Harken Radial Winch 40.2STE Owner's Manual
Harken Radial Winch 40.2STE is a powered radial winch with a maximum working load of 850 Kg (1874 lb) and a 1st speed line speed of 23.2 m/min. It has a 13.50 : 1 power ratio and a 2.13 : 1 gear ratio. The winch is designed for use on boats and can be installed on the deck using socket head (SH) bolts or hexagonal headed (HH) bolts. The motor can be coupled to the winch in different positions, making it easy to find the optimal installation position. The winch also features a self-tailing arm that can be positioned to lead the line into the cockpit.
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Installation and Maintenance Manual
MRW-E
Powered Radial Winch
40.2 ST EL
Index
Introduction
Technical characteristics
Performance data
Weight
Maximum working load
Outline
Installation
Procedure 1
Procedure 2
Winch installation procedure
Positioning the self-tailing arm
Motor installation procedure
Electric wiring diagrams
Maintenance
Washing
Maintenance table
Disassembly procedure
Exploded view with maintenance products
Assembly
Harken ® limited worldwide warranty 20
Ordering spare parts 20
Exploded view 21
Radial Winch 40.2 STA, STC, STCW EL 21
Parts List
Radial Winch 40.2 STA EL
Radial Winch 40.2 STC EL
Radial Winch 40.2 STCW EL
23
23
24
25
Exploded view 26
Radial Winch 40.2 STBBB, STCCC EL 26
Parts List
Radial Winch 40.2 STBBB EL
Radial Winch 40.2 STCCC EL
27
28
29
Exploded view 30
Horizontal electric motor 12V/24V 30
Parts List
Horizontal electric motor 12V/24V
30
30
5
8
10
6
7
11
3
4
4
3
3
11
12
14
14
14
14
18
19
Radial Winch 40.2 ST EL 2 Installation and Maintenance Manual - Mod.E
Introduction - Technical characteristics - Outline
Introduction
This manual gives technical information on winch installation and maintenance, including disassembling and reassembling.
This information is DESTINED EXCLUSIVELY for specialised personnel or expert users.
Installation, disassembling and reassembling of the winch by personnel who are not experts may cause serious damage to users and those in the vicinity of the winch.
Harken ® accepts no responsibility for defective installation or reassembly of its winches.
In case of doubt the Harken ® Tech Service is at your disposal at [email protected]
This Manual is available only in English. If you do not fully understand the English language, do not carry out the operations described in this Manual.
NOTICE
To use and understand this manual, user must refer to other documents, available on web site www.harken.com and listed below:
- The Dual Funtion Control Box user manual, for the use of the Dual Function Control Box.
- The Dual Funtion Control Box installation manual, for all details, informations, wiring schemes and warnings about its installation
Technical characteristics
1st speed
Power ratio
13,50 : 1
2nd speed 39,90 : 1
The theoretical power ratio does not take friction into account.
Performance data
Winch 40.2 ST EL (electric)
Gear ratio
2,13 : 1
6,28 : 1 line speed (m/min)** max load (Kg) horizontal motor
12 V (700 W)
1st speed 2nd speed
24 V (900 W)
1st speed 2nd speed
23,2
290
**Line speed is measured with no load
7,9
850
28,7
290
9,8
850 winch 40.2 ST EL horizontal motor nominal power (W)
12 V
700
24 V
900 current absorption at winch MWL (A)
12 V 24 V
170 90
Radial Winch 40.2 ST EL 3 Installation and Maintenance Manual - Mod.E
Weight
weight (Kg)
ST A EH
13,5
Versions:
A = drum in anodised aluminium
C = drum in chrome bronze
CW = chrome/white
BBB = all bronze
CCC = All-Chrome bronze
EH = horizontal electric winch
ST C/CW EH ST BBB EH ST CCC EH
15,1 15,9 15,9
Maximum working load
WARNING!
The maximum working load (MWL) for the 40.2 ST Radial Winch is 850 Kg (1874 lb)
Subjecting the winch to loads above the maximum working load can cause the winch to fail or pull off the deck suddenly and unexpectedly during high loads causing severe injury or death.
Radial Winch 40.2 ST EL 4 Installation and Maintenance Manual - Mod.E
Ø80,5
Ø156
Ø156
Ø80,5
Ø156
Ø80,5
Outline
Winch 40.2 ST EL
Ø80,5
Ø156
Horizontal electric motor (12 V / 24 V)
Ø156
Ø80,5
Ø156
Ø80,5
Radial Winch 40.2 ST EL 5 Installation and Maintenance Manual - Mod.E
130
Ø156
Ø80,5
Ø156
Ø80,5
Ø80,5
Ø156 130
Ø80,5
Ø154,0
Ø180
Ø80,5
Ø156
Ø80,5
Ø154,0
Ø180
Installation
Installation
The winch must be installed on a flat area of the deck, reinforced if necessary to bear a load equal to at least twice the maximum working load of the winch.
It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can bear the load.
Harken ® does not supply the screws needed to install the winch since these may vary depending on the deck on which it is to be installed.
It is the installer's responsibility to choose the correct screws taking account of the loads they will have to bear.
Harken ® assumes no responsibility for incorrect installation of its winches or for an incorrect choice of mounting screws.
DANGER!
Incorrect installation of the winch may cause severe injury or death. Consult the yard that built the boat in the case of doubt over the correct positioning of the winch.
WARNING!
Failure to use the correct number and type of mounting fasteners or failure to ensure the correct deck strength can result in the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death.
WARNING!
Verify the entry angle of the sheet. This must be 8° with tolerance of
±2°, to avoid sheet overrides and damaging the winch or making the winch inoperable leading to loss of control of the boat which can lead to severe injury or death.
WARNING!
Mount the winch on the deck so that the drive gear is positioned where the sheet enters the winch drum.
Incorrect position of drive gear can weaken winch leading to failure which can cause an accident leading to severe injury or death.
NOTICE
For winch STA, STC and STCW versions only
You can find the icon on the skirt to identify the drive gear position.
SHEET drive gear
8°
After correctly positioning the final drive gear with respect to the load, check that the motor, gearing, electrical wiring and/or hydraulic pipes can be housed below decks. To help find the optimal compromise, remember that, to make the installation of the motor easier, It can be coupled to the winch in different positions.
Once you have decided the correct mounting position for the winch on the deck and checked the space available below deck, proceed with the installation.
Radial Winch 40.2 ST EL 6 Installation and Maintenance Manual - Mod.E
The winch can be installed following one of the two procedures below (Procedure 1 or Procedure 2):
Procedure 1
To install the winch you must remove the drum and use Socket Head (SH) bolts.
Tools needed: One medium flat-bladed screwdriver
To identify the various parts, refer to the exploded view at the end of this Manual.
Torque to apply when assembling
1. Pull out the disconnect rod n°30 2. Unscrew the central screw ( 2Nm/18 in-lb)
3. Slide off the assy socket n°28 and the cover n°29.
Pay attention to the o-ring in the socket.
4. Unscrew the three screws n°27
( 4Nm/35 in-lb)
Radial Winch 40.2 ST EL 7 Installation and Maintenance Manual - Mod.E
5. Remove the self-tailing arm n°26 by rotating and lifting it.
6. Lift off the drum n°22
Install the winch on the deck in the position you have chosen, keeping in mind the limits described on page 6 and using socket head (SH) bolts.
Procedure 2 (not pertinent for ST BBB/CCC versions)
To install the winch, remove the winch skirt and use hexagonal headed (HH) bolts.
Tools needed: One medium flat-bladed screwdriver
To identify the various parts, refer to the exploded view at the end of this Manual.
See (paragraph on installation) the limits described on page 6 and using socket head (SH) bolts.
Torque to apply when assembling
1. Remove the skirt n°2 with the help of the screwdriver placed as shown by the symbol
Radial Winch 40.2 ST EL 8
2. Take off the base n°2
Installation and Maintenance Manual - Mod.E
3. Position the 5 M6 hexagonal headed bolts in their holes
4. Reposition the skirt n°2 in its housing 5. Press down the skirt to position it correctly
NOTICE
Make sure the skirt is correctly clipped on to the base of the winch.
Install the winch on the deck in the position you have chosen, keeping in mind the limits described on page 6 and using hexagonal headed bolts.
Radial Winch 40.2 ST EL 9 Installation and Maintenance Manual - Mod.E
Winch installation procedure
Carry out Procedure 1 or Procedure 2, then install the winch on the deck in the chosen position.
NOTICE
Before drilling the deck, check the space available below deck for the flange and the motor
A.
Position the base of the winch on the deck and mark the position of the holes or use the drilling cut-out template at the point where you have decided to place the winch.
Below is a reduced scale diagram.
50°
105°
Ø80 cut out for powered winches
70° final pinion position
35°
Winch outside Ø157 Ø6 n°5
50°
50°
Ø123
The drilling cut out template is available on the Harken ® website, www.harken.com
B.
Remove the winch and drill the five 6.2 mm and a 80 mm diameter holes.
C.
Bolt the base of the winch to the deck using five M6 bolts (not supplied by Harken ® ) as described at Procedure 1 or Procedure 2, correctly chosen for the thickness and type of the boat deck. Consult the yard that built the boat in case of doubt.
WARNING!
To install the winch on the deck, use only bolts in A4 stainless steel (DIN 267 part11).
Bolts made of other materials may not have sufficient strength or may corrode which can result in winch pulling off deck suddenly and unexpectedly during high loads causing severe injury or death.
NOTICE
To mount winches on the deck, do not use countersunk bolts.
D.
Fill the mounting holes with a suitable marine sealant.
E.
Remove the excess adhesive/sealant from the holes and base drainage channels
F.
Reassemble the winch following the steps in Procedure 1 or Procedure 2 in the reverse order, and apply the products indicated in the section on maintenance.
Radial Winch 40.2 ST EL 10 Installation and Maintenance Manual - Mod.E
NOTICE
Before closing the winch, make sure the holes and drainage channels in the base of the winch are not obstructed.
Positioning the self-tailing arm
Position the self-tailing arm so that the line leaving the winch is led into the cockpit.
Motor installation procedure
WARNING!
Make sure that the electric power is switched off before installing or carrying out maintenance on the winch.
Once you have installed the winch on the deck, proceed with motor installation. The motor can be coupled to the winch in different positions. Check the space available below deck and choose the suitable position.
Tools needed
A number five hex key
A number six hex key (only for vertical electric motor)
A number ten hex key (only for hydraulic motor)
Two number thirteen wrenches
1. Position the flange (see Page 12) 2. Tighten six M6 precote coated screws
( 8 Nm/ 70 in-lb)
3. Position the reduction gear and motor
Radial Winch 40.2 ST EL 11
4. Tighten the two screws ( 8 Nm/ 70in-lb).
Be sure to align the flange.
Installation and Maintenance Manual - Mod.E
NOTICE
Before positioning the flange, check to make sure that seals (the first one is above the flange and the second one is under the flange) are seated correctly.
After winch is assembled and before sailing, test the powered winch functioning: insert the lock-in winch handle in the handle socket and check that the disconnect rod must disconnect gearbox.
Electric equipment
To guarantee greater efficiency in terms of safety and long life, for every winch model is mandatory to install the Dual Function Control Box.
To fasten the Dual Function Control Box containing solenoids to bulkhead or wall, for all installation details and for all electric wiring schemes, refer to the Dual Function Control Box manual.
WARNING!
Before installing and using the device, read carefully the Dual Function Control Box manual available on web site www.harken.com
Refer to the following chart for wire size:
Total distance between winch and battery
Winch size
40.2
40.2
Current voltage
12 V
24 V
Under 16.4 ft
AWG
2
5
Under 5 m mm 2
32
16
16.4 - 32.8 ft
AWG
0
3
5 m - 10 m mm 2
50
25
32.8 - 49.2 ft
AWG
00
2
10 m - 15 m mm 2
70
35
49.2 - 65.6 ft
AGW
000
0
15m - 20 m mm 2
95
50
Refer to the following chart for HCP model:
Winch size
40.2
40.2
Current voltage
12 V
24 V
HCP model
HCP1717
HCP1717
Ampere rating
80A
80A
Radial Winch 40.2 ST EL 12 Installation and Maintenance Manual - Mod.E
NOTICE
To connect motor, attach cable terminals to clamps between nut and lock nut. Hold nut in contact with motor using a spanner and tighten other nut with second spanner. Take special care not to turn the central spindles. These instructions apply when assembling and disassembling. We recommend using a torque wrench so as to obtain a torque equal to and no greater than 10 Nm (88 in-lb).
NOTICE
Note that correct electrical contact sequence is:
Nut – Cable Terminal – Self-Locking Washer –
Lock Nut
Radial Winch 40.2 ST EL 13 Installation and Maintenance Manual - Mod.E
Maintenance
Maintenance
Washing
Winches must be washed frequently with fresh water, and in any case after each use.
Do not allow teak cleaning products or other cleaners containing caustic solutions to come into contact with winches and especially anodised, chrome plated or plastic parts.
Do not use solvents, polishes or abrasive pastes on the logos or stickers on the winches.
Do not use polishes or abrasive pastes on anodised, chromed plated or plastics surfaces.
Make sure that the holes and drainage channels in the base of the winch are not obstructed so that water does not collect.
Maintenance table
Winches must be visually inspected at the beginning and end of every season of sailing or racing.
In addition they must be completely overhauled, cleaned and lubricated at least every 12 months.
After an inspection, replace worn or damaged components. Do not replace or modify any part of the winch with a part that is not original.
WARNING!
Periodic maintenance must be carried out regularly. Lack of adequate maintenance shortens the life of the winch, can cause serious injury and also invalidate the winch warranty.
Installation and maintenance of winches must be carried out exclusively by specialized personnel.
WARNING!
Make sure that the power is switched off before installing or carrying out maintenance on the winch.
In the case of doubt contact Harken ® Tech Service at [email protected]
Disassembly procedure
Tools needed:
One medium flat-bladed screwdriver
A number five hex key
Brush
Rags
To identify the various parts refer to the exploded view at the end of this Manual.
Torque to be applied in assembly phase
Radial Winch 40.2 ST EL 14 Installation and Maintenance Manual - Mod.E
Carry out Procedure 1 as shown in the paragraph on winch installation and then do the following:
6. Completely unscrew the three screws n° 27 and remove the stripper arm support n°21
7. Slide out the central shaft n°19
8. Unscrew the 6 hex screws n°16
( 8Nm/70 in-lb)
9. Remove the assy housing n°15
Important: washer n°12 may remain inside the drum support!
10. Remove the washer n°12
Radial Winch 40.2 ST EL
11. Remove the gear n°7
15 Installation and Maintenance Manual - Mod.E
12. Remove the pawls carrier n°4 13. Remove the gear n°3
14. Remove the gear n°14 15. Remove the gear n°10
16. Remove the pawls carrier n°11 17. Remove the washer n°9
Radial Winch 40.2 ST EL 16 Installation and Maintenance Manual - Mod.E
If it is necessary to replace any jaws of the winch, proceed as follows:
I. Unscrew the 4 screws n°25
( 4Nm/35 in-lb)
II. Remove the jaws n°24
Once the winch is completely disassembled, clean the parts with a degreasing that does not leave residues , proper to clean metal components; rinse plastic parts in fresh water. Once you have done this, dry the parts with cloths that do not leave residue.
Inspect gears, bearings, pins and pawls for any signs of wear or corrosion.
Carefully check the teeth of gears and ring gears to make sure there are no traces of wear.
Check the roller bearings and check there are no breaks in the bearing cages.
Replace worn or damaged components.
Carry out maintenance on components using the products listed below.
For more information on which products to use where, refer to the exploded diagram below.
Use a brush to lightly lubricate all gears, gear pins, teeth and all moving parts with grease.
Lightly lubricate the pawls and springs with oil. Do not use grease on the pawls!
Radial Winch 40.2 ST EL 17 Installation and Maintenance Manual - Mod.E
Exploded view with maintenance products
G
1
G
A
A
G
O
Anti-seize
Harken ® Grease
Harken ® Pawl Oil
A
A
A
G
2
G
G
G
G
G
O
G
G
O
G
Apply Harken ® grease where indicated above
Apply Harken ® grease: 1. on assy socket screw - 2. on drum gear
NOTICE
On every gear and every component that must be greased, apply Harken ® grease with a brush in a proper quantity as shown below:
NOTICE
Harken ® grease to apply on all teeth: do not use excessive quantity of product to void wastes.
If in contact with the pawls, an excess of grease can compromise the safety of the winch.
Radial Winch 40.2 ST EL 18 Installation and Maintenance Manual - Mod.E
Assembly
Make sure that the holes and drainage channels in the base of the winch are not obstructed.
Assemble the winch in the reverse order of the sequence in the section of disassembly.
To tighten bolts, use the torque indicated in the disassembly procedure.
When positioning the stripper arm, align the peeler with it.
OIL
If the jaws have been disassembled, insert peeler between the two jaws, taking care that the letters TOP on the peeler are facing upwards.
To assemble the pawls
Correctly position the spring in its housing as shown at left. Hold the spring closed and slide the pawl into its housing. Once in position, check that the pawls can be easily opened and closed with a finger.
NOTICE
Before screw the central screw, check the correct position of the o-ring in the assy socket and apply Harken ® grease.
In case of doubt concerning the assembly procedure contact Harken® Tech Service: [email protected]
Radial Winch 40.2 ST EL 19 Installation and Maintenance Manual - Mod.E
Harken
®
limited worldwide warranty - Ordering spare parts
Harken
®
limited worldwide warranty
Refer to the Harken ® Limited Worldwide Warranty in the Harken ® Catalogue and on the website www.
harken.com
Ordering spare parts
Spare parts can be requested from Harken ® as described in the Harken ® Limited Worldwide
Warranty, indicating the part number in the Parts List and including the serial number of the winch for which the parts are required.
The serial number of the winch is printed on a plate on the drum support of the winch.
W XXXXX
XXXXXXXXX
Manufacturer
Harken
®
Italy S.p.A.
Via Marco Biagi, 14
22070 Limido Comasco (CO) Italy
Tel: (+39) 031.3523511
Fax: (+39) 031.3520031
Email: [email protected]
Web: www.harken.com
Tech Service
Email: [email protected]
Customer Service
Tel: (+39) 031.3523511
Email: [email protected]
Headquarters
Harken
®
, Inc.
1251 East Wisconsin Avenue
Pewaukee, Wisconsin 53072-3755 USA
Tel: (262) 691.3320
Fax: (262) 691.3008
Email: [email protected]
Web: www.harken.com
Radial Winch 40.2 ST EL
Tech Service
Email: [email protected]
Customer Service
Tel: (262) 691-3320
Email: [email protected]
20 Installation and Maintenance Manual - Mod.E
1
2
13
14
12
7
5
6
4
3
30
19
8
10
9
11
6
5
20
Exploded view
Exploded view
Radial Winch 40.2 STA, STC, STCW EL
22
23
15
16
18
17
28
29
27
26
21
25
24
Radial Winch 40.2 ST EL 21 Installation and Maintenance Manual - Mod.E
Radial Winch 40.2 STA, STC, STCW EL
30
19
1
2
13
14
12
7
5
6
4
3
8
10
9
11
6
5
20
Radial Winch 40.2 ST EL 22 Installation and Maintenance Manual - Mod.E
22
23
15
16
18
17
28
29
27
26
21
25
24
Parts lists
Parts List
Radial Winch 40.2 STA EL
A = drum in anodised aluminium
Pos.
Q.ty Code
1
2
Description
1
1
1
1
1
A94189600
S413350080
S4130900A7
S413960085
S413330085
Assy Base Winch 40 EL/HY
Base W40
Roller Ø6x19
Bushing Ø22xØ25x8.5
Bushing Ø9xØ11x12
Bushing Ø12xØ14x11
1 A94141400 Assembly Skirt Winch 40
Skirt W40
Winch Product Sticker**
3 1 S413020004 Gear Z12
4 1 S413030004 Pawls Carrier Ø8xN2
5 4 S000080003 Pawl Ø8*
6
7
4 S000380001 Pawl Spring Ø8*
1 S412830041 Gear Z23
8 1 S413000004 Pin Ø9x55
9 1 S279090002 Washer Ø36xØ9,5x1
10
11
1 S412970004 Gear Z20
1 S412850041 Pinion Z13
12
13
1 S413120002 Washer Ø22.5xØ45x1
14
15
16
17
1 S413070004 Pin Ø9xØ12x32.5
1
2
A94130500
S414900080
Assy Gear Z20
Gear Z20
Bushing Ø12xØ14x8
1
2
1
A94141500
S414890080
S4130900A7
Assy Housing Winch 40
Support W40
Bushing Ø9xØ11x7
Bushing Ø22xØ25x8.5
6 M0635103 Socket head screw M6x16
UNI5931
1 S413150082 Washer Ø62xØ80x1.5
*Available with service kit; see website www.harken.com
**Winch product sticker
26
27
28
21
22
23
24
Pos.
Q.ty Code
18
19
20
Description
2 A74136000 Bearing Ø56xØ68x24
1
1
A94149800
S413880002
Assy Central Shaft W40 EL/HY
Central Shaft Pred. W40
Washer Ø17.2xØ32x1.5
Winch Serial Number Sticker
25
29
30
1 S4129400A0 Stripper arm support
1 S414170053 Drum A W40
1
1
1
1
1 S281680097 Red line
1
1
4
A94131800
S413610080
S385970001
Assy Winch 40 Jaws
Lower Jaw W35/40
Upper Jaw W35/40
Peeler W20 - 40
Spring
4 M0601803 Screw UNI EN ISO 1207 -
M6x35 - A4
1 S414200019 Stripper Arm W35/40
3 M6007103 Screw M6x50 UNI6107
A94149300
S414940085
S414930003
M0679797
Assy Socket W35-80 EL/HY
Socket Handle W20/80
Washer Ø25xØ15x4
Nut Screw for Disconnect Rod
O ring RC 2025 series
1 S4141900A5 Cover 2 speed W40
1 S415060002 Disconnect Rod W40
Radial Winch 40.2 ST EL 23 Installation and Maintenance Manual - Mod.E
Radial Winch 40.2 STC EL
C = drum in chrome bronze
Pos.
Q.ty Code
1
2
Description
1
1
1
1
1
A94189600
S413350080
S4130900A7
S413960085
S413330085
Assy Base Winch 40 EL/HY
Base W40
Roller Ø6x19
Bushing Ø22xØ25x8.5
Bushing Ø9xØ11x12
Bushing Ø12xØ14x11
1 A94141400 Assembly Skirt Winch 40
Skirt W40
Winch Product Sticker**
3 1 S413020004 Gear Z12
4 1 S413030004 Pawls Carrier Ø8xN2
5 4 S000080003 Pawl Ø8*
6 4 S000380001 Pawl Spring Ø8*
7 1 S412830041 Gear Z23
8 1 S413000004 Pin Ø9x55
9 1 S279090002 Washer Ø36xØ9,5x1
10 1 S412970004 Gear Z20
11 1 S412850041 Pinion Z13
12 1 S413120002 Washer Ø22.5xØ45x1
13
14
15
16
17
1 S413070004 Pin Ø9xØ12x32.5
1
2
A94130500
S414900080
Assy Gear Z20
Gear Z20
Bushing Ø12xØ14x8
1
2
1
A94141500
S414890080
S4130900A7
Assy Housing Winch 40
Support W40
Bushing Ø9xØ11x7
Bushing Ø22xØ25x8.5
6 M0635103 Socket head screw M6x16
UNI5931
1 S413150082 Washer Ø62xØ80x1.5
*Available with service kit; see website www.harken.com
26
27
28
21
22
23
24
Pos.
Q.ty Code
18
19
20
Description
2 A74136000 Bearing Ø56xØ68x24
1
1
A94149800
S413880002
Assy Central Shaft W40 EL/HY
Central Shaft Pred. W40
Washer Ø17.2xØ32x1.5
Winch Serial Number Sticker
25
29
30
1 S4129400A0 Stripper arm support
1 S414180043 Drum W40 C
1 S281680097 Red line
1
1
4
A94131800
S413610080
S385970001
Assy Winch 40 Jaws
Lower Jaw W35/40
Upper Jaw W35/40
Peeler W20 - 40
SPRING
4 M0601803 Screw UNI EN ISO 1207 -
M6x35 - A4
1
1
1
1
1 S414200019 Stripper Arm W35/40
3 M6007103 Screw M6x50 UNI6107
A94149300
S414940085
S414930003
M0679797
Assy Socket W35-80 EL/HY
Socket Handle W20/80
Washer Ø25xØ15x4
Nut Screw for Disconnect Rod
O ring RC 2025 series
1 S4141900A5 Cover 2 speed W40
1 S415060002 Disconnect Rod W40
**Winch product sticker
Radial Winch 40.2 ST EL 24 Installation and Maintenance Manual - Mod.E
Radial Winch 40.2 STCW EL
CW = chrome/white
Pos.
Q.ty Code
1
2
3
4
5
6
7
8
9
10
11
12
Description
1
1
1
1
1
A94189600
S413350080
S4130900A7
S413960085
S413330085
Assy Base Winch 40 EL/HY
Base W40
Roller Ø6x19
Bushing Ø22xØ25x8.5
Bushing Ø9xØ11x12
Bushing Ø12xØ14x11
1 A94141400W Assembly Skirt Winch 40 RAL
9003
Skirt W40 RAL9003
Winch Product Sticker**
1 S413020004 Gear Z12
1 S413030004 Pawls Carrier Ø8xN2
4 S000080003 Pawl Ø8*
4 S000380001 Pawl Spring Ø8*
1 S412830041 Gear Z23
1 S413000004 Pin Ø9x55
1 S279090002 Washer Ø36xØ9,5x1
1 S412970004 Gear Z20
1 S412850041 Pinion Z13
1 S413120002 Washer Ø22.5xØ45x1
13
14
15
16
1
2
1
1 S413070004 Pin Ø9xØ12x32.5
1
2
A94130500
S414900080
Assy Gear Z20
Gear Z20
Bushing Ø12xØ14x8
A94141500
S414890080
S4130900A7
Assy Housing Winch 40
Housing W40
Bushing Ø9xØ11x7
Bushing Ø22xØ25x8.5
6 M0635103 Socket head screw M6x16
UNI5931
*Available with service kit; see website www.harken.com
**Winch product sticker
21
22
23
24
26
27
28
Pos.
Q.ty Code
17
18
19
20
Description
1 S413150082 Washer Ø62xØ80x1.5
2 A74136000 Bearing Ø56xØ68x24
1
1
A94149800
S413880002
Assy Central Shaft W40 EL/HY
Central Shaft Pred. W40
Washer Ø17.2xØ32x1.5
Winch Serial Number Sticker
25
29
30
1
1
1
1
1 S4129400A0 Stripper arm support
1 S414180043 Drum C W40
1
4
1 S281680097 Red line
1 A94131800W Assy Winch 40 Jaws
Lower Jaw W35/40 RAL9003
Upper Jaw W35/40 RAL9003
S413610080W
S385970001
Peeler W20 - 40 RAL9003
SPRING
4 M0601803 Screw UNI EN ISO 1207:1996 -
M6x35 - A4
1 S414200019 Stripper Arm W35/40
3 M6007103 Screw M6x50 UNI6107
A94149300
S414940085
S414930003
M0679797
Assy Socket W35-80 EL/HY
Socket Handle W20/80
Washer Ø25xØ15x4
Nut Screw for Disconnect Rod
O ring RC 2025 series
1 S4141900A5W Cover 2 speed W40 RAL 9003
1 S415060002 Disconnect Rod W40
Radial Winch 40.2 ST EL 25 Installation and Maintenance Manual - Mod.E
Radial Winch 40.2 STBBB, STCCC EL
12
13
1
11
6
4
5
3
2
30
18
5
4
9
8
7
10
19
17
16
14
21
29
15
27
28
26
25
20
24
23
Radial Winch 40.2 ST EL 26 Installation and Maintenance Manual - Mod.E
Radial Winch 40.2 STBBB, STCCC EL
12
13
1
6
4
5
3
2
30
18
11
7
10
5
4
9
8
19
Radial Winch 40.2 ST EL 27 Installation and Maintenance Manual - Mod.E
17
16
14
15
21
29
27
28
26
25
20
24
23
Radial Winch 40.2 STBBB EL
BBB = all bronze
Pos.
1
2
Q.ty Code
1
1
1
1
1
A96633800
S413350080
S4130900A7
S413960085
S413330085
Description
Assy base Winch 40 EL/HY
Base W40
Roller Ø6x19
Bushing Ø22xØ25x8.5
Bushing Ø9xØ11x12
Bushing Ø12xØ14x11
1 S413020004 Gear Z12
3
4
1 S413030004 Pawls Carrier Ø8xN2
4 S000080003 Pawl Ø8*
5 4 S000380001 Pawl Spring Ø8*
6 1 S412830041 Gear Z23
7 1 S413000004 Pin Ø9x55
8
9
10
1 S279090002 Washer Ø36xØ9,5x1
1 S412970004 Gear Z20
1 S412850041 Pinion Z13
11 1 S413120002 Washer Ø22.5xØ45x1
12
13
14
15
16
17
1 S413070004 Pin Ø9xØ12x32.5
1
2
A94130500
S414900080
Assy Gear Z20
Gear Z20
Bushing Ø12xØ14x8
1
2
1
A94141500
S414890080
S4130900A7
Assy housing Winch 40
Support W40
Bushing Ø9xØ11x7
Bushing Ø22xØ25x8.5
6 M0635103 Socket head screw M6x16
UNI5931
1 S413150082 Washer Ø62xØ80x1.5
2 A74136000 Bearing Ø56xØ68x24
*Available with service kit; see website www.harken.com
**Winch product sticker
25
26
27
28
29
30
19
20
21
22
23
Pos.
18
24
Q.ty Code
1
1
A94149800
S413880002
Description
Assy Central Shaft W40 EL/HY
Central Shaft Pred. W40
Washer Ø17.2xØ32x1.5
Winch Serial Number Sticker
1 S4129400A0 Stripper arm support
1 S688160043 Drum W40 BBB
1 S281680097 Red line
1
1
4
A96932800
S413610080
S385970001
Assy Jaws Winch 35/40 BBB
Lower Jaw W35/40 BBB
Upper Jaw W35/40
Peeler W20 - 40
Spring
4 M0601803 Screw UNI EN ISO 1207-
M6x35 - A4
1 S7123000F0 Stripper Arm W35/40 BBB
3 M6007103 Screw M6x50 UNI6107
1
1
1
1
A94149300
S414940085
S414930003
M0679797
Assy Socket W35-80 EL/HY
Socket Handle W20/80
Washer Ø25xØ15x4
Nut Screw for Disconnect Rod
O ring RC 2025 series
1 A76932600 Cover W40 BBB
Winch Product Sticker**
1 S415060002 Disconnect Rod W40
Radial Winch 40.2 ST EL 28 Installation and Maintenance Manual - Mod.E
Radial Winch 40.2 STCCC EL
CCC = All-Chrome bronze
Pos.
Q.ty Code
1
2
Description
1
1
1
1
1
A96633800
S413350080
S4130900A7
S413960085
S413330085
Assy Base Winch 40 EL/HY
Base W40
Roller Ø6x19
Bushing Ø22xØ25x8.5
Bushing Ø9xØ11x12
Bushing Ø12xØ14x11
1 S413020004 Gear Z12
9
10
3
4
5
6
7
8
11
12
13
14
15
16
17
1 S413030004 Pawls Carrier Ø8xN2
4 S000080003 Pawl Ø8*
4 S000380001 Pawl Spring Ø8*
1 S412830041 Gear Z23
1 S413000004 Pin Ø9x55
1 S279090002 Washer Ø36xØ9,5x1
1 S412970004 Gear Z20
1 S412850041 Pinion Z13
1 S413120002 Washer Ø22.5xØ45x1
1 S413070004 Pin Ø9xØ12x32.5
1
2
A94130500
S414900080
Assy Gear Z20
Gear Z20
Bushing Ø12xØ14x8
1
2
1
A94141500 Assy Housing Winch 40
Support W40
Bushing Ø9xØ11x7
Bushing Ø22xØ25x8.5
6 M0635103 Socket head screw M6x16
UNI5931
1 S413150082 Washer Ø62xØ80x1.5
2
S414890080
S4130900A7
A74136000 Bearing Ø56xØ68x24
*Available with service kit; see website www.harken.com
**Winch product sticker
25
26
27
28
29
30
19
20
21
22
23
Pos.
18
24
Q.ty Code
1
1
A94149800
S413880002
Description
Assy Central Shaft W40 EL/HY
Central Shaft Pred. W40
Washer Ø17.2xØ32x1.5
Winch Serial Number Sticker
1 S4129400A0 Stripper arm support
1 S681050043 Drum CCC W40
1 S281680097 Red line
1
1
1
1
1
1
4
A96811900 Assy Jaws Winch 35/40 CCC
Lower Jaw W35/40 CCC
Upper Jaw W35/40 RAL9003
Peeler W20 - 40 RAL9003
SPRING
4 M0601803 Screw UNI EN ISO 1207 -
M6x35 - A4
1 S414200019 Stripper Arm W35/40
3
S413610080W
S385970001
M6007103 Screw M6x50 UNI6107
A94149300
S414940085
S414930003
M0679797
Assy Socket W35-80 EL/HY
Socket Handle W20/80
Washer Ø25xØ15x4
Nut Screw for Disconnect Rod
O ring RC 2025 series
1 A76811200 Cover W40 CCC
Winch Product Sticker**
1 S415060002 Disconnect Rod W40
Radial Winch 40.2 ST EL 29 Installation and Maintenance Manual - Mod.E
2
3
1
Horizontal electric motor 12V/24V
*
Motor installed in right-hand configuration.
**
Motor installed in left-hand configuration.
3
3
4
G
G
G
T
5
Pos.
Q.ty Code
1 1
1
A93127900
A94194900
2
1
1
A94149200
A94149200L
4 M0606803
3
1
8
8
1
1
A94149500
S415360003
M601560097
M6007297
M0612097
4
1 A94161600
5
1
1
1
1
1
1
1
1
M0601402
M6020097
S418620001
S414050080
M6010303
A96015400
A96015700
M6014206
Description
KIT Gear Reduction 1/24
KIT LM Gear Reduction 1/24
KIT Assy Electric Motor Flange
KIT Assy Electric Motor Flange
Left
Electric Motor Flange
Screw M6x14 UNI 5931
KIT EL HO Motor Flange
Horizontal Motorgear Flange
Screw M6x16 UNI EN ISO
5931:2003 precote coating
O-Ring Seal ORM 0055-10
(Ø5,5 x Ø1)
Lip seal Ø17xØ30x7
Sealer Ø30xØ47x7
KIT EL HO Motor Clutch
Shaft Motorgear HO
Shaft GearMotor HO
Hub GearMotor
Dowel UNI EN ISO 8752:2000-
Ø4x24
O-ring 19.1x1.6
Disconnect spring
Flange GearMotor Shaft HO
Key 8x5x40 UNI 7511
KIT EL Motor 12V 0,7kW
KIT EL Motor 24V 0,9kW
Electric Motor
Polarity motor sticker
Screw stud M6x26
Washer Ø6
Nut M6 UNI5588
Key DIN 6885 5x5x15
Polarity motor sticker
Radial Winch 40.2 ST EL
A
Identification motor sticker
A
G
T
Anti-seize
Harken ® Grease
Axial Threadlocker
30 Installation and Maintenance Manual - Mod.E
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