For other applications, please consult us. The manufacturer is not liable for any possible damage resulting from use in other than the designated applications. Such risk lies entirely with the user.

Observance of these operation instructions is considered as part of the controls'/actuator's designated use.

During electrical operation certain parts inevitably carry lethal voltages.

Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules.

The maintenance instructions (refer to page 61) must be observed,

otherwise a safe operation of the actuator is no longer guaranteed.

Non-observance of the warnings and notes may lead to serious injuries or damage. Qualified personnel must be thoroughly familiar with all warnings and notes in these operation instructions.

Correct transport, proper storage, mounting and installation, as well as careful commissioning are essential to ensure a trouble-free and safe operation.

The following references draw special attention to safety-relevant procedures in these operation instructions. Each is marked by the appropriate pictograph.

This pictograph means: Note!

"Note" marks activities or procedures which have major influence on the correct operation. Non-observance of these notes may lead to consequential damage.

This pictograph means: Electrostatically endangered parts!

The printed circuit boards are equipped with parts which may be damaged or destroyed by electrostatic discharges. If the boards need to be touched during setting, measurement or for exchange, it must be assured that immediately before a discharge through contact with an earthed metallic surface (e.g. the housing) has taken place.

This pictograph means: Warning!

"Warning" marks activities or procedures which, if not carried out correctly, can affect the safety of persons or material.

This pictograph means: Procedure may have been performed by valve manufacturer!

If actuators are delivered mounted to a valve, this step has been done in the valve manufacturer's plant.

Setting must be checked during commissioning!

2. Short description

AUMA part-turn actuators type SG 03.3 – SG 04.3. have a modular design.

The actuators are driven by an electric motor and controlled with the electronic controls AUMATIC, which are included in the scope of supply.

Manual operation is possible without change-over.

The limitation of travel is realised via limit switches in both end positions.

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

3. Technical data

Table 1: Part-turn actuator SG 03.3 – SG 04.3

Application

Part-turn actuator

Features and functions

Electrical operation of valves (e.g. butterfly valves and ball valves).

Type of duty (according to IEC 34-1) Short time duty S2 - 15 min

Motors Standard:

Option:

1-phase AC motor

3-phase AC motor

Insulation class

Motor protection

Self-locking

F, tropicalized

Standard:

Option: yes

Thermoswitches

PTC-thermistors

Operating times

Swing angle

Type of seating

Limit switching see table

90° (adjustable from 82° to 98°) by limit switching

Counter gear mechanism for end positions OPEN and CLOSED

Standard: Single switch (1 NC and 1 NO) for each end position

Option: Tandem switch (2 NC and 2 NO) for each end position, switches galvanically isolated

Torque switching

Intermediate positions (option)

Position feedback signal

(options)

Mechanical position indicator

Running indication (option)

Heater in switch compartment

Manual operation

Handwheel lockable (option)

Electrical connection

Electrical connection not available

Electronic intermediate position switches, max. 2 switching points, adjustable

(only in combination with electronic position transmitter RWG 6020)

Precision potentiometer

Electronic position transmitter RWG 6020, 0/4 – 20 mA, voltage supply 24 V DC

Adjustable indicator disc with symbols OPEN and CLOSED, continuous indication in combination with blinker transmitter possible

Standard: Resistance type heater, 5 W, 24 V DC, internal supply

Manual drive for setting and emergency operation, handwheel does not rotate during electric operation

Yes

Threads for cable glands

Terminal plan

Standard:

Option:

Standard:

Options:

AUMA plug/socket connector with screw type connection

Double sealed (double sealed plug/socket connector)

1 x M20x1.5, 2 x M25x1.5

Pg-threads

NPT-threads

1-phase AC motor:

3-phase AC motor:

KMS B10101100 (basic version)

KMS A10101100 (basic version)

Valve attachment

Valve attachment

Coupling

Dimensions according to EN ISO 5211

Splined coupling for connection to the valve shaft, part-turn actuator can be repositioned 4 x 90° on coupling

Standard: Coupling without bore

Options: Machined coupling with bore and keyway, square bore or bore with two-flats

Service conditions

Enclosure protection according to EN 60 529

Corrosion protection

Ambient temperature

Finish coating

Standard colour

Other information

Reference documents

Standard:

Option:

Standard:

Options:

Standard:

IP 67

IP 68

KN Suitable for installation in industrial units, in water- or power plants with a low pollutant concentration 4)

KS Suitable for installation in occasionally or permanently aggressive atmosphere with a moderate pollutant concentration (e.g. in wastewater treatment plants, chemical industry)

KX Suitable for installation in extremely aggressive atmosphere with high humidity and high pollutant concentration

–25 °C to +70 °C

Standard: two-component iron-mica combination

AUMA silver-grey (similar to RAL 7037)

Brochure SG 03.3 – SG 04.3

Dimension sheet SG 03.3 – SG 05.3

Electrical data SG 03.3 – SG 04.3

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

Table 2: Actuator controls AUMATIC type AC 01.1

Integral controls AUMATIC type AC 01.1, for direct mounting to:

Part-turn actuators AUMA NORM SG 03.3 – SG 04.3

Electrical connection

Supply voltage

Weight

Motor controls

See page 11

Refer to name plate approx. 7 kg

Reversing contactors

External supply of the AUMATIC (option) 24 V DC +20 %/–15 %,

Basic version requires approx. 200 mA/with options max. 500 mA

Voltage output

Digital inputs

(input signals)

Relay outputs

(signals)

4. Transport and storage

Transport to place of installation in sturdy packing.

Do not attach ropes or hooks to the handwheel for the purpose of lifting by

hoist.

If part-turn actuator is mounted on valve, attach ropes or hooks for the

purpose of lifting by hoist to valve and not to part-turn actuator.

Store in well-ventilated, dry room.

Protect against floor dampness by storage on a shelf or on a wooden pallet.

Cover to protect against dust and dirt.

Apply suitable corrosion protection agent to bright surfaces.

If part-turn actuators are to be stored for a long time (more than 6 months), the following points must be observed additionally: .

Prior to storage: Protect bright surfaces, in particular the output drive parts and mounting surface, with long-term corrosion protection agent.

Check for corrosion approximately every 6 months. If first signs of corrosion show, apply new corrosion protection.

After mounting, connect part-turn actuator immediately to electrical mains, so that condensation is prevented by the heater.

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

5. Packaging

Operation instructions

Our products are protected by special packaging for the transport ex works.

The packaging consists of environmentally friendly materials which can easily be separated and recycled.

For the disposal of the packaging material we recommend recycling and collection centres.

We use the following packaging materials:

Wooden material boards (OSB)/cardboard/paper/PE film

6. Fitting the ball handle/manual operation

To avoid damage during transport, the ball handles are fitted to the inside of the handwheel. Prior to commissioning, the ball handle has to be fitted in the correct position.

6.1

Fitting the ball handle Figure A1

Ball handle

Cap nut

Remove cap nut.

Pull out ball handle and re-insert in correct position.

Fasten with cap nut.

Remove sticker from the hand wheel for fitting the ball handle.

6.2

Manual operation

7. Mounting to valve

MOV

Manual operation is activated by turning the handwheel. A change-over is not required. The handwheel does not rotate during motor operation.

Turning the handwheel during motor operation results in an extension or reduction of the operating time, depending on the direction of rotation.

Prior to mounting the part-turn actuator must be checked for any damage.

Damaged parts must be replaced by original spare parts.

After mounting to valve, touch up any possible damages to paint finish.

For butterfly valves the recommended mounting position is end position

CLOSED.

(Prior to mounting, bring the part-turn actuator to the mechanical end stop

CLOSED by turning the handwheel clockwise).

For ball valves the recommended mounting position is end position

OPEN. (Prior to mounting, bring the part-turn actuator to the mechanical end stop OPEN by turning the handwheel counter-clockwise).

Thoroughly degrease mounting faces of part-turn actuator and valve.

Place coupling sleeve on to valve shaft and secure

(refer to figure A2, detail A or B), ensure that dimensions X, Y and Z are

observed (refer to table 3).

Apply non-acidic grease at splines of coupling.

Fit actuator so that fixing holes in actuator and valve mounting flange are in alignment.

If necessary, move actuator up or down one tooth on the coupling.

If required, turn handwheel a little in direction OPEN or CLOSE until holes align to the threads.

Ensure that the spigot (if provided) mates uniformly in the recess and that the mounting faces are in complete contact.

Fasten the actuator with bolts of minimum quality 8.8 using lock washers.

Fasten bolts crosswise to the appropriate torque according to table 3.

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Figure A2

Coupling

Grub screw

A B

Valve

Table 3

Type

SG 03.3/04.3-F04

SG 03.3/04.3-F05

SG 03.3/04.3-F07

X max

Y max

Z max

8.8

4 x M 5

4 x M 6

4 x M 8

[Nm]

8. Checking the end stops

8.1

Setting of end stop CLOSED

MOV

This check can only be performed on valves which are not yet mounted into a pipeline.

Check whether mechanical end position of the valve corresponds to the

mechanical end stop of actuator by turning at handwheel (clockwise for end position CLOSED)

If necessary, remove screw plug (22.1, figure B1) and adjust mechanical end stop at hex. socket head cap screw (21.1, figure B3). Turning clockwise results in smaller, turning counter-clockwise results in larger swing angles.

Never remove the screws (21.2, figure B2 and 21.1, figure B3) completely, because this will cause oil leakage.

Observe dimension T min.

(subclause 8.3).

Check O-ring in screw plug and replace if damaged.

Replace and fasten screw plug (22.1, figure B1).

Figure B1

22.2 22.1

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

Fig. B2: Setting end position OPEN Fig. B3: Setting end position CLOSED

(top view) (top view)

21.2

22.2

21.1

22.1

8.2

Setting of end stop OPEN

MOV

The swing angle has been set in the factory to approx. 90° or to the swing angle stated in the order. An adjustment might be necessary if the end stop

CLOSED has been re-adjusted.

Check whether mechanical end position of the valve corresponds to the mechanical end stop of actuator by turning at handwheel

(counter-clockwise for end position OPEN)

If necessary, remove screw plug (22.2, figure B2) and adjust mechanical end stop at hex. socket head cap screw (21.2, figure B2).

Check O-ring in screw plug and replace if damaged.

Replace and fasten screw plug (22.2).

8.3

Setting values for mechanical end stops

Fig. B4: (top view) Fig. B5: (top view)

T T m in .

T min.

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

9. Electrical connection

Fig.C1 Wall bracket (accessory)

Basic factory setting for 90° swing angle:

Swing angle 1)

Dimension T (factory setting)

Dimension T min.2) mm mm

SG 03.3/SG 04.3

13.5

1) By turning at the hex. socket head cap screw for end stop CLOSED or OPEN the end position changes accordingly.

The swing angle can be checked and set by using the dimension T.

2) If T min.

is not reached, the gearing might be damaged.

For each turn of the hex. socket head cap screw, the setting of the end position changes by: for clockwise turn approx.: for counter-clockwise turn approx.:

3.3°

2.4°

The limitation of travel is realised via limit switches

(page 13) in both end positions. For this reason the end

stops of the actuator have to be set to a slightly larger swing angle (approx. by 2° larger) than the swing angle actually required by the valve.

AUMA part-turn actuators SG are operated via the controls AUMATIC

AC 01.1. The controls may either be mounted directly to the actuator or to a separate wall bracket.

When installing the AUMATIC on a wall bracket, observe the following points:

For the connection of actuator and AUMATIC on wall bracket, use suitable flexible and screened connecting cables.

(Connecting cables are available on request, see address list page 68).

The max. permissible cable length between actuator and the controls

AUMATIC is 100 m.

Connecting cables to actuator

9.1

Connection with AUMA plug/socket connector

Check whether type of current, supply voltage and frequency correspond

Fig. C2: Connection

26.0

to motor data (refer to name plate at motor/AUMATIC).

Loosen bolts (26.01) (figure C2) and remove plug cover (26.0).

Loosen screws (26.2.5) and remove socket carrier (26.2) from plug cover

(26.0).

26.01

26.2

Insert cable glands suitable for connecting cables.

Enclosure protection IP 67 or IP 68 is only ensured if

suitable cable glands are used.

Seal cable entries which are not used with suitable plugs.

26.2.5

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Fig. C3: Parking frame (accessory)

Operation instructions

Connect cables according to order related wiring diagram ACP . . . . The wiring diagram applicable to the actuator is attached to the handwheel in a weather-proof bag, together with the operation instructions. In case the wiring diagram is not available, it can be obtained from AUMA (state commission no., refer to name plate) or downloaded directly from the

Internet (see page 67).

Parking frame

A special parking frame for protection against touching the bare contacts

and against environmental influences is available (see address list page 68).

Table 4: Technical data AUMA plug/socket connector

Technical data

No. of contacts max.

Marking

Voltage max.

Current max.

Motor power connections

6 (3 are used)

U1, V1, W1, U2, V2, W2

750 V

25 A

Type of customer connection Screws

Cross section max.

6 mm 2

Material:Pin/socket carrier Polyamide

Contacts Brass (Ms)

1) Protective earth

1 (leading contact) according to VDE

Screw for ring lug

6 mm 2

Polyamide

Brass (Ms)

–

1) Suitable for copper wires. For aluminium wires contact AUMA.

Control pins

50 pins/sockets

1 to 50

250 V

16 A

Screws

2.5 mm 2

Polyamide

Brass, tin plated or gold plated

(option)

9.2

9.3

Heater

Motor protection

AUMA part-turn actuators have a heater installed as standard. Unless ordered otherwise, the heater is internally supplied.

In order to protect the motor against overheating a thermoswitch is embedded in the motor windings. The controls AUMATIC switch off the motor as soon as the max. permissible windings temperature is reached.

The switch is connected again automatically after the motor has cooled down to a temperature of approx. 90 °C Afterwards the actuator can be switched on again.

9.4

Remote position transmitter For the connection of position transmitters (potentiometer, RWG) screened cables must be used.

9.5

Subsequent mounting of the controls

To avoid malfunctions we recommend that in case of subsequent mounting of the AUMATIC on the actuator the electrical interfaces are checked for compatibility.

9.6

Type of seating MOV

9.7

Fitting of the cover

The limitation of travel is realised via limit switches in both end positions.

A torque sensor is not available.

A torque seating is not permissible. The set type of seating can be checked via the parameters "

CLOSED POSITION

" (page 27).

OPEN POSITION

" and

For further information regarding the type of seating see also page 55, subclause 16.9.

After completion of the power supply connection, insert the socket carrier

(26.2), see figure C2, page 11, into the plug cover (26.0) and fasten it with

screws (26.2.5).

Clean sealing faces at plug cover (26.0) and check whether O-ring is in

good condition. Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.

Replace plug cover (26.0) and fasten 4 bolts (26.01) evenly crosswise.

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Fasten cable glands firmly to ensure required enclosure protection.

10. Setting the limit switching

MOV

Take off cover at switch compartment.

Pull off indicator disc (figure D). Open end spanner (approx. 14 mm) may be used as lever.

Figure D: Removing the indicator disc

Indicator disc

These operation instructions are only valid for "clockwise closing", i.e. driven shaft turns clockwise to close the valve.

10.1 Setting for end position CLOSED (black section)

Turn handwheel clockwise until valve is closed.

Turn handwheel approx. 1 turn in direction OPEN and then half a turn in direction CLOSED.

Press down and turn setting spindle A (figure E1) with screw driver

(5 mm) in direction of arrow, thereby observe switch cam B. While a ratchet is felt and heard, the switch cam B moves 90° every time. When switch cam B is 90° from the switch, continue turning slowly.

When the switch cam B snaps and trips the switch, stop turning and release setting spindle.

If you override the tripping point inadvertently (ratchet is heard after the switch cam has snapped), continue turning the setting spindle in the same direction and repeat the setting process.

Fig. E1

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

10.2 Setting for end position OPEN (white section)

Turn handwheel counter-clockwise until valve is open.

Turn handwheel approx. 1 turn in direction CLOSE and then half a turn in direction OPEN.

Press down and turn setting spindle D (figure E1) with screw driver (5 mm) in direction of arrow, thereby observe switch cam E. While a ratchet is felt and heard, the switch cam E moves 90° every time. When switch cam E is 90° from the switch, continue turning slowly.

When the switch cam E snaps and trips the switch, stop turning and release setting spindle.

If you override the tripping point inadvertently (ratchet is heard after the switch cam has snapped), continue turning the setting spindle in the same direction and repeat the setting process.

11. Setting of mechanical position indicator

Place indicator disc on shaft.

Move valve to end position CLOSED.

Turn lower indicator disc (figure E2) until symbol CLOSED is in

alignment with the mark on the cover (figure E3).

Move actuator to end position OPEN.

Hold lower indicator disc in position and turn upper disc with symbol

OPEN until it is in alignment with the mark on the cover.

Fig. E2 Fig. E3: Switch compartment cover

Indicator disc

Mark

Indicator disc rotates approximately 90° at full travel from OPEN to CLOSED or vice versa.

If no optional components (clauses 13. to 15.) require setting:

Clean sealing faces at cover and housing; check whether O-ring is in good

condition. Apply a thin film of non-acidic grease to the sealing faces.

Replace cover on switch compartment and fasten bolts evenly crosswise.

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

12. Test run

12.1 Check whether type of seating is set correctly

(see page 55, subclause 16.9)

Switching off in the end positions must be by limit seating.

The type of seating can be set separately for direction CLOSE and direction OPEN.

Set selector switch to position OFF (0), figure G1.

Select status indication

S0

Press push button C briefly, if necessary several times.

Figure G1

Figure G2

CLOSED (yellow) OPEN (green)

OFF

Push x times briefly until

S0

appears

Check if end positions of the limit switching are set correctly:

Engage manual operation as described under clause 6.2 on page 8.

Move actuator manually to the respective end position.

End position CLOSED reached: LED yellow: illuminated

Indication in display:

CLOSED POSITION

End position OPEN reached: LED green: illuminated

Indication in display:

OPEN POSITION

The LED signals described here are standard settings. Deviating from this,

individual LED's can also signal another information (see page 18)

If the end positions are not set correctly, the limit switching must be set

anew, as described on page 13.

When end positions are set correctly, perform a test run in motor operation, as described below.

Set selector switch (figure G3) to position LOCAL (

Figure G3

Operate actuator with push buttons

- STOP - CLOSE

OPEN

Actuator runs in direction CLOSE: LED yellow: blinking

Indication in display:

RUNNING CLOSE

End position CLOSED reached: LED yellow: illuminated

Actuator runs in direction OPEN: LED green: blinking

Indication in display:

End position OPEN reached:

Indication in display:

CLOSED POSITION

RUNNING OPEN

LED green: illuminated

OPEN POSITION

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

13. Setting of the potentiometer (option)

MOV

Move valve to end position CLOSED.

Take off cover at switch compartment.

Pull off indicator disc.

Turn potentiometer (R) counter-clockwise until stop is felt. End position

CLOSED corresponds to 0 %, end position OPEN to 100 %.

Turn potentiometer (R) slightly back from the stop.

Perform fine-tuning of the zero point at external setting potentiometer (for remote indication).

Press indicator disc on shaft and perform setting as described on page

14, clause 11.

Clean sealing faces at cover and housing; check whether O-ring is in good condition. Apply a thin film of non-acidic grease to the sealing faces.

Fit and fasten switch compartment cover.

Figure H

For a position feedback from the actuator a potentiometer is required.

14. Setting of electronic position transmitter RWG (option)

– For an AUMATIC on wall bracket –

After mounting the part-turn actuator to the valve, check setting by

measuring the output current (see subclause 14.1) and re-adjust, if

necessary.

Table 5: Technical data RWG 6020

Terminal plans

Output current

Supply voltage

Max. input current I

I a

U v

Max. load R

KMS _ _ _ _ R _/_ _

4-wire system

4 – 20 mA

24 V DC, ± 15 % smoothed

25 mA at 20 mA output current

600 Ω

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

14.1 Setting of 4-wire system 4 – 20 mA

Connect voltage for electronic position transmitter.

Move valve to end position CLOSED.

Take off cover at switch compartment.

Pull off indicator disc.

Connect ammeter for 0 – 20 mA to measuring points

(MP1/MP2) (figure J).

The circuit (external load) must be connected (observe max. ext. load R

), or the appropriate poles at the AUMA plug/socket connector must be linked (refer to terminal plan), otherwise no value can be measured.

Turn potentiometer (R, figure H) counter-clockwise until stop is felt.

Turn potentiometer (R) slightly back from the stop.

Turn trimmer potentiometer (R6 - "0") clockwise until output current starts to increase.

Turn back potentiometer (R6 - "0") until a residual current of approx.

0.1 mA is reached.

Move valve to end position OPEN.

Set trimmer potentiometer (R5 - "max.") to end value 16 mA.

Move valve to end position CLOSED.

Set potentiometer (R5 - "max.") from 0.1 mA to initial value 4 mA.

This results in a simultaneous shift of the end value by 4 mA, so that the range is now 4 – 20 mA.

Approach both end positions anew and check setting. If necessary, correct the setting.

Press indicator disc on shaft and perform setting as described on page

14, clause 11.

Clean sealing faces at cover and housing; check whether O-ring is in good condition. Apply a thin film of non-acidic grease to the sealing faces.

Replace cover on switch compartment and fasten bolts evenly crosswise.

Figure J

R6 “0”

R5 “max”

MP1 (–)

MP2 (+)

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

15. Indication, operation and setting of the AUMATIC

The setting of the AUMATIC is done with the push buttons of the local controls (figure Q1).

15.1 Change settings To change the settings, the following steps are required:

1) Set selector switch (figure Q1) to position OFF.

2) Press push button C and hold it for approx. 2 seconds until the group

appears (see also page 21).

3) Make selection: e.g. M0 " with .

LANGUAGE/CONTRAST"

M0

and confirm selection

15.2 Password protection

15.3 Factory setting

The settings of the AUMATIC are password-protected. In the factory, the following password is set: 0000. If necessary, the password can be changed

(enter password: page 22; change password: page 36).

During the function test the AUMATIC is set according to the customer's requirements and its details (comm. no., date of final test....) are stored in the EEPROM (non-volatile memory) as factory settings. The AUMATIC can always be reset to these factory settings (see "

page 47).

FACTORY SETTING

15.4 Control and display elements

15.4.1 The local controls

The push buttons on the local controls (figure Q1) have two functions, depending on the selector switch position: .

Selector switch in position LOCAL :

Run commands OPEN - STOP - CLOSE and Reset

Selector switch in position OFF :

Indication and change of parameters, indication of status and diagnosis information

Selector switch in position REMOTE :

Indication of parameters, indication of status and diagnosis information

Figure Q1: Local controls

15.4.2 LED indications

Figure Q2

Push-buttons:

Function for selector switch

Function for selector switch in position LOCAL: in position OFF and REMOTE:

STOP

Reset

OPEN

C scroll/ change values scroll/ change values confirm selection

Escape

Selector switch: LOCAL-OFF-REMOTE

Five local LEDs (figure Q2) indicate different signals (see page 28,

Parameter

LED1

LED 5 LOCAL CONTROLS.

LED V1

(yellow)

LED V2

(red)

LED V3

(red)

LED V4

(red)

LED V5

(green)

1) not available is illuminated Actuator is in end position CLOSED is blinking is illuminated

Actuator runs in direction CLOSE (can be switched on or off via parameter “

BLINKER

” page 28)

is illuminated Torque fault CLOSED 1) (max. set torque was exceeded before reaching the end position)

Motor protection tripped is illuminated Torque fault OPEN 1) ( max. set torque was exceeded before reaching the end position) is illuminated Actuator is in end position OPEN is blinking Actuator runs in direction OPEN (can be switched on or off via parameter “

BLINKER

” page 28)

Operation instructions

Lamp test

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

After the supply voltage is connected a function test of the LEDs is automatically performed. All 5 LEDs must be illuminated for at least

3 seconds.

15.5 General information about the menu design

15.5.1 LCD contrast setting

The indications on the display are divided into 3 main groups:

1) group

2) group

3) group

S

M

D

= Status indications

= Menu indications

, 15.5.3

, see 15.5.4

= Diagnosis indications

, see 15.5.5

In the upper right corner of the display the group in which one is moving is

indicated. See example figure S1, page 20: Group

S

= Status indications

Either: Change setting via menu "

LANGUAGE/CONTRAST

" (see "Change settings" below)

Or: Press button C in the status page

(the above mentioned menus - groups

CONTRAST

S

S0

M

, and hold it. After approx. 10 s

D

- are hereby skipped) the brightness of the LCD display continuously changes from bright to dark and vice versa. When the button is released, the current brightness level is saved under "

15.5.2 Navigation through the indications

(Selector switch in position OFF or REMOTE)

Scrolling within a group:

To scroll within a group (see subclause 15.5):

, . The triangles Press push button "scroll" the direction of the scrolling.

Confirm selection: in the display show

To reach a new menu or a subgroup:

Load the new selection with the push button "Confirm selection" .

Select group

S

M

D:

Show settings:

Change settings:

Cancel process/back:

After the AUMATIC is switched on, the status indication S0 is shown on the display.

Change from the group

S

(Status indications

S0,S1,S2,S3

) to the group

Press

M

(Menu indications):

C and hold it for approx. 2 seconds until the group

Change from the group

S

(Status indications

M0

appears.

S0,S1,S2,S3

) to the group

Press

D

C skipped).

(Diagnosis indications): and hold it until the group

D0

appears (menu indications M are

Change from any group

M

D

back to the group

S0

Press push button

briefly.

Set selector switch to position OFF or REMOTE.

Select group

M0

Make selection: e.g.

M0

LANGUAGE/CONTRAST"

and

confirm selection with .

"Select "

VIEW

" and confirm with .

Set selector switch to position OFF.

Select group

M0

Make selection: e.g.

M0

LANGUAGE/CONTRAST

" and confirm selection with .

"Select "

EDIT

" and confirm with

Enter password (see page 22 ).

Change value.

To cancel a process or to go back to the previous indication:

Press push button C .

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

15.5.3 Group

S

: Status indications The status indications (group

S

) show the current operation mode

(see also page 51, clause 16.).

Figure S1: Overview status indications

OFF S0

RUNNING OPEN

100%

NOT READY IND.

READY

S3 FAULT IND.

NO FAULT

WARNING IND.

NO WARNING

Status page

S0

(figure S1-0):

Line 1 shows the current operation mode (page 51, clause 16.).

Line 2 shows the current run commands which are transmitted to the

actuator via the local controls (push buttons) or via REMOTE.

Line 3 shows the actuator position in % of the travel (0 % = actuator is in

end position CLOSED, 100 % = Actuator is in end position OPEN). Is only indicated if a position transmitter (potentiometer or RWG) is installed in the actuator.

Line 4 shows the current status of the actuator, example: "

OPEN

POSITION

" = Actuator is in end position OPEN, "

RUNNING OPEN

" =

Actuator runs in position OPEN.

Figure S1-0

Line 1: Operation mode

Line 2: Run commands

OFF S0

For further information regarding status

page S0 see page 25.

E2 100%

Line 3: Actuator position

RUNNING OPEN

Line 4: Actuator status

Status page

S1

(figure S1-1):

Faults are indicated here.

FAULT IND.

NO FAULT

For further information regarding status page S1 see

page 26.

Faults interrupt or prevent an operation

(see pages 25,26 and 59).

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

Status page

S2

(figure S1-2):

Warnings are indicated here.

WARNING IND.

NO WARNING

For further information regarding status

page S2 see page 26.

Status indication

(figure S1-3):

S3

Warnings do not interrupt an operation, they only serve

information purposes (see pages 25, 26 and 59).

Here the causes for the signal "

NOT READY IND.

" are indicated.

NOT READY IND.

READY

For further information regarding status page S3 see

pages 26, 27.

The signal "

NOT READY IND.

(see page 26).

" shows that the actuator can in the current state not be controlled from REMOTE

For detailed information about the indications S0 to S3 see pages 25 to 26.

15.5.4 Group

M

: Menu indications The setting of the AUMATIC is done in the menu indications. Furthermore

the operating data and the electronic name plate are situated here.

To change from the status indication (group

S

) to the menu indication

(group

M

appears.

Press push button C

To go back to the status indications:

Press push button C and hold it for approx. 2 seconds until the group briefly once.

M0

Figure S2: Menu indications C Press push-button “Escape” for 2 seconds

Status display Menu display

OPEN S0

RUNNING OPEN

100%

MAIN MENU M0

LANGUAGE/CONTRAST

SETTINGS

OPERATIONAL DATA

Press push-button “Escape” briefly once

The following example shows how to scroll within the menu indication and how to select the subgroup "

LANGUAGE/CONTRAST

" (see page 27).

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Example:

Operation instructions

Push-buttons on local controls

MAIN MENU M0

LANGUAGE/CONTRAST

SETTINGS

OPERATIONAL DATA

MAIN MENU M1

LANGUAGE CONTRAST

SETTINGS

OPERATIONAL DATA

MAIN MENU M2

LANGUAGE CONTRAST

SETTINGS

OPERATIONAL DATA

MAIN MENU

SETTINGS

OPERATIONAL DATA

EL. NAME PLATE

MAIN MENU M4

OPERATIONAL DATA

EL. NAME PLATE

CONFIGURATION

Enter password:

LANGUAGE/CONTRAST

VIEW

EDIT

M00

LANGUAGE/CONTRAST M01

VIEW

EDIT

VIEW

LANGUAGE

LCD CONTRAST

M000

ENTER PASSWORD

0 * * *

:EDIT : OK C:ESC

To change the parameters, a password must first be entered, see figure S3.

Before: Set selector switch to position OFF.

Press push button the group

M0

appears.

and hold it for approx. 2 seconds until

Make selection: e.g. group

M0

LANGUAGE/CONTRAST

" or

M1

SETTINGS

" and confirm selection with .

"Select "

EDIT

" and confirm with

Now: Enter password:

Push button "scroll" increments the current number by one every time

the button is depressed (9 changes to 0).

Push button "scroll" decreases the current number by one every time

the button is depressed (0 changes to 9).

Push button "Confirm selection" changes to the next digit, or confirms

the password after the last digit.

With push button C the process can be cancelled in case a wrong password has been entered.

Figure S3: Password

ENTER PASSWORD

0 * * *

:EDIT :OK C:ESC

1st step:Press pushbutton to release

1st digit

ENTER PASSWORD

5 * * *

:EDIT :OK C:ESC

ENTER PASSWORD

* * * 2

:EDIT :OK C:ESC

2nd step: Press pushbutton to confirm digit 1 and change to next digit next steps: repeat step 1 and 2 for all 4 digits last step:

Confirm last digit with pushbutton or cancel with push-button C

The password can be changed via the menu indication "

CHANGE

PASSWORD

" (page 36). In the factory, the following password is set: 0000.

If, after having entered a valid password, no input is received over a longer period of time (approx. 10 min) the AUMATIC reverts back to status indication

S0

automatically.

Operation instructions

Subgroups:

Settings

M1

Operational data

M2

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

From the menu indications (group

M

) 5 subgroups can be selected:

M0

LANGUAGE/CONTRAST

(see page 27)

M1

SETTINGS

(see also pages 27 to 42)

M2

OPERATIONAL DATA

(see also pages 42,43)

M3

EL. NAME PLATE

(see also page 43)

M4

CONFIGURATION

(see also pages 44 to 47)

The group Settings (menu or the positioner.

M1

) contains parameters for actuator functions as for example the type of seating, the failure behaviour, intermediate positions

The operating data (menu

M2

time, the number of starts etc.

) provide information, e.g. about the running

The analysis of these data provides valuable information regarding the optimization of the actuator and valve. When this information is used purposefully, the actuator and valve are operated with care, e.g. through the according parameter setting.

In case of fault, the logging of operating data makes a quick error diagnosis possible.

Electronic name plate

M3

Configuration

M4

The electronic name plate (menu data.

M3

) provides information about the order

Information such as

Order data (

M30

Product data (

)

M31

) are necessary for enquiries in the factory.

Project and user specific data are freely definable and can be entered by the user.

Project data (

M32

)

Service information as e.g. the Service phone number and the Internet address can be indicated here:

Service data (

M33

)

(

The information contained in the

M41

CONFIGURATION

) can be read for enquiries in the factory.

- menu item

SETUP

If the parameters are not set correctly, this can endanger the proper function of the actuator. Therefore these settings must only be changed by authorised service personnel.

For further information regarding the menu indications see pages 27 to 47,

subclause 15.8.2, menu indication.

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

15.5.5 Group

D

: Diagnosis indications

The information contained in the diagnosis menu (see page 48) is only

provided for the AUMA service and for enquiries in the factory.

Change from the status indications (group

(group

D

Press push button C

S

) to the diagnosis indications and hold it until the group

M

are hereby skipped). (figure S4).

D0

appears (menu indications

To go back to the status indications:

Press push button C briefly once.

Figure S4: Diagnosis indications

Main group D

C Press push button

“Escape” for approx. 5 s

OFF S0

E2

RUNNING OPEN

100%

END POS. INPUTS D0

PULL UP INPUTS

C Press push button

“Escape” once

The following subgroups can be selected from the main group

D

D0

= End position inputs

D1

= Actuator signals

D2

= Internal faults

D3

= Internal warnings

DD

DE

DF

= DP1 software version

= DP1 Bus status

= Data via adaptive positioner

D4

= Configuration faults

D5

= Logic hardware version

D6

= Logic software version

D7-D8

= Data via potentiometer or RWG

DC

= DP1 hardware version

For detailed information about the individual subgroups see page 48 ff.

15.6 Checking for software version After connecting the supply voltage, the software version is indicated for approx. 3 seconds on the display.

15.7 Fieldbus interface

Z 0 3 1 . 9 2 2 / 0 1 - x x

Enquiries for the software version can also be placed via the electronic

name plate (page 43, menu

M3

, "

PRODUCT DATA

").

In addition to the conventional option of parallel communication (a separate wire for each signal or command), a PROFIBUS interface (2 wires for all connected devices) is also available.

For the programming via fieldbus separate instructions are available.

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

15.8 Display indications and software parameters

15.8.1 Status indications

For indication and operation see page 19, subclause 15.5.2.

Indication

1st line:

Operation mode

2nd line:

Run commands

VALUETEXT

OFF

LOCAL MODE

REMOTE MODE

FAILURE MODE

EMERGENCY MODE

RESTRICTED

OPEN

STOP

OPEN CLOSE

OPEN STOP

CLOSE STOP

OPEN STOP CLOSE

Note

The operation mode LOCAL - OFF - REMOTE is changed with the selector switch.

RESTRICTED: The local controls of the AUMATIC have not been released yet. A release must be initiated externally via bus or input signal. See parameter “

ENABLE LOCAL

MODE

”, page 47.

The digital run commands (OPEN-STOP-CLOSE) can e.g.

come from the local controls or from REMOTE.

The run commands are only displayed as long as a command is actually active.

If several run commands are active simultaneously, the signal ‘

FAULT

’ is given.

3rd line:

Actuator position

4th line:

Current status (only if no faults or warnings have occurred).

If faults or warnings occur these signals are indicated in the

4th line.

E2######—

RUNNING OPEN

RUNNING CLOSE

Actual value of the actuator position (only in case of an actual value transmitter e.g. potentiometer or RWG)

Actuator runs logically OPEN (remains set during operation pauses)

Actuator runs logically CLOSE (remains set during operation pauses)

OPEN POSITION

End position OPEN reached

CLOSED POSITION

End position CLOSED reached

FAULT

A fault has occurred (fault signals stop the operation); see menu S1

WARNING!

A warning has occurred (warning signals do not influence operation and serve only information purposes); see menu S2

FAULT AND WARNING

Faults as well as warnings have occurred.

NOT READY

FLT + NR!

WRN + NR!

FLT + WRN + NR!

The actuator can not be operated from REMOTE.

The actuator can only be operated via the local controls.

Faults and the signal

NOT READY have occurred.

Warnings and the signal

NOT READY have occurred.

Faults, warnings and the signal

NOT READY have occurred.

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

Indication

FAULT IND.

S2 WARNING IND.

S3 NOT READY IND.

VALUETEXT

NO FAULT

TORQUE FAULT

(OPEN)

Note

No fault has occurred

INTERNAL FAULT The internal diagnosis of the AUMATIC has discovered an internal fault (detailed signals about internal faults see D2,

page 48)

TORQUE FAULT

(CLOSE not available not available

LOSS OF PHASE

THERMAL FAULT

CONFIG. FAULT

NO WARNING

OPERATION TIME

One phase missing; help: Connect phase. When externally supplied with 24 V DC, the complete AC power supply might be missing, check and connect if necessary.

Motor protection tripped; help: Cool down or perform cool-down or perform reset with the push button “Reset” of the local controls. Check fuse F4.

The AUMATIC has not been configured correctly (detailed

signals about configuration faults see D4, page 49)

No warnings have occurred

The set operating time for an operation between end position

OPEN and end position CLOSED has been exceeded (see parameters

MONITOR TRIGGERS

, menu M40). Help: Set operating time according to the real operating time, check if end position switches trip correctly, check actuator mechanics.

STARTS/DUTY

INTERNAL FEED-

BACK

The set value for max. cycles/h or max. running time/h have been exceeded. Help: Check modulating behaviour, increase dead time, reduce number of nominal value changes.

Position transmitter (Potentiometer or RWG) is not standardised. Help: Run actuator to both limit end positions OPEN and

CLOSED subsequently

INTERNAL WARNING

The internal diagnosis of the AUMATIC has discovered an internal warning (detailed signals about internal warnings see

D3, page 49)

FEEDBACK E2 LOSS

Signal interruption of the position transmitter. Check signal and wiring of the position transmitter (potentiometer or RWG). The signal check can be done in the diagnosis pages D7 or D8.

The setting

FEEDBACK E2

(M4101) may not correspond to the wiring diagram.

TORQUE E6 LOSS

READY

Not available

Actuator can be operated from REMOTE.

Operation instructions

Indication

NOT READY IND.

VALUETEXT

CLEAR STATE

NOT REMOTE

WRONG COMMAND

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Note

Only for actuators with Profibus DP interface:

The actuator has received a GC CLEAR telegram. In this state the actuator can not be operated from REMOTE. Help:

Send GC OPERATE.

Selector switch not in position REMOTE. Help: Set selector switch to position REMOTE

Only for actuators with bus interface: Several run commands were received simultaneously (e.g. OPEN and CLOSE) or the max. nominal value has been exceeded.

Faults and Warnings: See page 59, clause 17.

15.8.2 Menu indications Parameters with the wild card "x" in the submenu can be indicated and changed: x = 0 : indicate only (grey background) x = 1 : indicate and change (white background)

(only possible in selector switch position OFF)

To change a parameter, a password must first be entered (see page 22).

Subgroup Parameter name

M0 LANGUAGE/CONTRAST

LANGUAGE

LANGUAGE/CO

NTRAST

Submenu

M0X0

LCD CONTRAST M0X1

Standard value

Min/M ax

Valuetext

100

GERMAN

ENGLISH

M1 SETTINGS

M11 SEATING

MODE

OPEN POSITION M11X0 0

M13 LOCAL

CONTROLS

CLOSED

POSITION

MAINTAINED

LOCAL

M11X1

M13X0

Note

LCD language

LCD contrast (percent), the higher the value, the darker the display

(see page 19)

LIMIT

TORQUE

LIMIT

TORQUE

OFF

OPEN

CLOSED

OPEN + CLOSE

(STOP)

OPEN + CLOSE

(NO STOP)

Switching off in end positions

(only limit seating permitted)

(see page 55, subclause 16.9)

Push-to-run operation or selfretaining in operation mode

LOCAL

Push-to-run = OFF

(see page 55, subclause16.10)

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

Subgroup

M13 LOCAL

CONTROLS

Parameter name

BLINKER

LED 1 LOCAL

CONTROLS

Submenu

M13X1

M13X2

Standard value

Min/M ax

Valuetext

OFF

LIT IN MIDPO-

SITION

OFF IN MIDPO-

SITION

Note

Blinker

(see page 58, subclause 16.13)

Signal assignment for LED V1 on local controls

(see also page 18)

NOT USED

CLOSED

POSITION

OPEN POSITION

RUNNING CLOSE

RUNNING OPEN

ACTUATOR

MOVING

LSC (WSR)

LSO (WOEL)

TSC (DSR)

TSO (DOEL)

THERMO FAULT

TORQUE FAULT

(CLOSE) not available not available not available not available 12

TORQUE FAULT

(OPEN)

TORQUE FAULT

(GEN.)

SETPOINT E1

LOSS

FEEDBACK E2

LOSS

SPEED E3 LOSS

TORQUE E6

LOSS

WARNING

OPER. TIME not available not available

WARNING

STARTS/RUN

LOCAL SW. PO-

SITION

REMOTE SW.

POSITION

Operation instructions

Subgroup

M13 LOCAL

CONTROLS

M14 I/O 1

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Parameter name

LED 1 LOCAL

CONTROLS

LED 2 LOCAL

CONTROLS

LED 3 LOCAL

CONTROLS

LED 4 LOCAL

CONTROLS

LED 5 LOCAL

CONTROLS

MAINTAINED

REMOTE

Submenu

M13X2

M13X3

M13X4

M13X5

M13X6

Standard value

Min/M ax

Valuetext

OFF SW.

POSITION

REMOTE MODE

SETPOINT

MODE

INTERMED.

POS. 1

INTERMED.

POS. 2

INTERMED.

POS. 3

INTERMED.

POS. 4

STEPPING

MODE

CLOSING

BLINK

OPENING

BLINK

FAULT IND.

WARNING IND.

NOT READY

IND.

SETPOINT

REACHED

LOSS OF

PHASE

I/O1 ANALOG

IN2 LOSS

I/O1 ANALOG

IN1 LOSS

0-38

Note

0-38

Signal assignment for LEDs

V2 to V5 on local controls

(see also page 18)

Value texts 0-38 as parameter

LED 1 LOCAL CONTROLS

page 28.

31 0-38

M14X0 0 0

OFF

OPEN

CLOSED

OPEN + CLOSE

(STOP)

OPEN + CLOSE

(NO STOP)

Push-to-run operation or self-retaining in operation mode

REMOTE

Push-to-run = OFF

(see page 55, subclause 16.10)

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

Subgroup

M14 I/O 1

Parameter name

Submenu

ALARM CONTACT M14X1

OUTPUT

CONTACT 1

M14X2

Standard value

Min/M ax

Valuetext Note

FAULT GROUP 1

Fault + Not ready

FAULT GROUP 2 not available

FAULT GROUP 3

Fault

FAULT GROUP 4 not available

FAULT GROUP 5

Fault + Not ready + Warning

FAULT GROUP 6

Fault + Not ready without thermo fault

FAULT GROUP 7 not available

FAULT GROUP 8

Fault without thermal fault

FAULT GROUP 9 not available

FAULT GROUP 10

Fault + Not ready + Warnings without thermal fault

NOT USED

CLOSED POSI-

TION

Relay is not operated

Signal LSC (WSR)

OPEN

POSITION

Signal LSO (WOEL)

RUNNING CLOSE

Actuator runs CLOSE

RUNNING OPEN

Actuator runs OPEN

ACTUATOR

MOVING

Actuator is running from LOCAL,

REMOTE or in manual operation

(without position transmitter only the LOCAL or REMOTE operation is indicated).

LSC (WSR)

LSO (WOEL)

TSC (DSR)

TSO (DOEL)

THERMAL

FAULT

TORQUE FAULT

(CLOSE)

TORQUE FAULT

(OPEN)

Limit switch CLOSE operated

Limit switch OPEN operated not available not available

Motor protection has tripped

(reset may be necessary) not available not available

TORQUE FAULT

(GEN.)

SETPOINT E1

LOSS

FEEDBACK E2

LOSS not available

Nominal value signal is by 0.3 mA lower than the lowest value programmed

Actual position signal is by 0.3 mA lower than the lowest value programmed

Operation instructions

Subgroup

M14 I/O 1

Parameter name

OUTPUT

CONTACT 1

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Submenu

M14X2

Standard value

Min/M ax

Valuetext Note

SPEED E3 LOSS not available

TORQUE E6

LOSS not available

WARNING

OPER. TIME

WARNING

STARTS/RUN

The programmed max. operating time for an OPEN-CLOSE operation has been exceeded

The max. number of cycles/h or max. running time/h has been exceeded.

LOCAL SW. PO-

SITION

REMOTE SW.

POSITION

Selector switch in position

LOCAL

Selector switch in position

REMOTE

Selector switch in position OFF 22

OFF SW.

POSITION

REMOTE MODE

Operation mode REMOTE active

SETPOINT

MODE

Operation mode SETPOINT active

INTERMED.

POS. 1

INTERMED.

POS. 2

INTERMED.

POS. 3

INTERMED.

POS. 4

STEPPING

MODE

Signalising of the intermediate positions 1 to 4.

Signal behaviour according to parameters “

POS.1 CONTROL

” to “

POS.4 CONTROL

to 36)

”, pages 34

CLOSING

BLINK

Programmed stepping range (parameter “

START STEP

”, “

STOP

STEP

”, page 33) has been

reached

The signal curve is according to the optical signal end position

CLOSED or end position OPEN at the local controls, including the programmed blinker signal

OPENING

BLINK

FAULT IND.

Faults; include: Internal faults

(see menu D2), torque faults, phase failure, thermal faults

WARNING IND.

Warnings, include: Operating time warning, warning starts/run, no reference operation, internal warnings and signal interruptions

NOT READY

IND.

SETPOINT

REACHED

Selector switch not REMOTE, incorrect run command

Actuator is in nominal position

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

M14

M15

Subgroup

I/O 1

FAILURE

MODE

M16 EMERGENCY

MODE

Parameter name

OUTPUT CONTACT

Submenu

M14X2

Standard value

Min/M ax

Valuetext Note

LOSS OF PHASE

One phase is missing

I/O1 ANALOG

IN2 LOSS

Signal interruption of the parallel interface analogue input 2

I/O1 ANALOG

IN1 LOSS

0-38

Signal interruption of the parallel interface analogue input 1 see output contact 1 OUTPUT CONTACT

M14X3

OUTPUT CONTACT

M14X4

OUTPUT CONTACT

M14X5

OUTPUT CONTACT

M14X6

FAILURE BEHA-

VIOUR

M15X0

0-38

DELAY TIME

FAILURE

POSITION

PRESET

POSITION

FAILURE

SOURCE

EMERGENCY

BEHAVIOUR

EMERGENCY

POSITION

EMERG. SEL.

EMERGENCY

BY-PASS

M15X1

M15X2

M15X3

M15X4

M16X0

M16X1

M16X2

M16X3

3.0

OFF

GOOD SIGNAL

FIRST

FAIL IMMEDIATE

Failure mode is switched off

See page 53, subclause 16.5

Delay time (in s)

see page 53, subclause 16.5

1200.0

FAIL AS IS

Behaviour of the actuator in case

of a failure (see page 53)

FAIL CLOSE

FAIL OPEN

FAIL TO PRESET

0 Position (in percent) at which the actuator stops

100.0

SETPOINT E1

Failure source

E1 OR E2

FEEDBACK

BUS INTERFACE

Only with bus interface

OFF

Emergency operation is switched off

see page 52, subclause16.4

GOOD SIGNAL

FIRST

ACTIVE IMME-

DIATE

FAIL AS IS

FAIL CLOSE

FAIL OPEN

FAIL TO PRESET

Behaviour of the actuator in case of an emergency operation (see

page 53)

REMOTE ONLY

Emergency operation only from

REMOTE AND

REMOTE or also from LOCAL

LOCAL

NONE

THERMAL

No by-pass

Thermo signal (motor protection)

by-passed (see also page 53)

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Subgroup

M16 EMERGENCY

MODE

M17 STEPPING

MODE

M18 MONITOR

TRIGGERS

Parameter name

EMERGENCY

BY-PASS

PRESET

POSITION

DIRECTION

OPEN

ON TIME OPEN

START STEP

OPEN

Submenu

16X3

M16X4

M17X0

M17X1

OFF TIME OPEN M17X2

M17X3

Standard value

Min/M ax

Valuetext

TORQUE

THERMAL AND

TORQUE

100.0

OFF

REMOTE ONLY

LOCAL ONLY

REMOTE AND

LOCAL

1.0

300.0

1.0

300.0

0.0

99,9

STOP STEP

OPEN

M17X4 1000

DIRECTION

OFF TIME

START STEP

M17X5

ON TIME CLOSE M17X6

M17X7

M17X8

1000

1,0

100.0

1.0

300.0

1.0

300.0

1.0

100.0

OFF

REMOTE ONLY

LOCAL ONLY

REMOTE AND

LOCAL

STOP STEP

MAX.

STARTS/HOUR

MAX. DUTY

CYCLE

M17X9

M18X0

M18X1

MAX. RUN TIME M18X2

1200

900

0.0

99.9

1800

15 MIN

30 MIN

24 MIN

36000

Note not available not available

Emergency position (in percent) for setting “

FAIL TO PRESET

”

Stepping mode in direction

OPEN (see page 54, subclause16.7)

Running time (in s) in direction

OPEN

Pause time (in s) in direction

OPEN

Start of stepping mode in direction OPEN (in percent of the travel)

End of stepping mode in direction OPEN (in percent of the travel)

Stepping mode in direction

CLOSE (see page 54, subclause 16.7)

Running time (in s) in direction

Pause time (in s) in direction

Start of stepping mode in direction CLOSE (in percent of the travel)

End of stepping mode in direction CLOSE (in percent of the travel)

Monitoring of time during which actuator is switched on; setting max. cycles/h

Monitoring of time during which actuator is switched on; setting max. running time/h max. operating time (s)

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

Subgroup

M1B PROFIBUS

DP 1)

M1C INTERMED.

POSITIONS

Parameter name

Submenu

SLAVE ADDRESS M1BX0

REDUNDANCY

CHANNEL CHECK

TIME

POS.1

POS.1:

BEHAVIOUR

POS.1:

SELECTOR SW.

POS.1:

CONTROL

POS.2

POS2:

BEHAVIOUR

M1BX1

M1BX2

M1CX0

M1CX1

M1CX2

M1CX3

M1CX4

M1CX5

Standard value

Min/M ax

2 0

125

Valuetext

OFF

ON, TX: ACTIVE

CHANNEL

ON, TX: BOTH

CHANNELS

5.0

600.0

0.0

100.0

NO STOP

STOP OPENING

DIR.

STOP CLOSING

DIR.

STOP BOTH

DIR.

OFF

REMOTE ONLY

LOCAL ONLY

REMOTE AND

LOCAL

NOT USED

_ _ _

POS¯¯¯O

_ _ _

POS¯¯¯O

_ _ _

POS¯¯¯O

0.0

100.0

STOP

Note

DP slave address

DP bus redundancy

Channel check time (in s)

Position (in percent) of the intermediate position 1

Operation behaviour upon reaching the intermediate

Switch off intermediate position 1 or assign it to a specific operation mode

Signal behaviour in intermediate

Position (in percent) of the intermediate position 2

Operation behaviour upon reaching the intermediate

1) Only for actuators with Profibus DP 2) Only for actuators with Modbus

Operation instructions

Subgroup

M1C INTERMED.

POSITIONS

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Parameter name

POS2:

BEHAVIOUR

POS2:

SELECTOR SW.

POS2:

CONTROL

POS.3

POS3:

BEHAVIOUR

POS3: SELEC-

TOR SW.

POS3:

CONTROL.

POS.4

POS4:

BEHAVIOUR

Submenu

M1CX5

M1CX6

M1CX7

M1CX8

M1CX9

M1CXA

M1CXB

M1CXC

M1CXD

Standard value

Min/M ax

Valuetext

STOP OPENING

DIR.

STOP CLOSING

DIR.

STOP BOTH

DIR.

OFF

REMOTE ONLY

LOCAL ONLY

REMOTE AND

LOCAL

NO STOP

_ _ _

POS¯¯¯O

C¯¯¯POS

_ _ _

POS

_ _ _

0.0

100.0

NO STOP

STOP OPENING

DIR.

STOP CLOSING

DIR.

STOP BOTH

DIR.

OFF

REMOTE ONLY

LOCAL ONLY

REMOTE AND

LOCAL

0.0

100.0

NOT USED

_ _ _

POS¯¯¯O

_ _ _

POS¯¯¯O

_ _ _

POS¯¯¯O

NO STOP

STOP OPENING

DIR.

STOP CLOSING

DIR.

STOP BOTH

DIR.

Note

Switch off intermediate position 2 or assign it to a specific operation mode.

Signal behaviour in intermediate

Position (in percent) of the intermediate position 3

Operation behaviour upon reaching the intermediate

Switch off intermediate position 3 or assign it to a specific operation mode.

Signal behaviour in intermediate

Position (in percent) of the intermediate position 4

Operation behaviour upon reaching the intermediate

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

M1C

M1D

M1E

Subgroup

INTERMED.

POSITIONS

CHANGE

PASSWORD

PROFIBUS

DP2 1)

M1F MODBUS 1 2)

Parameter name

POS4:

SELECTOR SW.

POS4:

CONTROL

PASSWORD

Submenu

M1CXE

SLAVE ADDRESS M1EX0

REDUNDANCY

CHANNEL CHECK

TIME

BAUD RATE

PARITY

CONNECT-

CONTROL TIME

M1EX2

M1F03

SLAVE ADDRESS M1FX4

REDUNDANCY

M1CXF

M1DX0

M1EX1

M1FX1

M1FX2

M1FX5

Standard value

Min/M ax

Valuetext

OFF

REMOTE ONLY

LOCAL ONLY

REMOTE AND

LOCAL

0 0

1999

NOT USED

_ _ _

POS¯¯¯O

_ _ _

POS¯¯¯O

_ _ _

POS¯¯¯O

Note

Switch off intermediate position 4 or assign it to a specific operation mode.

Signal behaviour in intermediate

125

OFF

ON,TX:ACTIVE

CHANNEL

Password (see also page 22);

can only be viewed and changed after having entered the currently valid password

Slave address of the

DP2 sub-assembly

DP2 bus redundancy

5,0

600.0

ON,TX:BOTH

CHANNELS

300 BAUD

600 BAUD

1200 BAUD

2400 BAUD

4800 BAUD

9600 BAUD

19200 BAUD

38400 BAUD

NO, 2 STOP-

BITS

DP2 channel check time (in s)

Modbus 1: Baud rate selection

Modbus 1: Parity selection

3,0

247

EVEN, 1 STOP-

BIT

ODD, 1 STOP-

BIT

1,0

25,5

247

OFF

ON,TX:ACTIVE

CHANNEL

Modbus 1: connection control time (in s)

Modbus 1: Slave address

Modbus 1: Redundancy behaviour

1) Only for actuators with Profibus DP 2) Only for actuators with Modbus

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Subgroup

M1F MODBUS 1 2)

M1G MODBUS 2 2)

Parameter name

REDUNDANCY

CHANNEL CHECK

TIME

T-OFF

PROC.IMG.OUT

SIZE OF

PROC.IMG.OUT

SIZE OF

PROC.IMG.IN

BAUD RATE

PARITY

CONNECT-

CONTROL TIME

M1F07

M1F08

M1G03

SLAVE ADDRESS M1GX4

REDUNDANCY

CHANNEL CHECK

TIME

T-OFF

PROC.IMG.OUT

SIZE OF

PROC.IMG.OUT

SIZE OF

PROC.IMG.IN

Submenu

M1FX5

M1FX6

M1F09

M1GX1

M1GX2

M1GX5

M1GX6

M1G07

M1G08

M1G09

Standard value

Min/M ax

Valuetext

ON,TX: BOTH

CHANNELS

5,0

0.3

0.0

25,5

0,1

25,5

300 BAUD

600 BAUD

1200 BAUD

2400 BAUD

4800 BAUD

9600 BAUD

19200 BAUD

38400 BAUD

NO, 2 STOP-

BITS

EVEN, 1 STOP-

BIT

Note

Modbus 1: Channel check time

(in s)

Modbus 1: Dead time process representation output (in ms)

Modbus 1: Length of the process representation output

Modbus 1: Length of the process representation input

Modbus 2: Baud rate selection

Modbus 2: Parity selection

3.0

247

5.0

0.3

0.1

25.5

ODD, 1 STOP-

BIT

247

OFF

ON,TX:ACTIVE

CHANNEL

0.0

25.5

ON,TX: BOTH

CHANNELS

255

Modbus 2: connection control time (in s)

Modbus 2: Slave address

Modbus 2: Redundancy behaviour

Modbus 2: Channel check time

(in s)

Modbus 2: Dead time process representation output (in ms)

Modbus 2: Length of the process representation output

Modbus 2: Length of the process representation input

1) Only for actuators with Profibus DP 2) Only for actuators with Modbus

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

Subgroup

M1H IN-PROC-

IMAGE 1 3)

Parameter name

BYTE ORDER

PATTERN

BYTE 5.0

CONFIG.

Submenu

M1HX0

M1HX1

Standard value

Min/M ax

0 0

Valuetext

NOT USED

CLOSED POSI-

TION

OPEN POSITION

RUNNING CLOSE

RUNNING OPEN

ACTUATOR

MOVING

LSC (WSR)

LSO (WOEL)

TSC (DSR)

TSO (DOEL)

THERMAL FAULT

TORQUE FAULT

(CLOSE)

TORQUE FAULT

(OPEN)

TORQUE FAULT

(GEN.)

SETPOINT E1

LOSS

FEEDBACK E2

LOSS

Note

Selection from 4 process representations

Designation of the freely definable bit 0 in process representation not available not available not available

SPEED E3 LOSS not available

TORQUE E6 LOSS not available

WARNING

OPER. TIME

WARNING

STARTS/RUN

LOCAL SW. PO-

SITION

REMOTE SW.

POSITION

OFF SW. POSI-

TION

REMOTE MODE

SETPOINT MODE

INTERMED.

POS. 1

INTERMED.

POS. 2

1) Only for actuators with Profibus DP 2) Only for actuators with Modbus

3) Configuration of the process representation of the first bus sub-assembly: For Profibus DP these parameters are determined in the

GSD file, for Modbus default values are assigned to them which can not be changed.

Operation instructions

Subgroup

M1H IN-PROC-

IMAGE 1 3)

Parameter name

BYTE 5.0

CONFIG.

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Submenu

M1HX1

Standard value

Min/M ax

Valuetext

INTERMED.

POS. 3

INTERMED.

POS. 4

STEPPING

MODE

CLOSING

BLINK

OPENING

BLINK

FAULT IND.

WARNING IND.

NOT READY

IND.

SETPOINT

REACHED

LOSS OF

PHASE

I/O1 ANALOG

IN2 LOSS

I/O1 ANALOG

IN2 LOSS

SELECTOR NOT

REMOTE

WRONG

COMMAND

INTERNAL

FAULT

PE-FAULT

INTERNAL

FEEDBACK

INTERNAL

WARNING

CHANNEL 2 AC-

TIVE

RUNNING LO-

CAL

RUNNING RE-

MOTE

RUNS WITH

HANDHWL

PROPORTIONAL

RUNNING

PHYS. DRIVE

BREAK

Note

1) Only for actuators with Profibus DP 2) Only for actuators with Modbus

3) Configuration of the process representation of the first bus sub-assembly: For Profibus DP these parameters are determined in the

GSD file, for Modbus default values are assigned to them which can not be changed.

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Subgroup

M1H IN-PROC-

IMAGE 1 3)

Parameter name

BYTE 5.0

CONFIG.

BYTE 5.1

CONFIG.

BYTE 5.2

CONFIG.

BYTE 5.3

CONFIG.

BYTE 5.4

CONFIG.

BYTE 5.5

CONFIG.

BYTE 5.6

CONFIG.

BYTE 5.7

CONFIG.

ANALOGUE

VALUES DP

Operation instructions

Submenu

M1HX1

M1HX2

M1HX3

M1HX4

Standard value

Min/M ax

Valuetext

CLEAR-

STATUS

DIG.IN 1 BUS1

DIG.IN 2 BUS1

DIG.IN 3 BUS1

DIG.IN 4 BUS1

0-55

Note

21 0-55

Configuration 0 to 55

Value text as parameter

BIT0 CONFIGURATION

page 38 ff

11 0-55

M1HX5

M1HX6

M1HX7

M1HX8

M1HX9 1

0-55

FAULT GROUP 1

Configuration fault byte 5 bit 7

FAULT GROUP 2 process representation

FAULT GROUP 3

FAULT GROUP 4

FAULT GROUP 5

FAULT GROUP 6

FAULT GROUP 7

FAULT GROUP 8

FAULT GROUP 9

FAULT GROUP 10

0-100

PER CENT

0-1000

PER MIL

ON,TX:BOTH

CHANNELS

Coding of the DP transmission values (percent/per mil switch-over)

1) Only for actuators with Profibus DP 2) Only for actuators with Modbus

3) Configuration of the process representation of the first bus sub-assembly: For Profibus DP these parameters are determined in the

GSD file, for Modbus default values are assigned to them which can not be changed.

Operation instructions

Subgroup

M1H

M1I

IN-PROC-

IMAGE 1 3)

IN-PROC-

IMAGE 2 4)

Parameter name

BYTE 6.0

CONFIG.

BYTE 6.1

CONFIG.

BYTE 6.2

CONFIG.

BYTE 6.3

CONFIG.

BYTE 6.4

CONFIG.

BYTE 6.5

CONFIG.

BYTE 6.6

CONFIG.

BYTE 6.7

CONFIG.

BYTE ORDER

PATTERN

BYTE 5.0

CONFIG.

BYTE 5.1

CONFIG.

BYTE 5.2

CONFIG.

BYTE 5.3

CONFIG.

BYTE 5.4

CONFIG.

BYTE 5.5

CONFIG.

BYTE 5.6

CONFIG.

BYTE 5.7

CONFIG.

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Submenu

M1HXA

Standard value

Min/M ax

0-55

Valuetext

M1HXB

M1HXC

0-55

M1HXD

M1HXE

M1HXF

M1HXG

M1HXH

M1IX0

M1IX1

0-55

M1IX2

M1IX3

M1IX4

M1IX5

2 0-55

0-55

M1IX6

M1IX7

M1IX8

Note

Configuration of the freely definable byte 2 bit 0 to bit 7 in process representation.

Value texts from 0 to 55 as parameter

BIT0

CONFIGURATION

page 38 ff

Selection from 4 process representations

Configuration of the freely definable bits (bit 0 to bit 6) in process representation 2

Value texts from 0 to 55 as parameter

BIT0 CONFIG.

page 38 ff

0-55

FAULT GROUP 1

Configuration fault byte 5 bit 7

FAULT GROUP 2 process representation

FAULT GROUP 3

FAULT GROUP 4

FAULT GROUP 5

FAULT GROUP 6

FAULT GROUP 7

FAULT GROUP 8

FAULT GROUP 9

FAULT GROUP 10

1) Only for actuators with Profibus DP 2) Only for actuators with Modbus

3) Configuration of the process representation of the first bus sub-assembly: For Profibus DP these parameters are determined in the

GSD file, for Modbus default values are assigned to them which can not be changed.

4) Configuration of the process representation of the second bus sub-assembly: For Profibus DP these parameters are determined in the

GSD file, for Modbus default values are assigned to them which can not be changed.

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

M1I

M1J

Subgroup

IN-PROC-

IMAGE 2 4)

REACTION

MONITORING

Parameter name

ANALOGUE

VALUES DP

Submenu

M1IX9

BYTE 6.0

CONFIG.

BYTE 6.1

CONFIG.

BYTE 6.2

CONFIG.

BYTE 6.3

CONFIG.

M1IXA

M1IXB

M1IXC

M1IXD

BYTE 6.4

CONFIG.

BYTE 6.5

CONFIG.

M1IXE

M1IXF

BYTE 6.6

CONFIG.

BYTE 6.7

CONFIG.

M1IXG

M1IXH

REACTION TIME M18X3

Standard value

Min/M ax

Valuetext

0-100 PER

CENT

0-1000 PER

MIL

50 0-55

7.0

0-55

1.0

15.0

M2 OPERATIONAL DATA

TOTAL MOTOR

RUNTIME

M200

MOTOR RUNTIME M2X1

TOTAL STARTS M202

STARTS

TOTAL TSC

STOPS

LSC STOPS

TOTAL LSC

STOPS

LSC STOPS

TOTAL TSO

STOPS

TSO STOPS

TOTAL LSO

STOPS

LSO STOPS

M2X3

M204

M2X5

M206

M2X7

M208

M2X9

M20A

M2XB

Note

Coding of the DP2 transmission values (percent/per mil switch-over)

Configuration of the freely definable byte 2 bit 0 to bit 7 in process representation 2 (for bus 2 interface).

Value texts from 0 to 55 as parameter ff

BIT0 CONFIG.

, page 38

Reaction monitoring time

(in s), see also page 58

Motor running time in the complete lifetime reset to 0 possible

Number of cycles in the complete lifetime reset to 0 possible not available not available

Number of limit switch trippings in direction CLOSE reset to 0 possible not available not available

Number of limit switch trippings in direction OPEN reset to 0 possible

1) Only for actuators with Profibus DP 2) Only for actuators with Modbus

3) Configuration of the process representation of the first bus sub-assembly: For Profibus DP these parameters are determined in the

GSD file, for Modbus default values are assigned to them which can not be changed.

4) Configuration of the process representation of the second bus sub-assembly: For Profibus DP these parameters are determined in the

GSD file, for Modbus default values are assigned to them which can not be changed.

Operation instructions

Subgroup Parameter name

TOTAL TSC

FAULTS

TSC FAULTS

Submenu

M20C

TOTAL TSO

FAULTS

TSO FAULTS

M2XD

M20E

M2XF

TOTAL THERMAL

FLT.

M20G

THERMAL

FAULTS

TOTAL WRN.

STARTS /RUN1

M2XH

M20I

Standard value

Min/M ax

Valuetext

WRN.

STARTS/RUN1

TOTAL WRN.

STARTS /RUN2

M2XJ

M20K

WRN.

STARTS/RUN2

TOTAL NO.

POWER ON

M2XL

M20M

NO. POWER ON M2XN

M3 EL.NAME PLATE

M30 ORDER DATA

COMMISS.NO.

AUMATIC

COMMISS.NO.

ACTUATOR

KKS NO.

M3000

M3001

VALVE NO.

PLANT NO.

M3002

M30X3

M30X4

M31 PRODUCT DATA PRODUCT TYPE

M3100

WORKS NO.

ACTUATOR

WORKS NO.

AUMATIC

M3101

M3102

LOG SOFTWR. VER. M3103

LOGIC HRDWR.

VER.

DATE OF FINAL

TEST

M3104

M3105

WIRING DIA-

GRAM

M3106

TERMINAL PLAN M3107

M32 PROJECT DATA PROJECT NAME

M32X0

CUSTOMER FIELD

M32X1

CUSTOMER FIELD

M31X2

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Note not available not available not available not available

Number of thermal faults (motor protection) reset to 0 possible

Total of all time sections during which a starts/running time war-

ning was signalled (see page 57) reset to 0 possible (see page 57)

Max. time section during which a starts/running time warning was

signalled (see page 57) reset to 0 possible (see page 57)

Number of starts in the complete lifetime reset to 0 possible set in the factory adjustable set in the factory

Software version of logic

Hardware version of logic adjustable

(fields for customer inputs)

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

Subgroup Parameter name

Submenu

M33 SERVICE DATA SERVICE PHONE M3300

INTERNET

ADDRESS

SERVICE TEXT

M3301

M3302

M3303

Standard value

Min/M ax

Valuetext

M4 CONFIGURATION

POSITIONER

M40 SPECIAL

FUNCTIONS

M4000 0

M41 SETUP

ADAPTIVE

BEHAVIOUR

OPERATIONAL

DATA

M40X1

M40X2

EL.NAME PLATE M40X3

STEPPING MODE M40X4

INTERMED.

POSITION

MONITOR

TRIGGERS

REACTION

MONITORING

DP-V1 SERVI-

CES

SETPOINT E1

M40X5

M40X6

M4008

M4009

M4100

Note set in the factory can only be changed by service technician can only be changed by service technician

FUNCTION NOT

ACTIVE

POSITIONER

ENABLED

OFF

VIEW NOT

ENABLED

VIEW ENABLED

VIEW NOT

ENABLED

VIEW ENABLED

VIEW NOT

ENABLED

VIEW ENABLED

VIEW NOT

ENABLED

VIEW ENABLED

FUNCTION NOT

ACTIVE

FUNCTION

ACTIVE

FUNCTION NOT

ACTIVE

FUNCTION

ACTIVE

FUNCTION NOT

ACTIVE

FUNCTION

ACTIVE

NONE

LOGIC

ANALOG IN1

PROFIBUS

I/O1 ANALOG

IN1

I/O1 ANALOG

IN2 not available not available

Logging of operating data

ON/OFF

Electronic name plate ON/OFF

Stepping mode ON/OFF

Indication of parameters

Intermediate positions ON/OFF

Indication of parameters

Monitor triggers ON/OFF

Reaction monitoring ON/OFF

(see also page 58).

pre-set in the factory

Profibus DP (V1)-services no setpoint source not available

1) Only for actuators with Profibus DP 2) Only for actuators with Modbus

Operation instructions

Subgroup

M41 SETUP

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Parameter name

Submenu

SETPOINT E1 M4100

FEEDBACK E2

TORQUE E6

LIMIT/TORQUE

SWITCH

REVERSING

TIME

I/O STACK 1

SWITCHGEAR

MOTOR PROTEC-

TION

M4101

M4103

M4104

M4105

M4106

M4107

M4108

Standard value

Min/M ax

Valuetext

DP1

ANALOG IN1

DP1

ANALOG IN2

MODBUS

MD1

ANALOG IN1

300

Note not available

MD1

ANALOG IN2

NONE

No position transmitter available

POTENTIOMETER

Potentiometer position

0-20MA

4-20MA

MWG

OFF

LOGIC

ANALOG IN1

Position of 0 – 20 mA RWG

Position of 0 – 20 mA RWG not available no torque monitoring not available

100

1000

MWG

INPUTS (NC)

LSC, LSO are NC contacts

MWG not available

INPUTS (NO) not available

Reversing prevention (in ms)

NONE

I/O

PROFIBUS DP

MODBUS

No interface available

Parallel Interface

CONTACTORS

3 PH

THYRISTOR

CONTACTORS

1 PH

Not available

THERMAL

CONT. (AUTO)

THERMAL CONT.

(RESET)

Set in the factory (see subclause

16.12.1, page 57)

THERMISTOR

(RESET)

THERMISTOR

(AUTO)

1) Only for actuators with Profibus DP 2) Only for actuators with Modbus

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

Subgroup

M41 SETUP

Parameter name

Submenu

CONTROL UNIT M4109

I/O1 ANALOG

OUT1

I/O1 ANALOG

OUT1 TYPE

I/O1 ANALOG

OUT2

I/O1 ANALOG

OUT2 TYPE

I/O1 ANLOG

IN1 START

I/O1 ANLOG

IN1 END

I/O1 ANLOG

IN2 START

I/O1 ANLOG

IN2 END

DP1 ANLOG IN1

START

DP1 ANLOG IN1

END

DP1 ANLOG IN2

START

DP1 ANLOG IN2

END

I/O STACK 2

M410A

M41XB

M410C

M41XD

M41XH

M41XI

M14XJ

M41XK

M41XL

M41XM

M41XN

M41XP

M410Q

Standard value

Min/M ax

Valuetext

NO MWG

MWG

Note not available

NOT USED

POSITION E2

Analogue output 1 assigned to actual position signal

TORQUE E6

0 - 20 mA

4 - 20 mA

Not available

Analogue output 1 (of the parallel interface) 0 – 20 mA

Analogue output 1 (of the parallel interface) 4 – 20 mA

NOT USED

POSITION E2

Analogue output 2 assigned to actual position signal

TORQUE E6

0 - 20 mA not available not available

20.0

4 - 20 mA

20.0

NONE

I/O

MODBUS not available not available not available not available

Remote interface type 2

Operation instructions

Subgroup

M41

M42

SETUP

FACTORY

SETTING

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Parameter name

Submenu

DP2 ANLOG IN1

START

M41XR

DP2 ANLOG IN1

END

DP2 ANLOG IN2

START

DP2 ANLOG IN2

END

SELECTOR

SWITCH

ENABLE LOCAL

MODE

MB1 ANLOG IN1

START

MB1 ANLOG IN1

END

MB1 ANLOG IN2

START

MB1 ANLOG IN2

END

MB2 ANLOG IN1

START

MB2 ANLOG IN1

END

MB2 ANLOG IN2

START

MB2 ANLOG IN2

END

AC FACTORY

SETTING

MWG FACTORY

SETTING

M41XS

M41XT

M41XU

M410V

M410W

M41XX

M41XY

M41XZ

M41XA

M41Xb

M41Xc

M41Xd

M41Xe

M420

M421

Standard value

Min/M ax

20.0

Valuetext

20.0

AVAILABLE

NOT

AVAILABLE

Note not available not available

NOT ACTIVE

BUS

BUS, AUTO LO-

CAL

BUS, AUTO

FERN

Release of the local controls

Only via bus

Automatically in case of loss of bus on LOCAL

… on REMOTE

20.0

BUS, AUTO

I/O

20.0

… on LOCAL and REMOTE via release input not available not available not available not available

AUMATIC factory setting - password required not available

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

15.8.3 Diagnosis indications

For indication and operation see page 24, subclause 15.5.5.

Menu Abbreviationindisplay Note

D0 ENDPOS. INPUTS

PULL DOWN INPUTS

PULL UP INPUTS

Pull Down resistors are used for the inputs of the end position signals (limit switches) on the logic.

Pull Up resistors are used for the inputs of the end position signals (limit switches) on the logic.

D1 ACTUATOR SIGNALS

NO SIGNAL

TSC (DSR)

TSO (DOEL)

LSC (WSR)

LSO (WOEL)

THERMAL FAULT

D2 INTERNAL FAULT

NO INTERNAL FAULT

No internal fault has occurred

THERMISTOR

A fault in the TMS tripping device was detected during start-up. Help: Check wiring diagram and

MOTOR PROTECTION

(M4108). Check TMS tripping device.

SELECTOR SWITCH

The selector switch recognition is defective (no Hall sensor is tripped or more than one Hall sensor is tripped). Help: Check local control board, check mechanical attachment of the local controls in the housing

OUTPUT TRANSISTOR

The output of the of the run commands to the relay board is defective, help:

Check logic board and relay board

DP1 1) CAN

I/O1 CAN

PHASE DETECTION

24V DC FAULT

LOGIC CAN

NO REACTION

No communication with the Profibus DP interface available. Help: The setting

I/O STACK1

(M4106) must be in accordance with the wiring diagram, check wiring, check Profibus DP interface.

No communication to parallel interface possible. Help: Setting of

I/O1

STACK1

(M4106) must be in accordance with the wiring diagram, check wiring, check parallel interface

The phase sequence detection on the power supply is defective. Help: Check phase sequence detection, check wiring

The internal 24 V supply of the AUMATIC is not within the supply voltage limits. Help: Check supply voltage, check power supply, check wiring of the

AUMATIC voltage supply.

The logic can not establish communication.

Fault signal of the reaction monitoring (see page 58)

MODBUS 1 CAN no actuator signals set

Torque signal CLOSED in actuator tripped (not stored)

Torque signal OPEN in actuator tripped (not stored)

Limit switching CLOSED in actuator tripped

Limit switching OPEN in actuator tripped

Motor protection tripped. Help:

Wait for cool-down; the signal is then either cancelled automatically or if not, bring selector switch to position Local and operate push button ‚Reset’. Check fuse F4.

MODBUS 1 CAN

LOCAL CONTROL FAULT

Hardware fault of the local controls.

1) Only for actuators with Profibus DP

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Menu Abbreviationindisplay Note

D3 INTERNAL WARNING

NO INTERNAL WARNING

No internal warnings have occurred

EEPROM FAILURE

EEprom of the logic defective. Help: Check logic, if necessary exchange EEprom

NO FACTORY PARAMS

No valid factory settings are available

D4 CONFIGURATION FAULTY

NO FAULT

AUMATIC is not configured incorrectly

END POSITION INPUTS

Setting of the

LIMIT/TORQUE SWITCH

the configuration

(see M4104) does not correspond to

ENDPOS. INPUTS

(see D0).

NO SWITCHING OFF

D5 LOGIC HRDWR. VER.

D6 LOGIC SFTWR.VER.

D7 POT. VALUE

D8 RWG VALUE

DC DP1 HRDWR. VER.

DD DP1 SFTWR. VER.

Setting of the

LIMIT/TORQUE SWITCH

the configuration

(see M4104) does not correspond to

CONTR. UNIT ACTUATOR

(see M4109).

Display of hardware version of logic

Display of software version of logic

If a potentiometer is installed, the potentiometer’s voltage values are displayed here: in line 2 the value in end position CLOSED, in line 3 the current value and in line 4 the value in end position OPEN

If an RWG is installed, the RWG’s current values are displayed here: in line 2 the value in end position CLOSED, in line 3 the current value and in line 4 the value in end position OPEN

Hardware version of the Profibus DP interface

Software version of the Profibus DP interface

DE DP1 BUS STATUS 1)

BAUD SEARCH

BAUD CONTROL

DP MODE

WAIT PRM

WAIT CFG

DATA EX

The Profibus DP interface searches a baudrate

The found baudrate is monitored. Hereby the DP watchdog in the master is not activated.

DP communication monitored, the DP watchdog in the master is activated

The Profibus DP interface waits for correct parameter data

The Profibus DP interface waits for correct configuration data

The Profibus DP interface is currently exchanging data with the master.

DP FAULT

GC CLEAR

The internal status machine has detected a fault

The Profibus DP interface has received a Global Control “CLEAR” telegram.

In this state the actuator can not be operated from REMOTE.

DATA WITH LENGTH 0

The Profibus DP interface receives data with length 0 (FailSafe telegrams)

CHANNEL 2 ACTIVE

The Profibus DP interface communicates via the second channel

1) Only for actuators with Profibus DP

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

Menu Abbreviationindisplay Note

DG DP2 HRDWR. VER

DH DP2 SFTWR. VER.

DI DP2 BUS STATUS

BAUD SEARCH

BAUD CONTROL

DP MODE

WAIT PRM

WAIT CFG

DATA EX

The Profibus DP interface searches a baudrate

The found baudrate is monitored. Hereby the DP watchdog in the master is not activated.

DP communication monitored, the DP watchdog in the master is activated

The Profibus DP interface waits for correct parameter data

The Profibus DP interface waits for correct configuration data

The Profibus DP interface is currently exchanging data with the master.

DP FAULT

GC CLEAR

The internal status machine has detected a fault

The Profibus DP interface has received a Global Control “CLEAR” telegram. In this state the actuator can not be operated from REMOTE.

DATA WITH LENGTH 0

The Profibus DP interface receives data with length 0 (FailSafe telegrams)

CHANNEL 2 ACTIVE

The Profibus DP interface communicates via the second channel.

DK MODBUS1 HRDWR. VER.

DL MODBUS1 SFTWR. VER.

DM MODBUS1 BUS STATUS

DATA EX

BUS ACTIVE

The Modbus interface is currently exchanging data with the master.

There are Modbus telegrams recognised which are not intended for the actuator’s address.

The Modbus interface communicates via the second channel.

CHANNEL 2 ACTIVE

DN MODBUS2 HRDWR. VER.

DO MODBUS2 SFTWR. VER.

DP MODBUS2 BUS STATUS

DATA EX

BUS ACTIVE

CHANNEL 2 ACTIVE

The Modbus interface is currently exchanging data with the master.

There are Modbus telegrams recognised which are not intended for the actuator’s address.

The Modbus interface communicates via the second channel.

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

16. Operation modes and functions of the AUMATIC

The AUMATIC has the following types/modes of operation:

Operation mode

OFF

LOCAL , control via push buttons OPEN - STOP -

CLOSE at the local controls

Operation mode REMOTE , control by commands OPEN-STOP-CLOSE from remote control centre or process control system

Operation mode EMERGENCY , control by command EMERGENCY from control centre or process control system

Operation mode SAFETY

(Profibus DP, Modbus)

, actuator behaviour on loss of communication

The current operation mode is indicated in the display (see page 20 subclause 15.5.3)

Figure P1: Local controls

Push-buttons:

Function for selector switch

Function for selector switch in position LOCAL: in position OFF and REMOTE:

OPEN scroll/ change values

STOP

Reset

C scroll/ change values confirm selection

Escape

Selector switch: LOCAL-OFF-REMOTE

16.1 Operation mode OFF

FIg. P2 Selector switch (figure P2) on the local controls is in position (0).

No open-close or modulating operation is possible.

The input signal EMERGENCY (see page 52, subclause 16.4) is ignored, i.e.

no emergency operation is performed.

Afterwards the push buttons , , ,

C can also be used for menu control.

For more information concerning the

operation see page 19, subclause 15.5.2.

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

16.2 Operation mode LOCAL

Fig. P3

16.3 Operation mode REMOTE

Fig. P4

Operation instructions

Set selector switch (figure P3) on the local controls to position LOCAL.

The actuator can be controlled by the push

buttons OPEN - STOP - CLOSE

(figure P1).

A change-over between push-tu-run

operation and self-retaining is possible (page

55, subclause 16.10).

Faults (refer to pages 25, 26) and warnings without automatic Reset must be confirmed with the push button "Reset".

Set selector switch (figure P4) on the local controls to position REMOTE.

The actuator is controlled by external

REMOTE commands OPEN, STOP, CLOSE.

A change-over between push-to-run

operation and self-retaining (page 55, subclause 16.10) is possible.

16.4 Operation mode EMERGENCY The actuator can be brought to a programmed EMERGENCY position by removal of the signal EMERGENCY (see wiring diagram

ACP ... KMS TP ...).

As the signal EMERGENCY works active-low, 24 V must be supplied to contact X

Pin 1 in the normal state. An emergency operation is performed when the signal is interrupted.

An EMERGENCY operation is performed either in selector switch position

LOCAL or REMOTE or only in REMOTE (parameter "

EMERGENCY

MODE

", page 32)

No emergency operation is performed when the selector switch is in position OFF.

The operation mode EMERGENCY has the highest priority.

EMERGENCY operation behaviour:

(Parameter "

EMERGENCY BEHAVIOUR

", page 32)

Simple EMERGENCY operation behaviour "

GOOD SIGNAL FIRST

An EMERGENCY operation is only triggered when the EMERGENCY signal at the EMERGENCY input falls from 24 V to 0 V, i.e. only if a 24 V signal was previously connected to the EMERGENCY input.

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Extended EMERGENCY operation behaviour "

ACTIVE

IMMEDIATELY

An EMERGENCY operation is only initiated when 0 V are connected to the

EMERGENCY signal input.

If the EMERGENCY operation behaviour "

ACTIVE

IMMEDIATE

" is switched on, an EMERGENCY operation is initiated immediately after the actuator is switched on, when

0 V are connected to the EMERGENCY signal input.

EMERGENCY operation action:

The following actions (reactions of the actuator) can be programmed for an

EMERGENCY operation: (Parameter "

FAIL AS IS

FAIL CLOSE

FAIL OPEN

EMERGENCY POSITION

", page 32)

the actuator stops in the current position the actuator runs to end position CLOSED the actuator runs to end position OPEN

FAIL TO PRESET

: the actuator runs to the predetermined position

EMERGENCY position

If the EMERGENCY operation action " position stated here.

FAIL TO PRESET

" (parameter

EMERGENCY POSITION

") is set, the actuator runs to the EMERGENCY

Motor protection can be by-passed:

During the EMERGENCY operation the motor protection can be 'by-passed'.

(parameter "

EMERGENCY BY-PASS

", page 32)

16.5 Operation mode SAFETY

Fig. P7

Failure behaviour:

The operation mode FAILURE enables an initiation of safety operations in case of cable break.

The following signals are monitored for cable break:

Input signal E2 (actual position value)

for example:

– Monitoring E2 (potentiometer in actuator)

Cable break is recognised

– Monitoring E2

(electronic position transmitter RWG 4 – 20 mA in actuator)

E2 lower than 3.7 mA = cable break

Profibus DP communication

Failure behaviour "

(Parameter "

GOOD SIGNAL FIRST

FAILURE BEHAVIOUR

", page 32)

A safety operation is only initiated when no wire break is recognised after switching on, but wire break is recognised later through loss of signal.

With this setting it is ensured that the actuator does not perform a programmed safety action when switched on without signal E1 connected.

Failure behaviour "

(Parameter "

FAIL IMMEDIATE

FAILURE BEHAVIOUR

", page 32)

A safety operation is initiated in case of cable break.

If the extended failure behaviour is switched on (parameter failure behaviour:

FAIL IMMEDIATELY

), a safety operation is initiated immediately after the actuator is switched on if a cable break has occurred.

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Failure source:

Failure position:

Preset position:

Delay time:

Operation instructions

Reason for initiation of the failure behaviour

(Parameter "

FAILURE SOURCE

", page 32)

Loss of setpoint E1

Loss of setpoint E1 or feedback E2.

The following actions (reactions of the actuator) can be programmed for loss of signal: (parameter "

FAILURE POSITION

", page 32)

FAIL AS IS

FAIL CLOSE

FAIL OPEN

If the safety action " the actuator stops in the current position the actuator runs to end position CLOSED the actuator runs to end position OPEN

FAIL TO PRESET

: the actuator runs to the predetermined position here.

FAIL TO PRESET

" (Parameter "

FAILURE

POSITION

", page 32) is set, the actuator runs to the safety position stated

Determines the time passing between the recognition of a cable break and the initiation of the safety action. (Parameter "

DELAY TIME

", page 32)

16.6 Signal relays The signal relays of the AUMATIC are programmable and can be assigned to different signals. The possible contents of the collective fault signal (fault relay) as well as the different signals of the signal relays 1 to 5 are

described on pages 30 to 32.

16.7 Stepping mode With stepping mode the operating time can be increased for the entire or any portion of the valve travel (see figure P8).

Stepping mode is possible via the operation modes LOCAL, REMOTE and SETPOINT.

Stepping mode can be activated independently for each direction OPEN and CLOSE (parameter "

DIRECTION OPEN

" and "

DIRECTION

CLOSE

", page 33).

For both directions the stepping range (start and end of stepping mode) can be set separately (parameters "

page 33).

START STEP

" and "

STOP STEP

The ON and OFF times can be set independently for the directions OPEN and CLOSE (parameter "

ON TIME OPEN

"/"

OFF TIME OPEN

" and "

ON

TIME CLOSE

"/"

OFF TIME CLOSE

", page 33).

To be able to make the settings for stepping mode via the display, the setting " must be in position "

STEPPING MODE

VIEW ENABLED

" (page 44, menu M40)

Fig. P8

End position

OPEN

Start of stepping mode OPEN

End of stepping mode OPEN

Stepping range

OPEN

End position

CLOSED t

Stepping range

Start of stepping mode CLOSE End of stepping mode CLOSE

Operation instructions

16.8 Analogue position feedback

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

If the actuator is equipped with a position transmitter (potentiometer or

RWG), an analogue position feedback (galvanically isolated) is available in form of a 4 - 20 mA signal (see parameter "

I/O1 ANALOG OUT1 TYPE

the end positions or the defined travel is not required. An automatic adjustment is done via the limit switches (LSC (WSR) and LSO (WOEL)).

page 46) at the electrical connection (see wiring diagram). An adjustment to

For actuators with Profibus DP interface the position feedback is done via the process representation.

16.9 Type of seating

Limit seating:

Setting:

The limit switching (page 13, clause 8., 10.) is set in such a way that the

actuator switches off at the desired switching points.

The type of seating can be set separately for direction CLOSE and direction

OPEN.

Parameter "

OPEN POSITION

", (page 27, menu

M11

)

CLOSED POSITION

", (page 27, menu

M11

)

The parameters "

OPEN POSITION

" and "

CLOSED

POSITION

" may only be set to "LIMIT".

16.10 Push-to-run operation or self-retaining

Push-to-run operation: Actuator only runs in direction OPEN or CLOSE while a run command is issued. When the run command is removed, the actuator stops.

Self-retaining: Actuator runs in direction OPEN or CLOSE after a run command has been given. If the run command is removed, the actuator continues to run

(self-retaining) until it is stopped by the command STOP or an end position or intermediate position has been reached.

Self-retaining without STOP: A direct reversing of the direction of rotation without STOP-command is possible.

Setting: Push-to-run operation and self-retaining can be set separately for the operation mode LOCAL and the operation mode REMOTE and SETPOINT.

Parameter "

MAINTAINED LOCAL

", (page 27, menu

M13

)

MAINTAINED REMOTE

", (page 29, menu

M14

)

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

16.11 Intermediate positions

Activation:

Positioning:

Operation behaviour:

Operation instructions

4 intermediate positions can be programmed for the AUMATIC.

The programming can be valid for the local operation, for the remote operation or for both operation modes (parameter "

POS.

SW.

" to "

POS. 4: SELECTOR SW.

", pages 34 to 36).

1: SELECTOR

Each intermediate position can be set to a value between 0 and 100 % of the travel (parameter "

POS.1

" to "

POS.4

", pages 34 to 35).

The reaction of the actuator upon reaching an end position can be programmed via the parameters "

POS. 1: BEHAVIOUR

" to "

POS. 4:

BEHAVIOUR

", pages 34 to 35.

Pos.

Plain text

NO STOP

STOP OPENING

DIR.

Reaction of the actuator upon reaching an intermediate position no intermediate stop

Actuator stops during operation in direction OPEN upon having reached the intermediate position. Actuator only runs after a new run command is issued.

STOP CLOSING

DIR.

Actuator stops during operation in direction CLOSE upon having reached the intermediate position. Actuator only runs after a new run command is issued.

STOP BOTH DIR.

Actuator stops upon having reached the intermediate position. Actuator only runs after a new run command is issued.

Signal:

Interruption of the travel upon reaching an intermediate position (pos. 1 to 3) is only effective in the operation modes

LOCAL and REMOTE.

If necessary, the reaching of an intermediate position can be signalised via one of the signal relays at the control system (parameter "

POS. 1:

CONTROL

" to "

POS. 4: CONTROL

", pages 34 to 36).

Pos.

Plain text

NOT USED

_ _

POS¯¯¯O

C¯¯¯POS

_ _ _

POS

_ _ _

Signals upon reaching an intermediate position no signal

Signal active from reaching of the intermediate position to end position OPEN.

Signal active from end position CLOSED to reaching of the intermediate position.

Impulse signal issued when going through intermediate position.

Fig. P9: Signal behaviour of the intermediate positions

NO SIGNAL

1 = Signal active 0 = Signal inactive

Actuator position

_ _ _

POS ¯ ¯ ¯ O

C ¯ ¯ ¯ POS

_ _ _

POS

_ _ _

End position CLOSED Intermediate position

End position OPEN

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

To be able to make the settings for the intermediate positions via the display, the setting "

ENABLED

INTERMED.

POSITIONS

" (page 44, menu M40) must be in position "

VIEW

16.12 Monitoring functions

16.12.1 Motor protection (thermo monitoring)

Thermoswitches If the temperature of the motor is increased beyond a permissible limit, the actuator is stopped and a thermal fault (collective fault signal) is given.

According to the order details the AUMATIC is either set to an automatic reset after a motor switch-off or to manual reset via the RESET-button on the local controls (see parameter

MOTOR PROTECTION

, page 45).

16.12.2 Exceeding the max. permissible number of starts or running time per hour

The exceeding of the max. number of starts per hour and the max. running time per hour is monitored. The max. permissible number of starts as well as the max. permissible running time per hour is set in the factory depending on the actuator type. This monitoring function signalises the occurrence of the monitored event. The actuator is not stopped.

An exceeding is also logged in the operating data counters

WRN.STARTS/RUN1

time warning.

" following values:

" and "

WRN.STARTS/RUN2

" contains the total of all time sections during which a starts/running time warning was signalled.

Example:

The AUMATIC signals a total of 3 starts/running time warnings because of an exceeding of the set cycles/h or running time/h: once 20 min., once 15 min, once 22 min. Afterwards the operating data counters contain the

"WRN.STARTS/RUN1

WRN.STARTS/RUN2

" (page 43).

" contains the max. time duration of a starts/running

" = 57 min. total of all time sections (20+15+22 min)

" = 22 min. longest time section

To be able to make the settings for the max. number of starts or max. running time via the display, the setting "

MONITOR

TRIGGERS

" (page 44, menu M40) must be in position

FUNCTION ACTIVE

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

16.12.3 Operating time monitoring This function allows the monitoring of the operating time of the actuator. If the actuator needs more than the set time (Parameter

MAX. RUN TIME

page 33) to move from end position OPEN to end position CLOSED, a

warning signal is given. The actuator is not stopped. When the actuator

, moves from an intermediate position to an end position, the set monitoring time for the whole stroke is converted proportionally according to the partial stroke to be moved.

To be able to make the settings for operating time or running time via the display, the setting "

MONITOR TRIGGERS

44, menu M40) must be in position "

" (page

FUNCTION ACTIVE

16.12.4 Reaction monitoring

Operation instructions

The controls AUMATIC monitor the reaction of the actuator via the control unit of the actuator.

If no reaction is recorded at the output drive of the actuator within a set time

(parameter

REACTION TIME

, page 42, the actuator is switched off and a

fault signal (collective fault signal) is generated. The triggering of the reaction monitoring is also indicated in the diagnosis menu.

The fault can be reset with the RESET-button at the local controls. If the

AUMATIC is equipped with a fieldbus interface, the reset can be done via a reset command from the fieldbus.

No reaction monitoring is performed when operating from an intermediate position.

The reaction monitoring is set in the factory (parameter

REACTION

MONITORING

, page 44).

16.13 Running indication (blinker) A signal can be sent to the control station via the signal relays 1 to 5, indicating whether and in which direction the actuator is running.

Parameter signal relay 1 to 5 "

pages 30 to 32.

OPENING BLINK

" and "

CLOSING BLINK

At the local controls the LEDs can indicate whether and in which direction

the actuator is running (see also page 18, subclause 15.4.2) The blinking

indication is switched on or off via the parameter "

BLINKER

", page 28.

16.14 Logging of operating data Various data are monitored by the AUMATIC and registered by a non-volatile memory (EEPROM). Two counters are provided, one of them is

erasable. The registered data (see page 42) can be read or deleted via the

display (see page 21, subclause 15.5.4). The access for deletion is

password-protected.

To be able to make the settings for the operational data logging via the display, the setting "

OPERATIONAL DATA

(page 44, menu M40) must be in position "

VIEW ENABLED

16.15 Electronic name plate The electronic name plate registers data of the actuator and the site (see

page 43). If required, the freely definable customer fields, the valve number

and the site number can be changed or entered (see also page 21, subclause 15.5.4).

To be able to make the settings for the electronic name plate via the display, the setting "

EL. NAME PLATE

menu M40) must be in position "

" (page 44,

VIEW ENABLED

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

16.16 Release of the local controls (option)

Operation of the actuator with the push buttons

OPEN-STOP-CLOSE-RESET of the local controls can be disabled or released via the digital input RELEASE (see wiring diagram ACP).

Disable local operation: no signal at input RELEASE

Release local operation: connect signal at input RELEASE

To be able to operate the push buttons, the selector switch of the local controls must additionally be in position LOCAL.

In combination with a fieldbus interface the release of the local controls is done via the bus. See operation instructions AUMATIC AC 01.1 Profibus DP or AUMATIC AC 01.1 Modbus.

17. Faults and warnings

17.1 Faults Faults interrupt or prevent the electrical operation of the actuator. Faults are

indicated in the status indication (page 25) and can be called up there.

Depending on the fault and the setting of the AUMATIC a signal is sent by

the fault relay (see page 30, parameter "

ALARM CONTACT

").

Additional information can also be called up via the diagnosis indication

(page 48).

17.2 Warnings Warnings have no influence on the electrical operation of the actuator. They serve only information purposes.

Warnings are indicated in the status indication (page 26) and can be called

up there. Additional information can also be called up via the diagnosis

indication (page 48).

Depending on the setting of the AUMATIC warnings are signalised by the

fault relay (see page 30, parameter "

ALARM CONTACT

").

17.3 Problems with position feedback/indication E2 (from actuator)

Check parameter "

FEEDBACK E2

" (

M4101

Value must correspond to the installed position transmitter.

Check parameter "

I/O1 ANALOG OUT1

" (

M410A

Value must correspond to wiring diagram.

Check parameter "

I/O1 ANALOG OUT1 TYPE

" (

M410B

Value must correspond to required feedback.

Check diagnosis pages

D7

D8

(depending on the type of position

transmitter installed in the actuator):

The value in the upper line is the raw value in the end position CLOSED, the value in the bottom line is the raw value in the end position OPEN while the value in the middle line is the current position transmitter raw value (it must change evenly throughout the complete stroke when the output drive shaft is turning)

Check galvanically isolated 24 V DC supply of the position feedback

17.4 LCD badly or not readable

Check AUMATIC 24 V voltage supply (e.g. all LEDs of the local controls must briefly light up, if necessary, check fuses).

Change LCD contrast parameter "

LCD CONTRAST

= display is getting darker) or see page 19.

" (

M011

) (higher value

17.5 Actuator does not run

Check motor voltage supply.

Check AUMATIC 24 V voltage supply (e.g. all LEDs of the local controls

must briefly light up, if necessary, check fuses).

Check fault signals (status

S1

or diagnosis page

D2

). Actuator cannot be operated when fault signals have occurred.

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

17.6 Actuator does only operate from Local

Setting of "

diagram.

I/O STACK1

" (M4106) must be in accordance with the wiring

Check signal "

NOT READY IND.

" (status page

S3

17.7 Actuator is not switched off by limit seating in direction CLOSE or OPEN

The actuator is set to torque seating.

Set actuator to limit seating:

Set parameter "

CLOSED POSITION

OPEN POSITION

" (page 27) to '

LIMIT

18. Fuses

Switch off the mains before changing the fuses.

Fuses (figure W) are accessible after removal of the cover

on the reverse side.

When exchanging the fuses, only fuses with the same values must be used.

Figure W: Reverse side (version with reversing contactors)

Table 6

Fuses:

(Fig. W)

Size with reversing contactors

1F 1/1F 2

6.3 x 32 mm

1 A T;

500 V

F 3

5 x 20 mm

1.6 A T

250 V

F 4

5 x 20 mm

1.25 A T

250 V

1F1/1F2:

F3:

F4:

F5:

Contactor variant: Primary fuses power supply unit

Internal 24 V DC supply

Internal 24 V AC supply (optional: 115 V AC);

Heater, tripping device for PTC thermistors, control reversing contactors

Automatic reset fuse (short-circuit protection) for external 24 V DC supply for customer

This fuse is located on the power supply unit and not accessible from the reverse side.

Operation instructions

19. Maintenance

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

After commissioning, check part-turn actuator for damage to paint finish. Do a thorough touch-up to prevent corrosion. Original paint in small quantities can be supplied by AUMA.

AUMA part-turn actuators require very little maintenance.

Precondition for reliable service is correct commissioning.

Seals made of elastomers are subject to aging and must therefore regularly be checked and, if necessary, exchanged.

It is also very important that the O-rings at the covers are placed correctly and cable glands fastened firmly to prevent ingress of dirt or water.

We recommend additionally:

If operated seldom, perform a test run about every 6 months. This ensures

that the actuator is always ready to operate.

Approximately six months after commissioning and then every year check bolts between part-turn actuator and valve for tightness. If required,

tighten applying the torques given in table 3, page 9.

The gear housing is filled with lubricant in the factory. This filling lasts for several years of service.

20. Disposal and recycling

21. Service

AUMA actuators have an extremely long lifetime. However, there will come a time when you have to replace them.

Our actuators have a modular design and may therefore easily be disassembled, separated and sorted according to materials, i.e.:

electronic scrap various metals plastics greases and oils

The following generally applies: .

Collect greases and oils during disassembly. As a rule, these substances

are hazardous to water and must not be released into the environment.

See disassembled material to a sound disposal or to separate recycling

according to materials.

Observe the national regulations for waste disposal.

AUMA offers extensive services such as maintenance and inspection for actuators. Addresses, AUMA offices and representatives can be found on

page 68 and on the Internet (www.auma.com).

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

22. Part-turn actuators SG 03.3 – SG 04.3

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Note:

Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original

AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Delivered spare parts may slightly vary from the representation from the representation.

Type No.

556.1

557.0

558.0

559.0

560.1

566.0

507.0

525.0

539.0

542.0

553.0

556.0

015.1

058.0

500.0

501.0

502.0

503.0

504.0

505.0

506.0

566.1

567.1

576.1

577.1

Designation

Cover disc

Wire for protective earth

Cover

Socket carrier (complete with sockets)

Pin carrier without pins

Socket for controls

Socket for motor

Pin for controls

Pin for motor

Plug cover

Coupling

Screw plug

Handwheel

Mechanical position indicator

Potentiometer for position transmitter

Potentiometer without slip clutch

Heater

Blinker transmitter including pins at wires (without impulse disc and insulation plate)

Control unit without switches

Limit switches

Electronic position transmitter RWG 6020

Potentiometer for RWG without slip clutch

Slip clutch for potentiometer/RWG

Spigot ring

Pinion for potentiometer

Seal kit, small Set

Sub-assembly

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

23. Spare parts list AUMATIC AC 01.1

Operation instructions

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Note:

Please state type and commission no. of the device (see name plate) when ordering spare parts. Only original

No.

001.0

002.0

002.3

006.0

008.1

009.0

011.1

500.0

501.0

502.0

503.0

504.0

505.0

506.0

507.0

508.0

509.1

510.0

Housing

Local controls

Local controls board

Power supply

Interface board

Logic board

Relay board

Cover

Socket carrier (complete with sockets)

Pin carrier without pins

Socket for controls

Socket for motor

Pin for controls

Pin for motor

Plug cover

Switchgear

Padlock

Fuse kit

Seal kit

Designation Type

Sub-assembly

Set

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

24. Declaration of Conformity and Declaration of Incorporation

Operation instructions

Index

Blinker

Blinker type

Configuration

Declaration of Conformity

Declaration of Incorporation

Diagnosis information

Display elements

Electrical connection

Electronic name plate

Electronic position transmitter RWG

Fitting the ball handle

Functions of the AUMATIC

Fuses

Heater

Indicator disc

Intermediate positions

Logging of operating data

Part-turn actuators SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Maintenance

Manual operation

4,61

Mechanical position indicator 14

Menu design

Monitoring functions

Motor protection

Motor protection by-pass

Operating time (stepping mode) 54

Operation modes

LOCAL

OFF

REMOTE (open-close operation)

Plug/socket connector

Position feedback (analogue) 55

Position indicator

Position transmitter RWG

Potentiometer

Push-to-run operation

Release of the local controls

Setting of the AUMATIC

Information also available on the Internet:

Wiring diagram, inspection records and further actuator information can be downloaded directly from the Internet by entering the order no.

or Comm. no. (refer to name plate).

Our homepage: http://www.auma.com

Europe

AUMA Riester GmbH & Co. KG

Plant Müllheim

DE-79373 Müllheim

Tel +49 7631 809 - 0

Fax +49 7631 809 - 1250 [email protected]

www.auma.com

Plant Ostfildern-Nellingen

DE-73747 Ostfildern

Tel +49 711 34803 - 0

Fax +49 711 34803 - 3034 [email protected]

Service Center Cologne

DE-50858 Köln

Tel +49 2234 2037 - 9000

Fax +49 2234 2037 - 9099

[email protected]

Service Center Magdeburg

DE-39167 Niederndodeleben

Tel +49 39204 759 - 0

Fax +49 39204 759 - 9429

[email protected]

Service Center Bavaria

DE-85386 Eching

Tel +49 81 65 9017- 0

Fax +49 81 65 9017- 2018

[email protected]

AUMA Armaturenantriebe GmbH

AT-2512 Tribuswinkel

Tel +43 2252 82540

Fax +43 2252 8254050 [email protected]

www.auma.at

AUMA (Schweiz) AG

CH-8965 Berikon

Tel +41 566 400945

Fax +41 566 400948

[email protected]

AUMA Servopohony spol. s.r.o.

CZ-10200 Praha 10

Tel +420 272 700056 / 704125

Fax +420 272 704125 [email protected]

www.auma.cz

OY AUMATOR AB

FI-02230 Espoo

Tel +358 9 5840 22

Fax +358 9 5840 2300 [email protected]

www.aumator.fi

AUMA France S.A.R.L.

FR-95157 Taverny Cedex

Tel +33 1 39327272

Fax +33 1 39321755 [email protected]

www.auma.fr

AUMA ACTUATORS Ltd.

GB- Clevedon Nort_inth Somerset BS21

6QH

Tel +44 1275 871141

Fax +44 1275 875492 [email protected]

www.auma.co.uk

AUMA ITALIANA S.r.l. a socio unico

IT-20023 Cerro Maggiore (MI)

Tel +39 0331 51351

Fax +39 0331 517606 [email protected]

www.auma.it

AUMA BENELUX B.V.

NL-2314 XT Leiden

Tel +31 71 581 40 40

Fax +31 71 581 40 49 [email protected]

www.auma.nl

AUMA Polska Sp. z o.o.

PL-41-310 Dabrowa Górnicza

Tel +48 32 261 56 68

Fax +48 32 261 48 23

[email protected]

www.auma.com.pl

OOO Priwody AUMA

RU-141400 Moscow region for mail: 124365

Moscow a/ya 11

Tel +7 495 221 64 28

Fax +7 495 221 64 38 [email protected]

www.auma.ru

ERICHS ARMATUR AB

SE-20039 Malmö

Tel +46 40 311550

Fax +46 40 945515 [email protected]

www.erichsarmatur.se

GRØNBECH & SØNNER A/S

DK-2450 København SV

Tel +45 33 26 63 00

Fax +45 33 26 63 21

[email protected]

www.g-s.dk

IBEROPLAN S.A.

ES-28027 Madrid

Tel +34 91 3717130

Fax +34 91 7427126 [email protected]

D. G. Bellos & Co. O.E.

GR-13671 Acharnai Athens

Tel +30 210 2409485

Fax +30 210 2409486 [email protected]

SIGURD SØRUM A. S.

NO-1300 Sandvika

Tel +47 67572600

Fax +47 67572610 [email protected]

INDUSTRA

PT-2710-297 Sintra

Tel +351 2 1910 95 00

Fax +351 2 1910 95 99 [email protected]

MEGA Endüstri Kontrol Sistemieri Tic. Ltd. Sti.

TR-06810 Ankara

Tel +90 312 217 32 88

Fax +90 312 217 33 88 [email protected]

www.megaendustri.com.tr

CTS Control Limited Liability Company

UA-02099 Kiyiv

Tel +38 044 566-9971, -8427

Fax +38 044 566-9384 [email protected]

Africa

AUMA South Africa (Pty) Ltd.

ZA-1560 Springs

Tel +27 11 3632880

Fax +27 11 8185248 [email protected]

A.T.E.C.

EG- Cairo

Tel +20 2 23599680 - 23590861

Fax +20 2 23586621 [email protected]

America

AUMA ACTUATORS INC.

US-PA 15317 Canonsburg

Tel +1 724-743-AUMA (2862)

Fax +1 724-743-4711 [email protected]

www.auma-usa.com

AUMA Automação do Brasil ltda.

BR-Sao Paulo

Tel +55 11 8114-6463 [email protected]

AUMA Chile Representative Office

CL- La Reina Santiago de Chile

Tel +56 22 77 71 51

Fax +56 22 77 84 78 [email protected]

LOOP S. A.

AR-C1140ABP Buenos Aires

Tel +54 11 4307 2141

Fax +54 11 4307 8612 [email protected]

MAN Ferrostaal de Colombia Ltda.

CO- Bogotá D.C.

Tel +57 1 401 1300

Fax +57 1 416 5489 [email protected]

www.manferrostaal.com

PROCONTIC Procesos y Control Automático

EC- Quito

Tel +593 2 292 0431

Fax +593 2 292 2343 [email protected]

Corsusa International S.A.C.

PE- Miralflores - Lima

Tel +511444-1200 / 0044 / 2321

Fax +511444-3664 [email protected]

www.corsusa.com

PASSCO Inc.

PR-00936-4153 San Juan

Tel +18 09 78 77 20 87 85

Fax +18 09 78 77 31 72 77

[email protected]

Suplibarca

VE- Maracaibo Estado, Zulia

Tel +58 261 7 555 667

Fax +58 261 7 532 259 [email protected]

Asia

AUMA Actuators (Tianjin) Co., Ltd.

CN-300457 Tianjin

Tel +86 22 6625 1310

Fax +86 22 6625 1320 [email protected]

www.auma-china.com

AUMA (INDIA) PRIVATE LIMITED

IN-560 058 Bangalore

Tel +91 80 2839 4655

Fax +91 80 2839 2809 [email protected]

www.auma.co.in

AUMA JAPAN Co., Ltd.

JP-210-0848 Kawasaki-ku, Kawasaki-shi

Kanagawa

Tel +81 44 329 1061

Fax +81 44 366 2472 [email protected]

www.auma.co.jp

AUMA ACTUATORS (Singapore) Pte Ltd.

SG-569551 Singapore

Tel +65 6 4818750

Fax +65 6 4818269 [email protected]

www.auma.com.sg

AUMA Actuators Middle East W.L.L.

AE- 15268 Salmabad 704

Tel +973 17877377

[email protected]

PERFECT CONTROLS Ltd.

HK- Tsuen Wan, Kowloon

Tel +852 2493 7726

Fax +852 2416 3763 [email protected]

DW Controls Co., Ltd.

KR-153-803 Seoul Korea

Tel +82 2 2113 1100

Fax +82 2 2113 1088/1089 [email protected]

www.actuatorbank.com

Sunny Valves and Intertrade Corp. Ltd.

TH-10120 Yannawa Bangkok

Tel +66 2 2400656

Fax +66 2 2401095 [email protected]

www.sunnyvalves.co.th/

Top Advance Enterprises Ltd.

TW- Jhonghe City Taipei Hsien (235)

Tel +886 2 2225 1718

Fax +886 2 8228 1975 [email protected]

www.auma-taiwan.com.tw

Australia

BARRON GJM Pty. Ltd.

AU-NSW 1570 Artarmon

Tel +61 294361088

Fax +61 294393413 [email protected]

www.barron.com.au

2009-01-01

AUMA Riester GmbH & Co. KG

P.O. Box 1362

79373 Müllheim, Germany

Tel

Fax

+49 7631 - 809-0

+49 7631 - 809 1250 [email protected]

www.auma.com

AUMA Riester GmbH & Co. KG

P. O. Box 1151

D - 73747 Ostfildern

Tel

Fax

+49 711 - 34803 0

+49 711 - 34803 34 [email protected]

www.auma.com

For detailed information about AUMA products refer to the Internet: www.auma.com

Certificate Registration No.

12 100/104 4269

Y003.140/003/en/1.10

Electric part-turn actuators

SG 03.3 – SG 04.3

with AUMATIC AC 01.1

Operation instructions

Table of contents

S

M

D

1.

Safety instructions

2.

Short description

3.

Technical data

4.

Transport and storage

5.

Packaging

6.

Fitting the ball handle/manual operation

7.

Mounting to valve

8.

Checking the end stops

9.

Electrical connection

CLOSED POSITION

OPEN POSITION

10. Setting the limit switching

11. Setting of mechanical position indicator

12. Test run

S0

S0

CLOSED POSITION

OPEN POSITION

RUNNING CLOSE

CLOSED POSITION

RUNNING OPEN

OPEN POSITION

13. Setting of the potentiometer (option)

14. Setting of electronic position transmitter RWG (option)

15. Indication, operation and setting of the AUMATIC

LANGUAGE/CONTRAST"

M0

FACTORY SETTING

LED1

LED 5 LOCAL CONTROLS.

S

M

D

S

LANGUAGE/CONTRAST

CONTRAST

S

S0

M

D

S

M

D:

S

S0,S1,S2,S3

M

S

M0

S0,S1,S2,S3

D

D0

M

D

S0

M0

M0

LANGUAGE/CONTRAST"

VIEW

M0

M0

LANGUAGE/CONTRAST

EDIT

S