ABB Sentry BSR23 Product Manual 32 Pages
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SAFETY PRODUCTS
Safety relays
Sentry BSR23
Product Manual
2TLC010062M0201 Rev.G
ORIGINAL INSTRUCTIONS
Read and understand this document
Please read and understand this document before using the products. Please consult your ABB Electrification
Sweden representative if you have any questions or comments.
Suitability for use
ABB shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product. Third party certificates for the products are available at https://new.abb.com/low- voltage/products/safety-products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT
ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE ABB
PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT
OR SYSTEM.
Descriptions and examples show how the product works and can be used. It does not mean that it fulfills the requirements for all types of machines and processes. The buyer/user is responsible for installing and using the product according to applicable standards and regulations. We reserve the right to make changes to the product and the documentation without prior notice
2TLC010062M0201 Rev.G
Table of Contents
2TLC010062M0201 Rev.G
2TLC010062M0201 Rev.G
1.2
1.3
1
1.1
1.4
Introduction
Purpose of document
The purpose of this document is to describe the functions and to provide instructions for installation, operation, maintenance and troubleshooting of the product.
Intended audience
This document is intended for authorized personnel.
Reading prerequisites
It is assumed that the reader of this document has:
• Basic knowledge of ABB safety products.
• Knowledge of machine safety.
• Knowledge of safety devices.
Special notes
Pay attention to special notes in this document:
Warning!
Risk of severe personal injury!
An instruction or procedure which, if not carried out correctly, may result in injury to the technician or other personnel.
Caution!
Note!
Risk of damage to the equipment!
An instruction or procedure which, if not carried out correctly, may damage the equipment.
Important or explanatory information.
2TLC010062M0201 Rev.G
5
6
2
2.1
2.2
Safety
Intended use
The intended use of the Sentry safety relay is to monitor the state of a safety device and depending on the state, activate or inactivate the outputs within the system response time.
The protective function of the safety device is only safe if the safety relay is correctly connected and configured. The safety relay is not by itself a complete protective device.
• Use the safety relay as a safety monitoring device.
• Use the safety relay as expansion device of safe outputs
• The safety relay is not intended for use in explosive or easily flammable adjacent air.
• Other use than defined as correct is considered as incorrect use.
Safety precautions
Warning!
The safety precautions must be followed during installation, operation, maintenance and troubleshooting.
Warning!
The safety functions must be tested at start up or at replacement before the system is put in operation.
Installation shall be conducted by authorized personnel following the Safety regulations, standards and local legal regulations. Carefully read through the entire original instruction before using the device.
Make sure that these instructions are included together with the documentation of the system. Make sure that these instructions always are available for users of the system.
The safety relay must be selected so its safety related capacity meets or exceed the performance level (PL) or safety integrity level (SIL) that has been estimated in the risk analysis. The safety relay must only be used after it has been selected according to related instructions, relevant standards, rules and regulations for protection and safety at work.
The entire dangerous zone must be visible from the position where the reset button is installed. The reset button must be positioned out of reach from the dangerous zone.
The safety functions must be tested after installation or replacement of components or cables. The safety relay must be exchanged within 20 years.
Failure to comply with instructions, operation that is not in accordance with the use prescribed in the instructions, improper installation or handling can affect the safety of people and the system. Failure to comply with the instructions or standards, excludes any liability.
2TLC010062M0201 Rev.G
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3.1
3.2
Product description
Sentry safety relays
Sentry safety relays provide safe stop and start of monitored devices to prevent errors. The following safety device types are applicable for the Sentry safety relays:
• 1 channel safety device.
• 2 channel safety device with equivalent contacts.
• 2 channel safety device with antivalent contacts.
• Expansion of safety modules.
• Pressure sensitive safety device (short-circuit detection).
• Two-hand safety device.
• OSSD safety device.
Examples of devices for connection to the Sentry safety relays:
• Light beams.
• Light curtains.
• Three position safety device.
• Safety interlock switches.
• Emergency stop buttons.
• Bumpers, contact edges and safety mats.
Sentry product range
The Sentry product range has the following groups of safety relays:
BSR (Basic function Safety Relay) group
The BSR group include BSR10, BSR11 and BSR23. The safety relays have basic monitoring functions for 1- and 2-channel safety devices. The safety relay can be used as an expansion of other safety modules.
SSR (Single function Safety Relay) group
The SSR group includes SSR10, SSR10M, SSR20, SSR20M, SSR32 and SSR42. The safety relays have single safety device functions and limited configuration possibilities for automatic and manual reset. SSR32 and SSR42 have a timer function.
TSR (Timer function Safety Relay) group
The TSR group includes TSR10, TSR20 and TSR20M. The safety relays have timer functions and configuration possibilities. TSR10 is fully configurable with preset selection possibilities and password protection.
USR (Universal function Safety Relay) group
The USR group include USR10 and USR22. The safety relays have multiple functionalities for monitoring safety device including timer functions. The USR group is fully configurable with preset selection possibilities and password protection.
2TLC010062M0201 Rev.G
7
8
3.3
C
D
E
F
Safety relay overview
A
B
M
G
H
J
L
K
A.
Connection block, top side back.
B.
Connection block, top side front.
C.
Product name.
D.
Print for connection block, top side back.
E.
Print for connection block, bottom side front.
F.
Relay output configuration.
G.
Print for connection block, top side front.
H.
Print for connection block, bottom side back.
J.
LEDs for status indication.
K.
Connection block, bottom side front.
L.
Connection block, bottom side back.
M.
DIN rail latching device.
2TLC010062M0201 Rev.G
4
4.1
4.2
Installation
Installing precautions
Follow the instructions carefully to avoid personal injury or damage to the device.
The safety relay shall be attached on a 35 mm DIN rail in a lockable enclosure that has at least protection class IP54. Sentry safety relays shall be installed in an upright position.
Make sure there is at least 10 mm distance between the safety relay and other non-Sentry units to prevent uncontrolled heating. Make sure there is at least 50 mm distance above and below the safety relay and other units for correct air flow in the venting holes of the safety relay.
Caution!
Sentry safety relays can be installed without distance to other Sentry safety relays, with exception of BSR23. Make sure there is at least 5 mm distance between BSR23 and other Sentry safety relays
Attaching the safety relay on the DIN rail
1.
Make sure that the DIN rail latching is reset.
2. Hang the top rear side of the safety relay on the DIN rail.
3. Push the bottom rear side of the safety relay on the DIN rail until a click is heard.
2TLC010062M0201 Rev.G
9
4.3
Removing the safety relay from the DIN rail
4.4
1.
Use a screwdriver to unlock the DIN relay latching device from the DIN rail.
2. Pull the bottom rear side of the safety relay away from the DIN rail until a click is heard.
3. Lift the top rear side of the safety relay away from the DIN rail.
Resetting the latching device
10
• Pull the bottom side of the DIN rail latching device from the safety relay and push it upwards to release it to its original position.
2TLC010062M0201 Rev.G
4.5
4.6
4.7
Connecting precautions
Warning!
Disconnect the power supply before attaching or removing the connection blocks.
Make sure that connection blocks and wires are clearly marked for correct connections. Use applicable requirements in IEC 60204‑1 for wire connections. Make sure that the wires are fitted with crimp terminals or ferrules before connection, unless solid copper conductors are used.
For connections of relay output contacts: Make sure that all power supplies or signal sources are connected to one side of the safety relay and that all power consumers or signal receivers are connected to the opposite side of the safety relay.
Make sure to use at least one of the following methods to ensure correct wire protection against short circuits for the safety relay outputs:
• The wires are permanently connected and protected against external damage, for example by wire ducts or other types of covers for protection.
• Use of separate multi-core wires.
• Use of cables with wires being individually shielded with earth connection.
The safety requirement is that fuses shall be used on the relay outputs.
Connection blocks
The connection blocks on the safety relay are detachable to simplify installation and replacement. The safety relay can be ordered with two different types of connection blocks, screw compression type or push-in type.
Coding the connection blocks
The coding kit is used to make each connection point individual to avoid faulty connection.
Place the coding parts in an specific order on the connection block and match these with the pin header.
• The risk assessment must include the risk of mistakes when using the connection blocks without coding.
• If coding is used, a test of the outcome of the coding against the identified risks must be done.
2TLC010062M0201 Rev.G
11
4.8
4.9
4.10
4.11
Connecting to a screw compression type terminal
Use a screwdriver with slot size 3,5 mm.
1.
Open the terminal before inserting a wire.
2. Insert the wire in the correct terminal.
3. Close the terminal and secure the wire with torque 0,7 Nm ±0,1.
Connecting to a push-in type terminal
1.
Press the actuating lever.
2. Insert the wire in the correct terminal.
3. Release the actuating lever.
Wire properties
Wire area, screw compression type connection block
Wire with crimp sleeve, ferrule or single solid conductor. Two wires with the same area must be used. Wire strip length 6,5 mm ±0,5.
Minimum 1x24 AWG and Maximum 1x12 AWG
Minimum 1x0,2 mm 2 and Maximum 1x3,3 mm 2
Minimum 2x24 AWG and Maximum 2x16 AWG
Minimum 2x0,2 mm 2 and Maximum 2x1,5 mm 2
Wire area, push-in type connection block
Wire with crimp sleeve, ferrule or single solid conductor. Two wires with the same area must be used. Wire strip length 6,5 mm ±0,5.
Minimum 1x24 AWG and Maximum 1x14 AWG
Minimum 1x0,2 mm 2 and Maximum 1x2,5 mm 2
Minimum 2x24 AWG and Maximum 2x16 AWG
Minimum 2x0,25 mm 2 and Maximum 2x1,5 mm 2
Wire length
The maximum wire length is dependent on the wire voltage drop from the voltage source to the safety relay input terminal. It is crucial to fulfill "Minimum input high voltage (VIHmin)" requirement at "Maximum current sink (Isink)".
12 2TLC010062M0201 Rev.G
5
5.1
5.2
5.3
Functions
Function overview
Power supply, 24 VDC via safety device
Relay output
• 4 NO + 1 NC
• One channel
• Two channels with equivalent contacts (no 2 channel monitoring)
• Expansion of PLC outputs
Test, start and reset interface
• Test and start
Power supply
24 VDC via safety device
The safety relay and the safety devices are supplied with 24 VDC and common shared ground.
Warning!
The power supply must be of type PELV/SELV
Relay outputs
The safety relay output contacts are opened or closed based on the signals from the safety device. Each safety relay output has two contacts in series, one contact for each internal output relay.
(+) (-)
A
B
(-) (+)
A C
A.
Connectors: Terminals in connection blocks.
B.
NO contact: The NO contact is open when the relay is inactivated and closed when the relay is activated.
C.
NC contact: The NC contact is closed when the relay is inactivated and open when the relay is activated.
Caution!
A relay output is in safe state when the contact is open.
Caution!
Note!
The NC contact is intended to monitor the state of a safety device only.
It is not a safe output.
The NO contact is open at all types of internal failures and is a safe output.
2TLC010062M0201 Rev.G
13
5.4
5.5
Note!
Arc suppression for inductive loads is recommended to get a longer lifetime for the relay contacts.
Test, start and reset interface
The safety relay has an interface for test, start and reset functions. The safety relay enters inactive mode when at least one input is not accepted. The safety relay enters active mode when the inputs are accepted, and a reset is performed.
Test and start
The BSR23 is a safety relay for output expansion of other safety devices. The internal relays will follow the safety input channels directly and individually. The safety relay needs to be monitored by the master unit controlling it. This is done via X1/X2 which need to be included in serial connection with the test/reset circuit of the master unit.
14 2TLC010062M0201 Rev.G
6
6.1
Connections
Connection groups
(+) (-)
(-) (+)
The connections are divided into groups.
A Power supply
R
X
Signal from safety device
Test/reset/start/indication
13, 23, 33, 43 Safety output, NO
14, 24, 34, 44 Safety output, NO
51
52
Output, NC
Output, NC
2TLC010062M0201 Rev.G
15
7
7.1
Application connections
Connection examples
CH1
OUT
CH2
SENTRY BSR23
CH1
OUT
CH2
SENTRY BSR23
Note!
Always use transient suppressors when inductive loads are connected to the relay outputs.
16 2TLC010062M0201 Rev.G
8
8.1
8.2
Maintenance
Maintaining precautions
Warning!
Comply to maintenance precautions. Risk of severe personal injury.
A defective safety relay shall be replaced with a new. Never bypass the safety circuit. Repair and exchange of parts of the safety relay is forbidden. That may impair the safety of the system and could lead to serious personal injury. In case of breakdown or damage to the safety relay, contact nearest ABB Electrification service office or reseller.
ABB will not accept responsibility for failure of the functions if the installation and maintenance requirements shown in this document are not implemented. These requirements form part of the product warranty.
Scheduled test
Scheduled test, high demand application
All safety relays and connected safety devices used in high demand applications must be tested once a year.
Scheduled test, low demand application
All safety relays and connected safety devices used in low demand applications must be tested every third year.
Test sequence
Test should be conducted according to:
1.
Set inputs to inactivate outputs.
2. Wait until all outputs are in off-state.
3. Set inputs to activate outputs.
4. Monitor that outputs are activated.
2TLC010062M0201 Rev.G
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9
9.1
Troubleshooting
Front LEDs
The three LEDs in the safety relay front indicates operation status and errors in the system.
A. CH1 24 V on A1/R1
B.
OUT Output status
C.
CH2 24 V on R2/A2
A
B
C
9.2
18
LED operation indication and error status
CH1 off green green off off
OUT off off green off green
CH2 off off green green green
Status
No channel is activated or no voltage to A1/A2
Action
Check safety input channels A1 to R1 and R2 to
A2. Measure R1/
R2 voltage
Check R2 and A2 connections
+24 VDC is not connected to R2 or 0 V is not connected to A2
Normal operation, outputs activated
+24 VDC is not connected to A1 or 0 V is not connected to R1
Check A1 and R1 connections.
Channel 1 is stuck Exchange the safety relay
2TLC010062M0201 Rev.G
CH1 green
OUT green
CH2 off
Status Action
Channel 2 is stuck Exchange the safety relay
2TLC010062M0201 Rev.G
19
10
10.1
20
Model overview
Sentry models
The connection blocks are delivered without coding. The coding kit is an optional accessory and is ordered separately.
Model
BSR10
BSR10P
BSR11
BSR11P
BSR23
BSR23P
SSR10
SSR10P
SSR10M
SSR10MP
SSR20
SSR20P
SSR20M
SSR20MP
SSR32
SSR32P
SSR42
SSR42P
TSR10
TSR10P
Order code
2TLA010040R0000
2TLA010040R0001
2TLA010040R0200
2TLA010040R0201
2TLA010041R0600
2TLA010041R0601
2TLA010050R0000
2TLA010050R0001
2TLA010050R0100
2TLA010050R0101
2TLA010051R0000
2TLA010051R0001
2TLA010051R0100
2TLA010051R0101
2TLA010052R0400
2TLA010052R0401
2TLA010053R0400
2TLA010053R0401
2TLA010060R0000
2TLA010060R0001
Description
Screw compression connection blocks. 24VDC
Push-in connection blocks.
24VDC
Screw compression connection blocks. 24VDC
Push-in connection blocks.
24VDC
Screw compression connection blocks. 24VDC
Push-in connection blocks.
24VDC
Screw compression connection blocks. 24VDC
Push-in connection blocks.
24VDC
Screw compression connection blocks.
85-265VAC/120-375VDC
Push-in connection blocks.
85-265VAC/120-375VDC
Screw compression connection blocks. 24VDC
Push-in connection blocks.
24VDC
Screw compression connection blocks.
85-265VAC/120-375VDC
Push-in connection blocks.
85-265VAC/120-375VDC
Screw compression connection blocks. 24VDC
Push-in connection blocks.
24VDC
Screw compression connection blocks. 24VDC
Push-in connection blocks.
24VDC
Screw compression connection blocks. 24VDC
Push-in connection blocks.
24VDC
2TLC010062M0201 Rev.G
Model
TSR20
TSR20P
TSR20M
Order code
2TLA010061R0000
2TLA010061R0001
2TLA010061R0100
10.2
TSR20MP
USR10
USR10P
USR22
USR22P
2TLA010061R0101
2TLA010070R0000
2TLA010070R0001
2TLA010070R0400
2TLA010070R0401
Accessories and spare parts
Type
Connection block
Connection block
Coding kit
Order code
2TLA010099R0000
2TLA010099R0001
2TLA010099R0100
Description
Screw compression connection blocks. 24VDC
Push-in connection blocks.
24VDC
Screw compression connection blocks.
85-265VAC/120-375VDC
Push-in connection blocks.
85-265VAC/120-375VDC
Screw compression connection blocks. 24VDC
Push-in connection blocks.
24VDC
Screw compression connection blocks. 24VDC
Push-in connection blocks.
24VDC
Description
Screw compression type
Push-in type
For coding connection block
2TLC010062M0201 Rev.G
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11
11.1
Dimensions
All dimensions are in mm.
Sentry
C
22
Measure
A
B
C
A
B
Connection block type
Screw connection type
120
22,5
120
Push-in type
120
22.5
123
2TLC010062M0201 Rev.G
12
12.1
Technical data
Technical data
Manufacturer
ABB Electrification Sweden AB
SE-721 61 Västerås
Sweden
Note!
While every effort has been taken to ensure the accuracy of the information contained in this document, ABB cannot accept responsibility for errors or omissions and reserves the right to make changes and improvements without notice. Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of ABB’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the ABB
Warranty and Limitations of Liability.
Note!
Caution!
There may be working points that will lead to higher performance for a specific application. An example would be the combination of installation distance between products, total load current and ambient temperature.
The difference between absolute maximum rating and max operating rating is the following: The product will have full performance as long as all parameters are within operating rating, in any combination
If any of the values in Absolute maximum rating are exceeded, the relay must be disposed.
Absolute maximum rating
Maximum voltage rating for A1 and A2 Note 2
Maximum voltage rating for R Note 2
Maximum voltage rating for X1 Note 2
27.6 VDC
27.6 VDC
265 VAC or 350 VDC
Maximum voltage rating for X2 265 VAC or 350 VDC
Maximum operating breaking voltage for relay contacts
500 Vp
Maximum voltage rating for NO/NC contacts 265 VAC or 350 VDC
Maximum current rating for 1 NO relay contact 8 A
Maximum current rating for 1 NC relay contact 5 A
Maximum load capacity, Σlth 2 Note 1 ≤72²
Note 1 : Σlth 2 is the sum of the square for each relay output contact. For example: I1 = 2
ARMS
; I2 =
4
ARMS
; I3 = 5
ARMS
; I4 = 1
ARMS
→ Σlth 2 = 4 + 16 + 25 + 1 = 46 2
Note 2 : Fault voltages up to 60 V is not dangerous but the safety relay might be broken or its performance might be degraded.
Power supply
Input signal type
Internal consumption
PELV/SELV
3W
2TLC010062M0201 Rev.G
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24
Note!
Relay output specification
Relay output configuration
Maximum operating switching voltage Note
Overvoltage category
Rated impulse withstand voltage
Rated operational voltage
Minimum operating contact load
Maximum operating switching frequency
Rated isolation voltage
Note!
BSR23 is supplied with power through its signal input port R.
4 NO + 1 NC
250 VAC
II
4 kV
250 VAC
5 VDC / 10 mA (15 VDC / 3 mA)
0.5 Hz
400 V
In a 400 V system a 3 phase load shall only be used in a star connection.
NO contact
AC load (AC15, AC1) Rated operating voltage (Ue) 250 VAC
Rated operating current (Ie) 1 contact 5A
2 contacts
3 contacts
5A
4.6A
DC load (DC13, DC1)
4 contacts
Rated operating voltage (Ue)
Rated operating current (Ie) 1 contact
4A
+24 VDC
6A
2 contacts
3 contacts
5.6A
4.6A
Required fuse
4 contacts 4A
6.3 A gG, >=1 kA short circuit protection (6 A according to
UL248)
NC contact
AC load (AC15, AC1) Rated operational voltage (Ue) 250 VAC
DC load (DC13, DC1)
Required fuse
Rated operational current (Ie) 0.5A
Rated operational voltage (Ue) +24 VDC
Rated operational current (Ie) 2A
4 A gG (4 A according to UL 248)
Safety device interface specification
Input (I) R1 and R2
Maximum operating input voltage
Minimum input high voltage (VIH min
) Note 1
Maximum input low voltage (VIL max
) Note 2
Typical input impedance
27.6 VDC
19.2 VDC
2 VDC
1.5 kΩ
Maximum current sink (I sink
) 70 mA
Note 1 : Voltage level above VIH min
is interpreted as logic “1”, in worst case operating conditions.
Note 2 : Voltage level below VIL max
is interpreted as logic “0”, in worst case operating conditions.
Test/start/reset interface specification
Input (I) X1/X2
2TLC010062M0201 Rev.G
Test/start/reset interface specification
Applied voltage rating Minimum
Maximum
Response time
Delay at power on
Response time at inactivation
≤ 40 ms
≤ 20 ms
5 VDC
300 VDC
Electrical operations lifetime
Load Σ lth 2 ≤ 64 AC1, AC15
DC1, DC13
Measurement conditions:
• Maximum breaking voltage for relay contacts: 250 V
• Maximum switching voltage for relay contacts: 400 V
160 000 operations
100 000 operations
• Rated current
• Switching frequency ≤ 0.1 Hz (Switching frequency > 0.1 Hz will shorten life.)
• T ≤ 55 °C
• No arc suppression (Usage of arc suppression will prolong life but may increase response time at inactivation.)
• 3 phase load in a star connection.
Mechanical data
Weight
Material
Color
Attachment requirements
Environmental data
Pollution degree
Protection class Safety relay
Enclosure for installation
Ambient temperature range for operation within specified operation range
Ambient temperature range for storage
Humidity range for operation
Humidity range for storage
Maximum temperature gradient
190 – 230 g
Housing PA66 with 25 % fiberglass
(UL94 V0)
PA66 (UL94 V0) Connection block, screw compression type
Connection block, push-in type PA66 with 25 % fiberglass
(UL94 V0)
Opener, push-in type
Housing
Connection block, screw compression type
PBT/GF (UL94 V0)
Yellow
Black
Connection block, push-in type Black
Opener, push-in type Orange
35 mm DIN rail (DIN 50022)
II
IP20
At least IP54. Lockable.
-25°C – +55°C
-40°C ≤Ta ≤ +70°C
10 % ≤ Rh ≤ 90 %, no icing, occasional condensation
10 % ≤ Rh ≤ 95 %, no icing, occasional condensation
2°C/min
2TLC010062M0201 Rev.G
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26
Environmental data
Altitude
Vibration
Shock
EU Directive Compliance
Directives
UK Regulations Compliance
Regulations
US/CA Compliance
Application standard compliance
Standard compliance and approvals
Application standard compliance
Functional safety standard compliance
Electrical safety standard compliance
Electromagnetic compatibility standard compliance
Approvals
CE
TÜV SÜD cULus
Suitable for use at ≤ 2000 meters above sea level
10-55 Hz sine, 0.35 mm (1 oct/ min 20 sweep cycles, all directions)
5g, 11 ms Half sine +/- 100
Shocks
European Machinery Directive 2006/42/EC
EMC Directive 2014/30/EU
RoHS Directive 2011/65/EU
RoHS3 Directive 2015/863
2008 No.1597 Supply of Machinery (Safety)
Regulations (MD)
2012 No.3032 Restriction of the Use of Certain
Hazardous Substances in Electrical and
Electronic Equipment Regulations (RoHS)
2016 No.1091 Electromagnetic Compatibility
Regulations (EMC)
UL 60947-5-1:2014
CSA C22.2 No. 60947-5-1:2014
CSA B44.1
EN ISO 13851:2019
EN ISO 13856-1:2013
EN ISO 13856-2:2013
EN ISO 13856-3:2013
IEC 61508-1–4:2010, up to SIL3
EN ISO 13849-1:2015, up to PLe/Cat.4
EN 62061:2005, up to SILCL3
EN 61511-1:2003
UL 61508
EN 50178-1:1997
EN 60204-1:2018
EN 60664-1:2007
IEC 60947-5-1:2009
EN 61326-3-1:2008
2TLC010062M0201 Rev.G
Approvals
CCC
RCM
S
KC
UKCA
Standard
IEC 61508
EN ISO 13849-1, EN 62061
Mission time
Information for use in USA/Canada
Intended use
Power source
PFH
D
4.1E-9 and PFD 6.8E-6 (see chapter 8.2
Scheduled test)
PFH
D
4.1E-9
20 years
Applications according to NFPA 79
A suitable isolating source in conjunction with a fuse in accordance with UL248. The fuse shall be rated max. 4 A and be installed in the
+24 VDC and 230VAC power supply to the device in order to limit the available current.
2TLC010062M0201 Rev.G
27
13 Declaration of conformity
28 2TLC010062M0201 Rev.G
EC Declaration of conformity
(according to 2006/42/EC, Annex 2A)
We ABB Electrification Sweden AB
SE-721 61 Västerås
Sweden
Authorised to compile the technical file declare that the safety components of ABB AB manufacture with type designations and safety functions as listed below, is in conformity with the Directives
2006/42/EC - Machinery
2014/30/EU - EMC
2011/65/EU – RoHS
2015/863 – RoHS3
ABB Electrification Sweden AB
SE-721 61 Västerås
Sweden
EC type-examination certificate
M6A 049833 0032 Rev.00
Product
Safety relay
Sentry, all versions of
USR10, USR22, SSR10M,SSR10,
SSR20M, SSR20, SSR32, SSR42,
TSR10, TSR20M, TSR20, BSR10,
BSR11, BSR23
Notified Body
Used harmonized standards
Other used standards
TÜV Süd Product Service GmbH
Ridlerstrasse 65
80339 München
Germany
Notified body No. 0123
EN ISO 12100:2010, EN ISO 13849-1:2015,
EN 62061:2005+A2:2015, EN 60204-1:2006+A1:2009,
EN 60664-1:2007, EN 61000-6-2:2005, EN 61000-6-4:2007
EN 61508:2010
Magnus Backman
R&D Manager
Kungsbacka 2021-11-02 abb.com/lowvoltage
Original
2TLC010062M0201 Rev.G
29
30
We ABB Electrification
Sweden AB
SE-721 61 Västerås
Sweden
Authorised to compile the technical file
Declaration of conformity
(according to 2008 No 1597) declare that the safety components of ABB AB manufacture with type designations and safety functions as listed below, is in conformity with UK Statutory Instruments (and their amendments)
2008 No 1597 – Supply of Machinery (Safety) Regulations (MD)
2016 No. 1091 – Electromagnetic Compatibility Regulations (EMC)
2012 No 3032 – Restriction of the Use of Certain Hazardous
Substances in Electrical and Electronic Equipment Regulations
(RoHS)
ABB Ltd. Tower Court
Coventry CV6 5NX
United Kingdom
Product
Safety relay Sentry
USR10, USR22,
SSR10M,SSR10, SSR20M,
SSR20, SSR32, SSR42,
TSR10, TSR20M, TSR20,
BSR10, BSR11, BSR23
Used designated standards EN ISO 12100:2010, EN ISO 13849-1:2015,
EN 62061:2005+A2:2015, EN 60204-1:2006+A1:2009,
EN 60664-1:2007, EN 61000-6-2:2005, EN 61000-6-4:2007
Other used standards EN 61508:2010
Magnus Backman
R&D Manager
Västerås 2021-03-28 https://new.abb.com/low-voltage/products/safety-products
Original
2TLC010062M0201 Rev.G
2TLC010062M0201 Rev.G
31
ABB Electrification Sweden AB
SE-721 61 Västerås
Sweden
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Table of contents
- 10 Removing the safety relay from the DIN rail
- 10 Resetting the latching device
- 11 Connecting precautions
- 11 Connection blocks
- 11 Coding the connection blocks
- 12 Connecting to a screw compression type terminal
- 12 Connecting to a push-in type terminal
- 12 Wire properties
- 12 Wire length
- 13 5 Functions
- 13 Function overview
- 13 Power supply
- 13 Relay outputs
- 14 Test, start and reset interface
- 14 Test and start
- 15 6 Connections
- 15 Connection groups
- 16 7 Application connections
- 16 Connection examples
- 17 8 Maintenance
- 17 Maintaining precautions
- 17 Scheduled test
- 18 9 Troubleshooting
- 18 Front LEDs
- 18 LED operation indication and error status
- 20 10 Model overview
- 20 Sentry models
- 21 Accessories and spare parts
- 22 11 Dimensions
- 22 Sentry
- 23 12 Technical data
- 23 Technical data
- 28 13 Declaration of conformity