PACSystems RX7i Redundancy CPUs, CRE030-BB_CRE040

PACSystems RX7i Redundancy CPUs, CRE030-BB_CRE040
PACSystems™ RX7i
IC698CRE030-BB, IC698CRE040-BB
GFK-2459B
Redundancy CPUs
July 19, 2007
The RX7i CPUs are programmed and configured by the programming software to perform real time
control of machines, processes, and material handling systems. The CPU communicates with I/O and
smart option modules over a rack-mounted backplane using the VME64 Standard format. It
CRE040
communicates with the programmer and HMI devices via the embedded Ethernet port or serial port.
CRE030: 600MHz Pentium-M microprocessor with 64 MB of user memory and 64 MB of user flash
CRE040: 1800MHz Pentium-M microprocessor with 64 MB of user memory and 64 MB of user flash
CPU OK
RUN
OUTS ENA
Features
STOP
Contains 64 Mbytes of battery-backed user memory and 64 Mbytes of non-volatile flash memory
for user data (program, configuration, register data and symbolic variable storage).
■
Access to bulk memory via reference table %W.
■
Configurable data and program memory.
■
Programming in Ladder Diagram, C, Structured Text and Function Block Diagram.
■
Auto-located Symbolic Variables that can use any amount of user memory.
■
Support for Series 90-70 discrete and analog I/O, communications, and other modules. For a list
of modules supported, refer to the PACSystems RX7i Installation Manual, GFK-2223.
■
Supports all non-GE Fanuc VME modules supported by Series 90-70.
■
Allows PLC data monitoring over the web. Allows a combined total of up to 16 web server and
FTP connections.
■
Supports up to 512 program blocks. Maximum size for a block is 128KB.
■
Test Edit mode allows you to easily test modifications to a running program.
■
Bit-in-word referencing.
■
Battery-backed calendar clock.
■
CPU and module firmware upgrades through the CPU’s RS-232 or RS-485 serial port.
■
Three isolated serial ports: an RS-485 serial port, an RS-232 serial port, and an RS-232 Ethernet
station manager serial port.
■
An embedded Ethernet interface provides:
■
−
Data exchange using Ethernet Global Data (EGD)
−
TCP/IP communication services using SRTP
−
Support for SRTP Channels, Modbus/TCP Server and Modbus/TCP Client
−
Full PLC programming and configuration services
−
Comprehensive station management and diagnostic tools
−
Two full-duplex 10BaseT/100BaseT/TX (RJ-45 Connector) ports with an internal network
switch providing auto-negotiated network speed, duplex mode, and crossover detection.
User-configurable Redundant IP allows:
−
Configuration of EGD exchanges to be produced from the active and inactive Ethernet
interface(s) in an HSB Redundant pair.
−
Within a HSB Redundant CPU, production of EGD exchanges from an Ethernet interface that
does not have a Redundant IP address configured.
RUN I/O
ENABLE
RUN OUTPUT
DISABLE
BATTERY
ACCESS
C
O
M
2
C2
C1
ACTIVE
S
T
A
C
O
M
1
M
G
R
EOK
LAN
STAT
10/100 ENET 1A
■
Hot standby (HSB) redundancy. Requires a Redundancy CPU and a Redundancy Memory
Xchange module (IC698RMX016) configured as a redundancy link in each unit.
100 LINK
10/100 ENET 1B
■
IO FORCE
BATTERY
SYS FLT
100 LINK
ETHERNET
RESTART
2
Redundancy CPUs
GFK-2459B
Specifications
For environmental specifications and compliance to standards (for example, FCC or European Union Directives), refer to
Appendix A of the PACSystems RX7i Installation Manual, GFK-2223.
Battery: Memory retention
Estimated 30 days using an IC693ACC302 Auxiliary Battery Module
at 20ºC.
For details on the operation of the Auxiliary Battery Module, refer to
the datasheet, GFK-2124.
Note: The IC698ACC701 RX7i Replacement Battery is not
compatible with the CRE030 or CRE040 CPU modules.
Program storage
Up to 64 Mbytes of battery-backed RAM
64 Mbytes of non-volatile flash user memory
Power requirements:
CRE030
+5 VDC: 3.2 Amps nominal
+12 VDC: 0.003 Amps nominal
-12 VDC: 0.003 Amps nominal
+5 VDC: 6.8 Amps nominal
+12 VDC: 0.003 Amps nominal
-12 VDC: 0.003 Amps nominal
CRE040
Operating temperature:
CRE030
0 to 50°C (32°F to 122°F)
0 to 60°C (32°F to 140°F) with fan tray
0 to 60°C (32°F to 140°F), fan tray required
CRE040
Boolean execution speed, typical:
CRE030
CRE040
0.069ms per 1000 Boolean contacts/coils
0.024ms per 1000 Boolean contacts/coils
Time of Day Clock accuracy
Maximum drift of ±2 seconds per day
Elapsed Time Clock (internal timing) accuracy
±0.01% maximum
Embedded communications
RS-232, RS-485, Ethernet interface
Serial Protocols supported
Modbus RTU Slave, SNP, Serial I/O
Ethernet Ports
Embedded auto-sensing 10/100 Mbps half/full duplex Ethernet
interface
VME Compatibility
System designed to support the VME64 standard ANSI/VITA 1
Program blocks
Up to 512 program blocks. Maximum size for a block is 128KB.
Memory
(For a detailed listing of memory areas, refer to
the CPU Reference Manual, GFK-2222.)
%I and %Q: 32Kbits for discrete
%AI and %AQ: configurable up to 32Kwords
%W: configurable up to the maximum available user RAM
Managed memory (Symbolic and I/O variables combined):
configurable up to 10 Mbytes
Ethernet Interface Specifications
Web-based data monitoring
Up to 16 web server and FTP connections (combined)
Ethernet data rate
10Mb/sec and 100Mb/sec
Physical interface
10BaseT RJ45
WinLoader support
Yes
Number of EGD configuration-based pages
255
Time synchronization
SNTP
Selective consumption of EGD
Yes
Load EGD configuration from PLC to
programmer
Yes
Remote Station Manager over UDP
Yes
Local Station Manager (RS-232)
Dedicated RS-232 port
Configurable Advanced User Parameters
Yes
RX7i Redundancy CPUs
3
GFK-2459B
Release History
Catalog Number
Date
CPU Firmware Version
Ethernet Firmware Version
IC698CRE040-BB
Jul. 2007
CPU: 4.02
Ethernet: 4.00
IC698CRE040-AB
Dec. 2006
CPU: 4.02
Ethernet: 4.00
IC698CRE040-AA
(initial release)
Oct. 2006
CPU: 4.01
Ethernet: 4.00
IC698CRE030-BB
Jul. 2007
CPU: 4.02
Ethernet: 4.00
IC698CRE030-AB
Dec. 2006
CPU: 4.02
Ethernet: 4.00
IC698CRE030-AA
(initial release)
Oct. 2006
CPU: 4.01
Ethernet: 4.00
Updates
If your system exhibits the symptoms described in “CPU Problems Resolved by this Hardware Revision of Product (-Bx)”
on page 5, please contact GE Fanuc Technical Support.
CPU Functional Compatibility
Subject
Description
Extended operation with dissimilar
CPU models is not allowed
During normal operation, the primary and secondary units in an HSB
redundancy system must have the same CPU model type. Extended operation
with dissimilar CPU types is not allowed.
The primary and secondary units with dissimilar CPU model types can be
synchronized for a limited time, for the purpose of system upgrade only. Fail
wait times for the higher performance CPU in a dissimilar redundant pair may
need to be increased to allow synchronization. Either model can be in the
primary or secondary unit.
Programmer version requirements
Proficy™ Machine Edition Logic Developer PLC 5.5 Service Pack 2 or later
must be used for Release 4.00 new features.
C Toolkit compatibility
The C Toolkit Release 3.50 Build 34A1 is required for new features in
PACSystems Release 3.80. (Use of symbolic variables in C Blocks).
The C Toolkit for PACSystems is distributed with Machine Edition Logic
Developer PLC 4.0 or greater. Toolkit build 21A2 or later is required for use with
the RX7i. Toolkit build 47A1 or later is required for use with the Release 2.00
new features. Please note: The Series 90-70 Toolkit (IC641SWP709/719) is not
compatible with PACSystems RX7i.
Battery pack compatibility
The Auxiliary Battery Module (IC693ACC302A) must be used with the
PACSystems RX7i CRE030/CRE040 CPU for memory retention. The RX7i
three-cell lithium battery pack (IC698ACC701) cannot be used with the CRE030
and CRE040 CPUs.
Series 90-70 Expansion Rack
compatibility
The PACSystems RX7i supports Series 90-70 expansion racks.
Series 90-70 Main Rack
compatibility
Series 90-70 Main Racks cannot be used in a PACSystems RX7i system.
PACSystems RX7i CPUs and the RX7i Ethernet Module do not operate in any
Series 90-70 rack.
Series 90-70 Module compatibility
For a list of modules supported by the RX7i CPUs, refer to the PACSystems
RX7i Installation Manual, GFK-2223.
4
Redundancy CPUs
GFK-2459B
Subject
Insulating strips for high voltage
modules
Description
An insulator strip is required on a high voltage module that is installed to the
immediate right of a module with a metal faceplate. Insulating strips should be
installed on the following modules that have versions earlier than:
IC697MDL240D IC697MDL640E
IC697MDL241D IC697MDL340G
IC697MDL250G IC697MDL341E
IC697MDL251E IC697MDL350F
Note: Current versions of these modules are shipped with the insulators
installed. The strip is visible on the back of the printed wiring
assembly. The RX7i rack is shipped with an Insulator Kit that includes
enough parts to update three Series 90-70 I/O modules, a BEM713
(Bus Transmitter) module, and a BEM731 (Genius Bus Controller)
module.
Ethernet Functional Compatibility
Subject
Description
SRTP and EGD performance differs
from Series 90-70
SRTP and EGD performance in the RX7i differs slightly from the Series 90-70.
Each RX7i Ethernet Interface supports a greater number of SRTP connections
and EGD exchanges.
Please also note that the RX7i currently has several SRTP and EGD
operational restrictions when compared to the Series 90-70. When migrating
Series 90-70 Ethernet applications to the RX7i, please carefully read the
"Ethernet Operational Notes” section on page 11.
Series 90-70 LAN Interface Modules
(IC697CMM741 and IC697CMM742)
not supported by RX7i
Please note that the Series 90-70 LAN Interface Modules (IC697CMM741 and
IC697CMM742) are not supported by the RX7i and should not be placed in an
RX7i rack. The RX7i CPU contains an embedded Ethernet Interface. If
additional Ethernet Interfaces are required, the RX7i Ethernet Module
(IC698ETM001) should be used.
Programmer version requirements
Proficy Machine Edition Logic Developer PLC 5.0 Service Pack 3 or later must
be used to program the PLC CPU for Modbus/TCP operation.
CIMPLICITY® Plant Edition version
requirements
CIMPLICITY Plant Edition 6.1 Service Pack 1a with Update
040204_s90tcp_6101 or Service Pack 2 or later must be used for Ethernet
communications with PACSystems.
RX7i Redundancy CPUs
5
GFK-2459B
Important Product Information for this Release
CPU Problems Resolved by this Hardware Revision of Product (-Bx)
100W Power Supply now powers up correctly.
Infrequently when using a 100W power supply during initial power up or power cycling with version -Ax of these CPUs, the
power supply’s Output OK LED remains unlighted. This issue has been resolved in the –Bx hardware version. The 300W
and 350W power supplies are unaffected by this issue.
CPU Problems Resolved in Firmware Release 4.02
Subject
POSCON, NEGCON,
POSCOIL, and NEGCOIL
now operate correctly.
Description
In firmware release 4.01, when the POSCON, NEGCON, POSCOIL, and NEGCOIL
instructions are in the first rung of an LD block, they can pass power flow when they
should not. This issue has been corrected in release 4.02
CPU Restrictions and Open Issues
Subject
Description
Battery Installation
When installing a new battery, when there currently is no battery installed, the battery
must be installed while the CPU has power. Failing to follow this procedure could result in
the CPU not powering up.
If a battery is installed while power is off (and there was no battery previously installed),
and the CPU fails to power up, simply remove the battery, power cycle the CPU and then
install the battery.
Ethernet Disconnect During
Word for Word Change
If the Ethernet connection is broken during a word–for-word change, the programmer
may not allow a subsequent word-for-word change after reconnecting due to the fact that
it thinks another programmer is currently attached. If this occurs, you should go offline
and then back online again.
Non-GE Fanuc VME
Modules Operating as VME
Masters
Non-GE Fanuc VME modules operating as VME bus masters have not been tested with
the RX7i. Users interested in integrating this type of functionality should contact technical
support.
Store of Hardware
Configuration with Multiple
GBCs
Storing a hardware configuration containing two or more GBCs twice may cause one
GBC to fail configuration. Clearing the hardware configuration between stores will
prevent this fault from being generated.
Simultaneous Clears,
Loads and Stores Not
Supported
Currently, the RX7i does not support multiple programmers changing CPU contents at
the same time. The programming software may generate an error during the operation.
6
Redundancy CPUs
GFK-2459B
Subject
Description
Fault Reporting With
Analog Expanders
For fault reporting when an analog expander is used in a Series 90-70 Expansion Rack,
a special case exists when the ALG230 base module is in slot 2 and an expander module
is present in slot 9. In this case, if any expander module loses communication with the
base module, then the fault reports for all 16 channels for that expander display the slot
number as 0. The circuit number will be a value from 9 to 120, as shown in the following
table. The I/O reference address for each channel is displayed as blank.
SLOT EXPANDER
CIRCUIT NUMBERS
3
1
9-24
4
2
25-40
5
3
41-56
6
4
57-72
7
5
73-88
8
6
89-104
9
7
105-120
For fault reporting when an analog expander is used in a PACSystems RX7i rack, a
special case exists when the base is in slot 4 and an expander is present in slot 11. In
this case, the slot number for a faulty expander is always displayed as slot 2, and the
circuit number will display according to the slot used for the expander, as shown in the
following table. The I/O reference address for each channel is displayed as blank.
SLOT CIRCUIT NUMBERS
6
25-40
7
41-56
8
57-72
9
73-88
11
105-120
Power Cycle During Write
to Flash
If the CPU is power cycled during the process of writing to flash, and is configured to
power up from flash, a fault will be generated on power up.
Hardware Configuration
Not Equal After Changing
Target Name
If the user stores a hardware configuration to flash which indicates that “Logic/Config
Power up Source” is set to “Always Flash” or “Conditional Flash” and then subsequently
changes the name of the target in the programming software, the hardware configuration
will go Not Equal and will not Verify as equal.
PLC and IO Fault Tables
May Need to be Cleared
Twice to Clear Faulted
State
Both PLC and IO fault tables need to be cleared to take the CPU out of Stop/Fault mode.
If one of the tables contains a recurring fault, the order in which the tables are cleared
may be significant. If the CPU is still in Stop/Fault mode after both tables are cleared, try
clearing the fault tables again.
VME Modules Using
Program Type AM Codes
When Block Transfers are enabled with a VME memory region that uses one of the
program type AM Codes, the Rx7i CPU sometimes generates block transfer (BLT &
MBLT) cycles to access the associated VME memory. Therefore, if you have a VME
memory region configured to use one of the program type AM Codes (AM Codes 3Ah,
3Eh, 0Ah, or 0Eh), be sure to follow at least one of these two rules:
a) The memory region's Interface Type parameter must not be set to "Qword Access (64bit)", and the VME Block Transfer parameter must be set to "Disabled".
-ORb) The system may not contain any "program" and "data" VME memory regions with
overlapping VME addresses. (If more than one VME module were to respond to a BLT or
MBLT cycle, a system error could result.)
Setting Force On/Off by
Storing Initial Value
Once a force on or force off has been stored to the PLC, the user cannot switch from
force on to force off or vice-versa directly by downloading initial values. The user can turn
off the force by doing a download, and then change the force on or off by another
download.
RX7i Redundancy CPUs
7
GFK-2459B
Subject
Description
CMM COMMREQ
Restriction
Due to an issue in the CMM firmware, the SNP COMM_REQ Read System Memory
(7202) executed on a CMM module does not execute correctly for lengths greater than
760 words. Incorrect data is written to the SNP Master. Users should not use lengths
greater than 760 words.
Number of Active Programs
Returned as Zero
The SNP request Return Controller Type and ID currently returns the number of active
programs as zero.
Serial I/O Failure at 115K
During Heavy Interrupt
Load
Rare data corruption errors have been seen on serial communications when running at
115K under heavy interrupt load on the PLC. Under heavy load applications, users
should restrict serial communications to 57K or lower.
Synchronized Backup Unit
May Log Over Sweep
Faults In Constant Sweep
Mode
A synchronized backup unit may report over sweep faults in constant sweep mode
regardless of the amount of time spent servicing IO, logic, and communications in the
sweep.
Bus Read or Write May
Return Status of 5 Instead
of 4
In some cases, the Bus Read/Write Status Word returned may be 4 instead of 5 when
the ending address is out of range.
Hardware Configuration
and Initial Values May Not
Load From Flash
The CPU may not load hardware configuration and/or initial values from flash when the
configuration indicates to load from flash when the hardware configuration and/or initial
values are stored to RAM without storing logic and then written to flash.
CPU Sweep Time Increases
During Overtemp Operation
When the operating temperature of the CPU exceeds the normal operating temperature,
system variable #OVR_TMP (%SA8) turns ON (Fault group 24, error code 0x0001).
When this occurs the sweep time periodically increases because the CPU executes a
new task to read the actual temperature reported by a temperature sensor. This increase
can be as much as 2 ms.
GBC in Expansion Rack
May Fail to Power Up
Occasionally, a EM731 module located in an expansion rack may fail to power up when
power to that rack is cycled off/on. The module’s OK light will flash and then all module
lights will go off. Power cycle the rack again to recover.
Possible ME inability to
connect
Infrequently, an attempt to connect a programmer to a PLC via Ethernet will be
unsuccessful. The normal connection retry dialog will not be displayed. Rebooting the
computer that is running the programmer will resolve the behavior.
Don’t use multiple targets
In a system in which the hardware configuration is stored from one target and logic is
stored from a different target, powering-up from flash will not work. The observed
behavior is that, following a power up from flash, ME reports hardware configuration and
logic "not equal".
Sequence Store Failure
In systems with very large hardware configuration, it is possible to encounter a “PLC
Sequence Store Failure” error when writing the configuration to flash. To workaround this
error, either:
Perform an explicit clear of flash prior to performing the write.
Increase the operation timeout used by ME prior to performing the write.
Thermocouple Module Fails
to Power Up Correctly
After some power loss events, the Horner Thermocouple module (HE697THM160) may
fail to power up successfully. After failure, the AI data will not be updated correctly and
will continue to return zero values. There are no module fault indicators for this event.
The user should power cycle again to restore normal function.
C Toolkit PlcMemCopy
Documentation Incorrect
This routine does allow the destination and source pointers to be outside of reference
memory. If the destination points to discrete reference memory, overrides and transitions
will be honored. Note that the header for PlcMemCopy has been updated in Release
3.50of the C toolkit.
Fault Contacts on Modules
in Expansion Rack
When an expansion rack powers up, the slot fault contacts will prematurely indicate that
the modules in the expansion rack are not faulted before they complete their power up.
Use I/O point fault contacts to verify validity of the I/O.
Fault Contacts on Remote
I/O Station
If multiple faults exist in a Series 90-70 Remote I/O Station and one of them is corrected,
a FAULT contact that uses the Remote I/O Station’s module reference will incorrectly
indicate that no faults exist at the Remote I/O Station.
8
Redundancy CPUs
GFK-2459B
Subject
Description
BIT_SEQ Function Block
DIR Parameter
The BIT_SEQ Function Block should require the user to flow BOOLEAN logic into the
DIR parameter, but currently does not. If no DIR parameter is present, the BIT_SEQ will
increment by default.
Improper use of BIT_SEQ
could result in CPU going
to Stop-Halt
Before using the BIT_SEQ function block, the current step number (in the control block)
must be set to a valid value between 1 and the length (in the control block). Failure to
properly initialize the count step number in the BIT SEQUENCER function block may
result with the CPU going to STOP-HALT mode
Ethernet Restrictions and Open Issues
Subject
Description
Number of SRTP Requests Tallied
May Vary
When running multiple SRTP client channels, the number of requests, as
reported by the client and the server, may differ between the connections.
Reporting of Duplicate IP Address
The RX7i does not log an exception or a fault in the PLC Fault Table when it
detects a duplicate IP address on the network.
REPP Does Not Save Results of
Aborted PING
The station manager REPP command does not retain the results of a PING that
is aborted due to error. The PING results are reported when the PING is
aborted, but subsequent REPP commands give the results of the last
successfully terminated PING.
Multiple Log Events
The Ethernet Interface sometimes generates multiple exception log events and
PLC Fault Table entries when a single error condition occurs. Under repetitive
error conditions, the exception log and/or PLC Fault Table can be completely
filled with repetitive error messages.
Intermittent SNTP Loss of
Synchronization
Under moderately heavy EGD traffic load, the Ethernet Interface may
occasionally lose synchronization with its SNTP time server and generate
exception log event 29, entry 2=bH.
Reduced EGD Consumption with
Large Numbers of Produced
Exchanges
When large numbers of EGD exchanges are produced at a rapid rate, some
consumed EGD exchanges may exhibit lower rates of consumption than
expected. To better balance produced and consumed EGD exchange
performance, reduce the number or frequency of the produced exchanges
configured at this Ethernet Interface.
SRTP Communication Delays
Average latency of communications on SRTP channels may vary considerably
due to TCP retransmissions. SRTP client applications should be designed to
take this variance into account. In particular, SRTP client applications migrating
from Series 90-70 SRTP Servers to RX7i may need to lengthen SRTP timeout
parameters.
PLC Fault Table Last Update Date
and Time
The PLC Fault Table web page does not display the correct data for the PLC
date and time field. The date and time displayed are the PCs local date and
time, not the PLCs date and time.
Spurious ‘Ethernet Failure’ Error
On rare occasions, the error “Module hardware fault” may be reported on the
Ethernet daughterboard. The corresponding fault in the exception log is Event =
1, followed by text "Ethernet failure". This fault is a nuisance fault and may be
ignored.
0.1 Module hardware fault 01-01-2000 00:00:00
Error Code Group Action Task Num
468 14 2:Diagnostic n/a
Fault Extra Data: 00 45 74 68 65 72 6e 65 74 20 46 61 69 6c 20 20 38 30 30 31
30 36 31 46
Web Server Failure Under Heavy
Load
After several hours of heavy load on the web server, the web server may fail to
return pages and may cause a LAN system-software fault to be logged. The web
server will resume serving pages when the load is reduced.
RX7i Redundancy CPUs
9
GFK-2459B
Subject
Description
Reference Table Web Page
Restriction
After the user selects a user defined table, if the user then tries to go back to the
pre-defined table of %R1-%R60, an error message may be displayed stating “An
error was detected when trying to retrieve setting from PC cookie”.
Fault Table Web Page Restriction
On both the I/O and PLC Fault Table web pages, the PLC program name is not
currently displayed in the area provided.
Cannot Set FTP Password
The CHPARM TPASSWORD Station Manager command fails. Processing an
AUP File containing parameter “tpassword” generates an error.
Reference Table Web Page Format
When using Netscape 4.7 to view the reference table web page, the size of the
columns is incorrect. The first column is much wider than the others.
Spurious Ethernet Fault
In rare instances, after power cycle, the Ethernet Interface may log the following
fault, Event = 28H, Entry 2 = 000eH. This fault can be safely ignored.
Release 2.00 PLC Faults Are Not
Identified on Web Page
When any PLC Fault Table entries defined for Release 2.00 or later are
displayed using the Ethernet interface web server, the PLC Fault description
contains only a generic message instead of the proper fault text.
Unexpected EGD COMMREQ
Status
EGD Commands may return COMMREQ Status 9590H (= internal error) instead
of the expected B190H (= Can’t locate remote node) when unable to locate a
remote device on the network.
Too many EGD Commands
Reported as Internal Error
The Ethernet Interface supports 10 simultaneous EGD commands. When an 11th
EGD Command COMMREQ is issued, the CSW value 9590H (= internal error) is
returned.
EGD Command Passwords Are Not
Supported.
Optional passwords are not allowed within EGD Command COMMREQs.
Very Heavy EGD
Production/Consumption at Server
May Cause EGD Command
Timeouts
Very heavy EGD production and/or consumption at a server device may cause
EGD command timeout errors when another device attempts to send EGD
commands to that server. If EGD commands must preempt normal production,
you may set the “gcmd_pri” Advanced User Parameter to 2 (see GFK-2224,
Appendix A). Note that by doing so, EGD exchange production may be delayed.
SRTP Server Errors Can Cause
Timeouts at Channels Client
The SRTP Server in the PACSystems Ethernet Interface can encounter various
errors when the remote Series 90 PLC client takes down an SRTP connection
and then establishes a new connection. This can cause unexpected channel
timeout errors 0190H or 0290H at the client.
The SRTP server errors in the Ethernet exception log are identified as Event = 2;
Entry 2 may be 001cH, or 0021H.
10
Redundancy CPUs
GFK-2459B
Subject
EGD Command Range Failure Can
Write Partial To PLC Bit Memory
Description
When an EGD Command attempts a write operation to a bit-mode PLC
reference memory range (%I, %Q; %T, %M, %SA, %SB, %SC) where the
amount of data be written exceeds the configured size of that reference memory,
the command will return failure status but partial data may be written into the
reference memory. The amount of partial data written depends upon the starting
bit memory location and the data length as follows:
-
If data starts on a byte boundary (location = (8*n) + 1), no partial data is
written.
-
If data does not start on a byte boundary (location = (8*n)+1) and data
exceeds the configured reference memory by 8 or more bits, partial data is
written from the starting location to the next byte boundary after the starting
location.
-
If data does not start on a byte boundary (location = (8*n)+1) and data
exceeds the configured reference memory by less than 8 bits, partial data
is written from the stating location to the end of configured reference
memory.
-
For a Write PLC Memory command, this can occur when writing data into
the target PLC. For Read PLC Memory or Read Exchange commands, this
can occur when writing data received from the target PLC into the local
PLC memory. The logic application must not use any data returned to the
local PLC if the EGD command status indicates failure.
-
To avoid writing partial data to the local or remote PLC, be sure that bit
memory data transfers do not exceed the configured reference memory
sizes at the appropriate PLC.
Usage of New IP/Subnet Mask
Configuration
Because the Ethernet interface operates using a retained set of IP address +
subnet mask information, a change to these values does not take effect until a
restart of the module or power cycle of the rack containing the module. The user
should be aware when altering these configuration values that their effect is not
immediate.
Cannot Change EGD Class 2 UDP
Port Number
Processing an Advanced User Parameter File containing parameter “gctl_port”
does not actually change the value.
COMMREQ Length Error
The COMMREQ Status Word value 8190H (="COMMREQ is too short") may
also be reported for EGD Command COMMREQs that are too long (contain
more words than expected).
No CPU fault logged when Ethernet
Interface in fatal blink code
The CPU does not log any PLC or I/O Faults when the Ethernet Interface has a
fatal blink code. The user’s application should monitor the LAN interface OK
status bit to detect loss of module.
EGD I/O has unexpected variability
under heavy load
EGD I/O has intermittent unexpected variability under heavy load. For a
Produced Exchange, EGD samples may occasionally be delayed by as much as
a production period.
Clear of large hardware
configurations may cause log event
08/20
A Log event 08/20 may occur when very large hardware configurations are
cleared and transfers are active on other Server connections. This log event can
be safely ignored.
CRSW of 0x54A0 occasionally
returned for EGD commands
Occasional COMMREQ Status Word values of 0x54A0 are returned to
COMMREQs for EGD commands when the previously transferred command has
experienced retries in the network. Executing the COMMREQ again results in
successful transfer of the command.
Modbus/TCP channel aborted
during power-cycle
After powering up a PLC running Modbus/TCP client channels, the establish
connection occasionally fails because the server occasionally rejects the "open"
from the client. The connection will then succeed if the application retries the
open when it sees a 0x9690 or 0xAA90 response to an open request or to the
first write request.
EX8 stops producing EGD
When the PLC transitions from Stop to Run mode, the Ethernet module may not
begin producing EGD. To recover the PLC must be put back into stop mode and
then transitioned to Run mode.
RX7i Redundancy CPUs
11
GFK-2459B
Subject
Abrupt Termination of SRTP
Connections Causes Nuisance
Faults in Fault Log
Description
In conditions where SRTP connections are terminated abruptly (as by a TCP
reset, or Redundant IP connection termination), several nuisance faults may be
generated in the Ethernet exception log and PLC Fault Table. These Ethernet
log events can be ignored. These Ethernet log events include:
Event 8, Entry 2 = 6 “Backplane communications with PLC Fault; lost request.”
A mailbox message (other than COMMREQ) was received from the
PLC CPU for an unknown or unregistered BPD User task.
Event 8, Entry 2 = 4 “Backplane communications with PLC Fault; lost request”
Mailbox packets were received from the PLC CPU in wrong order.
Event 8, Entry 2 = 17 “LAN system-software fault; resuming”
Error sending a mailbox transfer to a BPD User task.
Event 8, Entry 2 = 16 “LAN system-software fault; resuming”
Error receiving a mailbox transfer from the PLC CPU.
CPU Operational Notes
Subject
Transfer List Validation not
compatible with Release 2.0x
CRE020
Only one BTM allowed in main
rack
Description
Redundant transfer lists generated using CPU Firmware release 2.0x or earlier
are not compatible with the release 3.80 and later transfer lists. Redundant
controllers that are running release 2.0x will not be able to synchronize with
controllers that are running release 3.80 or later firmware.
Only one BTM is allowed in the main rack. Multiple BTMs in the main rack will
result in undefined operation.
Logic executed in row major
instead of column major
Logic execution in PACSystems RX7i is performed in row major order (similar to
the Series 90-30) instead of column major (similar to the Series 90-70). This
means that some complicated rungs may execute slightly differently on
PACSystems RX7i and Series 90-70. For specific examples, see the
programming software on-line help.
Upgrading firmware with
modules in rack
The process of upgrading the CPU firmware with the WinLoader utility may fail
when multiple IO modules are in the main, remote or expansion racks, due to the
time it takes to power cycle the rack system. If the upgrade process fails, move
the CPU to a rack without IO modules and restart the upgrade process.
NaN handled differently than in
90-70
The PACSystems RX7i CPU may return slightly different values for Not A
Number as compared to Series 90-70 CPUs. In these exception cases (e.g.,
0.0/0.0), power flow out of the function block is identical to Series 90-70
operation and the computed value is still Not A Number.
PID algorithm improved
The PID algorithm used in PACSystems RX7i has been improved and therefore
PID will function slightly differently on PACSystems RX7i than on the Series 9070. The differences are:
1. The elapsed time is computed in 100 μS instead of 10 mS units. This
smoothes the output characteristic, eliminating periodic adjustments that
occurred when the remainder accumulated to 10mS.
2. Also, previous non-linear behavior when the integral gain is changed from
some value to 1 repeat/second was eliminated.
Service Request 13 command
block must contain zero
When the Service Request function block is used to invoke Service Request #13,
the first word of the command block sets the number of last scans to be
executed. If the value of that word is -1 (or 0xFFFF), then the number of last
scans is set to the value in the configuration.
Changing IP address of
Ethernet interface while
connected
Storing a hardware configuration with a new IP address to the RX7i while
connected via Ethernet will succeed, then immediately disconnect because the
RX7i is now using a different IP address than the Programmer. You must enter a
new IP address in the Target Properties in the CME Inspector window before
reconnecting.
12
Redundancy CPUs
GFK-2459B
Subject
Description
Stack allocation for folders
converted from Series 90-70
must be increased
Series 90-70 folders are converted to PACSystems RX7i with the same stack
allocation. PACSystems RX7i uses more stack space than the Series 90-70, so
some folders may not run after conversion. To increase the stack space, right
click the _MAIN block and select Properties. Stack Size is listed at the bottom of
the Properties page. The default stack size in new PACSystems RX7i folders is
64KB. Folders with a large number of nested calls may need more stack space.
As a general rule, the stack for the converted PACSystems RX7i folder should
be set to approximately three times the stack size of the Series 90-70 version of
the folder. A diagnostic fault will be displayed if the folder runs out of stack
space.
Duplicate station address for
Modbus will conflict with other
nodes
The default serial protocol for the RX7i is Modbus RTU. The default Station
Address is 1. If the PLC is added to a multi-drop network, care must be taken
that the PLC is configured with a unique Station Address. Nodes with duplicate
Station Addresses on the same network will not work correctly.
#FST_EXE no longer
represented by %S121
The PACSystems RX7i implementation of #FST_EXE is different from the Series
90-70 implementation. #FST_EXE is no longer stored in %S (%S121) memory.
Instead, it is stored in a local memory that is not accessible to the user. You can
reference #FST_EXE only by using its name (similar to referencing a symbolic
variable).
The #FST_EXE system variable can be accessed (read) in the logic of any
block. Just as in the Series 90-70, PSB blocks and C blocks inherit the
#FST_EXE value of their calling block. Again, as in the Series 90-70, #FST_EXE
cannot be written.
Format for fault locating
references changed
Compared to the Series 90-70 CPU, syntax for the fault locating references has
changed as follows:
#RACK_00r is now #RACK_000r.
#SLOT_rss is now #SLOT_0rss.
#BUS_rssb is now #BUS_0rssb.
#M_rssbmm is now #M_rssbmmm (adds support for 256 modules).
Existence of old style (Series 90-70) fault locating references will cause errors to
be generated during logic validation. The error will have the following format:
“Error 9618: Invalid reference type for operand [LD Block,’_MAIN’: Rung 7]”
Slot restrictions for analog
expander module in RX7i rack
The following restrictions apply to Analog Expansion Modules in a PACSystems
RX7i rack:
The base module must be in a slot no lower than Slot 4.
The expander module must be in a slot no higher than Slot 11.
No expander module may be in a slot lower than the base module.
Because of these restrictions, and because the 90-70 modules occupy two slots
in the PACSystems RX7i rack, a maximum of three expanders are possible.
(Base in Slot 4, Expanders in Slots 6, 8, and 10 or Base in Slot 5, Expanders in
Slots 7, 9, and 11.) Please note that these restrictions do not apply to Analog
Expansion Modules in Series 90-70 expansion racks.
Genius Bus Controller
restrictions
The following restrictions apply to GBCs in PACSystems RX7i:
The minimum CPU sweep time will be gated by the time it takes the GBC to
refresh its outputs and collect its inputs + 500 microseconds. To obtain a
smaller sweep time, use the SUSIO function block or place the GBCs in a
scan set that has non-default characteristics.
If a %W reference address is used for COMMREQ status or return data, it
must be in the range %W00001 - %W65536.
Storing or clearing a hardware configuration containing two GBCs attached
to the same Genius network may cause a Loss of Device fault for one of the
GBCs. This is caused by the GBCs clearing their SBAs asynchronously. The
user can safely ignore the Loss of Device fault.
RX7i Redundancy CPUs
13
GFK-2459B
Subject
Communication Coprocessor
Module restrictions
Description
PACSystems RX7i CPUs with firmware versions 1.50 or later support
IC697CMM711 modules with firmware versions 4.20 or later. You must ensure
that you are using the correct firmware version of the CMM because the CPU
cannot check the CMM’s firmware version. (The module’s firmware version can
be found on a label attached to the module’s EEPROM.)
PACSystems does not support the following for an IC697CMM711:
Connecting to Machine Edition to the CPU through the CMM’s serial ports.
Access to Symbolic variables memory.
WAIT mode COMMREQs.
Permanent datagrams.
The following restrictions apply when using the IC697CMM711 with
PACSystems:
Access to %W memory references is partially supported. Only offsets 0—65535 of %W can be accessed via the CMM.
The Program Name is currently always LDPROG1 for PACSystems.
Reads and writes beyond currently configured reference table limits will
report a minor code error of 90 (REF_OUT_OF_RANGE) instead of F4
(INVALID_PARAMETER) as reported on the Series 90-70.
In case of ERROR NACK, the Control Program number, privilege level and
other piggyback status data will be set to 0.
PACSystems CPUs return the major/minor type of the 90-70 CPX935 (major
type 12, minor type 35) to the CMM scratch pad memory when
communicating with a CMM.
Control Program Number will be returned as 01 in PACSystems instead of
FF as reported on the Series 90-70.
If your RX7i application program needs to access the dual port memory of a
CMM, use the BUS READ and WRITE functions. When accessing the CMM,
set the Region parameter on the function block to 1. (For the CMM, region 1
is predefined to be the module's entire dual port memory.)
Note: For details on operation of the IC697CMM711, refer to the Serial
Communications User’s Manual, GFK-0582.
14
Redundancy CPUs
GFK-2459B
Subject
Programmable Coprocessor
Module restrictions
Description
PACSystems RX7i CPUs with firmware versions 1.50 or later support
IC697PCM711 modules with firmware versions 4.05 or later. You must ensure
that you are using the correct firmware version of the PCM because the CPU
cannot check the PCM’s firmware version. (The module’s firmware version can
be found on a label attached to the EEPROM.)
PACSystems does not support the following for IC697PCM711:
Connecting Machine Edition to the CPU through the IC697PCM711
module’s serial ports.
Access to Symbolic variables.
WAIT mode COMMREQs.
The following C functions are not supported:
chk_genius_bus
chk_genius_device
get_cpu_type_rev
get_memtype_sizes
get_one_rackfault
get_rack_slot_faults
The C function write_dev will not write to read only reference tables (%S
references, transition bits, and override bits). If this is attempted, the call will
fail at run time and return an error code.
The following restrictions apply when using the IC697PCM711 with
PACSystems:
%W memory partially supported. Only offsets 0-65535 of %W can be
accessed via the PCM.
The Program Name is currently always LDPROG1 for PACSystems.
In case of ERROR NACK, the Control Program number, privilege level and
other piggyback status data will be set to 0.
If an application program running on the PCM accesses the VME bus, the
VME addresses being used by that program must be updated to agree with
the PACSystems RX7i VME addressing assignments. PACSystems RX7i
VME address assignments are described in the PACSystems RX7i User’s
Guide to Integration of VME Modules, GFK-2235.
PACSystems CPUs return the major/minor type of the Series 90-70 CPX935
(major type 12, minor type 35) to the PCM scratch pad memory when
communicating with a PCM.
If your RX7i application program needs to access the PCM’s dual port
memory, use the BUS READ and WRITE functions. When accessing the
PCM, set the Region parameter on the function block to 1. (For the PCM,
region 1 is predefined to be the module's entire dual port memory.)
Note: For details on operation of the IC697PCM711, refer to the
Programmable Coprocessor Module and Support Software User’s
Manual, GFK-0255.
RX7i Redundancy CPUs
15
GFK-2459B
Subject
Description
PCM (to CPU) communications
timeout
The PCM has a default backplane communications timeout value of 5 seconds.
After the PCM has sent a request to the CPU, the PCM applies this timeout while
waiting on a response back from the CPU. In most cases, the CPU will respond
well within the 5–second timeout; however, in certain instances the CPU can
take longer than 5 seconds to respond. These cases are limited to LOADs or
STOREs of program and/or configuration -especially if blocks in the program are
larger than 8 KBytes. Folders containing EXE blocks (again with *.EXE files >8
KBytes) are most likely to cause problems. To ensure that the PCMs do not
observe backplane timeouts, a file must be loaded (using termf) to the PCM. The
file must be a binary file named CPU.ENV. The contents of this file are as below
(all values are specified in hexadecimal):
Once the binary file CPU.ENV (below) is created, use termf to load CPU.ENV to
the PCM. Then execute a soft reset of the PCM. After executing the soft reset,
the PCM’s backplane communications timeout should be 10 seconds.
Note: A copy of the above CPU.ENV file can be obtained from
http://www.geindustrial.com/cwc/gefanuc/support/ControllersIO/s9070d.htm.
CAUTION
The CPU.ENV file will not be used when a hard reset is performed on the
PCM. With the CPU.ENV file resident in the PCM, a soft reset must be
performed after every hard reset of the PCM. Be aware that it is possible to
issue a soft reset COMMREQ from the Ladder Diagram application;
therefore, the application can be modified to handle the required reset of
PCMs after a power cycle of the PLC system.
File
Offset
Data
0000
4C
5A
01
01
00
00
00
00-00
00
00
00
01
00
00
00
0010
00
00
00
00
00
00
00
00-00
00
43
50
55
4C
49
4E
..........CPULIN
0020
4B
2E
43
4F
44
00
2D
62-00
36
34
00
2D
74
00
32
K . C O D . –b . 6 4 .–t . 2
0030
30
30
00
00
43
50
55
4C-49
4E
4B
2E
44
43
42
00
00 . .C P U L I NK . D C B .
0040
00
4E
55
4C
4C
3A
00
4E-55
4C
4C
3A
00
4E
55
4C
. N U L L: . N U L L : . N U L
0050
4C
3A
00
00
00
00
00
00-00
00
00
00
00
00
00
00
L:..............
0060
00
00
00
00
00
00
00
00-00
00
00
00
00
00
00
00
................
0070
00
00
00
00
00
00
00
00-00
00
00
00
00
00
00
00
................
DLAN/DLAN+ (Drives Local
Area Network) interface
restrictions
LZ. . . . . . . . . .
PACSystems RX7i CPUs with firmware versions 1.50 or later support DLAN
Interface, IC697BEM763 modules with firmware versions 3.00 or later. You must
ensure that you are using a valid version of the DLAN firmware because the
CPU cannot check the DLAN’s firmware version. (The module’s firmware version
can be found on a label attached to the EEPROM.)
If your RX7i application program needs to access the DLAN’s dual port memory,
use the BUS READ and WRITE functions. When accessing a DLAN module, set
the Region parameter on the function block to 1. (For the DLAN module, region 1
is predefined to be the module's entire dual port memory.)
The DLAN is only supported in the main RX7i rack. It is not supported in
expansion racks.
Note: The DLAN Interface module is a specialty module with limited
availability. If you have a DLAN system, refer to the DLAN/DLAN+
Interface Module User’s Manual, GFK-0729 for details.
16
Redundancy CPUs
GFK-2459B
Subject
Description
Backplane Comm window
setting and Genius redundancy
When using Genius Redundancy, do not set the backplane communications
window timer to 0. Also be sure to allow enough time for the backplane
communications window to run when using Constant Sweep mode. Ample
backplane communications window time must be available for the GBCs to
exchange information about Genius devices that are lost and added.
Expansion rack ID
Series 90-70 expansion racks are shipped with the rack ID strapped for rack 0
(the main rack). If the rack jumper is not changed the PLC CPU will not
recognize the rack at all and may not properly identify the error.
Expansion rack cable
Connection and disconnection of an expansion rack cable while the CPU is
running should not be attempted. This will cause the PLC to go to the
STOP/HALT state.
Expansion rack power
Expansion racks should be powered up at the same time the main rack is
powered up or they should be powered up after the main rack has completed its
power up initialization. Do not power up an expansion rack while the PLC CPU is
running power-up diagnostics.
Timer operation
Care should be taken when timers (ONDTR, TMR, and OFDTR) are used in
program blocks that are NOT called every sweep. The timers accumulate time
across calls to the sub-block unless they are reset. This means that they function
like timers operating in a program with a much slower sweep than the timers in
the main program block. For program blocks that are inactive for large periods of
time, the timers should be programmed in such a manner as to account for this
catch up feature.
Related to this are timers that are skipped because of the use of the JUMP
instruction. Timers that are skipped will NOT catch up and will therefore not
accumulate time in the same manner as if they were executed every sweep.
Constant sweep
Constant Sweep time, when used, should be set at least 10 milliseconds greater
than the normal sweep time to avoid any over-sweep conditions when monitoring
or performing on-line changes with the programmer. Window completion faults
will occur if the constant sweep setting is not high enough. A consistent over
sweep condition can cause the programmer to lose communications with the
PLC.
Large number of COMMREQs
sent to module in one sweep
causes faults
A large number of COMMREQs (typically greater than eight) sent to a given
board in the same sweep may cause Module Software faults to be logged in the
PLC fault table. The fault group is MOD_OTHR_SOFTWR (16t, 10h) and the
error code is COMMREQ_MB_FULL_START (2). When this occurs, the “FT”
output of the function block will also be set. To prevent this situation,
COMMREQs issued to a given board should be spread across multiple sweeps
so that only a limited number (typically 8 or less) of COMMREQs are sent to a
given board in each sweep. In addition, the FT output parameter should be
checked for errors. If the FT output is set (meaning an error has been detected),
the COMMREQ could be re-issued by the application logic.
C block standard math functions
do not set errno
In C Blocks, standard math functions (e.g. sqrt, pow, asin, acos) do not set errno
to the correct value and do not return the correct value if an invalid input is
provided.
Loss of VDD100 or VAL132 after
multiple power cycles
In rare instances, a VDD100 or VAL132 module may not configure after power
has cycled repeatedly in a very brief period of time. A Loss of IO Module fault will
be generated.
In extremely rare instances, this may also cause other modules to fail to
configure, without generating additional loss of module faults. These additional
failures may cause communication with the Ethernet Interface to fail.
The user can recover from either of these cases by turning off power for at least
5 seconds and then restoring power. This will provide sufficient "off-time" to
ensure that all modules can powerup properly.
Modules Not Reset During
Firmware Upgrades
The RX7i currently does not reset any other modules in the system after a
firmware upgrade. This may result in Loss of module faults being generated for
smart modules.
RX7i Redundancy CPUs
17
GFK-2459B
Subject
Description
Unable To Communicate Through
Some Third Party Serial Cards
PACS Systems serial ports do not work with some third party serial cards.
Incorrect COMMREQ Status For
Invalid Program Name
The program name for PACSystems is always "LDPROG1". When another
program name is used in a COMMREQ accessing %L memory, the error that is
generated is a 05D5, which is an invalid block name.
Ethernet Operational Notes
Subject
MAC address
Description
A label on the rear wall inside the
CPU’s battery compartment identifies
the MAC address assigned to the
CPU’s embedded Ethernet Interface.
Battery
Compartment
Battery Connectors
MAC Label
located on rear wall of
battery compartment
Configuration of IP address is
required before using Ethernet
communications
The Ethernet Interface within the CPU module cannot operate on a network until a
valid IP address is configured. The necessary Ethernet addressing information
must be configured prior to actual network operation, or to recover from
inadvertent changes to the Ethernet addressing data at the Ethernet Interface.
Use one of the following methods to initially assign an IP address:
■
Connect a serial terminal to the Station Manager port of the PACSystems
RX7i. Then use the CHSOSW command to enter the desired IP address.
For details, see the PACSystems TCP/IP Communications Station Manager
manual, GFK-2225.
■
Temporarily assign an IP address to the module using the SetIP tool over
the Ethernet network. For details, see TCP/IP Ethernet Communications for
PACSystems, GFK-2224.
■
The Ethernet Interface automatically obtains a temporary IP Address from a
BOOTP server on the network. For details, see TCP/IP Ethernet
Communications for PACSystems, GFK-2224.
Once a temporary IP address has been set up, the Ethernet Interface can be
accessed over the network (such as by the Machine Edition programming
software). The programmer should then be used to configure the proper IP
address for the Ethernet Interface.
18
Redundancy CPUs
GFK-2459B
Subject
Description
Proper IP addressing is always
essential
The PACSystems RX7i CPU’s embedded Ethernet Interface must be configured
with the correct IP Address for proper operation in a TCP/IP Ethernet network.
Use of incorrect IP addresses can disrupt network operation for the PACSystems
RX7i and other nodes on the network. Refer to TCP/IP Ethernet Communications
for the PACSystems RX7i, GFK-2224 for important information on IP addressing.
When storing a new HW configuration to the RX7i, be sure that the hardware
configuration contains the proper Ethernet addressing data (IP Address, Subnet
Mask, and Gateway IP Address) for the RX7i.
Note: Machine Edition programming software maintains the target IP address
(used to connect the programmer to the target) independent of the contents of the
HW Configuration for that target. The target IP address is set in the Target
Properties in the CME Inspector window. Storing a HW Configuration whose
Ethernet addressing data contains an IP Address that is different from the RX7i
target IP address will change the IP address used by the target RX7i as soon as
the Store operation is completed; this will break the Programmer connection.
Before attempting to reconnect the Programmer, you must change the target IP
address in the Target Properties in the CME Inspector window to use the new IP
address. To regain communication at the former IP address, use the manual
corrective action described above.
Storing a HW Configuration containing default (0.0.0.0) or incorrect Ethernet
addressing data to the PACSystems RX7i will result in loss of the Programmer
connection and will require manual corrective action as described above.
Default IP address (0.0.0.0)
attempts to set IP address via
BOOTP
The default IP address value (0.0.0.0), whether obtained from HW Configuration
or backup configuration, causes the Ethernet Interface to request a temporary IP
address from a BOOTP server device on the network.
LAN must be tree, not ring
The two Ethernet network ports on the PACSystems RX7i Ethernet Interface must
not be connected, directly or indirectly, to the same network device. The hub or
switch connections in an Ethernet network must form a tree and not a ring;
otherwise duplication of packets and network overload may result. In this situation,
the RX7i Ethernet modules will continually reset.
Reporting of duplicate IP address
The PACSystems RX7i does not log an exception or a fault in the PLC Fault Table
when it detects a duplicate IP address on the network.
Multiple zero period EGD
exchanges may not produce
similar numbers of samples
If more than one EGD produced exchange is configured for a production period of
zero, the exchanges may not produce similar numbers of samples. Due to the way
that scheduling occurs when multiple exchanges are scheduled “as fast as
possible,” some zero period exchanges may produce significantly more samples
than others. For more consistent EGD production, configure the produced EGD
exchanges with non-zero production periods.
Changing IP address while SRTP
connection open may generate
log events
Open SRTP Server connections established with a remote SRTP client are not
terminated as expected when the RX7i’s IP address is changed (typically by
storing a new HW Configuration to the RX7i). A Series 90 SRTP client (“SRTP
channels”) reports either a 9690H or 0190H status; the SRTP connection may
remain open until the connection is terminated as a result of a client timeout.
Series 90-70 datagrams are not
supported
Series 90-70 datagrams are not supported. This means that Series 90-70 - format
variable list requests from Host Comm Toolkit applications will fail. (Series 90-30 –
format datagrams are supported, but cannot access %P or %L memory in the
RX7i.)
AUP parameter should not be
changed
The Advanced User Parameter “wsnd_buf” should not be changed by the user.
Changing the value of this parameter may cause the LAN LED to go out and the
Ethernet Interface to drop connection.
Heavy load can block station
manager
A heavy EGD and/or SRTP load can block Station Manager operation. For details,
see the TCP/IP Communications for PACSystems Station Manager Manual,
GFK-2225.
RX7i Redundancy CPUs
19
GFK-2459B
Subject
Description
One-time delay of EGD
Production (and possibly
Consumption) if more than 24
SRTP server connections are
started simultaneously
If more than 24 SRTP Server connections are established simultaneously, EGD
Production may be briefly delayed for each connection after the 24th when the
connections are first made after power is applied. If EGD consume acceleration
has been disabled, then EGD Consumption will also be delayed. The delay only
occurs once when the SRTP Server connection is established for the first time
after Powerup. No delay is experienced for the first 24 SRTP Server connections.
Web server browser restrictions
Internet Explorer version 4.0 running on Windows 98 will give an error when the
reference table web page is accessed. Web Server operation has been verified
with Internet Explorer version 5.0
Very heavy EGD
production/consumption at server
may cause EGD command
timeouts
Very heavy EGD production and/or consumption at a server device may cause
EGD command timeout errors when another device attempts to send EGD
commands to that server. If EGD commands must preempt normal production,
you may set the “gcmd_pri” Advanced User Parameter to 2 (see GFK-2224,
Appendix A). Note that by doing so, EGD exchange production may be delayed.
AUP Parameter Name Change
Beginning with Release 2.00, the following Advanced User Parameters have been
renamed to match the Ethernet hardware port identification:
“lduplex1” is changed to “lduplex1a” (Ethernet Port 1A duplex state)
“lduplex2” is changed to “lduplex1b” (Ethernet Port 1B duplex state)
“lspeed1” is changed to “lspeed1a”
(Ethernet Port 1A network speed)
“lspeed2” is changed to “lspeed1b”
(Ethernet Port 1B network speed)
The old parameter names are no longer supported; use of an obsolete parameter
name will result in a configuration processing error and an Ethernet exception
(Entry = 2, Entry 2 = 06).
Existing AUP files using the obsolete parameter names will have to be changed to
use the new parameter names.
SRTP application timeouts must
accommodate network
connection overhead
The application timeouts within SRTP Channels also include the time needed to
establish and maintain the underlying network and SRTP connection. Examples
are establishing the TCP connection for a new channel, establishing
communication with the remote device, and TCP retransmissions during Channel
operations. If the time needed for TCP connection establishment or maintenance
exceeds the user-specified channel application timeout values, an application
timeout will occur. Channel application timeouts are temporary errors; the channel
continues to run.
20
Redundancy CPUs
GFK-2459B
Subject
Description
Client channels TCP resource
management
The OS Network stack hangs on to the TCP resources associated with a
connection for a period of time after the connection is closed. This time period
applies to the initiator of the close, which is almost always the client side. This
time is referred to as the “TCP Linger Period”. Once the TCP Linger Period
expires (60 seconds in the current OS implementation), the TCP resources are
released. Application developers using client channels need to be aware of this
behavior when designing their logic. A finite number of TCP resources are
allocated to client channels, and if channel connections are brought up and down
so fast that these resources are depleted, then the application may have to wait
until a TCP resource frees up in order to establish another client channel (a
COMMREQ Status of 0xA890 is returned if no TCP resources are currently
available; application should wait and try again).
SRTP Client Channels provides features that help the user preserve TCP
connections. These include a period time where one can establish an SRTP
Channel and specify the channel to run at a given interval, or run as fast a
possible. One can also specify a number of iterations, or allow the channel to run
forever. Additionally, SRTP Channels allows channel re-tasking of an active
channel to the same remote device, where the parameters of an active channel,
such as changing the channel command type (Read/Write), number of repetitions,
time periods, local memory address, remote memory address, etc. can be
changed. SRTP Channels also allows channel re-tasking of an active channel to a
different remote device (changing the remote device’s IP address, etc.). However,
re-tasking to a different remote device will neither conserve TCP connections, nor
save on the time it takes to create a channel.
Client Channels and Redundant IP
In a Redundancy System, Client Channel COMMREQs can only be initiated from
the unit that owns the Redundant IP address. Therefore, the user application logic
should use Bit 6 in the LAN Interface Status bit area, “Redundant IP Active” as
part of their enabling logic that drives a client channel COMMREQ.
Idle Modbus/TCP connection
between a Series 90 and a
PACSystems may be prematurely
terminated
An idle Modbus/TCP connection between a Series 90 and a PACSystems may be
prematurely terminated. There is an incompatibility between the TCP "Keep-Alive"
timer values on the PACSystems Ethernet Interfaces and Series 90 Ethernet
Interfaces. The issue is that the default value of the keep-alive timer for the Series
90 modules is set to a much higher value than for the PACSystems.
To keep TCP connections open between a Series 90 Ethernet Interface and a
PACSystems Ethernet Interface, the Series 90 Interface Advanced User
Parameter wkal_time should be set to the value 750 to match that of the
PACSystems. With this change, TCP connections remain open indefinitely. Note
that this same issue occurs for SRTP Client Channels that have infrequent traffic
and can be resolved by using the same technique.
An attempt to open 17 or more
Modbus server connections may
appear successful
If more than the maximum 16 supported Modbus Server Connections are
attempted, the TCP connection may succeed, but no data may be subsequently
transferred.
SRTP connections remain open
after IP address changed
The Ethernet Interface does not terminate all open SRTP connections before
changing its IP address. Once the local IP address has changed, any existing
open TCP connections are unable to normally terminate. This can leave SRTP
connections open until their underlying TCP connections time out. If quicker
recovery of the SRTP connection is needed, modify the “wkal_idle” Advanced
User Parameter to reduce the TCP keep alive timer down to the desired maximum
time for holding open the broken connection. Refer to TCP/IP Ethernet
Communications for PACSystems, GFK-2224, for details.
RX7i Redundancy CPUs
21
GFK-2459B
Ordering Information
Description
RX7i VME 600MHz CPU with Redundancy
Catalog Number
IC698CRE030
RX7i VME 1800MHz CPU with Redundancy
IC698CRE040
Auxiliary Battery Module
IC693ACC302
Redundancy Memory Xchange Module
IC698RMX016
Rack Fan Assembly, 120VAC
Rack Fan Assembly, 240VAC
Rack Fan Assembly, 24VDC
IC697ACC721
IC697ACC724
IC697ACC744
RX7i PLC Power Supply, 85 to 264 VAC at 47 to 63 Hz Input, 100 watt output
IC698PSA100
RX7i PLC Power Supply, 85 to 264 VAC at 47 to 63 Hz Input, 350 watt output
IC698PSA350
RX7i Power Supply: 24 VDC Input, 300 watt output
IC698PSD300
[Optional] RS-232 cable; also Station Manager cable for Ethernet interface
IC200CBL001
Note:
An IC698CPE030 can be converted to a CRE030, and a CPE040 to a CRE040, by installing different
firmware and moving a jumper. Detailed instructions are included in the firmware upgrade kits for the
CRE030 and CRE040.
Note:
For Conformal Coat option, please consult the factory for price and availability.
Product Documentation
PACSystems RX7i CPU Reference Manual, GFK-2222
PACSystems RX7i Installation Manual, GFK-2223
TCP/IP Ethernet Communications for PACSystems, GFK-2224
PACSystems TCP/IP Station Manager Manual, GFK-2225
PACSystems RX7i User’s Guide to Integration of VME Modules, GFK-2235
PACSystems RX7i C Toolkit User’s Guide, GFK-2259
PACSystems Hot Standby CPU Redundancy User’s Guide, GFK-2308
PACSystems RX7i Memory Xchange Modules, GFK-2300
Proficy™ Machine Edition Getting Started, GFK-1868
Logic Developer – PLC Programming Software Getting Started, GFK-1918
Auxiliary Battery Module, GFK-2124
Installation in Hazardous Locations
The following information is for products bearing the UL marking for Hazardous Locations:
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR
CLASS I, DIVISION 2;
WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE
REPLACING OR WIRING MODULES; AND
WARNING - EXPLOSION HAZARD - DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER
HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.
EQUIPMENT LABELED WITH REFERENCE TO CLASS I, GROUPS A, B, C, & D, DIV. 2 HAZARDOUS
LOCATIONS IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D OR NON-HAZARDOUS
LOCATIONS ONLY.
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