Overview application tools for cable ties

Overview application tools for cable ties
A p p l i c a t i o n To o l i n g
Overview application tools for cable ties
6.2
Manual Processing Tools for Cable Ties
MK10-SB
see page 561.
MK20, MK21
see page 561.
MK3SP
see page 562.
MK7
see page 562.
MK7HT
see page 563.
MK6
see page 563.
MK9
see page 564.
MK9HT
see page 564.
Pneumatic Tensioning Tools for Cable Ties
MK3PNSP2
see page 565.
MK7P
see page 566.
MK9P
see page 567.
Application Tool
Processing Tools for Cable Ties KR-Series
KR6/8
see page 568.
KR8PNSE
see page 568.
Registration
Numbers
MK3SP
1
MK3PNSP2, MK7P
2
MK7
3
MK7HT
4
MK20
5
MK6
6
MK9P
7
MK9
8
MK9HT
9
MK21
10
For detailed information on Application Tools
please refer to page 561.
Processing Tools for Metal Ties
MK9SST
see page 569.
MTT4
see page 569.
KST-STG200
see page 569.
Date of issue: April 2011
559
6.2
A p p l i c a t i o n To o l i n g
Flowchart for optimum tool selection
standard
cable ties
MK10-SB
no
≤ 4.8 mm
bandwidth
MK20
tool must
have automatic
cut-off
MK10-SB
≥ 4.8 mm
yes
MK21
MK3PNSP2
yes
pneumatic
bandwidth
≤ 4.8 mm
MK7P
no
≥ 4.8 mm
bandwidth
electrical
yes
bandwidth
≤ 4.8 mm
= 2.5 mm
MK9P
MK3SP
MK7
MK7HT
≥ 4.8 mm
metal cable ties
cable ties
KR series
560
tool must
have automatic
cut-off
pneumatic
yes
MK9SST
no
MTT4
no
KST-STG200
yes
KR8PNSE
no
KR6/8
Date of issue: April 2011
MK6
MK9
MK9HT
AT2000
= 4.5 mm
ATS3080
A p p l i c a t i o n To o l i n g
A p p l i c a t i o n To o l i n g F o r C a b l e T i e s
6.2
Manual Processing Tool for
Cable ties with low profile head
• MK10-SB up to 9.5 mm strap width
The metal MK10-SB tool is ideal for easy
handling of the entire HellermannTyton RPE,
PE series (Chapter 1.3.). Pre-looped cable
ties can be tensioned and cut off flush at
the head by pressing the cutting button.
MK10-SB.
Manual Processing Tool for
Cable Ties, simple version
• MK20 up to 4.8 mm strap width
• MK21 up to 7.6 mm strap width
Inexpensive alternative to heavy duty tool.
Use with HellermannTyton ties up to 7.6 mm
wide.
Lightweight design reduces operator fatigue.
Simply twist to cut.
MK20, MK21.
Apply.
Tension.
Twist to cut.
Technical Table
Strap Width max.
(G)
Strap Thickness
max.
110-10001 MK10-SB
9.5
2.5
0.8
110-20006 MK20
4.8
1.5
0.05
110-21016 MK21
7.6
2.5
0.05
Article-No.
Type
Weight
(Kg)
All dimensions in mm. Subject to technical changes.
Date of issue: April 2011
561
6.2
A p p l i c a t i o n To o l i n g
A p p l i c a t i o n To o l i n g F o r C a b l e T i e s
Manual Processing Tool
Metal Housing
• MK3SP up to 4.8 mm strap width
The MK3SP with its ergonomic design can
be used anywhere. A tough and extremely
low maintenance metal tool with an adjustable
preset tension device for tensioning and automatically cutting HellermannTyton cable ties
up to a width of 4.8mm.
MK3SP.
Manual Processing
Tool Plastic Housing
• MK7 up to 4.8 mm strap width
The MK7 with its ergonomic design can be
used anywhere. The casing is made of glass
fibre reinforced polyester making it extraordinarily light. The MK7 is a state of the art
tool for applying HellermannTyton cable ties
up to a width of 4.8mm.
The MK7 has a three level preset tension
device for quick adjustment. Further
adjustment is possible within each level.
MIL approved.
MK7.
Technical Table
Article-No.
Type
Strap Width max.
(G)
Strap Thickness
max.
Weight
(Kg)
4.8
1.5
0.33
–
–
0.01
4.8
1.5
0.29
–
–
0.01
110-03500 MK3SP
110-03524 Replacement Blade
110-07500 MK7
110-07511 Replacement Blade
All dimensions in mm. Subject to technical changes.
Please note! Not all products listed on this page may have this approval.
For product specific approvals please refer to the Appendix.
562
Date of issue: April 2011
A p p l i c a t i o n To o l i n g
A p p l i c a t i o n To o l i n g F o r C a b l e T i e s
6.2
Manual Processing Tool Plastic
Housing
• MK7HT up to 4.8 mm strap width
The MK7HT is distinguished from the MK7
mainly by its increased tensioning force. It is
particularly suitable for applications that
require cable ties to be very tightly applied.
MK7HT.
Manual Processing Tool
Metal Housing
• MK6 up to 9 mm strap width
An optimum solution for quickly applying
HellermannTyton cable ties up to a width of
9.0mm. This durable metal tool offers
simple handling, low maintenance and has
a user friendly design. The tensioning force
is freely adjustable.
MK6.
Technical Table
Article-No.
Type
Strap Width max.
(G)
Strap Thickness
max.
Weight
(Kg)
4.8
1.5
0.29
–
–
0.01
9.0
2.0
0.52
–
–
0.01
110-07000 MK7HT.9A
110-07511 GUNPART.9PR
110-06000 MK6
110-06026 GUNPART.9Q
All dimensions in mm. Subject to technical changes.
Date of issue: April 2011
563
6.2
A p p l i c a t i o n To o l i n g
A p p l i c a t i o n To o l i n g F o r C a b l e T i e s
Manual Processing
Tool Plastic Housing
• MK9 up to 13.5 mm strap width
The MK9 for applying HellermannTyton cable
ties up to a width of 13.5mm is characterised
by its very light weight and ergonomic design.
Like the MK7, the housing is made of resilient
and light weight glass fibre reinforced polyester.
The MK9 has two preset tension levels and
a device for fine adjustment. MIL approved.
MK9.
Manual Processing
Tool Plastic Housing
• MK9HT up to 13.5 mm strap width
The MK9HT offers high tensioning forces
and an ergonomic design. It is suitable for
tensioning and cutting HellermannTyton
cable ties up to a width of 13.5mm and is
the ideal tool for cable ties of the EL-TY series
(Chapter 1.5). There are two preset tension
levels. Fine adjustment is possible within
each level.
MK9HT.
Technical Table
Article-No.
Type
Strap Width max.
(G)
Weight
(Kg)
110-09500 MK9.9A
13.5
2.0
0.385
110-09000 MK9HT.9A
13.5
2.0
0.385
–
–
0.01
110-09511 GUNPART.9AA
All dimensions in mm. Subject to technical changes.
Please note! Not all products listed on this page may have this approval.
For product specific approvals please refer to the Appendix.
564
Strap Thickness
max.
Date of issue: April 2011
A p p l i c a t i o n To o l i n g
A p p l i c a t i o n To o l i n g F o r C a b l e T i e s
6.2
Pneumatic Tensioning Tool
Metal Housing
• MK3PNSP2 up to 4.8 mm strap width
The MK3PNSP2 tensioning tool achieves
unique levels of repeatability and accuracy
while maintaining a high application speed.
One further advantage is its low maintenance
handling. Cable ties are cut off flush at the
head, thus avoiding any excess tail and
ensuring safety in the workplace. The
MK3PNSP2 is suitable for applying cable
ties with a strap width of up to 4.8mm and
strap thickness of 1.5mm (all cable ties in
the T18 to T50 series).
MK3PNSP2.
It saves application time and is particularly
suitable for use in sensitive applications, or
in repetitive work such as cable harnessing.
Ergonomically designed, the cutting process
is pneumatically activated which helps to
prevent repetitive strain injury.
The tensioning force has 125 adjustable
settings from 45 to 210N.
Due to its high precision, the MK3PNSP2 is
suited for use in applications where quality
is critical.
Powered by compressed air at a pressure
of up to 6 bars, the MK3PNSP2 is most
beneficial in mass production environments,
whether on the assembly line or in cable
fabrication.
Material Data
Air Supply
Non oiled / oiled
Air Pressure (min.)
3 bar
Air Pressure (max.)
6 bar
Hose Internal
Diameter
LxHxW
4.0 mm
approx. 225 x 140 x 40mm
Technical Table
Article-No.
Type
Strap Width max.
(G)
Strap Thickness
max.
Weight
(Kg)
110-03400 MK3SPM.9A
4.8
1.5
0.56
110-30002 Air hose, complete
–
–
0.35
110-30101 GUNPART.9DC
–
–
0.01
All dimensions in mm. Subject to technical changes.
Date of issue: April 2011
565
6.2
A p p l i c a t i o n To o l i n g
A p p l i c a t i o n To o l i n g F o r C a b l e T i e s
Pneumatic Tensioning Tool
Plastic Housing
• MK7P up to 4.8 mm strap width
The MK7P pneumatic bundling tool sets a
new benchmark for the rational application
of ties in the industrial production process.
Enhanced technology significantly improves
the application of cable ties.
Improved compressed air supply moves the
tensioning piston faster than in comparable
tools. Processing time is shortened and
the volume of connecting ties applied is
increased. At a time when cost implications
are crucial this tool offers genuine potential
for rationalisation.
MK7P.
Great attention was paid to ergonomic
design in the development of this tool. The
moulded handle prevents any slippage and
eliminates operator fatigue. The housing is
made of glass fibre reinforced plastic, which
is a lightweight but very tough material that
fully meets the high requirements found in
industry today.
Applying the cable ties is remarkably easy:
press the button and the cable tie is tensioned
and then automatically cut off flush with
the head. The smooth edge of the cut
prevents injuries.
The cut off end of the tie is ejected automatically. Production breaks normally required
to the cut off ties are thus eliminated.
The three level preset control is used to set
the tool tension. Fine adjustment is then
made with the wheel below the tension
control. An optionally available safety cap
prevents the tension setting being changed
by accident. This is particularly important
when bundling sensitive materials and
represents an important aspect in maintaining
process reliability.
This tool features a non slip, comfortable
grip, soft touch trigger, and a one touch
tensioning/cut off capability. The MK7P is
very lightweight making it very easy for
the operator to use on all cable ties from
2.5mm to 4.8mm wide.
566
The easy to use quick-set-knob.
Material Data
Air Supply
Non oiled / oiled
Air Pressure (min.)
3 bar
Air Pressure (max.)
6 bar
Hose Internal Diameter
LxHxW
4.0 mm
220 x 170 x 40mm
Technical Table
Article-No.
Type
Strap Width max.
(G)
Strap Thickness
max.
Weight
(Kg)
110-07100 MK7P
4.8
1.5
0.43
110-30002 Compressed-air hose
–
–
0.35
110-07111 Replacement Blade
–
–
0.01
110-07200 Lock cap tensioning knob
–
–
0.011
All dimensions in mm. Subject to technical changes.
Date of issue: April 2011
A p p l i c a t i o n To o l i n g
A p p l i c a t i o n To o l i n g F o r C a b l e T i e s
6.2
Pneumatic Tensioning Tool
Plastic Housing
• MK9P up to 13.5 mm strap width
The MK9 Pneumatic (MK9P) is constructed
with heavy duty parts to ensure optimum
performance in demanding environments.
It is ideally designed to apply heavy-duty
ties (T50-T250), clamp and button head ties.
Like the MK7P, HellermannTyton's MK9P
incorporates the next level of ergonomic
improvement with its low weight, comfortable
grip and easy trigger depression. Very
durable, the pneumatic MK9P features
adjustable, easy to read tension settings.
Lock-out features are available. The MK9P
is available with lower air attachment
(standard) or can be ordered with an upper
air attachment.
MK9P.
MK9P is also available with upper air attachment.
Material Data
Air Supply
Non oiled / oiled
Air Pressure (min.)
3 bar
Air Pressure (max.)
6 bar
Hose Internal Diameter
LxHxW
4.0 mm
approx. 280 x 200 x 55mm
Technical Table
Strap Width max.
(G)
Strap Thickness
max.
Weight
(Kg)
Air att. Position
110-09100 MK9P
13.5
2.5
0.91
Lower air connection
110-09110 MK9P
Top air connection
Article-No.
Type
13.5
2.5
0.91
110-30002 Compressed-air hose
–
–
0.35
–
110-07200 Lock cap tensioning knob
–
–
0.011
–
110-09111 Replacement Blade
–
–
0.01
–
All dimensions in mm. Subject to technical changes.
Date of issue: April 2011
567
6.2
A p p l i c a t i o n To o l i n g
A p p l i c a t i o n To o l i n g F o r C a b l e T i e s
Manual Tensioning Tool
for KR-Series
• KR6/8
The KR 6/8 tool has been specially developed
for reliably applying HellermannTyton cable
ties of the KR series (Chapter 1.5). In separate
operations the cable tie is tensioned, fixed
and then cut off directly at the head. The
tool can be quickly adapted to deal with
different tie widths (6mm and 8mm) simply
by exchanging the front plate.
The glass-fibre-reinforced locking pin of the
KR seal is mechanically crimped and leads
to plastic deformation of the tie ends. This
produces a vibration-proof permanent
connection.
KR6/8.
Technical Table
For Ties
Strap Width max.
(G)
Weight
(Kg)
121-00680 KR6PNA.9A
KR6, KR8
6.0/8.0
0.52
122-68019 GUNPART.9GY
KR6, KR8
–
0.01
Article-No.
Type
All dimensions in mm. Subject to technical changes.
Pneumatic Tensioning Tool
for KR-Series
• KR8PNSE
Specially developed for the processing of
HellermannTyton KR series cable ties
(Chapter 1.5) with a width of 8.0 mm. The
KR8PNSE offers a simple and easy to use
tool which is ideal for applications where
the volumes are too great for manual tooling.
The KR8PNSE pulls the strap tight, closes
the head and cuts of the excess tail - all
with a single push of the button.
KR8PNSE.
Material Data
Technical Table
Air Supply
Air Pressure (min.)
3 bar
Article-No.
Air Pressure (max.)
4 bar
121-00889
KR8PNA.9C
122-80032
GUNPART.9QR
Hose Internal Diameter
LxHxW
568
Non oiled / oiled
6.0 mm
approx. 320 x 210 x 50mm
Type
For Ties
Strap Width
max. (G)
Weight
(Kg)
KR8
8.0
1.56
–
–
0.3
All dimensions in mm. Subject to technical changes.
Date of issue: April 2011
A p p l i c a t i o n To o l i n g
A p p l i c a t i o n To o l i n g F o r C a b l e T i e s
6.2
Manual Processing Tool for
Metal Ties MBT- and MAT-Series
• MK9SST up to 13 mm strap width
With its lightweight, ergonomic design, the
MK9SST is an ideal tool for applying the
MBT series stainless steel cable ties (Chapter
1.7). Although it is used for applying stainless steel cable ties, the MK9SST enables
work to be carried out without operator
fatigue.
For easier handling the tensioning is fully
adjustable by means of a quick two level
control with an additional fine setting. This
feature means that damage to the bundled
materials is easily avoided. The cable ties are
automatically cut off flush with the head
when the preset tensioning level has been
MK9SST.
reached.
• KST-STG200 up to 12.3 mm strap width
The KST-STG200 is a stainless steel tie
tensioning and cutting tool. The tensioning
strength can be adjusted while pulling the
trigger, and the excess tail is cut off by
pulling the tie-cut lever to finish. It is easy
to handle and far more reliable than trying
to tension the ties by hand.
KST-STG200.
Manual Processing Tool
for Metal Ties MLT-Series
• MTT4 up to 12 mm strap width
• Designed for use with all sizes of MLT
stainless steel ties
• Simple ratchet operation
• Operator controlled tensioning and
cutting facility
• Lightweight and easy to use
MTT4.
Technical Table
Article-No.
Type
Strap Width max.
(G)
Strap Thickness
max.
13.0
0.25
0.6
–
–
0.01
110-95000 MK9SST.9A
110-95011 GUNPART.9CU
Weight
(Kg)
110-09950 KST-STG200
12.3
0.3
0.561
110-04000 MTT4.9A
12.0
0.7
0.78
All dimensions in mm. Subject to technical changes.
Date of issue: April 2011
569
6.2
A p p l i c a t i o n To o l i n g
A p p l i c a t i o n To o l i n g F o r C a b l e T i e s
Manual Cutting tool
for plastic ties
• CUTties
Features and Benefits
This tool allows the removal of ties installed
on electrical harnesses without damaging
wires and cables. It’s not necessary to accede
to the locking head. By using this tool, there
is no small waste that can be lost.
There are three tools according to the size
of the tie (T18 to T80). The colour of the
push rod allows their identification.
The CUTties is a precise cutting tool for plastic ties.
Application
The CUTties is a cutting tool for plastic ties,
which ensures the cut of the strap while
preserving wires and harnesses from being
damaged in the process.
Its use is recommended in many applications
for which wires and harnesses have a high
value added, in particular for railway and
aviation industries.
Bring the tool perpendiculary on the tie...
... apply a light pressure...
... press on the push rod by maintaining the pressure on the tool...
... release the push rod and remove the tool, the
tie is cut.
Technical Table
Article-No.
For Cable Tie Width
Colour
110-05000 CUTties-1
Type
2.3 - 2.8
Blue (BU), Yellow (YE)
110-05001 CUTties-3
3.3 - 3.8
Blue (BU), Green (GN)
110-05002 CUTties-5
4.0 - 4.8
Blue (BU), Red (RD)
All dimensions in mm. Subject to technical changes.
570
Date of issue: April 2011
A p p l i c a t i o n To o l i n g
Ve r a r b e i t u n g s w
Ho
ew
r k zt e
ouugsee faü rc aKbalbeetl ibei ntdoeorl
6.2
How to use a cable tie tool (using an MK7 as an example)
1. Rough adjustment (1) depending on the type of cable tie, and set according to the details in the user instructions. Value is displayed in
the viewing window (2).
2. Use fine adjustment (3), if necessary, to set the desired value.
3. Lay cable tie around the bundle and guide strap end through the cable tie head (4). Tighten tie firmly enough so that one stroke of the
tool is enough to tension and cut off.
4. Push the tool with the open side of the tool head (5) over the free strap end and guide in the direction of the bundle until the tool head
butts on the tie head (4). 5. Pull manual lever through one or more times to the stop. Once the pre-selected tension is reached, the free
tie end is automatically cut off flush with the tie head.
Tool testing - Determination of tensions
To date, no generally applicable test method
has been established for this market. The
companies within the HellermannTyton
group work to the HT50 test criteria from
MAV Prüftechnik (Berlin) to determine the
tensile forces of the tools and to guarantee
the quality of the tools.
It is more difficult to test cable tie tools than
would appear at first glance. It is of supreme
importance to comply with a standardised
test procedure and consistent test conditions.
This means for example the size and not only
the cross-section of the cable ties, but also
the water content of the tie. A test using
different ties and/or different conditioning
can easily result in two different values.
In general, the speed of cut off, the position
of the tool with respect to the cable tie, the
condition of the wearing parts in the tool
and the state of the cable tie play a
fundamental role in the determination of
tensile forces.
Therefore we must point out that any values
we provide can only ever be regarded as
guide values for your information. The values cannot be transferred into practice like
for like.
In our user instructions, we specify an
adjustment range for each type of cable tie.
If tension values must be documented or
comply with a specification, we recommend
that you adjust them with the aid of the
MAV device. Also, as a guideline, half the
minimum holding strength of the cable tie
should be used as tensile force.
Date of issue: April 2011
The minimum tensile strength (also referred
to as minimum unlocking strength) is the
least force which the cable tie can withstand before it tears or stretches (see also
determination of minimum tensile strength
on page 35).This strength is determined
using a threaded tie, hence the following
formula should be used for guidance as to
the correct tensile force of the tool:
Min. tensile strength
= rec. tensile force
2
Example:
225 N min. tensile strength
T50R =
2
225 N 112.5 N rec. tensile force
=
2
according to formula
571
6.2
A p p l i c a t i o n To o l i n g
H
Ve
o rwa rtboe iutsuen a
g scwaebrl ke z teiue gteo o
f ül r K a b e l b i n d e r
The tensile force can of course be adjusted
up or down, in line with the corresponding
application.
Please bear in mind that this statement
applies only to HellermannTyton products.
Cable ties from other manufacturers may
require a higher or lower force setting.
In order to secure the device after it has
been adjusted using the MAV device against
manipulation or unintentional maladjustment,
HellermannTyton offers an adjustment safety
cap (Art. No.: 110-07200 for MK7, MK7HT,
MK7P, MK9, MK9HT, MK9P) which you can
push onto the device after removing the
adjustment unit (loosening a screw is all it
takes to remove).
of forces depends on the individual case
and has no direct connection with the
quality of our product. An exact value for
each setting (e.g. in Newtons), without
stating a tolerance, cannot be confirmed.
After a period of time, to be defined, you
test the device again and if necessary
re-adjust it. The problem of determination
Test set-up with MAV HT50 device and cable tie tool MK3PNSP2
Your contact and our partner for the testing
of cable tie tools:
MAV Prüftechnik GmbH
Sanderstraße 28
12047 Berlin
Germany
“
” .
+7 (967) 121-85-70
www.tehno-ts.ru
[email protected]
The MK3PNSP2 is fixed onto the rail using an adapter. The cable tie (red) is clamped into
the jaw. The tool tightens the cable tie. The tension achieved at cut off is determined.
The tool could only be adjusted with the aid of several tests such that a specified value is
attained. This could for example be the value calculated previously using the guidance
formula.
572
Date of issue: April 2011
LITPDWP.qxp
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4:39 PM
Page 1
HellermannTyton North American Corporate Headquarters
7930 N. Faulkner Rd. P.O. Box 245017
Milwaukee, WI 53224-9517
Phone: 414.355.1130, 1.800.537.1512
Fax: 414.355.7341, 1.800.848.9866
Email: [email protected]
TS16949:2002, ISO 9001:2000 and ISO 14001 certified
HellermannTyton Canada
Unit #4, 205 Industrial Parkway North
Aurora, Ontario L4G 4C4 Canada
email: [email protected]
Phone: 1.800.661.2461
Fax: 1.800.390.3904
Email: [email protected]
HellermannTyton Mexico
Anillo Periferico Sur 7980 Edificio 2 - D
Parque Industrial Tecnologico II
Tlaquepaque, Jalisco, Mexico 45600
Phone: 011-52-33-3-133-9880
Fax: 011-52-33-3-133-9861
Email: [email protected]
LITPDWP
© HellermannTyton
September 2006
Printed in the USA
Automatic Cable Tie Tool Systems
Power-Assisted Cable Tie Tools
Mechanical Cable Tie Tools
Printing Systems
Labels
LITPDWP.qxp
9/18/2006
4:40 PM
Page 2
RESOURCES
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HellermannTyton designs and manufactures products that reduce assembly times and costs while
improving quality. HellermannTyton has been very successful in replacing metal p-clamps and other
metal fasteners with plastic components which have been proven to withstand heavy vibration,
harsh environmental conditions, and handle heavy bundling, securing and routing requirements.
Compared to metal fasteners and even other plastic fasteners, HellermannTyton's products do not
abrade wire and cable - significantly reducing warranty claims for the end-user. HellermannTyton
engineered fastening solutions are used worldwide in light vehicle, heavy truck, transportation, and
equipment applications.
To obtain a free copy of the Engineered Fastening Solutions catalog,
please request: LITPDEFS.
HellermannTyton’s products can be purchased
through its network of distributor partners.
ONLINE RESOURCES
http://www.hellermann.tyton.com
HellermannTyton corporate website.
ARGENTINA
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CZECH REPUBLIC
HUNGARY
POLAND
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IRELAND
PORTUGAL
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AUSTRIA
DENMARK
I TA LY
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ROMANIA
SWEDEN
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J A PA N
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BELGIUM
FINLAND
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MEXICO
SINGAPORE
THAILAND
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BRAZIL
FRANCE
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GERMANY
NETHERLANDS
SLOVENIA
CANADA
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UNITED KINGDOM
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CHINA
HONG KONG
N O R WAY
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U N I T E D S TAT E S
PHILIPPINES
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https://www.htnow.com
A distributor extranet for authorized HellermannTyton distributors.
http://www.myhtlogostore.com
Purchase HellermannTyton logo apparel, golf, and novelty items.
Your HellermannTyton Distributor
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Page 1
A U T O M AT I C C A B L E T I E S Y S T E M S
4-12
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
AT2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
AT2060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
AT2000 and AT2060 Bench Mount System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
AT2000 or AT2060 Overhead Suspension System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
AT2000 Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Wire Retainer for Harness Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
AutoTool System 3080 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11
Quick Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
POWER ASSISTED CABLE TIE TOOLS
13-15
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Mark 7 Pneumatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Mark 9 Pneumatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
MECHANICAL CABLE TIE TOOLS
16-18
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-17
Mark 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Mark 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Other Mechnical Cable Tie Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
IDENTIFYING
19-37
Printing Systems
SwiftMark Automatic Label Printer and Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Labeling Softwares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Spirit 2100 Portable Printing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
TT320SM Thermal Transfer Printer and Ribbons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Computer Printable Labels
Wire Diameter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
TipTags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-25
ShrinkTrak Heat Shrinkable Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-29
Thermal Transfer Self-Laminating Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-31
Self-Laminating Laser Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-33
Index
Index by Part No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Index by Article No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
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Wire Processing Solutions
HellermannTyton Systems
As an industry leader in the development and manufacture of cable tie installation tools and
identification solutions, HellermannTyton provides a sustainable and distinctive competitive
advantage to its customers through automation and process improvements. These improvements
increase flexibility while exceeding labor savings, quality and ergonomic objectives. With its
diverse line of products, HellermannTyton provides a
complete package unique to the needs
and production requirements of its customers.—
HellermannTyton systems offer significant contributions to greater productivity, safety, and the “bottom-line.”
• Lower Installed Costs
• Reduce Labor Costs
• Improve Quality & Consistency
• Reduce Repetitive Motion Disorders
Superior Service and Support
HellermannTyton offers support to meet the individual needs of
the customer. Expert technicians are available for on-site
training and an in-house team of service specialists provide
telephone and online technical support. HellermannTyton is
able to provide optimal service levels to eliminate downtime
and enhance productivity.
“The support is top notch. They have never
let me down.
The operators love this tool. It is easy to
handle... the balance of the tool is perfect.”
CUSTOM CABLE & WIRE HARNESS MANUFACTURER
“We’re putting out the same production
with half the people. We’re able to do
with one person in the same amount of
time what required two people to do
before. And there is much higher reliability
of the equipment.”
SENIOR MANUFACTURING ENGINEER,
MANUFACTURER OF INDUSTRIAL AND
COMMERCIAL CONTROLS
2
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Wire Processing Solutions
Cable Ties and Tool Systems
HellermannTyton's cable tie and tool systems are designed to work
together to provide optimal consistency, quality, safety, and overall
performance. Wrapping and hand tensioning a high quality cable tie is
just the first step in assuring a high quality application. It is necessary to
use one of HellermannTyton's cable tie tools to ensure that the cable tie
is applied with just the right amount of tension and with a flush cut that
won't leave a sharp edge. HellermannTyton leads the world in the
development and manufacture of ergonomically designed, high
performing cable tie tools in mechanical, power assisted, and automatic
versions. With HellermannTyton's automatic cable tie systems, cable ties
are applied, tensioned and cut-off to the correct tension in
approximately one second. HellermannTyton's mechanical and power
assisted tools expertly tension and cut-off hand applied cable ties.
AT2000 Automatic Cable Tie Tool — For automatic cable
tie tool systems, see page 4
Consistency and Quality
By utilizing HellermannTyton's cable ties and tools together, a consistent
tension and cut-off is achieved. When using non-approved methods of
cutting off a cable tie, wire and cable can be crushed, the strap of the
cable tie may be cut-off too deeply causing the tie to disengage, or the
cable tie can be applied too loosely which can affect the bundling and
securing properties of the application.
Safety
A flush cut is another benefit of using HellermannTyton's cable tie tools
and ties as a system. Worker safety, and resulting reduction of workers'
compensation claims, is an increasing priority of most companies.
HellermannTyton's cable tie tools are ergonomically designed to reduce
worker effort and causes of repetitive motion injuries. When using
HellermannTyton's tools and cable ties, a flush cut is achieved, creating a
smooth edge. When non- approved methods of applying a cable tie are
used, a sharp edge is almost always left at the end of the tie - causing
injury to workers and end-customers. All of HellermannTyton's cable tie
tool systems offer adjustable tension and cut-off levels to assure optimal
tensions and flush cut-offs.
MK7P - Power Assisted Cable Tie Tool — For power
assisted cable tie tools, see page 13
Overall Performance
Used together, HellermannTyton's cable ties and ergonomically designed
tool systems assure a high quality installation which prevents damage to
wire and cable and potential rework due to inappropriately applied cable
ties - all lowering installed costs while improving performance.
MK7 and MK9 Mechanical Cable Tie Tools — For
mechanical cable tie tools, see page 16.
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Wire Processing Solutions
A u t o m a t i c C a b l e T i e To o l S y s t e m s
Automatic Cable Tie Systems
HellermannTyton's automatic cable tie tool systems are compact, fast, reliable, and versatile, accommodating a variety of
wiring harness, and bundling and securing requirements. These tool systems are designed to provide significant labor and
cost savings through process improvements, lower installed costs and greater consistency, quality and ergonomic benefits.
Product Features
- Fast
Cable ties are installed quickly with one easy trigger depression, increasing
productivity while decreasing labor costs.
- Reliable
HellermannTyton's automatic cable tie systems have been tested to
perform extremely consistently without interruption to work flow.
- Ergonomic
The ergonomic design of the automatic cable tie tool systems feature a
comfortable grip, low weight, and easy trigger depression to reduce installer
effort and strain while installing cable ties.
- Easy to Use - Providing Valuable Operator Feedback
Equipped with a self-diagnostic LED information panel, the automatic
cable tie systems easily guide the user through the cycles of cable tie
installations.
ATS3080
- Automation
The automatic cable tie systems can be implemented into fully automated
applications to further increase productivity and decrease labor costs.
- Flexible Manufacturing/Versatility
HellermannTyton's automatic cable tie tool systems support principles of flexible
manufacturing requirements and environments. The systems can be used in
handheld, bench mount and overhead assembly configurations. The versatile
overhead assembly option provides the ultimate integration to the customer's
manufacturing area. HellermannTyton's automatic tools are powered by a
standard 110 AC 24V (AT2000) and 110 AC 27 V (AT2060) electrical outlet that
converts to a low DC voltage to the tool. All power systems offer the installer the
mobility needed to tackle different harnessing requirements.
Product Selection
- Uniform Fastening Quality
HellermannTyton's automatic cable tie systems feature adjustable tension
control to deliver consistent levels of cable tie fastening.
- Range
HellermannTyton offers the widest range of automatic cable tie tool systems
which cover cable tie tensile strengths of 18, 30, and 50 pounds with bundle
diameters between 1/16″ to over 3″.
4
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An LED panel shows the status of the tool.
Max. Ø
Bundle
Article No.
Part No.
120-00000
AT2000
.75″ (20 mm)
103-00000
AT2060
1.25″ (31 mm)
102-00000
ATS3080
3.14″ (80 mm)
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Wire Processing Solutions
A u t o m a t i c C a b l e T i e To o l S y s t e m s
AT2000
For bundles up to 3/4”
HellermannTyton's AT2000 completely installs cables ties on bundles up to 3/4″
in diameter. This automatic cable tie tool is highly reliable and offers ergonomic
benefits including low weight, easy trigger depression, a comfortable hand grip
and correct balance—all which reduce operator strain. The AT2000 possesses
an LED panel which makes it easier to maintain and operate the tool.
AT2000 Cable Tie Specifications
Operating
Temperature
Natural
Polyamide 6.6
AT2000 Technical Specifications
Power Supply
Electrical, with
Power Pack or
Battery Pack
Cycle Time
0.8 s
Weight
2.6lbs
Installation
Handheld, bench
mount or
overhead
Tension Force
-40 °F to +185 °F
(-40 °C to +85 °C)
continuous
Heat stabilized,
black
Polyamide 6.6
-40 °F to +221 °F
(-40 °C to +105 °C)
continuous
Natural, Stanyl
Polyamide 4.6
-40 °F to +275 °F
(-40 °C to +135 °C)
continuous
Reel Diameter
17.7 ″ (450)
Reel Width
5.20 ″ (132)
Adjustable
.10”
(2.5)
.14”
(3.6)
.19”
(4.8)
4”
(101)
AT2000 Cable Ties
File# E64139
Product Selection
Article No.
Part No.
Min. Tensile
Strength
Max. Ø
Bundle
lbs. (N)
in. (mm)
Type
Description
Autotool 2000
Includes AT2000 tool, power supply,
power cord, tool cord, and manual
1
Control Box
Control Box for linking AT2000 to
automation
1
T18RA50-N66-NA
Cable ties on bandolier for use with
the AT2000
18 lbs
(80)
.75″
(20)
20,000 per carton includes:
50 per bandolier
500 per package
120-46009 T18RA3500
T18RA3500-N66-NA
Cable ties on reel for use with the
AT2000
18 lbs
(80)
.75″
(20)
14,000 per carton includes:
3,500 per reel
4 reels per carton
120-05009 T18RA5000
T18RA5000-N66-NA
Cable ties on reel for use with the
AT2000
18 lbs
(80)
.75″
(20)
10,000 per carton includes:
5,000 per reel
2 reels per carton
Cable ties on bandolier for use with
the AT2000
18 lbs
(80)
.75″
(20)
20,000 per carton includes:
50 per bandolier
500 per package
Cable ties on reel for use with the
AT2000
18 lbs
(80)
.75″
(20)
10,000 per carton includes:
5,000 per reel
2 reels per carton
Cable ties on reel for use with the
AT2000
18 lbs
(80)
.75″
(20)
10,000 per carton includes:
5,000 per reel
2 reels per carton
120-00000 AT2000
120-00060 120-00060
Pkg. Qty.
Natural Cable Ties
120-40009 T18RA50
Black, Heat Stabilized Cable Ties
120-40010 T18RA50HSW
T18RA50-HSW-BK
120-05010 T18RA5000HSW T18RA5000-HSW-BK
Natural, Stanyl Cable Ties
120-04609 T18RA5000HR
T18RA5000HR-N46
V/O rated ties can be made available for the AT2000. Various tie colors available upon request (Contact HellermannTyton for lead time). Dimensions are
approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
For information on AT2000's Bench Mount System and Overhead Suspension Assembly see page 7-8.
For information on Wire Retainers for Harness Boards and AT2000's battery pack see page 9.
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Wire Processing Solutions
A u t o m a t i c C a b l e T i e To o l S y s t e m s
AT2060
HellermannTyton's AT2060 automatically installs cable ties for bundles up to
1-1/4″. The many ergonomic benefits include easy trigger depression and low
weight that reduces operator effort and strain. Operation and maintenance of
the tool are enhanced by the self-diagnostic LED panel located on the AT2060.
AT2060 Technical Specifications
Power Supply
AT2060 Cable Tie Specifications
Operating
Temperature
Electrical
Cycle Time
1.2 seconds
Weight
Natural
Polyamide 6.6
3.9lbs
Pawl Travel
Stroke
1.25″″
(3.175 cm)
Tension Force
Adjustable
Heat stabilized,
black, Polyamide 6.6
Reel Diameter
Reel Width
Reel Weight
-40 °F to +185 °F
(-40 °C to +85 °C)
.18”
(4.6)
.14”
(3.6)
-40 °F to +221 °F
(-40 °C to +105 °C)
.23”
(5.8)
17.7 ″ (450)
7.197 ″ (182.8)
6”
(152)
7 lbs
Product Selection
Article No.
Part No.
103-00000 AT2060
Min. Tensile
Strength
Max. Ø
Bundle
lbs.
(N)
in.
(mm)
Type
Description
Pkg. Qty.
AT2060
Includes AT2060 tool, power supply, power
cord, tool cord, and maintenance and
operation manual.
T30RA
Cable ties on a bandolier for use with
the AT2060 tool
30 lbs
(133.44)
1.25″
(31)
6,000 per carton
includes:
30 per bandolier
600 per bag
T30RA3000
Cable ties on a reel for use with
the AT2060 tool
30 lbs
(133.44)
1.25″
(31)
6,000 per carton
includes:
3,000 per reel
2 reels per carton
T30RA
Cable ties on a bandolier for use with
the AT2060 tool
30 lbs
(133.44)
1.25″
(31)
6,000 per carton
includes:
30 per bandolier
600 per bag
T30RA
Cable ties on a reel for use with
the AT2060 tool
30 lbs
(133.44)
1.25″
(31)
6,000 per carton
includes:
3,000 per reel
2 reels per carton
1
Natural Cable Ties
103-00002 T30RA30
103-00001 T30RA3000
Black, Heat Stabilized Cable Ties
103-00003 T30RA300HS
103-00004 T30RA30000HS
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes. V/O rated ties and 4/6 ties for
high temperatures can be made available for the AT2060. Various colors available upon request (Contact HellermannTyton for lead time).
For information on AT2060's Bench Mount System and Overhead Suspension Assembly see page 7-8
For information on Wire Retainers for Harness Boards see page 9
6
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Wire Processing Solutions
A u t o m a t i c C a b l e T i e To o l S y s t e m s
AT2000 & AT2060 Bench Mount System
HellermannTyton offers a portable bench mount system which works with the AT2000 and AT2060 tool systems. It is
extremely easy to set up and use. Within seconds, the AT2000 or the AT2060 can be converted from a handheld tool to a
bench mount system. With the touch of the foot pedal, the cable tie is applied.
AT2000 and AT2060 Bench Mount System
Product Selection
Article No.
120-00040
Part No.
AT2BENCHMOUNT
Type
Description
Pkg. Qty.
Bench Mount Kit
Includes foot pedal, tie reel stand and tool mounting stand
1
Use Part No. for ordering and Type for specification purposes.
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Wire Processing Solutions
A u t o m a t i c C a b l e T i e To o l S y s t e m s
AT2000 or AT2060 Overhead Suspension Assembly
HellermannTyton’s overhead suspension assembly system holds the
AT2000 or AT2060, reel of cable ties, and power source. The overhead
assembly is available in several configurations in a variety of mounting
options and is easily integrated into various manufacturing environments.
The modular design allows for easy additions or modifications of the
system design.
The overhead assembly system provides additional ergonomic advantages
to the AT2000 and AT2060. The system features overhead hanging, a
trolley slide which allows for mobility within the frame, and an adjustable
counter balance. These features allow for low operator strain and easy
use. Since the assembly integrates the automatic cable tie systems and
reel of ties, continuous feed is achieved. Reloading of cable ties is greatly
reduced, further optimizing efficiencies.
The picture shows just one
configuration of an overhead assembly.
The HellermannTyton team of tool systems specialists will assist
in the custom design of a system to specially accommodate
individual manufacturing sites and production needs. The
modular features and inherent ergonomic benefits improve
production and make operation more efficient.
Contact HellermannTyton for more information. Fasteners for
unit assembly are included. Permanent mounting fasteners are
not included.
Mobile Trolley Unit Configuration
8
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Wire Processing Solutions
A u t o m a t i c C a b l e T i e To o l S y s t e m s
AT2000 Battery Pack
HellermannTyton’s battery pack powers the AT2000 and is worn by the operator,
allowing for complete mobility.
Product Selection
Article No.
Type
Description
Pkg. Qty.
120-00030 AT06500030
Part No.
Battery Pack
Battery with belt clip and connector cord
1
120-00010 AT06500020
Battery Charger
Charging unit for battery
1
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
Wire Retainer for Harness Boards
Designed for use in harness board assemblies, these wire retainers stand-off wire and cable bundles for easier cable tie
application. Wires are individually inserted, and bundles are preformed, making harnessing easier.
Wire Retainer for Harness Boards
Product Selection
Height (H)
Article No.
120-00080
Part No.
HH-20
Type
Description
HH20
Harness Board Assembly
in. (mm)
2.12 ″
Width (W)
Max. Ø Bundle
in. (mm)
(54)
1.22″
(31)
in. (mm)
.83″
(20)
Pkg. Qty.
25
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
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Wire Processing Solutions
A u t o m a t i c C a b l e T i e To o l S y s t e m s
AutoTool System 3080
For bundles up to 3.14”
HellermannTyton's ATS3080 automatically installs cable ties for bundles up to 3.14″ in diameter with one trigger depression.
This innovative system utilizes strap and closures (ordered separately) to achieve a waste free system. The ATS3080 uses
only the required strap length required for the diameter. The strap is outside serrated so that it will not damage sensitive
wire and cable bundles.
This well balanced tool has ergonomic benefits that include low weight and a comfortable hand grip which reduces
operator strain and injury while installing cable ties. The ATS3080 possesses a LED panel that provides critical operational
feedback that makes it easier to maintain and operate the tool.
The ATS3080 has three jaw diameters available; 1.18″ (30mm), 1.96″ (50mm), and 3.14″ (80mm). The jaws are easily
interchanged and further tool adjustment between the three jaw diameters is unnecessary.
ATS3080 Technical Specifications
Power Supply
Cycle Time
Weight
Installation
Tension Force
Electrical
approx. 1.3 sec. (50 mm jaw)
3.2lbs
Mobile, bench mount or
overhead
Adjustable
ATS3080 Cable Tie Specifications
Material
Polyamide 6.6 high impact
modified, heat and UV
stabilized (PA66HIRHSUV)
Operating
Temperature
-40 °C to +95 °C continuous,
(+105 °C for 5000 h)
Flammability
UL94 HB
Strap Reel
Dimensions
Closures and strap for ATS3080
Reel Diameter
15.25″″ (387 mm)
Reel Width
3.5″″ (88.9 mm)
Reel Weight
6lbs (2.72 kg)
Closure Reel
Dimensions
Reel Diameter
10
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15.25″″ (387 mm)
Reel Width
3.5″″ (88.9 mm)
Reel Weight
3.5lbs (1.58 kg)
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Wire Processing Solutions
A u t o m a t i c C a b l e T i e To o l S y s t e m s
ATS3080 with bench mount
ATS3080 with mobile trolley unit
ATS3080 with overhead
.354”
(9)
.047”
(1.2)
.314”
(8)
.212”
(5.4)
.177”
(4.5)
Strap ATS3080
Closures ATS3080
Product Selection
Article No.
Part No.
102-00000 ATS3080
102-00010 ATS10200010
Min
Tensile
Unlocking
Strength
(lbs)
Pkg. Qty.
ft.
(m)
Type
Description
ATS3080
Includes ATS3080 tool, power cord, tool cord, and maintenance
and operation manual. Does not include power supply.
1
Power Pack ATS3080
Power Supply Unit for ATS3080
Input: 230/115 VAC, 50-60 Hz
Output: 48 VDC, max. 50W
1
Strap Natural ATS3080
ATS3080 Strap
50 lbs
1640 ft.
(500)
ATS3080 Closure
50 lbs
5000 pcs
ATS3080 Strap
50 lbs
1640 ft.
(500)
ATS3080 Closures
50 lbs
5000 pcs
Natural Strap and Closures
102-66109 ATS10266109
102-66209 ATS10266209 Closures Natural ATS3080
Black Strap and Closures
102-66110 ATS10266110
Strap Black ATS3080
102-66210 ATS10266210 Closures Black ATS3080
102-00040 ATS10200040
Bench Mount Kit
Bench Mount Kit for ATS 3080
Integrated pneumatic system that coordinates tool and reels.
Foot pedal application, other actuation options available
1
102-00050 ATS10200050
Overhead Suspender
Overhead Suspender ATS 3080
1
102-00030 ATSTROLLEY
Trolley ATS 3080
Trolley
1
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
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Wire Processing Solutions
A u t o m a t i c C a b l e T i e To o l S y s t e m s
Quick Tool
HellermannTyton's Quick Tool is an automatic bench mount system suited for high volume cable tie applications. This air
powered tool accommodates a reel of 5,000 ties and, like HellermannTyton's other automated systems, can be integrated into
further automation as well as fully incorporated into conveyor or assembly line applications.
Product Features
- The system is a one piece, bench top unit which increases efficiency
through quick and reliable fastening.
- It can be installed where a 110 VAC electrical outlet and pneumatic air source
are available.
- Provides consistent fastening tension.
- Controls fastening tension.
- Ties are available in two styles: standard and heat stabilized.
- Custom colors for Quick Tool ties are also available. Contact HellermannTyton
for more information.
QS101 Cable Tie Specifications
QS101 Technical Specifications
Operating
Temperature
Natural
Polyamide 6.6
Heat stabilized,
black, Polyamide 6.6
Reel Diameter
Max. Ø Bundle
Wattage
-40 °F to +185 °F (-40 °C to +85 °C)
Power Supply
Cycle Time
0.630″″ (16.00 mm)
70W
Electrical/Pneumatic Power
1.2 Seconds
-40 °F to +221 °F (-40 °C to +105 °C)
18″″ (457 mm)
Reel Width
5.20″″ (132 mm)
Reel Weight
4.8 lbs (2.18 kg)
Weight
40 lbs.
Installation
Bench
Tension Force
Adjustable (9.92 lbs - 19.84 lbs)
Product Selection
Article No. Part No.
105-00000 QS101
Max. Ø Bundle Width (W) Length (L)
Min
Tensile
Unlocking
Strength
in.
in.
in.
(lbs)
(mm)
(mm)
(mm)
Pkg. Qty.
Type
Description
QS101
Includes Quick Tool,
power cord, maintenance
and operation manual and
foot pedal.
QTTIE9
Cable ties on reel for use
with the Quick Tool.
18
.63 ″
(16)
.10 ″
(2.5)
4.0 ″
(101)
10,000 per carton: 5,000
per reel
2 reels per carton
Cable ties on reel for use
with the Quick Tool.
18
.63 ″
(16)
.10 ″
(2.5)
4.0 ″
(101)
10,000 per carton: 5,000
per reel
2 reels per carton
1
Natural Cable Ties
105-00006 QTTIE9
Black Heat Stabilized Cable Ties
105-00001 QTTIEOHS QTTIE0HS
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
Various colored cable ties available upon request. Contact HellermannTyton for more information and lead times.
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Wire Processing Solutions
P o w e r - A s s i s t e d C a b l e T i e To o l s
Power Assisted Cable Tie Tools
HellermannTyton's Mark 7 and Mark 9 power assisted (MK7P & MK9P) tools utilize pneumatic power to tension and cut-off
HellermannTyton cable ties. The MK7P and MK9P tools feature an ergonomic design while offering time/labor savings and
ease of use benefits derived from pneumatic power. These tools feature a non-slip, comfortable grip, soft touch trigger, and
one touch tensioning/cut-off capability. HellermannTyton’s pneumatic cable tie tools are lightweight, high performance, and
suited for extended use.
Product Features
- Ergonomic
The ergonomic design of the pneumatic cable tie tools
incorporates a comfortable grip, low weight, and easy
trigger depression to reduce installer effort and strain
while installing cable ties.
MK9P
- Operation
MK7P & MK9P speed assembly. Just one pulse of the
soft touch trigger assembly actuates an immediate tension and cut-off of the cable tie.
-
Cable tie waste is ejected to the side after the cable tie is applied,ensuring smooth operation of the tool.
Uses dry or lubricated air.
Operates between 90 PSI and 105 PSI maximum.
Supplied with a 6 inch lead which comes with a male quick connect fitting with a female coupler for 1/8″ flow.
- Design
HellermannTyton's pneumatic tools are manufactured with tough, chromium steel components and high impact, glass
reinforced nylon housings for maximum durability.
- Tensioning
An easy to read indicator verifies tension settings. The tools feature an easy dial-in tension adjustment, along with a lockout capability. The tension adjustment on the MK7P and the MK9P is designed with an operator friendly, positive ″click″
design for easy use. The tension can readily be locked out to allow the tension adjustment to remain at a constant setting
that can only be changed by approved personnel. The fine adjust tension knob has an unique lever feature used to reduce
adjustment torque.
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Wire Processing Solutions
P o w e r - A s s i t e d C a b l e T i e To o l s
Mark 7 Pneumatic
The Mark 7 Pneumatic (MK7P) is built to perform in
demanding production and manufacturing
environments. Heavy duty precision parts ensure
repeatability in the tensioning process. The MK7P
fits comfortability in the operator's hand, reducing
hand, arm and wrist fatigue. Due to its ergonomic
features, HellermannTyton's MK7P makes it easier
for the installer to consistently apply cable ties while
maintaining correct tension and flush cut-off. Safety
is enhanced, as the MK7P can eliminate sharp edges
of a cut-off cable tie.
MK7P
Material Data
Power Supply
Dry or lubricated air
Cycle Time
4 strokes per second
Weight
Pawl Travel Stroke
Tension Force
16oz
1.0″″ (2.54 cm)
60 to 170 N, adjustable
Product Selection
Article No. Part No.
Type
110-07101 MK7P
MK7P
Description
Cable Tie Series
Includes Mark 7 Pneumatic tool and quick connect fittings.
T18 thru T50 Series
Ergonomic tool uses pneumatic power and accomplishes rapid
CTT20 thru CTT60 Series
tension and cut-off with one trigger depression.
110-07111 MK7P-342 Replacement Blade
MK7P Replacement Blade
Minimum order quantity for MK7P-342 is 5.
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1
1
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
14
Pkg. Qty.
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Wire Processing Solutions
P o w e r - A s s i s t e d C a b l e T i e To o l s
MK9 Pneumatic
The Mark 9 Pneumatic (MK9P) is constructed with heavy duty parts to
ensure that it performs optimally in demanding environments. It is ideally
designed to apply heavy-duty ties (T50-T250), clamp and button head
ties.
Like the MK7P, HellermannTyton's MK9P incorporates the next level of
ergonomic improvement with its low weight, comfortable grip and easy
trigger depression. Very durable, the pneumatic MK9P features
adjustable, easy to read tension settings. Lock-out features are available.
MK9PUA (Upper Air)
The MK9P is available with lower air attachment (standard) or can be
ordered with an upper air attachment.
Material Data
Power Supply
Dry or Lubricated Air
Cycle Time
2 strokes per second
Weight
Pawl Travel Stroke
Tension Force
32oz
1.25″″ (3.175 cm)
MK9P
60 to 170 N, adjustable
Product Selection
Article No. Part No.
Type
Description
Cable Tie Series
Pkg. Qty.
MK9P
Includes Mark 9 Pneumatic tool and quick connect fittings. Included
is a 1/8″ flow quick disconnect fitting and a 10″ whip and 1/8″
make fitting. Ergonomic tool uses pneumatic power and
accomplishes rapid tension and cut-off with one trigger depression.
T50 thru T250 Series
CTT20 thru CTT175 Series
EL-TY Series
Button Head Ties
1
110-09112 MK9PUA
MK9P
Includes Mark 9 Pneumatic tool with upper air option for top air
T50 thru T250 Series
connection. Supplied with a 1/8″ flow quick disconnect fitting and a
CTT20 thru CTT175 Series
10″ whip and 1/8″ quick disconnect fitting. Includes a hanger for
EL-TY Series
an optional overhead tool balancer (not included). Ergonomic tool
Button Head Ties
uses pneumatic power and accomplishes rapid tension and cut-off
with one trigger depression.
1
110-09111 MK9P-109
MK9P-109
110-09101 MK9P
MK9P Replacement Blade
1**
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
**Minimum order quantity of MK9P-109 is 5.
Common Accessories for MK7P and MK9P
HellermannTyton offers a portable kit that incorporates carbon dioxide (CO2) as the primary air source. This unique feature
will allow for greater flexibility and the elimination of air line to the tool.
Product Selection
Article No.
Part No.
110-09002 MKPCOKIT
110-09003 MKPCOTANK
Type
Description
Pkg. Qty.
MKPCOKIT
MKPC0KIT is a complete kit that includes the belt, holster, hose/regulator, pouch and
16oz air tank.
1
MKPCOTANK
Standard 16oz air tank for C02 air supply to tool.
1
110-09004 MKPCOTANK20 MKPCOTANK20
Special 20oz canister tank for C02 feature.
1
110-09005 MKPCOHOSE
MKPCOHOSE
Hose attachment from air tank to the tool with regulator.
1
110-09006 MKPCOBELT
MKPCOBELT
Adjustable belt for air tank and pouch and tool holster for MK7P or MK9P tools.
1
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
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Wire Processing Solutions
M e c h a n i c a l C a b l e T i e To o l s
Mechanical Cable Tie Tools
T150
T250
TWT1
TWT2
MK9
Ranging from the high performance Mark 7 and
Mark 9 series tools to pocket-sized twist tools,
HellermannTyton offers a range of mechanical
tools which can be used with any
HellermannTyton cable tie. When using these
tools, the cable tie is hand applied and then
manually tensioned and cut-off, without the use
of an extraneous power source.
MK7
MK9HT
MK7HT
MARK 7 AND MARK 9 TOOLS
Specifically developed for maximum ergonomic and performance values, the Mark 7 and Mark 9 series tools combine
reduced hand effort and durable components to ensure efficient assembly and a longer life cycle. The Mark 7 tools are used
with T18 through T50 series HellermannTyton cable ties. The Mark 9 tools can be used with nearly every HellermannTyton
cable tie. Able to accommodate ties to .530″ in width, the Mark 9 is used with HellermannTyton's T18 series cable ties to
the heavy duty ties, including the T250 series, Wide Strap series and EL-TY. High tension versions of both the Mark 7 and
Mark 9 tools (MK7HT and MK79HT) offer the same design features as their standard counterparts but with higher cut-off
tension capabilities. The Mark 9 and Mark 7 high tension tools both offer a 5/8″ stroke.
MK7 & MK9
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Wire Processing Solutions
M e c h a n i c a l C a b l e T i e To o l s
Mark 7 and Mark 9 Features
– An easy to read display speeds adjustment and verification.
– Thumb tab on larger tension knob for easy adjustment.
– On the Mark 7, a larger knob sets the three variable tension levels (minimum,intermediate, and standard). The
smaller knob fine tunes within the tension range.
– The larger knob on the Mark 9 sets to two variable tension levels (standard and heavy).The smaller knob fine tunes
the tension setting.
– Housings are manufactured from a high impact, glass reinforced nylon.
– A double wall linkage adds more strength.
– Tough chromium steel components ensure longevity.
– MK7 & MK9 are military specified.
– Single and dual lock-out features available for tensioning ranges.
– Cable tie tension and cut-off tools reduce operator fatigue and speed assembly.
– The Mark 7 features a one inch stroke, while the Mark 9 has a 5/8 inch stroke.
Both reduce trigger cycles required to install cable ties.
– Ergonomic design on both tools ideally fit the operator’s hand. Removable padded
hand grips further reduce impact to the hand.
– Low friction bearing mechanisms reduce hand effort and provide a smooth stroke.
– Extremely light, the Mark 7 weighs only 10 ounces. The Mark 9 weighs just 13 ounces.
– Quick tension adjustability for flush cut-off.
Mark 7 Tool
MK7
Product Selection
Article No.
Part No.
110-07500 MK7
Type
MK7
Description
Durable and lightweight, the Mark 7 tool is user friendly and
adjustable, with top-of-the-line design features.
Cable Tie Series
Pkg. Qty.
T18 thru T50 Series
CTT20 thru CTT60 Series
1
110-07000 MK7HT
MK7HT
The Mark 7 High Tension tool has the same design features as
T30 thru T50 Series
the MK7, although this tool offers an increased tension range. CTT20 thru CTT60 Series
1
110-08000 MK7LK
MK7LK
The Mark 7 Lock-Out tool has the same design features as the
T30 thru T50 Series
MK7, although this tool offers complete lock-out of tension
CTT20 thru CTT60 Series
settings.
1
Service kit for MK7 tool includes replacement blade, screw for
nose piece, and instruction card.
1
Replacement blade for MK7 series tools.
1
110-00448 MK7BLADEKIT
110-00449 MK7-449
MK7BLADEKIT
MK7-449
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
Minimum order quantity for the MK7-449 is 5.
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Wire Processing Solutions
M e c h a n i c a l C a b l e T i e To o l s
Mark 9 Tool
MK9
MK9SST
Product Selection
Article No.
Part No.
Pkg.
Qty.
Type
Description
Cable Tie Series
MK9
The Mark 9 tool has the same design features as the MK7 series
tools. The MK9 accommodates heavy duty cable ties.
T18* thru T250 Series
CTT20 thru CTT175 Series
EL-TY Series
Wide Strap Series
1
MK9HT
The Mark 9 High Tension tool has the same design features as
the MK9, but offers an increased tension range.
T18* thru T250 Series
CTT20 thru CTT175 Series
EL-TY Series
Wide Strap Series
1
MK9RE
The MK9 Rounded Edge tool has the same design features as the
MK9 although it has a special nose piece that leaves a 2mm
round tail.
T18* thru T250 Series
CTT20 thru CTT175 Series
EL-TY Series
Wide Strap Series
1
110-09600 MK9REF
MK9REF
The Mark 9 Reduced Effort tool has a reduced effort trigger
mechanism for operators with small hands. It has a shorter pawl
stroke.
T18* thru T250 Series
CTT20 thru CTT175 Series
EL-TY Series
Wide Strap Series
1
110-95000 MK9SST
MK9SST
Adapted for use with stainless steel ties, the MK9 Stainless Steel
tool retains the same design features as the MK9 series. The
MK9SST accommodates all HellermannTyton stainless steel ties.
All MBT Series for both 304
and 316 materials
1
110-09500 MK9
110-09000 MK9HT
110-09700 MK9RE
Service kit for the MK9 tool includes replacement blade, screw
for nose piece, and instruction card.
1
MK9-221
Replacement blade for MK9 series
1
MK9SS-114
Replacement blade for MK9SST series tools
1
110-00220 MK9BLADEKIT MK9BLADEKIT
110-00221 MK9-221
110-05114 MK9SS-114
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes. * Does not include T18S series
ties .08″ wide.
Other Mechanical Cable Tie Tools
Product Selection
Article No. Part No. Type
Description
Cable Tie Series
Pkg. Qty.
110-21000 TWT1
TWT
The TytonTwyster is a lightweight and economical twist tool. Offers speed and
efficiency. Fits into a pocket. (Color Orange)
T18 thru T50 Series
CTT20 thru CTT60 Series
1
110-22000 TWT2
TWT
The TytonTwyster is a lightweight and economical twist tool. Offers speed and
efficiency. Fits into a pocket. (Color Blue)
T120 thru T150 Series
CTT175 Series
1
110-11150 T150
The T150 Tool is a heavy duty installer controlled tool for use in the field. Pliers
T150 action provides mechanical advantage. Padded foam grip handles provide
comfort and control.
T150 Series
CTT175 Series
1
110-11250 T250
T250
T150 thru T250 Series
CTT175 Series
1
The T250 has the same design features as the T150 Tool, but can tension and
cutoff a wider tie.
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
18
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Wire Processing Solutions
Printing Systems
SwiftMark Automatic Label Printer and Applicator
HellermannTyton’s SwiftMark prints and applies labels
automatically to wire and cable. With the largest wire range
in the industry, the SwiftMark has uncompromising
application speed and easily meets standards for application
in relation to the end of the wire.
Features
- Fast cycle time
- Print on demand (label printed is the label applied)
- Reprint on demand (reprint labels for sequences or
other critical applications)
- Ribbon save feature - less waste
- Faster text changes
- Allows variability in printed text
- High reliability
- Marks to within .5” of the end of a cable or connector
- Accommodates pre-terminated wire and cable, and can
even wrap cable bundles and twisted cables
- Touch screen LCD
- Ribbon save feature
- Adjustable wire grippers to secure the wire as close as
possible to the label
- Print “repeat” button to repeat any missing labels when
printing sequences and random data
- 300 d.p.i. printhead
- Uses self-laminating adhesive labels printed using an
internal thermal transfer ribbon
- Foot pedal, touch screen, and 24V wrap initiation options
Specifications
Width
20”
Height
15”
Depth
31”
Weight
Wire Range
Label Widths
Power
Storage Temperature
SwiftMark Includes
- 1 SwiftMark
- 1 Foot pedal
- 1 External power supply
- 1 Manual
- 1 Tagprint Pro V2.0 label printing software.
- 1 Driver disk
Connections
60 lbs.
.060” - .75”
.5” - 2”
Electric universal power supply
-30 °F to +160 °F (-34 °C to +71 °C)
USB, RS-232, Serial, Parallel,
SD/MMC secure digital card
interface, Ethernet
Product Selection
Article No.
Part No.
558-00060
556-00022
Type
Description
Pkg. Qty.
SMLA1
SwiftMark Automatic Label Printer and Applicator
1
Contact HellermannTyton for details and label information.Use Part No. for ordering and Type for specification purposes.
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Wire Processing Solutions
Printing Systems
A
D
TagPrint™ Pro Professional Label
Creation Software
TagPrint™ Pro label creation and printing software is
powerful, multi-functional and extremely easy to use.
Used to provide solutions for industrial identification,
TagPrint™ Pro speeds production and offers many
options for a wide variety of labeling requirements.
“What You See Is What You Get” (WYSIWYG) label
creation, bar coding, serialization, label sets, wire lists,
graphics and text choices are just some capabilities of
TagPrint™ Pro software. TagPrint™ Pro can be utilized
with HellermannTyton's wide array of label options
including laser, ink jet, dot matrix and thermal transfer
printable labels.
New Features for Version 2.0
- Alphanumeric sequences
- Print to multiple printers at one time
- Print later feature allows user to save jobs in
queue and print all at one time
- Print faster
- Connect or import directly from other databases
including Excel, Access, text files
- More bar code types
- Inverse, flip, and mirror image options for graphic
images
- Multi-lingual
- Print log available
- Manually adjust font size to 1/10 of a point
- Customize height and width of characters
- Customize line spacing
- Compatible with all TagPrint Pro version 1.0 files
- And much more!
C
F
E
B
G
A
Easily import a variety of image types into the label
design
B
Use any Windows based font in the label design for
complete customization
C
Layer objects like professional page layout programs
D
Rulers on top and side allow for exact placement of
objects
E
Easily change text color, fill color and border color to
make text stand out and accomplish “full reverse” printing
F
Allow text characters to be stretched or compressed to
almost any height or width
G
Draw lines, circles and boxes on the label as a simple way
of making the label look more professional
Product Selection
Article No.
Part No.
Type
System Requirements
556-00022
556-00022
TAGPRINTPRO Version 2.0 - Full
Windows 98se, ME, NT4.0, 2000 or XP
Pkg. Qty.
1
556-00024
556-00024*
TAGPRINTPRO Version 2.0 - Upgrade
Windows 98se, ME, NT4.0, 2000 or XP
1
*Existing owners of previous versions of TagPrint can qualify for an upgrade at a reduced cost with proof of purchase and a valid serial number. Contact
HellermannTyton for details.Use Part No. for ordering and Type for specification purposes.
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Wire Processing Solutions
Printing Systems
Spirit ® 2100 Portable Printing System
The Spirit 2100 provides fast, high quality, thermal transfer printing for
permanent and highly legible label printing. The Spirit 2100 prints on many
different types of label materials for wire, cable, and component marking.
Self-laminating, white and metalized polyester, and tamper evident materials
for calibration and security labeling are available for use with the Spirit
system.
Product Features
-
“What You See Is What You Get” label design and creation.
Choose from normal or bold fonts to complete the label design
Easily change text sizes: tiny, normal or large text
And much more! Contact HellermannTyton for more details
Product Selection
Article No. Part No.
557-00085 HT2100
Type
Description
Pkg. Qty.
HT2100
Portable Printing System includes: Spirit 2100 printer, HT2100 rechargeable battery and charger,
ribbon cartridge, TAGH73-336, printer manual, CD-Rom tutorial, hard shell case, cleaning card,
cleaning pen and Spiritlink computer interface software (interface software cable sold separately)
1
Use Part No. for ordering and Type for specification purposes.
Spirit 2100 Accessories
Product Selection
Article No.
Part No.
Type
Description
BC10
Battery Charger
1
2100CASE
2100CASE
Spirit Carrying Case
1
557-00004
2100CABLE
2100CABLE
SpiritLink interface cable.
1
557-00003
RBP1
RBP1
Battery Pack
1
557-00005
2100PEN
2100PEN
Cleaning Pen
1
557-00006
TS3003039
TS3003039
Spirit label Spindle Roll
1
557-00007
TS3003040
TS3003040
Spirit label Spindle cap
1
557-00008
2100CARD
2100CARD
Printhead cleaning card
1
591-00003
2100AC
2100AC
AC Adaptor
1
591-00076
BC10
557-00002
Pkg. Qty.
Use Part No. for ordering and Type for specification purposes.
Ribbon
The ribbon is supplied in a self-contained cartridge for easy loading. One ribbon per package.
Product Selection
Width (W)
Article No.
557-00009*
Height (H)
Part No.
Type
Description
In.
(mm)
In.
(mm)
Pkg. Qty.
HHIGR
HHIGR
Replacement ribbon cartridge
2.0
(50.8)
2.50
(63.5)
131 ft (40 m)
557-00092
HHHST
HHHST
Ribbon cartridge
2.0
(50.8)
2.50
(63.5)
131 ft (40 m)
557-00075**
HHDTH
HHDTH
Replacement Durattach ribbon
2.0
(50.8)
2.50
(63.5)
131 ft (40 m)
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
* HHIGR works on all materials
** HHDTH can only be used with label materials that have the DTH extension. This provides superior performance to most chemicals and solvents.
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21
LITPDTOOL2.qxp
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8:52 AM
Page 22
Wire Processing Solutions
Printing Systems
TT320SM Printer
The HellermannTyton TT320SM printer is a thermal transfer printing
system designed for medium to low volume users of
HellermannTyton thermal transfer labels and ShrinkTrak.
-
Easy-to-load label and ribbon path
Sturdy metal enclosure
Internal rewinder standard
Printer is not supplied with ribbons. Order ribbons
separately.
- HellermannTyton labels must be fed through a slot in rear
panel of printer from CADDY5.0
Product Features
- 300 dots per inch thermal transfer printer
- Print speed of 1” to 2” per second. (print speeds of up to
4” per second are possible when using the TT320SM
printer with HellermannTyton’s new Tagprint V2.0 label
printing software)
- Prints label lengths up to 11” & 10” with standard
memory
- 512K SRAM / 1 MB Flash RAM standard - Upgradable to
1MB SRAM
Product Selection
Article No.
Type
Description
Pkg. Qty.
556-00320
TT320SM
Part No.
TT320SM
TT320SM Printer
1
556-03022
CADDY5.0
Label Caddy 5.0
Label Caddy
1
556-03018
105910-155
Printhead TT320SM
Printhead
1
Use Part No. for ordering and Type for specification purposes.
TT320SM Thermal Transfer Ribbons
Due to various settings in printers, the different label types and variations in ribbons, each material must have its own
specific ribbon. For instance, when ordering HellermannTyton 822 material labels, please specify and use the ribbon that is
configured for the 822 stock. In this case, it would be the TT822 ribbon. In addition, this ribbon must be used to have the
Underwriters Laboratories recognized mark on the 822 material.*
Product Selection
Label Material
Article No.
Part No.
Type
Color
Paper 100 250
822
•
• (1,2)
•
•
•
TT822OUTSM
TT822
Black
556-00146*
TT822OUTSM10
TT822
White
556-00147**
TT822OUTSM2
TT822
Red
556-00148**
TT822OUTSM3
TT822
Orange
•
•
•
•
•
•
556-00149**
TT822OUTSM4
TT822
Yellow
•
•
•
•
•
•
556-00150**
TT822OUTSM5
TT822
Green
•
•
•
•
•
•
556-00151**
TT822OUTSM6
TT822
Blue
•
•
•
•
•
•
556-00152**
•
•
•
•
•
•
°
°
TT822OUTSM7
TT822
Purple
TT822
Silver Gray
556-00163
TTHSTOUTSM
TTHST
Black
556-00143
TTDTHOUTSM
TTDTH
Black
Width (W) Length (L)
822C 900 DTH ShrinkTrak
556-00145
556-00153* ** TT822OUTSM8
•
795
•
• (4)
• (1,2) • (1,2)
•
•
•
In. (mm)
4.33 (110) 242 (74)
4.33 (110) 242 (74)
4.33 (110) 242 (74)
4.33 (110) 242 (74)
• (4)
• (5)
• (5)
4.33 (110) 242 (74)
4.33 (110) 242 (74)
4.33 (110) 242 (74)
Use Part No. for ordering and Type for specification purposes.
• =Recommended ribbon
° =Acceptable ribbon alternative
(1) UL Recognized material / ribbon combination with HellermannTyton thermal transfer printers
(2) CSA Normal Use approved material / ribbon combination with HellermannTyton thermal transfer printers
(3) CSA Heavy Duty Use approved material / ribbon combination with HellermannTyton thermal transfer printers
(4) Meets ASM-DTL-23053/5 Class I & III, SAE-AS81531 for print performance
(5) Outstanding chemical, abrasion and solvent resistance where UL and CSA requirements are not needed
22
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(M)
4.33 (110) 242 (74)
4.33 (110) 242 (74)
4.33 (110) 242 (74)
•
* Call HellermannTyton for assistance when using this ribbon.
** 10 ribbon minimum order
Ft.
4.33 (110) 242 (74)
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Labels.qxp
9/15/2006
8:23 AM
Page 23
Wire Processing Solutions
Labels
Wire Diameter Guide to HellermannTyton Labels
This guide can be used to determine which labels will work best with the wire diameter selected. Simply place the end of
the wire over the appropriate circle to select the best label size.
If your wire or cable diameter is less than or
equal to below, use:
Spirit 2100 Thermal Transfer
Labels
Labels
ShrinkTrak
Markers
Laser Labels Ink Jet Labels
Dot Matrix
Labels
553-50001 to
553-50014
553-50063
553-50067 to
553-50081
TAG26L-105
TAG26L-994
TAG51J-994
TAG26-100
553-50015 to
553-50022
553-50065
TAG63L-105
TAG5J-994
TAG49L-105
TAG22J-994
TAG51L-105
TAG2-100
TAG5-100
TAG22-100
TAG2-100
TAG5-100
TAG22-100
TAG24-100
TAG25-100
.10″″
TAGH26-100
TAGH51-100
TAG26T6-100B
TAG21T6-250
TAG51T3-100B
.20″″
TAGH22-100
TAGH2-100
TAG2T5-100B
TAG22T3-100B
TAG51T3-100B
.28″″
TAGH2-100
TAGH22-100
TAGH24-100
TAGH25-100
TAG2T5-100B
TAG22T3-100B
TAG28T4-250
TAG24T1-100B
TAG53T2-100B
553-50023 to
553-50027
TAG2L-105
TAG5L-105
TAG22J-994
TAG63L-105
TAG52L-105
.54″″
TAGH9-100
TAGH10-100
TAG9T3-100B
TAG1T1-100B
TAG10T2-100B
553-50028 to
553-50037
TAG9L-105
TAG1L-105
TAG10L-105
TAG65L-105
TAG9J-994
TAG9-100
TAG10-100
.94″″
TAGH3-100
TAGH6-100
TAGH95-100
TAG3T3-100B
TAG6T1-100B
553-50038 to
553-50042
TAG50L-105
TAG64J-994
TAG64L-105
TAG3-100
TAG6-100
1.40″″
TAGH4-100
TAG7T1-100B
TAG4-100
TAG8-100
TAG7T1-100B
TAG38T4-100B
TAG7-100
TAG8-100
TAG23-100
TAG38-100
1.90″″
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8:39 AM
Page 24
Wire Processing Solutions
Labels
TipTags Cable Markers
HellermannTyton’s TipTags are non-adhesive, cross laminated polyolefin tags with die cut cable tie slots for mechanical
fastening. These cable markers are designed to mark wire bundles or large cables. TipTags are ideal for applications
where exceptional print performance and long term service life are critical. TipTags consist of a thin, strong material
which allows the tags to be lightweight, very strong, tear resistant, and work well in thermal transfer printers.
- Thermal transfer printable for high print contrast
- Halogen free for low smoke and low fire hazard applications
- White front and yellow back for versatility
- Superior strength and tear resistance for long lasting identification
- Pre-cut slots to secure the TipTag using HellermannTyton cable ties
- Printable on both sides
- Printable with Durattach ribbon on white side for the most durable mark in the industry
- Pre-cut sensor slot which ensures the markers will work in any thermal transfer printer
- Perforated in a bandolier for easy knitting and access to individual markers
- Thin profile to take up less space and eliminate any chance of the marker damaging wire insulation
- Lightweight design for applications that require long-term fuel and weight considerations
24
Material:
Polyolefin cross laminated with clear polyester laminate
Polyolefin base: 6.5 mil
Clear polyester laminate: 1.0 mil
Properties:
Halogen-free (low smoke and low fire hazard)
Superior print performance, especially with Durattach ribbons
Unaffected by most chemicals
Wide service temperature range
Non-toxic, odorless, and can be recycled or incinerated
Service Temperature
Range:
-58°F to +221°F (-50°F to +105°C)
Can withstand spikes up to 135°C (275°F) for short
periods of time
Approvals:
SAE-AS81531 and Mil-Std 202G, Method 215J
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Page 25
Wire Processing Solutions
Labels
TipTags Cable Markers continued
Material Data
Material
Polyolefin, cross laminated
Operating
Temperature
-58 °F to +221 °F (-50 °C to +105 °C) continuous
Certification
Meets SAE-AS81531, Mil-Std 202G Method
215J, and BS 4G 198-3, Type 11a
Product Selection
Marker
Size
in.
Printable
Area
Article No.
Part No.
Type
556-26008
556-26008
TIPTAGVA15X65YEWH
2.59” X .68” (65 X 17.4)
(mm)
2.58" X .59" (65 X 15)
in.
(mm)
Pkg. Qty.
500
556-26006
556-26006
TIPTAGVA10X65YEWH
2.59” X .50” (65 X 12.7)
2.58" X .39" (65 X 10)
500
556-26007
556-26007
TIPTAGVA10X90YEWH
3.54” X .50” (90 X 12.7)
3.54" X .40" (90 X 10)
500
556-26009
556-26009
TIPTAGVA15X90YEWH
3.54” X .68” (90 X 17.4)
3.54" X .59" (90 X 15)
500
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
T18 - T30 Series Cable Ties - Natural and Black
Material Data
Material
Operating
Temperature
Polyamide 6.6 (PA66)
-40 °F to +185 °F (-40 °C to +85 °C) continuous
File# E64139
Product Selection
Min. Tensile
Strength
Max. Ø
Bundle
Length (L)
File# E64139
Width (W)
Part No.
Type
US Gov.
Designation
lbs.
(N)
in.
(mm)
in.
Color
Pkg. Qty.
111-02809 T18S9M4
T18S
MS3367-4-9
18 lbs
(80)
3.27″
(83)
.63″
(16)
.09″
(2.3)
Natural
1000
111-02811 T18S0M4
T18S
*
18 lbs
(80)
3.27″
(83)
.63″
(16)
.09″
(2.3)
Black
1000
111-01872 T18R9M4
T18R
MS3367-4-9
18 lbs
(80)
4″
(100)
.87″
(22)
.10″
(2.5)
Natural
1000
111-01841 T18R0M4
T18R
*
18 lbs
(80)
4″
(100)
.87″
(22)
.10″
(2.5)
Black
1000
111-02322 T18I9M4
T18I
–
18 lbs
(80)
5.51″
(140)
1.38″
(35)
.10″
(2.5)
Natural
1000
111-02315 T18I0M4
T18I
–
18 lbs
(80)
5.51″
(140)
1.38″
(35)
.10″
(2.5)
1000
111-02026 T18L9M4
T18L
–
18 lbs
(80)
8.0″
(205)
2.17″
(55)
.10″
(2.5)
Black
Natural
111-02015 T18L0M4
T18L
–
18 lbs
(80)
8.0″
(205)
2.17″
(55)
.10″
(2.5)
Black
1000
111-03047 T30R9M4
T30R
MS3367-5-9
30 lbs
(135)
5.9″
(150)
1.38″
(35)
.14″
(3.5)
Natural
1000
111-03034 T30R0M4
T30R
*
30 lbs
(135)
5.9″
(150)
1.38″
(35)
.14″
(3.5)
Black
1000
111-03327 T30L9M4
T30L
–
30 lbs
(135)
7.48″
(190)
1.97″
(50)
.14″
(3.5)
Natural
1000
111-03315 T30L0M4
T30L
–
30 lbs
(135)
7.48″
(190)
1.97″
(50)
.14″
(3.5)
Black
1000
111-03517 T30LL9M4 T30LL
–
30 lbs
(135)
11.42″
(290)
3.15″
(80)
.14″
(3.5)
Natural
1000
111-03511 T30LL0M4 T30LL
–
30 lbs
(135)
11.42″
(290)
3.15″
(80)
.14″
(3.5)
Black
1000
111-02907 T30XL9M4 T30XL
MS3367-5-9
30 lbs
(135)
14.37″
(365)
4.13″
(105)
.14″
(3.5)
Natural
1000
111-02903 T30XL0M4 T30XL
*
30 lbs
(135)
14.37″
(365)
4.13″
(105)
.14″
(3.5)
Black
1000
Article No.
(mm)
in. (mm)
1000
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
* Military black available. Contact HellermannTyton for more information.
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25
Labels.qxp
9/15/2006
8:26 AM
Page 26
Wire Processing Solutions
Labels
ShrinkTrak™ Heat Shrinkable Markers
HellermannTyton’s ShrinkTrak™ heat shrinkable markers make it easy to mark wire, cable, and other components. These
ladder-style markers are designed with side slits for easier application. All ShrinkTrak™ markers are military specified. They also
reduce printer jams with their efficient and high performance design. For seamless labeling, ShrinkTrak™ can be printed using
HellermannTyton’s TagPrint™ Pro professional label creation software, thermal transfer printers and ribbons to create a
permanent and solvent resistant print when shrunk and applied.
E
Versatile
- Flexible, flame retardant, heat shrinkable polyolefin
tubing meets all military specifications
- 3:1 shrink ratio
- Standard colors - yellow, white and black
- Larger packaging options result in less box changes
B
A
C
High Performance Design
- Center slit versions reduce or eliminate hand cutting
-Non-slip, printable liner allows additional marker
data to be printed on the reverse side for records
and placement instructions
- Utilize HellermannTyton’s Durattach ribbon system
for the highest print performance on the market
F
D
Reduce Printer Jams
- Markers dispense directly into HellermannTyton
thermal transfer printers with custom box opening
- Dispense markers faster and easier with waxed
core dispenser
A.
B.
C.
D.
E.
F.
Side slit for easy insertion and removal from liner
Smooth, flat surface allows for consistent
printing
Reduced spacing between markers for more
efficient use of ribbon material
Markers firmly secured on anti-static liner to
reduce static build-up in printers
Standard width to fit almost all thermal transfer
printers
Pin-feed system not required
Ease of Use - Step by Step Guide
Step 1
Print with thermal
transfer printer
26
Step 2
Bend liner at side
slit
Step 4
Pull-up on wire the marker will pull
away from liner
Step 3
Insert wire into
marker
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ShrinkTrak
Applied!
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9/15/2006
8:26 AM
Page 27
Wire Processing Solutions
Labels
ShrinkTrak™ Heat Shrinkable Markers continued
Recommended Thermal
Transfer Ribbons
Material Data
Material
Product Thickness
Polyolefin, cross-linked (POX)
3 mil total thickness
Shrink Temperature
(nominal)
Operating Temperature
Flame Retardant
Flammability
Flexibility
+194 °F (+90 °C)
-67 °F to +275 °F (-55 °C to +135 °C)
Yes
UL224 VW1
flexible
Abrasion Resistance
Good
Solvent Resistance
Good
Standard Colors
*For other colors, contact
HellermannTyton
UL Rating
Certification
TT320SM Printer
TTDTHOUTSM
T822OUTSM
TTHSTOUTSM
TT900OUTSM
TT1210 or other
thermal transfer
printer
TTDTHOUT
TT822OUT
TTHSTOUT
TT900OUT
White, Yellow & Black
Meets UL-224 as +257 °F (+125 °C), 600V (VW-1)
AMS-DTL-23053/5 Class 1 and 3, SAE-AS81531,
MIL-STD-202G Method 215K
ShrinkTrak Specifications
Diameter Size
0.125″″
0.187″″
0.25″″
0.375″″
0.50″″
0.75″″
1.0″″
Wire Size Range
(AWG/MCM)
18-22
(.044 - 1)
12-18
(.063 - .17)
10-16
(.083 - .230)
8-14
(.122 - .340)
2-10
(.166 - .470)
6-0000
(.25 - .725)
1-400
(.330 - .876)
0.732 +/- 0.040
(18.6 +/- 1.0)
1.024 +/- 0.040
(26.0 +/- 1.0)
0.25
(6.35)
0.33
(8.3)
0.036 +/- 0.006
(0.91 +/- 0.15)
0.039 +/- 0.006
(.99 +/- 1.6)
1.21 +/- 0.063
(30.8 +/- 1.6)
1.63 +/- 0.063
(41.38 +/- 1.6)
Inside Diameter as
0.118 +/- 0.024 0.177 +/- 0.032 0.236 +/- 0.040 0.354 +/- 0.040 0.470 +/- 0.024
Supplied In.
(3.0 +/- 0.6)
(4.5 +/- 0.8)
(6.0 +/- 1.0)
(9.0 +/- 1.0)
(12.0 +/- 1.0)
(mm)*
Inside Diameter
After Recovery In.
(mm)
0.043
(1.0)
0.063
(1.6)
0.083
(2.1)
0.122
(3.1)
0.166
(4.2)
Wall Thickness
0.0209 +/- 0.040 0.026 +/- 0.004 0.028 +/- 0.004 0.031 +/- 0.006 0.033 +/- 0.006
After Recovery In.
(.53 +/- 0.10)
(.65 +/- 0.10)
(.71 +/- 0.10)
(0.78 +/- 0.15) (0.83 +/- 0.15)
(mm)
Overall Width
In. (mm)
0.209 +/- 0.040 0.303 +/- 0.052 0.398 +/- 0.063 0.587 +/- 0.063 0.776 +/- 0.063
(5.3 +/- 1.0)
(7.7 +/- 1.3)
(10.1 +/- 1.6)
(14.9 +/- 1.6)
(19.7 +/- 1.6)
Overall Height
In. (mm)
0.020
0.020
0.020
0.022
0.023
0.025
0.03
(0.508)
(0.508)
(0.508)
(0.558)
(0.582)
(0.63)
(0.76)
Dimensional
Reference (if the
wire or cable
diameter is less
than or equal to)
* Contact HellermannTyton for custom color options.
** Meets printer performance requirements of SAE-AS81531 using the ribbons listed above in any
*As supplied
**Recovered
thermal transfer printer, including HellermannTyton's TT320SM and TT1210
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Labels.qxp
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Page 28
Wire Processing Solutions
Labels
ShrinkTrak™ Heat Shrinkable Markers continued
With Center Slit
Without Center Slit
W
W
H
H
2.25” (57.15)
2.25” (57.15)
3.0” (76.2)
3.0” (76.2)
Product Selection
Article No.
Part No.
Type
Cross Ref to Former
Part No.
Color
Center Slit
Width (W)
Height (H)
In.
In.
(mm.)
(mm.) Pkg. Qty.
0.125″″ (3.17mm) - Outside Diameter
553-50001
553-50001
HST3-1BK
THS-610BM
Black
-
1.9″ (48.26) .235″ (5.97)
553-50002
553-50002
HST3-1WH
THS-610W
White
-
1.9″ (48.26) .235″ (5.97)
250
553-50003
553-50003
HST3-1WH
THS-610W10C
White
-
1.9″ (48.26) .235″ (5.97)
1000
553-50078
553-50078
HST3-1WH
THS-610W25C
White
-
1.9″ (48.26) .235″ (5.97)
2500
553-50004
553-50004
HST3-1WH-S
THS-610WP
White
Single
.95″ (24.1)
.235″ (5.97)
500
553-50074
553-50074
HST3-1WH-S
THS-610WP10C
White
Single
.95″ (24.1)
.235″ (5.97)
2000
.235″ (5.97)
5000
250
553-50067
553-50067
HST3-1WH-S
THS-610WP25C
White
Single
.95″ (24.1)
553-50070
553-50070
HST3-1WH-2S
THS-610W2P
White
Double
.63″ (16.08) .235″ (5.97)
750
553-50075
553-50075
HST3-1WH-2S
THS-610W2P10C
White
Double
.63″ (16.08) .235″ (5.97)
3000
553-50063
553-50063
HST3-1WH-3S
THS-610W3P
White
Triple
.475″ (12.07) .235″ (5.97)
1000
553-50088
553-50088
HST-32WH3S10C
THS-610W3P10C
White
Triple
.475″ (12.07) .235″ (5.97)
4000
553-50006
553-50006
HST3-1YE
THS-610Y10C
Yellow
-
1.9″ (48.26) .235″ (5.97)
1000
553-50005
553-50005
HST3-1YE
THS-610Y
Yellow
-
1.9″ (48.26) .235″ (5.97)
250
553-50007
553-50007
HST3-1YE-S
THS-610YP
Yellow
Single
.95″ (24.1)
.235″ (5.97)
500
.235″ (5.97)
2000
553-50076
553-50076
HST3-1YE-S
THS-610YP10C
Yellow
Single
.95″ (24.1)
553-50071
553-50071
HST3-1WH-2S
THS-610Y2P
Yellow
Double
.63″ (16.08) .235″ (5.97)
750
553-50077
553-50077
HST3-1YE-2S
THS-610Y2P10C
Yellow
Double
.63″ (16.08) .235″ (5.97)
3000
250
0.187″″ (4.74 mm) - Outside Diameter
553-50008
553-50008
HST4.8-16BK
THS-615BM
Black
-
1.9″ (48.26) .312″ (7.92)
553-50009
553-50009
HST4.8-16WH
THS-615W
White
-
1.9″ (48.26) .312″ (7.92)
250
553-50010
553-50010
HST4.8-16WH
THS-615W10C
White
-
1.9″ (48.26) .312″ (7.92)
1000
553-50177
553-50177
HST4.8-1WH
THS-615W30C
White
-
1.9″ (48.26) .312″ (7.92)
3000
553-50079
553-50079
HST4.8-1WH
THS-615W50C
White
-
1.9″ (48.26) .312″ (7.92)
5000
553-50011
553-50011
HST4.8-16WH-S
THS-615WP
White
Single
.95″ (24.1)
.312″ (7.92)
500
553-50080
553-50080
HST4.8-1WH-2S
THS-615WP10C
White
Single
.95″ (24.1)
.312″ (7.92)
2000
553-50068
553-50068
HST4.8-1WH-2S
THS-615W2P
White
Double
.633″ (16.08) .312″ (7.92)
750
553-50072
553-50072
HST4.8-1WH-2S
THS-615W2P10C
White
Double
.633″ (16.08) .312″ (7.92)
3000
1000
553-50064
553-50064
HST4.8-1WH-3S
THS-615W3P
White
Triple
.475″ (12.07) .312″ (7.92)
553-50081
553-50081
HST4.8-1WH-3S
THS-615W3P10C
White
Triple
.475″ (12.07) .312″ (7.92)
4000
553-50013
553-50013
HST4.8-1.6YE
THS-615Y10C
Yellow
-
1.9″ (48.26) .312″ (7.92)
1000
553-50012
553-50012
HST4.8-16YE
THS-615Y
Yellow
-
1.9″ (48.26) .312″ (7.92)
250
553-50014
553-50014
HST4.8-1.6YE-S
THS-615WP
Yellow
Single
.95″ (24.1)
500
.312″ (7.92)
553-50069
553-50069
HST4.8-1YE-2S
THS-615Y2P
Yellow
Double
.633″ (16.08) .312″ (7.92)
750
553-50073
553-50073
HST4.8-1YE-2S
THS-615Y2P10C
Yellow
Double
.633″ (16.08) .312″ (7.92)
3000
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
28
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8:26 AM
Page 29
Wire Processing Solutions
Labels
ShrinkTrak™ Heat Shrinkable Markers continued
With Center Slit
Without Center Slit
W
W
H
H
2.25” (57.15)
2.25” (57.15)
3.0” (76.2)
3.0” (76.2)
Product Selection
Article No.
Part No.
Type
Cross Ref to Former
Part No.
Color
Center Slit
Width (W)
Height (H)
In.
In.
(mm.)
(mm.) Pkg. Qty.
0.25″″ (6.35mm) - Outside Diameter
553-50015
553-50015
HST6-2BK
THS-620BM
Black
-
1.9″ (48.26) .420″ (10.67)
553-50016
553-50016
HST6-2WH
THS-620W
White
-
1.9″ (48.26) .420″ (10.67)
250
553-50017
553-50017
HST6-2WH
THS-620W10C
White
-
1.9″ (48.26) .420″ (10.67)
1000
553-50018
553-50018
HST6-2WH
THS-620W50C
White
-
1.9″ (48.26) .420″ (10.67)
5000
553-50019
553-50019
HST6-2WH-S
THS-620WP
White
Single
.95″ (24.1)
.420″ (10.67)
500
553-50084
553-50084
HST6-2WH-S
THS-620WP10C
White
Single
.95″ (24.1)
.420″ (10.67)
2000
553-50082
553-50082
HST6-2WH-2S
THS-620W2P
White
Double
.633″ (16.08) .420″ (10.67)
750
553-50065
553-50065
HST6-2WH-3S
THS-620W3P
White
Triple
.475″ (12.07) .420″ (10.67)
1000
553-50089
553-50089
HST6-2WH-3S
THS-620W3P10C
White
Triple
.475″ (12.07) .420″ (10.67)
4000
553-50020
553-50020
HST6-2YE
THS-620Y
Yellow
-
1.9″ (48.26) .420″ (10.67)
250
553-50021
553-50021
HST6-2YE
THS-620Y10C
Yellow
-
1.9″ (48.26) .420″ (10.67)
1000
553-50022
553-50022
HST6-2YE-S
THS-620YP
Yellow
Single
.95″ (24.1)
.420″ (10.67)
500
553-50085
553-50085
HST6-2YE-S
THS-620YP10C
Yellow
Single
.95″ (24.1)
.420″ (10.67)
2000
553-50083
553-50083
HST6-2YE-2S
THS-620Y2P
Yellow
Double
.633″ (16.08) .420″ (10.67)
750
250
250
0.375″″ (9.52 mm) - Outside Diameter
553-50023
553-50023
HST9-3BK
THS-625BM
Black
-
1.9″ (48.26) .597″ (15.16)
553-50024
553-50024
HST9-3WH
THS-625W
White
-
1.9″ (48.26) .597″ (15.16)
250
553-50025
553-50025
HST9-3WH-S
THS-625WP
White
Single
.95″ (24.1)
.597″ (15.16)
500
553-50066
553-50066
HST9-3WH-3S
THS-625W3P
White
Triple
.475″ (12.07) .597″ (15.16)
1000
553-50026
553-50026
HST9-3YE
THS-625Y
Yellow
-
1.9″ (48.26) .597″ (15.16)
250
553-50027
553-50027
HST9-3YE-S
THS-625YP
Yellow
Single
.95″ (24.1)
.597″ (15.16)
500
0.50″″ (12.7 mm) - Outside Diameter
553-50028
553-50028
HST12-4BK
THS-630BM
Black
-
1.9″ (48.26)
.77″ (19.55)
250
553-50029
553-50029
HST12-4WH
THS-630W
White
-
1.9″ (48.26)
.77″ (19.55)
250
553-50030
553-50030
HST12-4WH-S
THS-630WP
White
Single
.95″ (24.1)
.77″ (19.55)
500
553-50086
553-50086
HST12-4WH-3S
THS-630W3P
White
Triple
.475″ (12.07)
.77″ (19.55)
1000
553-50031
553-50031
HST12-4YE
THS-630Y
Yellow
-
1.9″ (48.26)
.77″ (19.55)
250
553-50032
553-50032
HST12-4YE-S
THS-630YP
Yellow
Single
.95″ (24.1)
.77″ (19.55)
500
553-50087
553-50087
HST12-4YE-3S
THS-630Y3P
Yellow
Triple
.475″ (12.07)
.77″ (19.55)
1000
0.75″″ (19.05 mm) - Outside Diameter
553-50033
553-50033
HST18-6BK
THS-635BM
Black
-
1.9″ (48.26)
1.2″ (30.48)
250
553-50034
553-50034
HST18-6WH
THS-635W
White
-
1.9″ (48.26)
1.2″ (30.48)
250
553-50035
553-50035
HST-18-6WH-S
THS-635WP
White
Single
.95″ (24.1)
1.2″ (30.48)
500
553-50036
553-50036
HST-18-6YE
THS-635Y
Yellow
-
1.9″ (48.26)
1.2″ (30.48)
250
553-50037
553-50037
HST18-6YE-S
THS-635YP
Yellow
Single
.95″ (24.1)
1.2″ (30.48)
500
1.0″″ (25.4mm) - Outside Diameter
553-50038
553-50038
HST24-8BK
THS-640BM
Black
-
1.9″ (48.26) 1.69″ (42.93)
250
553-50039
553-50039
HST24-8WH
THS-640W
White
-
1.9″ (48.26) 1.69″ (42.93)
250
553-50040
553-50040
HST24-8WH-S
THS-640WP
White
Single
.95″ (24.1)
1.69″ (42.93)
500
553-50041
553-50041
HST24-8YE
THS-640Y
Yellow
-
1.9″ (48.26) 1.69″ (42.93)
250
553-50042
553-50042
HST24-8YE-S
THS-640YP
Yellow
Single
.95″ (24.1)
500
1.69″ (42.93)
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
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Labels.qxp
9/15/2006
8:27 AM
Page 30
Wire Processing Solutions
Labels
Thermal Transfer Self-Laminating Labels
HellermannTyton's self-laminating labels are used for marking wire and cable. The clear overlap protects printed information.
Product Selection
Height of
Printable Height of
Area (H) Label (H2)
Vertical
Repeat
(H3)
Horizontal
Repeat
(W2)
Width of
Liner
(W3)
In. (mm)
In. (mm)
In. (mm)
In. (mm)
In. (mm)
In. (mm)
A
.5″
(12.7)
.375″
(9.52)
.75″
(19.05)
1.0″
(25.4)
.5″
(12.7)
TAG2T5
B
.5″
(12.7)
.5″
(12.7)
1.43″
(36.5)
1.62″
(41.28)
596-00014 TAG51T3-100B
TAG51T3
C
1.0″
(25.4)
.35″
(8.8)
.75″
(19.05)
596-00006 TAG22T2-100B
TAG22T2
D
1.0″
(25.4)
.5″
(12.7)
596-00007 TAG22T3-100B
TAG22T3
E
1.0″
(25.4)
596-00027 TAG9T3-100B
TAG9T3
F
596-00013 TAG3T3-100B
TAG3T3
596-00011 TAG38T4-100B*
Drawing
Reference
Width
(W)
Type
(page 35)
596-00009 TAG26T6-100B
TAG26T6
596-00010 TAG2T5-100B
Labels
per
Row
Pkg.
Qty.
3.35″
(85.09)
6
10000
.66″
(16.81)
3.35″
(85.09)
5
10000
.937″
(23.7)
1.075″
(27.3)
3.35″
(85.09)
3
10000
1.43″
(36.5)
1.62″
(41.28)
1.075″
(27.3)
2.25″
(57.1)
2
5000
.5″
(12.7)
1.43″
(36.5)
1.62″
(41.28)
1.075″
(27.3)
3.35″
(85.09)
3
5000
1.0″
(25.4)
.75″
(19.05)
2.25″
(57.1)
2.5″
(63.5)
1.0″
(25.4)
3.35″
(85.09)
3
5000
G
1.0″
(25.4)
1.0″
(25.4)
3.75″
(95.25)
4.0″
(101.6)
1.075″
(27.3)
3.35″
(85.09)
3
3000
TAG38T4
H
1.0″
(25.4)
1.5″
(38.1)
7.347″
(188.89)
7.75″
(196.80)
1.0″
(25.4)
4.10″
(104.14)
4
1000
596-00045 TAG53T2-100B
TAG53T2
I
3.35″
(38.1)
.7″
(17.78)
1.437″
(36.49)
1.62″
(41.28)
1.5″
(38.1)
3.35″
(89.05)
2
2500
596-00005 TAG1T1-100B
TAG1T1
J
1.9″
(19.05)
.75″
(19.05)
3.12″
(79.2)
3.42″
(86.8)
1.9″
(48.2)
3.875″
(98.42)
2
2500
596-00008 TAG24T1-100B
TAG24T1
K
2.0″
(50.8)
.5″
(12.7)
1.437″
(36.49)
1.68″
(42.6)
2.0″
(50.8)
2.2″
(55.9)
1
1000
596-00002 TAG10T2-100B
TAG10T2
L
2.0″
(50.8)
.75″
(19.05)
2.25″
(57.1)
2.5″
(63.5)
2.0″
(50.8)
3.875″
(98.42)
2
2500
596-00021 TAG7T1-100B*
TAG7T1
M
2.0″
(50.8)
1.5″
(38.1)
7.347″
(188.89)
7.75″
(196.80)
2.0″
(50.8)
4.10″
(104.14)
2
1000
596-00016 TAG6T1-100B
TAG6T1
N
2.0″
(50.8)
1.5″
(38.1)
3.75″
(95.25)
4.0″
(101.6)
2.0″
(50.8)
2.20″
(68.58)
1
1000
Article
No.
Part No.
100B Material
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
* TAG38T4-100B and TAG7T1-100B require that 256K of memory be installed in the TT1000 printer and 384K of memory in the TT300SM printer
30
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Page 31
Wire Processing Solutions
Labels
Thermal Transfer Self-Laminating Labels continued
(Not shown to scale)
TAG26T6-100B
TAG2T5-100B
TAG51T3-100B
TAG22T2-100B
TAG22T3-100B
D
E
A
B
C
TAG9T3-100B
TAG3T3-100B
TAG38T4-100B
TAG53T2-100B
TAG1T1-100B
F
G
H
I
J
TAG24T1-100B
TAG10T2-100B
TAG7T1-100B
TAG6T1-100B
K
L
M
N
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Labels.qxp
9/15/2006
8:27 AM
Page 32
Wire Processing Solutions
Labels
Self-Laminating Laser Tags
HellermannTyton self-laminating Laser Tags are durable, yet conformable to compound surfaces like wires and cables. These
labels can be wrapped onto wires without fear of flagging or popping off the wires. The clear overlap protects printed
information. Self-laminating Laser Tags are made of 1.0 MIL polyester (105 material).
Product Selection
Drawing
References
Type
(page 37)
594-26105 TAG26L-105
TAG26L
A
594-02105 TAG2L-105
TAG2L
B
Article No.
Part No.
Width (W)
In.
Height of
Printable Area
(H)
Height of Label
(H2)
(mm.)
In.
(mm.)
Labels
per
Row
Labels
per
Column
Labels
per
Sheet Pkg. Qty.
(mm.)
In.
.5″
(12.70)
.375″
(9.5)
.75″
(19.0)
16
16
156
5000
.5″
(12.70)
.5″
(12.7)
1.43″
(36.5)
16
7
112
5000
105 Material
594-05105 TAG5L-105
TAG5L
C
.8″
(20.30)
.5″
(12.7)
1.43″
(36.4)
8
7
56
5000
594-65105 TAG65L-105
TAG65L
D
.81″
(20.70)
.81″
(20.7)
2.13″
(53.9)
9
4
36
1000
594-51105 TAG51L-105
TAG51L
E
1.0″
(25.40)
.35″
(8.89)
.75″
(19.0)
8
12
84
5000
594-49105 TAG49L-105
TAG49L
F
1.0″
(25.40)
.35″
(8.8)
1.0″
(25.5)
8
8
70
2500
594-63105 TAG63L-105
TAG63L
G
1.0″
(25.40)
.5″
(12.7)
1.33″
(33.78)
8
7
49
2500
594-09105 TAG9L-105
TAG9L
H
1.0″
(25.40)
.75″
(19.00)
2.25″
(57.1)
7
4
28
1000
594-50105 TAG50L-105
TAG50L
I
1.0″
(25.40)
1.0″
(25.4)
3.16″
(80.4)
8
3
21
1000
594-64105 TAG64L-105
TAG64L
J
1.17″
(29.6)
.83″
(21.08)
3.33″
(84.6)
6
3
18
1000
594-01105 TAG1L-105
TAG1L
K
1.9″
(48.20)
.75″
(19.0)
3.25″
(82.5)
4
3
12
1000
594-52105 TAG52L-105
TAG52L
L
2.0″
(50.80)
.47″
(33.70)
1.33″
(33.7)
3
7
21
1000
594-10105 TAG10L-105
TAG10L
M
2.0″
(50.8)
.75″
(19.1)
2.25″
(57.2)
4
4
16
1000
Dimensions are approximate and subject to technical changes. Use Part No. for ordering and Type for specification purposes.
32
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Page 33
Wire Processing Solutions
Labels
Self-Laminating LaserTags continued
(Not shown to scale)
TAG26L-105
TAG2L-105
TAG5L-105
TAG65L-105
TAG51L-105
A
B
C
D
E
TAG49L-105
TAG63L-105
TAG9L-105
TAG50L-105
TAG64L-105
F
G
H
I
J
TAG1L-105
TAG52L-105
TAG10L-105
K
L
M
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Final Index by Part No.qxp
9/15/2006
8:36 AM
Page 34
Wire Processing Solutions
Index by Part No.
Part No.
34
Article No. Page
Part No.
Article No. Page
Part No.
Article No. Page
Part No.
Article No. Page
AT2000
120-00000
5
BC10
591-00076
21
553-50012
553-50012
28
553-50065
553-50065
29
AT2060
103-00000
6
HHDTH
557-00075
21
553-50013
553-50013
28
553-50066
553-50066
29
ATBENCHMOUNT
120-00040
7
HHHST
557-00092
21
553-50014
553-50014
28
553-50082
553-50082
29
AT06500020
120-00020
9
HHIGR
557-00009
21
553-50063
553-50063
28
553-50083
553-50083
29
AT06500030
120-00030
9
RBP1
557-00003
21
553-50064
553-50064
28
553-50084
553-50084
29
HH-20
120-00080
9
105910-155
556-03018
22
553-50067
553-50067
28
553-50085
553-50085
29
ATS10200010
102-00010
11
CADDY5.0
556-03022
22
553-50068
553-50068
28
553-50086
553-50086
29
ATS10200040
102-00040
11
TT320SM
556-00320
22
553-50069
553-50069
28
553-50087
553-50087
29
ATS10200050
102-00050
11
TT822OUTSM
556-00145
22
553-50070
553-50070
28
553-50089
553-50089
29
ATS10266109
102-66109
11
TT822OUTSM10
556-00146
22
553-50071
553-50071
28
TAG10T2-100B
596-00002
30
ATS10266110
102-66110
11
TT822OUTSM2
556-00147
22
553-50072
553-50072
28
TAG1T1-100B
596-00005
30
ATS10266209
102-66209
11
TT822OUTSM3
556-00148
22
553-50073
553-50073
28
TAG22T2-100B
596-00006
30
ATS10266210
102-66210
11
TT822OUTSM4
556-00149
22
553-50074
553-50074
28
TAG22T3-100B
596-00007
30
ATS3080
102-00000
11
TT822OUTSM5
556-00150
22
553-50075
553-50075
28
TAG24T1-100B
596-00008
30
ATSTROLLEY
102-00030
11
TT822OUTSM6
556-00151
22
553-50076
553-50076
28
TAG26T6-100B
596-00009
30
QS101
105-00000
12
TT822OUTSM7
556-00152
22
553-50077
553-50077
28
TAG2T5-100B
596-00010
30
QTTIE9
105-00006
12
TT822OUTSM8
556-00153
22
553-50078
553-50078
28
TAG38T4-100B
596-00011
30
QTTIEOHS
105-00001
12
TTDTHOUTSM
556-00143
22
553-50079
553-50079
28
TAG3T3-100B
596-00013
30
MK7P
110-07101
14
TTHSTOUTSM
556-00163
22
553-50080
553-50080
28
TAG51T3-100B
596-00014
30
MK7P-342
110-07111
14
556-26008
556-26008
25
553-50081
553-50081
28
TAG53T2-100B
596-00045
30
MK9P
110-09101
15
556-26006
556-26006
25
553-50088
553-50088
28
TAG6T1-100B
596-00016
30
MK9P-109
110-09111
15
556-26007
556-26007
25
553-50177
553-50177
28
TAG7T1-100B
596-00021
30
MK9PUA
110-09112
15
556-26009
556-26009
25
553-50015
553-50015
29
TAG9T3-100B
596-00027
30
MKPCOBELT
110-09006
15
112-02809
T18S9M4
25
553-50016
553-50016
29
TAG10L-105
594-10105
32
MKPCOHOSE
110-09005
15
111-02811
T18S0M4
25
553-50017
553-50017
29
TAG1L-105
594-01105
32
MKPCOKIT
110-09002
15
111-01872
T18R9M4
25
553-50018
553-50018
29
TAG26L-105
594-26105
32
MKPCOTANK
110-09003
15
111-01841
T18R0M4
25
553-50019
553-50019
29
TAG2L-105
594-02105
32
MKPCOTANK20
110-09004
15
111-02322
T18I9M4
25
553-50020
553-50020
29
TAG49L-105
594-49105
32
MK7
110-07500
17
111-02315
T18I0M4
25
553-50021
553-50021
29
TAG50L-105
594-50105
32
MK7-449
110-00449
17
111-02026
T18L9M4
25
553-50022
553-50022
29
TAG51L-105
594-51105
32
MK7BLADEKIT
110-00448
17
111-02015
T18L0M4
25
553-50023
553-50023
29
TAG52L-105
594-52105
32
MK7HT
110-07000
17
111-03047
T30R9M4
25
553-50024
553-50024
29
TAG5L-105
594-05105
32
MK7LK
110-08000
17
111-03034
T30R0M4
25
553-50025
553-50025
29
TAG63L-105
594-63105
32
MK9
110-09500
18
111-03327
T30L9M4
25
553-50026
553-50026
29
TAG64L-105
594-64105
32
MK9-221
110-00221
18
111-03315
T30L0M4
25
553-50027
553-50027
29
TAG65L-105
594-65105
32
MK9BLADEKIT
110-00220
18
111-03517
T30LL9M4
25
553-50028
553-50028
29
TAG9L-105
594-09105
32
MK9HT
110-09000
18
111-03511
T30LL0M4
25
553-50029
553-50029
29
MK9RE
110-09700
18
111-02907
T30XL9M4
25
553-50030
553-50030
29
MK9REF
110-09600
18
111-02903
T30XL0M4
25
553-50031
553-50031
29
MK9SS-114
110-05114
18
553-50001
553-50001
28
553-50032
553-50032
29
MK9SST
110-95000
18
553-50002
553-50002
28
553-50033
553-50033
29
558-00060
558-00060
19
553-50003
553-50003
28
553-50034
553-50034
29
556-00022
556-00022
20
553-50004
553-50004
28
553-50035
553-50035
29
556-00024
556-00024
20
553-50005
553-50005
28
553-50036
553-50036
29
HT2100
557-00085
21
553-50006
553-50006
28
553-50037
553-50037
29
2100AC
591-00003
21
553-50007
553-50007
28
553-50038
553-50038
29
2100CABLE
557-00004
21
553-50008
553-50008
28
553-50039
553-50039
29
2100CARD
557-00008
21
553-50009
553-50009
28
553-50040
553-50040
29
2100CASE
557-00002
21
553-50010
553-50010
28
553-50041
553-50041
29
2100PEN
557-00005
21
553-50011
553-50011
28
553-50042
553-50042
29
w w w . h e l l e r m a n n . t y t o n . c o m
|
1 - 8 0 0 - 5 3 7 - 1 5 1 2
Final Index by Part No.qxp
9/15/2006
8:36 AM
Page 35
Wire Processing Solutions
Index by Article No.
Article No.
Part No.
102-00000
ATS3080
102-00010
ATS10200010
102-00030
ATSTROLLEY
102-00040
Page
Article No.
Part No.
11
553-50015
553-50015
11
553-50016
553-50016
11
553-50017
ATS10200040
11
102-00050
ATS10200050
102-66109
Page
Article No.
Part No.
29
553-50177
553-50177
29
556-00022
556-00022
553-50017
29
556-00024
553-50018
553-50018
29
11
553-50019
553-50019
ATS10266109
11
553-50020
102-66110
ATS10266110
11
102-66209
ATS10266209
102-66210
ATS10266210
103-00000
AT2060
105-00000
105-00001
105-00006
110-00220
Article No.
Part No.
28
596-00014
TAG51T3-100B
30
20
596-00016
TAG6T1-100B
30
556-00024
20
596-00021
TAG7T1-100B
30
556-00143
TTDTHOUTSM
22
596-00027
TAG9T3-100B
30
29
556-00145
TT822OUTSM
22
596-00045
TAG53T2-100B
30
553-50020
29
556-00146
TT822OUTSM10
22
T18I0M4
111-02315
25
553-50021
553-50021
29
556-00147
TT822OUTSM2
22
T18I9M4
111-02322
25
11
553-50022
553-50022
29
556-00148
TT822OUTSM3
22
T18L0M4
111-02015
25
11
553-50023
553-50023
29
556-00149
TT822OUTSM4
22
T18L9M4
111-02026
25
6
553-50024
553-50024
29
556-00150
TT822OUTSM5
22
T18R0M4
111-01841
25
QS101
12
553-50025
553-50025
29
556-00151
TT822OUTSM6
22
T18R9M4
111-01872
25
QTTIEOHS
12
553-50026
553-50026
29
556-00152
TT822OUTSM7
22
T18S0M4
111-02811
25
QTTIE9
12
553-50027
553-50027
29
556-00153
TT822OUTSM8
22
T18S9M4
112-02809
25
MK9BLADEKIT
18
553-50028
553-50028
29
556-00163
TTHSTOUTSM
22
T30L0M4
111-03315
25
110-00221
MK9-221
18
553-50029
553-50029
29
556-00320
TT320SM
22
T30L9M4
111-03327
25
110-00448
MK7BLADEKIT
17
553-50030
553-50030
29
556-03018
105910-155
22
T30LL0M4
111-03511
25
110-00449
MK7-449
17
553-50031
553-50031
29
556-03022
CADDY5.0
22
T30LL9M4
111-03517
25
110-05114
MK9SS-114
18
553-50032
553-50032
29
556-26006
556-26006
25
T30R0M4
111-03034
25
110-07000
MK7HT
17
553-50033
553-50033
29
556-26007
556-26007
25
T30R9M4
111-03047
25
110-07101
MK7P
14
553-50034
553-50034
29
556-26008
556-26008
25
T30XL0M4
111-02903
25
110-07111
MK7P-342
14
553-50035
553-50035
29
556-26009
556-26009
25
T30XL9M4
111-02907
25
110-07500
MK7
17
553-50036
553-50036
29
557-00002
2100CASE
21
110-08000
MK7LK
17
553-50037
553-50037
29
557-00003
RBP1
21
110-09000
MK9HT
18
553-50038
553-50038
29
557-00004
2100CABLE
21
110-09002
MKPCOKIT
15
553-50039
553-50039
29
557-00005
2100PEN
21
110-09003
MKPCOTANK
15
553-50040
553-50040
29
557-00008
2100CARD
21
110-09004
MKPCOTANK20
15
553-50041
553-50041
29
557-00009
HHIGR
21
110-09005
MKPCOHOSE
15
553-50042
553-50042
29
557-00075
HHDTH
21
110-09006
MKPCOBELT
15
553-50063
553-50063
28
557-00085
HT2100
21
110-09101
MK9P
15
553-50064
553-50064
28
557-00092
HHHST
21
110-09111
MK9P-109
15
553-50065
553-50065
29
558-00060
558-00060
19
110-09112
MK9PUA
15
553-50066
553-50066
29
591-00003
2100AC
21
110-09500
MK9
18
553-50067
553-50067
28
591-00076
BC10
21
110-09600
MK9REF
18
553-50068
553-50068
28
594-01105
TAG1L-105
32
110-09700
MK9RE
18
553-50069
553-50069
28
594-02105
TAG2L-105
32
110-95000
MK9SST
18
553-50070
553-50070
28
594-05105
TAG5L-105
32
120-00000
AT2000
5
553-50071
553-50071
28
594-09105
TAG9L-105
32
120-00020
AT06500020
9
553-50072
553-50072
28
594-10105
TAG10L-105
32
120-00030
AT06500030
9
553-50073
553-50073
28
594-26105
TAG26L-105
32
120-00040
ATBENCHMOUNT
7
553-50074
553-50074
28
594-49105
TAG49L-105
32
120-00080
HH-20
9
553-50075
553-50075
28
594-50105
TAG50L-105
32
553-50001
553-50001
28
553-50076
553-50076
28
594-51105
TAG51L-105
32
553-50002
553-50002
28
553-50077
553-50077
28
594-52105
TAG52L-105
32
553-50003
553-50003
28
553-50078
553-50078
28
594-63105
TAG63L-105
32
553-50004
553-50004
28
553-50079
553-50079
28
594-64105
TAG64L-105
32
553-50005
553-50005
28
553-50080
553-50080
28
594-65105
TAG65L-105
32
553-50006
553-50006
28
553-50081
553-50081
28
596-00002
TAG10T2-100B
30
553-50007
553-50007
28
553-50082
553-50082
29
596-00005
TAG1T1-100B
30
553-50008
553-50008
28
553-50083
553-50083
29
596-00006
TAG22T2-100B
30
553-50009
553-50009
28
553-50084
553-50084
29
596-00007
TAG22T3-100B
30
553-50010
553-50010
28
553-50085
553-50085
29
596-00008
TAG24T1-100B
30
553-50011
553-50011
28
553-50086
553-50086
29
596-00009
TAG26T6-100B
30
553-50012
553-50012
28
553-50087
553-50087
29
596-00010
TAG2T5-100B
30
553-50013
553-50013
28
553-50088
553-50088
28
596-00011
TAG38T4-100B
30
553-50014
553-50014
28
553-50089
553-50089
29
596-00013
TAG3T3-100B
30
w w w . h e l l e r m a n n . t y t o n . c o m
|
Page
1 - 8 0 0 - 5 3 7 - 1 5 1 2
Page
35
Final Index by Part No.qxp
9/15/2006
8:36 AM
Page 36
Wire Processing Solutions
Facilities - North America
Corporate Headquarters and Manufacturing
Distribution
Milwaukee, WI
Bolingbrook, IL
Sales and Distribution
Tlaquepaque, Jalisco Mexico
Sales and Distribution
Aurora, Ontario Canada
QUALITY CERTIFICATIONS
Manufacturing
Naples, FL
HellermannTyton is certified to TS 16949, ISO 9001:2000
and ISO 14001
RoHS/WEEE
The scope of the European Union's Restriction
WARRANTY POLICY
of Hazardous Substances (RoHS) and the
Waste Electrical and Electronic Equipment
(WEEE) directives covers all electrical and
electronic equipment (and their components)
sold into the European Union. Throughout
this catalog, you will see designations where
materials are RoHS compliant.
If you have
specific questions or need compliance
information related to the RoHS or WEEE directives, please go to our website link.
“
36
”,
.
HellermannTyton products are warranted to be free from
defects in material and workmanship at the time sold by us;
but our obligation under this warranty and that of the seller
is limited to the replacement of the product, and neither we
nor the seller are bound by any other warranty, expressed,
implied or statutory. Under no circumstances are we or the
seller liable for any loss, damage, expenses or consequential
damages of any kind arising out of the use or inability to use
these products. All are sold with the understanding that the
user will test them in actual use and determine their adaptability for the intended uses.
The above warranties and remedies are exclusive and in lieu of all
other warranties and remedies whatsoever, express or implied, including, but not limited to, any implied warranties of merchantability or
fitness for a particular purpose which HellermannTyton expressly
disclaims.
, +7 (967) 121-85-70, www.tehno-ts.ru, [email protected]
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