BUNNING MK4 75 - B3105 Instruction & Spares Manual

LOWLANDER MK4 MANURE SPREADER – INSTRUCTION & SPARES MANUAL

CHASSIS SERIAL NUMBER

................................................................................

SECTION & CONTENTS

1. OPERATING INSTRUCTIONS

1.1 Hitching to tractor.

1.2 Coupling of hydraulic hoses.

1.3 Hand brake.

1.4 Brake adjustment.

1.5 Floor adjustment.

1.6 Method of operation.

1.7 Slurry door.

PAGE

4

5

5

5

5

5

4

2. MAINTENANCE

2.1 Lubrication of spreader.

2.2 Shearbolt protection.

2.3 Pressure relief valve to floor drive.

6

6

6

DRAWINGS AND PARTS LISTS

3.

3.1

FLOOR DRIVE

Hydraulic circuit for floor drive.

3.2 Floor speed control unit.

3.3 Floor drive relief valves.

3.4 Floor drive gearbox MK4 75/90/105/120.

3.5 Floor drive gearbox MK4 150.

7 & 8

9 & 10

11 & 12

13 & 14

15 & 16

3.6 Rear floor shaft assembly MK4. 17 & 18

3.7 Front shaft and chains MK4. 19 & 20

4 AUGERS AND DRIVES

4.1 Shredding augers MK4.

4.2 Widebody auger MK4 .

4.3 Gearbox STANDARD) 540 / 360 B3172.

4.4 Gearbox (STANDARD) 1000/420 B3170.

4.5 Gearbox (WIDEBODY) 1000 / 350 B3180.

21 & 22

23 & 24

25 & 26

27 & 28

29 & 30

4.6 Gearbox (SPINNER DECK – THROUGH DRIVE) 1000 / 420 B3175. 31 & 32

4.7 Gearbox (SPINNER DECK) 1000 / 520 B3190. 33 & 34

4.8 Gearbox (HORIZONTAL) 1000/520 B3192. 35 & 36

Page 1


PAGE

4.8 2 x Horizontal beater.

4.9 3 x Horizontal beater.

4.10 Transverse drive assembly horizontal beaters.

37 & 38

39 & 40

41 & 42

4.11 Transeverse gearbox horizontal beaters.

5. P.T.O AND TRANSMISSION

5.1 MK4 Transmission model 75.

5.2 MK4 Transmission model 90/105/120.

5.3 MK4 Transmission model 150.

5.4 Walterscheid P.T.O shaft.

5.5 Walterscheid wide angle PTO shaft.

43 & 44

45 & 46

47 & 48

49 & 50

51 & 52

53 & 54

5.6 Problems and possible solutions.

5.7 Comer series V PTO shaft assembly.

5.8 Comer wide angle guard complete.

5.9 Comer T60 underbody driveshaft.

5.10 Comer plastic guard assembly.

5.11 Comer guard safety chain fixing.

6. BRAKE & AXLE ARRANGEMENTS

6.1 MK4 brake arrangment 120/150/ widebody.

6.2 Brake parts MK4 75/90/105.

6.3 Axle hub and bearing parts MK4.

6.4 Hydraulic brake ram assembly 30mm bore MK4 75.

6.5 Hydraulic brake ram assembly 35mm bore.

55 & 56

57 & 58

59 & 60

61 & 62

63 & 64

65 & 66

67 & 68

69 & 70

71 & 72

73 & 74

75 & 76

MK4 90/105/120/150 and WB.

6.6 Hydraulic brake circuit – single axle.

6.7 Hydraulic brake circuit – rear drawbar clevis.

6.8 Hydraulic brake circuit - tandem axles.

7. AXLES & SPRUNG DRAWBAR

Safety notice.

General information.

Axle maintenance and adjustment.

Minimum program of maintenance sheet.

77 & 78

79 & 80

81 & 82

83

84

85 to 96

97

8. TYRES AND WHEELS

8.1 Tyre and wheel maintenance.

8.2 Tyre pressure settings.

98

99

8.3 Wheel type and torque settings. 100

Page 2


9. OPTIONS

9.1 Sprung drawbar.

9.2

Rear clevis drawbar.

9.3 Guillotine slurry door MK4.

9.4 Guillotine slurry door MK4 horizontal beaters.

9.5 Guillotine slurry door hydraulic circuit drawing.

9.6

9.7

9.8

9.9

Support Leg.

Toolbox.

Sludge cake kit.

Detachable Spinner deck kit.

10. ELECTRICS

10.1 Wiring for 12v 7 pin plug.

10.2 Rear lamps.

10.3 Marker lamp.

10.4 7 pin connector

10.5 7 pin loom.

10.6 7 pin lighting circuit

10.7 7 pin lighting circuit for rear drawbar

9.10 Installation and gerenal use of detachable spinner deck.

9.11 Handbrake control multi-stroke MS45.

11. HEALTH AND SAFETY & POTENTIAL HAZARDS

11.1 Hazardous machinery warning.

11.2 Loss of control.

11.3 Operation around bystanders.

11.4 Hydraulic fluid penetration or burning.

11.5 Electrocution.

11.6 Body entry.

PAGE

101 & 102

103 &104

105 & 106

107 & 108

109 & 110

113 & 114

115 & 116

117 & 118

119,120 & 121

122

123

124

125

111

112

126

127

128

129

129

129

129

129

130

129

129

11.7 Coupling / decoupling.

11.8 Machinery start up.

11.9 Machinery shut down.

11.10 Additional driver protection.

11.11 PTO Connection and guarding.

12.

13.

WARRANTY

IMPORTANT INFORMATION

14. NOTES

15. TECHNICAL DATA & SPECIFICATIONS

130

130

130

131

131

132

133

Page 3


1. OPERATING INSTRUCTIONS

The intended purpose of the vehicle is to tow and spread manure and other materials.

1.1

Hitching to tractor .

Attach spreader to pick-up hook or static hitch stub. Do not attach to swinging drawbar or pick-up hook in extended position.

Remove screwjack from drawbar (if fitted) and locate in transport position provided at the front of spreader.

Slide the tractor end of the PTO shaft out and fit to the tractor PTO. Lay the two halves of the PTO shaft alongside one another and mark the required lengths, allowing for turning. Minimum of 150mm (6 inches) engagement of the two halves. Cut to size and clean burrs at each end of shaft KEEP SHAFT SLIDING SURFACES GREASED. Attach chains fitted to PTO guard (to prevent rotation of guard) to suitable point on the tractor and hole provided on metal cover over PTO shaft on spreader. Ensure that the spring loaded pins in splined yokes are fully locked in position. Always disengage the PTO when turning sharply to avoid damage to shafts universal joints. Where a wide angle

PTO is fitted attach this end to the tractor.

1.2 Coupling of hydraulic hoses.

Fit the two hoses for the floor drive hydraulic motor (one to feed and one for return) to double spool valve on tractor. Choose position of spool lever for ease of control to obtain floor movement to rear. Reversing of floor is done by selecting the opposite port of rearward floor movement in tractor cab. Universal quick release probes are fitted as standard to hose ends. Mark hose as required to assist in the future coupling for correct position of feed and return. When a slurry door is fitted connect the hydraulic hoses to a double spool valve and select the hose positions to suit the operator to open and close the door.

Fit hydrualic brake hose to trailer brake valve on tractor (male fitting).

A universal female brake coupling is fitted as standard to the hose ends.

N.B CHECK DIRECTION OF FLOOR BEFORE LOADING.

Do not run floor in reverse with full load. Speed of floor in reverse is at MAXIMUM .

Only reverse floor for a few seconds.

Page 4


1.3 Hand brake.

The handbrake is a multi-stroke ratchet type. To apply the handbrake give the handle short pumps (a clicking of the ratchet will be heard) until resistance occurs and subsequent tightening of the cable. To release the handbrake give the handle one sharp movement to the left. This releases the ratchet mechanism.

1.4 Brake adjustment.

Brake adjustment is carried out at the hydraulic brake ram unit fitted to each wheel axle giving independent adjustment to each wheel. To adjust, jack up the spreader, slacken the locknut in the set screw and turn the set screw clockwise. (See pages 89 & 90)

BEWARE NOT TO OVER ADJUST. Make sure the wheel can rotate freely.

1.5 Floor adjustment.

When adjusting floor chains ensure that the adjustment is carried out equally to both sides. ( See page 19)

DO NOT ALLOW THE CHAINS TO BECOME TOO SLACK.

ADJUST CHAINS AFTER A FEW LOADS.

KEEP CHAINS ADJUSTED CORRECTLY AT ALL TIMES, A GUIDE IS TO BE ABLE TO SEE A

WHOLE LINK BELOW FRONT BOTTOM EDGE OF SPREADER i.e. FROM CENTRE TO

FRONT.

Reverse floor

The floor should only be reversed for very short periods, to clear the augers.

Do not reverse if the floor chain is slack, tighten floor chain first. (See page 19)

1.6 Method of operation.

1) Select speed of floor required on control valve.

2) Engage PTO to power the rear augers – tractor engine revs low.

3) Engage spool valve to power floor to rear.

1.7 Slurry Door

As the load height reduces lower the slurry door to cover the augers. This will help prevent foreign objects being thrown forward.

Page 5


2. MAINTENANCE

2.1 Lubrication of spreader.

DAILY GREASE Front and rear floor shaft

Overrun clutch to front of main ‘T’ gearbox

WEEKLY GREASE All sealed bearing – 2 pumps of grease gun maximum.

TAKE CARE NOT TO DAMAGE GREASE SEAL BY OVERGREASING

Sliding tube of PTO shaft.

PTO universal joints – Follow instructions as for sealed bearings.

Screwjack top (when fitted)

Shearbolt bush

MONTHLY

ANNUALLY

Check gearbox oil levels

Change oil to all gearbox

TYPE OF LUBRICATION GREASE Multi purpose

GEARBOXES EP90

2.2 Shearbolt Protection.

Only one shearbolt is fitted to the spreader. This is located on the spreader end of the

PTO shaft. The bolt is M10 x 60 grade 6.8 mild steel.

ON NO ACCOUNT MUST A BOLT OF HIGHER GRADE THAN 6.8 TENSILE STRENGTH BE

FITTED.

2.3 Pressure relief valve to floor drive.

This valve is cross line type and fitted to the hydraulic motor on the floor drive gearbox.

The pressure can be varied to suit the material being spread. To adjust, engage the oil flow via the spool valve on the tractor, slacken the locknut and insert an allen key and turn clockwise to increase pressure until the floor starts to move. Tighten the locknut.

To decrease the pressure, reverse procedure. When making this adjustment, the spreader pressure will be set lower than the tractor PRV. A diagram in the floor drive section of this manual shows which screw relieves forward motion and which screw for reverse motion of the floor.

It is recommended to apply waste oil to the floor chains periodically when spreading dry material and particularly at the end of the spreading season. This assists in the smooth running of the machine and prolongs the working life of the components.

Page 6


3. FLOOR DRIVE

3.1 HYDRAULIC CIRCUIT FOR FLOOR DRIVE

Page 7

24

26


3.1 HYDRAULIC CIRCUIT FOR FLOOR DRIVE PARTS LIST

17

18

19

20

13

14

15

16

21

22

23

9

10

11

12

7

8

5

6

KEY

3

4

1

2

QTY PART No.

DESCRIPTION

4

1

1

3

B3000

51593

51591

51590

FLOW CONTROL

3/4" BONDED SEAL

1/2" BONDED SEAL

3/8" BONDED SEAL

2

1

2

51337

51340

51336

3/4" TO 3/8"ADAPTOR

3/4" / 1/2" ADAPTOR

1/2" TO 3/8" ADAPTOR

2

1

1

1

1

1

2

1

51464

51447

51412

51414

51393

51576

B4400

B4401

1/2" BULKHEAD

3/8" MALE TEE

1/2" MALE/FEMALE 90 DEG

3/8" MALE/FEMALE 90 DEG

1/2" TO 3/8" FEMALE/FEMALE

1/2" MALE PROBE

HYD HOSE 230mm

HYD HOSE 610mm

1

2 B4414

B4415

B4416

B4418

B4420

B4422

B4424

B4426

B4417

B4419

B4421

B4423

B4425

B4427

B3068

HYD HOSE 2500mm

EXPORT 2440mm

HYD HOSE FLOW 75

HYD HOSE FLOW 90

HYD HOSE FLOW 105

HYD HOSE FLOW 120

HYD HOSE FLOW 150

HYD HOSE FLOW WB

HYD HOSE RETURN 75

HYD HOSE RETURN 90

HYD HOSE RETURN 105

HYD HOSE RETURN 120

HYD HOSE RETURN 150

HYD HOSE RETURN WB / 230

DOUBLE CROSS LINE RELIEF VALVE

Page 8


3.2 FLOOR SPEED CONTROL UNIT – PART No. B3000

1 14

3

2

4

15

5

6

7

8

9

10

11

13

12

Page 9


3.2 FLOOR SPEED CONTROL UNIT – PART No. B3000 PARTS LIST

12

13

14

15

8

9

10

11

6

7

4

5

KEY

1

2

3

1

1

1

1

1

1

1

1

1

1

1

1

QTY DESCRIPTION

1 O RING

1

1

BACK-UP RING

O RING

SET SCREW

ADJUSTER SCREW

ADJUSTING KNOB

INDEX SPRING

PLUG

CONTROL SLEEVE

SCREW

PLUG

O RING

BODY

PLUG

NEEDLE VALVE

Page

10


3.3 FLOOR DRIVE RELIEF VALVES

Page

11


3.3 FLOOR DRIVE RELIEF VALVES

To adjust relief valve pressure

No.1

Cartridge contols movement of floor to rear. To increase pressure release locknut turn screw clockwise and retighten locknut.

To decrease pressure turn screw anticlockwise.

No.2

Cartridge controls movement of floor to front. To increase pressure release locknut turn screw clockwise and retighen locknut.

To decrease pressure turn screw anticlockwise.

NOTE

Maximum protection can be given to moving parts by keeping relief valve pressure set to a minimum.

Page

12


3.4 FLOOR DRIVE GEARBOX MK4 75/90/105/120 – B3105

Note:

Motor not shown Part No. B3060

Page

13

27

28

29

23

24

25

26

19

20

21

22

15

16

17

18

11

12

13

14

7

8

9

10

5

6

3

4

KEY

1

2

2


3.4 FLOOR DRIVE GEARBOX MK4 75/90/105/120 – B3105 PARTS LIST

1

8

1

2

1

2

2

2

2

1

1

2

1

1

2

1

1

3

1

1

2

1

2

2

2

1

1

QTY PART No.

DESCRIPTION

1 B3203 CASING

1

1

B3228

B3229

SLEEVE M50

SLEEVE M60 (W.B BEATERS)

B4099

B3231

B3869

B9069

CIRCLIP

GEAR

BEARING

CIRCLIP

B3237

B2271

B3234

B3863

B4006

B3232

B2270K

B3238

PINION SHAFT

KEY

GEAR

BEARING

CIRCLIP

PINION SHAFT

KEY

CROWN BEVEL

B3478

B3865

B4002

B3233

B3862

B4019

B3997

B3995

B3921

B3922

B3946

B3222

B3218

73030/1

B3226

SPACER

BEARING

CIRCLIP

PINION SHAFT

BEARING

CIRCLIP

BREATHER PLUG

SIGHT GUAGE

CAP SEAL

CAP SEAL

SEAL

GASKET

COVER PLATE

BOLT

GASKET

Page

14


3.5 FLOOR DRIVE GEARBOX MK4 150 – B3120

Page

15

20

21

22

23

16

17

18

19

24

25

26

27

28

12

13

14

15

8

9

10

11

6

7

4

5

KEY

1

2

3


3.5 FLOOR DRIVE GEARBOX MK4 150 – B3120 PARTS LIST

2

2

2

2

1

1

3

1

1

8

2

1

1

1

1

1

2

2

2

2

1

2

1

1

2

QTY PART No.

DESCRIPTION

1 B3204 CASING

1

1

B3230

B4030

SLEEVE

CIRCLIP

B3236

B3868

B4016

B3240

GEAR

BEARING

CIRCLIP

PINION

509560

B3244

B3867

B4012

B3242

509554

B3248

B3864

KEY

GEAR

BEARING

CIRCLIP

PINION

KEY

CROWN GEAR

BEARING

B4006

B3252

B3862

B4019

B3997

B3995

B3922

B3926

B3948

B3224

B3220

73030/1

B3226

CIRCLIP

PINION

BEARING

CIRCLIP

BREATHER BUNG

SIGHT GLASS

CAP SEAL

CAP SEAL

SEAL

GASKET

COVER PLATE

BOLT

GASKET

Page

16


3.6 REAR FLOOR SHAFT ASSEMBLY

Page

17

11

12

9

10

13

14


3.6 REAR FLOOR SHAFT ASSEMBLY PARTS LIST

KEY

1

2

3

4

5

6

7

8

2

1

1

2

1

1

1

1

1

1

4

14

4

1

1

2

2

2

2

QTY PART No.

DESCRIPTION

1

1

B2250

B2254

REAR SHAFT M50

REAR SHAFT M60 MK4 150 ONLY

2

2

1

2

B2256

B2100

B2301

B2300

REAR SHAFT M60 MK4 WITH W.B BEATERS

GYPSY WHEEL M50 MK4 75-120

GYPSY WHEEL M60 MK4 WITH W.B BEATERS

BEARING FLANGE M50

B2302

B2320

B2322

B2280

73556

BOLT

B3105

B3106

BEARING FLANGE M60

ACM BUSH M50

ACM BUSH M60

END PLATE M60

NUT & BOLT M14

M12 x 35

GEARBOX 75/90/105/120

GEARBOX WITH W.B BEATERS

B3120

B3212

B3214

B3060

B3070

B2274

B2275

B2277

GEARBOX 150 ONLY

TORQUE PLATE 75/90/105/120

TORQUE PLATE 150 ONLY

HYDRUALIC MOTOR

HYDRUALIC MOTOR MK4 150 ONLY

KEY FOR M50 SHAFT

KEY FOR M60 SHAFT

KEY FOR M50 SHAFT

B2278

B2348

KEY FOR M60 SHAFT

SPACER 150 ONLY

WASHER SPRING WASHER M12

Page

18


3.7 FRONT SHAFT AND CHAIN ASSEMBLY

Page

19


3.7 FRONT SHAFT AND CHAIN ASSEMBLY PARTS LIST

KEY

1

2

3

4

5

6

7

8

9

10

11

12

2

2

2

2

2

2

2

2

4

2

43

55

59

65

2

QTY PART No. DESCRIPTION

22

28

B2010

B2010

CHANNEL FLOOR SLAT MK4 75

CHANNEL FLOOR SLAT MK4 90/105

30

33

B2010

B2010



B2015

B2015

B2015

B2015

B2286

BOX FLOOR SLAT MK4 75

BOX FLOOR SLAT MK4 90/105



ADJUSTERS M24 MK4

B2288

B2202

B2126

73031

B2320

B2322

B2290

B2294

B2345

B2346

ADJUSTERS M30 MK4 150 ONLY

JOINER LINK

FRONT CLEANER

BOLT

BUSH M50

BUSH M60 MK4 150 ONLY

BEARING HOUSING M50

BEARING HOUSING M60 MK4 150 ONLY

SPACER M50

SPACER M60 MK4 150 ONLY

1PR B2152

1PR B2162

1PR B2172

1PR B2182

1PR B2154

1PR B2164

1PR B2174

1PR B2184

1

1

B2220

B2222

1

1

2

B2214

B2218

50726

FLOOR CHAIN 28FT FOR CHANNEL SLATS MK4 75

FLOOR CHAIN 35FT FOR CHANNEL SLATS MK4 90/105



FLOOR CHAIN 28FT FOR BOX SLATS MK4 75

FLOOR CHAIN 35FT FOR BOX SLATS MK4 90/105



SHAFT M50

SHAFT M60 FOR MK4 150 ONLY

PLATE WHEEL SET OF 4

PLATE WHEEL SET OF 4 MK4 150 ONLY

GREASE NIPPLE

Page

20


4 AUGERS AND DRIVES

4.1 SHREDDING AUGER MK4

Page

21

8

9

10

11

12

13

14

15

16

17

18


4.1 SHREDDING AUGERS MK4 PARTS LIST

KEY

1

2

3

4

5

6

7

QTY PART No.

DESCRIPTION

1 B1021 AUGER R.H 75/90

1 B1031 AUGER R.H 120/150

1

1

2

12

B1020

B1030

B1152

B1142

AUGER L.H 75/90

AUGER L.H 120/150

DRIVE FLANGE

RUBBER DRIVE BLOCK

3

3

44

B1121

B1120

B1100

56

100 73556

124

2

2

2

44

B1178

B1160

B2350

B1106

73558

B1096

B1098

6

6

6

B1066

B1080

B1088

73155

BLADE R.H 12"x6"

BLADE L.H 12"x6"

CUTTER 75/90

CUTTER 120/150

BOLT & NUT 75/90

BOLT & NUT 120/150

BEARING

BEARING COVER

SPACER

ANGLE THROWER

BOLT & NUT

REPLACEMENT LUG

REINFORCING BAR

AUGER SECTION

BLADE MOUNTING

BUTTRUSS

BOLT & NUT

Page

22


4.2 SHREDDING AUGER MK2 & WIDE BODY

Page

23


4.2 SHREDDING AUGER MK2 & WIDE BODY PARTS LIST

KEY

1

2

5

5

3

4

8

9

6

7

13

14

15

16

9A

10

11

12

2

8

2

2

8


1

1

B1044

B1045

AUGER L.H

AUGER R.H

2

12

4

4

B1156

B1146

B1124

B1125

DRIVE FLANGE

RUBBER DRIVE BLOCK W.B MK2

AUGER BLADE LH

AUGER BLADE RH

B1103

B1100

B1101

B1106

B1105

BOLT & LOCKNUT

CUTTER POINT STD

CUTTER POINT H.D

ANGLE THROWER OPTIONAL

BOLT & LOCKNUT FOR STD CUTTER & ANGLE THROWER

64

B1101/1 BOLT & NYLOC FOR H.D CUTTERS

B1180 BEARING M60

73155

B1162

BOLT & LOCKNUT

BEARING COVER

B2352

B1070

B1097

B1098

SPACER

AUGER SECTION HANDED

CUTTER MOUNT WELD ON

REINFORCING BAR

Page

24


4.3 GEARBOX 540/360 STANDARD PART No. B3172

Page

25


4.3 GEARBOX 540/360 STANDARD PART No. B3172 PARTS LIST

17

18

19

20

21

22

23

11

12

13

14

15

16

7

8

9

10

4

5

6

KEY

1

2

3

30

31

32

33

34

24

25

26

27

28

29

22

12

2

3

3

1

1

1

1

1

2

1

1

2

2

2

2

2

2

2

2

1

1

2

1

2

3

1

4

1

2

QTY PART No.

DESCRIPTION

1

1

1

B3404

B3410

B3494

CASING

EXTENSION

GASKET

B3822

B3440

B3510

B3520

B3940

B3400

B492

BEARING

SHAFT

NUT LH THREAD

WASHER

SEAL

CASING R.H

GASKET

B4014

B3866

B3442

B3480

B3824

B3870

B3482

B3420

B3942

B3490

B4007

B3402

B3446

CIRCLIP

BEARING

SHAFT

SPACER

BEARING

BEARING

SLEEVE

TOP PLATE

SEAL

GASKET

CIRCLIP

CASING

SHAFT

B4020

B3512

B3928

B3998

B3996

B3990

73125

73124

B3939

B3456

B3464

CIRCLIP

NUT R.H THREAD

CAP SEAL

PLUG

SIGHT GLASS

DRAIN BUNG

BOLT

BOLT

O -RING

PINION

GEAR

Page

26


4.4 GEARBOX 1000/420 STANDARD PART No. B3170

Page

27


4.4 GEARBOX 1000/420 STANDARD PART No. B3170 PARTS LIST

30

31

32

33

26

27

28

29

20

21

22

23

24

25

16

17

18

19

34

35

36

12

13

14

15

8

9

10

11

6

7

4

5

KEY

1

2

3

B4020

B3512

B3928

B3998

B3996

B3990

73125

73124

B3824

B3870

B3482

B3420

B3942

B3490

B4007

B3402

B3446

B3456

B3939

B3458

B3468

1

1

22

12

2

1

1

1

2

1

1

2

1

1

2

2

2

2

2

2

2

2

2

1

2

2

1

1

1

2

3

4

1

QTY PART No.

DESCRIPTION

1 B3404 CASING

1

1

B3410

B3494

EXTENSION

GASKET

B3822

B3440

B3510

B3520

BEARING

SHAFT

NUT LH THREAD

WASHER

B3940

B3400

B492

B4014

B3866

B3442

B3480

B3466

SEAL

CASING

GASKET

CIRCLIP

BEARING

SHAFT

SPACER

CROWN GEAR

BEARING

BEARING

SLEEVE

TOP PLATE

O RING

GASKET

CIRCLIP

CASING

SHAFT

PINION GEAR

CIRCLIP

NUT RH THREAD

CAP SEAL

PLUG

SIGHT GLASS

DRAIN BUNG

BOLT

BOLT

O RING

PINION GEAR

PINION GEAR

Page

28


4.5 GEARBOX 1000/350 WIDEBODY PART No. B3180

Page

29


4.5 GEARBOX 1000/350 WIDEBODY PART No. B3180 PARTS LIST

26

27

28

29

22

23

24

25

30

31

32

33

15

16

17

18

19

20

21

11

12

13

14

7

8

9

10

KEY

1

2

3

4

5

6

2

12

2

2

1

2

1

2

QTY PART No.

DESCRIPTION

1 B3510 NUT

3

3

B3520

B3460

LOCKING WASHER

PINION GEAR

4

1

3

B3822

B3866

B3470

BEARING

BEARING

CROWN GEAR

B4020

B3510

B3448

B3482

73124

B3420

B3490

CIRCLIP

NUT

CROSS SHAFT

SPACER SLEEVE

CIRCLIP

BOLT

TOP PLATE

GASKET

B3942

B3870

B3444

B3480

B3824

B3412

73125

B3492

B3418

B3414

B3404

B3417

B3998

B3996

B3990

B3494

B3410

B3440

B3940

1

1

1

1

1

1

6

2

1

1

1

1

2

2

2

2

2

2

54

SEAL

BEARING

OUTPUT SHAFT

GEAR SPACER

BEARING

OUTER CASE SECTION

BOLT

GASKET

AUGER GEAR CASE

INNER CASE SECTION

CENTRE CASE

INNER CASE SECTION

BREATHER PLUG

SIGHT GLASS

DRAIN PLUG

GASKET EXT

EXTENSION

INPUT SHAFT

SEAL

Page

30


4.6 GEARBOX 1000/420 SPINNER DECK PART No. B3175.

Page

31


4.6 GEARBOX SPINNER DECK 1000/420 PART No. B3175.

23

24

25

26

27

19

20

21

22

15

16

17

18

11

12

13

14

KEY

1

2

7

8

9

10

5

6

3

4

32

33

34

35

28

29

30

31

36

22

12

2

1

1

1

2

1

1

2

1

1

1

1

2

2

2

2

2

2

2

2

2

2

1

1

QTY PART No.

DESCRIPTION

1 CASING

1 B3410 EXTENSION

1

2

3

1

1

2

1

4

B3494

B3822

B3440

B3510

B3520

B3940

B3400

B492

GASKET

BEARING

SHAFT

NUT LH THREAD

WASHER

SEAL

CASING

GASKET

B4014

B3866

B3442

B3480

B3466

B3824

B3870

B3482

B3420

B3942

B3490

B4007

B3402

B3446

B3456

B4020

B3512

CIRCLIP

BEARING

SHAFT

SPACER

CROWN GEAR

BEARING

BEARING

SLEEVE

TOP PLATE

O RING

GASKET

CIRCLIP

CASING

SHAFT

PINION GEAR

CIRCLIP

NUT RH THREAD

B3928

B3998

B3996

B3990

73125

B3939

B3458

B3468

CAP SEAL

PLUG

SIGHT GLASS

DRAIN BUNG

BOLT

O RING

PINION GEAR

PINION GEAR

SHAFT

Page

32


4.7 GEARBOX SPINNER DECK 1000/520 PART No. B3190

Page

33


4.7 GEARBOX SPINNER DECK 1000/520 PART No. B3190 PARTS LIST

23

24

25

26

19

20

21

22

15

16

17

18

11

12

13

14

KEY

1

2

7

8

9

10

5

6

3

4

31

32

33

34

27

28

29

30

35

1

1

2

1

2

2

2

12

54

2

2

2

2

2

2

2

2

1

2

1

1

1

1

2

1

QTY PART No.

DESCRIPTION

1 B3405 CASING

1 B3494 GASKET

3

6

1

1

1

1

1

4

B3410

B3822

B3458

B3454

B3510

B3940

B3520

B3492

EXTENSION

BEARING

SHAFT

PINION GEAR

NUT LH THREAD

SEAL

WASHER

GASKET

B3420

B3415R

B3866

B3416R

B3449R

B3464

B3430

B3459

B3512

B3418

B3870

B3942

B3444

B3490

B3480

B3469

TOP PLATE

INNER CASE SECTION

BEARING

INNER CASE SECTION

CROSS SHAFT

PINION GEAR

CIRCLIP

PINION GEAR

NUT

AUGER GEAR CASE

BEARING

SEAL

OUTPUT SHATF

GASKET

SPACER

CROWN GEAR

B3824

B3482

B3939

73124

B3413

B3998

B3996

B3990

73125

BEARING

SLEEVE

O RING

NUTS

OUTER CASE SECTION

PLUG

SIGHT GLASS

DRAIN BUNG

BOLT

Page

34


4.8 Gearbox HORIZONTAL BEATER 1000/520 PART No. B3192

Page

35


4.8 Gearbox HORIZONTAL BEATER 1000/520 PART No. B3192 PARTS LIST

12

13

14

15

8

9

10

11

6

7

4

5

KEY

1

2

3

20

21

22

23

24

16

17

18

19

29

30

31

32

25

26

27

28

33

34

35

2

12

2

1

2

2

2

2

1

1

54

2

2

2

2

2

2

1

1

1

1

1

1

1

6

2

1

3

1

2

4

1

QTY PART No.

DESCRIPTION

1 B3405 CASING

1

1

B3494

B3410

GASKET

EXTENSION

B3822

B3440

B3454

B3510

BEARING

SHAFT

PINION GEAR

NUT

B3940

B3520

B492

B3420

B3415

B3866

B3416

B3450

SEAL

WASHER

GASKET

TOP PLATE

INNER CASE SECTION

BEARING

INNER CASE SECTION

SHAFT

B3464

B4020

B3459

B3512

B3418

B3866

B3942

B3444

B3490

PINION GEAR

CIRCLIP

PINION GEAR

NUT RH THREAD

AUGER GEAR CASING

BEARING

SEAL

OUTPUT SHAFT

GASKET

B3480

3469

B3824

B3482

B3939

73124

B3413

B3990

B3996

B3998

73128

GASKET

CROWN GEAR

BEARING

SPACER SLEEVE

SEAL

BOLT

OUTER CASE SECTION

DRAIN PLUG

SIGHT GLASS

BREATHER PLUG

BOLT

Page

36


4.8 2 x HORIZONTAL BEATER

IMPORTANT: OIL OR GREASE THE CHAINS DAILY.

Page

37


28

29

30

31

23

24

25

26

27

19

20

21

22

14

15

16

17

18

32

33

34

35

36

37

38

10

11

12

13

7

8

9

KEY

1

2

5

6

3

4

4.8 2 x HORIZONTAL BEATER PARTS LIST

2

2

1

2

1

1

1

1

1

1

1

2

1

8

1

4

8

1

1

6

2

1

6

72

2

36

36

1

1

1

1

2

QTY PART No.

2 B4138

1 B4113

1

3

5

2

B1178

BC214

BC250

BC246

B8220

B8226

B8200

B1101/4

B8244

BC124

BC124

B8484

B8486

B8488

B1140

B1142

B1104

DESCRIPTION

RAM 2" BORE 64" STROKE

SLURRY DOOR ASSEMBLY

FLANGE BEARING 50mm SHAFT

SPROCKET 11T C/W BEARING

SPROCKET 23T TAPER BORE


BEATER SHAFT

BEATER SHAFT

BEATER BARREL TRIPLE TOOTH (TT)

BEATER KNIFE H.L. 2000

BEATER HALF MOON MOUNT PLATE

CHAIN 647mm LG

CHAIN 1105mm LG

B8260 BEATER DISC REMOVABLE

B1124/B1125 PADDLE LH & RH

B8350/B8352 BLADE HOLDER ASSEMBLY LH & RH

B8234 SPINNER DISC LH ASSEMBLY

B8235 SPINNER DISC RH ASSEMBLY

DMS0889

AMS0133

B4148

B4161

LINK CANAOPY

REAR CANOPY ASSEMBLY

CLAMP PLATE

RUBBER SKIRT

B4160

B4148

B3190

AMS0386

AMS0199

B308C

B8338

B8339

73699

RUBBER SKIRT DECK

CLAMP PLATE

SPINNER GEARBOX

SHAFT & CHAIN ASSEMBLY

CHAIN COVER ASSEMBLY

GEARBOX DRIVE CHAIN

DISC DRIVE FLANGE

FLANGE CAP

CAP SCREW

FLEXIDRIVE BODY

FLEXIDRIVE FLANGE 1 3/4

FLEXIDRIVE 1 3/8

RUBBER DRIVE BLOCK

RUBBER DRIVE BLOCK

BOLT & NYLOC (FINE THREAD)

SPROCKET 25T DUPLEX

Page

38


4.9 3 x HORIZONTAL BEATER

IMPORTANT: OIL OR GREASE THE CHAINS DAILY.

Page

39


4.9 3 x HORIZONTAL BEATER PARTS LIST

20

21

22

23

16

17

18

19

24

25

26

27

12

13

14

15

8

9

10

11

6

7

4

5

KEY

1

2

3

1

1

1

1

QTY PART No.

1 B4113

2

1

B4138

AMS0134

AMS0133

B4161

DMS1091

BC124

DESCRIPTION

SLURRY DOOR ASSEMBLY

RAM 2" BORE 64" STROKE

TURRET TOP COVER ASSEMBLY

REAR CANOPY ASSEMBLY

RUBBER SKIRT

CHAIN GUARD O/S

CHAIN DUPLEX 1" PITCH 23T - 25T

1

1

36

1

DMS0396

B1101/4

BC124

SPROCKET 27 TOOTH DUPLEX

RUBBER SKIRT

BEATER KNIFE

CHAIN 1" CTRS 25T - 30T

1

1

1

1

1

1

1

1

2

2

1

8

1

AMS0521

MS121108

BC124

1 OR 2 B3120

B308C

AMS0064

AMS0386

73698

B8338

B3190

SPROCKET 30 SINGLE REVERSE TAPER

CHAIN GUARD N/S

SPROCKET 25T TRIPLEX


CHAIN 1" 23T - 25T

MOVING FLOOR GEARBOX

GEARBOX DRIVE CHAIN

CONNECTING DRIVE ASSEMBLY

TRANSVERSE DRIVE SHAFT ASSEMBLY

CAP SCREW

DISC DRIVE FLANGE

AUGER GEARBOX

B1124/B1125 PADDLE LH & RH

BC286 SPROCKET

1

2

BC290

BC214

SPROCKET

SPROCKET 11T C/W BEARING

Page

40


4.10 TRANSVERSE DRIVE ASSEMBLY HORIZONTAL BEATERS - AMS0386

Page

41

KEY

1

2

5

6

3

4

7


4.10 TRANSVERSE DRIVE ASSEMBLY HORIZONTAL BEATERS - AMS0386 PARTS LIST

QTY PART No.

2

1

73898

BC262

1

1

1

1

1

BC150

BC264

B1260

B2274

B2276

DESCRIPTION

M12 x 16 LG GRUB SCREW

SPROCKET

DUPLEX CHAIN

SPROCKET

DRIVE SHAFT

KEY WAY 14x9x80

KEY WAY 14x9x51

Page

42


4.11 TRANSVERSE GEARBOX HORIZONTAL BEATERS

Page

43

20

21

22

23

13

14

15

16

17

18

19

10

11

12

7

8

9

KEY

1

2

5

6

3

4


4.11 TRANSVERSE GEARBOX HORIZONTAL BEATERS PARTS LIST

1

1

1

1

1

1

1

2

2

1

1

2

1

1

1

1

1

QTY PART No.

1

1

24

2

1

2

DESCRIPTION

CASING

OIL FILLER PLUG 1/2" GAS

BOLT M10X22 8,8

COVER

MS 150018/1 BEARING

MS 150018/3 OIL SEAL

SHAFT

SHIM

SNAP RING

BOLT M10X22 8,8

EXTENSION

SHAFT

MS 121148

NUT

MS 150018/4 OIL SEAL

COPPER WASHER

MS 150018/2 BEARING

SHIM

CROWN WHEEL

BEARING

SHIM KIT

PLUG

PINION SHIM

SHIM

Page

44


5. P.T.O AND TRANSMISSION

5.1 MK4 TRANSMISSION MODEL 75

Page

45

9

10

11

12

13

6

7

8

2

3

4

5


5.1 MK4 TRANSMISSION MODEL 75 PARTS LIST

KEY

1

QTY PART No.

DESCRIPTION

1

1

1

B3170

B3172

43109

GEARBOX 1000-420

GEARBOX 540-360

DRIVESHAFT

1

1

3

43108

431071

B1170

DRIVESHAFT

DRIVESHAFT

BEARING

12

1

3

3

3

2

73093

43318

43325

43314

43301

43302

43305

43310

NUT & BOLT

YOKE TO 1 3/4" & OVERRUN

JOURNAL

YOKE TO S4

S4 STAR PROFILE INNER TUBE

S5 STAR PROFILE OUTER TUBE

SPLINED STUB

YOKE TO 1 3/8"

Page

46


5.2 MK4 TRANSMISSION MODEL 90/105

Page

47

10

11

12

8

9

6

7

2

3

4

5


5.2 MK4 TRANSMISSION MODEL 90/105 PARTS LIST

KEY

1

QTY PART No.

DESCRIPTION

1 B3170 GEARBOX 1000-420

1

1

B3172

43109

GEARBOX 540-360

DRIVESHAFT

2

3

431081

B1170

12 73093

DRIVESHAFT

BEARING

NUT & BOLT

1

3

3

3

2

43318

43325

43314

43301

43302

43305

43310


JOURNAL

YOKE TO S4



SPLINED STUB

YOKE TO 1 3/8"

Page

48


5.3 MK4 TRANSMISSION 120/150

Page

49

3

3

2

2

4

5

6

7

8

9

10


5.3 MK4 TRANSMISSION MODEL 120/150 PARTS LIST

KEY

1

4

16

1

4

4

QTY PART No.

DESCRIPTION

1

1

B3170

B3172

GEARBOX 1000-420

GEARBOX 540-360

3

2

1

1

43109

431071

43108

431071

DRIVESHAFT (150)

DRIVESHAFT (120)

DRIVESHAFT (150)

DRIVESHAFT (120) (FRONT SHAFT 43108)

B1170

73093

43318

43325

43314

43301

43302

BEARING

NUT & BOLT


JOURNAL

YOKE TO S4



Page

50


5.4 WALTERSCHEID P.T.O SHAFT

Page

51


5.4 WALTERSCHEID P.T.O SHAFT PARTS LIST

7

8

9

10

11

12

13

5

6

3

4

KEY

1

2

1

1

1

1

1

1

1

1

1


1 43312 YOKE TO 6 SPLINE

1

2

43313 YOKE TO 21 SPLINE

43325 JOURNAL

43314

43315

43317

B1310

YOKE TO S4 TUBE

YOKE TO S5 TUBE

YOKE TO SHEAR BOLT CLUTCH

SHEAR BOLT 6.8 HARDNESS

43301 S4 TUBE INNER

43302 S5 TUBE OUTER

43441 GUARD COMPLETE

43443 GAURD INNER

43444 GUARD OUTER

42030 ROLL PIN

42030 ROLL PIN

Page

52


5.5 WALTERSCHEID WIDE ANGLE P.T.O SHAFT

Page

53


27

28

29

30

31

51

52

12

13

14

21

24

26

53

54

55

56

57

58

59

90

5.5 WALTERSCHEID WIDE ANGLE P.T.O SHAFT

KEY

1

2

3

4

5

11

1

1

1

1

1

1

1

1

1

10

1

1

1

1

2

1

1

2

1

1

1

1

11

1

1

2

1


1

1

43005

43006

W/A P.T.O SHAFT COMPLETE 21 SPLINE

W/A P.T.O SHAFT COMPLETE 6 SPLINE

1

1

43007 W/A P.T.O SHAFT COMPLETE 20 SPLINE

43390 21 SPLINE INNER W/A HALF SHAFT WITH OUTER GUARD

43391

43389

43392

6 SPLINE INNER W/A HALF SHAFT WITH OUTER GUARD



43472 W/A HALF GUARD OUTER

43470 W/A HALF GUARD INNER

43360 W/A YOKE TO 21 SPLINE



43322 AS - LOCK SIZE C (AG118)

43374

B1310

43366

SHEAR BOLTS CLUTCH TO YOKE

SHEAR BOLT 6.8 HARDNESS

43367 W/A JOURNAL KIT COMPLETE

43365 W/A CENTRE BODY

W/A YOKE TO S4 INNER TUBE

42030 ROLL PIN

43301/1 INNER TUBE STAR PROFILE COATED S4GA

43302 OUTER TUBE STAR PROFILE

43315 YOKE OUTER TUBE

43340 JOURNAL KIT

43474 W/A GUARD CONE

43490 SCREW

43475

43450

43476

43452

43451

43448

43449

43002

W/A BEARING RING

INNER TUBE BEARING RING

W/A FLEXIBLE GUARD

REINFORCING COLLAR

CONE FOR INNER TUBE

SAFETY CHAIN 400

SAFETY CHAIN 600

W/S INSTRUCTION MANUAL

Page

54


5.6 PROBLEMS AND POSSIBLE SOLUTIONS

PROBLEM PROBABLE CAUSE POSSIBLE SOLUTION

Page

55


5.6 PROBLEMS AND POSSIBLE SOLUTIONS

PROBLEM PROBABLE CAUSE POSSIBLE SOLUTION

Page

56


5.7 COMER SERIES V PTO SHAFT ASSEMBLY.

1

2

3

2

4

8

5

6

9

7

11

10

Page

57


5.7 COMER SERIES V PTO SHAFT ASSEMBLY PARTS LIST.

1

1

1

1

1

1

1

1

1

1

1

QTY

1

1

1

1

1

2

8

9

10

5

6

7

11

12

12

12

12

KEY

1

1

3

4

1

2

DESCRIPTION

W/A YOKE 6 SPLINE 1⅜

W/A YOKE 21 SPLINE 1⅜

W/A YOKE 20 SPLINE 1¾

W/A JOURNAL

W/A CENTRAL BODY

W/A YOKE TO OUTER

MULTI LOBE OUTER TUBE

MULTI LOBE INNER TUBE

YOKE TO INNER MULTI LOBE

ROLL PIN

ROLL PIN

T60 YOKE TO SHEARBOLT

T60 JOURNAL

SHEARBOLT 4.6

SHEARBOLT 6.8

SHEARBOLT 8.8

SHEARBOLT 10.9

PART No.

42810

42815

42825

42848

42845

42830

42780

42785

42835

42792

42790

42760

42701

B1310

B1311

B1312

B1313

Page

58


5.8 COMER WIDE ANGLE GUARD COMPLETE PART No. 42088.

2

6

1

5

4

3

3

Page

59


5.8 COMER WIDE ANGLE GUARD COMPLETE PART No. 42088 PARTS LIST.

KEY

1

2

3

4

5

6

QTY

1

1

1

1

1

1

DESCRIPTION

PLASTIC GUARD COMPLETE

W/A CONE

SAFETY CHAINS

BEARING RING INNER

BEARING RING OUTER

GUARD RETAINING COLLAR

PART No.

42910

42920

42945

42935

42930

42940

Page

60


5.9 COMER T60 UNDERBODY DRIVESHAFT.

INTERCONNECTING PTO SHAFT

8

10 11

12

Page

61

9


5.9 COMER T60 UNDERBODY DRIVESHAFT PARTS LIST .

KEY

1

QTY

1

DESCRIPTION

SPLINED BAR

2

3

4

1

1

1

T60 INNER TUBE (PER METER)

T60 OUTER TUBE(PER METER)

YOKE TO OUTER

5

6

7

1

1

1

ROLL PIN

JOURNAL

YOKE 6 SPLINE CLAMP BOLT

9

9

7

8

9

10

11

12

1

1

1

1

1

1

1

1

1¾ YOKE 6 SPLINE OVERRUN CLAMPBOLT

1⅜ 6 SPLINE YOKE QUICK RELEASE SHEARBOLT

1⅜ 6 SPLINE YOKE QUICK RELEASE SHEARBOLT

1 ⅜ 21 SPLINE YOKE QUICK RELEASE SHEARBOLT

1 ¾ 21 SPLINE YOKE QUICK RELEASE SHEARBOLT

YOKE TO INNER

ROLL PIN

ROLL PIN

PART No.

42041

42775

42770

42745

42030

42701

42715

42766

42760

42705

42725

42740

42750

42790

42792

Page

62


5.10 COMER PLASTIC GUARD ASSEMBLY.

3

4

1

2

Page

63


5.10 COMER PLASTIC GUARD ASSEMBLY PARTS LIST.

KEY

1

QTY

1

DESCRIPTION

PLASTIC GUARD COMPLETE

2

3

4

1

1

1

SAFETY CHAIN

BEARING RING INNER

BEARING RING OUTER

PART No.

42058

42056

42057

Page

64


5.11 COMER PTO GUARD SAFETY CHAIN FIXING

Care should be taken when fixing the PTO safety chains, by following the guidelines below you can help avoid unnecessary and possibly expensive damage to the PTO guard and its component parts.

The purpose of the safety chain is to stop the guarding from rotating during its normal operation thus preventing foreign objects becoming entangled in it including you!, the safety chains must be fixed in a position that limits the risk of damage to both operator and shaft guarding.

Because each application varies there is no one perfect way of fitting, as we are all aware tractors vary as do machines, some come with ideal fixing points others don't.

The chains are supplied at a set length, this is not the length they have to be used at, more so the length exists to ensure attachment can be achieved should a suitable anchor point be some distance from the guard.

In the case where a chain can be shortened it should be, not so much as to then cause damage by pulling on the guard but enough to stop the whole chain wrapping around the guard cuffs as the shaft starts to work. This is especially true when fixing wide angle constant velocity joints, by its nature the shaft will be moving to the left and right as the tractor turns, in this case we have to leave enough slack on the chain to allow this movement but at the same time ensuring that the chain does not wrap around the wide angle cover or pull across its surface causing damage, in an ideal world the chain would be fixed at 90 degrees to the guard, in effect the only point of contact between guard and chain would be where the chain is fixed to the guard, getting the anchor point as close to 90 degrees to the shaft will certainly help prevent damage.

Sometimes with the wide angle shafts it is possible to fix one chain to the other, at the same time shortening the length of chain as it is done, this can be achieved by taking the main tube guard chain that is at the wide angle end of the drive shaft and clipping it to the chain running from the wide angle guard which in turn is anchored as close to 90 degrees from the shaft as is possible, again providing there is some slack left in the chain, the length of chain can be reduced thus avoiding damage casued by excess chain wrap around and crossover.

Page

65


The following pointers should help keep your guard serviceable for many hours.

1. Don't leave the chains too long allowing them to wrap around the guard it will damage the guard.

2. Don't leave the chains so short they pull on the guard.

3. Always try and avoid contact between chain and guard, keep contact to a minimum.

4. Anchor the chains as close to 90 degrees from the shaft as possible.

5. If needed attach one chain to the other, to avoid cross over and chain wrap around.

6. Always ensure there is enough slack to allow for exaggerated movement especially when using a wide angle shaft.

7. Always maintain then shaft as instructed by the manual supplied with it.

8. Grease your shaft and guard bearings regularly.

9. Always replace worn chains and guarding, damaged guards ae potentially lethal.

10. Always stop the tractor engine, wait for the machine to stop turning and remove the ignition key before attempting to work on or around your driveshaft.

Page

66


6. BRAKE & AXLE ARRANGEMENTS

6.1 MK4 BRAKE ARRANGMENT 120/150 & WB

3

4

5

6

7

8

9

6

10 11

2

1

16

18

17

19

12

13

14

15

Page

67

2

2

2

10

2

2

2

2

QTY

2

4

2

2

4

4

2

2

2 PR

2

4

11

12

13

14

7

8

9

10

15

16

17

18

19

KEY

1

2

3

4

5

6


6.1 MK4 BRAKE ARRANGMENT 120/150 & WB PARTS LIST

MODEL

AXLE SIZE

BRAKE TYPE

DESCRIPTION

DRUM

LINING

S' CAM ROD

WASHER

BUSH

GREASER

CIRCLIP 42E

BACK COVER PER PAIR

RUBBER BOOT

BUSH

BRAKE LEVER

CIRCLIP

WASHER

NUT

TAB WASHER

STUD

BRAKE SHOE

SPRING TENSIONER

RETURN SPRING

120

140mm SQ

412S

PART No.

F10017/6

97726D08

97831

97770008

97610568

50731/3

98900042

F10123/4

97610575

771382601

F1030

98900025

92630030

92411008

97610579

97620583

F10108/2

97610576

738119

150/180

150mm SQ

414S

PART No.

F10017/7

97726013

97831

97770008

97610568

50731/3

98900042

F10123/5

97610575

771382601

F1030

98900025

92630030

92411008

97610579

97620583

F10108/3

97610576

738119

Page

68


6.2 MK4 BRAKE PARTS MK4 75/90/105

Page

69

KEY

1

2

5

6

3

4

7

8

9


6.2 MK4 BRAKE PARTS MK4 75/90/105 PARTS LIST

MODEL

AXLE SIZE

BRAKE TYPE

BRAKE SIZE

DESCRIPTION

BRAKE SHOES

BRAKE ROD BUSH

CIRCLIP 38E

BRAKE LEVER

NUT

PIN 4 x 32

CIRCLIP

RETURN SPRING

DRUM

75

EF938

A 410

355 x 80

PART No.

F10107

97610514

98900038

F00620

57524B2

98850432

98900025

738123

F0017/4

90/105

EUR 1010/1110

A 610

400 x 80

PART No.

F10108/1

97610514

98900038

F00620

57524B2

98850432

98900025

738117

F0017/5

Page

70


6.3 AXLE HUB AND BEARING PARTS MK4

Page

71


6.3 AXLE HUB AND BEARING PARTS MK4 PARTS LIST

MODEL

AXLE TYPE

AXLE SIZE

75

EF 938

90mm

90 & 105

EUR 1010/1110

120

EUR 1410

100/110mm 140mm

150

EUR 1510

150mm

KEY

1

2 4 6

3

5

7

DESCRIPTION

AXLE

SEAL KIT

BEARING

HUB

BEARING OUTER

8

9

CASTLE NUT

PIN

10 HUB CAP GASKET

11 HUB CAP

12 HUB CAP SCREW

WHEEL NUT

WHEEL STUD

PART No.

J1020

F10061/3

F10044

F10016/1

F10036

F10066/1

J1060F1

F10073

F00550

F00545/1

PART No.

J1030/40

F10061/4

F10049/1

F10016/2

F10045/1

F10066/2

J1060F1

F10073/1

F00547

F00546

PART No.

J1050

F10061/5

F10047

F10016/2

F10045/1

F10066/2

J1060F1

F10073/1

F00547

F00546

PART No.

J1060

F10061/6

F10049

F10016/3

F10049/1

F10066/2

J1060F1

F10073/2

F00547

F00546

Page

72


6.4 HYDRAULIC BRAKE RAM ASSEMBLY – MK4 75 30mm BORE – 70830.2

Page

73


6.4 HYDRAULIC BRAKE RAM ASSEMBLY – MK4 75 30mm BORE – 70830.2

PARTS LIST

KEY

1

QTY

2

PART No.

70830/2

DESCRIPTION

RAM ASSEMBLY

2

3

4

5

6

2

2

2

2

2

70831/2 SEAL KIT

70830/4 SPRING & PIN KIT

70836 SELLOCK PIN

70835/3 CYLINDER

70834 ADJUSTER

Page

74


6.5 HYDRAULIC BRAKE RAM ASSEMBLY - MK4 90/105/120/150 & WB

35mm BORE – 70830.3

Page

75


6.5 HYDRAULIC BRAKE RAM ASSEMBLY - MK4 90/105/120/150 & WB

35mm BORE – 70830.3 PARTS LIST

KEY

1

2

3

QTY

2

2

2

PART No.

70830/3

70831/3

70830/4

DESCRIPTION

RAM ASSEMBLY

SEAL KIT

SPRING & PIN KIT

4

5

6

2

2

2

70836

70835/3

70834

SELLOCK PIN

CYLINDER

ADJUSTER

Page

76


6.6 HYDRAULIC BRAKE CIRCUIT SINGLE AXLE

Page

77

10

11

12

7

8

9

13

14

KEY

1

2

3

4

5

6


6.6 HYDRAULIC BRAKE CIRCUIT SINGLE AXLE – PARTS LIST

QTY PART No.

DESCRIPTION

1 51568 COUPLING 3/8 FEMALE SELF SEAL

1

1

2

8

4

51583-1

51463

51447

52311

52313

DUMMY 3/8 MALE

3/8"-3/8" NPT BULKHEAD

3/8"-3/8"-3/8" NPT MALE TEE

HOSE END DIA3/8"-3/8" BSP FEMALE

HOSE END DIA3/8"-3/8" BSP 90 DEG FEM

1

2

1

51828 HIFLEX HOSE DIA3/8" BORE 2 WIRE x 2500


52760 HIFLEX HOSE DIA3/8" BORE 2 WIRE x LENGTH

REF BRAKE ACTUATOR HYDRAULIC

Page

78


6.7 HYDRAULIC BRAKE CIRCUIT & CLEVIS DRAWBAR

Page

79


6.7 HYDRAULIC BRAKE CIRCUIT & CLEVIS DRAWBAR PARTS LIST

10

11

12

7

8

9

13

14

KEY

1

2

3

4

5

6

1

1

1

1

2

1

1

REF

QTY PART No.

DESCRIPTION


1

1

2

8

4

51583-1

51463

51447

51037

51111

DUMMY 3/8 MALE

3/8"-3/8" NPT BULHKHEAD

3/8"-3/8"-3/8" NPT MALE TEE


HOSE END DIA3/8"-3/8" NPT 90 DEG FEM






51644

51569

ADAPTOR 3/8" MALE-M20x1.5 FEM

COUPLING 3/8 MALE SELF SEAL

BRAKE ACTUATOR HYDRAULIC

Page

80


6.8 HYDRAULIC BRAKE CIRCUIT TANDEM AXLE

Page

81

10

11

12

7

8

9

13

14

KEY

1

2

3

4

5

6


6.8 HYDRAULIC BRAKE CIRCUIT TANDEM AXLE – PARTS LIST

2

4

1

4

1

REF

QTY PART No.

DESCRIPTION


1

1

2

7

5

51583-1

51463

51447

52311

52313

DUMMY 3/8 MALE

3/8"-3/8" NPT BULHKHEAD

3/8"-3/8"-3/8" NPT MALE TEE


HOSE END DIA3/8"-3/8" BSP 90 DEG FEM




51457

52310

TEE 3/8 NPT FEMALE

HOSE END DIA3/8-3/8 NTP MALE

BRAKE ACTUATOR HYDRAULIC

Page

82


7.

AXLES

Page

83


General information.

Page

84


Axle, maintenance and adjustment.

Page

85


Page

86


Page

87


Page

88


Page

89


Page

90


Page

91


Page

92


Page

93


Page

94


Page

95


Page

96


Page

97


8 TYRES AND WHEELS

8.1 Tyre and wheel maintenance.

Maintenance of correct inflation pressure is the basic essential factor in obtaining the best performance and life from a pneumatic tyre. The air inside the tyre enables it to carry a load. It is only when the inflation pressure is correctly matched that the tyre adopts its optimum cross-sectional shape and the tread rests correctly on the road surface with the correct pressure distribution across its whole width, thus allowing the sidewalls to provide the required degree of flexibility. Both performance and life of the tyres will suffer if pressures are unsuitable so both over or under inflation ( or overload which has the same effect ) are similary undesirable.

Underinflation results in excessive deflection which increases the heat generated by the tyre, this in turn leads to its eventual disintigration. In addition the distortion of the casing will result in the lifting of the centre of the tread, thus overloading the outer edges of the tread, producing rapid wear at those points.

Overinflation distorts the tyre’s casing, but in this case it tends to lift the outer edges of the tread off the road surface and imposes extra load and more rapid wear on the centre of the tread. Owing to reduced flexibilty the tyre will be more vulnerable to impact damage, ride quality will be impaired and the wheels will be more liable to bounce which can result in skidding due to brakes locking.

Unlike cars on which tyre loads do not vary greatly it is not practicable to provide standard recommendations. This is because tyre loading and operating conditions vary widely.

Remember that spreaders travel laden one way and unladen in the opposite direction, it is therefore desirable to estabish a suitable mean pressure that mimimises both under inflation when loaded and excessive over inflation when running light.

Page

98


8.2 TYRE PRESSURE SETTINGS

6 MPH/10 KPH - Bar/PSI 20 MPH/30 KPH - Bar/PSI

TYRE TYPE

16.9-14 x 34 P14 3.0/44

18.4 x 34 PR14

18.4 x 38 T-347

580/70 R38

710/70 R38

3.0/44

2.9/43

2.0/29 2.5/36 2.8/41 3.0/44

2.0/29 2.0/29 2.3/33 2.5/36

2.5/36

3.0/44

3.0/44

2.0/29

1.7/25

Page

99


8.3 WHEEL TYPE & TORQUE SETTINGS

TYRE TYPE WHEEL TYPE WHEEL STUD TYPE & SIZE TORQUE SETTINGS

16.9-14 x 34 P14 DW 16x34 centre nave 220 bore 8 x M18 - 1.5 275 PCD

18.4 x 34 PR14 16 x 34 centre nave 280 bore 10 x M22 - 1.5 335 PCD

18.4 x 38 PR14

580/70 R38

DW 16x38 centre nave 281 bore

W18A x 38 - 45 offset 280 bore

10 x M22 - 1.5 335 PCD

10 x M22 - 1.5 335 PCD

270 Nm/200 Ib/ft

510 Nm/375 Ib/ft

450 Nm/330 Ib/ft

510 Nm/375 Ib/ft

710/70 R38 DW 23a x 38 - 50 offset 280 bore 10 x M22 - 1.5 335 PCD 510 Nm/375 Ib/ft

IMPORTANT

CHECK WHEEL NUT TORQUE DAILY.

Page

100


9. OPTIONS

9.1 SPRUNG DRAWBAR – OPTIONAL

Page

101


9.1 SPRUNG DRAWBAR PART LIST

KEY

1

2

3

4

5

6

QTY PART No.

DESCRIPTION

1 70440 GUDGEON PIN & NUT

2

1

1

2

2

3

70442/2

73102

N/A

70438

70438/1

70439

PIVOT PIN

NUT & BOLT M16

DRAWBAR TO SUIT MODEL

SPRING 11 LEAF UP TO 15 TONNE

SPRING 13 LEAF UP TO 18 TONNE & OVER

U-BOLT 24mm FOR 11 LEAF SPRING

70439/2 U-BOLT 30mm FOR 13 LEAF SPRING

Page

102


9.2 REAR CLEVIS DRAWBAR - OPTIONAL

2 3 4 5

Page

103


9.2 REAR CLEVIS DRAWBAR – OPTIONAL PARTS LIST

KEY

1

2

3

4

5

QTY PART No.

DESCRIPTION

1 B5310 REAR CLEVIS DRAWBAR CROSS MEMBER

1

1

1

1

70107

51569

CF350932

CF351543

7 PIN LIGHT SOCKET

HYDRAULIC BREAK CONNECTION

AIR COUPLING MALE

AIR COUPLING FEMALE

NOTE:

The drawbar is designed for highway use only towing an unladen spreader.

Page

104


9.3 GUILLOTINE SLURRY DOOR

Page

105

7

8

9

10

11


9.3 GUILLOTINE SLURRY DOOR PARTS LIST

KEY

1

2

3

4

5

6

2

2

1

4

8

1

1

2

2

QTY PART No.

DESCRIPTION

1 B4110 DOOR - 75/90

1

1

B4112

B4115

DOOR - 105/120/150

DOOR WITH WB AUGERS

2

2

70879

70880

70931

B4130

2" BORE x 52" STROKE RAM - 75/90

2" BORE x 64" STROKE RAM - 105/120/150

SEAL KIT 2" BORE

TOP RAM PIN DIA 5/8"

B4132

B4158

B4184

B4188

BOTTOM RAM PIN DIA 3/4"

RUBBER SEAL

CLAMPING STRIP & M8 x 35 BOLT C/W S.L NUTS

CLAMPING STRIP WITH W.B AUGERS

51590

51335

10522

50988

3/8" BONDED SEAL

3/8" M/M ADAPTOR

3/8" x 1/8" RESTRICTOR

SPLIT PIN

Page

106


9.4 GUILLOTINE SLURRY DOOR HORIZONTAL BEATERS

Page

107

7

8

9

10

11


9.4 GUILLOTINE SLURRY DOOR HORIZONTAL BEATERS PARTS LIST

KEY

1

3

4

5

6

2

2

8

1

4

2

2

1

1

QTY PART No.

DESCRIPTION

1 B4113 DOOR - 105/120/150 HB

2 70880

70931

2" BORE x 64" STROKE RAM - 105/120/150

SEAL KIT 2" BORE

B4130

B4132

B4158

B4166

TOP RAM PIN DIA 5/8"

BOTTOM RAM PIN DIA 3/4"

RUBBER SEAL

RUBBER SEAL WITH WB AUGERS

B4184

51590

51335

10522

50988

CLAMPING STRIP & M8 x 35 BOLT C/W S.L NUTS

3/8" BONDED SEAL

3/8" M/M ADAPTOR

3/8" x 1/8" RESTRICTOR

SPLIT PIN

Page

108


9.5 GUILLOTINE SLURRY DOOR HYDRAULIC CIRCUIT.

Page

109

12

13

14

16

8

9

10

11

6

7

4

5

KEY

1

2

3


9.5 GUILLOTINE SLURRY DOOR HYDRAULIC CIRCUIT PARTS LIST

2

4

2

2

QTY PART No.

DESCRIPTION

2 51576 1/2" PROBE MALE SELF SEALER

2

2

51583

51463

DUMMY 1/2" FEMALE

3/8"-3/8"- BPT BULKHEAD

51447

51335

10522

51590

3/8"-3/8"-3/8" MALE TEE

3/8"-3/8" BPT NIPPLE

3/8"-3/8" BPT NIPPLE 1/8" REDUCED

DIA 3/8" DOWTY WASHER

8

6

2

2

51591

52316

52311

52313

DIA 1/2" DOWTY WASHER

HOSE END DIA 3/8-1/2" BPT MALE

HOSE END DIA 3/8"-3/8" BPT FEMALE

HOSE END DIA 3/8"-3/8" BPT 90 DEG FEM

2

2

52760

52760

HOSE 3/8" BORE 2 WIRE x 2500

HOSE 3/8" BORE 2 WIRE x 305

4 52760 HOSE 3/8" BORE 2 WIRE x LENGTH

REF SEE NOTE HYD RAM 2" BORE DOUBLE ACTING

Page

110


9.6 SUPPORT LEG PART No. 70307

Page

111


9.7 TOOLBOX PART No. 80136

Page

112


9.8 SLUDGE CAKE OPTION WIDEBODY

Page

113

5

6

3

4

7

KEY

1

2

8

9

9

10


9.8 SLUDGE CAKE OPTION WIDEBODY PARTS LIST

QTY PART No.

DESCRIPTION

2 B1162 BEARING CAP

2 B2352 SPACER

16

2

1

1

1

B1103

B1180

B1048

B1049

BOLT AND LOCKNUT (BOLTS FOR BLADES)

BEARING M60

SLUDGE CAKE BODY

AUGER ASSEMBLY LH

AUGER ASSEMBLY RH

80

4

4

1

B1101

B1124

B1125

B3180

CUTTER POINT H.D

AUGER BLADE L.H

AUGER BLADE R.H

AUGER GEARBOX

160 B1101/1 BOLT AND LOCKNUT (BOLTS FOR CUTTER)

Page

114


9.9 DETACHABLE SPINNER DECK – ADD ON OPTION

Page

115


9.9 DETACHABLE SPINNER DECK – ADD ON OPTION PARTS LIST

23

24

25

26

19

20

21

22

15

16

17

18

11

12

13

14

KEY

1

2

7

8

9

10

5

6

3

4

31

32

33

34

27

28

29

30

35

2

1

1

12

16

16

2

2

12

8

8

16

16

8

8

2

2

4

20

4

4

1

2

1

2

QTY PART No.

DESCRIPTION

2 DMS0233 BUCKET HOOK

1 AMS0142 REAR CANOPY ASSEMBLY

1

1

6

1

2

8

3

2

DMS0889 LINK CANOPY

DMS0322 END CAP

AMS0141 MOUNTING FLANGE ASSEMBLY

B1116

B8340

B8342

B3190

AUGER/SPINNER BLADE 15"

AMS0119 BLADE HOLDER ASSEMBLY

SPINNER DISC LH

SPINNER DISC RH

BERMA SRT 18/1830 1000/520 3IN1

DMS0513

DMS0512

DMS0511

A2134

RUBBER SKIRT

CLAMPING STRIP

CLAMPING STRIP

HOOK BOLT

DMS0072 HINGE TUBE

M12 LOCK NUT

M12 WASHER

M12 BOLT x 70mm

M10 BOLT x 70mm

M10 LOCK NUT

M8 LOCK NUT

M8 LOCK NUT

M16 LOCK NUT

M16 BOLT x 45mm

M12 BOLTx 50mm

M14 LOCK NUT

B8336

B8339

73698

B8484

B8486

B1140

B1142

M14 BOLT x 50

M14 WASHER

DISC DRIVE FLANGE

FLANGE CAP

CAP SCREW

FLEXIDRIVE BODY

FLEXIDRIVE

RUBBER DRIVE BLOCK

RUBBER DRIVE BLOCK

Page

116


9.10 INSTALLATION AND GENERAL USE OF DETACHABLE SPINNER DECK

GENERAL USE

6

7

8

The detachable spinner deck is designed purely for wider spread patterns and low application rates of between 1 and 3 tonnes per acre (2 ½ to 7 ½ tonnes per hectare). It must NEVER be used to spread long straw based material or heavy applications beyond

5 tonnes per acre.

INSTALLATION

When fitting or removing the spinner deck assembly great care must be taken not to endanger an assistant in any way, especially when raising or lowering the unit. Persons must not be put at risk.

Before making any adjustments, fitting or removing attachments, the tractor that the spreader is attached to must be switched off and the key removed.

FITTING THE SPINNER DECK

1

2

3

4

Remove guard from output spigots of the auger gearbox.

Slide one half of ‘flexi coupling’ onto the shaft, through shaft of spinner gearbox.

Slide other half of the ‘flexi coupling’ on the input spigot of the spinner gearbox.

Using approved lifting apparatus lift the complete spinner deck assembly using

5 lower lifting eye on canopy (ensure bolt & nuts No. 20/20 and 16/18 are securely in place).

Offer the assembly to rear of the machine and lower into position. Firstly locate the ‘bucket hooks’ of deck into clevises at the top rear corners of the spreader.

Hinge hook bolt No. 14 into anchors and tighten.

Fit and tighten 4 bolts to join the two halves of the flexi coupling.

The machine is now ready for use with the spinner deck.

Page

117


REMOVING THE SPINNER DECK

1

2

Clean all material from spinners and decks.

Remove 4 bolts from the flexi coupling.

3

4

Loosen hook bolts No. 14 and hinge back to clear anchors.

Using approved lifting apparatus lift from lower lifting eye on the canopy firstly pulling the bottom of the deck assembly away from rear of spreader to the clear auger blades.

5

6

7

Lift the assembly clear of the spreader and stand on level ground with the front of the assembly close to, or against a wall or stable object.

Fit the shaft cover to the output spigot of the spreader auger gearbox.

The machine is now ready for use without spinner deck.

ADJUSTMENT OF CANOPY & BLADES

For the best results

1

2

Fix the canopy on the inner positions for light materials i.e. Poultry manure.

For heavy material i.e. slurry or sludge adjust canopy out as far as possible so as

3

4 not to deposit material beyond the deck into gaps between the discs.

To increase the width of the spread pattern adjust the angle of blades forward on the disc.

If the spread pattern is light immediately behind the machine adjust the angle of

5 the blades back.

It is possible to achieve an even spread by adjusting the blades, as opposing pairs. i.e. Blade 1 and 3 position 3 and blade 2 and 4 in position 1.

Page

118


9.11 HANDBRAKE CONTROL MULTI-STROKE MS45

Page

119



Page

120



3

4

1

2

5

KEY QTY

PART No.

RH UNIT

PART No.

LH UNIT

DESCRIPTION

1 MS45-325 MS45-328 BACKPLATE ASSY. C/W PAWL, SPRING & CIRCLIP

1 MS45-326 MS45-329 DRUM RACK ASSY. C/W GREASE NIPPLE & SOCKET SCREW

1 MS45-327 MS45-330 LEVER ASSEMBLY. C/W PAWL, SPRING & GRIP

1 MS45-318 MS45-318 AXLE PIN

2 MS45-222 MS45-222 DOUBLE COIL SPRING

6

7

1

1

PARTS OF ASSEMBLIES WHICH MAY BE ORDERED SEPARATELY

MS45-211 MS45-211 PAWL

MS45-319 MS45-321 SPRING - HOLDING PAWL

8

9

1

1

MS45-317 MS45-317 CIRCLIP - HOLDING PAWL

MS45-316 MS45-320 SPRING - APPLICATION PAWL

10 1 MS45-125 MS45-125 SOCKET SET SCREW - FULL DOG

11 1 MS45-105 MS45-105 GREASE NIPPLE

12 1 MS45-159 MS45-159 GRIP FOR LEVER

Page

121


10. ELECTRICS

10.1 WIRING FOR 12v 7 PIN PLUG

1) YELLOW –Y– L.H INDICATOR

2) BLUE –B– FOG

3) WHITE -W– EARTH

4) GREEN – G- R.H. INDICATOR

5) BROWN –BR- TAIL

6) RED –R- STOP

7) BLACK –BL- SIDE MARKERS

Pins 5 & 7 may be linked.

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10.2 REAR LAMPS - 70152

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123


10.3 FRONT MARKER LAMP - 70154

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10.4 7 PIN CONNECTOR - 70156

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125


10.5 7 PIN LIGHT LOOM - 70160

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126


10.6 7 PIN LIGHT CIRCUIT

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10.7 7 PIN LIGHTING CIRCUIT FOR REAR DRAWBAR

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11. HEALTH AND SAFETY

11.1 Hazardous machinery warning

This machine is hazardous if improperly used and may cause serious injury or death if not used in accordance with these operating instructions and safety warnings.

Employers are required to train and supervise all operators and assistants to observe safety precautions described by this handbook, the installation process and by warning decals.

11.2 Loss of control

Overloading, excessive speed or use on excessive slopes may result in loss of control.

The towing tractor must be suitable for the trailer weight and other operating conditions. Trailer brakes must be used at all times.

11.3 Operation around bystanders

Do not operate this machine in proximity to bystanders who may be injured by projectiles or other functions including being run over or entangled in the auger.

11.4 Hydraulic fluid penetration or burning

Operators must be trained to avoid risks relating to the possibility of hydraulic fluid penetration resulting from high pressure fluid sprays directly contacting an operators skin. Hydraulic components may also be hot and may cause burning if touched.

11.5 Electrocution

An operator or a bystander could be electrocuted if the guillotine door was raised where there is a possibility of contact with overhead electrical wires.

11.6 Body entry

A person must not enter the body while the machine is running. Care must be taken to avoid slip/fall injuries while entering the body .

11.7 Coupling / Decoupling

Care must be taken to avoid crushing an assistant when coupling or decoupling the machine to a tractor.

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11.8 Machinery start up

Sound the horn before starting this machine.

11.9 Machinery shut down

This machine must be operated from a tractor driver’s seat. The tractor and machine must be shut down, the key removed and hydraulics lowered, if the driver leaves the seat or before any adjustments or repairs are made.

11.10 Additional driver protection

Extra protection can be achieved by lowing the slurry door as the load decreases in height.

11.11 PTO Connection and gaurding

Improper PTO connection and operation may cause machine failure and injury to an operator. PTO shaft guards must be used at all time.

WARNINGS

Keep all limbs clear of the spreading augers when in motion. Do not attempt to remove obstacles or carry out adjustments without stopping spreader operation first. Taking short cuts can result in permanent injury or loss of life.

Before attempting to carry out any check or adjustments disengage the PTO and stop the tractor engine and remove key.

Guards are provided for your safety. Never operate the spreader with any removed or open.

Before engaging the PTO make sure that there is no person standing to the rear or side of the spreader. Please observe at all times during spreading operation that no person or persons present within the working proximity. Remember any foreign objects hidden in the material i.e. stones, bricks, wood etc can be thrown further than the actual material, which could result in serious injury or loss of life.

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12. WARRANTY

During the 12 month warranty period any failures which occur due to faulty components or workmanship must be reported to G.T. Bunning & Sons Ltd before any repairs or replacements of components is carried out. The warranty period commences on the despatch date from the factory. All parts not guaranteed by G.T. Bunning & Sons

Ltd are covered by the component manufacturer and are subject to their own warranty.

The warranty terms only apply to machines that have been subject to fair wear and tear operation and where routine maintenance has been carried out.

13. IMPORTANT INFORMATION

When using the speader in conjunction with a tractor which has a fast and slow response control on the spool valves, check that the control on the spool valve is not in the slow position in respect of the floor drives, as this will over ride the variable floor speed.

The spreader always runs very quietly when working, if loud banging noises are heard this will mean that foreign objects are in the material. Obviously the shearbolt may well break. If the shearbolts on the PTO has not sheared and the noises persists STOP THE

SPREADER SWITCH OFF TRACTOR ENGINE and check the spreader.

From new, it is strongly recommended that you do not use a high pressure cold washer and definatley not a hot pressure washer to the outside of the spreader for 12 weeks .

This will damage the paintwork whilst normal curing of the paint takes place.

Careful low pressure washing is acceptable.

Do not let manure dry and set on fresh paint for the first 3-4 weeks. During this period it is advisable to clean the machine after use as instructed.

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14. NOTES

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15. TECHNICAL DATA & SPECIFICATIONS

GROSS DESIGN Kg

GROSS GB Kg

AXLE DESIGN Kg

AXLE GB Kg

EYE Kg

TARE WEIGHT Kg

PAYLOAD Kg

PAYLOAD + TARE Kg

MODEL

75 90 105 105C 120 150

12500 16000 17500 17500 18750 20750

12500 13170 13670 13670 13920 13920

10000 13000 14000 14000 15000 17000

10000 10170 10170 10170 10170 10170

2500 3000 3500 3500 3750 3750

--

7500

--

--

9000

--

5050

10500

15550

5050

10500

15550

5530

12000

17530

--

15000

--

Axle

Axle beam size

Carrying capcacity

75

Single

90mm

7500 Kg

90

Single

100mm

9000 Kg

105

Single

110mm

MODEL

105C

Single

110mm

10500 Kg 10500 Kg

120

Single

140mm

12000 Kg

150

Single

150mm

15000 Kg

Cubic meters level

Cubic meter heaped

6.8m

9.1m

8.6m

11.4m

10.4m

13.2m

9.6m

12.9

11.6

14.6m

12.6

15.9m

Extended capacity 15.3m

18.6m

20.4m

N/A 22.2m

24.3m

Body size (int.mm)

4150x1500x1010 5150x1500x1010x 5150x1500x1240 4200x1500x1270 5450x1500x1315 5950x1500x1315

Floor drive Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

Floor chain size

Brake size mm

Tyre size

16mm

355x80

16mm

400x80

16.9x34 PR14 18.4x34 PR14

16mm

400x80

16mm

400x80

16mm

406x140

16mm

406

580/70 R38 580/70 R38 580/70 R38 580/70 R38

Spread Mech

Spread width

PTO speed

Floor plate

Side plate

Twin vertical augers Twin vertical augers Twin vertical augers Twin vertical augers Twin vertical augers Twin vertical augers

Up to 16m Up to 16m Up to 16m Up to 16m Up to 16m Up to 16m

1000 RPM 1000 RPM 1000 RPM 1000 RPM 1000 RPM 1000 RPM

5mm

4mm

5mm

4mm

5mm

4mm

5mm

4mm

5mm

4mm

5mm

4mm

FOR PROMPT IDENTIFICATION AND SUPPLY OF SPARES, ALWAYS QUOTE CHASSIS

SERIAL NUMBER (found on the chassis identification plate).

Manual Author Robert Spurgeon. 2008

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BUNNING MK4 75 - B3105 Instruction & Spares Manual

CHASSIS SERIAL NUMBER

Manual Author Robert Spurgeon. 2008

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