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Mounting and switch-on instructions EN
Geared servo motors
g500-H / MCS helical geared servo motor
Contents
Identification of the products
Diagnostics and fault elimination
Contents
3
4
Contents
Standards and operating conditions
Protection of persons and device protection
Inverter power supply 400 V, self-ventilated motors
Inverter power supply 400 V, forced ventilated motors
Inverter power supply 230 V, self-ventilated motors
Environmental notes and recycling
About this document
Document description
About this document
WARNING!
Read this documentation carefully before starting any work.
▶ Please observe the safety instructions!
Document description
This document is intended for skilled personnel who work with the products described.
The data and information compiled in this document serve to support you in the electrical and mechanical installation and commissioning.
• The document is only valid together with the complete documentation of the product!
• For safety-rated attachments observe the enclosed operating instructions of the manufacturer!
• The document includes safety instructions which must be observed.
• All persons working on and with the drives must have the documentation at hand during work and observe the information and notes relevant for it.
• The documentation must always be complete and in a perfectly readable state.
Further documents
Information and tools with regard to the Lenze products can be found on the
Internet: www.Lenze.com
à Downloads
5
6
About this document
Notations and conventions
Notations and conventions
Conventions are used in this document to distinguish between different types of information.
Numeric notation
Decimal separator Point Generally shown as a decimal point.
Example: 1 234.56
Warnings
UL Warnings
UR warnings
Text
Engineering Tools
UL
UR
" "
Are used in English and French.
Software
Example: "Engineer", "EASY Starter"
Icons
Page reference ¶
Documentation reference ,
Reference to another page with additional information.
Example: ¶ 16 = see page 16
Reference to other documentation with additional information.
Example: , EDKxxx = see documentation EDKxxx
Layout of the safety instructions
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instruction may result in material damage.
Safety instructions
Basic safety instructions
Safety instructions
Basic safety instructions
Disregarding the following basic safety instructions and safety information may lead to severe personal injury and damage to property!
• Only use the product as directed.
• Never commission the product in the event of visible damage.
• Never modify the product technically.
• Never commission the product before assembly has been completed.
• Never operate the product without the required covers.
• Connect/disconnect all pluggable connections only in deenergized condition!
• Only remove the product from the installation in the deenergized state.
• The product can – depending on their degree of protection – have live, movable or rotating parts during or after operation. Surfaces can be hot.
• Observe all specifications of the corresponding documentation supplied. This is the condition for safe and trouble-free operation and the achievement of the specified product features.
• The procedural notes and circuit details given in the associated documentation are suggestions and their transferability to the respective application has to be checked. The manufacturer of the product does not take responsibility for the suitability of the process and circuit proposals.
• All work with and on the product may only be carried out by qualified personnel.
IEC 60364 and CENELEC HD 384 define the qualifications of these persons:
They are familiar with installing, mounting, commissioning, and operating the product.
They have the corresponding qualifications for their work.
They know and can apply all regulations for the prevention of accidents, directives, and laws applicable at the place of use.
Application as directed
• The product is a professional equipment intended for use by trades, specific professions or industry and not for sale to the general public. IEC 60050 [IEV 161 ‑ 05 ‑ 05]
• To prevent personal injury and damage to property, higher-level safety and protection systems must be used!
• All transport locks must be removed.
• Mounted eye bolts on the motor are not suitable for transporting geared motors.
• The product may only be operated under the specified operating conditions and in the specified mounting positions.
• The product may only be operated on the inverter.
• Built-in brakes must not be used as safety brakes.
• The product must not be operated in private areas, in potentially explosive atmospheres and in areas with harmful gases, oils, acids and radiation.
7
8
Safety instructions
Residual hazards
Residual hazards
Even if notes given are taken into consideration and protective measures are implemented, the occurrence of residual risks cannot be fully prevented.
The user must take the residual hazards mentioned into consideration in the risk assessment for his/her machine/system.
If the above is disregarded, this can lead to severe injuries to persons and damage to property!
Product
Observe the warning labels on the product!
Dangerous electrical voltage:
Before working on the product, make sure there is no voltage applied to the power terminals!
After mains disconnection, the power terminals will still carry the hazardous electrical voltage for the time given next to the symbol!
High leakage current:
Carry out fixed installation and PE connection in compliance with:
EN 61800 ‑ 5 ‑ 1 / EN 60204 ‑ 1
Hot surface:
Use personal protective equipment or wait until the device has cooled down!
Protection of persons
• The power terminals may carry voltage in the switched-off state or when the motor is stopped.
Before working, check whether all power terminals are deenergized.
• Voltages may occur on the drive components (e.g. capacitive, caused by inverter supply).
Careful earthing in the marked positions of the components must be carried out.
• There is a risk of burns from hot surfaces.
Provide protection against accidental contact.
Use personal protective equipment or wait until the device has cooled down.
Prevent contact with flammable substances.
• There is a risk of injury due to rotating parts.
Before working on the drive system, ensure that the motor is at a standstill.
• There is a risk of accidental start-up or electric shock.
Motor protection
• Installed temperature sensors are no full protection for the machine.
If necessary, limit the maximum current. Parameterize the inverter so that it will be switched off after some seconds of operation with I > I rated
, especially if there is a risk of blocking.
Integrated overload protection does not prevent overloading under all conditions.
• The fuses are no motor protection.
Use a current-dependent motor protection switch.
Use the built-in temperature sensors.
Safety instructions
Residual hazards
Gearbox protection
• Excessive vibration accelerations and resonances will damage the gearbox.
Do not operate the gearbox at vibration accelerations > 2 g (20 m/s 2 ) of the machine.
Do not operate the gearbox in the resonance range of the machine.
• Excessive torques will damage the gearboxes.
Do not exceed the output torques specified on the nameplate.
• Excessive input speeds lead to increased temperatures.
Do not exceed the input speeds specified on the nameplate.
• Avoid excessive lateral forces on the gearbox shaft.
Align the shafts of the gearbox and driven machine exactly with each other.
• Machine elements can be damaged by a lack of lubricant.
Mount the gearbox only in the mounting position indicated on the nameplate.
When changing the lubricant, use the lubricant type and quantity specified on the nameplate.
9
Product information
Identification of the products
Nameplates
Product information
Identification of the products
Nameplates
The nameplate is attached to the motor.
7.7
7.8
8.1
8.2
8.3
3
4
5.4
5.7
5.8
Pos.
1
2
7.4
7.5
7.6
5.9
7.1
7.2
7.3
4
9
10
3 l
10.1
11.1
11
12.1
13
1
10.2
12.2
11.2
10.3
8.1
14
10.4
11.3
DE
2
7.1
7.2
7.3
12.3
5.9
19
17
8.2
7.4
18
8.3
5.8
Contents
Manufacturer/production location
Motor type/standard
Gearbox type
Motor type
Ratio (gearbox)
Load capacity (gearbox)
Output speed (geared motor)
Output torque (geared motor)t
Rated voltage/motor voltage
Rated current/motor current
Rated power/motor power
Output torque (motor)
Motor speed [rpm]
Motor code for controller parameterization (C86 Y 1.
Frequency)
Rated frequency
Cos phi 1. Frequency
Temperature class (motor)
Degree of protection (motor)
Motor protection
16
7.7
7.8
7.6
7.5
15
5.7
5.4
14
15
16
17
18
19
Pos.
9
10
10.1
10.2
10.3
10.4
11
11.1
11.2
11.3
12.1
12.2
12.3
13
Contents
Encoder type designation
Brake data
Brake type
AC/DC brake voltage
Performance
Braking torque
Fan specifications
AC/DC fan voltage
Rated frequency
Electrical power input
Material number
Serial number
Year of manufacture/week of manufacture
Bar code
Permissible ambient temperature
Weight
UL file number
Conformity/approvals
Continuous standstill torque M
0
[Nm]
Additional customer data
10
Product information
Identification of the products
Product codes
Generation
Gearbox type
Output torque
Type of construction
Shaft type
Housing type
Flange mounting
Product codes
Gearbox product code
Example
Product type
Product family
Number of stages
Motor mounting
Gearboxes
Helical gearbox
45 Nm
100 Nm
140 Nm
210 Nm
320 Nm
450 Nm
600 Nm
850 Nm
1500 Nm
3000 Nm
5000 Nm
8000 Nm
14000 Nm
Geared motor
Gearboxes
Solid shaft with featherkey
Solid shaft without featherkey
Foot mounting + centering
Foot mounting
With centering
Without flange
Flange with through holes
Reinforced flange with through holes
2-stage
3-stage
4-stage
Integrated motor
IEC adapter with jaw coupling
IEC adapter with plug-in hollow shaft
NEMA adapter with jaw coupling
NEMA adapter with plug-in hollow shaft
Servomotor adapter with plug-in hollow shaft
Servomotor adapter with jaw coupling
G
G
A
B
A 50
50
H 045 M
045
110
114
121
132
145
160
185
215
230
250
280
314
H
M
N
V
G
V
P
R
K
R 2 C
2
3
4
C
N
T
H
1A
A
B
C
C
A
B
S
E
D
G
Drive size 1A
...
□H
08
...
82
11
Product information
Identification of the products
Product codes
Product code of MCS synchronous servo motor
Example
Meaning
Product family
Type
Version
Motor frame size
Overall length
Rated speed
Inverter mains connection
Feedback
Brake
Variant
Motor
Compact servo motors
Synchronous
Square dimension 62 mm
Square dimension 89 mm
Square dimension 116 mm
Square dimension 142 mm
Square dimension 192 mm rpm x 100
3 x 230 V
3 x 400 V
SinCos absolute value encoder, single-turn, EnDat
AS2048-5V-E
Digital absolute value encoder, multi-turn,
Hiperface DSL®
AM20-8V-D
SinCos absolute value encoder, multi-turn, EnDat
AM32-5V-E
SinCos absolute value encoder, multi-turn, EnDat
AM2048-5V-E
Digital safety absolute value encoder, multi-turn,
Hiperface DSL®
AM20-8V-D2
Resolver p=1
Safety resolver, p=1
RV03
SinCos absolute value encoder, multi-turn,
Hiperface®
AM128-8V-H
SinCos absolute value encoder, multi-turn,
Hiperface®
AM1024-8V-H
SinCos absolute value encoder, single-turn,
Hiperface®
AS1024-8V-H
SinCos safety absolute value encoder, multi-turn,
Hiperface®
AM128-8V-K2
SinCos safety absolute value encoder, multi-turn,
Hiperface®
AM1024-8V-K2
SinCos safety absolute value encoder, single-turn,
Hiperface®
AS1024-8V-K2
Without brake
Permanent magnet brake DC 24V
Permanent magnet brake DC 24V, reinforced
M C
Product code
M
C
S
S
06 C 41 RS0 B0
06
09
12
14
19
C
...
P
11
...
60
L
-
ECN
EKM
EQI
EQN
EVM
RS0
RV0
SKM
SRM
SRS
SVM
SVM
SVS
B0
P1
P2
12
Product information
Identification of the products
Product codes
Product code feedbacks
Example
Meaning
Product family
Number
Variant
Resolver
Resolver for safety function
Incremental encoder
Incremental encoder with commutation signal
Absolute value encoder, singleturn
Absolute value encoder, multiturn
2-pole Resolver for servo motors
2-pole Resolver for three-phase AC motors
Number of pole pairs for resolvers
AS
Product code
RS
RV
IG
IK
1024
AS
AM
Supply voltage
Number of bits, steps or increments per revolution
0
1
20
32
128
512
1024
2048
...
4
...
2
3
-
Interface or signal level Standard
TTL
HTL (for incremental encoders)
Hiperface (for absolute value encoders)
EnDat
SinCos 1 Vss
Digital
For safety function
TTL
HTL (for incremental encoders)
Hiperface (for absolute value encoders)
EnDat
SinCos 1 Vss
Digital
Safety Integrity Level (SIL)
5 V
8 V
15 V
24 V
...
8 V -
3
4
1
2
T
H
H
D
E
S
K
F
V
U
K
D
K 2
13
Product information
Equipment
Equipment
The following figure provides an overview of the elements and connections on the product.
Their position, size and appearance may vary.
Ventilation
(depending on the mounting position)
Oil filler plug
(depending on the mounting position)
Oil level check
(depending on the mounting position)
Temperature monitoring
Motor connection
Cooling
Feedback
Output shaft
Output flange
Housing type
Permanent magnet brake
Oil drain plug
(depending on the mounting position)
14
Transport
• Ensure appropriate handling.
• Make sure that all component parts are securely mounted. Secure or remove loose component parts.
• Only use safely fixed transport aids (e.g., eye bolts or support plates).
• Do not damage any components during transport.
• Avoid electrostatic discharges on electronic components and contacts.
• Avoid impacts.
• Check the carrying capacity of the hoists and load handling devices. The weights can be found in the shipping documents.
• Secure the load against tipping and falling down.
• Standing beneath suspended loads is prohibited.
The transport weights can be found in the shipping documents!
The motors mounted on the gearbox are sometimes equipped with ears. These are exclusively intended for mounting the motor on/removing the motor from the gearbox and must not be used for the complete geared motor!
CAUTION!
Danger from tipping or falling loads!
Standing beneath suspended loads is prohibited!
▶ Use additional appropriate lifting aids, if required, to achieve a direction of loading which is as vertical as possible (highest load carrying capacity). Secure lifting aids against shifting!
▶ Screw in the transport aids completely. They must have even and full-surface contact!
▶ Transport aids must be loaded vertically in the direction of the screw axis! Diagonal or lateral tension reduces the load carrying capacity! Observe data in standard DIN 580!
The thread in the output shaft can be used with smaller drives. Larger gearboxes have a transport thread for eye bolts in accordance with DIN 580 in the gearbox housing as standard.
The eye bolt is not included in the scope of supply!
The position of the transport thread can be seen in the following representations.
Transport
15
Transport
Position of the eye bolt
G50AH045 ... G50BH114 G50BH121 ... G50BH230
1.
2.
Thread
Load carrying capacity kg
M6
80
M8
140
M10
230
M12
340
M16
700
M20
1200
M24
1800
16
Storage
Storage up to one year:
• Observe the climatic conditions according to the technical data
-
• Store in a dry, low-vibration environment (V eff
< 0.2 mm/s) without aggressive atmosphere in the interior
• Protect from dust, shocks and sunlight
• Avoid temperature changes with condensate formation.
• Store gearboxes with a ventilation unit with the ventilation element on top.
• Do not activate ventilation unit, in order to prevent air exchange with the ambient air.
• Treat damaged corrosion protection on shafts and bare surfaces subsequently
Storage for more than one year, up to two years:
• Apply a long−term corrosion preventive (e.g. Anticorit BW 366 from the Fuchs company) to the shafts and uncoated surfaces before storing the motor away.
• Do not activate ventilation element
• Install gearbox in mounting position M1 (A)
• Fill gearbox with the lubricant type filled in (see nameplate) up to the filling/venting bore for mounting position M1 (A)
-
-
Storage
17
Mechanical installation
Important notes
Mechanical installation
Important notes
• Install the product according to the information in the chapter "Standards and operating conditions".
4 Standards and operating conditions
• The technical data and the data regarding the supply conditions can be found on the nameplate and in this documentation.
• Ambient media − especially chemically aggressive ones − may damage shaft sealing rings, lacquers and plastics.
• Lenze offers special surface and corrosion protection in this case.
• Only install the gearbox in the mounting position shown.
Preparation
• Protect shaft sealing rings from contact with solvents.
• Remove protection covers from shafts.
• Thoroughly remove anticorrosion agents from the shaft and from flange faces.
• Draw the transmission elements onto the output shaft only by using the centering thread.
• Align the output shaft and transmission elements exactly to avoid tensions.
• Mount belt pulleys, sprockets, or gear wheels as close as possible to the shaft shoulder in order to keep the bending load of the shaft and the bearing forces at a minimum level.
• Tighten all screw connections with the specified torques and secure them with standard screw locking adhesive.
• Check paint for damage and repair professionally.
18
Mechanical installation
Installation
Mounting positions
Installation
• The mounting surfaces must be plane, torsionally rigid and free from vibrations.
• The mounting areas must be suited to absorb the forces and torques generated during operation.
• Ensure an unhindered ventilation.
• For versions with a fan, keep a minimum distance of 10 % from the outside diameter of the fan cover in intake direction.
Mounting positions
M1
[ A ]
M6
[ E ]
M2
[ D ]
M4
[ C ]
M5
[ F ]
M3
[ B ]
19
Mechanical installation
Installation
Ventilation
Ventilation
No ventilation is required for the gearboxes G50AH045 …BH121.
The gearbox G50BH121 can optionally be fitted with ventilation units.
From G50BH132onwards, the gearboxes are supplied with ventilation units as standard.
Gearboxes that are delivered with a ventilation unit are provided with a label.
Remove the transport locking device on the vent valve before initial commissioning.
Loosely enclosed vent valves must be mounted in accordance with the mounting position.
G50BH121 ... BH145
Mounting position M1 (A) Mounting position M2 (D)
Filling and ventilation
Mounting position M3 (B)
+
+
+
Control
Drain
20
Mounting position M4 (C)
+
Mounting position M5 (F)
Filling and ventilation
Mechanical installation
Installation
Ventilation
Mounting position M6 (E)
+
+
Control
Drain
①
②
①
②
G50BH121
G50BH132
G50BH145
21
Mechanical installation
Installation
Ventilation
G50BH160 ... BH230
Mounting position M1 (A)
+
Mounting position M2 (D)
Filling and ventilation
+
Mounting position M3 (B)
+
Check
Drain
22
Mounting position M4 (C)
+
+
Mounting position M5 (F)
Filling and ventilation
Mechanical installation
Installation
Ventilation
Mounting position M6 (E)
+
Control
Drain
Gearbox with oil compensation reservoir for mounting position M4 (C)
In order to guarantee a reliable lubrication of the toothed parts in mounting position M4 (C)
(motor is on the gearbox vertical from the top), a high filling level is required in the gearbox.
As a result of the reduced volume of air in the gearbox, this may lead to oil escaping from the ventilation at higher input speeds. The oil compensation reservoir increases the expansion space for the lubricant.
The oil compensation reservoir can be ordered as a mounting set for fastening to the gearbox.
If insufficient space is available, the oil compensation reservoir can also be mounted over the gearbox hose connection on nearby system parts.
23
Mechanical installation
Dimensions
Dimensions
Dimensions are contained in the configuration document.
Mounting
Transmission elements
• Fit or remove transmission elements only using suitable equipment.
• For fitting the transmission elements use the center hole in the shaft.
• Avoid impacts and shocks.
• In case of a belt drive, tension the belt in a controlled manner according to manufacturer information.
• Be sure to carry out mounting in a manner free from distortion.
• Compensate minor inaccuracies by suitable flexible couplings.
Fastening
• Use screws with a minimum property class of 8.8.
• Observe prescribed tightening torques.
• Secure against unintended loosening.
• For alternating loads, we recommend applying anaerobic curing adhesive between flange and mounting surface.
Thread
Strength
8.8
10.9
Nm
Nm
M3
1.3
1.9
M4
3.0
4.6
M5
5.9
8.6
M6
10.1
14.9
M8 M10 M12 M16
Tightening torque Nm ±10 %
24.6
48 84 206
36.1
71 123 302
M20
415
592
M24
714
1017
M27
1050
1496
M30
1428
2033
24
Electrical installation
Important notes
Electrical installation
Important notes
DANGER!
Risk of injury and risk of burns from dangerous voltage
Power terminals may also carry voltage in the switched-off state or when the motor is stopped and may cause life-threatening cardiac arrhythmia and serious burns.
▶ Disconnect the product from the mains.
▶ Check that the power terminals are deenergized before starting work.
• When working on energized products, comply with the applicable national accident prevention regulations.
• The electrical installation must be carried out according to the appropriate regulations
(e.g. cable cross-sections, fuses, PE connection).
• The manufacturer of the system or machine is responsible for adherence to the limits required in connection with EMC legislation.
Operation on an external inverter
A max. pulse voltage amplitude of U pk
= 1560 V at the motor terminals must not be exceeded.
Here, the minimum pulse rise time must be t
R
= 0.1 µs.
If it cannot be ruled out that the permissible voltage peaks will be exceeded or that the minimum pulse rise time will not be reached, the following measures must be initiated:
• Reduction of the DC-bus voltage (threshold for brake chopper voltage)
• Use of filters, chokes
• Use of special motor cables
Preparation
The notes for the electrical connection can be found in the enclosed mounting instructions.
EMC-compliant wiring
The EMC-compliant wiring is described in detail in the documentation of the
Lenze inverters.
25
Electrical installation
Motor connection
Connection via terminal box
Motor connection
Connection via terminal box
Observe the notes on wiring, data on the nameplate, and the connection diagram in the terminal box.
The connection must ensure a continuous and safe electrical supply:
• No protruding wire ends
• Use assigned cable end fittings
• Ensure good electrical conductivity of the contact (remove paint residues) if an additional
PE connection is used
• Establish a safe protective earth connection
• After the connection is completed, make sure that all connections on the terminal board are firmly tightened
• The terminal box has to be free of foreign bodies, dirt, and humidity
• All unused cable entries and the terminal box itself must be sealed so that they are dusttight and waterproof
The smallest air gaps between uncoated, live parts and against earth must not fall below the following values:
Minimum requirements for basic insulation according to IEC/EN 60664-1 (CE)
3.87 mm
Higher requirements for UL design
6.4 mm
9.5 mm
Motor diameter
<178 mm
> 178 mm
Cable glands
The bore holes for the cable glands M25, M20 and M32 are located on both sides and closed. They can be opened according to need.
Motor
Screwed connections cable cross-section
Stripping length
Terminal design mm 2 mm
MCS09
MCS12
MCS14H
MCS14L15
MCS14P14
MCS19F15
MCS19J15
0.08 ... 2.5
4 (without wire end ferrule)
2x M20
2x M25
2x M32
10 ... 11
Spring-loaded terminal
26
MCS14L32
MCS14P32
MCS19F13
MCS19J30
MCS19P
0.2 ... 10
Electrical installation
Motor connection
Connection via terminal box
Position of the connections
2 3 1
4
4
3
Position
1
2
3
4
Terminal box, power
Contact
U1
V1
W1
PE
Meaning
Power connection
Brake connection
Feedback connection
Connection of temperature monitoring
PE connection
Large area shield contact.
Name
L1
L2
L3
PE
Terminal box, DC brake
Contact
BD1
BD2
B4
B5
B6
B7
B8
Terminal box, resolver
Contact
B1
B2
B3
-
Name
+
Name
+Ref
-Ref
+VCC ETS
+COS
-COS
+SIN
-SIN
Meaning
Motor winding phase
PE conductor
Meaning
Brake +
Brake -
Meaning
Transformer windings (reference windings)
Supply: Electronic nameplate (only for variant with electronic nameplate
ETS)
Stator windings cosine
Sine stator windings
Not assigned
27
Electrical installation
Motor connection
Connection via terminal box
B5
B6
B7
B8
B10
B2
B3
B4
Terminal box, SinCos absolute value encoder with Hiperface
Contact
B1
Name
+ UB
GND
A
A¯
B
B¯
Z
Z¯
B20
B21
B22
B23
B24
B25
B5
B6
B7
B8
B2
B3
B4
Terminal box, SinCos absolute value encoder with EnDat
Contact
B1
Name
+ UB
GND
A
A-
B
B-
Daten
Daten-
Takt
Takt-
Up Sensor
0 V Sensor
Schirm
Terminal box with temperature monitoring R
Contact
R1
R2 -
Name
+
Meaning
Supply +
Mass
Track A / + COS
Track A inverse / - COS
Track B / +SIN
Track B inverse/-SIN
Zero track / + RS485
Zero track inverse /-RS485
Incremental encoder shield
Meaning
Supply +
Mass
Track A / + COS
Track A inverse / - COS
Track B / +SIN
Track B inverse/-SIN
EnDat interface data
Data inverse EnDat interface
EnDat interface cycle
Inverse EnDat interface cycle
Up Sensor
0 V sensor
Encoder housing shield
Not assigned
Meaning
Temperature sensor +
Temperature sensor -
28
Connection via ICN connector
Position of the connections
Standard connection
1 2
3
Electrical installation
Motor connection
Connection via ICN connector
One Cable Technology (OCT)
4
3
Position
1
2
3
Meaning
ICN-M23 connector, 6-pole
ICN-M40 connector, 8-pole
• Power connection
• Brake connection
• PE connection
ICN-M23 connector
• Feedback connection
• Connection of temperature monitoring
ICN-M17 connector
• Blower connection
Position
4
Meaning
For One Cable Technology (OCT)
ICN-M23 connector, hybrid
ICN-M40 connector, hybrid
• Power connection
• Brake connection
• PE connection
• Connection of digital absolute value encoder
• Connection of temperature monitoring
Motor/ICN connector assignment
Standard connection: Power and brake
One Cable Technology (OCT): Power connection, brake, feedback and temperature monitoring
Motor Connector Motor Connector Motor Connector
MCS06...
MCS09...
ICN-M23
ICN-M23
MCS14H15-
MCS14H28-
ICN-M23
ICN-M40
MCS14P14-
MCS14P26-
ICN-M23
ICN-M40
MCS12...
MCS14D14-
MCS14D15-
MCS14D30-
MCS14D36-
MCS14H12-
ICN-M23
ICN-M23
ICN-M23
ICN-M23
ICN-M23
ICN-M23
MCS14H32-
MCS14L14-
MCS14L15-
MCS14L30-
MCS14L32-
MCS14P11-
ICN-M23
ICN-M23
ICN-M23
ICN-M40
ICN-M40
ICN-M23
MCS14P32-
MCS19F12-
MCS19F14-
MCS19F29-
MCS19F30-
MCS19J12-
ICN-M40
ICN-M23
ICN-M23
ICN-M40
ICN-M40
ICN-M40
Motor
MCS19J14-
MCS19J29-
MCS19J30-
MCS19P12-
MCS19P14-
MCS19P29-
MCS19P30-
Connector
ICN-M23
ICN-M40
ICN-M40
ICN-M40
ICN-M40
ICN-M40
ICN-M40
29
Electrical installation
Motor connection
Connection via ICN connector
Standard connection
Connection of power and brake
ICN-M23 connector assignment
6-pole
5
1
2
6
4
+
5
6
2
4
ICN M23 6-pole
Contact
PE
1
ICN-M40 connector assignment
8-pole
Name
PE
BD1
BD2
U
V
W
W
2
V
+
+
1
U
Meaning
PE conductor
Brake DC +/AC
Brake DC -/AC
Power phase U
Power phase V
Power phase W
1
2
-
W
V
PE
U
+
ICN M40 8-pole
Contact Name
U
BD1
BD2
W
V
PE
Meaning
Power phase U
Holding brake +
Holding brake -
Power phase W
Power phase V
PE conductor
Not assigned
Not assigned
30
Electrical installation
Motor connection
Connection via ICN connector
Feedback and temperature monitoring connection
ICN-M23 connector assignment
Resolver
Code 0°
9
1
2
3
10
4
P
11
8
12
5
7
6
4
5
6
7
8
9
10
11
12
1
2
ICN M23 for resolvers
Contact
3
Name
+Ref
-Ref
+VCC ETS
+COS
-COS
+SIN
-SIN
-
Schirm
+
ICN-M23 connector assignment
Incremental and SinCos absolute value encoder Hiperface©
Meaning
Transformer windings
Transformer windings
Supply: Electronic nameplate (Only for motors and inverters that support this function)
Stator windings cosine
Stator windings cosine
Sine stator windings
Sine stator windings
Not assigned
Not assigned
Encoder housing shield
Temperature monitoring: PT1000
Temperature monitoring: PT1000
Code 20°
9
2
1
3
10
P
4
8
12
11
7
5
6
8
9
10
11
12
6
7
4
5
1
2
3
ICN M23 for incremental and SinCos absolute value encoder Hiperface
Contact Name
B
A¯
A
-
+UB
GND
Z¯
Z
B¯
Schirm
+
Meaning
Track B / +SIN
Track A inverse / - COS
Track A / + COS
Supply +
Mass
Zero track inverse /-RS485
Zero track / + RS485
Not assigned
Track B inverse/-SIN
Encoder housing shield
Temperature monitoring: PT1000
Temperature monitoring: PT1000
31
Electrical installation
Motor connection
Connection via ICN connector
ICN-M23 connector assignment
SinCos absolute value encoder with EnDat interface
Code 0°
9
8
10
11
17
1
12
16
7
15
6
14
2
13
4
5
3
12
13
14
15
16
17
5
6
7
3
4
8
9
10
11
1
2
ICN M23 SinCos absolute value encoder with EnDat
Contact Name
UP Sensor
-
0 V Sensor
+
+UB
Takt
Takt-
GND
Schirm
B
B-
Daten
A
A-
Daten-
Blower
Pin assignment ICN-M17
6
5
+
1
Meaning
Up Sensor
Not assigned
Not assigned
0 V sensor
PT1000/KTY temperature sensor
PT1000/KTY temperature sensor
Supply +
EnDat interface cycle
Inverse EnDat interface cycle
Mass
Encoder housing shield
Track B
Track B inverse/-SIN
EnDat interface data
Track A
Track A inverse / - COS
Data inverse EnDat interface
4
5
2
3
6
ICN M17 for blowers 1-ph
Contact
PE
1
U2
Name
PE
U1
4
3
2
Meaning
PE conductor
Fan
Fan
Not assigned
Not assigned
Not assigned
Not assigned
32
Electrical installation
Motor connection
Connection via ICN connector
One Cable Technology (OCT)
Connection of power, brake, feedback and temperature monitoring
ICN-M23 connector assignment, hybrid
For One Cable Technology (OCT) with digital absolute value encoder
2
1
4
3
C
B
V
D
A
W
U
+
D
1
B
C
2
3
4
V
W
PE
A
ICN M23 Hybrid for One Cable Technology (OCT) with digital absolute value encoder
Contact Name Meaning
U U Power phase U
V
W
PE
BD1
Power phase V
Power phase W
PE
Holding brake +
-
-
BD2
+
+
Holding brake -
Optional temperature monitoring: PTC +
Optional temperature monitoring: PTC -
Not assigned
VCC/data +
GND/data -
Not assigned
33
Electrical installation
Motor connection
Connection via ICN connector
ICN-M40 connector assignment, hybrid
For One Cable Technology (OCT) with digital absolute value encoder
DSL1
1 -
N
2
PE
+
W
DSL2
B
U
A
V
-
1
DSL2
+
2
A
B
V
W
ICN M40 Hybrid for One Cable Technology (OCT) with digital absolute value encoder
Contact
U
Name
U
Meaning
Power phase U
PE
N
DSL1
V
W
BD1
BD2
PE
+
Power phase V
Power phase W
Holding brake +
Holding brake -
PE
Not assigned
VCC/data +
-
+
GND/data -
Not assigned
Not assigned
Optional temperature monitoring: PTC +
Optional temperature monitoring: PTC -
34
Assembly of ICN connectors
NOTICE
Live cables!
Possible destruction of the connector.
▶ Never remove connector when voltage is being applied!
▶ Disable inverter before removing the connector!
NOTICE
Loss of the protection class due to incorrect mounting!
Malfunctions may occur.
▶ ICN connector with screwed connection: Do not remove O-ring
▶ ICN connector with bayonet lock: remove O-ring and dispose of it.
1
Electrical installation
Motor connection
Connection via ICN connector
1. When connecting the connector to the motor connector, make sure that the aids to orientation (pos. 1) are facing each other.
2. Tighten the box nut of the connector!
35
Commissioning
Important notes
Commissioning
Important notes
NOTICE
Do not brake the motor by short-circuit operation.
Short-circuit braking may damage the motor.
Before initial switch-on
• That the drive does not show any visible signs of damage.
• Is the mechanical fixing o.k.?
• Is the electrical connection ok?
• Are all rotating parts and surfaces that may become hot protected against contact?
• Is the featherkey radially secured during the test run without output elements?
• Have all screwed connections of the mechanical and electrical parts been tightened?
• Is it ensured that the cooling air can be freely supplied and discharged?
• Has the PE conductor been connected correctly?
• Are the protective devices against overheating (e.g. thermal sensor evaluation) working?
• Has the inverter been parameterized suitably for the motor?
• Is the phase sequence of the motor connection correct?
• Is the contact of good electrical conductivity if a PE connection on the motor housing is used?
After a long period of downtime or after overhauling the motor, check the insulation resistance prior to initial switch-on, as condensation may have formed.
• If the values measured are ≤1 kΩ per volt of the rated voltage, the insulation resistance is inadequate and no voltage is to be applied.
• Dry the winding until the insulation resistance is >1 kΩ per volt of the rated voltage.
36
Commissioning
Functional test
Functional test
After commissioning, check all individual functions of the drive:
• Rotating direction in decoupled state
• Torque behavior and current consumption
• Function of the feedback system
• Brake function
During operation, carry out inspections on a regular basis. Pay special attention to:
• Unusual noises
• Irregular running
• Increased vibration
• Loose fixing elements
• Condition of electrical cables
• Speed variations
• Deposits on the drive and in the cooling channels
Direction of rotation of the output shaft
L
R
L
R
Motor rotating direction
Direction of gearbox rotation
2-stage
3-stage
4-stage
L
L
R
L
R
R
L
R
37
Maintenance
Maintenance
WARNING!
Risk of injury due to non-compliance with the following safety measures
Disregarding the following safety measures may lead to severe personal injury and damage to property.
▶ Only work on the drive system when it is de-energised.
▶ Wait for the surfaces to cool down.
▶ Put the drive system in a load-free state or secure any loads acting on the drive.
▶ Protect the motors against the ingress of foreign bodies.
Brake
• The brakes are not accessible from the outside.
• Maintenance work of the brake must only be carried out by Lenze Service personnel.
Feedback
WARNING!
Functional safety
Certain feedback systems support safety functions according to the requirements of the
2006/42/EC: Machinery Directive [UKCA: S.I. 2008/1597 - The Supply of Machinery (Safety)
Regulations 2008] .
Any work on the safety encoder which has not been executed professionally will cause a loss of the safety functions.
▶ The safety encoder may only be repaired or replaced by the Lenze service or its authorised persons.
38
Maintenance
Maintenance intervals
Maintenance intervals
Geared motor/gearbox
Time interval Measures
After assembly and after 3 hours , check fastening.
On the first day, then every month
Every 6 months
Annually
General check
Check tightness
Clean geared motor/gearbox
Check rubber buffer
Relubricate roller bearings
Check vent valve
Description of the operations
Check all fixing screws on the gearbox (foot, flange and shrink disc fixing ...) for tightness.
Pay attention to unusual operating noises, vibrations and impermissibly high temperatures
In case of leakage, eliminate cause of leakage and check lubricant level.
Remove dirt and dust deposits. Clean more frequently in the case of heavy dirt accumulation
Check rubber buffer of the torque plate and replace it in the event of visible wear or damage
For gearboxes with adapter and grease nipple:
Relubricate the roller bearings in the adapter using a grease gun.
Grease: Klüber Microlube GLY 92, amount approx. 5 grams
Check whether air can pass through the breather element. If it shows blockages, replace it
Change lubricant
For type and amount of lubricant see nameplate
Rolling bearing greases should also be renewed when changing the lubricant
According to diagram; at the latest as specified in the lubricant table
Change lubricant
Replace roller bearing grease filling
The following gearboxes are lubricated for life:
• G50BH045
• G50BH110
• G50BH114
Lubricants
For gearboxes not lubricated for life, change the lubricant at regular intervals.
The type of lubricant is indicated on the nameplate. Only use the same type of lubricant.
The change interval depends on the lubricant temperature during operation.
The replacement intervals listed in the lubricant table are reference values for normal ambient conditions. Shorter periods are required for more difficult operating conditions (e.g.
aggressive ambient media).
At higher oil temperatures, determine the change interval from the following lubricant diagram.
39
Maintenance
Maintenance intervals
Determine change intervals for lubricants
1 .
Measure the lubricant temperature at the drain plug
2 .
Add 10 C
3 .
Determined the change interval from the diagram
Position Of the drain plug
110
100
A
B
90
80
A
70
60
1000 10000
B
Oil sump temperature [°C]
Change interval in operating hours [h]
C
D
50000
C
D
Synthetic oil: CLP HC/CLP PG
Mineral oil: CLP
40
Maintenance work
Check the oil level
NOTICE
▶ Check the oil level in cold condition!
Check the oil level by means of the displayed dipsticks. Depending on the gearbox type and the mounting position (M1 ... M6), make these according to the following templates. The gearbox type and mounting position are indicated on the nameplate.
The oil level must be within the marked range of the dipstick.
Maintenance
Maintenance work
41
Maintenance
Maintenance work
Gearbox G50BH121 ... H145
Template: Dipsticks for G50BH121
M1
M4
M2
M3
M6 M5
42
Template: Dipsticks for G50BH132
M1
M3
M6
M5
M4
M2
Maintenance
Maintenance work
43
Maintenance
Maintenance work
Template: Dipsticks for G50BH145
M1
M3
M6
M4
M2
M5
How to check the lubricant level:
1 .
Remove the control screw at the marked position.
2 .
Insert the dipstick through the threaded hole. Observe the position of the dipstick in the template!
3 .
Carefully pull out the dipstick and determine the lubricant level. The lubricant level must be within the marked range of the dipstick.
4 .
If the lubricant level is too low, top up lubricant until the lubricant level is in the marked area of the dipstick. If the loss is greater, determine the cause.
5 .
Insert the control screw and tighten it to the specified torque.
44
Maintenance
Maintenance work
Gearbox G50BH160 ... G50BH314
How to check the lubricant level:
1 .
Remove the control screw at the marked position.
2 .
Insert auxiliary tool through the threaded hole.
3 .
Carefully pull out the auxiliary tool and determine the lubricant level. The lubricant level may be between the threaded hole and dimension "x".
4 .
If the lubricant level is too low, top up lubricant until the lubricant level is in the marked area. If the loss is greater, determine the cause.
5 .
Insert the control screw and tighten it to the specified torque.
A C
90°
B
ÖL
A
B
C
Check bore hole
Auxiliary tool, e. g. angled wire (not included in the scope of supply)
Control screw
Threaded hole G
M10 x 1
M12 x 1.5
M16 x 1.5
M20 x 1.5
Change lubricant
Screw head d2 mm
14
17
21
25
NOTICE
Change from standard lubricant CLP or CLP HC to food grade lubricant CLP ... USDA H1.
The drain holes do not always allow complete draining of the gearbox. A residual amount of the lubricant may remain in the gearbox.
▶ Carefully flush the gearbox with the food grade lubricant before changing the lubricant.
Filling height x mm
2
3
4
5
NOTICE
▶ The gearbox should be lukewarm in order that the oil flows well but there is no risk of scalding.
How to change the lubricant:
1 .
Place a sufficiently large container (lubricant quantity indicated on the nameplate) under
2 .
Remove filler and drain plug at the marked position and drain lubricant completely.
3 .
Insert the drain plug with a new sealing ring and tighten to the prescribed torque.
4 .
Fill in defined amount of lubricant through the inlet.
5 .
Insert the filler plug and tighten it to the specified torque.
6 .
Dispose of waste oil according to the applicable regulations.
45
Maintenance
Maintenance work
Tightening torques for venting elements and screw plugs
Threaded hole
M10 x 1
M12 x 1.5
M16 x 1.5
M20 x 1.5
Tightening torque
Nm
10
20
34
50
Change roller bearing lubricant
Recommended lubricants:
Gearbox roller bearing
Motor roller bearing
Biolubricant
(lubricant for forestry, agriculture and water supply and distribution)
Ambient temperature
−30 °C ... +50 °C
−30 °C ... +80 °C
-40 °C ... +60 °C
−30 °C ... +70 °C
−40 °C ... +80 °C
−40 °C ... +50 °C
Manufacturer
Fuchs
Klüber
Klüber
Lubcon
Klüber
Fuchs
How to change the lubricant:
• Clean rolling bearings before lubricating
• For fast-running bearings (gearbox drive end): Fill one third of the hollow spaces between the roller bearings with grease.
• For slow-running bearings (within gearbox and driven side of gearbox): fill two-thirds of the hollow spaces between roller bearings with grease.
Type
Renolit H 443
Petamo 133 N
Microlube GLY 92
Thermoplex 2TML
Asonic GHY 72
Plantogel 0120S
46
Repair
NOTICE
We recommend having all repairs carried out by the Lenze service department.
If faults occur during the operation of the drive system:
• First check the possible causes of malfunction according to the
4 Diagnostics and fault elimination
• If the fault cannot be remedied using one of the measures listed, please contact the Lenze service department. The contact data can be found on the rear of this documentation.
Repair
47
Diagnostics and fault elimination
Malfunctions
Diagnostics and fault elimination
Malfunctions
If faults occur during the operation of the drive, the table below helps you to identify the causes. If it is not possible to remedy the fault using the measures listed, please contact the
Lenze service department.
Error
Drive is not running
Motor runs, gearbox does not
Unusual running noises
Oil discharge at the gearbox ventilation unit
Possible cause
Voltage supply interrupted
Faulty electrical connection
Load too high
Coupling components are missing or defective
Gearbox is defective
Clutch disengaged
Overload
Excessive temperature
Vibrations, noise
Overload
Inadequate heat dissipation
Lack of lubricant
Loose fixing elements
Shrink disc connection is spinning Correct screw tightening torque has not been reached
Insufficient number of passes, not all screws are tightened correctly.
Machine shaft and hollow shaft bore not sufficiently degreased
Wrong component part dimensions
Fits, roughnesses
Yield point of machine shaft material is too low
Re > 300 N/mm2 required
Friction factors are too low
Surface roughness Rz ≤ 15 µm required
Oil is leaking
The shrink disc itself has been degreased so that the screws and the bevels are dry. Due to incorrect friction factors, the shrink disc cannot be tightened correctly.
Wrong oil level for the applied mounting position
Initially slight leakage at the shaft seal
Overpressure due to lacking ventilation
Overpressure due to polluted ventilation
Worn-out shaft sealing rings
Cover / flange screws are loose
Incorrect oil level for the mounting position applied and/or incorrect position of ventilation unit
Remedy
Check connection
Check external voltage supply.
Reduce load
Check assignment drive - machine
Check mounting
Inform Lenze Service
Engage the clutch
Reduce load
Check assignment drive - machine
Reduce load
Improve cooling air supply, clean gearbox / motor
Top up lubricant according to regulations
Tighten fixing elements
Specifications for assembly, dimensions and material must be observed
Check mounting position (see nameplate) and oil level
Optimum sealing conditions only arise after the running-in phase
Install ventilation according to the mounting position
Clean ventilation
Check condition of sealing lip contact area, repair if necessary.
Check that the fixing screws are tightly fastened.
Continue to monitor the gearbox
Check mounting position (see nameplate) and oil level
Check position of ventilation unit
Use oil compensation reservoir
48
Technical data
Standards and operating conditions
Conformities and approvals
Technical data
Standards and operating conditions
Conformities and approvals
More information and certificates of approval can be found under g500 + MCS helical geared motors
Europa
Country
European Union
Eurasian Economic Union (EAEU)
Great Britain
Conformity/approval
CE
EAC
UKCA
America
Country
Canada
USA
Asia
Country
Conformity/approval
CSA
UL
Conformity/approval
China -
Product representation
CE mark
EAC mark
UKCA mark
Product representation cURus mark
Product representation
CEL mark
EFUP mark
Protection of persons and device protection
Protection class
-
Temperature class
-
Permissible voltage
-
EN IEC 60529,EN IEC
60034-5
IP54
IP65
EN IEC 60034-1
IEC 60034-18-41
IEC/TS
60034-25:2007
F (155 °C)
IVIC C
Limit curve A
EMC data
Noise emission
-
Noise immunity
-
EN IEC 60034-1
EN IEC 60034-1
Self-ventilated: MCS06 ... MCS19
Forced ventilated: MCS12 ... MCS19
Self-ventilated: MCS06 ... MCS19
Insulation system
At 500 V
Of the pulse voltage
A final overall assessment of the drive system is indispensable
A final overall assessment of the drive system is indispensable
49
Technical data
Standards and operating conditions
Environmental conditions
Environmental conditions
Climate
Storage
Transport
Operation
EN 60721-3-1:1997
1K3 (-20 ... +40 °C)
1K3 (-20 ... +60 °C)
EN 60721-3-2:1997 2K3 (-20 ... +70 °C)
EN 60721-3-3:1995 +
A2:1997
3K3 (-10 ... +40 °C)
3K3 (-15 ...+40 °C)
3K3 (-20 ...+40 °C)
Site altitude
0 … 1000 m amsl
1000 … 4000 m amsl
-
Air humidity
-
Without current derating
Reduce rated output current by 5 %/1000 m
Average relative humidity 85 %
>3 months
<3 months
Operation, without brake
Operation without brake, forced ventilated
Operation without brake, self-ventilated
Without condensation
50
Technical data
Motor data
Rated data
Motor data
Rated data
Inverter power supply 400 V, self-ventilated motors
Motor MCS06C60MCS06C41MCS06F60MCS06F41-
Standstill torque
Rated torque
Max. torque
Rated speed
Max. speed
Rated power
Standstill current
Rated current
Max. current
Rated voltage
Rated frequency
Moment of inertia
Efficiency
P rated
I
0
I rated
I max
V rated
J f rated
M
0
M rated
M max n rated n max
η
Nm
Nm
Nm
A
V
Hz kgcm² rpm rpm kW
A
A
0.800
0.500
2.40
10.8
135
400
0.140
0.7
6000
8000
0.31
2.50
2.40
0.800
0.600
2.40
5.40
225
270
0.140
0.65
4050
8000
0.25
1.30
1.30
1.50
0.900
4.40
10.5
180
400
0.220
0.81
6000
8000
0.57
2.90
2.50
1.50
1.20
4.40
5.30
320
270
0.220
0.77
4050
8000
0.51
1.50
1.50
Torque constant 0.320
0.615
0.517
1.00
Voltage constant
Stator terminal resistance
Stator terminal resistance
Stator inductance
Weight
°C
L m
Kt
0 150
°C
KE
LL 150
°C
Nm/A
V/
(1000/ min)
Ω R
UV 20
°C
R
UV 150
Ω mH kg
17.89
6.8
10.248
12.8
2.30
35.79
27
40.689
51.0
2.30
29.33
5.4
8.138
15.9
2.70
58.76
21.8
32.853
63.5
2.70
MCS06I60-
2.00
1.20
6.20
6000
8000
0.75
3.40
2.90
11.8
190
400
0.300
0.84
0.588
MCS06I41-
2.00
1.50
6.20
4050
8000
0.64
1.70
1.60
5.90
325
270
0.300
0.81
1.18
35.88
4.6
6.932
15.1
3.40
71.77
18.8
28.332
60.2
3.40
51
Technical data
Motor data
Rated data
Motor
Standstill torque
Rated torque
Max. torque
Rated speed
Max. speed
Rated power
Standstill current
Rated current
Max. current
Rated voltage
Rated frequency
Moment of inertia
Efficiency
Torque constant
Voltage constant
Stator terminal resistance
Stator terminal resistance
Stator inductance
Weight
°C
L m
I
0
I rated
J
I max
V rated f rated
M
0
M rated
M max n rated n max
P rated
η
Kt
0 150
°C
KE
LL 150
°C
V/
(1000/ min)
Ω R
UV 20
°C
R
UV 150
Ω mH kg
Nm
Nm
Nm rpm rpm kW
A
V
A
A
Hz kgcm²
Nm/A
5.30
3.80
20.0
210
400
1.10
0.87
0.623
MCS09D60MCS09D41MCS09F60MCS09H60MCS09F38MCS09L51-
3.30
3.30
4.20
5.50
4.20
7.50
1.80
9.50
6000
7000
1.1
2.30
9.50
4050
7000
1
2.40
15.0
6000
7000
1.5
3.00
20.0
6000
7000
1.9
3.10
15.0
3750
7000
1.2
3.60
32.0
5100
7000
1.9
2.60
2.30
10.0
320
270
1.10
0.82
1.27
6.00
4.50
30.0
230
400
1.50
0.9
0.700
8.50
6.00
40.0
190
400
1.90
0.91
0.647
3.00
2.50
15.0
330
250
1.50
0.9
1.40
12.4
6.90
64.0
180
340
2.80
0.91
0.605
34.81
1.8
2.713
6.30
4.80
69.62
7
10.549
25.1
4.80
39.01
1.2
1.808
6.15
5.70
36.96
0.8
1.206
4.02
6.60
78.02
5.2
7.836
24.6
5.70
35.1
0.44
0.663
2.50
8.40
52
Technical data
Motor data
Rated data
Motor
Standstill torque
Rated torque
Max. torque
Rated speed
Max. speed
Rated power
Standstill current
Rated current
Max. current
Rated voltage
Rated frequency
Moment of inertia
Efficiency
Torque constant
Voltage constant
Stator terminal resistance
Stator terminal resistance
Stator inductance
Weight
°C
L m
I
0
I rated
J
I max
V rated f rated
M
0
M rated
M max n rated n max
P rated
η
Kt
0 150
°C
KE
LL 150
°C
V/
(1000/ min)
Ω R
UV 20
°C
R
UV 150
Ω mH kg
Nm
Nm
Nm rpm rpm kW
A
V
A
A
Hz kgcm²
Nm/A
4.30
3.40
20.0
300
270
1.90
0.91
1.28
MCS09H41MCS09L41MCS12D41MCS12D20MCS12H35MCS12H15-
5.50
7.50
6.40
6.40
11.4
11.4
3.80
20.0
4050
7000
1.6
4.50
32.0
4050
7000
1.9
4.30
18.0
4050
6000
1.8
5.50
18.0
1950
6000
1.1
7.50
29.0
3525
6000
2.8
10.0
29.0
1500
6000
1.6
6.20
4.20
32.0
295
270
2.80
0.91
1.21
5.50
4.50
20.0
310
270
4.00
0.84
1.16
2.70
2.60
10.0
345
130
4.00
0.85
2.37
8.20
5.70
24.0
325
235
7.30
0.91
1.39
4.10
3.80
12.0
300
100
7.30
0.88
2.78
74.02
3.2
4.822
16.1
6.60
70.1
1.8
2.713
9.90
8.40
67.07
2.2
3.315
13.0
7
133.95
8.7
13.111
52.2
7
84.58
1.4
2.11
10.5
10.1
169.15
5.8
8.741
42.1
10.1
53
Technical data
Motor data
Rated data
Motor
Standstill torque
Rated torque
Max. torque
Rated speed
Max. speed
Rated power
Standstill current
Rated current
Max. current
Rated voltage
Rated frequency
Moment of inertia
Efficiency
Torque constant
Voltage constant
Stator terminal resistance
Stator terminal resistance
Stator inductance
Weight
°C
L m
I
0
I rated
J
I max
V rated f rated
M
0
M rated
M max n rated n max
P rated
η
Kt
0 150
°C
KE
LL 150
°C
V/
(1000/ min)
Ω R
UV 20
°C
R
UV 150
Ω mH kg
Nm
Nm
Nm rpm rpm kW
A
V
A
A
Hz kgcm²
Nm/A
12.4
10.2
56.0
300
270
10.6
0.91
1.21
MCS12L41MCS12L20MCS14D36MCS14D15MCS14H32MCS14H15-
15.0
15.0
11.0
11.0
21.0
21.0
11.0
56.0
4050
6000
4.7
13.5
56.0
1950
6000
2.8
7.50
29.0
3600
6000
2.8
9.20
29.0
1500
6000
1.45
14.0
55.0
3225
6000
4.7
16.0
55.0
1500
6000
2.5
6.20
5.90
28.0
330
130
10.6
0.9
2.42
10.0
7.50
33.0
295
240
8.10
0.92
1.10
5.00
4.50
16.5
305
100
8.10
0.88
2.20
16.9
11.9
51.5
295
215
14.2
0.93
1.24
8.50
6.60
25.8
325
100
14.2
0.92
2.47
72.94
0.6
0.904
5.45
13.2
145.69
2.2
3.315
21.8
13.2
62.77
1
1.507
12.5
11.4
126.13
4
6.028
49.8
11.4
74.6
0.52
0.784
8.53
16.2
149.6
2.08
3.135
34.1
16.2
54
Technical data
Motor data
Rated data
Motor
Standstill torque
Rated torque
Max. torque
Rated speed
Max. speed
Rated power
Standstill current
Rated current
Max. current
Rated voltage
Rated frequency
Moment of inertia
Efficiency
Torque constant
Voltage constant
Stator terminal resistance
Stator terminal resistance
Stator inductance
Weight
°C
L m
I
0
I rated
J
I max
V rated f rated
M
0
M rated
M max n rated n max
P rated
η
Kt
0 150
°C
KE
LL 150
°C
V/
(1000/ min)
Ω R
UV 20
°C
R
UV 150
Ω mH kg
Nm
Nm
Nm rpm rpm kW
A
V
A
A
Hz kgcm²
Nm/A
24.0
15.0
74.5
275
215
23.4
0.93
1.17
MCS14L32MCS14P32MCS14L15MCS14P14MCS19F30MCS19F14-
28.0
37.0
28.0
37.0
32.0
32.0
17.2
77.0
3225
6000
5.8
21.0
105
3225
6000
7.1
23.0
77.0
1500
6000
3.6
30.0
105
1350
6000
4.2
21.0
86.0
3000
4000
6.6
27.0
86.0
1425
4000
4
24.3
15.6
92.0
315
215
34.7
0.93
1.52
12.0
9.70
37.3
315
100
23.4
0.9
2.33
12.2
10.8
46.0
340
90
34.7
0.9
3.03
19.8
14.0
62.5
300
200
65.0
0.93
1.62
9.90
8.60
31.3
335
95
65.0
0.92
3.23
74.5
0.4
0.603
5.51
20.8
87.41
0.28
0.422
5.99
25.6
148.62
1.2
1.808
22.0
20.8
175.02
1.2
1.808
23.9
25.6
95.04
0.32
0.482
5.20
24
190.66
1.3
1.959
20.8
24
55
Technical data
Motor data
Rated data
Motor
Standstill torque
Rated torque
Max. torque
Rated speed
Max. speed
Rated power
Standstill current
Rated current
Max. current
Rated voltage
Rated frequency
Moment of inertia
Efficiency
Torque constant
Voltage constant
Stator terminal resistance
Stator terminal resistance
Stator inductance
Weight
°C
L m
I
0
I rated
J
I max
V rated f rated
M
0
M rated
M max n rated n max
P rated
η
Kt
0 150
°C
KE
LL 150
°C
V/
(1000/ min)
Ω R
UV 20
°C
R
UV 150
Ω mH kg
Nm
Nm
Nm rpm rpm kW
A
V
A
A
Hz kgcm²
Nm/A
30.5
18.5
89.6
300
200
105
0.93
1.67
MCS19J30-
51.0
29.0
129
3000
4000
9.1
97.29
0.16
0.241
3.20
31
34.9
19.0
120
320
200
160
0.93
1.83
MCS19P30-
64.0
32.0
190
3000
4000
10
105.6
0.14
0.211
2.40
41
15.2
12.3
44.8
330
95
105
0.92
3.36
MCS19J14-
51.0
40.0
129
1425
4000
6
194.57
0.66
0.995
12.8
31
17.5
14.3
60.0
330
90
160
0.92
3.66
MCS19P14-
64.0
51.0
190
1350
4000
7.2
211.19
0.54
0.814
9.60
41
56
Technical data
Motor data
Rated data
Inverter power supply 400 V, forced ventilated motors
Motor MCS12H34MCS12H14MCS12L39-
Standstill torque
Rated torque
Max. torque
Rated speed
Max. speed
Rated power
Standstill current
Rated current
Max. current
Rated voltage
Rated frequency
Moment of inertia
Efficiency
P rated
I
0
I rated
I max
V rated
J f rated
M
0
M rated
M max n rated n max
η
Nm
Nm
Nm
A
V
Hz kgcm² rpm rpm kW
A
A
12.8
10.5
29.0
24.0
320
225
7.30
0.86
3375
6000
3.7
8.50
7.50
12.8
12.0
29.0
12.0
310
90
7.30
0.8
1350
6000
1.7
4.60
4.10
19.0
14.0
56.4
57.0
295
260
10.6
0.94
3900
6000
5.7
14.4
11.7
Torque constant 1.51
2.78
1.32
Voltage constant
Stator terminal resistance
Stator terminal resistance
Stator inductance
Weight
°C
L m
Kt
0 150
°C
KE
LL 150
°C
Nm/A
V/
(1000/ min)
Ω R
UV 20
°C
R
UV 150
Ω mH kg
84.58
1.4
2.11
10.5
12.2
169.15
5.8
8.741
42.1
12.2
72.94
0.6
0.904
5.45
15.3
MCS12L17MCS12D35MCS12D17-
19.0
7.50
7.50
17.0
56.4
6.00
17.7
7.00
17.7
1650
6000
2.9
7.20
6.70
3525
6000
2.2
6.40
5.60
1650
6000
1.2
3.20
3.00
28.0
300
110
10.6
0.9
2.64
20.0
300
235
4.00
0.85
1.17
10.0
330
110
4.00
0.75
2.34
145.69
2.2
3.315
21.8
15.3
67.07
4.4
6.631
13.0
9.1
133.95
17.4
26.222
52.2
9.1
57
Technical data
Motor data
Rated data
Motor
Standstill torque
Rated torque
Max. torque
Rated speed
Max. speed
Rated power
Standstill current
Rated current
Max. current
Rated voltage
Rated frequency
Moment of inertia
Efficiency
Torque constant
Voltage constant
Stator terminal resistance
Stator terminal resistance
Stator inductance
Weight
°C
L m
I
0
I rated
J
I max
V rated f rated
M
0
M rated
M max n rated n max
P rated
η
Kt
0 150
°C
KE
LL 150
°C
V/
(1000/ min)
Ω R
UV 20
°C
R
UV 150
Ω mH kg
Nm
Nm
Nm rpm rpm kW
A
V
A
A
Hz kgcm²
Nm/A
11.4
9.70
33.0
325
200
8.10
0.92
1.10
MCS14D30MCS14D14MCS14H28MCS14H12MCS14L30MCS14L14-
12.5
12.5
25.5
25.5
34.5
34.5
10.5
29.0
3000
6000
3.3
12.0
29.0
1350
6000
1.7
20.5
54.8
2775
6000
6
23.5
54.8
1200
6000
3
25.5
77.1
3000
6000
8
30.5
77.1
1350
6000
4.3
5.70
5.40
16.5
345
90
8.10
0.84
2.19
18.4
15.0
51.5
325
185
14.2
0.93
1.39
9.30
8.30
25.8
335
80
14.2
0.87
2.74
26.7
20.8
74.5
310
200
23.4
0.92
1.29
13.4
11.8
37.3
335
90
23.4
0.88
2.57
62.77
1
1.507
12.5
15.2
126.13
4
6.028
49.8
15.2
74.6
0.52
0.784
8.53
20.2
149.6
2.08
3.135
34.1
20.2
74.5
0.4
0.603
5.51
24.7
148.62
1.2
1.808
22.0
24.7
58
Technical data
Motor data
Rated data
Motor
Standstill torque
Rated torque
Max. torque
Rated speed
Max. speed
Rated power
Standstill current
Rated current
Max. current
Rated voltage
Rated frequency
Moment of inertia
Efficiency
Torque constant
Voltage constant
Stator terminal resistance
Stator terminal resistance
Stator inductance
Weight
°C
L m
I
0
I rated
J
I max
V rated f rated
M
0
M rated
M max n rated n max
P rated
η
Kt
0 150
°C
KE
LL 150
°C
V/
(1000/ min)
Ω R
UV 20
°C
R
UV 150
Ω mH kg
Nm
Nm
Nm rpm rpm kW
A
V
A
A
Hz kgcm²
Nm/A
28.3
21.9
92.0
325
175
34.7
0.92
1.54
MCS14P26MCS14P11MCS19F29MCS19F12-
43.5
43.5
41.5
41.5
33.0
105
2625
6000
9.1
42.0
105
1050
6000
4.6
32.5
86.0
2850
4000
9.7
38.0
86.0
1200
4000
4.8
14.1
13.4
46.0
330
70
34.7
0.86
3.09
24.5
20.1
62.5
320
190
65.0
0.95
1.69
12.2
11.3
31.3
320
80
65.0
0.9
3.40
87.41
0.28
0.422
5.99
29.7
175.02
1.2
1.808
23.9
29.7
95.04
0.32
0.482
5.20
30
190.66
1.3
1.959
20.8
30
40.6
31.0
89.6
315
190
105
0.93
1.74
MCS19J29-
70.5
50.5
129
2850
4000
15.1
97.29
0.16
0.241
3.20
37
44.7
29.5
120
315
190
160
0.93
1.92
MCS19P29-
86.0
53.0
190
2850
4000
15.8
105.6
0.14
0.211
2.40
47
59
Technical data
Motor data
Rated data
Motor
Standstill torque
Rated torque
Max. torque
Rated speed
Max. speed
Rated power
Standstill current
Rated current
Max. current
Rated voltage
Rated frequency
Moment of inertia
Efficiency
Torque constant
Voltage constant
Stator terminal resistance
Stator terminal resistance
Stator inductance
Weight
°C
L m
I
0
I rated
J
I max
V rated f rated
M
0
M rated
M max n rated n max
P rated
η
Kt
0 150
°C
KE
LL 150
°C
V/
(1000/ min)
Ω R
UV 20
°C
R
UV 150
Ω mH kg
Nm
Nm
Nm rpm rpm kW
A
V
A
A
Hz kgcm²
Nm/A
20.3
18.3
44.8
320
80
105
0.89
3.47
MCS19J12-
70.5
62.5
129
1200
4000
7.9
194.57
0.66
0.995
12.8
37
22.4
21.3
60.0
310
80
160
0.9
3.84
MCS19P12-
86.0
72.0
190
1200
4000
9
211.19
0.54
0.814
9.60
47
60
Technical data
Motor data
Rated data
Inverter power supply 230 V, self-ventilated motors
Motor MCS06C60L MCS06C41L MCS06F60L MCS06F41L MCS06I60L
Standstill torque
Rated torque
Max. torque
Rated speed
Max. speed
Rated power
Standstill current
Rated current
Max. current
Rated voltage
Rated frequency
Moment of inertia
Efficiency
P rated
I
0
I rated
I max
V rated
J f rated
M
0
M rated
M max n rated n max
η
Nm
Nm
Nm
A
V
Hz kgcm² rpm rpm kW
A
A
0.800
0.500
2.40
18.5
85
400
0.140
0.7
6000
8000
0.31
4.30
4.00
0.800
0.600
2.40
10.8
125
270
0.140
0.65
4050
8000
0.25
2.50
2.50
1.50
0.900
4.40
16.5
125
400
0.220
0.82
6000
8000
0.57
3.80
3.40
1.50
1.20
4.40
10.5
165
270
0.220
0.81
4050
8000
0.51
2.90
2.90
2.00
1.20
6.20
16.0
150
400
0.300
0.84
6000
8000
0.75
4.20
3.60
Torque constant 0.186
0.320
0.395
0.517
0.476
Voltage constant
Stator terminal resistance
Stator terminal resistance
Stator inductance
Weight
°C
L m
Kt
0 150
°C
KE
LL 150
°C
Nm/A
V/
(1000/ min)
Ω R
UV 20
°C
R
UV 150
Ω mH kg
12.22
2.148
3.237
4.30
2.30
21.02
5.926
8.93
12.8
2.30
21.71
2.222
3.349
6.90
2.70
33.73
5.481
8.26
15.9
2.70
27.87
2.519
3.796
9.30
3.40
MCS06I41L
2.00
1.50
6.20
4050
8000
0.64
3.10
2.90
11.8
175
270
0.300
0.81
0.645
37.15
4.593
6.922
15.1
3.40
61
Technical data
Motor data
Rated data
Motor
Standstill torque
Rated torque
Max. torque
Rated speed
Max. speed
Rated power
Standstill current
Rated current
Max. current
Rated voltage
Rated frequency
Moment of inertia
Efficiency
Torque constant
Voltage constant
Stator terminal resistance
Stator terminal resistance
Stator inductance
Weight
°C
L m
I
0
I rated
J
I max
V rated f rated
M
0
M rated
M max n rated n max
P rated
η
Kt
0 150
°C
KE
LL 150
°C
V/
(1000/ min)
Ω R
UV 20
°C
R
UV 150
Ω mH kg
Nm
Nm
Nm rpm rpm kW
A
V
A
A
Hz kgcm²
Nm/A
10.3
7.00
39.0
110
400
1.10
0.87
0.320
MCS09D60L MCS09D41L MCS09F60L MCS09H60L MCS09F38L MCS09H41L
3.30
3.30
4.20
5.50
4.20
5.50
1.80
9.50
6000
7000
1.1
2.30
9.50
4050
7000
1
2.40
15.0
6000
7000
1.5
3.00
20.0
6000
7000
1.9
3.10
15.0
3750
7000
1.2
3.80
20.0
4050
7000
1.6
5.30
4.60
20.0
165
270
1.10
0.87
0.623
10.5
7.90
52.5
125
400
1.50
0.9
0.400
12.0
8.00
57.0
145
400
1.90
0.91
0.458
6.00
5.00
30.0
160
250
1.50
0.9
0.700
8.50
6.80
40.0
160
270
1.90
0.91
0.647
17.89
0.45
0.678
1.70
4.90
34.81
1.75
2.637
6.30
4.90
22.29
0.415
0.625
2.00
5.80
26.01
0.356
0.536
2.00
6.70
39.01
1.333
2.009
6.20
5.80
36.96
0.889
1.34
4.00
6.70
62
Technical data
Motor data
Rated data
Motor
Standstill torque
Rated torque
Max. torque
Rated speed
Max. speed
Rated power
Standstill current
Rated current
Max. current
Rated voltage
Rated frequency
Moment of inertia
Efficiency
Torque constant
Voltage constant
Stator terminal resistance
Stator terminal resistance
Stator inductance
Weight
°C
L m
I
0
I rated
J
I max
V rated f rated
M
0
M rated
M max n rated n max
P rated
η
Kt
0 150
°C
KE
LL 150
°C
V/
(1000/ min)
Ω R
UV 20
°C
R
UV 150
Ω mH kg
Nm
Nm
Nm rpm rpm kW
A
V
A
A
Hz kgcm²
Nm/A
12.4
8.40
64.0
145
270
2.80
0.91
0.605
MCS09L41L MCS12H15L MCS12L20L MCS12D41L MCS12D20L MCS12H30L
7.50
11.4
15.0
6.40
6.40
11.4
4.50
32.0
4050
7000
1.9
10.0
29.0
1500
6000
1.6
13.5
56.0
1950
6000
2.8
4.30
18.0
4050
6000
1.8
5.50
18.0
1950
6000
1.1
8.00
29.0
3000
6000
2.5
8.20
7.60
24.0
158
100
7.30
0.86
1.39
12.4
11.8
57.0
165
130
10.6
0.9
1.21
10.7
8.80
40.0
155
270
4.00
0.84
0.598
5.50
5.20
20.0
175
130
4.00
0.85
1.16
13.5
10.5
39.0
165
200
7.30
0.87
0.844
35.1
0.44
0.663
2.50
8.50
84.58
1.41
2.125
10.5
10.2
75.19
0.548
0.826
5.50
13.3
34.22
0.55
0.829
3.40
7.10
67.07
2.2
3.315
13.0
7.10
51.82
0.489
0.737
4.00
10.2
63
Environmental notes and recycling
Environmental notes and recycling
Lenze has been certified to the worldwide environmental management standard for many years (DIN EN ISO 14001). As part of our environmental policy and the associated climate responsibility, please note the following information on hazardous ingredients and the recycling of Lenze products and their packaging:
Lenze products are partly subject to the EU Directive on the restriction of certain hazardous substances in electrical and electronic equipment 2011/65/EU: RoHS Directive [UKCA: S.I. 2012/3032 - The Restriction of the Use of Certain Hazardous Substances in
Electrical and Electronic Equipment Regulations 2012] . This is documented accordingly in the EU declaration of conformity and with the CE mark.
Lenze products are not subject to EU Directive 2012/19/EU: Directive on waste electrical and electronic equipment (WEEE)
[UKCA: S.I. 2013/3113 - The Waste Electrical and Electronic Equipment Regulations 2013] , but some contain batteries/rechargeable batteries in accordance with EU Directive 2006/66/EC: Battery Directive [UKCA: S.I. 2009/890 - The Waste Batteries and Accumulators
Regulations 2009] . The disposal route, which is separate from household waste, is indicated by corresponding labels with the
"crossed-out trash can".
Any batteries/rechargeable batteries included are designed to last the life of the product and do not need to be replaced or otherwise removed by the end user.
Lenze products are usually sold with cardboard or plastic packaging. This packaging complies with EU Directive 94/62/EC: Directive on packaging and packaging waste [UKCA: S.I. 1997/648 - The Producer Responsibility Obligations (Packaging Waste) Regulations 1997] .
The required disposal route is indicated by material-specific labels with the "recycling triangle".
Example: "21 - other cardboard"
REACH Lenze products are subject to REGULATION (EC) No 1907/2006: REACH Regulation [UKCA: S.I. 2008/2852 - The REACH Enforcement
Regulations 2008] . When used as intended, exposure of substances to humans, animals and the environment is excluded.
Lenze products are industrial electrical and electronic products and are disposed of professionally. Both the mechanical and electrical components such as electric motors, gearboxes or inverters contain valuable raw materials that can be recycled and reused. Proper recycling and thus maintaining the highest possible level of recyclability is therefore important and sensible from an economic and ecological point of view.
• Coordinate professional disposal with your waste disposal company.
• Separate mechanical and electrical components, packaging, hazardous waste (e.g. gear oils) and batteries/rechargeable batteries wherever possible.
• Dispose of the separated waste in an environmentally sound and proper manner (no household waste or municipal bulky waste).
What?
Pallets
Material
Wood
Disposal instructions
Return to manufacturers, freight forwarders or reusable materials collection system
Collect and dispose of separately Packaging material
Products
Electronic devices
Paper, cardboard, pasteboard, plastics
Metal, plastics, circuit boards, heatsinks
Gearbox
Motors
Dry-cell batteries/rechargeable batteries
Oil
Casting, steel, aluminium
Casting, copper, rotors, magnets, potting compound
As electronic waste give to professional disposer for recycling
Drain oil and dispose of separately
Dispose as metal scrap
As engine scrap give to professional disposer for recycling
As used batteries give to professional disposer for recycling
Further information on Lenze's environmental and climate responsibility and on the topic of energy efficiency can be found on the Internet: www.Lenze.com
à search word: "Sustainability"
64
Lenze SE
Postfach 101352 · 31763 Hameln
Hans-Lenze-Straße 1 · 31855 Aerzen
GERMANY
Hannover HRB 204803
Phone +49 5154 82-0
Fax +49 5154 82-2800 [email protected]
www.Lenze.com
© 03/2022 · · 1.0 · www.Lenze.com
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