Balboa Water Group Revolution Installation And Service Manual

1

REVOLUTION

INSTALLATION AND SERVICE MANUAL

Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,

834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.

Transforming the Control of Hot Tubs

Revolution

Intellectual Property Advisement

All Intellectual property, as defined below, owned by or which is otherwise the property of Balboa Water Group or its respective suppliers relating to the Balboa

Water Group Revolution Spa Control, including but not limited to, accessories, parts, or software relating there to (the “System”), is proprietary to Balboa

Water Group and protected under federal laws, state laws, and international treaty provisions. Intellectual Property includes, but is not limited to, inventions

(patentable or unpatentable), patents, trade secrets, copyrights, software, computer programs, and related documentation, and other works of authorship.

You may not infringe or otherwise violate the rights secured by the Intellectual

Property. Moreover, you agree that you will not (and will not attempt to) modify, prepare derivative works of, reverse engineer, decompile, disassemble, or otherwise attempt to create source code from the software. No title to or ownership in the Intellectual Property is transferred to you. All applicable rights of the Intellectual Property shall remain with Balboa Water Group and its suppliers.

End User Warning

This Installation Manual is provided solely to aid qualified spa service technicians in installing spas with control systems manufactured by Balboa Water Group.

Balboa controls have absolutely no end user serviceable parts. Balboa Water

Group does not authorize attempts by the spa owner/user to repair or service any Balboa products. Non-qualified users should never open or remove covers, as this will expose dangerous voltage points and other dangerous risks. Please contact your dealer or authorized repair center for service.

2




Revolution t t t t

Warnings: Danger! Risk of Electric Shock!

t All electrical work must be performed by a qualified electrician and must conform to all national, state, and local codes.

t t t t t

Before making any electrical connections, make certain that the Main Power breaker from the house breaker box has been turned off.

Do not attempt service of this control system. Contact your dealer or service organization for assistance.

Do not permit any electric appliance, such as a light, telephone, radio, or television within 5’ (1.5m) of a pool or spa.

Follow all owner’s manual power connection instructions.

Installation must be performed by a licensed electrician and all grounding connections must be properly installed.

No user serviceable parts.

Water temperature in excess of 38˚C may be injurious to your health.

Disconnect the electrical power before servicing.

Keep access door closed.

3




Revolution

CAUTION

t Test the ground fault circuit interrupter before each use of the spa.

t Read the instruction manual.

t Adequate drainage must be provided if the equipment is to be installed in a pit.

t t

To ensure continued protection against shock hazard, use only identical replacement parts when servicing.

Install a VG Compliant suction guard that is suitably rated to match the maximum flow rate marked.

WARNING:

Water temperature in excess of 38˚C may be injurious to your health.

Disconnect the electrical power before servicing.

Keep access door closed.

ATTENTION

t Toujours verifier l’efficacite du disjoncteur differentiel avant d’utiliser le bain.

t t t

Lire la notice technique.

Lorsque l’appareillage est installe dans une fosse, on doit assurer un drainage adequat.

Afin d’assurer une protection permanente contre le danger de shock electrique, lors de l’entretien employer seulement des pieces de rechange identiques.

t Les prises d’aspiration doivent etre equipees de grilles convenant au debit maximal indique.

AVERTISSEMENT:

Des temperatures de l’eau superieures a 38˚C peuvent presenter un danger pour la sante.

Deconnecter du circuit d’alimentation electrique avant l’entretien.

Garder la porte fermer.

4




Revolution

GFCI

It is required by code to install a Ground Fault Circuit Interrupter (GFCI) in the supply power for a spa. This device will trip the breaker if there is an unsafe electrical condition caused by a malfunctioning component or even the slightest short to ground.

Note: Connect the control system only to a circuit protected by a Class A GFCI mounted at least 5’ (1.52M) from the inside walls of the spa/hot tub and in line of sight from the equipment compartment.

Refer to NEC ( National Electrical Code ), 2005 Edition, Article 680 for more information.

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TABLE OF CONTENTS

6

REVOLUTION OVERVIEW 8

Revolution Features . . . . . . . . . . . . . 10

Revolution Specifications . . . . . . . . . . . 11

Revolution Components . . . . . . . . . . . 12

System Dimensions . . . . . . . . . . . . . .13

INSTALLATION 14

When Mounting the System . . . . . . . . . . 15

Top-Side Panel Installation . . . . . . . . . . 16

Choosing a Location for the Topside Panel . . . . .16

Cutout Template for TP600 . . . . . . . . . . .18

Cutout Template for TP400 . . . . . . . . . . .19

Topside Panel Cable Installation . . . . . . . . .20

Terminal Block Connections . . . . . . . . . .21

FILLING AND PRIMING THE SPA 22

Preparing the Spa . . . . . . . . . . . . . . 23

Fill the spa . . . . . . . . . . . . . . . . . . 23

Power-up the Spa . . . . . . . . . . . . . . 23

RUN PMPS PURG AIR ---- . . . . . . . . . . .24

Priming Mode . . . . . . . . . . . . . . . 25

If the Pumps have not Primed . . . . . . . . . 26

Exiting Priming Mode . . . . . . . . . . . . 27

INITIAL SOFTWARE CONFIGURATION 28

Setting the Time . . . . . . . . . . . . . . .29

To Set the Time . . . . . . . . . . . . . . . .29

DIAGNOSTIC MESSAGES 32

Messages . . . . . . . . . . . . . . . . . 33

General Messages . . . . . . . . . . . . . . 34

--° F --° C . . . . . . . . . . . . . . . . .34

42 ° F TOO COLD . . . . . . . . . . . . . .34

NO COMM . . . . . . . . . . . . . . . .34

BETA VER- SION ---- . . . . . . . . . . . . .35

102°T . . . . . . . . . . . . . . . . . . .35

Flow Related Checks . . . . . . . . . . . . . 35

Heater Related Messages . . . . . . . . . . . 36

HTR FLOW LOSS ---- . . . . . . . . . . . .36

HTR FLOW FAIL ---- . . . . . . . . . . . . .36

HTR MAY BE DRY ---- WAIT ---- . . . . . . . . .36

HTR DRY ---- . . . . . . . . . . . . . . . .36

WATR TOO HOT ---- (OHS) . . . . . . . . . .37

HTR TOO HOT ---- (OHH) . . . . . . . . . .37

PRES BTTN TO RSET . . . . . . . . . . . .37

Sensor-Related Messages . . . . . . . . . . . 38

102 ° F SNSR BAL- ANCE . . . . . . . . . . .38

SNSR SYNC ---- CALL FOR SRVC ---- . . . . . .38

SNSR A ---- CALL FOR SRVC ---- . . . . . . .38

SNSR B ---- CALL FOR SRVC ---- . . . . . . .38

System-Related Messages . . . . . . . . . . . 39

MEM FAIL ---- . . . . . . . . . . . . . . .39

MEM RSET ---- . . . . . . . . . . . . . . .39



TABLE OF CONTENTS

7

CNFG FAIL ---- . . . . . . . . . . . . . . .39

STUK PUMP ---- . . . . . . . . . . . . . . .40

HOT FALT ---- CALL FOR SRVC ---- . . . . . .40

TROUBLESHOOTING SUPPORT 41

The Utilities Menu . . . . . . . . . . . . . . 42

Entering the Utilities Menu . . . . . . . . . . 43

Entering the Sub-utilities Menu . . . . . . . . 46

Fault Log . . . . . . . . . . . . . . . . . 52

Fault Log Message Codes . . . . . . . . . . . 55

ADVANCED SYSTEM CONFIGURATION & SETUP 56

System Configuration . . . . . . . . . . . . 57

To Configure the Revolution . . . . . . . . . . 58

Configuration Table . . . . . . . . . . . . . .58

Configuration Setup 1, 2, 5 & 6 . . . . . . . . .59

240 Volt Configuration without Blower . . . . .59

Configuration Setup 3 & 4 . . . . . . . . . . .60

240 Volt Configuration with Blower . . . . . . .60

Configuration Setup 7 & 8 . . . . . . . . . . .61

120 Volt Configuration . . . . . . . . . . . .61

BP1600 230V Conversions . . . . . . . . . . .62

The Following Pages Are BP1600 230V Setups . .62

IT Electrical System (No Neutral) . . . . . . . . .69

TN and TT Electrical Services (Line, Neutral, Ground), IT Power

Requirements . . . . . . . . . . . . . . . .69

Software Setup . . . . . . . . . . . . . . . .70

SPA INFORMATION 74

Specifications & Certifications . . . . . . . . . 75

Auxiliary Panels . . . . . . . . . . . . . . . 76

Plumbing Kit Options . . . . . . . . . . . . 77

Tailpiece Kit and Circ Pump Insert Kits . . . . . .77

Recommended Installation Accessories . . . . . 78

Optional System Components . . . . . . . . . 79

Glossary . . . . . . . . . . . . . . . . . 80

Supporting Documents . . . . . . . . . . . . 83

Supporting Documents for Download . . . . . . .83

Codes and Compliance . . . . . . . . . . . . 84

Electrical Protection . . . . . . . . . . . . . 85

Safety and Electrical Systems . . . . . . . . . 85

Voltage Checks . . . . . . . . . . . . . . . 86

INSTALLATION AND SETUP/APPENDIX 87

General Spa Design Guidelines . . . . . . . . . 88

System Orientations Supported . . . . . . . . .88

Two Circulation Systems . . . . . . . . . . . .88

Spa Guidelines to Keep in Mind . . . . . . . . 89

Non-Circ Pump Plumbing Schematics . . . . . . 92

Circ Pump Plumbing Schematics . . . . . . . . 93

Pressure and Suction Side Mounting . . . . . . 94

Mounting . . . . . . . . . . . . . . . . . 95

Suction-Side System Mounting . . . . . . . . . 96

INDEX 97



8

Revolution Overview



Overview

REVOLUTION – Transforming the Control of

Hot Tubs

Balboa’s Revolution hot tub control is setting a new industry standard for unmatched system reliability, manufacturing flexibility and end user friendliness.

INCOMPARABLE SYSTEM RELIABILITY

Utilizing advanced technology and high temperature corrosion proof mission critical materials from the automotive and other industries, the

Revolution hot tub control systems all but eliminate leaks due to corrosion or harsh chemicals. Together with a newly designed, energy efficient heating coil that reduces element failures due to rattling, Balboa is providing peace of mind for the end-user.

TIGHT SPOTS ARE A THING OF THE PAST

The Revolution sports a compact low profile package offering flexibility with mounting to give you the most in tub design and manufacturing line flexibility. A single model can be configured on the line to support various system configurations without adding additional skus – the Revolution expands the world for you.

POWERFUL, YET SIMPLE USERFACE

The sleek new topside panel includes a large easy to read back-lit LCD with simple to follow end user menus. With new press and hold button technology, setting temperature and other common tasks have been simplified. User navigation is intuitive and easier than ever, reducing customer service help calls.

9



revolution features

MANUFACTURED UNDER ONE OR MORE OF THESE PATENTS: U.S. PATENTS: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227,

6282370, 6590188, 6976052, 6965815, 7030343, 7,417,834 B2, CANADIAN PATENT: 2342614, AUSTRILIAN PATENT: 2373248 OTHER

PATENTS BOTH FOREIGN AND DOMESTIC APPLIED FOR AND PENDING. ALL SOFTWARE COPYRIGHT BALBOA WATER GROUP.

Consumer Interface

Innovations end user friendliness easier to see and use in low light and at night press and hold buttons provide scrolling capabilities for temperature, time of day etc.

tactile button feel instant, positive feedback when button is pressed bigger LCD display

1”x 2” display

(easy to read) display with backlight easier to see

End User

Friendliness

LIGHT A T

Consumer Usability

Innovations user settable selections day of week/time of day user preferences more flexibility temperature settings

50-104 – two temperature ranges lower range allows for energy savings when spa is idle

End User

Friendliness user friendly menus intuitive, easy navigation and option settings english messages & error codes text error messages clearly written and easy to understand for the consumer

Inventory Innovations

50/60 Hz systems available for domestic or export markets reduces inventory needs fewer skus single skus multiple configurations are picked via menus on the manufacturing line reduced inventory need fewer skus low flow circ pumps configurations special low flow adapter to support M7 more options for circ pump tubs

System Innovations design flexibility the ease with which the system can be modified for use in applications or environments other than those for which it was originally designed bi-directional flow pressure or vacuum applications compact footprint

1/2 cubic foot of space in tight equipment compartments needed time outs settable energy efficient savings based on manufacturers preferences, manages energy usage more efficiently – GREEN

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Heater Innovations

M7 patented technology that increases reliability corrosion resistant heater elements materials no brazing, no dissimilar metals, no welds thermoplastic heater enclosure high tech, high temp materials proven use in automotive & mission critical applications minimizes harmful effects of harsh chemicals on heater enclosure titanium element option standard unit ships with incoloy heater replaces incoloy heater element with titanium, longer life element coiled heater, lower watt density relaxed bends, more heating area reduces hot spots flow through heater design maximizes water flow minimal loss due to element bi-directional flow for more flexibility in tub design and plumbing configurations

TP600 Panel

TP400 Series Panel

NOTE: All TP panels work with both Revolution models BP1500 and

BP1600 models. They all have capabilities for navigation, setting functions and modes (time, temperature, filter cycles, preferences), sensor related messages, reminder messages, diagnostic messages, and utilites such as fault logs.


Revolution

Revolution Specifications

System Model

Revolution 60 Hz (BP1500), 50 Hz (BP1600)

Part Numbers

BP1500 (60Hz): 56125-02 4kW 800 Incoloy Element

56126-02 With 4kW Titanium Element

BP1600 (50Hz): 56129-02 3kW 800 Incoloy Element

56130-02 3kW Titanium Element

Topside Panels

TP600 Panel

AX10: One button

AX20: Two button

AX40: Four button

TP400 Series Panel

TP400T (Temp, Jets, Light, Aux)

TP400W (Warm, Cool, Light, Jets)

Couplings (nuts and seals included)

Part No. 55911 2” Tailpieces (2-Speed Pump 1)

Part No. 55914 1.5” Tailpieces (2-Speed Pump 1)

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2

5

6

1

3

4

5

5


Revolution

Revolution Components

2

1

2

Electric Housing Cover

Bi-directional Flow Heater

5 Nut and Tailpiece

6

12



8.5”


Revolution

System Dimensions

5.2”

4.4”

5.8”

SIDE VIEW (RIGHT SIDE)

18.4”

FRONT VIEW with tail pieces

11.45”

15.0”

FRONT VIEW w/o tail pieces

BOTTOM VIEW

13



3.47”

5.30”


Revolution

Installation

14




Revolution

When Mounting the System

The design and technology behind the Revolution allows it to be used in most any application, and can be mounted on the suction side or discharge side of the pump.

TIP

To improve reliability, take steps to minimize vibration from the pump(s) that could be transmitted to the Revolution. t Use rubber isolation pads under the pumps and flexible PVC between the filtration pump and the heater to help minimize vibration.

t Mount the system with the heater horizontal and as low as possible in the equipment compartment.

t t

To avoid any potential for water to drip directly on the system, do not mount the system directly under the control panel mounting location. Allow a driploop in the control panel wiring to keep any water that may travel down the wire from wicking onto the system box.

Do not mount upside down.

Firmly attach mounting holes on each side of the system box with the screws and washers provided.

15




Revolution

Top-Side Panel Installation

TP600

(55673-05)

TP400T

(50260)

READY

AUX X

RANGE FLTR1

TIP

Choosing a Location for the Topside Panel t 4FMFDUBMPDBUJPOUIBUJTFBTJMZBDDFTTJCMF5IFVTFSTIPVMECFBCMFUPSFBDIUIF panel without stretching or getting into an awkward position.

t 5IF mounting location should allow the user to see all of the visual indicators and display features of the topside panel without strain.

t #FGPSFESJMMJOHUIFDVUPVUPGUIFQBOFMUFTUUPTFFUIBUUIFPSJFOUBUJPOPGUIF topside panel is correct. Also, be sure that the cable reaches the control system without stretching or being forced against any sharp corners. t )PMEUIFUPQTJEFQBOFMBUUIFEFTJSFENPVOUJOHMPDBUJPOBOESPVUFUIF connecting cable toward the control system to determine that the cable is long enough to allow it to be connected inside of the unit. t5IF mounting area must be above the maximum water level of the spa and in an area with good drainage to prevent the accumulation of any water. The topside panel should not be submerged. t *GUIFUPQTJEFQBOFMNVTUCFNPVOUFEVOEFSOFBUIBTQBDPWFSTFMFDUB mounting location that will prevent the cover from resting directly upon the panel, but will allow the cover to seal when closed.

TP400W

(50259)

16



rill a .5 hole on the kerf of e center hole. his will clear chips from the hole saw nd speed the drilling of e first (center) hole.

Center to Center

1.7”

C/L

Center to Center

1.7”

3.5”

Pilot hole locations for optional fasteners

7.125”

1

2

Drill a .5” hole on the kerf of the center hole.

This will clear chips from the hole saw and speed the drilling of the first (center) hole.

2.5” hole saw for each overlapping hole.

3 Pilot hole locations for optional fasteners.

2.5” Hole S each overl


Revolution

Topside Panel Installation (cont.)

The topside panel is specifically designed to withstand the harsh spa environment and is intended to be mounted in a location on, or close to the spa, in order to provide the spa user with the greatest convenience when controlling the spa equipment.

1.

2.

3.

4.

5.

6.

7.

Cut a mounting hole as shown. (A more detailed view is shown on the following page.)

Fit the topside panel into the hole to make sure the hole is the proper size before proceeding.

Remove all dust and particles from the mounting surface around the hole. A clean smooth surface that is dry and oil free is required for the adhesive on the back of the panel to attain a good bond.

Remove the paper backing from the adhesive on the rear of the panel. All of the adhesive should be exposed.

Route the connecting cable through the opening and place the topside panel into the opening. Align the panel and press firmly onto the mounting surface. Route the cable to the control system.

Remove the top cover to the control system, and remove the cable retaining clamp.

Plug the cable connector into the connector labeled J33. Replace the connector clamp and secure the screw.

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Cutout Template for TP600

Drill a .5” hole on the kerf of the center hole.

This will clear chips from the hole saw and speed the drilling of the first (center) hole.

Center to Center

1.7”

C/L

Center to Center

1.7”

3.5”

2.5” Hole Saw for each overlapping hole.

Pilot hole locations for optional fasteners

7.125”

Note:

To print actual size, set Page Scaling to NONE in the Acrobat print dialog.

18

To download a PDF of this template, please visit our web site. Or,copy & paste the following link: http://www.balboawatergroup.com/getdoc.cfm?id=1341. The link will automatically download. .



Cutout Template for TP400

8.350”

7.550”

1 9/16” hole saw centers: 6 ”

Note:

To print actual size, set Page Scaling to NONE in the Acrobat print dialog.

To download a PDF of this template, please visit our web site. Or,copy & paste the following link: http://www.balboawatergroup.com/getdoc.cfm?id=1366. The link will automatically download. .

19



Plug-in Connector

J33 is for the

Topside Panel

J33

DRO

T1

22121_E

J22

J15: SPA LIGHT

BELEUCHTUNG

ECLAIRAGE BAIN HYDRO

10VAC 1A

J27

H3

J33

J30 TST

T1

J5

J15

J31 HCE

J26 H2

J25 H1

J45

LIGHT

J46

J28 AUX FRZ

J29 VAC

J17

6

J16

S1

1

K7

F4 3A 250V

T

OPSIDE

P

ANEL

C

ONNECTOR

T

OPSIDE

P

ANEL


Revolution

Topside Panel Cable Installation

1.

2.

Plug the panel connector into J33.

Route the panel connecting cable under the cable clamp.

TIP Allow for a drip-loop in the panel cable before it enters

3.

4.

Verify settings on the logic board.

At this time, while the lid is off, check to see if any system configuration changes must be made. (See Advanced System Setup.)

TIP t t

The only configurations requiring a change would be:

Adding or removing a blower, or

Changing the operation voltage.

20




Revolution

Bond Lug for

Spa Equipment

GND

Main Electrical Connections

In BP1500 System

GND

J24

N

L1

L2

22112_A

K5

HTR

B

HTR

A

J28 AUX FRZ

J29 VAC

J17

S6

J16

J30 TST

J22

J27

H3

K6

J15

J31 HCE

WHT AC

J25 H1 J45

LIGHT

J33

T1

J46

K7

J24

K4

K1 K2

F5 30A

RED AC

J46

J12 J8 J14

F2 3A 250V

J57

J22

GND

J20

K8

J56

GND

J21

240V Wiring Installation


Terminal Block Connections

Tools Needed: Phillips and flat screwdrivers, wire strippers.

1. Remove the four screws holding the system lid.

2.

3.

4.

5.

Attach the conduit or wire connector to the system box.

Strip away 1”of insulation of each wire.

Pull the cable through the access hole.

Push the wires into the proper terminals as indicated on the terminal block sticker.

6.

7.

Connect the ground wire to the Bond Lug ground bar through the hole in the system box and tighten the screw.

Tighten the screws on the terminal block; torque between 21 and 23 in lbs.

GND

GND

J24

N

L1

L2

HTR

B

22112_A

K5

J30 TST

J22

J27

H3

22117_A

K6

J5

J15

LIGHT

J27 J25 J26 J23 J33

J57

RED AC

J33

T1

J46

J46

J28 AUX FRZ

J29 VAC

J17

S6

J16

K7

F5 30A

K1

K2

J24

K4

J12

J8 J14

F2 3A 250V

GND

J20

J22

K8

J56

GND

J21

TIP

When installing and routing wires to the terminal block, providing service loops to incoming wiring is highly recommended. Service loops provide an extra length of wire in the event of future serviceability.

You are now ready to fill and power up the spa.

BRN

BLU

GRN

N/A N

22117_B

HTR B

J44

J48

T 150 m A 250V

UNFUSED

J1

J2

GND

ADDED JUMPER FOR

CE INSTALLATIONS

K5

K6

J45

J49 HTR A

K3

F5 T 30A

K1

WHT AC

J57

RED AC

GND

J20

J56

GND

J46


K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22 J21

21




Revolution

Filling and Priming the Spa

22




Revolution

Preparing the Spa

Preparing refers to: t Filling the spa t Priming the spa

Fill the spa

Fill the spa to its correct operating level. Follow manufacturer’s instructions.

TIP

Be sure to open all valves in the plumbing system before filling to allow as much air as possible to escape from the plumbing and the control system during the filling process.

Power-up the Spa

Each time the system powers up, a series of numbers is displayed as the system runs a self diagnostic check. This is normal, and lasts for about 10 seconds.

Refrain from pressing any panel buttons during this time.

23



AUX LIGHT

Run pumps to purge the air

Exits Priming Mode


Revolution

RUN PMPS PURG AIR ----

When this menu appears, the system is asking what you would like to do. You have 3 options: t If the spa does not need to be primed, Priming Mode can be exited by pressing any TEMP button.

Do nothing. ( Priming Mode terminates within 4 - 5 minutes.) t t Manually initiate Priming Mode.

NOTE: Priming Mode can be bypassed if the system does not need to be primed. Priming Mode is necessary only if the spa is refilled and if there’s the possibility of air being in the system.

Pressing a TEMP button after start up exits the priming mode sequence.

The display may not show the water temperature immediately, yet will appear once polling takes place.

24



Priming Mode

Press to Start Pump 1 at Low Speed

Press Again to Switch to High Speed

Press to Start Pump 2


Revolution

Priming Mode

t t t t

Press the JETS button once to start Pump 1 in low speed

Press again to switch to high speed

Press the AUX button to turn on Pump 2, if available. Be sure that the 2nd pump is energized.

The pumps will now be running at high speed to assist priming.

!

IMPORTANT

A pump should not be allowed to run without priming for more than 2 minutes.

Under NO circumstances should a pump be allowed to run without priming beyond the end of the 4 - 5 minute priming mode. Doing so may cause damage to the pump and cause the system to energize the heater and go into an overheat condition.

25



J JETS AUX JETS AUX LIGHT


Revolution

If the Pumps have not Primed

TIP t *GUIFQVNQTIBWFOPUQSJNFEBGUFSNJOVUFTBOEXBUFSJTOPUGMPXJOHGSPN the jets in the spa, do not allow the pumps to continue to run. Turn off the pumps and repeat the process.

t t

Turning the power off and back on again will initiate a new pump priming session. Sometimes momentarily turning the pump off and on will help it to prime.

Do not do this more than 5 times. If the pump(s) will not prime, shut off the power to the spa and call for service.

26




Revolution

Exiting Priming Mode

Once the system has exited Priming Mode, it takes approximately 1 minute of water flowing through the heater before water temperature is determined and then displayed.

After successfully priming the system (or exiting Priming Mode), configure the system by setting filtration times, dual temperature ranges, and so on.

It is recommended that the time be set first.

27




Revolution

Initial Software Configuration

28



AUX

READY

JETS AUX

RANGE FLTR1

LIGHT

The temperature flashes.


Revolution

Setting the Time

Set the time before operating the system. Filtration times and other features are determined by the panel clock being set.

Press TEMP

The temperature flashes

To Set the Time

t Press TEMP t Press LIGHT repeatedly until SET TIME appears

Note: SET TIME appears if this is the first time the clock is set after a system start or restart.

TS S

29



JETS S

HEAT T

P

J S

P


Revolution

Setting the Time (cont.)

Note: TIME and the current set time is displayed if the time is being reset. t Press TEMP t When the screen flashes hours, press TEMP to the change

the hours up or down.

NOTE: If the clock is in a 12 hour clock mode, AM/PM switches automatically as the time advances or recedes.

t Press LIGHT to change the display to minutes.

30



LIGHT

P


Revolution

Setting the Time (cont.)

t When the screen flashes minutes, press TEMP to change the

minutes up or down. t t

Press LIGHT to exit.

The display will return to the main screen in approx. 10 sec.

If a 24 hour display is preferred, see Setting the 24 Hour Clock .

31




Revolution

Diagnostic Messages

32




Revolution

Messages

Messages are part of the diagnostic function of the Revolution and require action.

33



or

READY RANGE READY RANGE

Water Temperature is Unknown

READY RANGE FLTR1

Too Cold - Freeze Protection

No Communications


Revolution

General Messages

---

°

F ---

°

C

After the pump has been running for 1 minute, the temperature will be displayed.

42

°

F TOO COLD

A potential freeze condition has been detected, or the Aux Freeze Switch has closed, and all pumps and blower are activated. All pumps and blower are ON for at least 4 minutes after the potential freeze condition has ended, or when the aux freeze switch opens.

In some cases, pumps may turn on and off and the heater may operate during

Freeze Protection.

This is an operational message, not an error indication.

NO COMM

The control panel is not receiving communication from the System. Call for

Service.

34



Pre-Production Software


°F or °C is replaced by °T


Revolution

General Messages (cont.)

BETA VER- SION ----

The Control System is operating with test software. Call for Service.

102°T

The Control System is in Test Mode. Call for Service.

Flow Related Checks

Check for low water level, suction flow restrictions, closed valves, trapped air, too many closed jets and pump prime.

On some systems even when spa is shut down, some equipment may occasionally turn on to continue monitoring temperature or if freeze protection is needed.

35



Heater Flow is Reduced (HFL)

Heater Flow is Reduced (LF)*

Heater may be Dry (dr)*

Heater is Dry*


Revolution

Heater Related Messages

HTR FLOW LOSS ----

There may not be enough water flow through the heater to carry the heat away from the heating element. Heater start up will begin again after about 1 min. See

“Flow Related Checks” below.

HTR FLOW FAIL ----

There is not enough water flow through the heater to carry the heat away from the heating element and the heater has been disabled. See “Flow Related

Checks” below. After the problem has been resolved, you must press any button to reset and begin heater start up.

HTR MAY BE DRY ---- WAIT ----

Possible dry heater, or not enough water in the heater to start it. The spa is shut down for 15 min. Press any button to reset the heater start-up. See “Flow Related

Checks” below.

HTR DRY ----

There is not enough water in the heater to start it. The spa is shut down. After the problem has been resolved, you must press any button to reset and restart heater start up. See “Flow Related Checks” below.

* This message can be reset from the topside panel with any button press.

36



Water is too Hot - (OHS)

Heater is too Hot (OHH)*


Revolution

Heater Related Messages (cont.)

WATR TOO HOT ---- (OHS)

One of the water temp sensors has detected spa water temp 110°F (43.3°C) and spa functions are disabled. System will auto reset when the spa water temp is below 108°F (42.2°C). Check for extended pump operation or high ambient temp.

HTR TOO HOT ---- (OHH)

One of the water temp sensors has detected 118°F (47.8°C) in the heater and the spa is shut down. You must press any button to reset when water is below 108°F

(42.2°C). See “Flow Related Checks” below.

PRES BTTN TO RSET

Some errors may require power to be removed and restored.

A reset message may appear with other messages.

Press Button to Reset


37




Sensor Balance is Poor

Sensor Balance is Poor*

Sensor Failure


Revolution

Sensor-Related Messages

102

°

F SNSR BAL- ANCE

The temperature sensors MAY be out of sync by 2°F or 3°F. Call for Service.

SNSR SYNC ---- CALL FOR SRVC ----

The temperature sensors ARE out of sync. The Sensor Balance is Poor. Fault has been established for at least 1 hour. Call for Service .

SNSR A ---- CALL FOR SRVC ----

SNSR B ---- CALL FOR SRVC ----

A temperature sensor or sensor circuit has failed. Call for Service.


38



Memory Failure - Checksum Error*

Memory Failure - Persistent Memory Error*


Revolution

System-Related Messages

MEM FAIL ----

At Power-Up, the system has failed the Program Checksum Test. This indicates a problem with the firmware (operation program) and requires a service call. This message will repeat on each power-up.

MEM RSET ----

Contact your dealer or service organization if this message appears on more than one power-up

CNFG FAIL ----

Contact your dealer or service organization.

Configuration Error – Spa will not Start Up


39



A Pump Appears to be Stuck ON


Revolution

System-Related Messages (cont.)

STUK PUMP ----

Water may be overheated. POWER DOWN THE SPA. DO NOT ENTER THE

WATER. Contact your dealer or service organization.

A Pump Appears to have been Stuck ON when spa was last powered UP

HOT FALT ---- CALL FOR SRVC ----

A Pump appears to have been Stuck ON when spa was last powered

POWER DOWN THE SPA. DO NOT ENTER THE WATER. Contact your dealer or service organization.

This fault can be reset by powering up in Test Mode.

WARNING:

HOT FALT indicates a serious condition and should not be treated lightly. The spa probably had a pump stuck in the ON position and could not be turned off, thereby overheating the water. The system tripped the GFCI to avoid additional heating.

NOTE: The GFCI Trip Feature must be enabled for this safety feature to function.

The system should be monitored carefully and the main circuit board may need to be replaced.

40




Revolution

Troubleshooting Support

41



UTIL INFO SSID

MODL

SETP

SIG

Software

Set-up

Signature

120V

H 0

SW16

PANL

Heater

Type

DIP Switch

Settings

A / B

FALT LOG


Revolution

The Utilities Menu

Utilities provides general support of the Revolution. Utilities provides access to viewing information on hardware, panel, and software revisions. It also permits viewing of reminder and personal settings.

Main Menu > Utilities > Information > t SSID: Software Self Identification (or, System Panel ID) t MODL: Model t SETP: Setup t SIG: Signature t 120V: 120V or 240V configuration t H0: Heater type t SW16: DIP switch settings t PANL: Panel version t A/B: Display, alternates A and B sensor readings t FAULT LOG: Displays fault log t DEMO: Demo, only if enabled

“At a Glance” of the Utilities Menu Tree

42






Press LIGHT repeatedly until

UTIL appears.


Revolution

Entering the Utilities Menu

Press TEMP for a flashing display.

43




Revolution

Entering the Utilities Menu (cont.)

Press LIGHT.

JETS AUX LIGHT HEAT T

LIGHT T

D Press LIGHT to set “A/B” On.

LIGHT T

S

Please TEMP to toggle A/B sensor readings. When set to

ON, Panel will display alternate readings from Senor A and

Sensor B on Main Screen.

Or, press LIGHT to continue to the Fault Log.

44



J JETS J JETS


Revolution

Entering the Utilities Menu (cont.)

Displays Fault Log.

Waiting 10 seconds allows the screen to return to normal operation.

45




LIGHT T



Revolution

Entering the Sub-utilities Menu


46




Revolution

Entering the Sub-utilities Menu (cont.)

Press TEMP.

SSID is displayed.

After SSID is displayed, a string of numbers appear. There is a two second delay on each number.

Press LIGHT to view MODL.

47




Revolution


After MODL is displayed, the string of numbers is displayed. (There is a two second delay on each number.)

LIGH T

Press LIGHT to view SETP.

Set-up displays the hardware set-up: S01, S 02, S 03, etc.

(There is a two second delay on each number.)

LIGHT

48




Revolution


Press LIGHT to view SIG.

Revolution’s current SIG (Signature) appears. (There is a two second delay on each number.)

AUX LIGHT T

Press LIGHT to view current VAC input power sensed by the Revolution.

49




Revolution


Current VAC input power shown. Press LIGHT to continue to display

Heater Type.

Current Heater Type shown. Press LIGHT to continue to display DIP Switch

Settings. t t

Current DIP Switch settings.

In this case: t 0 = DIP Switch 1 – Test Mode Off (0) or On (1) t 3 = DIP Switch 2+3+4 = the number of HS pumps with heat

1 = N/A or Special Amperage Rule 1 or 2

0 = Store Settings (0) or Memory Reset (1)

50




Revolution


Press LIGHT to continue to display Panel Version.

Pressing LIGHT again will take you back to INFO.

To EXIT to the Main Screen, wait 10 seconds to allow the screen to return to normal operation.

51




Revolution

Fault Log

The Fault Log stores up to 24 events in memory and they can be reviewed under the Fault Log Menu.

Each event captures a Fault Message Code, how many days have passed since the fault, Time of the fault, Set Temperature during the fault, and Sensor A and B temperatures during the fault. The Fault Log is also available from the Test Menu

(in Test Mode).

52




Revolution

Fault Log (cont.)



LIGHT HEAT T


LIG H



UTIL appears

JETS LIGHT T

53




Revolution

Fault Log (cont.)

JETS AUX HEAT T

J JETS J JETS

FALT LOG appears across the display

READY RANGE

READY RANGE READY RANGE


FALT appears

Pressing TEMP displays up to 24 messages. Fewer messages may be displayed.

Each press of the LIGHT button displays the next numbered fault log event.

Pressing TEMP at any fault event reveals a Message Code (next page).

54



READY RANGE

READY RANGE

READY RANGE

READY RANGE P


Revolution

Fault Log (cont.)

Pressing TEMP at any fault event reveals a Message Code t Continuing to press TEMP reveals additional information for that specified numbered fault event.

t Waiting 30 seconds inside the fault log menu allows the screen to return to normal operation. t t t t

Fault Log Message Codes

t MXXX: Fault Message Code t DZZZ: How many days have passed since the fault

Time of the fault

Set Temperature during the fault

Sensor A Temperature during the fault

Sensor B Temperature during the fault

55




Revolution

Advanced System Configuration & Setup

56




Revolution

System Configuration

Flexibility in the Revolution allows the manufacturer or installer to choose from eight (8) preconfigured system options. Changing the configurations is made via the topside panel and in some options with a simple jumper wire change on the system board.

A basic configuration is shipped from the factory and any optional setups are documented here.

TIP t t t

The default factory setting is Setup 1: 2 Speed, Pump 1; 1 Speed, Pump 2.

Most configurations only require a software change via the topside panel.

Wiring changes are only needed for adding/removing a blower or changing an operating voltage.

57




Revolution

3.

4.

5.

To Configure the Revolution

1. Decide on a configuration. (Consider what devices will be connected; see chart below.)

2. Make any changes on the power board, if needed.

If changing voltage, make a DIP switch change on the logic board.

Install incoming voltage supply wires.

If needed, configure the software through the panel.

Configuration Table

Setup

6

7

4

5

8

No.

1

2

3

Pump 1 (P1)

J8

2 SPD

1 SPD

2 SPD

1 SPD

2 SPD

1 SPD

2 SPD

1 SPD

Pump 2 (P2)

J14

1 SPD

1 SPD

NA

NA

NA

NA

NA

NA

Blower

J14

NA

NA

YES

YES

NA

NA

NA

NA

Circ Pump

J21

NA

YES

NA

YES

NA

YES

NA

YES

Ozone

J22

240V

240V

240V

240V

240V

240V

120V

120V

Voltage

240V 60Hz

240V 60Hz

240V 60Hz

240V 60Hz

240V 60Hz

240V 60Hz

120V 60Hz

120V 60Hz

58




Revolution

ON POSITION

MEMORY RESET*

SPECIAL AMPERAGE RULE ON

ADD 4 HS PUMPS WITH HEAT


ADD 1 HS PUMP WITH HEAT

TEST MODE ON

*SWITCH # 6 SHOULD BE SET TO OFF

UPON FINAL INSTALLATION.

S1 SWITCH #

4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*

SPECIAL AMPERAGE RULE OFF

DON’T ADD 4 HS PUMPS W/HTR


DON’T ADD 1 HS PUMP W/HTR

TEST MODE OFF

ALL UNUSED SWITCHES

SHOULD BE OFF

22117_B WHT AC

GND

K5

WHITE

BLACK

RED

GRN

N

L1

L2 J49

J45

HTR A

K6

HTR B

J44

J48

F6 0.1A 250V

UNFUSED

J1

J2

K3

F5 30A

K1

SENSOR A

SENSOR B

4.0 kW

RED AC

J57

J46

GND

J20

J56

GND

K4

K2

F3 10A 250V

J12 J8 J14

F2 3A 250V

J22 J21

CONTROL PANEL

TO J33

AUX

TO J5

22121_C

J28 AUX FRZ

J29 VAC

J17 6

J16

1

S1

J22

J27

H3

J30 TST J31 HCE

J26 H2

J25 H1

J45 J5

J15

LIGHT

J33

T1

J46

K7

J24

F4 1A 250V

Default Setup 1 includes:

Setup 1, 2, 5 & 6

Factory default settings.

As shipped; no wiring changes needed.

Power Board Setup Chart

Setup

No.

1

2

5

6

Pump 1 (P1)

J8

2 SPD

1 SPD

2 SPD

1 SPD

Pump 2 (P2)

J14

1 SPD

1 SPD

NA

NA

Blower

J14

NA

NA

NA

NA

Circ Pump

J21

NA

YES

NA

YES

Ozone

J22

240V

240V

240V

240V

Jumper 15

Connects To

J12

J12

J12

J12

Configuration Setup 1, 2, 5 & 6

240 V

OLT

C

ONFIGURATION WITHOUT

B

LOWER

Power Board:

Wiring changes: Not required

Voltage: 240V, 60Hz

Heater: 4.0 KW @ 240 VAC

Logic Board:

S1 DIP switch No. 2: ON

LED Spa Light (J15): 12 VAC 1.0 A Max.

S1

6

1

59



ON POSITION

MEMORY RESET*





TEST MODE ON



S1 SWITCH #

4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF


SHOULD BE OFF

22117_B WHT AC

N

GND

K5

K6

WHITE RED AC

SENSOR A

SENSOR B

4.0 kW

J57

BLACK

L1

L2 J49

J45

HTR A

J46

GND

J20

J56

GND

RED

GRN

HTR B

J44

J48

F6 0.1A 250V

UNFUSED

J1

J2

K3

F5 30A

K1

K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22 J21

CONTROL PANEL

TO J33

AUX

TO J5

22121_C

J28 AUX FRZ

J29 VAC

J17 6

J16

1

S1

J22

J27

H3

J30 TST

J5

J31 HCE

J26 H2

J25 H1

J45

J15

LIGHT

J33

T1

J46

K7

J24

F4 1A 250V

Setup 3 & 4

Move jumper wire connector J12 to J13.

Power Board Setup Chart

Setup

No.

3

4

Pump 1 (P1)

J8

2 SPD

1 SPD

Pump 2 (P2)

J14

NA

NA

Blower

J14

YES

YES

Circ Pump

J21

NA

YES

Ozone

J22

240V

240V

Jumper 15

Connects To

J13

J13


Revolution

Configuration Setup 3 & 4

240 V

OLT

C

ONFIGURATION WITH

B

LOWER

NOTE: The top logic board must be removed to gain access to the connections on the power board.

If the board configuration is changed, the software setup must be changed.

This is accomplished in the SETP menu under UTIL.

Power Board:

Wiring changes: Move J12 to J13

Voltage: 240V, 60Hz

Heater: 4.0 KW @ 240 VAC 6

Logic Board:

S1 DIP switch No. 2: ON


S1

1

60



ON POSITION

MEMORY RESET*





TEST MODE ON



S1 SWITCH #

4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF


SHOULD BE OFF

N

22117_B

GND


120VAC HEATER SYSTEM

REMOVE FOR 240V HEATER

K5 K6

WHT AC

SENSOR A

RED AC

1.0 kW

J57

L1

GND

J20

L2 J49

J45

HTR A

J46

SENSOR B

J56

GND

GRN

BLK HTR B

J44

J48

F6 0.1A 250V

UNFUSED

J1

J2

K3

F5 30A

K1

K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22 J21

Setup 7 & 8

Wiring changes:

Add Jumper J29 - J33 to change system to 120V.

CONTROL PANEL

TO J33

AUX

TO J5

22121_C

J28 AUX FRZ

J29 VAC

J17

6

J16

1

S1

J22

J27

H3

J30 TST

J5

J31 HCE

J26 H2

J25 H1

J15

LIGHT

J45

J33

T1

J46

K7

J24

F4 1A 250V


Revolution

Configuration Setup 7 & 8

120 V

OLT

C

ONFIGURATION

NOTE: The top logic board must be removed to gain access to the connections on the power board.

All services will run at 120V when the jumper J29 - J33 is installed.

Power Board:

Voltage: 120V, 60Hz

Heater: 1 .0 KW @ 120 VAC

Logic Board:

S1 DIP switch No. 2: OFF


S1

6

1

J29 to J33 Jumper

Setup

No.

7

8

Pump 1 (P1)

J8

2 SPD

1 SPD

Circ Pump

J21

NA

YES

Ozone

J22

120V

120V

S1 Switch

No. 2

OFF

OFF

Jumper 15

Connects To

J12

J12

GND

GND

J24

N

L1

L2

HTR

B

22112_A

K5

HTR

A

J28 AUX FRZ

J29 VAC

J17

S6

J16

J22

J27

H3

J30 TST J31 HCE

WHT AC

K6

J15

LIGHT

J27 J25 J26 J23 J33

J33

T1

J46

J57

RED AC

J46

K7

GND

J20

J24

K4

F5 30A

K1

K2

J12 J8 J14

F2 3A 250V J22

K

61



ON POSITION

MEMORY RESET*





TEST MODE ON

S1 SWITCH #

4

3

2

1

6

5



OFF POSITION

STORE SETTINGS*





TEST MODE OFF

ALL UNUSED SWITCHES SHOULD BE OFF

A common setup change involves a High Speed

Pump with Heat (Dip Switch number 2).

A manufactured setup (16A) has the Special

Amperage Rule to ON.


Revolution

BP1600 230V Conversions

T

HE

F

OLLOWING

P

AGES

A

RE

BP1600 230V S

ETUPS

There are 6 setups, and each setup is capable of running at 230V 16A or 32A.

Two major changes in each setup is with the Dip Switch settings and moving wiring from J12 to J13, or vice versa, depending on the system that is set up.

Recheck all wiring for each setup before power up.

ON POSITION

MEMORY RESET*





TEST MODE ON



S1 SWITCH #

4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF


SHOULD BE OFF

22117_B WHT AC

N

GND

K5

K6

WHITE RED AC

SENSOR A

SENSOR B

4.0 kW

J57

BLACK

L1

L2 J49

J45

HTR A

J46

GND

J20

J56

GND

RED

GRN

HTR B

J44

J48

F6 0.1A 250V

UNFUSED

J1

J2

K3

F5 30A

K1

K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22 J21

CONTROL PANEL

TO J33

AUX

TO J5

22121_C

J28 AUX FRZ

J29 VAC

J17 6

J16

1

S1

J22

J27

H3

J30 TST

J5

J31 HCE

J26 H2

J25 H1

J45

J15

LIGHT

J33

T1

J46

K7

J24

F4 1A 250V

62



Setup 1-16 – As Manufactured

Power Requirements:

Single Service [3 wires (line, neutral, ground)]

230VAC, 50Hz, 1þ, 16A, (Circuit Breaker rating = 20A max.)

System Ouputs - 16A Service:

Pump 1

Pump 2

Ozone

230VAC 2-Speed 7.5A max 30-minute timer for Low Speed, 15 Minutes for High Speed

This is the heater pump

Must deliver a minimum of 20 GPM through heater

Low Speed may not exceed 2A max

230VAC

230VAC

1-Speed

Spa Light 10VAC

Heater

On/Off

3kW @ 240VAC

7.5A max

.5A max

1A max

15-minute timer

Uses the same relay as Pump 1 Low

4-Hour timer.

Wiring Diagram and Settings

ON POSITION S1 SWITCH #

MEMORY RESET*





TEST MODE ON



4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF


N/A N

22117_B

GND

K5



K6

HEIZELEMENT

RADIATEUR

SENSOR A

WHT AC

J28 J30 J31 J32 J29

3.0 kW

HEATER

J57

J27 J25 J26 J23 J33

RED AC

GND

J20

BRN

J45

J49 HTR A

J46

BLU

GRN

HTR B

F6

T 150mA 250V

J44

J48

UNFUSED

J1

J2

K3

F5 T 30A

K1 K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22

SENSOR B

GND

J56

J21

DIP Switch Option Orig. Setup 1 Changes to

Special Amperage Rule ON . . . . . . . . . . . . DIP Switch 5 OFF . . . . . . .

DIP Switch 5 ON

Use this only in cases where there is an overcurrent condition due to pump size.

This setting will not allow Pump 1 High and Pump 2 to run at the same time.

FOR SUPPLY CONNECTIONS,

USE CONDUCTORS SIZED ON THE

BASIS OF 60°C AMPACITY BUT

RATED MINIMUM OF 90°C.

USE COPPER CONDUCTORS ONLY

EMPLOYER UNIQUEMENT

DES CONDUCTEURS DE CUIVRE.

TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):

27-30 IN. LBS. (31.1-34.5 kg cm)

CONTROL PANEL

TO J33

AUX

TO J5

WS01CE

22121_E

J27

H3

J22

J15: SPA LIGHT

BELEUCHTUNG


10VAC 1A

J33

J30 TST

T1

J5

J15

J31 HCE

J26 H2

J25 H1

J45

LIGHT

J46

J28 AUX FRZ

J29 VAC

J17 6

J16

S1

1

K7

F4 3A 250V

Power Requirements: Revolution



Pump 1

Pump 2

Ozone

230VAC 2-Speed 12A max 30-minute timer for Low Speed, 15 Minutes for High Speed



230VAC

230VAC

1-Speed

Spa Light 10VAC

Heater

On/Off

3kW @ 240VAC

12A max

.5A max

1A max

15-minute timer


4-Hour timer.

Misc. J2 & J32 230VAC 4A max Hot output (Stereo). Fused equipment or in-line fuse required.


ON POSITION

MEMORY RESET*





TEST MODE ON



S1 SWITCH #

4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF


N/A N

22117_B

GND

K5



K6

HEIZELEMENT

RADIATEUR

WHT AC

J28 J30 J31 J32 J29

J27 J25 J26 J23 J33

RED AC

SENSOR A

3.0 kW

HEATER

J57

GND

J20

BRN

J45

J49 HTR A J46

BLU

GRN HTR B

F6

T 150mA 250V

J44

J48

UNFUSED

J1

J2

K3

F5 T 30A

K1 K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22

SENSOR B

GND

J56

J21









27-30 IN. LBS. (31.1-34.5 kg cm)

CONTROL PANEL

TO J33

AUX

TO J5

WS01CE

22121_E

J22

J15: SPA LIGHT

BELEUCHTUNG


10VAC 1A

J27

H3

J33

J30 TST

T1

J5

J15

J31 HCE

J26 H2

J25 H1

J45

LIGHT

J46

J28 AUX FRZ

J29 VAC

J17

6

J16

S1

1

K7

F4 3A 250V

Configuration Changes based on Default

Feature Orig. Setup 1 Changes to

J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . .

Useable

DIP Switch Option Orig. Setup 1 Changes to

Add 1 High Speed Pump with Heat . . . . . . DIP Switch 2 OFF . . . . . . .

DIP Switch 2 ON

63



Setup 2-16





Pump 1

Pump 2

230VAC

230VAC

1-Speed

1-Speed

6.5A max

6.5A max

15-minute timer

15-minute timer

Circ Pump 230VAC 1-Speed


2A max Programmable Filtration Cycles + Polling


Ozone

Spa Light

Heater

230VAC

10VAC On/Off

3kW @ 240VAC

.5A max

1A max

Uses the same relay as the Circ Pump

4-Hour timer.


ON POSITION

MEMORY RESET*





TEST MODE ON



S1 SWITCH #

4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF


N/A N

22117_B

GND

K5



K6

HEIZELEMENT

RADIATEUR

WHT AC

J28 J30 J31 J32 J29

J27 J25 J26 J23 J33

RED AC

SENSOR A

3.0 kW

HEATER

J57

BRN

J45

J49 HTR A J46

SENSOR B

GND

J20

GND

J56

BLU

GRN

HTR B

J44

J48

T 150mA 250V

UNFUSED

J1

J2

K3

F5 T 30A

K1 K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22 J21









27-30 IN. LBS. (31.1-34.5 kg cm)

CONTROL PANEL

TO J33

AUX

TO J5

WS02CE

22121_E

J27

H3

J22

J15: SPA LIGHT

BELEUCHTUNG


10VAC .25A LED

J33

J30 TST

T1

J5

J15

J31 HCE

J26 H2

J25 H1

J45

LIGHT

J46

J28 AUX FRZ

J29 VAC

J17

6

J16

S1

1

K7

F4 3A 250V




Pump 1

Pump 2

230VAC

230VAC

1-Speed

1-Speed

12A max

12A max

15-minute timer

15-minute timer





Ozone

Spa Light

Heater

Misc.

230VAC

10VAC

3kW @ 240VAC

J2 & J32

On/Off

230VAC

.5A max

1A max

3A max


4-Hour timer.

Hot output (Stereo). Fused equipment or in-line fuse required.


ON POSITION

MEMORY RESET*





TEST MODE ON



S1 SWITCH #

4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF


N/A N

22117_B

GND

K5



K6

HEIZELEMENT

RADIATEUR

WHT AC

J28 J30 J31 J32 J29

J27 J25 J26 J23 J33

RED AC

SENSOR A

3.0 kW

HEATER

J57

GND

J20

BRN

J45

J49 HTR A J46

BLU

GRN

HTR B

J44

J48

T 150mA 250V

UNFUSED

J1

J2

K3

F5 T 30A

K1 K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22

SENSOR B

GND

J56

J21









27-30 IN. LBS. (31.1-34.5 kg cm)

CONTROL PANEL

TO J33

AUX

TO J5

WS02CE

22121_E

J22

J15: SPA LIGHT

BELEUCHTUNG


10VAC .25A LED

J27

H3

J33

J30 TST

T1

J5

J15

J31 HCE

J26 H2

J25 H1

J45

LIGHT

J46

J28 AUX FRZ

J29 VAC

J17

6

J16

S1

1

K7

F4 3A 250V



J8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed Pump 1 . . . . . . .

1-Speed Pump 1

J21 . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used (non-circ) . . . . .

Circ Pump Enabled

Blue indicates changes from the original Setup 1 default



J8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed Pump 1 . . . . . . .

1-Speed Pump 1

J21 . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used (non-circ) . . . . .

Circ Pump Enabled

J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . .

Useable

DIP Switch Option

Add 1 High Speed Pump with Heat . . . . . . DIP Switch 2 OFF . . . . . . .

DIP Switch 2 ON


64



Setup 3-16





Pump 1

Blower

Ozone





230VAC

230VAC

1-Speed

Spa Light 10VAC

Heater

On/Off

3kW @ 240VAC

4A max

.5A max

1A max

15-minute timer


4-Hour timer.


ON POSITION

MEMORY RESET*





TEST MODE ON



S1 SWITCH #

4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF


N/A N

22117_B

GND

K5



K6

HEIZELEMENT

RADIATEUR

WHT AC

J28 J30 J31 J32 J29

J27 J25 J26 J23 J33

RED AC

SENSOR A

3.0 kW

HEATER

J57

BRN

J45

J49 HTR A J46

SENSOR B

GND

J20

GND

J56

BLU

GRN

HTR B

J44

J48

T 150mA 250V

UNFUSED

J1

J2

K3

F5 T 30A

K1 K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22 J21









27-30 IN. LBS. (31.1-34.5 kg cm)

CONTROL PANEL

TO J33

AUX

TO J5

WS03CE

22121_E

J27

H3

J22

J15: SPA LIGHT

BELEUCHTUNG


10VAC .25A LED

J33

J30 TST

T1

J5

J15

J31 HCE

J26 H2

J25 H1

J45

LIGHT

J46

J28 AUX FRZ

J29 VAC

J17

6

J16

S1

1

K7

F4 3A 250V




Pump 1

Blower

Ozone




230VAC

230VAC

1-Speed

Spa Light 10VAC

Heater

On/Off

3kW @ 240VAC

4A max

.5A max

1A max

15-minute timer


4-Hour timer.



ON POSITION

MEMORY RESET*





TEST MODE ON



S1 SWITCH #

4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF


N/A N

22117_B

GND

K5



K6

HEIZELEMENT

RADIATEUR

WHT AC

J28 J30 J31 J32 J29

J27 J25 J26 J23 J33

RED AC

SENSOR A

3.0 kW

HEATER

J57

GND

J20

BRN

J45

J49 HTR A J46

BLU

GRN

HTR B

J44

J48

T 150mA 250V

UNFUSED

J1

J2

K3

F5 T 30A

K1 K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22

SENSOR B

GND

J56

J21









27-30 IN. LBS. (31.1-34.5 kg cm)

CONTROL PANEL

TO J33

AUX

TO J5

WS03CE

22121_E

J22

J15: SPA LIGHT

BELEUCHTUNG


10VAC .25A LED

J27

H3

J33

J30 TST

T1

J5

J15

J31 HCE

J26 H2

J25 H1

J45

LIGHT

J46

J28 AUX FRZ

J29 VAC

J17

6

J16

S1

1

K7

F4 3A 250V



J14, TP600 Button 2, TP400 Button 4, LED 2, AX10A2 . . . . . . . . . Pump 2 . . . . . . . . . . . . . . . . . .

Blower





Blower

J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . . . . . . .

Useable


Add 1 High Speed Pump with Heat . . . . . . . . . . . . . . . . . . . . . . DIP Switch 2 OFF . . . . . . . . . . . .

DIP Switch 2 ON


65



Setup 4-16





Pump 1

Blower

230VAC

230VAC

1-Speed

1-Speed

8A max

4A max

15-minute timer

15-minute timer





Ozone 230VAC

Spa Light 10VAC On/Off

.5A max

1A max


4-Hour timer.

Heater 4kW @ 240VAC



MEMORY RESET*





TEST MODE ON



4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF


N/A N

22117_B

GND

K5



K6

HEIZELEMENT

RADIATEUR

WHT AC

J28 J30 J31 J32 J29

J27 J25 J26 J23 J33

RED AC

BRN

J45

J49 HTR A

J46

SENSOR A

3.0 kW

HEATER

J57

SENSOR B

GND

J20

GND

J56

BLU

GRN

HTR B

J44

J48

T 150mA 250V

UNFUSED

J1

J2

K3

F5 T 30A

K1 K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22 J21









27-30 IN. LBS. (31.1-34.5 kg cm)

CONTROL PANEL

TO J33

AUX

TO J5

WS04CE

22121_E

J22

J15: SPA LIGHT

BELEUCHTUNG


10VAC .25A LED

J27

H3

J33

J30 TST J31 HCE

J26 H2

J25 H1

J5

J15

LIGHT

J45

T1

J46

J28 AUX FRZ

J29 VAC

J17 6

J16

S1

1

K7

F4 3A 250V



J8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed Pump 1 . . . . . . . . . . . .

1-Speed Pump 1


Blower

J21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used (non-circ) . . . . . . . . . .

Circ Pump Enabled





Pump 1

Blower

230VAC

230VAC

1-Speed

1-Speed

12A max

4A max

15-minute timer

15-minute timer





Ozone 230VAC


.5A max

1A max


4-Hour timer.

Heater

Misc.

4kW @ 240VAC

J2 & J32 230VAC 4A max Hot output (Stereo). Fused equipment or in-line fuse required.


ON POSITION

MEMORY RESET*





TEST MODE ON



S1 SWITCH #

4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF


N/A N

22117_B

GND

K5



K6

HEIZELEMENT

RADIATEUR

WHT AC

J28 J30 J31 J32 J29

J27 J25 J26 J23 J33

RED AC

SENSOR A

3.0 kW

HEATER

J57

GND

J20

BRN

J45

J49 HTR A J46

BLU

GRN

HTR B

J44

J48

T 150mA 250V

UNFUSED

J1

J2

K3

F5 T 30A

K1 K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22

SENSOR B

GND

J56

J21









27-30 IN. LBS. (31.1-34.5 kg cm)

CONTROL PANEL

TO J33

AUX

TO J5

WS04CE

22121_E

J22

J15: SPA LIGHT

BELEUCHTUNG


10VAC .25A LED

J27

H3

J33

J30 TST

T1

J5

J15

J31 HCE

J26 H2

J25 H1

J45

LIGHT

J46

J28 AUX FRZ

J29 VAC

J17 6

J16

S1

1

K7

F4 3A 250V

Software Configuration Changes based on Default


J8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed Pump 1 . . . . . . . . . . . .

1-Speed Pump 1


Blower


Circ Pump Enabled

J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . . . . . . .

Useable


66



Setup 5-16





Pump 1 230VAC 2-Speed 12A max 30-minute timer for Low Speed, 15 Minutes for High Speed




Ozone 230VAC

Spa Light 10VAC

Heater

On/Off

3kW @ 240VAC

.5A max

1A max


4-Hour timer.


ON POSITION

MEMORY RESET*





TEST MODE ON



S1 SWITCH #

4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF


N/A N

22117_B

GND

K5



K6

HEIZELEMENT

RADIATEUR

WHT AC

J28 J30 J31 J32 J29

J27 J25 J26 J23 J33

RED AC

BRN

J45

J49 HTR A J46

SENSOR A

3.0 kW

HEATER

J57

SENSOR B

GND

J20

GND

J56

BLU

GRN

HTR B

J44

J48

T 150mA 250V

UNFUSED

J1

J2

K3

F5 T 30A

K1 K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22 J21









27-30 IN. LBS. (31.1-34.5 kg cm)

CONTROL PANEL

TO J33

AUX

TO J5

WS05CE

22121_E

J22

J15: SPA LIGHT

BELEUCHTUNG


10VAC .25A LED

J27

H3

J33

J30 TST

T1

J5

J15

J31 HCE

J26 H2

J25 H1

J45

LIGHT

J46

J28 AUX FRZ

J29 VAC

J17

6

J16

S1

1

K7

F4 3A 250V




Not Used





Pump 1 230VAC 2-Speed 12A max 30-minute timer for Low Speed, 15 Minutes for High Speed



Ozone 230VAC


.5A max

1A max


4-Hour timer.

Heater

Misc.

3kW @ 240VAC

J2 & J32 230VAC 4A max Hot output (Stereo). Fused equipment or in-line fuse required.


ON POSITION S1 SWITCH # 50A MAX SETTINGS

MEMORY RESET*





TEST MODE ON

4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF




N/A N

22117_B

GND

K5



K6

HEIZELEMENT

RADIATEUR

WHT AC

J28 J30 J31 J32 J29

J27 J25 J26 J23 J33

RED AC

SENSOR A

3.0 kW

HEATER

J57

GND

J20

BRN

J45

J49 HTR A

J46

BLU

GRN

HTR B

J44

J48

T 150mA 250V

UNFUSED

J1

J2

K3

F5 T 30A

K1 K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22

SENSOR B

GND

J56

J21









27-30 IN. LBS. (31.1-34.5 kg cm)

CONTROL PANEL

TO J33

AUX

TO J5

WS05CE

22121_E

J22

J15: SPA LIGHT

BELEUCHTUNG


10VAC .25A LED

J27

H3

J33

J30 TST

T1

J5

J15

J31 HCE

J25 H1

J45

LIGHT

J46

J28 AUX FRZ

J29 VAC

J17 6

J16

S1

1

K7

F4 3A 250V




Not Used



DIP Switch 2 ON

J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . . . . . . .

Useable


67



Setup 6-16




System Ouputs:

Pump 1 230VAC 1-Speed 12A max 15-minute timer





Ozone

Spa Light

Heater

230VAC

10VAC On/Off

3kW @ 240VAC

.5A max

1A max


4-Hour timer.



MEMORY RESET*





TEST MODE ON



4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF


N/A N

22117_B

GND

K5



K6

WHT AC

HEIZELEMENT

RADIATEUR

J28 J30 J31 J32 J29

J27 J25 J26 J23 J33

RED AC

BRN

J45

J49 HTR A J46

SENSOR A

3.0 kW

HEATER

J57

SENSOR B

GND

J20

GND

J56

BLU

GRN

HTR B

J44

J48

T 150mA 250V

UNFUSED

J1

J2

K3

F5 T 30A

K1 K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22 J21









27-30 IN. LBS. (31.1-34.5 kg cm)

CONTROL PANEL

TO J33

AUX

TO J5

WS06CE

22121_E

J22

J15: SPA LIGHT

BELEUCHTUNG


10VAC .25A LED

J27

H3

J33

J30 TST

T1

J5

J15

J31 HCE

J26 H2

J25 H1

J45

LIGHT

J46

J28 AUX FRZ

J29 VAC

J17

6

J16

S1

1

K7

F4 3A 250V



System Ouputs:

Pump 1 230VAC 1-Speed 12A max 15-minute timer





Ozone

Spa Light

Heater

230VAC

10VAC On/Off

3kW @ 240VAC

.5A max

1A max


4-Hour timer.



ON POSITION S1 SWITCH # 50A MAX SETTINGS

MEMORY RESET*





TEST MODE ON

4

3

6

5

2

1

OFF POSITION

STORE SETTINGS*





TEST MODE OFF




N/A N

22117_B

GND

K5



K6

HEIZELEMENT

RADIATEUR

WHT AC

J28 J30 J31 J32 J29

J27 J25 J26 J23 J33

RED AC

SENSOR A

3.0 kW

HEATER

J57

GND

J20

BRN

J45

J49 HTR A

J46

BLU

GRN

HTR B

J44

J48

T 150mA 250V

UNFUSED

J1

J2

K3

F5 T 30A

K1 K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22

SENSOR B

GND

J56

J21









27-30 IN. LBS. (31.1-34.5 kg cm)

CONTROL PANEL

TO J33

AUX

TO J5

WS06CE

22121_E

J22

J15: SPA LIGHT

BELEUCHTUNG


10VAC .25A LED

J27

H3

J33

J30 TST J31 HCE

J25 H1

J5

J15

LIGHT

J45

T1

J46

J28 AUX FRZ

J29 VAC

J17 6

J16

S1

1

K7

F4 3A 250V



J8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed Pump 1 . . . . . . . . . . . .

1-Speed Pump 1


Not Used


Circ Pump Enabled




J8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-Speed Pump 1 . . . . . . . . . . . .

1-Speed Pump 1


Not Used


Circ Pump Enabled

J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . . . . . . .

Useable



DIP Switch 2 ON


68



BRN

BRN

GRN

N/A N

BRN

BRN

GRN

L3

BRN

N/A N

LINE 3 - CAP (INSULATE) END.

DO NOT CONNECT.

Three Service [4 wires (line, line, line, ground)]

230VAC, 50Hz, 1þ, 16A/32A, (Circuit Breaker rating = 20A/40A max.) t t t


Revolution

IT Electrical System (No Neutral)

TN and TT Electrical Services (Line, Neutral, Ground), IT Power Requirements

Single Service [3 wires (line, line, ground)]

230VAC, 50Hz, 1þ, 16A/32A, (Circuit Breaker rating = 20A/40A max.) t t t

Protective Earth Wire (Green/Yellow) must be connected to system ground terminal as marked.

All equipment (pumps, blower, and heater) runs on service line L1 with L2 acting as the return - 230VAC.

Set the DIP switches according to the wiring diagram so that total system current draw never exceeds the rated service input when using a particular setup.

Protective Earth Wire (Green/Yellow) must be connected to system ground terminal as marked.

All equipment (pumps, blower, and heater) runs on service line L1 with L2 acting as the return - 230VAC.

Set the DIP switches according to the wiring diagram so that total system current draw never exceeds the rated service input when using a particular setup.

69




Revolution

Software Setup

Note : Software Setup is changed through the panel, and is only necessary if the wiring configuration is changed from factory default (Setup 1). If the factory default had not been changed, this section can be skipped.

!

A Power OFF, and then a Power ON is recommended during this process.

Upon power up, the No. 1 DIP switch on the logic board must be set to S-1 (ON) for proper setup.

1. Shut off power. Remove Lid.

1

2

S1

6

1

Remove Lid

2. Place DIP switch No. 1 on the logic board to the ON position.

70



3

4


Revolution

Software Setup (cont.)

3. Turn the power on.

4. Once RUN PMPS PUG AIR ---- appears, press TEMP twice.

The temperature display flashes.

71



Run pumps to purge the air


Revolution


5. Press LIGHT > TEMP > LIGHT

TEST will appear.

5

READY

JETS

RANGE FLTR1


6

SET

SET

Press repeatedly until a setup choice appears

(S 01 - S 08)

6. Press TEMP repeatedly until your choice of S 01 - S 08 appears.

SET SET

72



7

8

SET

AUX LIGHT T


Revolution


7. Stop at your chosen setup. Press LIGHT to enter your choice into the

configuration system. Press LIGHT again to exit the menu.

Press LIGHT twice

S1

6

1

8. Power down. Place DIP switch No. 1 to the OFF position.

9 9. Software configuration is complete. Replace Lid.

73




Revolution

Spa Information

74



Environmental

Operating Temperature

Storage Temperature

Humidity

Mechanical

Weight (without cable)

Dimensions (without tail pieces)

Dimensions (mounting holes)

Enclosure

IPx5

Certifications

UL Standard/Files

–20˚C (-4˚F) to 60˚C (140˚F)

-25°C (-13°F) to 85°C (185°F)

Humidity: up to 85% RH, non condensing

7.83 lbs. (3.552 kg)

8.5”H x 15.0”W x 5.8”D

11.45” x 5.30”

Thermoplastic Heater

UL 1563 5th Edition/E90059

UL 1795 3rd Edition/E188744

Electrical

Pump 1

Pump 2

1 or 2 Speed - 240V/12A or 120V/12 A

1 Speed - 240V/12A or 120V/12A

Circ Pump and Ozone (combined total)

Blower

240V/5.5A or 120V/5.5A

240V/8A

LED Lights (No Incandescent lights)

Option Output

12 VAC/.25A

4 Amp Max.


Revolution

Specifications & Certifications

Environmental, Mechanical, Enclosure, Certifications, Electrical,

Patents, & Copyrights.

Heater Flow

Patents & Copyrights

20 GPM minimum.

Manufactured under one or more of these patents. U.S. Patents: 5332944,

5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052,

6965815, 7030343, 7,417,834 b2, Canadian Patent: 2342614, Australian patent:

2373248 other patents both foreign and domestic applied for and pending.

All material copyright of Balboa Water Group. Additional Patents Pending.

Specifications subject to change without any prior notice.

75



A1

AX10 A1

AX10 A2

AX10 A3

AX10 A4

NO O/L

AUX O/L

NO O/L

NO O/L

52803

55919 (SHOWN)

52805

52806

AX20 A1 A2 NO O/L

AX20 A1 A3 AUX O/L

AX20 A1 A4 NO O/L

52800

52801

52802

A2, A3 or A4


Revolution

Auxiliary Panels

FEATURE: DEFAULT OPTIONS

Aux Button A1 Jets 1 See Aux Button Note

Aux Button A2

Aux Button A3

Aux Button A4

Jets 2

Unused

Light

See Aux Button Note

See Aux Button Note

See Aux Button Note

TIP

Aux Buttons can be set with the following functions based on Manufacturer

Specification: (These functions can vary by Setup Number as well).

Unused – Up – Down – Temp – Jets 1 – Jets 2 – Jets 3 – Jets 4 – Jets 5 – Jets

6 – Jets 7 – Jets 8 – Blower 1 – Blower 2 – Mister 1 – Mister 2 – Mister 3 – Light

1 – Light 2 – Light 3 – Light 4 – Fiber Optic – Option 1 – Option 2 – Option 3 –

Option 4 – Either Light

AX40

A1 A2 A3 A4

NO O/L 52799

76



2” TAILPIECE KIT, PART No. 55911

Standard 2” sockets to glue up to 2” PVC pipe.


Revolution

Plumbing Kit Options

Tailpiece Kit and Circ Pump Insert Kits

1.5” TAILPIECE KIT, PART No. 55914

1.5” sockets to glue up to 1.5” PVC pipe with the I.D.

Be sure to orient the fittings so that the insert is at the 12:00 position to prevent trapped air.

1” CIRC PUMP INSERT KIT, PART No. 55912

1” barb fittings for use with 1” tubing. Be sure to orient the fittings so that the insert is at the 12:00 position to prevent trapped air.

1” CIRC PUMP INSERT KIT, PART No. 55913

One fitting for direct coupling to the threaded suction of an appropriately-sized circ pump. A 1” barb fitting for use with 1” tubing is used on the other end of the heater. Be sure to orient the fittings so that the insert is at the 12:00 position to prevent trapped air.

77




Revolution

Recommended Installation Accessories

RATED SUCTION

FITTINGS

PUMP 1 SHUT-OFF VALVES

PUMP 2 SHUT-OFF VALVES AIR BLOWER

CHECK VALVE

GROUND FAULT

CIRCUIT BREAKER

(GFCI)

78




Revolution

Optional System Components

2ND PUMP

C H P

OZONE GENERATOR

AIR BLOWER

LED SPA LIGHT

79




Revolution

Glossary

Circ Pump (or circulation pump)

Low horse power pump designated especially for maintenance of filtration and heating. It often runs all day.

Clean-up (or purge) Cycle

An action designed to circulate water to maintain sanitary conditions. Pumps or blowers purge standing water to prevent the water from becoming stagnant.

Filtration Cycle

Period of time designated to filter the system. Oftentimes there are two filter cycles, 12 hours apart, and designated as F1 and F2.

Freeze Protection

A safety feature detecting water or air temperature approaching freezing. Once a set low temperature is reached, an action is often initiated automatically.

Oftentimes pumps will start to keep water circulating in all plumbing and the heater may operate.

80




Revolution

Glossary (cont.)

GFCI

A device intended to protect people in the event of an electrical malfunction.

Spa owners should know how to test the GFCI as routine maintenance.

Preferences

Programmed events according to personal preferences.

SSID

Software Self Identification (or, System Panel ID)

Priming Mode

Act of water flow through the plumbing to purge air from the spa system.

Normally, priming mode can be bypassed. The priming mode is necessary only if the spa is refilled and if there’s the possibility of air being in the system.

81




Revolution

What Priming Mode does:

Each time the spa is powered up, it will enter Priming Mode. The purpose of

Priming Mode is to allow the user to run each pump and manually verify that the pumps are primed (air is purged) and water is flowing. This typically requires observing the output of each pump separately, and is generally not possible in normal operation. Priming Mode lasts 4 minutes, but you can exit it earlier by pressing any Temp button. The heater is not allowed to run during Priming

Mode. NOTE: If your spa has a Circ Pump, it will turn on with Jets 1 in Priming

Mode. The Circ Pump will run by itself when Priming Mode is exited.

Programming

Setting an order and time for planned events, such as filter times, clean-up cycle, etc.

82




Revolution

Supporting Documents

t “Revolution Series Installation and Setup, Application Notes and Setup

Guidelines,” Balboa Water Group Document No. 47012.

t t

BWG TP600 and TP400 Control Panel Document No. 40940, .

A Cutout Template for the BWG TP600 and TP400 Control Panels.

Supporting Documents for Download

t Also, visit our technical site for Application Notes: http://service.balboa-instruments.com/appnotes/

Topics include :

Auxiliary Jet Pumps Installation

Basic Configurations & System Mounting

Circ Pump Plumbing: Vacuum Heater, Vacuum Filter, Pressure Heater,

Freeze Sensor Installation

GFCI: Requirements, Wiring, Trip Features & Trip Issues

Guidelines, Plumbing Guidelines & Schematics.

NON-Circ, 2-Speed Pump 1 pH and ORP Installation

Spa Design Guidelines: Suction System Guidelines, Pressure System

Vacuum Filter, Vacuum Heater, Pressure Filter.

83



House

Breaker Box

LINE 1

BLACK

LINE 2

RED

LINE

NEUTRAL

50

LOAD 1

BLACK

LOAD 2

RED

LOAD

NEUTRAL

GFCI

Panel

To Spa &

Revolution

240V Domestic

Bond Lug for

Spa Equipment

GND

Main Electrical Connections

In BP1500 System

GND

J24

N

L1

L2

22112_A

K5

HTR

B

HTR

A

J28 AUX FRZ

J29 VAC

J17

S6

J16

J22

J27

H3

J30 TST

22117_A

J5

K6

J15

J31 HCE

J26 H2

J25 H1

LIGHT

J33

T1

J45

J46

K7

J24

K4

K1

K2

F5 30A

RED AC

J46

J12

J8 J14

F2 3A 250V

J57

J22

GND

J20

K8

J56

GND

J21


Revolution

Codes and Compliance

t All of the electrical wiring methods and materials used to complete the electrical installation of the Revolution control system must be in accordance with the National Electrical Code or the Canadian

Electric Code, as well as any local electrical codes in effect at the time of installation. t t

The selection of electrical materials required to accomplish this installation and the installation of the control system must be made by, or be under the direct supervision of, a qualified electrician.

The Revolution is classified as a “ continuous duty appliance” and is intended primarily for installation at a single family dwelling. The installation recommendations and instructions contained in this manual are directed solely toward these issues.

WARNING!

If there is any doubt whether the system that you are installing into does not have these features, contact a licensed, qualified electrician. Do not attempt to modify the wiring yourself.

BRN

BLU

GRN

N/A N

22117_B

HTR B

J44

J48

T 150 m A 250V

UNFUSED

J1

J2

GND



K5

K6

J45

J49 HTR A

K3

F5 T 30A

K1

WHT AC

RED AC

J57

J46

GND

J20

J56

GND

230V CE

K2

F3 10A 250V

K4

J12 J8 J14

F2 3A 250V

J22 J21

84




Revolution

Electrical Protection

1. Local Disconnect

A local disconnect (sometimes referred to as an “electrical disconnect”) is installed apart from the main service panel. The local disconnect must be installed where readily accessible and within sight of the spa, but at least 5’

(1.5 meters) from the inside wall of the spa.

2. GFCI

It is required by code to install a Ground Fault Circuit Interrupter (GFCI) in the supply power for a spa.

NOTE: A GFCI power cord is included with a 120VAC spa. This can be used for a cord-connected 120V setup only, and only in place of a stand-alone GFCI.

Safety and Electrical Systems

t Use minimum 6AWG copper conductors only.

t Torque field connections between 21 and 23 in-lbs.

t t

Connect only to a circuit protected by a Class A Ground Fault Circuit

Interrupter (GFCI) CSA enclosure: Type 2.

The Revolution is classified as a “continuous duty appliance” and is intended primarily for installation at a single family dwelling. The installation recommendations and instructions contained in this manual are directed solely toward these issues.

WARNING!

If there is any doubt whether the system that you are installing into does not have these features, contact a licensed, qualified electrician. Do not attempt to modify the wiring yourself.

85



120 VAC Systems

120VAC (108VAC-132VAC)

Line 1 and Neutral

GND

GND

J24

N

L1

L2

22112_A

K5

HTR

B

HTR

A

J28 AUX FRZ

J29 VAC

J17

S6

J16

J22

J27

H3

J30 TST

J5

J15

LIGHT

J33

T1

J46

J45

K7

J24

F5 30A F4 1A 250V

120VAC (108VAC-132VAC)

Ground and Line 1

GND

GND

J24

N

L1

L2

22112_A

K5

HTR

B

HTR

A

J28 AUX FRZ

J29 VAC

J17 S6

J16

J22

J27

H3

J30 TST

J5

J15

LIGHT

J33

T1

J46

J45

K7

J24

F5 30A F4 1A 250V

0 Volts

Ground and Neutral

GND

GND

J24

N

L1

L2

22112_A

K5

HTR

B

HTR

A

J28 AUX FRZ

J29 VAC

J17 S6

J16

J22

J27

H3

J30 TST

J5

J15

LIGHT

J33

T1

J46

J45

K7

J24

F5 30A F4 1A 250V

240 VAC Systems

120VAC (108VAC-132VAC)


GND

J24

N

L1

L2

22112_A

K5

HTR

B

HTR

A

J28 AUX FRZ

J29 VAC

J17

S6

J16

J22

J27

H3

J30 TST

J5

J15

LIGHT

J33

T1

J46

J45

K7

J24

F5 30A F4 1A 250V

240VAC (216VAC-264VAC)

Line 1 and Line 2

GND

GND

J24

N

L1

L2

22112_A

K5

HTR

B

HTR

A

J28 AUX FRZ

J29 VAC

J17 S6

J16

J22

J27

H3

J30 TST

J5

J15

LIGHT

J33

T1

J46

K7

J24

F5 30A F4 1A 250V

0 Volts

Ground and Neutral

GND

GND

J24

N

L1

L2

22112_A

K5

HTR

B

HTR

A

J28 AUX FRZ

J29 VAC

J17 S6

J16

J22

J27

H3

J30 TST

J5

J15

LIGHT

J33

T1

J46

J45

K7

J24

F5 30A F4 1A 250V


Revolution

Voltage Checks

120VAC (108VAC-132VAC)


GND

GND

J24

N

L1

L2

22112_A

K5

HTR

B

HTR

A

J28 AUX FRZ

J29 VAC

J17

S6

J16

J22

J27

H3

J30 TST

J5

J15

LIGHT

J33

T1

J46

J

K7

J24

F5 30A F4 1A 250V

Set voltmeter to AC Volts. Voltages should check out as follows: t t

Line 1 Black to Line 2 Red – 240VAC:

(Range of acceptability: 216VAC – 246VAC)

Either Line to Neutral – 120VAC


120VAC (108VAC-132VAC)

Line 1 and Ground t Either Line to Ground – 120VAC


GND

GND

J24

N

L1

L2

22112_A

K5

HTR

B

HTR

A

J28 AUX FRZ

J29 VAC

J17 S6

J16

F5 30A

J22

J27

H3

J30 TST

J5

J15

LIGHT

J33

T1

J46

J45

K7

J24 t

F4 1A 250V

Neutral to Ground – 0 Volts

These readings should be consistent at all points in all electrical enclosures and breaker boxes. If the readings are not in the acceptable ranges, do not power up the system.

120VAC (108VAC-132VAC)

Line 2 and Ground

GND

GND

J24

N

L1

L2

22112_A

K5

HTR

B

HTR

A

J28 AUX FRZ

J29 VAC

J17 S6

J16

J22

J27

H3

J30 TST

J5

J15

LIGHT

J33

T1

J46

J45

K7

J24

F5 30A F4 1A 250V

86




Revolution

Installation and Setup/Appendix

87




Revolution

General Spa Design Guidelines

System Orientations Supported

The Revolution supports two basic circulation configurations. When installing the

Revolution, keep in mind the following characteristics that each system has. It will help in determining where to place and how to configure the Revolution. Follow these guidelines.

Two Circulation Systems

t Non-circ System: A non-circ system uses a 2-speed pump to heat and filter the spa.

t Circ System: A circ system uses a dedicated 1-speed pump to heat and filter the spa. The circ pump motor must not exceed 2 amps.

Also, keep in mind that: t5IFIFBUFSSFRVJSFTBUMFBTU(BMMPOTQFS.JOVUF (1.PGGMPXGPSQSPQFSGVODUJPO

t4PNFTZTUFNTNBZSFRVJSFBUMFBTU(1.

88




Revolution

Spa Guidelines to Keep in Mind

Whether replacing an older control system, or if designing a new spa system, keep these guidelines in mind.

1. The suction system for the 2-speed pump or for the circ pump must be dedicated. There must not be any other pumps connected to this suction system.

2. The suction system for the 2-speed pump or for the circ pump must include the following: a. 2 suction fittings, or b. 1 suction fitting and a skimmer.

3. If the suction system for the 2-speed pump or for the circ pump includes a filter, it is desirable that the filter incorporate a by-pass around the filter cartridge that opens when the cartridge gets dirty. (Spring tension holding the by-pass valve closed must be overcome by the vacuum of the pump.) This by-pass should be capable of flowing a minimum of 20 GPM during the low speed operation of the 2-speed pump or during circ pump operation with the cartridge 100% blocked. The inclusion of a suction fitting appropriately plumbed into the suction circuit in conjunction with a vacuum filter may also meet this requirement.

4. The pressure system for the 2-speed pump or for the circ pump must be dedicated. There must not be any other pumps connected to this pressure system.

89




Revolution

5. The pressure system for the 2-speed pump or for the circ pump must discharge water freely into the spa.

6. If the pressure system for the 2-speed pump includes a diverter valve, or a diverter jet, there must not be an “off” position that would stop water flow from the pump or any other position that would throttle or reduce water flow from the pump.

7. If the pressure system for the 2-speed pump includes flow adjustable jets that can be 100% closed, at least 2 non-adjustable jets must be included in each possible inlet circuit so that a minimum of 20 GPM can flow during low pump operation with all the jets closed. Any other means of by-passing flow around the closed jets is acceptable as long as the by-pass means is down stream from the heater and allows a minimum of 20 GPM to flow through the heater during low speed operation.

8. If the pressure system for the 2-speed pump includes flow adjustable jets that do not close 100%, at least 20 GPM must flow during low speed operation through each possible inlet circuit with all the jets closed.

9. If the pressure system for a 2-speed pump or for a circ pump includes a filter, the filter must be equipped with a by-pass around the cartridge that opens when the cartridge gets dirty. (Spring tension holding the by-pass valve closed must be overcome by the pressure of the pump.) This by-pass must be capable of flowing a minimum of 20 GPM during low pump operation with the cartridge 100% blocked.

90




Revolution

10. If the pressure system for a 2-speed pump or for a circ pump includes branch circulation lines such as circuits intended to operate ozone injection systems, these branch circulation lines must be connected downstream from the heater.

11. Avoid inter-connection of the plumbing circuits for the 2-speed pump or for the circ pump with other pumps in the spa plumbing system for the purpose of freeze protection. The Revolution control system will provide freeze protection. There is also provision for remote sensing freeze protection if required.

12. Position inlets and jets in the spa so that they do not direct water flow towards suction fittings or skimmers. This will avoid a “thermal short circuit” and prevent excessive heater and pump cycling.

13. If service valves are a part of the circulation system for the 2-speed pump or for the circ pump, be sure to use valves that incorporate a means of

“locking” in the open position.

14. If the 2-speed pump or the circ pump is replaced in the field by service personnel, the replacement used must equal or exceed the hydraulic specifications of the original pump.

15. To assure adequate performance, the spa plumbing must be 11⁄2” minimum.

The use of 2” is highly recommended. Either schedule 40 or flexible PVC pipe is acceptable.

16. It is recommended that shut-off valves be installed in the suction and discharge lines.

91



Non-Circ Pump Plumbing Schematics

Non-Circ Systems must use a 2-speed Pump 1 for filtration and heating.

Skimmer

Diverter

Valve

More Jets

Ozone Injector

Suction

Revolution

Jets

Pressure Filter with Bypass

Plumbing Schematic:

Non-Circ (2-Speed Filter Pump),

Vacuum Heater, Pressure Filter



Pressure Heater, Pressure Filter

92


Non-Circ (2-Speed Filter Pump)

Vacuum Filter, Vacuum Heater





Vacuum Filter, Pressure Heater

Circ Pump Plumbing Schematics

Circ Systems use a dedicated low horsepower pump.

Skimmer Weir

Ozone Injector

1-1/2” to 2” Plumbing

Suction

Revolution Pressure Filter w/Bypass


Circulation Pump

Pressure Heater, Pressure Filter

Vacuum Filter


Circulation Pump,

Vacuum Heater, Pressure Filter

93



Vacuum Filter, Pressure Heater





Vacuum Filter, Vacuum Heater


Revolution t t

Pressure and Suction Side Mounting

t The Revolution can be used in most any application. If installing in a newly built spa system, study the diagrams in order to plan the location of the

Revolution. Also, keep in mind that: t t

The heater requires at least 20 Gallons Per Minute (GPM) of flow for proper function.

Some systems may require at least 25 GPM.

Pressure-Side System:

A pressure side heater system is a heater that is located on the discharge side of the pump.

Vacuum-Side System:

A vacuum side heater system is a heater that is located on the suction side of the pump.

94




Revolution

Mounting

t Revolution technology allows mounting flexibility. The Revolution can be mounted on either the suction or pressure (discharge) side of the pump.

However, it must be mounted on a flat surface parallel to the ground. t To improve reliability, take steps to minimize vibration from the pump(s) that could be transmitted to the Revolution.

t t t t t

Use rubber isolation pads under the pumps and flexible PVC between the filtration pump and the heater to help minimize vibration.

Mount the system with the heater horizontal and as low as possible in the equipment compartment.

To avoid any potential for water to drip directly on the system, do not mount the system directly under the control panel mounting location.

Allow a drip-loop in the control panel wires to keep any water that may travel down the wire from wicking onto the system box.

The Revolution can not be mounted upside down. The Revolution is not to be mounted sideways. The Revolution is only to be mounted upright on a flat horizontal surface.

95




Revolution

Suction-Side System Mounting

t When mounting the system on the suction (vacuum) side of the pump, care must be taken to mount the system in such a way that it is aligned with the suction port on the pump wet-end. The suction-side mounting can generally be done much lower in the system, making it easier to keep proper water flow in the heater at all times. The system should be mounted with appropriate fasteners.

t Note: When employing suction-side mounting, the system may need to be placed on a spacer block so that it complies with UL height requirements for electrically live components, in the same manner as a pump motor.

96



Index

Symbols

6AWG copper conductors 85

12 hour clock mode 30

42°F TOO COLD 34

102°F SNSR BAL- ANCE 38

120 Volt Configuration 61

230V Conversions 62

240 Volt Configuration with Blower 60

240 Volt Configuration without Blower 59

55911, Part No. 11, 77

55914, Part No. 11, 77

---°F ---°C 34

A

A/B: Display 42

Accessories, Recommended Installation 78

Adequate drainage 4

Advanced System Configuration 56 air, trapped 35 alternates A and B sensor reading 42 appliance, continuous duty 84

Application Notes 83

Aux Freeze Switch 34

Auxiliary Panels 76

B

BETA VER- SION ---- 35

Bi-directional Flow Heater 12 block, spacer 96

C cable connector 17

Canadian Electric Code 84

Certifications, Specifications & 75

Checks, Voltage 86

Circ Pump 80

Circ Pump Insert Kits 77

97

Circ Pump Plumbing Schematics 93

Circ System 88

Circuit, Class A Ground Fault 85 circulation pump 80

Class A GFCI 5

Class A Ground Fault Circuit 85

Clean-up (or purge) Cycle 80 closed jets 35 closed valves 35

CNFG FAIL ---- 39

Code, Canadian Electric 84

Code, Fault Message 52, 55

Code, Message 55

Code, National Electrical 84

Codes and Compliance 84

Codes, Fault Log Message 55

Compliance, Codes and 84

Components 12

Components, Optional System 79 condition, freeze 34 condition, overheat 25 conductors, 6AWG copper 85

Configuration, 120 Volt 61

Configuration, Advanced System 56

Configuration Setup 3 & 4 60

Configuration Setup 7 & 8 61

Configuration, System 57

Configuration Table 58

Connections, Terminal Block 21 connector, cable 17 connector, panel 20 continuous duty appliance 84

Conversions, 230V 62

Couplings (nuts and seals included) 11

Cutout Template 18, 19, 83

Cycle, Clean-up (or purge) 80

Cycle, Filtration 80



D

Default Setup 1 includes 59

Dimensions 13

DIP Switch settings 50 disconnect, electrical 85 disconnect, local 85

Documents, Supporting 83 drainage, Adequate 4 drip-loop 15, 20, 95 dry heater 36

E electrical disconnect 85

Electrical Protection 85

Electrical Services 69

End User Warning 2

Entering the Utilities Menu 43 event, fault 55

Exiting Priming Mode 27

F

Factory default settings 59 failed, sensor circuit has 38 fault event 55

Fault Log 45, 52

Fault Log Message Codes 55

Fault Message Code 52, 55

Feature, GFCI Trip 40

Filling the spa 23

Filtration Cycle 80 freeze condition 34 freeze protection 35

Freeze Protection 80

Freeze Sensor Installation 83

I

G

GFCI 81

GFCI, Class A 5

GFCI Trip Feature 40

Glossary 80 guard, VG Compliant suction 4

H

H0: Heater type 42 hardware set-up 48

Heater, Bi-directional Flow 12 heater, dry 36

Heater Related Messages 36

Heater Type shown 50

HOT FALT ---- CALL FOR SRVC ---- 40

HTR DRY ---- 36

HTR FLOW FAIL ---- 36

HTR FLOW LOSS ---- 36

HTR MAY BE DRY ---- WAIT ---- 36

HTR TOO HOT ---- (OHH) 37

Identification, Software Self 42, 81

ID, System Panel 42, 81

Installation, Freeze Sensor 83

Installation, Ozone 83

Installation, Top-Side Panel 16

Installation, Topside Panel Cable 20 instructions, power connection 3

IT Electrical System 69

IT Power Requirements 69

J jets, closed 35

K

Kits, Circ Pump Insert 77

98

Kit, Tailpiece 77

L level, low water 35 local disconnect 85 location, mounting 16

Log, Fault 45, 52 low water level 35

M

MEM FAIL ---- 39

MEM RSET ---- 39

Menu, Entering the Utilities 43

Menu, Sub-utilities 46

Menu, Utilities 42, 43

Message Code 55 message, reset 37

Messages, Heater Related 36

Messages, Sensor-Related 38

Messages, System-Related 39 minimize vibration 95 mode, 12 hour clock 30

Mode, Exiting Priming 27 models, TP panels work with both Revolution 11

Model, System 11

Mode, Priming 27, 82

Mode, Test 40

MODL: Model 42

Mounting 95 mounting area 16 mounting location 16 mounting, suction-side 96

Mounting, Suction Side 94

Mount the system 15

N

National Electrical Code 84

NEC (National Electrical Code) 5

NO COMM 34

Non-Circ Pump Plumbing Schematics 92

Non-circ System 88

Notes, Application 83

O

OHS 37

Optional System Components 79

Options, Plumbing Kit 77 overheat condition 25

Ozone Installation 83

P pads, rubber isolation 95 panel connector 20

Panels, Auxiliary 76

Panel, TP400 Series 11

Panel, TP600 11

Panel Version 51

PANL: Panel version 42

Part No. 55911 11, 77

Part No. 55914 11, 77

Plumbing Kit Options 77

Poor, Sensor Balance is 38 power connection instructions 3

Preferences 81

PRES BTTN TO RSET 37 pressure side heater system 94 prime, pump 35

Priming Mode 27, 82

Priming mode terminates 24

Priming the Spa 25, 26

Program Checksum Test 39

Programming 82

Protection, Electrical 85 protection, freeze 35

Protection, Freeze 80

Pump, Circ 80 pump, circulation 80 pump prime 35



R readings, toggle A/B sensor 44

Recommended Installation Accessories 78

Requirements, IT Power 69 requirements, UL height 96 reset message 37 restrictions, suction flow 35 rubber isolation pads 95

RUN PMPS PURG AIR ---- 24

S

Schematics, Circ Pump Plumbing 93

Schematics, Non-Circ Pump Plumbing 92

Sensor Balance is Poor 38 sensor circuit has failed 38

Sensor-Related Messages 38

Services, Electrical 69

Service, Single 69

Service, Three 69

SETP: Setup 42

Set the time 29 settings, DIP Switch 50 settings, Factory default 59 settings, SW16: DIP switch 42 set-up, hardware 48

Setup, Software 70 shown, Heater Type 50 shown, VAC input power 50 shut-off valves 91

Signature, SIG: 42

SIG: Signature 42

Single Service 69 site, technical 83 site, web 18, 19

SNSR A ---- CALL FOR SRVC ---- 38

SNSR B ---- CALL FOR SRVC ---- 38

99

SNSR SYNC ---- CALL FOR SRVC ---- 38

Software Self Identification 42, 81

Software Setup 70 software, test 35 spacer block 96

Spa, Priming the 25, 26

Specifications 11

Specifications & Certifications 75

SSID 81

SSID: System panel ID 42

STUK PUMP ---- 40

Sub-utilities Menu 46 suction flow restrictions 35 suction-side mounting 96

Suction Side Mounting 94

Supporting Documents 83

SW16: DIP switch settings 42

Switch, Aux Freeze 34

System, Circ 88

System Configuration 57

System, IT Electrical 69

System Model 11 system, Mount the 15

System, Non-circ 88

System Panel ID 42, 81 system, pressure side heater 94

System-Related Messages 39 system, vacuum side heater 94

T

Table, Configuration 58

Tailpiece Kit 77 technical site 83

Template, Cutout 18, 19, 83

Terminal Block Connections 21

Test Mode 35, 40

Test, Program Checksum 39 test software 35

Test the ground fault circuit interrupter 4

Three Service 69 time, Set the 29

TN and TT 69 toggle A/B sensor readings 44

Topside Panel Cable Installation 20

Top-Side Panel Installation 16

TP400 Series Panel 11

TP400T 16

TP400W 16

TP600 16

TP600 Panel 11

TP panels work with both Revolution models 11 trapped air 35

Tree, Utilities Menu 42

TT, TN and 69

U

UL height requirements 96

Utilities Menu 42, 43

Utilities Menu Tree 42

V

VAC input power shown 50 vacuum side heater system 94 valves, closed 35 valves, shut-off 91

Version, Panel 51

VG Compliant suction guard 4 vibration, minimize 95

Voltage Checks 86

W

Warning, End User 2

WATR TOO HOT ---- (OHS) 37 web site 18, 19



Tustin Ca. 92780 (714) 384-0384

100

©2010-2012 Balboa Water Group. All rights reserved.



42010 E April 24, 2012

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