ABB M2000, M2004, M98 Technical Reference Manual 72 Pages
ABB M2000, M2004, M98 Technical Reference Manual
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ROBOTICS
Technical reference manual
Lubrication in gearboxes
Trace back information:
Workspace R17-2 version a11
Checked in 2017-09-20
Skribenta version 5.1.011
Technical reference manual
Lubrication in gearboxes
M98, M2000, M2000A, M2004
Document ID: 3HAC042927-001
Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2012-2017 ABB. All rights reserved.
ABB AB, Robotics
Robotics and Motion
Se-721 68 Västerås
Sweden
Table of contents
Table of contents
Amount of lubrication when ordered as spare part ...................................................
2 Articulated robots - four axes
3 Articulated robots - six axes
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
5
This page is intentionally left blank
Overview of this manual
Overview of this manual
About this manual
This manual contains information about:
• the type of lubrication oil or grease that is used in gearboxes
• the article numbers for lubrication oil or grease
• the amount of lubrication oil or grease that is used in gearboxes
• the amount of lubrication oil or grease that is delivered as spare part.
Usage
This manual shall be used during:
• inspection of lubrication oil or grease levels
• changing lubrication oil or grease.
Who should read this manual?
This manual is intended for:
• installation personnel
• maintenance personnel
• repair personnel.
Prerequisites
Maintenance/repair/installation personnel working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and electrical installation/maintenance/repair work.
References
Information how to inspect or change lubrication oil or grease in gearboxes, as well as maintenance schedules, is found in the product manual for the respective manipulator.
Reference
Operating manual - General safety information i
Product manual - IRB 120
Product manual - IRB 140
Product manual - IRB 260
Product manual - IRB 360
Product manual - IRB 460
Product manual - IRB 660
Product manual - IRB 760
Product manual - IRB 1200
Product manual - IRB 1410
Product manual - IRB 1520
Product manual - IRB 1600/1660
Document ID
3HAC031045-001
3HAC035728-001
3HAC027400-001
3HAC026048-001
3HAC030005-001
3HAC039842-001
3HAC025755-001
3HAC039838-001
3HAC046983-001
3HAC026320-001
3HAC043435-001
3HAC026660-001
Continues on next page
7 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
Overview of this manual
Continued
Revisions
Reference
Product manual - IRB 2400
Product manual - IRB 2600
Product manual - IRB 4400
Product manual - IRB 4600
Product manual - IRB 4600 Foundry Prime
Product manual - IRB 6400RF
Product manual - IRB 6600/6650 Type A
Product manual - IRB 6600/6650 Type A Foundry Prime
Product manual - IRB 6600/6650 Type B
Product manual - IRB 6600/6650 Type B Foundry Prime
Product manual - IRB 6620
Product manual - IRB 6620LX
Product manual - IRB 6640
Product manual - IRB 6640 Foundry Prime
Document ID
3HAC022031-001
3HAC035504-001
3HAC022032-001
3HAC033453-001
3HAC040585-001
3HAC027076-001
3HAC020938-001
3HAC044349-001
3HAC023082-001
3HAC041132-001
3HAC027151-001
3HAC035737-001
3HAC026876-001
3HAC040586-001
Product manual - IRB 6650S
Product manual - IRB 6660
Product manual - Product.ProductName
Product manual - IRB 7600
Product manual - IRB 7600 Foundry Prime
Product manual - IRB 8700
Product manual - IRB 910SC
Product manual - IRBT 4004/6004/7004
3HAC020993-001
3HAC028197-001
Document.ID-1
3HAC022033-001
3HAC044350-001
3HAC052853-001
3HAC056430-001
3HAC028506-001
Product manual - IRBP /D2009 i
Product manual - Motor Units and Gear Units 3HAC040148-001
This manual contains all safety instructions from the product manuals for the manipulators and the controllers.
-
Revision
A
B
Description
First edition.
• The heading Spare Part number in tables is replaced by WebConfig number . Spare part number is only shown in section
Amount of lubrication when ordered as spare part on page 14 .
• Spare part number for Shell Tivela S150 is updated.
• The WebConfig number for Mobil SHC Cibus 220 is corrected.
• The amount of oil in the axis-6 gearbox for IRB 7600, with insulated turning disk, is corrected, see
.
Continues on next page
8 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
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Overview of this manual
Continued
G
H
Revision
C
D
E
F
J
Description
• A caution has been added throughout the manual (valid for IRB
120, IRB 1520, IRB 1600, IRB 1600ID, IRB 6620, IRB 6620LX and
IRB 6640), informing to observe the different amount in a new wrist compared to when it is refilled after draining.
• Lubrication oil for IRB1600ID in axis-4, axis-5 and axis-6 is added.
• The amount of oil for IRB 4400/4450S in the axis-2 and axis-3 gearboxes is separated for better understanding.
• The information in the tables of IRB 4600 is updated for better understanding.
• The information in the tables of IRB 6600/6650 type B and
6600ID/6650ID type B is updated for better understanding.
• The amount of oil in the axis-6 gearbox of IRB6600ID and 6650ID type B is changed.
• Information about axis-6 gearbox for IRB 6620 Foundry Plus and
Standard is updated for better understanding.
• The amount of oil in the axis-6 gearbox for IRB 6620 is changed.
• The amount of oil in the axis-6 gearbox for IRB 6620LX is changed.
• The amount of oil in the axis-6 gearbox for IRB 6640 with wrist type 2 is changed.
• Information about oil in the axis-6 gearbox for IRB 6640 with wrist type 1 is added.
• The amount of oil for positioners is added, see
• Lubrication oil for IRB 2600 is added for serial numbers from
101000- or 501000-.
• Lubrication oil for IRB 4600 Type C is added.
• IRBP Y-X is removed from the manual. The product is phased out.
• Lubrication for IRBT 4003/6003/7003 is added.
• Quantity of lubrication for IRBT 4004/6004/7004 is added.
• Lubrication oil for IRB 4600 in axis-4 gearbox is corrected for Type
C and Other design than Type C .
• The product name Shell Tivela S 150 is changed to Shell Omala
S4 WE 150 .
• The amount of oil in axis-1 gearbox of IRB 140 is changed.
• The amount of grease in axis-5 gearbox of IRB 1410 is changed.
• The amount of grease in axis-3 gearbox of IRB 120 is changed.
• The unit has changed from "liter" to "milliliter" (ml) in IRB 360.
Amount is not changed.
• Lubrication oil for IRB 6700 -235/2.65, -205/2.80, -175/3.05, -
150/3.20 is added.
• Correction regarding serial numbers for IRB 2600ID-15/1.85, -8/2.0
floor mounted, M2004.
• Lubrication oil for IRB 4600 in axis-4 gearbox is corrected for both
Type C and Other design than Type C .
• The article number and name for grease in axis-5 and -6 gearbox of IRB 1410 is changed.
• Lubrication oil for IRB 6700 -200/2.60, -155/2.85, -300/2.70, -
245/3.00 is added.
• The illustration showing different oil groups is updated.
• The caution informing about mixing oil types is updated throughout the manual.
Technical reference manual - Lubrication in gearboxes
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Continues on next page
9
Overview of this manual
Continued
N
P
Q
R
L
M
Revision
K
Description
• The amount of oil is updated to an indicative value for IRB 6600,
IRB 6620, IRB 6620LX, IRB 6640, IRB 6650S, IRB 6660, IRB 6700, and IRB 7600. Always judge the correct amount of filling by inspecting the oil level according to the procedure in the product manual. By doing this, the following risks are avoided:
Too much lubrication may cause leakage due to over pressure in the gearbox.
Too little lubrication may cause reduced lifetime of the gearbox due to lack of lubrication.
• Lubrication for IRB 1200 is added.
• Lubrication oil for IRB 8700 is added.
• Lubrication oil for IRBT 2005 is added.
• Lubrication for IRB 4400 Foundry plus added for axis 4-6.
• The article number and amount of grease on each axis is changed for IRB 120.
• The amount of grease on axes 2, 3, and 5 is changed for IRB 1200.
• Name change of grease (Longtime PD 0 → Tribol GR 100-0 PD)
• Lubrication for IRB 1600ID-6/1.55 is added.
• Lubrication for IRB 910SC is added.
• Lubrication for IRB 120, Food Grade lubrication is added.
• Lubrication for IRB 1200, Food Grade lubrication is added.
• Rename of the variant IRB 1600ID - 6/1.55 to IRB 1660ID - 6/1.55.
• Lubrication for IRB 1600ID-4/1.55 is added.
• Lubrication for IRB 360-6/1600 and -8/1130 are added.
• Added information about IRB 6700Inv.
10 Technical reference manual - Lubrication in gearboxes
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© Copyright 2012-2017 ABB. All rights reserved.
1 Introduction
1.1 Before you start
1 Introduction
1.1 Before you start
Note
Before starting any inspection, maintenance, or changing activities of lubrication, always verify that you have the latest available revision of this manual. Any updates of the manual in between the main releases will be published on ABB
Library. Contact your local ABB for information.
Content in this manual
This manual contains information about the lubrication oil or grease in the gearboxes of the manipulators. It covers all currently available manipulators (IRB,
IRBT, IRBP, and MU/GU), each presented in a separate chapter. This lubrication manual is a complement to the product manuals for the manipulators.
The information in this manual - type of lubrication, article numbers and the amount used in gearboxes - is only presented here.
Inspection and change of lubrication
The instructions for inspecting the lubrication levels and changing the lubrication are found in the product manuals for the manipulators.
Technical reference manual - Lubrication in gearboxes
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11
1 Introduction
1.2 Compatibility of lubrication oils
1.2 Compatibility of lubrication oils
Mixing of oils
Some lubrication oils cannot be mixed with other oils. Severe damage may be caused if they are mixed.
The figure
shows two different groups of oil types. The oils within each group are mixable with each other, but not with any other oil outside the group.
If oils from different groups are mixed, the gearbox must be thoroughly rinsed as described in
Rinsing the gearbox on page 13
.
If oils within the same group are mixed, it is sufficient to drain and refill the gearbox with the correct type of oil.
Note
Even if the oils within a group are mixable, it does not mean that they are equivalent! Always use the type of oil that is specified in the table for each robot.
Groups of oil
1.
Optimol Optigear
RMO150
Mobil SHC Cibus 220
Castrol Optigear
Synthetic RO150
Mobilgear 600 XP 320 Optimol Optigear BM100
2.
Shell Tivela S150 Kyodo Yushi TMO150 xx1200000013
1
2
Oil group 1
Oil group 2
The oils in this group are mixable within the group, but not with any other oil outside the group.
Optimol Optigear RMO 150, Castrol Optigear Synthetic RO 150, Mobilgear
600 XP 320, Mobil SHC Cibus 220, Mobil SHC Cibus 220, Optimol Optigear BM 100.
The oils in this group are mixable within the group, but not with any other oil outside the group.
Shell Omala S4 WE 150, (old product name Shell Tivela S150), Kyodo
Yushi TMO 150.
Continues on next page
12 Technical reference manual - Lubrication in gearboxes
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1 Introduction
1.2 Compatibility of lubrication oils
Continued
Mixing types of oil may cause severe damage!
When refilling or replacing oil in a gearbox it is important to first check which type of oil is recommended for use in the gearbox. As Kyodo Yushi TMO 150 and Shell
Tivela S 150 (new product name Shell Omala S4 WE 150) are not compatible with mineral oil, contamination with other types of oil in the gearboxes is not acceptable.
Equipment used in handling Kyodo Yushi or Shell Tivela S 150 (new product name
Shell Omala S4 WE 150) must be carefully cleaned before use!
If the type of oil needs to be changed to an oil from a different group of oils (see figure
Groups of oil on page 12 ), the gearbox must be thoroughly rinsed. See
Rinsing the gearbox on page 13
.
Rinsing the gearbox
Depending on which types of oil are mixed and which type of oil shall be filled in the gearbox after rinsing, use the appropriate procedure.
The same applies if the type of oil shall be changed in the gearbox.
Note
The explanation given for Kyodo Yushi TMO 150 also applies to Shell Tivela S
150 (new product name Shell Omala S4 WE 150).
The explanation given for Mobilgear 600 XP 320 also applies to Mobil Gearlube
X320.
Kyodo Yushi TMO 150 mixed with Optimol Optigear RMO 150 or Castrol Optigear RO 150
Use this procedure to rinse the contaminated gearbox if the oil type Kyodo Yushi
TMO 150 is mixed with Optimol Optigear RMO 150 or Castrol Optigear RO 150.
1 Flush the gearbox properly three times with the correct type of oil. Use a service program when flushing.
2 Refill the gearbox with the correct type of oil.
Kyodo Yushi TMO 150 mixed with Mobilgear 600 XP320
Use this procedure to rinse the contaminated gearbox if the gearbox shall contain
Kyodo Yushi TMO 150 and it is mixed with Mobilgear 600 XP320.
1 Flush the gearbox properly three times with Kyodo Yushi TMO 150. Use a service program when flushing.
2 Refill the gearbox with Kyodo Yushi TMO 150.
Technical reference manual - Lubrication in gearboxes
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13
1 Introduction
1.3 Amount of lubrication when ordered as spare part
1.3 Amount of lubrication when ordered as spare part
Lubrication as spare part
When lubrication is ordered as spare part it is delivered in drums (or containers).
Hence the exact amount of oil or grease that is needed, cannot always be ordered.
The tables show in which amount the lubrication is delivered when ordered as a spare part.
Order size for lubrication oil
This table shows in which amounts that the lubrication oil can be ordered.
Product name Spare part number WebConfig number Amount in container (drum)
3HAC032140-002 3HAC032140-001 209 liters Kyodo Yushi TMO 150
Kyodo Yushi TMO 150 3HAC032140-004
Shell Omala S4 WE 150
(old product name Shell Tivela
S150)
3HAC043226-001
3HAC032140-001
3HAC021469-001
20 liters
1 liter
Shell Omala S4 WE 150
(old product name Shell Tivela
S150)
3HAC043226-002
Shell Omala S4 WE 150
(old product name Shell Tivela
S150)
3HAC043226-003
Shell Omala S4 WE 150
(old product name Shell Tivela
S150)
3HAC043226-004
Optimol Optigear BM 100 3HAC042564-001
3HAC021469-001
3HAC021469-001
3HAC021469-001
5 liters
10 liters
20 liters
Castrol Optigear RO150
Castrol Optigear RO150
Castrol Optigear RO150
3HAC042589-001
3HAC042592-001
3HAC042577-001
3HAC0860-1
3HAC031291-001
3HAC031291-001
3HAC031291-001
5 liters
1.000 liters
206 liters
10 liters
Mobilgear 600 XP 320
Mobil SHC Cibus 220
Mobil SHC Cibus 220
3HAC042471-001
3HAC6450-3
3HAC042574-001
11712016-604
3HAC6450-2
3HAC6450-2
10 liters
0.9 liters
0.2 liters
Order size for lubrication grease
This table shows in which amounts that the lubrication grease can be ordered.
Product name Spare part number WebConfig number Amount in container (drum)
3HAC042534-001 3HAA1001-294 420 ml Optimol Long time PD0
Optimol Long time PD2 3HAC9408-1
Shell GADUS S2 V220AC 2 3HAC042536-001
Harmonic Grease 4B No.2
3HAC037302-001
-
3HAB3537-1
3HAC031695-001
420 ml
400 g
500 g
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2 Articulated robots - four axes
2.1 IRB 260
2 Articulated robots - four axes
2.1 IRB 260
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table shows the lubrication oil that is currently used in the gearboxes of the robot.
IRB 260 - all variants, M2004
Axis
Axis 1
Axis 2
Axis 3
Axis 4
Axis 5
Axis 6
WebConfig number
11712016-604
11712016-604
11712016-604
3HAC032140-001
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Not applicable
Not applicable
Kyodo Yushi TMO 150
The information in the table updated: July 4 2012.
Amount
6,400 ml
4,500 ml
3,800 ml
70 ml
Technical reference manual - Lubrication in gearboxes
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15
2 Articulated robots - four axes
2.2 IRB 460
2.2 IRB 460
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table shows the lubrication oil that is currently used in the gearboxes of the robot.
IRB 460-110/2.4, M2004
Axis
Axis 1
Axis 2
Axis 3
Axis 4
Axis 5
Axis 6
WebConfig number
3HAC032140-001
3HAC032140-001
3HAC032140-001
3HAC032140-001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Not applicable
Not applicable
Kyodo Yushi TMO 150
The information in the table updated: September 27 2013.
Amount
5,900 ml
3,200 ml
3,200 ml
300 ml
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© Copyright 2012-2017 ABB. All rights reserved.
2 Articulated robots - four axes
2.3 IRB 660
2.3 IRB 660
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table shows the lubrication oil that is currently used in the gearboxes of the robot.
IRB 660-180/3.15, -250/3.15, M2004
Axis
Axis 1
Axis 2
Axis 3
Axis 4
Axis 5
Axis 6
WebConfig number
3HAC032140-001
3HAC032140-001
3HAC032140-001
3HAC032140-001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Not applicable
Not applicable
Kyodo Yushi TMO 150
The information in the table updated: July 4 2012.
Amount
8,000 ml
5,000 ml
5,000 ml
250 ml
Technical reference manual - Lubrication in gearboxes
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17
2 Articulated robots - four axes
2.4 IRB 760
2.4 IRB 760
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table shows the lubrication oil that is currently used in the gearboxes of the robot.
IRB 760-450/3.2, M2004
Axis
Axis 1
Axis 2
Axis 3
Axis 4
Axis 5
Axis 6
WebConfig number
3HAC032140-001
3HAC032140-001
3HAC032140-001
3HAC032140-001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Not applicable
Not applicable
Kyodo Yushi TMO 150
The information in the table updated: July 4 2012.
Amount
8,000 ml
5,000 ml
5,000 ml
850 ml
18 Technical reference manual - Lubrication in gearboxes
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© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.1 IRB 120
3 Articulated robots - six axes
3.1 IRB 120
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of grease - currently used
This table shows the lubrication grease that is currently used in the gearboxes of the robot.
IRB 120-3/0.6, M2004
Note
The gearboxes contain grease, not lubrication oil!
The amount is measured in grams.
4
5
6
Axis
1
2
3
WebConfig number
3HAC031695-001
3HAC031695-001
3HAC031695-001
3HAC031695-001
3HAC031695-001
3HAC031695-001
Type
Harmonic grease 4B No. 2
Harmonic grease 4B No. 2
Harmonic grease 4B No. 2
Harmonic grease 4B No. 2
Harmonic grease 4B No. 2
Harmonic grease 4B No. 2
The information in the table updated: February 19 2016.
IRB 120-3/0.6, food grade lubrication, M2004
Note
The gearboxes contain grease, not lubrication oil!
The amount is measured in grams.
4
5
6
Axis
1
2
3
WebConfig number
3HAC043771-001
3HAC043771-001
3HAC043771-001
3HAC043771-001
3HAC043771-001
3HAC043771-001
Type
LUBRIPLATE SYNXTREME FG-0
LUBRIPLATE SYNXTREME FG-0
LUBRIPLATE SYNXTREME FG-0
LUBRIPLATE SYNXTREME FG-0
LUBRIPLATE SYNXTREME FG-0
LUBRIPLATE SYNXTREME FG-0
The information in the table updated: February 19 2016.
Amount
58 gram
40 gram
11 gram
3.5 gram
5 gram
3.5 gram
Amount
66 gram
40 gram
11 gram
3.5 gram
5 gram
3.5 gram
Technical reference manual - Lubrication in gearboxes
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19
3 Articulated robots - six axes
3.2 IRB 140 type C
3.2 IRB 140 type C
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table shows the lubrication oil that is currently used in the gearboxes of the robot.
IRB 140-6/0.8 & IRB 140T-6/0.8, M2004
CAUTION
The total amount of lubrication oil in a new wrist can not be refilled after the gearbox has been drained. In order to avoid future leakage due to overpressure, refill the gearbox with the amount shown in the table.
Axis
1
2
3
4
5-6
WebConfig number
11712016-604
11712016-604
11712016-604
11712016-604
3HAC0860-1
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Optimol Optigear BM 100
Amount
1,200 ml
1,000 ml
300 ml
200 ml
New wrist: 350 ml
Refilling the wrist: 300 ml
The information in the table updated: January 15 2013.
20 Technical reference manual - Lubrication in gearboxes
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3 Articulated robots - six axes
3.3 IRB 1200
3.3 IRB 1200
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of grease - currently used
This table shows the lubrication grease that is currently used in the gearboxes of the robot.
IRB 1200 all variants, M2004
Note
The gearboxes contain grease, not lubrication oil!
The amount is measured in grams.
2
3
4
5
6
Axis
1
WebConfig number
3HAC037302-001
3HAC037302-001
3HAC037302-001
N/A
3HAC037302-001
3HAC037302-001
Type
Harmonic grease 4B No. 2
Harmonic grease 4B No. 2
Harmonic grease 4B No. 2
N/A
Harmonic grease 4B No. 2
Harmonic grease 4B No. 2
The information in the table updated: February 19 2016.
IRB 1200 all variants, food grade lubrication, M2004
Note
The gearboxes contain grease, not lubrication oil!
The amount is measured in grams.
2
3
4
5
6
Axis
1
WebConfig number
3HAC043771-001
3HAC043771-001
3HAC043771-001
N/A
3HAC043771-001
3HAC043771-001
Type
LUBRIPLATE SYNXTREME FG-0
LUBRIPLATE SYNXTREME FG-0
LUBRIPLATE SYNXTREME FG-0
N/A
LUBRIPLATE SYNXTREME FG-0
LUBRIPLATE SYNXTREME FG-0
The information in the table updated: February 19 2016.
Amount
80 gram
60 gram
32 gram
N/A
9 gram
8.5 gram
Amount
80 gram
60 gram
32 gram
N/A
9 gram
8.5 gram
Technical reference manual - Lubrication in gearboxes
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© Copyright 2012-2017 ABB. All rights reserved.
21
3 Articulated robots - six axes
3.4 IRB 1410
3.4 IRB 1410
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table shows the lubrication oil and grease that is currently used in the gearboxes of the robot.
IRB 1410 all variants, M2004
Note
Axis-5 and axis-6 contains grease!
Axis-1, axis-2, axis-3, and axis-4 contains lubrication oil.
Axis
1
2
3
4
5-6
WebConfig number
11712016-604
11712016-604
11712016-604
11712016-604
3HAC042536-001
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Shell GADUS S2 V220AC 2
The information in the table updated: September 27 2013.
Amount
2,000 ml
1,700 ml
1,700 ml
30 ml
60 gram
22 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.5 IRB 1520
3.5 IRB 1520
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
These tables show the lubrication oil that is currently used in the gearboxes of the robot, depending on version.
IRB 1520ID -4/1.5 floor mounted, M2004
CAUTION
The total amount of lubrication oil in a new wrist can not be refilled after the gearbox has been drained. In order to avoid future leakage due to overpressure, refill the gearbox with the amount shown in the table.
Axis
1
2
3
4
5-6
WebConfig number
3HAC032140-001
3HAC032140-001
3HAC032140-001
11712016-604
3HAC0860-1
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Optimol Optigear BM 100
Amount
350 ml
520 ml
320 ml
350 ml
New wrist: 130 ml
Refilling the wrist: 110 ml
The information in the table updated: January 15 2013.
IRB 1520ID -4/1.5 suspended, M2004
CAUTION
The total amount of lubrication oil in a new wrist can not be refilled after the gearbox has been drained. In order to avoid future leakage due to overpressure, refill the gearbox with the amount shown in the table.
Axis
1
2
WebConfig number
3HAC032140-001
3HAC032140-001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
Amount
600 ml
520 ml
Continues on next page
23
3 Articulated robots - six axes
3.5 IRB 1520
Continued
Axis
3
4
5-6
WebConfig number
3HAC032140-001
11712016-604
3HAC0860-1
Type
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Optimol Optigear BM 100
Amount
320 ml
350 ml
New wrist: 130 ml
Refilling the wrist: 110 ml
The information in the table updated: January 15 2013.
24 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.6 IRB 1600/1660ID type A
3.6 IRB 1600/1660ID type A
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table shows the lubrication oil currently used in the gearboxes.
IRB 1600, all variants, M2004
IRB 1600 -5/1.2, -5/1.45, -6/1.2, -6/1.45, -7/1.3, -7/1.45, -8/1.2, -8/1.45
CAUTION
The total amount of lubrication oil in a new wrist can not be refilled after the gearbox has been drained. In order to avoid future leakage due to overpressure, refill the gearbox with the amount shown in the table.
Axis
1
2
3
4
5-6
WebConfig number
11712016-604
11712016-604
11712016-604
11712016-604
3HAC0860-1
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Amount
3,400 ml
3,400 ml
Mobilgear 600 XP 320
Mobilgear 600 XP 320
500 ml
350 ml
Optimol Optigear BM 100 New wrist: 350 ml
Refilling the wrist: 300 ml
The information in the table updated: January 15 2013.
IRB 1600ID - 4/1.5, M2004
CAUTION
The total amount of lubrication oil in a new wrist can not be refilled after the gearbox has been drained. In order to avoid future leakage due to overpressure, refill the gearbox with the amount shown in the table.
Axis
1
WebConfig number
11712016-604
Type
Mobilgear 600 XP 320
Amount
3,400 ml
Continues on next page
25 Technical reference manual - Lubrication in gearboxes
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3 Articulated robots - six axes
3.6 IRB 1600/1660ID type A
Continued
Axis
2
3
4
5
5-6
WebConfig number
11712016-604
11712016-604
11712016-604
11712016-604
3HAC0860-1
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Amount
3,400 ml
500 ml
300 ml
Mobilgear 600 XP 320 15 ml
Optimol Optigear BM 100 New wrist: 130 ml
Refilling the wrist: 110 ml
The information in the table updated: January 15 2013.
IRB 1660ID - 6/1.55, - 4/1.55, M2004
CAUTION
The total amount of lubrication oil in a new wrist can not be refilled after the gearbox has been drained. In order to avoid future leakage due to overpressure, refill the gearbox with the amount shown in the table.
2
3
4
5
6
Axis
1
WebConfig number
11712016-604
11712016-604
11712016-604
11712016-604
3HAC0860-1
3HAC0860-1
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Amount
3,400 ml
3,400 ml
500 ml
350 ml
Optimol Optigear BM 100 15 ml
Optimol Optigear BM 100 240 ml
The information in the table updated: October 30 2015.
26 Technical reference manual - Lubrication in gearboxes
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3 Articulated robots - six axes
3.7 IRB 2400
3.7 IRB 2400
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
These tables show the lubrication oil that is currently used in the gearboxes of the robot, depending on version.
IRB 2400 /10, /16, M98, M2000, M2000A & M2004
Axis
1
2
3
4
5-6
WebConfig number
11712016-604
11712016-604
11712016-604
3HAC0860-1
3HAC0860-1
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Optimol Optigear BM 100
Optimol Optigear BM 100
The information in the table updated: July 4 2012.
Amount
6,400 ml
4,500 ml
3,800 ml
1,500 ml
800 ml
IRB 2400 /L, M98, M2000, M2000A & M2004
Axis
1
2
3
4
5-6
WebConfig number
11712016-604
11712016-604
11712016-604
11712016-604
11712016-604
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
The information in the table updated: July 4 2012.
Amount
6,400 ml
4,500 ml
3,800 ml
30 ml
120 ml
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
27
3 Articulated robots - six axes
3.8 IRB 2600
3.8 IRB 2600
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
These tables shows the lubrication oil currently used in gearboxes, depending on version.
IRB 2600-20/1.65, -12/1.65, -12/1.85 floor mounted, M2004
This table is valid for robots with serial numbers from 101000- or 501000-.
Axis
1
2
3
4
5-6
WebConfig number
3HAC021469-001
3HAC021469-001
3HAC032140-001
3HAC0860-1
3HAC0860-1
Type
Shell Omala S4 WE 150
Shell Omala S4 WE 150
Kyodo Yushi TMO 150
Optimol Optigear BM 100
Optimol Optigear BM 100
The information in the table updated: September 26 2013.
Amount
600 ml
800 ml
450 ml
1,800 ml
800 ml
IRB 2600-20/1.65, -12/1.65, -12/1.85 floor mounted, M2004
This table is valid for robots with serial numbers up to -100999 or -500999.
Axis
1
2
3
4
5-6
WebConfig number
3HAC021469-001
3HAC021469-001
3HAC032140-001
3HAC0860-1
3HAC0860-1
Type
Shell Omala S4 WE 150
Shell Omala S4 WE 150
Kyodo Yushi TMO 150
Optimol Optigear BM 100
Optimol Optigear BM 100
Amount
1,000 ml
900 ml
450 ml
1,800 ml
800 ml
The information in the table updated: September 26 2013.
IRB 2600-20/1.65, -12/1.65, -12/1.85 suspended, M2004
This table is valid for robots with serial numbers from 101000- or 501000-.
Axis
1
WebConfig number
3HAC021469-001
Type
Shell Omala S4 WE 150
Amount
1,000 ml
Continues on next page
28 Technical reference manual - Lubrication in gearboxes
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3 Articulated robots - six axes
3.8 IRB 2600
Continued
Axis
2
3
4
5-6
WebConfig number
3HAC021469-001
3HAC032140-001
3HAC0860-1
3HAC0860-1
Type
Shell Omala S4 WE 150
Kyodo Yushi TMO 150
Optimol Optigear BM 100
Optimol Optigear BM 100
The information in the table updated: September 26 2013.
Amount
800 ml
450 ml
1,800 ml
800 ml
IRB 2600-20/1.65, -12/1.65, -12/1.85 suspended, M2004
This table is valid for robots with serial numbers up to -100999 or -500999.
Axis
1
2
3
4
5-6
WebConfig number
3HAC021469-001
3HAC021469-001
3HAC032140-001
3HAC0860-1
3HAC0860-1
Type
Shell Omala S4 WE 150
Shell Omala S4 WE 150
Kyodo Yushi TMO 150
Optimol Optigear BM 100
Optimol Optigear BM 100
The information in the table updated: September 26 2013.
Amount
1,400 ml
900 ml
450 ml
1,800 ml
800 ml
IRB 2600ID-15/1.85, -8/2.0 floor mounted, M2004
This table is valid for robots with serial numbers from 101000- or 501000-.
4
5
6
Axis
1
2
3
WebConfig number
3HAC021469-001
3HAC021469-001
3HAC032140-001
3HAC0860-1
3HAC0860-1
3HAC0860-1
Type
Shell Omala S4 WE 150
Shell Omala S4 WE 150
Kyodo Yushi TMO 150
Optimol Optigear BM 100
Optimol Optigear BM 100
Optimol Optigear BM 100
The information in the table updated: September 26 2013.
Amount
600 ml
800 ml
450 ml
1,800 ml
15 ml
240 ml
IRB 2600ID-15/1.85, -8/2.0 floor mounted, M2004
This table is valid for robots with serial numbers up to 101000- or 501000-.
4
5
6
Axis
1
2
3
WebConfig number
3HAC021469-001
3HAC021469-001
3HAC032140-001
3HAC0860-1
3HAC0860-1
3HAC0860-1
Type
Shell Omala S4 WE 150
Shell Omala S4 WE 150
Kyodo Yushi TMO 150
Optimol Optigear BM 100
Optimol Optigear BM 100
Optimol Optigear BM 100
The information in the table updated: September 26 2013.
Amount
1,000 ml
900 ml
450 ml
1,800 ml
15 ml
240 ml
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
Continues on next page
29
3 Articulated robots - six axes
3.8 IRB 2600
Continued
IRB 2600ID-15/1.85, -8/2.0 suspended, M2004
This table is valid for robots with serial numbers from -100999 or -500999.
4
5
2
3
6
Axis
1
WebConfig number
3HAC021469-001
3HAC021469-001
3HAC032140-001
3HAC0860-1
3HAC0860-1
3HAC0860-1
Type
Shell Omala S4 WE 150
Shell Omala S4 WE 150
Kyodo Yushi TMO 150
Optimol Optigear BM 100
Optimol Optigear BM 100
Optimol Optigear BM 100
Amount
1,400 ml
900 ml
450 ml
1,800 ml
15 ml
240 ml
The information in the table updated: September 26 2013.
30 Technical reference manual - Lubrication in gearboxes
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© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.9 IRB 4400/4450S
3.9 IRB 4400/4450S
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
These tables shows the lubrication oil that is currently used in the gearboxes of the robot, depending on version.
Note
See separate table for information about IRB 4400 Foundry Plus.
IRB 4400 -45, -60, L30, M2000 & M2004
Axis
1
2
3
4
5-6
WebConfig number
11712016-604
11712016-604
11712016-604
3HAC0860-1
3HAC0860-1
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Optimol Optigear BM 100
Optimol Optigear BM 100
The information in the table updated: January 15 2013.
IRB 4400 -L10, M2000 & M2004
2
3
Axis
1
4
5-6
WebConfig number
11712016-604
11712016-604
11712016-604
3HAC0860-1
3HAC0860-1
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Optimol Optigear BM 100
Optimol Optigear BM 100
The information in the table updated: January 15 2013.
Amount
8,200 ml
5,800 ml
5,800 ml
3,400 ml
3,400 ml
Amount
8,200 ml
5,800 ml
5,800 ml
3,400 ml
800 ml
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
Continues on next page
31
3 Articulated robots - six axes
3.9 IRB 4400/4450S
Continued
IRB 4400 -S, M2000 & M2004
2
3
Axis
1
4
5-6
WebConfig number
11712016-604
11712016-604
11712016-604
3HAC0860-1
3HAC0860-1
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Optimol Optigear BM 100
Optimol Optigear BM 100
The information in the table updated: January 15 2013.
IRB 4450S, M2000 & M2004
3
4
Axis
1
2
5-6
WebConfig number
11712016-604
11712016-604
11712016-604
3HAC0860-1
3HAC0860-1
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Optimol Optigear BM 100
Optimol Optigear BM 100
The information in the table updated: January 15 2013.
IRB 4400 Foundry Plus, M2000 & M2004
2
3
Axis
1
4
5-6
WebConfig number
11712016-604
11712016-604
11712016-604
11712016-604
11712016-604
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
The information in the table updated: October 9 2015.
Amount
10,000 ml
6,000 ml
6,000 ml
3,400 ml
3,400 ml
Amount
8,200 ml
5,800 ml
5,800 ml
3,400 ml
3,400 ml
Amount
10,000 ml
6,000 ml
6,000 ml
4,000 ml
4,000 ml
32 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.10 IRB 4600
3.10 IRB 4600
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil used in Type C and Type D
These tables shows the lubrication oil used in the gearboxes of Type C and Type
D , depending on version. The tables shows the amount for both floor and suspended mounted variants.
For a description of the " Type ", see Product manual - IRB 4600 ( 3HAC033453-001 ) and Product manual - IRB 4600 Foundry Prime ( 3HAC040585-001 ).
IRB 4600-60/2.05, -45/2.05, -40/2.55 floor and suspended mounted, M2004
Axis WebConfig number
1
2
3
4
5-6
3HAC032140-001
3HAC032140-001
3HAC032140-001
3HAC0860-1
3HAC0860-1
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Optimol Optigear BM 100
Optimol Optigear BM 100
Floor
2,060 ml
Amount
Suspended
2,060 ml
2,740 ml
850 ml
2,740 ml
850 ml
3,000 ml
1,900 ml
3,000 ml
1,900 ml
The information in the table updated: July 11 2013.
IRB 4600-20/2.50 floor and suspended mounted, M2004
Axis WebConfig number
1
2
3
4
5-6
3HAC032140-001
3HAC032140-001
3HAC032140-001
3HAC0860-1
3HAC0860-1
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Optimol Optigear BM 100
Optimol Optigear BM 100
Floor
2,060 ml
Amount
Suspended
2,060 ml
2,740 ml
850 ml
3,000 ml
800 ml
2,740 ml
850 ml
3,000 ml
800 ml
The information in the table updated: July 11 2013.
Continues on next page
33 Technical reference manual - Lubrication in gearboxes
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© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.10 IRB 4600
Continued
Type of oil used in other design than Type C and Type D
These tables shows the lubrication oil used in the gearboxes of other design than
Type C or Type D, depending on version. The tables shows the amount for both floor and suspended mounted variants.
For a description of the " Type ", Product manual - IRB 4600 ( 3HAC033453-001 ) and Product manual - IRB 4600 Foundry Prime ( 3HAC040585-001 ).
IRB 4600-60/2.05, -45/2.05, -40/2.55 floor and suspended mounted, M2004
Axis WebConfig number
1
2
3
4
5-6
3HAC021469-001
3HAC032140-001
3HAC021469-001
3HAC0860-1
3HAC0860-1
Type
Shell Omala S4 WE 150
Kyodo Yushi TMO 150
Shell Omala S4 WE 150
Optimol Optigear BM 100
Optimol Optigear BM 100
Floor
1,000 ml
Amount
Suspended
1,400 ml
3,000 ml
700 ml
3,000 ml
700 ml
3,000 ml
1,900 ml
3,000 ml
1,900 ml
The information in the table updated: September 26 2013.
IRB 4600-20/2.50 floor and suspended mounted, M2004
Axis WebConfig number
1
2
3
4
5-6
3HAC021469-001
3HAC032140-001
3HAC021469-001
3HAC0860-1
3HAC0860-1
Type
Shell Omala S4 WE 150
Kyodo Yushi TMO 150
Shell Omala S4 WE 150
Optimol Optigear BM 100
Optimol Optigear BM 100
Floor
1,000 ml
Amount
Suspended
1,400 ml
3,000 ml
700 ml
3,000 ml
700 ml
3,000 ml
800 ml
3,000 ml
800 ml
The information in the table updated: September 26 2013.
34 Technical reference manual - Lubrication in gearboxes
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© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.11 IRB 6400RF
3.11 IRB 6400RF
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table shows the lubrication oil that is currently used in the gearboxes of the robot, depending on version.
IRB 6400RF -200/2.5, -200/2.8, M2004
2
3
4
5
6
Axis
1
WebConfig number
11712016-604
11712016-604
11712016-604
11712016-604
11712016-604
3HAA1001-294
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Tribol GR 100-0 PD
The information in the table updated: July 4 2012.
Amount
~11.2 l
~11.5 l
~12.0 l
6.0 l
6.5 l
0.30 l
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
35
3 Articulated robots - six axes
3.12 IRB 6600/6650 type A
3.12 IRB 6600/6650 type A
CAUTION
The stated amount of lubrication is only indicative. Always judge the correct amount of filling by inspecting the oil level according to the procedure in the product manual. By doing this, the following risks are avoided:
• Too much lubrication may cause leakage due to over pressure in the gearbox.
• Too little lubrication may cause reduced lifetime of the gearbox due to lack of lubrication.
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
These tables show the lubrication oil that is currently used in the gearboxes of the robot, depending on version.
IRB 6600 -225/2.55, 175/2.8, and IRB 6650 -200/2.75, 125/3.2 type A, M2000, M2000A & M2004
Axis
1
2
3
4
5
WebConfig number
3HAC032140-
001
3HAC032140-
001
3HAC032140-
001
11712016-604
11712016-604
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Amount
~7.5 l
~4.5 l or ~2 l i
~2.5 l
Mobilgear 600 XP 320
Mobilgear 600 XP 320
~8 l
~6.5 l
6 3HAC032140-
001
Kyodo Yushi TMO 150 ~0.4 l i
The amount is different depending on the design of the axis-2 motor attachment:
Later designs of motor attachment ~4.5 l
Early designs of motor attachment ~2 l
The information in the table updated: December 4 2014.
Continues on next page
36 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.12 IRB 6600/6650 type A
Continued
IRB 6600 -175/2.55 type A, M2000, M2000A & M2004
Axis
1
2
3
WebConfig number
3HAC032140-
001
3HAC032140-
001
3HAC032140-
001
11712016-604
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Amount
~7.5 l
~4.5 l or ~2 l i
~2.5 l
4 Mobilgear 600 XP 320 ~8 l
5 11712016-604 Mobilgear 600 XP 320 ~6.5 l
6 3HAC032140-
001
Kyodo Yushi TMO 150 ~0.4 l i
The amount is different depending on the design of the axis-2 motor attachment:
Later designs of motor attachment ~4.5 l
Early designs of motor attachment ~2 l
The information in the table updated: December 4 2014.
Type of oil - historically used
The type of oil that is used in the gearboxes has been changed over time. Use the serial number of the robot to verify the type of oil.
The amount of oil that is used in the gearboxes has not been changed, see
Type of oil - currently used on page 36 .
Robot serial numbers, generation 1
Before changing the oil, make sure that the original oil has not been changed after delivery.
Robot
IRB 6600 M2000
IRB 6650 M2000
IRB 6600 M2000A
IRB 6650 M2000A
IRB 6600 M2004
IRB 6650 M2004
Serial number range
Type of oil
Axis 1, 2, 3, 6
66-20000 - 29999 Optimol Optigear RMO
150
66-30000 - 33999 Optimol Optigear RMO
150
66-50000 - 50999 Optimol Optigear RMO
150
Axis 4, 5
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Note
Optimol Optigear RMO 150 as spare part has been replaced by Castrol Optigear
RO 150.
Castrol Optigear RO 150 and Optimol Optigear RMO 150 are mixable but none are mixable with Shell Tivela S 150 (new product name Shell Tivela Omala S4
WE 150) or Kyodo Yushi TMO 150.
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
Continues on next page
37
3 Articulated robots - six axes
3.12 IRB 6600/6650 type A
Continued
Robot serial numbers, generation 2
IRB 6600 and IRB 6650 robots delivered from ABB Robotics before August 15 2008 has Shell Tivela S 150 (new product name Shell Omala S4 WE 150) filled in the gearboxes for axes 1, 2, 3, and 6.
During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel.
Contact ABB Robotics after sales to verify which oil is used in your robot.
A field service information SI10176, dated September 10 2008, recommended that an oil change shall be done in the gearboxes for axes 2, 3, and 6 from Shell Tivela
S 150 (new product name Shell Omala S4 WE 150) to Kyodo Yushi TMO 150. A new maintenance schedule was introduced by SI10176.
Robot Serial number range
IRB 6600 M2000
IRB 6650 M2000
66-40000 -
IRB 6600 M2000A
IRB 6650 M2000A
66-34000 -
IRB 6600 M2004
IRB 6650 M2004
66-51000 -
Type of oil
Axis 1 Axis 2, 3, 6 Axis 4, 5
Shell Tivela S
150 (new product name
Shell Omala S4
WE 150)
(Shell Tivela S 150)
(new product name
Shell Omala S4 WE
150)
Kyodo Yushi TMO
150
Mobilgear
600 XP320
Shell Tivela S
150 (new product name
Shell Omala S4
WE 150)
(Shell Tivela S 150)
(new product name
Shell Omala S4 WE
150)
Kyodo Yushi TMO
150
Mobilgear
600 XP320
Shell Tivela S
150 (new product name
Shell Omala S4
WE 150)
(Shell Tivela S 150)
(new product name
Shell Omala S4 WE
150)
Kyodo Yushi TMO
150
Mobilgear
600 XP320
Note
Shell Tivela S 150 (new product name Shell Omala S4 WE 150) has been replaced by Kyodo Yushi TMO 150.
Kyodo Yushi TMO 150 and Shell Tivela S 150 (new product name Shell Omala
S4 WE 150) are mixable but none are mixable with Castrol Optigear RO 150 and
Optimol Optigear RMO 150.
Continues on next page
38 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.12 IRB 6600/6650 type A
Continued
Robot serial numbers, generation 3
IRB 6600 and IRB 6650 robots delivered from ABB Robotics after October 3 2008 has Kyodo Yushi TMO 150 filled in the gearboxes for axes 1, 2, 3, and 6.
During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel.
Contact ABB Robotics after sales to verify which oil is used in your robot.
Robot
IRB 6600 M2000
IRB 6650 M2000
IRB 6600 M2000A
IRB 6650 M2000A
IRB 6600 M2004
IRB 6650 M2004
Serial number range
66-40000 -
Type of oil
Axis 1, 2, 3, 6
Kyodo Yushi TMO
150
66-34000 -
66-51000 -
Kyodo Yushi TMO
150
Kyodo Yushi TMO
150
Axis 4, 5
Mobilgear 600 XP
320
Mobilgear 600 XP
320
Mobilgear 600 XP
320
Mixed types of oil may cause severe damage!
When refilling or replacing the oil in a gearbox it is important to first verify which type of oil is recommended for use in the gearbox. As Kyodo Yushi TMO 150 (as well as Shell Tivela S 150, new product name Shell Omala S4 WE 150) is not compatible with mineral oil, contamination with other types of oil in the gearboxes is not accepted. Equipment used in handling Kyodo Yushi TMO 150 (as well as
Shell Tivela S 150, new product name Shell Omala S4 WE 150) must be carefully cleaned before use!
If the type of oil needs to be changed, the gearbox must be thoroughly rinsed. See
Rinsing the gearbox on page 13
.
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
39
3 Articulated robots - six axes
3.13 IRB 6600/6650 type B, and IRB 6600ID/6650ID type B
3.13 IRB 6600/6650 type B, and IRB 6600ID/6650ID type B
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
CAUTION
The stated amount of lubrication is only indicative. Always judge the correct amount of filling by inspecting the oil level according to the procedure in the product manual. By doing this, the following risks are avoided:
• Too much lubrication may cause leakage due to over pressure in the gearbox.
• Too little lubrication may cause reduced lifetime of the gearbox due to lack of lubrication.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
These tables show the lubrication oil that is currently used in the gearboxes of the robot, depending on version.
IRB 6600 -225/2.55, 175/2.8 type B, M2000, M2000A & M2004
4
5
6
Axis
1
2
3
WebConfig number
3HAC032140-
001
3HAC032140-
001
3HAC032140-
001
11712016-604
11712016-604
3HAC032140-
001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Kyodo Yushi TMO 150
Amount
~7.5 l
~6 l
~2.5 l
~8 l
~6.5 l
~0.4 l
The information in the table updated: December 4 2014.
Continues on next page
40 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.13 IRB 6600/6650 type B, and IRB 6600ID/6650ID type B
Continued
IRB 6650 -225/2.55, 175/2.8 type B, M2000, M2000A & M2004
Axis
1
2
3
4
5
6
WebConfig number
3HAC032140-
001
3HAC032140-
001
3HAC032140-
001
11712016-604
11712016-604
11712016-604
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Amount
~7.5 l
~6 l
~2.5 l
~8 l
~5 l
~0.4 l
The information in the table updated: December 4 2014.
IRB 6600ID -170/2.55 type B, M2000, M2000A & M2004
2
3
4
5
6
Axis
1
WebConfig number
3HAC032140-001
3HAC032140-001
3HAC032140-001
11712016-604
11712016-604
3HAC032140-001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Kyodo Yushi TMO 150
The information in the table updated: December 4 2014.
IRB 6650ID -185/2.55 type B, M2000, M2000A & M2004
5
6
3
4
Axis
1
2
WebConfig number
3HAC032140-001
3HAC032140-001
3HAC032140-001
11712016-604
11712016-604
11712016-604
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
The information in the table updated: December 4 2014.
Amount
~7.5 l
~6 l
~2.5 l
~8 l
~6.5 l
~5.5 l
Amount
~7.5 l
~6 l
~2.5 l
~8 l
~5 l
~5.5 l
Type of oil - historically used
The type of oil that is used in the gearboxes has been changed over time. Use the serial number of the robot to verify the type of oil.
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
Continues on next page
41
3 Articulated robots - six axes
3.13 IRB 6600/6650 type B, and IRB 6600ID/6650ID type B
Continued
The amount of oil that is used in the gearboxes has not been changed, see
Type of oil - currently used on page 40 .
Robot serial numbers, generation 1
Before changing the oil, make sure that the original oil has not been changed after delivery.
Robot Serial number range
Type of oil
Axis 1, 2, 3, 6
66-20000 - 29999 Optimol Optigear RMO
150
Axis 4, 5
Mobilgear 600 XP 320 IRB 6600 M2000
IRB 6650 M2000
IRB 6600 M2000A
IRB 6650 M2000A
IRB 6600 M2004
IRB 6650 M2004
66-30000 - 33999 Optimol Optigear RMO
150
66-50000 - 50999 Optimol Optigear RMO
150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Note
Optimol Optigear RMO 150 as spare part has been replaced by Castrol Optigear
RO 150.
Castrol Optigear RO 150 and Optimol Optigear RMO 150 are mixable but none are mixable with Shell Tivela S 150 (new product name Shell Omala S4 WE 150) or Kyodo Yushi TMO 150.
Robot serial numbers, generation 2
IRB 6600 and IRB 6650 robots delivered from ABB Robotics before August 15 2008 has Shell Tivela S 150 (new product name Shell Omala S4 WE 150) filled in the gearboxes for axes 1, 2, 3, and 6.
During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel.
Contact ABB Robotics after sales to verify which oil is used in your robot.
A field service information SI10176, dated September 10 2008, recommended that an oil change shall be done in the gearboxes for axes 2, 3, and 6 from Shell Tivela
S 150 (new product name Shell Omala S4 WE 150) to Kyodo Yushi TMO 150. A new maintenance schedule was introduced by SI10176.
Robot Serial number range
IRB 6600 M2000
IRB 6650 M2000
66-40000 -
IRB 6600 M2000A
IRB 6650 M2000A
66-34000 -
Type of oil
Axis 1 Axis 2, 3, 6 Axis 4, 5
Shell Tivela S
150 (new product name
Shell Omala S4
WE 150)
(Shell Tivela S 150)
(new product name
Shell Omala S4 WE
150)
Kyodo Yushi TMO
150
Mobilgear
600 XP320
Shell Tivela S
150 (new product name
Shell Omala S4
WE 150)
(Shell Tivela S 150)
(new product name
Shell Omala S4 WE
150)
Kyodo Yushi TMO
150
Mobilgear
600 XP320
Continues on next page
42 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.13 IRB 6600/6650 type B, and IRB 6600ID/6650ID type B
Continued
Robot Serial number range
IRB 6600 M2004
IRB 6650 M2004
66-51000 -
Type of oil
Axis 1 Axis 2, 3, 6
Shell Tivela S
150 (new product name
Shell Omala S4
WE 150)
(Shell Tivela S 150)
(new product name
Shell Omala S4 WE
150)
Kyodo Yushi TMO
150
Axis 4, 5
Mobilgear
600 XP320
Note
Shell Tivela S 150 (new product name Shell Omala S4 WE 150) has been replaced by Kyodo Yushi TMO 150.
Kyodo Yushi TMO 150 and Shell Tivela S 150 (new product name Shell Omala
S4 WE 150) are mixable but none are mixable with Castrol Optigear RO 150 and
Optimol Optigear RMO 150.
Robot serial numbers, generation 3
IRB 6600 and IRB 6650 robots delivered from ABB Robotics after October 3 2008 has Kyodo Yushi TMO 150 filled in the gearboxes for axes 1, 2, 3, and 6.
During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel.
Contact ABB Robotics after sales to verify which oil is used in your robot.
Robot Serial number range Type of oil
66-40000 -
Axis 1, 2, 3, 6
Kyodo Yushi TMO
150
Axis 4, 5
Mobilgear 600 XP
320
IRB 6600 M2000
IRB 6650 M2000
IRB 6600 M2000A
IRB 6650 M2000A
IRB 6600 M2004
IRB 6650 M2004
66-34000 -
66-51000 -
Kyodo Yushi TMO
150
Kyodo Yushi TMO
150
Mobilgear 600 XP
320
Mobilgear 600 XP
320
Mixed types of oil may cause severe damage!
When refilling or replacing the oil in a gearbox it is important to first verify which type of oil is recommended for use in the gearbox. As Kyodo Yushi TMO 150 (as well as Shell Tivela S 150, new product name Shell Omala S4 WE 150) is not compatible with mineral oil, contamination with other types of oil in the gearboxes is not accepted. Equipment used in handling Kyodo Yushi TMO 150 (as well as
Shell Tivela S 150, new product name Shell Omala S4 WE 150) must be carefully cleaned before use!
If the type of oil needs to be changed, the gearbox must be thoroughly rinsed. See
Rinsing the gearbox on page 13
.
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
43
3 Articulated robots - six axes
3.14 IRB 6620/6620LX
3.14 IRB 6620/6620LX
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
CAUTION
The stated amount of lubrication is only indicative. Always judge the correct amount of filling by inspecting the oil level according to the procedure in the product manual. By doing this, the following risks are avoided:
• Too much lubrication may cause leakage due to over pressure in the gearbox.
• Too little lubrication may cause reduced lifetime of the gearbox due to lack of lubrication.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table shows the lubrication oil that is currently used in the gearboxes of the robot, depending on version.
Note
IRB 6620 -150/2.2, M2004
2
3
4
5
6
Axis
1
WebConfig number
3HAC032140-001
3HAC032140-001
3HAC032140-001
11712016-604
11712016-604
3HAC032140-001
6
The amount of oil in axis-6 gearbox is different for robots with the protection type
Foundry Plus.
3HAC032140-001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Amount
~6 l
~4 l
~2 l
~5.5 l
~3 l
Protection type Standard:
~0.3 l
Protection type Foundry Plus:
~0.4 l
Continues on next page
44 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.14 IRB 6620/6620LX
Continued
The information in the table updated: December 4 2014.
IRB 6620LX -150/1.9, M2004
5
6
3
4
Axis
1
2
-
WebConfig number
3HAC032140-001
3HAC032140-001
11712016-604
11712016-604
3HAC032140-001
Type
Mobil Glygoyl 460
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Kyodo Yushi TMO 150
Amount
~7 l
~4 l
~2 l
~5.5 l
~3 l
~0.4 l
The information in the table updated: December 4 2014.
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
45
3 Articulated robots - six axes
3.15 IRB 6640/6640ID
3.15 IRB 6640/6640ID
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
CAUTION
The stated amount of lubrication is only indicative. Always judge the correct amount of filling by inspecting the oil level according to the procedure in the product manual. By doing this, the following risks are avoided:
• Too much lubrication may cause leakage due to over pressure in the gearbox.
• Too little lubrication may cause reduced lifetime of the gearbox due to lack of lubrication.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
These tables show the lubrication oil that is currently used in the gearboxes of the robot, depending on version.
IRB 6640 -180/2.55, -235/2.55, -205/2.75, -185/2.8, -130/3.2, M2004
5
6
3
4
Axis
1
2
6
WebConfig number
3HAC032140-001
3HAC032140-001
3HAC032140-001
11712016-604
11712016-604
Wrist type 1:
3HAC032140-001
Wrist type 2:
3HAC032140-001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Amount
~6 l
~6 l
~2.5 l
~8 l
~6.5 l
~0.3 l
~0.4 l
The information in the table updated: December 4 2014.
IRB 6640ID -200/2.55, 170/2.75, M2004
Axis
1
WebConfig number
3HAC032140-001
Type
Kyodo Yushi TMO 150
Amount
~6 l
Continues on next page
46 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.15 IRB 6640/6640ID
Continued
5
6
Axis
2
3
4
WebConfig number
3HAC032140-001
3HAC032140-001
11712016-604
11712016-604
11712016-604
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Amount
~6 l
~2.5 l
~8 l
~5 l
~6 l
The information in the table updated: December 4 2014.
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
47
3 Articulated robots - six axes
3.16 IRB 6650S
3.16 IRB 6650S
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
CAUTION
The stated amount of lubrication is only indicative. Always judge the correct amount of filling by inspecting the oil level according to the procedure in the product manual. By doing this, the following risks are avoided:
• Too much lubrication may cause leakage due to over pressure in the gearbox.
• Too little lubrication may cause reduced lifetime of the gearbox due to lack of lubrication.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table show the lubrication oil that is currently used in the gearboxes of the robot, depending on version.
IRB 6650S -90/3.9, -125/3.5, -200/3.0, M2004
4
5
6
Axis
1
2
3
WebConfig number
3HAC032140-
001
3HAC032140-
001
3HAC032140-
001
11712016-604
11712016-604
3HAC032140-
001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Kyodo Yushi TMO 150
Amount
~7.5 l
~6 l
~2.5 l
~8 l
~6.5 l
~0.4 l
The information in the table updated: December 4 2014.
Type of oil - historically used
The type of oil that is used in the gearboxes has been changed over time. Use the serial number of the robot to verify the type of oil.
Continues on next page
48 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.16 IRB 6650S
Continued
The amount of oil that is used in the gearboxes has not been changed, see
Type of oil - currently used on page 48 .
Robot serial numbers, generation 1
Before changing the oil, make sure that the original oil has not been changed after delivery.
Robot Serial number range
Type of oil
Axis 1, 2, 3, 6
IRB 6650S M2000
IRB 6650S M2000A
IRB 6650S M2004
66-20000 - 29999 Optimol Optigear RMO
150
66-30000 - 33999 Optimol Optigear RMO
150
66-50000 - 50999 Optimol Optigear RMO
150
Axis 4, 5
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Note
Optimol Optigear RMO 150 as spare part has been replaced by Castrol Optigear
RO 150.
Castrol Optigear RO 150 and Optimol Optigear RMO 150 are mixable but none are mixable with Shell Tivela S 150 (new product name Shell Omala S4 WE 150) or Kyodo Yushi TMO 150.
Robot serial numbers, generation 2
IRB 6650S robots delivered from ABB Robotics before August 15 2008 has Shell
Tivela S 150 (new product name Shell Omala S4 WE 150) filled in the gearboxes for axes 1, 2, 3, and 6.
During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel.
Contact ABB Robotics after sales to verify which oil is used in your robot.
A field service information SI10176, dated September 10 2008, recommended that an oil change shall be done in the gearboxes for axes 2, 3, and 6 from Shell Tivela
S 150 (new product name Shell Omala S4 WE 150) to Kyodo Yushi TMO 150. A new maintenance schedule was introduced by SI10176.
Robot Serial number range
IRB 6650S M2000 66-40000 -
IRB 6650S
M2000A
66-34000 -
Type of oil
Axis 1 Axis 2, 3, 6
Shell Tivela S
150 (new product name
Shell Omala S4
WE 150)
(Shell Tivela S 150)
(new product name
Shell Omala S4 WE
150)
Kyodo Yushi TMO
150
Axis 4, 5
Mobilgear
600 XP320
Shell Tivela S
150 (new product name
Shell Omala S4
WE 150)
(Shell Tivela S 150)
(new product name
Shell Omala S4 WE
150)
Kyodo Yushi TMO
150
Mobilgear
600 XP320
Continues on next page
49 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.16 IRB 6650S
Continued
Robot Serial number range
IRB 6650S M2004 66-51000 -
Type of oil
Axis 1 Axis 2, 3, 6
Shell Tivela S
150 (new product name
Shell Omala S4
WE 150)
(Shell Tivela S 150)
(new product name
Shell Omala S4 WE
150)
Kyodo Yushi TMO
150
Axis 4, 5
Mobilgear
600 XP320
Note
Shell Tivela S 150 (new product name Shell Omala S4 WE 150) has been replaced by Kyodo Yushi TMO 150.
Kyodo Yushi TMO 150 and Shell Tivela S 150 (new product name Shell Omala
S4 WE 150) are mixable but none are mixable with Castrol Optigear RO 150 and
Optimol Optigear RMO 150.
Robot serial numbers, generation 3
IRB 6650S robots delivered from ABB Robotics after October 3 2008 has Kyodo
Yushi TMO 150 filled in the gearboxes for axes 1, 2, 3, and 6.
During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel.
Contact ABB Robotics after sales to verify which oil is used in your robot.
Robot
IRB 6650S M2000
IRB 6650S M2000A
IRB 6650S M2004
Serial number range Type of oil
66-40000 -
66-34000 -
66-51000 -
Axis 1, 2, 3, 6
Kyodo Yushi TMO
150
Kyodo Yushi TMO
150
Kyodo Yushi TMO
150
Axis 4, 5
Mobilgear 600 XP
320
Mobilgear 600 XP
320
Mobilgear 600 XP
320
Mixed types of oil may cause severe damage!
When refilling or replacing the oil in a gearbox it is important to first verify which type of oil is recommended for use in the gearbox. As Kyodo Yushi TMO 150 (as well as Shell Tivela S 150, new product name Shell Omala S4 WE 150) is not compatible with mineral oil, contamination with other types of oil in the gearboxes is not accepted. Equipment used in handling Kyodo Yushi TMO 150 (as well as
Shell Tivela S 150, new product name Shell Omala S4 WE 150) must be carefully cleaned before use!
If the type of oil needs to be changed, the gearbox must be thoroughly rinsed. See
Rinsing the gearbox on page 13
.
50 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.17 IRB 6660
3.17 IRB 6660
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
CAUTION
The stated amount of lubrication is only indicative. Always judge the correct amount of filling by inspecting the oil level according to the procedure in the product manual. By doing this, the following risks are avoided:
• Too much lubrication may cause leakage due to over pressure in the gearbox.
• Too little lubrication may cause reduced lifetime of the gearbox due to lack of lubrication.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table show the lubrication oil that is currently used in the gearboxes of the robot, depending on version.
IRB 6660 -130/3.1, -205/1.90, M2004
4
5
6
Axis
1
2
3
WebConfig number
3HAC032140-
001
3HAC032140-
001
3HAC032140-
001
11712016-604
11712016-604
3HAC032140-
001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Kyodo Yushi TMO 150
Amount
~8 l
~5 l
~5 l
~8 l
~6.5 l
~0.4 l
The information in the table updated: December 4 2014.
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
51
3 Articulated robots - six axes
3.18 IRB 6700
3.18 IRB 6700
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
CAUTION
The stated amount of lubrication is only indicative. Always judge the correct amount of filling by inspecting the oil level according to the procedure in the product manual. By doing this, the following risks are avoided:
• Too much lubrication may cause leakage due to over pressure in the gearbox.
• Too little lubrication may cause reduced lifetime of the gearbox due to lack of lubrication.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table show the lubrication oil that is currently used in the gearboxes of the robot, depending on version.
IRB 6700 -235/2.65, -205/2.80, -175/3.05, -150/3.2
5
6
3
4
Axis
1
2
WebConfig number
3HAC032140-001
3HAC032140-001
3HAC032140-001
11712016-604
11712016-604
3HAC032140-001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Kyodo Yushi TMO 150
The information in the table updated: December 4 2014.
Amount for new gearbox
~3.5 l
~3.5 l
~2.5 l
~7 l
~3.5 l
~0.5 l
IRB 6700 -200/2.60, -155/2.85
Axis
1
2
3
WebConfig number
3HAC032140-001
3HAC032140-001
3HAC032140-001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Amount for new gearbox
~3.5 l
~3.5 l
~2.5 l
Continues on next page
52 Technical reference manual - Lubrication in gearboxes
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© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.18 IRB 6700
Continued
Axis
4
5
6
WebConfig number
11712016-604
11712016-604
3HAC032140-001
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Kyodo Yushi TMO 150
The information in the table updated: December 4 2014.
Amount for new gearbox
~6 l
~2.5 l
~0.4 l
IRB 6700 -300/2.70, -245/3.00
2
3
4
5
6
Axis
1
WebConfig number
3HAC032140-001
3HAC032140-001
3HAC032140-001
11712016-604
11712016-604
3HAC032140-001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Kyodo Yushi TMO 150
The information in the table updated: December 4 2014.
Amount for new gearbox
~4.9 l
~4 l
~3.5 l
~12.5 l
~4.5 l
~0.7 l
IRB 6700Inv -300/2.60, -245/2.90
2
3
4
5
6
Axis
1
WebConfig number
3HAC032140-001
3HAC032140-001
3HAC032140-001
11712016-604
11712016-604
3HAC032140-001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Kyodo Yushi TMO 150
The information in the table updated: June 28 2017.
Amount for new gearbox
~4.9 l
~4 l
~3.5 l
~12.5 l
~4.5 l
~0.7 l
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
53
3 Articulated robots - six axes
3.19 IRB 7600
3.19 IRB 7600
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
CAUTION
The stated amount of lubrication is only indicative. Always judge the correct amount of filling by inspecting the oil level according to the procedure in the product manual. By doing this, the following risks are avoided:
• Too much lubrication may cause leakage due to over pressure in the gearbox.
• Too little lubrication may cause reduced lifetime of the gearbox due to lack of lubrication.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table show the lubrication oil that is currently used in the gearboxes of the robot, depending on version.
IRB 7600 -500/2.55, -400/2.55, -340/2.8, -325/3.1, -150/3.5, M2004
Axis
1
2
3
4
Primary gearbox
4
Secondary gearbox
5
Primary gearbox
5
Secondary gearbox
6
WebConfig number
3HAC032140-001
3HAC032140-001
3HAC032140-001
3HAC032140-001
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
3HAC032140-001
3HAC032140-001
3HAC032140-001
3HAC032140-001
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
The information in the table updated: December 4 2014.
Amount
~7.5 l
~5 l
~4 l
~1 l
~4 l
~0.7 l
~4 l
~0.7 l
Continues on next page
54 Technical reference manual - Lubrication in gearboxes
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© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.19 IRB 7600
Continued
Type of oil - historically used
The type of oil that is used in the gearboxes has been changed over time. Use the serial number of the robot to verify the type of oil.
The amount of oil that is used in the gearboxes has not been changed, see
Type of oil - currently used on page 54 .
Robot serial numbers, generation 1
Before changing the oil, make sure that the original oil has not been changed after delivery.
Robot
IRB 7600 M2000
IRB 7600 M2000A
IRB 7600 M2004
Serial number range
Type of oil
Axis 1, 2, 3
76-20000 - 26999 Optimol Optigear RMO 150
76-30000 - 33999 Optimol Optigear RMO 150
76-50000 - 50999 Optimol Optigear RMO 150
Axis 4 primary,
5 primary, 6
Axis 4 secondary, 5 secondary
Shell Tivela S
150 (new product name
Shell Omala S4
WE 150)
Mobilgear 600
XP 320
Shell Tivela S
150 (new product name
Shell Omala S4
WE 150)
Mobilgear 600
XP 320
Shell Tivela S
150 (new product name
Shell Omala S4
WE 150)
Mobilgear 600
XP 320
Note
Optimol Optigear RMO 150 as spare part has been replaced by Castrol Optigear
RO 150.
Castrol Optigear RO 150 and Optimol Optigear RMO 150 are mixable but none are mixable with Shell Tivela S 150 (new product name Shell Omala S4 WE 150, new product name Shell Omala S4 WE 150) or Kyodo Yushi TMO 150.
Robot serial numbers, generation 2
IRB 7600 robots delivered from ABB Robotics before August 15 2008 has Shell
Tivela S 150 (new product name Shell Omala S4 WE 150) filled in the gearboxes for all axes.
During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel.
Contact ABB Robotics after sales to verify which oil is used in your robot.
A field service information SI10177, dated September 10 2008, recommended that an oil change shall be done in the gearboxes for axes 2, 3, 4 primary, 5 primary,
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
Continues on next page
55
3 Articulated robots - six axes
3.19 IRB 7600
Continued and 6 from Shell Tivela S 150 (new product name Shell Omala S4 WE 150) to Kyodo
Yushi TMO 150. A new maintenance schedule was introduced by SI10177.
Robot
IRB 7600 M2000
IRB 7600 M2000A
IRB 7600 M2004
Serial number range
76-27000 -
76-34000 -
76-51000 -
Type of oil
Axis 1, 4 secondary, 5 secondary
Axis 2, 3, 4 primary, 5 primary, 6
Shell Tivela S 150
(new product name Shell Omala
S4 WE 150)
(Shell Tivela S 150,(new product name Shell Omala
S4 WE 150 )
Kyodo Yushi TMO 150
Shell Tivela S 150
(new product name Shell Omala
S4 WE 150)
(Shell Tivela S 150, new product name Shell Omala
S4 WE 150)
Kyodo Yushi TMO 150
Shell Tivela S 150
(new product name Shell Omala
S4 WE 150)
(Shell Tivela S 150, new product name Shell Omala
S4 WE 150)
Kyodo Yushi TMO 150
Note
Shell Tivela S 150 (new product name Shell Omala S4 WE 150) has been replaced by Kyodo Yushi TMO 150.
Kyodo Yushi TMO 150 and Shell Tivela S 150 (new product name Shell Omala
S4 WE 150) are mixable but none are mixable with Castrol Optigear RO 150 and
Optimol Optigear RMO 150.
Robot serial numbers, generation 3
IRB 7600 robots delivered from ABB Robotics after October 3 2008 has Kyodo
Yushi TMO 150 filled in the gearboxes for all axes.
During the period August 15 to October 2 2008, Shell Tivela S 150 (new product name Shell Omala S4 WE 150) and Kyodo Yushi TMO 150 were used in parallel.
Contact ABB Robotics after sales to verify which oil is used in your robot.
Robot
IRB 7600 M2000
IRB 7600 M2000A
IRB 7600 M2004
Serial number range
76-27000 -
76-34000 -
76-51000 -
Type of oil, all axes
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mixed types of oil may cause severe damage!
When refilling or replacing the oil in a gearbox it is important to first verify which type of oil is recommended for use in the gearbox. As Kyodo Yushi TMO 150 (as well as Shell Tivela S 150, new product name Shell Omala S4 WE 150) is not compatible with mineral oil, contamination with other types of oil in the gearboxes is not accepted. Equipment used in handling Kyodo Yushi TMO 150 (as well as
Shell Tivela S 150, new product name Shell Omala S4 WE 150) must be carefully cleaned before use!
If the type of oil needs to be changed, the gearbox must be thoroughly rinsed. See
Rinsing the gearbox on page 13
.
56 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
3 Articulated robots - six axes
3.20 IRB 8700
3.20 IRB 8700
CAUTION
When filling the gearbox with oil, do not mix different types of oil as this may cause severe damage to the gearbox! Always use the type of oil that is specified in the table!
If oils from different oil groups are mixed, then the gearbox must be thoroughly rinsed! See
and
Rinsing the gearbox on page 13
.
CAUTION
The stated amount of lubrication is only indicative. Always judge the correct amount of filling by inspecting the oil level according to the procedure in the product manual. By doing this, the following risks are avoided:
• Too much lubrication may cause leakage due to over pressure in the gearbox.
• Too little lubrication may cause reduced lifetime of the gearbox due to lack of lubrication.
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
The table show the lubrication oil currently used in the gearboxes of the robot.
Note
The amount shown in the table, is the amount for a new gearbox. When refilling a gearbox, do not fill more oil than up to the level described in the section
Inspection of oil levels in the product manual. An overfilled gearbox, risks future leakage.
IRB 8700
Axis WebConfig number
1
2
3
3HAC032140-001
3HAC032140-001
3HAC032140-001
4
Primary gearbox
3HAC032140-001
4
Secondary gearbox
11712016-604
5 11712016-604
Type
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Kyodo Yushi TMO 150
Mobilgear 600 XP 320
Amount for new gearbox
6,000 ml
5,500 ml
5,500 ml
1,650 ml
9,400 ml
Mobilgear 600 XP 320 16,500 ml
Continues on next page
57 Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
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3 Articulated robots - six axes
3.20 IRB 8700
Continued
Axis WebConfig number Type
6 3HAC032140-001 Kyodo Yushi TMO 150
The information in the table updated: June 4 2015.
Amount for new gearbox
1,550 ml
58 Technical reference manual - Lubrication in gearboxes
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© Copyright 2012-2017 ABB. All rights reserved.
4 Collaborative robots
4.1 IRB 14000
4 Collaborative robots
4.1 IRB 14000
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
The table show the lubrication grease currently used in the wave generators in the robot.
IRB 14000
Axis
1
2
3
4
5
6
7
WebConfig number
3HAC038379-001
3HAC038379-001
3HAC038379-001
3HAC038379-001
3HAC038379-001
3HAC038379-001
3HAC038379-001
Type
Harmonic drive Flexolub-1A,
Article 200241
Harmonic drive Flexolub-1A,
Article 200241
Harmonic drive Flexolub-1A,
Article 200241
Harmonic drive Flexolub-1A,
Article 200241
Harmonic drive Flexolub-1A,
Article 200241
Harmonic drive Flexolub-1A,
Article 200241
Harmonic drive Flexolub-1A,
Article 200241
The information in the table updated: January 14 2016.
Amount
1.2 ml
1.2 ml
0.8 ml
0.15 ml
0.15 ml
0.15 ml
0.8 ml
Technical reference manual - Lubrication in gearboxes
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59
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5 Parallel arm robots
5.1 IRB 360
5 Parallel arm robots
5.1 IRB 360
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table shows the lubrication oil that is currently used in the gearboxes of the robot.
IRB 360 -1/1130, -3/1130, -1/800, -1/1600, -6/1600, 8/1130, M2004
Axis
Axis 1
Axis 2
Axis 3
Axis 4
WebConfig number
3HAC6450-2
3HAC6450-2
3HAC6450-2
3HAC6450-2
Type
Mobil SHC Cibus 220
Mobil SHC Cibus 220
Mobil SHC Cibus 220
Mobil SHC Cibus 220
The information in the table updated: November 15 2016
Amount
820 ml
820 ml
820 ml
80 ml
Technical reference manual - Lubrication in gearboxes
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61
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6 SCARA robots
6.1 IRB 910SC
6 SCARA robots
6.1 IRB 910SC
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
This table shows the lubrication oil that is currently used in the gearboxes of the robot.
IRB 910SC all variants, M2004
3
4
Axis
1
2
WebConfig number
3HAC031695-001
3HAC031695-001
N/A
N/A
Type
Harmonic Grease 4b No.2
Harmonic Grease 4b No.2
N/A
N/A
The information in the table updated: December 31 2015
Amount
42 gram
42 gram
N/A
N/A
Technical reference manual - Lubrication in gearboxes
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63
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7 Other manipulators
7.1 IRBT 2005
7 Other manipulators
7.1 IRBT 2005
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
Supplier
Mobil Oil AB
WebConfig number
11712016-604
Type
Mobilgear 600 XP 320
Amount
3,900 ml
Note
The oil in the gearbox does not need to be changed during the lifetime of the gearbox.
The information is updated: September 2015.
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
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65
7 Other manipulators
7.2 IRBT 4004/6004/7004
7.2 IRBT 4004/6004/7004
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
Supplier
Mobil Oil AB
WebConfig number
11712016-604
Type
Mobilgear 600 XP 320
Amount
3,900 ml
Note
The oil in the gearbox does not need to be changed during the lifetime of the gearbox.
The information is updated: June 11 2013.
66 Technical reference manual - Lubrication in gearboxes
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7 Other manipulators
7.3 IRBT 4003/6003/7003
7.3 IRBT 4003/6003/7003
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
Supplier
Mobil Oil AB
Shell
Statoil
WebConfig number
11712016-604
Type
Mobilgear 600 XP 320
Omala Oil 220
Loadway EP 220
The information in the table updated: June 11 2013.
Amount
3,900 ml
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
67
7 Other manipulators
7.4 IRBP
7.4 IRBP
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
The oil in the gearbox does not need to be changed during the lifetime of the gearbox.
Amount Gearbox
MTD 250
MTD 500
MTD 750
MTD 2000
MTD 5000
MID 1.1
WebConfig number
11712016-604
11712016-604
11712016-604
11712016-604
11712016-604
11712016-604
Type
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
Mobilgear 600 XP 320
The information in the table updated: January 15 2013.
3,900 ml
11,500 ml
11,500 ml
16,500 ml
58,000 ml
13,500 ml
68 Technical reference manual - Lubrication in gearboxes
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7 Other manipulators
7.5 Motor units and gear units (M2004)
7.5 Motor units and gear units (M2004)
Note
For spare part number and in which amount the lubrication can be ordered, see
Amount of lubrication when ordered as spare part on page 14 .
Type of oil - currently used
The gearboxes of the motor units and gear units are filled with oil from Mobil Oil
AB.
Vendor material number MOBILGEAR 600 XP 320.
ABB Robotics WebConfig number for the oil is 11712016-604.
Note
The oil in the gearbox does not need to be changed during the lifetime of the gearbox.
The information in the table updated: July 4 2012.
Technical reference manual - Lubrication in gearboxes
3HAC042927-001 Revision: R
© Copyright 2012-2017 ABB. All rights reserved.
69
ABB AB, Robotics
Robotics and Motion
S-721 68 VÄSTERÅS, Sweden
Telephone +46 (0) 21 344 400
ABB AS, Robotics
Robotics and Motion
Nordlysvegen 7, N-4340 BRYNE, Norway
Box 265, N-4349 BRYNE, Norway
Telephone: +47 22 87 2000
ABB Engineering (Shanghai) Ltd.
Robotics and Motion
No. 4528 Kangxin Highway
PuDong District
SHANGHAI 201319, China
Telephone: +86 21 6105 6666
ABB Inc.
Robotics and Motion
1250 Brown Road
Auburn Hills, MI 48326
USA
Telephone: +1 248 391 9000 www.abb.com/robotics
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