power Terminal Block (refer to the User Manual for location). The voltage must be zero.

2

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

!

!

!

!

!

ATTENTION: Risk of injury or equipment damage exists. DPI or

SCANport host products must not be directly connected together via

1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner.

ATTENTION: The “adjust freq” portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads.

It forces the output frequency to be greater than commanded frequency while the drive's bus voltage is increasing towards levels that would otherwise cause a fault. However, it can also cause either of the following two conditions to occur.

1. Fast positive changes in input voltage (more than a 10% increase within 6 minutes) can cause uncommanded positive speed changes.

However an “OverSpeed Limit” fault will occur if the speed reaches

[Max Speed] + [Overspeed Limit]. If this condition is unacceptable, action should be taken to 1) limit supply voltages within the specification of the drive and, 2) limit fast positive input voltage changes to less than 10%. Without taking such actions, if this operation is unacceptable, the “adjust freq” portion of the bus regulator function must be disabled (see parameters 161 and 162).

2. Actual deceleration times can be longer than commanded deceleration times. However, a “Decel Inhibit” fault is generated if the drive stops decelerating altogether. If this condition is unacceptable, the “adjust freq” portion of the bus regulator must be disabled (see parameters 161 and 162). In addition, installing a properly sized dynamic brake resistor will provide equal or better performance in most cases.

Important: These faults are not instantaneous. Test results have shown that they can take between 2-12 seconds.

ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur.

ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may be required.

ATTENTION: If using Output Contactors, refer to the “Output

Contactor Precaution” statement on page 1-12 of the PowerFlex 700

User Manual.

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

EMC Instructions

CE Conformity

Conformity with the Low Voltage (LV) Directive and Electromagnetic

Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official

Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to the User and

Reference Manual.

CE Declarations of Conformity are available online at:

http://www.ab.com/certification/ce/docs .

Low Voltage Directive (73/23/EEC)

EN50178 Electronic equipment for use in power installations.

EMC Directive (89/336/EEC)

• EN61800-3 Adjustable speed electrical power drive systems Part 3:

EMC product standard including specific test methods.

General Notes

• If the adhesive label is removed from the top of the drive, the drive must be installed in an enclosure with side openings less than 12.5

mm (0.5 in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance with the LV Directive.

• The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents.

• Use of line filters in ungrounded systems is not recommended.

PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment. The user is required to take measures to prevent interference, in addition to the essential requirements for CE compliance listed below, if necessary.

Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance.

PowerFlex drives can generate conducted low frequency disturbances (harmonic emissions) on the AC supply system. More information regarding harmonic emissions can be found in the

PowerFlex Reference Manual.

3

4

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Essential Requirements for CE Compliance

Conditions 1-6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3.

1. Standard PowerFlex 700 CE compatible Drive.

2. Review important precautions/attention statements throughout this document before installing the drive.

3. Grounding as described on page 1-4 of the User Manual.

4. Output power, control (I/O) and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation.

5. All shielded cables should terminate with the proper shielded connector.

6. Conditions in Table A .

0

1

2

3

Table A PowerFlex 700 EN61800-3 EMC Compatibility

Second Environment

Restrict Motor Cable to 30 m (98 ft.)

Any Drive and Option

First Environment

Restricted Distribution

Refer to

PowerFlex Reference Manual

Step 2 Mount the Drive – Minimum Requirements

101.6 mm

(4.0 in.)

101.6 mm

(4.0 in.)

PWR

STS

PWR

STS

101.6 mm

(4.0 in.)

PWR

STS

101.6 mm

(4.0 in.)

STS

PWR

No Adhesive Label

(see below

)

PORT

MOD

NET A

NET B

PORT

MOD

NET A

NET B

PORT

MOD

NET A

NET B

50.8 mm

(2.0 in.)

PORT

MOD

NET A

NET B

101.6 mm

(4.0 in.)

101.6 mm

(4.0 in.)

With Adhesive Label

(see below)

Refer to Figures 1 3 for detailed dimension information.

101.6 mm

(4.0 in.)

101.6 mm

(4.0 in.)

Operating Temperatures

PowerFlex 700 drives are designed to operate at 0° to 40° C ambient.

To operate in installations between 41° and 50° C, see Table B .

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Table B Acceptable Surrounding Air Temperature & Required Actions

Required Action . . .

IP 20, NEMA

Type 1

IP 20, NEMA

Type Open

Drive Catalog

Number

No Action

Required

All Except 20BC072 40° C

20BC072 40° C

Remove Top

Label

50° C

45° C

IP 00, NEMA

Type Open

Remove Top Label

& Vent Plate

(1)

NA

50° C

(1)

To remove vent plate (see Figure 3 on page 8 for location), lift top edge of plate from the chassis. Rotate the plate out from the back plate.

Important: Removing the adhesive label from the drive changes the

NEMA enclosure rating from Type 1 to Open type.

Dimensions

Figure 1 PowerFlex 700 Frames 0-3 (0 Frame Shown)

15.0 (0.59)

5.8 (0.23) dia.

A

D see below

C

5

B

E

CAUTION

HOT surfaces can cause severe burns

2

3

0

1

8.0

(0.31)

5.5 (0.22) - Frames 0-1

7.0 (0.28) - Frames 2-3

3 Places

Dimensions are in millimeters and (inches).

Weight

(1)

kg (lbs.)

A B C D E Drive

Drive &

Packaging

110.0 (4.33) 336.0 (13.23) 200.0 (7.87) 80.0 (3.15) 320.0 (12.60) 5.22 (11.5) 8.16 (18)

135.0 (5.31) 336.0 (13.23) 200.0 (7.87) 105.0 (4.13) 320.0 (12.60) 7.03 (15.5) 9.98 (22)

222.0 (8.74) 342.5 (13.48) 200.0 (7.87) 192.0 (7.56) 320.0 (12.60) 12.52 (27.6) 15.20 (33.5)

222.0 (8.74) 517.5 (20.37) 200.0 (7.87) 192.0 (7.56) 500.0 (19.69) 18.55 (40.9) 22.68 (50)

(1)

Weights include HIM and Standard I/O.

6

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Figure 2 PowerFlex 700 Frame 5

37.6 (1.48)

A

259.1 (10.20)

D

6.5 (0.26)

Detail

15.0 (0.59)

C

B E

CAUTION

HOT surfaces can cause severe burns

5

6.5 (0.26)

12.5

(0.49)

Dimensions are in millimeters and (inches).

Lifting Holes - 4 Places

12.7 (1.37) Dia.

A (Max.)

B

308.9 (12.16) 644.5 (25.37)

(2)

Approx. Weight

(1)

kg (lbs.)

C (Max.)

D E Drive

Drive &

Packaging

275.4 (10.84) 225.0 (8.86) 625.0 (24.61) 37.19 (82.0) 42.18 (93.0)

(1)

(2)

Weights include HIM and Standard I/O.

When using the supplied junction box (100 HP drives Only), add an additional 45.1 mm (1.78 in.).

Table C PowerFlex 700 Frames

Frame

0

1

2

3

5

15

20

5

7.5

10

1

2

3

208/240V AC Input 400V AC Input 480V AC Input

ND HP HD HP ND kW HD kW ND HP HD HP

0.5

0.33

0.37

0.25

0.5

0.33

0.75

1.5

2

0.75

1.5

2.2

4

0.55

0.75

1.5

2.2

1

2

3

5

0.75

1.5

2

3

3

5

7.5

10

15

5.5

7.5

11

15

18.5

22

30

37

55

4

5.5

7.5

11

15

18.5

22

30

45

7.5

10

15

20

25

30

40

50

75

100

60

75

20

25

30

40

5

7.5

10

15

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Figure 3 Bottom View Dimensions

Frame 0

35.0 (1.38)

96.0 (3.78)

75.0 (2.95)

55.0 (2.17)

22.2 (0.87) Dia. – 4 Places

Frame 1

47.5 (1.87)

28.6 (1.13) Dia.

108.5 (4.27)

87.5 (3.44)

67.5 (2.66)

30.2

(1.19)

187.5

(7.38)

132.9

(5.23)

185.0

(7.28)

25.5

(1.00)

187.6

(7.39)

133.3

(5.25)

22.2 (0.87) Dia.

3 Places

185.1

(7.29)

7

41.9 (1.65)

56.1 (2.21)

75.9 (2.99)

96.0 (3.78)

43.0 (1.69)

70.0 (2.76)

75.9 (2.99)

96.0 (3.78)

Frame 2

167.5 (6.59)

156.9 (6.18)

22.4 (0.88) Dia.

2 Places

28.7 (1.13) Dia.

3 Places

184.8

(7.28)

157.5

(6.20)

150.9

(5.94)

112.1

(4.41)

39.3 (1.55)

57.2 (2.25)

72.7 (2.86)

106.0 (4.17)

139.4 (5.49)

177.4 (6.98)

Dimensions are in millimeters and (inches).

8

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Figure 3 PowerFlex 700 Bottom View Dimensions (continued)

Frame 3 – All Drives

except 50 HP, 480V (37 kW, 400V)

Frame 3 – 50 HP, 480V (37 kW, 400V)

Normal Duty Drive

22.2 (0.87) Dia.

28.7 (1.13) Dia.

2 Places

105.3 (4.15)

94.7 (3.73) 37.3 (1.47) Dia.

2 Places

28.7 (1.13) Dia.

2 Places

105.3 (4.15)

94.7 (3.73)

34.9 (1.37) Dia.

2 Places

46.7 (1.84) Dia.

2 Places

165.1

(6.50)

151.1

(5.95)

127.7

(5.03)

160.1

(6.30)

184.5

(7.26)

165.1

(6.50)

127.7

(5.03)

160.1

(6.30)

184.5

(7.26)

Vent Plate

22.7 (0.89)

29.0 (1.14)

66.0 (2.60)

97.0 (3.82)

137.2 (5.40)

187.0 (7.36)

22.7 (0.89)

29.0 (1.14)

66.0 (2.60)

130.0 (5.12)

186.0 (7.32)

Frame 5 – 75 HP, 480V (55kW, 400V) Normal Duty Drive

93.2 (3.67)

104.0 (4.09)

34.9 (1.37) Dia.

2 Places 22.2 (0.87) Dia.

2 Places

62.7 (2.47) Dia.

2 Places

241.9

(9.52)

229.5

(9.04)

220.0

(8.66)

184.0

(7.24)

159.5

(6.28)

96.0

(3.78)

28.0 (1.10)

45.0 (1.77)

85.0 (3.35)

150.0 (5.91)

215.0 (8.46)

255.0 (10.04)

Frame 5 – 100 HP, 480V Normal Duty Drive

42.6 (1.68)

31.9 (1.26)

34.9 (1.37) Dia.

22.2 (0.87) Dia.

2 Places

62.7 (2.47) Dia.

2 Places

Removable Junction Box

Dimensions are in millimeters and (inches)

241.9

(9.52)

223.5

(8.80)

188.5

(7.42)

184.3

(7.26)

153.5

(6.04)

96.0

(3.78)

28.0 (1.10)

44.0 (1.73)

66.4 (2.61)

128.0 (5.04)

232.3 (9.15)

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Step 3 Power Wiring – Wire Recommendations

A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3

meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4mm/0.015 in.). See Table D .

Unshielded

THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet

areas. Any wire chosen must have a minimum insulation thickness of 15

Mils and should not have large variations in insulation concentricity.

Shielded/Armored Cable

Shielded cable is recommended if sensitive circuits or devices are connected or mounted to the machinery driven by the motor. See Table

D . For further information on acceptable and unacceptable cable types, refer to “Power Wiring” in the PowerFlex 700 User Manual.

Table D Recommended Shielded Cable

Type

Power Standard

(Option 1)

Standard

(Option 2)

Wire Type(s)

600V, 90°C (194°F)

XHHW2/RHW-2

Anixter B209500-B209507,

Belden 29501-29507, or equivalent

Tray rated 600V, 90° C (194° F)

RHH/RHW-2

Anixter OLF-7xxxxx or equivalent

Class I & II;

Division I & II

Tray rated 600V, 90° C (194° F)

RHH/RHW-2

Anixter 7V-7xxxx-3G or equivalent

Description

• Four tinned copper conductors with XLP insulation.

• Copper braid/aluminum foil combination shield and tinned copper drain wire.

• PVC jacket.

• Three tinned copper conductors with

XLPE insulation.

• 5 mil single helical copper tape (25% overlap min.) with three bare copper grounds in contact with shield.

• PVC jacket.

• Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor.

• Black sunlight resistant PVC jacket overall.

• Three copper grounds on #10 AWG and smaller.

9

10

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Name

Power Terminal

Block

Table E Power Terminal Block Specifications

Wire Size Range

(1)

Torque

Frame Description

0 & 1

2

3

5

(75 HP)

Input power and motor connections

Input power and motor connections

Input power and motor connections

Input power, BR1,

2, DC+, DC– and motor connections

Maximum Minimum Maximum Recommended

4.0 mm

2

0.5 mm

2

1.7 N-m 0.8 N-m

(10 AWG)

10.0 mm

(6 AWG)

25.0 mm

(3 AWG)

BR1, 2 terminals 10.0 mm

(6 AWG)

35.0 mm

2

2

2

2

(1/0 AWG)

(22 AWG)

0.8 mm

2

(18 AWG)

2.5 mm

2

(14 AWG)

0.8 mm

2

(18 AWG)

2.5 mm

2

(14 AWG)

(15 lb.-in.)

1.7 N-m

(15 lb.-in.)

3.6 N-m

(32 lb.-in.)

1.7 N-m

(15 lb.-in.)

3.6 N-m

(32 lb.-in.)

(7 lb.-in.)

1.4 N-m

(12 lb.-in.)

1.8 N-m

(16 lb.-in.)

1.4 N-m

(12 lb.-in.)

3.6 N-m

(32 lb.-in.)

5

(100

HP)

PE

Input power, DC+,

DC– and motor connections

PE

35.0 mm

2

(1/0 AWG)

70.0 mm

2

(3/0 AWG)

BR1, 2, terminals 35.0 mm

2

(1/0 AWG)

35.0 mm

2

(1/0 AWG)

16.0 mm

2

(6 AWG)

16.0 mm

2

(4 AWG)

2.5 mm

2

(14 AWG)

16.0 mm

(6 AWG)

2

5 N-m

(44 lb.-in.)

15 N-m

(133 lb.-in.)

3.6 N-m

(32 lb.-in.)

5 N-m

(44 lb.-in.)

5 N-m

(44 lb.-in.)

15 N-m

(133 lb.-in.)

3.6 N-m

(32 lb.-in.)

5 N-m

(44 lb.-in.)

AUX Terminal

Block

0-3

5

Auxiliary Control

Voltage

(2)

1.3 mm

2

(16 AWG)

4.0 mm

2

(10 AWG)

0.2 mm

2

(24 AWG)

0.5 mm

2

(22 AWG)

0.6 N-m

(5.3 lb.-in.)

0.6 N-m

(5.3 lb.-in.)

(1)

(2)

Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

External control power:

UL Installation - 300V DC, ±10%, Non UL Installation - 270-600V DC, ±10%.

0-3 Frame - 40 W, 165 mA, 5 Frame - 80 W, 90 mA.

Power & Ground Wiring

R

(L1)

S

(L2)

T

(L3)

Required

Input Fusing

Required Branch

Circuit Disconnect

PE U

(T1)

V

(T2)

W

(T3)

DC

+

DC

BR1 BR2

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

11

Step 4 Control Wiring

Always use copper wire.

Wire with an insulation rating of 600V or greater is recommended.

Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).

I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.

!

ATTENTION: Configuring an analog input for 0-20mA operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals.

!

ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction.

Use speed command parameters to help reduce input source sensitivity.

Table F Recommended Control Wire

Type Wire Type(s) Description

Signal Analog I/O Belden 8760/9460(or equiv.) 0.750 mm

2

(18AWG), twisted pair, 100% shield with drain

(1)

.

Belden 8770(or equiv.) 0.750 mm

2

(18AWG), 3 cond.,

Encoder/

Pulse I/O

Less than or equal to 30 m (98 ft.) – Belden 9728 (or equiv.)

Greater than 30 m (98 ft.) –

Belden 9773(or equiv.) shielded for remote pot only.

0.196 mm

2

(24AWG), individually shielded.

0.750 mm

2

(18AWG), twisted pair, shielded.

Digital

I/O

Unshielded

Shielded

Per US NEC or applicable national or local code

Multi-conductor shielded cable such as Belden 8770(or equiv.)

0.750 mm

2

(18AWG), 3 conductor, shielded.

Insulation

Rating

300V,

60° C

(140° F),

Minimum

300V,

60° C

(140° F),

Minimum

(1)

If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.

Table G I/O Terminal Blocks

Name

I/O Terminal

Block

Frame Description

0-5 Signal & control connections

Wire Size Range

(1)

Torque

Maximum Minimum Maximum Recommended

2.1 mm

2

(14 AWG)

0.30 mm

2

(22 AWG)

1.36 N-m

(12 lb.-in.)

1.36 N-m

(12 lb.-in.)

Encoder Terminal

Block

(2)

0-5 Encoder power & signal connections

0.75 mm

2

(18 AWG)

0.196 mm

2

(24 AWG)

1.36 N-m

(12 lb.-in.)

1.36 N-m

(12 lb.-in.)

SHLD Terminal

(1)

(2)

0-5 Terminating point for wiring shields

— — 1.6 N-m

(14 lb.-in.)

1.6 N-m

(14 lb.-in.)

Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

Not available with Standard Control option.

12

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

I/O Terminal Blocks

Figure 4 Vector Control Option I/O Terminal Designations

(2)

(3)

Vector

Control

Option

1

16

(1)

(4)

(5)

No. Signal

1 Analog In 1 (–)

(1)

2 Analog In 1 (+)

(1)

3 Analog In 2 (–)

4 Analog In 2 (+)

5

6

7

8

9

Pot Common

(1)

(1)

Analog Out 1 (–)

Analog Out 1 (+)

Analog Out 2 (–)

Analog Out 2 (+)

(2)

(2)

Description

Isolated

(3)

, bipolar, differential,

±10V/4-20mA, 11 bit & sign, 88k ohm input impedance. For 4-20mA, a jumper must be installed at terminals 17 & 18 (or 19 & 20).

For (+) and (–) 10V pot references.

Bipolar (current output is not bipolar), ±10V/4-20mA,

11 bit & sign, voltage mode - limit current to 5 mA. Current mode max. load resistance is 400 ohms.

320 -

327

340 -

347

32

10 Reserved for Future Use

11 Digital Out 1 – N.C.

(4)

Fault

12 Digital Out 1 Common

13 Digital Out 1 – N.O.

(4)

14 Digital Out 2 – N.C.

(4)

NOT Fault

NOT Run

15 Digital Out 2/3 Com.

16 Digital Out 3 – N.O.

(4)

17 Current In Jumper

(1)

18

Analog In 1

19 Current In Jumper

(1)

20

Analog In 2

Run

21 –10V Pot Reference –

22 +10V Pot Reference –

Max. Resistive Load:

240V AC/30V DC – 1200VA, 150W

Max. Current: 5A, Min. Load: 10mA

Max. Inductive Load:

240V AC/30V DC – 840VA, 105W

Max. Current: 3.5A, Min. Load: 10mA

Placing a jumper across terminals

17 & 18 (or 19 & 20) will configure that analog input for current.

2k ohm minimum load.

380 -

391

23 Reserved for Future Use

24 +24VDC

(5)

25 Digital In Common –

26 24V Common

(5)

Drive supplied logic input power.

(5)

Same as terminal 24.

27

28

29

30

Digital In 1

Digital In 2

Digital In 3

Digital In 4

31 Digital In 5

32 Digital In 6/Hardware

Enable, see pg.

13

Stop - CF 115V AC, 50/60 Hz - Opto isolated

Start

Low State: less than 30V AC

Jog

High State: greater than 100V AC

Speed Sel 1

24V DC - Opto isolated

Low State: less than 5V DC

Speed Sel 2

High State: greater than 20V DC

Speed Sel 3

11.2 mA DC

361 -

366

Important: 4-20mA operation requires a jumper at terminals 17 & 18 (or 19 & 20). Drive damage may occur if jumper is not installed.

These inputs/outputs are dependant on a number of parameters (see “Related Parameters”).

Differential Isolation - External source must be maintained at less than 160V with respect to PE.

Input provides high common mode immunity.

Contacts in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed.

150mA maximum Load. Not present on 115V versions.

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Encoder Terminal Block (Vector Control Option Only)

Figure 5 Encoder Terminal Designations

See “Detail” in

User Manual

8

1

3

2

1

5

4

No.

Description

(refer to User Manual for encoder specifications)

8

7

+12V DC Power

+12V DC Return (Common)

Internal power source

250 mA.

6 Encoder Z (NOT) Pulse, marker or registration input.

Encoder Z

Encoder B (NOT) Quadrature B input.

Encoder B

Encoder A (NOT)

Encoder A

Single channel or quadrature A input.

Figure 6 Sample Encoder Wiring

I/O

Encoder

Power –

Internal Drive

Power

Internal (drive)

12V DC,

250mA

Encoder

Signal –

Single-Ended,

Dual Channel

Connection Example

8

7

6

5

4

3

2

1

6

5

8

7

4

3

2

1

+12V DC

(200 mA)

Common to SHLD to Power Supply

Common to SHLD

Z NOT

Z

B NOT

B

A NOT

A

I/O

Encoder

Power –

External

Power

Source

Connection Example

Encoder

Signal –

Differential,

Dual

Channel

6

5

8

7

2

1

4

3

External

Power

Supply to

SHLD

Z NOT

Z

B NOT

B

A NOT

A to SHLD

13

Hardware Enable Circuitry (Vector Control Option Only)

By default, the user can program a digital input as an Enable input. The status of this input is interpreted by drive software. If the application requires the drive to be disabled without software interpretation, a

“dedicated” hardware enable configuration can be utilized. This is done by removing a jumper and wiring the enable input to “Digital In 6” (see below).

1. Remove the I/O Control Cassette & cover as described in the User Manual.

2. Locate & remove Jumper J10 on the

Main Control Board (see diagram).

3. Re-assemble cassette.

4. Wire Enable to “Digital In 6” (see

Figure 4 ).

5. Verify that [Digital In6 Sel], parameter

366 is set to “1, Enable.”

14

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Figure 7 Standard Control Option I/O Terminal Designations

Standard

Control

Option

1

16

32

No. Signal

1

2

3

4

Anlg Volts In 1 (–)

Anlg Volts In 1 (+)

Anlg Volts In 2 (–)

Anlg Volts In 2 (+)

(2)

(2)

Description

Isolated

(3)

, bipolar, differential,

±10V, 11 bit & sign, 88k ohm input impedance.

Isolated

(4)

, bipolar, differential,

±10V, 11 bit & sign, 88k ohm input impedance.

For (+) and (–) 10V pot references.

Bipolar, ±10V, 11 bit & sign, 2k ohm minimum load.

320 -

327

5 Pot Common –

(2)

6 Anlg Volts Out 1 (–)

7 Anlg Volts Out 1 (+)

8 Anlg Current Out 1 (–)

(2)

9 Anlg Current Out 1 (+)

10 Reserved for Future Use

11 Digital Out 1 – N.C.

(1)

Fault

4-20mA, 11 bit & sign, 400 ohm maximum load.

340 -

344

12 Digital Out 1 Common

13 Digital Out 1 – N.O.

(1)

14 Digital Out 2 – N.C.

(1)

NOT Fault

NOT Run

15 Digital Out 2 Common

16 Digital Out 2 – N.O.

(1)

17 Anlg Current In 1 (–)

Run

(2)

Max. Resistive Load:

240V AC/30V DC – 1200VA, 150W

Max. Current: 5A, Min. Load: 10mA

Max. Inductive Load:

240V AC/30V DC – 840VA, 105W

Max. Current: 3.5A, Min. Load: 10mA

18 Anlg Current In 1 (+)

19 Anlg Current In 2 (–)

(2)

20 Anlg Current In 2 (+)

21 –10V Pot Reference –

Isolated

(3)

, 4-20mA, 11 bit & sign,

124 ohm input impedance.

Isolated

(4)

, 4-20mA, 11 bit & sign,

124 ohm input impedance.

2k ohm minimum.

22 +10V Pot Reference –

23 Reserved for Future Use

24 +24VDC

(5)

– Drive supplied logic input power.

(5)

25 Digital In Common –

26 24V Common

(5)

27 Digital In 1

28

29

30

31

32

Digital In 2

Digital In 3

Digital In 4

Digital In 5

Digital In 6

Drive supplied logic input power.

(5)

Stop - CF 115V AC, 50/60 Hz - Opto isolated

Start

Jog

Low State: less than 30V AC

High State: greater than 100V AC

Speed Sel 1

24V AC/DC, 50/60 Hz-Opto isolated

Low State: less than 5V AC/DC

Speed Sel 2

Speed Sel 3

High State: greater than 20V AC/DC

11.2 mA DC

380 -

387

320 -

327

361 -

366

(1)

(2)

(3)

(4)

(5)

Contacts in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed.

These inputs/outputs are dependant on a number of parameters. See “Related Parameters.”

Differential Isolation - External source must be maintained at less than 160V with respect to PE.

Input provides high common mode immunity.

Differential Isolation - External source must be less than 10V with respect to PE.

150mA maximum Load. Not present on 115V versions.

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

I/O Wiring Examples

Input/Output

Potentiometer

Unipolar Speed

Reference

(1)

10k Ohm Pot.

Recommended

(2k Ohm Minimum)

Joystick Bipolar

Speed Reference

(1)

±10V Input

Connection Example

3

4

5

3

5 21

22

Analog Input

Bipolar Speed

Reference

±10V Input

Analog Voltage

Input Unipolar

Speed Reference

0 to +10V Input

3

4

3

4

22

Required Parameter Changes

• Adjust Scaling:

Parameters 91/92 and 325/326

• View Results:

Parameter 002

• Set Direction Mode:

Parameter 190 = “1, Bipolar”

• Adjust Scaling:

Parameters 91/92 and 325/326

• View Results:

Parameter 002

• Set Direction Mode:

Parameter 190 = “1, Bipolar”

• Adjust Scaling:

Parameters 91/92 and 325/326

• View Results:

Parameter 002

• Configure Input with parameter 320

• Adjust Scaling:

Parameters 91/92 and 325/326

• View results:

Parameter 002

Analog Current

Input Unipolar

Speed Reference

Standard

4-20 mA Input

Analog Current

Input Unipolar

Speed Reference

Vector

4-20 mA Input

Analog Output

±10V, 4-20 mA

Bipolar

+10V Unipolar

(shown)

Standard Control

4-20 mA Unipolar

(use term. 8 & 9)

+ –

3

4

6

7

19

20

19

20

• Configure Input for Current:

Parameter 320, Bit 1 = “1, Current”

• Adjust Scaling:

Parameters 91/92 and 325/326

• View Results:

Parameter 002

• Configure Input for Current:

Parameter 320 and add jumper at appropriate terminals

• Adjust Scaling:

Parameters 91/92 and 325/326

• View results:

Parameter 002

• Configure with Parameter 340

• Select Source Value:

Parameter 384, [Digital Out1 Sel]

• Adjust Scaling:

Parameters 343/344

(1)

Refer to the Attention statement on page 11 for important bipolar wiring information.

15

16

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Reversing

External supply

(I/O Board dependent)

I/O Wiring Examples (continued)

Input/Output

2-Wire Control

Non-Reversing

(1)

24V DC internal supply

2-Wire Control

(1)

Connection Example

24

25

26

28

Stop-Run

Neutral/

Common

25

27

28

Run Fwd.

Run Rev.

115V/

+24V

Required Parameter Changes

• Disable Digital Input:#1:

Parameter 361 = “0, Unused”

• Set Digital Input #2:

Parameter 362 = “7, Run”

• Set Direction Mode:

Parameter 190 = “0, Unipolar”

• Set Digital Input:#1:

Parameter 361 = “8, Run Forward”

• Set Digital Input #2:

Parameter 362 = “9, Run Reverse”

3-Wire Control

Internal supply

• No Changes Required

24

25

26

27

28

Stop

Start

3-Wire Control

External supply

(I/O Board dependent). Requires

3-wire functions only

([Digital In1 Sel]).

Using 2-wire selections will cause a type

2 alarm.

Digital Output

Relays shown in powered state with drive faulted. See pages 12 & 14 .

Standard Control

1 relay at terminals

14-16.

Vector Control

2 relays at terminals

14-16.

Enable Input

Power Source or

14

15

16

11

12

13

Neutral/

Common

25

27

28

Stop

Start

115V/

+24V

Fault

NOT Fault

NOT Run

Run

32

• No Changes Required

• Select Source to Activate:

Parameters 380/384

• Standard Control

Configure with parameter 366

• Vector Control

Configure with parameter 366

For dedicated hardware Enable:

Remove Jumper J10 (see page 13 )

(1)

Important: Programming inputs for 2 wire control deactivates all HIM Start buttons.

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Step 5 Start-Up Check List

1. Verify supply voltage.

PWR

STS

V

L1

L2

L3

PORT

MOD

NET A

NET B

2. Check power wiring.

U V W PE

17

3. Check control wiring.

4. Apply AC power and control voltages to the drive.

If any of the six digital inputs are configured to Stop – CF

(CF = Clear Fault) or Enable, verify that signals are present or the drive will not start. Refer to Troubleshooting – Abbreviated Fault &

Alarm Listing on page 26 for a list of potential digital input conflicts.

If the STS LED is not flashing green at this point, refer to Status

Indicators on page 18 .

5. Select Start-Up method: SMART Start . . .

ALT Esc

F-> Stopped

0.0

Hz

SMART List:

Digital In2 Sel

Auto or any of the other start-up routines . . .

F-> Stopped

0.0

Hz

Main Menu:

Memory Storage

Start Up

Preferences

Auto

18

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Status Indicators

Name

POWER

Color

Green

State

Steady

Description

Illuminates when power is applied to the drive.

STS

PORT

MOD

NET A

NET B

Green Flashing

Yellow

Steady

Flashing,

Drive Stopped

Flashing,

Drive Running

Steady,

Drive Running

Flashing Red

Steady

Refer to the Communication

Adapter User Manual.

Drive ready, but not running and no faults are present.

Drive running, no faults are present.

A type 2 alarm condition exists, the drive cannot be started. Check parameter 212 [Drive Alarm 2].

An intermittent type 1 alarm condition is occurring.

Check parameter 211 [Drive Alarm 1].

A continuous type 1 alarm condition exists.

Check parameter 211 [Drive Alarm 1].

Fault has occurred. Check [Fault x Code] or Fault Queue.

A non-resettable fault has occurred.

Status of DPI port internal communications (if present).

Status of communications module (when installed).

Status of network (if connected).

Status of secondary network (if connected).

Step 6 Program the Drive – Parameter Files & Groups

Utility

Inputs & Outputs

Comm unication

Monitor

Speed Command

Motor Control

Metering

Drive Data

Motor Data

Torq Attributes

Volts per Hertz

Speed Feedback*

* Vector Control Option Only

Spd Mode & Limits

Speed References

Discrete Speeds

Speed Trim

Slip Comp

Process PI

Speed Regulator*

Ramp Rates

Load Limits

Stop/Brake Modes

Restart Modes

Power Loss

Direction Config

HIM Ref Config

MOP Config

Drive Memory

Diagnostics

Faults

Alarms

Scaled Blocks*

Analog Inputs

Analog Outputs

Digital Inputs

Digital Outputs

Comm Control

Masks & Owners

Datalinks

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Important Notes about Parameters

= Stop drive before changing this parameter.

32

FV

= 32 bit parameter in the Standard Control option. All parameters in the Vector

Control option are 32 bit.

= Parameter only displayed when [Motor Cntl Sel] is set to “4.”

Standard

= This parameter is specific to the Standard Control Option.

Vector

= This parameter will only be available with the Vector Control option.

Important: Some parameters will have two unit values:

• Analog inputs can be set for current or voltage with [Anlg In Config], param. 320.

• Setting [Speed Units], parameter 79 on Vector Control drives selects Hz or RPM.

• Values that pertain to Vector Control drives only will be indicated by “

Vector

.”

indicates that additional information is available in Appendix C of the User Manual.

19

Frequently Used Parameters

No. Parameter Name & Description

042 [Motor NP FLA]

Values

Default:

Set to the motor nameplate rated full load amps.

047 [Motor OL Hertz]

Min/Max:

Units:

Default:

Selects the output frequency below which the motor operating current is derated. The motor thermal overload will generate a fault at lower levels of current.

Min/Max:

Units:

Default: 048 [Motor OL Factor]

Sets the operating level for the motor overload.

Motor

FLA x

OL

Factor

=

Operating

Level

Min/Max:

Units:

053

Standard [Torque Perf Mode]

Sets the method of motor torque production.

Default:

Options:

Vector

Sets the method of motor control used in the drive.

[Motor Cntl Sel]

Important: “Flux Vector” mode requires autotuning of the motor, both coupled and uncoupled to the load.

Default:

Options:

0

2

3

0

1

0

0

1

2

3

4

Based on Drive Rating

0.0/[Rated Amps] × 2

0.1 Amps

Motor NP Hz/3

0.0/Motor NP Hz

0.1 Hz

1.0

0.20/2.0

0.01

“Sensrls Vect”

“Sensrls Vect”

“SV Economize”

“Custom V/Hz”

“Fan/Pmp V/Hz”

“Sensrls Vect”

“Sensrls Vect”

“SV Economize”

“Custom V/Hz”

“Fan/Pmp V/Hz”

“Flux Vector”

042

220

047

048

042

220

20

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

No. Parameter Name & Description

061 [Autotune]

Values

Default: 3 “Calculate”

Provides a manual or automatic method for setting [IR Voltage Drop], [Flux

Current Ref] and [Ixo Voltage Drop].

Valid only when parameter 53 is set to

“Sensrls Vect,” “SV Economize” or “Flux

Vector.”

Options: 0

1

2

3

“Ready”

“Static Tune”

“Rotate Tune”

“Calculate”

“Ready” (0) = Parameter returns to this setting following a “Static Tune” or “Rotate

Tune.” It also permits manually setting [IR Voltage Drop], [Ixo Voltage Drop] and

[Flux Current Ref].

“Static Tune” (1) = A temporary command that initiates a non-rotational motor stator resistance test for the best possible automatic setting of [IR Voltage Drop] in all valid modes and a non-rotational motor leakage inductance test for the best possible automatic setting of [Ixo Voltage Drop] in “Flux Vector” mode. A start command is required following initiation of this setting. The parameter returns to

“Ready” (0) following the test, at which time another start transition is required to operate the drive in normal mode. Used when motor cannot be rotated.

053

062

“Rotate Tune” (2) = A temporary command that initiates a “Static Tune” followed by a rotational test for the best possible automatic setting of [Flux Current Ref]. In

“Flux Vector” mode, with encoder feedback, a test for the best possible automatic setting of [Slip RPM @ FLA] is also run. A start command is required following initiation of this setting. The parameter returns to “Ready” (0) following the test, at which time another start transition is required to operate the drive in normal mode. Important: Used when motor is uncoupled from the load. Results may not be valid if a load is coupled to the motor during this procedure.

!

ATTENTION: Rotation of the motor in an undesired direction can occur during this procedure. To guard against possible injury and/or equipment damage, it is recommended that the motor be disconnected from the load before proceeding.

412

413

“Calculate” (3) = This setting uses motor nameplate data to automatically set [IR

Voltage Drop], [Ixo Voltage Drop], [Flux Current Ref] and [Slip RPM @ FLA].

Vector [Motor Fdbk Type]

Default: 0 “Quadrature”

Selects the encoder type; single channel or quadrature. Options 1 & 3 detect a loss of encoder signal (when using differential inputs).

Vector

[Encoder PPR]

Contains the encoder pulses per revolution

Options:

Default:

Min/Max:

Units:

0

1

2

3

“Quadrature”

“Quad Check”

“Single Chan”

“Single Check”

1024 PPR

2/20000 PPR

1 PPR

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

21

079

No. Parameter Name & Description

Vector

[Speed Units]

080

Selects the units to be used for all speed related parameters. Options 0 & 1 indicate status only. Options 3 & 4 will convert/configure the drive.

“Convert Hz” - converts all speed based parameters to Hz, and changes the value proportionately (i.e. 1800 RPM = 60 Hz).

“Convert RPM” - converts all speed based parameters to RPM, and changes the value proportionately.

Standard [Speed Mode]

Sets the method of speed regulation.

Values

Default:

Options:

Default:

Options:

Vector [Feedback Select]

Selects the source for motor speed feedback.

“Open Loop” - no encoder is present, and slip compensation is not needed.

“Slip Comp” - tight speed control is needed, and encoder is not present.

“Encoder” - an encoder is present.

“Simulator” - Simulates a motor for testing drive operation & interface checkout.

081 [Minimum Speed]

Sets the low limit for speed reference after scaling is applied. Refer to parameter 083 [Overspeed Limit].

082 [Maximum Speed]

Sets the high limit for speed reference after scaling is applied. Refer to parameter 083 [Overspeed Limit].

Default:

Options:

Default:

Min/Max:

Units:

Default:

Min/Max:

090 [Speed Ref A Sel]

Selects the source of the speed reference to the drive unless [Speed Ref

B Sel] or [Preset Speed 1-7] is selected.

(1)

See User Manual for DPI port locations.

Units:

Default:

Options:

0

2

3

0

1

0

0

1

2

0

3

4

5

0

1

2

“Hz”

“Hz”

“RPM”

“Convert Hz”

“Convert RPM”

“Open Loop”

“Open Loop”

“Slip Comp”

“Process PI”

“Open Loop”

“Open Loop”

“Slip Comp”

“Reserved”

“Encoder”

“Reserved”

“Simulator”

8

9

10

11-

1

2

3-6

7

17

18-

22

0.0

0.0/[Maximum Speed]

0.1 Hz

0.1 RPM

Vector

50.0 or 60.0 Hz (volt class)

[Motor NP RPM]

5.0/400.0 Hz

5.0/400.0 Hz

Vector

0.0/24000.0 RPM

0.1 Hz

0.1 RPM

2

Vector

“Analog In 2”

Vector

079

083

092

095

055

079

083

091

094

202

“Analog In 1”

“Analog In 2”

“Reserved”

“Pulse In”

“Encoder”

“MOP Level”

“Reserved”

“Preset Spd1-7”

“DPI Port 1-5”

(1)

002

091 thru

093

101 thru

107

117 thru

120

192

22

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

No. Parameter Name & Description

091 [Speed Ref A Hi]

Scales the upper value of the [Speed Ref

A Sel] selection when the source is an analog input.

092 [Speed Ref A Lo]

Values

Default:

Min/Max:

Units:

Default:

101

102

103

104

105

106

107

140

141

Scales the lower value of the [Speed Ref

A Sel] selection when the source is an analog input.

[Preset Speed 1]

[Preset Speed 2]

[Preset Speed 3]

[Preset Speed 4]

[Preset Speed 5]

[Preset Speed 6]

[Preset Speed 7]

Provides an internal fixed speed command value. In bipolar mode direction is commanded by the sign of the reference.

[Accel Time 1]

[Accel Time 2]

Min/Max:

Units:

Default:

Min/Max:

Units:

Default:

Min/Max:

Units:

Sets the rate of accel for all speed increases.

Max Speed

Accel Time

=

Accel Rate

142

143

[Decel Time 1]

[Decel Time 2]

Sets the rate of decel for all speed decreases.

Max Speed

Decel Time

=

Decel Rate

146 [S Curve %]

Default:

Min/Max:

Units:

Default:

Sets the percentage of accel or decel time that is applied to the ramp as S

Curve. Time is added, 1/2 at the beginning and 1/2 at the end of the ramp.

148 [Current Lmt Val]

Min/Max:

Units:

Default:

Defines the current limit value when

[Current Lmt Sel] = “Cur Lim Val.”

150 [Drive OL Mode]

Min/Max:

Units:

Default:

Selects the drive’s response to increasing drive temperature.

Options:

[Maximum Speed]

10.0 Secs

10.0 Secs

0.1/3600.0 Secs

0.1 Secs

0%

0/100%

1%

2

3

0

1

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

Vector

0.0

–/+[Maximum Speed]

0.1 Hz

0.01 RPM

Vector

5.0 Hz/150 RPM

10.0 Hz/300 RPM

20.0 Hz/600 RPM

Vector

Vector

Vector

30.0 Hz/900 RPM

40.0 Hz/1200 RPM

Vector

Vector

50.0 Hz/1500 RPM

60.0 Hz/1800 RPM

Vector

Vector

–/+[Maximum Speed]

0.1 Hz

1 RPM

Vector

10.0 Secs

10.0 Secs

0.1/3600.0 Secs

0.1 Secs

[Rated Amps] × 1.5

(Equation yields approximate default value.)

Based on Drive Rating

0.1 Amps

3 “Both–PWM 1st”

“Disabled”

“Reduce CLim”

“Reduce PWM”

“Both–PWM 1st”

079

082

079

081

079

090

093

140 thru

143

147

149

219

140

141

146

361 thru

366

142

143

146

361 thru

366

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

23

No. Parameter Name & Description

151 [PWM Frequency]

155

156

Sets the carrier frequency for the PWM output. Drive derating may occur at higher carrier frequencies. For derating information, refer to the PowerFlex

Reference Manual.

Standard

Standard

[Stop Mode A]

[Stop Mode B]

Active stop mode. [Stop Mode A] is active unless [Stop Mode B] is selected by inputs.

(1)

When using options 1 or 2, refer to the

Attention statements at [DC Brake Level] in the User Manual.

Vector

Vector

[Stop/Brk Mode A]

[Stop/Brk Mode B]

See description above.

169 [Flying Start En]

Enables/disables the function which reconnects to a spinning motor at actual

RPM when a start command is issued.

Values

Default:

Min/Max:

Units:

Default:

Default:

Options:

Default:

Options:

Not required in Flux Vector mode when using an encoder.

196 [Param Access Lvl]

Selects the parameter display level.

Basic = Reduced param. set

Advanced = Full param. set

201 [Language]

Selects the display language when using an LCD HIM. This parameter is not functional with an LED HIM.

Default:

Options:

Default:

Options:

240 [Fault Clear] Default:

Resets a fault and clears the fault queue.

Options:

0

0

1

0

1

2

3

1

0

4 kHz

2/10 kHz

1 kHz

0

1

2

0

0

1

2

0

5

6

3

4

0

1

2

7

8-9

10

0

“Ramp”

“Coast”

“Coast”

“Ramp”

(1)

“Ramp to Hold”

(1)

“DC Brake”

“Disabled”

“Disabled”

“Enabled”

“Basic”

“Basic”

“Advanced”

“Reserved”

Vector

“Not Selected”

“Not Selected”

“English”

“Francais”

“Español”

“Italiano”

“Deutsch”

“Reserved”

“Português”

“Reserved”

“Nederlands”

“Ready”

“Ready”

“Clear Faults”

“Clr Flt Que”

157

158

159

170

24

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

No. Parameter Name & Description

320 [Anlg In Config]

Selects the mode for the analog inputs.

Values

In

2

In

1

x

15 x

14 x

13 x

12 x

11 x

10 x

9 x

8 x

7 x

6 x

5 x

4 x

3 x

2

0

1

Analog Analog

0

0

1 =Current

0 =Voltage x =Reserved

322

325

Bit #

Factory Default Bit Values

[Analog In 1 Hi]

[Analog In 2 Hi]

Default:

Sets the highest input value to the analog input x scaling block.

Min/Max:

10.000 Volt

10.000 Volt

323

326

[Anlg In Config], parameter 320 defines if this input will be –/+10V or 4-20 mA.

[Analog In 1 Lo]

[Analog In 2 Lo]

Sets the lowest input value to the analog input x scaling block.

[Anlg In Config], parameter 320 defines if this input will be –/+10V or 4-20 mA.

Units:

Default:

Min/Max:

Units:

4.000/20.000mA

–/+10.000V

0.000/10.000V

0.001 mA

0.001 Volt

0.000 Volt

0.000 Volt

4.000/20.000mA

–/+10.000V

0.000/10.000V

0.001 mA

0.001 Volt

322

325

323

326

091

092

091

092

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

25

361

362

363

364

365

366

No. Parameter Name & Description

[Digital In1 Sel]

[Digital In2 Sel]

[Digital In3 Sel]

[Digital In4 Sel]

[Digital In5 Sel]

[Digital In6 Sel]

(11)

Values

Default:

Default:

Default:

Default:

Default:

Default:

4

5

18

15

16

17

“Stop – CF”

“Start”

“Auto/ Manual”

“Speed Sel 1”

“Speed Sel 2”

“Speed Sel 3”

Selects the function for the digital inputs.

(1)

(2)

(3)

Speed Select Inputs.

3 2 1 Auto Reference Source

To access Preset Speed 1, set [Speed

Ref x Sel] to “Preset Speed 1”.

Type 2 Alarms - Some digital input programming may cause conflicts that will result in a Type 2 alarm.

Example: [Digital In1 Sel] set to “5,

Start” in 3-wire control and [Digital

In2 Sel] set to 7 “Run” in2-wire.

Refer to User Manual for information on resolving this type of conflict.

Vector Control Option Only.

3 2 1 Spd/Trq Mode

1

1

1

1

0

0

0

0

1

1

0

1

1

0

0

0

1

1

0

0

1

1

0

0

0

1

1

0

1

0

0

1

0

1

0

1

0

1

0

1

1

0

1

0

1

0

1

0

Reference A

Reference B

Preset Speed 2

Preset Speed 3

Preset Speed 4

Preset Speed 5

Preset Speed 6

Preset Speed 7

Zero Torque

Spd Reg

Torque Reg

Min Spd/Trq

Max Spd/Trq

Sum Spd/Trq

Absolute

Zero Trq

Options:

25

26

27

28

29

30

31-33

34

21

22

23

24

15-17

18

19

20

11

12

13

14

7

8

9

10

5

6

3

4

0

1

2

“Not Used”

“Enable”

(8)(10)

“Clear Faults”(CF)

(4)

“Aux Fault”

“Stop – CF”

(5)(10)

“Start”

(5)(9)

“Fwd/ Reverse”

(5)

“Run”

(6)(10)

(6)

“Run Forward”

“Run Reverse”

“Jog”

(5)

(6)

“Jog1”

(2)(5)

“Jog Forward”

“Jog Reverse”

“Stop Mode B”

“Bus Reg Md B”

“Speed Sel 1-3”

(1)

“Auto/ Manual”

(7)

“Local”

“Acc2 & Dec2”

“Accel 2”

“Decel 2”

“MOP Inc”

“MOP Dec”

“Excl Link”

“PI Enable”

“PI Hold”

“PI Reset”

“Pwr Loss Lvl”

“Precharge En”

“Spd/Trq Sel1-3”

(2,3)

“Jog 2”

(2)

(4)

When [Digital Inx Sel] is set to option 2 “Clear Faults” the Stop button cannot be used to clear a fault condition.

(5)

Typical 3-Wire Inputs - Requires that only 3-wire functions are chosen.

Including 2-wire selections will cause a type 2 alarm.

(6)

Typical 2-Wire Inputs - Requires that only 2-wire functions are chosen.

Including 3-wire selections will cause a type 2 alarm.

(7)

Auto/Manual - Refer to “Reference Control” in the User Manual for details.

(8)

Opening an “Enable” input will cause the motor to coast-to-stop, ignoring any programmed Stop modes.

(9)

A “Dig In ConflictB” alarm will occur if a “Start” input is programmed without a

“Stop” input.

(10)

Refer to the Sleep-Wake Mode Attention statement in the User Manual.

(11)

A dedicated hardware enable input is available via a jumper selection. Refer to page 13 for further information.

100

156

162

096

140

194

380

384

388

124

26

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

Troubleshooting – Abbreviated Fault & Alarm Listing

For a complete listing of Faults and Alarms, refer to the PowerFlex 700

User Manual.

Fault

Auxiliary Input 2

Motor Overload 7

OverSpeed Limit 25

SW OverCurrent 36

DB Resistance 69

IR Volts Range 77

FluxAmpsRef

Rang

78

Description

Auxiliary input interlock is open.

Check remote wiring.

Internal electronic overload trip.

Enable/Disable with [Fault Config

An excessive motor load exists.

Reduce load so drive output current

1].

does not exceed the current set by

[Motor NP FLA].

Functions such as Slip

Compensation or Bus Regulation

Action

Remove excessive load or overhauling conditions or increase have attempted to add an output [Overspeed Limit].

frequency adjustment greater than that programmed in

[Overspeed Limit].

Drive output current has exceeded the 1ms current rating.

This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level. It is typically 200-

250% of the drive continuous rating

Check for excess load, improper DC boost setting. DC brake volts set too high.

Resistance of the internal DB resistor is out of range.

“Calculate” is the autotune default and the value determined by the autotune procedure for IR Drop

Volts is not in the range of acceptable values.

Replace resistor.

Re-enter motor nameplate data.

The value for flux amps determined by the Autotune procedure exceeds the programmed [Motor NP FLA].

1. Reprogram [Motor NP FLA] with the correct motor nameplate value.

2. Repeat Autotune.

(1)

See the User Manual for a description of fault types.

PowerFlex 700 Adjustable Frequency AC Drive Quick Start

27

Alarm

Dig In

ConflictA

Dig In

ConflictB

Dig In

ConflictC

17

18

19

Description

Digital input functions are in conflict. Combinations marked with a “ ” will cause an alarm.

* Jog 1 and Jog 2 with Vector Control Option

Acc2/Dec2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev Fwd/Rev

Acc2 / Dec2

Accel 2

Decel 2

Jog*

Jog Fwd

Jog Rev

Fwd / Rev

A digital Start input has been configured without a Stop input or other functions are in conflict. Combinations that conflict are marked with a “ ” and will cause an alarm.

* Jog 1 and Jog 2 with Vector Control Option

Start Stop–CF Run Run Fwd Run Rev Jog Jog Fwd Jog Rev

Fwd/

Rev

Start

Stop–CF

Run

Run Fwd

Run Rev

Jog*

Jog Fwd

Jog Rev

Fwd /

Rev

More than one physical input has been configured to the same input function.

Multiple configurations are not allowed for the following input functions.

Forward/Reverse Run Reverse

Speed Select 1

Speed Select 2

Jog Forward

Jog Reverse

Speed Select 3

Run Forward

Run

Stop Mode B

Bus Regulation Mode B

Acc2 / Dec2

Accel 2

Decel 2

(1)

See User Manual for a description of alarm types.

Manually Clearing Faults

Step

1. Press Esc to acknowledge the fault. The fault information will be removed so that you can use the HIM.

2. Address the condition that caused the fault.

The cause must be corrected before the fault can be cleared.

3. After corrective action has been taken, clear the fault by:

• Pressing Stop

• Cycling drive power

• Set parameter 240 [Fault Clear] to “1.”

• “Clear Faults” on the HIM Diagnostic menu.

Key(s)

Esc

www.rockwellautomation.com

Corporate Headquarters

Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201

Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640

Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Headquarters for Dodge and Reliance Electric Products

Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433

Europe/Middle East/Africa: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 17741

Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 6356-9077, Fax: (65) 6356-9011

U.S. Allen-Bradley Drives Technical Support

Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives

Publication 20B-QS001A-EN-P – September, 2002

Copyright © 2002 Rockwell Automation, Inc. All rights reserved. Printed in USA.

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