113167_CG_Phase_7.2_OPL_Users_Manual_(R1)

113167_CG_Phase_7.2_OPL_Users_Manual_(R1)
PHASE 7.2
OPL
USER’S MANUAL
Continental Girbau, Inc.®
2500 State Road 44
Oshkosh WI 54904
Telephone: (920) 231-8222 / Fax: (920) 231-4666
E-mail: www.cont-girbau.com
012003JEV/wmarelli
CGIA Part No. 113167
Retain This Manual In A Safe Place
For Future Reference
Please read this manual carefully to thoroughly familiarize yourself with the Phase 7 OPL computer
system features, operational instructions, and programming characteristics. This manual contains
important information on how to employ ALL the features of your new dryer in the safest and most
economical way.
This product embodies advanced concepts in engineering, design, and safety. If this product is properly
maintained, it will provide many years of safe, efficient, and trouble-free operation.
We have tried to make this manual as complete as possible and hope you will find it useful. Manufacturer
reserves the right to make changes from time to time, without notice or obligation, in prices, specifications,
colors, and material, and to change or discontinue models.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on
the instructions to be followed if the user smells gas. These
instructions must be posted in a prominent location near the dryer.
Table of Contents
SECTION I
INTRODUCTION .............................................................................................................................. 3
SECTION II
FEATURES ......................................................................................................................................... 4
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
V.
W.
X.
Dependable Microprocessor Solid State Integrated Circuitry ............................................................... 4
Sensor Activated Fire Extinguishing (S.A.F.E.) System ....................................................................... 4
Program Changes Are Easily Made At The Keyboard (Touch Pad) ..................................................... 4
Automatic Drying Cycle (Patent No. 4,827,627) .................................................................................. 4
Timed (Manual) Drying Cycle ............................................................................................................... 4
Preprogrammed Cycles .......................................................................................................................... 4
Manually Loaded Cycles........................................................................................................................ 4
Variable (Programmable) Fabric/Temperature Selections ..................................................................... 4
Cool Down/Controlled Cool Down Program ......................................................................................... 4
L.E.D. Display ........................................................................................................................................ 4
Wrinkle Guard Program ......................................................................................................................... 4
Diagnostics ............................................................................................................................................. 4
Audio Alert Signal .................................................................................................................................. 4
Temperature Conversion Status ............................................................................................................. 4
High-Temperature Protection ................................................................................................................. 5
Cycle Preview ........................................................................................................................................ 5
Reversing Option.................................................................................................................................... 5
RPM ........................................................................................................................................................ 5
Clean Lint ............................................................................................................................................... 5
Language Selection ................................................................................................................................ 5
Model Selection ..................................................................................................................................... 5
Default Factory Settings ......................................................................................................................... 5
Keyboard (Touch Pad) Symbols ............................................................................................................ 5
Steam Injection Option .......................................................................................................................... 5
SECTION III
PROGRAM SELECTIONS .............................................................................................................. 6
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
Preprogrammed Cycles .......................................................................................................................... 6
Manually Loaded Cycles........................................................................................................................ 7
Automatic Drying Cycle (Patent No. 4,827,627) Operations ................................................................ 8
Timed (Manual) Drying Cycle Operation .............................................................................................. 8
Light Emitting Diode (L.E.D.) Dot Matrix Display .............................................................................. 8
Cycle In Progress Temperature Display ................................................................................................. 9
Temperature Conversion Status ............................................................................................................. 9
Wrinkle Guard Program ......................................................................................................................... 9
Audio Alert On Times 0 to 10 .............................................................................................................. 10
Preprogrammed Cycle Preview ............................................................................................................ 10
Reversing Option.................................................................................................................................. 10
Diagnostics ........................................................................................................................................... 10
Program Locations ............................................................................................................................... 11
SECTION IV
OPERATING INSTRUCTIONS ..................................................................................................... 13
A. Operating Sequence .............................................................................................................................. 13
B. Operating Notes .................................................................................................................................... 17
C. Rev 2.2 Sensor Activated Fire Extinguishing (S.A.F.E.) System Theory of Operation ...................... 18
SECTION V
L.E.D. DISPLAY MESSAGES ........................................................................................................ 19
A. L.E.D. Display Operating Status .......................................................................................................... 19
SECTION VI
PROGRAMMING INSTRUCTIONS ............................................................................................ 20
A. Introduction to Programming ............................................................................................................... 20
B. Programming Flowcharts ..................................................................................................................... 22
SECTION VII
FACTORY PRESET PARAMETERS (PROGRAMS) ................................................................. 71
A. Cycle “A-F” Parameters (Programs) Preset By The Factory ............................................................... 71
B. Cycle “0-40” Parameters (Programs) Preset By The Factory .............................................................. 71
SECTION VIII
PHASE 7 OPL PROGRAMMING LIMITS .................................................................................. 72
A. Preprogrammed Cycles ........................................................................................................................ 72
B. System Parameters (Program Locations) ............................................................................................. 73
C. Fixed Parameters .................................................................................................................................. 73
SECTION IX
PHASE 7 AUTO CYCLE (PATENT NO. 4,827,627) CYCLE ADJUSTMENT VALUES ........ 74
SECTION X
PHASE 7 OPL SYSTEM DIAGNOSTICS .................................................................................... 75
A. Diagnostic (L.E.D. Display) Fault Messages ....................................................................................... 75
B. Input/Output (I/O) Board Light Emitting Diode (L.E.D.) Indicators ................................................... 76
C. Keyboard (Touch Pad) Layout ............................................................................................................. 78
SECTION XI
CUSTOMER CUSTOM PARAMETER SETTINGS ................................................................... 79
SECTION I
INTRODUCTION
Phase 7 “On-Premise Laundry” Microprocessor Drying System
The Phase 7 On-Premise Laundry (OPL) Drying System has been designed with super performance in mind to
provide for better temperature regulation, efficiency, performance, consistency, and faster drying times.
Among its many amenities, the Phase 7 OPL Drying System has a true Automatic Drying Cycle. The Phase 7
OPL Automatic Drying Cycle (Patent No. 4,827,627) principle is based on one (1) of the most fundamental
laws of thermodynamics, which governs the flow of heat in thermal systems.
Utilizing this microprocessor technology, the user simply has to place the load in the dryer and push one (1) single
button to start the drying cycle. The Phase 7 OPL microprocessor controller (computer) will directly monitor the
moisture content in the load and stop the drying cycle automatically when the selected dryness level is reached.
The Phase 7 OPL Automatic Drying Cycle (Patent No. 4,827,627) virtually eliminates ALL guess work. The
Phase 7 OPL microprocessor controller (computer) determines how much drying time is needed and compensates
for various types of fabrics and load sizes, thus, avoiding damage to fabrics by over drying, as well as avoiding
wasted time and energy for any given load. Once the Phase 7 microprocessor controller (computer) determines
the load is dry, the microprocessor controller (computer) will go into Cool Down Cycle until the preprogrammed
time or temperature is reached, and then shuts the dryer off automatically.
3
SECTION II
FEATURES
A. Dependable Microprocessor Solid State Integrated Circuitry - To eliminate as many moving parts as
possible.
B. Sensor Activated Fire Extinguishing (S.A.F.E.) System - A standard feature which continually monitors
the basket (tumbler) for fires, in the event of a fire a water supply to the basket (tumbler) will suppress the
fire. The Phase 7 OPL microprocessor controller (computer) will also notify the user that a fire has taken
place.
C. Program Changes Are Easily Made At The Keyboard (Touch Pad) - Actual programs are viewed at
the light emitting diode (L.E.D.) display for verification.
D. Automatic Drying Cycle (Patent No. 4,827,627) - Computerized monitoring of load dryness for precise,
fast, and efficient drying.
E. Timed (Manual) Drying Cycle - For special loads, programming allows for a specific amount of time in
minutes for both drying and Cool Down Cycles.
F. Preprogrammed Cycles - The Phase 7 OPL microprocessor controller (computer) can store in its memory
six (6) preprogrammed cycles in either the Automatic Drying Mode (Patent No. 4,827,627) or Manual
Drying Mode in the “A-F” keys and an additional 41 in the numerical memory of “0-40.”
G. Manually Loaded Cycles - For occasional or onetime special loads, the user can set a specific program in
either the Automatic Drying Cycle (Patent No. 4,827,627) or Manual Timed Drying Cycle.
H. Variable (Programmable) Fabric/Temperature Selections - Accommodates the type of fabric to be
dried.
I. Cool Down/Controlled Cool Down Program - Cool down lowers the temperature of the exhaust to make
the material cool enough to handle. Controlled cool down slowly lowers the temperature over 10 minutes for
materials sensitive to shrinking.
J. L.E.D. Display - Informs user of cycle status, programs and displays important diagnostic and fault codes.
K. Wrinkle Guard Program - Helps keep items wrinkle-free when they are not removed from the dryer
promptly at the end of the drying and cooling cycles.
L. Diagnostics - Major circuits, including the door switch(es), microprocessor temperature sensor and heat
output circuits and more are individually monitored, give precise messages of your failure
M. Audio Alert Signal - The tone will sound at the end of a complete drying cycle at a 1-second rate for the
duration programmed. It will also sound for any fault conditions at a quarter second rate for 4-beeps. Finally
there is a 3-beep warning at the beginning of every Wrinkle Guard On Cycle a continuous rapid pulse is used
for the entire duration of S.A.F.E. system activation. A connection is also available to install an external
24VDC (volts direct current) buzzer or relay with a maximum power consumption of 250 mA (milliamperes).
4
N. Temperature Conversion Status - Temperature-related programs can be set in either Fahrenheit (ºF) or
Celsius (ºC). ALL temperatures will automatically convert to the corresponding values (+/- 1º) when changes
are made.
O. High-Temperature Protection - If the Phase 7 OPL microprocessor controller (computer) senses that the
temperature in the basket (tumbler) has exceeded 180º F (82º C) for axial airflow, 220º F (104º C) for radial
airflow and it will end the drying cycle and a fault code will be displayed, indicating an overheating problem.
P. Cycle Preview - Entire dryer parameters (programs) or the preprogrammed cycles are displayed for
verification upon a coded entry to the keyboard (touch pad).
Q. Reversing Option - Helps reduce the balling up or tangling of large items. A cycle can be set to have the
reversing option where the basket (tumbler) will turn in the forward direction from 30- to 120-seconds, stop
from 5- to 10-seconds, and then proceed in the reverse direction for the same time. This process is repeated
throughout the drying and cooling cycles.
R. RPM - Phase 7 microprocessor controller (computer) also displays basket (tumbler) RPM by pressing and
holding the “DOWN ARROW” key and holding it while the basket (tumbler) is on. (The basket [tumbler]
must be rotating for approximately 30-seconds before getting a true RPM reading).
S. Clean Lint - This feature monitors the value of the “Lint Count” register. The register contains the acceptable
limit of dryer cycles the machine will be allowed to operate before the microprocessor locks the user out.
Once the feature prompts the user to “CLEAN LINT ACCESS” the dryer is now in a locked state and will
not be cleared until the lint drawer has been cleaned. When the lint drawer is opened, the display will read
“LINT ACCESS OPEN” and when the lint drawer is closed, the display will read “READY.” (NOTE: The
lint drawer must be opened for 15-seconds or more for the reset to occur.) The dryer circuit is now active
and can be programmed.
T. Language Selection - Phase 7 has the ability to display 5 different languages, English, French, Spanish,
Italian, and German.
U. Model Selection - The Phase 7 can be programmed to be used on 3 modes of heat, gas, steam and electric.
It can also be configured for reversing and non-reversing dryers.
V. Default Factory Settings - This feature will set ALL programmed parameters to their default values.
W. Keyboard (Touch Pad) Symbols -
= “STOP/CLEAR” key
= “START/ENTER” key
= “UP ARROW” key (scroll up)
= “DOWN ARROW” key (scroll down)
X. Steam Injection Option - The Phase 7 has the ability to program up to 5 steam injection intervals for a
programmed amount of time at different points of a cycle including cool down.
5
SECTION III
PROGRAM SELECTIONS
A. PREPROGRAMMED CYCLES
“A-F” CYCLES
The Phase 7 OPL microprocessor controller (computer) can store in its memory six (6) preprogrammed cycles
(keys “A-F” on the keyboard [touch pad]). This allows the user to have the six (6) most commonly used cycles,
requiring only the push of a single keyboard (touch pad) entry to start the dryer.
“0-40” CYCLES
The Phase 7 OPL microprocessor controller (computer) can store 41 preprogrammed cycles in its numerical
memory. (Use keys “0-9” on the keyboard [touch pad]). This allows the user to have up to 41 customized
programmed cycles that may not be as commonly used as the six (6) “A-F.” These are not one (1) touch entries
to start the dryer like the “A-F.” They are selected by entering the number, which represents the cycle desired
and pressing the “START/ENTER” key to start the cycle.
Both types of the preprogrammed cycles can be set in either the Automatic Drying Mode (Patent 4,827,627),
where the drying cycle will end when the selected dryness level has been reached, or in the Manual Timed
Drying Mode where the dryer will operate for the specific drying time programmed. These cycles can be
programmed in any combination.
Once the heating cycle is completed, the Phase 7 OPL microprocessor controller (computer) then goes into the
Cool Down Cycle where the articles are tumbled at room temperature or a controlled cool down where the dryer
goes into a slow cool down mode for 10 minutes sloping the temperature 10º F (5.5º C) every minute.
When the cooling cycle is completed, the dryer will go into the Wrinkle Guard Cycle. Where the load will be
tumbled without heat for 2 minutes. It will then stop for 2 minutes. This process is repeated until either the doors
are opened, the “STOP” key pressed, or 99 minutes has elapsed, whichever comes first. When Wrinkle Guard
is ended, the display will read “CYCLE DONE.” At this point the dryer is locked out from drying again until the
doors are opened. This will insure that if a cycle has been completed, the operator will attend to it, before
starting another heat cycle.
NOTE: To enter program mode press clear/stop
and the
up arrow.
PREPROGRAMMED CYCLE MENU SELECTIONS (CYCLES “A-F” or “0-40”):
1. Automatic Drying Cycle (Patent No. 4,827,627)
a. The Phase 7 OPL microprocessor controller (computer) can be programmed to reverse or not reverse.
This is done in “DRYER SETUP” parameter.
b. Drying Temperature - Programmable from 160º F to 200º F (71º C to 93º C) in one-degree increments
and preset at 160º F (71º C) for axial.
6
c. Dryness Level - Programmable for finishing, dry, and extra dry.
d. Cool Down Time - Programmable from 0 to 99 minutes in 1 minute increments.
e. Cool Down Temperature - Programmable from 70º F to 100º F (21º C to 38º C) in one-degree increments.
f. Cycle Adjustment - Programmable from 0 to 99.
2. Timed (Manual) Cycle
a. The Phase 7 OPL microprocessor controller (computer) can be programmed to reverse or not reverse.
This is done in “DRYER SETUP” parameter.
b. Drying Time - Programmable from 0 to 99 minutes in 1 minute increments.
c. Drying Temperature - Programmable from 100º F to 200º F (38º C to 93º C) in one-degree increments.
d. Cool Down Time - Programmable from 0 to 99 minutes in 1 minute increments.
e. Cool Down Temperature - Programmable from 70º F to 100º F (21º C to 38º C) in one-degree increments.
f. The Spin Time can be programmed from 30-seconds to 120-seconds in 1-second increments.
g. The Dwell (Stop) Time can be programmed from 5-seconds to 10-seconds in 1-second increments.
h. Steam Injection (Optional) - Programmable 0-5 intervals.
ALL six (6) “A-F” preprogrammed cycles along with cycles “0-40” have been programmed by the
factory as outlined in Section VII. However, even though cycles “A-F” are the most common cycles
used, they should be reviewed to ensure they meet the location application or needs. Should changes
be found necessary, refer to the Programming Section of this manual.
B. MANUALLY LOADED CYCLES
For occasional or onetime special loads, the operator must enter the specific program features needed. This
cycle is not stored within the Phase 7 OPL microprocessor controller (computer) and must be entered each and
every time.
The Manually Loaded Cycle can be set in either the Automatic Drying Mode (Patent No. 4,827,627) or the
Timed (Manual) Drying Mode. These are selected by pressing the “AUTO” or “MAN” keys on the keyboard
(touch pad).
7
C. AUTOMATIC DRYING CYCLE (PATENT NO. 4,827,627) OPERATIONS
In this mode, the Phase 7 OPL microprocessor controller (computer) determines how much drying time is
needed and compensates for various types of fabrics and load sizes, ALL automatically. The Phase 7 OPL
microprocessor controller (computer) accomplishes this by calculating the dryness level (percentage of extraction)
using the temperature selected, as well as, the dryness level preset by the factory.
The Phase 7 OPL microprocessor controller (computer) monitors the first three (3) heat peaks (slopes), at
which time it calculates the dryness level (heat loss) along with the percentage of extraction selected. When the
Phase 7 OPL microprocessor controller (computer) determines that ALL the factors are met, the drying cycle
will end, and the dryer will go into the Cool Down Cycle.
D. TIMED (MANUAL) DRYING CYCLE OPERATION
This drying cycle is intended for special loads where a specific amount of drying time and cooling time is needed,
especially for fine, delicate items which require very low temperatures and long drying and/or Cool Down Time
periods.
ALL the parameters set in “COOL DOWN SETUP” pertain to the Manually Loaded Manual and Auto Cycles.
The “A-F” and “0-40” cycles that have been selected to be manual, have separate settings for ALL the parameters
contained in the “COOL DOWN SETUP” menu.
The program limitation is the same as in Section III A2.
NOTE: The Cool Down Cycle will run either until the Cool Down Temperature is reached or until the
Cool Down Time has expired, whichever comes first.
NOTE: If there has been no Drying Time selected, then the Cool Down Cycle will ignore the Cool
Down Temperature and do the Cool Down Time only.
E. LIGHT EMITTING DIODE (L.E.D.) DOT MATRIX DISPLAY
The L.E.D. display informs the user of cycle status, program verification, and displays important diagnostic and
fault information. A complete listing of the various display messages and their meanings are shown in Section
V of this manual.
CYCLE IN PROGRESS DISPLAY STATUS
During the Drying Cycle, the display will indicate the type of cycle in progress by presenting either one (1) of the
following:
1. “AUTO DRYING CYCLE” - Manually Loaded Auto Cycle.
2. “AUTO DRYING CYCLE #” - The “#” is replaced with “A-F” or “0-40.”
3. “MANUAL DRYING CYCLE” - Manually Loaded Manual Cycle.
4. “MANUAL DRYING CYCLE #” - The “#” is replaced with “A-F” or “0-40.”
8
F. CYCLE IN PROGRESS TEMPERATURE DISPLAY
While the dryer cycle is in progress, the temperature in the basket (tumbler) can be displayed by pressing and
holding the “UP ARROW” key. The temperature will be displayed in either Fahrenheit (ºF) or Celsius (ºC),
depending on what the system temperature has been set for in “DRYER SETUP.”
G. TEMPERATURE CONVERSION STATUS
Temperature related programs are programmable to be operated in either Fahrenheit (ºF) or Celsius (ºC). The
temperature selection is made in “SYSTEM TEMP.” Programs affected are:
1. Temperature Display Mode
2. Drying Temperatures
3. Cool Down Temperatures
IMPORTANT: When changing the temperature conversion status from Fahrenheit to Celsius or vice
versa, ALL the Temperature Selections and Cool Down Temperatures will be
changed accordingly. The Phase 7 OPL microprocessor controller (computer)
automatically calculates and converts the temperatures in these programs to the
previously set value. For example, when changing from ºF to ºC, if the
preprogrammed Cycle “A” drying temperature was set for 160º F, the Phase 7 OPL
microprocessor controller (computer) will change to 71º C (+/- [1] one-degree
Celsius).
H. WRINKLE GUARD PROGRAM
This program keeps items wrinkle-free when they are not removed from the dryer promptly at the end of the
drying cycle and/or cooling cycle.
When the drying and cooling cycles are completed, the dryer will shut off, the tone will sound, and the light
emitting diode (L.E.D.) display will read “WRINKLE GUARD.” If the door is not opened or the cycle stopped,
the Phase 7 OPL microprocessor controller (computer) will wait until the Wrinkle Guard Delay Time of 2
minutes has expired, at which time the fan will start and the basket (tumbler) will rotate (without heat) for the
Wrinkle Guard On Time of 2 minutes. The Phase 7 OPL microprocessor controller (computer) will repeat this
process until the Maximum Wrinkle Guard Time of 99 minutes has expired or until the door is opened, or cycle
stopped, whichever comes first. Prior to each ON time, there is a 3-beep warning that the fan and basket
(tumbler) rotation are about to start. The beeps at the end of the Wrinkle Guard Cycle can be programmed to be
ON/OFF. This is done in “WRINKLE GUARD SETUP.”
WRINKLE GUARD PROGRAM SELECTIONS:
1. Wrinkle Guard Audio Alert On/Off
The operator can select to turn on or off the beeps at the end of each Wrinkle Guard Cycle. The amount
of beeps are programmed in “AUDIO ALERT ON TIMES.”
9
I. AUDIO ALERT ON TIMES 0 TO 10
The tone will sound at the end of the Cool Down Cycle to indicate that the cycle is complete. Programming
allows for the elimination of the tone during the Wrinkle Guard Cycle. This is done in “WRINKLE GUARD
SETUP.” Programming also allows the beeps to be set from 0 to 10 times in increments of one (1). This is done
in “DRYER SETUP.”
J. PREPROGRAMMED CYCLE PREVIEW
The parameters of the preprogrammed cycles can be displayed for verification. To view an “A-F” preset
program (parameter), simply press the “START/ENTER” l key and the desired preset program “A-F.” The
light emitting diode (L.E.D.) display will read the program parameter settings, then return to the “READY”
display mode. To view a “0-40” preset program parameter, simply press the “START/ENTER” l key and the
desired preset program number “0-40” followed by “START/ENTER” l key again. The L.E.D. display will
read the program parameter settings, then return to the “READY” display mode.
K. REVERSING OPTION
This feature helps reduce balling up or tangling of large items.
REVERSING OPTION SELECTIONS:
1. Reverse On or Reverse Off
2. This Is Set For Each Cycle
3. Basket (Tumbler) Spin Time and Dwell (Stop) Time
a. Fixed in the Automatic “AUTO” Mode and cannot be changed.
1) Spin Time - 2 minutes forward and 2 minutes reverse.
2) Dwell (Stop) Time - 5-seconds.
b. Programmable in the Manual Mode.
1) Spin Time - Programmable from 30-seconds to 120-seconds in 1-second increments.
2) Dwell (Stop) Time - Programmable from 5-seconds to 10-seconds in 1-second increments.
L. DIAGNOSTICS
The Phase 7 OPL, microprocessor controller (computer) monitors “Drying function,” which is the following:
1. Drying Functions: These include temperatures, burners, sail switches, blower, basket (tumbler), and lint
drawer.
10
M. PROGRAM LOCATIONS
This is where system parameters are programmed. These system parameters (programs) are stored in memory.
Access to this location is acquired by pressing the “STOP/CLEAR” O and the “UP ARROW” together. To
exit the Programming Location, simply press the “STOP/CLEAR” O key. If you are several menu layers deep,
continue to press the “STOP/CLEAR” O key to back up the menu until you are ALL the way out of the
programming mode.
0. SELECT LANGUAGE - This menu allows the selection of five (5) different languages to operate the
dryer. The language that is selected will be used for every displayed message as well as faults and menus.
ENGLISH
FRANCAIS
ESPANOL
ITALIANO
DEUTSCH
1. SELECT SYSTEM PARAMETERS - This menu level has four (4) sections. ALL programmable parameters
other than preprogrammed cycles are done here.
0. DRYER SETUP - ALL parameters that pertain to drying are in this menu level.
0. SELECT MODEL - This allows the selection of the heat source applied to the dryer as well as if
the dryer is reversing or non-reversing.
GAS (reversing)
STEAM (reversing)
ELECTRIC (reversing)
GAS (non-reversing)
STEAM (non-reversing)
ELECTRIC (non-reversing)
1. SYSTEM TEMP - This selection controls whether the temperature-related programs will be operated
in Fahrenheit (ºF) or Celsius (ºC). The programs affected are as follows:
1) Temperature Display Mode
2) Drying Temperatures
3) Cool Down Temperatures
IMPORTANT: The Phase 7 OPL microprocessor controller (computer) automatically calculates and
converts the temperatures in these programs to the previously set value. For example,
when changing from ºF to ºC, if the preprogrammed Cycle “A” drying temperature
was set for 160º F, the Phase 7 OPL microprocessor controller (computer) will
change to 71º C (+/- one-degree Celsius).
2. ENTER LINT COUNT 1 TO 5 - This selection sets the maximum amount of cycles it will run
before being locked out (out of service). The operator will be prompted to clean the lint drawer to
continue drying.
NOTE: A minimum of 15-seconds is required to have the lint drawer opened in order to return to the
“READY” state once it is closed.
11
3. ENTER AUDIO ALERT ON TIMES 0 TO 10 - This selection allows the operator to adjust the
amount of signal tones. This parameter (program) affects the tone at the end of the Cool Down
Cycle, as well as, at the end of the Wrinkle Guard On Time.
4. ROTATIONAL SENSOR (Optional) - This selection is used to turn the optional rotational sensor
on or off.
1. REVERSING SETUP - The parameters that pertain to the reversing mode are in this menu level.
0. ENTER SPIN TIME 30 TO 120-SECONDS - This parameter (program) is fixed at 2 minutes in the
forward direction and 2 minutes in the reverse direction for the Automatic Mode. In the Manual Mode,
it is programmable. This Spin Time is programmed here for the Manually Loaded Manual Cycle only.
1. ENTER STOP TIME 5 TO 10-SECONDS - This parameter (program) is fixed at 5-seconds in the
Automatic Mode and programmable in the Manual Mode. This Dwell (Stop) Time is programmed here
for the Manually Loaded Manual Cycle only.
2. WRINKLE GUARD SETUP - The parameters that pertain to the Wrinkle Guard is in this menu level.
0. WRINKLE GUARD AUDIO ALERT - This parameter (program) allows the operator to turn the
Audio Alert tone on or off at the end of each Wrinkle Guard Cycle. The amount is the same that is
selected in “DRYER SETUP” for AUDIO ALERT ON TIMES 0 TO 10.
AUDIO ALERT ON
AUDIO ALERT OFF
3. STEAM INJECTION (Optional) - This parameter is used to inject steam into the basket (tumbler) up
to 5 times into the basket (tumbler). 0-5 on time is first entered MM:SS (minutes:seconds) and then the
off time is entered MM:SS (minutes:seconds).
2. PROGRAM “A-F” CYCLE - This menu allows the programming of cycle “A-F.” The parameters selected
in this menu for each letter will be stored in memory for that key. This will allow the operator to utilize one
(1) touch drying through keys “A-F.”
3. PROGRAM “0-40” CYCLE - This menu allows the programming of cycle “0-40.” The parameters
selected in this menu for each number will be stored in memory for that number key(s). This will allow the
operator to utilize preprogrammed drying cycles stored in memory under a numerical location.
NOTE: BOTH THE “A-F” and “0-40” ALLOWS FOR A TOTAL OF 47 PREPROGRAMMED
LOCATIONS FOR CUSTOM DRYING.
4. DEFAULT SETTINGS - This menu allows the operator to set ALL the programmable parameters to the
default settings. This option has a password selection of 1 2 3. It will then ask to confirm settings. It will
default to “NO.” Use the arrow keys to select “YES.”
CAUTION: Once the settings have been set to their default settings, there is no way to
retrieve the old settings. Use caution when using this feature.
5. SENSOR ACTIVATED FIRE EXTINGUISHING (S.A.F.E.) SYSTEM VALVE TEST - This is used to
test the S.A.F.E. system to verify valve is operating correctly. Press and hold start button to open valve.
12
SECTION IV
OPERATING INSTRUCTIONS
The Phase 7 OPL microprocessor controller (computer) allows the operator to choose from six (6) preprogrammed
cycles (keys “A-F”). These have been preprogrammed by the factory with the parameters (programs) shown
in Section VII. There are an additional (“0-40”) preprogrammable cycles that are preprogrammed by the
factory with the parameters (programs) shown in Section VII. For occasional or onetime special loads, the
Manually Loaded Cycles can be used where the operator must set the specific program(s) needed.
NOTE: Refer to Section III of this manual for a complete explanation of the various cycles/selections
available.
After the load is put into the basket (tumbler) and the dryer is ready to dry, determine which cycle will best suit
the application (type of load). We recommend using the Automatic Drying Cycle (Patent No. 4,827,627) for
most loads. This cycle provides for the best drying in the shortest time, ALL automatically.
A. OPERATING SEQUENCE
1. Preprogrammed Cycles
a. Automatic Drying Cycle (Patent No. 4,827,627)
1) Light emitting diode (L.E.D.) display reads “READY” (no cycle in progress).
2) Press the letter on the keyboard (touch pad) corresponding to the cycle desired (i.e., key “A”).
NOTE: “0-40” will require the “START/ENTER” key to be pressed after the number is selected in
order to accept the selection and start drying.
3) The dryer will then start. (I.E., Blower, basket [tumbler], and heat).
4) L.E.D. display reads AUTO DRYING CYCLE “A,” ELAPSED TIME __ MIN 00:00. During the
drying cycle, the Phase 7 OPL microprocessor controller (computer) will monitor the amount of
moisture in the load. Once the temperature is above 160º F (71º C), the Cycle Status portion of the
L.E.D. will change from ELAPSED TIME __ MIN to __ % DRY. The display will count upward
until the percentage of extraction programmed is reached.
NOTE: Press and hold the “UP ARROW” to view the basket (tumbler) temperature at any time.
NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” O key, at this time the
dryer will go into a cycle pause. If the “STOP/CLEAR” O key is pressed again at this point,
the cycle that was in progress will be cancelled and returned to the “READY” state.
13
5) Once the preprogrammed percentage of extraction (dryness level) is reached, the drying cycle will
end and the Cool Down Cycle will begin.
6) Once the Cool Down Cycle begins at the end of the heat cycle, the light emitting diode (L.E.D.)
display will read COOL DOWN TEMP ___/___ MINUTES REMAINING. At the end of the
heat cycle, the dryer will shut off the heat and continue the fan and basket (tumbler) until the Cool
Down Time or temperature is reached.
7) Once the Cool Down Cycle is completed the Phase 7 OPL microprocessor controller (computer)
will proceed into the Wrinkle Guard Cycle. The Audio Alert tone will sound (for amount set in
Audio Alert On Time). The L.E.D. display will read “WRINKLE GUARD.” The times are fixed
at 2 minutes OFF, 2 minutes ON for a maximum time of 99 minutes. These times are not
programmable. During the ON time, the blower (fan) and the basket (tumbler) will start to rotate
(without heat for 2 minutes). The Phase 7 OPL microprocessor controller (computer) will repeat
this process until the Maximum Wrinkle Guard On Time has expired (99 minutes). The L.E.D.
display will then read “CYCLE DONE” and lockout the dryer functions until the doors are opened.
It will then return to “READY.”
b. Timed (Manual) Drying Cycle
1) L.E.D. display reads “READY” (no cycle in progress).
2) Press the letter on the keyboard (touch pad) corresponding to the cycle desired (i.e., key “D”).
NOTE: “0-40” WILL REQUIRE THE “START/ENTER” l KEY TO BE PRESSED AFTER THE
NUMBER IS SELECTED IN ORDER TO ACCEPT THE SELECTION and START
DRYING.
3) The dryer will then start. (I.E., blower, basket [tumbler], and heat).
4) The L.E.D. display will read MANUAL DRYING CYCLE D, 00:00 MIN REMAIN.
NOTE: Press and hold the “UP ARROW” to view the basket (tumbler) temperature at any time.
NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” O key, at this time the
dryer will go into a cycle pause. If the “STOP/CLEAR” O key is pressed again at this point,
the cycle that was in progress will be cancelled and returned to the “READY” state.
NOTE: Press and hold the “DOWN ARROW” to view the basket (tumbler) RPM.
5) When the programmed drying time has expired, the Phase 7 OPL microprocessor controller
(computer) will proceed into the Cool Down Cycle.
6) Once the Cool Down Cycle begins at the end of the heat cycle, the light emitting diode (L.E.D.)
display will read COOL DOWN TEMP ___/___ MINUTES REMAINING. At the end of the
heat cycle, the dryer will shut off the heat and continue the fan and basket (tumbler) until the Cool
Down Time or temperature is reached.
14
7) Once the Cool Down Cycle is completed the Phase 7 OPL microprocessor controller (computer)
will proceed into the Wrinkle Guard Cycle. The Audio Alert tone will sound (for amount set in
Audio Alert On Time). The L.E.D. display will read “WRINKLE GUARD.” The times are fixed
at 2 minutes OFF, 2 minutes ON for a maximum time of 99 minutes. These times are not
programmable. During the ON time, the blower (fan) and the basket (tumbler) will start to rotate
(without heat for 2 minutes). The Phase 7 OPL microprocessor controller (computer) will repeat
this process until the Maximum Wrinkle Guard On Time has expired (99 minutes). The L.E.D.
display will then read “CYCLE DONE” and lockout the dryer functions until the doors are opened.
It will then return to “READY.”
2. Manually Loaded Cycles
a. Automatic Drying Cycle (Patent No. 4,827,627)
1) L.E.D. display reads “READY” (no cycle in progress).
2) Press AUTO key.
3) L.E.D. display will now read ENTER DRY TEMP 160 TO 200. (Defaults to 160° F [71° C]).
Enter the temperature desired (from 160º F to 200º F [71º C to 93º C] in one-degree increments).
I.E., for 180º F (82º C), press key “1,” key “8,” key “0,” and then press the “START/ENTER” l
key to accept the value.
4) L.E.D. display will now read ENTER DRY LEVEL finishing, dry, and extra dry. Enter the amount
of extraction (dryness level desired). Finishing has the most moisture content to extra dry, which
has little or no moisture content.
5) L.E.D. display will now read “REVERSE MODE” (defaults to ON). The ON/OFF selection can
be toggled with the “UP ARROW” and “DOWN ARROW.” Once selected, press the “START/
ENTER” l key to accept selection.
NOTE: In addition to entering a value by pressing the number keys, the “UP ARROW” and “DOWN
ARROW” can be used to scroll to the number desired or toggle between selections.
6) The dryer will now display “PRESS START.” Press the “START/ENTER” l key to start the
dryer. The L.E.D. display will read AUTO DRYING CYCLE, ELAPSED TIME __ MIN. During
the Drying Cycle, the Phase 7 OPL microprocessor controller (computer) is monitoring the moisture
in the load. Once the temperature is above 160º F (71º C), the Cycle Status portion of the L.E.D.
will change from ELAPSED TIME __ MIN to DRYNESS LEVEL__. The display will count
upward until the percentage of extraction programmed is reached.
NOTE: Press and hold the “UP ARROW” to view the basket (tumbler) temperature at any time.
NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” O key, at this time the
dryer will go into a cycle pause. If the “STOP/CLEAR” O key is pressed again at this point,
the cycle that was in progress will be cancelled and returned to the “READY” state.
15
NOTE: Press and hold the “DOWN ARROW” to view the basket (tumbler) RPM.
7) Once the preprogrammed percentage of extraction (dryness level) is reached, the drying cycle will
end, and the Cool Down Cycle will begin.
8) Once the Cool Down Cycle begins at the end of the heat cycle, the light emitting diode (L.E.D.)
display will read COOL DOWN TEMP ___/___MINUTES REMAINING. At the end of the heat
cycle, the dryer will shut off the heat and continue the fan and basket (tumbler) until the Cool Down
Time or temperature is reached.
9) Once the Cool Down Cycle is completed the Phase 7 OPL microprocessor controller (computer)
will proceed into the Wrinkle Guard Cycle. The Audio Alert tone will sound (for amount set in
Audio Alert On Time). The L.E.D. display will read “WRINKLE GUARD.” The times are fixed
at 2 minutes OFF, 2 minutes ON for a maximum time of 99 minutes. These times are not
programmable. During the ON time, the blower (fan) and the basket (tumbler) will start to rotate
(without heat for 2 minutes). The Phase 7 OPL microprocessor controller (computer) will repeat
this process until the Maximum Wrinkle Guard On Time has expired (99 minutes). The L.E.D.
display will then read “CYCLE DONE” and lockout the dryer functions until the doors are opened.
It will then return to “READY.”
NOTE: Mechanical functions of the dryer are not allowed during the ON time. The blower (fan)
must be OFF to perform mechanical functions. However the “STOP/CLEAR” O key may
be pressed at any time to end the Wrinkle Guard Cycle. Mechanical functions of the dryer are
allowed during the OFF time.
b. Timed (Manual) Drying Cycle
1) L.E.D. display reads “READY” (no cycle in progress).
2) Press MAN key.
3) L.E.D. display will now read “ENTER DRY TIME 0 TO 99 MINUTES” (defaults to 0). I.E., for
40 minutes, press key “4,” key “0,” and then press the “START/ENTER” l key to accept the
value.
4) L.E.D. display will now read “ENTER DRY TEMP __ TO __” (defaults to 100° F [38° C]). Enter
the temperature desired (from 100º F to 200º F [38º C to 93º C] in one-degree increments). I.E., for
182º F (83º C), press key “1,” key “8,” key “2,” and then press the “START/ENTER” l key to
accept the value.
5) Light emitting diode (L.E.D.) display will now read “ENTER COOL DOWN TIME 0 TO 99
MINUTES.” I.E., for 10 minutes, press key “1,” key “0,” and then press the “START/ENTER” l
key to accept the value.
6) L.E.D. display will now read “REVERSE MODE” (defaults to ON). The ON/OFF selection can
be toggled with the “UP ARROW” and “DOWN ARROW.” Once selected, press the “START/
ENTER” l key to accept selection.
7) The dryer will now display “PRESS START.” Press the “START/ENTER” l key to start the
dryer. The L.E.D. display will read MANUAL DRYING CYCLE, __MINUTES REMAIN.
16
NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” O key, at this time the
dryer will go into a cycle pause. If the “STOP/CLEAR” O key is pressed again at this point,
the cycle that was in progress will be cancelled and returned to the “READY” state.
8) Once the programmed drying time has expired, the Phase 7 OPL microprocessor controller (computer)
will proceed into the Cool Down Cycle (Mode).
9) Once the Cool Down Cycle begins at the end of the heat cycle, the L.E.D. display will read COOL
DOWN TEMP ___/___ MINUTES REMAINING. At the end of the heat cycle, the dryer will
shut off the heat and continue the fan and basket (tumbler) until the Cool Down Time or temperature
is reached.
10) Once the Cool Down Cycle is completed the Phase 7 OPL microprocessor controller (computer)
will proceed into the Wrinkle Guard Cycle. The Audio Alert tone will sound (for amount set in
Audio Alert On Time). The L.E.D. display will read “WRINKLE GUARD.” The times are fixed
at 2 minutes OFF, 2 minutes ON for a maximum time of 99 minutes. These times are not
programmable. During the ON time, the blower (fan) and the basket (tumbler) will start to rotate
(without heat for 2 minutes). The Phase 7 OPL microprocessor controller (computer) will repeat
this process until the Maximum Wrinkle Guard On Time has expired (99 minutes). The L.E.D.
display will then read “CYCLE DONE” and lockout the dryer functions until the doors are opened.
It will then return to “READY.”
B. OPERATING NOTES
1. Steam injection will only operate when dryer is running.
2. The RPM of the basket (tumbler) can be displayed by pressing and holding the “DOWN ARROW” key
while a cycle is in progress. If cycle has not been started, the display will read CPU Board Voltage Value.
(23-26 Volts is normal).
3. The dryer can be stopped at any time by pressing the “STOP/CLEAR” O key, at this time the dryer will go
into a cycle pause. If the “STOP/CLEAR” O key is pressed again at this point, the cycle that was in
progress will be cancelled and returned to the “READY” state.
4. When programming a Manually Loaded Cycle, if an error is made making an entry, press the “STOP/
CLEAR” O key ONCE, and the entry will be cancelled. Reenter the selection. If the selection is entered
and an error is made, the “STOP/CLEAR” O key will cancel the program and return to the “READY”
state.
5. Use the “UP ARROW” and “DOWN ARROW” to scroll through menus or increase/decrease number
values or toggle between choices.
17
6. In the programming mode, the number of keys can be used to jump to menu levels without scrolling through
them ALL. I.E., from 0 select Model in “DRYER SETUP”; you can jump to menu level five (5). Enter lint
count under “DRYER SETUP” by pressing the five (5) key followed by “START/ENTER” l key to
accept value. Light emitting diode (L.E.D.) display will read five (5): ENTER Lint Count 1 to 5.
7. The basket (tumbler) temperature can be displayed by pressing and holding the “UP ARROW” key.
8. The programmed cycle parameter can be viewed by pressing the “START/ENTER” l key followed by
the “A-F” key. To view “0-40” cycles, press “START/ENTER” l key followed by the number desired to
view followed by “START/ENTER” l key. The viewing can be stopped by pressing the “STOP/CLEAR”
O key at anytime.
C. REV 2.2 SENSOR ACTIVATED FIRE EXTINGUISHING (S.A.F.E.) SYSTEM
THEORY OF OPERATION
Twenty-seconds after the heat turns off, the Phase 7 control monitors the S.A.F.E. system probe located in the
top of the basket (tumbler) chamber and records the minimum temperature. If the minimum recorded temperature
is no less than 120° F (48° C) and the control detects a 35° rise in temperature, this will be the trip point and the
S.A.F.E. system routine will activate.
While a drying cycle is in process and the heat is on, the Phase 7 control monitors the exhaust temperature
transducer. If the drying cycle temperature set point is set greater than 160° F (71° C) and the control detects
an exhaust temperature rise 25° F greater than set point, this will be the trip point and the S.A.F.E. system
routine will activate.
Once the S.A.F.E. system routine is activated, water will be injected into the basket (tumbler) chamber. Anytime
water is being injected into the basket (tumbler); the basket (tumbler) drive will turn the load for 1-second every
15-seconds. This process will continue for a minimum of 2 minutes. After 2 minutes has elapsed, the control will
check if the temperature remained above trip point, if so water will remain on. The control will continue to check
if temperature is above trip point every 30-seconds. If the water has been on for a constant 10 minutes, the
water will be turned off regardless of the temperature. If the temperature has dropped below trip point, the
control will turn off the water prior to 10 minutes.
If a short or open S.A.F.E. system Probe is detected after the S.A.F.E. system routine has been activated, the
water will remain on for a minimum of 10 minutes then turn off regardless.
18
SECTION V
L.E.D. DISPLAY MESSAGES
The light emitting diode (L.E.D.) display informs the operator of cycle status, program verification, and displays
important diagnostic messages and fault information.
A. L.E.D. DISPLAY OPERATING STATUS
1. Cycles in Progress
a. While the dryer is operating, the L.E.D. display will read which cycle is in progress. I.E., in a Manual
Drying Cycle (Mode), the L.E.D. display will read “MANUAL DRYING CYCLE.” In the Cool Down
Cycle (Mode) the L.E.D. display will read “COOL DOWN TEMP __, __ MINUTES REMAIN.”
2. Cycle Status
a. While a cycle is in progress, the L.E.D. display will show the progress of the cycle that is being
processed.
1) Automatic Drying Cycle
a) While a cycle is in progress the cycle status will display ELAPSED TIME __ MIN. During the
Drying Cycle, the Phase 7 OPL microprocessor controller (computer) is monitoring the moisture
in the load. Once the temperature has reached set point temperature and cycled ON/OFF for
three (3) times, the cycle status portion of the L.E.D. will change from ELAPSED TIME __
MIN to __% DRY. The display will count upward until the percentage of extraction programmed
is reached.
2) Timed (Manual) Drying Cycle
a) While a cycle is in progress the cycle status will display __ MINUTES REMAIN.
3. Alternate Display Programs
a. The basket’s (tumbler’s) RPM can be displayed by pressing and holding the “DOWN ARROW” key
while a cycle is in progress. If a cycle is not in progress, the board voltage is displayed.
b. The basket (tumbler) temperature can be displayed by pressing and holding the “UP ARROW” key at
any time.
19
SECTION VI
PROGRAMMING INSTRUCTIONS
A. INTRODUCTION TO PROGRAMMING
The various program selections are stored in the Phase 7 OPL microprocessor controller (computer) and are
broken down into five (5) categories:
0. Language (ENGLISH, FRANCAIS, ESPANOL, ITALIANO, and DEUTSCH).
1. System Parameters (Dryer Setup, Display Setup, Cool Down Setup, and Wrinkle Guard Setup).
2. Preprogrammed Cycles (Key “A-F”).
a. This feature allows the operator to have six (6) most commonly used cycle selections awaiting the push
of a single keyboard (touch pad) entry to start the dryer.
3. Preprogrammed Cycles (“0-40”).
a. This feature allows the operator to have an added forty-one (41) preprogrammed cycle selections.
These can be started by selecting the number and pressing the “START/ENTER” l key.
4. Default Settings (returns ALL the programmable parameters to the default settings).
Both the preprogrammed cycles and the system parameters (programs) have been preprogrammed by the
factory with the parameters shown in Section VII of this manual. The various program selections for the
preprogrammed cycles and system parameters are outlined in Section III of this manual.
ALL program changes for the preprogrammed cycles and system parameters (programs) are done through the
keyboard (touch pad) selection keys on the front of the control panel.
ENTERING THE PROGRAMMING MODE:
First, make sure that no cycle is in progress and that the light emitting diode (L.E.D.) display reads “READY,”
then press the “STOP/CLEAR” O key and the “UP ARROW” key together. This will put you into the
programming mode.
EXITING THE PROGRAMMING MODE:
The “STOP/CLEAR” O key will return you to the previous menu level. Continue to press the “STOP/CLEAR”
O key until you are ALL the way out of the Programming Mode.
To alter the programming parameters, the operator will locate the parameter (program) that is to be changed. If
the change is a numerical one (1) (i.e., time and/or temperature), the operator will simply enter the numerical
value desired. If an error is made, press the “STOP/CLEAR” O key ONCE, and the incorrect entry that was
made will be cancelled. Once the entry is made, and the parameter (program) set does not need to be changed,
press the “START/ENTER” l key and the Phase 7 OPL microprocessor controller (computer) will advance to
the next program selected.
20
If the parameter (program) change is a feature
change, such as changing the temperature
conversion from degree Fahrenheit (ºF) to
degree Celsius (ºC) or from “AUTO”
(Automatic Drying Cycle - [Patent No.
4,827,627]) to “MANUAL” (Timed [Manual]
Drying Cycle), the operator will press and hold
the “UP ARROW” or “DOWN ARROW” key.
This will toggle between choices. Once the entry
is made or if the parameter (program) does not
need to be changed, press the “START/
ENTER” l key and the Phase 7 OPL
microprocessor controller (computer) will
advance to the next program selection.
PHASE 7 OPL
PROGRAMMING LOCATIONS
TO ENTER PROGRAMMING MODE PRESS
AND
p KEYS TOGETHER.
TO EXIT PROGRAMMING MODE PRESS
MULTIPLE TIMES
UNTIL DISPLAY RETURNS TO “READY.”
0:
1:
2:
When making numerical changes, please keep
in mind to stay within the programming limits
shown. If an erroneous entry is made, the Phase
7 OPL microprocessor controller (computer) will
display “ERROR” and ignore the entry made
when the “START/ENTER” l key is pressed
and will return to the numerical value previously
set.
The Phase 7 OPL microprocessor controller
(computer) allows the operator to scroll through
the various parameters (programs) and select
the parameter to be changed. At this point, the
operator can go to the next Program Location
(system parameter) to be changed. If no other
programs (parameters) need to be changed, the
user can get out of the program mode by pressing
the “STOP/CLEAR” O key until it is out of the
programming mode. The Phase 7 OPL
microprocessor controller (computer) will be
returned to the operating mode, and the light
emitting diode (L.E.D.) display will read
“READY.”
3:
4:
5:
SELECT LANGUAGE
SELECT SYSTEM PARAMETERS
0: DRYER SETUP
0: SELECT MODEL
1: SYSTEM TEMP
2: ENTER LINT COUNT 1 TO 5
3: ENTER AUDIO ALERT ON TIMES 0 TO 10
4: ROTATION SENSOR
1: REVERSING SETUP
0: ENTER SPIN TIME 30 TO 120 SECONDS
1: ENTER STOP TIME 5 TO 10 SECONDS
2: WRINKLE GUARD SETUP
0: WRINKLE GUARD AUDIO ALERT
3: STEAM INJECTION SETUP
PROGRAM A - F CYCLES
SELECT A - F KEY
SELECT CYCLE TYPE
AUTO
0: REVERSE MODE
1: ENTER DRY TEMP 160 (71) TO 200°F (94°C) *
2: ENTER DRYNESS LEVEL
3: ENTER CYCLE ADJUSTMENT VALUE 0 TO 99
4: CONTROLLED COOL DOWN
5: ENTER COOL DOWN TIME 0 TO 99 MINUTES
6: ENTER COOL DOWN TEMP 70 (21) TO 100°F (38°C)
MANUAL
0: REVERSE MODE
1: ENTER DRY TIME 0 TO 99 MINUTES
2: ENTER DRY TEMP 100 (38) TO 200°F (94°C) *
3: CONTROLLED COOL DOWN
4: ENTER COOL DOWN TIME 0 TO 99 MINUTES
5: ENTER COOL DOWN TEMP 70 (21) TO 100°F (38°C)
6: STEAM INJECTION
PROGRAM 0 - 40 CYCLES
ENTER 0 - 40
SELECT CYCLE TYPE
AUTO
0: REVERSE MODE
1: ENTER DRY TEMP 160 (71) TO 200°F (94°C) *
2: ENTER DRYNESS LEVEL
3: ENTER CYCLE ADJUSTMENT VALUE 0 TO 99
4: CONTROLLED COOL DOWN
5: ENTER COOL DOWN TIME 0 TO 99 MINUTES
6: ENTER COOL DOWN TEMP 70 (21) TO 100°F (38°C)
MANUAL
0: REVERSE MODE
1: ENTER DRY TIME 0 TO 99 MINUTES
2: ENTER DRY TEMP 100 (38) TO 200°F (94°C) *
3: CONTROLLED COOL DOWN
4: ENTER COOL DOWN TIME 0 TO 99 MINUTES
5: ENTER COOL DOWN TEMP 70 (21) TO 100°F (38°C)
6: STEAM INJECTION
DEFAULT SETTINGS
ENTER PASSWORD
(PRESS “1” “2” “3”)
CONFIRM DEFAULTS
FIRE SUPPRESSION SYSTEM VALVE TEST
* 160°F (71°C) MAXIMUM TEMP ON AXIAL MODELS
P/N:114521
21
B. PROGRAMMING FLOWCHARTS
The following section of this manual explains the programming of the preprogrammed cycles and Program
Locations (system parameters) through the use of flowcharts. A flowchart is nothing more than a diagram of the
programming process.
Four (4) different symbols will be used in these flowcharts:
display symbol
key symbol
START/ENTER
STOP/CLEAR
Each display symbol will represent a readout on the Phase 7 OPL microprocessor controller (computer) L.E.D.
display, and each key symbol will represent a key that is pressed. For example:
1. If the flowchart shows the symbol
display will read the same.
2. If the flowchart shows the symbol
the Phase 7 OPL microprocessor controller (computer) L.E.D.
Ready
you will press that specific key on the keyboard (touch pad) label.
3. This symbol represents “STOP/CLEAR.”
4. This symbol represents “START/ENTER.”
a. The flowchart arrows (i.e.,
) represents the program path.
b. On the sides of these flowcharts are explanations of the flowchart procedure, and in some cases the
programming limits.
Listed below, is an index of the flowcharts on the following pages.
Flowchart Titles
Page
Entering and Exiting Program Mode ......................................................................................................... 23
System Parameters (Program):
0 LANGUAGES ................................................................................................................................ 27
1 SYSTEM PARAMETERS ............................................................................................................. 28
2 “A-F” CYCLE ................................................................................................................................ 52
3 “0-40” CYCLE ............................................................................................................................... 52
4 DEFAULT SETTINGS ................................................................................................................... 65
NOTE: To review the preset Program Locations, simply press the “START/ENTER” l key followed
by the letter location while the light emitting diode (L.E.D.) display reads “READY.” To
review a number location, simply follow the same process as a letter with the addition of the
“START/ENTER” l key being pressed again after the number is selected.
22
PHASE 7
MENU PROGRAMMING PROCEDURE
EVERY INDENTED STEP REPRESENTS THE “START/ENTER” KEY BEING PRESSED TO SELECT
A MENU ITEM. EVERY MESSAGE WITH A NUMBER BEFORE IT, INDICATES THAT IT IS A
MENU SELECTION CHOICE. EVERY MESSAGE WITHOUT A NUMBER BEFORE IT, INDICATES
THAT IT IS THE LAST MENU LEVEL.
I.E. MENU FLOW
FROM (“1: SELECT SYSTEM PARAMETERS”)
PRESSING “START/ENTER” PUTS YOU AT (0: DRYER SETUP)
PRESSING “UP ARROW” PUTS YOU AT (1: COOL DOWN SETUP)
PRESSING “DOWN ARROW” PUTS YOU BACK AT (0: DRYER SETUP)
PROGRAMMING MODE:
ENTERING:
MUST BE IN THE “READY” STATE.
PRESS “STOP/CLEAR” and “UP ARROW” KEY TOGETHER.
(THIS WILL GET YOU INTO THE PROGRAMMING MODE.)
EXITING:
PRESSING THE “STOP/CLEAR” KEY REPEATEDLY UNTIL YOU ARE BACK TO THE “READY”
DISPLAY. THE “STOP/CLEAR” KEY WILL BRING YOU BACK ONE (1) MENU LEVEL AT A
TIME. AT THE FIRST MENU LEVEL, IT WILL EXIT YOU FROM THE PROGRAMMING MODE
and RETURN TO THE “READY” STATE.
NOTES:
THE “UP ARROW” and “DOWN ARROW” KEYS ARE USED TO SCROLL UP and DOWN A MENU
SELECTION.
THE NUMBER KEYS CAN ALSO BE USED TO BRING YOU DIRECTLY TO A KNOWN MENU
ITEM. PRESS THE NUMBER YOU WANT FOLLOWED BY THE “START/ENTER” KEY TO BRING
YOU RIGHT TO THE MENU CHOICE ASSIGNED TO THE NUMBER SELECTED.
23
0: SELECT LANGUAGE
ENGLISH
FRANCAIS
ESPANOL
ITALIANO
DEUTSCH
1: SELECT SYSTEM PARAMETERS
0: DRYER SETUP
0: SELECT MODEL
GAS (Reversing)
ELECTRIC (Reversing)
STEAM (Reversing)
GAS (Non-Reversing)
ELECTRIC (Non-Reversing)
STEAM (Non-Reversing)
1: SYSTEM TEMP
DEG F
DEG C
2: ENTER LINT COUNT 1 TO 5
5
(5 = DEFAULT VALUE)
3: ENTER AUDIO ALERT ON TIMES 0 TO 10
5
(5 = DEFAULT VALUE)
4: ENTER ROTATION SENSOR ON/OFF (ON = DEFAULT VALUE)
1: REVERSING SETUP
0: ENTER SPIN TIME 30 TO 120-SECONDS
60 SEC
(60 = DEFAULT VALUE)
1: ENTER STOP TIME 5 TO 10-SECONDS
5 SEC
(5 = DEFAULT VALUE)
2: WRINKLE GUARD SETUP
0: WRINKLE GUARD AUDIO ALERT
AUDIO ALERT ON
AUDIO ALERT OFF
3: STEAM INJECTION SETUP
0: ENTER ON TIME
10:00 = DEFAULT
1: ENTER OFF TIME
(1-SECOND ABOVE ON TIME - DEFAULT)
24
2: PROGRAM “A-F” CYCLE
SELECT “A-F” KEY
*
(“*” DISPLAY THE LETTER CHOSEN. DEFAULTS TO “A”)
SELECT CYCLE TYPE
*
(“*” DISPLAY THE CYCLE TYPE “AUTO” or “MANUAL”)
AUTO
0: REVERSE MODE
ON
OFF
1: ENTER DRY TEMP 160º TO 200º F (71º C TO 93º C)
*** F
(“***” = THE DEFAULT DRY TEMP FOR THAT CYCLE)
2: ENTER DRYNESS LEVEL FINISH, DRY, EXTRA DRY
*** %
(“***” = THE DEFAULT DRY LEVEL FOR THAT CYCLE)
3: ENTER CYCLE ADJUSTMENT LEVEL 0 TO 99
(75 = DEFAULT)
4: ENTER CONTROLLED COOL DOWN
(OFF = DEFAULT VALUE)
5: ENTER COOL DOWN TIME 0 TO 90 MINUTES
(4 = DEFAULT VALUE)
6: ENTER COOL DOWN TEMPERATURE 70º TO 100º F (21º TO 38º C)
(80 = DEFAULT VALUE)
MANUAL
0: REVERSE MODE
ON
OFF
1: ENTER SPIN TIME 30 TO 120-SECONDS
*** SEC
(60 = THE DEFAULT TIME FOR THAT CYCLE)
ENTER STOP TIME 5 TO 10-SECONDS
*** SEC
(5 = THE DEFAULT TIME FOR THAT CYCLE)
2: ENTER DRY TEMP 100º TO 200º F (38º C TO 93º C)
*** F
(“***” = THE DEFAULT DRY TEMP FOR THAT CYCLE)
ENTER CONTROLLED COOL DOWN ON/OR OFF
(OFF = DEFAULT)
3: ENTER DRY TIME 0 TO 99 MINUTES
** MIN
(0 = THE DEFAULT MINUTES FOR THAT CYCLE)
4: ENTER COOL DOWN TIME 0 TO 99 MINUTES
** MIN
(4 = THE DEFAULT TIME FOR THAT CYCLE)
5: ENTER COOL DOWN TEMP 70º TO 100º F (21º TO 38º C)
*** F
(100 = THE DEFAULT TEMP FOR THAT CYCLE)
6: ENTER STEAM INJECTION ON/OR OFF
(OFF = DEFAULT VALUE)
25
3: PROGRAM “0-40” CYCLE
1: SEE 2: PROGRAMMING A-F CYCLES
4: DEFAULT SETTINGS
ENTER PASSWORD
(PRESS “1” “2” “3”)
CONFIRM DEFAULTS
NO
(DEFAULT VALUE)
YES
26
Selecting Languages
NOTE: The computer must display
ready to enter program mode
Ready
Press and hold the
stop/clear key
While holding the stop/
clear key, press the up
arrow key.
0:SELECT
LANGUAGE
Press ENTER to access
ENGLISH
Press the up or down arrow
key to select a different
language. ENGLISH,
FRANCAIS, ESPANOL,
ITALIANO, and DEUTSCH are
the selections.
ESPANOL
Press ENTER to store
new changes
1:SELECCIONAR LOS
PARAMETROS DEL SISTEMA
27
Selecting a Dryer Model
While holding the stop/
clear key, press the up
arrow key.
Ready
0:SELECT
LANGUAGE
The computer must be displaying READY
to enter program mode
Press and hold the
stop/clear key
Use arrow
key
Or number
1
Press ENTER to jump
directly to the location
1: SELECT SYSTEM
PARAMETERS
Press ENTER to access
0: DRYER SETUP
Press ENTER to access
0: SELECT
MODEL
Next
page
28
From
Previous
Press ENTER to access
GAS REVERSING
Press the up or down arrow
key to select a different model.
GAS REVERSING, ELECTRIC
REVERSING, STEAM
REVERSING, GAS NONREVERSING, ELECTRIC
NON-REVERSING and
STEAM NON-REVERSING
are the selections.
ELECTRIC
REVERSING
Press ENTER to store
new changes
1: SYSTEM TEMP
29
Selecting the System Temperature
While holding the stop/
clear key, press the up
arrow key.
Ready
0:SELECT
LANGUAGE
Use arrow
key
Press and hold the
stop/clear key
Or number
1
Press ENTER to jump
directly to the location
1: SELECT SYSTEM
PARAMETERS
Press ENTER to access
0: DRYER SETUP
Press ENTER to access
0: SELECT
MODEL
Next
page
30
From
Previous
Use arrow
key
Or number
1
Press ENTER to jump
directly to the location
1: SYSTEM TEMP
Press ENTER to access
DEG F
Press the up or down arrow
key to select DEG F or DEG C
DEG C
Press ENTER to store
new changes
2: ENTER LINT
COUNT 1 TO 5
31
Setting the Lint Count
While holding the stop/
clear key, press the up
arrow key.
Ready
0:SELECT
LANGUAGE
Press and hold the
stop/clear key
Use arrow
key
Or number
1
Press ENTER to jump
directly to the location
1: SELECT SYSTEM
PARAMETERS
Press ENTER to access
0: DRYER SETUP
Press ENTER to access
0: SELECT
MODEL
Next
page
32
From
Previous
Use arrow
key
Or number
2
1: SYSTEM TEMP
Press ENTER to jump
directly to the location
2: ENTER LINT
COUNT 1 TO 5
Press ENTER to access
5
3
Press the up arrow key to increment
the number, down arrow key to
decrement the number or enter the
number directly.
3
Press ENTER to store
new changes
3: ENTER AUDIO ALERT
ON TIMES 0 TO 10
33
Adjusting the Audio Alert On times
While holding the stop/
clear key, press the up
arrow key.
Ready
0:SELECT
LANGUAGE
Press and hold the
stop/clear key
Use arrow
key
Or number
1
Press ENTER to jump
directly to the location
1: SELECT SYSTEM
PARAMETERS
Press ENTER to access
0: DRYER SETUP
Press ENTER to access
0: SELECT
MODEL
Next
page
34
From
Previous
Use arrow
key
Or number
3
1: SYSTEM TEMP
Press ENTER to jump
directly to the location
2: ENTER LINT
COUNT 1 TO 5
3: ENTER AUDIO ALERT
ON TIMES 0 TO 10
Press ENTER to access
5
Next
page
35
Next
page
Press the up arrow key to increment
the number, down arrow key to
decrement the number or enter the
number directly.
3
3
Press ENTER to store
new changes
4: ROTATION
SENSOR
36
Rotation Sensor
While holding the stop/
clear key, press the up
arrow key.
Ready
0:SELECT
LANGUAGE
Press and hold the
stop/clear key
Use arrow
key
Or number
1
Press ENTER to jump
directly to the location
1: SELECT SYSTEM
PARAMETERS
Press ENTER to access
0: DRYER SETUP
Press ENTER to access
0: SELECT
MODEL
Next
page
37
From
Previous
Use arrow
key
Or number
1: SYSTEM TEMP
4
2: ENTER LINT
COUNT 1 TO 5
Press ENTER to jump
directly to the location
3: ENTER AUDIO
ALERT ON TIMES
0 TO 10
4: ROTATION
SENSOR
Next
page
38
From
Previous
Press ENTER to access
OFF
Press the up or down arrow
key to select ON or OFF
ON
Press ENTER to store
new changes
4: ROTATION
SENSOR
39
Adjusting Reversing Spin Time and Stop Time
While holding the stop/
clear key, press the up
arrow key.
Ready
0:SELECT
LANGUAGE
Press and hold the
stop/clear key
Use arrow
key
Or number
1
Press ENTER to jump
directly to the location
1: SELECT SYSTEM
PARAMETERS
Press ENTER to access
0: DRYER SETUP
Use arrow
key
Or number
1
Press ENTER to jump
directly to the location
Next
Page (A)
Next
Page (B)
40
Next
Page (A)
Next
Page (B)
1: REVERSING
SETUP
Press ENTER to access
0: ENTER SPIN TIME 30
TO 120 SECONDS
Press ENTER to access
60
7
0
Press the up arrow key to increment
the time, down arrow key to
decrement the time or enter the time
directly. The time is adjustable from
30 to 120 seconds.
70
Press ENTER to store
new changes
1: ENTER STOP TIME 5
TO 10 SECONDS
41
From
Previous
Press ENTER to access
5
Press the up arrow key to increment
the time, down arrow key to
decrement the time or enter the time
directly. The stop time is adjustable
from 5 to 10 seconds.
7
7
Press ENTER to store
new changes
1: ENTER STOP TIME 5
TO 10 SECONDS
42
Wrinkle Guard Audio Alert
While holding the stop/
clear key, press the up
arrow key.
Ready
0:SELECT
LANGUAGE
Press and hold the
stop/clear key
Use arrow
key
Or number
1
Press ENTER to jump
directly to the location
1: SELECT SYSTEM
PARAMETERS
Press ENTER to access
0: DRYER SETUP
Use arrow
key
Or number
2
Press ENTER to jump
directly to the location
1: REVERSING
SETUP
Next
Page (A)
Next
Page (B)
43
Next
Page (A)
Next
Page (B)
2: WRINKLE GUARD
SETUP
Press ENTER to access
0: WRINKLE GUARD
AUDIO ALERT
Press ENTER to access
ON
Press the up or down arrow
key to select ON or OFF
OFF
Press ENTER to store
new changes
0: WRINKLE GUARD
AUDIO ALERT
44
Steam Injection Setup
While holding the stop/
clear key, press the up
arrow key.
Ready
0:SELECT
LANGUAGE
Press and hold the
stop/clear key
Use arrow
key
Or number
1
Press ENTER to jump
directly to the location
1: SELECT SYSTEM
PARAMETERS
Press ENTER to access
0: DRYER SETUP
Use arrow
key
Or number
3
Press ENTER to jump
directly to the location
1: REVERSING
SETUP
Next
Page (A)
Next
Page (B)
45
Next
Page (A)
Next
Page (B)
2: WRINKLE GUARD
SETUP
3: STEAM INJECTION
SETUP
Press ENTER to access
Next
page
46
From
Previous
ENTER 1ST ON TIME
0:01 TO 45:00
NOTE: Time Format is mm:ss
The first time adjustment is Minutes
mm:
0:00
5
Press the up arrow key to increment
the time in minutes, down arrow key to
decrement the time in minutes or enter
the time in minutes directly.
If 0:00 is programmed, the program
will jump back to 2: PROGRAM A - F
CYCLE
5
Press ENTER to access
The second time adjustment is
Seconds :ss
5: 00
1
0
Next
page
47
Press the up arrow key to increment
the time in seconds, down arrow key
to decrement the time in seconds or
enter the time in seconds directly.
From
Previous
10
Press ENTER to store
new changes
ENTER 1ST OFF TIME
5:11 TO 45:00
The first time adjustment is Minutes
mm:
0:00
8
Press the up arrow key to increment
the time in minutes, down arrow key to
decrement the time in minutes or enter
the time in minutes directly.
8
Press ENTER to store
new changes
8: 00
Next
page
48
The second time adjustment is
Seconds :ss
From
Previous
2
0
Press the up arrow key to increment
the time in seconds, down arrow key
to decrement the time in seconds or
enter the time in seconds directly.
20
Press ENTER to store
new changes
ENTER 2ND ON TIME
8:21 TO 45:00
The first time adjustment is Minutes
mm:
0:00
9
9
Next
page
49
Press the up arrow key to increment
the time in minutes, down arrow key
to decrement the time in minutes or
enter the time in minutes directly.
From
Previous
Press ENTER to store
new changes
The second time adjustment is
Seconds :ss
9: 00
4
0
Press the up arrow key to increment
the time in seconds, down arrow key
to decrement the time in seconds or
enter the time in seconds directly.
40
Press ENTER to store
new changes
ENTER 3RD ON TIME
8:21 TO 45:00
0:00
Press ENTER to store
new changes
Next
page
50
When 0 time is entered, the
program will jump back to either 2:
PROGRAM A-F CYCLES or 3:
PROGRAM 0-40 CYCLES.
From
Previous
0:00
Press ENTER to store
new changes
2: PROGRAM A-F CYCLES
or
3: PROGRAM 0-40 CYCLES
51
When 0 time is entered, the
program will jump back to either 2:
PROGRAM A-F CYCLES or 3:
PROGRAM 0-40 CYCLES.
Programming A - F Cycles or 0 - 40 Cycles
While holding the stop/
clear key, press the up
arrow key.
Ready
0:SELECT
LANGUAGE
(A - F Cycles)
press up arrow key
twice
The computer must be displaying READY
to enter program mode
Press and hold the
stop/clear key
(0 - 40 cycles)
Press Up arrow
key three times
(A - F Cycles)
Or press 2
(0 - 40 Cycles)
Or press 3
1: SELECT
SYSTEM
PARAMETERS
1: SELECT
SYSTEM
PARAMETERS
2
2: PROGRAM
A - F CYCLES
3
2: PROGRAM
A - F CYCLES
2: PROGRAM
A - F CYCLES
3: PROGRAM
0 - 40 CYCLES
3: PROGRAM
0 - 40 CYCLES
Next
Page
52
Previous
Page
SELECT A - F KEY
or
ENTER 0 - 40
A or 0
B
Press the key (s) corresponding to the cycle
you wish to program A - F or 0 - 40.
B
Press ENTER to access
SELECT CYCLE
TYPE
AUTO
Follow this flow chart
path for an AUTO cycle
Follow this flow chart path
for a MANUAL cycle
Press the Up or
Down Arrow Key to
change the cycle
type
Press ENTER to store
new changes
0: REVERSE
MODE
MANUAL
Next
Page (A)
Next
Page (B)
53
From
Previous
(A)
From
Previous
(B)
Press ENTER to access
Non reversing
models will display
"NOT AVAILABLE"
and jump to 1:
ENTER DRY
TEMP 160 TO
200ºF
Press ENTER to store
new changes
0: REVERSE
MODE
ON
Press ENTER to access
Press the Up or
Down Arrow Key to
turn reversing ON
or OFF
OFF
OFF
Press the Up or
Down Arrow Key to
turn reversing ON
or OFF
Press ENTER to store
new changes
Axial models will
display 160ºF only
then jump to 2:
ENTER DRYNESS
LEVEL.
Non reversing
models will display
"NOT AVAILABLE"
and jump to
1: ENTER DRY
TIME
1: ENTER DRY TEMP
160 TO 200ºF
ON
Once Enter is
pressed If
reversing is OFF
the program will
jump to
1: ENTER DRY
TIME
Press ENTER to access
ENTER SPIN TIME 30
TO 120 SECONDS
160
60
Next
Page (A)
Next
Page (B)
54
Press the up arrow
key to increment
the temp, down
arrow key to
decrement the
temp or enter the
temp directly.
From
Previous
(A)
From
Previous
(B)
1
2
7
5
Press the up arrow
key to increment
the time, down
arrow key to
decrement the time
or enter the time
directly.
5
25
175
Press ENTER to store
new changes
Press ENTER to store
new changes
ENTER STOP TIME 5
TO 10 SECONDS
2: ENTER
DRYNESS LEVEL
5
Press ENTER to access
7
DRY
7
Next
Page (A)
Next
Page (B)
55
Press the up
arrow key to
increment the
time, down
arrow key to
decrement the
time or enter
the time
directly.
From
Previous
(A)
From
Previous
(B)
Press the up or
down arrow key to
adjust the dryness
level. FINISHING,
DRY OR EXTRA
DRY
Press ENTER to store
new changes
1: ENTER DRY TIME
0 TO 99 MINUTES
EXTRA DRY
Press ENTER to access
Press ENTER to store
new changes
30
3: ENTER CYCLE
ADJUSTMENT
4
Press ENTER to access
Press the up arrow key
to increment the value,
down arrow key to
decrement the value or
enter the value
directly.
5
Press the up arrow
key to increment the
time, down arrow key
to decrement the
time or enter the time
directly.
70
45
7
Press ENTER to store
new changes
5
2: ENTER DRY TEMP
100 TO 200 ºF
Next
Page (A)
Next
Page (B)
56
Axial models will
display a maximum
temp of 160 ºF
From
Previous
(A)
From
Previous
(B)
75
Press ENTER to access
Press ENTER to store
new changes
1
4: CONTROLLED
COOL DOWN
7
Press ENTER to access
5
ON
175
Press the up or
down arrow key to
turn the option ON
or OFF.
Press the up arrow
key to increment
the temp, down
arrow key to
decrement the
temp or enter the
temp directly.
Press ENTER to store
new changes
3: CONTROLLED
COOL DOWN
OFF
Press ENTER to store
new changes
Press ENTER to access
5: ENTER COOL DOWN
TIME 0 TO 99 MINUTES
ON
Next
Page (A)
Next
Page (B)
57
Press ENTER to store new
changes.
If CONTROLLED COOL
DOWN is ON the program
will display NOT
AVAILABLE and jump to 6:
ENTER COOL DOWN
TEMP 70 TO 100 ºF when
ENTER.
Press the up arrow key
to increment the time,
down arrow key to
decrement the time or
enter the time directly.
From
Previous
(A)
From
Previous
(B)
Press the up or down
arrow key to turn the
option ON or OFF.
6
OFF
Press ENTER to store
new changes
5
4: ENTER COOL DOWN
TIME 0 TO 99 MINUTES
Press ENTER to access.
If CONTROLLED COOL
DOWN is ON the program
will display NOT
AVAILABLE and jump to 5:
ENTER COOL DOWN
TIME 0 TO 99 MINUTES
when ENTER.
5
6
Press ENTER to store
new changes
6: ENTER COOL DOWN
TEMP 70 TO 100 ºF
5
Press ENTER to access
70
5
Next
Page (A)
Next
Page (B)
58
Press the up arrow key
to increment the time,
down arrow key to
decrement the time or
enter the time directly.
From
Previous
(A)
Press the up arrow key
to increment the temp,
down arrow key to
decrement the temp or
enter temp directly.
From
Previous
(B)
Press ENTER to store
new changes
8
5: ENTER COOL DOWN
TEMP 70 TO 100 ºF
0
Press ENTER to access
Press the up arrow
key to increment the
temp, down arrow
key to decrement the
temp or enter temp
directly.
80
70
Press ENTER to store
new changes
8
2: PROGRAM A-F CYCLES
or
3: PROGRAM 0-40 CYCLES
0
Program jumps back to
2:PROGRAM A-F CYCLES or
3:PROGRAM 0-40 CYCLES.
80
Press ENTER to store
new changes
6: STEAM INJECTION
Next
page
59
From
Previous
Press ENTER to access
OFF
Press the up or down arrow
key to turn the option ON or
OFF.
ON
Press ENTER to store new changes.
If STEAM INJECTION is OFF the program
will jump back to 2: PROGRAM A - F
CYCLE
ENTER 1ST ON TIME
0:01 TO 45:00
The first time adjustment is Minutes
mm:
0:00
5
Next
page
60
NOTE: Time Format is mm:ss
Press the up arrow key to increment
the time in minutes, down arrow key to
decrement the time in minutes or enter
the time in minutes directly.
If 0:00 is programmed, the program
will jump back to 2: PROGRAM A - F
CYCLE
From
Previous
5
Press ENTER to store
new changes
The second time adjustment is
Seconds :ss
5: 00
1
0
Press the up arrow key to increment
the time in seconds, down arrow key
to decrement the time in seconds or
enter the time in seconds directly.
5
Press ENTER to store
new changes
ENTER 1ST OFF TIME
5:11 TO 45:00
0:00
Next
page
61
The first time adjustment is Minutes
mm:
From
Previous
8
Press the up arrow key to increment
the time in minutes, down arrow key to
decrement the time in minutes or enter
the time in minutes directly.
8
Press ENTER to store
new changes
The second time adjustment is
Seconds :ss
8: 00
2
0
Press the up arrow key to increment
the time in seconds, down arrow key
to decrement the time in seconds or
enter the time in seconds directly.
20
Press ENTER to store
new changes
Next
page
62
From
Previous
ENTER 2ND ON TIME
8:21 TO 45:00
The first time adjustment is Minutes
mm:
0:00
9
Press the up arrow key to increment
the time in minutes, down arrow key
to decrement the time in minutes or
enter the time in minutes directly.
9
Press ENTER to store
new changes
The second time adjustment is
Seconds :ss
9: 00
4
0
40
Next
page
63
Press the up arrow key to increment
the time in seconds, down arrow key
to decrement the time in seconds or
enter the time in seconds directly.
From
Previous
Press ENTER to store
new changes
ENTER 3RD ON TIME
8:21 TO 45:00
0:00
When 0 time is entered, the
program will jump back to either 2:
PROGRAM A-F CYCLES or 3:
PROGRAM 0-40 CYCLES.
Press ENTER to store
new changes
0:00
Press ENTER to store
new changes
2: PROGRAM A-F CYCLES
or
3: PROGRAM 0-40 CYCLES
64
Restoring Factory Default Settings
While holding the stop/
clear key, press the up
arrow key.
Ready
0:SELECT
LANGUAGE
The computer must be displaying READY
to enter program mode
Press and hold the
stop/clear key
Or number
Use arrow
key
1: SELECT
SYSTEM
PARAMETERS
4
2: PROGRAM
A - F CYCLES
3: PROGRAM
0 - 40 CYCLES
4: DEFAULT
SETTINGS
Next
page
65
From
Previous
ENTER
PASSWORD
1
2
3
CONFIRM
DEFAULTS
NO
Press the Up or Down Arrow
Key to toggle from NO to YES
Next
page
66
From
Previous
YES
WARNING: Pressing enter will
restore factory default settings
including all preprogrammed
cycles and any adjustments
made to programming.
DEFAULTS SET
4: DEFAULT
SETTINGS
67
Fire Suppression Valve Test
While holding the stop/
clear key, press the up
arrow key.
Ready
0:SELECT
LANGUAGE
Press and hold the
stop/clear key
Or press 5
1: SELECT
SYSTEM
PARAMETERS
5
2: PROGRAM
A - F CYCLES
3: PROGRAM
0 - 40 CYCLES
4: DEFAULT
SETTINGS
Next
Page (A)
Next
Page (B)
68
From
Previous
(A)
From
Previous
(B)
5: FIRE SUPPRESSION
VALVE TEST
Press ENTER to access
PRESS AND HOLD START TO
OPEN FIRE SUPPRESSION
SYSTEM VALVE
The Fire Suppression
system Valve will open
as long as the START
key is pressed.
PRESS AND HOLD START TO
OPEN FIRE SUPPRESSION
SYSTEM VALVE
69
NOTE:
“NO” WILL RETURN YOU BACK TO “4: DEFAULT SETTINGS”
“YES” WILL SET ALL THE PARAMETERS TO THE DEFAULT SETTINGS.
DISPLAY WILL READ “DEFAULTS SET” and RETURN TO “4:
DEFAULT SETTINGS”
70
SECTION VII
FACTORY PRESET PARAMETERS (PROGRAMS)
NOTE: To enter program mode press and hold the stop
and press the
up arrow.
A. CYCLE “A-F” PARAMETERS (PROGRAMS) PRESET BY THE FACTORY
CYCLE A:
SELECT CYCLE TYPE = AUTO, 0:REVERSE MODE = ON, 1:ENTER DRY TEMP = 180°F, 2:ENTER DRYNESS LEVEL =
EXTRA DRY, 3:ENTER CYCLE ADJUSTMENT VALUE = 70, 4:CONTROLLED COOL DOWN = OFF, 5:ENTER COOL DOWN
TIME = 6 MINUTES, 5:ENTER COOL DOWN TEMP = 80°F
CYCLE B:
SELECT CYCLE TYPE = AUTO, 0:REVERSE MODE = ON, 1:ENTER DRY TEMP = 180°F, 2:ENTER DRYNESS LEVEL = DRY,
3:ENTER CYCLE ADJUSTMENT VALUE = 70, 4:CONTROLLED COOL DOWN = OFF, 5:ENTER COOL DOWN TIME = 6
MINUTES, 5:ENTER COOL DOWN TEMP = 80°F
CYCLE C:
SELECT CYCLE TYPE = AUTO, 0:REVERSE MODE = ON, 1:ENTER DRY TEMP = 160°F, 2:ENTER DRYNESS LEVEL = DRY,
3:ENTER CYCLE ADJUSTMENT VALUE = 70, 4:CONTROLLED COOL DOWN = OFF, 5:ENTER COOL DOWN TIME = 4
MINUTES, 5:ENTER COOL DOWN TEMP = 80°F
CYCLE D:
SELECT CYCLE TYPE = MANUAL, 0:REVERSE MODE = ON, ENTER SPIN TIME = 60 SECONDS, ENTER STOP TIME = 5
SECONDS, 1:ENTER DRY TIME = 40 MINUTES, 2:ENTER DRY TEMP = 190°F, 3:CONTROLLED COOL DOWN = OFF,
4:ENTER COOL DOWN TIME = 6 MINUTES, 5:ENTER COOL DOWN TEMP = 80°F, 6:STEAM INJECTION = OFF
CYCLE E:
SELECT CYCLE TYPE = MANUAL, 0:REVERSE MODE = ON, ENTER SPIN TIME = 60 SECONDS, ENTER STOP TIME = 5
SECONDS, 1:ENTER DRY TIME = 30 MINUTES, 2:ENTER DRY TEMP = 180°F, 3:CONTROLLED COOL DOWN = OFF,
4:ENTER COOL DOWN TIME = 4 MINUTES, 5:ENTER COOL DOWN TEMP = 80°F, 6:STEAM INJECTION = OFF
CYCLE F:
SELECT CYCLE TYPE = MANUAL, 0:REVERSE MODE = ON, ENTER SPIN TIME = 60 SECONDS, ENTER STOP TIME = 5
SECONDS, 1:ENTER DRY TIME = 10 MINUTES, 2:ENTER DRY TEMP = 170°F, 3:CONTROLLED COOL DOWN = OFF,
4:ENTER COOL DOWN TIME = 2 MINUTES, 5:ENTER COOL DOWN TEMP = 80°F, 6:STEAM INJECTION = OFF
B. CYCLE “0-40” PARAMETERS (PROGRAMS) PRESET BY THE FACTORY
CYCLE “0-40”:
Manual (Timed) Mode, Reverse, Dry Time = 0, Dry Temp = 100, Cool Down Time = 3 Minutes, Cool Down
Temp = 100, Spin Time = 60, Dwell (Stop) Time = 7.
71
SECTION VIII
PHASE 7 OPL PROGRAMMING LIMITS
A. PREPROGRAMMED CYCLES
1. Automatic Drying Cycle (Patent No. 4,827,627)
a. Drying Temperature from 160º F to 200º F (71º C to 93º C) in one-degree increments.
b. Cycle Adjustment Value from 0-99 in increments of one (1).
c. Cool Down Time from 0 to 99 minutes in 1 minute increments.
d. Cool Down Temperature from 70º F to 100º F (21º C to 38º C) in one-degree increments.
2. Timed (Manual) Drying Cycle
a. Drying Temperature from 100º F to 200º F (38º C to 93º C) in one-degree increments.
b. Drying Time from 0 to 99 minutes in 1 minute increments.
c. Cool Down Time from 0 to 99 minutes in 1 minute increments for preprogrammed cycle.
d. Cool Down Temperature from 70º F to 100º F (21º C to 38º C) in one-degree increments.
e. Reversing Models
1) Automatic Drying Cycle (Patent No. 4,827,627) Spin Time and Stop Time is not programmable.
(Refer to Fixed Parameters on next page).
2) Manual Timed Cycle
a) Spin Time (“SPIN TIME”) from 30-seconds to 120-seconds in 1-second increments.
b) Dwell (Stop) Time (“STOP TIME”) from 5-seconds to 10-seconds in 1-second increments.
72
B. SYSTEM PARAMETERS (PROGRAM LOCATIONS)
1. Cycle Adjustment Value from 0 to 99 in increments of one (1).
2. Manually Loaded Auto Cycle (“COOL DOWN TIME”) from 0 to 99 minutes in 1 minute increments.
3. Audio Alert 0-10.
4. Lint Count 1-5.
C. FIXED PARAMETERS
1. Spin Time (“SPIN TIME”) is fixed at 2 minutes in forward and 2 minutes in reverse.
2. Dwell (Stop) Time (“STOP TIME”) is fixed at 5-seconds (in the Auto Mode) and is not adjustable.
73
SECTION IX
PHASE 7 AUTO CYCLE (PATENT NO. 4,827,627)
CYCLE ADJUSTMENT VALUES
STEAM
GAS
ELECTRIC
Adjustment
M ODEL
Value
Adjustment
M ODEL
Value
M ODEL
Adjustment
Value
ADE-30
ADE-50
ADE-60
ADE-75
ADE-115
ADE-120ES
MLE-55
MLE-75
MLE-120ES
EURO-14
EURO-24
EURO-35
ADS-30
ADS-60
ADS-75
ADS-115
ADS-120ES
ADS-170ES
MLS-55
MLS-75
EURO-14
EURO-24
EURO-35
68
65
70
68
65
70
65
70
68
70
70
ADG-30
ADG-50
ADG-60
ADG-75
ADG-78
ADG-81
ADG-115D
ADG-120ES
ADG-170SE
MLG-55
MLG-75
MLG-78
MLG-82
MLG-96
MLG-122
MLG-130
MLG-170/175
MLG-190
EURO-14
EURO-24
EURO-35
68
70
65
70
70
70
68
73
68
65
70
70
70
70
70
73
68
70
68
70
70
68
70
65
70
60
78
65
70
78
68
70
70
IMPORTANT: If your particular model/dryer dryness levels are not shown in the above charts, contact
the Continental Girbau Service Department for the appropriate factors for your particular
dryer. When doing so, please have the dryer model and serial numbers available.
IMPORTANT: The adjustment values have been preprogrammed by the factory, but can be changed in
the field. If the Phase 7 OPL microprocessor controller (computer) should fail and is
being replaced. THE REPLACEMENT PHASE 7 OPL MICROPROCESSOR
CONTROLLER (COMPUTER) MUST BE REPROGRAMMED FOR THE
SPECIFIC MODEL SHOWN IN THE ADJUSTMENT VALUE PARAMETERS
CHARTS ABOVE. THE ADJUSTMENT VALUE LABEL IS LOCATED ON
THE TOP CONTROL PANEL, BEHIND THE PHASE 7 KEYBOARD (TOUCH
PAD) DISPLAY DOOR.
NOTE: When fine-tuning the Auto Cycle for certain loads, if the material comes out wet, decrease the
adjustment value, if the material comes out too dry, increase the adjustment value.
74
SECTION X
PHASE 7 OPL SYSTEM DIAGNOSTICS
IMPORTANT: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY
AND THE GAS SUPPLY OR THE STEAM BEFORE ANY COVERS OR
GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS
FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY
EQUIPMENT PER OSHA (Occupational Safety and Health Administration)
STANDARDS.
ALL major circuits, including door, microprocessor temperature sensor, heat and motor circuits are monitored.
The Phase 7 OPL microprocessor controller (computer) will inform the user, via the light emitting diode (L.E.D.)
display of certain failure messages, along with L.E.D. indicators on the Input/Output (I/O) board on the back
panel of the front right control door.
A. DIAGNOSTIC (L.E.D. DISPLAY) FAULT MESSAGES
MAIN DOOR OPENED - A main door is open when it should be closed.
EXHAUST HIGH TEMP FAULT - Indicates the temperature in the basket (tumbler) is above 220º F
(104º C).
LINT ACCESS OPEN - Indicates the lint drawer is open and needs to be closed.
EXHAUST HIGH LIMIT FAULT - Indicates the temperature disk in the exhaust has opened.
SAIL SWITCH CLOSED FAULT - Sail switch is closed and should be opened.
SAIL SWITCH OPEN FAULT - Sail switch is open and should be closed.
BURNER HIGH LIMIT FAULT - Indicates the temperature disk in the burner has opened.
BURNER IGNITION CONTROL FAULT - No signal to gas valve from Direct Spark Ignition (DSI) module
during trial for ignition time.
IGNITION FAULT - Gas valve did not remain open after trial for ignition. Indicates that no flame was
detected.
FLAME FAULT - Indicates flame was detected during trial for ignition but failed sometime after. This condition
must reoccur for five (5) retries before fault occurs.
ROTATION FAULT - Indicates the basket (tumbler) is not rotating.
OPEN EXHAUST TEMPERATURE PROBE - Indicates the exhaust temperature probe is open or shorted.
OPEN SENSOR ACTIVATED FIRE EXTINGUISHING (S.A.F.E.) SYSTEM PROBE FAULT- Indicates
the temperature probe for the S.A.F.E. system is open or shorted.
LOW VOLTAGE FAULT - Indicates power has dropped below the operating values and will shut down.
75
BURNER PURGE FAULT - The gas valve signal is present during the prepurge time.
MODEL ERROR, ENTER CORRECT MODEL - The wrong model was selected for the dryer.
EE PROM FAULT ### - Error in memory location. The ### indicates the location of the fault.
B. INPUT/OUTPUT (I/O) BOARD LIGHT EMITTING DIODE (L.E.D.)
INDICATORS
1.
INPUTS
1. ESTOP – (RED L.E.D.) This L.E.D. will indicate the status of the E-STOP. If the E-STOP has been
pressed, then the L.E.D. is ON.
2. GAS_V – (RED L.E.D.) This L.E.D. will indicate the status of the gas valve. If the gas valve is open
(ON), then the L.E.D. is ON.
3. BRHL – (RED L.E.D.)
This L.E.D. will indicate the status of the burner high limit disk. If the disk is
closed (temperature below 330º F [166º C]), then the L.E.D. is ON.
4. SAIL – (RED L.E.D.)
This L.E.D. will indicate the status of the sail switch. If the switch is closed, then
the L.E.D. is ON.
5. EXHL – (RED L.E.D.)
This L.E.D. will indicate the status of the exhaust high limit disk. If the disk is
closed (temperature below 225º F [107º C]), then the L.E.D. is ON.
6. MAIN – (RED L.E.D.) This L.E.D. will indicate the status of the main door. If the door is closed, then
the L.E.D. is ON.
7. LINT – (RED L.E.D.)
This L.E.D. will indicate the status of the lint drawer. If the drawer is closed,
then the L.E.D. is ON.
8. FUSE – (RED L.E.D.)
This L.E.D. will indicate the status of the control voltage. If the POWER ON
button is pressed (green button light is on), then the L.E.D. is ON.
76
2.
OUTPUTS
9. AUX – (GREEN L.E.D.)
This is for a spare output to be programmed.
10. STEAM – (GREEN L.E.D.)
This light emitting diode (L.E.D.) will indicate the status of the steam
injection output. If the request to turn on the steam injection is made,
then the L.E.D. is ON.
11. _HEAT – (GREEN L.E.D.)
This L.E.D. will indicate the status of the heat output. If the request
to turn on the heater is made, then the L.E.D. is ON.
12. AIR – (GREEN L.E.D.)
This L.E.D. will indicate the status of the air jet output. If the request
to turn on the air jet is made, then the L.E.D. is ON.
13. REV – (GREEN L.E.D.)
This L.E.D. will indicate the status of the basket (tumbler) reverse
direction output. If the request to tumble the drum in the reverse
direction is made, then the L.E.D. is ON.
14. FWD – (GREEN L.E.D.)
This L.E.D. will indicate the status of the basket (tumbler) forward
direction output. If the request to tumble the drum in the forward
direction is made, then the L.E.D. is ON.
15. FAN – (GREEN L.E.D.)
This L.E.D. will indicate the status of the fan output. If the request
to turn on the fan (blower) is made, then the L.E.D. is ON.
77
C. KEYBOARD (TOUCH PAD) LAYOUT
1
1. Dot Matrix Display
2. A-F Preprogrammed Cycles
2
3. Stop/Pause Button
4. Start Button
7
5. Increment Button
6. Decrement Button
3
4
5
6
7. One time auto (Dryness level)
and manual (timed) Cycle
NOTE: Fuse 1 is for computer power rated at 1/2-amp. If fuse blows it is a computer board fault.
Fuse 2 is for 24V control power rated at 5-amps. If fuse blows it is a 24V control fault.
78
SECTION XI
CUSTOMER CUSTOM PARAMETER SETTINGS
This section is set aside for customer use where customer or specific parameters/settings can be documented,
as programmed by them for their specific dryer. It is suggested that any parameter changes or customer cycles
be documented here for future reference.
CUSTOMER USE
LANGUAGE:
_________________________
MODEL:
_________________________
SYSTEM TEMP:
_________________________
DRYNESS LEVEL:
_________________________
LINT COUNT:
_________________________
AUDIO ALERT:
_________________________
SCROLL TYPE:
_________________________
SCROLL SPEED:
_________________________
SPIN TIME:
_________________________
STOP TIME:
_________________________
WRINKLE GUARD AUDIO ALERT:
_________________________
STEAM INJECTION: (OPTION)
_________________________
1ST ON TIME:
_________________________
OFF TIME:
_________________________
2ND ON TIME:
_________________________
OFF TIME:
_________________________
3RD ON TIME
_________________________
OFF TIME:
_________________________
4TH ON TIME:
_________________________
OFF TIME:
_________________________
5TH ON TIME:
_________________________
OFF TIME:
_________________________
79
PROGRAMMED CYCLE A-F:
Cycle:
______________________
Cycle Type: AUTO
Reverse Mode:
__________________ (Option)
Dry Temp:
_________________________
Dry Level:
_________________________
Cool Down Time:
_________________________
Cool Down Temp:
_________________________
Controlled Cool Down:
_________________________
Cycle Type: MANUAL
Reverse Mode:
__________________ (Option)
Dry Time:
_________________________
Dry Temp:
_________________________
Cool Down Time:
_________________________
Cool Down Temp:
_________________________
Spin Time:
_________________________
Stop Time:
_________________________
Controlled Cool Down:
_________________________
Steam Injection:
__________________ (Option)
1ST ON TIME:
_________________________
OFF TIME:
_________________________
2ND ON TIME:
_________________________
OFF TIME:
_________________________
3RD ON TIME
_________________________
OFF TIME:
_________________________
4TH ON TIME:
_________________________
OFF TIME:
_________________________
5TH ON TIME:
_________________________
OFF TIME:
_________________________
80
PROGRAMMED CYCLE 0-40:
Cycle:
______________________
Cycle Type: AUTO
Reverse Mode:
__________________ (Option)
Dry Temp:
_________________________
Dry Level:
_________________________
Cool Down Time:
_________________________
Cool Down Temp:
_________________________
Controlled Cool Down:
_________________________
Cycle Type: MANUAL
Reverse Mode:
__________________ (Option)
Dry Time:
_________________________
Dry Temp:
_________________________
Cool Down Time:
_________________________
Cool Down Temp:
_________________________
Spin Time:
_________________________
Stop Time:
_________________________
Controlled Cool Down:
_________________________
Steam Injection:
__________________ (Option)
1ST ON TIME:
_________________________
OFF TIME:
_________________________
2ND ON TIME:
_________________________
OFF TIME:
_________________________
3RD ON TIME
_________________________
OFF TIME:
_________________________
4TH ON TIME:
_________________________
OFF TIME:
_________________________
5TH ON TIME:
_________________________
OFF TIME:
_________________________
81
CGIA 113167
1 - 02/03/03-25
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