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53100338 TSZ-uni
TSZ-uni
001
53100338
4200.0127
Operating Instructions
Translation of original operating instructions
Pillar Swing Crane
AWSK 150-5
V1 GB
Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine
Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der
EU / EFTA senden wir Ihnen diese kostenlos nach. Für Länder außerhalb der EU / EFTA erstellen wir
Ihnen gerne ein Angebot für eine Betriebsanleitung in Landessprache, falls die Übersetzung nicht durch den Händler/Importeur organisiert werden kann.
Please note that the product may not be used / put into operation without these operating instructions in the national language. If you did not receive operating instructions in your national language with the delivery of the product, please contact us. In countries of the EU / EFTA we will send them to you free of charge. For countries outside the EU / EFTA, we will be pleased to provide you with an offer for an operating manual in the national language if the translation cannot be organised by the dealer/importer.
Operating
Instructions
PILLAR S WING C RANE
Column-mounted slewing crane with aluminum jib
Wall-mounted slewing crane with aluminum jib
EN
Original operating instructions
This document must be kept in a safe place for future reference.
Last updated Oct. 2010 / Index 01 Page 1 / 40
Operating
Instructions
PILLAR S WING C RANE
Warning
These operating instructions contain important safety instructions and must always be read before the start of operations and use of the pillar-mounted or wall-mounted slewing crane
General safety instructions can be found on page 5
The right to make changes due to technical improvements is reserved.
Last updated Oct. 2010 / Index 01 Page 2 / 40
Operating
Instructions
PILLAR S WING C RANE
Instructions for the operating company
Instructions for installation, maintenance and operating staff
Safety instructions in this manual
Installation location requirements
Instructions for users of the slewing crane 1.7
Description of main components
Description of component parts
3 Installation Instructions and Start of Operations
Erecting the crane column with shear connectors
Installing the crane column on anchor bolt
Installing the crane column with the mobile base plate (see section 4)
Installing the wall-mounted slewing crane with shear connectors
Installing the clasp bracket (for the WK wall-mounted slewing crane)
Mounting the crane jib on the crane column or wall bracket
Crane jib alignment with pillar-mounted or wall-mounted slewing crane
Determining readiness for operation
4 Installing Accessories
Mounting the crane column on base plate
Installing the swivel angle limit
9 Warranty, Spare Parts and Wearing Parts
Special design
The slewing crane offers the following special design feature(s):
........................................................................................................................................
(See appendix for special operating instructions or spare parts lists.)
If the special design requires a different spare/wearing parts list, the parts list in the “Spare parts” chapter is invalid.
Last updated Oct. 2010 / Index 01 Page 3 / 40
34
Operating
Instructions
PILLAR S WING C RANE
1 Safety
Section 1
Safety
1.1 Instructions for the operating company
1.2 Instructions for installation, maintenance and operating staff
1.3 Safety instructions in this manual
The slewing crane is state-of-the-art and operationally reliable. However, there are still risks:
if it is not used by trained or at least instructed staff,
if it is not used for its intended purpose (see 1.5).
In these circumstances, there is a risk of danger to:
•
the life and limb of the user and third parties
•
the crane system and other property of the operator.
The slewing crane should be installed and maintained by qualified specialist personnel, mechanics and electricians only. Work on electrical equipment may be carried out only by qualified electrical specialists.
Everybody in the company of the operator responsible for setting up, starting operations, operating, maintaining and repairing the slewing crane must have read and understood the operating instructions, in particular the “Safety” chapter.
The company of the user must take internal measures to ensure that:
the users of the device are trained
they have read and understood the operating instructions
the operating instructions are accessible to them at all times.
The responsibilities for the various tasks on the slewing crane must be clearly specified and observed. Responsibilities must be clear.
The safety instructions in this manual are identified as follows:
Identifies an immediate hazard. Death or serious injury may result if disregarded.
Identifies a potentially dangerous situation. Can result in slight or minor injuries if disregarded.
1.4 Installation location requirements
The slewing crane may not be operated outdoors or in rooms where there is a risk of explosion.
The ambient temperature must be between +0°C and +40°C (please consult the manufacturer before operating at temperatures outside of this temperature range).
Provide internal instructions and make checks to ensure that the vicinity of the workplace is always clean and tidy.
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 Page 4 / 40
Operating
Instructions
PILLAR S WING C RANE
Section 1
Safety
1.5 Intended use
1.6 Workplaces
1.7 Instructions for users of the slewing crane
1.8 Personal protective equipment
1.9 What to do in an emergency
The slewing crane is intended exclusively for the lifting and transporting of loads. The loads are raised via special load-bearing devices (e.g. Jumbo tube lifter or VacuMaster lifting device).
The slewing crane is designed for stress group H2/B2
(see DIN 15018 for more information).
Load-bearing devices may only be used when hanging from the suspension bolt on the carrying hook.
No people or animals may be carried with the slewing crane or with the load-bearing device.
For safety reasons, modifications or changes without approval are forbidden.
The operating, maintenance and servicing conditions prescribed in these operating instructions must be observed.
The maximum permissible load must not be exceeded.
The user’s workplace is at the control device of the load suspension.
Users must be trained before using the slewing crane for the first time. You must have read and understood the operating instructions, in particular the
“Safety” chapter.
Ensure that only authorized personnel work with the slewing crane. You are responsible for third parties in the working area of the slewing crane.
Local safety regulations apply. In Germany, this includes, but is not limited to
BGR 500.
Other safety instructions in this manual do not replace these – they are to be considered as additions.
When operating the slewing crane, always wear:
protective work shoes (with steel toe caps)
An emergency may occur:
if there is a sudden loss of power to the load suspension.
Take action as described in “What to do in an emergency” for your load suspension.
Rectify any faults before restarting the slewing crane.
Should faults occur during operation, switch the slewing crane off and rectify the faults.
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Operating
Instructions
PILLAR S WING C RANE
2 Description
Section 2
Description
2.1 Column-mounted slewing crane
Pivot bearing
Bracing
Carrying hook
Crane mains supply switch or motor protection switch
Crane column
Crane jib
Power supply, flat cable
2.2 Wall-mounted slewing crane
Pivot bearing
Bracing
Crane jib
Wall bracket
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01
Power supply, vacuum hose
Carrying hook
Page 6 / 40
Operating
Instructions
PILLAR S WING C RANE
Section 2
Description
2.3 Description of main components
Component Description, function
Crane rail
Aluminum crane section for the jib. There are 4 section sizes: SRA 100, SRA 105, SRA 140,
SRA 180. The section size is selected depending on the maximum bearing capacity and the jib length.
Sealing plate Sealing of the jib.
Prevents dirt from entering from the side.
Carrying hook, fork
Connecting component between the jib and the load suspension, optimally designed for the direct connection (without shackle) of a chain hoist with VacuMaster lifting device or
Jumbo tube lifter, etc.
Maximum load:
Plastic carrying hook: 300 kg
Aluminum carrying hook: 750 kg
Roller for carrying hook
Plastic carrying hook:
8-piece transport roller in white, max. load 300 kg
Aluminum carrying hook:
8-piece transport roller in white, max. load 500 kg
4 rollers in yellow / outer/lower installation.
4 rollers in white / inner/upper installation. max. load 750 kg
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 y ellow
Page 7 / 40
Operating
Instructions
PILLAR S WING C RANE
Component
Travel limiter
Section 2
Description
Description, function
Limit stop, secured in the inner section groove
Serves all carrying hooks as a variably adjustable limit stop. Line/hose trolleys can travel through under the travel limiter, the terminal clamps here serve as a limit stop.
Note: does not replace the end stop
End stop Bolts on both sides at the end of the jib serve as a secured end stop for the carrying hook.
Cable trolley, flat cable Cable trolley for the flat cable, serves as power supply for chain hoist and lifting device.
Cable trolley, hose
Cable trolley for the supply hose of the Jumbo tube lifter.
Terminal clamp, flat cable
Terminal clamp, hose
Limits the travel area of the flat cable at the end of the jib.
Serves simultaneously as a limit stop cable trolley.
Limits the travel area of the supply hose on the jib. Also serves as a limit stop for the cable trolley.
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Operating
Instructions
PILLAR S WING C RANE
Component
Crane mains supply switch
Section 2
Description
Description, function
The crane mains supply switch serves to separate the power supply of electrical components (chain hoist, lifting device, etc.). The crane mains supply switch does not contain any protective elements.
Motor protection switch
A motor protection switch is used when a vacuum blower or a vacuum pump is used. The motor protection switch serves to switch off the vacuum generator and simultaneously protects it. The motor protection switch is designed for the connected vacuum generator. No further consuming devices may be connected to the outlet of the motor protection switch.
Strain relief for chain hoist supply cable
Connection of carrying hook to first cable trolley for the flat cable via a steel cable, thereby avoiding tension on the flat cable and ensuring optimal strain relief.
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Operating
Instructions
PILLAR S WING C RANE
Section 2
Description
2.4 Description of component parts
2 3 4
7
5
6
9
10 12 11 12
Quantity of individual components
Jib length up to 2 m
Carrying hook (1)
Terminal clamp (2)
Bracket (3)
Snap hook and strap (4)
Bolt for bracing (5)
Bolt for pivot bearing (6)
Cover plate (7)
End stop (long bolt) (8)
Safety washer for bolt (9)
Plug (10)
Cable screw union (11)
Bearing plate (12)
Plumb line (13)
Crane buffer (14)
Variable limit stop (15)
Cable trolley (16)
1
2
2
1 var. var. var. var.
1
1
1
2
1
1
-
2
15 var. var. var. var.
1
1
1
2
1
2
2
2
3 m
1
1
-
3
8
14
16 var. var. var. var.
1
1
1
2
1
2
2
3
4 m
1
1
-
4
1. Carrying hook
2. Terminal clamp for flat cable/hose
3. Bracket for inner bracing
4. Snap hook and strap for the vacuum supply
5. Bolt for bracing
6. Upper bolt with screws for the pivot bearing
7. Plastic cover plate with fastening pins
8. End stop (long bolt)
9. Safety washer for bolt
10. Plug
11. Cable screw union
12. Bearing plate
13. Plumb line
14. Crane buffer
15. Variable limit stop
16. Cable trolley var. var. var. var.
1
1
1
2
1
2
2
3
5 m 6 m
1
1
1
1
2x for 2 bracings
4 5
1
2
2
4 var. var. var. var.
1
1
1
2
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Operating
Instructions
Section 3
Assembly/startup
PILLAR S WING C RANE
3 Installation Instructions and Start of Operations
3.1 General instructions
Start of operations
The slewing crane should be installed and maintained by qualified specialist personnel, mechanics and electricians only. Work on electrical equipment may be carried out only by qualified electrical specialists.
Note: there must be at least 100 mm spacing on all sides from the slewing crane to on-site obstructions. Ensure that the slewing crane remains easily accessible for subsequent maintenance and inspection.
3.2 Removing the packaging
Delivery condition
Removing the packaging
Generally, the scope of delivery consists of:
• the crane column (for column-mounted slewing crane)/the wall bracket
(for wall-mounted slewing crane)
• the crane jib (crane rail and pivot bearing)
• a box with small parts
•
Do not take the parts out of the packaging until you are ready to begin installation (to protect against physical damage).
•
Remove the packaging from the aluminum section.
•
Lay the sections on a base, e.g. cardboard, so that they cannot be damaged.
•
Avoid undertaking any other mechanical tasks in the area of the sections, otherwise there is a danger that chips and dirt can get into the section grooves.
•
Dispose of the packaging in accordance with the regulations applicable to you.
3.3 Identifying parts
•
For identification purposes, please keep the illustrated list from section 2.4 to hand.
3.4 Tool list (on-site)
•
1x open-ended wrench 10, 13, 14, 19 (depending on size for WK,
24, 36, 46)
•
1x hexagon socket wrench set
•
1x spirit level
•
1x torque wrench
•
1x Phillips head PH2x100
•
1x flat screwdriver
•
1x pliers
•
1x carpet cutter
•
1x wire cutter
•
1x plumb line with centering disks (included in scope of delivery)
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Operating
Instructions
PILLAR S WING C RANE
3.5 Electrical installation
Section 3
Assembly/startup
Installation or maintenance work on electrical components of the crane system must be carried only by an electrician or an electrical specialist.
Applies to the version with motor protection switch:
The motor protection switch is designed for the connected vacuum generator.
No further consuming devices may be connected to the outlet of the motor protection switch.
Applies to the version with mains supply switch in combination with chain hoist and vacuum lifting device:
The electrical connection must be downstream from the crane mains connection switch and upstream from the EMERGENCY STOP switch of the chain hoist. The vacuum of the lifting device may not be deactivated when the EMERGENCY STOP is activated, as this could result in hazardous situations.
Installation of electrical supply lines
The electrical supply line can be fed at three points on the crane column to the crane mains connection switch or motor protection switch. A flexible connection line (not included in scope of delivery) with a diameter suited to the capacity of the consuming device (usually 5 x 2.5 mm²) must be used.
3
4
Crane mains supply switch or motor protection switch
2
[1] Ground supply from below
Before erecting the crane column, the line must be fed through the base plate to the hole for the switch. When erecting the crane column, the line must not be pinched or cut at any point.
[2] Ground supply from the side
Before erecting the crane column, the line must be pulled through the cable screw connection and hole into the crane column and fed through to the switch. Secure and tighten the cable screw union. The cable screw union provides strain relief for the cable.
[3] Top cover supply
The line must be pulled from above through the cable screw union and hole into the pillar’s top plate and fed through to the switch. This task can also be carried out after erecting the crane column. Secure and tighten the cable screw union. The cable screw union provides strain relief for the cable.
[4] Installation of electrical
The outgoing line must be pulled through the cable screw union and hole on the outgoing line to underside of the crane jib and fed through to the switch. This task can also be carried consuming device out after erecting the crane column. Secure and tighten the cable screw union. The cable screw union provides strain relief for the cable.
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Operating
Instructions
Section 3
Assembly/startup
PILLAR S WING C RANE
Installation instructions for the motor protection switch in the crane column
Installation instructions for crane mains supply switch
Scope of delivery of the mounting kit for the motor protection switch in the crane column
Scope of delivery of the mounting kit for the main switch in the crane column
Mounting frame with installation material and cover
Cable clamp 2x
Neutral terminal 1x
Ground cable for connection to crane column 1x
Motor protection switch 1x
Mounting frame with installation material and cover
Cable clamp 2x
Neutral terminal 1x
Ground cable for connection to crane column 1x
Main switch 1x
Main switch identification plate 1x
The following assembly steps may be carried out only by qualified electrical specialists.
Installation steps
1. Attach the ground cable to the inner side of the crane column using nuts and the washers that are included with the crane column.
Installation steps
1. Remove the additional terminal block for the neutral and ground connection from the switch (no longer required).
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Operating
Instructions
PILLAR S WING C RANE
Section 3
Assembly/startup
2. Pull the cables through the opening and prepare them for connection Stripping around 7.87 in of the cables is recommended.
2. Screw the mounting frame cover onto the switch. Screw through the yellow mounting plate of the main switch. Use the marked holes (2) in the cover for this. The
Glöckner Möller logo (1) can be used as an orientation aid.
1
3. Connect the neutral and ground cables to the mounting frame and affix the cable clamps to the cables. They function as strain relief once installation is complete.
Arrange the cables on top of each other on the conductor terminal side, then press the motor protection switch into the mounting frame.
2
3. Screw on the red rotary knob and attach the indicating signs to the front and back.
4. The motor protection switch has spring terminals. Use a small screwdriver for these, as shown in the illustration. The terminal opens when pressed down, and the cable can be inserted into this opening.
4. Attach the ground cable to the inner side of the crane column using nuts and the washers that are included with the crane column.
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Operating
Instructions
PILLAR S WING C RANE
Section 3
Assembly/startup
5. Remove the black knob from the motor protection switch. To do this, carefully place a small screwdriver under the knob and lever it off.
5. Install additional neutral terminal on mounting frame. As with the grounding terminal, this terminal is just pressed in from the side.
6. Push the cables back through into the pillar and place the mounting frame into the crane column. Then screw the mounting frame to the pillar using the clips that are provided.
6. Insert the mounting frame into the crane column and lead the cables out before the frame is permanently fastened. Screw the mounting frame to the pillar using the clips that are provided and then install the sealing.
7. Place the cover onto the mounting frame and screw it on.
7. Prepare the cable for connection.
Stripping around 15 cm of the cables is recommended.
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Operating
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PILLAR S WING C RANE
Section 3
Assembly/startup
8. Connect the neutral and ground cables to the mounting frame and affix the cable clamps to the cables. They function as strain relief once installation is complete.
9. For simple installation, connect the cables together using a cable tie as in the picture. Then push the cables back into the pillar, place the cover onto the mounting frame and screw tight.
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Operating
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PILLAR S WING C RANE
3.6 Mechanical installation
Note
Section 3
Assembly/startup
Adhere to the applicable safety regulations during all your activities
All screws should be tightened with a torque wrench
Tightening torques
Standard screws, standard nuts
Anchor bolts
Anchors
M8
23 Nm
-
-
M12
80 Nm 194 Nm 725 Nm 1,450 Nm
80 Nm
40 Nm
M16
-
-
M24
-
-
M30
-
-
3.7 Erecting the crane column
3.7.1 Erecting the crane column with shear connectors
Installing the crane column with shear connectors
(highbond anchor
FHB dynamic)
•
The dimensions of the base plates on the crane are designed for shear connectors
(Fischer FHB M12x100 dynamic) with mortar cartridges (shear connectors from other manufacturers must have the same properties as the ones specified here).
•
These shear connectors are designed for dynamic loads with more than 2x10
6
load cycles.
•
The shear connectors have high holding forces for chasing tools between M12 and with a strength class of
≥
B 25 or
≥
The anchoring base must be concrete
C 20/25.
•
The concrete depth must be at least 200 mm, otherwise the variant option with anchor bolts must be implemented.
•
The hardening of the reaction resin depends on the temperature in the anchoring base. For this reason, adhere to the following waiting times between the setting and securing of the attachment part as well as putting stress on the anchor:
Temperature in borehole Waiting time in minutes
> +20°C
+10°C to +20°C
25 min
30 min
0°C to +10°C 60 min
•
Further instructions regarding installation of the shear connectors can be found on their packaging.
Aligning the crane pillar
To align the crane column; screws are provided in the base plate, with which the pillar can be set up exactly. To make sure that no cavities appear at the anchor locations, the gap created between the ground and the plate, before using the anchors, must be leveled out using the bearing plates included in delivery.
The best order when several bearing plates are stacked
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Section 3
Assembly/startup
PILLAR S WING C RANE
Aligning the crane column using a
To guarantee the best performance characteristics from the SRA slewing crane, the crane column has to be aligned correctly. This must be carried out with great care. plumb line and centering disks
Plumb line
Centering disk
Pillar leaning to right, i.e. raise base plate on the right
Pillar leaning to left, i.e. raise base plate on the left
Pillar leaning backwards, i.e. raise base plate from the back
Pillar leaning forwards, i.e. raise base plate from the front
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Operating
Instructions
Section 3
Assembly/startup
PILLAR S WING C RANE
3.7.2 Installing the crane column on anchor bolt
Mounting the crane column on anchor bolts
The number and order of
Space for floor and the anchor bolts depends support cast approx. upon the size of the crane and is given by the template
50 mm
(included in product range)
Base plate
Leave enough space for the open-ended wrench
Template
Concrete foundation
≥ C 20/25
Position of the pivot
After the concrete has hardened (for example, C 20/25 = 28 days), the upper nuts, washers and the template are removed.
Aligning the aligning nuts horizontal aligning of the nuts using a spirit level
1 2
1 3
1 4 etc.
5
6
7
8
1
4
3
2
Placing the crane column on anchor bolts and securing with the washers and nuts
1
To align the crane column using the plumb line, the lower nuts (1) are adjusted so that all nuts on the base plate fit without play.
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Operating
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Section 3
Assembly/startup
PILLAR S WING C RANE
Aligning the crane column using a plumb line and centering disks
To guarantee the best performance characteristics from the SRA slewing crane, the crane column has to be aligned correctly. This must be carried out with great care.
Plumb line
Centering disk
Pillar leaning to right, i.e. raise base plate on the right
Pillar leaning to left, i.e. raise base plate on the left
Pillar leaning backwards, i.e.
Pillar leaning forwards, i.e. raise base plate from the back
Filling the crane column after Lower edge = upper edge of base plate raise base plate from the front
Foundation upper edge = base plate alignment
Support cast
1.97in
The anchor bolts (nuts) must not be cast in and must always remain accessible
3.7.3 Installing the crane column with the mobile base plate (see section 4)
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50 mm
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PILLAR S WING C RANE
3.8 Mounting the wall bracket
Section 3
Assembly/startup
Secure with securing screws
A
H
D
Mounting height
A H D
505 mm 160 mm 645 mm M16
Drill diameter
14 mm
755 mm 205 mm 855 mm M24 21 mm
1,005 mm 330 mm 1,105 mm M30 26.5 mm
Aligning the bracket using a
To guarantee the best performance characteristics from the SRA slewing crane, plumb line and centering disks the bracket has to be aligned correctly. This must be carried out with great care.
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PILLAR S WING C RANE
Alignment of wall and clasp bracket
Section 3
Assembly/startup
Sliding direction at wall level Sliding direction at wall level
Alignment plate
Aligning the bracket with alignment plates
Aligning the bracket with alignment plates
3.9 Installing the wall-mounted slewing crane with shear connectors
Please consult the manufacturer before installing the wall-mounted slewing crane with shear connectors.
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PILLAR S WING C RANE
Section 3
Assembly/startup
3.10 Installing the clasp bracket (for the WK wall-mounted slewing crane)
Clamp the two plates (1) and (2) with both threaded rods (3) and nuts (4).
Screw the wall bracket (5) to the plate (1). Next, screw the lower clamp plate (6) to the wall bracket.
Install the rear clamp plate (7) with both threaded rods (8) and nuts.
After aligning the wall bracket (5) the side plates (9) must be slid on to the beam and tightened until they are without play.
The screws must be tightened with the respective
1
2
3
4 torque (see section 3.6).
5
The customer must provide a suitable
6 construction for the securing of the crane against
7 vertical slipping.
8
9
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PILLAR S WING C RANE
Section 3
Assembly/startup
3.11 Pre-assembly of crane jib
Check parts for completeness.
15 13 12 x
16
8
5
Detailed view
4
11
6
7
3 1
Jib rail
SRA100/SRA105
14 17
2 10 20 9 21 22,23 24
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PILLAR S WING C RANE
Jib rail
SRA140/SRA180
Section 3
Assembly/startup
Detailed view
4
11
3
1
2
Assembly/startup
5 6 7 10 9
0.1
Screw on the terminal clamp (1) for the flat cable to the plate (3) with the screws (2).
Loosen the screws (4, 4a) on the T-slot nut (5, 6, 7), then attach the pivot bearing (8) onto the aluminum rail (9) as far as the limit.
Push the securing bolts (10) through the holes and secure with the safety washers (11).
Lightly screw on the screws (4, 4a) for the T-slot nut.
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Section 3
Assembly/startup
14
15
13
12
16
Lift the pre-assembled bracing (12) with the forked head (13) up to the center of the top bearing plate (14), push the securing bolt (15) through the hole and secure with the safety washers (16).
17
13
For two bracings, the brackets (17) are positioned to the left and right of the forked head (13).
Tighten the screws (4) on the T-slot nut (see section 3.6).
BA 30.14.01.00028
0.1
Tighten the screws (4a) for the long T-slot nut using a torque wrench
(see section 3.6).
Last updated Oct. 2010 / Index 01
20 18 21 9
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PILLAR S WING C RANE
Section 3
Assembly/startup
Insert the cable trolley (20) for the flat cable or hose into the aluminum crane rail (9). Number according to scope of delivery.
Slide a variable travel limiter (18) into the groove of the aluminum crane rail (9).
Insert the carrying hook (21) into the aluminum crane rail (9).
Slide all of the cable trolleys (20) and the carrying hook (21) as well as the variable travel limiter (18) to the end of the crane rail (9) next to the pivot bearing (8). Fasten the variable travel limiter (18) between the last cable trolley (19) and the carrying hook (21) with the screws (19). Set up the variable travel limiter in such a way that the cable trolleys cannot be damaged by the carrying hook (21).
24
9
22
18
19
Slide a second variable travel limiter (18) into the groove of the aluminum crane rail (9).
Put the short end stop (10) into the designated borehole of the aluminum crane rail (22) and secure with lock washer (23).
Slide the second variable travel limiter (18) into the groove of the aluminum crane rail (9) against the short end stop (22) and fasten with screws (19).
Put the sealing plate (24) onto the face of the aluminum crane rail (9) and secure with the molded pins.
21 25 20
Install the strain relief device (25), only with power supply (flat cable), between the last cable trolley (20) and the carrying hook (21).
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 Page 27 / 40
Operating
Instructions
PILLAR S WING C RANE
Section 3
Assembly/startup
3.12 Mounting the crane jib on the crane column or wall bracket
4
1
Installing on the crane column
Raise crane jib with hoist to the height of the lower bearing plate (1).
Push the bolt (2) on the lower bearing (3) back until the bolt underside is flush with the underside of the bearing.
3
Insert the crane jib horizontally between the bearing plates (1 and 4).
Remove the bolt (2) with the screw
(5), washer (6) and conical spring washer (7) through the hole in the lower bearing plate (1).
Tighten the screw after aligning the crane jib.
1
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01
2
2 6 7 5 1
Page 28 / 40
Operating
Instructions
PILLAR S WING C RANE
Mounting on the wall bracket
Section 3
Assembly/startup
Insert the upper bolt (7) through the hole in the upper bearing plate (4) and through the bearing (8) in the pivot bearing.
Screw on the securing screws (9) with Schnorr safety washers (10) and tighten with the torque wrench.
9
10
7
4
8
Remove the bolt (2) with the screw
(5), washer (6) and conical spring washer (7) through the hole in the lower bearing plate (1).
Install the additional washer (9) for bearing heights 755 mm and
505 mm (not necessary for bearing height of 1,005 mm).
Tighten the screw after aligning the crane jib.
Insert the upper bolt (7) through the hole in the upper bearing plate (4) and through the bearing (8) in the pivot bearing.
Screw on the securing screws (9) with Schnorr safety washers (10) and tighten with the torque wrench.
2 6 7
9
10
7
4
8
5 9 1
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 Page 29 / 40
Operating
Instructions
PILLAR S WING C RANE
Section 3
Assembly/startup
3.13 Crane jib alignment with pillar-mounted or wall-mounted slewing crane
7 6
4 2
5
Design with tie bar
Design with spanner nut
•
Insert chain hoist and VacuMaster or Jumbo into the carrying hook (2).
•
Hang the flat cable or hose (4) in the cable trolley (5) in such a way that large enough loops are available (guideline for Jumbo
∅ approx. 800 mm/guideline for
JumboFlex
∅ approx. 500 mm)
•
Lay precision spirit level (6) by the outer bracing (7) on the jib.
•
Align aluminum section horizontally with the hexagonal mid section of the bracing (7) using the open-ended wrench.
•
For 2 bracings, repeat the process on the second.
•
Put the lock nut (9) on the fork head and tighten with a drift punch or hook wrench and check to see if the thread is no longer visible.
14 10
7
12 11 15
9
BA 30.14.01.00028
13
•
Loosen both nuts (10 and 11) on the spanner nut (12) and turn them back far enough.
•
Set the length of the bracing (7) using the spanner nut (12).
•
Check whether the threaded rods (14 and 15) are visible in the holes (13).
Note:
An exact alignment of the crane boom is required for optimal usage properties of the slewing crane.
After aligning the crane jib, the screws on the pivot bearing need to be retightened with a torque wrench (see section 3.6).
Last updated Oct. 2010 / Index 01 Page 30 / 40
Operating
Instructions
Section 3
Assembly/startup
PILLAR S WING C RANE
3.14 Installing the crane buffer
Preparing the load suspension
•
Attach the self-adhesive crane buffer to the pillar to the left and right of the pivot bearing.
•
Bring the crane buffer to the limit stop angle by using a swivel angle limit.
•
)
60 mm
100 mm
3.15 Mounting load-bearing devices
Preparing the load suspension
•
Ensure that the suspension of the load suspension is suitably set up for transport with the carrying hook; consultation of the load suspension manufacturer may be required.
Mounting the load suspension
•
Insert load suspension into the designated carrying hook. Use U-shaped metal clamps for plastic designs (included in product range).
•
Secure with securing bolts.
•
If it is not possible to insert the load suspension directly into the carrying hook, shackles approved for the corresponding load-bearing capacity should be used.
In this case the U-shaped metal clamp must likewise be in the carrying hook.
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 Page 31 / 40
Operating
Instructions
PILLAR S WING C RANE
3.16 Installing the power supply
Section 3
Assembly/startup
3.16.1 Vacuum power supply
Please note the number of cable trolleys in the parts list, these are specifically designated for the crane jib.
Vacuum hose, terminal clamps and cable trolley
•
Prepare the vacuum supply hose in accordance with the specifications of the load suspension manufacturer, e.g. band sling around the supply hose, attach band with karabiner, note the distance between band slings.
•
Insert the cable trolley as specified in the parts list into the aluminum crane rail.
A variable end clamp must be properly installed at the ends of the crane rail.
•
Insert snap hooks on the hose into the clip bolts of the cable trolley and terminal clamp.
3.16.2 Electrical power supply
Please note the number of cable trolleys in the parts list, these are specifically designated for the crane jib.
Cable trolley, terminal clamp for rail/support, carrying hook terminal clamp
•
Insert the cable trolley as specified in the parts list into the aluminum crane rail. A variable end clamp must be properly installed at the ends of the crane rail.
•
Attach the strain relief device for the chain hoist supply line to the carrying hook and the first cable trolley.
Electrical connection
•
Insert and secure flat cable, ensure an even spacing.
Connecting the flat conductor to the crane mains connection switch
(see “Electrical Installation” section)
This work may be carried out only by a qualified electrical specialist.
With chain hoist:
Connecting the flat cable to the mains supply switch.
With tube lifter:
Connecting the blower to the motor protection switch
The customer’s power supply is to be connected to this component with flexible cables.
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 Page 32 / 40
Operating
Instructions
PILLAR S WING C RANE
3.16.3 Power and vacuum supply
Cable trolley, terminal clamp for rail/support, carrying hook terminal clamp
Section 3
Assembly/startup
•
Insert and secure flat cable, ensure an even spacing.
•
Insert the cable trolley as specified in the parts list into the aluminum crane rail. A terminal clamp is to be installed appropriately between the cable trolley and the end of the rail or support in each case.
•
Attach the strain relief device for the chain hoist supply line to the carrying hook and the first cable trolley.
•
At the same time, lay the flat cable and the double loops around the vacuum hose over one another and secure, taking care to space evenly.
Flat cable
Hose
Electrical connection
Connecting the flat conductor to the crane mains connection switch (see
“Electrical Installation” section)
This work may be carried out only by a qualified electrical specialist.
3.17 Determining readiness for operation
Check
Function Test
•
Have all mechanical connection elements been correctly attached and secured, have all screws been tightened in accordance with torque specifications?
•
Have all components been used?
•
Manually slide load suspension of the slewing crane.
•
Are the media lines functional and laid correctly? (Are loops and spacings even?)
•
Load suspension must travel evenly and easily within the entire travel area.
•
Rotation through the entire area must occur with consistent ease.
•
The aluminum crane jib must stop in every swivel position.
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 Page 33 / 40
Operating
Instructions
Section 4
PILLAR S WING C RANE
4 Installing Accessories
Installing Accessories
4.1 Mounting the crane column on base plate
M12 screws
M20 screws
Repositioning to a different location
•
Place the base plate in the intended location and adjust with a spirit level
•
Place the crane column on the base plate and fasten with the
M12 screws in the appropriate holes. Note the position of the axis of rotation.
•
Align the crane column (see section 3.7).
•
Align the crane column using the M20 screws.
•
To position the crane in another location, no workpiece may be attached to any lifting device.
•
Move the lifting device to the crane column and secure to the pillar.
•
Swivel the crane jib to an end position and secure from unintentional swinging (a lock for the jib is available in the range of accessories).
•
Remove all power supplies that lead to the crane
•
Transport the base plate to the new location using a suitable transporter (lift truck, fork lift truck, etc.). In doing this, consult the regulations for the relevant transporter manufacturer.
•
Once positioned in the new location, the crane has to be aligned again.
•
Remove the fastening for the crane jib and the lifting device.
•
Align the base plate with the M20 screws so that the crane jib and lifting device remain still in every angle and position respectively.
•
Attach the power supplies according to regulations.
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 Page 34 / 40
Operating
Instructions
PILLAR S WING C RANE
4.2 Installing the swivel angle limit
Section 4
Installing Accessories
•
Unscrew and remove the screw in the lower bearing bolt.
•
Hold the clamp plate under the bracket plate and fasten with the screw included (M12x70 for bolt diameter of 25 mm, M12x55 for bolt diameter for 40 mm) and the washer.
•
Align the clamp plate with the column or wall bracket so that the surfaces fit.
•
Tighten the M12 screw with the torque wrench (80 Nm).
•
The clamp plate also has to be fastened to the bracket plate with screws, washers and nuts.
On the side of the stop for single-sided swivel limit; on both sides for double-sided swivel limit.
•
Attach the crane buffer (1) to the limit stop angle.
•
Swivel the jib (3) to an end position.
•
Slide the limit stop angle onto the jib and clamp tight.
•
Swivel the jib to the other end position and repeat the procedure.
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 Page 35 / 40
Operating
Instructions
PILLAR S WING C RANE
5 Operation
5.1 Work safety instructions
5.2 Operation
Section 5
Operation
Local safety regulations apply. In Germany, this includes, but is not limited to
BGR 500.
The following work safety instructions do not replace these – they are to be considered as additions:
Wear protective work shoes.
Never exceed the load-bearing capacity of the slewing crane.
Observe the specifications on the ultimate load plate.
Do not stand under the load. Always remain outside the danger zone of the load.
Never transport people or animals using the slewing crane.
Do not work unless you have a good view of the entire working area.
Pay attention to other people in the working area.
Never transport the load over people.
The slewing crane enables load suspensions to be deployed within the working area of the crane.
•
Load-bearing devices that have been designed for use on cranes are to be operated in accordance with the instructions of the load suspension’s manufacturer with observance of section 5.1.
•
Always carry loads on the jib.
•
Never leave loads unattended on the jib.
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 Page 36 / 40
Operating
Instructions
PILLAR S WING C RANE
6 Troubleshooting
Troubleshooting, solutions
Section 6
Troubleshooting
The slewing crane should be installed and maintained by qualified specialist personnel, mechanics and electricians only. Work on electrical equipment may be carried out only by an electrician or electrical specialist.
After repair and maintenance work, always check safety equipment as set out in the “Safety” operating instructions.
Problem
Trolleys only roll with great difficulty or loudly on the rails
Overloading
Dirt
Cause Solution
Check whether overloading has possibly occurred now or previously, and replace the affected trolley if necessary
Check the bearing surfaces of the sections for dirt, remove any dirt with a cloth
Check the bearing surfaces of the rollers for dirt, remove any trapped foreign bodies, replace rollers if required
Load suspension runs incorrectly
Tube lifter runs incorrectly despite exact alignment of rail/support
No power for tube lifter, chain hoist or lifting device
Crane jib not aligned exactly horizontally Align rail exactly
Supply hose is pulling on the tube lifter
(in the direction of the hose station)
Increase the length of the supply hose
Vacuum supply line not working
Check hose length, replace entire hose, check spacing between cable trolleys, use additional ones if required
Compressed air supply line not working Check hose length, replace entire hose, check spacing between cable trolleys, use additional ones if required
Power supply line not working Check cable length, replace entire cable, check spacings between cable trolleys, use additional ones if required
Blower does not start
No power for lifting device or chain hoist
Motor protection switch triggered
Connection line interruption or fault
Connection line interruption or fault
Turn on motor protection switch again
Refer to the blower operating manual if this reoccurs
Check connection lines for mechanical damage and electrical voltage, and replace if necessary
Check connection lines for mechanical damage and electrical voltage, and replace if necessary
Flat conductor not working Check flat conductor for mechanical damage and replace if necessary
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 Page 37 / 40
Operating
Instructions
PILLAR S WING C RANE
7 Maintenance
Section 7
Maintenance
7.1 General notes
The slewing crane should be installed and maintained by qualified specialist personnel, mechanics and electricians only. Work on electrical equipment may be carried out only by qualified electrical specialists.
Use cleaning solvents (not petroleum ether or corrosive liquids) to clean the slewing crane.
After repair and maintenance work, always check safety equipment as set out in the “Safety” chapter.
7.2 Maintenance schedule
Check all load-bearing parts (e.g. pivot bearing) for correct fastening, deformation, wear or other damage.
Testing of trolleys for wear (rollers, bolts, area of load suspension)
Testing of trolleys for ease of movement and noise level during travel
With vacuum media line:
Is the vacuum hose in good condition (not brittle, not kinked, no worn sections and no leaks)?
Are all connections secure, hose clamps, etc.?
With compressed air media line:
Is the vacuum hose in good condition (not brittle, not kinked, no worn sections and no leaks)?
Are all connections secure, hose clamps, etc.?
Electrical installation of lines
Are the connection lines and the flat cable in good condition
(not brittle, not kinked, no worn sections)?
Is the strain relief device for the cable screw unions still secure?
Are the type plate and ultimate load plate still attached to the slewing crane?
Is the operating manual still available and are workers familiar with it?
Has the test label been updated?
General condition of the slewing crane
7.3 Expert approval
Interval
Daily Weekly Monthly Every 6 months
X
X
X
X
Annual check
X
X
X
X
X
X
X
X
X
X
Recurring tests in accordance with the BG [German workmen's compensation] regulation D6 §26 must be carried out.
The employer must ensure that cranes are tested according to the conditions of use and operating conditions by an expert when required, and at any rate at least once a year. In this case, the manufacturer’s inspection instructions in the operating manuals are to be followed.
As a special service within Germany, Probst GmbH offers an inspection contract for an annual test with a certificate from an expert. Contact us at: +49 (0)7144-3309-0.
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 Page 38 / 40
Operating
Instructions
PILLAR S WING C RANE
8 Type Plate
Notes on the type plate
Section 8
Type Plate
The type plate contains important information regarding the device. The type plate is attached to the slewing crane.
The type plate contains the following information:
The slewing crane type, slewing crane number and year of construction are important information for identifying the slewing crane. They must always be specified when ordering spare parts, making warranty claims and other queries.
The maximum load-bearing capacity indicates the maximum load for which the slewing crane is designed. This maximum load must not be exceeded.
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 Page 39 / 40
Operating
Instructions
PILLAR S WING C RANE
Section 9
Warranty,
Spare Parts and Wearing Parts
9 Warranty, Spare Parts and Wearing Parts
9
10
13
15
16
1
6
7
8
17
19
20
We offer a warranty on this slewing crane in accordance with our general terms of sale and delivery. The same applies for spare parts, provided that these are original parts supplied by us.
We are not liable for any damage resulting from the use of non-original spare parts or accessories.
Wearing parts are not covered by the warranty.
The following list contains the primary spare and wearing parts.
Key: - Spare part
- Wearing part
=
=
E
V
- Wearing part assembly, contains wearing parts = VB
All item numbers are listed in the delivery parts list. We can serve you particularly quickly as necessary if you specify the required item directly to us with its associated item number.
Item Product name Note Item number Legend
Carrying hook, fork, various
Transport roller for heavy loads
Transport roller for light loads
Round rubber buffer
Bolt pin for transport roller
Bolt pin for fork carrying hook
Flat cable 4 x 1.5 mm²
Vacuum supply hose
Hose clamp
Cable trolley flat cable
Band (for hose suspension)
Karabiner
Crane mains supply switch
Crane mains supply switch
Motor protection switch
Rubber buffer
Yellow
White
2 per carrying hook
(mounted)
(mounted)
All VacuMaster
Column-mounted slewing crane
Wall-mounted slewing crane
Swivel limit stop
See order confirmation VB
14.01.02.00046
14.01.02.00047
14.01.02.00048
14.01.02.00049
14.01.02.00050
V
V
V
V
V
21.04.03.00003 V
See order confirmation V
See order confirmation V
14.01.02.00034
14.04.02.10002
14.04.02.10003
See order confirmation
See order confirmation
See order confirmation
14.02.07.00448
E
E
E
E
E
E
V
We reserve the right to make technical changes. No responsibility is taken for printing or other types of errors.
BA 30.14.01.00028 Last updated Oct. 2010 / Index 01 Page 40 / 40
A
1
B
C
D
E
F
1
90°
90°
2
2
3
3
5000
4
5158
5 6 7
4x
25
250
8
4x
9
160
205
855 905
A
B
C
4
Tragfähigkeit 150 kg / load capacity 330 lb
Allgemeintoleranzen nach DIN ISO 2768c
Zust. Änderungstext Datum
Oberflächen nach DIN ISO 1302 allgemeiner Biegehalbmesser = Blechstärke
Von
Oberflächenbehandlung
Bei Änderungen Rücksprache mit TB !
Format Maßstab:
1:20
1:30 Gewicht:
80,0 kg
A3 Schutzvermerk nach DIN 34 beachten!
Nachdruck nur mit unserer Genehmigung!
Erst.
Gepr.
Datum Name
17.8.2011
Michael.Wunder
Benennung
Wandschwenkkran AWSK 150-5
WA:
Kunde:
Urspr.
Artikelnummer/Zeichnungsnummer
D42000127
Ers. f. Ers. d.
Blatt
1 von 1
D
EC-Declaration of Conformity / UKCA-Declaration of Conformity
Manufacturer:
Importer:
Probst GmbH
Gottlieb-Daimler-Straße 6
71729 Erdmannhausen, Germany [email protected]
www.probst-handling.com
Probst Ltd
Unit 2 Fletcher House
Stafford Park 17
Telford Shropshire TF3 3DG, United Kingdom www.probst-handling.co.uk [email protected]
The machine described above complies with the relevant requirements of the following EU directives:
The object of the declaration described above is in conformity with the relevant UK-Regulations and UK-Guidelines:
EC-machinery directive 2006/42/EC (Reference: OJ L 157, 09.06.2006)
UK-Regulation: Supply of Machinery (Safety) Regulations 2008 (SI 2008 No. 1597)
2014/30/EU (Electromagnetic compatibility) / (Reference: OJ L 96, 29.03.2014)
UK-Regulation: Electromagnetic Compatibility Regulations 2016 (SI 2016 No. 1091)
The following standards and technical specifications were used:
DIN EN ISO 12100
Safety of machinery - General principles for design - Risk assessment and risk reduction
UK-Regulation: BS EN ISO 12100-1:2003+A1:2009
DIN EN ISO 13857
Safety of machinery - safety distances to prevent hazard zones being reached by upper and lower limbs.
UK-Regulation: BS EN ISO 13857:2019
2014/30/EU (Electromagnetic compatibility) / (Reference: OJ L 96, 29.03.2014)
UK-Regulation: Electromagnetic Compatibility Regulations 2016 (SI 2016 No. 1091)
DIN EN 60204-1 (IEC 60204-1)
Safety of machinery, electrical equipment of industrial machines. Part 1: General requirements.
UK-Regulation: BS EN 60204-1:2018
Authorized person for EC-documentation:
Name: Jean Holderied
Address: Probst GmbH; Gottlieb-Daimler-Straße 6; 71729 Erdmannhausen, Germany
Authorized person for UK-documentation:
Name: Nigel Hughes
Address: Probst Ltd ; Unit 2 Fletcher House; Stafford Park 17; Telford Shropshire TF3 3DG, United Kingdom
Signature, information to the subscriber:
Erdmannhausen, 02.08.2021..........................................................................
(Eric Wilhelm, Managing director)
Proof of maintenance
Warranty claim for this machine only apply for performance of the mandatory maintenance works (by an authorised specialist workshop)! After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately
1)
.
1) via e-mail to [email protected] / via fax or post
Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Device type: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article -No.: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Device-No.: _ _ _ _ _ _ _ _ _ _ _ _
First inspection after 25 operating hours
Date: Maintenance work:
All 50 operating hours
Date: Maintenance work:
Minimum 1x per year
Date: Maintenance work:
Year of make: _ _ _ _
Inspection by company:
Company stamp
………………………………………………………………
Name Signature
Inspection by company:
Company stamp
………………………………………………………………
Name Signature
Company stamp
………………………………………………………………
Name Signature
Company stamp
………………………………………………………………
Name Signature
Inspection by company:
Company stamp
………………………………………………………………
Name Signature
Company stamp
………………………………………………………………
Name Signature
Proof of maintenance
Warranty claim for this machine only apply for performance of the mandatory maintenance works (by an authorised specialist workshop)! After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately
1)
.
1) via e-mail to [email protected] / via fax or post
Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Device type: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article -No.: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Device-No.: _ _ _ _ _ _ _ _ _ _ _ _
First inspection after 25 operating hours
Date: Maintenance work:
All 50 operating hours
Date: Maintenance work:
Minimum 1x per year
Date: Maintenance work:
Year of make: _ _ _ _
Inspection by company:
Company stamp
………………………………………………………………
Name Signature
Inspection by company:
Company stamp
………………………………………………………………
Name Signature
Company stamp
………………………………………………………………
Name Signature
Company stamp
………………………………………………………………
Name Signature
Inspection by company:
Company stamp
………………………………………………………………
Name Signature
Company stamp
………………………………………………………………
Name Signature
Proof of maintenance
Warranty claim for this machine only apply for performance of the mandatory maintenance works (by an authorised specialist workshop)! After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately
1)
.
1) via e-mail to [email protected] / via fax or post
Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Device type: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Article -No.: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Device-No.: _ _ _ _ _ _ _ _ _ _ _ _
First inspection after 25 operating hours
Date: Maintenance work:
All 50 operating hours
Date: Maintenance work:
Minimum 1x per year
Date: Maintenance work:
Year of make: _ _ _ _
Inspection by company:
Company stamp
………………………………………………………………
Name Signature
Inspection by company:
Company stamp
………………………………………………………………
Name Signature
Company stamp
………………………………………………………………
Name Signature
Company stamp
………………………………………………………………
Name Signature
Inspection by company:
Company stamp
………………………………………………………………
Name Signature
Company stamp
………………………………………………………………
Name Signature
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