APPLICATION FOR LOW VOLTAGE DIRECTIVE On Behalf of
APPLICATION FOR LOW VOLTAGE DIRECTIVE
On Behalf of
GUANGDONG EAST POWER CO., LTD.
Uninterruptible Power Supply
Model(s): EA99500, EA99400
Prepared For
:
Guangdong East Power Co., Ltd.
No.6 Northern Industry Road, Songshan Lake SCI & TECH
industry park, Dongguan City, Guangdong Province, China.
Prepared By
:
SHENZHEN EMTEK CO., LTD.
Bldg 69, Majialong Industry Zone, Nanshan District,
Shenzhen, Guangdong, China
Tel: +86-755-26954280
Fax: +86-755-26954282
Report No.: ES140331285S
Shenzhen
EMTEK Co" LId.
Building 69. Majialong Industry Zone. Nanshan District. Shenzhen. Guangdong, China
www.emtek.com.cn
Tel: .•.
86-755--26954280
Fax:+86-755-26954282
E~TEK
Aocess
to th.u World
TEST REPORT
EN 62040-1
Uninterruptible
power systems (UPS) Part 1: General and safety requirements for Ud
Report Reference No
:
ES140331285S
Compiled by (name + signature)
:
James Dan
~'
.--1
W
r
.0
Approved by (name + signature)
:
Jesse Liu
Date of issue
:
May 28,2014
Total number of pages
:
73 pages
Testing Laboratory
:
SHENZHEN EMTEK CO., LTD.
Address
:
Bldg 69, Majialong Industry Zone, Nanshan District,
Shenzhen, Guangdong, China
Testing location I address
:
Same as above
Applicant's
:
name
Address
:
Test specification:
:
EN 62040-1 : 2008
:
Compliance with EN 62040-1: 2008
Non-standard test method
:
N/A
Test Report Form No
:
IEC62040_1 A
Test Report Form(s) Originator
:
TOV Rheinland Japan Ltd.
Master TRF
:
Dated 2011-10
Standard
Test procedure
I
•
Copyright @ 2009 IEC System for Conformity Testing and Certification of Electrical Equipment
(IECEE), Geneva, Switzerland. All rights reserved.
This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE
is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will
not assume liability for damages resulting from the reader's interpretation of the reproduced material due to
its placement and context.
Test item description
:
Uninterruptible Power Supply
Trade Mark
:
EAST
Manufacturer
:
GUANGDONG EAST POWER CO., LTD.
Address
:
NO.6 Northern Industry Road, Songshan Lake SCI & TECH
industry park, Dongguan City, Guangdong Province, China.
ModellType reference
:
EA99500, EA99400
Ratings
:
See the rating labels.
TRF No. IEC62040_1A
Page 1 of 73
Report No.: ES140331285S
Test item particulars...................................................:
Equipment mobility ....................................................: [] movable
[X] stationary
[] for building-in
Connection to the mains............................................: [] pluggable equipment [X] permanent connection
[] detachable power supply cord
[] non-detachable power supply cord
Operating condition ...................................................: [X] continuous
[] rated operating / resting time:
Access location .........................................................: [X] operator accessible
[] restricted access location
Over voltage category (OVC) ...................................: [] OVC I
[] other
[X] OVC II
[] OVC III
[] OVC IV
Mains supply tolerance (%) or absolute mains supply 380Vac(-10%), 415Vac(+10%) of input voltage
values .......................................................................: considered
Tested for IT power systems ....................................: [] Yes
[X] No
IT testing, phase-phase voltage (V) ..........................: NA
Class of equipment ...................................................: [X] Class I [] Class II
[] Not classified
Considered current rating (A) ...................................: 836A
Pollution degree (PD) ...............................................: [] PD 1
[X] PD 2
[] PD 3
IP protection class ....................................................: IP20
Altitude during operation (m) ....................................: Up to 2000
Altitude of test laboratory (m) ...................................: below 2000
Mass of equipment (kg) ............................................: >18Kg
Possible test case verdicts:
- test case does not apply to the test object ................ : N
- test object does meet the requirement ...................... : P (Pass)
- test object does not meet the requirement ................ : F (Fail)
Testing..........................................................................:
Date of receipt of test item............................................ : March 21, 2014
Date(s) of performance of tests.................................... : March 21, 2014, 2014 to April 23, 2014
General remarks:
The test results presented in this report relate only to the object tested.
This report shall not be reproduced, except in full, without the written approval of the Issuing testing
laboratory.
"(see Enclosure #)" refers to additional information appended to the report.
"(see appended table)" refers to a table appended to the report.
Throughout this report a comma (point) is used as the decimal separator.
Standard IEC/EN 62040-1:2008 is to be used in conjunction with EN 60950-1:2006, which is referred to in
this TRF as "RD".
General product information:
1. The equipment is uninterruptible power supply for general use with information technology equipment.
2. Model difference description:
All models have the same constructions, circuit diagram and PCB layout. Only model name, appearance and
the parameter of some parts are different. Unless otherwise stated, all tests were performed on model Power
TRF No. IEC62040_1A
Page 2 of 73
Report No.: ES140331285S
EA99500 which means the typical model.
Summary of testing:
The product has been tested according to standard EN 62040-1: 2008.
TRF No. IEC62040_1A
Page 3 of 73
Report No.: ES140331285S
Copy of marking plate:
1. Rating label for model EA99500:
EAST
Uninterruptible Power Supply
Model: EA99500
INPUT: 380/400/415V~; 50/60Hz; 836Amax; 3Ф+PE
OUTPUT: 380/400/415V~; 50/60Hz; 500KVA/450KW; 3Ф+N+PE
Bypass Input: 380/400/415VAC~, 50/60Hz, 1140Amax
Batt. Input: 600VDC; 967A
Made In China
2. Rating label for model EA99400:
EAST
Uninterruptible Power Supply
Model: EA99400
INPUT: 380/400/415V~; 50/60Hz; 669Amax; 3Ф+PE
OUTPUT: 380/400/415V~; 50/60Hz; 400KVA/360KW; 3Ф+N+PE
Bypass Input: 380/400/415VAC~, 50/60Hz, 912Amax
Batt. Input: 600VDC; 774A
Made In China
3. Warning label on outer enclosures:
Caution:
z For operation read user manual including safety warnings
first!
z This unit may be opened by authorized technicians only!
z See installation instructions before connecting to the
supply.
TRF No. IEC62040_1A
Page 4 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
4
GENERAL CONDITIONS FOR TESTS
P
4.5
Components
P
Comply with IEC 62040-1 or relevant component (see appended table 4.5)
standard
P
1.5.2/RD
Evaluation and testing of components
Certified components are used
in accordance with their
ratings, certifications and they
comply with applicable parts of
this standard. Components not
certified are used in
accordance with their ratings
and they comply with
applicable parts of IEC 609501
and the relevant component
standard. Components, for
which no relevant IECstandard exists, have been
tested under the conditions
occurring in the equipment,
using applicable parts of IEC
60950-1.
P
1.5.3/RD
Thermal controls
No thermal control.
N
1.5.4/RD
Transformers
Transformers used are suitable
for their intended application
and comply with the relevant
requirements of the standard
and particularly Annex C/RD.
P
1.5.5/RD
Interconnecting cables
1.5.6/RD
Capacitors bridging insulation
1.5.7/RD
Resistors bridging insulation
N
1.5.7.1/RD
Resistors bridging functional, basic or
supplementary insulation
N
1.5.7.2/RD
Resistors bridging double or reinforced
insulation between a.c. mains and other circuits
No resistors bridging double or
reinforced insulation.
N
1.5.7.3/RD
Resistors bridging double or reinforced
insulation between a.c. mains and antenna or
coaxial cable
No bridging resistors
N
1.5.8/RD
Components in equipment for IT power systems
TN power system
N
TRF No. IEC62040_1A
N
Page 5 of 73
Between lines: X2 capacitor
according to IEC 60384-14:
1993 with 21 days damp heat
test was used.
Between Line and PE: Y2
capacitors according to IEC
60384-14 with 21 days damp
heat test was used.
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
4.6
Power interface
1.6.1/RD
AC power distribution systems
TN power system
P
1.6.2/RD
Input current
Highest normal load according
to 1.2.2.1/RD for this
equipment is the charging of
empty battery and operation
with the maximum specified
output load. (see appended
table 4.6)
P
4.6
1.6.4/RD
Neutral conductor
Neutral is insulated from earth
with basic insulation
throughout the equipment.
O/P neutral is not isolated from
I/P neutral.
P
4.7
Marking and instructions
4.7.1
General
See below.
P
4.7.2
Power rating
The required marking is
located on the outside surface
of the equipment.
P
Input rated voltage/range (V) ...........................:
380/400/415Vac
P
Input rated current/range (A)............................:
See rating label
P
Input symbol for nature of supply (d.c.) ...........:
Not connected to DC supply.
N
Input rated frequency/range (Hz) .....................:
50/60Hz
P
Number of Input phases and neutral................:
3Φ+N+PE
P
Output rated voltage/range (V) ........................:
380/400/415Vac
P
Output rated current/range (A) ........................:
See rating label
P
1.7.1/RD
Result - Remark
P
P
Output rated power factor, (if less than unity, or
active power and apparent power or active
power and rated current) .................................:
1.7.1/RD
Verdict
N
Number of output phases and neutral.............:
3Φ+N+PE
P
Output rated active power (W) ........................:
See rating label
P
Output rated apparent power (VA) ..................:
See rating label
P
Output symbol for nature of supply (d.c.) ........:
No d.c. output.
N
Output rated frequency/range (Hz) ..................:
See rating label
P
Ambient operating temperature range (°C).....:
25°C
P
Manufacturer’s name or trademark or
identification mark ...........................................:
See rating label
P
Type/model or type reference ..........................:
See rating label
P
Symbol for Class II equipment only .................:
The equipment is Class I.
N
TRF No. IEC62040_1A
Page 6 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
Other symbols .................................................:
The additional marking does
not give rise to
misunderstandings.
P
Certification marks ...........................................:
CE
P
Instructions for units with automatic bypass /
maintenance bypass, additional input a.c.
supply, or external batteries, having text "See
installation instructions before connecting to the
supply" .............................................................:
See caution label
P
4.7.3
Safety instructions
The user manual contains
information for operation,
installation, servicing transport,
storage and technical data.
P
4.7.3.1
General
Considered
P
4.7.3.2
Installation ........................................................:
Installation instructions are
available to the user in User's
Manual.
P
Location in a restricted access location only ...:
Instruction manual provided.
Not for restricted access
location.
P
Permanent connector UPS ..............................:
P
Pluggable type A or Pluggable type B UPS ....:
N
4.7.3.3
Operation..........................................................:
The suitable information list in
the user manual when operate
the UPS. Not for restricted
access location.
P
4.7.3.4
Maintenance.....................................................:
The instruction of maintenance
is only included in the service
manual.
P
4.7.3.5
Distribution related backfeed............................:
4.7.4
1.7.4/RD
Main voltage adjustment .................................:
No voltage selector
N
Methods and means of adjustment; reference to
installation instructions ....................................:
No voltage selector
N
4.7.5
1.7.5/RD
Power outlets....................................................:
Relevant information provided
on the marking that is affixed
near the outlets.
P
4.7.6
1.7.6/RD
Fuse identification (marking, special fusing
characteristics, cross-reference) .....................:
4.7.7
1.7.7/RD
Wiring terminals
Refer below:
P
1.7.7.1/RD
Protective earthing and bonding terminals ......:
The earthing terminal is
marked with the standard
earthing symbol (60417-2-IEC5019) near the terminal.
P
TRF No. IEC62040_1A
Page 7 of 73
P
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
1.7.7.2/RD
Terminals for a.c. mains supply conductors
Appliance terminal block used.
P
1.7.7.3/RD
Terminals for d.c. mains supply conductors
AC main supplied
N
4.7.8
Battery terminals
The terminal of batteries is
marked with standard symbol
(IEC 60417, No. 5005 and No.
5006).
P
4.7.9
1.7.8/RD
Controls and indicators
See below
P
1.7.8.1/RD
Identification, location and marking
LCD display provided, located
on the front panel for functional
purpose only.
N
1.7.8.2/RD
Colours
See above. Colours are
acceptable due to used for
information only (no safety
involved even if disregarded).
P
1.7.8.3/RD
Symbols according to IEC 60417
1.7.8.4/RD
Markings using figures :
4.7.10
1.7.9/RD
Isolation of multiple power sources
4.7.11
1.7.2.4/RD
:
:
:
:
Verdict
N
No controls affecting safety are
using figures.
N
Only one external supply of
hazardous voltage of energy
(via appliance inlet).
N
IT power systems
TN power system.
N
4.7.12
Protection in building installation
The protection does rely upon
building installation.
P
4.7.13
5.1/RD
High leakage current (mA) .................................: Leakage current of the
equipment does not exceed
3.5mA. However due to the
connected load has influence
on the overall earth leakage
current, a corresponding
statement was provided in the
User’s Manual.
P
4.7.14
1.7.10/RD
Thermostats and other regulating devices
4.7.15
1.7.2.1/RD
and
1.7.8.1/RD
Language(s) .......................................................: Instructions and markings shall
be in a language acceptable
for the country where the
equipment is to be used.
English user manual provided.
TRF No. IEC62040_1A
Page 8 of 73
:
No thermostats or other
regulating devices.
N
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
4.7.16
1.7.11/RD
Durability of markings
The label was subjected to the
permanence of marking test.
The label was rubbed with
cloth soaked with water for 15s
and then again for 15s with the
cloth soaked with petroleum
spirit. After this test there was
no damage to the label. The
marking of the label did not
fade. There was neither curling
nor lifting of the label edge.
P
4.7.17
1.7.12/RD
Removable parts
No required markings placed
on removable parts.
P
4.7.18
1.7.13/RD
Replaceable batteries
The battery is not placed in an
operator access area. The
required warning is in the
safety manual.
P
Language(s) .......................................................: Instructions and markings are
in English.
P
4.7.19
1.7.2.5/RD
Operator access with a tool..............................:
P
4.7.20
Battery
N
Clearly legible information ..................................:
N
Battery type ........................................................:
N
Nominal voltage of total battery (V) ....................:
N
Nominal capacity of total battery (optional) ........:
N
Warning label .....................................................:
N
Instructions .........................................................:
N
All areas containing hazard(s)
are inaccessible to the
operator.
Verdict
2.1.1.5/RD
Protection against energy hazards
No energy hazard in operator
access area. Checked by
means of the test finger.
P
4.7.21
1.7.2.4/RD
Installation instructions
Detailed information regarding
external interfaces (RS232)
provided in the User’s Manual.
P
5
FUNDAMENTAL DESIGN REQUIREMENTS
P
5.1
Protection against electric shock and energy hazards
P
5.1.1
2.1.1/RD
Protection for UPS intended to be used in
operator access areas
TRF No. IEC62040_1A
Page 9 of 73
Refer below:
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
2.1.1.1/RD
Access to energized parts
There is adequate protection
against operator contact with
bare parts at ELV or
hazardous voltage or parts
separated from these with
basic or functional insulation
only (except protective earth).
No hazardous voltages
exceeding 1000V a.c. or
1500V d.c. Checked by test
finger, test probe and test pin.
P
Test by inspection
Complies
P
Test with test finger (Figure 2A) :
Complies
P
Test with test pin (Figure 2B)
Complies
P
Test with test probe (Figure 2C) :
No TNV circuits
N
2.1.1.2/RD
Battery compartments
No TNV circuits exist inside
battery compartments
N
2.1.1.3/RD
Access to ELV wiring
No ELV wiring in operator
accessible area due to the
parallel connection ports are
covered by metal during
normal use.
N
:
:
Verdict
N
Working voltage (Vpeak or Vrms); minimum
distance through insulation (mm)
2.1.1.4/RD
Access to hazardous voltage circuit wiring
No operator accessible
hazardous voltage circuit
wiring.
N
2.1.1.5/RD
Energy hazards
No energy hazard at operator
accessible SELV interfaces
(RS232).
P
2.1.1.6/RD
Manual controls
Operator only has access to
bare parts of SELV circuits.
P
2.1.1.7/RD
Discharge of capacitors in equipment
The capacitance of the input
circuits>0.1uF, refer to list of
critical components.
P
Measured voltage (V); time-constant (s) :
(See appended table 5.1.1)
P
Energy hazards – d.c. mains supply
The equipment is not
connected to d.c. mains supply
N
2.1.1.8/RD
2.1.1.9/RD
:
a) Capacitor connected to the d.c. mains supply
:
N
b) Internal battery connected to the d.c. mains
supply :
N
Audio amplifiers
TRF No. IEC62040_1A
:
No such parts.
Page 10 of 73
N
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
5.1.2
2.1.1.5 c)
/RD
Protection for UPS intended to be used in
service access areas
Checked by inspection,
unintentional contact is
unlikely during service
operations.
Hazardous energy level
5.1.3
2.1.1.5 c)
/RD
5.1.4
Verdict
N
N
Protection for UPS intended to be used in
restricted access areas
Not for restricted access area
N
Hazardous energy level
N
Backfeed protection
N
Shock hazard after de-energization of a.c. input
for UPS
No shock hazard
N
Measured voltage (V); time-constant (s) :
(see appended table 5.8)
N
Description of the construction :
The backfeed protection is
achieved through the current
transformer, and the converter
transformer which provides
reinforce insulation between
the primary and secondary
circuits.
N
5.1.5
Emergency switching device
P
5.2
Requirements for auxiliary circuits
P
5.2.1
2.2/RD
Safety extra low voltage circuit - SELV
See below:
P
2.2.1/RD
General requirements
All SELV circuits within limits.
P
2.2.2/RD
Voltages under normal conditions (V) ............. :
Within SELV limits. (See
appended table 5.2.1)
P
2.2.3/RD
Voltages under fault conditions (V) ................. :
Within SELV limits. (See
appended table 5.2.1)
P
2.2.4/RD
Connection of SELV circuits to other circuits .. :
SELV circuits are only
connected to other SELV and
protective earth.
P
5.2.2
2.3/RD
Telephone network voltage circuits - TNV
Refer below:
N
2.3.1/RD
Limits
No TNV circuits, cl. 2.3/RD
N
Type of TNV circuits
:
--
2.3.2/RD
Separation from other circuits and from
accessible parts
N
2.3.2.1/RD
General requirements
N
2.3.2.2/RD
Protection by basic insulation
N
2.3.2.3/RD
Protection by earthing
N
2.3.2.4/RD
Protection by other constructions
TRF No. IEC62040_1A
:
Page 11 of 73
N
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
2.3.3/RD
Separation from hazardous voltages
N
Insulation employed
--
2.3.4/RD
2.3.5/RD
Result - Remark
:
Verdict
Connection of TNV circuits to other circuits
N
Insulation employed
N
:
Test for operating voltages generated externally
N
Test with test probe (Figure 2C) :
N
5.2.3
2.4/RD
Limited current circuits
2.4.1/RD
General requirements
N
2.4.2/RD
Limit values
N
Frequency (Hz) :
N
Measured current (mA) :
N
Measured voltage (V)
N
No limited current circuits, cl.
2.4/RD.
:
N
Measured circuit capacitance (nF or µF) :
N
2.4.3/RD
Connection of limited current circuits to other
circuits
N
5.2.4
3.5/RD
External signalling circuits
3.5.1/RD
General requirements
3.5.2/RD
Types of interconnection circuits
3.5.3/RD
ELV circuits as interconnection circuits
3.5.4/RD
Data ports for additional equipment
N
5.2.5
2.5/RD
Limited power source
N
a) Inherently limited output
N
b) Impedance limited output
N
c) Regulating network limited output under
normal operating and single fault condition
N
d) Overcurrent protective device limited output
N
Max. output voltage (V), max. output current (A),
max. apparent power (VA) ............................... :
N
Current rating of overcurrent protective device (A)
N
5.3
Protective earthing and bonding
P
5.3.1
General
P
2.6/RD
Provisions for earthing and bonding
TRF No. IEC62040_1A
See only above regarding
RS232s.
N
N
:
Page 12 of 73
N
No ELV interconnections.
See below.
N
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
2.6.1/RD
Protective earthing
Reliable connection of relevant
conductive parts to the PE
terminal (via green/yellow
insulated wires).
P
2.6.2/RD
Functional earthing
Functional earthing on PCB
board is separated by basic
insulation from primary circuit.
P
2.6.3/RD
Protective earthing and protective bonding
conductors
See below.
P
2.6.3.1/RD
General
See subclause 2.6.3.3
P
2.6.3.2/RD
Size of protective earthing conductors
P
2
2.6.3.3/RD
Verdict
Rated current (A), cross-sectional area (mm ),
(see appended tabel 4.5)
AWG :
P
Size of protective bonding conductors
Refer to 2.6.3.4/RD.
P
Rated current (A), cross-sectional area (mm ), Refer to 2.6.3.4/RD.
AWG :
P
Protective current rating (A), cross-sectional Refer to 2.6.3.4/RD.
area (mm2), AWG
:
P
2
2.6.3.4/RD
Resistance of earthing conductors and their
terminations; resistance (Ω), voltage drop (V),
test current (A), duration (min) :
(See appended table 5.3.1)
P
2.6.3.5/RD
Colour of insulation
All insulated protective earth
conductors are used colored
green and yellow.
P
2.6.4/RD
Terminals
See below.
P
2.6.4.1/RD
General
See below.
P
2.6.4.2/RD
Protective earthing and bonding terminals
Adequate protective earth
connection, see also Subclause 2.6.3.4/RD and 3.3/RD
P
:
Rated current (A), type, nominal thread diameter
(mm) :
2.6.4.3/RD
2.6.5/RD
Separation of the protective earthing conductor
from protective bonding conductors
Integrity of protective earthing
TRF No. IEC62040_1A
Page 13 of 73
P
Separate PE and protective
bonding conductor used.
N
See below.
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
2.6.5.1/RD
Interconnection of equipment
This UPS has its own earthing
connection. Any other units
connected via a signal cable to
the PC by RS232 port shall
provide SELV only. Additionally
the parallel connection port
only connected to the same
type port of other UPS units
which was classified as primary
circuits in the product and
reinforced insulated signal wire
will be used. Connection for
outputs and battery supply
have their own earth
connections which are
mounted on the internal metal
enclosure.
P
2.6.5.2/RD
Components in protective earthing conductors
and protective bonding conductors
There are no switches or
overcurrent protective devices
in the protective earthing /
bonding conductors.
P
2.6.5.3/RD
Disconnection of protective earth
P
2.6.5.4/RD
Parts that can be removed by an operator
P
2.6.5.5/RD
Parts removed during servicing
It is not necessary to
disconnect earthing except for
the removal of the earthed part
itself.
P
2.6.5.6/RD
Corrosion resistance
All safety earthing connections
in compliance with Annex J.
P
2.6.5.7/RD
Screws for protective bonding
Protective bonding conductors
connected to metal chassis via
ring-type lugs fixed to metal
bolts (ISO thread type M4),
with nut and star-washer
provided.
P
2.6.5.8/RD
Reliance on telecommunication network or cable Protective earthing is not rely
distribution system
on cable distribution system.
Accessible conductive parts
Protective earthing
are reliably connected to
protective earth terminal
Clearances, creepage distances and distances See clause 5.7
through insulation
N
4.2/RD
Mechanical strength
See clause 7.3
P
5.2/RD
Electric strength
P
5.3.3
Protective bonding
See clause 8.2
Refer also to 2.6.3.4/RD
5.4
AC and d.c. power isolation
5.3.2
2.6.1/RD
2.10/RD
TRF No. IEC62040_1A
Verdict
P
P
P
P
Page 14 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
5.4.1
General
See below
P
3.4/RD
Disconnection from the mains supply
Breaker used disconnect
device.
P
3.4.1/RD
General requirement
3.4.2/RD
Disconnect devices
3.4.3/RD
Permanently connected equipment
3.4.4/RD
Parts which remain energized
Adequate protection provided
to service personnel during
backup and maintenance
mode.
P
3.4.5/RD
Switches in flexible cords
No such construction.
N
3.4.6/RD
Number of poles - single-phase and d.c.
equipment
Breaker used disconnect
device.
P
3.4.7/RD
Number of poles - three-phase equipment
N
3.4.8/RD
Switches as disconnect devices
N
3.4.9/RD
Plugs as disconnect devices
N
3.4.10/RD
Interconnected equipment
SELV circuits connect only to
SELV circuits and Hazardous
Voltage circuits to Hazardous
circuits.
P
3.4.11/RD
Multiple power sources
Single mains power source
provided.
N
5.4.2
Disconnect devices
Appliance breaker used
N
5.5
Overcurrent and earth fault protection
5.5.1
General
See below.
P
2.7.3/RD
Short-circuit backup protection
Building installation is
considered as providing short
circuit backup protection.
P
2.7.4/RD
Number and location of protective devices …….: Over current protection by one
built-in input fuse. Protection
devices in the building
installation considered as
providing sufficient protection
against earth faults.
2.7.5/RD
Protection by several devices
TRF No. IEC62040_1A
Verdict
P
Appliance breaker used
Page 15 of 73
P
P
P
Only one protective device
provided.
P
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
2.7.6/RD
Warning to service personnel
5.5.2
Basic requirements
5.5.3
Battery circuit protection
Ungrounded battery inside the
UPS. Required fuses against
- overcurrent: 1
- earth fault: 1
Protection against overcurrent
by DC fuse in the positive pole
of the battery. However earth
faults will be covered by
devices in the building
installation.
P
5.5.3.1
See below.
5.5.3.2
Overcurrent and earth fault protection
Location of protective device
P
P
5.5.3.3
Rating of protective device
The rating of the fuses inside
the UPS provides adequate
safety protection during
abnormal and/or fault
conditions.
P
5.3.1/RD
Protection against overload and abnormal
operation
(see appended table 8.3)
P
5.6
Protection of personnel – Safety interlocks
5.6.1
Operator protection
2.8/RD
Safety interlocks
N
2.8.1/RD
General principles
N
2.8.2/RD
Protection requirements
N
2.8.3/RD
Inadvertent reactivation
N
TRF No. IEC62040_1A
Result - Remark
:
With for the mains socket
being of non-reversible type,
hazard may be still present in
the equipment after the input
circuit FUSE opens. However,
as it is considered that the
plug to the mains will be
disconnected during service
work. No markings were
needed.
Verdict
N
P
The fuses are directly located
behind the supply wire of the
battery. The charger circuit is
located in the battery circuit
before the fuses. For the
charger circuit there are no
hazardous conditions under
any simulated fault conditions.
See appended table.
P
No hazardous parts in
operator access areas
Page 16 of 73
N
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
2.8.4/RD
Fail-safe operation
N
2.8.5/RD
Moving parts
N
2.8.6/RD
Overriding
N
2.8.7/RD
Switches and relays
N
2.8.7.1/RD
Contact gaps (mm)
2.8.7.2/RD
Overload test
N
2.8.7.3/RD
Endurance test
N
2.8.7.4/RD
Electric strength test
N
2.8.8/RD
Mechanical actuators
N
5.6.2
Service person protection
N
5.6.2.1
Introduction
N
5.6.2.2
Covers
N
5.6.2.3
Location and guarding of parts
N
5.6.2.4
Parts on doors
No such parts.
N
5.6.2.5
Component access
No hazard likely when access
breakers
N
2.8.3/RD
Inadvertent reactivation
N
5.6.2.6
Moving parts
N
5.6.2.7
Capacitor banks
5.6.2.8
Internal batteries
N
5.7
2.10/RD
Clearances, creepage distances and distances through insulation
P
2.10.1/RD
General
See 2.10.3/RD, 2.10.4/RD and
2.10.5/RD.
P
2.10.1.1/RD
Frequency ....................................................... :
Considered.
P
2.10.1.2/RD
Pollution degrees ............................................. :
II
P
2.10.1.3/RD
Reduced values for functional insulation
The functional insulations
comply with 5.3.4/RD a) and c)
N
2.10.1.4/RD
Intervening unconnected conductive parts
Considered.
N
2.10.1.5/RD
Insulation with varying dimensions
No such transformer used.
N
2.10.1.6/RD
Special separation requirements
No TNV
N
2.10.1.7/RD
Insulation in circuits generating starting pulses
No such circuit generating
starting pulses.
N
2.10.2/RD
Determination of working voltage
(See appended table 5.7)
P
TRF No. IEC62040_1A
Result - Remark
:
Verdict
N
No means of discharge
provided. The installation
manual states that the
enclosure shall not be opened
for 5 minutes after all supplies
have been disconnected.
Page 17 of 73
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
2.10.2.1/RD
General
See below.
P
2.10.2.2/RD
RMS working voltage
(See appended table 5.7)
P
2.10.2.3/RD
Peak working voltage
(See appended table 5.7)
P
2.10.3/RD
Clearances
See below. Annex G/RD was
not considered.
P
2.10.3.1/RD
General
Annex F/RD and minimum
clearances considered.
P
2.10.3.2/RD
Mains transient voltages
See below.
P
a) AC mains supply ......................................... :
Equipment is Overvoltage
Category II.
P
b) Earthed d.c. mains supplies ........................ :
Not intended for d.c. mains
supplies
N
c) Unearthed d.c. mains supplies
Not intended for d.c. mains
supplies
N
Dedicated battery used.
P
d) Battery operation
:
:
Verdict
2.10.3.3/RD
Clearances in primary circuits
(see appended table 5.7)
P
2.10.3.4/RD
Clearances in secondary circuits
Sub-clause 5.3.4 considered.
P
2.10.3.5/RD
Clearances in circuits having starting pulses
No such circuit generating
starting pulses.
N
2.10.3.6/RD
Transients from a.c. mains supply
:
Normal transient voltage
considered (overvoltage
category II for primary circuit).
N
2.10.3.7/RD
Transients from d.c. mains supply
:
2.10.3.8/RD
Transients from telecommunication networks
and cable distribution systems :
N
2.10.3.9/RD
Measurement of transient voltage levels
N
a) Transients from a mains supply
N
For an a.c. mains supply
N
N
:
For a d.c. mains supply :
N
b) Transients from a telecommunication network
:
N
2.10.4/RD
Creepage distances
(see appended table 5.7)
P
2.10.4.1/RD
General
See below.
P
2.10.4.2/RD
Material group and comparative tracking index
Material IIIb is used.
P
CTI tests ................................................................. CTI rating for all material of
min. 100.
P
2.10.4.3/RD
Minimum creepage distances
(see appended table 5.7)
P
2.10.5 /RD
Solid insulation
Solid or laminated insulating
materials having adequate
thickness are provided.
P
2.10.5.1/RD
General
See below.
P
TRF No. IEC62040_1A
Page 18 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
2.10.5.2/RD
Distances through insulation
(see appended table 5.8)
P
2.10.5.3/RD
Insulating compound as solid insulation
Approved opto-couplers, see
appended table 4.5
P
2.10.5.4/RD
Semiconductor devices
Approved optocoupler with
dti≥0.4mm used.
P
2.10.5.5/RD
Cemented joints
No cemented joint.
N
2.10.5.6/RD
Thin sheet material – General
2.10.5.7/RD
Separable thin sheet material
See below.
P
Number of layers (pcs).
A. 3 layers
B. 2 layers
--
Electric strength test
AC 3000V for each layer of
insulation (See appended
table 5.8)
N
2.10.5.8/RD
Non-separable thin sheet material
Not used.
N
2.10.5.9/RD
Thin sheet material – standard test procedure
P
2.10.5.10
/RD
Thin sheet material – (Alternative) test procedure
N
Electric strength test
N
P
2.10.5.11
/RD
Insulation in wound components
See cl. 2.10.5.12/RD
P
2.10.5.12
/RD
Wire in wound components
Triple insulated wiring is not
used for supplementary or
reinforced insulation.
N
Working voltage
:
N
a) Basic insulation not under stress
:
N
b) Basic, supplementary, reinforced insulation
:
N
c) Compliance with Annex U
N
:
N
Two wires in contact inside wound component;
angle between 45º and 90º :
2.10.5.13
/RD
Wire with solvent-based enamel in wound
components
No wire with solvent-based
enamel in wound components.
N
Electric strength test
(see appended table 8.2)
N
Routine test
2.10.5.14
/RD
Additional insulation in wound components
Working voltage
2.10.6/RD
N
No additional insulation used.
:
N
N
- Basic insulation not under stress
:
N
- Supplementary, reinforced insulation
:
N
Construction of printed boards
TRF No. IEC62040_1A
Page 19 of 73
See below.
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
2.10.6.1/RD
Uncoated printed boards
(see appended table 5.7)
P
2.10.6.2/RD
Coated printed boards
No such part.
N
2.10.6.3/RD
Insulation between conductors on the same No such part.
inner surface of a printed board
N
2.10.6.4/RD
Insulation between conductors on different
layers of a printed board
N
PCB layout does not serve as
insulation barrier.
Distance through insulation
Verdict
N
Number of insulation layers (pcs)
:
N
2.10.7/RD
Component external terminations
(see appended table 2.10.3
and 2.10.4)
P
2.10.8/RD
Tests on coated printed boards and coated
components
No such part.
N
2.10.8.1/RD
Sample preparation and preliminary inspection
N
2.10.8.2/RD
Thermal conditioning
N
2.10.8.3/RD
Electric strength test
N
2.10.8.4/RD
Abrasion resistance test
N
2.10.9/RD
Thermal cycling
N
2.10.10/RD
Test for Pollution Degree 1 environment and
insulating compound
Approved opto-couplers, see
appended table 4.5
P
2.10.11/RD
Tests for semiconductor devices and cemented
joints
No such device used.
N
2.10.12/RD
Enclosed and sealed parts
Approved opto-couplers, see
appended table 4.5
P
6
Wiring, connections and supply
6.1
General
Considered.
P
6.1.1
Introduction
Considered.
P
3.1/RD
General
See below.
P
3.1.1/RD
Current rating and overcurrent protection
All internal wires are UL
recognized wiring which is
PVC insulated. Rated VW-1,
600V, minimum 105°C.
Internal wiring gauge is
suitable for current intended to
be carried. Internal wiring for
primary power distribution
protected against overcurrent
by built-in input fuse.
P
TRF No. IEC62040_1A
Page 20 of 73
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
3.1.2/RD
Protection against mechanical damage
Wireways are smooth and free
from edges. Wires are
adequately fixed to prevent
excessive strain on wire and
terminals and avoiding
damage to the insulation of the
conductors.
P
3.1.3/RD
Securing of internal wiring
Internal wiring is secured
against excessive strain,
loosening of terminals and
damage to the conductor
insulation.
P
3.1.4/RD
Insulation of conductors
Insulation on internal
conductors is considered to be
of adequate quality and
suitable for the application and
the working voltage involved.
P
3.1.5/RD
Beads and ceramic insulators
No beads or similar ceramic
insulators on conductors.
N
3.1.6/RD
Screws for electrical contact pressure
Electrical and earthing
connections screwed two or
more complete threads into
metal. No screws of insulating
material for electrical and
earthing connections, or where
supplementary or reinforced
insulation could be impaired by
a metal replacement.
P
3.1.7/RD
Insulating materials in electrical connections
All current carrying and safety
earthing connections are metal
to metal.
P
3.1.8/RD
Self-tapping and spaced thread screws
Self-tapping screws provided
in inverter circuit and earthing
bonding.
P
3.1.9/RD
Termination of conductors
All conductors are reliable
secured by the use of solder
pins or glue or other
mechanical fixing means. No
risk of stranded conductors
coming loose.
P
10 N pull test
Break away or pivot on its
terminal is unlikely.
P
3.1.10/RD
Sleeving on wiring
Sleeving used to provide
supplementary/ reinforce
insulation.
P
6.1.2
Dimensions and rating of busbars and insulated
conductors
TRF No. IEC62040_1A
Page 21 of 73
Verdict
N
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
6.2
Connection to power
P
6.2.1
General provisions for connection to power
P
3.2.2/RD
Multiple supply connections
P
3.2.3/RD
Permanently connected equipment
P
Number of conductors, diameter of cable and
conduits (mm) .................................................. :
3.2.4/RD
Appliance inlets
N
3.2.5/RD
Power supply cords
N
3.2.5.1/RD
AC power supply cords
N
Type ................................................................ :
--
Rated current (A), cross-sectional area (mm²),
AWG ................................................................ :
3.2.5.2/RD
DC power supply cords
3.2.6/RD
Cord anchorages and strain relief
N
Mass of equipment (kg), pull (N) .................... :
Longitudinal displacement (mm) ..................... :
3.2.7/RD
Protection against mechanical damage
N
3.2.8/RD
Cord guards
N
Diameter or minor dimension D (mm); test mass
(g) .................................................................... :
Radius of curvature of cord (mm)..................... :
Means of connection
N
6.2.2
Not connected to DC power
supply cords.
:
More than one supply connection
:
N
N
6.3
Wiring terminals for external power conductors
(No wiring terminals for external power conductors)
P
3.3/RD
Wiring terminals for connection of external
conductors
P
3.3.1/RD
Wiring terminals
P
3.3.2/RD
Connection of non-detachable power supply
cords
N
3.3.3/RD
Screw terminals
P
3.3.4/RD
Conductor sizes to be connected
N
Rated current (A), cord/cable type, crosssectional area (mm2)........................................ :
--
Wiring terminal sizes
N
Rated current (A), type, nominal thread diameter
(mm) ................................................................ :
--
3.3.5/RD
TRF No. IEC62040_1A
Page 22 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
3.3.6/RD
Wiring terminal design
N
3.3.7/RD
Grouping of wiring terminals
N
3.3.8/RD
Stranded wire
N
7
Physical requirements
P
7.1
Enclosure
7.2
4.1/RD
Stability
Adequate protection against
risk of fire, electric shock,
injury to persons and
hazardous energy level.
P
P
Angle of 10 Test force (N)
Verdict
:
The unit does not overbalance
(both installation orientation
stated in the safety instruction
considered)
P
250N
P
7.3
4.2/RD
Mechanical strength
P
4.2.1/RD
General
Tests performed and passed.
Results see below. After the
tests, unit complied with the
requirements of sub-clauses
2.1.1/RD, 2.6.1/RD, 2.10/RD
and 4.4.1/RD.
P
4.2.2/RD
Steady force test, 10 N
10 N applied to components.
P
4.2.3/RD
Steady force test, 30 N
30 N applied to parts inside
the UPS.
P
4.2.4/RD
Steady force test, 250 N
250 N applied to outer
enclosure. No energy or other
hazards.
P
4.2.5/RD
Impact test
No hazard as a result from
steel ball impact test.
P
Fall test
No hazard as a result from
steel ball impact test.
P
Swing test
No hazard as result from steel
sphere ball swung test.
P
4.2.6/RD
Drop test; height (mm) :
Drop test not applicable
N
4.2.7/RD
Stress relief test
70℃, no hazards.
P
4.2.8/RD
Cathode ray tubes
CRT(s) not used in the
equipment.
N
Picture tube separately certified :
TRF No. IEC62040_1A
Page 23 of 73
N Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
4.2.9/RD
High pressure lamps
No high pressure lamps in the
equipment.
N
4.2.10/RD
Wall or ceiling mounted equipment; force (N)
:
No wall or ceiling mounted
equipment
N
7.4
Construction details
7.4.1
Introduction
Considered.
P
4.3.1/RD
Edges and corners
All edges and corners are
rounded and/or smoothed.
P
4.3.2/RD
Handles and manual controls; force (N)............. : No loosening of any knobs.
N
4.3.3/RD
Adjustable controls
No hazardous adjustable
controls.
N
4.3.4/RD
Securing of parts
No loosening of parts
impairing creepage distances
or clearances is likely to occur.
P
4.3.5/RD
Connection by plugs and sockets
No mismatch of connectors,
plugs or sockets possible.
P
4.3.7/RD
Heating elements in earthed equipment
No heating elements provided.
N
4.3.11/RD
Containers for liquids or gases
The equipment does not
contain flammable liquids or
gases.
N
4.4/RD
Protection against hazardous moving parts
No moving parts.
N
4.4.1/RD
General
DC fan located at primary
circuit. The enclosure of the
unit provide as fan guard. Test
finger applied to openings. No
fan blade accessible.
P
4.4.2/RD
Protection in operator access areas
See 4.4.1
P
4.4.3/RD
Protection in restricted access locations :
Not for restricted access
locations.
P
4.4.4/RD
Protection in service access areas
See 4.4.1
P
4.5/RD
Thermal requirements
Considered
P
4.5.1/RD
General
See below.
P
4.5.2/RD
Temperature tests
(See appended table 7.7)
P
P
Normal load condition per Annex L
:
:
4.5.3/RD
Temperature limits for materials
(See appended table 7.7)
P
4.5.4/RD
Touch temperature limits
(See appended table 7.7)
P
4.5.5/RD
Resistance to abnormal heat
7.4.2
Openings
(See appended table 7.4.2)
P
7.4.3
Gas Concentration
The ventilation by openings
exceeds the required airflow.
Refer to Annex M.
P
TRF No. IEC62040_1A
:
Page 24 of 73
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
7.4.4
Equipment movement
P
7.5
4.7/RD
Resistance to fire
P
4.7.1/RD
Reducing the risk of ignition and spread of flame
Use of materials with the
required flammability classes
P
Method 1, selection and application of
components wiring and materials
Method 1 is used. No
excessive temperatures. No
easily burning materials
employed. Safety relevant
components used within their
specified temperature limits.
P
N
Method 2, application of all of simulated fault
condition tests
4.7.2/RD
Conditions for a fire enclosure
See below.
P
4.7.2.1/RD
Parts requiring a fire enclosure
With having the following
components:
- Components in primary
circuits
- Insulated wiring
- Semiconductor devices,
transistors, diodes, integrated
circuits
- Resistors, capacitors,
inductors
The fire enclosure is required.
P
4.7.2.2/RD
Parts not requiring a fire enclosure
The fire enclosure is required
to cover all parts.
N
4.7.3/RD
Materials
See below.
P
4.7.3.1/RD
General
PCB rated V-0. See appended
table.
P
4.7.3.2/RD
Materials for fire enclosures
Metal enclosure. (See
appended table 4.3)
P
4.7.3.3/RD
Materials for components and other parts
outside fire enclosures
See sub-clause 4.7.2/RD
N
4.7.3.4/RD
Materials for components and other parts inside
fire enclosures
Internal components except
small parts are V-2, HF-2 or
better.
P
4.7.3.5/RD
Materials for air filter assemblies
No air filters in the equipment.
N
4.7.3.6/RD
Materials used in high-voltage components
No parts exceeding 4kV.
N
7.6
Battery location
N
7.6.1
Battery location and installation
N
TRF No. IEC62040_1A
Page 25 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
7.6.2
Accessibility and maintainability
N
7.6.3
Distance
N
7.6.4
Case insulation
No Ni-Cd battery used inside.
N
7.6.5
Wiring
The protection of connecting
wiring complies with subclause
6, details see there.
P
7.6.6
Electrolyte spillage
Sealed maintenance free
battery, the emission of
electrolyte is unlikely.
P
7.6.7
Ventilation
Comply with Annex M.2
P
7.6.8
Charging voltage
Protective circuit to prevent
excessive charging voltages
occurring under any single
fault condition. See sub-clause
8.3
P
7.7
Temperature rise
4.5/RD
Thermal requirements
Considered
P
4.5.1/RD
General
See below.
P
4.5.2/RD
Temperature tests
(See appended table 7.7)
P
P
—
Normal load condition per Annex L ................. :
4.5.3/RD
Temperature limits for materials
(See appended table 7.7)
P
4.5.4/RD
Touch temperature limits
(See appended table 7.7)
P
4.5.5/RD
Resistance to abnormal heat .......................... :
(See appended table 7.4)
P
8
Electrical requirements and simulated abnormal conditions
P
8.1
General provisions for earth leakage
P
5.1.1/RD
General
5.1.7/RD
Equipment with touch current exceeding 3,5 mA
P
8.2
5.2/RD
Electric strength
P
5.2.1/RD
General
(see appended table 8.2)
P
5.2.2/RD
Test procedure
(see appended table 8.2)
P
8.3
Abnormal operating and fault conditions
8.3.1
General
Considered.
P
5.3.1/RD
Protection against overload and abnormal
operation
(See appended table 8.3)
P
TRF No. IEC62040_1A
Test conducted in accordance
with Sub-clause 8.1
Page 26 of 73
P
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
5.3.2/RD
Motors
5.3.3/RD
Transformers
5.3.4/RD
Functional insulation
5.3.5/RD
Result - Remark
Verdict
N
(See appended Annex C)
P
Complies with a) and c).
P
Electromechanical components
No electromechanical
components in secondary
circuits.
N
5.3.9/RD
Compliance criteria for abnormal operating and
fault conditions
No fire or molten metal
occurred and no deformation
of enclosure during the tests.
No reduction of clearance and
creepage distances. Electric
strength test is made on basic,
supplementary and reinforced
insulation.
P
8.3.2
Simulation of faults
(See appended table 8.3)
P
8.3.3
Conditions for tests
(See appended table 8.3)
P
9
6/RD
Connection to telecommunication networks
N
6.1/RD
Protection of telecommunication network service persons, and users of other
equipment connected to the network, from hazards in the equipment
N
6.1.1/RD
Protection from hazardous voltages
N
6.1.2/RD
Separation of the telecommunication network
from earth
N
6.1.2.1/RD
Requirements
N
Supply voltage (V) ........................................... :
--
Current in the test circuit (mA) ...................... :
--
6.1.2.2/RD
Exclusions ....................................................... :
N
6.2/RD
Protection of equipment users from overvoltages on telecommunication networks
N
6.2.1/RD
Separation requirements
N
6.2.2/RD
Electric strength test procedure
N
6.2.2.1/RD
Impulse test
N
6.2.2.2/RD
Steady-state test
N
6.2.2.3/RD
Compliance criteria
N
6.3/RD
Protection of the telecommunication wiring system from overheating
N
Max. output current (A) ................................... :
--
3.5/RD
Interconnection of equipment
N
3.5.1/RD
General requirements
N
3.5.2/RD
Types of interconnection circuits ..................... :
N
3.5.3/RD
ELV circuits as interconnection circuits
N
TRF No. IEC62040_1A
:
Page 27 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
3.5.4/RD
Data ports for additional equipment
N
2.1.3/RD
Protection in restricted access locations
N
2.3.1/RD
Limits
N
Type of TNV circuits ......................................... :
--
2.3.2/RD
Separation from other circuits and from
accessible parts
N
2.3.2.1/RD
General requirements
N
2.3.2.2/RD
Protection by basic insulation
N
2.3.2.3/RD
Protection by earthing
N
2.3.2.4/RD
Protection by other constructions .................... :
N
2.3.3/RD
Separation from hazardous voltages
N
Insulation employed ......................................... :
--
Connection of TNV circuits to other circuits
N
Insulation employed ......................................... :
--
2.3.5/RD
Test for operating voltages generated externally
N
2.6.5.8/RD
Reliance on telecommunication network or cable
distribution system
N
2.10.3.3/RD
Clearances in primary circuits
(see appended table 5.7)
N
2.10.3.4/RD
Clearances in secondary circuits
(see appended table 5.7)
N
2.10.4/RD
Creepage distances
N
2.10.4.1/RD
General
N
2.10.4.2/RD
Material group and comparative tracking index
N
CTI tests ........................................................... :
--
2.10.4.3/RD
Minimum creepage distances
N
M/RD
ANNEX M, CRITERIA FOR TELEPHONE RINGING SIGNALS (see 2.3.1/RD)
N
M.1/RD
Introduction
N
M.2 /RD
Method A
N
M.3/RD
Method B
N
M.3.1/RD
Ringing signal
N
M.3.1.1/RD
Frequency (Hz) ................................................ :
--
M.3.1.2/RD
Voltage (V) ...................................................... :
--
M.3.1.3/RD
Cadence; time (s), voltage (V) ........................ :
--
M.3.1.4/RD
Single fault current (mA) ................................. :
--
M.3.2/RD
Tripping device and monitoring voltage .......... :
N
M.3.2.1/RD
Conditions for use of a tripping device or a
monitoring voltage
--
M.3.2.2/RD
Tripping device
N
2.3.4/RD
TRF No. IEC62040_1A
Result - Remark
Page 28 of 73
Verdict
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
M.3.2.3/RD
Monitoring voltage (V) ..................................... :
N
A/RD
Annex A, Tests for resistance to heat and fire
N
A.1/RD
Flammability test for fire enclosures of movable
equipment having a total mass exceeding 18 kg,
and of stationary equipment (see 4.7.3.2/RD)
N
A.1.1/RD
Samples ........................................................... :
--
Wall thickness (mm) ......................................... :
--
A.1.2/RD
Conditioning of samples; temperature ( C) ... :
N
A.1.3/RD
Mounting of samples ....................................... :
N
A.1.4/RD
Test flame (see IEC 60695-11-3)
N
Flame A, B, C or D .......................................... :
--
A.1.5/RD
Test procedure
N
A.1.6/RD
Compliance criteria
N
Sample 1 burning time (s) ................................ :
--
Sample 2 burning time (s) ................................ :
--
Sample 3 burning time (s) ................................ :
--
A.2/RD
Flammability test for fire enclosures of movable equipment having a total mass
not exceeding 18 kg, and for material and components located inside fire
enclosures (see 4.7.3.2/RD and 4.7.3.4/RD)
N
A.2.1/RD
Samples, material............................................. :
--
Wall thickness (mm) ......................................... :
--
A.2.2/RD
Conditioning of samples; temperature (°C) ..... :
N
A.2.3/RD
Mounting of samples ....................................... :
N
A.2.4/RD
Test flame (see IEC 60695-11-4)
N
Flame A, B or C ............................................... :
--
A.2.5/RD
Test procedure
N
A.2.6/RD
Compliance criteria
N
Sample 1 burning time (s) ................................ :
--
Sample 2 burning time (s) ................................ :
--
Sample 3 burning time (s) ................................ :
--
(Alternative) test acc. to IEC 60695-11-5, cl. 5
and 9
N
Sample 1 burning time (s) ................................ :
--
Sample 2 burning time (s) ................................ :
--
Sample 3 burning time (s) ................................ :
--
A.3/RD
Hot flaming oil test (see 4.6.2/RD)
N
A.3.1/RD
Mounting of samples
N
A.2.7/RD
TRF No. IEC62040_1A
Result - Remark
Page 29 of 73
Verdict
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
A.3.2/RD
Test procedure
N
A.3.3/RD
Compliance criterion
N
B/RD
Annex B, Motor tests under abnormal conditions (see 4.7.2.2/RD and 5.3.2/RD)
N
B.1/RD
General requirements
N
Position ............................................................ :
N
Manufacturer ................................................... :
N
Type ................................................................. :
N
Rated values .................................................. :
N
B.2/RD
Test conditions
N
B.3/RD
Maximum temperatures
N
B.4/RD
Running overload test
N
B.5/RD
Locked-rotor overload test
N
Test duration (days) ........................................ :
N
Electric strength test: test voltage (V) ............. :
N
B.6/RD
Running overload test for d.c. motors in
secondary circuits
N
B.6.1/RD
General
N
B.6.2/RD
Test procedure
N
B.6.3/RD
(Alternative) test procedure
N
B.6.4/RD
Electric strength test; test voltage (V) ............. :
N
B.7/RD
Locked-rotor overload test for d.c. motors in
secondary circuits
N
B.7.1/RD
General
N
B.7.2/RD
Test procedure
N
B.7.3/RD
(Alternative) test procedure
N
B.7.4/RD
Electric strength test; test voltage (V) ............. :
N
B.8/RD
Test for motors with capacitors
N
B.9/RD
Test for three-phase motors
N
B.10/RD
Test for series motors
N
Operating voltage (V) ...................................... :
N
Annex C, Transformers (see 1.5.4/RD and 5.3.3/RD)
P
Position ............................................................ :
Transformer. (T1 on CNTL
PCB)
⎯
Manufacturer ................................................... :
See appended table 4.5
⎯
Type ................................................................ :
See appended table 4.5
⎯
C/RD
TRF No. IEC62040_1A
Result - Remark
Page 30 of 73
Verdict
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
Rated values .................................................. :
Class B
⎯
Method of protection ........................................ :
Circuit design
⎯
C.1/RD
Overload test
See appended table 7.5 and
8.3
P
C.2/RD
Insulation
See appended table C.2
P
Protection from displacement of windings ....... :
See appended table C.2
P
D/RD
Annex D, Measuring instruments for touch current tests (see 5.1.4/RD)
P
D.1/RD
Measuring instrument
P
D.2/RD
(Alternative) measuring instrument
N
E/RD
Annex E, Temperature rise of a winding (see 1.4.13/RD)
N
F/RD
Annex F, Measurements of clearances and
creepage distance (see 2.10/RD and Annex
G/RD)
P
G/RD
Annex G, (Alternative) method for determining minimum clearances
N
G.1/RD
Clearances
N
G.1.1/RD
General
N
G.1.2/RD
Summary of the procedure for determining minimum clearances
N
G.2/RD
Determination of mains transient voltage (V)
N
G.2.1/RD
AC mains supply ............................................. :
N
G.2.2/RD
Earthed d.c. mains supplies ............................ :
N
G.2.3/RD
Unearthed d.c. mains supplies ........................ :
N
G.2.4/RD
Battery operation ............................................. :
N
G.3/RD
Determination of telecommunication network
transient voltage (V) ........................................ :
N
G.4/RD
Determination of required withstand voltage (V)
N
G.4.1/RD
Mains transients and internal repetitive peaks :
N
G.4.2/RD
Transients from telecommunication networks . :
N
G.4.3/RD
Combination of transients
N
G.4.4/RD
Transients from cable distribution systems
N
G.5/RD
Measurement of transient voltages (V)
N
a) Transients from a mains supply
N
For an a.c. mains supply
N
For a d.c. mains supply
N
TRF No. IEC62040_1A
Page 31 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
b) Transients from a telecommunication network
N
G.6/RD
Determination of minimum clearances ............ :
N
H
Annex H, Guidance on protection against ingress of water and foreign objects
(see IEC 60529)
N
I
Annex I, Backfeed protection test
N
I.1
General
N
I.2
Test for pluggable UPS
N
I.3
Test for permanently connected UPS
P
I.4
Load-induced change of reference potential
N
I.5
Solid-state backfeed protection
(see clause 7.1-7.5 of IEC 62040-2 and clause
7.1-7.2 of IEC 62040-3)
N
J/RD
Annex J, Table of electrochemical potentials (see 2.6.5.6/RD)
P
Metal(s) used ................................................... :
Copper plated with tin and
soldering lead.
K/RD
Annex K, Thermal controls (see 1.5.3/RD and 5.3.8/RD)
N
K.1/RD
Making and breaking capacity
N
K.2 /RD
Thermostat reliability; operating voltage (V) ... :
N
K.3/RD
Thermostat endurance test; operating voltage
(V) .................................................................... :
N
K.4/RD
Temperature limiter endurance; operating
voltage (V) ....................................................... :
N
K.5/RD
Thermal cut-out reliability
N
K.6/RD
Stability of operation
N
L
Annex L, Reference loads
P
L.1
General
P
L.2
Reference resistive load
P
L.3
Reference inductive-resistive load
--
L.4
Reference capacitive-resistive loads
L.5
Reference non-linear load
P
L.5.1
Test method
P
TRF No. IEC62040_1A
Page 32 of 73
Worst case power factors as
specified by the manufacturer
maintained during the relevant
tests.
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
L.5.2
Connection of the non-linear reference load
N
M
Annex M, Ventilation of battery compartments
P
M.1
General
P
M.2
Normal conditions
M.3
Blocked conditions
P
M.4
Overcharge conditions
N
N
Annex N, Minimum and maximum cross-sections of copper conductors suitable
for connection (see 6.3)
N
U/RD
Annex U, Insulated winding wires for use without interleaved insulation
(see 2.10.5.4/RD)
N
See appended table M
Verdict
P
-V/RD
Annex V, AC POWER DISTRIBUTION SYSTEMS (see 1.6.1/RD)
P
V.1/RD
Introduction
P
V.2/RD
TN power distribution systems
TRF No. IEC62040_1A
Page 33 of 73
See sub-clause 1.6.1/RD.
P
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
4.5
TABLE: list of critical components
Object/part
NO
Manufacture
r/
trademark
Whole unit
Enclosure
P
Mark(s) of
Type/model
Technical data
standard
--
--
--
HB, 80℃
--
UL: E56070
IEC/EN609
47-3
IEC/EN609
47-3
IEC/EN609
47-3
VDE
1
conformity )
Material of
Front panel
Disconnecto
rs 1
Disconnecto
rs 2
Disconnecto
rs 3
AC contactor
1
AC contactor
2
AC capacitor
1
AC capacitor
2
AC capacitor
3
AC capacitor
4
Chi Mei
Steel /
Aluminium
PA-757
ABB
OT800E12
800A/690V
ABB
OT1000E12
1000A/690V
ABB
OT63F3 3P
63A
ABB
AC220V
VDE
ABB
AF 750-30-11
1000A-AC1-3P
EK-1000-40-11
VDE
EACO
SRP-300-200-MS
EACO
SRE-300-400-MSJ
EACO
SCD-500-5.0-40F8
Faratronic
C383L205J202011
1000A/690VAC
220-240VAC
200uf,±5%,300V,59A
,P=32mm
400uf,±5%,300V,65A
,P=32mm
1200V 5UF ±10%
P=52±1mm
2uf,1200v
AC fan 1
FANS-TECH
DH146A1-AG5-27
AC fan 2
AC fan 3
Various
Verdict
EBM
W2E200-HK38-C01
UL
UL
VDE
VDE
UL:E346002
UL:E346002
UL
UL:E346002
UL
--
220V-240V 0.08A
--
VDE TUV
230VAC 64/80W
--
VDE TUV
SCR 1
SANJU
SEMIKRON
SJ1755
SKKT570/16E
230VAC 0.18A
1600V/570A
-UL
VDE TUV
UL:E63532
SCR 2
SEMIKRON
SKET800/18GH4,
1800V 800A
UL
UL:E63532
IGBT 1
INFINEON
1200V,450A
900A/1200V
IGBT 3
INFINEON
IGBT
module,FF450R12
ME4
IGBT
module,FF600R12
ME4
FZ900R12KE4
Inductor 1
EAST
EA990Ⅱ-400K
CLASS H
UL
--
Inductor 2
EAST
EA990Ⅱ-500K
CLASS H
--
Transformer
1
EAST
EA990Ⅱ-400K
CLASS H
--
Transformer
2
EAST
EA990Ⅱ-500K
CLASS H
--
Test with
appliance
Transformer
3 (CT)
EAST
YDBH 0.66-100II
3000:1 0.2
CLASS B
--
Test with
appliance
IGBT2
INFINEON
TRF No. IEC62040_1A
UL:E83335
UL
1200V,600A,2PS
UL:E83335
UL
Page 34 of 73
UL:E83335
Test with
appliance
Test with
appliance
Test with
appliance
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
Fuse 1
BUSSMANN
C10G32
32A, 400V
EN60127
VDE
Fuse 2
BUSSMANN
BUSSMANN
170M646
900A, 690V
EN60127
VDE
170M6466
1250A, 690V
EN60127
VDE
M(+/-20%)Φ77*143
P(K)=32mm 40℃~+85℃
Various
Various
450V 3900uF
--
VDE
V-0, 130℃
300V, 125℃
---
UL: E209436
EE16
Class B
--
LC9-116
E3HPPL2 Class B
--
LB09I271
200uH,1A,
Class B
10uH,1.44A,
Class B
--
PS12X08IM22
UX
22uH,4A, Class
B
--
Test with
appliance
100ohm/100MH
z,0.1ohm/DC,50
0mA, Class B
5000Vac
--
Test with
appliance
--
UL
No.E113898
VDE
No.094722
Fuse 3
DC capacitor
Aluminum
Capacitor
PCB
Various
HeatVarious
Shrinkable
Tubing
On MAIN-C1 board
Transformer
DAZHONG
(T1)
Inductor
JEPULS
(L10、L11)
Inductor
DAZHONG
(L3)
Inductor
Gausstek
(L6、L7、
L8、L9)
Inductor
Gausstek
(L1、L2)
PI52X45JM10UX
Inductor
(L4、L5)
Gausstek
BN05Y354S10
0R
Optical
isolator
(U76,U77,U7
8)
LITEON
LTV-816S-TA1(C)
Test with
appliance
Test with
appliance
Test with
appliance
Test with
appliance
--
On AUX-POWER-C2 board
Y1 CAP
(C2、C3、
C4、C5)
Y2 CAP
(C52、C53)
X2 CAP
(C17、C18)
Transformer
(T1 )
Transformer
(T2 )
Various
Various
250VAC,
4700pF
IEC 6038414/1993
VDE
Various
Various
Various
EAST
E3HPPT2
IEC 6038414/1993
IEC 6038414/1993
--
VDE
Various
250VAC,
2200pF
275VAC,
0.47uF
Class B
EAST
EA200T1
Class B
--
Inductor
(L1)
EAST
E3HPPL1
Class B
--
Test with
appliance
Inductor
(L5)
EAST
E3HPPL3
Class B
--
Test with
appliance
TRF No. IEC62040_1A
Page 35 of 73
VDE
Test with
appliance
Test with
appliance
Report No.: ES140331285S
EN 62040-1
Clause
Inductor
(L2、L3、
L4)
Optical
isolator
(U6)
FUSE
(F1、F2、
F3、F4、
F5、F6)
Requirement + Test
Result - Remark
Verdict
EAST
E3HPPL2
Class B
--
Test with
appliance
TOSHIBA
TLP781
Dti>0.4mm
EN607475-2
VDE
40021173
MINRONG
RS58
500VAC 5A
IEC60269-4
VDE
HXT00280A
Class B
--
Test with
appliance
Test with
appliance
On SOFTSTART-C3 board
Transformer
(T1、T2 )
EAST
On E3HPC4 board
Transformer
(T1)
DAZHONG
E3HPU2T1
Class B
--
Optical
isolator
(U79,U84,U8
5)
Inductor
(L1,L2,L3)
FAIRCHILD
6N136
2500Vac
EN 607475-5
Gausstek
PI52X45JM10
UX
10uH,1.44A,
Class B
--
Test with
appliance
Inductor(L4)
Gausstek
PS12X08IM22
UX
22uH,4A, Class
B
--
Test with
appliance
Inductor(L6)
Gausstek
BN05Y354S10
0R
100ohm/100MH
z,0.1ohm/DC,50
0mA, Class B
--
Test with
appliance
Optical
isolator
(U41,U42,U4
3,
U44,U46,U4
7,
U48,U49,U5
0,
U51,U52,U5
3,
U54,U55,U5
6,
U57,U58,U6
0,
U61,U102)
Y1 CAP
(C18、
C82、C83、
C84、C85、
C86、C87、
C184)
LITEON
LTV-816S
5000Vac
--
UL
No.E113898
VDE
No.094722
Various
Various
250VAC,
4700pF
IEC 6038414/1993
VDE
TRF No. IEC62040_1A
Page 36 of 73
UL No.
E52744
VDE 0884
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
FUSE
Various
(F1、F2、
F3)
On SAMPLE-C5 board
Transformer
EAST
(T1、T2、
T3 )
X2 CAP
Faratronic
(C1、C2、
C3)
Y2 CAP
Faratronic
(C7)
Result - Remark
Various
250VAC 15A
Verdict
--
VDE
HXT00280A
Class B
--
Test with
appliance
C42P2225KBSC40
00
275VAC,2.2 uF
EN 6038414:2005
VDE
No.40000358
C43Q1223M61C00
0
300VAC,22 nF
IEC 6038414
ENEC No.
V4160
892-1CC-C
12VDC
NO:5A 250VAC
NC:3A 250VAC
--
TUV
No.
R50006512
VDE
No.40006318
On State Test-C6 board
Relay
(RLY1~RLY1
2)
SONGCHU
AN
On Parllel-Isolated-C7 board
Transformer
(T1~T6)
EAST
E3HPC5-T1
Class B
--
Test with
appliance
Relay
(RLY1、
RLY2)
Transformer
(T7)
SONGCHU
AN
502N1-2C-S
12VDC/125VAC
0.5A
--
UL
No.E74321
EAST
E3HPC5-T1
Class B
--
Test with
appliance
Inductor
(L1、L3)
EAST
E3HPU1-L1
Class B
--
Test with
appliance
Y1 CAP
(C23、
C24、C25)
Optical
isolator
(U7、U8、
U9、U10、
U11、U12、
U13、U14、
U15、U16、
U17、U18、
U56、U57)
Optical
isolator
(U1、U2)
Various
Various
250VAC,
4700pF
IEC 6038414/1993
VDE
FAIRCHILD
6N136
2500Vac
EN 607475-5
UL No.
--
UL No.
E90700
FAIRCHILD
TRF No. IEC62040_1A
6N137
2500Vac
Page 37 of 73
E52744
VDE 0884
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Optical
LITEON
isolator
(U30、
U31、U58、
U59、U60、
U61)
On E3HPK1 board
Y1 CAP
Various
(C2)
On STS-Control-C9 board
FUSE
(F1、F2、
MINRONG
F3、F4、
F5、F6)
Optical
isolator
(U5、U6、
TOSHIBA
U7、U8、
U9、U10)
On IGBT-Drive-D1 board
Transformer
EAST
(T1)
Optical
isolator
(U4、U5)
Agilent
Result - Remark
Verdict
LTV-816S
5000Vac
--
UL
No.E113898
VDE
No.094722
Various
250VAC,
4700pF
IEC 6038414/1993
VDE
RS58
500VAC 5A
IEC60269-4
VDE
TLP781
5000Vac
EN607475-2
VDE
40021173
E3HP-IGBT-T1
Class B
--
Test with
appliance
Hcpl-316J
OptocouplerSingle-IGBT
Drive Outputtp0.3/
0.32us2.0A output3750VacSOP16
--
UL: E55361
VDE 0884
E3HPPT2
Class B
--
Test with
appliance
Class B
--
Test with
appliance
275VAC, 2.2 uF
EN 6038414:2005
VDE
No.40000358
300VAC, 22 nF
IEC 6038414
ENEC No.
V4160
On STSMJ-D2 board
Transformer
(T1、T2)
EAST
On BYP&OUT-SAMPLE-C13 board
EAST
HXT00280A
Transformer
(T1、T2、
T3、T4、
T5、T6 )
Faratronic
C42P2225KBSC40
X2 CAP
00
(C1、C2、
C3、 C4、
C5、C6)
Y2 CAP
Faratronic
C43Q1223M61C00
0
(C7、C8)
On Filter-C14 board
TRF No. IEC62040_1A
Page 38 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
X2 CAP
(C3, C4、
C9, C10、
C15, C16、
C21, C22、
C35, C36、
C41, C42)
Y2 CAP
(C45~C76)
Result - Remark
Verdict
Surong
MP2104K3D2G0
280Vac 0.1uF
--
VDE
Faratronic
C43Q1224MB0C40
0
300Vac 0.22uF
EN 6038414:2005
ENECSEMKO
No.:
SE/0366-2B
1
) an asterisk indicates a mark which assures the agreed level of surveillance
Remark
4.4
TABLE: electrical data (in normal conditions)
Fuse#
Irated(A)
U(V)
P(W)
P(VA)
P
I(A)
Model: EA99500
--
--
342V/50Hz
550000
550000
840
--
--
342V/60Hz
550000
550000
840
--
836
380V/50Hz
550000
550000
835.6
--
836
380V/60Hz
550000
550000
835.6
836
415V/50Hz
550000
550000
765.2
--
836
415V/60Hz
550000
550000
765.2
--
--
456V/50Hz
550000
550000
696.4
--
--
456V/60Hz
550000
550000
696.4
Model: EA99400
--
--
342V/50Hz
440000
440000
670
--
--
342V/60Hz
440000
440000
670
--
669
380V/50Hz
440000
440000
668.5
--
669
380V/60Hz
440000
440000
668.5
669
415V/50Hz
440000
440000
612
--
669
415V/60Hz
440000
440000
612
--
--
456V/50Hz
440000
440000
557
--
--
456V/60Hz
440000
440000
557
Condition/status
Charging of empty batteries
and rated output load.
Charging of empty batteries
and rated output load.
Note(s): Please measure the input currents with normal load.
TRF No. IEC62040_1A
Page 39 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
5.1.1 and TABLE: discharge of capacitors in the primary circuit
2.1.1.7/RD
τ calculated
τ measured
(s)
Power switch on
(L1-N)
Condition
P
Comments
(s)
t u→ 0V
(s)
--
8
12
Vi=388V, 37% of Vi=143.56V, No load
applied
Power switch on
(L2-N)
--
8
12
Vi=388V, 37% of Vi=143.56V, No load
applied
Power switch on
(L3-N)
--
8
12
Vi=388V, 37% of Vi=143.56V, No load
applied
Note(s):
5.1.4
TABLE: Backfeed protection test
Condition
P
Voltage measured (V)/current (mA)
A-N
A-G
Comments
N-G
No load
0.019mA
0.026 mA
0.021 mA
Battery mode, Normal
Full load
0.022mA
0.106 mA
0.106 mA
Ditto
No load
0.016mA
0.021 mA
0.019 mA
Battery mode, Abnormal condition
(__IGBT 1 c-e_ short circuit)
Full load
0.016mA
0.102 mA
0.104 mA
Battery mode, Abnormal condition
(__IGBT 1 c-e__ short circuit)
Note(s):
5.2.1 and
2.2.2/RD
TABLE: insulation / hazardous voltage measurement
Transformer
Location
Max. voltage
P
Voltage limitation component
V peak
V d.c.
On CNTL board
T1C winding
Pin(5-6)
35.6
23.2
--
T1D winding
Pin(4-5)
34.5
19.4
--
T2G winding
Pin(7-8)
16.2
10.5
--
Note(s):
5.2.1 and
2.2.3/RD
TABLE: SELV measurement (under fault conditions)
TRF No. IEC62040_1A
Page 40 of 73
N
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Location
Result - Remark
Voltage (max.) (V)
Verdict
Comments
Supplementary information:
5.2.3 and
2.4.2/RD
TABLE: Limited current circuit measurement
Location
Voltage
(V)
Current
(mA)
N
Freq.
(kHz)
Limit
(mA)
Comments
Supplementary information:
5.2.5 and
2.5/RD
TABLE: Limited power source measurement
N
Limits
Measured
Verdict
According to Table 2B/2C (normal condition)
current (in A)
apparent power (in VA)
According to Table 2B/2C (single fault condition)
current (in A)
apparent power (in VA)
Supplementary information:
5.3.1 and
TABLE: Resistance of earthing measurement
2.6.3.4/RD
Location
P
Resistance measured (V)
I/P earth ÆO/P earth
1.03
Comments
Test current of __882__A for __600__s.
Supplementary information:
7.5 and 8.3
TABLE: fault condition tests
P
ambient temperature (°C) …………………:
model/type of power supply ………………:
manufacturer of power supply ……………:
rated markings of power supply ………….:
component
No.
fault
TRF No. IEC62040_1A
test voltage
(V)
test time fuse No.
Page 41 of 73
fuse
current
(A)
result
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
Model: EA99500
Output
o-l
415
70 min
--
--
UPS shutdown the output in 10 mins
at load of 110% load and turn to
bypass. No any hazards. Measured
max temperatures:
SCR=82.3℃
IGBT=92.5℃
T1(IGBT-Drive-D1) winding=49.6℃,
T1(AUX-POWER-C2)
winding=49.9℃
T1 winding(E3HPC4)=53.8℃,
T1 core (E3HPC4)=51.5℃
Ambient=23.6.
o-l
Battery
mode
70 min
--
--
UPS shutdown the output in 10 mins
at load of 110% load and turn to by
pass. No any hazards. Measured
max temperatures:
SCR=71.6℃
IGBT=82.3℃
T1(IGBT-Drive-D1)winding=39.6℃,
T1(AUX-POWER-C2) winding=41℃
T1 winding (E3HPC4)=41.1℃,
T1 core (E3HPC4)=38℃
Ambient=23.1.
s-c
415
1S
--
--
UPS transfer to fault mode .The
output shutdown immediately. And
the UPS display warning: “Output
short”. No any hazards.
s-c
Battery
mode
1S
--
--
UPS transfer to fault mode .The
output shutdown immediately. And
the UPS display warning: “Output
short”. No any hazards.
Blocked
415
2 hours
--
--
After blocked the openings, the
temperature increased, When the
heat sink temperature reached about
80 ℃, the UPS output switch
to bypass. And the UPS display
warning: “Heat sink overtemp”.
SCR:81.9℃
IGBT:92.3℃
Input Inductor:106.9℃
Output Transformer:121℃
T1(AUX-POWER) winding=64.1℃
Ambient=25.1℃. No any hazards.
(L1-N)
Output
(L1-N)
Output
(L1-N)
Output
(L1-N)
Ventilation
openings
TRF No. IEC62040_1A
Page 42 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Ventilation
openings
Blocked
Battery
mode
1 hour
--
--
After blocked the openings, the
temperature increased, When the
heat sink temperature reached about
80 ℃, the UPS output switch
to bypass. And the UPS display
warning: “Heat sink overtemp”.
SCR:77.9℃
IGBT:86.8℃
Input Inductor:102.2℃
Output Transformer:115.2℃
T1(AUX-POWER) winding=60.1℃
Ambient=24.6℃. No any hazards.
T1
secondary(
E3HPC4)
s-c
415
60min
--
--
After short circuit, the temperature of
T1 (on E3HPC4) increased, about 3
mins later T1 winding temperature
reached about 64℃, the LCD power
off and the temperature decreased.
But the input and output have no
noticeable change. No any hazards.
REC-IGBT
(+ - ~)
s-c
415
5us
--
--
IGBT overcurrent protective device
operated. Rectifier shutdown.
Display screen show “Rectifier
failure”. No any hazards.
INV-IGBT
(+ - ~)
s-c
415
5us
--
--
IGBT overcurrent protective device
operated. Rectifier and inverter
shutdown. Display screen show
“inverter overcurrent”. No any
hazards.
BYP SCR
(A-K)
s-c
415
10ms
--
--
UPS switch to bypass. Rectifier and
inverter shutdown. Display screen
show “Bypass SCR fault”. No any
hazards.
Fan
locked
415
20mins
--
--
After locked all fans, the temperature
increased, when the heat sink
temperature reached about 80 ℃,
the UPS output 0V/0A. And the UPS
display warning: “Heat sink
overtemp”.
SCR:79℃
IGBT:88℃
Input Inductor:106℃
Output Transformer:119℃
T1(AUX-POWER) winding=61.2℃
Ambient=25.2℃. No any hazards.
TRF No. IEC62040_1A
Result - Remark
Page 43 of 73
Verdict
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Fan
locked
Battery
mode
Result - Remark
20mins
--
--
Verdict
After locked all fans, the temperature
increased, when the heat sink
temperature reached about 80 ℃,
the UPS output 0V/0A. And the UPS
display warning: “Heat sink
overtemp”.
SCR:81.1℃
IGBT:89.5℃
Input Inductor:107.3℃
Output Transformer:121.2℃
T1(AUX-POWER) winding=61.4℃
Ambient=24.7℃. No any hazards.
CNTL PCB
U47 pin1pin2
s-c
415
10 min
U47 pin3pin4
s-c
415
10 min
U47 pin1
o-c
415
10 min
U47 pin3
o-c
415
10 min
U41 pin1pin2
s-c
415
10 min
U41 pin3pin4
s-c
415
10 min
U41 pin1
o-c
415
10 min
U41 pin3
o-c
415
10 min
U43 pin1pin2
s-c
415
10 min
s-c
415
10 min
U43 pin1
o-c
415
10 min
U43 pin3
o-c
415
10 min
U49 pin1pin2
s-c
415
10 min
s-c
415
10 min
U43
pin3-pin4
U49
pin3-pin4
TRF No. IEC62040_1A
---------------
Page 44 of 73
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
U49 pin1
o-c
415
10 min
U49 pin3
o-c
415
10 min
s-c
415
10 min
s-c
415
10 min
U58 pin1
o-c
415
10 min
U58 pin3
o-c
415
10 min
U58
pin1-pin2
U58
pin3-pin4
-------
Verdict
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
--
Normal operation, no
hazardous.
Note(s):
s-c means short circuit. o-l means overload. o-p means open circuit.
5.7 and
TABLE: working voltage measurement
P
2.10.2/RD
Location
RMS voltage (V)
Peak voltage (V)
comments
225
339
Line mode and rated output
load.
T1 Pin 1-7
215
326
Ditto
T1 Pin 1-8
222
324
Ditto
T1 PIN 1-9
224
331
Ditto
T1 Pin 1-10
225
339
Ditto
T1 Pin 2-6
215
326
Ditto
T1 Pin 2-7
218
398
Ditto
T1 Pin 2-8
214
331
Ditto
T1 PIN 2-9
213
356
Ditto
T1 Pin 2-10
221
383
Ditto
T1 Pin 3-6
204
316
Ditto
T1 Pin 3-7
212
354
Ditto
T1 Pin 3-8
211
320
Ditto
T1 PIN 3-9
214
316
Ditto
Model: EA99500
Tested on CNTL
T1 Pin 1-6
TRF No. IEC62040_1A
Page 45 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
T1 Pin 3-10
205
326
Ditto
T1 Pin 4-6
204
332
Ditto
T1 Pin 4-7
215
390
Ditto
T1 Pin 4-8
210
325
Ditto
T1 PIN 4-9
210
346
Ditto
T1 Pin 4-10
214
383
Ditto
U45 Pin 1-3
222
324
Ditto
U45 Pin 1-4
224
331
Ditto
U45 Pin 2-3
225
339
Ditto
U45 Pin 2-4
215
326
Ditto
U43 Pin 1-3
222
324
Ditto
U43 Pin 1-4
224
331
Ditto
U43 Pin 2-3
225
339
Ditto
U43 Pin 2-4
215
326
Ditto
U47 Pin 1-3
222
324
Ditto
U47 Pin 1-4
224
331
Ditto
U47 Pin 2-3
225
339
Ditto
U47 Pin 2-4
215
326
Ditto
U49 Pin 1-3
222
324
Ditto
U49 Pin 1-4
224
331
Ditto
U49 Pin 2-3
225
339
Ditto
U49 Pin 2-4
215
326
Ditto
U58 Pin 1-3
222
324
Ditto
U58 Pin 1-4
224
331
Ditto
U58 Pin 2-3
225
339
Ditto
U58 Pin 2-4
215
326
Ditto
Verdict
Note:
5.7 and
TABLE: clearance and creepage distance measurements
P
2.10.4/RD
clearance cl and creepage distance
dcr at/of:
Up (V)
U r.m.s.
(V)
required
cl (mm)
cl
(mm)
required
dcr (mm)
dcr (mm)
Metal enclosure to bare pin of
battery terminal
<420
<250V
2.0
12.2
2.5
>12.2
TRF No. IEC62040_1A
Page 46 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
Primary pin to earthed metal plate on
Input EMI PCB
<420
<250V
2.0
5.1
2.5
>5.1
Primary pin to earthed metal
enclosure on Output EMI PCB
<420
<250V
2.0
8.9
2.5
>8.9
On CNTL PCB
Primary trace to secondary trace
under (U43)
<420
<250
4.0
6.2
5.0
6.2
Primary trace to secondary trace
under T1
<420
<250
4.0
5.1
5.0
5.1
Primary winding to secondary
winding of T1
<420
<250
4.0
5.0
5.0
5.0
Primary winding to core of T1
<420
<250
2.0
2.5
2.5
2.5
Secondary winding to core of T1
<420
<250
2.0
2.5
2.5
2.5
Note(s):
5.8,
TABLE: electric strength tests, impulse tests and voltage surge tests
2.1.1.3/R
Dand
2.10.5.1
/RD
test voltage applied between:
test voltage (V)
P
Breakdown
Yes / No
Primary to Secondary (mains inlet&outlet conductor to
RS232 port)
3000Va.c.
No
Primary to RS232 port
3000Va.c.
No
Primary to earth (mains inlet&outlet conductor to earth)
1500Va.c.
No
Primary winding to secondary winding of transformer
T1 on CNTL PCB
3000Va.c.
No
Primary winding to core of transformer T1 on CNTL
PCB
1500Va.c.
No
Secondary winding to core of transformer T1 on CNTL
PCB
1500Va.c.
No
1 layer insulation tape used in transformer T1 on CNTL
PCB
3000Va.c.
No
Supplementary information:
7.4,
4.5.5/RD
TABLE: Ball pressure test of thermoplastic parts
P
Allowed impression diameter (mm) ..................: ≤ 2 mm
TRF No. IEC62040_1A
Page 47 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Part
Result - Remark
Verdict
Test temperature
(°C)
Impression diameter
(mm)
125
0.9
Bobbin of converter transformer
Supplementary information:
7.4.2,
Table: Enclosure opening measurements
Location
P
Size (mm)
Front panel
3.0x12.5 mm
Rear panel
Diameter=67mm
Top/bottom
None
Comments
65 openings for ventilation
1 openings for DC fan ventilation protected by
metal fan guard.
--
Supplementary information:
7.5
TABLE: resistance to fire
Part
P
Manufacturer of
material
Type of material
Thickness
(mm)
Flammability
class
Supplementary information: see table 4.5
7.7
TABLE: temperature rise measurements
P
Test voltage (V) ……......................:
—
t1
(°C)…………………....................... :
--
—
t2 (°C)………………….................. :
--
—
Temperature rise dT of part/at:
T (℃)
required Tmax (℃)
Tested on model: EA99500
Temperature rise dT of part/at:
Disconnector
Input wire (phase A)
coil of A Input inductor
coil of B Input inductor
coil of C Input inductor
winding of A Input inductor
TRF No. IEC62040_1A
342V/50Hz
456V/50Hz
Battery Mode
required
Tmax(℃)
43
42
30
100
48
47
32
105
98
81
40
130
112
95
37
130
109
96
38
130
106
89
44
130
Page 48 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
winding of B Input inductor
Verdict
107
99
35
130
107
102
43
130
111
102
115
130
116
119
115
130
36
42
37
100
35.5
36
32.4
110
32
31.8
31.5
130
40.2
--
--
100
47
--
--
130
36.2
--
--
130
74.8
72.1
60.8
130
36
35
45
105
54
46
45.5
70
74
66
62.4
70
39
36
34
95
65
56
52
70
68
58
60
95
62.5
64
58
100
T1 coil
42
45
39
110
T1 core
41
43
36
110
PCB
45
44
40
130
Ambient
29
28.1
28.5
--
winding of C Input inductor
coil of C Output Transformer
winding of A Output Transformer
X2 capacitor (EMI board)
Y2 capacitor (EMI board)
PCB(EMI board)
Photo-couple of IGBT-Drive-D1
winding of T1 (AUX-POWER-C2)
Winding of T1 (E3HPC4)
Heat sink of IGBT
Battery wire
Fan
Top enclosure
Front panel
Side enclosure
Rear panel
On CNTL Board
U9 body(DSP)
Note(s):
8.1
TABLE: earth leakage current
Condition
Unit on
TRF No. IEC62040_1A
P
L1→ terminal
A
(mA)
N → terminal
A
(mA)
Limit
(mA)
2.47
3.4
3.5
Page 49 of 73
Comments
Switch “e” open, L1/N to PE, no load
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
Unit on
0.005
0.005
0.25
Switch “e” close, L1/N to front panel
(with foil)
Unit on
0.01
0.01
0.25
Switch “e” close, L1/N to RS232 port
Supplementary information:
C.2
Safety isolation transformer
P
Construction details:
Transformer part name: T1 on CNTL PCB
Manufacturer:
See appended table 1.5.1
Type:
See appended table 1.5.1
Recurring peak voltage
420Vpeak
Required clearance for reinforced insulation
(from table 2H and 2J)
4.0
Effective voltage rms
250Vrms
Required creepage distance for reinforced insulation
(from table 2L)
5.0
Measured min. creepage distance
Location
inside (mm)
outside (mm)
Primary winding/pin to secondary winding/pin
5.6
10
Primary winding/pin to core
2.8
3.3
Secondary winding/pin to core
2.8
3.3
inside (mm)
outside (mm)
Primary winding/pin to secondary winding/pin
5.6
10
Primary winding/pin to core
2.8
3.3
Secondary winding/pin to core
2.8
3.3
Measured min. clearances
Location
Construction:
TRF No. IEC62040_1A
Page 50 of 73
Report No.: ES140331285S
EN 62040-1
Clause
Requirement + Test
Result - Remark
Verdict
Concentrically wound transformer design, core size EE-16. N1, N2 are primary winding which is wound
around the internal side of the bobbin. 3 layers of mylar tapes are used to separate primary and secondary
windings. N3, N4, N5 are secondary windings on outer side of bobbin. Margin tape with width of 2.8mm is
used on both side of bobbin and each winding layer. Tubing is used on every winding exits to the bare pins on
bobbin.
Pin numbers
Prim.
1-2, 3-4
Sec.
6-7, 8-9-10
Bobbin
Material
Thickness
0.7mm
Electric strength test
With 3000 V a.c. after humidity treatment
Result
M
Pass
Ventilation of battery compartments
P
The required dimension for the ventilation openings will be calculated with the
following formula:
A > K1 * Q
with Q = (0.054 m³/Ah) * n * I * C
where:
K1
:
constant factor of 28 h * cm²/m³
Q
:
airflow in m³/h
n
:
number of battery cells
I
:
constant factor (0,2A/100Ah for valve regulated lead
acid batteries)
C
:
nominal capacity of the battery
With the specific data for the UPS the following dimension for the ventilation
openings is required:
External battery pack
n
C
:
:
A > h * cm²/m³ * (0.054 m³/Ah) * n * 0.2 A/100 Ah * C
A > cm²
Verdict
The size of ventilation openings in battery cabinet exceeds the required airflow
by far.
TRF No. IEC62040_1A
Page 51 of 73
Report No.: ES140331285S
Product photos
Fig. 1 – Overview (I) of UPS
Fig. 2 – Overview (II) of UPS
TRF No. IEC62040_1A
Page 52 of 73
Report No.: ES140331285S
Product photos
Fig. 3 – Main-C1 board component view
Fig. 4 – Main board trace view
TRF No. IEC62040_1A
Page 53 of 73
Report No.: ES140331285S
Product photos
Fig. 5 – AUX power board component view
Fig. 6 –AUX power board trace view
TRF No. IEC62040_1A
Page 54 of 73
Report No.: ES140331285S
Product photos
Fig. 7 –Soft start board component view
Fig. 8 –Soft start board trace view
TRF No. IEC62040_1A
Page 55 of 73
Report No.: ES140331285S
Product photos
Fig. 9 –E3HP board component view
Fig. 10 –E3HP board trace view
TRF No. IEC62040_1A
Page 56 of 73
Report No.: ES140331285S
Product photos
Fig. 11 –Sample board component view
Fig. 12 –Sample board trace view
TRF No. IEC62040_1A
Page 57 of 73
Report No.: ES140331285S
Product photos
Fig. 13 –State test board component view
Fig. 14 –State test board trace view
TRF No. IEC62040_1A
Page 58 of 73
Report No.: ES140331285S
Product photos
Fig. 15 –Parllel-Isolated board component view
Fig. 16 –Parllel-Isolated board trace view
TRF No. IEC62040_1A
Page 59 of 73
Report No.: ES140331285S
Product photos
Fig. 17 –E3HPK1 board component view
Fig. 18 –E3HPK1 board trace view
TRF No. IEC62040_1A
Page 60 of 73
Report No.: ES140331285S
Product photos
Fig. 19 –STS-Control-C9 board component view
Fig. 20 –STS-Control-C9 board trace view
TRF No. IEC62040_1A
Page 61 of 73
Report No.: ES140331285S
Product photos
Fig. 21 –IGBT-Drive-D1 component view
Fig. 22 –IGBT-Drive-D1 trace view
TRF No. IEC62040_1A
Page 62 of 73
Report No.: ES140331285S
Product photos
Fig. 23 –STSMJ-D2(1)board component view
Fig. 24 –STSMJ-D2(1)board trace view
TRF No. IEC62040_1A
Page 63 of 73
Report No.: ES140331285S
Product photos
Fig. 25 –STSMJ-D2(2)board component view
Fig. 26 –STSMJ-D2(2)board trace view
TRF No. IEC62040_1A
Page 64 of 73
Report No.: ES140331285S
Product photos
Fig. 27 –BYP&OUT-SAMPLE-C13 board component view
Fig. 28 –BYP&OUT-SAMPLE-C13 board trace view
TRF No. IEC62040_1A
Page 65 of 73
Report No.: ES140331285S
Product photos
Fig. 29 –Filter-C14 board component view
Fig. 30 –Filter-C14 board trace view
TRF No. IEC62040_1A
Page 66 of 73
Report No.: ES140331285S
Product photos
Fig. 31 –Input filter-C16 board component view
Fig. 32 –Input filter-C16 board trace view
TRF No. IEC62040_1A
Page 67 of 73
Report No.: ES140331285S
Product photos
Fig. 33 –REC-A5 board component view
Fig. 34 –REC-A5 board TRACE view
TRF No. IEC62040_1A
Page 68 of 73
Report No.: ES140331285S
Product photos
Fig. 35 –REC-A1 board component view
Fig. 36 –REC-A1 board TRACE view
TRF No. IEC62040_1A
Page 69 of 73
Report No.: ES140331285S
Product photos
Fig. 37 –COMM board component view
Fig. 38 –COMM board trace view
TRF No. IEC62040_1A
Page 70 of 73
Report No.: ES140331285S
Product photos
Fig. 39 –Signal switching board C11 component view
Fig. 40 –Signal switching board C11 trace view
TRF No. IEC62040_1A
Page 71 of 73
Report No.: ES140331285S
Product photos
Fig. 41 –Inverter IGBTDriver board A2 component view
Fig. 42–Inverter IGBTDriver board A2 trace view
TRF No. IEC62040_1A
Page 72 of 73
Report No.: ES140331285S
Product photos
Fig. 43 –INV-IGBTDR-A2 board component view
Fig. 44–INV-IGBTDR-A2 board trace view
TRF No. IEC62040_1A
Page 73 of 73
Report No.: ES140331285S
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