N E W Vision sensor with built-in LCD monitor "Smart Sensor" ZFX-C "Essential Innovation for Future Generations" Easy Vision Being Our Vision The Omron's new ZFX-C Smart Vision Sensor is a total Image Processing system that includes everything from a camera with an integrated light source to an image-processing unit. With Omron's newly developed proprietary measurement algorithm, the parameter can be set through only a few steps involving the operation of a touch-panel color monitor. This “Smart” user interface provides simplicity of usage giving anyone all they can need to perform a complete image enhancement. The new technology and style of the ZFX-C paves the way to a new era of vision sensors. 2 “Smar t Recipe” with condensed know-how World's first Capturing the image processing know-how Omron has accumulated over many years, the world's first “Smart Recipe” has radically reduced setting up time allowing for greater productivity. One-touch automatic setting The essential skills for image processing are now packaged into Omron's unique algorithm. The setting that traditionally required much fumbling is now made easy with the “select from auto listed options” using recipes. Lighting setup, the longtime problem for image processing, and the tricky parameter details involved in measurement setup, can now be done automatically with just the flip of a switch. 3 Smart Recipe Smart Recipe is on Omron's invention of 3-step setting procedure. By adopting a new algorithm to encapsulate “human know-how”, the auto setup for lighting and measurement now possible. Anyone can rapidly perform a high level of image processing. Step1 Choose best lighting Patent pending The know-how and trial and error that have been indispensable and required much time and effort up to now in lighting setup is now an automated process. By just selecting the best one from the candidate images automatically captured by changing the lighting pattern with the auto-lighting, anyone can easily find the optimal lighting. User can now easily determine settings for shiny work with high degrees of reflection and black monochrome work with low degrees of reflection, something very tricky before. In addition, when a more detailed setup is needed, the customized setup can be used to incorporate know-how. Automatic lighting setup With automatic lighting setup, user can simply select the best image from thumbnail of candidate images. Customized lighting setup A more detailed set up is possible with the customized lighting setup while looking at the image. Built-in lighting camera that enables an advanced automatic lighting The Built-in lighting camera and improved controller brings about an even higher degree of automatic lighting. With this camera you can produce up to a maximum of 1296 patterns of reflective lighting making the chore of choosing lighting equipment unnecessary. The lighting setup can be managed as digital data so it is possible to store the optimal setup for each job, and it smoothly handles the changing of settings. It is also possible to fine-tune the customized setup can be added. 4 Smart sensor ZFX- C Step2 Choose measurement icon Step3 Draw region, press and go The measurement method can be specified by just choosing Just specify the region of interest and press Auto key and the icon from out of a total of 9 measurement items for the system will determine the most suitable parameters for different types of inspection. the target image. Now anyone can easily perform a complex and advanced parameter setting which used to require special knowledge Pattern Sensiti Defect Area Hue Bright and cumbersome steps. Customized setting is also possible by fine tuning the parameters automatically set up. The time required to set up parameters can be significantly reduced. Position Width Width measurement Count Basic operations merely through selection of on-screen icons Intuitive operations Indicate the region Press the Auto key Obtain the width Appropriate filters and edge scan directions for width measurement can be automatically set by analyzing the target image. Easily adjusts position 3-step position correction Even when the position of work changes due to the Step 1 2 model 1 model Area Position Step 2 Step 3 Indicate each region (red frame) of the position correction. Press Auto key. conveyer condition, the excellent position correction function can come into play allowing adjustment using the work contours, two stage position correction and so on. With the auto setup, position difference can be easily Select the suitable position correction icon for different tests adjusted to enable stable measurement. In response to the position difference, the measurement region is automatically adjusted. No position correction Position corrected 5 Tailored Measurement item Including two shape measurement items, the system contains 5 categories and 9 types of Shape, Size, Edge, Bright and Hue, Application measurement items. It responds to the variety of inspection requirements in the manufacturing sites. Shape measurement item Pattern search Fastest in the industry The shape measurement is a fundamental algorithm for image processing. By adopting a new image processor, the pattern search achieves a balance in the three factors of speed, precision and stabilization, something that was an arduous task until now. It now supports a 360-degree revolving search and a sub-pixel processing of 1000 to 1 pixel units as well as a multi area searcher. The robust pattern search can respond to the A further improvement is the balance achieved in revolving searches that occur in pattern matching for a revolving work. The most time-consuming 360-degree revolving search can be performed with an excellent accuracy. multitude of inspects and measurements of any application. Sensitive search NEW When it comes to the difficult processing of detecting small differences, the Omron's unique sensitive search matches good work at a smallest detail and in doing defective so makes such detection all the more possible.It resists variations in position and density to capture even the smallest detail in the complex patterns. OK NG It is possible to detect even the smallest differences in the work. Application specific measurement item Defect 6 Size measurement item Region It is used to detect smears, scratches, Detects the existence of work within a chipping and burrs on the work. Defects region and measures its size based on are displayed on the screen, which makes the area to perform various it ideal tool for visual inspection. classification. Almost indistinguishable scratches can be detected after enhancing contrast using the color filter. LED illumination is determined based on the area of extracted color. Counts the number of scratches Smart sensor ZFX- C Bright and Hue measurement item Edge measurement item Hue NEW Position The three factors in color, i.e. hue, saturation and brightness The existence or not and the position value, are measured and digitalized. And whilst an accurate of the edge is measured. Oblique differentiation of the color is performed, it is also possible to edges can now be measured even in measure the color variety with the deviation measurement complex conditions and even more function (with color camera connected). accurate position measurements can be taken. The peak Normal time When lowering illumination bottom measurement function that can accurately capture the edges is now supported. Width The individual threshold for the hue, saturation and brightness value parameters can be set up so that even if one of them is different, it can be detected accurately and intensely. On the other hand, by expanding the range for the brightness value and saturation, and so on, it is possible to stabilize the color detection in the hue without any interference from illumination alterations. The width of the edge is measured. maximum minimum By using the edge partitioning method, it is possible to measure the maximum and minimum width. Bright Count Measures the brightness within a region. It can be The number of edges inside the area used for checking the is counted. Based on the number of presense of a component, etc., by generating average density and edges on the pre-registered good Based on the change in brightness, the presense of a screw (OK or NG) is determined. model, it counts the edges in the area and determines the correctness. density deviation values. Functions to support optimal measurements Up to 32 regions In one captured image, it is possible to measure a multiple up to 32 regions. When carrying out difficult inspection, it is possible to set-up a color filter and color extraction for each measurement item. Smear check Cap detection by color abstraction Labeling error check Gray filtering setup using double screen For each measurement item, it is possible to run 8 types of gray filtering such as expansion and contraction to enable stable measurements. Through the “setup while looking” option that makes it possible to check the preview, the optimal gray filtering can be selected. Measures three regions. Screen registration function Calculations function It is possible to register the image used in the setup. When you use the live image during setup sometimes the set up is not correct due to position differences in the work. However, with the registered image saved in the SD memory card as a“master image for setup”, it can be easily verified when abnormal measurements occur. It is possible to make arithmetical calculations for measurement values, and calculations involving general functions, trigonometry, geometrical functions and logical functions. It is possible to setup internal variables, and complex calculations can be carried out. 7 Visualized Controller Smallest in class controller build in embedded LCD saves space and time. Visualized setting and monitoring Smallest in class Despite its small form factor, the enlarged screen significantly improves the visibility and the ease of operation. The method of operation can be selected from 3way - the touch pen, key pad or console. Enlarged screen enables wide range of views 130mm 90mm Simple setting with large screen Touch pen key pad Console Overview with thumbnail screen Rich interface support Automatically detects the connected camera and displays the appropriate menu. With rich selection of interface including parallel RS-232C/RS-422, USB 2.0, the extensibility is superior. Camera Camera I/F RGB monitor USB2.0 FULL SPEED PLC RS232-C/RS422 Console SD memory card Parallel I/O terminal Ethernet 8 VGA (640 × 480) Smart sensor ZFX- C Intensive camera solutions 8 types of cameras that can be selected for different types of work to achieve optimal measurement. Built-in lighting camera C-mount camera unit NEW Triple-speed camera (IP65) Triple-speed camera Line up of 6 types of built-in lighting cameras that do not This product line includes C-mount camera that can select need lighting selection or setup. The color camera can the lens to match the field. It can be used in combination respond to a wide range of work with a 5-150mm field of with optional lighting such as transmitted lighting, low angle view. Through image compression and partial capturing, it lighting and bar lighting, etc. to support different inspection can support a high-speed line. types. ZFX-SC ZFX-S (color) (monochrome) ZFX-SC50 (color) ZFX-SR10 (monochrome) Field of view 5 9 mm Field of view 10 50 mm (IP67 model available) ZFX-SC90 (color) ZFX-SR50 (monochrome) Field of view 10 50 mm Field of view 50 Innovative triple-speed camera Performs fast transfer of 11.1ms that are 3 times faster than standard cameras and 1.5 times faster than high-speed cameras while maintaining a resolution of the whole screen. In addition, a super speed, minimum 3.2ms transfer is possible with image compressions and partial capturing. 90 mm (IP67 model available) Standard camera 33.3ms Double-speed camera 16.7ms Triple-speed camera ZFX-SC150 (color) Field of view 80 ZFX-SC10 (color) Field of view 5 9 mm Fastest in the industry 150 mm (IP67 model available) Triple-speed camera, with compression capturing 11.1ms 3.2ms Excellent ease of use Flexible installation Hybrid interface Flexible installation supported for different mounting site conditions. It can be mounted on DIN rail as well as on the control panel surface. (Optional panel mount adapter available.) A new interface that supports both parallel I/O and terminal platform to dramatically improve the ease of wiring. 9 advanced Color Engine The ZFX-C's advanced auto-color processing ability makes stable and accurate measurements a reality, even for usually difficult to detect contrast and low lighting work. Automatic color filter Industry's first Even for images clearly distinguishable in color, when Red converted to monochrome the contrast tends to (auto) become low. Color filter analyzer automatically selects Magenta Yellow (auto) (auto) the optimal color filter (auto color filter) based on the image analysis result to adjust the contrast, to allow for stable image measurement. Any intermediate color Gray can be arranged for the color filter using custom (auto) settings. Blue Green (auto) (auto) (color) Cyan Filter can be customized for intermediate colors (auto) Without filter (monochrome) With filter (monochrome) Choose desired color NEW Simply select from the list of colors It is now possible to run an automatic pickup of color, something that used to be a complex procedure, using simply the Auto key. The advanced color engine automatically detects the color distribution in the selected range and automatically lists up to 4 optional color pickup in Select color to be pickup the order of color area. After that, user can simply select the desired color to be pickup. Specify the pickup area and press the Auto key to display 4 optional colors for pickup. pickup image Fine-tuning by using dual-screen The auto color pickup can fine-tune each of the hue, saturation and brightness value. Using double screens, the source image and the color pickup image can be compared and adjusted. This enables easy and stable pickup of colors with low illumination (traditionally difficult to pickup) and colors with large variation. The efficiency of operation is greatly increased. Source image 10 Smart sensor ZFX- C Versatile support tool The concept behind Smart Recipe that eradicates the pain of image processing has been leveraged in the system ramp-up and deployment. Image storing and re-measurement Stores up to 100 files of image data in the main memory without slowing measurement speed. Images data can be re-measured so even with a high-speed line, for example, the results of NG images can be grouped and stored separately. the measurements can be checked at leisure afterwards. On-site fine adjustment NEW On site variety adjustment of work is essential. Without returning to the menu mode, the measurement region, color contrast setup and so on can be tuned in adjust mode, using double screen to compare with the original image. The measurement results of the stored images can also be displayed so the unnecessary rejects can be efficiently reduced. Variety adjustment can be controlled Simply using the adjust mode. Visualized monitoring and analysis NEW Through a list/individual view of measurement results, and a logging monitor display, user can easily understand the measurement situation. The results display can be chosen from 9 patterns including individual results view (upper left, upper middle), lists of results/region view (lower left, lower middle), list of results/All results view (upper right), and data list view (bottom right). The results can be reviewed in detail which is useful for statistical analysis. Password function Display capture function It is possible to set up a password that alters between operating mode and other. This protects against operational errors at the manufacturing site. Display images can be captured and stored in the SD memory card. Useful for report documentation. 11 Ordering Information Controllers Power supply Appearance Circuit type Model NPN ZFX-C10 PNP ZFX-C15 DC21.6 to 26.4V Cameras Type Appearance Setting distance Sensing area Model 34mm to 49mm 4.9mm x 4.9mm to 8.9mm x 8.9mm(variable) ZFX-SR10 ZFX-SR10R (See note.) 38mm to 194mm 9.8mm x 9.8mm to 49mm x 49mm(variable) ZFX-SR50 ZFX-SR50R (See note.) 34mm to 49mm 4.9mm x 4.9mm to 8.9mm x 8.9mm(variable) ZFX-SC10 ZFX-SC10R (See note.) 31mm to 187mm 9.8mm x 9.8mm to 49mm x 49mm(variable) ZFX-SC50 ZFX-SC50W(IP67) ZFX-SC50R (See note.) 67mm to 142mm 49mm x 49mm to 89mm x 89mm(variable) ZFX-SC90 ZFX-SC90W(IP67) ZFX-SC90R (See note.) 115mm to 227mm 89mm x 89mm to 148mm x 148mm(variable) ZFX-SC150 ZFX-SC150W(IP67) ZFX-SC150R (See note.) Remarks Monochrome type Camera with lighting Color type (ZFX-SC50) Monochrome type Camera only Color type The CCTV lens is selected according to the range of detection and the installation distance. Cable length:2m ZFX-S ZFX-SC Note. Equipped with a robot cable. Cables Accessories Type Cable length Camera Cable Normal type (See note 1.) Robot cable type Normal type (bending direction: A, See note 3.) Right-angle cable type Camera Cable Robot (bending direction: A, See note 3.) Normal type (bending direction: B, See note 3.) Robot cable type (bending direction: B, See note 3.) Camera Extension Cable Model Console ZFX-KP (2m / 5m) 3m ZFX-VSR LCD Monitor FZ-M08 3m,8m ZFX-VSLA 3M/8M ZFX-VSRLA 3M 3m 3m,8m ZFX-VSLB 3M/8M 3m ZFX-VSRLB 3M 3m ZFX-XC3A (See note 2.) 8m ZFX-XC8A (See note 2.) 3m ZFX-XC3AR (See note 2.) Parallel I/O Cable 2m,5m ZFX-VP RS-232C Cable 2m ZFX-XPT2A RS-422 Cable 2m ZFX-XPT2B Monitor Cable 2m,5m FZ-VM Special USB cable 1.8 m ZFX-XUSB Note 1: It is necessary for ZFX-S and ZFX-SC. ZFX-SR_/SC_ is a cable drawing out type, it doesn't use it. Note 2: Up to two camera extension cables can be connected to the camera cable as long as the total cable length between the controller and the camera does not exceed 19 m. Note 3: Cable Bending Directions 12 Model ZFX-VS Normal type Robot cable type Type 3m,8m Bending Direction A (Model numbers ending in "A") Bending Direction B (Model numbers ending in "B") The Cable bends downward at the Camera. The Cable bends upward at the Camera. The Cable bends toward the front panel at the Controller. The Cable bends toward the back panel at the Controller. Panel Mount Adapters ZFX-XPM bar lighting ZFV-LTL01 Optional Lighting bar double-lighting ZFV-LTL02 (See note 1.) bar low-angle lighting ZFV-LTL04 light source for through beam ZFV-LTF01 CCTV Lenses /Extension Tubes 3Z4S-LE series External Lighting 3Z4S-LT series Strobe Controller (See note 2.) Manufactured by MORITEX Corporation 3Z4S-LT MLEK-C100E1TSX Note 1: It is possible to ZFX-SC50 and ZFX-SC90 use it. Note 2: It is possible to ZFX-S and ZFX-SC use it. It uses it so that the controller may control an external lighting. The Strobe Controller cannot be connected when using a Right-angle Camera Cable. Specifications Controllers ZFX-C10 Item Number of connected cameras 1 Connectable camera ZFX-SR_/SC_/S/SC Processing resolution When ZFX-SR_/SC_ is connected:464 (H) x464 (V) When ZFX-S/SC is connected:608 (H) x464 (V) LCD monitor Display Indicator ZFX-C15 3.5" TFT color LCD (320 x 240 pixels) "Measuring" indicator (color: green): RUN Trigger indicator (color: blue): ENABLE Judgment indicator (color: orange): OUTPUT Error indicator (color: red): ERROR Parallel interface External Serial interface I/F Network communications Input 12 points (RESET, DSA, DI0 to 8, TRIG) Output 22 points (OR, ERROR, RUN, ENABLE, GATE, STGOUT0, DO0 to 15) Circuit type NPN USB2.0 1 port, FULL SPEED, MINI-B connector RS-232C 1 port, max. 115200 bps (cannot be used simultaneously with RS-422 interface) RS-422 1 port, max. 115200 bps (cannot be used simultaneously with RS-232C interface) Ethernet 1 port, 100BASE-TX/10BASE-T Monitor output Analog RGB output, 1 ch (resolution VGA: 640 x 480) Memory card I/F SD card slot 1 ch Operation I/F Touch panel, key operation, console connection Number of registered banks 32 banks Number of setup items 32 items/1 bank Shape inspection Pattern search, sensitive search Main Size inspection Area functions Measurement items Edge inspection Position, width, count Brightness/color inspection Brightness, HUE Application-based inspection Defects Support PNP Position correction 1 model search, 2 model search, position, area Image memory function Max. 100 images Menu language Japanese/English (can be switched) Power supply voltage 21.6 to 26.4 VDC (including ripple) Current consumption 1.0 A max. Insulation resistance Across all lead wires and controller case: 20 M (by 250 V megger) Dielectric strength Across all lead wires and controller case, 1000 VAC, 50/60 Hz, 1 min Ambient temperature range Operating: 0 to + 50˚C, Storage: -15 to +60˚C (with no icing or condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Operation environment Ambient atmosphere No corrosive gases allowed robustness Degree of protection IP20 (IEC60529) Vibration resistance (durability) Vibration frequency: 10 to 150 Hz Single-amplitude: 0.35 mm Acceleration: 50 m/s2 10 times for 8 minutes Shock resistance (destructive) 150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward) Ratings Material Case: Polycarbonate (PC), Plate face: PMMA Weight Approx. 620 g Accessories Touch pen (ZFX-TP), Exhaust unit (ZFX-EU), Terminal block adapter (ZFX-XTB), Ferrite core (2 p'ces), Terminal block adapter mounting screws (4 p’ces) Instruction Sheet, and Power connector 13 Specifications Cameras Item ZFX-SR10 /SR10R ZFX-SR50 /SR50R ZFX-SC10 /SC10R ZFX-SC50 /SC50W /SC50R ZFX-SC90 /SC90W /SC90R ZFX-SC150 /SC150W /SC150R 4.9 mm x 4.9 mm to 8.9 mm x 8.9 mm (variable) 9.8 mm x 9.8 mm to 49 mm x 49 mm (variable) 4.9 mm x 4.9 mm to 8.9 mmx 8.9 mm (variable) 9.8 mm x 9.8 mm to 49 mm x 49 mm (variable) 49 mm x 49 mm to 89 mm x 89 mm (variable) 89 mm x 89 mm to 148 mm x 148 mm (variable) ZFX-S ZFX-SC (monochrome type) (color type) Detection range (H x V) Detection range V H Setting distance (L) Relationship between setting distance and detection range 34 mm to 49 mm 38 mm to 194 mm 34 mm to 49 mm 31 mm to 187 mm Setting distance (L) Setting distance (L) Setting distance (L) Setting distance (L) Setting distance (L) Setting distance (L) 49 mm 194 mm 49 mm 187 mm 142 mm 227 mm 34 mm 8.9mm Detection range (H) Image capture element 34 mm 38 mm 4.9mm 9.8mm 49mm Detection range (H) All-pixel capture inter-line transfer type 1/3" CCD (monochrome) 67 mm 31 mm 4.9mm 8.9mm Detection range (H) 9.8mm 49mm Detection range (H) Detection range (H) Partial function (partial capture) Image rate function 148mm All-pixel capture All-pixel capture inter-line transfer type inter-line transfer type 1/3" CCD (monochrome) 1/3" CCD (color) 1/170s to 1/20000s OFF 1/2 partial, 1/4 partial Not available 1/2 partial, 1/4 partial Fine, Normal, High speed Not available Fine, Normal, High speed Not available Frame rate 90 fps (at capture of entire screen) Lens mount LED Pulse lighting White LED Red LED Type Lighting Guide light Optional lighting I/F Direct lighting (supplied from Controller) Not available Available (center, measurement region) Available (ZFV-LT Series) Not available Indicator Class*1 Power supply voltage Class 1 Class 2 Ambient temperature range Vibration resistance (durability) Shock resistance (destructive) Connection method Cable type Material Weight Accessories Class 1 15 VDC, 48 VDC Approx. 200 mA Approx. 350 mA (15 VDC: approx. 150 mA, 48 VDC: approx. 200 mA) (including current consumption when optional lighting is connected) Approx. 160 mA Operating: 0 to + 50˚C, Storage: -25 to +65˚C (with no icing or condensation) Operating: 0 to + 40˚C, Storage: -20 to +65˚C (with no icing or condensation) Operating and storage: 35% to 85% (with no condensation) No corrosive gases allowed Ambient atmosphere Dielectric strength Available External lighting: 3Z4S-LT Series Flash Controller: made by Moritex Corporation 3Z4S-LT MLEK-C100E1TSX 15 VDC, 48 VDC Ambient humidity range environment Degree of protection Class 2 Not available 15 VDC Ratings Current consumption C mount (with Lens) Lighting method IP65 (IEC60529) ZFX-SC___: IP65 (IEC60529), ZFX-SC___W: IP67 (IEC60529) 1000 VAC 50 Hz/60 Hz 1 min IP20 (IEC60529) 500VAC 50 Hz/60Hz 1 min 10 to 150 Hz Single-amplitude 0.35 mm 10 times for 8 min each in X, Y, and Z directions 150 m/s2 3 times each in 6 directions (up/down, left/right, forward/backward) Connector connection type (camera cable ZFX-VS/VSR required) Cable built-in type (cable length: 2 m) [email protected]@@/[email protected]@@W/[email protected]@: Normal cable [email protected]@@R/[email protected]@R: Robot cable Case: Aluminum die-cast, Cover: Zinc-plated copper plate 0.5 mm thick, Camera mounting base:ABS Case: ABS, mounting fixture: PBT Approx. 200 g (including mounting fixture and cable) Approx. 270 g (including mounting fixture and cable) Approx. 300 g (including mounting fixture and cable) Approx. 600 g (including mounting fixture and cable) mounting fixture mounting fixture mounting fixture mounting fixture (ZFV-XMF) 1 p'ce, (ZFV-XMF2) 1 p'ce, (ZFV-XMF2) 1 p'ce, (ZFV-XMF) 1 p'ce, Ferrite core 2 p'ces, Ferrite core 2 p'ce, Ferrite core 2 p'ces, Ferrite core 2 p'ces, Ferrite core 2 p'ces, Instruction Sheet Instruction Sheet Warning label 1, Warning label 1, Instruction Sheet Instruction Sheet Instruction Sheet *1: Applicable standards IEC60825-1:1993 +A1:1997 +A2:2001, EN60825-1:1994 +A2:2001 +A1:2002 14 89mm Detection range (H) 7.4 µm (H) x 7.4 µm (V) Shutter speed robustness 89mm 659(H) x 494 (V) Pixel size Operation 115 mm 49mm All-pixel capture inter-line transfer type 1/3" CCD (color) Effective number of pixels The CCTV lens is selected according to the detection range and the setting distance. 67 mm to 142 mm 115 mm to 227 mm Approx. 80 g Instruction Sheet CCTV Lenses ■ Optical Graph If using the ZFX-S/SC Camera (Camera only), refer to the optical graph below and select the lens and Extension Tubes. The lens to be selected will depend on the size of the measurement object and the camera distance. 10,000 t0 t0 t0t0 t0 t0 t0 Camera distance (mm) t0 t0 t1 t2 t5 t0 t0 t1 t1 t10 t2 t25 t0.5 t15 t15 t20 t5 t35 t30 t20 t1 t2 t0.5 t35 t30 t10 t40 t0.5 t40 t1.5 t15 t5 t5 t2t2 t25 t20 t1 t1 t0.5 t15 t10 t1.5 100 t20 t1.5 t20 t5 t5 t2 t1 t2 t10 t0.5 t1.5 t1.5 t1t1 30 1 3 Extension Tube thickness: t (mm) t: Extension Tube length The value "t0" indicates applications where an Extension Tube is not needed and the value "t5" indicates applications where a 5-mm Extension Tube is used. t0.5 Lens Camera distance A (mm) 1,000 1000 t1 Field of vision (mm) Field of vision (mm) 10,000 3Z4S-LE t2 t0 ML-7527 ML-10035 t0 t5 Camera distance (mm) Camera t0 t1.5 t1.5 100 100 10 The X axis of the graph shows the field of vision L (mm), and the Y axis shows the camera distance A (mm). ML-0614 ML-0813 ML-1214 ML-1614 ML-2514 ML-3519 ML-5018 t1 1,000 ■ Meaning of Optical Graph 3Z4S-LE t10 t30 t40 1,000 t60 t20 t15 t50 t2 t5 t10 t15 t50 t30 t40 t20 200 2 10 100 1,000 Field of vision (mm) ■ CCTV Lenses CCTV Lens 3Z4S-LE ML-0614 Model 3Z4S-LE ML-0813 3Z4S-LE ML-1214 3Z4S-LE ML-1614 3Z4S-LE ML-2514 3Z4S-LE ML-3519 3Z4S-LE ML-5018 3Z4S-LE ML-7527 3Z4S-LE ML-10035 Appearance 30 dia. 30 30 dia. 30 dia. 34.5 34.5 30 dia. 24.5 30 dia. 24.5 30 dia. 29 32 dia. 37 32 dia. 42.5 32 dia. 43.9 Focal length Brightness 6 mm F1.4 8 mm F1.3 12 mm F1.4 16 mm F1.4 25 mm F1.4 35 mm F1.9 50 mm F1.8 75 mm F2.7 100 mm F3.5 Filter size M27 P0.5 M25.5 P0.5 M27 P0.5 M27 P0.5 M27 P0.5 M27 P0.5 M30.5 P0.5 M30.5 P0.5 M30.5 P0.5 ■ Extension Tubes Model Contents Set of 7 tubes 3Z4S-LE ML-EXR Maximum outer diameter: 30 mm dia. ■ Precautions Do not use the 0.5-mm, 1.0-mm, and 2.0-mm Extension Tubes attached to each other. Since these Extension Tubes are placed over the threaded section of the Lens or other Extension Tube, the connection may loosen when more than one 0.5-mm, 1.0-mm or 2.0-mm Extension Tube are used together. Reinforcement may be required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration. 15 External Dimensions(Unit:mm) Controllers Panel Mount Adapters ZFX-C10/C15 ZFX-XPM 145 12.5 3 172 130 (130) (90) 97.5 122 90 122 (140) 4 15 (2) Panel cutout dimensions 116±1 7.5 32 (60.5) (Note 1) Note 1: Dimensions when the panel thickness is 2.0 mm (130) 72 4.5 52 82 60.23 7 6.58 38.42 (75) 168±1 Optional Lighting ZFV-LTL01 ZFV-LTL04 100±0.1 62 100±0.1 20 Two sets of three, M3 Depth: 5 P5.8 × 9 = 52.2 Four, M4 (through-hole) Mounting Hole Dimensions 33 165.4 140 37.4 3.2 59.9 90° 8 29 +100 0 2000 8±0.1 20 14 20±0.1 10.7 85 Mounting Hole Dimensions 20 165.4 350 +35 0 85 62 140 100 P5.8 × 9 = 52.2 Two, M3 Depth: 5 69 74 69±0.1 20 Mounting Hole Dimensions 20 20 2000 20 100 +100 0 ZFV-LTF01 ZFV-LTL02 100±0.1 74±0.1 100±0.1 74±0.1 Mounting Hole Dimensions 1 Four, M4 (through-hole) 33 350 +35 0 140 90° 22 (light-emitting surface) P5.8 × 9 = 52.2 20 20 62 20 2000+1000 100 20 74 0 85 165.4 140 100 2000 +100 emitting surface) 85 74 59.9 70 109 (light- 20 16 103 70 3.2 Mounting Hole Dimensions Four, M3 Depth: 8 Cameras ZFX-SR10/SR50 ZFX-SC90/SC90W 5.6 83.7 33 38.14 5.6 34 20 2-M4 Depth 6 Mounting hole dimensions 20 ± 0.1 1/4-20UNC Depth 6 38.9 33.6 26.2 17.9 1/4-20UNC Depth 6 34 20 26.2 38.14 67.9 2-M4 Depth 6 Mounting hole dimensions 20 ± 0.10 2-M4 9.8 2-M4 Output for external lighting Focus adjustment control 52.5 30 17.9 4 8.5 8 34 Focus adjustment control Mounting brackets can be mounted on each side. Mounting brackets can be mounted on each side. 34 ZFX-SC10 35.5 8.5 52.5 30.45 (6.36) 4 23.3 33 39 33.6 35.5 8.5 7 Heat-resistant PVC shielded cable 6.2 mm dia. standard length 2 m (6.36) 8 32 Heat-resistant PVC shielded cable 5.8 mm dia. standard length 2 m 30 32 ZFX-SC150/SC150W 140 Heat-resistant PVC shielded cable 6.2 mm dia. standard length 2 m 140 8.5 73.2 4 2-M4 Mounting hole Depth 6 dimensions 20 ± 0.1 2-M4 8.5 33.6 26.2 38.14 8 34 20 5.6 26.2 38.14 67.9 0.8 17.9 110.2 59.5 1/4-20UNC Depth 6 32 Focus adjustment control 30 (6.36) 12 17.9 33.6 10 Mounting brackets can be mounted on each side. 34 35 57 7 8.5 Mounting surface 98 30 4 (6.36) 23.3 8 32 Heat-resistant PVC shielded cable 5.8 mm dia. standard length 2 m 33 Focus adjustment control Heat-/oil-resistant PVC shielded cable 5 mm dia. standard length 200 mm 20 ± 0.1 10 2-M4 Mounting hole dimensions 2-M4, depth 6 U1/4-20UNC, depth 5 ZFX-SC50/SC50W ZFX-S/SC 38.9 8 31 (15.5) 8 34 (8.8 mm dia.) 28 8.5 1"-32UN-2A (C mount) 45.5 31.25 ± 2 1/4"-20UNC, depth 8 3 35.5 52.5 26.5 (4.8) (6.3) 29 (6.36) 30.45 39 11 35.5 5 (6.36) Heat-resistant PVC shielded cable 6.2 mm dia. standard length 2 m 25.5 Focus adjustment control 52.5 (14.5) Mounting hole dimensions 20 ± 0.1 2-M4 9.8 (46.5) 54.5 (29.5) 2-M4 Depth 6 (18.85) 26.2 5.6 28 mm dia. 1/4-20UNC 34 Depth 6 20 38.14 86 26.5 Output for external lighting Mounting brackets can be mounted on each side. 8 21.25 ± 2 LCD Monitor 20 ± 0.1 2-M4, depth 8 Console FZ-M08 ZFX-KP (6) Mountable plate thickness: 1.6 to 4.8 40 75 (31.5) 4-M4 75 (185) 18.6 48 171 135 (90) Panel cutout dimensions 20.5 (130) (172) 230 161 (173.4) (85.5) (129.4) 26 (103.5) +0.5 161.5 -0 mm 220 Heat-resistant PVC shielded cable 4.8 mm dia. standard length 2 m,5m +0.5 221.5 -0 mm 17 READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments. WARRANTY OMRON´s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON´S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON's safety rated products. OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer´s application or use of the product. At the customer´s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON´s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user´s programming of a programmable product, or any consequence thereof. COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission. This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety. Smart sensor (With ultra high-speed CCD cameras) ZFV Series Easy Vision,Teach&Go-In color and monochrome Smart sensor with advanced features of image sensor at implementation cost of optical sensor Integration of sensor and illumination allows for easy installation Intuitive icon based operation using LCD display Ultra-high response supports fast lines This document provides information mainly for selecting suitable models. Please read the User's Manual (Z251-E1-01) carefully for information that the user must understand and accept before purchase, including information on warranty, limitations of liability, and precautions. OMRON Corporation Industrial Automation Company Sensing Devices Division H.Q. Application Sensors Division Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81) 75-344-7068/Fax: (81) 75-344-7107 Regional Headquarters OMRON EUROPE B.V. Sensor Business Unit Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49) 7032-811-0/Fax: (49) 7032-811-199 OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 Authorized Distributor: OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 OMRON Industrial Automation Global: www.ia.omron.com In the interest of product improvement, specifications are subject to change without notice. Printed in Japan 2008.4 OMRON Corporation In the interest of product improvement, specifications are subject to change without notice. Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2008 All Rights Reserved.
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