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Doc. No. AV*-OMZ0091-A
PRODUCT NAME
Soft Start-up Valve
MODEL / Series / Product Number
AV2000-(F,N)02(B,G,S)-1~6(G,D,Y,DO,YO)(Z)(B,C)(-R,Z)-A
AV3000-(F,N)03(B,G,S)-1~6(G,D,Y,DO,YO)(Z)(B,C)(-R,Z)-A
AV4000-(F,N)04(B,G,S)-1~6(G,D,Y,DO,YO)(Z)(B,C)(-R,Z)-A
AV5000-(F,N)06~10(B,G,S)-1~6(G,D,Y,DO,YO)(Z)(B,C)(-R,Z)-A
AVA2000-(F,N)02(B,G,S)(-R,Z)-A
AVA3000-(F,N)03(B,G,S)(-R,Z)-A
AVA4000-(F,N)04(B,G,S)(-R,Z)-A
AVA5000-(F,N)06~10(B,G,S)(-R,Z)-A
AVL2000-(F,N)02(B,G,S)-(1~6)(D,Y,DO,YO,WO)(Z)(-R,Z)-A
AVL3000-(F,N)02(B,G,S)-(1~6)(D,Y,DO,YO,WO)(Z)(-R,Z)-A
AVL4000-(F,N)02(B,G,S)-(1~6)(D,Y,DO,YO,WO)(Z)(-R,Z)-A
AVL5000-(F,N)06~10(B,G,S)-(1~6)(D,Y,DO,YO,WO)(Z)(-R,Z)-A
Contents
1. Safety Instructions
Page
2~14
2. Application 15
3. Specifications 15~16
4. How to Order 17~21
5. Construction / Parts List 22~23
6. Assembly of Optional Parts 24
7. Working Principle 25
8. Trouble Shooting 26
9. Disassembly Drawing 27
10. Dimensions 28~33
-1-
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or
“Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)
*1)
, and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218: Manipulating industrial robots -Safety.
etc.
Caution
Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1.The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed.
2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special safety analysis.
4.Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation.
-2-
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”.
Read and accept them before using the product.
Limited warranty and Disclaimer
1.The warranty period of the product is 1 year in service or 1.5 years after the product is delivered,whichever is first.
2 )
Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility,
a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited
warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass destruction(WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the relevant security laws and regulation of the countries involved in the transaction. Prior to the shipment of a
SMC product to another country, assure that all local rules governing that export are known and followed.
Caution
SMC products are not intended for use as instruments for legal metrology.
Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests relevant to the metrology (measurement) laws of each country.
Therefore, SMC products cannot be used for business or certification ordained by the metrology
(measurement) laws of each country.
-3-
! Caution
SMC products are not intended for use as instruments for legal metrology.
Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests relevant to the metrology (measurement) laws of each country.
Therefore, SMC products cannot be used for business or certification ordained by the metrology
(measurement) laws of each country.
Design
Warning
1. Actuator operation
When using solenoid valve or actuator in the outlet side of tis product, implement appropriate measures to prevent potential danger caused by actuator operation.
2. Holding pressure
Since the valve might have slight internal leakage, it is not suitable for holding pressure in a tank or another vessel for a long period of time.
3. Not suitable for use as an emergency shutoff valve etc.
The valves listed in this catalog are not designed for safety applications such as an emergency shutoff valve. If the valves are used for the mentioned applications, additional safety measures should be adopted.
4. Ventilation
Provide ventilation when using a valve in a confined area, such as in a closed control panel. For example, install a ventilation opening etc. in order to prevent pressure from increasing inside of the confined area and to release the heat generated by the valve.
5. Lock out
We recommend using a lock with a shackle diameter of
5 or more for this product (with lock out valve ） . If a lock with a shackle of less than
5 is to be used, please test it on the actual machine .
Selection
Warning
1. Confirm the specifications
The products presented in this catalog are designed only for use in compressed air systems. Do not operate at pressures, temperatures, etc., beyond the range of the specifications, as this can cause damage or malfunction. (Refer to the specifications.)
Please contact SMC is using for other fluids than compressed air.
2. Operation of closed center solenoid valves
Even if this product is used for closed center solenoid valves or actuator with a load factor of 50% or more, lurching (quick extension) cannot be prevented.
3. Using a regulator in the outlet side
When mounting a regulator in the outlet side (A port side), use a residual pressure relief regulator (AR25K to 40K) or a check type regulator. With a standard regulator (AR10 to 60), the outlet side pressure may not be released when this valve is exhausted.
4. Operation of solenoid calves in the outlet side
To operate solenoid valves mounted on this product’s outlet side (A port side), first confirm that the outlet side’s pressure (P
A
) has increased to become equal to the inlet side’s pressure (P
P
).
5. Operation
The residual pressure release function of this product is for emergency use only; therefore, avoid the operation in the same manner as ordinary 3 port valves.
6.
Using a lubricator
If mounting a lubricator, mount it on the inlet side (P port side), of this product. If mounted on the outlet side (A port side), back flow of oil will occur and may spurt out of R port.
-4-
7. Operation for air blowing
This product cannot be operated for air blowing due to the mechanism that switches the main valve to be fully open after the outlet side’s pressure (P
A
) increase to approximately 1/2 of the inlet side’s pressure (P
P
).
Caution
1. Leakage voltage
Particularly when using a C-R element (surge voltage suppressor) to protect the switching element, take note that leakage current will flow through the C-R element, thus increasing leakage voltage.
AC coil is 8% or less of the rated voltage.
DC coil is 3% or less of the rated voltage.
2. Low temperature operation
Although the valve can be operated at temperature as low as 0 o C, measure should be taken 0 o C to avoid solidifying or freezing drainage and moisture, etc.
Mounting
Warning
1. Opetation manual
Mount and operate the product after reading the manual carefully and understanding its contents. Also, keep the manual in a place where it can be referred to as necessary.
2. Maintenance space
Allow sufficient space for maintenance and inspection.
3. If air leakage increases or equipment does not operate properly, stop operation.
After mounting or maintenance, etc., connect the compressed air and power supplies, and perform appropriate function and leakage tests to confirm that the unit is mounted properly.
4. Painting and coating
Warnings or specifications printed or labeled on a product should not be erased, removed or covered up.
Furthermore, please contact SMC before painting the resin parts, as this may be cause adverse effects depending on the solvent.
-5-
Adjustment
Caution
1. Needle operation of low speed air supply
To perform the initial speed adjustment of the outlet side actuator, supply air from this product’s inlet side and turn ON the pilot valve. Then, rotate the needle counterclockwise from the fully closed position.
Product bottom surface (exhaust port side)
Piping
Warning
1. Preparation before piping
Before piping is connected, it should be thoroughly blown out by air (flushing) or washed to remove chips, sutting oil and other debris from inside the pipe.
2. Winding of sealant tape
When screwing together pipies and fittings, etc., be certain that chips from the pipe threads and sealing material do not get inside the product. Also, when the sealant tape is used, leave 1.5 to 2 thread ridges exposed at the end of the threads.
3. Tighten threads with the proper tightening torque
When screwing pipes into this product, tighten with the torques giving below. Also, when using SMC fitting, please tighten with the torque conforming to Catalog or operation manual.
Recommended tightening torque
Thread size Torque [N ・ m]
1/4 12 to 14
3/8
1/2
22 to 24
28 to 30
3/4
1
28 to 30
36 to 38
4. Piping to products
When piping to products, avoid making an error of supply port etc., by referrng to the operation manuals.
-6-
5. F.R.L module combination
When connecting to a modular F.R.L. combinations (AC20 to AC60), select one of the spacers from accessories. (Refer to page 23 for details.) However, modular combination with AC40-06 is not available.
Forthermore, connect this product to the outlet side of the F.R.L. combination.
Tighten the 2 holding screws on the spacer with bracket or spacer evently. Tighten them to the recommended tightening torque. Insufficient tightening torque may result in loosening or sealing failure. Excessive tightening torque may damage the thread, etc.
Recommended Torque Unit: N ・ m
Applicable model
AC20 □ AC30 □ AC40 □
AC50 □
AC60 □
Spacer with
Bracket part no.
Y200-T-D Y300-T-D Y400-T-D Y600-T-D
Spacer part no. Y200-D Y300-D Y400-D Y600-D
Torque
±
0.36
0.036 ±
1.2
0.05 ±
1.2
0.05
2.0
± 0.1
6. Lockout type handle operating load and moment control
Please do not apply excessive load to the handle when operating the valve switching, when using this product (lockout type) by connected to the outlet side of the F.R.L. combination. Application of excessive moment force to the spacer may cause air leakage. Please consider using one more spacer with bracket on the outlet side of this product, if necessary.
Assembly Example
Space with bracket
Piping adapter
-7-
7. Inlet side piping conditions
The normal size of the piping material’s or equipment’s bore should be equal to or larger than the port size of this product. The combine sonic conductance of the inlet side’s (P port side’s) piping or equipment shoule be equal to or larger than the values below.
When the piping is restricted or the supply pressure is insufficient, the main valve will not switch and air leakage may occur from the R port.
Series
AV2000-A
AV3000-A
AV4000-A
AV5000-A
Combined sonic conductance [dm 3 /(s ・ bar)]
1
4
7
10
Wiring
Caution
1. Applied voltage
When electric power is connected to a solenoid valve, be careful to apply the proper voltage. Improper voltage may cause malfunction or coil damage.
2. Check the connection
Check if the connections are correct after completing all wiring.
3. External force applied to the lead wire
If an excessive force is applied to the lead wire, this may cause faulty wiring. Take appropriate measures so that a force of 30N or more is not applied to the lead wire.
Lubrication
Caution
1. This product has been lubricated for life at the factory, and does not require any further lubrication.
2. If a lubricant is used in the system, use class 1 turbine oil (no additive), ISO VG32. Using other lubricant may cause damage to the product or malfunction. Once lubricant is utilized within the system, since the original lubricant applied within the product during manufacturing will be washed away, please continue to supply lubrication to the system.
Without continued lubrication, malfunctions could occur. If turbine oil is used, refer to the corresponding Safety Data Sheet (SDS).
3. Lubrication amount
If the lubrication amount is excessive, the oil may accumulate inside the pilot valve, causing a malfunction or response delay. So do not apply a large amount of oil.
Air Supply
Warning
1. Using clear air
Do not use compressed air that contained chemicals, synthetic oils that include organic solvents, salt, corrosive gases, etc., as they may cause damage or malfunction.
-8-
Caution
1. Install an air filter
Install an air filter of 5 m or smaller filtration on upstream side.
2. Take measures to ensure air quality, such as by installing an aftercooler, air dryer, or water separator.
Compressed air that contains a large amount of drainage can cause a malfunction of pneumatic equipment such as valves. Therefore, take appropriate measures to ensure air quality, such as by providing an aftercooler, air dryer, or water separator.
3. Install a mist separator
If an excessive amount of carbon powder is present, install a mist separator on the upstream side. If excessive carbon dust is generated by the compressor, it may adhere to the inside of this product and cause it to malfunction.
Refer to SMC’s “Air Cleaning Equipment” catalog for further details on compressed air quality.
Operating Environment
Warning
1. Do not use in atmospheres contacting corrosive gases, chemicals, sea water, water, water steam, or where there is direct contact with any of these.
2. Do not use in explosive atmosphere.
3. Do not use in locations subject to vibration or impact.
4. Do not expose to direct sunlight for an extended period of time. Protective cover should be used to shield.
5. Do not mound in locations where is nearby heat source. Radiated heat should be also prevented.
6. Implement suitable protective measures in locations where there is contact with water droplets, oil, or welding spatter.
7. Install a silencer into exhaust port to prevent the dust ingress if there is a lot of dust in atmosphere, as dust may cause air leakage.
Maintenance
Warning
1. Perform maintenance inspections according to the procedures indicated in the operation manual.
If handled improperly, malfunction and damage of machinery or equipment may occur.
2. Removal of equipment and supply/exhaust of compressed air
When components are removed, first confirm that measures are in place to prevent workpieces from dropping, run-away equipment, etc. Then, cut off the supply pressure and electric power, and exhaust all compressed air from the system using the residual pressure release function.
3. Low frequency operation
Valves should be switched at least once every 30 days to prevent a malfunction. (Use caution regarding the air supply.)
4. Manual override operation
When the manual override is operated, connected equipment will be actuated. Confirm the safety before operating.
Caution
1. Drain removal
Remove drain from air filters periodically.
-9-
Manual Override Operation
Warning
■ Push-turn locking slotted type [Type B]
While pressing, turn it the direction of the arrow.
It it is not turned, it can be operated the same way as the non-locking type.
Locked position
Caution
When operating the locking type B with a screwdriver, turn it gently using a watchmaker’s screwdriver.
[Torque : Less than 0.1N
･ m]
■ Push-turn locking lever type [Type C]
While pressing, turn it the direction of the arrow.
If it is not turned, it can be operated the same way as the non-locking type.
Locked position
Caution
When locking the manual override on the push-turn locking types (B, C), be sure to push it down before turning.
Turning without first pushing it down can cause damage to the manual override and trouble such as air leakage etc.
Solenoid Valve for 200/220 VAC Specification
Warning
AC specification solenoid valves with grommet have a built-in rectifier circuit in the pilot section to operate the DC coil.
With 200/220 VAC specification pilot valves, this built-in rectifier generates heat when energized. The surface may become hot depending on the energized condition; therefore, do not touch the solenoid valves.
-10-
Surge Voltage Supperssor
Caution
<For DC>
Grommet
With light/surge voltage suppressor (GZ)
・ Connect correctly the lead wires to +
(positive) and – (negative) indications on the connector.
・ Solenoids, whose lead wires have been prewired: positive side red and negative side black.
DIN Terminal
With light/surge voltage suppressor (DZ, YZ)
・ DIN terminal has no polarity
M12 Connector
With light/surge voltage suppressor (WOZ)
・ Connect correctly the lead wires to + (positive) and – (negative) indications on the connector.
Solenoid valve side pin wiring diagram
-11-
<For AC>
Grommet
With light (GZ)
DIN Terminal
With light (DZ, YZ)
* Surge voltage suppressor of varistor has residual voltage corresponding to the protective element and rated voltage; therefore, protect the controller side from the surge. The residual voltage of the diode is approximately 1 V.
How to Use DIN Terminal Connector
Caution
Connection
1. Loosen the holding screw and pull the connector out of the solenoid valve terminal block.
2.
After removing the holding screw, insert a flat blade screwdriver etc. into the notch on the bottom of the terminal block and pry it open, separating the terminal block and the housing.
3. Loosen the screw (slotted screws) in the terminal block. Insert the lead core wires to the terminals according to the connection method, and secure the wires by retightening the terminal screw.
4.
Secure the coed by tightening the gland nut
* When making connections, please note that using other than the supported size (
3.5 to
7) heavy-duty cord will not satisfy IP65 (enclosure) standards. Also, make sure to tighten the gland nut and holding screw within their specified torque ranges.
-12-
Changing the entry direction
After separating the terminal block and housing, the core entry can be changed by attaching the housing with 90 o interval direction. Note that the direction cannot be changed towards this product.
* When equipped with a light, be careful not to damage the light with the cord’s lead wires.
Precautions
Plug in and pull out the connector vertically without tilting to one side.
Compatible cable
Cord O.D.:
3.5
to
7
(Reference) 0.5mm
2 , 2-core or 3-core, equivalent to JIS C 3306
Type “Y”
Y type DIN connector is a DIN connector that confirms to the DIN pitch 8-mm standard.
・ D type DIN connector with 9.4mm pitch between terminals is not interchangeable.
・ To distinguish from the D type DIN connector, “N” is listed at the end of voltage symbol.
(For connector parts without lights, “N” is not indicated. Refer to the name plate to distinguish.)
・ Dimensions are completely the same as D type DIN connector.
-13-
DIN Connector Part Nos.
Caution
<Type D>
Without light
With light
Rated voltage Voltage symbol
DC24V
DC12V
AC100V
AC200V
AC110V
AC220V
24V
12V
100V
200V
110V
220V
SY100-61-1
Part number
(For AV)
SY100-61-3-05
SY100-61-3-06
SY100-61-2-01
SY100-61-2-02
SY100-61-2-03
SY100-61-2-04
<Type Y>
Without light
With light
Rated voltage Voltage symbol
DC24V
DC12V
AC100V
AC200V
AC110V
AC220V
24VN
12VN
100VN
200VN
110VN
220VN
SY100-82-1
Part number
(For AV)
SY100-82-3-05
SY100-82-3-06
SY100-82-2-01
SY100-82-2-02
SY100-82-2-03
SY100-82-2-04
Circuit Diagram with Light
SY100-61-1-C
Part number
(For AVL)
SY100-61-3-05-C
SY100-61-3-06-C
SY100-61-2-01-C
SY100-61-2-02-C
SY100-61-2-03-C
SY100-61-2-04-C
SY100-82-1-C
Part number
(For AVL)
SY100-82-3-05-C
SY100-82-3-06-C
SY100-82-2-01-C
SY100-82-2-02-C
SY100-82-2-03-C
SY100-82-2-04-C
-14-
2. Applications
This product is intended for use in circuits that require low speed air supply to gradually raise initial pressure in an air system and for quick exhaust by cutting off air supply when the control power is cut off in the event of a power failure or emergency.
3. Specifications
Specifications
Series
Port size
1(P) ・
3(R)
2(A)
Pressure gauge port size
Fluid
Ambient and fluid temperature
Proof pressure
Operating pressure range
Weight (kg) AV
AVA
AVL (Manual operation)
AVL (Manual operation with solenoid valve)
Enclosure
AV2000-A AV3000-A AV4000-A
1/4
1/4
3/8 1/2
3/8 1/2
1/8
Air
0 to 50 o C * 1
(without solenoid valve: 0 to 60 o C *1 )
1.5MPa
3/4
AV5000-A
3/4
1
0.43
0.43
0.62
0.67
0.45
0.45
0.64
0.68
0.2 to 1.0MPa
0.80
0.80
0.99
1.03
1.30
1.32
1.51
1.55
1.25
1.27
1.46
1.50
Dust-protected (DIN terminal and M12 connecter: IP65 *2 )
*1 If the temperature is low, use the product with dry air to prevent it from freezing.
*2 Based on IEC60529
Solenoid Specifications
Electrical entry
Rated coil voltage
[V]
DC
AC 50/60Hz
DC
24V
12V
100V
Grommet DIN terminal
24, 12V
100, 200, 110[115], 220[230] *1
±10% of the rated voltage
±10% of the rated voltage
±10% of the rated voltage
M12 Connector
Allowable voltage fluctuation
AC
110V *1
[115V]
200V
220V *1
[230V]
±10% of the rated voltage
[-15% to +5% of the rated voltage]
±10% of the rated voltage
±10% of the rated voltage
[-15% to +5% of the rated voltage]
Power consumption [W]
DC 0.35 (With light: 0.4) 0.35 (With light: 0.45) With light: 0.4
100V
110V *1
[115V]
0.78 (With light: 0.81) 0.78 (With light: 0.87)
0.86 (With light: 0.89)
[0.94 (With light: 0.97)]
0.86 (With light: 0.97)
[0.94 (With light: 1.07)]
Apparent power
[VA]
AC
200V 1.18 (With light: 1.22) 1.15 (With light: 1.30)
Surge voltage suppressor
Indicator light
220V *1
[230V]
1.30 (With light: 1.34)
[1.42 (With light: 1.46)]
1.27 (With light: 1.46)
[1.39 (With light: 1.60)]
Refer to the Specific Product Precautions on page 11 and 12
LED LED (Neon bulb for AC) LED
*1 The 110 VAC and 115 VAC are interchangeable. The 220 VAC and 230 VAC are interchangeable as well.
-15-
Flow Rate Characteristics
Series
Port size
1(P) ・ 2(A)
3(R)
Flow rate characteristics
1(P)→2(A)
2(A)→3(R)
C [dm 3 /(s ・ bar)] b
Cv
C [dm 3 /(s ・ bar)] b
Cv
Pressure for switching from low speed air supply to rapid air supply
Pilot Pressure range
(for Air operated type)
AV2000-A AV3000-A AV4000-A
1/4
1/4
9.2
0.36
2.4
8.8
0.46
2.5
3/8
3/8
13.1
0.27
3.1
9.2
0.48
2.6
1/2
1/2
19.2
0.32
5.1
10.1
0.55
3.2
AV5000-A
3/4 1
3/4
34.8 41.3
0.66 0.34
12.6 13.7
23.7
0.67
9.2
Needle flow characteristics at low speed air supply
* Representative values
Inlet pressure: 0.5MPa
-16-
4 ． How to Order
AV 20 00 - 02 B – 1 D B - - A
❶ ❷ ❸ ❹ ❺ ❻ ❼ ❽ ❾
❷
❸
❹
❺
❻
❼
❽
❾ a b c d e f g h i
Thread type
Port size
1(P), 2(A)
Mounting
Pressure gauge
Silencer
Rated coil voltage
AC
(50/60Hz)
DC
Electrical entry
Light/ surge voltage suppressor
Manual override
Flow direction
Pressure unit
Symbol
NIL
N
F
＋
Description
Rc
NPT
G
❶
Body size
20 30 40 50
●
●
●
02
03
04
1/4
3/8
1/2
●
―
―
06
10
＋
3/4
1
―
―
● NIL Without mounting option
B
＋
With bracket ●
NIL Without pressure gauge ●
G Round type pressure gauge (with limit indicator) ●
＋
●
●
●
―
●
―
―
―
●
●
●
●
●
●
●
―
―
●
―
―
●
●
●
●
●
●
●
―
―
―
●
●
●
●
●
●
NIL Without silencer
S Silencer (Built-in)
＋
1
2
3
4
5
6
＋
AC100V
AC200V
AC110V [AC115V] * 1
AC220V [AC230V] * 1
DC24V
DC12V
G Grommet （ Lead wire length: 300mm ）
D Type D （ DIN terminal/With connector ）
Y Type Y （ DIN terminal/With connector ） * 2
DO Type D （ DIN terminal/Without connector ）
YO Type Y （ DIN terminal/Without connector ）
＋
NIL None
Z
＋
With light/surge voltage suppressor
NIL Non-locking push type
B Push-turn locking slotted type
C Push-turn locking lever type
＋
NIL Flow direction: Left to right
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
● ● ● ●
〇 *3 〇 *3 〇 *3 〇 *3
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
R
＋
Flow direction: Right to left ● ● ● ●
NIL Name plate and pressure gauge in SI units: MPa ● ● ● ●
Z Name plate and pressure gauge in imperial units: psi 〇
*4
〇
*4
〇
*4
〇
*4
*1 The 110 VAC and 115 VAC are interchangeable. The 220 VAC and 230 VAC are interchangeable as well.
The allowable voltage fluctuation is -15% to +5% of the rated voltage for the 115 VAC or 230 VAC.
*2 Type “Y” is a DIN terminal conforming to EN-175301-803C （ former DIN43650C ） .
*3 When the electrical entry is DO or YO, light/surge voltage suppressor cannot be selected.
*4 Only for the NPT thread
CE compliant
Electrical entry
Grommet DIN terminal
AC ― ●
DC ● ●
-17-
AV A 20 00 - 02 B – - A
Air operated type
❶ ❷ ❸ ❹ ❺
❷
❸
❹
❺ a b c h i
Thread type
Port size
1(P), 2(A)
Mounting
Pressure gauge
Silencer
Flow direction
Pressure unit
Symbol
NIL
N
F
＋
02
03
04
06
Description
Rc
NPT
G
1/4
3/8
1/2
3/4
10
＋
1
NIL Without mounting option
Body size
20 30 40 50
● ● ● ●
●
●
●
―
―
―
―
●
●
●
―
●
―
―
―
●
❶
●
●
―
―
●
―
―
●
●
●
―
―
―
●
●
●
B
＋
With bracket ●
NIL Without pressure gauge ●
G Round type pressure gauge (with limit indicator) ●
＋
●
●
●
●
●
●
●
●
●
NIL Without silencer
S Silencer (Built-in)
●
●
●
●
●
●
●
●
＋
NIL Flow direction: Left to right
R Flow direction: Right to left
＋
●
●
●
●
●
●
●
●
NIL Name plate and pressure gauge in SI units: MPa ● ● ● ●
Z Name plate and pressure gauge in imperial units: psi 〇
*1
〇
*1
〇
*1
〇
*1
*1 Only for the NPT thread
-18-
Manual operation AV L 20 00 - 02 B - A with solenoid valve
AV L 20 00 - 02 B – 1 D - - A
❶ ❷ ❸ ❹ ❺ ❻ ❼ ❽
Lockout type
❷
Thread type
Symbol
NIL
N
F
＋
Description
Rc
NPT
G
❶
Body size
20 30 40 50
● ● ● ●
●
●
●
●
●
―
●
●
―
●
●
―
❸ a
Port size
1(P), 2(A)
Mounting
02
03
04
06
10
1/4
3/8
1/2
3/4
1
＋
NIL Without mounting option
B With bracket
―
―
―
―
●
●
●
―
―
―
●
●
―
●
―
―
●
●
―
―
●
●
●
●
❹
❺
❻
❼ b c d e f h
Pressure gauge
Silencer
Rated coil voltage
AC
(50/60Hz)
DC
Electrical entry
Light/ surge voltage suppressor
Flow direction
＋
NIL Without pressure gauge ●
G Round type pressure gauge (with limit indicator) ●
1
2
3
4
5
＋
NIL Without silencer
S
＋
Silencer (Built-in)
6
＋
AC100V
AC200V
AC110V [AC115V] *1
AC220V [AC230V] *1
DC24V
DC12V
●
●
●
●
●
●
●
D Type D （ DIN terminal/With connector ）
Y Type Y （ DIN terminal/With connector ） * 2
DO Type D （ DIN terminal/Without connector ）
YO Type Y （ DIN terminal/Without connector ）
WO M12 connector(Without cable ）
＋
NIL None
Z
＋
With light/surge voltage suppressor
NIL Flow direction: Left to right
R
＋
Flow direction: Right to left
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
● ● ●
● ● ● ●
〇 *3 〇 *3 〇 *3 〇 *3
● ● ● ●
〇
*4
〇
*4
〇
*4
〇
*4
●
●
●
●
●
●
●
●
❽
*1 The 110 VAC and 115 VAC are interchangeable. The 220 VAC and 230 VAC are interchangeable as well. i Pressure unit
NIL Name plate and pressure gauge in SI units: MPa ● ● ● ●
Z Name plate and pressure gauge in imperial units: psi 〇
*5
〇
*5
〇
*5
〇
*5
The allowable voltage fluctuation is -15% to +5% of the rated voltage for the 115 VAC or 230 VAC.
*2 Type “Y” is a DIN terminal conforming to EN-175301-803C （ former DIN43650C ） .
*3 When the electrical entry is WO, rated coil voltage can be selected only DC(5,6).
*4 When the electrical entry is DO or YO, light/surge voltage suppressor cannot be selected.
When it is WO, only for with light/surge suppressor can be selected.
*5 Only for the NPT thread
-19-
How to Order of Pilot Valve Assembly
AV 2 0 - 1 G B A
❶ ❷ ❸ ❹ ❺
Applicable size
Symbol Description AV
2000
AV
3000
AV
4000
AV
5000
❶
❷
❸
❹ a d e f
❺ g
Body size
Rated coil voltage
AC
(50/60Hz)
DC
Electrical entry
Light/ surge voltage suppressor
Manual override
1
2
3
4
5
2
4
＋
AV2000-A, AV3000-A
AV4000-A, AV5000-A
AC100V
AC200V
AC110V [AC115V] *1
AC220V [AC230V] *1
DC24V
DC12V 6
＋
G Grommet （ Lead wire length: 300mm ）
― ―
● ●
● ●
●
●
●
●
●
●
●
●
● ● ― ―
●
●
●
●
●
●
●
●
●
●
●
●
●
●
● ● ● ●
D Type D （ DIN terminal/With connector ）
Y Type Y （ DIN terminal/With connector ） * 2
● ●
● ●
DO Type D （ DIN terminal/Without connector ） ● ●
YO Type Y （ DIN terminal/Without connector ）
＋
● ●
NIL None
Z With light/surge voltage suppressor
● ●
〇
*3
〇
*3
●
●
●
●
●
●
●
●
●
●
〇
*3 〇
*3
＋
NIL Non-locking push type
B Push-turn locking slotted type
C Push-turn locking lever type
●
●
●
●
●
●
●
●
●
●
●
●
*1 The 110 VAC and 115 VAC are interchangeable. The 220 VAC and 230 VAC are interchangeable as well.
The allowable voltage fluctuation is -15% to +5% of the rated voltage for the 115 VAC or 230 VAC.
*2 Type “Y” is a DIN terminal conforming to EN-175301-803C （ former DIN43650C ） .
*3 When the electrical entry is DO or YO, light/surge voltage suppressor cannot be selected.
-20-
Manual operation AV L 2 0 - A with solenoid valve
AV L 2 0 - 1 G A
❶ ❷ ❸ ❹
Applicable size
Symbol Description AVL
2000
AVL
3000
AVL
4000
AVL
5000
❶
Body size 2 AVL2000 to 5000-A ● ● ● ●
❷
❸
❹ d e f
Rated coil voltage
AC
(50/60Hz)
DC
Electrical entry
Light/ surge voltage suppressor
＋
1 AC100V ● ●
2
3
4
AC200V
AC110V [AC115V] *1
AC220V [AC230V] *1
●
●
●
● ●
●
5 DC24V ● ●
6 DC12V ● ●
＋
D Type D （ DIN terminal/With connector ）
Y Type Y （ DIN terminal/With connector ） * 2
●
●
●
●
DO Type D （ DIN terminal/Without connector ） ● ●
YO Type Y （ DIN terminal/Without connector ）
WO M12 connector(Without cable ）
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
● ● ● ●
〇 *3 〇 *3 〇 *3 〇
*3
＋
NIL None
Z With light/surge voltage suppressor
● ● ● ●
〇
*4
〇
*4
〇
*4 〇
*4
*1 The 110 VAC and 115 VAC are interchangeable. The 220 VAC and 230 VAC are interchangeable as well.
The allowable voltage fluctuation is -15% to +5% of the rated voltage for the 115 VAC or 230 VAC.
*2 Type “Y” is a DIN terminal conforming to EN-175301-803C （ former DIN43650C ） .
*3 When the electrical entry is WO, rated coil voltage can be selected only DC(5,6).
*4 When the electrical entry is DO or YO, light/surge voltage suppressor cannot be selected.
When it is WO, only for with light/surge suppressor can be selected.
-21-
5 ． Construction / Parts list
Appearance
Component Parts
No.
1 Body
Description
2 Bottom cover
3 Top cover
Replacement Parts
Material
Aluminum die-cast
Aluminum die-cast
Aluminum die-cast
Constructions
No.
5
Description
4 Pilot valve assembly *1)
Valve assembly
6 Control valve assembly
7 Piston assembly
Material
－
AV2000-A AV3000-A
See below.
AV4000-A AV5000-A
See below.
Rubber material:
HNBR
－
POM, NBR
AV22P-060AS
AV22P-110AS
AV22P-120AS
AV42P-060AS AV52P-060AS
AV42P-110AS AV52P-110AS
AV42P-120AS AV52P-120AS
POM, NBR AV22P-150AS AV22P-150AS AV22P-150AS AV22P-150AS 8 Needle assembly
9 Plug assembly *2
10 Valve spring
11 Piston spring
POM, NBR
Stainless steel
Stainless steel
AV22P-170
AV22P-190
AR22P-320AS-□01
AV42P-170
AV42P-190
AV52P-170
AV52P-190
12 Damper Urethane AV22P-230 AV42P-230 AV52P-230
*1 See page 20 and 21 for How to Order of the pilot valve.
*2 □ of plug assembly will indicate the connecting screw type. No indication is necessary for R; however, indicate N for NPT.
-22-
Optional Parts Nos.
Series
Bracket Assembly *1
AV2000-A
AV22P-210AS
AV3000-A
AV32P-210AS
AV4000-A
AV42P-210AS
Silencer Assembly *2 AV22P-250AS AV32P-250AS
Pressure gauge *3
*1 Bracket: 1 pc., Mounting screw: 2 pcs. (3pcs for AV5000-A)
AV42P-250AS
G36-10-□01
AV5000-A
AV52P-210AS
AV52P-250AS
*2 Element, Element O-ring, Element cover: 1 pc. For each
*3 □ of the pressure gauge part number will indicate the connecting screw type. No indication is necessary for R; however, indicate N for NPT.
Please contact SMC regarding the pressure gauge supply for psi unit specifications.
Spacer
(Y□-D)
Spacer with bracket
(Y□T-D)
Connecting Spacer for Modular Type F.R.L. Unit
Series
Spacer
Spacer with bracket
Applicable model
AV2000-A
Y200-D
Y200T-D
AC20-D
AV3000-A
Y300-D
Y300T-D
AC30-D
AV4000-A
Y400-D
Y400T-D
AC40-D *
AV5000-A
Y600-D
Y600T-D
AC50-D
AC60-D
* Except port size 06.
Note) AV-A series can be connected to AC-A, B series.
Assembly Example
③ Spacer with bracket
① Soft start-up valve
Assembly example
① Soft start-up valve: AV3000-03S-5DZB-A …… 1 pc.
② Air combination: AC30-03E-D ………………… 1 pc.
③ Spacer with bracket: Y300T-D ………………… 1 pc.
② Air combination
Products do not come assembled. They should be ordered separately and assembled by the customer.
* The Simple Special System deals with product unification.
Please contact your local sales representative for more details.
-23-
6. Assembly of Optional parts
(1) Bracket assembly
Bracket (1pc)
1) Installation of bracket
Align two holes of the bracket with the holes at the bottom of the product. See drawing of the left.
(3 holes for AV5000-A)
2) Tightening of screw
Insert the mounting screw (cross recessed head screw with captive washer) to the holes of the product at the opposite side of the bracket, and tighten the screw to the hold the bracket.
* Use a Phillips screwdriver for tightening the screw.
Bracket assembly part no.
AV22P-210AS
AV32P-210AS
AV42P-210AS
AV52P-210AS
Cross recessed head screw size
M4x14
M4x14
M5x16
M6x20
Thread
Qty
2 pcs
2 pcs
2 pcs
3 pcs
Cross recessed head screw with captive washer (2pcs)
(2) Silencer assembly
Cross section of
EXH port
Silencer assembly
Mounting condition
1) Mounting of the element
After inserting the element o-ring to the element, insert the element to EXH port.
2) Tightening of the screw of element cover
Mount the element cover to the female thread of EXH port.
* The male thread of the element cover is
Uni-thread. It is applicable to all thread types of Rc/G/NPT.
* Refer to the table below for the tightening torque of the element.
Insert to
EXH port
Element
(1pc)
Element
O-ring
(1pc)
Element
Cover
(1pc)
Silencer assembly part no.
AV22P-250AS
AV32P-250AS
AV42P-250AS
AV52P-250AS
Uni-thread size
Uni1/4
Uni3/8
Uni1/2
Uni3/4
Tightening
Torque
[N ・ m]
Noise
Reduction
[dB] * 1
4 to 5
8 to 9
14 to 15
22 to 24
21
25
26
26
*1 Reference data
-24-
7 ． Working Principle
Working conditions
Pilot valve
Low
Speed air supply
High
Speed air supply
Normal operation
ON
Pressure conditions
P
S
> P
A
P
S
≦ P
A
P
S
≒ P
A
Operation description
Operation description of the soft start-up valve
When the pilot valve ① is energized or turned ON manually, the spool ② is pushed down due to the pilot air and gets into contact with the valve ③ , closing the flow passage to port 3 (R). At this time, force that pushed the valve ③
≧ force that pushed down the spool ② .
Therefore, the flow passage from the valve ③ to port 2 (A) is still closed.
Furthermore, the piston ④ is pushed down due to the pilot air, and the flow passage from the needle ⑤ to port 2
(A) opens.
And then, the air pressure whose flow rate is adjusted by the needle ⑤ flows to port 2 (A).
Description of cylinder actuation
The meter-in control of the needle ⑤ slowly moves the cylinder from A to B.
P
P
P
: Inlet pressure
A
: Outlet pressure
Operation description of the soft start-up valve
When the outlet side is filled with pressure supplied from the needle ⑤,
P
A
increased. When P
A
exceeds the specified pressure, the force that pushed up the valve ③ becomes smaller than the force that pushed down the spool ② . Then, the valve ③ is pushed down, opening the flow passage, and pressure is supplied to port 2 (A).
Description of cylinder actuation
When P
S
< P
A
after the cylinder reaches
B, the mail calve fully opens and P
A increase rapidly as shown C to D and becomes the same pressure as P
P
.
P
S
: Pressure for switching to rapid air supply
Operation description of the soft start-up valve
The valve ③ holds the fully open condition.
Description of cylinder actuation
The cylinder operation is controlled by a meter-out circuit on the cylinder side.
Exhaust OFF －
Operation description of the soft start-up valve
When the pilot valve ① is turned OFF, the pilot air of the spool ② is exhausted from the pilot valve ① , and the spool ② and valve ③ are returned upward due to the spring. This opens the flow passage to the port 3 (R), exhausting the air pressure on the port 2 (A) side.
The pilot air of the piston ④ is also exhausted from the pilot valve ① , and the piston ④ is returned upward due to the spring, closing the flow passage from needle ⑤ .
Internal construction/Cylinder actuation circuit
(Meter-out control) example
-25-
8.
Trouble Shooting
Power supply of pilot valve
OFF
ON
Phenomenon
Air leaks from 3 (R) port.
The residual pressure is not exhausted.
Air is not supplied to 2 (A) port.
(There is no leakage from
3 (R) port.)
Air is not supplied to 2 (A) port.
(There is a leakage from
3 (R) port.)
Air leaks from 3 (R) port.
(small amount of leakage)
Flow adjustment by the switching operation of the needle (open/close) cannot be done.
(Air leaks from 2 (A) port even if the needle is closed.)
Cause Countermeasure
1.
Inclusion of foreign matter onto sheet surface of the valve assembly.
1.
Please air blow the sheet surface of the valve assembly.
2.
Damage on rubber portion of the valve
2.
Please replace the valve assembly. assembly.
3.
Damage of the valve spring.
4.
Inclusion of foreign matter onto sheet surface of the piston assembly.
3.
4.
Please replace the valve spring.
Please air blow the sheet surface of the piston valve assembly.
5.
Damage on rubber portion of the piston assembly.
6.
Damage of the piston spring.
5.
Please replace the piston valve assembly.
6.
Please replace the piston spring.
1.
Manual override position of the pilot valve assembly is ON.
2.
Failure of the pilot valve assembly.
3.
Damage of the spool spring.
1.
Please switch the manual override
OFF.
2.
Please replace the pilot valve assembly.
3.
Please replace the control valve assembly.
1. Decrease of the operation pressure.
2.
3.
Failure of the pilot valve assembly.
Condition of the needle operation is closed.
1. Please supply the operating pressure within 0.2 to 1.0MPa.
2. Please replace the pilot valve assembly.
3. Please turn the needle to the open direction (“+” direction).
1.
2.
Decrease of the operation pressure.
Air supply capacity from 1 (P) port is not sufficiency.
(Combined sonic conductance is too small)
1. Please supply the operating pressure within 0.2 to 1.0MPa.
2. Please refer to the precaution of “PIPING”, and review the piping and the equipment on the upstream side.
1.
Inclusion of foreign matter onto sheet surface of the control valve assembly.
2.
Damage on rubber portion of the control valve assembly.
3.
Inclusion of foreign matter onto sheet surface of the valve assembly.
4.
Damage on rubber portion of the valve assembly.
1.
Please air blow the sheet surface of the control valve assembly.
2.
Please replace the control valve assembly.
3.
Please air blow the sheet surface of the valve assembly.
4.
Please replace the valve assembly.
1.
Inclusion of foreign matter onto sheet surface of the control valve assembly.
1.
Please air blow the sheet surface of the control valve assembly.
2.
Damage on rubber portion of the control valve assembly.
2.
Please replace the control valve assembly.
-26-
1 2
6
Damper
Control valve assembly
9．Disassembly drawing
4 Pilot valve assembly
3
Top cover
7
1 1
Piston assembly
Piston spring
-27-
1 Body
9
Plug assembly
5 Valve assembly
10 Valve spring
8 Needle assembly
2 Bottom cover
9 ． Dimensions
Grommet: AV□00-□-□G□-□-A
Dimensions
Model
AV2000-□02-1 to 4G(Z)□-A
AV2000-□02-5 to 6G(Z)□-A
AV3000-□03-1 to 4G(Z)□-A
AV3000-□03-5 to 6G(Z)□-A
AV4000-□04-1 to 4G(Z)□-A
AV4000-□04-5 to 6G(Z)□-A
AV5000-□06,10-1 to 4G(Z)□-A
AV5000-□06,10-5 to 6G(Z)□-A
Port size
1(P) 2(A) 3(R)
1/4 1/4 1/4
1/4
3/8
3/8
1/2
1/4
3/8
3/8
1/2
1/4
3/8
3/8
1/2
1/2 1/2 1/2
3/4,1 3/4,1 3/4
3/4,1 3/4,1 3/4
Model
AV2000-□02-1 to 4G(Z)□-A
AV2000-□02-5 to 6G(Z)□-A
AV3000-□03-1 to 4G(Z)□-A
AV3000-□03-5 to 6G(Z)□-A
AV4000-□04-1 to 4G(Z)□-A
AV4000-□04-5 to 6G(Z)□-A
AV5000-□06,10-1 to 4G(Z)□-A
AV5000-□06,10-5 to 6G(Z)□-A
A
Standard specifications
C D E1 E2 G
66
76
98
47 24.5 20 20 33
50 29.5 20 20 38
56 39.5 26 26 49
128 59 53 37 37 53
Optional specifications
With bracket
K L M N P Q R S T U V
30 50 51.5 44 5.5 10 66 2.3 33.5 54 －
41 50 53.5 46 5.5 15 70 2.3 33.5 54 ―
50 60 64 54 8.5 18 90 3.2 39 74 ―
70 75 70 60 11 16 100 3.2 45 80 56
Body size
20
30
40
50
Coil type
AC
DC
AC
DC
AC
DC
AC
DC
H
(mm)
(mm)
Width across flats 22
Width across flats 36
B
85
83
85
83
95
93
98
96
J
30
35
33
52
W
M4 x 0.7
Depth 6
With built-in silencer
X Y
3
Width across flats 14
M4 x 0.7
Depth 6
M5 x 0.8
Depth 6.5
M6 x 1
Depth 8
Width across flats 24
Width across flats 30
3
4
6
Width across flats 19
Width across flats 22
Width across flats 32
-28-
DIN terminal: AV□00-□-□D/Y□-□-A
Dimensions
Model
AV2000-□02-1 to 6D/Y(Z)□-A
AV3000-□03-1 to 6D/Y(Z)□-A
AV4000-□04-1 to 6D/Y(Z)□-A
AV5000-□06,10-1 to 6D/Y(Z)□-A
Port size
1(P) 2(A) 3(R)
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
Standard specifications
A B C D E1 E2 G
66 97 47 24.5 20 20 33
76 97 50 29.5 20 20 38
98 107 56 39.5 26 26 49
3/4,1 3/4,1 3/4 128 109 59 53 37 37 53
Model
AV2000-□02-1 to 6D/Y(Z)□-A
AV3000-□03-1 to 6D/Y(Z)□-A
AV4000-□04-1 to 6D/Y(Z)□-A
AV5000-□06,10-1 to 6D/Y(Z)□-A
H
(mm)
Width across flats 22
Width across flats 24
Width across flats 30
Width across flats 36
J
30
35
33
52
K L M N P
Optional specifications
With bracket
Q R S T U V
30 50 51.5 44 5.5 10 66 2.3 33.5 54 －
41 50 53.5 46 5.5 15 70 2.3 33.5 54 ―
50 60 64 54 8.5 18 90 3.2 39 74 ―
70 75 70 60 11 16 100 3.2 45 80 56
W
M4 x 0.7
Depth 6
With built-in silence
X Y
3
Width across flats 14
M4 x 0.7
Depth 6
M5 x 0.8
Depth 6.5
M6 x 1
Depth 8
3
4
6
Width across flats 19
Width across flats 22
Width across flats 32
-29-
Air operated type: AVA□00-□-□-A
Dimensions
Model
AVA2000-□02-□-A
AVA3000-□03-□-A
AVA4000-□04-□-A
AVA5000-□06,10-□-A
Port size
1(P) 2(A) 3(R)
1/4 1/4 1/4
3/8 3/8 3/8
1/2 1/2 1/2
3/4,1 3/4,1 3/4
Optional specifications
With bracket
K L M N P Q R S T U V
(mm)
Pilot
Port size
Standard specifications
A B C D E1 E2 F G
1/8
1/8
1/8
1/8
H
66 65.6 47 24.5 20 20 33 33
76 65.6 50 29.5 20 20 38 38
98 75.6 56 39.5 26 26 36 49
128 78.6 59 53 37 37 55 53
Width across flats 22
Width across flats 24
Width across flats 30
Width across flats 36
Model
AVA2000-□02-□-A
AVA3000-□03-□-A
AVA4000-□04-□-A
AVA5000-□06,10-□-A
30 50 51.5 44 5.5 10 66 2.3 33.5 54 －
41 50 53.5 46 5.5 15 70 2.3 33.5 54 ―
50 60 64 54 8.5 18 90 3.2 39 74 ―
70 75 70 60 11 16 100 3.2 45 80 56
W
M4 x 0.7
Depth 6
With built-in silence
X Y
3
Width across flats 14
M4 x 0.7
Depth 6
M5 x 0.8
Depth 6.5
M6 x 1
Depth 8
3
4
6
Width across flats 19
Width across flats 22
Width across flats 32
-30-
Lockout type (Manual operation): AVL□00-□-□-A
Dimensions
Model
AVL2000-□02-□-A
AVL3000-□03-□-A
AVL4000-□04-□-A
AVL5000-□06,10-□-A
Port size
1(P) 2(A) 3(R)
1/4
3/8
1/2
1/4
3/8
1/2
1/4
3/8
1/2
Standard specifications
A B C D E1 E2 F G
66 100.6 47 24.5 20 20 64 33
76 100.6 50 29.5 20 20 64 38
98 110.6 56 39.5 26 26 64 49
3/4,1 3/4,1 3/4 128 113.6 59 53 37 37 64 53
Model
AVL2000-□02-□-A
AVL3000-□03-□-A
AVL4000-□04-□-A
AVL5000-□06,10-□-A
(mm)
H
Width across flats 22
Width across flats 24
Width across flats 30
Width across flats 36
K L M N P
Optional specifications
With bracket
Q R S T U V
30 50 51.5 44 5.5 10 66 2.3 33.5 54 －
41 50 53.5 46 5.5 15 70 2.3 33.5 54 ―
50 60 64 54 8.5 18 90 3.2 39 74 ―
70 75 70 60 11 16 100 3.2 45 80 56
W
M4 x 0.7
Depth 6
With built-in silence
X Y
3
Width across flats 14
M4 x 0.7
Depth 6
M5 x 0.8
Depth 6.5
M6 x 1
Depth 8
3
4
6
Width across flats 19
Width across flats 22
Width across flats 32
-31-
Lockout type (Manual operation with solenoid valve)
DIN terminal ： AVL□00-□-□D/Y□-□-A
Dimensions
Model
AVL2000-□02-1 to 6D/Y(Z)-□-A
AVL3000-□03-1 to 6D/Y(Z)-□-A
AVL4000-□04-1 to 6D/Y(Z)-□-A
AVL5000-□06,10-1 to 6D/Y(Z)-□-A
(mm)
Port size
1(P) 2(A) 3(R)
A B
Standard specifications
C D E1 E2 F G H J Z
1/4 1/4 1/4 66 119.5 47 24.5 20 20 64 33
3/8 3/8 3/8 76 119.5 50 29.5 20 20 64 38
1/2 1/2 1/2 98 129.5 56 39.5 26 26 64 49
3/4 ・ 1 3/4 ・ 1 3/4 128 132.5 59 53 37 37 64 53
Width across flats 22
48.9 90.3
Width across flats 24
53.9 95.3
Width across flats 30
51.9 93.3
Width across flats 36
70.9 112.3
Model
AVL2000-□02-1 to 6D/Y(Z)-□-A
AVL3000-□03-1 to 6D/Y(Z)-□-A
AVL4000-□04-1 to 6D/Y(Z)-□-A
AVL5000-□06,10-1 to 6D/Y(Z)-□-A
K L M N P
Optional specifications
With bracket
Q R S T U V
30 50 51.5 44 5.5 10 66 2.3 33.5 54 －
41 50 53.5 46 5.5 15 70 2.3 33.5 54 ―
50 60 64 54 8.5 18 90 3.2 39 74 ―
70 75 70 60 11 16 100 3.2 45 80 56
W
M4 x 0.7
Depth 6
With built-in silence
X Y
3
Width across flats 14
M4 x 0.7
Depth 6
M5 x 0.8
Depth 6.5
M6 x 1
Depth 8
3
4
6
Width across flats 19
Width across flats 22
Width across flats 32
-32-
Lockout type (Manual operation with solenoid valve)
M12 connector ： AVL□00-□-□WOZ-□-A
Dimensions
Model
AVL2000-□02-5 to 6WOZ-□-A
AVL3000-□03-5 to 6WOZ-□-A
AVL4000-□04-5 to 6WOZ-□-A
AVL5000-□06,10-5 to 6WOZ-□-A
(mm)
Port size
1(P) 2(A) 3(R)
A B
Standard specifications
C D E1 E2 F G H J Z
1/4 1/4 1/4 66 108.1 47 24.5 20 20 64 33
3/8 3/8 3/8 76 108.1 50 29.5 20 20 64 38
1/2 1/2 1/2 98 118.1 56 39.5 26 26 64 49
3/4 ・ 1 3/4 ・ 1 3/4 128 121.1 59 53 37 37 64 53
Width across flats 22
Width across flats 24
Width across flats 30
Width across flats 36
74 90.3
79 95.3
77 93.3
96 112.3
Model
AVL2000-□02-5 to 6WOZ-□-A
AVL3000-□03-5 to 6WOZ-□-A
AVL4000-□04-5 to 6WOZ-□-A
AVL5000-□06,10-5 to 6WOZ-□-A
K L M N P
Optional specifications
With bracket
Q R S T U V
30 50 51.5 44 5.5 10 66 2.3 33.5 54 －
41 50 53.5 46 5.5 15 70 2.3 33.5 54 ―
50 60 64 54 8.5 18 90 3.2 39 74 ―
70 75 70 60 11 16 100 3.2 45 80 56
W
M4 x 0.7
Depth 6
With built-in silence
X Y
3
Width across flats 14
M4 x 0.7
Depth 6
M5 x 0.8
Depth 6.5
M6 x 1
Depth 8
3
4
6
Width across flats 19
Width across flats 22
Width across flats 32
-33-
Revision history
A Correction of errors (P32,P33)
4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN
Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362
URL https://www.smcworld.com
Note:
Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2019 SMC Corporation All Rights Reserved
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